OnTOP for Series 90-70 Online Troubleshooting and
Contents
1. Unlimited Access Access to Functions from Level 2 3 Modify Force Table Change Data Values Tune PID Loops Start Controller Running Halt Controller Modify Monitor Tables Press lt F9 gt to Exit Form and Save or lt Esc gt to Cancel Press the lt Fl gt Key for System Help on the Current Topic Figure 4 1 ECLiPS Security Form Use the arrow keys to move the highlighted cursor to the OnTOP Level 1 Password block in the security form Enter the password Move the cursor to Level 2 3 4 and en ter the appropriate passwords Move the cursor to the Function Access Table and enter a Y or an N to activate or deactivate the function listed for each level of security access Also use this form to make any changes to an existing security system GFK 0730B 4 1 Chapter OnTOP Functions 5 OnTOP provides several functions to display and change I O and data values in the State Logic Processor The availability of some of these functions depends on the current mode of operation The Quick Reference Section at the end of this manual gives some hints about how to do different operations Use the following section for more detailed information about each of these functions and the modes of operation where they are used Modes of Operation OnTOP provides two modes of operation Troubleshooting and Operator The user may easily switch back and forth between the two modes The Troubleshooting Mode is designed to be used2. YOUACKNOWLEDGETHAT YOU HAVE READTHISAGREEMENT UNDERSTANDIT ANDAGREE TO BEBOUND BY ITS TERMS ANDCONDITIONS YOUFURTHER AGREE THAT IT IS THE COMPLETE AND EXCLUSIVES TATEMENT OF THE AGREEMENT BETWEEN US AND SUPERSEDES ANY PRO POSALOR PRIOR AGREEMENT ORAL OR WRITTEN AND ANY OTHER COMMUNICATIONSBE TWEENUS RELATINGTOTHESUB ECTMATTEROFTHISAGREEMENT FURTHER NOCHANGEOR AMENDMENTTO THIS AGREEMENT SHALL BE EFFECTIVE UNLESS AGREED TO BY WRITTEN INSTRUMENTSIGNED BY A DULY AUTHORIZE REPRESENTATIVE OF GE Chapter Getting Started 1 OnTOP stands for Online Troubleshooting and Operator Program OnTOP is a software package that allows an IBM PC computer to be used as an on line communication device for the 90 70 State Logic Processor SLP The SLP is a controller module for the Series 90 70 PLC system that has an embedded State Engine operating system which executes State Logic control programs This control program is created with ECLiPS GE State Logic programming tool for programming in English OnTOP runs on an IBM PC compatible or PS2 computer and connects to the State Engine through the serial ports This product is used as a run time operator interface and maintenance troubleshooting tool How to Use this Manual The first three sections explain how to get OnTOP up and running To get a quick start on using the OnTOP functions use the last section the Quick Reference Guide to see which functions to use t
3. Government Department ofDefense the Licensed Software is subject to Restricted Rights including the legend to be affixed to the software as setforthinDOD Supplementto the F ederalAcquisitionR egulations DFAR s para graph 252 227 7013 c 1 If software is being acquired on behalf of any other U S Government entity unit or agency the Government s rights shall be as defined in paragraph 52 227 19 c 2 of the Federal Acquisition R egulations FAR s 3 WARRANTY 3 1 GE warrants thatthe Application Software will be in substantial conformance with the specifications in the manual pertaining thereto as ofthe date of shipmentby GE If within ninety 90 days of date of shipment it is shown that the Application Software does not meet this warranty GE will atits option either correctthe defect or errorinthe Application Software free ofcharge ormake availableto Customer satisfactory substitute software or as alastresort retum to Customerallpayments made as licensefees and terminate the license with respectto the Application Softwareaffected GE does notwarrantthat operation ofthe Application S oftware will be unin terrupted or error free or that it will meet Customer s needs All other portions of the Licensed Soft ware are provided as is without warranty of any kind 3 2 WITHRESPECTTOTHESOFTWAREWHICHISTHESUBJ ECTOFTHISAGREEMENT THE FOREGOINGWARRANTIES ARE EXCLUSIVE AND ARE IN LIEU OF ALL OTHER WARRANTIES WHE
4. by maintenance personnel for diag nosing machine faults or evaluating a machine s operation Use this mode to view the English text of the executing program while still maintaining access to the OnTOP on line functions The Troubleshooting Mode has two screens one that displays a menu of Troubleshooting Options and the other where the English program is displayed and the Troubleshooting options are selected with the function keys Use the Operator Mode as an operator display for day to day interaction with the executing State Logic Processor program Messages from the State Logic Processor are displayed on the screen and logged for future review Information is sent to the State Logic Processor using the keyboard The OnTOP on line functions are also used in this mode to observe and change State Logic Processor I O and data values View The View function is used to display real time data values and I O conditions This func tion works a little differently depending on the current mode of operation The View function may be selected from the Troubleshooting Menu or by the lt F2 gt key in Opera tor Mode and Troubleshooting Mode Use the View function for these operations Display Data Values in the State Logic Processor List the Event Queue Access PID Tuning Screen Display 90 70 CPU I O and Register Configurations View and Clear Fault Tables Stored in the 90 70 CPU GFK 0730B 5 1 Display a Data Value This function allows the
5. for more efficient execution and less required RAM space Operator Mode The Operator Mode main display is called the Terminal Log screen This screen is de signed to show system messages and run time program messages from the State Logic Processor This information might be an operator interface menu screen information for the operator or data to be logged to a printer or disk file for future analysis a80027 Press f to Scroll Back in Log Run Time Errors lt Ctrl R gt Reset Message Controller Status Halted Figure 3 1 Operator Mode Screen GFK 0730B Chapter 3 Starting OnTOP 3 3 From this display operators may also enter information to the control program such as menu choices or critical program data such as the number of parts to make or a high lim it value for a tank level controller Ahistory of entries in the terminal log is viewed by pressing the lt Up Arrow gt key As the lt Up Arrow gt key is pressed the display continues to scroll down to display previous messages To exit the scrolling mode and return to regular message display press the lt End gt or lt Esc gt keys Troubleshooting Mode The first display upon entering Troubleshooting Mode is the Troubleshooting Menu This menu gives access to several of the OnTOP functions and also a way to exit OnTOP by choosing the Quit and Return to DOS option a80028 Select a Troubleshooting Option Force a Digital Point On Off
6. key to return to the program The following manual sections provide detailed information on using the OnTOP program Use the table of contents to locate specific information about a topic of interest Call your local GE Intelligent Platforms distributor Call the GE Intelligent Platforms Technical Support Hotline at 1 800 828 5747 OnTOP Online Troubleshooting and Operator Program for Series 90 70 User s Guide March 1998 GFK 0730B Chapter Installation 2 The OnTOP distribution disk 1 contains an installation program that creates a directo ry ECLIPS S90 70 on your hard disk if this directory does not already exist The installation program copies the OnTOP files into this directory Copy Protection OnTOP is copy protected so that only one copy can be installed per set of distribution disks If an attempt is made to run OnTOP without proper installation a message is dis played stating that this is an unauthorized version of OnTOP After OnTOP has been installed from the distribution disks no more installations are allowed There is an uninstall option in the installation program Use this option to remove On TOP from one computer and install it on another When the uninstall option is chosen the distribution disks are modified allowing another copy of OnTOP to be installed Installation Procedure To start the installation program insert disk 1 into drive A or B Make the drive the cur rent logged drive by entering
7. operator to view the real time value of any of the following data types Data Types Hot Keys Analog Channels lt Ctrl A gt String and Character Variables lt Ctrl S gt Digital Points lt Ctrl D gt Internal Flags Numeric Integer and Float Variables lt Ctrl N gt Register Variables Reserved System Variables Current State of a Task This function works a little differently depending on the current mode of operation In Operator Mode the value is displayed in the Terminal Log screen along with a time stamp The listed hot keys are enabled so the values can be displayed without going through the View Menu In Troubleshooting Mode the hot keys are disabled but the current value can be changed The value is displayed in a separate window which also provides the option of changing the current value Data values cannot be changed using the View function in Operator Mode For example if the Digital Points data type is selected a list of the Digital I O channel names is displayed along with the channel number Select the Name to display and press lt Enter gt In Operator Mode a message is displayed in the terminal log screen stating the circuit Name and its value along with the current time In Troubleshooting Mode the value is displayed in a pop up window While this window is displayed the current value can be changed by pressing the lt C gt key and entering the new value which Forces the digital point to ON or O
8. selecting the programming port and CCM setup how errors are han dled and the automatic program execution option This form shows the current setup and provides a column for making changes This option is available only in Operator Mode Enable Disable CCM Port These options control whether the CCM serial port uses the CCM2 communications pro tocol or is just a normal serial port The CCM port is always the port not selected to be the programming port For more information on using the CCM protocol see the Refer ence Section of the ECLiPS User s Manual Set CCM Station Address Use this option to set the station number for the State Logic Processor The State Logic Processor must be given a station number in the range 1 90 Enable Disable Automatic Program Execution on Powerup These options control whether the State Logic program starts to execute when power is applied to the Series 90 70 control system If this option is disabled the State Logic Pro cessor is in Halt mode when powered up Error Handling Setup There are two classes of run time errors generated by the State Logic Processor critical and non critical This option allows the State Logic Processor to be configured to either halt the program or continue running when an error in either one of these two classes occurs When this option is chosen first the critical error response and next the non critical er ror response is selected Change Programming Port
9. 90 70 Online Troubleshooting and Operator Program User s Guide March 1998 vi GE I ntelligentPlatforms North America Inc GF Software License Agreement YOU SHOULD CAREFULLY READ THE FOLLOWING TERMS AND CONDITIONS BEFORE OPENING THIS PACKAGE OPENING THIS PACKAGE SIGNI FIES YOUR ACCEPTANCE OF THESE TERMS AND CONDITIONS IF YOU DO NOT AGREE WITH THEM YOU SHOULD PROMPTLY RETURN THE PACK AGE UNOPENED ALONG WITH ANY OTHER ITEM THAT WAS INCLUDED IN THE SAME CATALOG NUMBER FOR FULL CREDIT You as the Customer agree as follows 1 DEFINITIONS Application S oftware shall mean those portions ofthe Licensed Software in object code form only createdby GE Designated Computer shall mean the one 1 computer upon which Customer shall run the Li censed Software Licensed Software shall mean the Application Software plus any other software in object code form only supplied by GE pursuant to this Agreement The Licensed S oftware may include third party software including butnotlimited to operating systems licensed to GE If no oper ating system software is included in the software provided under this Agreement you must make provision for any required operating system software licenses 2 LICENSE 2 1 Exceptas provided in section 2 2 below you are granted only a personal non transfer able nonexclusive license to use the Licensed Software only onthe Designated Computer You may copy the Licensed S oftware into machine
10. A or B then lt Enter gt Next type INSTALL then lt Enter gt Fill in the options and follow the directions displayed The first option is to choose to INSTALL or UNINSTALL OnTOP To select one of the options presented use the arrow keys to highlight the appropriate choice and press lt Enter gt The next display asks for the letter of the hard drive where OnTOP is to be installed C is the default hard drive letter but you may delete this choice and enter another Press lt Enter gt when the correct letter is displayed The files will be copied to the appropriate drive Insert the correct disk number when directed to do so GFK 0730B 2 1 Chapter 3 Starting OnTOP Preparation Steps for Using OnTOP The following steps describe the typical procedure before using OnTOP 1 Fe Ob 6 Write and debug the control program using ECLiPS Set up the security system with ECLiPS Use ECLiPS to Download the Program to the State Engine Exit ECLiPS Make ECLIPS S90 70 the currently logged directory by typing CD ECLIPS S90 70 then lt Enter gt Type ONTOP then lt Enter gt to start the program Often after a control program is developed using ECLiPS the machine being controlled is duplicated using OnTOP as the run time interface to the controller In this situation OnTOP executes on a different computer from the one where the program is initially developed using ECLiPS To start OnTOP on a separate co
11. Browse Through the English Text Monitor Tables Current Process Status Upload and Display Trace Data Operator Mode Instructions on How to Use OnTOP Quit and Return to DOS Run Time Errors lt Ctri R gt Reset Message Controller Status he Halted Figure 3 2 Troubleshooting Menu This menu is also a pathway to the Troubleshooting Mode main display which shows the English program Choose either Advanced Troubleshooting Screen or Browse Through the English Text options to view the English program 3 4 OnTOP Online Troubleshooting and Operator Program for Series 90 70 User s Guide March 1998 GFK 0730B a80029 English Text rask Fill_Station State PowerUp If Can_At_Fill is ON go to Pour_Chem_l State State Pour_Chem_1 Open Chem_Valve_l When Fill_Weight_Input is above 20 pounds go to Pour_Chem_2 State State Pour_Chem_2 Open Chem_Valve_2 until Fill_Weight_Input is above 30 pounds then go to Wait_for_Can_Removal State State Wait_for_Can_Removal When Can_At_Fill is off go to PowerUp Task Mix_Station Run Time Errors lt Ctrl R gt Reset Message Controller Status Hal ted Figure 3 3 Troubleshooting Mode Screen This mode is designed for troubleshooting personnel and maintenance specialists to scroll through the English program and still have access to the OnTOP functions Use the Show Word option to display the definition of the word at the cursor location
12. FF condition The one data type that cannot be changed is the System time variables These time vari ables cannot be changed through the State Logic Processor but must be changed directly in the CPU using Logicmaster 90 or from a Ladder Logic program 5 2 OnTOP Online Troubleshooting and Operator Program for Series 90 70 User s Guide March 1998 GFK 0730B PID Loop View The PID Loop View option allows the operator to view the real time PID Loop values This table also allows the operator to enter in new values This screen is often used to tune the PID loop but can also be used to change the setpoint value To view PID Loop values select the PID Loop View option then press lt Enter gt A list of the PID loop names in the program is displayed Select the loop to be displayed and press lt Enter gt The PID Loop Tuning screen for the particular loop is displayed a80031 Operator Mode Project PIDI Terminal Log Press f to Scroll Back in Log A PID Loop Configuration Tuning Form Loop Name Tank_Level Block Down N Low Limit y Update Period 2 Block Up N High Limit N Gain i Track Mode N Track Monitor N Reset Inverse Dir D Rate Min Scale Max Scale Setpoint i 0 00 0 00 Process Var 200 00 800 00 Control Var 0 00 0 00 Bias i Low Limit i 00 High Limit 0 00 Press lt F9 gt to Exit Form lt PageUp Down gt Prev Next Loop Press the lt Fl gt Key for Help on the Current OnTOP Functi
13. GE Intelligent Platforms State Logic Products OnTOP for Series 90 70 Online Troubleshooting and Operator Program User s Manual GFK0730B March 2010 GFL 002 Warnings Cautions and Notes as Used in this Publication Warning notices are used in this publication to emphasize that hazardous voltages currents temperatures or other conditions that could cause personal injury exist in this equipment or may be associated with its use In situations where inattention could cause either personal injury or damage to equipment a Warning notice is used Caution notices are used where equipment might be damaged if care is not taken Note Notes merely call attention to information that is especially significant to understanding and operating the equipment This document is based on information available at the time of its publication While efforts have been made to be accurate the information contained herein does not purport to cover all details or variations in hardware or software nor to provide for every possible contingency in connection with installation operation or maintenance Features may be described herein which are not present in all hardware and software systems GE Intelligent Platforms assumes no obligation of notice to holders of this document with respect to changes subsequently made GE Intelligent Platforms makes no representation or warranty expressed implied or statutory with respect to and assumes no r
14. Host Comm Port Settings Exit OnTOP and Return to DOS If there is a problem connecting to the State Engine check the serial cable to see that it is the appropriate one to connect to the OnTOP serial port to the State Logic Processor se rial port Also check that the State Logic Processor serial port being used is the desig nated programming port After making any changes try the connection again If there still is no connection select the Change Host Comm Port Settings option dis played with the message displayed on the screen Check the baud rate and port number selected are correct The default baud rate for the State Logic Processor is 9600 and Port 1 is the default programming port If the Exit OnTOP and Return to DOS selection is chosen the program exits returning control to DOS OnTOP Loads Program Information from the Program Disk File OnTOP now attempts to match the program resident in the State Logic Processor with those stored in its current directory If there is a match OnTOP loads the program from the program files stored on the current drive These files are created by ECLiPS during program development and when the program is Downloaded to the State Logic Proces sor If OnTOP cannot find the files which correspond to the controller program a message is displayed indicating this condition and presenting a YES NO option of changing the cur rent default path name Answer NO to return to DOS Answer YES to chan
15. Mix_Station Conveyor Pour_Chem_1 PowerUp PowerUp Run Time Errors lt Ctri R gt Reset Message Controller Status Running lt Fl gt Help lt F2 gt View lt F3 gt Force lt F4 gt Monitor lt F5 gt Trace lt F6 gt Change lt F7 gt Status lt F8 gt Controller lt F10 gt Troubleshooting Mode Figure 5 2 Monitor Table Display Use the Monitor function to work with the list of monitor tables When the Monitor function is chosen a menu of monitor functions is displayed The Load Next Monitor Table option displays the next monitor table in the list The lt Tab gt key is the hot key for this option There are also functions to select a monitor table from the list add a monitor table to the list remove a table from the list remove all tables from the list Trace The Trace function provides information about the real time operation of the State Logic Processor The State Logic Processor stores all of the State changes and the time that the State change occurred for display To access the Trace function press the lt F5 gt key from the Operator Mode menu Select from three options Upload Trace from the Controller Display the Previously Uploaded Trace Setup Trace List Add Delete Tasks The last option customizes the trace to display the State Changes of only selected Tasks OnTOP displays the information in a table and allows the user to scroll up and down the list with the cursor control keys Some search com
16. R Saal SU Eb N AR tad SN ate 5 1 Display a Data Value ii onie peie a eens 5 2 FORCE isd french his nnutna dv aoa e o acts a EN Geto E EE E E E A st 5 4 Monitor icp htdig tretie nene ee a o e n E E ae o a 6 5 5 TACO 6 5 en D eate EA oa aea A Phe Mas pea EN OA 5 5 Change ragas gaon Ea e a arise eoa ath dn Groh arate E EEE 5 6 Iaei ni e E EE E A E EA elastin ice A E 5 7 Controller mee nire Gincnd t soei want an pE EaR E Ob E A 5 7 Reset and Clear State Engine 6666s 5 9 Show Word esreagre nan nEn E E aida eaten Saha int aaa 5 9 Chapter 6 Quick Reference Guide a6 5 csideo0s water aeae daw eek we wee eS 6 1 Content of this Manual 0 cence eee eee iii We Welcome Your Comments and Suggestions 000 scene vi GFK 0730B OnTOP for Series 90 70 Online Troubleshooting and Operator Program User s Guide March 1998 v Contents Figure 3 1 Operator Mode Screen 66 00000 c cece 3 3 Figure 3 2 Troubleshooting Menu 00 00000 o cece cece eee 3 4 Figure 3 3 Troubleshooting Mode Screen n nunun 000 c cece eee eee ee 3 5 Figure 4 1 ECLiPS Security Form 0 6 6 4 1 Figure 5 1 PID Loop Tuning Form 6 6 6 cece eee 5 3 Figure 5 2 Monitor Table Display 0 000 0 cece cece eee 5 5 Figure 5 3 Trace Display 02 0 ies oii hoe ile ee Vee nee ibe oes 5 6 Figure 5 4 Show Word Demonstration 0 0 0 000 0006 c cece ee eee eee 5 9 GFK 0730B OnTOP for Series
17. THERWRITTEN ORAL IMPLIEDOR STATUTORY NO IMPLIED OR STATUTORYWAR RANTYOF MERCHANTABILITYOR FITNESS FOR A PARTICULAR PURPOSE SHALLAPPLY 4 LIMITATION OF LIABILITY 4 1 INNOEVENT WHETHER AS ARESULT OF BREACH OF CONTRACT BREACH OF WAR RANTY TOR T INCLUDINGNEGLIGENCE OROTHERWISESHALLGEORITSSUPPLIERSBE LIABLEFORANYSPECIALCONSEQUENTIALINCIDENTALOR PENAL DAMAGES INCLUDING BUT NOTLIMITEDTO LOSSOFPROFITORREVENUES LOSSOFUSEOFTHELICENSEDSOFTWAREOR ANY PARTTHEREOF OR ANY ASSOCIATEDEQUIPMENT DAMAGE TO ASSOCIATEDEQUIP MENT COSTOF CAPITAL COSTOF SUBSTITUTE PRODUCTS FACILITIESSERVICESORREPLACEMENT POWERDOWNTIMECOSTS ORCLAIMSOFCUSTOMER SCUSTOMERSANDTRANSFEREESOR SUCHDAMAGESEVENIFGEHAS BEENADVISEDOFTHEPOSSIBILITYOFSUCHDAMAGES 4 2 EXCEPTASPROVIDEDINSECTIONS INDEMNITY SHALLGE LIABILITY TO CUSTOMER FOR ANY LOSS OR DAMAGE ARISING OUT OF OR RESUDINGFROMTHIS AGREEMENT OR FROM ITS PERFORMANCE OR BREACH OR FROMTHE LICENSEDSOFTWARE OR ANY PART THEREFORE OR FROM ANY SERVICEFURNISHEDHERE UNDER EXCEEDTHE QUOTEDCHARGESFORTHELICENSEDSOFTWARE ANY SUCH LIABILITY SHALLTER MINATEUPONTHETER MINATION OF THE WARRANTY PERIODASSETFORTHINSEC TION 4 43 IfGE furnishes C ustomerwith advice or other assistance which concerns Licensed Software or any portion thereof supplied hereunder or any system or equipment on which any such software may be installed and whichis notrequired pursuantto this Agreement the furnishing ofsuch advice orassistance
18. This is the one function of the Troubleshooting Mode that is not available in the Opera tor Mode If the word describes some data of the program variables analog values or digitalI O circuits the current value is displayed If a Task name is chosen the current State of that Task is displayed These values can also be changed from this display by pressing the lt C gt key and entering a new value in the window provided GFK 0730B Chapter 3 Starting OnTOP 3 5 Chapter OnTOP Security System 4 The OnTOP Security System is designed for machine operation safety Through this fea ture unauthorized access to the control of the machine is prevented The security sys tem allows up to 4 levels of security for OnTOP Levels 1 3 are customized to allow or disallow access to six functions Level number 4 allows unlimited access to all of the fea tures in OnTOP Note There is no level of access to OnTOP that allows any program changes To initialize the Security System run ECLiPS from the same drive as OnTOP Select Security from the ECLiPS Program Mode menu Often ECLiPS is uninstalled from the drive after the program security system is initialized and the program is downloaded to the controller a80030 PROJECT CONVEYOR Security Table ECLiPS Password i Unlimited Access OnTOP Level 1 Password Limited Access OnTOP Level 2 Password Limited Access OnTOP Level 3 Password Limited Access OnTOP Level 4 Password
19. This option allows serial port selected to be the programming port to be changed The programming port is the one that connects the State Logic Processor to ECLiPS or On TOP Enter the number of the port that is the new programming port If the programming port is changed the current connection between the State Logic Processor and OnTOP is no longer valid The OnTOP computer must now be connected to the new State Logic Processor programming port Simulation Mode Disable communication with I O if enabled Enable Disable 422 485 Serial Port Operation These 4 functions control the serial protocol used on the 2 serial ports Either port can be an RS 422 485 port Notice that different serial cable is required if the port is setup to be an RS 422 485 port OnTOP Online Troubleshooting and Operator Program for Series 90 70 User s Guide March 1998 GFK 0730B Reset and Clear State Engine This option clears the memory in the State Logic Processor The program is cleared along with the State Engine configuration including CCM setup error response and RS 422 status of the serial ports All of these options revert back to the default settings Download Project to the Controller Use this option to download a project to the State Logic Processor When this option is selected OnTOP allows a new directory to be selected then lists the projects in the chosen directory Choose a project from the list to load a new program into the Stat
20. am in the controller immediately without any prompt This option is available in both Operator Mode and Troubleshooting Modes Communication Port Reset The communication port may become disabled by improper data transfer so this func tion is available to reset the port and restore communications with the controller This option is available in both Operator Mode and Troubleshooting Modes Start Printer Output This function allows the user to send all of the data that is sent to the terminal log out to a printer attached to the parallel port 1 When the printer log is active the word PRINT appears in the top bar of the screen If there is a printer error the printer log is no longer active and an error message is displayed To stop the printer log select that option from the menu This option is available in both Operator Mode and Troubleshooting Modes Activate Log File Output This function allows the data sent to the terminal log to also be sent to a disk file with a user given name of up to 8 characters The log file name is given an extension of LOG The log file is limited in size to 100K bytes This option is available in both Operator Mode and Troubleshooting Modes GFK 0730B Chapter 5 OnTOP Functions 5 7 5 8 State Engine Configuration Selecting this option brings up the State Engine Configuration form which offers several selections for configuring the State Logic Processor These options manage the serial port CCM setup
21. der if Customer fails to perform any obligation or undertaking to be performed by it under this Agreementor if Customer attempts to assign this Agreement without the prior written consent of GE Within twenty 20 days after any such termination of this Agreement Customer shall certify in writing to GE thatalluse of the Licensed Software has ceased and thatsame has been re turned or destroyed in accordance with GE instructions 63 Sections 4 6 and 7 of this Agreement shall survive any expiration or termination and remainin effect Termination ofthis Agreementorany licensehereundershallnotrelieveC ustomerof its obligation to pay any and all outstanding charges hereunder nor entitle Customerto any refund of such charges previously paid 7 EXPORT 7 1 Ifyouintend to export orreexport directly or indirectly the software products ortechni cal information relating thereto supplied hereunder or any portion thereof itis your responsibility to assure compliance with U S export control regulations and if appropriate to secure any required export licenses in your own name 8 GENERAL 8 1 ThisAgreementshallbe governed by the laws of the State of Virginia withoutregard to its conflictoflaw provisions The provisions ofthe United Nations Convention onthe Internationals aleof Goods shall not apply to this Agreement Shouldyouhave any questions concerning this Agreement youmaycontactGE by writing to GE PO Box 8106 Charlottesville VA 22906
22. e Logic Processor If the program has been changed but not translated by ECLiPS the control program files are a different version from the English files If the files are different versions OnTOP displays a message and cancels the download This option is only available in Operator Mode Show Word The Show Word function is used with the display of the English program This function is available only in the Troubleshooting Mode since the Operator Mode does not display the English text of the program To use the Show Word function move the cursor to any word of the program and press lt F9 gt If the word is a keyword or filler word the definition of the word is displayed If the word is a user defined name the current values of data represented by the name are displayed along with the definition These values may also be changed from this display a80034 P Englis Task Fil Fill_Weight_Input is Defined as Analog Channel 10401 State Current Value 21 64 If Ca Press C to Change Value or Escape to Exit View State Open C When is above 20 pounds go to Pour_Chem_2 State State Pour_Chem_2 Open Chem_Valve_2 until Fill_Weight_input is above 30 pounds then go to Wait_for_Can_Removal State State Wait_for_Can_Removal When Can_At_Fill is off go to PowerUp Task Mix_Station Controller Status Run Time Errors lt Ctr1 R gt Reset Message Running Figure 5 4 Show Word Demonstra
23. errides real world conditions so that actual input conditions are ig nored The forced condition also overrides the program ignoring program Statements which change the condition of the outputs To use the force function press lt F3 gt Select Set or Modify Force List option To add an item to the forced list press the lt Insert gt key Select Digital Points and or Internal Flags or Analog Channels A list of all names of that type is displayed Select the name of the item to be forced The next option is to select the desired forced condition ON or OF for digital points and flags a value for analog channels The force list displays all of the forced items and the forced condition Press the lt Esc gt key to return to the screen from which the Force option was selected The maximum size of the Force Table is 64 entries The Force func tion works the same OnTOP Online Troubleshooting and Operator Program for Series 90 70 User s Guide March 1998 GFK 0730B Monitor The monitor function is used to create monitor tables for a continuous view of real time data Up to 6 data entries can be displayed in one table Up to 10 monitor tables can be defined to be displayed one at a time a80032 Operator Mode Project CONVEYOR Terminal Log Press to Scroll Back in Log Monitor Table Conveyor Fill_Weight_Input Can_At_Fill Conveyor Motor Ch 10403 0 Pt H 10701 is ON Pt 10730 is OFF Fill_Station
24. esponsibility for the accuracy completeness sufficiency or usefulness of the information contained herein No warranties of merchantability or fitness for purpose shall apply indicates a trademark of GE Intelligent Platforms Inc and or its affiliates All other trademarks are the property of their respective owners Copyright 2010 GE Intelligent Platforms Inc All Rights Reserved Contact Information If you purchased this product through an Authorized Channel Partner please contact the seller directly General Contact Information Online technical support and http www ge ip com support GlobalCare Additional information http Awww ge ip com Solution Provider solutionprovider ip ge com Technical Support If you have technical problems that cannot be resolved with the information in this guide please contact us by telephone or email or on the web at www ge ip com support Americas 1 780 420 2010 if toll free 800 option is unavailable Technical Support Email support ip ge com Europe the Middle East and Africa 4352 26 722 780 if toll free 800 option is unavailable or if dialing from a mobile telephone Asia Pacific support ip ip ge com ini i 21 3217 4826 su cn i i customercare cn ip ge com China Preface Content of this Manual Chapter 1 Getting Started Chapter 2 Installation Chapter 3 Starting OnTOP Chapter 4 OnTOP Security System Chapter 5 OnTOP Functions C
25. ge the path directing OnTOP to the drive and directory where the program files are stored If the program in the controller is not the same version as the file on disk OnTOP issues an error message To make the versions in the controller and on disk the same use ECLiPS make a new translation of the control program Once the correct files are found OnTOP starts executing At this point choose from the menu to enter one of the modes of operation view help on using OnTOP or return to DOS 3 2 OnTOP Online Troubleshooting and Operator Program for Series 90 70 User s Guide March 1998 GFK 0730B OnTOP Modes of Operation After the password is entered and connection is made to the controller a menu is dis played offering these options Enter Operator Mode Enter Troubleshooting Mode Get Instructions on Using OnTOP Setup Functions Exit OnTOP and Return to DOS There are two modes of operation Troubleshooting Mode and Operator Mode Both modes use the bar at the top to indicate the current program name The bottom bar shows important active keys and their functions There are also two windows above the bottom information bar which display run time system messages and whether the con troller is running or halted The use of the main display screen is the primary difference between the two modes The Setup Functions option gives choices for the maximum number of States and Variable and I O Names Select the smallest number possible
26. hapter 6 Quick Reference Guide We Welcome Your Comments and Suggestions At GE Intelligent Platforms we strive to produce quality technical documentation After you have used this manual please take a few moments to complete and return the Reader s Comment Card located on the next page GFK 0730B iv Contents Chapter 1 Getting Started riser aaia ta release tania Saale haul ae as 1 1 How to Use this Manual 0 1 1 Hardware Requirements 0 6 c cece eee eee ees 1 2 Getting Help cin epintdet ha Ra rites a aie Hebe 1 2 Chapter 2 Installations sie eee ee ERG Ra ees E eG Pea e ey 2 1 Copy Protection esate ie ede VA ee He SA ee PO 2 1 Installation Procedure isin been oe BE be ld ee i ee ewe s 2 1 Chapter 3 Starling On TOP wins coaches note eeiies eee ease a A tea 3 1 Preparation Steps for Using OnTOP 0 3 1 Enter the Password 00020 0 ve cceee a eee mee nee beaks Mewes Belem 3 2 Connecting OnTOP with the Series 90 70 State Logic Processor 3 2 OnTOP Loads Program Information from the Program Disk File 3 2 OnTOP Modes of Operation 6c eens 3 3 Operator Mode x 636 0544 neae evan piieis atue KEE EE miit eats EEES 3 3 Troubleshooting Mode 2 0 eee ees 3 4 Chapter 4 OnTOP Security System ss 46 604 06 ee os sna eee aes aes 4 1 Chapter 5 On TOP PunchiOns sj c s sige ache oie a Se eae EO w Kale eS 5 1 Modes of Operation 1 6 6 6 eee eens 5 1 NAO Wok tose ei ee CA
27. mands are also available to search the list for particular strings to quickly locate a specific State Name GFK 0730B Chapter 5 OnTOP Functions 5 5 Change 5 6 OnTOP Online Troubleshooting and Operator Program for Series 90 70 User s Guide March 1998 To exit the Trace mode press lt Esc gt The following screen demonstrates a trace function display a80033 e Data ress Escape to Exit Trace Data Uploaded on Wednesday August 29 1990 at 1 02 57 pm Task Name From State To State Time 04 09 03 04 09 03 04 08 15 04 07 04 Wait_For_Move Start_Fill_and_Mix Move_Can Wait_For_Move Main_Conveyor Start_Fill_and_Mix Main_Conveyor Move_Can Main_Conveyor Wait_For_Move Main Conveyor PowerUp Run Time Errors lt Ctrl R gt Reset Message Controller Status Too Long in Pour_Chem_1 State of Fill_ Station Task Running Figure 5 3 Trace Display The Change function is used to modify data elements in the State Logic Processor or Tune PID Loops If the PID Tuning option is selected the PID Loop is tuned as described in the section describing the View function The data types which may be changed using this function are DATA TYPES HOT KEYS Analog Channel Names lt Ctrl A gt String and Character Variable Names lt Ctrl S gt Digital Point Names and Addresses lt Ctrl D gt Internal Flag Names Numeric Integer and Float Variable Names lt Ctrl N gt Current State of a Task P
28. mputer from the one where the program is developed copy all of the program files the disk files with the program name and different file ex tensions to the new computer For example if the project name is ASSEMBLY all of the files in the ECLiPS current directory starting with ASSEMBLY should be copied over to the OnTOP computer The likely files are GFK 0730B ASSEMBLY TGO English Program ASSEMBLY PRJ Name Configuration Information ASSEMBLY PSM Control Program ASSEMBLY DBG Monitor Table Information ASSEMBLY TRC Previously Uploaded Trace Information TABLES CFG Setup Information Enter the Password If the security system is used the first display after the OnTOP logo asks for a password Type in your password when asked As the password is entered the keystrokes are not displayed on the screen so that the password remains a secret from those who may be watching the entry If the password is valid OnTOP reports the security level accessed If the password is not valid OnTOP gives the operator another chance If the password is invalid three times OnTOP returns to DOS Connecting OnTOP with the Series 90 70 State Logic Processor The OnTOP host computer must be connected to the State Engine s programming port OnTOP immediately checks that it is connected to the State Logic Processor If there is a problem communicating OnTOP indicates the problem and offers three options Attempt to Connect Again Change
29. o do various operations Use the other sections for detailed information on the functions and the security system Notational Conventions 1 Allreferences to individual keys are enclosed in angle brackets lt Enter gt 2 Displays showing computer screens are actual OnTOP displays all having borders with rounded corners 3 All text that the user is instructed to enter at the keyboard is displayed in bold italics 4 References to menu options are displayed inside double quotes Advanced Troubleshooting Screen State Logic is a registered trademark of Adatek Inc GFK 0730B 1 1 Hardware Requirements Getting Help 1 2 D FT FF Y N IBM PC compatible or PS2 Hard Disk 640K of RAM Extended and or expanded memory optional DOS version 3 1 or higher 5 25 or 3 5 inch drive Color or Monochrome monitor There are four ways to get information about using OnTOP 1 The OnTOP Help System The first OnTOP menu presents a choice to see instructions on using OnTOP There are other menu options in OnTOP for access to the OnTOP help system In addition the help system is always accessible by pressing the help key lt F1 gt This is a context sensitive help system which means that the help displayed refers to the menu selection highlighted when the help key is pressed Whenever a help screen is displayed hit the help key lt F1 gt again to get more information about different key functions Press the lt Esc gt
30. on Figure 5 1 PID Loop Tuning Form List and Clear Faults in the CPU Fault Tables Selecting this option displays the Fault Tables Menu From this menu the PLC Fault Table and I O Fault Table can be viewed and cleared The display gives the time and date of the last time the faults were cleared plus information about each fault including location description and time and date The faults are listed with the most recent faults at the top of the list GFK 0730B Chapter 5 OnTOP Functions 5 3 Force 5 4 Event Queue Program Run Halt Power On Off etc The event queue option from the view menu displays up to the last 64 events and the time that they occurred Events consists of any of the following EVENTS LISTED IN THE EVENT QUEUE Power Off Power On Program Started Program Halted Math Error Serial Error Port 1 Serial Error Port 2 PSM Runtime Error PSM Prescan Error These events are displayed in the terminal log screen This function is not available in Troubleshooting Mode PLC I O and Register Configuration This option provides information about each I O and Register name The number type and input output status of each name is provided In addition scaling information is provided for each of the analog names The Force function is used to compel any digital circuit or internal flag to assume an ON or OFF condition or to make an analog channel stay at a specified value The forced condition ov
31. ops PID Tune PID Loops View Change lt F2 gt lt F6 gt Both Both Download Program to Controller lt F8 gt Operator Controller Continuously Monitor Several Monitor lt F4 gt Both Values in the State Logic Processor Display English Program Advanced Troubleshooting Troubleshooting Menu Screen Browse English Program Access On Line Context Instructions on lt F1 gt Both Sensitive Help Current Topic Display Instructions About Instructions on lt I gt Troubleshooting Using OnTOP OnTOP Selection Menu Setup Funcations Set MAX states and lt S gt Startup Menu variables 6 2 OnTOP Online Troubleshooting and Operator Program for Series 90 70 User s Guide March 1998 GFK 0730B
32. readable form for backup purposes in support of your use ofthe Licensed Software on the Designated Computer limited to one copy No other copies shall be made unless authorized in writing by GE You may not reverse compile or disassemble the software The Licensed S oftware comprising proprietary trade secretinformation of GEand or its licensors shall be held in confidence by Customer and protected from disclosure to third par ties No title to the intellectual property is transferred Youmustreproduce and include all applicable copyright notices on any copy 2 2 IfyouareanauthorizedGE distributororan Original Equipment Manufacturerwho incorporates the Licensed S oftware into your equipmentfor sale to an end user you may transfer the Licensed S oftware to an end userprovided that the end useragrees to be bound by the provisions of this Agreement 2 3 GE licensors havinga proprietary interestin the Licensed S oftwareshallhave the right to enforce such interests including the right to terminate this Agreementin the event ofa breach of its terms pertaining to such proprietary interests 2 4 EXCEPTASPROVIDEDINSECTION2 2ABOVE IFY OUTRANSFERPOSSESSIONOFANY COPYOFTHE LICENSEDSOFTWARE TO ANOTHER PARTY WITHOUT WRITTENCONSENTOFGE YOUR LICENSE IS AUTOMATICALLY TERMINATED Any attempt otherwise to sublicense assign or transfer any of the right duties or obligations hereunder is void 2 5 Ifthe Licensed S oftware is being acquired onbehalfofthe U S
33. ress lt F6 gt from either Mode or choose View Change from the Troubleshooting Menu to access this function Select Change Data or Tune PID Loops When a change is made in Operator Mode the change is listed with the current time in the terminal log screen The one data type that cannot be changed is the System time variables These time vari ables cannot be changed through the State Logic Processor but must be changed directly in the CPU using Logicmaster 90 or from a Ladder Logic program GFK 0730B Status The Status function is used to continuously display the active States of the State Logic program as it executes The active State of one Task or of all the Tasks may be displayed The Status function is also used to display system information including scan rates memory usage run or halt mode etc System information is available only in Operator Mode Press the lt F7 gt key for the status function Controller The Controller function is selected by pressing lt F8 gt Use this function to Run or Halt the Control Program Reset the Communication Port Start and Stop the Printer Log Out put Activate or Deactivate Log File Output Configure the State Logic Processor and download a program to the State Logic Processor Run Program in the Controller This command puts the controller into Run mode This option is available in both Oper ator Mode and Troubleshooting Modes Halt Program in the Controller This command halts the progr
34. tion GFK 0730B Chapter 5 OnTOP Functions 5 9 Chapter GFK 0730B 6 Quick Reference Guide The following table lists several of the operations that OnTOP performs The functions which do these operations are listed along with function keys used to select the function This table is intended to be a quick guide with little details of operation For more in formation about a particular function see the sections of this manual which describe the functions Operation Start StopController Display Variable Data Display Current States Display History of State Changes View Show Word Monitor View Show Word Monitor Status Both Troubleshooting Both Both Troubleshooting Both Both Display System Status In Status lt F7 gt Operator formation Scan Rates etc Display History of System Events Display Meaning and Values of Names in English Program Display and Clear Faults Display I Oand Register Configuration Set Controller Configuration Serial Ports Auto Run Error Response Change Variable Values Change Current States Show Word Troubleshooting Change View Show Word Change View Show Word lt F6 gt lt F2 gt lt F9 gt lt F6 gt lt F2 gt lt F9 gt Both Troubleshooting Troubleshooting Both Troubleshooting Troubleshooting Force Digital I O Circuits Force Both Internal Flags and View Troubleshooting Analog Channels Show Word Troubleshooting Tune PID Lo
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36. y alldamages and costs awarded therein againstC us tomer due to such breach Incase the Application Software is in such suitheld to constitute such an infringementand its use is enjoined GE shall atits expense and option eitherprocure forC us tomer the right to continued use or replace same with a non infringing productor part or modify the Application Software so that it becomes non infringing or remove the software and refund the li cense charge pertaining thereto less reasonable depreciation for any period ofuse and any trans portation costs separately paid by C ustomer The foregoing states the entire liability of GE for patentand copyright infringement by the Licensed Software or any partthereof 5 2 The indemnity under the preceding paragraph shall not apply to any use of Application Software in conjunction with any other product in a combination not furnished byGE as apart ofthis transaction As to anysuchuse in such combination GE assumes no liability whatsoev erfor patent and copyright infringement and Customer will hold GE harmless against any in fringementclaims arising therefrom 6 TERMAND TERMINATION 6 1 You may terminate the license granted hereunder atany time by destroying the Licensed Software together with all copies thereof and notifyingGE in writing thatall use ofthe Licensed Software has ceased and thatsame has been destroyed 6 2 GE uponthirty 30 days notice may terminate this Agreementoranylicense here un
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