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1. E RDCO req B RDCO req E RDCO req E RDCO reg e E E E E o M Z gt O O O O O O O e O O e e xx O xO All ABB drives are CE marked Other global approvals such as UL cUL CSA C Tick GOST R also applicable A wide range of encoder interfaces to suit high performance applications xx ACS800 can be loaded with industry specific code like crane winder winch spinning etc ABB drives featurefinder ABB drives and motors catalogue 2014 5 ABB drives and motors Welcome to the 2014 edition of the ABB drives motors and mechanical power transmission catalogue Here you will find the basic technical details and prices for our most commonly purchased products together with their most widely selected options However our range of products systems and services is far more extensive Extracts from this additional range are given on pages 41 61 Please do not hesitate to call us for any further information Our contact details are on the back cover Thank you ABB drives and motors matched packages ABB is one of the few companies in the world to make low voltage AC drives and motors As such ABB is able to offer the perfectly designed tested and approved motor drive combination for any demanding process ABB s AC drives are able to control AC motors over a power range from 100 W to 100 MW ABB offers the lowest life cycle cost for each motor and drive gen
2. 480 440 240 H 1 980 220 Guatemala ii A A 480 440 240 220 a Serbja san Guyana 60 480 460 440 230 Slovakia 400 230 880 220 s 230 460 220 A ee Haiti 60 480 460 440 230 Spa A 400 230 880 220 ss Xs 230 460 220 ra am 500 400 230 eee mor T 480 440 240 220 Switzerland 090 500 400 230 JI 480 460 440 280 230 460 220 Uo A MEMO A 440220 A eat o ee re 980 220 ranas M EE United Kingdom Danas 690 415 240 400 280 380 220 E eer Ee 480 440 240 220 sse Paraguay A E Manufacturing sites Peru 60 690 480 460 440 380 uet uu i 220 220 440 css Uruguay iss A n 500 380 690 220 880 Venezuela 60 480 460 440 230 230 460 220 Quick guide to supply voltages worldwide ABB drives and motors catalogue 2014 93 Useful engineering information Reference information and explanation of abbreviations Degrees of protection As defined by IEC 34 5 and BS 4999 pt 105 the code generally consists of IP followed by two digits the first describing the protection against solid bodies or protection to persons against contact with live or moving parts inside the enclosure the second describing the protection against ingress of water E 50mm dia body V
3. Ensure minimum installation space is provided see User s Manual for details 100 120 V 1 phase supply 3 phase output With EMC filter EE BESSER Ee o ae ER NOE le Ac NE Net Vent i ACS55 O1E O1A4 1 S101 MD E EE esa le A Vent eC ooo OIE E O ern ACS55 01N 01A4 1 98 EE 35 Nat Vent ACS55 O01N 02A2 1 106 D ae one CB EUM H1 Height with mounting clip H2 Height without mounting clip W Width D Depth Lauter run Options and interfaces DriveConfig programming with no power Potentiometer To increase the number of applications possible Potentiometer with two switches start stop and forward reverse direction No with the ACS55 the DriveConfig kit can be used to access an extended parameter set It is still external power source is needed for the possible to programme in the usual way if these potentiometer connects directly to extended features are not required DriveConfig drive I O also allows programming in the box without power ABB micro drive ABB drives and motors catalogue 2014 11 ABB micro drive 0 37 kW to 4 kW ACS150 Motor control method scalar 200 240 V 1 phase supply 0 37 kW 2 2 kW 200 240 V 3 phase supply 0 37 kW 2 2 kW 380 480 V 3 phase supply 0 37 kW 4 kW What is an ABB micro drive ACS150 The ABB micro drive meets the requirements of OEMs machinery builders and panel builders It is a component that is bought toge
4. High power with series connection of thyristors N 1 thyristor redundancy possible Fuseless design Water and air cooled converters available Line side harmonics 6 pulse 12 pulse or 24 pulse Motor side harmonics 6 pulse or 12 pulse High converter efficiency Proven technology and design Complete package solutions including transformers drives and motors ABB general purpose DC drives Series DCS550 Range from 20 to 1000 A DC 230 V AC to 525 V AC DCS550 is a digital DC drive targeted at OEMs such as machine builders Start up assistants and commissioning wizards Same state of the art keypad as ACS550 Extensive range of fieldbus interfaces Adaptive program for additional flexibility Onboard field controller ABB industrial DC drives Series DCS800 From 25 to 5200 A Commissioning wizard gives easy start up Easy to use standard macros or user programmability Intuitive control panel with Help key consistent with many of the AC drives Adaptive programming for additional flexibility Modules can be connected in parallel up to 20 000 A Uses ACS800 I O option modules and fieldbus modules O is backward compatible with DCS500 and DCS600 Field converters built in up to 25 A Medium voltage AC drives and low voltage DC drives ABB drives and motors catalogue 2014 57 Power quality filters PQF Overvie
5. Malaysia I OR 415240 sss nandi lazania E i 400 230 Myanmar Burma 400230 UU ate D ER 400 230 e 4 c O c 4002390 Lo o Dem E 419 240 xc 415 240 400 230 Ze u eme SE 419 sa UA ta sa a Z unas s 440 220 110 ias ee ee 400 230 a AU od Se a 419 240 Ae Oe Y 400 230 S Lanka Eeer 400 230 880 220 s Taiwan IO ta I eee 440 380 220 Thaland O aa 380 020 u Vietnam 50 380 220 92 Quick guide to supply voltages worldwide ABB drives and motors catalogue 2014 A quick guide to supply voltages and frequencies worldwide Country Frequency Industrial Voltage Country Frequency Industrial Voltage Hz x in common use V Hz x in common use V OCEANIA EUROPE s Australia l aaa ee 419 240 s mom ee 400 230 880 220 s x ee 419 240 s ue A S 690 400 230 New Zealand CN eege 419 240 400 280 s Belarus ii DN e 880 220 ccoo Belgium sd EEN 400 230 NORTH AMERICA in Bosnia Herzegovina DOR UNE 880 220 s A O0 sat EE idas Bulgaria iss COMME TREE 880 220 se USA OU 460 280 s Lopes DO X 419 240 400 280 ss roatia C 400 230 880 220 s CENTRAL amp SOUTH AMET AAA ss E NEC EE 690 400 230 380 220 Antigua 60 480 460 440 230 Denmark 00 D 400 280 s POE 230 460 ZU Esto
6. ACQ810 04 162A 4 4J410 2 MO we E A A E 250 i 2810 Pp 1 ACQ810 04 208A 4 i 4J4JO S EE 3200 5 405 ACQ810 04 240 amp 4 3410 9 B NM 256 NN CM SEEN 315 4200 405 ACQ810 04 286A 4 i E E 200 on mei Am Gl 20907 4408 1200 ACQB10 04 377A 4 J410 H381 PO E 250 1 480 D pn E 2800 5602 1 1200 ACQ810 04 480A 4 J410 h E 315 570 D n 680 e 1000 6409 1900 ACQ810 04 570A 4 J410 H881 P ops eu en 780 e 21000 8122 1200 ACQ810 04 634A 4 410 H881 400 TOO 8 D n Gi 51250 5 8764 1200 ACQ810 04 700A 4 J410 H881 k 450 1 mi D 1090 G2 14001 5 ppp yD DD 500 857 875 1100 G2 1400 10572 1420 ACQB10 04 857A 4 J410 H381 Ly Nominal output current 110 overload 1 min 5 min JL Continuous rms output current with no overload capacity UL UL NEMA rated motor no IEC motor equivalent however the current rating may be useful t For fuse selection refer to the hardware manual weak networks may require aR fuses 4 These fuses are aR type gG fuses not recommended for this frame size 30 ABB indusrty specific drive for water and wastewater ABB drives and motors catalogue 2014 ABB drive for water and wastewater ACQ810 Dimensions I O and options Dimensions and weights 380 Aom WOH 967 298 22i p Pe IEEE G1 1 462 1 560 505 515 305 329 161 191 Typical I O connections 2avi 1 Dimensions with optional cable boxes XPO
7. Auxilliary terminal box 3 418 o N N N N N N N 343 343 343 343 343 343 343 343 343 for accessories x 418 E N 343 343 343 343 343 343 343 349 343 343 348 343 348 343 343 418 A N N N N N N N N N 457 457 457 457 457 457 457 Degree of Protection IP56 403 e 202 SD es ME EAS 209 OS E Soll 51 Coll SS col ces ss 403 E 202 CR ERGY Le ERES x me S x Sole E33 Colle 29l co ses Ses 4 contain tO A LN N 282 282 292 289 289 331 331 331 991 891 801 363 888441 Degree of Protection IP65 1598 e EE 158 B N nope F292 252 ET S S S o olo lS Sra 550 J9 89 441 LEE 2c nn ee te n c M O Exd motor for Gas Group IIC 44 a NN BO 108 134 168 217 341 591 842 1095 1346 1961 3266 6528 9791 External earth bolt 67 e 66 66 66 66 66 66 66 WS lls ils Mat DE ee ee EE 67 ig N 100 100 100 100 100 100 115 x 115 CIE IS Ja 12 412 Wee 67 A N N S S S S x S 9 S S S S Foot and flange mounting E o l 22 0220 A A log j cS US 402 e du So eee Hi l iA 9 E N 88 88 88 88 128 128 268 268 358 358 390 379 656 1146 1472 9 A N N s ve TS NOS 2094 doe sc EE AAA AAA AAA AAN AAA AAA AAA AAA AAA AAA AAA AAA AAA AAA ARA AAA AAA rrr AAA Frequency converter rating 163 x x x x x x x x x x x plate Rating data according 163 BR 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 67 to quotation 163 A gt Heating element specify
8. Note IP66 drives are always delivered with the Assistant keypad Control panel for ACS355 Panel mounting kit and user interface descriptions see page 18 Basic keypad ACS CP C 24 16 ABB machinery drive ABB drives and motors catalogue 2014 ABB machinery drive ACS355 Dimensions I O and options Dimensions and weights H Height H1 Height without fastenings and clamping plate H2 Height with fastenings but without clamping plate H3 Height with fastenings and clamping plate E i i i i H4 Height with fastenings and NEMA 1 R3 Fico 202 286 Jos 160 165 25 260 209 O 22 los 17 eo 246 da connection box H5 Height with fastenings NEMA 1 connection box and hood Ri 169 202 239 70 161 187 1 2 257 280 70 169 487 1 6 305 195 281 7 7 W Width RE D1 Standard depth D2 Depth with MREL or MTAC option H1 H2 H3 H4 H5 STO connections Typical control connections The ACS355 has a dual channel STO safe torque off input as standard certified to BS EN 62061 and BS EN 13849 1 LER S kil pa CSTO I OUT1 lt Hi PII switch our2 t Ground cable screen at Sourcing end Mi N26 Options available Input and output chokes Brake chopper resistors all drives in the ACS355 range have integral chopper 1st environment EMC filters footprint style Low leakage EMC filters lt 30 mA leakage FlashDrop programming in
9. innovative designs a wide range of shaft attachment methods rolling elements housings and seal choices patented features and consistent performance Industry s only push pull adapter mount system Available in two bolt pillow blocks Accepts commercial shaft tolerances Installation and removal in fewer than 15 minutes Fully concentric shaft attachment with adaptor sleeve mount Virtually eliminates fretting corrosion Capable of withstanding static or dynamic misalignment of 1 shaft ready out of the box available with Trident triple lip or labyrinth seal options Sizes range from 30 mm through 170 mm SN mounting dimensions Tapered rolling elements Completely assembled factory adjusted and properly lubricated Shaft ready Extra protection E Tect seal option comparable mounting dimensions with ball bearings E xtra allows easy upgrade from ball bearings Mounted Bearings ABB drives and motors catalogue 2014 89 Couplings Elastomeric sleeve style Dodge D Flex couplings Elastomeric tyre style Dodge Para Flex 90 Couplings ABB drives and motors catalogue 2014 Three way flexing action handles shock vibration and misalignment The ABB Dodge D Flex coupling features moulded non lubricated interchangeable elastomeric sleeves of EPDM neoprene or Hytrel lts three way flexing action accommodates torsional angular and parallel m
10. ACS880 Common user interfaces Typical I O and control connections The ABB industrial drive family uses the same control card keypad and software structure throughout its entire range All I Os are fully configurable to be whatever function is required The diagram shows a typical I O connection The ACS880 uses macros to configure its I O The macros pre define the I O functionality to comply with popular industrial configurations It is also possible to configure the I O manually to any function required The ACS880 control card showing the colour coded terminal strips XPOW External power input 10 V DC R 1 to 10 kohm 10 VDC R 1 to 10 kohm AGND Ground Speed reference 0 2 to 10 V R gt 200 kohm By default not in use Al2 0O 4 to 20 mA R gt 100 ohm J1 Al1 current voltage selection jumper Al2 current voltage selection jumper Motor speed rpm O to 20 mA R 500 ohm AGND peed rp L AO A02 Motor current O to 20 ma R lt 500 ohm AGND XD2D Drive to drive link EM e 2 A Drive to drive link or built in Modbus L8 BGND J3 J3 Drive to drive link termination switch XRO1 XRO2 XRO3 Relay outputs NC Ready 250 V AC 30 V DC 2A Running 250 V AC 30 V DC 2A NW Ze Faulted 1 250 V AC 30 V DC 2A XD24 Digital interlock DIIL By default not in use 24VD 24 V DC
11. remove EMC screw remove EMC screw e e amp e x e e e O E 800 04 R7 8 O O E E O BB A B Frame e o e e e 800 31 e 800 37 e G frame O 800 04 R7 R8 800 14 O A E frame O 800 04 R2 R6 O 04 e G1 G2 frame O 800 01 02 11 31 O 01 O O 07 O O 07 O IP54 RSA O 800 01 11 31 IP55 O O 01 07 e e 800 047 e 04 e e e 01 O 550 02 550 02 O 800 02 e 07 e O O Fan variable speed LC range O IP54 drive O IP54 drive O 800 04 O to 11 0 kW IM thereafter O to 11 0 kW IB thereafter O O O 4 to 12 kHz 4 to 12 kHz DTC DIE DTC DTC e e O e e e e e e e e e e O e e e Drive AP Drive AP future O future assistant panel assistant panel e e O O e e e e e e e e 27 2 2002 2 8 2 1 3 2 2 2 3 2 2 2 2 8 2 1 6 3r 3r 6 3r 3r 6 2c 4 2r 2r 7 6 3 6r 7 6 3 6r 7 4 3r 2r O O O O O configurable O configurable O configurable O configurable O configurable O configurable e O O o e e e O e e O O O O O O O O O O O e e e E B SREA E SREA B SREA E RETA B RETA E RETA or SREA O O E O O e e i E E E z O Ex nA Ex d de Ex tD DIP only o e El E NPCU req E NPCU req
12. via DriveConfig if needed Compact size and narrow shape Removable mounting clip Removable clip allows DIN rail and wall mounting from back and side of the unit Increases switching frequency automatically when drive Automatic switching frequency 3 temperature is decreased Output always capable of full 240 V 3 phase regardless of u Can easily replace single phase cap start motors 110 240 V AC single phase supplies x supply voltage RoHS compliance Compliance achieved during 2007 2 Inverter parameter settings with DIP switches and potentiometers Extended programming is possible Faster set up Easier configuration Easy drive for new users ca EE EEE EE E E CE u Simple programming for high volume OEMs programming in the box no mains power needed Environmentally friendly drives 10 ABB micro drive ABB drives and motors catalogue 2014 ABB micro drive ACS55 Ratings types voltages prices and dimensions 200 240 V 1 phase supply 3 phase output With EMC filter DEELGEHOL Kaz 018 A 2 24 A i Nat Vent ACSS5 O1E 01A4 2 H M Der DATES CH ee NERONE NE et fent ONG E RUE ANEN TM I O A LLACSSO OTE O4AS 2 OL css E IO E NA E EE NS NN oM aD cU c uu couE EIN Rui e NN 0 18 EEN e iL 81 Nat Vent i ACSSS O1N O1A4 2 s M Doc a RC et Teo mu Ru oe Neal Venlo ee 2 G C A wet Du Mc LU Ml Mid venu opo S S ENERO Ee NNI DE RR NUS Or o EE NE EE 26 ACSS55 01N 09A8 2 186
13. Analogue I O Digital inputs Relay output extension option module 3 relays Encoder feedback option module fits behind relay extension Relay outputs Built in Modbus using RS 485 Built in BACnet on ACH550 Plug in fieldbus module DeviceNet LONWORKSO PROFIBUS DP CANopen ControlNet Ethernet and others Relay extension L511 An extra 3 V free change over relays can be added to the ACx550 by requesting an OREL module Panel mounting kit IP54 and IP66 The panel mounting kit enables mounting of control panels on cabinet doors These kits include a 3 m extension cable a gasket mounting screws and a mounting template two versions are now available IP54 and IP66 The IP66 has an additional keypad membrane cover FlashDrop A powerful palm sized tool for fast and easy parameter setting ideal for programming many drives Programming in the box unpowered Ideal for OEMs as programming can be left until the moment before commissioning or at the end of the production line making it a safe option Fieldbus modules and fieldbus E ru ES An extensive range of fieldbus modules 3 i are available to allow connection to all the ide 8 major industrial protocols The drive has an RS485 Modbus interface built in DriveWindow Light PC tool DriveWindow Light is a parameterisation and commissioning tool used to set up and commission the drive Monitoring and diagnostic facilities are includ
14. Gas ep gh A Surface POE EG cea A Ce enhanced 2 3G Ex nA L De Ayh o E OTT us 01 DD din NEE EEGEN De enhanced 22 D Ex tc IP 65 IP 55 76 Motors for hazardous areas ABB drives and motors catalogue 2014 Making of temperatures gas groups and explosive atmospheres To ensure equipment can be safely used in potentially ignition the equipment of the gas mixtures concerned and in explosive atmospheres the explosive atmospheres where specific cases the gas group must be known e g flame the equipment is installed must be known The temperature proof protection class of equipment must be compared with the spontaneous Clasification Gas classification Gas subdivision De 120 gases and vapours e g butane petroleum propane U IB o 30 gases and vapours e g ethylene dimethyl ether coke oven gas IIC three gases hydrogen H acetylene C H carbon disulfide CS EEN EE SE Hydrogen E SSES E Ethanol sss MORTE 2200 900 ss 200 nic Hydrogen sulfide Lae rt 2195 200 sees emsa edt Diethyl ether E o o ee EE T6 gt 85 lt 1100 85 Carbon disulfide Marking of equipment protection for gas according to ATEX CE Conformity marking Equipment protection marking for gas OS de Ex d IIB 14 Gb Identification x Protection type Ex d flameproof of the notified body ible for th Equipment grouping IIB for gas group B OAM D Temperature class T4 max permitted 135 C PE DOS o
15. Nema 1 kit Free standing floor standing D x j Cabinet built by ABB u Cooling method Direct air cooling e x e Water cooling x 3 Through panel flange mount 5 2 S Dynamic braking chopper Range of resistors available from ABB ACS55 O ACS150 Switching frequency 4 to 16 kHz 4 to 12 kHz 4 to 16 kHz Motor control DTC open closed loop E u E x Sensorless vector e Scalar VVVF x e x e Programmability Parameter programming uses dip ACS55 O ACS150 e e Adaptable programming x O sequencer x EC61131 programmability E Start up assistance and help Aids to commissioning and diagnostics x u assistant panel x assistant panel Cold configure Prooram the drive whilst still in its box o e Removable memory module No recommissioning time needed Real time clock With assistant control panel o e I O built in Analogue input output TES E SR ELT Digital input output ey tir ACS55 57 in ACS150 5 Jr kee 5 1r 1t 3r Speed feedback encoder i E O i via add on expansion module Motor thermal protection u u O configurable O configurable STO safe torque off e o e 24V live control panel comms External 24V supply can be connected i O MPOW i Fieldbuses Modbus O Fieldbus interface popular ne
16. RIO A Tip ee Co 197 95 5 16 437 17 154 E ese Rs m 239 95 7 20 237 21 560 160 MSBPSISLKC 15375 290 995 9 22 910 23 448 160 M3BP355 SMB 1535 290 95 9 23 617 24 921 200 M3BP355 SMC 1919 362 96 0 29 558 30 717 290 MSBP855 MLB 5 23995 nn 492 96 0 36 968 37 527 218 MSBPS5S LKA 3026 570 96 0 43 612 44 916 355 M3BP355LKB 3407 667 96 0 52 016 53 175 Efficiency full load 100 Range available from 1 1 to 7 5 for 2 pole 0 55 to 7 5 4 pole price on request Premium efficiency process performance cast iron motors ABB drives and motors catalogue 2014 75 Explosive atmospheres There are systems in place worldwide to classify explosive atmospheres by zones according to the risk posed by explosive gas G or dust D M000168 M000169 Zone 2 G 22 D Abnormal condition Presence of explosive atmosphere only by accident but not during normal duty Equipment protection level c required Ex d e II E Gb Ex e ll Gb Expl E Gb Ex tlll Db Ex nA Il Ge Ex t Ill Dc M000176 Classification of explosive atmospheres according to CENELEC and IEC The following standards define areas according to the presence of gas or dust in the atmosphere IEC EN 60079 10 1 Gas IEC EN 60079 10 2 Dust Ma Y A NA ui NA Mines Mb high Mines M2 I Ba oo A c oe
17. Ren d MSJP KP 180 MLO 119 683 9 928 06 200 6 506 HO ees M3JP KP 225 SMB 144 795 939 8 596 8 916 as nee MSJP KP 200 MLE 145 79 1 933 8 099 8 457 HO o MSJP KP 250 SMA 176 945 1 943 11 306 11 723 ES M3JP KP 225 SMC 177 96 939 10 617 11 018 HO EE MSJP 225 SMD i uus 215 119 98 9 12 009 12 749 HO Wes MSJP KP 280 SMA 240 190 94 9 15 929 15 8411 SE MSJP KP 250 SMB 241 mmc ReA E SCOM eee eee NN 90 M3JP KP 250 SMC 289 153 940 16 018 17 041 HO PETAAAT VAT TAA TT 1 9 5 9 99 1 1 9 1 9 1 1 9 91 1 9 9 1 11 9 91 9 1 9 991 19 9 911 1999 V1 999 1 5 9 191 1 9 9 9 15 1 9 1 9 9 91 11 19111 111 T 119 11111 111119 11 1 11 91 99 9 11 99 19 1 1 9 9 9 91 AAA AAA ad ARAN m PA A ESP ARRANCA RERBA IRR AER AA BARNA RAS AAA AAA ASAS AAA AOS AS ARAS PEV Na NS E RE eee up i I REES BEER dE l l un E GE KEE EE NS NS E E JP Exd KP Exde HO High output design Efficiency full load 100 78 Flameproof motors ABB drives and motors catalogue 2014 M3JP KP 80 MA O NS O AR EA uu PRESTON CS TCM RETE RENE TE RETE TE NIL E RON SECS CP T NE TONO YE SET VE AO E RETE YE LANA PE TESI NEDO OVE S TORTE STE PETERE RE TER SOM TE TE WE ROTE NON TTE RETE SONORO SEC TE SR SDS TERETE PETERE RETE EDS CY TER TEE EI DEP Feweveeveveveceeevesceeveeseeeeeeeeeeeeeceveeeececeeeceeeeeeeveeesef veeeececeeeeveeeecteveveeecseeeeceeeceefseeeceveeveeeseeteveveceeecececeeeeceveveeveececeveseeceveececeeececfe
18. or remotely via the Internet DriveWindow Light Available for ABB general purpose drives and ABB machinery drives has the same functions as DriveWindow but is designed for point to point communication via control panel port I P fi oh ET L E hs E 1 ILI re ear re a F in 2 Ei i i e ei F IT E T n Me h y aug L I rin i I DriveConfig Dedicated programming tool for the ABB micro drive Allows access to the extended parameter set of ACS55 and allows un powered programming Drive Analyser New PC tool to allow long term analysis of performance and diagnostics Data can be collected for up to one year To download software tools go to www abb com gt drives gt drive PC tools Software tools Engineering tools DriveSize For dimensioning drives and motors This PC programme helos select an optimal motor drive and transformer which is especially useful where a straightforward selection from a catalogue is not possible DriveSize is used to compute network harmonics and to create documents Fo about dimensioning It Fm contains current versions of ABB s motor and drive catalogues i k et It can also be used in conjunction with ABB machinery drives to specify the dimensions of different kinds of linear or rotary movement mechanisms such as lead screws rack and pinion combinations belts and pulleys conveyors feed rolls
19. refer to the User s Manual for details Drives require a control panel for parameter alteration For 50 C ratings contact ABB 200 240 V 3 phase supply voltage 3 phase 240 V is also available for customers supplying the North American market Please enquire for details 380 480 V 3 phase supply voltage bs EE ee eC LEE EE EG e NK 055 BA 38 RO 10 20 Nat Vent ACS310 03E 02A1 4 180 o m D NENNEN AERE OI EE CUM INE ME SCH MM m E SCHER DEE RN JU fi E D jS ACSS10 08E 04A5 4 285 e 62 1 BB s S iB 90000 19 ACSS10 083E 06A2 4 j eu Soles i eed G E EEN IW AT ABA 1 Hj i 25 1 497 5 94 1 AOSSO OGE 0DAT 4 2450 ae SCHEER Gees EE cM Ec UL Nc 5 7 o o pos DEMNM NNNM NNNM E e nc ES ANM NE 15 D D Di A0 96 1 ACSSI0 08E 24A1 4 Em ee ms up m i Dm 298 mp ACS810 08E 41A8 4 1 284 22 48 4 TG E 100 x Ses 96 __ACS310 03E 48A4 4 1 569 Ensure enough space around the unit refer to the User s Manual for details Drives require a control panel for parameter alteration For 50 C ratings contact ABB Control panel for ACS310 Assistant control panel 3 ACS CP A EGO Basic keypad e ACS CEE U SCH Price of control panel only when purchased with drive Panel mounting kit and user interface descriptions see page 22 20 ABB general purpose drives for fans and pumps ABB drives and motors catalogue 2014 ABB general purpose drive for fans and pumps ACS310 Dimensions I O and option
20. 074 192 M3BP315 SMC 422 osse 9959 14 679 15 190 7 182 MSBP315 SMD ss SE 96 4 13 205 13 658 1600 MBBRSIS MIA iz 267 96 1 16 776 17 237 160 MSBP315 MLB 10261 278 9 64 15 434 a 15 887 200 MSBP SISMLB 640 200 962 28 356 25 628 200 A MSBPSIS 1281 3431 96 20 176 21 938 200 i M BP 355 SMA 640 337 962 28 350 31 080 200 M8BPS55 SMA 11281 943 9651 21 410 22 998 290 MSBPSISLKB 200 411 96 8 27 720 30 450 250 MSBPSISLKC 7 4901 429 96 6 24 402 24 612 290 i M BP 355 SMB 800 416 963 29 554 P31 000 250 MSBP355SMB 1601 249 96 6 25 907 26 604 315 MSBP395SMC 1008 929 964 37 198 38 646 315 M3BP355 SMC 20 eee 553 96 7 94 414 35 548 355 M3BP355MLA 1136 589 96 5 41 954 43 400 355 M3BP355 MLA 2273 616 96 7 36 684 37 816 75 MSBPIGOMLA 78 152 908 1 880 2 080 Ei cepe MSBP160 MLB ss OO ee WE E MSBP 180 MEA iss 146 2041 92 2 3 186 3 395 _ 18 5 MSBP200MLA 178 37 3 92 9 3 793 4 059 22 il MSBP200 MLB men 2 E4457 LATA E MSBP 225 SMA i sss 289 _ S68 941 6 107 6 429 o md MSBP250 SMA BODEN 68 9451 7 320 7 680 o eR MSBP280 SMB ii 433 19 6 94 8 28 592 8 874 PSD a MSBP280 SMC 6301 97 95 1 9 349 9 650 CER MSBP315 SMC ss CURES 185 95 3 11 501 11 976 DU iis MSBPSIS SMD SO 168 95 5 19 522 14 243
21. 312831 BRA 46 142 ui M3BM 355 LKA AN SGBM 352810 ARA 48 505 3GBM 352810 BRA 50 177 co cad MSBM 355 Up BGBM 352820 ARA 52 245 o SGBM 352820 BRA 53 856 hom PME M3BM 355 LKC O SGBM 352830 ARA Tagen 9GBM352830 9RA 56 276 400 s MSBM 855 LKD n SGBM S52841 ARA 57 988 SGBM 352841 BRA 59 550 Loiret MSBM400LA s 3GBM 402510 ARA 61 589 SGBM 402510 BRA 63 551 500 s MSBM 400 LB SGBM 402520 ARA 66 102 5 3GBM 402520 BRA 68 065 560 O MSBM400LKA s 3GBM 402810 ARA Dia SGBM 402810 BRA 73 374 em MSBM400LKB s SGBM 402820 ARA 79 021 3GBM 402820 BRA 80 983 ER MSBM450LA s SGBM 452510 ARA SC ee SGBM 452510 BRA 5 81 170 do M3BM 450 LB 3GBM 452520 ARA 89 794 3GBM452520BRA 91 944 3 KV 6 KV 6 6 kV and 10 kV options available on request HV process performance cast iron motors ABB drives and motors catalogue 2014 83 HV process performance cast Iron motors 315 450 6 4 8 poles TEFC high voltage motors cast iron frame IP 55 IC411 single speed ambient temperature 40 C See product catalogues or www abb com motors amp generators for more information on products O E M3BM SIS LKA cn 3GBM313811 ARA 47 465 8GBM313811 BRA 48 726 a Lu m M3BM 315 LKB 3GBM 313820 ARA 48 083 o 3GBM 313820 BRA 49 343 iO M3BM BIS LKC s 3GBM 313831 ARA 48 671 SGBMSISBSI BRA 49 931 Econ ae M3BM 355 LKA ii 3GBM 353810 ARA 49 694 i 3GBM 353810 BR
22. 450 451 220 220 220 220 220 246 246 297 329 366 418 502 447 447 500 500 120V or 240V 450 451 m N 220 220 220 220 246 246 297 329 366 418 502 447 447 800 500 e 450 451 a NN 220 2201 220 246 246 207 329 366 418 502 447 447 500 500 Insulated bearing at NDE 701 O R R R R R R R R d L R R i 1063 1063 1472 1472 Frame 280 and above on TM W RAR pn iR RH OR OR OR ER RR meng 1472 1472 variable speed drives TN i A R iR ORO OR iR iR IR LR P UR GR OER 1063 1068 1472 1472 Metal fan COM ed C UMP ju RE sae 205 S oa G c 60208 tots toe som 69 68 E N 186 136 186 136 196 196 253 253 270 285 285 518 555 591 591 tA NN 194 159 159 168 168 259 258 270 285 2085 518 555 591 Ze Metal fan cover 53 94 94 94 94 94 ego 12 RS S S S S S S S S 53 Paint colour to standard RAL 114 e 2021 202 6202 O 0202 J j 01220005700 on a j cos pos Das 205 specify RAL no PTI m N Z0 c eO EE EE EE POS JS A N N 202 00007 202 200 2 200 02499 0497 DAD DA 94D 985 985 O35 235 AAA AAA AAA AAA ee AAA AAA AAA AAA AAA AAA AAA AAA AAA er erry PT100 resistance element dd NO x i one per phase 0 45 E N R H R R 598 598 587 587 869 869 869 819 819 819 819 N x X PTC thermistors 3 in series STE SES dE N oo j ps po eo 1590 12 20 2 0 00292000228 02028 on m 2008 208 s S S S E B E S S E S E S S 8
23. ABB drives and motors catalogue 2014 33 ABB industrial drive ACS800 Variants ratings types voltages and prices Wall mounted single drives Series ACS800 01 0 55 kW 160 kW 230 690 V 55 percent size reduction at 160 kW P21 as standard IP55 as option Wide range of built in options Optional cable box for SWA cables Coated boards and internal I O options Built in brake chopper EMC filter for 1st environment restricted distribution according to EN 61800 3 optional EMC filter for 2nd environment unrestricted distribution according to EN 61800 3 standard Internal fieldbus options ACS800 01 is type tested for marine applications Blanket certification with ABB ATEX motors Ze T For further information see Technical Catalogue 3AFE 68375126 EN 380 400 or 415 V 3 phase supply voltage The power ratings are valid at nominal voltage 400 V ACS800 01 0004 8 1 167 1 868 5 ACS800 01 0006 3 1 415 1 611 69 ACS800 01 0011 3 1 745 2 007 ACS800 01 0020 3 2 329 92 501 3 ACS800 01 0030 3 3 163 3 511 ACS800 01 0050 3 4 180 4 553 _ H E 160 1440 405 ACS800 01 0075 3 5 271 25 644 405 ACS800 01 0120 3 7 923 8 591 3200 u 05 ACS800 01 0165 3 9 MS 210 479 B H T For fuse selection refer to the hardware manual weak networks may require aR fuses Prices include 2nd envir
24. Fes eee MSBM 400 LKB odon SGBM 404820 ARA sies AB 1 SGBM 404820 BRA 86 143 PTOS es aham pa aaa MBM AOO Ere e SGBM 404830 ARA is E86 946 5 losses SGBM 404830 BRA i 88 508 pos DPP MSBM 490 LEA rs SGBM 454510 ARA sese FBG MME SGBM 454510 BRA i 91 596 ioo o s M BM a ad 3 GBM 454520 ARA 894 202 SS 3GBM 454920 BRA i 96 350 ROO MSBM 490 LC rd SGBM 454530 ARA EIB ATT i SGBM 454530 BRA io 100 619 530 M3BM 450 LD x 3GBM 454540 ARA EC YS 3GBM 454540 BRA 103 279 3 KV 6 kV 6 6 kV and 10 kV options available on request 84 High voltage process performance motors ABB drives and motors catalogue 2014 Optional extras for high voltage motors Note certain variant codes cannot be used together Please see product catalogues for more variants R On request S Standard 107 RTD Pt 100 in each bearing 3 wire 593 593 598 593 Heating element 200 240V 1ph Seaworthy packing 4 298 4 208 4 208 4 298 i Special paint colour customer specified RAL grade u 21261 3 1 261 iro E 120 005 x Metal io e roof rain canopy vertical motor shaft down x eo DN TES 3 Tous 122 Ee Restamping output and voltage continuous duty RTD Pt 100 6 pcs inside stator slots 3 wire Star point terminal box not available for V1 P4908 1 908 1 908 1 908 Routine test report n HIMEN Type test with report for motor from specific
25. HO 45 M3JP KP280SMB 579 893 932 15 940 16 514 55 iMSJP KP315SMA 707 104 934 18 118 18 599 55 M3JP KP 280SMC 708 106 934 16 514 16 888 HO 75 M8JP KP 315 SMB 966 140 98 7 22 766 23 406 90 MSJP KP315 SMC 1159 168 940 26 455 27 095 110 MSJP KP 315 MLA 1419 208 94 0 30 782 31 422 132 M3JP KP 355 SMA 16904 251 947 35911 36 878 160 MSJP KP 355 SMB 2053 303 95 2 43 124 944246 200 M3JP KP 355 SMC 2570 378 953 54024 54088 250 M3JP KP 355 MLB 3213 472 95 4 73 903 75 198 315 MSJP KP 400 LA 4043 584 96 1 85 128 88 328 315 MBJP KP 400 LKA 4043 584 96 1 85 123 88 328 355 M3JP KP 400LB 4562 641 962 96 023 09 548 355 MSJP KP 400 LKB 45621 641 96 2 96 023 09 548 400 MSJP KP400LC 5134 781 96 8 99 507 103 408 400 MSJP KP 400LKC 5194 731 96 9 99 507 103 408 480 M3SJP KP 450LA 3 5519 789 95 9 Price on request Bm 470 MSJP KP 450LB 6032 861 96 0 Price on request 530 M3JP KP 450LO 6793 982 96 1 Price on request 600 M3JP KP 450LD 7690 1124 96 3 Price on request Flameproof motors ABB drives and motors catalogue 2014 79 Optional extras for low voltage AC motors Please note general performance motors have limited optional extras see extras marked with Select motor from our process performance range when additional extras are required R On request S Standard N Not available
26. O modules can be chosen from analogue expansion H2 H1 IP21 IP55 Highly compact same physical size as IP21 variant digital expansion encoder and resolver feedback options Fieldbus modules can be connected to any slot and all of the major industrial fieldbus modules are available The drive also support two fieldbus modules at a time so can control via a traditional industrial fieldbus but data gather via an Ethernet based protocol Remote monitoring modules can be employed to monitor the drive over the web he safety module occupies a separate dedicated connection point ensuring safety integrity he drive is operated and commissioned either from a keypad or from a PC tool The PC tool used with ACS880 is Drive Composer 32 drives can be connected onto a panelbus The panelbus can be used to communicate to many drives either using the keypad or the composer pro tool User interfaces for ACS880 01 Please refer to page 53 for details of the ACS880 common user interfaces ABB next generation industrial drive ABB drives and motors catalogue 2014 47 Next generation of ABB industrial drive ACS880 Variants ratings types voltages and prices Single drive modules Series ACS880 04 0 55 to 1400 kW 380 690 V Highest power density from a module on the market extremely compact power module Wheeled module supplied with extendable ramp Coated boards as standar
27. SMA 200 M3JP KP 355 SMB 250 M3JP KP 355 SMC 315 M3JP KP 355 MLB 355 M3JP KP 355 LKA 400 M3JP KP 400 LA 400 M3JP KP 400 LKA 450 iM3JP KP 400 LB 450 M3JP KP 400 LKB 500 M3JP KP 400 LC 500 M3JP KP 400 LKC 560 M3JP KP 400 LD 560 i M3JP KP 400 LKD 610 M3JP KP 450 LA JP Exd KP Exde HO High output design Efficiency full load 100 E2 not applicable to 8 pole 5860 0 48 MSJP KPSOMA 23 0 88 61 0 741 805 0 25 M3JP KP 80MB EES 037 M3JP KP 90 SLA 5 126 070 f799 867 0 55 MSJP KNPOOSLC 7 5 189 687 9878 948 075 MSJP KP100LA 99 2 4 759 963 1 036 4 1 jMSJP KP100LB 146 36 76 4 12957 E1324 15 jMSJP KP112MC 201 47 772 1 328 1 413 22 iMSJP KP182SMC 291 680 1 1 784 1804 3 MSJP KP 132 SMD 403 77 799 1 902 2 054 4 MBJP KP 160MLA 529 93 86 7 2 158 2 347 pp MSJP KP 160 MLB 726 128 868 2 602 2 697 1 5 MSJP KP 160MLC 99 7 18 855 3 098 3 209 41 iMSJP KP 180MLB 145 24 9 883 4 030 4 158 15 M3JP KP 200 MLA 195 30 4 899 5 166 Cam 18 5 MSJP KP 225 SMA 240 40 900 6 177 6 384 185 M3JP KP 200 MLB 240 37 1 898 5 935 6 129 HO 22 iMSJP KP225 MB 287 455 906 Cam Cam 80 MSJP KP 250SMA 389 607 914 92221 9 671 80 MSJP KP 225 SMC 391 61 2 907 8 678 8 885 HO 37 iMSJP KP280SMA 476 738 927 11 787 12 157 37 MSJP KP250SMB 479 742 922 10 425 10 682
28. TON CA CR A SON CASE BACO 00 SO 0 A eee eee eee tesserae eee ere ee etree des sa va 024 AAA EDAD ORAR PRO AAA SALA SAA E SEL PSOE EE PPA SAA SOARES SADA A ASAS DAA SAA AA ASADAS E E E E E E E E once OA O CRC OA OO OC CR ER R E CCR E A CE E IPEP STE AAA erdeelt EPS FRE PRA aan Pe tod Fee hehehe 0000 60 00 0 0500000000 0 0000600 0 000 00 0004 00 00 000000 009 000 00000000 0 00 0000 00 000 0 000000000 0 040 0000004 4 0000400 400000000 0 0000 0 000 0040 0060 00 rr rr rr EELER rur BEES EELER EEN KEE EELER EELER ae AA a ER AOR AR A AM Rata RR A Ra A DA A A A dp A A A EA AA ARANA PS AA AAA SA PPA E A NE reegen A AAA A AAA PS TA PTS T Ts 09 9 9 1 99 9 97 6 9 9 9 99 9 9 9 1 9 9 6 9 9 9 9 9 0 0 5 0 9 9 9 9 0 90 9 9 90 1 9 09 9 0 9 9 t 11 9 9 9 0 9 0 00 9 0 0 00 6 9 9 0 9 9 9 9 9 0 9 9 9 9 0 0 V 9 9 9 9 9 9 9 9 9 A V 9 9 9 9 9 9 99 x Price on request M3JP KP 80 MA 087 0 55 M3JP KP 80 MB 0 75 i M3JP KP 90 SLA E M3JP KP 90 SLC 1 5 M3JP KP 100 LA 22 M3JP KP 112 MB 3 M3JP KP 132 SMB 4 M3JP KP 132 SMC 5 5 M3JP KP 132 SMD 7 5 M3JP KP 160 MLA 11 M3JP KP 160 MLB 14 M3JP KP 160 MLC 15 M3JP KP 180 MLB 18 5 i M3JP KP 180 MLC 18 5 M3JP KP 200 MLA D2 M3JP KP 200 MLB 30 M3JP KP 200 MLC 30 M3JP KP 225 SMB 37 M3JP KP 250 SMA 37 M3JP KP 225 SMC 45 M3JP KP 280 SMA 45 M3JP KP 250 SMB 55 M3JP KP 280 SMB 75 M3JP KP 315 SMA 75 M3JP KP 280 SMC 90 M3JP KP 315 SMB 110 i M3JP KP 315 SMC 132 M3JP KP 315 MLA 160 M3JP KP 355
29. and the highest quality Drive logo control panel logo manuals and box can be x printed with machine builders logo and name ROHS compliance Compliance achieved during 2007 Faster and easier drive set up and commissioning for For more details please refer to Technical Catalogue 3AFE685961 14 IP20 enclosure Fixed basic control panel Dedicated control potentiometer Two year warranty Flashdrop parameter programming whilst still in its box excellent for OEMs Protected against wiring errors shows fault if power cable is inadvertently connected to motor terminals Automatic noise reduction Optional short or long parameter mode for standard or advanced users Unified height across the power range simplifies cabinet design Drive branding possible for large users x No need for high voltage safe programming areas Parameters can be hidden for clarity 2 Programme the drive during machine production build up Integrated control panel with clear LCD display backlight and buttons for editing and control x Integrated potentiometer Settings shown on the control panel 3 Take control of the motor and reduce cost in the installation 2nd environment built in filter Complying with IEC 61800 3 as standard Screw DIN rail sideways and side by side mounting Unified height and depth x The drive protects itself when power is connected to the 3 motor ter
30. are described ma separate brochure that is available on request please call 07002 SERVICE 07002 7378423 for a copy Drives Advantage ABB s certified partners provide Drives Advantage a series or services targeting the current range of products up to 400 kW Services include installation start up assistance upgrades hire services planned maintenance repairs energy surveys training The full portfolio of Drives Advantage services are described in a separate brochure that is available on request please call 07000 DRIVES 07000 374837 for a copy ABB University Professional drives training Factory certified courses delivered in a bespoke drives training facility by experienced applications and service personnel With ABB University you can enrol onto either e learning or classroom based courses Please call 01785 285939 or visit www abb co uk abbuniversity ABB low voltage AC motors Sizes 56 450 General performance motors page 66 56 63 71 80 90 100 112 132 160 180 200 225 250 280 315 355 400 450 Aluminum motors Cast iron motors Process performance motors page 69 56 63 71 80 90 100 112 132 160 180 200 225 250 280 315 355 400 450 Aluminium motors Cast iron motors Premium efficiency motors Motors for hazardous areas page 76 56 63 71 80 90 100 112 132 160 180 200 225 250 280 315 355 400 450 Flameproof motors Increased safety motors Non
31. delivery batch sem e spe EN E MA EK Me ES SIS mg EE Type test with report for motor from specific delivery batch customer witnessed 9 757 i POM EE 9 751 u Noise level test 2 957 x 2 957 E S295 E 9295 e els Delicias 2 832 82 632 2 632 2 632 Optional extras for high voltage motors ABB drives and motors catalogue 2014 85 NEMA motors General purpose industrial motors Three phase totally enclosed foot mounted 1 8 400 hp NEMA 42 449T Severe duty motors Three phase totally enclosed foot mounted 1 400 hp NEMA 148T 4491 Explosion proof motors Single and three phase foot mounted 1 4 300 hp NEMA 48 449T 86 NEMA low voltage AC motors ABB drives and motors catalogue 2014 Applications Pumps compressors fans conveyors machine tools and other general purpose three phase applications Features Suitable for mounting in any position Ball bearings heavy gauge steel and cast iron frames and gasketed conduit boxes Class F insulation 1 15 service factor low loss electrical grade lamination steel EM Super E motors have NEMA Premium efficiency and three years warranty Motors with TR suffix have roller bearings for heavy belted loads Applications Petrochemical plants mines foundries pulp and paper plants waste management facilities chemical plants tropical climates and other processing industry applications requiring pro
32. generation of ABB industrial drive ACS880 Common user interfaces New control panel State of the art high resolution keypad brings a new level of usability to the drives marketplace The keypad is designed by industrial designers to ensure maximum usability and intuitive use The keypad display is extremely high definition and is visible in any control room Innovative views transitions and screen will be very familiar to users of smartphone technology The display supports graphics and icons to help the user navigate The keypad also supports text editing to allow users to re name fault messages to match plant specific actions Customer specific start up images and parameter favourite make the keypad easily tailorable to customers and OEMS alike Removable memory unit a The memory unit stores the complete parameter and firmware set for the drive Should a drive need to be replaced swapping the memory unit to the new drive will transfer a complete drive set up absolutely no recommissioning is required This reduces down time in the event of a problem Fieldbus he ACS880 supports an extensive list of fieldbus modules for connectivity to lt industrial networks These modules are KE common with other drives within the Tw ABB drives range Expansion for analogue and digital I O Additional I O can be added to the ACS880 This I O can be addressed by the fieldbus so that the ACS880 can be used as a
33. include washdown and screw conveyor configurations Parallel shaft or right angle configurations available Torque capacities from 32 to 104 KNm available Global product design to fit all markets Multiple mounting configurations available base mounting swing base mounting tunnel housings Can be used with a variety of soft start mechanisms including VSD and fluid couplings Gearings ABB drives and motors catalogue 2014 87 Mounted bearings Mounted ball bearings When it comes to reliable service and low maintenance ABB Dodge mounted ball bearings are unmatched in the industry ABB Dodge mounted ball bearings are available in any of our proven locking devices our exclusive 65 setscrew locking Setscrew ball Bearings Grip Tight ball bearings Ultra Kleen E Z Kleen 88 Mounted Bearings ABB drives and motors catalogue 2014 system our patented Grip Tight adapter mounted eccentric locking collars and D Lok concentric clamp locking system mounted ball bearing Superior 65 locking setscrew DualGuard seal comprised of single lip seal and rubberised flinger Stronger more flexible bearing cage Optimum balance between locking forces Heat stabilised nylon construction with and inner ring stress fiber glass reinforcement Secure fit to the shaft Two types normal duty GT and medium duty GTM DualGuard seal comprised of single lip seal
34. industrial fieldbus option modules available Connectability to all of the most popular fieldbuses 24 V live keypad Connect 24 V to the drive via the MPOW option Keep fieldbus control card and I O healthy while able to Operation E A i remove the main supply safer maintenance Built in EMC filter u 2nd environment filter complying with IEC 61800 3 No extra space parts time or cost required Into ented s U Vo Sama ph pa Waem cp nent Built in brake chopper 100 percent braking Capability Reduces cost saves space and simplifies wiring U Drive protection x Latest solutions to protect the drive and offer trouble free x The drive protects itself when power is connected to the use and the highest quality motor terminals I O protected against short circuit Coated boards included as standard 1P66 69k enclosure option Makes drive suitable for hose down applications AMARE Meets food hygiene standards in a wall mounted enclosure Brand labelling x Drive logo control panel logo manuals and box can be Drives and packaging badged to your design printed with machine builders logo and name RoHS compliance Compliance achieved during 2007 3 Environmentally friendly drives For details of FlashDrop see user interfaces in ABB machinery drive section page 18 ABB machinery drive ABB drives and motors catalogue 2014 15 ABB machinery drive ACS355 Ratings types voltages and prices 200 24
35. is operated and commissioned either from a keypad or from a PC tool The PC tool used with ACS880 is Drive Composer 32 drives can be connected onto a panelbus The panelbus can be used to communicate to many drives using the keypad or the Composer Pro PC tool User interfaces for ACS880 04 The ACS880 04 can be supplied with a keypad door mounting arrangement which requires a single rectangular hole for the cabinet door Please refer to page 53 for details of the other ACS880 common user interfaces ABB next generation industrial drive ABB drives and motors catalogue 2014 49 Next generation of ABB industrial drive ACS880 Variants ratings types voltages and prices Cabinet built single drive Series ACS880 07 45 kW 2 800 kW 880 690 V IP21 as standard IP42 and IP54 as options 250 kW based on a single module including rectifier and inverter Coated boards as standard TUV approved safe torque off STO to SIL 3 PL e standard TUV approved emergency stopping options Extremely compact internal swinging gate for control options minimises cabinet size but ensures easy access Internal customer wiring is redesigned to give easier access with pluggable connectors included Drive module can be extracted using a set of maintenance rails Factory built cabinet with EMC and thermally type tested for trouble free operation Extensive range of standard options that are incr
36. mounted IM3011 V1 Vertical flange mounted IM2001 IM1071 B35 Horizontal foot amp flange mounted B8 Horizontal foot ceiling mounted Note for gearbox users service factor The geared motors covered by this catalogue are rated for driven machines with a uniform load for continuous duty or occasional moderate shock loading on single shift operation being known as a Unity Service Factor For applications with short time duty high inertia or heavy shock loads advice should be sought on calculating the correct service factor and selecting the most suitable gearbox type Abbreviations Electrical data Kilowatt kW Volts mM Armature Volts Va Field Volts Vf Amperes A Armature Current la Field Current Power factor PF Useful conversion factors 1hp 746W 1Nm 6 00 1 Ibin 1mm 0 03937inch 1m 0 4 Colle 1kg m Nims 0 73752 ae Useful formulae 1 Watt 1 Nm s Torque lb ft 5250 x Mp speed rpm 9550 x kW speed rpm Torque Nm 3 phase ME V X Tx PF AC power kW 1000 1 phase V X x PF AC power kW 1000 94 Choosing the right drive for your application ABB drives and motors catalogue 2014 Choosing the right drive for your application 1 Identify the application x Continue to step 2 Identify the type of application and the likely demands of the drive 2 x Gather the load data system inertia required acceleration and deceleration 2 Continue
37. panelbus The panelbus can be used to communicate to many drives either using the keypad or the composer pro tool User interfaces for ACS880 07 Please refer to page 53 for details of the ACS880 common user interfaces ABB next generation industrial drive ABB drives and motors catalogue 2014 51 Next generation of ABB industrial drive ABB multidrive A multidrive is a custom made system to suit a larger application or a process line The system contains multiple inverter stages of differing size supplied from a common DC bus ABB can provide a ready made cabinet or it can provide system integrators with a comprehensive range of power modules and mechanical kits to build bespoke cabinets for end clients Series ACS880 multidrive cabinets 1 5 kW 5600 kW IP21 as standard IP42 as option High packing density with 16 inverter units up to frame size R2i can be installed into one 1000 mm cabinet Diode bridge that is highly reliable with high power density Fast connectors for motor cables in the bottom part of the cabinet making installation easy Integrated safety including safe torque off STO as standard with several safety functions as options Coated boards as standard Braking options DC fuse disconnectors DC fuses or DC fuse switch including charging circuit for inverters Cabinet light and heater options Highly efficient thermal handling as heat loss of each inverter unit is
38. performance motor General performance motors combine convenience and easy handling seamlessly with ABB s engineering expertise while at the same time providing standard variants and modifications The motors can be tailored according to the specific needs of OEMs The high modularity enables adding a wide variety of elements to the robust frame thus making the overall solution to fit the specific situation and customer need perfectly As the user only pays for the enhancements needed and used the motors are free from all unnecessary elements Where can it be used End users in industry Tailored serial project OEM s Pumps Fans Compressors Highlights Variant codes from production which OEM customers need One year warranty E2 efficiency 2 4 amp 6 pole designs 66 Low voltage AC motors ABB drives and motors catalogue 2014 General performance cast iron motors IE2 1 955 2 4 46 poles TEFC low voltage motors cast iron IP 55 IC 411 single speed 400 V 3 phase 50 Hz oee product catalogues or www abb com motors amp generators for more information on products 355 iM2BA 355SMC 1186 609 95 5 1 32 079 33 750 315 M2BA 355SMB 2021 560 95 5 27 143 28 215 EP 355 iM2BA 355SMC 2270 623 95 5 30 715 31 786 11 M2BA 160MLB 108 226 887 1 379 1 467 CCC CRC ARC CCC CCC CI O CR AN NO u M2BA 180MLA 147 317 8
39. programmed macros Starting up a pumping system and optimising its performance is extremely easy Highlights Optimal pump control for various applications Intelligent solution for controlling pump performance Main features Direct torque control Premium motor control platform Used in wastewater pumping stations to prevent pump and Pump cleaning or anti jam 3 The drive has a flow meter routine that very accurately x determines the flow rate within a process Used to effectively control the filling or emptying of water or wastewater storage tanks 3 Optimal control of applications where several parallel pumps are operated together and the required flow rate is variable u Optimal control of applications where the consumption rate varies based on demand x The protection functions indicate if the pre defined process Pump specific protection features conditions change Safe torque off TUV certified safely to SIL3 pipe clogging and expensive maintenance activities DIRECT TORQUE CONTROL For further information see Technical Catalogue 3AUAQ000055685 Remote monitoring and diagnostics Pump auto change Full multioump software now available Flow measurement included in the product ideal for leak detection and a low cost Anti rag pump cleaning algorithms Easy and cost effective cabinet assembly Rapid and simple pumping system start up Advan
40. space EES e avoid additional wiring earthing and assembly costs Additional serial HVAC protocols built in as standard x Can connect to any building management system BMS communications u BACnet Modbus RTU FLN Apogee x N2 Metasys RS 485 3 x Fieldbus adapter allows connection of LonWorks Profibus DP x BEE CANopen DeviceNet Modbus TCP ControlNet Ethernet Real time clock 3 Easily set up at time of installation and protected by its own Can be used together with timer functions of the drive to trigger x battery back up x various events via relays or outputs within the application x software such as time speed profile allowing the drive to be a x stand alone unit without the need for BMS input System diagnostics 3 Diagnostic assistant on board fault history with real time of Instant fault tracking and date stamping gives status when fault occurred covering voltage current DC link level etc of drive to enable rapid drive diagnostics Energy efficiency counters 3 Works out energy savings of the application in KWh 3 Can assist with electricity billing in accordance with Part L2 3 and MWh the cost of the energy saved in a local 3 Building Regulations Allows verification of energy savings currency and the carbon dioxide CO2 emissions x before making investments in capital equipment equivalent of the energy saved For details of FlashDrop see user interfaces page 28 ABB HVAC drive ABB drives and motor
41. supply voltage The power ratings are valid at nominal voltage 400 V 05 24 Orb 231055 18 34 Bi T D D ACS880 01 0204 6 P S962 EU c 1m 27502 scc p i EE DEE ee Moser sce e E 22 56 122 53 15 40 68 RI 10 73 44 ACSBB0 01 05A6 3 P1021 1 211 he EE AI E E e pn ER ER Es Mo o Co eo cn o pa a e Dou Gesso e o ER is EE EE EE E v URP CE RB SUN D Cro uu qo do po 21 Cr os sos Som cho e osos EE 15 32 O 184 ACSBBO 01 032A 8 2 217 2471 Me 165 EE E EE E EE SEN 200 ACS880 01 0454 3 2 703 3 040 _ MEA ON ee o EE 907 iii 200 ACS880 01 061A 3 2 853 3 190 SL eS OO Ro 1117 280 ACS880 01 072A 3 3 534 3 896 _ K ep vu ns e ee Ro KEE LL 280 ACS880 01 087A 8 4 294 4 656 MO o C E ed o 5 D J J ACS880 01 105A 3 4 661 5 023 ee go ee Cos ee qe UE 5 oe e ACS880 01 145A 8 5 171 25 583 90 169 90 101 75 145 247 PI 5815 1940 450 ACS880 01 169A 8 6 811 7 173 E 110 206 110 196 90 169 pr Pi 5315 2910 450 ACS880 01 200A 8 7 051 7 641 Ero c E eo Rs o mE ACS880 01 246A 3 9 009 9 599 160 208 160 278 182 246 418 RB 2400 8900 550 ACSB80 01 293A 3 11 189 11 779 200 363 200 345 160 293 498 R9 asso weem Weg 2 ACS880 01 363A 3 13 815 14 496 _ 250 480 250 400 200 368 545 R9 4630 6000 1150 ACS880 01 430A 3 1 16 815 17 496 13096 overload 125 overload t For fuse selection refer to the hardware manu
42. that includes PID control For OEMs and machine builders Machinery controller with safe torque off to SIL3 PL e capable parameter set includes eight step sequencer For OEMs and machine builders especially food amp beverage industry Dedicated drive for fans and pumps with quadratic motor fluxing and energy optimisers to optimise fan and pump loads For fan and pump OEMs and water amp wastewater applications Drive equipped with EMC and harmonic filters The extensive parameter set vector control and high power density allows the drive to fit most standard variable speed drive applications Dedicated industry drive for HVAC applications Industry specific HVAC functionality such as fireman s override are included as well as HVAC set up macros and HVAC keypad controls BACnet is also embedded as standard in the drive as a BMS communications protocol Dedicated industry drive for water and wastewater using direct torque control DTC motor control to optimise control and energy 3 use Safe torque off to SIL3 means no contactors Drives are order based expert drives for highly demanding industrial applications DTC motor control ensures peak performance Wall mounted variants are available with differing rectifier technologies and built in options Modules are drives that are optimised for cabinet installation by System integrators The routing of cables from top in to bottom out and the position of options and DC feed
43. to the user from a remote station or location Typical remote monitoring information can include Energy consumption and savings Motor condition Warnings predictive maintenance faults and alarms Diagnostics Monitoring actual values and parameters Parameter access is possible but is not the primary function of remote monitoring Ethernet adapter for ABB machinery drives and ABB standard drives Series SREA 01 Ethernet adapter provides remote monitoring access for up to 10 drives It connects to the drive s via an RS485 N uud modbus interface It can send process xc data data logs and event messages wu independently without a PLC or a w dedicated on site computer The module can send either e mails or SMS text messages to inform the user of the status of the drive s connected to it It has an internal web server for easy configuration and drive access Web pages can be configured with site photos and site naming qum a E drives Series NETA 01 NETA 21 NETA 01 module provides remote access to nine ABB industrial drives The module connects to the drive via a high speed optical connection that can be configured in a ring or star configuration It can send process data data logs and event messages independently without a PLC or a dedicated on site computer The module can send either e mails or SMS text messages to inform the user of the status of the drive s connected to it It has
44. types of cable markings cabinet heaters door furniture and lighting etc sine filter fitted to output for older motors Top or bottom cable entry for either motor or power cables UK gland plates for SWA cables 110 V control inside the cabinet Different levels of EMC compliance Extended warranty Additionally ABB can accommodate any specialised option or feature by using its in house application design team ACS800 07 also comes with options that are fitted to the drive module which is inside the cabinet SIL2 safe torque off interface Coated boards 38 ABB industrial drive ABB drives and motors catalogue 2014 Larger powers are built with D4 and R i modules Ratings and dimensions available on request User Interfaces All ACS800s use the same common options and user interfaces These are detailed on page 43 The drive has two slots for I O and fieldbus expansion and one slot for an optical interface an additional mother board can also be added giving three more slots I O modules can be chosen from analogue expansion digital expansion encoder and resolver feedback options Fieldbus modules are always fixed to slot 1 and all of the major industrial fieldbus modules are available he drive can also be ordered with specially designed application specific software variants There are 11 variants available for example crane master follower winder control etc The advantage of selecting the
45. very distorted gt THDI 30 Current distorted gt THD 12 Current wave form good gt THDI 6 Current wave form best lt THDI 4 Alternatives in reducing line harmonics For further information see Technical Catalogue 3AFE 68404592 Inverter Diode For further information see Technical Catalogue 3AFE68404592 Other industrial drives from ABB ABB drives and motors catalogue 2014 41 Other ABB industrial drive variants Multidrives A multidrive is a custom made cabinet to suit a larger application or a process line The cabinet contains multiple inverter stages of differing size supplied from a common DC bus The DC bus can be provided by a selection of supply units diode thyristor or IGBT active supply unit Series ACS800 multidrive cabinets 1 5 kW 5 600 kW 380 690 V IP21 as standard IP22 IP42 and IP54 as option Smaller power modules have high packing density using a patented mounting arrangement Power modules on wheels for easy manual handling Plug in power connectors for easy maintenance and redundancy Wide range of built in options including brake choppers EMC filters fuse switches contactors communication options etc ATEX approved PTC interfaces and blanket certification with ABB motors TUV approved emergency stops Series ACS800 multidrive modules A range of IP20 module and IPOO kits to generate bespoke multidrive systems built into system integrators own pan
46. 0 Optional extras for low voltage AC motors ABB drives and motors catalogue 2014 Optional extras for low voltage AC motors Please note general performance motors have limited optional extras see extras marked with Select motor from our process performance range when additional extras are required R On request S Standard N Not available Rain canopy for VI mounting mandatory on Ex motors gt neo Restamping voltage frequency and output continuous duty Roller bearing at DE not available on IIC motors Separate Fixed speed motor cooling fan Test Type test report from test of an identical motor where available Alloy e Cast Iron 3 Flameproof A Optional extras for low voltage AC motors ABB drives and motors catalogue 2014 81 High voltage process performance motors ABB has developed a high voltage induction motor that can be offered with a short delivery time The motor is ideal for the serial OEM who requires a standard product the electrical and mechanical properties of which do not need to be altered The high voltage process performance motor utilises a combination of ABB high voltage motor design expertise and the proven platform of ABB low voltage cast iron motors The result is a motor with a Straightforward design significantly lower price than that of an engineered motor a standardised ordering process that ensures a short delivery time Shaft heights
47. 0 V 1 phase supply voltage nu 0 37 AA A RO DD A8 Nat Vent ACS355 01E 0244 2 Pn ns NS ces M MM ME aeee MN E IM Loo c em NT CO a oe t R n 24 ACS355 01E 06A7 2 P168 H EE R2 eeneg Eeer ego na 22 9 8 DN LORD BE M 35 ea x 21 ACS355 01E 09A8 2 219 na Ensure enough space around the unit refer to the User s Manual for details Note IP20 drives require a keypad for parameter alteration Note IP66 drives are always delivered with the Assistant keypad 200 240 V 3 phase supply voltage 3 phase 240 V is also available for customers supplying the North American market Please enquire for details 380 480 V 3 phase supply voltage Ka EECH E EE eo DD ES 055 18 88 RO 00 LI A0 Nat Vent ACS355 03E 01A9 4 Em 402 ee 0 75 24 A RL WO BO 18 ACS355 03E 02A4 4 i BAIT K E G s SCH ee es 10 o 18 ACS355 03E 03A3 4 247 463 IEEE A e e Eu uM E A AN 13 ACS855 03E 04A P 300 B 526 Was 22 pp ap Di 16 9010 19 ACS 855 03E 05A6 4 348 600 s AMNEM E A RR EE A HM 4 BB AR i 20 i 1 24 iAOSS5S 03E OBAS 4 ees P882 NM NEMPE NENNEN RPG co n 1 NE 75 15 D Pi 90 20 P ACS365 08E 15A6 4 Em E1297 K e ae RON m O ee MM au Ma E 18 5 290 es D 100 ep D ACS 855 03E 38A0 4 1 443 ns 20 440 mo mm 588 96 ACS355 03E 44A0 4 1 764 na Ensure enough space around the unit refer to the User s Manual for details Note IP20 drives require a keypad for parameter alteration
48. 00 668677 64 European MEPS for low voltage motors ABB drives and motors catalogue 2014 MotorAdvantage A scheme to determine how best to save money reduce energy use and lower maintenance costs from a plant s installed electric motor base MotorAdvantage aims to encourage industry to uncover the true cost of running electric motors Research by ABB reveals that UK industry is failing to efficiently manage its motor inventory thereby incurring millions of pounds of unnecessary downtime repair and energy costs MotorAdvantage is aimed at companies operating a continuous process such as those found in food amp beverage chemical oil amp gas and pharmaceuticals Such processes tend to have critical applications whereby if a motor fails the cost to a company can be hundreds of pounds per hour in lost revenue It is not just the loss of production but the potential loss of the company s customer How it works There are three stages to MotorAdvantage 1 Consultation During the consultation process ABB examines the installed motor asset register for the plant and working with the local engineers identifies up to five critical applications that are running either continuously or for more than 4 000 hours per annum They then determine some basic information about these motors such as How old are the installed motors How efficient are the installed motors How many hours do they run per annum Have the
49. 1 External power input 24VI 24V DC 1 6 A gt A O J gt j O N Relay output RO1 Ready NO Q 250 V AC 30 V DC A DEM 2 2A Relay output RO2 Fault 1 250 VAC 30V DC COM 5 2A wc Le L XD24 24 V DC Digital input ground 24 V DC m Digital input output ground DIOGND Ground selection jumper Al XDI Digital input DI3 Reset DI3 3 Digital input DI4 DI4 4 E Digital input DIS EXT1 EXT2 selection DI5 5 AH XDIO amp Digital input output DIO2 Output Running DIO2 ej a 2 Analogue input Al1 Current or voltage selectable by jumper Al1 Current Speed reference 1 Analogue input Al2 Current or voltage selectable by jumper Al2 Current Process actual value 1 Al1 current voltage selection jumper Al2 current voltage selection jumper Analogue output AO1 Current Analogue output AO2 Speed rpm Options A number of control panel mounting options are available to optimise MCC design The drive is normally delivered with a control panel and holder fitted as standard Other options include No control panel at all Control panel door mounting kit No cover at all for the drive unit The new G1 and G2 frames can be ordered with cabling boxes providing surrounding which allow easier module removal Other options for the ACQ810 include Analogue O extension module Analogue and digital extension module Relay I O extensi
50. 1 990 2 129 0 400 MSBP 400LA 3846 731 96 2 46 973 50 261 185 MSBP 180MLB 181 872 90 7 2 209 22428 HO 400 MSBP 400LKA 3846 7311 96 2 46 973 50 261 8 5 MSBP 200MLA 178 864 916 2 375 2 533 450 MSBP 400LKB 4323 819 96 6 53 082 56 880 22 MSBP 200MLB 212 420 920 2639 Can 450 M3BP 400LKB 4323 819 966 53 082 56 839 30 MSBP 200MLO 290 567 920 9 772 3 973 HO 500 MSBP 4001C 4808 900 96 6 58 875 63 100 30 MSBP 225SMA 200 562 927 4 145 4 344 500 M3BP 400LKC 4808 900 96 6 58 875 63 100 87 MSBP 225SMB 358 69 1 98 1 4 655 4 808 HO 560 MSBP 4001D 5385 981 96 9 65 204 69 991 37 MSBP 250SMA 357 699 93 1 94 855 P5074 560 M3BP 400LKD 5385 081 96 9 65 294 69 991 45 MSBP 250SMB 434 837 984 96 824 7 041 HO 630 MSBP 450LA 6052 1119 96 7 66 727 71 020 45 M3BP 280 SMA 434 27 Dou dud 7 348 TANG MSBP 450 LB 6814 2AA 96 9 71 762 75 790 Por CCE PPA ACCEL a PP CLES PRP EARP PU SELB RUPP EP Dee 55 MPRP 250SMC 531 101 93 2 7 526 7 791 HO 800 M3BP 450LC 7677 1418 96 9 79 500 84 270 55 M3BP 280 SMB s oo 9599 em il so o p 0 18 MSBP SOMA 24 073 57 4 214 250 a MSBP3ISSMB 966 140 937 F1l527 12 124 0 25 MSBP 80MB D UIS 90 M3BP 315SMC 1159 168 940 P14128 14 722 037 MSBP 90SLB 50 149 6631 296 3801 110 MSBP 315MLA 1419 203 940 17 228 17
51. 19 240 aaa PU A D rt 980 220 aa Qar aaa ee 419 240 s Congo Rep oss A A 980 220 AAA dci op oU oum ae 440 220 400 230 880 220 an Congo Dem Rep cc EE 980 220 ue ee 980 220 ss Egypt de OO 980 220 sm United Arab Emirates S 419 220 s Ethiopia ss D E 880 220 e Gambia C NER 400 280 cacon A A AA Ah Ghana e Se 419 240 400 280 Afghanistan aaa E 880 220 aaa Guinea ii c 440 220 880 220 s eng ee 880 220 e Guinea Bissau i 220 110 ss Azerbaijan sisse X 0 880 220 ccoo Ivory Loost E 980 220 Bangladesh i A H 880 220 e Kenya d SOS E 419 240 380 220 s Bhutan ee 400 280 e Lesotho E 380 220 Cambodia is ON PEE 880 220 e Libya aaa ee 400 230 me EG 880 220 se Vol E 400 230 880 220 s HongKong JL A X 880 220 se Los E E c s 400 230 880 220 s India d A 419 240 400 280 sss Mozambique ii A sss 880 220 RR Indonesia bs A 880 220 s Namibia P NE ONE NC 220 aaa A ee c E MCN 400 230 880 220 ss Nigeria EM NE E E 419 240 880 220 ss co a OUO Edna 440 220 400 200 ss Rwanda ee OO E SNE Kazakhstan isses o 980 220 s f e Korea NONN assit Mte A 390220 de Sierra Lem AUN 5 400 230 eieiei i Korea South een Baum endum 440 880 220 e A A ee 500 400 230 380 220 L 808 A 980 220 usui dau tM A C IR 400 230
52. 200 mA Ground selection switch XDIO Digital input outputs DIO1 Output Ready DIO2 Output Running Digital inputs Stop 0 Start 1 DI2 Forward 0 Reverse 1 DI3 Reset DI4 Acceleration and deceleration select DI5 Constant speed 1 1 On By default not in use XSTO Safe torque off OUT SGND Safe torque off Both circuits must be closed IN1 for the drive to start IN2 X12 Safety functions module connection X13 Control panel connection X205 Memory unit connection 54 Next generation industrial drives from ABB ABB drives and motors catalogue 2014 ABB motion control drive and ABB machinery drive module ABB motion control solutions ABB offers an extensive range of machine control solutions for diverse industrial applications such as labelling packaging bottling pick and place laser cutting trimming stacking cut to length flying shear web feeders and high speed rotary wrappers ABB s motion control solutions include human machine interfaces HMIs programmable logic controllers PLCs and safety technology Solutions extend to multi axis motion controllers high performance servo drives rotary servo motors and linear motors All of which seamlessly interface to provide a complete machine control solution To compliment the motion and machinery products ABB offers an extensive range of industrial servo motors and cables Motors are stocked or can be ordered with a wide range of
53. 436 13 Quantum Controls North East Tel 01661 835 566 South East Tel 01795 438 436 10 Quantum Controls North East Tel 01661 835 566 11 Sentridge Control Midlands Tel 024 7655 3303 Call Authorised Value Providers on 07000 ABB AVP 07000 222 287 ABB Authorized Value Providers ABB drives and motors catalogue 2014 7 New in 2014 ABB industrial drive ACS880 Next generation ABB industrial drives ACS880 The ACS880 power range and features have further increased Power is now available up to 2800 kW in cabinet build IP55 and IP21 ranges are now fully available The range is the first low voltage AC drive to use ABB s new common architecture that features the same control panel harmonised parameters and functions universal accessories and engineering tools The architecture brings faster commissioning minimal operator training and a familiarity across all ABB drives to be launched in the future The ACS880 family is available as a cabinet solution up to 2800 kW with many factory factory fitted options ACS880 increases its range with multidrives and multidrive modules The ACS880 range now includes factory built multidrive cabinets and a wide range of multidrive modules The cabinet offering includes active rectifier sections ISU up to 6000 kVA diode rectifier sections DSU up to 5500 kVA and a new style low cost regenerative rectifier unit RRU up to 6000 kVA The multidrive line ups can b
54. 5 813 96 2 68 370 71 105 up MSBP 280SMB_ 579 893 98 2 7 801 8 069 500 MSBP 450LB 6417 902 96 3 76 108 79 153 55 MSBP 280SMC_ 708 106 934 8 900 9 243 HO 560 MSBP450LC 7187 1022 964 82 680 85 988 55 M3BP 315SMA 707 104 934 9 493 9 869 630 Mapp 450LD 8075 1162 96 6 91 160 94 807 HO High output design Efficiency full load 100 IE2 not applicable to 8 pole 72 Process performance cast iron motors ABB drives and motors catalogue 2014 Process performance aluminium motors 63 280 IE2 2 4 6 amp 8 poles TEFC low voltage motors aluminium IP 55 IC 411 single speed 400 V 3 phase 50 Hz See product catalogues or www abb com motors amp generators for more information on products 0 18 MBAAB3A 060 055 750 D 156 0 2 MSAABBA 1 081 046 655 2138 152 0 25 MSAA6SB o u 0 06 78 6 139 158 ug MBAAGBB 5 po c M Ses Sie oa MBMTIA oo 126 005 7381 Dag 167 025 MBAATIA 174 0 72 051 P141 Een one MBAATIB 188 129 784 eis erre Dar MGAATIB o O OOO 25 0 96 697 150 179 0 75 MSAA80B ai 170 80 6 208 226 0 55 MSAABOA ap 141 7281 179 208 HEIC o s Sr E 24 806 263 302 0 75 MBAABOE J 18 799 257 2282 45 MBA o 49 29 841 912 352 11 MBAASOLB Bs 24 837 322 P355 22 MBASOLB 73 44 846 386 1420 15 MSAAQOLD 99 33 842 386 420 Bee MBAA OO LB o 98 oo 58 864 470 522 2 2 MBAAMOLO o EE 46 87 1 438 48
55. 55 MLB 2884 780 96 8 38 989 39 303 22 M8BP 160MLD 143 407 916 1 946 02014 HO 500 M3BP 355LKA 3204 865 970 43 218 P48 580 22 MSBP 180MLB 142 409 924 01 990 2 066 560 MSBP 355LKB 8588 981 96 9 P47 182 47444 30 M3BP 180MLC 194 56 5 92 8 2 329 2 469 HO 560 MSBP 400LKA 3586 982 96 8 49 480 50 106 30 MSBP200MLA 198 553 99 2 02 600 2 749 en MSBP 400LA 3586 082 96 8 49 480 50 106 37 M3BP 200MLB 238 072 984 3229 3 431 HO 630 M3BP 400LB 4034 1077 970 64 900 556 585 37 MSBP 225 SMA 288 08 0 934 09 508 3 694 680 MSBP 400LKB 4084 1077 97 0 57 672 59 210 up M3BP 200MLC 290 836 98 6 03 922 4 092 HO 710 MBBP400LC 4547 1227 97 1 65 029 66 568 up MSBP 225SMB 290 813 93 9 94111 4318 0 MSBP400LKC 4547 1227 97 1 66 552 268090 55 MSBP 225 SMC 355 993 940 4 825 5059 HO 800 MSBP 450LA 5120 1385 96 9 74 540 76 260 55 M3BP 250 SMA 35A 98 9 94 4 4 962 5 198 900 MSBP 450 LB 5760 15585 Ong 261 094 233 806 Bee r 73 M3BP 225SMD 472 132 93 6 5 777 6 106 HO 1000 MSBP 450LC 6404 1726 97 2 90 193 92 275 75 M3BP 280SMA 482 134 94 5 6 251 6 627 HO High output design Efficiency full load 100 Process performance cast iron motors ABB drives and motors catalogue 2014 71 Process performance cast iron motors 71 450 6 4 8 poles IE2 TEFC low voltage motors cast iron frame IP 55
56. 72 208 294 025 MBA TAB l agp toss so ES TENE oos S oc No o M I oa MBAA80A 89 1 07 68 0 205 231 037 n 5 SE 0 55 MSAA80B se Dica cs Pss ooa D s oU eus oO As osos 075 MSASOLB 77 190 77 0 280 307 075 MSAATO0LA ma 99 E 9 2 TOT 2422 465 tee e ego e T set uus M Eee sees MEM MN E D ee Su S ets SC 15 MBAA1O0LC 1 15 1 8 0 80 3 305 420 1 5 MBAATIZM i 207 41 744 636 086 PA MERA 2 ao ooo o AR o e j E TEM one MSAA 132S 29 8 8 893 628 071 93 MSAAIS2M DP OO 8 5 7983 042 1 006 eege MSAA 132 MB 8390 1 95 864 769 807 4 MSAATGOMIA 524 10 2 84 1 1 134 1 230 58 M3AA132MC 544 18 7 86 1 950 070 55 MSAA1B0OMLB 72 3 13 9 84 7 1 411 21 504 75 MSAA 160 MLA 73 4 154 88 6 1 230 1 326 7 5 MSAAIBOMLO 5 WSs j J ol 11 MSAA160MLB i 108 22 5 893 1 675 1 768 11 MSAA1SOMLA 144 23 9 88 5 2 238 2 372 15 MAM 180 MLA J 31 0 90 5 2093 2 233 15 MBAA200MIA 194 324 902 2 807 2 993 18 5 MSAA200MLA 178 36 4 916 2512 22608 18 5 MSAA2258MA 230 4012 O10 3 442 3 659 22 MSAA200MLB 212 420 92 0 2 962 3 148 22 M3AA225SMB 284 468 916 4 199 24 885 30 MSAA225 SMA 290 562 927 4 149 4 362 30 MSAA250SMA 386 66 0 924 5 011 5 215 37 MSAA250SMA 357 699 934 4 931 56 170 37 MSAA280SMA 477 781 923 5 752 5 982 45 MSAA 2
57. 80 SMA 434 829 932 5 778 5 990 High output design motors available on request 55 M3AA 280 SMB 531 101 93 2 7 068 7 458 Efficiency full load 100 E2 not applicable to 8 pole Process performance aluminium motors ABB drives and motors catalogue 2014 73 Premium efficiency process performance motors Innovative thinking highest efficiency and reliability with off the shelf availability ABB s new generation process performance premium efficiency motors deliver maximum value over their entire life cycle Their IES efficiency rating makes them an ideal environmental choice for motor users seeking to save energy and reduce their carbon footprint New levels of efficiency Rising energy costs and increasing concerns about the environment are focusing attention on ways to further reduce energy consumption Motor driven systems account for 65 percent of all the electricity used in industry giving motors a major role to play in efforts to reduce energy use Cutting edge design quality materials and advanced manufacturing techniques make ABB s process performance premium efficiency motors extremely reliable and energy efficient even under the most challenging conditions Future proof solution ABB motors comply with the latest efficiency standards and requirements ABB closely follows developments in the global regulatory environment and ensures that its products stay ahead Excellent all round performan
58. 854 0 55 MSBP 90SLC 80 191 618 368 305 132 MSBP 315LKA 1703 243 94 1 18 444 18 974 HO om MSBP 100LA 100 23 740 436 480 182 MSBP 355 SMA 1604 251 94 7 20 670 21 454 11 iMSBP 100LB 1511 3 1 760 555 9600 150 MSBP 315LKB 1983 276 94 3 20 670 21 454 HO 2 5 MSBP 112M i 207i 44 744 E070 S724 160 MSBP 315LKC 2064 2951 94 2 21 836 22 578 HO 22 M3BP 182SMA 293 60 797 860 9925 160 MSBP 355 SMB 2053 3031 952 23 488 24 585 3 M3BP 132SMB 400 8 4 799 1 026 1 095 200 M3BP 355SMC_ 2670 378 95 8 32 571 33 511 MSBP 160MLA 524 102 841 21 141 1 261 250 MSBP 355 MLB 3213 472 95 4 40 554 41 403 55 MSBP 160MLB 723 139 847 P1209 21 814 315 MSBP 355 LKB aen 595 95 5 49 012 49 792 2 MSBP 160 MLO 085 193 86 1 1 454 1 569 O 315 M3BP 400LA 4043 584 96 1 51 987 52 767 mn MSBP 180MLA 143 2731 868 2 204 2 299 315 MSBP 400LKA 4043 584 96 1 51 987 52 767 15 MSBP 200MLA 194 324 902 2 672 2 840 355 MSBP 400LB lt 4502 641 96 2 58 718 59 031 185 MSBP 225SMA 289 40 1 910 3 460 3614 365 MSBP 400 LKB 4562 641 96 2 58 718 59 031 22 MSBP 225 SMB 284 408 916 4 236 24 438 400 MSBP 400LC 5184 731 96 3 65 135 65 448 30 MSBP 250SMA 386 66 0 924 5 088 5 337 400 M3BP 400LKC 5134 731 96 3 65 135 65 448 87 MSBP 280 SMA 476 73 8 927 7 348 7 598 450 MSBP 450LA 577
59. 9 F M3AA 112MB oM UEM L MSAA 100 LD on 63 857 9491 P541 55 MBMIS2SB 0 180 110 880 728 707 Ai M3AA 112MB gt 264 88 867 580 640 75 Maso 24 5 140 88 5 923 906 55 M3AA132M 958 11 2 89 0 750 818 41 MSAA 160 MLA 3571 192 907 1 184 P1280 7 5 M3AA132MA 490 15 3 8941 963 P1085 15 MSAA160MLB 488 260 915 1 473 1582 11 MSAA160 MLA 716 209 904 1 157 1 253 185 MBM 6OMLC 60 2 815 92 0 1 768 1 876 15 MSAA160MLB 97 4 285 914 1 501 1 596 r MBA IBOMLA 711 395 922 2 016 2155 18 5 MBAAIBOMIA 119 345 919 21 706 1 845 30 MSM2OOMLA 969 61 6 931 2544 2697 22 MSAA180MLB 142 409 924 2047 22 186 L MSAA200MLB_ n 635 984 3 318 3 504 30 MSAA200MIA 190 553 982 92 686 2 822 45 MBA225 SMA 1450 788 986 4 774 4 979 ST MSAA225SMA 288 680 98 4 3 353 3 589 55 MBA25OSMA 1770 958 941 5 585 5 808 45 MSAA225SMB_ 290 818 939 4 081 4 318 75 _ M9AA280SMA 241 0 1280 945 6 894 7 073 55 MSAA250SMA 354 989 944 4876 5 077 90 MBAA280SMB 2890 1530 95 0 8 077 8 290 75 MSAA280SMA 484 135 0 943 6 251 06 400 90 M3AA 280 SMB 581 les 947 EE om MSAAGSA 094 049 47 1 Das 164 0 09 MSMTIA 1 046 4841 165 P182 012 M aaep 125 0 51 575 2150 om 012 iMSAATIB J DE UE et RR 194 0 61 595 Den 184 0 18 1M3AA80A 24 0 74 5
60. 97 21 793 1 929 185 M2BA 200MLA 181 372 907 2 211 2 393 22 M2BA 200MLB 215 441 910 2629 2 811 30 M2BA 225SMA 290 565 922 3 497 3 710 37 M2BA 250SMA 358 696 9024 4205 448 45 M2BA 280SA 484 833 928 5 840 26 215 55 M2BA 280SB 530 101 933 27 143 7 500 75 M2BA 3158MA 721 142 940 9 572 10 179 90 M2BA 315SMB 8600 165 943 11 500 12 108 x x x x 410 M2BA 315SMC 1058 201 947 13 983 14 590 7 5 i M2BA 160MLA 78 7 156 87 6 1028 1 117 182 M2BA SISMLA 1270 241 949 16 697 17 304 Efficiency full load 100 160 M2BA 355 SMA 1540 298 949 220 048 221 715 200 M2BA 355MB 1925 360 EE 220 190 20 MoBA 05 cMG 2409 9450 9 953 09 796 99019558 General performance cast iron motors ABB drives and motors catalogue 2014 67 General performance aluminium motors IE2 56 250 2 4 amp 6 poles TEFC low voltage motors aluminium IP 55 IC 411 single speed 400 V 3 phase 50 Hz oee product catalogues or www abb com motors amp generators for more information on products 55 iM2AA 250SMA 177 93 9 93 9 5 319 5 531 45 iM2AA 225SMB 290 83 9 932 3 886 4 112 55 M2AA 250SMA 355 998 93 5 4 643 4 835 37 M2AA 250SMA 358 69 6 92 4 4 602 4 900 Efficiency full load 100 68 General performance aluminium motors ABB drives and motors catalogue 2014 Process performanc
61. A LEO m M3BM 355 LKB U 3GBM 353820 ARA 52 165 3GBM353820 BRA 253 778 LEM I u Gs DD s 3GBM 353830 ARA 56 221 _ S3GBM353830 BRA 57 883 lo NER M3BM400L 3GBM 408500 ARA 66 424 l 3GBM 403500 BRA 68 386 LM EN M3BM400LA C r 3GBM 403510 ARA 68899 3GBM 403510 BRA io SO PONE MSBM 400 LB Da 3GBM 408520 ARA m SGBM408520 BRA 75 319 e dL M3BM 400 LKA l 3GBM 408811 ARA CD en l 3GBM 403811 BRA 79 482 E AN M3BM 400 Up 3GBM 403821 ARA 81 390 3GBM 403821 BRA S625 Le e 3GBM 403831 ARA 84 021 O 3GBM 403831 BRA 05 983 860 M3BM 450 LA s 3GBM 458510 ARA 86 652 SGBM453510 BRA 88 801 go e M3BM O iii 3GBM 453520 ARA 92 185 3GBM 453520 BRA 94 393 110 e M3BM 450 LC j 3GBM 453530 ARA x 99 304 E 3GBM 453530 BRA 101 452 3 KV 6 kV 6 6 kV and 10 kV options available on request 300 S M3BM 400 LA s m 3 GBM 404510 ARA 60 815 P x SA SGBM 404510 BRA x Nets E62 sss CC HEN MSBM 400 EB SGBM 404520 ARA A rr SGBM 404520 BRA 66 428 os DU MSBM 400 EC ss SGBM 404530 ARA OBST ua SGBM 404530 BRA a 70 539 500 def Tute anes BIO Ee SGBM 404540 ARA ies A _ SGBM 404540 BRA 74 592 s ee eee MSBM 400 LE rss SGBM 404550 ARA sies ELA 1 SGBM 404550 BRA i 79 482 L L O se BEE OP n dO SGBM 404810 ARA il 80 286 SGBM 404810 BRA 82 248
62. Catalogue 3AUA0000041 481 ABB machinery drives and ABB motion control drives ABB drives and motors catalogue 2014 55 Medium voltage AC drives What is a medium voltage AC drive ABB offers a complete range of medium voltage AC drives for speed and torque control and for the starting of large AC i motors The drives which are built with reliable IGCT power H V semiconductor technology are available as complete package solutions including transformers and motors J Lll Hill III a il n Wik Series ACS1000i 7 Single drives 315 kW to 2 000 kW Air cooled 24 pulse drive with integrated input transformer gt Retrofit ready for existing motors suitable for most MV applications Integrated output sine filter for pure sinusoidal voltage and current output Offshore cabinet versions available il AN Series ACS1000 Single drives from 315 kW to 5 MW Air cooled 815 kW to 2 MW and water cooled 2 kW to 5 MW versions Retrofit ready for existing motors suitable for most MV applications Integrated output sine filter for pure sinusoidal voltage and current output Offshore cabinet versions available Series ACS2000 Single drives from 250 kW to 2 6 MW Active rectifier unit or 24 pulse diode front end for minimal line side harmonics Regeneration and power factor correction with
63. E ARA SS 10 Nen de MTM A M ot nel NEN RN NEN uM M oa o o c PONE O E EE ACHB5O 01 059 amp 4 8 amp 5 3 8 PS Sa e ir O ENEE EC RR n n 3 TN Ga RBE a cx c o c EENEG a NS E B O O E EE EC NE 90 mm RR 250 2810 405 ACHB50 01 180A 4 RR W s CO EE E Wee Ian Ra 8 gen ge AA Cd 160 290 R6a ZEE LEE 0 405 ACH550 01 290A 4 Includes EMC Filter Control panel is required for programming and set up see below t Heavy duty ratings available when higher overload requirements are needed contact ABB R6a is not an official frame size it just designates slightly different dimensions 208 240 V 3 phase supply voltage 3 phase 240 V is also available for customers supplying the North American market Please enquire for details Control panel for ACS550 Assistant control panel ACS CP A POA 26 ABB HVAC drive I ABB drives and motors catalogue 2014 ABB general purpose drive and ABB HVAC drive ACS550 and ACH550 Dimensions I O and options Dimensions and weights NEN SE 430 125 689 R4 689 596 208 262 24 742 257 284 265 284 26 5 880 700 3 4 410 423 R6a not an official frame size shown here to highlight the slightly different dimensions of the largest rating Brake units and choppers technical data 380 480 V AC A 2000 12000 ACS BRK C 380 480 V AC 1859 7000 42000 ACS BRK D Typical control connections ACS550 and ACH550 These connections are sh
64. Equipment protection level level b for gas identification number of LCIE The European Commission mark for Ex products Equipment grouping II for surface industry Equipment category 2G for gas environment demanding a high level of protection Marking of equipment protection for gas according to IEC Example for gas Ex d IIB 14 Gb Protection type Ex d flameproof x Equipment grouping IIB for gas group B Temperature class T4 max permitted 135 C Equipment protection level level b for gas Motors for hazardous areas ABB drives and motors catalogue 2014 77 Flameproof motors 80 400 2 amp 4 poles Ex d e IIB 14 TEFC low voltage motors IP 55 IC 411 single speed 400 V 3 phase 50 Hz See product catalogues or www abb com motors amp generators for more information on products IE2 ATEX Certified 0 75 i M3JP KP80MA 2 5 155 80 1 727 erra nOD B MSJP KP BO EENEG d _ US D Do E I On UNES Ee FEDERER ft Pe DS se o E M3JP KP 100LA l 98 55 860 1 058 1 129 4 MSJP KP 112 MB 131 7 5 86 0 1 314 1 401 PEA LESS RARA ANAND PECES RPP EL EE E E OU PELIS PEP OL AAA CASAR A NADAN AS NAAA CRP OPES COPS ADA ANC NARRA E E SES DOE A CON E a A LO re DO a E suus gu p EE E MSJP KP 160 MLD 71 7 98 0 91 2 9 090 3 644 TIO LEUTE MSJP KP 200 MLA 96 9 527 932 4 782 4 974 od M3JP KP 180 MLB 97 3 52 925 4476 4 606 HO Dees MSJP KP 200 MLC 9 64 1 936 6 354 6 641
65. IC 411 single speed 400 V 3 phase 50 Hz See product catalogues or www abb com motors amp generators for more information on products 0 8 MSBP 71MA 19 057 637 288 256 75 MSBP280SMC 723 1836 942 8 900 9 259 HO 0 25 MSBPTIMB 26 OIT 672 268 302 75 MSBP Du 721 189 944 29 524 Don oa MSBPBOMA i 38109 710 912 350 i 90 M BP 315SMB_ 866 163 948 11 198 11 794 0 55 MSBP 80MB o SL 110 M3BP 315 SMC 1059 201 95 0 18 012 14 206 Q5 MSBP9OSLC 74 23 787 9948 op 132 MSBP 315 MLA 1271240 953 16 759 17 854 11 MSBP9OSLE 112 30 782 P417 SB 160 MSBPBISLKA 1540 291 95 8 18 793 19 418 HO 45 MSBP 100L i 150 3 8 822 518 2578 160 MSBP 355 SMA 1588 291 954 19 106 20 203 22 MSBP 112MB 221 55 825 639 9600 180 MSBP 315LKB 1732 328 95 3 20 985 21 611 HO 3 MSBP 132SMB 293 80 853 828 mm 200 MSBP SISLKC 1981 355 95 4 23 332 23 960 HO 4 MSBP 132SMC_ 397 10 0 849 939 996 200 M3BP 355 SMB 1923 359 95 7 23 802 24 898 55 MSBP IS2SMF 54 4 129 861 P1014 E1077 250 MSBP 355 SMC 2404 4541 95 7 29 439 30 536 2 MSBP 160MLA 734 154 886 1112 21222 315 MSBP 355 MLB 3082 572 95 7 35 389 36 435 11 MSBP 160MLB 108 225 893 1 619 1 735 365 MSBP 355 LKA 9417 645 957 42 123 43 218 Ip MSBP 160MLC 147 313 89 7 1 882 1 956 HO 400 MSBP355LKB 3850 724 96 0 44318 245058 15 MSBP 180MLA 146 310 905
66. IEC 315 to 450 110 kW to 750 kW at 50 Hz 9 kV to 10 kV NEMA frames 506AT to 728 150 hp to 950 hp SF 1 15 at 60 Hz 4 kV star connected stator 2 3 kV delta connected stator Rib cooled cast iron frame IP55 180411 TEFC 2to 8 poles Horizontal foot mounted horizontal foot and flange mounted and vertical flange mounted IEC NEMA CSA 82 High voltage process performance motors ABB drives and motors catalogue 2014 HV process performance cast iron motors 315 450 2 amp 4 poles TEFC high voltage motors cast iron frame IP 55 IC411 single speed ambient temperature 40 C See product catalogues or www abb com motors amp generators for more information on products 460 LL MBBM BIS LUKA ss DR SGBM311811 ARA AN 44 884 s oo ELI UT ccc 3GBM381811 ARA s 46 094 50 MBBM 855 LKB cs 3GBM 351821 ARA I l a 48 967 pp eee MANS EE cos oM MOM menm SGBM 351881 ARA i 55 091 85 MBBM 885 UD 3GBM 351841 ARA I 59 575 Ee E O om Ee 3GBM 401510 ARA l S A um MSBM400IB ccc 3GBM 401520 ARA cn 67941 ii Loewe os RS O OS s ee Ses Gots 6 5 SE mmm MBBM 400 LKA A 3GBM 401810 ARA ences AR 560 3 M3BM 400 LKB 2 3GBM 401820 ARA 78 191 3 kV 6 kV 6 6 kV and 10 kV options available on request EAN MSBM 315 LKA SGBM812810 ARA 842 088 SGBMSIZBIO BRA 43 298 EE Ee MSBMSISLKB SGBM 312820 ARA 42 842 A SGBM 312820 BRA 44 102 2002 MSBM SIS LKC io 3GBM312881 ARA 44881 SGBM
67. Motor control method DTC or Scalar 208 240 V 3 phase supply powers dependent on range 380 415 V 3 phase supply powers dependent on range 380 500 V 3 phase supply powers dependent on range 525 690 V 3 phase supply powers dependent on range What is the next generation ABB industrial drive The highly successful ACS800 range of drives have been completely redesigned and updated to form the next generation all compatible range The drive contains a new harmonised parameter set taking its features from all of the best functions within the existing ABB drive s family making it process compatible The drive is programmed by the most intuitive and user friendly keyoad ABB has produced to date A new PC tool is designed to incorporate all of the latest functionality that new operating systems bring including a free of charge entry level version making it compatible with all user tyoes The drive also contains the very latest IE 4th generation DTC motor control core making the drive iE all compatible with any motor available in the market today including asynchronous permanent magnet and synchronous reluctance SynRM are all controllable by the same software platform Energy saving functions make it environmentally compatible Main features umm nos Feature Advantage Direct torque control Integrated patented TUV approved safety module option x F
68. Motor thermistor relays Marine construction UL approved components Various types of cable markings cabinet heaters door furniture and lighting etc Top or bottom cable entry for either motor or power cables UK gland plates for SWA cables 24 V control inside the cabinet Different levels of EMC compliance Extended warranty Additionally ABB can accommodate any specialised option or feature by using its in house application design team ACS880 07 comes with options that are fitted to the drive module which is inside the cabinet The drive module has three slots for I O and fieldbus expansion and one drive to drive serial communication link I O modules can be chosen from analogue expansion digital expansion encoder and resolver feedback options Fieldbus modules can be connected to any slot and all of the major industrial fieldbus modules are available The drive also supports two fieldbus modules at a time so can control via a traditional industrial fieldbus but data gathers via an Ethernet based protocol Remote monitoring modules can be employed to monitor the drive over the internet H2 IP21 IP54 The safety module occupies a separate dedicated connection point ensuring safety integrity The drive is operated and commissioned either from a keypad or from a PC tool The PC tool used with ACS880 is Drive Composer 32 drives can be connected onto a
69. P 355LKA 1001 827 96 9 47 234 48 431 80 MSBP 160 MLE 979 518 91 7 2407 2 547 HO 560 MSBP 355LKB 1792 925 97 0 53 052 54 250 30 MSBP 180MLB 97 1 530 92 8 2 407 2 547 HO 560 MSBP 400LA 1789 934 97 2 55 619 57 150 30 MSBP 200MLA 969 51 6 93 1 2 577 2 685 560 MSBP 400LKA 1789 934 97 2 57 140 58 679 87 MSBP 200MLB ug 03 5 93 4 39 768 3 907 630 MBBP 400LKB 2014 1048 97 4 63 299 64 839 45 MSBP 200 MLC 145 791 98 8 4 313 P4471 HO 630 MSBP 400LB 2014 1048 97 4 61 778 63 819 45 MSBP 225SMA 1450 788 93 6 4 794 4 962 710 MSBP 400LC 2269 1180 97 5 69 051 71 189 55 MSBP 200MLD 1770 950 98 8 5491 5709 HO 710 MSBP 400LKC 2269 1180 97 5 71 171 72 708 55 MSBP 225 SMB 177 960 98 9 5 491 5709 HO 800 MSBP 4501A 2564 1349 97 2 78 010 80 400 55 Mapp 250S8MA 1770 95 8 94 1 5 738 56 907 900 M3BP 450LB 2874 1517 97 3 85 030 87 640 166 M3BP 225 SMC 2211 O 136 0 O45 2 6 807 77049 AO 75 MSBP 280SMA 240 130 94 3 7 333 7 753 HO High output design Efficiency full load 100 70 Process performance cast iron motors ABB drives and motors catalogue 2014 Process performance cast iron motors 71 450 4 poles IE2 TEFC low voltage motors cast iron frame IP 55 IC 411 single speed 400 V 3 phase 50 Hz See product catalogues or www abb com motors amp generators for more informat
70. Power and productivity AA ED LD for a better world PA LL E ABB drives and motors quickfinder Select a drive or motor using the quick criteria below Supply voltage 110 120V Une 200 240V 380 480V de de ext oa r 208 240V E oF co 880 415V 3ph Medium voltage AC drives Low voltage DC drives and power quality filters 500V 3ph 690V 3ph Motor power kW 0 18 0 37 ACS55 0 18 2 2 ACS55 O67 22 TACS150 037 oA S359 0 37 4 0 ACS150 nom 2 OS 11 0 OS 22 DIS 2 2 Oa 110 Or 22 0 0 75 75 l l 180 200 SSS 0 75 75 el 150 200 355 1 1 160 200 400 0 55 55 T 160 1 5 200 9 9 160 0 37 200 90 1450 110 1850 90 1900 45 1450 55 1850 45 2800 lll S600 0 55 19 0 55 250 0 55 250 4 250 250 1400 45 1400 45 1300 45 2800 0 585 250 315 kW 35 MW 2 MW 72 MW 25 A 5 2 kA IP rating IP20 ACS55 IP20 ACS150 NEMA 1 ACS150 IP20 NEMA 1 IP66 69k IP20 NEMA 1 IP21 54 IP21 54 IP20 IP21 54 IP21 54 IP20 IP20 IPOO IS ROO 2 IP21 22 42 54 54R Various RA IP20 IP21 42 54 Various Various Various Drive family ABB micro drives ABB machinery drives ABB general purpose drives for fans and pumps ABB general purpose drives ABB drives for HVAC ABB drives for water and wastewater ABB industrial drives wall mounted u
71. a local control panel Wizards are included to guide the user through the most commonly performed tasks DriveSPC PC tool DriveSPC Solution Program Composer allows access to the extended programming area of the ACQ810 Application specific IEC 61131 solution programmes can be generated and stored inside the drive This way the drive can be tailored to the application and fully utilise the extended 1 0 32 ABB industry specific drive for water and wastewater ABB drives and motors catalogue 2014 ABB industrial drive 0 55 kW to 2 800 kW ACS800 Motor control method DTC 208 240 V 3 phase powers dependent on range 380 415 V 3 phase powers dependent on range 380 500 V 3 phase powers dependent on range 525 690 V 3 phase powers dependent on range What is an ABB industrial drive ABB industrial drives are highly flexible AC drives that can be customised to meet the precise needs of many industrial applications The drives cover a wide range of powers and voltages including voltages up to 690 V ABB industrial drives can be built in a number of differing formats wall mounted free standing cabinet industrial kits multidrives or liquid cooled This section describes the most popular styles Page 41 describes other variants Order based customisation is an integral part of the offering Where can it be used The ABB industrial drive is equipped with the premium motor control platform DTC and as such is i
72. active rectifier Direct to line versions for operation without an input transformer Multilevel topology allows the use of standard motors Simple drive system integration Modular power modules for reduced MTTR Sine filter output optional for retrofit and long cable run a applications i I I W OU LLLI UU LUF Series ACS5000 Single drives from 1 5 MW to 35 MW Air cooled 1 5 MW to 6 MW and water cooled 4 5 MW to 35 MW versions Air cooled version with integrated input transformer 1 5 MW to 4 1 MW Multilevel topology allows the use of standard motors Multilevel fuseless topology results in a drive with unbeatable efficiency reliability and footprint Optimal network friendliness due to 36 pulse configuration 56 Medium voltage AC drives ABB drives and motors catalogue 2014 Medium voltage AC drives and low voltage DC drives Medium voltage drives cont Series ACS6000 Single or multidrives 3 MW to 27 MW Active rectifier unit available for 4 quadrant operation reduced harmonics and adjustable power factor Line supply unit available for 2 quadrant operation and a constant power factor of 0 96 across entire speed range Modular design for optimum configurations including multidrive configurations Offshore cabinet versions available Series MEGADRIVE LCI 2 MW to 72 MW higher power on request
73. al Weak networks may require aR fuses These fuses are aH fuses ABB does not recommend gG fuses on these larger drives Note Current rating match IE3 motor nameplates Note Prices include keypad EMC filter and SWA gland plates and full manuals 46 ABB next generation industrial drive ABB drives and motors catalogue 2014 Next generation of ABB industrial drive ACS880 01 Dimensions and options Drive dimensions and weights wall mounted drives H2 405 ONE 155 249 8 R4 SES 490 203 274 l s x R6 126 969 201 35 45 x R8 963 681 300 386 70 x H1 Height with cable entry box H2 Height without cable entry box Width and depth with cable entry box Options for ACS880 01 ACS880 01 is a wall mounted drive so all of the options fit inside IP55 variant Extensive range of expansion I O options Extensive range of motor feedback devices Extensive range of fieldbus options Built in safety option module TUV approved UK gland box to accommodate SWA cable Different levels of EMC compliance Extended warranty All ABB industrial drives use the same common options and user interfaces These are detailed on page 53 The IP55 variant has been designed to occupy the same physical space as the IP21 unit thus minimising wall space required to support this module The drive has three slots for I O and fieldbus expansion and one drive to drive serial communication link I
74. an internal web server for easy configuration and drive access Web pages can be configured with site naming Full parameter access is possible Ethernet adapater for ABB industrial Ethernet adapater for local communiation Series MOXA MOXA module provides remote access to a single individual drive The module connects to the drive via an RS232 connection to the keypad panel port of the drive It is a low cost point to point remote monitoring device MOXA is ideal as a point to point device over which commissioning tools can be connected to the drive from a remote location so diagnosis of faults and problems are possible High speed drive monitoring remote diagnotics Series DriveMonitor DriveMonitor is a service tool which can be fitted to any ABB industrial drive in case of site problems and issues It uses high speed optical connections to the drives power stages and monitors all of the switching signals sent In this way complicated system problems can be diagnosed DriveMonitor can also be used as a system optimisation and recording tool as its memory buffers can save up to one years worth of performance data Monitor drives on existing networks Series DriveBrowser PC tool DriveBrowser allows a user to monitor any ABB drive connected to an existing Ethernet network without having to connect another tools chain network on the site Connect DriveBrowser to a suitable hub location a
75. and rotating tables DriveSize software can be used in Win98 WinNT Win2000 and WinXP and Windows 7 operating systems DriveChopper For dimensioning a braking chopper and resistor DriveChopper is a web tool for braking chopper and resistor dimensioning The programme is created especially for system designers who need a braking unit for a particular drive application Tire ra s w l Emer For finding an adequate drive to replace an old one This on line tool is ideal for finding a replacement to an existing ABB drive that may be coming to the end of its useful life Simply input some basic information and the modern equivalent drive will be revealed To download go to www abb com gt drives gt drive PC tools Energy saving tools For comparison of energy consumption between different flow control methods in pumps and fans ABB has developed calculation tools for estimating the energy savings that become available when applying electric speed control to certain flow machines PumpSave For comparing AC drive control against throttling on off and hydraulic coupling control in pumps Calculate how much energy and money you could be saving with ABB drives while also deriving other benefits such as soft starting and stopping an improved power factor and connection into process automation PumpSave also carries out a simple dimensioning and recommends an appropriate ABB drive type Medium voltage dr
76. and rubberised flinger Thin wall adapter mounting offers 360 full shaft contact and concentricity No shaft Marring or fretting corrosion like setscrew and eccentric collar products Integral dismount feature easily removes the bearing from the shaft Turned ground and polished shafting is not required Anti rotation device prevents insert rotation associated with heavy loads vibration unbalanced loads and high speed applications High temperature option available to 204 C Plus or minus 2 static misalignment Reinforced polymer and stainless steel housings Patented polymer housing includes antimicrobial agent which resists bacterial and fungus growth two inserts corrosion resistant and stainless steel insert hree locking devices 65 setscrew angle SC Grip Tight adapter mount and concentric clamp collar D Lok Quadguard seal comprised of our triple lip seal and rubberised flinger Additional grease retention provided by the maxlife cage Anti rotation device prevents insert rotation associated with heavy loads vibration unbalanced loads and high speed applications plus or minus 2 static misalignment Mounted bearings Roller bearings For decades industry s leading producers have depended on ABB DodgeQ roller bearings to handle their conveyance and power transmission needs Dodge bearings offer ISN spherical roller bearings Type E xtra tapered roller bearings
77. armonic specifications make it ideal for the industry Everything inside concept makes it easy to install and energy monitoring counters allows energy usage to be passed back over the BACnet link Expert control of pumping applications Multi pump and multi master control Automatic duty standby and pump cleaning and level control built in Drives also measure flow for built in leak detection Standard rectifier low harmonic or full regeneration can be chosen then select from a wide range of I O and feedback options To complete the selection drives can be ordered with pre loaded industry specific software versions which allow quick integration onto winders cranes hoists and windmills Suitable certification also available Modules are fully supported with CAD databases EPLAN libraries with Rittal and generic kits and parts for quick cabinet installation Cabinets are fully tested and certified EMC with thermal solutions Extensive options available The ABB drive family contains liquid cooled modules multidrives and multidrive modules and many more Next generation of the ACS800 range New keypad PC tools and innovations in usablity and hardware design New PC tools and enhanced motor control complete the package Wheeled drive modules optimised for cabinets Next generation of the ABB industrial drives cabinet drive Cabinet drives are designed built and tested at the factory and can be ordered with a large range of stan
78. at built and certified cabinet to ensure all relevant options are ACS800 07LC please refer to page 41 for details catered for 380 400 or 415 V 3 phase supply voltage The power ratings are valid at nominal voltage 400 V ACS800 07 0100 3 ACS800 07 0135 3 ACS800 07 0205 3 250 521 1250 516 200 370 588 RB 1000 x PETT 309 693 955 era alo 590 od FS 1400 ACS800 07 0440 3 Other ratings and voltage ranges available 230 V 500 V 690 V Price on application Includes 2nd environment EMC filter and control panel and can include many other factory fitted options T For fuse selection refer to the hardware manual ABB industrial drive ABB drives and motors catalogue 2014 37 ABB industrial drive ACS800 07 Dimensions and options Dimensions and weights cabinet built air cooled R8 830 2130 2815 646 646 500 ACS800 07 can be supplied with an extensive range of standard cabinet options Contact your ABB representative for details some of these options alter the cabinet dimensions Higher power standard and bespoke cabinets can be quoted on request Options for ACS800 07 ACS800 0 is a cabinet drive so its options fit inside the cabinet The cabinet drive can be fitted with P21 22 42 54 54H variants no IP55 Emergency stop variants T V approved Motor thermistor relays ATEX approved motor protection Marine construction UL approved components Various
79. ate of panel Keypad door mounting platform Designed to hold the keypad so that it can be attached to the MCC door An IP54 variant is also available for higher IP requirements Removable memory unit The memory unit stores the complete parameter and firmware set for the drive Should a drive need to be replaced swapping the memory unit to the new drive will transfer a complete drive set up absolutely no recommissioning is required This reduces down time in the event of a problem Expansion for analogue and digital I O Additional I O can be added to the ACQ810 This I O can be addressed by the fieldbus so that the ACQ810 can be used as an I O nest or of course the I O can be used to simply allow more connectability from the process to the drive for example flow or level transducers EMC filters frames A and B Pluggable EMC filters for frame sizes A and B can be plugged directly into the drive or can be mounted next to the drive on the end of a plug and socket cable easy to install and mount Fieldbus interfaces MB eii Extensive range of plug in fieldbus interfaces ew allowing connection to Profious DeviceNet CanOpen Modbus RTU and Ethernet apium gue A rt DriveStudio PC tool DriveStudio is a parameterisation and commissioning tool used to set up and commission the water and wastewater drive Monitoring and diagnostic facilities are included as well as
80. ave sufficient hardware inputs and outputs feedback communications etc to perform the application Y or 8 Does this drive have the motor control performance to meet the IER AECE application s demands If no go to step 4 x The drive you choose must be able to produce the needed torque at the necessary x speeds It must also be able to control speed and torque depending on the y ot application requirements REES im arpa T d 9 Does the drive have the right user interface a a EE R The drive you choose must interface with the customer correctly do you need a simple 2 de St keypad no keypad or a full text assistant keypad Y o 10 _ Does the drive have the right level of safety WES Coram 1O usen 11 u The drive you choose could be responsible for the safety in your system after changes If no go to step 4 in the machinery directive some ABB drives contain built in safety functionality Y e 11 x Congratulations u The ABB AC drive you have chosen has the features and performance needed for a successful application Please do not hesitate to call ABB if you require assistance selecting your drive and motor Useful engineering information ABB drives and motors catalogue 2014 95 Contact us ABB Limited Daresbury Park Daresbury Warrington Cheshire WA4 4BT Tel 44 0 1925 741 111 Fax 44 0 1925 741 212 www abb co uk energy Power and productivity Notes We reserve the right to make technical change
81. be so small and simple that users of contactors and softstarters are encouraged to move to the benefits of variable speed control The ACS55 is a simple drive programmed by switches Extended programming is possible via a PC if required as is programming without power Where can it be used Washing machines Mixers Boring machines Pizza ovens Vacuum cleaners Sliding doors Dryers Dishwashers Treadmills Car washing machines Rotating billboards Electric gates Highlights Quick and easy installation less than 5 minutes No programming easy and descriptive interface Can be programmed via DriveConfig if needed to access extended functions useful to OEMs Compact size and narrow shape Ideal drive for DIN rail mounting 110 V single phase input gives 240 V 3 phase output Two mounting orientations P20 as standard No control panel required Main features For more details please refer to Technical Catalogue 3AFE68899842 User interface via three rotary switches and a further eight on off function DIP switches located on panel front Potentiometer option Integral EMC filter for 1st environment EN61800 3 unrestricted distribution C1 Optional first environment filter for extended cable runs Optimised switching frequency for low noise up to 16 KHz Silent motor No programming if required
82. cabinet integration For further information see Technical Catalogue 3AFE68404592 Service skateboard for R7 R8 frames The R7 and R8 modules are detailed below please contact ABB for information on the other frame sizes shown here R6 R4 R3 R2 R7 R8 R8i 380 400 or 415 V 3 phase BaD tae ml ibe T ers a EE Come me cl TTL voltage The power ratings are valid at nominal voltage 400 V ESSE ACS800 04 0170 3 8 799 6600 1220 s 59 119 a a mm mem maen 04 0260 3 BZ SN 8100 1220 ACS800 04 0400 3 16 174 635 101 R8 800 9100 1228 ACS800 04 0490 3 20 899 Other atis and mem available on pop 230 V 500 V 690 v Price includes 2nd environment EMC filter control panel and door mounting kit Drive can be purchased pre assembled or as a disassembled kit Multiple control panel mounting options please ask where parts can be omitted for cost optimisation by panel builders Comes with keypad and a door mount kit J400 J410 R7 R8 frames T For fuse selection refer to the hardware manual Weak networks may require aR fuses Dimensions and weights RS u 1564 562 568 205 1596 779 403 E 22058 HRZ module only 250mm wide R8 module only 350mm wide User interfaces Please refer to page 43 for details of the ACS800 common user interfaces Options for ACS800 04 When purchased as an ACS800 04 the kit always contains pedestal busbars power module control module and keypa
83. ce Process performance premium efficiency motors offer enhanced operating performance low starting currents and an excellent torque curve They produce less noise are subject to lower mechanical stresses and run cooler than less efficient motors Cooler running is a big advantage Reducing the temperature of the bearings and windings extends the lubrication intervals and increases the useful life of the motor This translates into higher reliability easier maintenance and a longer life cycle factors which reduce the overall cost of ownership As a result ABB s process performance premium efficiency motors have longer warranties than many other types of motor With an extensive range of accessories available ABB s process performance premium efficiency motors are particularly suitable for industrial and OEM use They are ideal for all applications demanding efficiency and reliability especially under challenging conditions Motor types M3BP amp M3AA Process performance premium efficiency motors with the IES efficiency rating already meet the requirements of the EU MEPS European Minimum Energy Performance Standard scheme set to come into force in 2015 These motors are available now for delivery from stock up to 690 V 50 amp 60 Hz Motors for the super premium IE4 efficiency class are also available from 160 to 355 frame size 74 Premium efficiency process performance motors ABB drives and motors catal
84. ced energy efficiency in pumping systems Maximised process uptime Lifecycle support Lower losses improved energy saving This avoids pressure peaks and reduces the stresses on weak or ageing water mains when demand changes The function can be set to trigger against different commands e g on each pump start on monitoring if the pump is becoming blocked in response to a digital input or PLC command If the pump cleaning function runs too often an alarm is raised 2 Avoids the need for costly external flow meters and is u suitable for applications where the flow data is not needed for invoicing purposes 3 Fast ramp starting creates a flush effect to keep pipes clear Users can define the efficiency speed based on the pumps best efficiency point 3 Maintains stable process conditions optimising the speed x and number of the pumps needed Operate higher capacity pumps during daytime and smaller units at night This allows pumps to be operated closer to x their best efficiency point x Underload and overload functions are pre defined across the 3 speed range at five distinct points Belt breaks or dry sumps can be detected Remove contactor from MCC ABB industry specific drive for water and wastewater ABB drives and motors catalogue 2014 29 ABB drive for water and wastewater ACQ810 Variants ratings types voltages and prices The ACQ810 is available in several frame sizes
85. chnical Catalogue 3AFE68375126 6 pulse rectifier 12 pulse rectifier gc NA EM Transformer and cabling simple n mE a Current very distorted gt THDI 30 Current distorted gt THDI 12 Alternatives in reducing line harmonics Current wave form good gt THDI 6 Active rectifier SEN Transformer and cabling 18 pulse rectifier LI Transformer and cabling complicated Current wave form best THDI 496 380 400 or 415 V 3 phase supply voltage The power ratings are valid at nominal voltage 400 V 655 350 1000 350 1450 380 ACS800 31 0070 3 Other ratings and voltage ranges available 230 V 500 V 690 V Price on application Price includes 2nd environment EMC filter and control panel Prices for low harmonic cabinet drives ACS800 3 also available on application T For fuse selection refer to the hardware manual Weak networks may require aR fuses ACS800 31 0020 3 ACS800 31 0030 3 ACS800 31 0050 3 4 616 20 012 8 405 11 198 ABB industrial drive ABB drives and motors catalogue 2014 39 ABB industrial drive ACS800 31 Dimensions and options and ACS800 37 options Dimensions and weights ACS800 31 Ratings and dimensions for larger variants REC s E 300 440 x 100 a available on Height includes cable box one enclosure no external items request Options for ACS800 31 wall mounted UK gland box to acco
86. chnical Catalogue 3AFE68375126 ABB industrial drive ACS800 Common user interfaces Control panel The control panel features a full text multilingual display Dedicated keys allow fast access to actual signals parameters assistant functions and drive information The panel can be used for parameter copying and for configuring adaptive programmes working as a PLC inside the drive Local motor control and parameter copying is also possible Panel mounting kits Kits are available that allow mounting on the cabinet door or in a holder inside the cabinet The panel can be screwed to the cabinet door without the need for an additional holder Fieldbus The ACS800 supports an extensive list of fieldbus modules for connectivity to industrial networks I O expansion ACS800 can be fitted with a large range of analogue and digital I O modules to expand its I O capability DriveWindow PC Tool DriveWindow is a high specification high speed commissioning maintenance and monitoring tool for the ACS800 drive range It operates over an optical fibre link Drive requires an RCDO module DriveAP PC Tool DriveAP allows access to the ACS800 adaptive block programming environment d de mb e ET AAs GS Bt pa AAA Typical I O and control connections The ABB industrial drive family uses the same control card keypad and software structure throughout its entire range Analog
87. d Speed controlled redundant fan cooling arrangement TUV approved safe torque off STO to SIL 3 PL e standard Plastic IP20 shrouds supplied which can be substituted for a pair of IP20 cabling panels which allow the module to be removed from the cabinet without disturbing customer wiring Brake chopper optional Wide range of cabinet installation options including instructions for Rittal cabinet installation EMC filter for C3 category according to EN 61800 3 2004 Optional Common mode filter Optional fieldbus modules safety module I D expansion For more information see Technical catalogue 3AUAO0001 15038 The following table details the R10 and R11 frames pictured above If you require information on the higher power modules D8T and R8i please contact ABB 380 to 415 V 3 phase supply voltage The power ratings are valid at nominal voltage 400 V 315 585 jj 575 250 429 680 RIO 1000 6409 1200 ACSS880 04 585A 3 17 041 AGO De 400 5 Bia 566 850 pl O E BAR emo t For fuse selection refer to the hardware manual weak networks may require a different rating Price shown is complete with Keypad door mounting kit cabling panels EMC filter CMF filter and manuals Note Currents match IE3 motor ratings The ACS880 04 can be supplied in two major variant styles The standard variant comes complete with IP20 shrouds plastic a telescopic ramp separate control unit and key
88. d If purchased as an ACS800 04 M then it is possible to tailor the offering remove busbars have left or right handed or flat or bookcase orientation 36 ABB industrial drive ABB drives and motors catalogue 2014 ABB industrial drive ACS800 Variants ratings types votages and prices Cabinet built drives air and liquid cooled Series ACS800 07 45 kW 2 800 kW 380 690 V IP21 as standard IP22 IP42 IP54 and IP54R as options Up to 500 kW based on a single module including rectifier and inverter Above 500 kW separate rectifier and inverter modules that have plug in power connectors for easy maintenance and redundancy Modules wheel in and out of cabinet 6 or 12 pulse operation as standard gt 500 kW Extremely compact internal swinging gate for control options Factory built cabinet with EMC and thermally type tested for trouble free operation Extensive range of standard options ATEX approved PTC interfaces and blanket certification with ABB motors TUV approved emergency stopping options For further information see Technical Catalogue 3AFE683751 26 The ACS800 07 cabinet drive range covers an extensive power and options range The drives shown in the table are for the basic IP21 build format and only up to 400 kW Please Liquid cooled option contact ABB to discuss the exact requirements of your factory ACS800 07 can also be supplied in a liquid cooled form
89. dard options Door furniture motor protection and various cooling variants are possible Drives built to order in the factory The ACS880 is the next generation of ABB industrial drive ACS800 is still available as the ACS880 only brings some of the variants available with the ACS800 2014 extends the range to multidrives and drive modules Other variants of this new family including multidives and multidrive modules ABB is able to provide medium voltage drives and motors to suite many applications and industry requirements Air cooled and water cooled variants available as well as integrated transformer solutions Standard solutions up to 35 MW with modular power sections for lower mean time to repair MTTR LCI megadrives take the power offering to 72 MW ABB provides DC drive and motor packages via its dedicated DC partners ABB also provides power quality solutions to ensure that drive installations comply to the rigours of G5 4 and G5 5 Remote monitoring options and PC tools for drive commissioning and energy calculations Drive life cycle services and ABB University training centre Pages 4 5 6 7 8 9 63 64 94 95 oe qe 15 18 aa 23 24 Dy DE 25 28 239 e 33 34 9j GE 40 33 36 33 38 39 40 DEER 44 47 48 49 44 45 50 51 52 55 56 57 57 58 59 61 62 63 91 ABB drives and motors quickfinder ABB drives and motors catalogue 2014 3 ABB drives featurefind
90. deally suited for the most demanding industrial applications like high performance centrifuges as well as constant torque applications such as cranes winders hoists extruders and heavy conveyors Applications with high breakaway torque like rubber mixers and highly precise applications like paper machines and engine dynamometers are easily handled The drive has ATEX certification with ABB s Ex d Ex de Ex nA and Ex tD motors and has marine certification for Lloyds DNV and ABS TE DIRECT TORQUE CONTROL Highlights Build to order product can be tailored for the needs of the application Blanket ATEX certification Ex with ABB motors Specialised software variants for selected applications Adaptive programming like having a small PLC inside Common user and process interface with fieldbus Common software tools for sizing and commissioning 6 pulse 12 pulse low harmonic 4Q air cooled water cooled flange mounting Innovative hardware variants DTC direct torque control superior motor performance Main features Direct torque control Full torque at zero speed without encoder Flexibility to programme more advanced applications Accurate speed and torque control Consistently excellent performance ensures that drive is not the limiting factor in process 3 Customer can specify a wide range of options and 2 build variants Loaded with application specific so
91. drive and HVAC drive ABB drives and motors catalogue 2014 27 ABB general purpose drive and ABB HVAC drive ACS550 and ACH550 User interfaces Assistant control panel For easy drive programming a detachable multilingual alohanumeric Assistant control panel is offered as standard The control panel has various assistants and a built in help function to guide the user It includes a real time clock which can be used during fault logging and in controlling the drive such as start stop at certain times of the day The control panel can be used for copying parameters for back up or for downloading to another drive A large graphical display and soft keys make it extremely easy to navigate ACS550 keypad Local Remote indication Motor rotation indicator Speed reference Actual value 1 Speed selectable Actual value 2 Output current selectable Actual value 3 Process value selectable Softkey 2 function Real time clock Softkey 1 function Ceases operation of motor control ars Down Down Changes parameters and their value x 3 decreases reference es gr HELP Built in Help button E Softkey 2 Function changes according to state of panel ACH550 keypad Hand Auto indication Motor rotation indicator Example of a parameter name Example of a parameter selection Softkey 2 function Real time clock Softkey 1 function Overview of ACS550 and ACH550 interfaces
92. e H2 Height with fastenings but without clamping plate H3 Height with fastenings and clamping plate H4 Height with fastenings and NEMA 1 connection box H5 Height with fastenings NEMA 1 connection box and hood W Width D Depth Options available Input and output chokes Brake chopper resistors all drives in the ACS150 range have integral chopper 1st environment EMC filters footprint style Low leakage EMC filters lt 30mA leakage FlashDrop programming without power NEMA kit allows installations to be neater and provides mechanical support for glanded cables ACS150 user interfaces The ACS150 has a simple user interface consisting of I O connections and a fixed programming keypad An integrated speed control potentiometer is also provided 14 ABB micro drive ABB drives and motors catalogue 2014 H1 H2 H3 HAT H5 ACS150 typical I O connections ACS150 DIP switch analogue Input O 20 mA Ground cable screen at sourcing end O 10 V can be used by connecting pot to 10V GND and Al DIP switch to u Const speed 1 Const speed 2 Change ramp DI configuration NPN PNP is possible All I O shown as default settings Can be configured to other set ups Removable clip for brand labelling EMC filter grounding screw EMC Integrated interface Varistor grounding screw VAR o FlashDrop connection eh Integrated
93. e IP66 cover is not suitable for outdoor use 22 ABB general purpose drives for fans and pumps ABB drives and motors catalogue 2014 ABB genera purpose drive 0 75 kW to 355 kW ACS550 Motor control method Scalar vector soeed and torque open and closed loop 208 240 V 3 phase supply 0 75 kW 75 kW 380 480 V 3 phase supply 0 75 kW 355 kW What is an ABB general purpose drive The ABB general purpose drive is simple to buy install configure and use saving considerable time It is widely available through ABB s distributors The drive has a common user and process interface common software tools for sizing commissioning and maintenance and common spare parts A wide range of fieldbus options gives excellent connectivity and new energy monitoring allows energy management IP21 and IP54 variants mean it can be installed in almost any environment Where can it be used The ABB general purpose drive can be used in a wide range of industries Typical applications are many and varied The vector motor control means the drive can be used to fulfil the needs of reasonably demanding applications of all kinds For highly demanding torque applications the ABB industrial drive with DTC should be chosen The ABB general purpose drive is ideal in those situations where there is a need for simplicity to install commission and use and where reasonable amounts of flexibility and functionality are requi
94. e configured with a large selection of inverter sections braking sections and integrated options ABB offers a comprehensive range of multidrive modules which allow system integrators to build complex drive systems of their own ABB s manuals and documentation and engineering tools provide comprehensive help to design and install the modules into either Rittal or bespoke cabinets 8 What s new in 2014 ABB drives and motors catalogue 2014 Safety built in The ACS880 offers integrated safety features reducing the need for external safety components Safe torque off STO comes as standard while options such as safe brake control SBC safe stop 1 SS1 safe stop emergency SSE and safe maximum speed SMS are available when the dedicated safety module is installed Programming support The new ABB industrial drives support the CoDeSys programming environment the same software used for ABB s PLC the AC500 This commonality allows easy integration of the drive and the AC500 PLC since the control logic of the application can be designed using the same software while some control logic can even be transferred from the PLC to the drive Accurate control of any motor type Induction motors synchronous motors and induction servo motors are all Supported as standard by the drive without any additional software The latest motor design SynRM synchronous reluctance motor is also Supported by the ACS880 p
95. e cast iron motors EZ TEFC low voltage motors cast iron frame IP 55 IC 411 single speed 400 V 3 phase 50 Hz See product catalogues or www abb com motors amp generators for more information on products What is a process performance motor Process performance motors are the flagship of ABB s standard low voltage motors This range provides the most comprehensive versatile set of motors for the process industries and heavy duty applications which are dependent on continuous reliability lowest possible environmental impact and life cycle costs Their Superior ability to perform reliably and efficiently continuously and even under the most challenging circumstances ensures that they power their way through the toughest tasks and conditions As such they come with a three years warranty that can be extended to five years Where can it be used End users in continuous process industries Project OEMs EPCs Demanding industries pulp and paper metals minerals and mining Highlights All variant codes possible for process industry Application Knowledge and engineering With three years warranty and option to extend to five years E2 efficiency IE3 available Process performance cast iron motors ABB drives and motors catalogue 2014 69 Process performance cast iron motors 1 450 2 poles IE2 TEFC low voltage motors cast iron frame IP 55 IC 411 single speed 400 V 3 phase 50 Hz oee pr
96. eased to incorporate the most popular engineered options ordered with the ACS800 range Optional UK cable option for SWA cables Optional motor thermistor and PTC connections Internal fieldbus options Optional safety module Optional I O modules ACS880 user interfaces described later For further information see Technical Catalogue 3AUA00000981 1 1 380 to 415 V 3 phase supply voltage The power ratings are valid at nominal voltage 400 V ACS880 07 0145A 3 ACS880 07 0206A 3 26 418 pi 4400 ACS880 07 0293A 3 SCENE ENEE EE EECHER 1150 ACS880 07 0430A 3 130 overload 125 overload tFor fuse selection refer to the hardware manual ABB recommends the use of aR fuses for their cabinet drives other fuses could be used if their melting curve matches ABB s recommendations 50 ABB next generation industrial drive ABB drives and motors catalogue 2014 Next generation of ABB industrial drive ACS880 07 Dimensions and options Dimensions and weights cabinet built drives Ra a 2315 673 2315 698 3 5 830 Note these are the dimensions of the basic cabinet dimensions will change with the addition of some options R9 2145 Options for ACS880 07 ACS880 07 is a cabinet built drive so its options fit inside the cabinet The cabinet drive can be fitted with IP21 IP42 IP54 variants no IP55 Emergency stop variants TUV approved
97. ecececeeee dE A RR RS RE ERR RE RR ERES RR OS RR ENEE EELER EE EE ERRE RR EC ERROR E III OC IC ON III RIN IIA BEES SE Mehr ehh th heh EECHER Wee 9 rese a 99e eo s ef ees res ss T 9e sess IR ses ese ss scs eese sess esee sce s see sess sesesesssessefseseceeveesesesiceceveveseseseseseeseeeeeeseveseevesesesevteveeveeee Dorn a 0 0 0 00 0 PH a s s a s s 00 80 s e s s s a CIRC s s a a e I s s s s a a s s s e a s 00 WO s 0 00 s e 00 0 s a e s s s I a s s 00 0000 0000 0000 0000 0800 s s s a a s s a Q s s s s s s s s s s s s s s s s s s a e 008008 a s e s s s a s s s e s s s a s e s 8 s s s s a s s a s M3JP KP 400 LKC 97 1 E mm 3 Flameproof motors 80 450 6 4 8 poles Ex d e IIB T4 TEFC low voltage motors IP 55 IC 411 single speed 400 V 3 phase 50 Hz See product catalogues or www abb com motors amp generators for more information on products IE2 ATEX Certified BEES RI 9 9 V 9 9 9 9 9 9 5 9 4 9 9 9 9 9 9 RS 9 9 99 9 99 9 99 9 9 9 9 9 9 9 9 q V 99 9 9 V9 V V9 9 9 q 99 9 V 9 9 9 9 4 9 V 9 9 9 9 9 9 4 V 99 0 9 9 9 9 9 99 9 99 99 99 9 d 49 9 9 9 9 9 9 4 Feeeveeeveeeecsveeeeeeeceeeeseeeeeeeeveeecececeveeeevseveevececeecceeceefeeeceeeceeveseceveecetheveseeececeveecececeeicececeeccevesececieeeeeeeceeecceveevescececeseeceeeceeesceceeeceecececeleeeceveves Cone ssa ce ne eee ee eee eee aera tees rete aera eee ee eee tetra SOS SRU SO CCN ROS IO CO tent eee O A SR CCR DI ee eter 0 SO O SU A
98. ecific software variants There are 11 variants or feature by using its in house application design team available in all for example crane master follower winder control etc The advantage of selecting these pre written ACS800 37 also comes with options that are fitted to the software variants is that they have been written to cover drive module which is inside the cabinet the market requirements They are tested and certified by SIL2 PL d safe torque off interface the factory and come complete with a User Manual and Coated boards cabling instructions 40 ABB industrial drive ABB drives and motors catalogue 2014 Other ABB industrial drive variants Regenerative active rectifier drives Series ACS 800 11 wall mounted 5 5 kW to 110 kW 230 690 V IP21 as standard Active rectifier unit Single package for easy cabinet installation reducing installation time and cabinet space Series ACS800 17 cabinet built 45 kW 2 500 kW 230 690 V P21 as standard IP22 IP42 IP54 and IP54 R available as options Wheel out power modules for improved manual handling Plug in power connectors for easy maintenance and redundancy Power module redundancy for improved availability Factory built cabinets ensure good installation and compliance with standards ATEX approved PTC interfaces and blanket certification with ABB motors Regenerative active rectifier drive modules low harmonic Se
99. ed as well as a local control panel Wizards are included to guide the user through the most commonly performed tasks 28 ABB general purpose drive and HVAC drive ABB drives and motors catalogue 2014 ABB drive for water and wastewater 0 37 kW to 500 kW ACQ810 Motor control method DIC 200 480 V 3 phase supply 0 37 kW 500 kW What is an ABB drive for water and wastewater The ABB industry specific drive is designed for all of the applications commonly used in the water and wastewater industry The specifically designed modules feature tailor made pump control functions for single and multi pump systems These functions ensure smooth disturbance free operation of water and wastewater processes maximising energy efficiency while reducing unnecessary downtime The drives pump specific functions decrease the lifecycle cost of the pumping system helping to save time and money The power range has now been expanded with the introduction of the G1 and G2 frame sizes Where can it be used The ABB industry specific drive module can be used for most of the variable speed applications contained within the water and wastewater industry to optimise the system and to save energy The modules are designed for cabinet assembly and are easily mounted side by side Intelligent start up assistants ensure that drive commissioning is straightforward The functions needed for most pumping systems can be easily implemented with the pre
100. els Modules have no rectifiers they are inverters only and range in frames from R2i to R8i i inverter only Selection of rectifiers available to generate DC link for system Diode thyristor or active rectifier are available Cabinet kits for Rittal and generic ensure easy integration ACAD PDF and full 3D GPLANG modelling support Liquid cooled drives Series ACS800 17LC and ACS800 37LC 37 kW 2 700 kW 380 690 V P42 as standard IP54 as option ACS800 17LC fully regenerative ACS800 37LC low harmonic Provides reliable operation in adverse conditions Silent and safe operation without the need for air ventilation or air conditioning fully enclosed cabinets smaller than previous generation Extensive range of cabinet options including water pumping and heat exchanger cabinets Marine enclosure available Parallel modules allow redundant configuration Ideal where space is limited in harsh environments or at sites that require quieter operation in applications where cooling water is freely available IEC UL CSA Lloyds DNV ABS approvals ATEX approved PTC interfaces and blanket certification with ABB motors 42 Other industrial drives from ABB ABB drives and motors catalogue 2014 For further information see ACS800 Technical Catalogue 3AFE 68248531 For further information see Technical Catalogue 3AFE68404592 For further information see Te
101. en you need them Experts in the products and industries we serve will also be added to promote the products and serve our customers All reducers can be shaft mounted screw conveyor vertical and flange mounted Kilowatt ratings through 294 kW Torque ratings through 56 500 Nm Standard 5 9 15 25 and up to 40 1 gear ratios Nearly 300 1 speed reduction with V belt drives Twin tapered bushing bores 25 mm through 160 mm Highly efficient helical gearing Meets or exceeds AGMA standards including 5 000 hours L10 life and 25 000 average hour life New heavy duty lip seals for extended wear life 40 to 138 C 100 percent factory noise and leak tested New metal shield sealing system with excluder lip AGMA output torque ratings up to 56 500 Nm Inline helical ILH right angle helical bevel RHB motorised shaft mount MSM Output ratings 0 75 kW to 56 kW up to torque 14 000 Nm Ratios 1 5 1 300 1 8 Case sizes per housing configuration clamp collar 3 plece coupled integral gearmotor separate input Solid straight hollow output ILH MSM efficiency of 98 percent per stage RHB efficiency of 95 percent per stage All units shipped filled with oil from the factory and are installation ready Optional XT harsh duty seal for operation in wet and dirty environments Class 30 gray iron housings cast with internal ribbing for added strength Options
102. er The table highlights the differences between the various ABB drives families It also lists some of the key features of the different ABB drives However the table is not exhaustive wt m and if you are seeking a feature which does not appear in the SC E a x table please contact ABB for clarification A Z4 Bb a NE Pa m Other rectifier options 12 pulse diode assume 6 pulse as standard Low harmonics regenerative 40 x E E Low harmonics non regenerative 2Q x E e Common DC link connectability e EMC compliance No EMC filter or remove EMC screen remove EMC screw remove EMC screen EN 61800 3 2004 2nd unrestricted C3 i e E e 1st restricted C2 ll ACS150 E a EI 1st unrestricted C1 ij O ACS150 x a Harmonic filter choke active Choke AC or DC D ll H EN 61000 3 4 Swinging choke better harmonic performance x Low harmonic best performance E E i Enclosure class POO E i IP20 IP21 or near equivalent O Nema 1 ACS150 E O Nema 1 O Nema 1 IP22 x x IP42 IP54 IP54R IP55 E IP66 69K x x e Mechanical construction Module panel mountable IP20 minimum DIN mount screw DIN mount screw DIN mount screw Wall mounted IP21 or equiv minimum O Nema 1 ACS150 O Nema 1 kit x O
103. er offering can be used as a spacer coupling or mounted to a brake disc or drum Flexible tapered element The ABB Dodge Grid Lign coupling s tapered grid element is engineered with high strength spring steel that is quenched and tempered This feature helps isolate vibration and cushions shock loads In addition it allows uniform contact during light normal and shock loading conditions for long machine life High torque capability Torque capabilities on the ABB Dodge Grid Lign coupling range up to 800 000 Nm 7 million Ib in dependant on size Whether it is overland conveyors or underground mines the high torque ratings allow for customers to specify a Grid Lign coupling in the largest conveyor applications Couplings ABB drives and motors catalogue 2014 91 A quick guide to supply voltages and frequencies worldwide Country Frequency Industrial Voltage Country Frequency Industrial Voltage Hz in common use V Hz in common use V EE MIDDLE Cl Algeria ss P eum demus 419 230 380 220 s Doan A S 400 230 880 220 Angola it C 880 220 sm aQ D ES 400 280 cacon Botswana dee COMM REPRE 400 230 aa ee 415 400 230 280 220 i Burkina Faso ii D 880 220 e Jordan See 400 230 880 220 s Burundi la 2 T CN 880 220 RR Kuwait ii A E 419 240 s Cameron it 980 220 RR Lebanon ii E TRE 880 220 se Central African Rep DU mud ara 880 220 s OMAN de OE RENE 4
104. erating higher productivity and operating efficiency together with minimal environmental impact ABB also offers a totally new motor design The SynRM motor brings a new dimension to high efficiency and performance ABB offers this motor in two formats and with two drive products IE4 motor or high output HO motor with either the ACS850 or the ACS880 making a dedicated machinery package ACS850 SynRM or a dedicated industrial package ACS880 SynRM More details can be found on page 8 and 9 6 ABB drives and motors ABB drives and motors catalogue 2014 ABB Authorised Value Providers Authorised Value Provider members deliver sales Support w g Authorized service and engineering expertise in seamless cooperation SS with ABB They bring ABB s products and services directly provider to your site Authorised Value Providers Drives Authorised Value Providers Motors These are the foremost drives network for the UK and These are a network of 13 independent companies that Ireland The 11 companies are strategically located around have pooled their resources to offer national and local the UK and Ireland and have one of the largest stocks of customer access to electric motors up to 500 kW The AC drives from 0 18 kW to 500 kW available off the shelf providers offer extensive technical knowledge and back up combined with the best equipped repair and maintenance Each provider is able to access up to the minute central facili
105. ertical drips 2 5mm dia body Drips up to 60 from vertical x Dust protected Water jets from any direction i Effects of immersion NOTE IP66 does not imply outdoor use it is merely a statement of ingress protection against water and dust outdoor mounting has to combat the effects of heat humidity and direct sunlight Cooling forms As defined by IEC 34 6 and BS 4999 pt 106 the code generally consists of IC followed by two digits the first describing the cooling circuit arrangement the second describing the method of supplying power to circulate the coolant Where more than one cooling circuit is in use these may be expressed as IC followed by groups of two digits e g IC0141 The following forms are used in this catalogue IC410 Typical examples are roller table motors ICA11 Standard motors IC416 Standard motors normally bigger frame sizes only equipped with auxilliary fan IC418 Fan application motors without a cooling fan cooled by the air stream of the driven machine ICO1 Open drip proof motors IC31W Water cooled motors Mounting forms The arrangements are defined by IEC 34 7 BS 4999 pt 107 code Il and DIN 42950 The following forms are used in this catalogue and are for motors with two bearings housed in end shields When flange mounting they have access to the back of the flange IM1001 B3 Horizontal foot mounted IM1011 V5 Vertical foot mounted IM3001 B5 Horizontal flange
106. ftware u Small PLC inside your drive as standard 15 programmable function blocks Up to 200 blocks by loading multiblock Needs no additional hardware or PC tool x Adapt the drive to the specific needs of the project Dedicated software loading packages Industry specific software fully researched factory written and fully supported e g crane winder winch etc Brake choppers where ordered 3 Reduced costs high performance internal monitoring 3 No additional space or installation time needed 3 2nd environment RFI filters as standard 3 1st environment optional No need for additional external filtering additional space or additional cabling between drives and filter Extensive and flexible standard and expansion l O provides additional analogue or digital connections 3 Guides user through all essential settings without going to parameter list Easy set up of parameters your own language on line info system always available Huge range of hardware variants Special variants for wall cabinet mount 4Q low harmonic pre built cabinets drive kits water cooled There is always an ABB industrial drive variant that fits the specification and requirements Liquid cooled drives 3 Most compact fully enclosed drive on the market Fully certified for marine use Low losses to control room low noise totally enclosed for harsh environments ABB industrial drive
107. ge industry simplifies cabinet design Optimised interfaces for users and machines The functionality of this ABB drive is designed to complement can select Basic or Assistant control panel the ABB motion control drives and the ABB micro drives Protected against wiring errors shows fault if power cable is inadvertently connected to motor terminals Highlights Automatic noise reduction FlashDrop parameter programming with drive still in Drive branding possible for large users its box excellent for OEMs Sequence programming designed for food and beverage and materials handling applications Eight steps included Main features FlashDrop x Faster and easier drive set up and commissioning for x Fast safe and trouble free method to set up and commission RR LMES UNE volume manufacturing Programming with no power without powering up the drive patented Safe torque of sss Built in compliance to new machinery directive io SIL3 PL e certified dual channel input TUV approved Sequence programming Application specific 8 state programming with Logic programming included as standard e comprehensive triggering Conditions s As e To Ru Ran O M Common DC link Connection to existing DC power sources patented Easy integration into high performance machines User interfaces Wide range including Assistant panel Cost efficient approach meets requirements of OEM US c ce M ie Extensive range of
108. guided to the back of the cabinet All cabinets are their own separate compartment Long lifetime capacitors and high efficiency cooling fan with speed or on off control TUV approved emergency stops ACS880 user interfaces described later Series ACS880 multidrive modules 1 5 kW 2200 kW A range of IP20 modules and IPOO kits to generate bespoke multidrive systems built into system integrators own panels Modules have no rectifiers they are inverters only and range in frames from R2i to R8i i inverter only Inverter modules contain internal pre charge circuits making them easier to integrate Inverter modules are extremely compact making cabinet line ups extremely compact and competitive Selection of rectifiers available to generate DC link for the system Active IGBT rectifiers and diode modules are available New style diode module DxD only contains diodes making it more competitively priced and more reliable Cabinet kits ensure easy integration Integrated safety including safe torque off STO as standard with several safety functions as options using the new safety module Coated boards as standard ACS880 user interfaces described later 52 Next generation ABB industrial drives ABB drives and motors catalogue 2014 Wf For further information see Technical Catalogue 3AUAO0001 15037 For further information see Technical Catalogue 3AUA00001 15038 Next
109. h as booster pumps submersible pumps irrigation pumps and centrifugal fans The drive design includes a powerful set of features which benefit pump and fan applications including built in PID controllers and PFC pump and fan control The drives also have pre programmed protection functions such as pipe cleaning anti jam and duty standby functionality including soft pipe filling to reduce leaks These features combined with pre programmed application macros an intuitive user interface and several assistant screens speed up the installation parameter setting and commissioning of the drive Where can it be used The ABB general purpose drive s software features are ideal for solving the challenges and issues Surrounding pumping in general and those of water and wastewater in particular The drive is designed to compliment the features offered by the PIT F F Highlights For more details please refer to Technical Catalogue 3AUA0000051082 Pump and soft pump and fan control PFC and SPFC for multi pump and soft fill control Pipe cleaning anti jam and pipe fill functions Multiple PID set points allowing for automatic duty assist standby schemes to be implemented Energy efficiency counters real time clock Energy optimiser optimises the motor control for the application to run with minimum energy requirements Load analyser for optimised dimensioning of the drive motor a
110. he major industrial fieldbus modules are available IP55 The drive can be ordered with specially designed application specific software variants There are 17 variants available For example crane master follower winder control etc The advantage of selecting these pre written software variants is that they have been written to cover the market requirements they are tested and certified by the factory and come complete with a user manual and cabling instructions User interfaces Please refer to page 43 for details of the ACS800 common user interfaces ABB industrial drive ABB drives and motors catalogue 2014 35 ABB industrial drive ACS800 Variants ratings types voltages and prices Single drive modules for cabinets Series ACS800 04 and ACS800 04M Specifically designed for system integration 0 55 kW 1 900 kW 230 V 690 V POO kits or IP20 modules depending on frame size R1 R6 frames are back sheet mounted R7 and R8 stands on cabinet floor R8i wheels into the cabinet Easy access to power terminals plug connections on wheeled D4 and R i units Side by side mounting excl versions with side exit Extensive programmable I O with galvanically isolated inputs Three I O and fieldbus extension slots inside ACS800 04M can be ordered as disassembled kit of parts to optimise the items purchased R7 and R8 frames Rittal assembly kits available for easy
111. ical frames which are two sizes smaller This HO variant boasts IE3 efficiency figures The second super premium high efficiency variant has the same physical dimensions as a standard synchronous AC motor but is able to achieve E4 efficiency levels which is ideal for minimising energy usage in fan and pump applications The SynRM motors bring many advantages over traditional motors including reduced lifetime costs quieter running longer greasing intervals and less heat in the control room The SynRM requires an ABB variable speed drive to contro the speed of the shaft There are currently two matched packages One includes an ABB industrial drive ACS880 matched to either an IE4 or HO motor The machinery package includes an ACS850 machinery drive matched to either an IE4 or HO motor AC500 safety PLC AC500 S is the new safety PLC that fulfils the highest safety requirements and standards The PLC is TUV certified up to SIL3 IEC 62061 and PL e 15013849 Separate safety and non safety application programming provides flexibility and scaleability for customised solutions by using the complete AC500 CPU range ABB s new AC500 S safety PLC sets new standards in the field of safety engineering by bringing an incredibly powerful set of functions for trigonometric operations including COS SIN TAN ASIN ACOS and LOG Integrating AC500 with ACS880 and other safety hardware from Jokab Safety allows ABB to offer a full
112. in service value A drive failure can result in loss of production and revenues as well as having safety and environmental consequences To reduce the risk and consequences of failure the drive must be properly maintained at the right times in its lifecycle ABB provides customised and standard levels of service for drives support The service levels mean your exact operational and financial needs can be met maximising the reliability of your plant over its entire lifecycle Service elements can be combined into a service contract help with planning and budgeting Life cycle services The services offered by ABB span the entire value chain from the moment a customer makes the first enquiry to disposal and recycling of the drive Thro ughout the value chain ABB provides training technical support and customised contracts All of this is supported by one of the most extensive global drive sales and service networks Pre purchase ABB provides a range of services that help guide the customers to the right products for their applications Order and delivery Orders can be placed directly to ABB or through ABB s Channel partners ABB s sales and service network offers timely deliveries including express delivery Installation and commissioning While many customers have the resource to undertake installation and commissioning on their own ABB and its Channel partners offer professional installation and start up services Operat
113. ing have all been considered for optimal cost effective cabinet integration Cabinet drives are designed built and tested at the factory and can u be ordered with a large range of standard options Door furniture motor protection and various cooling variants are possible Drives featurefinder all the features in one table An overview of the catalogue and ABB Authorised Value Providers AC motors overview New in 2014 European MEPS for low voltage motors Useful engineering information and how to select an AC drive ACS55 Allows users of direct on line DOL starting methods to swap to variable speed control ACS150 More capable parameter set allows many applications to be tackled including PID Built in keypad and programming in the box Unified height and depth for easy cabinet layout Designed for machinery applications with assistant keypad and real time clock Feedback devices and fieldbus available IP66 drives meet hygiene standards for food amp beverage industry Assistant or simple keypad dedicated pump features Pump protection cleaning and pipe fill features Energy saving counters fan PID controllers with sleep functionality Assistant keypad makes it user friendly numerous standard software functions and macros Real time clock Energy monitoring and energy optimising with everything inside Familiar HVAC assistant keypad matches industry expectations Dedicated HVAC functionality and HVAC h
114. ion and maintenance Through remote monitoring ABB can guide the customer through a fast and efficient fault finding procedure as well as analyse the operation of the drive and the customer s orocess From site surveys to preventive maintenance and reconditioning of drives ABB has all the options covered to keep its customers processes operational 62 Drive life cycle services ABB drives and motors catalogue 2014 Upgrade and retrofit An existing ABB drive can often be upgraded to the latest software or hardware to improve the performance of the application Existing processes can be economically modernised by retrofitting the latest drive technology to cooling fans removing the need for mechanical control equipment such as inlet guide vanes or dampers and improving efficiency through energy savings Replacement and recycling ABB can advise on the best replacement drive while ensuring that the existing drive is disposed of in a way that meets all local environmental regulations Entire value chain services The main services available throughout the entire value chain include Training and learning ABB offers product and application training Technical support At each stage of the value chain an ABB expert is available to offer advice to keep the customer s process or plant operational Contracts Customised contracts can be devised between the customer and ABB The full portfolio of life cycle services
115. ion on products 0 25 M8BP 71MA 1 74 0 65 08 8 9225 263i 90 MSBP 250SMC 581 163 947 7 367 7 526 HO 0 37 iM3BP71MB 25 088 724 E267 305 90 M3BP 280SMB 579 159 947 7 504 7 896 0 55 M3BPB0MA 37 145 745 310 8348 110 MSBP 280SMC 707 194 9541 8 556 8 946 HO 0 75 M3BP 80MD i 50 183 810 316 8363 110 M3BP 315 SMA 706 194 954 9 259 29667 11 MSBP9OSLB i 28 88 0 99460 3815 132 MSBP 8315SMB 847 282 95 4 10 995 11 310 l M t SOSLD 100 30 843 P4l7 sam o 160 Mapp 315 SMC 1027 284 95 6 212781 13 156 22 MSBP1OOLC 144 47 859 P478 582 200 MSBPSISMLA 1285 351 956 P18 167 18 697 a MBBPA1O0LD 197 6 3 868 538 R602 250 Map 315LKA 1605 438 95 7 19 887 20 515 HO 4 M8BP 112MB 265 82 868 668 720 250 MSBPS5SSMA 1604 437 959 P21454 22 081 5 5 M3BP 132 8MB 359 11 1 890 850 910 280 MSBP 3151KB 1798 484 95 8 24 585 25 210 HO 7 5 MSBP 132 SMC 493 149 893 21 047 P1107 315 MSBP 315LKC 2021 551 95 8 26 983 27 559 HO di MSBP 160MLA 716 209 90 4 1 117 1 280 315 MSBP 355SMB 2021 551 95 9 28 500 29 439 15 M3BP 160MLB 97 4 285 91 4 1 392 21 580 305 MSBP 355 SMC 2279 621 95 9 30 380 31 317 8 5 MSBP 160MLO 120 847 914 1 586 1 710 HO 400 MSBP 355 MLA 2565 705 96 3 34 449 35 075 8 5 M3BP 180 MLA 119 845 919 1 666 81 778 450 MSBP 3
116. isalignment as well as axial end float Superior design provides advantages over other rubber or polyurethane elements ABB Dodge Para Flex elements are manufactured with reinforcing fabric tension cords that transmit much of the torque during operation The uniform and centred bead in the foot of the tyre element prevents it from pulling out during operation Additionally the tyre element is reinforced at the split to reduce fatigue and extend life Industry leading misalignment capabilities ABB Dodge Para Flex elements provide accommodation of shaft misalignment during installation running time and replacement better than other elastomeric elements With an industry leading combined 4 angular 3 17 mm 1 8 in parallel and 7 93 mm 5 16 in end float capability Para Flex couplings will perform in difficult applications and reduce valuable time needed for installation and maintenance Couplings Metallic grid style Dodge Grid Lign Compact in size yet high in torque capability ABB Dodge Grid Lign couplings are available in a variety of sizes in standard and spacer styles Every coupling features two steel shaft hubs a tapered grid element two seals and a cover assembly lts versatile design allows for a motor or reducer output speed connection and its speed capability ranges up to 6 000 rom dependant on size ABB Dodge Grid Lign is also available in both 131 and 35 spacer designs up to size 1200T This spac
117. ives now included FanSave For comparing AC drive control against traditional flow control methods in fans Calculate the savings you can achieve by replacing outlet damper inlet vane or pitch control methods with electronic speed control from an ABB drive FanSave also provides financial and environmental figures concerning the control method retrofit project and recommends a suitable ABB drive type The ABB Energy Calculator App The App allows users to calculate the energy savings you can achieve on a typical pump or fan load by replacing direct on line control with a variable speed drive Simply select your industry and the operating duty profile the voltage phase and motor power rating running hours and electricity cost The App then estimates how much COs energy and money you can save by installing an ABB drive to control the application To download the ABB Energy Calculator App visit the Apple APP store To download a series of energy saving tools go to www abb co uk energy Software tools ABB drives and motors catalogue 2014 61 Drives life cycle services Service options for variable speed drives A proactive drives maintenance programme keeps you competitive by minimising disruption to your production The many drives used in industry have a high degree of reliance placed upon them Although drives are not normally the most expensive pieces of capital equipment they often perform critical duties and have a high
118. l Assistant control panel scalar control Built in patented swinging choke Free standing units are not Sensorless vector control scalar control FlashDrop compatible FlashDrop compatible Not RoHs compliant ROHS compliant For dimensions and prices please contact ABB 380 480 V 3 phase supply voltage ET a DB RUE REL UE RR 44 ACS550 01 03A3 4 A 88 ec ee oe DU Ba Oe S de A0 ACS550 01 04A1 4 545 rom E EBENEN MESES RR M M RA BT 48 ACS 550 01 0689 4 Den 681 n E INNEN UP CMM EN ede 55 G R G G Gs G 48 LL ACS550 01 012A 4 850 905 I CHEN dad s p 5 08 ACS050 01 015A 4 E085 1 063 ce o e e ese Ke EC E e E ER Ke 185 88 i R8 ren ee ua ACS55O OI OSBAM 1 997 Gamm m D EEN seg 30 mm D 9 907 280 ACSE50 01 059A 4 2841 3 055 MS LEUR E ET D s RENE S NR PME 45 BT Ci FRA a PASA ne Loo EEGEN en 78197 R8 1 200 Son 405 ACS550 01 157A 4 95 171 85 503 MR O De Dn o A0 ACS550 01 1804 4 emt 7122 MEE uni 205 P Zen aen 405 ACS550 01 195A 4 7 940 8 484 ME Im 208 D s 218 2 2900 A0 ACSS50 01 246A 4 9 752 10 295 T NE 290 R6a TOI Ss 405 ACS550 01 290A 4 211 523 12 066 Includes EMC Filter Control panel is required for programming and set up see below t Heavy duty ratings available when higher overload requirements are needed contact ABB R6a is not an official frame size it just de
119. latform Next generation ABB industrial drive module ACS880 04 The ACS880 04 modules which are designed and manufactured for system integrators have a new addition to the power range The R10 R11 frames extend the power rating up to 500 kW at 500 V The module is mounted on wheels for easy manual handling Input cables come in at the top and motor output connects to the bottom These areas are shrouded and the shrouds remain in place when the module is removed for maintenance This module makes it easier for system integrators to incorporate large powers into their cabinets New in 2014 Synchronous reluctance motor and drive packages power range extension The SynRM motor range is further increased to include smaller motors E4 SynRM cast iron frame sizes 160 to 315 11 to 315 kW High output HO SynRM aluminium frame sizes 90 to 132 1 1 to 37 kW and cast iron frame sizes 160 to 315 kW 17 to 350 kW ABB s new highly energy efficient SynRM motor is an innovative motor design that has no rotor windings no squirrel cage unlike traditional synchronous designs The rotor therefore suffers virtually no rotor power losses and the rotor temperature remains lower than in conventional rotors This helps achieve better power density higher energy efficiency and increased maintenance intervals The SynRM has a high output HO variant that produces the same power as traditional asynchronous AC motors but in mechan
120. mands of IEC 62061 and ISO 13849 1 Removable memory unit Flexibility to programme more advanced applications Common user and process interface with fieldbus Common software tools for sizing and commissioning Innovative hardware variants DTC direct torque control superior motor performance Energy efficiency counters Energy optimiser optimises the motor control for the application Load analyser for optimised dimensioning of the drive motor and process ABB next generation industrial drive ABB drives and motors catalogue 2014 45 Next generation of ABB industrial drive ACS880 Variants ratings types voltages and prices Wall mounted single drive Series ACS880 01 0 55 kW 250 kW 208 690 V Largest power wall mounted drive on market Coated boards as standard T V approved safe torque off STO to SIL 3 PL e standard IP21 as standard IP55 as option IP55 variant same footprint as IP21 variant Brake chopper standard to R4 frame option thereafter Wide range of built in options Optional UK cable box option for SWA cables EMC filter for C3 category according to EN 61800 3 2004 standard category C2 optional Internal fieldbus options Optional safety module Optional I O expansion ACS880 user interfaces described later For further information see Technical Catalogue 3AUA00000981 1 1 380 to 415 V 3 phase
121. meet S exclusively From 1 January 2017 EITHER the IES efficiency level OR the IE2 level if formally in potentially explosive atmospheres as defined fitted with variable speed drive adopted RR MO EC 640 2009 brake motors ambient air temperature outside the range 30 C to 60 C altitudes exceeding 4000m asl maximum operating air temperature above 400 C Standard for LV motor efficiency classes Super premium efficiency IE4 Not yet defined Motors covered by standard include Single speed three phase 50 and 60 Hz 2 4 or 6 pole Rated output from 0 75 kW to 375 kW Rated voltage U up to 1000 V Duty type S1 continuous duty or S3 intermittent periodic duty with a rated cyclic duration factor of 80 percent or higher Capable of operating direct online 50 and 60 Hz 2008 IEC 60034 30 KPL Li W do 4 Pathe ge am A AA AA A ABB calculates efficiency values according to the indirect method with additional losses determined from measurement This is the preferred low uncertainty method outlined in the standard Standard on efficiency measurement methods 2007 IEC 60034 2 1 Introduces new rules concerning the testing methods to be used for determining losses and efficiency The resulting efficiency values differ from those obtained under the previous IEC testing standard IEC 60034 2 1996 For more information call 07000 MOTORS 070
122. minals LO protected against short circuit Coated boards included as standard Environmentally friendly drives For details of FlashDrop see user interfaces in ABB machinery drive section page 18 12 ABB micro drive ABB drives and motors catalogue 2014 ABB micro drive ACS150 Ratings types voltages and prices 200 240 V 1 phase supply voltage Nat Vent ACS150 01E 02A4 2 carat A Gea eae ee eae en mo Loro Lose omo ae ro a WV 7 E O1E 06A7 2 2147 x IMEEM u 21 ACSI50 01 0988 2 198 Ensure m space around the unit refer to the User s ye for details 200 240 V 3 phase supply voltage 3 phase 240 V is also available for customers supplying the North American market Please enquire for details 380 480 V 3 phase supply voltage Nat Vent ACS150 03E 01A9 4 B B ACS150 O3E 03A3 4 201 ACS150 O3E 05A6 4 315 x oa A cs Ro GD Ensure m space around the unit refer to the User s anual for details The drive can be fitted with the NEMA 1 kit for easy wall mounting and convenient protection see user interfaces in ABB machinery drive section page 18 ABB micro drive ABB drives and motors catalogue 2014 13 ABB micro drive ACS150 Dimensions O and options Dimensions and weights Cabinet mounted drives UL open wall mounted drives NEMA 1 Ril 69 202 289 70 142 a Dem 280 mol Jaz a H1 Height without fastenings and clamping plat
123. mmodate SWA cable Different levels of EMC compliance SIL2 safe torque off interface unit mounts outside the drive Coated boards standard Extended warranty Marine certification mounts and kits Options for ACS800 37 cabinet built Being cabinet drive all of the options available for ACS800 31 are also valid as they fit inside the cabinet Additionally the cabinet drive can be fitted with P21 IP22 IP42 IP54 IP54R variants no IP55 Emergency stop variants User interfaces Motor thermistor relays All ACS800s use the same common options and user ATEX approved motor protection interfaces these are detailed on page 48 Marine construction The drive has two slots for I O and fieldbus expansion and UL approved components one slot for an optical interface an additional mother board Various types of cable markings cabinet heaters door can also be added giving three more slots furniture and lighting etc O modules can be chosen from analogue expansion Sine filter fitted to output for older motors digital expansion encoder and resolver feedback options Top or bottom cable entry for either motor or power cables Fieldbus modules are always fixed to slot one and all of the UK gland plates for SWA cables major industrial fieldbus modules are available 110V control inside the cabinet The drive can also be ordered with specially designed Additionally ABB can accommodate any specialised option application sp
124. n times using T V approved module Drive specific safety x functions save time and money as they are built in and do not require additional speed monitoring devices to operate 3 tools to optimise the application 2 Easy addition of extra I O to allow the drive to control the 3 application properly A large array or high performance speed feedback devices Higher performances can be achieved or can be interfaced to the drive via these modules position control can be undertaken Energy monitoring and optimising features Drive to drive link 3 Drive controls the motor voltage dependant on the load 3 Drive monitors the saved energy compared to equivalent DOL operation Built in industrial control link 3 Consumed energy optimised across the speed 3 and load range Energy savings presented in local currency Rs AND TONNES of CO Built in ability to undertake master follower applications with no extra hardware 44 ABB next generation industrial drive ABB drives and motors catalogue 2014 Next generation of ABB industrial drive What is the next generation ABB drive cont The drive contains energy saving features like speed controlled cooling fans energy optimising and monitoring software making the drive compatible with the environment as well New innovations include built in machinery safety functionality such as safe torque off STO to SIL 3 PL e as standard Other more complicated solutions ca
125. n I O nest or the I O can be used to simply allow more connectability from the process to the drive for example flow or level transducers High resolution high contrast display Multiple display screens supporting graphs bar graphs and graphical meters Real time clock USB connection no special leads required f Au Safety module FSO 11 SIL3 rated TUV approved safety module fits within the drive to offer drive specific safety functions Safely Limited Speed SLS Safe Maximum Speed SMS Safe Stop Emergency SSE Safe Stop 1 881 stop category 1 and Safe Brake Control SBC can be realised with no encoder feedback required patent pending Drive Composer PC tool Drive Composer is the new PC tool for the ACS880 family The PC tools come in two variants the entry level is a free of charge point to point tool and allows simple parameter editing and storage as well as monitoring and commissioning support while the Pro level has all of this as well as animated control diagrams and extended commissioning monitoring and diagnostic support as well as the ability to program the safety functions The Pro tool also allows the user to connect to multiple drives either over panelbus where the keypad port is used or over Ethernet Next generation ABB industrial drives ABB drives and motors catalogue 2014 53 Next generation of ABB industrial drive
126. n be realised with the plug in safety functions module see page 53 for more details As with the existing ABB industrial drive range the next generation drives can be built in a number of differing formats wall mounted modules for cabinet installation cabinets industrial kits or multidrives The range is growing as ABB increases this product offering so please ask which variants are available to ensure the range covers your requirements Meanwhile the existing ABB industrial drive will remain in production for some years ahead Where can it be used The next generation ABB industrial drive is equipped with the 4th generation premium motor control platform DTC and as such is ideally suited for the most demanding industrial applications Constant torque and torque at zero speed is perfect from the DTC core Suitable applications include cranes winders hoists extruders and heavy conveyors Applications with high breakaway torque like rubber mixers and highly precise applications like paper machines and engine dynamometers are easily handled The new motor control platform also allows control of every major AC motor type including SynRM so many and varied applications are possible Highlights ACS880 Built to order product can be tailored for the needs of the application Highly intuitive high contrast and high resolution keypad suitable for gloved hands Built in safety functionality to satisfy the de
127. nd process Embedded Modbus RS 485 fieldbus interface industry specific products for water and wastewater see page 29 Main features Pump and fan control PFC feature to control pumps and fans in parallel need for an external programmable logic controller Interlock function enables one motor to be disengaged from the mains supply while others continue operating in parallel FlashDrop tool for fast parameter setting without mains power One drive controls several pumps or fans and eliminates the Saves cost of additional drives and external PLC 2 Longer life for pump or fan system while reducing 3 maintenance time and costs Maintenance can be carried out safely without stopping the process Soft pump and fan control feature SPFC Reduces unwanted pressure peaks in pumps and pipelines when an auxiliary motor is started Reduces maintenance costs and leaks typically seen in DOL 2 starting Longer life for pump or fan system Pre programmed features like 3 Pipe cleaning anti jamming inlet outlet pressure 3 supervision and detection of under or overload for preventive maintenance Energy monitoring and optimising features 3 Drive monitors the saved energy compared to equivalent DOL operation x Drive controls the motor voltage dependant on the load Full output current at 50 C ambient 3 Drive can be operated in ambient temperatures up to 50 C 3 without de rating
128. nd view edit and tune all of the ABB drives on the Ethernet ring Remote monitoring options ABB drives and motors catalogue 2014 59 Software tools ABB offers several software tools to facilitate and enhance the use of ABB drives These tools provide a user friendly and easy to use approach for the selection commissioning and use of AC drives Integration and programming tools Drive Composer a The Drive Composer PC tool E l offers fast and harmonised set up commissioning and monitoring for the new ABB industrial drive portfolio The tool has two variants a free version called Drive Composer Entry and a professional level tool which is licensed The free version of the tool provides start up and maintenance programming with monitoring and parameter editing while the professional version provides additional features such as custom parameter windows control diagrams for easy parameter editing of the drive s configuration and the ability to programme the built in safety module Drive Composer will have add ons for adaptive programming and CoDeSys programming for more complicated system designs DriveAP For adaptive programming of ABB industrial drives This PC tool is used to create document edit and download adaptive programs Adaptive programming can be done with the standard control panel or with DriveAP DriveAP offers a clear and easy way to develop test and document adaptive programmes with a PC It modifie
129. ndard thereby providing a cost effective package In addition WI there are two alternative control panels gh available as options see above n NEMA 1 kit The NEMA 1 kit is a convenient cover which is added to the drive and enables easy wall mounting It includes a connection box for cable gland or conduit tube installation and a hood for protection against dirt and dust Panel mounting kit IP54 and IP66 The panel mounting kits enable mounting of control panels onto cabinet doors These kits include a 3m extension cable a gasket mounting screws and a mounting template two versions are now available IP54 and IP66 The IP66 has an additional keypad membrane cover Note IP66 cover is not suitable for outdoor use 18 ABB machinery drive ABB drives and motors catalogue 2014 Relay extension module L511 Add an additional three relays to the ACS355 to allow greater use of the drives programme Fits behind the keypad Potentiometer J402 Potentiometer with two switches start stop and forward reverse direction No external power source is needed for the potentiometer Fits to the drive I O FlashDrop Programme the drive whilst still in the box with no power Perfect for OEMs and machine builders FlashDrop is a powerful palm sized tool for fast and easy parameter selecting and setting It gives the possibility to hide Se selected parameters to protect the lt P machine The tool s
130. nia la A 980 220 e Argentina ii OO OOO O E Finland ss O 090 900 400 280 Aruba 60 480 460 440 230 A s D M E 400 230 880 220 An E M 290 460 2201 GEMAN DH DIO 400 290 Bahamas 60 480 460 440 230 Greece e D R 400 230 880 220 s ec MM uM 290 460 2201 Hungary A ju 400290 880 220 sss Barbados 90 480 460 440 230 Iceland DE E 400 230 880 220 s c e LI 290 460 220 d melanie E E 400 230 880 220 aca Belize sse DM EN 480 440 240 H IL MM ME D E M 400 230 880 220 s Bermuda 60 480 460 440 230 Latvia aaa e 980 220 SE 290 460 221 d Liechtenstein ii C E REDE 400 230 Bolivia sd DO u 490 440 220 380 i d Lithuania D ME 880 220 se Brazil 60 690 480 460 440 380 660 Luxembourg i C R 400 230 880 220 ss An cH T 220 380 440 280 380 Macedonia HEEN Chile 90 690 575 460 NONE o 415240 E ute Iu 980 660 380 220 Monaco DO j u 4002390 980 220 sss Colombia 60 230 480 230 460 220 440 Montenegro l ua 400690 110 220 o d Netherlands iss 900 400 280 ss osta Rica Bee 480 440 240 H ir 500 400 230 m Cuba 60 480 460 440 230 xU NN wee D C 400 230 880 220 290 460 220 s d I M D MON ee 400 230 880 220 e ESC o ee O sa 660 480 460 220 440 acr 400 230 880 220 s El Salvador sedes
131. nit 01 6 12 pulse diode 11 active 4Q regenerative 31 active low harmonic ABB industrial drives module O2 floor standing 04 module for cabinets 14 active low harmonic kits ABB industrial drives cabinet built 07 6 pulse diode 17 active 4Q regenerative 37 active low harmonic Other ABB industrial drives variants Next generation of ABB industrial drives wall mounted 01 6 pulse diode 04 6 pulse diode Next generation of ABB industrial drives cabinet drive 07 6 12 pulse diode Next generation of ABB industrial drives ABB medium voltage AC drives ABB DOC drives and power quality filters Drive type ACS55 and ACS150 ACS355 ACS310 ACS550 ACH550 ACQ810 ACS800 01 11 31 ACS800 02 04 14 ACS800 07 17 37 ACS800 the rest of the family ACS880 01 ACS880 04 ACS880 07 ACS880 ACS1000 ACS6000 LCI megadrive DCS400 DCS600 PQF ABB motors 0 25 1000 IP55 56 65 2 ABB drives and motors quickfinder ABB drives and motors catalogue 2014 ABB general performance motors ABB process performance motors ABB hazardous area motors flameproof ABB hazardous area motors non sparking NEMA motors M2AA M2BA MSAA MSBP MJEKE M3GP NEMA standard ACS55 Simplest variable speed controller No programming set up via DIP switches ACS150 Greater capability than ACS55 with simple keypad and 2 built in potentiometer Simple parameter set
132. oduct catalogues or www abb com motors amp generators for more information on products oa MSBPTIMA 127 096 692 242 277 90 M3BP 250SMC 2890 1530 950 7 950 8 141 HO a NSE NE IE NoD c 90 MSBP 280SMB 288 152 946 8 348 8 601 075 MSBP 80MB 2 4 181 806 329 300 110 MSBP 2808MC 3520 185 0 95 1 10 082 10 425 HO 11 MBBP 8OMC 36 24 818 236 eer 110 MSBP 315 SMA 352 194 949 10 996 11 357 1 5 MBBP SOSLB 49 30 822 904 2402 E 132 MSBP 315 SMB 422 227 951 12 156 12 520 22 MSBP 90SLC 72 48 847 453 T 160 MSBP 315SMC_ 512 271 95 4 13 803 14 269 3 MBBP 1000B 97 59 852 532 591 200 MSBP 315 MLA 640 3351 957 19 341 21 223 2 ese jl C ji o IUS 250 MSBP 315LKA 8010 4230 95 7 22 985 23 619 HO 55 MSBP 132 MB 183 104 880 828 S807 250 MSBP 355SMA 800 _ 4231 95 7 24 474 25 672 75 MSBP 1328MC 247 145 88 6 999 1 090 315 M3BP 315LKC 1009 0 583 0 95 7 28 754 29 438 HO At MSBP 160 MLA 357 192 907 1 126 21 240 315 MSBP 355 SMB 1009 538 95 7 30 805 32 004 15 MSBP 160 MLB 48 8 260 21459 355 MSBP 355SMC 1136 608 957 34 744 sj 18 5 MSBP 160MLC 602 31 5 920 1 633 21 740 400 M3BP 355 MLA 1280 677 96 9 38 849 P40 047 22 MSBP 160 MLA 71 6 380 917 1 913 1 990 HO 450 MSBP 355 MLB 1440 743 97 1 44 824 P45 558 22 MSBP 180MLA 71 1 89 5 922 1 900 2082 500 MSB
133. ogue 2014 Premium efficiency process performance cast Iron motors IES 160 355 2 4 4 6 poles TEFC low voltage motors cast iron frame IP 55 IC 411 single speed 400 V 3 phase 50 Hz See product catalogues or www abb com motors amp generators for more information on products 11 MSBPIGOMLA 356 187 921 1 734 1 880 11 MBBPIGO0MLA 71 3 20 4 92 3 1 770 1 916 1 LIE M3BP 160 MLB VORNE 25 4 92 0 2 257 2428 E MSBP160MLB SEN 27 8 92 7 2 295 2 447 J85 MSBP 160 MLO pO 30 8 993i 2 712 2 804 18 5 M3BP180 MLA i o ss 349 93 8 2 998 2 807 222244 MSBP180MLA isse JM ace 374 982 3 054 3 262 22 iii MSBP180 MLB 14 41 8 983 3110 3 319 SO 7 M3BP 200 MLA i 96 8 ss 91 942 3 812 4 096 39 il MSBP200 MEA iss eo 94 6 944 3 964 4 248 SE M3BP200MLB ER 619 A 947 5007 5272 ez MSBP225 SMA cnn 298 _ 654 949 4 817 5 139 Lo MSBP 225 SMA M E 768 950 6 031 6953 49 i MSBP225 SMB 289 802 95 2 9 822 6 144 LOO reel MSBP250SMA i ee CAES 93 6 952 7 320 7 680 95 i MSBP250 SMA 1 se ENS 978 95 4 7 017 7 396 E MSBP 280 SMB _ 240 a 190 95 5 8 855 9 362 75 il MSBP280 SMB 4817 198 95 7 17 549 8 004 AA MSBP 280 SMO 2008 154 99 7 10 082 10 387 90 il MSBP280SMC URN 159 95 9 9 062 9 596 410 M3BPS15SMB 3921 190 9591 13 279 13 715 110 MSBP915 SMC E 198 963 11 181 11
134. ogue outputs 2 x AC NN Modbus Drive to Drive link gt ANDO Safe torque off STO User interface PC tools control panel wf m iara CS A Motor connection r Q lt l E ka Communication options r m Removable memory unit A E ABB industriy specific drive for water and wastewater ABB drives and motors catalogue 2014 31 ABB drive for water and wastewater ACQ810 User interfaces Assistant keypad For easy drive programming a detachable multilingual alohanumeric Assistant control panel is preferred as standard The control panel has various assistants and a built in help function to guide the user It includes a real time clock which can be used during fault logging and in controlling the drive such as start stop The control panel can be used for copying parameters for back up or for downloading to another drive A large graphical display and softkeys make it extremely easy to navigate Local Remote indication Motor rotation indicator Speed reference Actual value 1 Speed selectable Actual value 2 Output current selectable Actual value 3 Process value selectable Softkey 2 function Real time clock Softkey 1 function Ceases operation of drive Down Changes parameters and their value decreases reference lel Built in Em c eae mee enemy button e Softer Deem changes eg to state ot pare 2 Function changes according to st
135. on module Extensive range of plug in fieldbus modules External du dt filters if required Notes All dimensions and weights are without options Height is the maximum measure without clamping plates In A and B frames the external C3 EMC filter adds 160mm to the height The EMC filter does not have to be plugged in it can be sited nearby EMC filter is internal in frames C D EO and G 2 Total depth with control panel 10mm less with keypad removed 12 These notes do not apply to the G1 and G2 frames Typical STO and drive to drive link connections XD2D Drive to drive link termination jumper Drive to drive link Safe torque off Both circuits must be closed for the drive to start STO stands for safe torque off and is certified by TUV to SIL3 to IEC61508 STO can be used to guarantee no mechanical rotation no torque at the shaft of the motor and thus allows MCC panels to be built without the need for the traditional contactor where maintenance of the rotating machinery is a requirement Electrical isolation will only be required for working on the drive or the electrical connections of the motor so the traditional door isolator will suffice for that requirement ACQ810 main connections overview Mains connection 24 V DC input Relay outputs 2 x RO Analogue and digital extensions Digital inputs 6 x D Vem E Digital inputs outputs 2 x AO Analogue inputs 2 x A n STR Anal
136. on of the data the findings are analysed and potential savings identified using dedicated software The findings are methodically presented with tables being created to help identify where savings are likely to arise Among the data available includes an estimation of present energy usage whether the application would benefit from variable speed control payback time if an investment is made in new motors carbon dioxide emission reductions along with many other key facts and analysis An action plan is prepared usually comprising an Executive oummary and a detailed Engineer s Report highlighting applications that can save the most The figures will normally be translated into monthly savings and there will be detailed recommendations for implementation Benefits n just half a day an ABB engineer can quickly assess up to five installed motors that could benefit from a motor management plan Assesses the end users current policy in the event of a motor failure and the financial impact on the company Identifies improvements to be made with regards to maintenance and stockholding Determines the energy use of the current installation Avoids damage to a customers brand or image caused through loss of production Avoids overly ambitious motor management plans that try to assess every single motor on a plant MotorAdvantage ABB drives and motors catalogue 2014 65 General performance motors What is a general
137. onment EMC filter and control panel Other ratings and voltages are available 230 V 500 V 690 V Price on application R6a frame denotes a slightly different physical dimension 34 ABB industrial drive ABB drives and motors catalogue 2014 ABB industrial drive ACS800 01 Dimensions and options Dimensions and weights R3 a 4200 ime 265 am R5 799 602 265 286 34 775 377 308 51 CPO LO aD Tm om RE NN H6a H1 Height with cable connection box H2 Height without cable connection box R6a shown to highlight different dimensions only 1 ACS800 01 without cable connection box does not fulfil IP21 requirements Options for ACS800 01 ACS800 01 is a wall mounted drive so the options fit inside IP55 variant UK gland box to accommodate SWA cable Different levels of EMC compliance SIL2 PL d safe torque off interface unit mounts outside the drive Coated boards Extended warranty Marine certification mounts and kits All ABB industrial drives use the same common options and user interfaces These are detailed on page 43 The drive has two slots for I O and fieldbus expansion and one optical interface slot an additional mother board can also be added giving three more slots I O modules can be chosen from analogue expansion digital expansion encoder and resolver feedback options Fieldbus modules are always fixed to slot 1 and all of t
138. options to suite application needs or DC retrofitting ABB motion control drive Series ACSM1 For demanding machinery applications One drive for all motor types For synchronous and induction motors Adaptable design with modular compact hardware Memory unit for easy drive management and re commissioning Wide range of feedback interfaces Solution programming to extend drive functions DriveStudio IEC 61131 compatible Modular and compact design includes the functionality needed for the application Safe torque off SIL3 rated TUV approved ABB machinery drive modules Series ACS850 04 New higher powered module Integral wheels and shrouding Optimal power frame sizes and side by side mounting Power in at top motor out at bottom for logical cable management within the cabinet DC bus connection common DC link schemes are possible Integrated brake chopper choppers in each module can be used when on a DC link to distribute braking DTC motor control platform DriveStudio and DriveSPC PC tools for customising the parameter driven drive with IEC61131 application coding and software application blocks Memory module contains the complete firmware parameter and programme set up no re commissioning STO safe torque off to SIL3 PL e as standard Modules which compliment the full range of multidrive modules For further information see Technical
139. own as examples only Please refer to the User s Manual information and for different I O configurations Typical I O connections ACS550 DIP switch analogue o 10v i SKI 0 4 20 mA Ground cable screen at sourcing end const fwd speed 1 ramp pair sel DI configuration NPN or PNP possible other signals configurable 24 _RO1B 22 RO2C Running 23 RO2A RO2B 25 RO3C Not fault 26 RO3A qa 27 RO3B H1 Height with cable connection box H2 Height without cable connection box Width Depth W H2 H1 D Chopper dimensions 270 600 450 20 5 ACS BRK D Other available options ACS550 and ACH550 IP54 protection class frames R1 R6a Encoder feedback option available For other options please see the user interfaces on page 28 macro section for more detailed Typical I O connections ACH550 SCR Signal cable shield screen 1 10 kohm AM External reference 1 0 2 10 V or 0 4 20 mA Start Stop Activation starts the drive Not used Constant speed 1 par 1202 Relay output 1 par 1401 Default operation Ready gt 19 connected to 21 Relay output 2 par 1402 Default operation Running gt 22 connected to 24 Relay output 3 par 1403 Default operation Fault 1 gt 25 connected to 27 ABB general purpose
140. pad The customer cabling is taken directly to the module and would need to be disconnected to allow module removal The second variant comes complete with cable panels which fit inside the cabinet The customer cabling is attached to these panels which allows the module to be removed without disconnecting the customer cabling In both cases the module is withdrawn down the ramp which is provided There is a wide range of other control card and keypad mounting options to allow the unit to integrate into a cabinet The manual gives extensive instructions for Rittal cabinet installation including a list of Rittal parts required 48 ABB next generation industrial drive ABB drives and motors catalogue 2014 Next generation of ABB industrial drive ACS880 04 Dimensions and options Drive dimensions and weights drives modules _ R10 1462 1337 R10 1590 1465 829 505 161 Options for ACS880 04 ACS880 04 is a cabinet mounted drive so the options are designed to complement cabinet installation Cabling is arranged to come in at the top and motor out at the bottom Standard offering comes with plastic IP20 shrouds for input and output and motor terminals are supplied with full sized terminals allowing for parallel motor cables The standard configuration is also supplied with a separate control unit and keypad Option H370 requests full sized terminals on the input power connection
141. potentiometer LO connections Analogue input signal selector U l sit Input brake resistor and motor connections ABB machinery drive 0 37 kW to 22 kW ACS355 Motor control method scalar vector open and closed loop 200 240 V 1 phase supply 0 37 kW 2 2 kW 200 240 V 3 phase supply 0 37 kW 11 kW 380 480 V 3 phase supply 0 37 kW 22 kW What is an ABB machinery drive ABB machinery drives are designed for the machine building sector In serial type manufacturing the consumed time per unit is critical The drive is designed to be optimal in terms of installation setting parameters available machinery features and commissioning The basic product has been made as user friendly as possible yet providing high intelligence The drive offers diverse functionality to cater for the most demanding needs The drive is also equipped with a dual channel safe torque off interface to SILS PL e Where can it be used ABB machinery drives are designed to meet the requirements of an extensive range of machinery applications The drive For more details please refer to Technical Catalogue 3AFE68596106 is ideal for food and beverage material handling textile printing rubber and plastics and woodworking applications Impressive software and compact hardware The higher IP66 class variant meets all of the relevant hygiene Unified height and depth across the power range requirements for the food and bevera
142. rdering comfort zone easy quick and energy efficient The drives Quick installation control the speed of pump fan and compressor motors Rapid start up trouble free use easy interfacing used in air handling units cooling towers chillers and Built in BACnet other HVAC applications They helo reduce the HVAC Wide power range in wall mounted IP21 and IP54 variants system s energy consumption by up to 70 percent and Programmed with several HVAC applications including quite often have payback times of less than a year With supply and return fans cooling tower fans booster pumps more than 500 000 drives for HVAC installed globally these and condensers highly reliable drives with built in BACnet easily integrate Intelligent HVAC control panel with clear text into building management systems The drives are stocked New energy monitoring features record energy CO globally for quick delivery and money saved compared to equivalent DOL Main features Swinging choke u Patented by ABB x Reduces part load harmonics by up to 25 percent in Reduces the drives harmonic signature comparison with traditional chokes Variable air volume VAV x x systems run on partial loads at least 95 percent of the time EMC manufacturer s Integrated category C2 EMC filters suitable for 400 V network connection statement available 1st environment filters to BS EN 61800 3 built into the drive as standard will save panel
143. red Highlights Easy ordering Quick installation Rapid start up Trouble free use Main features FlashDrop For more details please refer to Technical Catalogue 3AFE64792857 Easy interfacing Wide power range in wall mounted IP21 and IP54 variants Assistant control panel for intuitive use Patent pending swinging choke for superior harmonic reduction even at reduced motor load Sensorless vector and scalar control Integral EMC filter for 1st and 2nd environment as standard Flexible fieldbus system with built in Modbus and numerous internally mountable fieldbus adapters New energy monitoring features record energy CO and money saved compared to equivalent DOL Assistant control panel Two softkeys function of which changes according to the state of the panel Built in Help button giving x programming hints Real time clock allows timed tracing of faults and setting of parameters to activate functions at various times of day Changed parameters menu also included x 3 Easy commissioning Start up assistant u User friendly maintenance Maintenance assistant x Rapid fault diagnosis Diagnostic assistant Quick access to all parameter changes separate list Copy parameters from drives of differing rating or software versions Programmable customer load curve 8 point load curve set during commissioning with under and ove
144. ries ACS800 14 75 kW 1 700 kW 380 690 V IPOO kits Assembly kits for Rittal cabinets and generic cabinets Separate controllers for galvanic isolation Requires a separate 24 V DC supply at 3 A Active supply unit can be configured for low harmonic mode 2 4 percent harmonic distortion or regenerative mode for better dynamic performance Comprehensive installation instructions and CAD drawings Liquid cooled modules Series ACS800 x04LC Extremely compact size compared to air cooled 98 percent of drive losses transferred to liquid removes the need for air conditioned control rooms Tested electrical mechanical kits available which make different solutions easy to build ACAD PDF and full 3D PLANO modelling support Pre designed mounting frames available to reduce design time Liquid liquid heat exchanger assemblies can be supplied by ABB Module features Diode supply modules include line side chokes Inverter modules include du at filters Easy structure fewer components Inverter units IGBT supply units and dynamic braking units are based on one common R8i module For further information see Technical Catalogue SAFE 68375126 6 pulse rectifier 12 pulse rectifier 18 pulse rectifier Active rectifier Transformer and cabling Transformer and cabling Transformer and cabling Transformer and cabling simple complicate complicated simple F Current
145. rload regions as well as alarm conditions 3 Easy to copy parameters to other drives reducing x commissioning times Allows precise monitoring of changes in plant conditions and early warning of potential problems 3 Swinging DC chokes matches the right inductance to the Reduces total harmonic distortion THD i right load thereby suppressing and reducing harmonics emissions up to 25 percent even at reduced load Built in Modbus using RS 485 Optional plug in fieldbus modules ROHS compliance Compliance achieved during 2007 Environmentally friendly drives For details of FlashDrop see user interfaces page 28 ABB general purpose drive ABB drives and motors catalogue 2014 23 ABB general purpose drive ACS550 Variants ratings types voltages and prices ABB general purpose drive variants Wall mounted 0 75 kW 160 kW 380 480 V Free standing 160 kW 355 kW 380 480 V Wall mounted frame sizes R1 R6 l Free standing frame size R8 IP21 as standard IP54 as option WITT IP21 as standard very compact design 55 percent size reduction at 160 kW Built in EMC filter Built in EMC filter Standard software easy to configure Standard software easy to configure Built in Modbus interface Built in Modbus interface Pedestal unit on wheels easy handling Cable connection box Assistant control panel Brake chopper in frame sizes R1 R2 Sensorless vector contro
146. s Dimensions and weights H1 H2 H3 Cabinet mounted drives IP20 UL open Wall mounted drives NEMA 1 H1 Height without fastenings and clamping plate H2 Height with fastenings but without clamping plate H3 Height with fastenings and clamping plate H4 Height with fastenings and NEMA 1 connection box H5 Height with fastenings NEMA 1 connection box and hood W Width D Depth Options available Typical control connections Input and output chokes All I O are programmable for other configurations ACS310 has no braking options X1 st environment EMC filters footprint style Low leakage EMC filters 30mA leakage Fic TO KL FlashDrop Uy TS w p AIS NEMA kit allows installations to be neater and provides UD SCH DIP switch Alt analogue inputs E 0 40 V aie cz mA mechanical support for glanded cables An extensive range of user interfaces is available please O 20 mA E 7 Ground cable as mud Erie see following pages screen at B GND sourcing end 10 GND ramp bech o M Zen pair se Ch 12 pn Cont Boe 1 13 Me Cerut anen 2 LB 15 DM 18 DIS Dl configuration s NPN connected sink PNP also possible 17 ROCOM Wotwt 38 RONG F Honig pe 1191 RONO_ Tr crer seram 20 DOSRC For conmecti na bo mir and PE DOOLIT rela 16 Litas mand i ABB general purpose drives for fans and p
147. s allowing for parallel mains cables Option H381 request full cable panels which bolt onto the side of the module and onto the side of the cabinet wall Replaces the standard IP20 shrouds and fixed full size cable terminals Option H356 request DC terminals Option P905 request the control unit to be fitted to the power module Option J414 integrates the control panel onto the front of the power module Option J410 includes a keypad door mounting kit with the module EMC filters and common mode filters can be included Shrouds keypads and wheeled pedestal can be removed if required All next generation ABB industrial drives use the same common options and user interfaces These are detailed on page 53 The drive has three slots for I O and fieldbus expansion and one drive to drive serial communication link I O modules can be chosen from analogue expansion digital expansion encoder and resolver feedback options H2 Fieldbus modules can be connected to any slot and all of the major industrial fieldbus modules are available The drive also support two fieldbus modules at a time so can control via a traditional industrial fieldbus but data gather via an ethernet based protocol Remote monitoring modules can also be employed to monitor the drive over the internet The safety module occupies a separate dedicated connection point ensuring safety integrity The drive
148. s catalogue 2014 25 ABB drive for HVAC ACH550 Variants ratings types voltages and prices ABB HVAC drive variants Wall mounted 0 75 kW 160 kW 380 480 V Free standing 160 355 kW 380 480 V Wall mounted frame sizes R1 R6 Free standing frame size R8 2 variants IP21 and IP54 IP21 as standard very compact design 55 percent size reduction at 160 kW Built in EMC filter Built in EMC filter 1st amp 2nd environment Standard software easy to configure Standard software easy to configure Built in BACnet and Modbus interface Built in BACnet and Modbus interfaces Pedestal unit on wheels easy handling Cable connection box HVAC assistant control panel Brake chopper in frame sizes R1 R2 Sensorless vector control scalar control HVAC assistant control panel Free standing units are not FlashDrop compatible Built in patented swinging choke Not RoHs compliant Sensorless vector control scalar control For dimensions and prices please contact ABB FlashDrop compatible ROHS compliant Types ratings and dimensions 380 480 V 3 phase supply voltage ES OCH UU PD EA EE EE EE EE GE a Pes SE TO eo 44 A 0 5 3 I II U p S D G ae O E eon PS Oa SE 44 ACHB5O 01 04A1 4 uu Ae et pe 1E o sc a me se GE ML mune 44 j AGHS5O O1 0609 4 ER Le e SECH KEE ce m E nes cms e Esso NE TN EE E e SP S a nn A 10 ucc YY 5 Bd Kg Sn ora oe
149. s function blocks and their connections and requires no special programming DriveStudio A user friendly PC environment for simple drive commissioning tasks as well as more demanding drive tuning and programming tasks DriveStudio is used with the ABB machinery drive and ABB motion control drives and water and wastewater drives Drive Studio contains Commissioning and tuning Drive overview screen Parameter setting and signal monitoring Data logger and on line signal monitoring for tuning Solution programme composer Function block programming with standard function block library 60 Software tools ABB drives and motors catalogue 2014 Professional programming environment hierarchy levels custom circuits user parameters copy protection etc DriveCAM tool Multiple methods for designing axis profile between reference axis and controlled drive axis Start up and maintenance tools DriveWindow A Windows application used for commissioning and maintenance Functions include local control monitoring parameter edits fault r logging trending backup and e restore Shows actual status of the connected drive Edit and show the drive parameters Save and load drive parameters Backup and restore drive parameters Offline configuration of drive parameters Read fault loggers and diagnostic data Used with ABB industrial drives equipped with high speed fibre optic communication
150. s or modify the contents of this document without prior notice With regard to purchase orders the agreed particulars shall prevail ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document We reserve all rights in this document and in the subject matter and illustrations contained therein Any reproduction disclosure to third parties or utilization of its contents in whole or in parts is forbidden without prior written consent of ABB Copyright 2014 ABB All rights reserved Printed in UK 02 2014 for a better world Drives amp Motors catalogue 2014 v1 Feb 2014
151. safety solution ABB Dodge bearings Grip Tight adapter ball bearings The Grip Tight adapter is shaft ready right out of the box and offered in a variety of housing styles for normal and medium duty operations With its patent pending pull push adapter system fully concentric 360 inner ring and completely interchangeable housing design the Grip Tight adapter ball bearing is the easy on easy off solution for damage free shafting reduced vibration and greater cost inventory savings ISN bearings An ineffective seal can allow contaminants to enter a bearing which can cause failure However with ISN bearing inserts our proven Trident seals are extremely effective for dirty environments low to medium speeds and normal ambient conditions For higher speeds and harsher ambient conditions ISN inserts offer labyrinth seals with corrosion resistant flingers and steel clearance seal carriers What s new in 2014 ABB drives and motors catalogue 2014 9 ABB micro drive 0 18 kW to 2 2 kW ACS55 Motor control method scalar 200 240 V 1 phase supply 3 phase output 0 18 kW 2 2 kW 100 120 V 1 phase supply 3 phase output 0 18 kW 0 37 kW What is an ABB micro drive ACS55 The ABB micro drive meets the requirements of OEMs machinery builders and panel builders It is a component that is bought together with other components from a logistical distributor The aim is for the ABB micro drive to
152. se pre written software variants is that they have been written to cover the market requirements they are tested and certified by the factory and come complete with a user manual and cabling instructions ABB industrial drive ACS800 Variants ratings types voltages and prices Low harmonic active rectifier drives Wall mounted and cabinet built A dedicated range of low harmonic drives based on active rectifier technology No regenerative capability ensures no mistakes on generator supplies still retaining a low 2 4 percent total harmonic distortion THD signature Series ACS800 31 wall mounted 5 5 kW 110 kW 230 690 V P21 as standard Single package for easy cabinet installation reducing installation time and cabinet space Series ACS800 37 cabinet built Power range from 37 kW to 2700 kW 230 to 690 V IP21 as standard IP22 IP42 IP54 and IP54 R available as options Wheel out power modules for improved manual handling Plug in power connectors for easy maintenance and redundancy Power module redundancy for improved availability Factory built cabinets ensure good installation The R5 and R6 modules are detailed below Please contact ABB if you require higher powers Also fully regenerative products are available called ACS800 11 and ACS800 17 Please refer to page 41 for more information Low harmonic wall mounted drives ACS800 31 For further information see Te
153. signates slightly different dimensions 208 240 V 3 phase supply voltage 3 phase 240 V is also available for customers supplying the North American market Please enquire for details Control panel for ACS550 Assistant control panel ACS CP A Roo Price of control panel only when purchased with drive 24 ABB general purpose drive ABB drives and motors catalogue 2014 ABB drive for HVAC 0 75 kW to 355 kW ACH550 Motor control method Scalar vector soeed and torque open and closed loop 208 240 V 3 phase supply 0 75 kW 75 kW 380 480 V 3 phase supply 0 75 kW 355 kW What is an ABB HVAC drive The ABB HVAC drive ACH550 is a complete dedicated low voltage AC drive especially for heating ventilation amp air conditioning HVAC applications The drives are designed to meet the HVAC market requirements including harmonics and EMC standards and for easy integration with building management systems straight out of the box They feature built in control programmes specifically designed for HVAC applications like cooling tower fans supply and return fans and booster pumps and condensers With built in PID control native BACnet communication timers real time clock and a calendar ABB drives provide flexible solutions for a wide range of HVAC needs For more details please refer to Technical Catalogue 3AFE68295378 Where can it be used Highlights ABB HVAC drives make maintaining a buildings Easy o
154. sparking motors Dust ignition proof motors Marine motors 56 63 71 80 90 100 112 132 160 180 200 225 250 280 315 355 400 450 Process performance motors aluminium Process performance motors cast iron General performance motors aluminium cast iron Motors for additional applications 56 63 71 80 90 100 112 132 160 180 200 225 250 280 315 355 400 450 High ambient motors Wind turbine generators SynRM For more information call 07000 MOTORS 07000 668677 ABB low voltage AC motors ABB drives and motors catalogue 2014 63 European MEPS for low voltage motors Urgent action needed before 1st January 2015 see Phase 2 below 201 A Mandatory EuP Directive Implementation timetable I Applies to motors JJ 0000000 oemeememmmemmemeeeeeeeeeeeneenneenneeeneenneenneenieenneenreenneenteenenenneenneenteenneenneenneeneeenneenneenneenneennnennnennnn Regulation S EU 4 2014 rated voltage up to 1000 V Phase 1 Motors must meet the IE2 efficiency level ei From 16 June 2012 introduced single speed three phase S0 HZ O d 2 4 and 6 pole Phase 2 Motors with a rated output of 7 5 kW 375 kW must meet 2009 rated output from 0 75 KW to 375 kW From 1 January 2015 EITHER the IE3 efficiency level OR the 1E2 level if fitted EuP Directive 1 Duty with variable speed drive PME Does not apply to motors designed to operate Phase 3 Motors with a rated output of 0 75 kW 375 kW must
155. tection against corrosion caused by severe environmental operating conditions Features ECP motors are XEX designs 1 15 service factor corrosion resistant epoxy finish regreasable ball or roller bearings oversized rotatable cast iron conduit box cast iron frames V ring shaft seal moisture resistant copper windings Class F insulation stainless steel nameplate and corrosion resistant hardware ECP XEX Super E motors have NEMA Premium efficiency and three years warranty Positive lubrication system PLS on 360 frames and larger Applications Ideal for use where hazardous fumes or dust may be present Features UL and CSA approved for Division 1 Class Group D Class Group D Class Il Group F 4 G Class Group C amp D Class Il Group F amp G Corrosion resistant epoxy finish Shipped with U L and CSA approved cast conduit box assembled to each motor 1 00 service factor EM Super E explosion proof motors have NEMA Premium efficiency and three years warranty Gearings For well over a century Dodge products have helped manufacturers OEMs and producers increase the productivity and profitability of their operations ABB is excited to bring the history and innovation of Dodge mechanical power transmission products to our portfolio Torque Arm II Quantis MagnaGearxTRO ABB commitment includes adding new warehouse space to stock Dodge MPT products which ensures they are quickly accessible wh
156. the box Fieldbus modules f x Te 18 PONG s 19 AA T NEMA kit allows installations to be neater and provides par r mechanical support for glanded cables For connecion ur tele endl 5 T m a gt DOGUT fiber 52 uber faga An extensive range of user interfaces is available please see following pages P66 pressure relief valves ABB machinery drive ABB drives and motors catalogue 2014 17 ABB machinery drive ACS355 User interfaces Assistant control panel J400 The Assistant control panel features a multilingual alohanumeric display for easy drive programming The control panel has various assistants and a built in help function to guide the user It includes a real time clock which is used during fault logging and in controlling the drive such as start stop The control panel can be used for E copying parameters for backup or for Ae downloading to another drive A large graphical display and soft keys make it extremely easy to navigate For further information see ABB general purpose drive section on page 28 Basic control panel J404 The Basic control panel features a single line numeric display The panel can be used to control the drive set the parameter values or copy them from one drive to another or view changes Panel cover The panel cover protects the drive when no control panel is used The ABB oe machinery drive is delivered with a panel cover as sta
157. the output current Reduces maintenance costs Smoother processes improved and optimised system Longer life for pump and fan system reduced maintenance Energy savings presented in local currency and CO Consumed energy optimised across the speed and load Optimum installation layout as all drive frames are the same height only the width changes Best in class user interfaces Assistant and Basic keypads with intuitive operation Short 2 and long menus Assistants and wizards for ease of use Users are supported as they program the drive can tailor the open menu views to suite there customer needs Faster and easier drive set up and commissioning for volume manufacturing ROHS compliance Compliance achieved during 2007 3 Fast safe and trouble free method to set up and commission without powering up the drive patented Environmentally friendly drives For details of FlashDrop see user interfaces page 22 ABB general purpose drives for fans and pumps ABB drives and motors catalogue 2014 19 ABB general purpose drive for fans and pumps ACS310 Ratings types voltages and prices 200 240 V 1 phase supply voltage Kerg 037 i BD D a e AB 2 Nat Vent ACS810 01E 0244 2 2 EMO Raw me e eee EE E e em 140 E EE 101 on ACSS10 01E 07A5 2 i 162 2 9 8 idos Da Ge am 124 21 ACS310 01E 09A8 2 197 Ensure enough space around the unit
158. ther with other components from a logistical distributor ABB micro drives are designed to encourage users of contactors and softstarters to move to the benefits of variable speed control The ACS150 extends the capability of the ACS55 see page 10 by adding an extended range of power frames and programmability The ACS150 can solve more difficult tasks like PID functionality To retain the simplicity of an ABB micro drive the ACS150 does not have a serial communications interface or extended options but does have a fixed keypad and speed control potentiometer Where can it be used ACS150 can be used to control less demanding components in any machine fans or pumps or anywhere where a fixed speed motor needs to go to variable speed control The functionality of the drive is designed to compliment the ABB machinery drives and ABB motion control drives Highlights PID controller built in DC hold stop ensures stationary motor shaft IR compensation improves starting torque for heavy loads Parameter lock prevents tampering by unauthorised staff DIN rail or screw mounting as standard Main features FlashDrop x volume manufacturing Programming in the box Simple drive with comfortable and robust interface Easy to navigate parameter structure Useful control functions like PID accelerating rates and start stop modes included Latest solutions to protect the drive and offer trouble free use
159. ties in Europe Customers benefit from common service stock information using ABB s online service The members of standards throughout the UK access to ABB s motor design the team have been handpicked by ABB to offer outstanding and technical support along with standardised reporting expertise in their local area functions 1 ACS Drives amp Control Systems 1 APDS Ireland South West Tel 353 0 44 934 0242 Tel 0117 982 2049 2 APDS 2 Beta Power Engineering South West Cheshire Tel 0161 432 9995 3 Campbell Electric Motors Ireland Tel 353 0 1 4628 333 4 Central Group Merseyside Tel 0151 546 6000 5 CovElec Leics Leicestershire Tel 0116 269 8111 6 EDC Scotland Scotland Tel 0141 812 3222 7 EMR Silverthorn Middlesex Tel 020 8903 1390 8 H G Rewinds Tel 0117 982 2049 3 Central Group Merseyside Tel 0151 546 6000 4 EDC Scotland Scotland Tel 0141 812 3222 5 Gibbons Engineering Group East Anglia Tel 01621 868 138 6 Halcyon Drives Yorkshire and Greater Manchester Tel 0113 236 1509 7 Drives South East Tel 01483 766 555 8 Inverter Drive Systems Staffordshire East Midlands Tel 01782 262525 Tel 0115 944 1036 9 Halcyon 9 MKE Engineering Group West Yorkshire Tel 0113 236 1509 10 Heasell Electromechanical Services Hertfordshire Tel 01763 243369 11 JJ Loughran Northern Ireland Tel 028 8676 2295 12 MKE Engineering Group Kent Tel 01795 438
160. to optimise the packing density ensuring MCC cabinet line ups are as compact as possible Minimised MCC line ups mean that compliant bids to the water industry are as small as possible whilst still complying with EMC and thermal requirements DIRECT TORQUE CONTROL Frame C to E EMC and harmonics choke built into the unit so most compact size with no extra items to fit or cable Frame G1 and G2 New high power design mounted on wheels for easy manual handling Removeable cabling boxes ensure power cables are fitted only once Frame A and B EMC external but plug in so no extra cabling required Drives can be horizontally mounted for smaller compartments 380 to 480 V 3 phase supply voltage ACQ810 04 02A7 4 E lo BM E AA RO I OO MEN We ess ss Bo bo EON 106 24 _ ACQBIO 04 08A0 4 AO o 1 A ORION ug SRA M DM T M amus uu cctccc RO EUM RE OAM los a RA AEN e 24 A00810 04 0643 4 ein NONU se Gs o ooo SES q rr us 1 au mE KS E es espa NNI mM E Roo a l n 185 O Ms D A n pp 1ACQ810 04 085 amp 4 s in 1 E E dna SEN 66 s SE 646 i 200 ACQSTO 04 040A 4 5 4J410 _ EOS Se SER T A De ROdE EN 290 ACQBTO 04 0584 4 4J410 e Ero cc d d 0399 Be 290 ACQ810 04 067A 4 4410 5 NOIRES c nee MR E DNI D o jo RR o o 290 ACQB810 04 080A 4 5 4J410 SEN tog 98 n Ee oe dS oio ED o co 168 ACQ810 04 098A 4 in a E Dori ABB s O n b ex 1440 405 YY P EN NEN 12 2 am em i EM 250 2810 405
161. to step 3 rates minimum and maximum speeds overload requirements etc This information can often be determined by the performance of the existing motor 3 x Gather the motor data rated torque kW volts insulation class speed etc _ Whether an existing motor or a new motor is being used the motor information is critical to choosing a drive 4 x Choose a drive _ Match the data gathered in steps 1 to 3 against the table of drive features in the feature finder page xx Select a drive that meets the motor requirements and has all x the software features needed for the application 5 Is the drive offered in the correct kW amp rating If yes continue to step 6 The drive you choose must be able to supply the necessary current to the motor to If no go to step 4 produce the torque required This includes normal and overload conditions Select u current from the tables within this catalogue Y or 6 _ Is the drive offered in the correct enclosure and environmental ratings If yes continue to step 7 The drive you choose must be available in an enclosure style that will withstand the EE application s environment It also must produce the required current at the application s altitude and ambient temperature Y or 7 Does this drive have the features needed to meet the application s demands If yes continue to step 8 The drive you choose must have a feature set that matches the application It also If no go to step 4 must h
162. tores 20 parameter P sets which can be moved between a PC and a drive Safe programming during machine building production for unskilled staff POT gp I ULT Fieldbus interfaces Extensive range of plug in fieldbus interfaces allowing connection to Profibus DeviceNet CanOpen Modbus RTU and Ethernet and many others ne my k im nz 24V live kepad options There are two ways of powering the fieldbus modules so that they operate when the main power Is removed FEPA maintains power to the fieldbus module only MPOW G406 Powers the fieldbus module the control card the drive I O and the drive keypad generating the functionality commonly known as live keypad operation DriveWindow Light PC tool DriveWindow Light is a parameterisation and commissioning tool used to set up and commission the drive Monitoring and diagnostic facilities are included as well as a local control panel Wizards are included to guide the user through the most commonly performed tasks ABB general purpose drive for fans and pumps 0 37 kW to 22 kW ACS310 Motor control method Scalar 200 240 V 1 phase supply 0 37 kW 2 2 kW 200 240 V 3 phase supply 0 37 kW 11 kW 380 480 V 3 phase supply 0 37 kW 22 kW What is an ABB general purpose drive for fans and pumps ABB general purpose drives include a dedicated fan and pump controller designed for squared torque applications suc
163. tworks O Drive to drive link j BACnet i i Remote monitoring Report info and status remotely B SREA i SREA Safety options Emergency stop CAT 0 CAT 1 TUV certified hardware Safe torque off SIL2 PL d E E Safe torque off SIL3 PL e z a Dedicated safety module R ATEX ATEX certified for use with ABB motors GE tD and DIP only PC tools DriveConfig tool programme in box E ACS55 ACS150 E DriveWindow Light x u E E DriveWindow u E DriveAP x E E DriveStudio IEC 61131 i E Drive Composer Entry or Pro x E Industry specific products HVAC specific E i Food and beverage i O O Machinery OEM E e o Water and wastewater e O O Industry specific applications FW e IP66 69 F amp B e standard O option internal E option external not available can be bookcase r relay output t transistor output or fitted or flat mounted c configurable to be input or output 4 ABB drives featurefinder ABB drives and motors catalogue 2014 TR Ll ful 3 gt 2e of a O gt 400 kW O gt 400 kW O 800 11 800 14 O 800 17 O 800 31 O 800 37 e remove EMC screw remove EMC screw O O remove EMC screw
164. ue and digital I O channels are used for different functions such as control monitoring and measurement purposes e g motor temperature In addition optional I O extension modules are available providing additional analogue or digital I O connections Below are the standard drive control I O of the ABB industrial drive with factory macro For other ACS800 application macros the functions may be different Please refer to the firmware manual for details da Speed reference 0 2 10 V Ri gt d 200 kohm By default not in use O 4 20 mA Ri 100 ohm By default not in use O 4 20 mA Rin 100 ohm rom ses Motor speed 0 4 20 mA 0 motor nom speed R lt 700 ohm HA HA Output current 0 4 20 mA 5 0 motor e nom current R lt 700 ohm 1 DH Stop Start DI Forward Reverse DIS By default not in use Acceleration amp deceleration select DIS Constant speed select DIG Constant speed select 24VD 494 V DC max 100 mA 24VD Digital ground Digital ground Start interlock 0 stop X23 Power supply j 1 d Auxiliary power supply output non isola f 2 ted 24 V DC 250 mA Relay output 1 ready Relay output 2 running ABB Industrial drive ABB drives and motors catalogue 2014 43 Next generation of ABB industrial drive 0 55 kW to 2800 kW ACS880
165. ues or copy them from Fieldbus communications ACS310 has no industrial fieldbus interfaces but it does have an RS485 one drive to another RK Modbus communications link built in This link can be used to communicate Panel cover to industrial HMIs or remote monitoring The panel cover protects the drive s devices or to a fieldbus via a suitable connection when no control panel is used The ABB general purpose drive is delivered with a panel cover as standard thereby DriveWindow Light PC tool providing a cost effective package In DriveWindow Light is a parameterisation addition there are two alternative control and commissioning tool used to set up panels available as options see above and commission the drive Monitoring and diagnostic facilities are included as well as a local control panel Wizards are included to guide the user through the most commonly performed tasks gateway NEMA 1 kit The NEMA 1 kitis a convenient cover which is added to the drive and enables easy wall mounting It includes a connection box for cable gland or conduit tube installation and a hood for protection against dirt and dust Panel mounting kit IP54 and IP66 The panel mounting kit enables mounting of control panels on cabinet doors These kits include a 3 m extension cable a gasket mounting screws and a mounting template two versions are now available IP54 and IP66 The IP66 has an additional keypad membrane cover Not
166. ull torque at zero speed without encoder e a Accurate speed and torque control 2 the limiting factor in the processe High contrast high definition display giving intuitive access to the drive parameters 2 to parameter list o PES histories stored in the removable memory unit justmove the memory unit very short MTTR U l u No need to use external programmable safety hardware u for drive specific functions The module carries out drive specific safety functionality more efficiently than external x programmable devices as they are designed to work directly with the drive Patented safety monitoring functions allow the drive to undertake speed related safety functions x with no additional speed feedback devices needed Entry level FOC and pro level PC tools are available for 3 Keep copies of the parameters for back up Use the PC commissioning tuning parameter management x and monitoring Consistently excellent performance ensures that drive is not x the limiting factor in the process 3 Easy commissioning programming x maintenance and fault finding Guides user through all essential settings without going Easy set up of parameters your own language on line information system always available Programme parameter edits motor calibrations and fault 3 Zero re commissioning in case of drive failure x just move the memory unit very short MTTR Minimise installation time and space Shorter desig
167. umps ABB drives and motors catalogue 2014 21 ABB general purpose drive for fans and pumps ACS310 User interfaces Assistant control panel J400 Relay extension module L511 The Assistant control panel features a Add an additional three relays to the multilingual alohanumeric display for easy ACS310 to allow greater use of the PFC drive programming The control panel has various assistants and a built in help function to guide the user It includes a FlashDrop real time clock which is used during fault Programme the drive whilst still in the logging and in controlling the drive such F S box with no power Perfect for OEMs and as start stop The control panel can be machine builders FlashDrop is a powerful program Fits behind the keypad used for copying parameters for backup palm sized tool for fast and easy parameter or for downloading to another drive A selecting and setting It gives the possibility large graphical display and softkeys make to hide selected parameters to protect the it extremely easy to navigate For further machine The tool stores 20 parameter information see ABB general purpose drive sets which can be moved between a PC section on page 28 and a drive Safe programming during machine building production for Basic control panel J404 unskilled staff The Basic control panel features a single line numeric display The panel can be used to control the drive set the parameter val
168. w Actively eliminates harmonics in a controlled way Filters up to 50th harmonic in accordance with G5 4 requirements Each harmonic individually programmable Redundancy feature allows units to continue when others have shut down Active filters only work when harmonics are present thereby reducing unwanted losses resulting in greater overall efficiency Close loop for better measurement of harmonics thereby more accurately eliminating the potentially damaging harmonic Auto detection of CT polarity ensures accurate Current distortion readings on network resulting in easy commissioning W Stores record trail Fault and event log any trip will have a record trail Series PQFM PQFI Available in IPOO back plane or IP21 IP42 cabinets New intuitive user interface Current ratings 70 A 100 A 130 A 150 A 250 A 450 A per module The modules can be connected in parallel to a maximum of eight modules of equal rating Series PQFs Small compact unit suitable for wall mounting Low ratings available from 30 A 45 A 60 A 70 A 80 A 90 A 100 A The modules can be connected in parallel to a maximum of four modules of equal rating Same user interface as the larger units Available in IP30 58 Power quality filters ABB drives and motors catalogue 2014 Remote monitoring options Remote monitoring overview Remote monitoring is the reporting of information back
169. y been rewound before What spares holding do you have for critical plant What is your repair rewind policy for failed motors ABB also engages with the plant s process engineers to determine the exact design criteria for the various processes This gives ABB a clearer understanding of how the process is meant to operate and its critical design operating points thereby ensuring that a properly dimensioned motor is selected should a replacement be deemed necessary 2 The Appraisal An ABB engineer or one of ABB s authorised channel partners visits the end user to inspect the selected motors get an understanding of the plant the inventory of spare motors energy and maintenance plans It is not unusual to find that an old motor can be 1 5 percent lower in efficiency compared to a new premium efficiency variant If that motor is running continuously then you can achieve a typical payback of between two to three years should you wish to take the decision to scrap the motor prior to failure If the motor is replaced at the point of failure then taking the rewind cost into the payback calculation the new motor cost can be recovered in less than 12 months Bear in mind that many rewound motors will only have a six month warranty of the repaired components whilst a new premium efficiency motor from ABB will come with a full three year warranty 3 Proving the savings report and recommendations Following the collecti

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