Eurotherm User Manual for the 582, 583 and 5831
Contents
1. 5 E 8 852 v RUN 2 FAR IE AR IF AAS IPFI gre Chapter 11 and the CE Mark CE EMC RESPONSIBILITY The subject of CE marking and EMC is explored in more detail in a separate Eurotherm Application manual entitled Installation Guidelines for modules and systems part number HA388879 available from your local Eurotherm Drives office The following sections are the minimum necessary for installation and basic understanding Eurotherm Drives are adhering to the CEMEP recommendations marking for EMC According to SI No 2372 implementing the EMC directive into UK law the requirement to CE mark for EMC applies only to relevant apparatus that has intrinsic function to the end user and which is placed on the market supplied The majority of drive modules systems sold by Eurotherm Drives will be incorporated into a higher system apparatus or machine which includes at least the motor cable and a driven load before providing intrinsic function to the end user As such the majority of Eurotherm Drives products are categorised as components CEMEP validity field 2 and it would be incorrect for Eurotherm Drives to apply the CE mark or produce an EC Declaration of Conformity in respect of EMC It is the manufacturer supplier installer of the relevant apparatus with the intrinsic function to the end user who mu2. EUROTHERM DRIVES 582 583 5831 Product Manual Copyright Eurotherm Drives Limited 2000 All rights strictly reserved No part of this document may be stored in a retrieval system or transmitted in any form or by any means to persons not employed by a Eurotherm group company without written permission from Eurotherm Drives Ltd Although every effort has been taken to ensure the accuracy of this document it may be necessary without notice to make amendments or correct omissions Eurotherm Drives cannot accept responsibility for damage injury or expenses resulting therefrom Printed in England HA385113 Issue 7 1 III MI LA vov igi Chapter 1 General Description The Eurotherm Drives Inverters described in this manual are suitable for the speed control of standard 3 phase induction motors The Inverters use advanced microprocessor based technology to generate a variable frequency variable voltage output the control algorithm combining unique space Vector Pulse Width Modulation control strategy with quiet pattern operation The Inverters control terminals are galvanically isolated from power circuits to allow easy system interconnection The controller is protected against both phase to phase and phase to earth short circuits overloads and excessive voltages via an intelligent monitoring strategy thus avoiding nuisance tripping and giving trouble free operation The Inverters require either a single phase
3. SWI Supply Frequency 50 60Hz ges V F Characteristics Sw4 Up Ramp 5 5 Down Ramp Range SW6 OFF ae Stopping Mode SW9 OFF 9 2 PIiveouviao SW10 Controllers are shipped from Eurotherm Drives SWII gt Power Rating with switches set to the lower power rating for SWI2 each power rating 4 Pots set Boost Anticlockwise no boost P2 Current Limit Clockwise full current P3 Maximum Speed Mid approximately base speed P4 Minimum Speed Anticlockwise zero minimum speed P5 Ramp Up Clockwise slow ramp P6 Ramp Down Clockwise slow ramp 5 Check external run contacts are open 6 Check external setpoints are all zero POWER ON Once all the proceeding steps are completed and understood the supply fuses circuit breaker may be replaced and power applied to the drive Although fairly general the following assumes a single drive and motor configuration 1 2 At switch on the Power ON LED 1 should illuminate as should DC Link charged LED Close RUN contact either give drive small speed demand via speed potentiometer or rotate slightly clockwise minimum speed potentiometer Motor should rotate slowly If motor rotates in wrong direction either Swap two of the output phases U V W Close direction switch Power down and hard wire terminal 4 to terminal 10 With speed potentiometer set to zero set minimum speed to desired minimum running speed of mo
4. conformance to the stringent limits applied by Eurotherm Drives is only guaranteed up to a maximum cable length of 5m but can be increased dependent on reduced limits being applied This length can be still further increased by the use of output filters and chokes Refer to the separate Eurotherm Application manual entitled EMC Installation Guidelines for modules and systems part number HA388879 for more information WARNING 1 The AC supply filters produce earth leakage currents in excess of 3 5mA Warning WARNING 2 The AC supply filters contain capacitors phase to phase and phase to earth Discharge resistors are fitted but the filters or cabling should not be touched Warning for a period of minute after the removal of the AC supply gt WARNING 3 supply filter must only be used with a permanent earth connection Permanent earthing can be achieved by either a using a copper protective earth conductor of at least 10mm or b installing a second conductor in parallel connection with the protective conductor to a separate protective earth terminal The conductor shall on its own meet the requirements for a protective earth conductor gt Warning WARNING 4 Eurotherm Drives do not recommend the use of RCDs Special RCDs Type B according to the second amendment of IEC755 are required due to Warning the AC and DC components flowing in the earth leakage current All loads requiring protection with the RCD would
5. 30 and 100MHz which 11 6 582 583 5831 IPFI it would typically be the attenuation provided by a standard metal cubicle and screening any control and signal cabling outside of the cubicle including any optional tacho encoders or communications connections etc On AC drives in addition to screening the motor cable any connections to the DC link must also be screened armoured with the screen connected at both ends e g to the protective earth of the dynamic brake resistor Safety earthing always takes precedence over EMC earthing Screen to earth connections via 360 bonding is 75 more effective than earthing via pigtails The integrity of the screen should be maintained over the entire length of the cable If the cable is broken to insert contactors chokes fuses etc then the screen must be connected over the shortest possible distance Note some hazardous area installations may preclude direct earthing at both ends of the screen in this case earth the other end via a 1uF 50VAC capacitor If a shielded cable is not available lay unshielded motor cables in a metal conduit which will act as a shield The conduit must be continuous with a direct electrical contact at both ends If links are necessary use braid with a minimum cross sectional area of 10mm Wall Mount 582 5831 The cable between the wall mount drive module and the motor must be screened or armoured The screen armo
6. be at risk gt WARNING 5 Eurotherm Drives only guarantee the thermal performance of the EMC AC supply filter upto a maximum equivalent cable length of 150m gt Warning Wall Mount 582 5831 For wall mount applications filters CO389108 CO389110 will require mounting in a separate suitable enclosure and all connections made with conduit In addition the optional 582 gland box must be used Ensure the filter to drive cable is passed through conduit mounted between the filter and the drive gland box This cable must be as short as possible 0 3m maximum and segregated from all other cables Cubicle Mount 582 583 Ideally the filter will be mounted onto a metallic back panel in the cubicle to which the drive is mounted too The RF connection between the drive and filter will be usefully enhanced by scraping away any paint insulation between the filter and drive mounting points on the panel Liberally apply petroleum jelly over the mounting points and securing threads to prevent corrosion SCREENING All Eurotherm Drives modules comply with the radiated emission limits of EN55011 1991 Class A when installed in free air Wall Mounted according to these instructions using an AC supply filter and screened motor cable but using unscreened control and signal cabling Products which meet the limits of Class A can be made to meet the more stringent limits of Class B by simply mounting inside an enclosure with 10dB attenuation between
7. drive Momentary open circuit to stop Leave open circuit if single Run switch on off is employed Digital input to control phase rotation Connect to 24V to reverse direction of motor shaft Digital inputs sink approximately 5mA at 24V Precision 10V reference for external potentiometer supply Maximum loading 10mA Short circuit protected Analogue input to control frequency of 3 phase output 0 10V represents 0 100 motor speed Nominally 10K potentiometer input Zero Volts for analogue references Analogue output representing the output frequency of the drive 0 10V represents 0 100 120Hz depending on position of SW1 Maximum loading 10mA Analogue input which may be used as a local trim of the speed to allow drives to be cascaded from a master reference 0 10V represents 0 10046 speed increase Unregulated 24V supply for RUN STOP DIRECTION switches Only 20mA available thus this output is not intended to be used to drive healthy relay Zero volt reference for digital inputs RUN STOP DIRECTION and healthy output These pins are specified by the option cards and may be used for a 4 20mA input serial comms or other specialised functions Used to control a 5801 brake unit See connection diagram HJ058055 Used to control a 5801 brake unit See connection diagram HJ057820 7 terminals are suitable for 2 5 wire 12 AWG recommende
8. which can be bulkhead mounted and also act as convenient supply isolators For fuse part numbers refer to Electrical Specification on page 2 1 If preferred circuit breakers of appropriate rating may also be used as an alternative to fuses A cable assembly Eurotherm Drives reference LA056140 is required when connecting the 582 to the 5801 Brake Unit The cable assembly consists of an insulation displacement connector and a twisted pair of red and black cable The insulation displacement connector fits into the socket SK1 on the 582 and the red and black cable end connect to the 5801 The red cable connects to D the black cable to D FAR Iran Irana 4 HOIA NINII SPECIAL CONSIDERATIONS FOR UL COMPLIANCE l 2 Power Cabling to be rated at 1 25 x controller current An external running motor overload protective device must be provided by the installer This device may be 1 A motor thermistor monitoring motor temperature A thermal overload monitoring motor current iii Any device which is considered adequate by the installer or local inspector to comply with the National Electric Code and or local code requirements Where a protective ground terminal is provided as indicated by the IEC grounding symbol the controller should be grounded via a cable of suitable rating as defined by the National Electric Code Class T Branch Circuit fuses rated at 20A for 1 1 and 1 5kW controllers an
9. 2 wire supply of 220 240 Volts 50 60Hz or a 3 phase 3 wire supply at 220 240V 50 60Hz The 582 is available in two versions 1 0 37 0 55kW single phase supply only li 0 55 0 75kW single or 3 phase supply possible The 583 is available in two versions 1 1 1 1 5kW single or 3 phase supply il 1 5 2 2kW single or 3 phase supply The 5831 is available in two versions 1 0 37 0 55 0 75kW single or 3 phase supply il 1 1 1 5kW single or 3 phase supply versions feature power derating by simple switch selection Note that all controllers are shipped with the switches set to the lower rating The Inverters output frequency ranges from 0 100 120Hz with varying voltage frequency characteristics suitable for either constant torque applications or efficient operation of fans and centrifugal pumps The 582 583 Inverters are available in either IPOO or IP20 enclosures The 20 version can be supplied with the basic operator controls of speed demand direction and start stop requiring only the power connections to be made to give a working system The 5831 is the IP54 version of the Inverter family It can be supplied as a simple enclosed version or with basic operator controls An option card is also available which can be fitted in the inverter to allow use of a current reference instead of the standard voltage reference The inverters are fully compliant with the requirements of the EMC directive As standard they meet the industr
10. ATE ACCESS HOLES 582 ONLY GLAND PLATE ACCESS 5831 _ LZIWUAI 85 at 40 C non condensing Above 1000m Derate 1 100m Non flammable non corrosive and dust free 0 to 40 C Derate 1 5 Degree above 40 C up to 55 C Chassis Mounted either IPOO or IP20 Panel Mounted IP54 Width mm Height mm Depth mm Weight kg 163 237 84 1 0 1 2 170 247 97 1 9 2 1 170 280 97 2 1 2 3 170 247 117 1 9 2 1 170 280 117 2 1 2 3 272 250 156 4 6 272 250 165 5 2 272 250 185 5 3 188 255 150 5 5 Weights in brackets refer to 0 75kW version Vertical 70mm Screw Connectors for 2 5mm wire 5822 or Amm 583 5831 Press small blunt instrument e g screwdriver into slot in side of cover and pull gently see HG057848 for slot location Apply sensible pressure to left hand side of cover until it comes free from lip of side plate See drawing 058065 Four screws are provided at the corners of the cover when removed the cover can be lifted to allow access to the earth connection Rotate either the single screw in the centre of the 583 plate or the two side screws on the 582 to remove and gain access to the terminals and user adjustments On the 582 a gland plate LA057730 can be fixed to the mounting plate to accept 3 x 0 5 NPT conduit connectors or using adaptor ring BH058121 in each position 3 x M20 conduit connectors If a gland plate is used the old terminal plate should be discarded and the n
11. BOX lt 583 DRIVE CUBICLE MTG TO DRIVE HEATSINK el 5831 WALL MTG amp CUBICLE PE TO DRIVE BASEPLATE BR LOAD TERMINAL BLOCK 2 5mm A FOR WALL MOUNTING HOUSE IN IP54 ENCLOSURE LN PE Le 2 e 2 ag P LINE TERMINAL BLOCK 2 5mm j LNPE M4 FIXINGS V ET eh een 40 M 50 FIXING CTS 65 PLAN VIEW SIDE VIEW FILTER MOUNTING DETAILS Part No C0389108 FOR DR VE UNITS 582 585 amp 5851 Figure Mounting Details for Filter Part Number 89110 DRIVE UNIT 583 SINGLE PHASE 2 2kW L1 L L2 N PROTECTIVE EARTH TO ATTACH TO DRIVE PE 500 70 LOAD STUDS 22 55 4 8H 2 82 5 ES LL e ES Lie A b iHi PE H 2 M6 x 12 STUD WITH 20 WASHERS amp NUT cm E 01 FIXING CTS 99888 LINE STUDS 178 4 x 6 STUDS WITH WASHERS amp NUT PLAN VIEW SIDE VIEW FILTER MOUNTING DETAILS Parr C0389110 FOR DRIVE UNIT 583 SINGLE PHASE 2 2kW For both AC DC drives the conducted emissions increase with motor cable length
12. DC Faston Connectors DC 220 240V AC 10 Single phase L and N 3 phase L1 L2 L3 3 phase 0 to 220 240V AC 0 to 100 120Hz Contact rating 3A 250V AC 30V DC DC Link Positive DC Link Negative NOTE The 5831 can be grounded at the base plate Power terminal blocks are suitable for 4mm wire 10 AWG recommended tightening torque 0 5Nm 4 5 Ib in NOTES l The ground terminal is indicated by the IEC grounding symbol thus 2 Contacts closed when drive is healthy FAR IF AR IM AMA CUSTOMER ADJUSTMENTS P2 P3 P4 P5 P6 Low Speed Frequency Voltage Boost Current Limit IA Maximum Speed NA Minimum Speed NV Ramp Up Time Der Ramp Down Time up 2 IBN Rotate clockwise to increase voltage frequency ratio at low speed this gives the motor more low speed torque Excessive adjustment may cause the current limit to be reached and the motor may not turn Rotate clockwise to increase the maximum current available from the drive If current demand exceeds current limit the speed frequency will be reduced to keep the current within this maximum Adjustment 50 to 150 of rated current Note Motor may not turn if turned fully anti clockwise Rotate clockwise to increase maximum speed frequency at which drive will run with 100 speed demand Adjustment is from 0 100 120Hz In the event of conflict between Mini
13. DRIVES MANUFACTURERS EMC DECLARATION In accordance with the EEC Directive 89 336 EEC Article 10 and Annex 1 EMC DIRECTIVE We Eurotherm Drives Ltd address as below declare under our sole responsibility that the following electronic products 582 583 amp 5831 when installed and used in accordance with the instructions in the product manual provided with each piece of equipment and using the specified EMC filters to which this declaration refers is in conformity with the following standards BSENS5008 1 1 1992 BSEN5008 1 2 1994 5 50082 1 1992 amp draft prEN50082 2 1992 Dr Martin Payn Dr Dan Slattery Conformance Officer Technical Director Eurotherm Drives Ltd Eurotherm Drives Ltd Compliant with these immunity standards without specified EMC filters EUROTHERM DRIVES LIMITED NEW COURTWICK LANE LITTLEHAMPTON WEST SUSSEX BN17 7PD TELEPHONE 01903 721311 FAX 01903 723938 Registered number 1159876 England Registered Office Leonardslee Lower Beeding Horsham West Sussex RH13 6PP 582 583 583 1 11 11
14. HA388879 for more information Figure E Cubicle Earthing Policy To Motor To Motor To Motor PE protective earth OA analogue Ovolts OD digital Ovolts Unscreened Signals Unscreened Signals ig cntrl Screen 24V Control Digital Clean Earth Metal Work Earth STAR POINT Doors Metal Backplate 110V Control Incoming Safety Earth 11 8 582 583 5831 hdd AA it INGOPVIIOINITILYy EMC TECHNICAL SPECIFICATION Table H Minimum EMC Immunity Performance when installed as recommended Phenomenon Test Generic Standard Standard Enclosure ESD IEC 801 2 8kV AD Self Recovery EN50082 1 Port Field Q1 96 IEC 801 3 10V m 1kHz AM No Change Ports Burst Control Burst Interfaces Burst Only for wall mount product Table Maximum Emission Performance for CE marked product with specified filters installed as recommended 55011 50081 1 1992 55011 EN50081 2 1994 Achieved with up to 5m of motor cable The AC supply filters may be flash tested in circuit upto 2000V DC for 1 minute Ensure all AC DC drives and other equipment that may be damaged by such flash testing has been suitably isolated removed short circuited as applicable Due to the internal capacitors between phase and earth the DC voltage should be wound up slowly to prevent excessive earth current For similar reasons AC flash testing cannot be performed due to the excessiv
15. HERM DRIVES 22385113 a Chapter 2 Technical Details ELECTRICAL SPECIFICATIONS 5831 ee INPUT Dmm Supply Voltage 220 240 220 240 220 240 220 240 220 240 220 240 Volts AC oma a ed Max Supply Current Amps AC 1 ph 4 8 10 15 20 RMS 3 ph 2 5 5 6 9 12 Fuse Assembly 1 058085 LA058085 LA058085 LA058085 LAO58085 14058085 0014 0014 0014 0024 0024 0024 Fuse m Eod 14058085 11 058085 per Eod 0014 0024 phase Fuse CH4300 14 CH430024 430024 CH430024 10 10 10 Fuse 430014 CH430014 CH430014 CH430024 1 per 10A 10A 10A prasa mu sw se meme os os o es v OUTPUT RATINGS Oui ooo io m ONE ONE HE M MEE EX ra fe pepe pepe ep HUMIDITY ALTITUDE ATMOSPHERE OPERATING TEMPERATURE 582 583 ENCLOSURE 5831 ENCLOSURE MECHANICAL 582 00 582 IP20 582 IP20 with Gland Plate 582 IP20 with Op Station 582 IP20 with GP and OS 583 00 583 IP20 583 IP20 with Op Station 5831 IP54 MOUNTING ORIENTATION AIR FLOW CLEARANCE POWER TERMINATIONS 582 COVER REMOVAL 583 COVER REMOVAL 5831 COVER REMOVAL TERMINAL PLATE REMOVAL 582 583 GLAND PL
16. MUST REMAIN OFF 2 SW7 OFF OFF ON ON SW9 SWI10 OFF ON OFF ON OFF ON ON OFF ON OFF ON ON OFF ON ON NOTES SWS OFF ON OFF Stopping Mode ON Ramp Hold SW11 Swi2 OFF ON OFF ON ON ON ON OFF ON OFF OFF ON OFF ON ON ON OFF ON OFF ON ON ON Coast to Stop Ramp down to Stop Ramp to zero followed by 2 sec DC holding pulse DC Injection Braking See Note 2 This switch should normally be off See Note 3 Power Drive Output 0 37kW 1 2 0 37 0 582 0 37 0 55kW 0 55kW 1 d Ll 582 0 55 0 75 0 75kW 1 1kW gt 583 1 1 1 5 1 5kW 1 5kW 1 obw 583 L5 22kW 0 37kW 0 55kW gt 5821 0 75kW 0 75kW 0 75kW 1 1kW gt 5821 1 5kW 1 5kW Controllers are shipped with switches set to the lower rating Set switches to the required rating before use Setting of the switches on the 583 1 1 1 5kW version to 2 2kW will cause damage and invalidate the warranty DC injection braking may be selected by setting switches 7 and 8 to the position When a stop command is received the drive will apply a low frequency braking current to the motor until the shaft is almost at a standstill The amount of braking is controlled by the current limit setting DC current is then applied for a short time to bring the shaft f
17. SUPPLIER INSTALLERS RESPONSIBILITY TO CONFORM WITH EMC DIRECTIVE E D EMC CHARACTERISTICS AND MANUFACTURERS DECLARATION MAY BE USED AS A BASIS IN THE OVERALL PRODCT JUSTIFICATION 11 2 582 583 5831 FILTER SELECTION The following AC supply filters are available to comply with the mains terminal limits of 55011 1991 Class B For the Eurotherm Drives EMC mark to be valid the fitment of the specified AC supply filter is mandatory Eurotherm Product Rating Eurotherm Filter Part Number single phase 0 55kW amp 0 75kW CO389108 5831 single phase 0 75kW amp 1 5kW CO389 108 single phase 1 5kW CO389108 single phase 2 2kW 89110 FILTER INSTALLATION Filter mechanical mounting details are shown in figures B and C Iran Irana Figure Mounting Details for Filter Part Number CO389108 DRIVE UNITS 0 57 582 SINGLE PHASE 0 55kW 0 75kW FOR WALL MOUNTING 582 WALL MOUNTING 1 1kW REQUIRES GLAND BOX 585 SINGLE PHASE 1 5kW 585 USED FOR WALL MOUNTING 0 37kW 1 1kW MOUNTING WITH GLAND BOX 5851 SINGLE PHASE 0 55kW 1 5kW BUILT IN AS STANDARD Q 75kW L2 N 582 DRIVE CUBICLE MTG PROTECTIVE EARTH PE TO NEAREST COMMON CUBICLE PE 582 DRIVE WALL MTG TO DRIVE GLAND
18. cies only Note that dangerous voltages are present within the drive for a few minutes after the power is removed Occasionally a motor line choke 582 CO055930 583 CO055931 is recommended to prevent nuisance over current tripping when motor cables exceed 20m in length 20m is a nominal length some installations may be better others worse All power factor correction equipment must be removed from the motor before an inverter can be used Motors with low efficiency and small cos e power factor should be avoided since they require a larger KVA rated inverter to produce the correct shaft kW On applications where synchronous slip ring pole change or brake motors are used please consult with Eurotherm Drives Limited prior to installation PAR IE AR IF nA 7 JI INVITI ly Chapter 9 Trouble Shooting PROBLEM Controller will not Power up No Power ON LED illuminated Supply fuses breaker No supply Incorrect supply voltage MOTOR WILL NOT RUN WHEN POWER APPLIED All LEADS ON LED1 ON LED2 OFF LED3 ON LED1 ON LED2 Flashing LED3 OFF 2 FLASHES Over current 3 FLASHES Over voltage 4 FLASHES Ixt No motor connection Maximum speed set at zero Motor jammed Run switch not closed Connection with momentary push buttons incorrect Boost set too high Acceleration rate too high Motor winding short circuit Supply voltage too high Deceleration rate too h
19. d 30A for 2 2kW controllers must be provided by the installer 583 Products are suitable for use on a circuit capable of delivering not more than 5000 RMS symmetrical amperes 240 volts maximum 582 583 5831 7 2 9 LXI 1PIriVveouviao Chapter 8 Basic Setting Up Procedure BEFORE ATTEMPTING TO CONNECT POWER CAREFULLY CHECK 1 power supply voltage is correct 2 Motor is of correct voltage rating and is connected in either star or delta as appropriate 3 external wiring circuits Power connections Control connections Motor connections NOTE Completely disconnect the controller before point to point checking with a buzzer or when checking insulation with a meggar 4 Check for damage to equipment Check for loose ends clippings drilling swarf etc lodged in the drive or ancillary equipment 6 Ifpossible check that the motor can be turned freely and that cooling fan is intact and free of obstructions CAUTION 1 That rotation of the motor in either direction will not cause damage 2 That nobody else is working on another part of the equipment and will be affected by powering up 3 That other equipment will not be adversely affected by powering up PREPARATION 1 Prevent application of the main power supply by removal of the supply fuses or isolate via supply circuit breaker 2 Disconnect the load from the motor shaft if possible 3 Check switch selection
20. d tightening torque 0 5Nm 4 5 Ib in TERMINAL DESCRIPTIONS 5831 10 11 12 13 14 15 16 17 Run Stop Direction NOTE 10V Ref Speed Setpoint OV Ref Ramp Output Trim 24V Supply Gnd gt User Option Connections Digital input to enable drive Switch to 24V to enable See diagram number HJ385002D Digital input to stop drive Momentary open circuit to stop Leave open circuit if single Run switch on off is employed Digital input to control phase rotation Connect to 24V to reverse direction of motor shaft Digital inputs sink approximately 5mA at 24V Precision 10V reference for external potentiometer supply Maximum loading 10mA Short circuit protected Analogue input to control frequency of 3 phase output 0 10V represents 0 100 motor speed Nominally 10K potentiometer input Zero Volts for analogue references Analogue output representing the output frequency of the drive 0 10V represents 0 100 120Hz depending on position of SW1 Maximum loading 10mA Analogue input which may be used as a local trim of the speed to allow drives to be cascaded from a master reference 0 10V represents 0 100 speed increase Unregulated 24V supply for RUN STOP DIRECTION switches Only 20mA available thus this output is not intended to be used to drive healthy relay Zero volt reference for digital inputs RUN STOP DIRECTION and healthy output These pins are spec
21. e earth leakage current Repeated flash testing on such units is not recommended as it may degrade the insulation 582 583 583 1 11 9 it Vee EC Declaration of Conformity for EUROTHERM DRIVES EC DECLARATION OF CONFORMITY In accordance with the EEC Directive 89 336 EEC Articte 10 and Annex 1 EMC DIRECTIVE We Eurotherm Drives Ltd address as below declare under our sole responsibility that the following electronic products 582 583 amp 5831 when installed used and CE marked in accordance with the instructions in the product manual provided with each piece of equipment using the specified EMC filters to which this declaration refers is in conformity with the following standards BSENS50081 1 1992 BS EN50081 2 1994 BSENS0082 1 1992 amp draft prEN50082 2 1992 Following provisions of EEC Directive 89 336 EEC with amendments 92 3 EEC and 93 68 EEC Dr Martin Payn Dr Dan Slattery Conformance Officer Technical Director Eurotherm Drives Ltd Eurotherm Drives Ltd For information only EUROTHERM DRIVES LIMITED NEW COURTWICK LANE LITTLEHAMPTON WEST SUSSEX 17 7PD TELEPHONE 01903 721311 FAX 01903 723938 Registered number 1159876 England Registered Office Leonardslee Lower Beeding Horsham West Sussex RH13 6PP 11 10 582 583 5831 it Manufacturers Declaration EUROTHERM
22. ernal time out has acted During the braking sequence the ramp acts as a time out by ramping down from the setpoint to zero The drive then waits a further 5 seconds and stops the drive if the braking is not completed Not enough boost When the shaft has almost reached standstill the degree of braking is determined by the boost pot Motor rating smaller than drive rating Not enough boost Current limit too high for motor Boost potentiometer setting and current limit settings incompatible Motor connections incorrect Check motor data The ramp up rate is being slowed by the current limit Increase ramp down time Time out will operate in ramp time from setpoint plus 5 seconds Increase boost Select correct rating on DIL switches Turn down current limit Increase boost Turn down current limit Reduce boost setting or increase current limit setting or both Standard motor requires Delta Connection for 220V Star Connection for 415V Set switch 9 to on PAR IF AR IF AAS HION UVLIIVIIO Chapter 10 User Instructions CURRENT LOOP AND ZERO SPEED OPTION CARD INTRODUCTION The current loop and zero speed option card is intended to provide a speed reference and a zero speed indication for the Eurotherm Drives 582 3 series of inverters Current loop format is configurable via the switches provided OPTION SWITCHES Four current loop formats are a
23. ew one provided in the kit used On the 5831 a gland plate is provided as a force fit into base FAR IF AR IK AAS a POLI FAR IF AR IF AAS 2 wiv 9 Chapter 3 Outline Drawings HG057813E 582 IPOO Outline Drawing 057848 582 Manual Outline Drawing HG058064F 583 IPOO Outline Drawing HG058065F 583 IP20 Outline Drawing HG385059F 5831 Outline Drawing TT 583 Chapter 4 Product Code 582 Block 1 3 Digits identifying basic Block 2 Block 3 Block 4 Block 5 Block 6 product 582 4 Digits identifying the output power 0375 0 375kW 0550 0 55kW 0750 0 75kW Single digit specifying single or 3 phase input 1 single phase 3 three phase Single digit specifying type of enclosure 0 IPOO 1 IP20 2 IP20 with Op station 2 Digits to indicate option card requirements 00 01 No option card fitted Current Loop Option 4 20mA 2 Digits identifying special options 00 No special options 01 99 Documented special options 3 Digits identifying basic product 583 4 Digits identifying the output power 1100 1 1kW 1500 1 5kW 2200 2 2kW Single digit specifying single or 3 phase input 1 single phase 3 three phase Single digit specifying type of enclosure 0 IPOO IP20 2 IP20 with Op station 2 Digits to indicate option care requirements 00 01 No opt
24. ial immunity requirements of the draft generic standard prEN50082 2 1992 and with the addition of filters and correct installation meet the residential commercial and light industrial emission requirements of the generic standard EN50081 1 1992 WARNING Dangerous voltages remain present in the drive for a few minutes after power is removed as indicated by the link charge LED Allow 5 minutes after the power is removed for the link capacitors to discharge before working on the drive or ancillary equipment DO CONNECT TO 415V SUPPLY USE ONLY 220 240V WARRANTY Eurotherm Drives warrants the goods against defects in design materials and workmanship for the period of 12 months from the date of delivery on the terms detailed in Eurotherm Drives Standard Conditions of Sale IA058393C Eurotherm Drives reserves the right to change the content and product specification without notice COPYRIGHT in this document is reserved to Eurotherm Drives Ltd INTENDED USERS This manual is to be made available to all persons who are required to configure install or service the equipment described herein or any other associated operation WARNING This equipment contains hazardous voltages and hazardous rotating mechanical components Loss of life severe personal injury or property damage can result if instructions contained in this manual are not followed Only qualified personnel should work on this equipme
25. ified by the option cards and may be used for a 4 20mA input serial comms or other specialised functions Used to control a 5801 brake unit See connection diagram HJ385002 AII terminals are suitable for 2 5mm wire 12 AWG recommended tightening torque 0 5Nm 4 5 Ib in FAR IF AR IF AAS wila Ic J t IO v v POWER TERMINALS 582 Input Terminals LI D L2 N L3 Brake Connections DC DC Motor Connections MI1 U 2 V M3 W 220 240V AC 10 Single phase L and N 3 phase L1 L2 L3 DC Link Positive DC Link Negative 3 Phase 0 to 220 240V AC 0 to 100 120HZ NOTE The 582 has no chassis ground except when a gland plate is fitted Power terminal blocks are suitable for 2 5mm wire 12 AWG recommended tightening torque 0 5Nm 4 5 Ib in 583 Input Terminals LM L2 N L3 Brake Connections DC DC Health Relay 2 HEALTH Health Relay Motor Connections MI1 U 2 220 240V AC 10 Single phase L and N 3 phase L1 L2 L3 DC Link Positive DC Link Negative Contact rating 3A 250V AC 30V DC 3 phase 0 to 220 240V AC 0 to 100 120Hz NOTE The 583 can be grounded at the heatsink Power Terminal Blocks are suitable for 4mm wire 10 AWG recommended tightening torque 0 5Nm 4 5 Ib in 5831 Input Terminals LIC L2 N L3 Motor Connections MI1 U 2 W Health Relay 2 HEALTH Health Relay Brake Connections
26. igh Overspeeding fan pump Over sized motor fitted Load too large POSSIBLE CAUSE REMEDY Wrong rating Check supply availability Check supply voltage Check motor connections Increase to approximately 10 Free obstruction Check connection between terminal 2 and 10 Check wiring Reduce boost setting Reduce ramp up setting Disconnect drive and meggar motor Check supply voltage Reduce ramp down setting Fit brake unit Check brake unit and its resistors Reduce maximum speed setting Check motor rating and position of switch 10 Reduce motor shaft loading 5 FLASHES Motor Stalled Current limit too low Increase current limit setting LED2 Winking FAR IE AR I AA Drive in overload condition Load too large Boost setting too high Reduce motor shaft loading increase ramp up time Reduce boost setting IPFI pre PIVUNISC IM PROBLEM POSSIBLE CAUSE REMEDY DC INJECTION BRAKING DIFFICULTIES Motor starts to brake then cuts out before the braking is completed leaving the motor to coast to a stop Motor brakes almost to a standstill but does not quite stop before the drive cuts out Braking does not operate at all Motor coasts to rest Motor brakes but crawls at a low speed before the drive cuts out Motor runs off load but stalls On Load with no indication Despite low inertia it is not possible to achieve the fastest ramp up rates Int
27. inally to a standstill This is controlled by the boost adjustment To achieve very fast ramp up rates e g 0 1 seconds it may be necessary to set this switch to on FAR IF AR IF AAS v MIUYIIYVoIIvo Chapter 6 Diagnostics LED1 Power On Illuminated when power is present on drive LED2 Status Illuminated when drive is healthy and running off when drive is healthy and disabled Alarm conditions are indicated via an optical code flash sequence Instantaneous overcurrent 2 flashes followed by pause DC link overvoltage 3 flashes followed by pause Ixt overload 5 4 flashes followed by pause Motor stalled 5 flashes followed by pause Ixt integrator Status LED flashing but drive still running indicates that Ixt integrator is operating The drive will remain running only for a limited period of time depending on the level of overload LED3 Healthy Illuminated when drive is healthy Off in any alarm conditions NOTE The LED on the left of the drive indicates that there is still charge on the DC link capacitor While this LED is illuminated danger of electric shock exists No work must be carried out on the drive in this condition HOIA NINII Chapter 7 Installation Information Before connecting AC supply to this equipment 1 WIRING 1 2 Ensure good airflow over heatsink Maintain clearance above and below controlle
28. ion card fitted Current Loop Option 4 20mA 2 Digits identifying special options 00 No special options 01 99 Documented special options 5831 4 Digits identifying basic product 5831 4 Digits identifying the output power 0375 0 375kW 0550 0 55kW 0750 0 75kW 1100 1 1kW 1500 1 5kW Single digit identifying Op station 1 No Op station 2 Including Op station 2 Digits to indicate option card requirements 00 01 No option card fitted Current Loop Option 4 20mA 2 Digits identifying special options 00 No special options 01 99 Documented special options FAR IF AR IF nA IM UI 7 EGINA Chapter 5 Terminal Descriptions TERMINAL DESCRIPTIONS 582 583 1 Drive Healthy 582 only 2 Run 3 Stop 4 Direction NOTE 5 10V Ref 6 Speed Setpoint 7 Ref 8 Ramp Output 9 Trim 10 24V Supply 11 Gnd 12 2 13 M 15 16 17 18 User Option Connections 583 only Hesto L Conn 582 PAR IF AR imme Open collector transistor output which is pulled low to indicate drive healthy 250mA maximum at 24V Connect external to drive terminal 11 This terminal is not used on the 583 See drive healthy relay terminals overleaf Digital input to enable drive Switch to 24V to enable Connection via momentary contact may be employed see diagram number HJ385167D Digital input to stop
29. mp 4 may use this compliance as a basis for their own justification of overall compliance with the EMC Directive It must be clearly understood by the customer before installation commences who is legally responsible for conformance with the EMC Directive Misappropriation of the CE mark is a criminal offence I Figure Eurotherm EMC CE Mark Validity Chart IS E D MODULE NO RELEVANT APPARATUS WITH INTRINSIC FUNCTION TO END USER CEMEP CEMEP VALIDITY FIELDS 2 3 AND 4 VALIDITY FIELD 1 YES OPTIONAL E D FILTERS AVAILABLE TO ASSIST USERS IN CONFORMANCE WITH THE EMC DIRECTIVE WILL THE E D PRODUCT NO BE INSTALLED ACCORDING TO THE p INSTALLATION EMC CHARACTERISTICS GUIDELINES STATED IN MANUAL YES Y FIT THE SPECIFIED E D EMC FILTER EMC INSTALLATION GUIDELINES STATED IN MANUAL THE E D MANUFACTURERS DECLARATION FOR EMC IS VALID FOR THE SPECIFIED MODULE WHEN INSTALLED CORRECTLY i THE E D EC DECLARATION OF CONFORMITY FOR EMC IS VALID FOR THE SPECIFIED ED MODULE EMC CE MARK CAN BE APPLIED TO E D MODULE TO GENERIC EMC STANDARDS EN50081 1 1992 EN50081 2 1994 AND EN50082 1 1992 AND prEN50082 2 1992 A GLOBAL EMC SOLUTION MAYBE ADVANTAGEOUS NO EMC CE MARK APPLIED TO E D MODULE E D EUROTHERM DRIVES LIMITED RELEVANT APPARATUS MANUFACTURER
30. mum and Maximum settings Maximum will always override Rotate clockwise to increase minimum speed frequency at which drive will run with zero speed demand Adjustment is from 0 100 120Hz Rotate clockwise to increase the time taken to ramp up to speed frequency Output adjustment range is either 0 1 4 seconds or 2 5 100 seconds depending upon position of switch 4 Rotate clockwise to increase the time taken to ramp down to speed frequency Output adjustment range is either 0 1 4 seconds or 2 5 100 seconds depending upon position of switch 5 WARNING THE SIX TRANSISTOR HEATSINKS OF THE 582 ARE LIVE CARE SHOULD BE TAKEN WHEN MAKING ADJUSTMENTS TO AVOID CONTACT WITH THESE PARTS FAR IF AR IF AAS 7 ICGILI NI INA OPTION SWITCHES Switch positions are only read at power on so if any adjustment of switches is required the power must be removed before doing so 50Hz 60Hz V Min Speed Max Speed F 2F V Min Speed Max Speed F 2F y Max Speed Min Speed P4 Le _ 2F 0 1 4 sec 2 5 100 base freq 0 1 4 sec OFF SWI Base Frequency ON Sw2 SW3 OFF OFF Normal SW2 SW3 OFF ON Linear SW2 SW3 ON OFF Fan Law SW2 SW3 ON ON Reserved swa Ramp Up Range ON SW5 Ramp Down Range ON OFF SW6 meg Reserved PAR Iranana 2 5 100 base freq THIS SW
31. nt and only after becoming familiar with all safety instructions regarding installation operation and maintenance procedures contained in this manual The successful and safe operation of this equipment is dependent on proper handling installation operation and maintenance of the equipment 582 583 5831 Contents Chapter 1 General Description 1 1 Chapter 2 Technical Details 2 1 ELECTRICAL SPECIFICATIQONS 42 oerte te eee ede e 2 1 ENVIRONMENTAL doas oae doe ceu ea a dae 2 2 MECHANIGCAL aana ana ara aa aa ANA A A Ga E AGA A D Ga a E E Na 2 2 Chapter 3 Outline Drawings 3 1 Chapter 4 Product Code 4 1 Chapter 5 Terminal Descriptions 5 1 TERMINAL DESCRIPTIONS 582 583 ccce a 5 1 5 5831 vermes 5 2 POWER TERMINALS 5 3 CUSTOMER ADJU STMENUS 2 5 5 2 202 20 1 002006 ente ode aede Aen ea ones 5 4 doch daha aaa tur or erar ap aa Fal fre a aaa era c 5 5 Chapter 6 Diagnostics 6 1 582 583 BLOCK DIAGRAM HH057838 5831 BLOCK DIAGRAM HH385004 582 BASIC CONNECTION WITH BRAKE UNIT 57820 583 BASIC CONNECTION WITH BRAKE UNIT 58055 5831 BASIC CONNECTION HJ385002 MOMENTARY START STOP HJ385167 Chapter 7 Installation Information 7 1 D 7 1 WIRING siaga 7 1 SPECIAL CONSIDERATIONS FOR UL 7 2 Chap
32. r to 70mm Operating temperature range 0 to 40 C Protect from airborne pollutants Avoid vibration Ensure motor is mechanically secure and mounted according to manufacturers specifications and practice Ensure that motor is connected for 220 240V 3 phase operation Check obstructions in motor vents to maintain cooling air path Auxiliary cooling must be provided for motor if constant torque is required and low speed operation is possible see motor manufacturers derating specification Ensure motor is free to rotate and that pulleys and couplings are correctly aligned Ensure transit damage has not occurred to motor windings or connections Disconnect the controller before carrying out electrical measurements e g insulation resistance For EMC installation refer to the section EMC and the CE Mark For information on the wiring of the controllers refer to 582 HJ057820 b 583 HJ058055 c 5831 HJ385002 A general purpose diagram of momentary start stop is given in diagram HJ385167 Control cabling 0 75 sq mm minimum Power cable to be minimum 300V AC rated at 1 1 x controller current HRC fuses or circuit breakers of the correct rating are recommended for incoming supply protection Isolated control wiring should not be run close to the power cabling If screened cables are used recommended on setpoints and meters connect screens to earth only at controller end Eurotherm Drives supply fuse assemblies
33. st demonstrate conformance to the EMC directive However in a minority of cases single drives may have intrinsic function to the end user An example is that of add on intrinsic function where an existing fixed speed motor application such as a fan or a pump is converted to variable speed with an add on drive module CEMEP validity field 1 In this application Eurotherm Drives CE mark its drive module and issue an EC declaration of conformity Because the validity of the CE mark for EMC is not known when the product is manufactured the CE mark will be applied via the product manual and will not be on the product label From 1997 when mark for the Low Voltage Directive becomes mandatory the CE mark will appear the product label but its validity for EMC can only be identified from the product manual The validity of the CE mark can be identified from the flowchart in figure A refer to SI No 2372 for clarification of relevant apparatus To assist manufacturers suppliers installers of relevant apparatus Eurotherms 582 583 and 5831 drive modules are compliant to 50081 1 1992 50082 1 1992 50081 2 1994 and prEN50082 2 1992 when fitted with the specified filter and installed according to these instructions as confirmed by the manufacturers EMC Declaration to be found at the end of this chapter Manufacturers suppliers installers of relevant apparatus CEMEP validity fields 3 a
34. ter 8 Basic Setting Up Procedure 8 1 je uu el M 8 1 AN aaa 8 1 POWER QN raaa aaa waana aaa ana cada de dodo dedi veda da va dest edere dada dodi aa 8 2 APPLICATIONS NOTES AIND HINTS siaga a aa ag UN e enean 8 3 Chapter 9 Trouble Shooting 9 1 Chapter 10 User Instructions 10 1 CURRENT LOOP AND ZERO SPEED OPTION CARD 10 1 Chapter 11 and the Mark 11 1 PAN Ime mama Initial Issue of HA385113 Corrections Page 9 Block 3 5831 now 1 No Op station 2 Including Op station Page 2 Max Current Supply changed 9 5 to 8 and 5 5 to 5 Page 3 Gland Plate force fit into base Page 30 Revised Circuit Diagram Replaced SSD name and address with Eurotherm Drives Add UL special considerations page 23 Added to page 7 2 number 5 Rewritten from Manuscript to Microsoft Word 6 0 Added section 11 EMC and the CE Mark 28 11 95 Page 5 6 corrected 0 75 to 1 5kW on 5831 1 5kW 17 01 96 build drive Page 11 1 added sentence as confirmed chapter Page 11 2 added new chart Page 11 9 added Generic Standard columns and Achieved cable Page 11 11 added Manufacturers EMC Declaration 29 04 96 FIRST USED ON MODIFICATION RECORD 582 583 5831 Product Manual DRAWING NUMBER EUROT
35. tor On applications where high starting torque is required increase of low voltage BOOST may be necessary Excessive adjustment may cause drive to trip on over current and will cause motor to overheat if left running in this condition Set speed potentiometer to 10046 and either increase or decrease maximum speed potentiometer to set maximum running speed of the motor By varying the speed demand potentiometer the ramp times may be set by adjustment of Ramp Up Down potentiometers If Ramp down times cannot be achieved without the drive tripping on over voltage alarm then a 5801 brake unit must be fitted Stopping modes may be selected via SW7 SW8 Power must be removed before this adjustment is made If the motor used is rated below the rating of the inverter a reduction in current limit anti clockwise adjustment of P2 will give electronic protection of the motor and a crude form of torque limit If more than one motor is used each must be protected via an appropriate overload 582 583 5831 8 2 9 LXI APPLICATION NOTES AND HINTS 1 Always use gold flash relays or others designed for low current operation SmA on all control wiring Use screened cable on all control wiring Place control and power wiring in different ducts Isolation between inverter and motor may be employed although it is recommended that this is operated when motor is stationary or in emergen
36. ur must be earthed at both ends by connecting it to both the motor frame and the drive in 360 termination s Ideally these will be via the glanded cable entry to the motor and drive Screening of all the control and signal cables is required to comply with the most stringent radiated emission limits of EN55011 Class B including any optional tacho encoders or communications connections etc The screen integrity should be continuous right back to the drive Always minimise the length of screen stripped back to make this connection The screen should only be connected at the drive end If high frequency noise is still a problem earth at the non drive end via a 0 1UF capacitor Cubicle Mount 582 583 The cable between the cubicle and the motor must be screened or armoured The screen armour must be earthed at both ends by connecting it to both the motor frame and the entrance to the cubicle ideally in 360 termination s via cable glands Often the screens are terminated on a power screen rail at the entrance to the cubicle using U clips to achieve a near 360 screen bond EARTHING Wall Mount 582 5831 A single point earthing policy is to be followed as shown in figure D The motor protective earth PE connection must run inside the screened cable between the drive and motor This must be connected at one end to the motor protective earth terminal and at the other to the drive protective earth terminal in the cable gland box Note onl
37. vailable with this option card and are selected in the following way 0 20mA 4 20mA 20 0mA 20 4mA SWI OFF ON OFF ON SW2 SW3 SW4 OFF ON OFF ON ON OFF OFF OFF ON ON OFF ON The 0 4 20mA formats will give an increase in speed for an increase in mA The 20 4 0mA formats will give an increase in speed for a decrease in mA ELECTRICAL SPECIFICATION Accuracy Input Impedance Common Mode Voltage Bandwidth Zero Speed FITTING INSTRUCTIONS 2 of FS 100 Q 30V 20Hz N O Contact 24V 2A contact De energized at Zero Speed Configure option switches and insert the connector onto the option pins provided on the inverter When fitted the components should be on the bottom side of the board and secured by a push fit of nylon supports If fitted incorrectly possible damage may occur Wiring Diagram over page PAR IF AR IF AAs UVLIIVIIO TERMINALS CONTROL INVERTER tr LLI g 5225 O 0 a BRAKE CONTROL fi 2 tr lt gt BRAKE CONTROL 4 OPTION 5 ZERO SPEED A OPTION 4 4 CURRENTLOOP OPTION 3 ii CURRENT LOOP OPTION 2 p SPEED REFERENCE OPTION 1 GND 2 2 2 0666 6 24V zzii o 60600 RAMP OUTPUT SPEED SETPOINT gt gt 260 10 V REF NG 2 S DIRECTION A
38. y one protective earth conductor is permitted at each earth terminal contacting point The filter should be permanently earthed Local regulations may dictate the motor protective earth connection is connected locally This should be in addition to the protective earth connection made back to the drive module The RF impedance of the local motor earth connection will be significantly greater than that via the screen armour and will not introduce RF problems Safety earthing always takes precedence over EMC earthing 582 583 5831 11 7 IPFI it Ve Livin INGOPVIIOINITILYy Figure D EMC and Safety Earthing Policy AC Supply Filter Motor Cable Screen Motor As short as possible Safety Earth Cubicle Mount 582 583 Reference should be made to EN60204 regarding earthing for cubicles In addition when more than one electrical product is fitted inside a cubicle care must be taken to ensure that noise flowing in the earth connection does not couple into other equipment A star point earthing policy is strongly recommended separating noisy from quiet earths Six earths can be identified as shown in figure E The screens are terminated on the separate screen rails at the entrance to the cubicle using U clips to achieve a near 360 screen bond Safety earthing always takes precedence over EMC earthing Refer to the separate Eurotherm Application manual entitled EMC Installation Guidelines for modules and systems part number
Download Pdf Manuals
Related Search