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Vacon NXP/NXC Drives User Manual

1. 8 2 2 CONTROL TERMINAL SIGNALS Table 21 Control I O terminal signals on basic I O board OPT A1 Terminal Signal Technical information OPT A1 1 10 Vief Reference voltage Maximum current 10 mA 2 Al1 Analogue input Selection V or mA with jumper block X1 see page 66 voltage or current Default 0 10 V Ri 200 kQ 10 V 10 V Joy stick control selected with a jumper 0 20 mA Ri 250 Q 3 GND AI1 Analogue input common Differential input if not connected to ground Allows 20 V differential mode voltage to GND 4 Al2 Analogue input Selection V or mA with jumper block X2 see page 66 voltage or current Default 0 20 mA Ri 250 Q 0 10 V Ri 200 KQ 10 V 410 V Joy stick control selected with a jumper 5 GND AI2 _ Analogue input common Differential input if not connected to ground Allows 20 V differential mode voltage to GND 6 24 Vout 24 V auxiliary voltage 15 maximum current 250 mA all boards total bidirectional 150 mA from single board Can also be used as external power backup for the control unit and fieldbus 7 GND I O ground Ground for reference and controls 8 DIN1 Digital input 1 R min 5 kQ 9 DIN2 Digital input 2 18 30 V 1 10 DIN3 Digital input 3 11 CMA Digital input common A Must be connected to GND or 24 V of 1 0 terminal or for DIN1 DIN2 and DIN3 to external 24 V or GND Selection with jumper block X3 see page 66 1
2. Example M2 Menu 2 Parameters P2 1 3 Acceleration time ee Description line Displays the description of menu value or fault eee Value line Displays the numerical and textual values of references parameters etc and the number of submenus available in each menu Phone 800 894 0412 Fax 888 723 4773 Web www clrwir com Email info clrwtr com CONTROL KEYPAD VACON 71 9 2 KEYPAD PUSH BUTTONS The Vacon alphanumeric control keypad features 9 push buttons that are used for the control of the frequency converter and motor parameter setting and value monitoring 11525_00 Figure 43 Keypad push buttons 9 2 1 BUTTON DESCRIPTIONS This button is used to reset active faults see Chapter 9 3 4 This button is used to switch between two latest displays May be useful when you want to see how the changed new value influences some other value N The Enter button serves for 1 confirmation of selections 2 fault history reset 2 3 seconds Browser button up Browse the main menu and the pages of different submenus Edit values Browser button down Browse the main menu and the pages of different submenus Edit values Menu button left Move backward in menu Move cursor left in parameter menu Exit edit mode Hold down for 3 seconds to return to main menu Menu button right Move forward in menu Move cursor right in parameter menu Enter edit mode Start button lt gt Pressi
3. READY A READY A 555 Cp 555 GD 7 s65 GD Password gt Password OR Password Not in use 0 gt 00 11539_uk Figure 55 Password setting NOTE Store the password in a secure location No changes can be made unless a valid password is entered Parameter lock P6 5 2 This function allows the user to prohibit changes to the parameters If the parameter lock is activated the text ocked will appear on the display if you try to edit a parameter value NOTE This function does not prevent unauthorised editing of parameter values Enter the edit mode by pushing the Menu button right Use the Browser buttons to change the parameter lock status Accept the change with the Enter button or return to the previous level with the Menu button left Phone 800 894 0412 Fax 888 723 4773 Web www clrwir com Email info clrwtr com CONTROL KEYPAD VACON 89 READY READY READY wE g 55 ep 5552 ep System Menu Security gt Parameter Lock S1289 P1 gt P4 ChangeEnable EADY PREADY s652 GD s652 GD Para meter Lock Parameter Lock Change Enabl ChangeDisabl 11540_uk Figure 56 Parameter locking Start up Wizard P6 5 3 The Start up Wizard is a feature on the control keypad to facilitate the commissioning of the frequency converter If selected active default the Start up Wizard prompts the operator for the language and application of his her choice plus for the values for
4. Use cables with a temperature rating of at least 70 C As a rule of thumb cables and the fuses can be dimensioned according to the frequency converter nominal OUTPUT current which you can find on the rating plate Dimensioning according to the output current is recommended because the frequency converter input current never significantly exceeds the output current Table 13 and show the minimum dimensions of Cu and Al cables and the recommended aR fuse sizes If the motor temperature protection of the drive see Vacon All in One Application Manual is used as an overload protection the cable should be chosen accordingly If three or more cables are used parallelly per block in bigger units each cable requires a separate overload protection Table 12 Cable types required to meet standards Cable type ond say tanec Level T Mains cable 1 1 Motor cable 2 1 2 Control cable 4 4 Recommended LevelL EN61800 3 2 4 environment LevelT For IT networks Power cable intended for fixed installation and the specific mains voltage 1 Shielded cable not required DRAKA NK CABLES MCMK or similar recommended Symmetrical power cable equipped with concentric protection wire and intended 2 for the specific mains voltage DRAKA NK CABLES MCMK or similar recommended Screened cable equipped with compact low impedance shield DRAKA NKCABLES JAMAK SAB ZCuY O or similar NOTE The EMC requirements a
5. se seeseeseieeerreerrrreenee 55 INSTALLATION INSTRUCT IONS assnnaaannnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nnna 56 Cable installation and the UL standardS i scosccdereac asc vcbcscoctuiideases Madethesckeinvelancneetesecdunocacss 58 8 1 1 Cable and motor insulation checkS sssssessssssesreserrettrrtttrrsssirttttrrtttrnterrnnssennt 59 Control UMIE sisas see irtani a Sar eataa paaa aia Ae terete neice cad Ea aaia 60 8 21 TOMEMOLe OMS CUCM Sax lt icccceateescestauts sates satcaatieacceniac EE TEE EEE eaS 61 8 2 2 Control terminal Signals iseni naaa EE 63 Connecting power supply and internal control cableS s sssssseeresserirreneeerrrnrererrnnreeee 67 Optic fibre cables signal listing and CONNECTIONS eeeeeccececceeeeceeceeceeeeeeeeteneeeeeeeetseneaes 68 CONTROL KEY PAD osissa enana apaa aana EAE AAEREN 69 Indications on the Keypad display cccccecesseeceeeeeecneeeeeeeeeeeeeeesesneeeeceeceaeeeeeesessaeeees 69 9 11 Dre status indicatio S siorsecseesniesoro ieskai aniaealineiiGenbaen ESES EEN DEVENE 69 9 1 2 Control place indications eceeccececcecesceeceeeeceeeeeeececeneeeeeeeeceeaeeeeeeeecenieeeeeesseseaes 70 9 1 3 Status LEDs green green red ncscrcuaredscnrencercosconnderacedasiatedcainsineieccsnainnnaseees 70 Tc Vile Text ANN Ss ces erties iiiaae tea bic tee Sens ee ene A a aaa ances 70 Keypad push bDuttons isene arien aaraa aae E E a e a ARRE e EN ARES 71 9 2 1 Button descriptos
6. 125 VDCJO 4A 23 Rows Min switching load 5 V 10mA 25 RO2 1 Relay output 2 Switching capacity 24 VDC 8 A roa ae Min switching load 5 V 10 mA 28 Tl1 Thermistor input 29 TI1 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com INSTALLATION INSTRUCTIONS VACON 65 8 2 2 1 Digital input signal inversions The active signal level depends on which potential the common inputs CMA and CMB terminals 11 and 17 are connected to The alternatives are either 24 V or ground 0 V See Figure 37 The 24 volt control voltage and the ground for the digital inputs and the common inputs CMA CMB can be either internal or external os DIN1 DIN1 ye DIN2 DIN2 l DIN3 DIN3 l Ground CMA 24V CMA Negative logic OV is the active signal the input is active when the switch is closed Positive logic 24V is the active signal Requires setting of jumper X3 to position the input is active when the switch is closed CMA CMB isolated from ground 11519_uk Figure 37 Positive Negative logic 8 2 2 2 Jumper selections on the OPTA1 basic board The user is able to customise the functions of the frequency converter to better suit his needs by selecting certain positions for the jumpers on the OPTA1 board The positions of the jumpers determine the signal type of analogue and digital inputs On the A1 basic board there are four jumper blocks X1 X2 X3 and X6 each contain
7. Email info clrwtr com TECHNICAL DATA VACON 21 Table 6 Technical data Analogue input voltage 0 10 V Ri 200 KQ 10 V 10 V joystick control Resolution 0 1 accuracy 1 Analogue input current 0 4 20 mA R 250 Q differential Resolution 0 1 accuracy 1 Digital inputs 6 Positive or negative logic 18 30 VDC Auxiliary voltage 24 V 15 max volt ripple lt 100 mVrms max 250 mA Dimensioning max 1000 mA control box eel eam Output reference voltage 10 V 3 max load 10 mA factory default 1 0 Analogue output 0 4 20 mA Ry max 500 Q Resolution 10 bit Accuracy 2 Digital outputs Open collector output 50 mA 48 V Relay outputs 2 programmable change over relay outputs Switching capacity 24 VDC 8 A 250 VAC 8 A 125 VDC 0 4 A Min switching load 5 V 10 mA Thermistor input OPT A3 Galvanically isolated Rtrip 4 7 KQ Overvoltage trip limit Undervoltage trip limit NX_5 911 VDC NX_6 1200 VDC NX_5 333 VDC NX_6 460 VDC Earth fault protection In case of earth fault in motor or motor cable only the frequency converter is protected Mains supervision Trips if any of the input phases is missing Motor phase supervision Trips if any of the output phases is missing Protections Overcurrent protection Yes Unit overtemperature Yes protection Motor overload Yes of
8. 24V and 10V reference voltages protection Motor overload protection provided at 110 of full load current Motor stall protection Yes Motor underload Yes protection Short circuit protection Yes The rated currents in given ambient temperatures are achieved only when the switching frequency is equal to or less than the factory default Thermal management might reduce the switching frequency System software version NXP00002V186 or newer must be used for the motor thermal memory and memory retention functionality to conform to UL 508C requirements If an older system software version is used motor overtemperature protection is required at installation to comply with UL requirements Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com VACON 22 MOUNTING 5 MOUNTING 5 1 DIMENSIONS The table below shows the dimensional drawing of the basic cabinet It is allowed to install NXC drives side by side Please note that certain NXC options will further affect the total width or height of the cabinet Always refer to the delivery specific information for the exact dimensions 11483_00 Figure 2 Basic cabinet dimensions Table 7 NXC 6 pulse drives cabinet dimensions Dimensions mm IP21 Dimensions mm IP54 0261 0520 5 606 2275 605 606 2400 605 0125 0416 6 0650 0730 5 806 2275 605 806 2400 605 0460 05
9. For information on control cables see Chapter 8 2 The control cables are routed down to the bottom of the cabinet in the left inner side of the cabinet Phone 800 894 0412 Fax 888 723 4773 Web www clrwir com Email info clrwtr com CABLING AND CONNECTIONS VACON 45 6 2 6 CABLE AND FUSE SIZES 380 500 V UNITS The table below shows typical cable sizes and types that can be used with the converter The final selection should be made according to local regulations cable installation conditions and cable specification 6 2 6 1 6 pulse drives Table 13 Cable and fuse sizes for Vacon NX_5 6 pulse supply No of No of supply motor cables cables Bussmann Ferraz Mains and motor Shawmut fuse type cable mm2 170M5813 3 pcs Cu 3 185 95 or ae NXC02615 261 NH2uD svsoopv 3 pes 720 500 Pee Even Odd Even Odd NXC03005 300 wee a 700 500 Cu 2 3 120 70 Even Odd Even Odd Di 385 E ae Sip Goat T Even de Jeven Ode ame NXC04605 460 ele ton0 een evens Dud seven Odd 170M8547 3 pcs 1250 Cu 2 3 185 95 NXC0520 5 520 Even Odd Even Odd NH3UD69V1000PV 3 pcs 1000 Al 2 3 300Al 88Cu 170M5813 6 pcs Cu 2 3 240 120 NXC05905 570 NH2UD69v700PV pes 700 al 4 3 120AL 41Cu Even Even Odd FR11 NXCO6505 6850 Nupunesvroo lopes 7 avattgrtsoatseicu Even Even Od MAGNA 730 w a 100 a Even evened NxC08205 820 aN HBD a pe
10. menu using the menu and browser buttons More detailed descriptions of the menus you will find later in this Chapter Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com CONTROL KEYPAD VACON 73 D cE n amp D 5711 Expander boards Parameters G1 gt G5 P19P3 STOP _ READY STOP _ READY M5 56 A Change System Menu p Language AA value S1 gt S9 gt English He Browse D 1S a Fault history H13H3 lt gt Gq cq i gt Active faults FO M3 a gt Pi Keypad control P1 gt P3 PR EADY D qa w D iD Pe 1 pia Parameters lt P Basic parameters Min Frequency G1 gt G9 P1 gt P15 13 95 Hz amp Browse Change ma cD MI Yi G amp D Monitor lt gt Output frequency V1i gt V15 13 95 Hz lt gt No editing 11527_uk Figure 44 Keypad navigation chart Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com VACON 74 CONTROL KEYPAD 9 3 1 MONITORING MENU M1 You can enter the Monitoring menu from the Main menu by pushing the Menu button right when the location indication M1 is visible on the first line of the display How to browse through the monitored values is presented in Figure 45 The monitored signals carry the indication V and they are listed in Table 24 The values are updated once every 0
11. unequal load might occur and reduce loadability or even damage the converter In units with double motor outputs the motor cables must not be connected together in the converter end Always connect the parallel motor cables together in the motor end only The minimum motor cable length is 5 m If a safe switch between the frequency converter and the motor is used make sure that it is switched on before setting the frequency converter in run state gt gt e The output cables to the motor must be 360 EMC earthed Separate EMC earthing clamps are supplied with NXC FR9 if an output filter is used and with all drives of sizes FR AF10 12 In NXC FR AF 13 14 EMC earthing is implemented directly through cable glands and earthing clamps are unnecessary See Chapter 6 2 2 1 for more information on EMC earthing for FR AF13 14 The EMC earthing clamps can for instance be installed on the mounting plate in front of the AC choke as shown in Figure 14 below The EMC earthing clamps must be suited to the output cable diameter to give a 360 contact with the cables See Chapters 6 2 6 and 6 2 7 for output cable diameters See Figure 14 EMC earthing N Se P Cable fixing clamps Figure 14 Figure Installing EMC earthing Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com CABLING AND CONNECTIONS VACON 37 For more detailed cable installation instructions see Chapter 8 step 6
12. 0 lt 300 e The given distances also apply between the motor cables and signal cables of other systems e The maximum length of the motor cables is 300 m If output du dt filters ODU or ODC options are used the cable length is limited according to the table below Maximum cable length with du dt filter 100 m 3 6 kHz 300 m 1 5 kHz e The motor cables should cross other cables at an angle of 90 degrees Switching frequency If cable insulation checks are needed see Chapter 8 1 1 Phone 8 00 894 0412 Fax 888 723 4773 Web www clrwitr com Email info clrwtr com INSTALLATION INSTRUCTIONS VACON 57 Connect the cables e Strip the motor and mains cables e Remove the protection grids for the input terminals and the protection covers on the converter module s e Pull the cable through the bottom plate and fix the PE conductor to the PE bar of the cabinet e Connect the mains motor and control cables into their respective terminals Use cable lugs on the power cables In units with parallel cables FR11 and FR12 make sure the cabling is fully symmetrical e Fix the shields of the motor cable s to the cabinet by using the earthing clamps included in the delivery 6 e For Information on cable installation according to UL regulations see Chapter 8 1 e Make sure that the control cable wires do not come in contact with the electronic components of
13. 0412 Fax 888 723 4773 Web www clrwir com Email info clrwtr com CONTROL KEYPAD VACON 85 STOP READY MG coc Gp System Menu Application S19S11 Standard coc pb Appl ication Standard Multi step 11535_uk Figure 51 Change of application 9 3 6 3 Copy parameters The parameter copy function is used when the operator wants to copy one or all parameter groups from one drive to another or to store parameter sets in the internal memory of the converter All the parameter groups are first uploaded to the keypad then the keypad is connected to another drive and then the parameter groups are downloaded to it or possibly back to the same drive Before any parameters can successfully be copied from one drive to another the drive has to be stopped when the parameters are downloaded to it The parameter copy menu S6 3 embodies four functions Parameter sets S6 3 1 The Vacon NX frequency converter features a possibility for the user to load back the factory default parameter values and to store and load two customised parameter sets all parameters included in the application On Parameter sets page S6 3 1 push the Menu button right to enter the Edit menu The text LoadFactDefbegins to blink and you can confirm the loading of factory defaults by pushing the Enter button The drive resets automatically Alternatively you can choose any other of the storing or loading functions with the Browser buttons
14. 1 is displayed and in case of a FAULT the red led on the keypad starts to blink If several faults occur simultaneously the list of active faults can be browsed with the Browser buttons Find the fault codes in Chapter 11 2 Table 37 The memory of active faults can store the maximum of 10 faults in the order of appearance The display can be cleared with the Reset button and the read out will return to the same state it was before the fault trip The fault remains active until it is cleared with the Reset button or with a reset signal from the I O terminal or fieldbus NOTE Remove external Start signal before resetting the fault to prevent unintentional restart of the drive cy MY GED Normal state no faults Active faults FO 11531_uk Phone 800 894 0412 Fax 888 723 4773 Web www clrwir com Email info clrwtr com CONTROL KEYPAD VACON 79 9 3 4 1 Fault types In the NX frequency converter there are four different types of faults These types differ from each other on the basis of the subsequent behaviour of the drive See Table 26 a gt gt D Operation hours 34 21 05 Bas CdD Oter Fi Fault type 11 Output phase 44 gt Operations days smbil F T1 T13 11532_uk Figure 48 Fault display Table 26 Fault types Fault type symbol Meaning A This type of fault is a sign of an unusual operating condition Alarm It does not cause the drive to stop nor does it require any speci
15. 110 160 132 FR9 606x2275x605 371 NXC0300 5 300 330 245 368 444 160 132 200 160 FR9 606x2275x605 371 NXC0385 5 385 424 300 450 540 200 160 250 200 FR10 606x2275x605 371 NXC0460 5 460 506 385 578 693 250 200 315 250 FR10 606x2275x605 403 NXC0520 5 520 572 460 690 828 250 250 355 315 FR10 606x2275x605 403 NXC0590 5 590 649 520 780 936 315 250 400 355 FR11 806x2275x605 577 NXC0650 5 650 715 590 885 1062 355 315 450 400 FR11 806x2275x605 577 NXC0730 5 730 803 650 975 1170 400 355 500 450 FR11 806x2275x605 577 NXC0820 5 820 902 730 1095 1314 450 400 560 500 FR12 1206x2275x605 810 NXC0920 5 920 1012 820 1230 1476 500 450 630 560 FR12 1206x2275x605 810 NXC1030 5 1030 1133 920 1380 1656 560 500 710 630 FR12 1206x2275x605 810 NXC1150 5 1150 1265 1030 1545 1620 630 560 800 710 FR13 1406X2275X605 1000 NXC1300 5 1300 1430 1150 1725 2079 710 630 900 800 FR13 fs Pecan ens NXC1450 5 1450 1595 1300 1950 2484 800 710 1000 900 FR13 o e E N NXC1770 5 1770 1947 1600 2400 2880 1000 900 1200 1100 FR14 2806X2275X605 2440 NXC2150 5 2150 2365 1940 2910 3492 1200 1100 1500 1300 FR14 2806X2275X605 2500 NOTE The rated currents in given ambient temperatures are achieved only when the switching frequency is equal to or less than the factory default automatic thermal management The dimensions indicated are for the basic 6 pulse IP21 version of the converter cabinet Some options may increase the width height or weight of the cabinet See the delivery specific documentat
16. 1755 1150 1000 AF13 AF13 2206x2275x605 1950 NXC1500 6 1500 1650 1300 1950 2340 1500 1300 2xAF13 AF14 4406X2275X605 3900 NXC1900 6 1900 2090 1500 2250 2700 1800 1500 2xAF13 AF14 4406X2275X605 3900 NXC2250 6 2250 2475 1900 2782 3335 2000 1800 2xAF13 AF14 4406X2275X605 3900 NOTE The rated currents in given ambient temperatures are achieved only when the switching frequency is equal to or less than the factory default automatic thermal management The dimensions indicated are for the basic low harmonic IP21 version of the converter cabinet Some options increase the width height or weight of the cabinet Check the delivery specific documentation for more details Maximum ambient temperature 35 C Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com TECHNICAL DATA 4 2 TECHNICAL DATA Mains connection Motor connection Control characteristics Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com VACON 19 Table 6 Technical data Input voltage Uin 380 500 V 500 690 V 10 10 380 500 V 525 690 V 10 10 low harmonic drives Input frequency 45 66 Hz Connection to mains Once per minute or less normal case Supply earthing system TN S TN C TN CS TT or IT Short circuit ratings Defined by ratings of installed fuses or circuit breaker s Ma
17. 2300 2000 FR14 2806X2275xX605 2500 NOTE The rated currents in given ambient temperatures are achieved only when the switching frequency is equal to or less than the factory default automatic thermal management The dimensions indicated are for the basic 6 pulse IP21 version of the converter cabinet Some options increase the width height or weight of the cabinet Check the delivery specific documentation for more details Maximum ambient temperature 35 C Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com VACON 18 TECHNICAL DATA 4 1 4 VACON NXC LOW HARMONIC DRIVES MAINS VOLTAGE 525 690 V High overload Max current IS 2 sec 20 sec Rated overload current 1 min 10 min Following continuous operation at rated output current rated overload current for 1 min followed by a period of load current less than rated current and of such duration that the r m s output current over the duty cycle does not exceed rated output current IH Low overload Max current IS 2 sec 20 sec Rated overload current 1 min 10 min Following continuous operation at rated output current rated overload current for 1 min followed by a period of load current less than rated current and of such duration that the r m s output current over the duty cycle does not exceed rated output current IL Table 5 Power ratings and dimensions of Vacon low harmonic d
18. 3 or if the received acknowledgement is faulty Enter the edit mode by pushing the Menu button right The present value shown starts to blink Use the Browser buttons to change the amount of retries Accept the change with the Enter button or return to the previous level with the Menu button left See Figure 64 for the procedure of changing the value 9 3 6 8 System info In the System info submenu S6 8 you can find frequency converter related hardware and software information as well as operation related information Total counters S6 8 1 Phone 800 894 0412 Fax 888 723 4773 Web www clrwir com Email info clrwtr com VACON 94 CONTROL KEYPAD In the Total counters page S6 8 1 you can find information related to the frequency converter operation times i e the total numbers of MWh operation days and operation hours passed so far Unlike the counters in the Trip counters these counters cannot be reset NOTE The Power On time counter days and hours runs always when the power is on Table 30 Counter pages Page Counter Example C6 8 1 1 MWh counter C6 8 1 2 Power On day counter Value on display is 7 073 The drive has oper ated for 1 year and 13 days C6 8 1 3 Power On hour counter Value on display is 7 05 16 The drive has operated for 7 hours 5 minutes and 16 sec onds Trip counters S6 8 2 Trip counters menu S6 8 2 are counters the values of which can be reset
19. Based on correction factor 0 7 Cables are laid on a cable ladder side by side three ladders on top of each other Ambient temperature is 30 C 86 F EN60204 1 and IEC 60364 5 523 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com VACON 50 6 2 7 3 Low harmonic drives CABLING AND CONNECTIONS Table 18 Cable and aR fuse sizes for Vacon NX_6 low harmonic drive Mains and motor No of No of Bussmann Ferraz Fuse ln cable supply Motor Shawmut fuse type A mm cables captes al ee mm bl bl NXC0125 6 125 Ace NXC0144 6 144 No additional drive fuses needed Cu 3 95 50 Even Odd Even Odd NXC0170 6 170 NXC0208 6f 208 No additional drive fuses needed Cu 3 150 70 Even Odd Even Odd m Cu 3 185 95 NXC0261 6 261 No additional drive fuses needed Al 2 3 95Al429Cul Even Odd Even Odd on Cu 2 3 95 50 pee NXC0325 6 325 No additional drive fuses needed Al 2 3 150Al 41Cu Even Odd Even Odd NXC0385 6 385 No additional drive fuses needed ey 2a lee Even Odd Even Odd Al 2 3 185Al 57Cu on Cu 2 3 150 70 NXC0416 6 416 No additional drive fuses needed Al 2 3 185Al457Cu Even Odd Even Odd i Cu 2 3 150 70 NXC0460 6 460 No additional drive fuses needed Al 2 3 240Al4 72Cu Even Odd Even ni Cu 2 3 185 95 NXC0502 6 502 No additional drive fuses needed Al 2 3 300A 88 Cul Even Odd Even na Cu 2 3 240 120 on
20. DC link voltage is under the voltage limits defined in Table 37 most probable cause too low a sup ply voltage frequency converter internal fault In case of temporary supply voltage break reset the fault and restart the frequency converter Check the supply voltage If it is adequate an internal failure has occurred ubrode ti Te Contact your local distributor S1 DC link too low during run S2 No data from power unit S3 Undervoltage control supervision Input line phase is missing Subcode in T 14 Check supply voltage fuses and cable S1 Phase supervision diode supply S2 Phase supervision active front end Current measurement has detected that there is no current in one motor Check motor cable and motor phase Check brake resistor and cabling If ok the chopper is faulty Contact your local distributor no brake resistor installed brake resistor is broken brake chopper failure Frequency 13 converter Heatsink temperature is under 10 C undertemperature Heatsink temperature is over 90 C Check ie confer amounrand Mowgli Overtemperature warning is issued eoelingall Frequency Check the heatsink for dust when the heatsink temperature exceeds 14 converter 85 C Check the ambient temperature overtemperature Make sure that the switching S1 Measurement S2 Internal thermistor frequency is not too high in relation to ambient temperature and motor load Mo
21. Menu button right once to enter the edit mode As the name of the language starts to blink you are able to choose another language for the keypad texts Confirm the selection by pushing the Enter button The blinking stops and all textual information on the keypad is presented in the language you chose You can return to the previous menu anytime by pushing the Menu button left aa ca Me 56 lt p System Menu Language S1 gt S11 English READY C6 ep Language English lt 11534_uk Figure 50 Selection of language 9 3 6 2 Application selection The user can select the application desired by entering the Application selection page 56 2 This is done by pushing the Menu button right when on the first page of the System menu Change then the application by pushing the Menu button right once again The name of the application starts to blink Now you can browse through the applications with the Browser buttons and select another application with the Enter button Changing application will reset all parameters After application change you will be asked if you want the parameters of the new application to be uploaded to the keypad If you wish this to happen push the Enter button Pushing any other button leaves the parameters of the previously used application saved in the keypad For more information see Chapter 9 3 6 3 For more information about the Application Package see Vacon NX Application Manual Phone 800 894
22. OF DELIVERY Vacon NX frequency converters have undergone scrupulous tests and quality checks at the factory before they are delivered to the customer However after unpacking the product check that no signs of transport damages are to be found on the product and that the delivery is complete compare the type designation of the product to the code below Should the drive have been damaged during the shipping please contact primarily the cargo insurance company or the carrier If the delivery does not correspond to your order contact the supplier immediately In the small plastic bag included in the delivery you will find a silver Drive modified sticker The purpose of the sticker is to notify the service personnel about the modifications made in the frequency converter Attach the sticker to the equipment to avoid losing it Should the frequency converter be later modified option board added IP or EMC protection level changed mark the change in the sticker 3 1 TYPE DESIGNATION CODE 3 4 4 NX TYPE DESIGNATION NXC 0000 5 A2L 0 SSG A1A20000C3 IFD Lnxc options Option boards each slot is represented by two characters where Ax basic I O board Bx expander I O board Cx fieldbus board Dx special board Control F standard FR and NXC N standard IP00 gt FR10 and NXC with IP54 control unit enclosure G asF but varnished boards O asN but varnished boards Cooling S standard air cooled Supply S 6 pulse T 12 pulse R
23. Regenerative low harmonic AFE Brake chopper 0 No brake chopper 1 Integrated brake chopper EMC emission level EN61800 3 L 2nd environment T For IT networks Enclosure class 2 IP21 Nema 1 cabinet mounted 5 1P54 Nema 12 cabinet mounted Control keypad A standard alpha numeric B nolocal control keypad F dummy keypad G graphic display Nominal mains voltage 3 phase 5 380 500Vac 6 525 690Vac Nominal current low overload e g 0460 460A etc Product range NXC cabinet 7001 emf Figure 1 Vacon NXC type designation code Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com VACON 10 RECEIPT OF DELIVERY 3 2 NXC ADDITIONAL OPTION CODES The NXC enclosure solution contains additional pre engineered hardware options These options are appended to the basic type code by using codes The most common NXC options are listed below 3 2 1 CABLING C GROUP CIT Input mains cabling from TOP COT Output motor cabling from TOP 3 2 2 EXTERNAL TERMINALS T GROUP Tl0 I O aux terminals 35 pcs X2 TID I O double aux terminals 70 pcs Double decker terminals X2 TUP Separate terminals for 230 VAC CV X1 3 2 3 INPUT DEVICE I GROUP ILS Load switch IFD Fused disconnecting switch With aR Fuses ICO Contactor IFU Fused With aR
24. TECHNICAL DATA 4 4 1 4 1 1 TECHNICAL DATA POWER RATINGS VACON NXC High overload Low overload MAINS VOLTAGE 380 500 V VACON 15 Max current lc 2 sec 20 sec Rated overload current 1 min 10 min Following continuous operation at rated output current rated overload current for 1 min followed by a period of load current less than rated current and of such duration that the r m s output current over the duty cycle does not exceed rated output current IH Max current ls 2 sec 20 sec Rated overload current 1 min 10 min Following continuous operation at rated output current rated overload current for 1 min followed by a period of load current less than rated current and of such duration that the r m s output current over the duty cycle does not exceed rated output current IL Table 2 Power ratings and dimensions of Vacon NX 6 and 12 pulse drives supply voltage 380 500V Mains voltage 380 500 V 50 60 Hz 3 Loadability Motor shaft power Low High 400V supply 500V supply Frequency Rated Dimensions and weight ees Rated Rated Rated Jsem Max Low High Low High Frame WxHxD kg ype contin overload contin load current OVer over over over current current current Pa load load load load I A A TORR S plkw P kw P kw PIkw NXC0261 5 261 287 205 308 349 132
25. Vand Won converter using cable Connect mains cables to terminals L1 L2 and L3 power terminals on the converter using cable Connect the PE conductor to the PE bar X N EMC earthing clamp for motor cable screen 11498_uk Figure 18 Routing of power cables bottom cabling frame AF10 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com VACON 40 CABLING AND CONNECTIONS Connect mains cables to Connect terminals LI L2and l3 motor cables on AC drive 34 to terminals 7 47 U VandWon converter Connect the PE conductor to the PE bar 7019 emf Figure 19 Routing of power cables bottom cabling frame AF12 ODU optional Connect motor cables to terminals U Vand W on converter Connect mains cables to terminalsz te b2andk3 behind the plexi glass sh on the converter Figure 20 Routing of power cables bottom cabling frame AF13 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com CABLING AND CONNECTIONS VACON 41 Connect mains cablesto Connect motor cables to terminals Connect mains cables to terminals L1 L2 and L3 U V and W on converter terminals L1 L2 and L3 behind the plexiglass on the A behind the plexiglass on the converter nS AAI ENN a Connect the PE conductors to the PE bar 11500_uk Figure 21 Routing of power cables bottom cabling frame AF14 6 2 2 1 Routing of power cables
26. a set of parameters common to all applications as well as for a set of application dependent parameters Always accept the value with the Enter button scroll options or change values with the Browser buttons up and down arrows Set the Start up Wizard active in the following way In the System Menu find page P6 5 3 Press the Menu button right once to reach the edit mode Use the Browser buttons to set value Yes and confirm the selection with the Enter button f you want to deactivate the function follow the same procedure and give the parameter value No cy ay P553 P553 GD CONFIRM i A Startup wizard gt Startup wizard w Startup wizard qe No Yes 11541_uk Figure 57 Activation of Start up wizard Multimonitoring items P6 5 4 Vacon alpha numeric keypad features a display where you can monitor even three actual values at the same time see Chapter 9 3 1 and Chapter Monitoring values in the manual of the application you are using On page P6 5 4 of the System Menu you can define if it is possible for the operator to replace the values monitored with other values See below READY gD READY PES QED PES QU Multimon items gt Multimon items 4 Multimon items ChangeEnable hangeEnable ChangeDisable 11542_uk Figure 58 Enabling the change of multimonitoring items Phone 800 894 0412 Fax 888 723 4773 Web www clrwir com Email info clrwtr com VACON 90 CONTROL KEYPAD 9 3 6 6
27. and the circuit breaker to be controlled by the selected mode of the REM MAN AU7O selector switch Turning the switch into position Start will start the pre charging of DC busbar The pre charging takes about 5 10 s depending on the size of the drive When DC voltage has reached a certain level the AFE control unit will automatically close the circuit breaker The Start position of the switch is spring retuned and the switch will automatically return to position 7 when released The pre charging can be aborted by turning the switch to position In case of a blackout in the supplying network the under voltage release coil will open the circuit breaker Pre charging and MCCB closing have to be activated by the operator when the supply Is energized The AFE Ready LED will illuminate when the MCCB is closed and AC power is connected to the AFE unit and there are no active faults The AFE ready LED works in the same way irrespective of the operation manner place Phone 800 894 0412 Fax 888 723 4773 Web www clrwir com Email info clrwtr com LOW HARMONIC CABINET DRIVE VACON 53 11508_00 Figure 27 AFE Ready indicator The Run command has to be given to the AFE unit from the keypad 1 0 signal or bus communication before the inverter INU can be started operated 7 1 2 REMOTE OPERATION REM It is possible to control the circuit breaker and the charging circuit from a remote location system with potential free contacts while the M
28. at two or more points at least one at each end to prevent damages to the cables Fasten the protective cover on the power unit when the work is finished Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com VACON 68 8 4 INSTALLATION INSTRUCTIONS OPTIC FIBRE CABLES SIGNAL LISTING AND CONNECTIONS Star coupler board on control unit Trip signal from power module 1 H8 O VaconBus data from ASIC 1 to control board W7 oO Fo VaconBus data from control board to ASIC 1 H100 gt ADC synchronization power module 1 H Q HI oO Phase W control power module 1 HS QOQ M Phase V control power module 1 H4 o OO oO Phase U control power module 1 H13 Gate control enable power module 1 Hs O H2 QO O Trip signal from power module 2 VaconBus data from ASIC 2 to control board H1 Lo VaconBus data from control board to ASIC 2 iia TE ADC synchronization power module 2 QO oO Phase W control power module 2 H17 J Phase V control power module 2 H16 K a Phase U control power module 2 H15 GQ J Gate control enable power module 2 g H14 J WPX Feedback phase W H13 O PYA Feedback phase V SPAN Feedback phase U H12 J H1 O H23 O H22 I F
29. embody more monitoring values 9 3 2 PARAMETER MENU M2 Parameters are the way of conveying the commands of the user to the frequency converter The parameter values can be edited by entering the Parameter Menu from the Main Menu when the location indication M2 is visible on the first line of the display The value editing procedure is presented in Figure 46 Push the Menu button right once to move into the Parameter Group Menu G Locate the parameter group desired by using the Browser buttons and push the Menu button right again to enter the group and its parameters Use again the Browser buttons to find the parameter P you want to edit From here you can proceed in two different ways Pushing the Menu button right takes you to the edit mode As a sign of this the parameter value starts to blink You can now change the value in two different manners 1 Just set the new desired value with the Browser buttons and confirm the change with the Enter button Consequently the blinking stops and the new value is visible in the value field 2 Push the Menu button right once again Now you will be able to edit the value digit by digit This editing manner may come in handy when a relatively greater or smaller value than that on the display is desired Confirm the change with the Enter button The value will not change unless the Enter button is pushed Pressing the Menu button left takes you back to the previous menu Several parameters are
30. high leakage current through the capacitors is limited The best alternative is to use a DC power supply with adjustable current limit The current limit has to be set for example to 300 500mA and the DC power supply has to be connected to the B B terminals DC supply terminals DC voltage must be adjusted to nominal DC voltage level of the unit 1 35 Un AC and supplied at least for 1 hour If DC voltage is not available and the unit has been stored de energized much longer than 1 year consult factory before connecting power Phone 800 894 0412 Fax 888 723 4773 Web www clrwir com Email info clrwtr com RECEIPT OF DELIVERY VACON 13 3 4 MAINTENANCE In normal conditions Vacon NX frequency converters are maintenance free However we recommend to keep the converter clean e g by cleaning the heatsink with compressed air whenever necessary In IP54 units the air filters in the door and in the roof should be cleaned or replaced regularly We also recommended to follow proactive maintenance schedule to ensure the highest possible utilization rate of the cabinet drive Table 1 Proactive maintenance schedule Maintenance interval Maintenance action 12 months if unit stored Reform capacitors see separate instruction 6 24 months Check 1 0 terminals depending on environment Check tightness of mains connection Clean cooling tunnel Check operation of cooling fan check for corrosion on terminals busbars and ot
31. hours hh mm ss T 4 Motor current A T 5 Motor voltage V T 6 Motor power T 7 Motor torque T 8 DC voltage V T 9 Unit temperature C T 10 Run status T 11 Direction T 12 Warnings T 13 0 speed Tells the user if the drive was at zero speed lt 0 01 Hz when the fault occurred 9 3 4 3 Real time record If real time is set to run on the frequency converter the data items T1 and T2 will appear as follows Table 28 Fault time recorded data T 1 Counted operation days yyyy mm dd T 2 Counted operation hours hh mm ss sss Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com CONTROL KEYPAD VACON 81 9 3 5 FAULT HISTORY MENU M5 The Fault history menu can be entered from the Ma n menu by pushing the Menu button right when the location indication M5 is visible on the first line of the keypad display Find the fault codes in Table 37 All faults are stored in the Fault history menu in which you can browse through them using the Browser buttons Additionally the Fault time data record pages see Chapter 9 3 4 2 are accessible at each fault You can return to the previous menu anytime by pushing the Menu button left The memory of the frequency converter can store a maximum of 30 faults in the order of appearance The number of faults currently in the fault history is shown on the value line of the main page H1H The order of the faults is indicated b
32. i e restored to zero You have the following resettable counters at your disposal See Table 30 for examples NOTE The trip counters run only when the motor is running Table 31 Resettable counters Page Counter T6 8 2 1 MWh counter T6 8 2 3 Operation day counter T6 8 2 4 Operation hour counter The counters can be reset on pages 6 8 2 2 Clear MWh counter and 6 8 2 5 Clear Operation time counter Example When you want to reset the operation counters you should do the following 556 0 P6825 GED Trip counters lt gt Clr Optime cntr T1915 Not reset Bacagd IGc czy P5525 GED P6825 GED Clr Optime cntr Clr Optime cntr Cir Optime cntr Reset Reset Not reset 11549_uk Figure 65 Counter reset Phone 800 894 0412 Fax 888 723 4773 Web www clrwir com Email info clrwtr com CONTROL KEYPAD VACON 95 Software S6 8 3 The Software information page includes information on the following frequency converter software related topics Table 32 Software information pages Page Content 6 8 3 1 Software package 6 8 3 2 System software version 6 8 3 3 Firmware interface 6 8 3 4 System load Applications S6 8 4 At location S6 8 4 you can find the Applications submenu containing information about not only the application currently in use but also all other applications loaded into the frequency converter The information available is Table 33 Applications information pag
33. parallel converter e g in FR12 Power2 Second power unit in a parallel converter e g in FR12 T 15 Control Control part or control part communication Expander Expander board or expander board communication Adapter Adapter board or adapter board communication Starcoupler Starcoupler board parallel unit only e g FR12 Motor Motor related problem Software Application software Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com FAULT TRACING VACON 103 Table 36 Fault time recorded data Module subcode Indicates the source for the problem within the Module indicated in T 15 Unit Cause of problem in unit not specified Board Problem in PCB or communication with PCB T 16 U Phase Fault origin in the U phase V Phase Fault origin in the V phase W Phase Fault origin in the W phase Slot A E Fault origin in the slot indicated by A B C D or E Application Fault in application Tells the user if the drive was at zero speed lt 0 01 Hz when the fault occurred Real time record If real time is set to run on the frequency converter the data items T1 and T2 will appear as follows T 1 Date yyyy mm dd T 2 Time hh mm ss sss NOTE When contacting your Vacon partner because of a fault condition always write down all texts and codes on the keypad display before Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email
34. siessen E E EEEE E A a EA EEA SREST 71 Navigation on the control keypad ccccccecesececeeeececneceeteeceeneeeeceeceesneeeeeesseseaeeeessnensaeeees 72 9 3 1 Monitoring menu M1 i oa cites asada vuldenccndstssiomendtaliidnntoccatvudes dadneuddansndnevabenndosss 74 9 3 2 Parameter menu M2 sestatscdacedisosstoin dh scunsdncsestsondbnedshibdenodemivasdensless dddublidetbicenbcites 75 9 3 3 Keypad control menu M3 ou ccc ccccssecssecssececeseecseccsuccsecessecseccseecseecsueeseecsueentens 76 9 3 4 Active faults menu UMA sa csicteucsshcenctsnssasenstaunsibauansinssoscendeec ebasiskasiyauensgcesbannectas 78 9 3 5 Fault history menu M5 i tei ache cries vaadbsnacertcad saceatvbiadedscndavdloan niaieuss chatnglawidsetetaess 81 9 3 6 System menu IMIG siete ncsatide ssn canis pasiodicacta baa hice siondembcalpSirpiaei i nase ence bawapeonie 82 9 3 7 Expander board menu M7 cccccncrtacriudistnictadaerdaostnGubselecstidisnsdeelenscunsieenticcudaceres 97 Further keypad fUnctions ccccccccceesececceeeeeeeeeeceeeenneeeeseeeeceeaeeeeseeceeaeeeeseeceaeseeeesensneaeeees 98 COMMISSIONING ns iar cette iania aaa aa aa en raaa aE aaa E 99 Sale Vee r a a N EE 99 Commissioning of the frequency converter ssessesssseserrererttrrnterttttrttrttttrnnterrtrn rrer ren 100 FAULT TRACING svsisissisitscscverensnssarvenccnsaninatsnsinancndesasaaseestuadasscuncunteeususesswassanene 102 Fault time data record cis een desis ts ccied esis en euderineis bode crsin
35. the height by 100mm or 200mm respectively some options e g CIT Top input cabling 400mm COT Top output cabling 400mm and ODU output du dt filter 400mm affect the width of the cabinet Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com VACON 24 MOUNTING 5 2 LIFTING THE UNIT OUT OF THE TRANSPORT PACKAGING The unit is delivered either in a wooden box or a wooden cage The box may be transported either horizontally or vertically while transportation of the cage in a horizontal position is not allowed Always refer to shipping marks for more detailed information To lift the unit out of the box use lifting equipment capable of handling the weight of the cabinet There are lifting lugs on the top of the cabinet and these lugs can be used to lift the cabinet into an upright position and to move it to the place needed 11484_00 Figure 3 Lifting the unit NOTE Location of lifting lugs varies between different frames Recycle the packaging material according to local regulations Phone 800 894 0412 Fax 888 723 4773 Web www clrwir com Email info clrwtr com MOUNTING VACON 25 5 3 FIXING THE UNIT TO THE FLOOR OR TO THE WALL Before starting the installation work make sure that the level of the floor is within acceptable limits The maximum deviation from the basic level can be no more than 5 mm over 3 m distance The maximum acceptable height differe
36. the mains voltage The tappings of the transformer in 500V drives is by default set to 400V or 500V and in 690V drives to 690V unless otherwise ordered Locate the transformer in the lower part of the cabinet The primary side of the transformer has tappings that correspond to standard main voltages Change to tapping to correspond to the mains voltage in use Phone 800 894 0412 Fax 888 723 4773 Web www clrwir com Email info clrwtr com MOUNTING VACON 29 5 6 COOLING 5 6 1 FREE SPACE AROUND THE CABINET Enough space must be left above and in front of the cabinet to ensure sufficient cooling and space for maintenance The amount of cooling air required is indicated in the table below Also make sure that the temperature of the cooling air does not exceed the maximum ambient temperature of the converter LHe 11489_00 Figure 8 Space to be left free above left and in front of right the cabinet Table 10 Required cooling air for NXC 6 and 12 pulse drives Type Cooling air required m h 0261 0300 5 1000 0125 0208 6 0385 0520 5 2000 0261 0416 6 0590 0730 5 3000 0460 0590 6 0820 1030 5 4000 0650 0820 6 1300 1450 5 6 p 6000 1300 1450 6 12 p 7000 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com VACON 30 MOUNTING Table 10 Required cooling air for NXC 6 and 12 pulse drives Type Cooling air r
37. to the appropriate terminals In FR13 14 the bridges of the busbar connection should be moved according to the settings shown in the table In units with two or more parallel chokes some FR11 as well as all FR12 and FR13 all chokes have to be wired in the same way If chokes are wired differently the con verter may be damaged Converter Supply voltage connection terminals 400 480 Vac 50 60 Hz 2 500 V unit 500 Vac 50 Hz 3 500 V unit 500 Vac 50 Hz 3 690 V unit Terminal numbers 575 690 Vac 50 60 Hz 3 690 V unit 11487_uk Figure 6 Input chokes Move the bridge plate to change tapping 4 11488 uk Figure 7 Input chokes tapping in FR13 14 units Phone 800 894 0412 Fax 888 723 4773 Web www clrwir com Email info clrwtr com VACON 28 MOUNTING 5 5 AUXILIARY VOLTAGE TRANSFORMER TAPPINGS NOTE An auxiliary voltage transformer is always included as standard in NXC low harmonic drives If the drive is ordered with an auxiliary voltage transformer for 230V auxiliary voltage supply ATx option the tappings of the transformer have to be set according to
38. 125 0208 NX_5 0385 1450 FR10 14 40 NX_6 0261 1180 FR10 14 40 Type Frame Tightening torque of terminal connection to the isolative base in Nm in lbs NOTE This value is needed only if the motor connection is made directly to the converter no devices between converter and motor Apply counter torque to the nut on the other side of the terminal when tightening loosening the terminal screw in order to avoid damage to the terminal Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com INSTALLATION INSTRUCTIONS VACON 59 8 1 1 CABLE AND MOTOR INSULATION CHECKS 1 Motor cable insulation checks Disconnect the motor cable from terminals U V and W of the frequency converter and from the motor Measure the insulation resistance of the motor cable between each phase conductor as well as between each phase conductor and the protective ground conductor The insulation resistance must be gt 1 MQ 2 Mains cable insulation checks Disconnect the mains cable from terminals L1 L2 and L3 of the frequency converter and from the mains Measure the insulation resistance of the mains cable between each phase conductor as well as between each phase conductor and the protective ground conductor The insulation resistance must be gt 1 MQ 3 Brake resistor cable insulation checks Disconnect the brake resistor cable from terminals R and R of the frequency converter and
39. 2 24 Vout 24 V auxiliary voltage Same as terminal 6 bidirectional 13 GND I O ground Same as terminal 7 14 DIN4 Digital input 4 R min 5 kQ 15 DIN5 Digital input 5 18 30Ve 1 16 DIN6 Digital input 6 17 CMB Digital input common B Must be connected to GND or 24 V of I O terminal or to for DIN4 DIN5 and DIN6 external 24 V or GND Selection with jumper block X3 see page 66 18 AO1 Analogue signal output Output signal range i Tat ait Current 0 4 20 mA R max 500 Q or 19 E ee Voltage 0 10 V R gt 1 kQ common l Selection with jumper block X6 see page 66 20 DO1 Open collector output Maximum U 48 VDC Maximum current 50 mA Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com VACON 64 INSTALLATION INSTRUCTIONS Table 22 Control I O terminal signals on basic relay board OPT A2 Terminal Signal Technical information OPT A2 21 RO1 1 Relay output 1 Switching capacity 24 VDC 8 A 250 VAC 8 A 22 ROW2 125 VDC 0 4 A I 23 RO1 3 Min switching load 5V 10 mA 24 RO2 1 Relay output 2 Switching capacity 24 VDC 8 A 250 VAC 8 A 25 RO 125 VDC 0 4 A ____J 26 RO2 3 Min switching load 5 V 10 mA Table 23 Control I O terminal signals on basic relay board OPT A3 Terminal Signal Technical information OPT A3 21 RO1 1 Relay output 1 Switching capacity 24 VDC 8A z2 ROWE
40. 3 seconds This menu is meant only for signal checking The values cannot be altered here For changing values of parameters see Chapter 9 3 2 DA cp Vic FreqReference 13 95 Hz DA READY amp Monitor V1 gt V14 11528_uk Figure 45 Monitoring menu Table 24 Monitored signals Code Signal name Unit Description V1 1 Output frequency Hz Frequency to the motor V1 2 Frequency reference Hz V1 3 Motor speed rpm Calculated motor speed V1 4 Motor current A Measured motor current V1 5 Motor torque Calculated motor shaft torque V1 6 Motor power Calculated motor shaft power V1 7 Motor voltage V Calculated motor voltage V1 8 DC link voltage V Measured DC link voltage V1 9 Unit temperature dG Heat sink temperature v1 10 Motor temperature eta motor temperature See All in One application V1 11 Voltage input V All V1 12 Current input mA Al2 V1 13 DIN1 DIN2 DIN3 Digital input statuses V1 14 DIN4 DIN5 DIN6 Digital input statuses V1 15 DO1 RO1 RO2 Digital and relay output statuses Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com CONTROL KEYPAD VACON 75 Table 24 Monitored signals Code Signal name Unit Description V1 16 Analogue output current mA A01 M1 17 Multimonitoring items IE three selectable monitoring values See Chapter NOTE The All in One applications
41. 32 110 AF9 AF9 1006x2275x605 680 NXC0300 5 300 330 245 368 444 160 132 AF9 AF9 1006x2275x605 680 NXC0385 5 385 424 300 450 540 200 160 AF10 AF10 1006x2275x605 700 NXC0460 5 460 506 385 578 693 250 200 AF10 AF10 1006x2275x605 700 NXC0520 5 520 572 460 690 828 250 250 AF10 AF10 1006x2275x605 700 NXC0650 5 650 715 590 885 1062 355 315 2xAF10 AF12 2006x2275x605 1400 NXC0730 5 730 803 650 975 1170 400 355 2xAF10 AF12 2006x2275x605 1400 NXC0820 5 820 902 730 1095 1314 450 400 2xAF10 AF12 2006x2275x605 1400 NXC0920 5 920 1012 820 1230 1476 500 450 2xAF10 AF12 2006x2275x605 1400 NXC1030 5 1030 1133 920 1380 1656 560 500 2xAF10 AF12 2006x2275x605 1400 NXC1150 5 1150 1265 1030 1545 1620 630 560 AF13 AF13 2206X2275X605 1950 NXC1300 5 1300 1430 1150 1725 2079 710 630 AF13 AF13 2206X2275X605 1950 NXC1450 5 1450 1595 1300 1950 2484 800 710 AF13 AF13 2206X2275X605 1950 NXC1770 5 1770 1947 1600 2400 2880 1000 900 2xAF13 AF14 4406X2275X605 3900 NXC2150 5 2150 2365 1940 2910 3492 1200 1100 2xAF13 AF14 4406X2275X605 3900 NXC2700 5 2700 2970 2300 3278 3933 1500 1200 2xAF13 AF14 4406X2275X605 3900 NOTE The rated currents in given ambient temperatures are achieved only when the switching frequency is equal to or less than the factory default automatic thermal management The dimensions indicated are for the basic low harmonic IP21 version of the converter cabinet Some options increase the width height or weight of the cabinet Check t
42. 88 723 4773 Web www clrwir com Email info clrwtr com VACON 102 FAULT TRACING 114 FAULT TRACING The fault codes their causes and correcting actions are presented in Table 37 below The converter has an internal memory for storing the converter status at the time of fault as well as additional information about the source of the fault This feature is intended to help the user or the service personnel to determine the cause of fault 11 1 FAULT TIME DATA RECORD When a fault occurs a fault code is displayed on the keypad By pushing the Menu button righthere you will enter the Fault time data record menu indicated by T 1 gt T 16 In this menu some selected important data valid at the time of the fault are recorded Table 36 Fault time recorded data T 1 Operation days D T 2 Operation hours hhimmsE T 3 Output frequency Hz 7 4 Motor current A T 5 Motor voltage y T 6 Motor power A T 7 Motor torque T g DC voltage y T 9 Unit temperature C T 10 Run status T 11 Direction T 12 Warnings T 13 0 speed Subcode Tta Contains more specific information about the fault S1 S System generated fault See fault table below A1 Application generated fault See table below or application specific mentation Module code Indicates where the fault was detected Power Power unit of the converter sizes up to FR11 Power1 First power unit in a
43. 90 6 0820 1030 5 1206 2275 605 1206 2400 605 0650 0820 6 11505 1406 2275 605 1206 2400 605 1300 1450 5 1606 2275 605 1606 2400 605 0920 1180 6 1406 2275 605 1406 2400 605 1500 6 2406 2275 605 2406 2400 605 1770 21505 2806 2275 605 2806 2400 605 1900 2250 6 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com MOUNTING VACON 23 Table 8 NXC 12 pulse drives cabinet dimensions Dimensions mm IP21 Dimensions mm IP54 0385 0520 5 606 606 0261 0416 6 0590 0730 5 806 2275 605 806 2400 605 0460 0590 6 0820 1030 5 1206 2275 605 1206 2400 605 0650 0820 6 11505 1406 2275 605 1406 2400 605 0920 1180 6 1300 1450 5 2006 2275 605 2006 2400 605 1770 2150 5 2806 2275 605 2806 2400 605 1500 2250 6 Table 9 NXC drive low harmonic cabinet dimensions Dimensions mm IP21 Dimensions mm IP54 0261 0520 5 1006 2275 605 1006 2405 605 0125 0416 6 0590 1030 5 2006 2275 605 2006 2405 605 0460 0820 6 1150 1450 5 2206 2275 605 2206 2445 605 0920 1180 6 1770 2700 5 4406 2275 605 4406 2445 605 1500 2250 6 the options GPL or GPH Plinth increase
44. CCB control switch S6 is in REM position Normally closed NC contact has to be connected to terminals X1 60 and X1 61 terminal name can vary depending on the frame size This contact has to be in the NC state before the pre charging can be activated Opening this contact will open circuit breakers and stop the ongoing pre charging A remote pulse duration 0 4 1s connected to terminals X1 57 and X1 58 will start the charging of the drive and when DC voltage has reached a certain level the AFE unit will automatically close the circuit breakers terminal name can vary depending on the frame size The Run command has to be given to the AFE unit from the keypad I O signal or bus communication before the inverter INU can be started operated Phone 800 894 0412 Fax 888 723 4773 Web www clrwir com Email info clrwtr com VACON 54 LOW HARMONIC CABINET DRIVE MCCB Open MCCB Close Charging pulse 11509_uk Figure 28 Circuit diagram of remote contacts for the control of the MCCB and pre charging circuit NXC low harmonic FR12 In case of a voltage drop of lt 0 7xUy or a blackout in the supplying network the undervoltage release coil will open the circuit breaker and pre charging and MCCB closing has to be activated by the remote charging pulse when the supply is energized 7 1 3 AUTOMATIC OPERATION AUTO The pre charging and closing of the circuit breaker is automatically done when the REM MAN AUTO selecto
45. Confirm with the Enter button Wait until OK appears on the display Phone 800 894 0412 Fax 888 723 4773 Web www clrwir com Email info clrwtr com VACON 86 CONTROL KEYPAD CONFIRM 553 1D Parameter sets gt Parameter sets 4 Select lLoadFactDef q owe aD 55 3 es 553 E Parameter sets Parameter sets Wait OK 11536_uk Figure 52 Storing and loading of parameter sets Upload parameters to keypad To keypad S6 3 2 This function uploads all existing parameter groups to the keypad provided that the drive is stopped Enter the 7o keypad page S6 3 2 from the Parameter copy menu Push the Menu button right to enter the edit mode Use the Browser buttons to select the option All parameters and press the Enter button Wait until OK appears on the display Q 56 3 gt aa a oien 66377 a CONFIRM Copy Parameters P Up to keypad B Up to keypad A cineva P19P4 Select All param 48 556 32 Gap 5632 aa Up to keypad Up to keypad Wait OK 11537_uk Figure 53 Parameter copy to keypad Download parameters to drive From keypad 64 3 3 This function downloads one or all parameter groups uploaded to the keypad to a drive provided that the drive is in STOP status Enter the From keypad page S6 3 3 from the Parameter copy menu Push the Menu button right to enter the edit mode Use the Browser buttons to select either the option All parame
46. ES KiHouDs9V700RV a peal 78 AL onairesaLes7cu YEAS Even Odd 170M5813 3 pcs Cu 2 3 150 70 NXC0416 6 416 Niiounsgv700PV 3 pes 729 at 2 3 185ALe57Cu Even Odd Even Odd 170M8547 3 pcs Cu 2 3 150 70 NXC04606 460 isupsevi000PV ia pes 2 9 at 24 3 240Al 72Cu Even Odd Even Odd 170M8547 3 pcs Cu 2 3 185 95 ee 8XC0502 6 502 NH3UD69V1000PV 3 pes 1250 at 2 3 300At 88 Cuy Ever Odd Even Odd 170M5813 6 pcs Cu 2 3 240 120 NXC0590 6 570 NH2UD69vV700PV 6 pcs 70C al 4 3 120AL 41Cu Pn Evenyodd 170M5813 6 pcs Cu 4 3 95 50 NXC0650 6 650 NH2UD69V700PV 6 pes 709 al 4 3 150AL 41Cu Eee Balt 170M5813 6 pcs Cu 4 3 120 70 FR12 NXCO750 6 750 NH2UD69vV700PV 6 pes 700 At 4 3 150Al 41Cu n EVER 170M5813 6 pcs Cu 4 3 150 70 NXC0820 6 820 NH2UD69vV700PV 6 pcs 70C al 4 3 185AL457Cu Eneti even a Cu 4 3 150 70 NXC0920 6 920 No additional drive fuses needed Al 4 3 2405 72Cu Even Odd Even Odd p Cu 4 3 185 95 FR13 NXC1030 6 1030 No additional drive fuses needed AL5 3 185 57Cul Even Odd Even Odd p Cu 5 3 185 95 NXC1180 6 1180 No additional drive fuses needed Al 6 3 185 72Cu Even Odd Even Odd p Cu 6 3 185 95 NXC1500 6 1500 No additional drive fuses needed AL8 3 185 57Cul Even Odd Even 7 Cu 6 3 240 120 FR14 NXC1900 6 1900 No additional drive fuses needed AL8 3 240 72Cul Even Even 7 l Cu 8 3 240 120 NXC2250 6 2250 No addit
47. Fuses ICB Moulded case or air circuit breaker 3 2 4 MAIN CIRCUIT M GROUP MDC DC bus bar connection Req BSF converter hardware 3 2 5 OUTPUT FILTERS 0 GROUP 0CM Common mode choke Ferrite OCH Common mode choke Nanoperm ODU dU dt OSI Sine 3 2 6 PROTECTION DEVICES P GROUP PTR Thermistor relay PTB certified PES Em stop cat 0 DI3 PED Em stop cat 1 DI6 sys appl PAP Arc protection PIF Insulation fault sensor For T networks Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com RECEIPT OF DELIVERY VACON 11 3 2 7 GENERAL G GROUP 640 400 empty cabinet G60 600 empty cabinet 680 800 empty cabinet GPL 100 mm base plinth For 400 mm 600 mm or 800 mm GPH 200 mm base plinth For 400 mm 600 mm or 800 mm 3 2 8 AUXILIARY EQUIPMENT A GROUP AMF Motor fan control AMH Motor heater feeder AMB Mechanical brake control ACH Cabinet heater ACL Cabinet light ACR Control relay AAl Analogue signal isolator Ali A01 Al2 AAC Aux contact input device Wired to DI3 AAA Aux contact control voltage devices Chained to DI3 ATX Aux Transformer 400 690 230 VAC x 1 200 VA x 2 750 VA x 3 2500 VA x 4 4000 VA ADC Power supply 24 VDC 10 A ACS 230 VAC customer socket With 30 mA leak current prot 3 2 9 Door MOUNTED D GROUP DLV Pilo
48. Hi O clojolo H1 H2 H3 H4 H5 H H7 H1 H2 H3 H4 H5 H H7 H10 Terminals on ASIC board of power module 1 Gate control enable Phase U control Phase V control Phase W control ADC synchronization VaconBus data from control board to ASIC VaconBus data from ASIC to control board Terminals on FB board of power module 1 Wl Trip signal sii Feedback phase U isan Feedback phase V slit Feedback phase W Terminals on ASIC board of power module 2 Gate control enable Phase U control Phase V control Phase W control ADC synchronization VaconBus data from control board to ASIC VaconBus data from ASIC to control board Terminals on FB board of power module 2 H10 Trip signal 11523_u Figure 41 Internal fibre cable connections Phone 800 894 0412 Fax 888 723 4773 Web www clrwir com Email info clrwtr com CONTROL KEYPAD VACON 69 9 CONTROL KEYPAD The control keypad is the link between the Vacon frequency converter and the user The Vacon NX control keypad features an alphanumeric display with seven indicators for the Run status RUN Ge READY STOP ALARM FAULT and three indicators for the control place I O term Keypad usComm There are also three Status Indicator LEDs green green red see Status LEDs green green red below The control information i e the number of menu
49. Installation of ferrite rings on single left and parallel right motor cables 6 2 3 THERMAL SUPERVISION OF OPTION 0DC Option ODC is equipped with a thermal supervision which will indicate if the filter temperature has exceeded safe limits Always refer to cabinet specific electrical drawings for details This NC contact is wired to the external fault input DIN3 by factory default NOTE If the external fault input DIN3 is used for other purposes make sure that the ODU fan supervision wiring is changed accordingly It is also possible to connect the NC contact in series with RUN or RUN ENABLE commands see relevant application manual for more details 6 2 4 DC SUPPLY AND BRAKE RESISTOR CABLES Vacon 6 and 12 pulse frequency converters can optionally be equipped with terminals for DC supply and with an external brake resistor These terminals are marked with B B R and R The DC bus connection is made to terminals B and B and the brake resistor connection to R and R on the converter module The converter module terminals can also optionally be wired to customer terminals in the cabinet For additional information on integrated brake chopper and resistor values please refer to NXS NXP manual Make sure that the converter is equipped with a brake chopper before connecting a brake resistor Do not connect the brake resistor between the terminals B and B as this will damage the drive 6 2 5 CONTROL CABLE
50. Keypad settings In the Keypad settings submenu under the System menu you can further customise your frequency converter operator interface Locate the Keypad settings submenu S6 6 Under the submenu there are four pages P associated with the keypad operation cy S66 ep Keypad settings lt Default page P19P5 11543_uk Figure 59 Keypad settings submenu Default page P6 6 1 Here you can set the location page to which the display automatically moves as the 7imeout time see below has expired or as the power is switched on to the keypad If the Default Page value is 0 the function is not activated i e the last displayed page remains on the keypad display Press the Menu button right once to enter the edit mode Change the number of the Main menu with the Browser buttons Pressing the Menu button right once again makes you able to edit the number of the submenu page If the page you want to move to by default is at the third level repeat the procedure Confirm the new default page value with the Enter button You can return to the previous step anytime by pushing the Menu button left aD aD PEE ap PGB ap CONFIRM CHANGE A REPEATTO SET Default page DEFAULT SUBMENU PAGE CANCEL Default page gt Default page 0 Ly Az 11544_uk Figure 60 Default page function Default page in the operating menu P6 6 2 Here you can set the location page in the Operating menu in special applications o
51. L 8 3 300 88Cul Even Even QE QK NXC2700 5 2700 No additional drive fuses needed Cu PaaS Even Even Al 8 3 300 88Cu 1 Based on correction factor 0 7 Cables are laid on a cable ladder side by side three ladders on top of each other Ambient temperature is 30 C 86 F EN60204 1 and IEC 60364 5 523 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com VACON 48 CABLING AND CONNECTIONS 6 2 7 CABLE AND FUSE SIZES 500 525 690 V UNITS The table below shows typical cable sizes and types that can be used with the converter The final selection should be done according to local regulations cable installation conditions and cable specification 6 2 7 1 6 pulse drives Table 16 Cable and aR fuse sizes for Vacon NX_6 6 pulse supply Bussmann Mains and motor Ferraz Shawmut fuse cable type mm NXC0125 6 125 170M3819 3 pcs gt Ox Neco 144 NHAUDEsvA00RV 3 pes 420 Cu 3 95 50 Even Odd Even Odd FR9 170 eres 170M3819 3 pcs NXC0208 6 pcs 3 208 wiuDs9v00PV 3 pes 490 Cu 3 150 70 Even Odd Even Odd 170M5813 3 pcs Cu 3 185 95 NXGU261 6 261 KjHouDssvIOORV 2 pesii TO aoaea AO Even Odd 170M5813 3 pcs Cu 2 3 95 50 ae NXC0325 6 325 NHoups9v700PV 3 pcs 72 ats 24 3 150AL 41Cu Even Odd Even Odd 170M5813 3 pcs Cu 2 3 120 70 NXCUSEO G S
52. NXC0590 6 590 No additional drive fuses needed Al 4 3 120Al 41Cu Even Odd Even cg Cu 4 3 95 50 NXC0650 6 650 No additional drive fuses needed Al 4 3 150Al 41Cu Even Odd Even a Cu 4 3 120 70 NXC0750 6 750 No additional drive fuses needed Al 4 3 150Al 41Cu Even Odd Even 7 Cu 4 3 150 70 NXC0820 6 820 No additional drive fuses needed Al 4 3 185Al457Cu Even Odd Even Cu 4 3 150 70 NXC0920 6 920 No additional drive fuses needed Al 4 3 2405 72Cu Even Odd Even Odd ma Cu 4 3 185 95 AF13 NXC1030 6 1030 No additional drive fuses needed AL5 3 185 57Cul Even Odd Even Odd a Cu 5 3 185 95 NXC1180 6 1180 No additional drive fuses needed Al 6 3 185 72Cul Even Odd Even Odd es Cu 6 3 185 95 NXC1500 6 1500 No additional drive fuses needed AL8 3 185 57Cul Even Odd Even a i Cu 6 3 240 120 AF14 NXC1900 6 1900 No additional drive fuses needed AL 8 3 240 72Cul Even Even Q Q NXC2250 6 2250 No additional drive fuses needed ue ie ae la Even Even Al 8 3 300 88Cu 1 Based on correction factor 0 7 Cables are laid on a cable ladder side by side three ladders on top of each other Ambient temperature is 30 C 86 F EN60204 1 and IEC 60364 5 523 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com LOW HARMONIC CABINET DRIVE VACON 51 7 LOW HARMONIC CABINET DRIVE This chapter describes the functionalities of control devices switches pus
53. READY READY C64 C coy Cp gt Set1 gt P2 1 2 50 0 P1 gt P6 20 0 Hz A v CONFIRM CHANGE 11538_uk Figure 54 Parameter comparison Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com VACON 88 CONTROL KEYPAD 9 3 6 5 Security NOTE The Security submenu is protected with a password Store the password in a safe place Password S6 5 1 The application selection can be protected against unauthorised changes with the Password function S6 5 1 By default the password function is not in use If you want to activate the function enter the edit mode by pushing the Menu button right A blinking zero appears in the display and now you can set a password with the Browser buttons The password can be any number between 1 and 65535 Note that you can also set the password by digits In the edit mode push the Menu button rightonce again and another zero appears on the display Now set first the units Then push the Menu button left and you can set the tens etc Finally confirm the password setting with the Enter button After this you have to wait until the 7imeout time P6 6 3 see page 91 has expired before the password function is activated If you now try to change applications or the password itself you will be prompted for the current password The password will be entered with the Browser buttons Deactivate the password function by entering the value 0
54. The charging switch is open when the START command has been given faulty operation component failure Reset the fault and restart Should the fault re occur contact your local distributor 6 Emergency stop Stop signal has been given from the option board Check emergency stop circuit 7 Saturation trip Various causes defective component brake resistor short circuit or over load Cannot be reset from the keypad Switch off power DO NOT RE CONNECT POWER Contact your local distributor If this fault appears simultaneously with Fault 1 check motor cables and motor Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com FAULT TRACING Fault code Fault System fault Undervoltage Input line supervision Output phase supervision Brake chopper 12 supervision VACON 105 Table 37 Fault codes Fault Correcting measures component failure faulty operation Note exceptional fault data record Subcode in T 14 S1 Feedback of motor voltage S2 Reserved S3 Reserved Reset the fault and restart S4 ASIC trip Should the fault re occur contact your S5 Disturbance in VaconBus local distributor S6 Feedback of charging switch S7 Charging switch S8 No power to driver card S9 Power unit communication TX S10 Power unit communication Trip S11 Power unit comm Measurement
55. VACON NXP C AC DRIVES USER MANUAL VACON DRIVEN BY DRIVES Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com os RnD wo Nh 3 3 3 4 3 5 4 1 4 2 5 1 5 2 5 3 5 4 5 6 5 7 6 1 6 2 VACON 1 TABLE OF CONTENTS Document ID DPD00890B Revision release date 12 2 2014 SAFETY cae tee teeter ate E E ea eaa 4 WAP IMINGS daiire a tide a Ea Ea aaae Ea a E aT aE PE a A EAEE FERES 4 Safety INStHUCHIONS scrsortirieeie te eie N aaaea ai a N RAEE a a 5 Earthing and earth fault protection ccccccccceecseneceeeceeceeneeeeeeececneeeeeeecscneseeeeeesesneeeeeesees 5 Running the MotoFi nee n E E e E EA A a AA a Eaa i 6 INTRODUCTION eeina a anae ae aeea amer aaea Ea ANNEE neiaa aal aaen EEE 7 Manufacturer s declaration Of conformity seessssssesresseeetrnrsrttrnrttttttrrnnttrttrnnrereten rererere 8 RECEIPT OF DELIVERY ssc aaactccceacpeetncsiaanak teas tenwteansesnwtuasonedetanuanaaiameossuniameenaaiaes 9 Type designation COD CS wicrseceseccsdeleroasasrosace cesdsiel a aa eae aia e AE a EE ea EA 9 3 1 1 NX type deSignation sicer a an EAEE AEE 9 NXC additional Option COdES 2 0 cc ceceecceceeceeceeeeceeeeeeeeeeaeeeeececneaeeeeeeseseaeeeeeseeseeeeeeseesnsieeeeess 10 3 2 1 Cabling C group os ecanacateccseicab nse ta deaphsnudactuapeiaihundunnsiseiedcuap beceoundubaphisapicaan
56. Vacon NXC low harmonic drives Mains voltage 525 690 V o oo eects 18 Te hnical a cate ecaecttnna etceaensa siener Pann Eaa Era ee eee nares ed 19 MOUNTING isescncininaiaia oenina aaeeea a eaa aaa aaa aaaea aE 22 DIMENSIONS preesse ietie eiai ee e Eae eE EENE RE EE ERKE E a EA E RENEO EE RE EEOSE 22 Lifting the unit out of the transport packaging sssssssssssssrrsreserrrrrestrtrrterertrrtrnneererrnereene 24 Fixing the unit to the floor or to the Wall c ccccccecceseececeeeeeeneceeeeeeseseaeeeesseseeaeeeeeeeeseeeees 25 5 3 1 Fixing to the floor and to the Wall cccccccecececceeceeceeeeeeceeseceeaeeeeseeceaeeeeeesesseeees 25 5 3 2 Fixing tothe floor OALY ecesna etina eane aa adios isd ESRA 26 AC choke CONNeECtiONS sssissini eisene nrinn isein iaeia aa rinni aa iaat aa astiaan 27 Auxiliary voltage transformer tappingS ccccccccceesscceceeeeceeeeeeeeeseseeeeeeeseseeeeeeeesesieaeeees 28 GOOG AES PENE E PEE E N E EE EE E EAS EE EE ETE 29 5 6 1 Free space around the Cabinet ccecccccecceseeneceeceeeeeeeeeeeesesecneeeeeeessensseeeessenaes 29 PWS FSCS etinio innat innne ieaiai aeeai ii aena aeaa ioin ai akaet taenia 31 CABLING AND CONNECTIONS watsiicisississnviessncecnctsisnnsieniwessinencntecevsnwntensvrvencenasesencn 32 Understanding the power unit topology c ccccecceesececeeeseeeeeaeeceeseceeaeeeeeeeestseeseeenseseeees 32 Power CONNECTIONS sucursais onion eais iiia rena ainai aineena iiini ea 34 6 2 1 LCL filt
57. al actions The A fault remains in the display for about 30 seconds F An F fault is a kind of fault that makes the drive stop Fault Actions need to be taken in order to restart the drive AR If an AR fault occurs the drive will also stop immediately Fault Autoreset The fault is reset automatically and the drive tries to restart the motor Finally if the restart is not successful a fault trip FT see below occurs FT If the drive is unable to restart the motor after an AR fault Fault Trip an FT fault occurs The effect of the FT fault is basically the same as that of the F fault the drive is stopped Phone 800 894 0412 Fax 888 723 4773 Web www clrwir com Email info clrwtr com VACON 80 CONTROL KEYPAD 9 3 4 2 Fault time data record When a fault occurs the information described above in 9 3 4 is displayed By pushing the Menu button right here you will enter the Fault time data record menu indicated by T 1 gt T 13 In this menu some selected important data valid at the time of the fault are recorded This feature is intended to help the user or the service person to determine the cause of fault The data available are Table 27 Fault time recorded data T1 Counted operation days d Fault 43 Additional code T2 Counted operation hours hh mm ss Fault 43 Counted operation days d T3 Output frequency Hz i Fault 43 Counted operation
58. al part nr 8800 210 or equivalent are necessary Fix the cabinet to the floor in the front with bolts and use the fixing brackets in the middle Fix all cabinet sections in the same way 11486_00 Figure 5 Fixing all for corners to the floor Phone 800 894 0412 Fax 888 723 4773 Web www clrwir com Email info clrwtr com MOUNTING VACON 27 5 4 AC CHOKE CONNECTIONS NOTE The NXC low harmonic drive incorporates an LCL filter instead of AC chokes and this instruction can be ignored The AC input choke carries out several functions in the Vacon NX 6 and 12 pulse frequency converter The input choke is needed as an essential component for motor control to protect the input and DC link components against abrupt changes of current and voltage as well as to function as a protection against harmonics The NXC 6 and 12 pulse frequency converter is equipped with one or more input AC chokes The chokes have two inductance levels to optimise the functionality at different supply voltages In the installation phase the wiring of the chokes should be checked and changed if needed not for FR9 The input is always connected to terminal 1 see picture below and should not be changed The output of the choke should be connected to terminal 2 or 3 see picture below according to the table below The terminals are marked with inductance values and applicable voltage In units FR10 to FR12 the connection is changed by moving the cable
59. before doing any work on Vacon NX connections Do not even open the cabinet door before this time has expired The control O terminals are isolated from the mains potential However the relay outputs and other I O terminals may have a dangerous control voltage present even when Vacon NX is disconnected from mains Before connecting the frequency converter to mains make sure that the Vacon NX front and cable covers as well as the cabinet doors are closed PEPER NOTE If a fault protection relay is used it must be of at least type B preferably B according to EN 50178 with a trip level of 300 mA This is for fire protection not for touch protection in grounded systems 1 3 EARTHING AND EARTH FAULT PROTECTION The Vacon NX frequency converter must always be earthed with an earthing conductor connected to the PE bar in the lower front side of the cabinet The earth fault protection inside the frequency converter protects only the converter itself against earth faults in the motor or the motor cable It is not intended for personal safety NOTE Due to the high capacitive currents present in the frequency converter fault current protective switches may not function properly Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com VACON 6 SAFETY 1 4 RUNNING THE MOTOR Warning symbols For your own Safety please pay special attention to the instructions marked with the following sym
60. bols Dangerous voltage General warning Hot surface Risk of burn MOTOR RUN CHECK LIST Before starting the motor check that the motor is mounted properly and ensure that the machine connected to the motor allows the motor to be started Set the maximum motor speed frequency according to the motor and the machine connected to it Before reversing the motor make sure that this can be done safely Make sure that no power correction capacitors are connected to the motor cable Make sure that the motor terminals are not connected to mains potential NOTE You can download the English and French product manuals with applicable safety warning and caution information from website REMARQUE Vous pouvez t l charger les versions anglaise et francaise des manuels produit contenant l ensemble des informations de s curit avertissements et mises en garde applicables sur le site website Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com INTRODUCTION VACON 7 2 INTRODUCTION The Vacon NXC is a product range of free standing enclosed frequency converters for the high power range The NXC is a modular product intended for use in all applications where reliability and high availability is appreciated This manual gives the basic information required to successfully perform installation and basic commissioning Due to the high amount of option
61. cial functions that can be performed when in the M menu Select the keypad as the active control place by keeping the START button pushed down for 3 sec onds when the motor is running The keypad will become the active control place and the current frequency reference and direction will be copied to the keypad Select the keypad as the active control place by keeping the STOP button pushed down for 3 sec onds when the motor is stopped The keypad will become the active control place and the current frequency reference and direction will be copied to the keypad Copy the frequency reference set elsewhere 1 0 fieldbus to the panel by keeping the button pushed down for 3 seconds Note that if you are in any other than M3 menu these functions will not work If you are in some other than M3 menu and try to start the motor by pressing the START button when the keypad is not selected as the active control place you will get an error message Keypad Control NOT ACTIVE 9 3 4 ACTIVE FAULTS MENU M4 The Active faults menucan be entered from the Main menu by pushing the Menu button right when the location indication M4 is visible on the first line of the keypad display When a fault brings the frequency converter to a stop the location indication F1 the fault code a short description of the fault and the fault type symbol see Chapter 9 3 4 1 will appear on the display In addition the indication FAULT or ALARM see Figure 42 or Chapter 9 1
62. d in the parameter settings on page S6 3 1 will be deleted when applications are changed If you want to transfer the parameters from one application to another you have to upload them first to the keypad 9 3 6 4 Parameter comparison In the Parameter comparison submenu S6 4 you can compare the actual parameter values to the values of your customised parameter sets and those loaded to the control keypad The comparison is performed by pushing the Menu button right when in the Compare parameters submenu The actual parameter values are first compared to those of the customised parameter Set1 If no differences are detected a 0 is displayed on the lowermost line But if any of the parameter values differ from those of the Set1 the number of the deviations is displayed together with symbol P e g P1 gt P5 five deviating values By pressing the Menu button right once again you can still enter the pages where you can see both the actual value and the value it was compared to In this display the value on the Description line in the middle is the default value and the one on the value line lowermost is the edited value Furthermore you can also edit the actual value with the Browser buttons in the edit modethat you can reach by pushing the Menu button right once again In the same way you can perform the comparison of the actual values to Set2 Factory Settings and Keypad Set EADY S64 ParamComparison P Set1 Ci gt C3 0 P
63. d removed before the circuit breakers can be reset The MCCB can only be reset by pressing the push button S6 when the S11 REM MAN AUTO switch is in MAN position 11511_00 Figure 30 MCCB Reset push button S11 This will reset the circuit breaker and at the same time in FR9 FR10 or FR12 solution recharge the spring system of the motor operators After this it is possible to pre charge and close the circuit breakers by methods described in previous chapters Phone 800 894 0412 Fax 888 723 4773 Web www clrwir com Email info clrwtr com VACON 56 8 INSTALLATION INSTRUCTIONS INSTALLATION INSTRUCTIONS Before starting the installation check that none of the components of the frequency converter is live Make sure that the space where the converter is installed and the converter itself is clean and free from particles dust or humidity that could harm the converter when it is powered on Make sure the connection of the AC choke and the optional 230 V auxiliary voltage transformer are suitable for the supply voltage in use See Chapter 5 4 Place the motor cables sufficiently far from other cables e Avoid placing the motor cables in long parallel lines with other cables e Ifthe motor cables run in parallel with other cables note the minimum distances between the motor cables and other cables given in table below Distance between cables m Shielded cable m 0 3 lt 50 1
64. description of menu or the displayed value and the numeric information are presented on three text lines The frequency converter is operable through the nine push buttons of the control keypad Furthermore the buttons serve the purposes of parameter setting and value monitoring The keypad is detachable and isolated from the input line potential 9 1 INDICATIONS ON THE KEYPAD DISPLAY run ready OC fault Figure 42 Vacon control keypad and drive status indications 11524_00 9 1 1 DRIVE STATUS INDICATIONS The drive status indications tell the user what the status of the motor and the drive is and whether the motor control software has detected irregularities in motor or frequency converter functions RUN Motor is running Blinks when the stop command has been given but the frequency is still ramping down OD Indicates the direction of motor rotation STOP Indicates that the drive is not running READY Lights when AC power is on In case of a trip the symbol will not light up ALARM Indicates that the drive is running outside a certain limit and a warning is given FAULT Indicates that unsafe operating conditions were encountered due to which the drive was stopped Phone 800 894 0412 Fax 888 723 4773 Web www clrwir com Email info clrwtr com VACON 70 CONTROL KEYPAD 9 1 2 CONTROL PLACE INDICATIONS The symb
65. dule if du dt or sine filters are not used AF13 Single Double input O input m OO Du dt filters are integrated by default in all NXC FR14 sizes Single output 11491_uk Figure 10 Topology of mechanical sizes NXC low harmonic drives AF9 AF14 NOTE Some options affect the wiring direction and principle for power cables always check delivery specific documentation for exact information Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com VACON 34 CABLING AND CONNECTIONS 6 2 POWER CONNECTIONS 6 2 1 LCL FILTER WIRING DIAGRAM OF NXC LOW HARMONIC DRIVE The LCL filter in the NXC low harmonic drive contains a choke on the mains side capacitors and a choke on the AFE side The LCL filter also includes capacitors connected against ground potential There are resistors connected across the capacitors for discharging these when the LCL filter is disconnected from the input power mmg 7722 7 L1 is Wate all ey se D U L2 we a EVA o7 aig Ay L3 Cary Chern sued i C1 H C3 4 61 R2 02 1 C2 C5 1 C5 H R3 1 C3 H 11181_emf Figure 11 Vacon LCL filter wiring diagram 6 2 1 1 Removing HF capacitors If a PWM modulated rectifier of another manufacturer is connected to the same input transformer the capacitors must be removed Otherwise the capacitors must not be removed Figure 12 AF9 AF10 and AF12 and Figu
66. e A cable mm2 Qk NXC02615 261 No additional drive fuses needed Cus 18927 0r Even Odd Even Odd AF9 2 3 120 70 NXC0300 5 300 No additional drive fuses needed Cu 2 3 120 70 Even Odd Even Odd Cu 2 3 120 70 Al 2 3 185Al 57Cu Cu 2 3 150 70 Al 2 3 240Al 72Cu Cu 2 3 185 95 Al 2 3 300Al 88Cu Cu 4 3 95 50 NXC0385 5 385 No additional drive fuses needed Even Odd Even Odd AF10 NXC04605 460 No additional drive fuses needed Even Odd Even Odd NXC0520 5 520 No additional drive fuses needed Even Odd Even Odd NXC0650 5 650 No additional drive fuses needed Al 4 3 150Al 41Cu Even Odd Even NXC0730 5 730 No additional drive fuses needed Pa Even Odd Even AF12 NXC08205 820 No additional drive fuses needed cee Even Odd Even NXC0920 5 920 No additional drive fuses needed hoe Even Odd Even NXC1030 5 1030 No additional drive fuses needed Pearce Even Odd Even Cu 5 3 150 70 Al 6 3 185 57Cu Cu 5 3 185 95 Al 6 3 240 72Cu Cu 6 3 185 95 Al 6 3 240 72Cu Cu 6 3 240 120 NXC11505 1150 No additional drive fuses needed Even Odd Even Odd AF13 NXC13005 1300 No additional drive fuses needed Even Odd Even Odd NXC1450 5 1450 No additional drive fuses needed Even Odd Even Odd NXC1770 5 1770 No additional drive fuses needed Al 8 3 240 72Cul Even Even x Cu 8 3 185 95 AF14 NXC21505 2150 No additional drive fuses needed A
67. e an even number of supply cables but an uneven number of motor cables can be used Units built in frame size FR12 consist of two power modules and require an even number of supply and motor cables See Figure 9 and the tables in Chapter 6 2 6 The 12 pulse drives always have a double set of inputs The motor connection is size dependent as described above and in Figure 9 Note Min cable length 5m FR9 10 FR11 FR12 Single input Double input Double input Single output Single output Double output FR11 types 0460 6 and 0502 6 have single input terminals 5 m is stated for matched power units only For unmatched power units a min of 40 m of cable length is required from each power module if du dt or sine filters are not used FR13 FR14 NX 1500 6 Single input Single input Double input Single output Double output Double output FR13 units NXP1300 and NXP1450 have three NFE units Du dt filters are integrated by default in all NXC FR14 sizes 11490_uk Figure 9 Topology of mechanical sizes FR9 FR14 6 12 pulse supply Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com CABLING AND CONNECTIONS VACON 33 AF9 10 AF12 Single Sinal input ingle nes input O O AFE INU Single output Single output Note Min cable length 5m 5 m is stated for matched power units only For unmatched power units a min of 40 m of cable length is required from each power mo
68. eb www clrwtr com Email info clrwtr com INSTALLATION INSTRUCTIONS VACON 67 8 3 CONNECTING POWER SUPPLY AND INTERNAL CONTROL CABLES You might need to establish the fibre cable connections from the star coupler board to the power module Connect the cables according to Figure 41 The control unit uses 24 VDC supplied from the ASIC board which is located on the left side of the power unit 1 To access the board remove the protective cover in front of the power module Connect the power supply cable to the X10 connector on the ASIC board and to the X2 connector on the rear side of the control unit Re Min bending radius 50 mm CON G l Power module 1 A ASIC board Power module 2 ASIC board Star coupler board tng _ 11522 _uk Figure 40 Connecting the power supply and control cables to the control unit FR12 Each fibre optic cable has a number 1 8 and 11 18 marked on the cable shield at both cable ends Connect each cable to the connectors marked with the same number on the ASIC board and on the rear side of the control unit Additionally you may have to connect the 4 fibre cables from the feedback board to the star coupler board The list of the optic signals can be found in Chapter 8 4 CAUTION Be careful when connecting the fibre optic cables Connecting the wires incorrectly will damage power electronic components NOTE The minimum bending radius for optical cables is 50 mm Fix the cable bundle
69. epnedicereing te 10 3 2 2 External Terminals PG PO Ul seacedatotcnrcniccstiud svdoolathcedReanhetmteladcbbsticedaetidareladants 10 3 2 3 Input Device GOD a cciccsisncanen vehnxacebapraantairdnenshartiod Saiertedpanadigunemaeiermayaauare 10 3 2 4 Main Circuit M group ccccctscsssdccend catedansacelsdtacesccabsuncbusncatnusbicacontitebantessdsaiasualed 10 3 2 5 Output Filters O group iets es ack Sec athena us dace aati nicen suas idee codices Uantcaes 10 3 2 6 Protection Devices P group cticcsccoscccseestdcriudicac date cited daceamedatcealvesenedsdoiwatends 10 3 2 7 General GG OG eced since teactaeiaciac cen dcaderhdinasivesdadatuasiuacalactnauedetagiectdacitaaudndldlaaduededs 11 3 2 8 Auxiliary Equipment Agr oul cicscechcassccsceseeletccceitsscaseivasconctadesrsiaiecdustdcseioudawats 11 S29 Door Mounted D group aco iidececsetvsiaba tasceaied cecncasaicheonaccxuicdenenaneiehiancaadeebaaedscs 11 anol eTe E EE E E E Sdpaveundatsssieuversar 12 eee a e O cid ale ees tt cal E E E A A E A 13 Warranty eea EEE EEEE EE AEA EEEE RETRE 14 TECHNICAL DATA aiasestestectcesecscanetects eaaa naaa a a aeaa aE a daana aE 15 PowertatingS eea a e n e aaa ae anae E EAEn AnA Stes 15 4 1 1 Vacon NXC Mains voltage 380 500 V ooo eee ccc cecceececeeeeeeeeeeeeeseseeeeesesesaeeees 15 4 1 2 Vacon NXC low harmonic drives Mains voltage 380 500 V uo eee 16 4 1 3 Vacon NXP C 6 Mains voltage 500 690 Vio eecceceeceeeeeeceeceeeeneceeeeseeeeeseeeeeeaees 17 4 1 4
70. equired m h 11505 5000 0920 1180 6 1500 6 6 p 9000 1770 2150 5 10000 1900 2250 6 Table 11 Required cooling air for NXC low harmonic drives Type Cooling air required m h 0261 0520 5 3100 0125 0416 6 0590 1030 5 6200 0460 0820 6 1150 1450 5 7700 0920 1180 6 1770 2700 5 15400 1500 2250 6 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com MOUNTING VACON 31 5 7 POWER LOSSES The power loss of the frequency converter varies greatly with load and output frequency as well as with the switching frequency used For dimensioning of cooling or ventilation equipment for electrical rooms the following generic formula gives a good approximation of the heat losses for NXC 6 and 12 pulse drives at nominal conditions Ploss kw Prot KW x 0 025 Heat losses of NXC low harmonic drives are roughly 1 5 2 times more compared to 6 p and 12 pulse Additional information on heat losses for specific frame size and current class is available on request Phone 800 894 0412 Fax 888 723 4773 Web www clrwir com Email info clrwtr com VACON 32 CABLING AND CONNECTIONS 6 CABLING AND CONNECTIONS 6 1 UNDERSTANDING THE POWER UNIT TOPOLOGY Figure 9 and Figure 10 show the principles for mains and motor connections of the basic 6 pulse drive in frame sizes FR10 to FR14 Some units built in frame size FR11 have double input devices and requir
71. er wiring diagram of NXC low harmonic drive c ccccecceseeeeeeeeeeeteeees 34 6 2 2 Mains and motor cableS csccieitetetes aetuesh coe chatdey Wiesner ieades nc teatal naeuslesseccceteeben sean 36 6 2 3 Thermal supervision of option ODC 00 0 0 cceececceceeeeeeeceeceeeeeeeeeesesseaeeeeeesenaes 44 6 2 4 DC supply and brake resistor Cables ecesceccecceeecceeeeceseseneeeeeeeesesteeeeeeessaaes 44 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com VACON 2 8 2 8 3 8 4 9 1 9 2 9 3 9 4 10 10 1 10 2 11 11 1 11 2 6 2 9 Controlcable asirans kantek nadae anna eect cate at ea Eheee rih iaae 44 6 2 6 Cable and fuse sizes 380 500 V UNItS oo eee eeeeceeeeceaeeseceaeeeeeeeeeuaeeeeeeaesenes 45 6 2 7 Cable and fuse sizes 500 525 690 V UNItS ccccccccccccccecceceececceceececeecerenscsaceceeeeeess 48 LOW HARMONIC CABINET DRIVE wsicsisicsicccscssvnnccconsarnceweaaseneonasiierveussacssnenierssans 51 NXC Low Harmonic Cabinet Pre Charging and MCCB Operating Instructions 51 7 1 1 Manual operation MAN c cccccccccsecssecsecceecsseeseecseecseecssecseecaeeeseeesseessecsteseeenees 52 7 1 2 Remote operation REM ssc ciss cocesieiseteaneascteteanacadenntiovasieckdudbdaicstacteacuiaercadsaicetedys 53 7 1 3 Automatic operation AUTO cise cicncccuceisssMintalldutdstnscenadecoacbvcleesvarsestncaieee 54 7 1 4 Circuit Breaker TRIP due to overload or short circUit
72. erence The keypad reference submenu P3 2 displays and allows the operator to edit the frequency reference The changes will take place immediately This reference value will not however influence the rotation speed of the motor unless the keypad has been selected as source of reference NOTE The maximum difference in RUN mode between the output frequency and the keypad reference Is 6 Hz See Figure 46 for how to edit the reference value pressing the Enter button is not however necessary 9 3 3 3 Keypad direction The keypad direction submenu displays and allows the operator to change the rotating direction of the motor This setting will not however influence the rotation direction of the motor unless the keypad has been selected as the active control place See Figure 47 for how to change the rotation direction NOTE Additional information on controlling the motor with the keypad is given in Chapters 9 2 1 and 10 2 Phone 800 894 0412 Fax 888 723 4773 Web www clrwir com Email info clrwtr com VACON 78 CONTROL KEYPAD 9 3 3 4 Stop button activated By default pushing the STOP button will always stop the motor regardless of the selected control place You can disable this function by giving parameter 3 4 the value 0 If the value of this parameter is 0 the STOP button will stop the motor only when the keypad has been selected as the active control place NOTE There are some spe
73. es Page Content 6 8 4 4 Name of application 6 8 4 1 Application ID 6 8 4 2 Version 6 8 4 3 Firmware interface a ep oron Standard D1 gt D3 peany cp READY RGB CED Applications lt P gt Basic A1 gt A7 S684 CD Roos CED lt gt Application id D1 gt D3 NXFIFFO1 11550_uk Figure 66 Applications info page In the Applications information page push the Menu button right to enter the Application pages of which there are as many as there are applications loaded into the frequency converter Locate the application you want information about with the Browser buttons and then enter the nformation pages with the Menu button right Use again the Browser buttons to see the different pages Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com VACON 96 CONTROL KEYPAD Hardware S6 8 5 The Hardware information page provides information on the following hardware related topics Table 34 Hardware information pages Page Content 6 8 5 1 Nominal power of the unit 6 8 5 2 Nominal voltage of the unit 6 8 5 3 Brake chopper 6 8 5 4 Brake resistor Expander boards S6 8 6 In the Expander boards pages you find information about the basic and option boards connected to the control board see Chapter 8 2 You can check the status of each board slot by entering the Expander boards page with the Menu b
74. etapecenensetaerackatanden doce nbanetnienadtt 102 Faull CodeS canneti EA E eta ae ene eae cca a uals a ease utes 104 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com VACON 3 AT LEAST THE FOLLOWING STEPS OF THE START UP QUICK GUIDE MUST BE PERFORMED DURING THE INSTALLATION AND COMMISSIONING IF ANY PROBLEMS OCCUR PLEASE CONTACT YOUR LOCAL DISTRIBUTOR Start up Quick Guide 1 Check that the delivery corresponds to your order see Chapter 3 2 Before taking any commissioning actions read carefully the safety instructions in Chapter 1 3 Before the mechanical installation check the minimum clearances around the unit Chapter 5 6 and check the ambient conditions in Chapter 4 2 4 Check the size of the motor cable mains cable mains fuses and check the cable connections read Chapters 6 2 2 to 6 2 7 5 Follow the installation instructions see Chapter 7 6 Control connections are explained in Chapter 8 2 1 7 Ifthe Start Up wizard is active select the language of the keypad the application you want to use and set the basic parameters asked by the wizard Always confirm by pressing the Enter button f the Start Up wizard is not active follow the instructions 7a and 7b 7a Select the language of the keypad from the Menu M6 page 6 1 Instructions on using the keypad are given in Chapter 9 7b Select the application you want to use from the Menu M6 page 6 2 Instructions on usin
75. f frequency reference d Turn the Start Stop switch to OFF position B Control from the control keypad a Change the control from the I O terminals to the keypad as advised in Chapter 9 3 3 1 b Push the Start button on the keypad cl Move over to the M3 and Keypad Reference submenu Chapter 9 3 3 2 and change the frequency reference using the Browser buttons A v r d Check in the Monitoring menu M1 that the value of Output frequency changes according to the change of frequency reference e Push the Stop button on the keypad Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com COMMISSIONING VACON 101 9 Run the start up tests without the motor being connected to the process if possible If this is not possible secure the safety of each test prior to running it Inform your co workers of the tests a Switch off the supply voltage and wait up until the drive has stopped as advised at Chapter 10 1 step 5 b Connect the motor cable to the motor and to the motor cable terminals of the frequency converter c See to that all Start Stop switches are in Stop positions d Switch the mains ON e Repeat test 8A or 8B 10 Connect the motor to the process if the startup test was run without the motor being con nected a Before running the tests make sure that this can be done safely b Inform your co workers of the tests c Repeat test 8A or 8B Phone 800 894 0412 Fax 8
76. f the display you also see the number of parameters associated with the board You can view and edit the parameter values in the same way as described in Chapter 9 3 2 See Table 35 and Figure 68 Expander board parameters Table 35 Expander board parameters board OPT A1 Code Parameter Min Max Default Cust Selections 1 0 20 mA 2 4 20 mA P7 1 1 1 Al1 mode 1 5 3 3 0 10V 4 2 10V 5 10 10 V P7 1 1 2 Al2 mode 1 5 1 See P7 1 1 1 1 0 20 mA 2 4 20 mA P7 1 1 3 A01 mode 1 4 1 3 0 10V 4 2 10V PRA Dy BREA DY cp H ctor D NXOPTC2 Monitor G1 gt G2 gt Vi gt V2 a gp eB Expander boards lt b C NXOPTC1 lt gt Parameters G13 gt G5 lt gt 4 ay Aa 53 t aD 61311 ap A CHANGE VALUE Slave address gt slave address oe CONFIRM CHANGE 126 11552_uk Figure 68 Expander board information menu Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com VACON 98 CONTROL KEYPAD 9 4 FURTHER KEYPAD FUNCTIONS The Vacon NX control keypad embodies additional application related functions See Vacon NX Application Package for more information Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com COMMISSIONING VACON 99 10 COMMISSIONING 10 1 SAFETY Before commissioning note the following directions and warnings Internal components and circuit boa
77. frequency converter is used as a part of a machine the machine manufacturer is responsible for providing the machine with a main switch EN 60204 1 Only spare parts delivered by Vacon can be used The motor starts at power up if the start command is ON Furthermore the 0 functionalities including start inputs may change if parameters applications or software are changed Disconnect therefore the motor if an unexpected start can cause danger Prior to measurements on the motor or the motor cable disconnect the motor cables from the frequency converter Do not touch the components on the circuit boards Static voltage discharge may damage the components 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com SAFETY VACON 5 1 2 SAFETY INSTRUCTIONS The components of the power unit of the frequency converter and all cabinet mounted devices are potentially live when Vacon NX is connected to mains potential Coming into contact with this voltage is extremely dangerous and may cause death or severe injury The motor terminals U V W and the DC link brake resistor terminals and all other mains devices are potentially live when Vacon NX is connected to mains even if the motor is not running After disconnecting the frequency converter from the mains wait until the fan stops and the indicators on the keypad go out if no keypad is attached see the indicators on the cover Wait 5 more minutes
78. from the brake resistor Measure the insulation resistance of the cable between each conductor as well as between conductors and the protective ground conductor The insulation resistance must be gt 1 MQ 4 Motor insulation checks Disconnect the motor cable from the motor and open the bridging connections in the motor connection box Measure the insulation resistance of each motor winding The measurement voltage must equal at least the motor nominal voltage but not exceed 1000 V The insulation resistance must be gt 1 MQ 5 Brake resistor insulation check Disconnect the brake resistor cable and measure the insulation from the power terminals to the ground terminal The measurement voltage must equal at least the motor nominal voltage but not exceed 1000 V The insulation resistance must be gt 1MQ Phone 800 894 0412 Fax 888 723 4773 Web www clrwir com Email info clrwtr com VACON 60 INSTALLATION INSTRUCTIONS 8 2 CONTROL UNIT The control unit of the frequency converter consists roughly of the control board and additional boards see Figure 31 and Figure 32 connected to the five slot connectors A to E of the control board The control board is connected to the power unit through a D connector 1 or fibre optic cables Thi az 761B 1130 0504 PS 11512_00 11513_00 Figure 31 NXP contro board Figure 32 Basic and option board connections on the control board Usually when the frequency converter is del
79. g the keypad are given in Chapter 9 8 All parameters have factory default values In order to ensure proper operation check the rating plate data for the values below and the corresponding parameters of parameter group G2 1 nominal voltage of the motor nominal frequency of the motor nominal speed of the motor nominal current of the motor e motor cos Some options may require special parameter settings All parameters are explained in the All in One Application Manual 9 Follow the commissioning instructions see Chapter 10 10 The Vacon NX_ Frequency Converter is now ready for use Vacon Plc is not responsible for the use of the frequency converters against the instructions Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com VACON 4 1 A A A A A A A A A SAFETY SAFETY ONLY A COMPETENT ELECTRICIAN MAY CARRY OUT THE ELECTRICAL INSTALLATION AN DANGEROUS VOLTAGE WARNING or CAUTION WARNINGS The Vacon NX frequency converter is meant for fixed installations only Do not perform any measurements when the frequency converter is connected to the mains Do not perform any voltage withstand tests on any part of Vacon NX There is a certain procedure according to which the tests shall be performed Ignoring this procedure may result in damaged product The frequency converter has a large capacitive leakage current If the
80. h buttons and LED lamps of the NXC low harmonic drive mechanical units AF9 14 7 1 NXC Low HARMONIC CABINET PRE CHARGING AND MCCB OPERATING INSTRUCTIONS There are three different ways to control the DC pre charging circuit and the circuit breakers MCCB of the low harmonic drive The desired control place or the manner of control can be selected with the REM MAN AUTO selector switch S6 The three possible control places ways are e MAN Manual operation by the 0 7 Start switch on the cabinet door e REM Remote operation with signals to the control terminals e AUTO Automatic operation which automatically pre charges and closes the MCCB when the supply voltage is energized 11506_00 Figure 25 MCCB Control selector switch S6 Phone 800 894 0412 Fax 888 723 4773 Web www clrwir com Email info clrwtr com VACON 52 LOW HARMONIC CABINET DRIVE 7 4 4 MANUAL OPERATION MAN The operator can control the circuit breaker MCCB and the charging circuit manually from the cabinet while the MCCB control switch S6 is in Man position The 0 7 Start switch is used for the local operation of the MCCB and pre charging circuit 11507_00 Figure 26 O 1 Start Control switch S10 Turning the switch S10 into position 2 will open the circuit breaker if it is closed or stop the possible ongoing pre charging regardless of the selected control place manner Turning the switch into position 7 enables the pre charging
81. he delivery specific documentation for more details Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com TECHNICAL DATA VACON 17 4 1 3 Vacon NXP C 6 MAINS VOLTAGE 500 690 V High overload Max current IS 2 sec 20 sec Rated overload current 1 min 10 min Following continuous operation at rated output current rated overload current for 1 min followed by a period of load current less than rated current and of such duration that the r m s output current over the duty cycle does not exceed rated output current IH Low overload Max current IS 2 sec 20 sec Rated overload current 1 min 10 min Following continuous operation at rated output current rated overload current for 1 min followed by a period of load current less than rated current and of such duration that the r m s output current over the duty cycle does not exceed rated output current IL Table 4 Power ratings and dimensions of Vacon NX 6 and 12 pulse drives supply voltage 500 690V Mains voltage 500 690 V 50 60 Hz 3 Loadability Motor shaft power Low High 690V supply 575V supply Frequency gt Dimensions and converter Rated aes Rated 207 Max Low High Low High Frame weight type contin u oa contin a current over over over over WxHxD kg current paneer current es ae load load load load A l A S P kw Plkw Plhp Pl
82. her surfaces e Check door and roof filters 5 7 years e Change cooling fans main fan fan of the LCL filter 5 10 years e Change DC bus capacitors if DC voltage ripple is high Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com VACON 14 RECEIPT OF DELIVERY 3 5 WARRANTY Only manufacturing defects are covered by the warranty The manufacturer assumes no responsibility for damages caused during or resulting from transport receipt of the delivery installation commissioning or use The manufacturer shall in no event and under no circumstances be held responsible for damages and failures resulting from misuse wrong installation unacceptable ambient temperature dust corrosive substances or operation outside the rated specifications Neither can the manufacturer be held responsible for consequential damages The Manufacturer s time of warranty is 18 months from the delivery or 12 months from the commissioning whichever expires first Vacon Warranty Terms The local distributor may grant a warranty time different from the above This warranty time shall be specified in the distributor s sales and warranty terms Vacon assumes no responsibility for any other warranties than that granted by Vacon itself In all matters concerning the warranty please contact first your distributor Phone 800 894 0412 Fax 888 723 4773 Web www clrwir com Email info clrwtr com
83. hort I Check motor size term overload current 42 Brake resistor overtemperature Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com FAULT TRACING Fault code 43 Fault Encoder fault Table 37 Fault codes Fault Problem detected in encoder signals Sub code in T 14 S1 Encoder 1 channel A is missing S2 Encoder 1 channel B is missing S3 Both enc 1 channels are missing S4 Encoder reversed S5 Encoder board missing S6 Serial communication fault S7 Channel A Channel B mismatch S8 Resolver Motor pole pair mis match S9 Missed start angle VACON 107 Correcting measures Check encoder channel connections Check the encoder board 44 Device changed different type Option board or power unit changed New device of different type or different rating than the previous one Reset Set the option board parameters again if option bard changed Set converter parameters again if power unit changed 45 Device added different type Option board of different type added Reset Set the option board parameters again 49 Div by zero in application Analogue input lin lt 4 MA sel signal range 4 to 20 mA A division by zero has occurred in the application program Current at the analogue input is lt 4 mA control cable is broken or loose signal source has failed Contact your distrib
84. hp A A NXC0125 6 125 138 100 150 200 110 90 125 100 FR9 606x2275x605 371 NXC0144 6 144 158 125 188 213 132 110 150 125 FR9 606x2275x605 371 NXCO0170 6 170 187 144 216 245 160 132 150 150 FR9 606x2275x605 371 NXC0208 6 208 229 170 255 289 200 160 200 150 FR9 606x2275x605 371 NXC0261 6 261 287 208 312 375 250 200 250 200 FR10 606x2275x605 341 NXC0325 6 325 358 261 392 470 315 250 300 250 FR10 606x2275x605 371 NXC0385 6 385 424 325 488 585 355 315 400 300 FR10 606x2275x605 371 NXC0416 6 416 416 325 488 585 400 315 450 300 FR10 606x2275x605 371 NXC0460 6 460 506 385 578 693 450 355 450 400 FR11 806x2275x605 524 NXC0502 6 502 552 460 690 828 500 450 500 450 FR11 806x2275x605 524 NXC0590 6 590 649 502 753 904 560 500 600 500 FR11 806x2275x605 577 NXC0650 6 650 715 590 885 1062 630 560 650 600 FR12 1206x2275x605 745 NXC0750 6 750 825 650 975 1170 710 630 800 650 FR12 1206x2275x605 745 NXC0820 6 820 902 650 975 1170 800 630 750 650 FR12 1206x2275x605 745 NXC0920 6 920 1012 820 1230 1410 900 800 900 800 FR13 1406x2275x605 1000 NXC1030 6 1030 1130 920 1380 1755 1000 900 1000 900 FR13 1406x2275x605 1000 NXC1180 6 1180 1298 1030 1463 1755 1150 1000 1100 1000 FR13 1406x2275x605 1000 NXC1500 6 1500 1650 1300 1950 2340 1500 1300 1500 1350 FR14 2406X2275X605 2350 NXC1900 6 1900 2090 1500 2250 2700 1800 1500 2000 1500 FR14 2806X2275X605 2440 NXC2250 6 2250 2475 1900 2782 3335 2000 1800
85. in FR13 14 or AF13 14 through bottom of cabinet Route the supply and motor cables in FR13 14 AF13 14 through the cabinet bottom as shown in Figure 22 To conform to the EMC requirements a particular cable gland shall be used The cable glands are designed to be used together with screened cables when electromagnetic compatibility EMC is required 11501_00 Figure 22 Routing of supply and power cables Phone 800 894 0412 Fax 888 723 4773 Web www clrwir com Email info clrwtr com VACON 42 CABLING AND CONNECTIONS a Cable tie Fastening spring Metal sock PE N screen Assembly plate _ Bush ring Ts Rubber sealing Figure 23 Components of the cable gland set Installing the cable gland Unless the cable gland is already installed by the manufacturer follow the procedure below to do this 1 Assemble the rubber sealing in the narrow groove of the bush ring Make sure that the gap between the assembly plate and the sealing is tight 2 Since the fastening spring is rather stiff we recommend to use a cone shaped tool to fit the metal sock in the bush ring and then to clamp it with the spring bent into a ring shape Draw the sock over the groove far enough to be easily fastened with the spring Make sure that the spring clamps the sock at 360 3 Roll up the sock as far as the fastening ring and remove the cone shaped tool if used Now the cable installation is easier and the cable will n
86. info clrwtr com VACON 104 11 2 FAULT CODES FAULT TRACING The fault codes their causes and correcting actions are presented in the table below The shadowed faults are A faults only The items written in white on black background present faults for which you can program different responses in the application See parameter group Protections NOTE When contacting distributor or factory because of a fault condition always write down all texts and codes on the keypad display Fault code Fault 1 Overcurrent Table 37 Fault codes Fault Frequency converter has detected too high a current gt 4 I in the motor cable sudden heavy load increase short circuit in motor cables unsuitable motor Subcode in T 14 S1 Hardware trip S2 Current cutter supervision NXS S3 Current controller supervision Correcting measures Check loading Check motor Check cables 2 Overvoltage Earth fault The DC link voltage has exceeded the limits defined in Table 6 too short a deceleration time high overvoltage spikes in supply Subcode in T 14 S1 Hardware trip S2 Overvoltage control supervision Current measurement has detected that the sum of motor phase current is not zero insulation failure in cables or motor Make the deceleration time longer Use brake chopper or brake resistor available as options Check motor cables and motor 5 Charging switch
87. ing eight pins and two jumpers The selectable positions of the jumpers are shown in Figure 39 MONO OP OMIA NYY 253E 1020010 D s 19 gt ap amp 11520_00 Figure 38 Jumper blocks on OPTA1 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com VACON 66 Jumper block X1 Al1 mode A BCD R Al1 mode 0 20mA Current input ABCD 0 e oa Ali mode Voltage input 0 10V i Ali mode Voltage input 0 D 1 OV differential ABCD o o Ali mode Voltage input 10 10V Jumper block X6 AO1 mode A BCD AO1 mode 0 20mA Current output A BCD ceils AO1 mode Voltage output 0 10V Factory default INSTALLATION INSTRUCTIONS Jumper block X2 Al2 mode A BCD latte Al2 mode 0 20mA Current input 33a Al2 mode Voltage input 0 10V i Al2 mode Voltage input 0 10V differential A BCD eo RR ee Al2 mode Voltage input 10 10V Jumper block X3 CMA and CMB grounding CMB connected to GND 6 j CMA connected to GND __ CMB isolated from GND j CMA isolated from GND e CMB and CMA internally connected together e isolated from GND 11521_uk Figure 39 Jumper selection for OPT A1 If you change the AI AO signal content also remember to change the corresponding board parameter in menu M7 Phone 800 894 0412 Fax 888 723 4773 W
88. ion for more details Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com VACON 16 4 1 2 TECHNICAL DATA Vacon NXC LOW HARMONIC DRIVES MAINS VOLTAGE 380 500 V High overload Low overload Max current lc 2 sec 20 sec Rated overload current 1 min 10 min Following continuous operation at rated output current rated overload current for 1 min followed by a period of load current less than rated current and of such duration that the r m s output current over the duty cycle does not exceed rated output current IH Max current Ic 2 sec 20 sec Rated overload current 1 min 10 min Following continuous operation at rated output current rated overload current for 1 min followed by a period of load current less than rated current and of such duration that the r m s output current over the duty cycle does not exceed rated output current IL Table 3 Power ratings and dimensions of Vacon low harmonic drives supply voltage 380 500V Mains voltage 380 500 V 50 60 Hz 3 Loadability Motor shaft power Frequency Low High 400V supply Dimensions and converter Rated Rated Rated Rated Low High Frame weight type contin overload contin overload Phen over over WxHxD kg current l current current current load load A A Wy IA A S Pkw PIkw NXC0261 5 261 287 205 308 349 1
89. ional drive fuses needed Al 8 3 300 88Cu Even Even 1 Based on correction factor 0 7 Cables are laid on a cable ladder side by side three ladders on top of each other Ambient temperature is 30 C 86 F EN60204 1 and IEC 60364 5 523 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com CABLING AND CONNECTIONS VACON 49 6 2 7 2 12 pulse drives Table 17 Cable and aR fuse sizes for Vacon NX_6 12 pulse supply Bussmann Mains and motor No of No of Ferraz Shawmut cable supply motor fuse type mm cables cables NXCO261 6 261 oa PUNEN M goal Even Odd ae NXC03256 325 a a as matinee Pe reco ii Even Od NACU3B9 6 0389 Mo anyone Pecan eee Evenyody NACOR TE G ae Teo DRAN eoa een EveniOde ed r260 ME ma O ae en Eveniad gem NXCOS02 6 502 eae AR A T aul Even Oda ee ee ed ee ee eero ee ee a ee E ames NXCO7506 750 REA a umn AA a eas vcs oo meatal m teem om e NXC0920 6 920 No additional drive fuses needed ene Even Even Odd FR13 NXC10306 1030 No additional drive fuses needed o Even Even Odd NXC1180 6 1180 No additional drive fuses needed a tae Even Even Odd NXC1500 6 1500 No additional drive fuses needed oo Even Even FR14 NXC1900 6 1900 No additional drive fuses needed e Even Even NXC2250 6 2250 No additional drive fuses needed os a Even Even 1
90. istor connection If thermistor input of the option board is not in use it has to be short circuited IGBT temperature IGBT Inverter Bridge overtemperature Check loading 31 protection has detected too high a short hardware Check motor size term overload current Cooling fan of the frequency converter 32 Fan cooling does not start when ON command is Contact your local distributor given CAN bus Ensure that there is another device on 34 Sent message not acknowledged communication the bus with the same configuration Contact your distributor If you are 35 Application Problem in application software application programmer check the application program 37 Device changed Option board or power unit changed Reset Device is ready for use same type New device of same type and rating Old parameter settings will be used Device added Reset Device is ready for use 38 same type Option board added Old board settings will be used 39 Device removed Option board removed Reset Device no longer available Unknown option board or drive Subcode in T 14 S1 Unknown device SEN 40 Device unknown S2 Power1 not same type as Power2 Contaci the distributor meartoyou S3 NXS or NXP1 and star coupler S4 Software and ctrl unit incompatible S5 Old control board version IGBT Inverter Bridge overtemperature Check loadin 41 IGBT temperature protection has detected too high a s
91. ivered from the factory the control unit includes at least the standard compilation of two basic boards I O board and relay board which are normally installed in slots A and B On the next pages you will find the arrangement of the control I O and the relay terminals of the two basic boards the general wiring diagram and the control signal descriptions The I O boards mounted at the factory are indicated in the type code For more information on the option boards see Vacon NX option board manual ud741 The control board can be powered externally 24 V 10 by connecting the external power source to either of the bidirectional terminala 6 or 12 see page 63 This voltage is sufficient for parameter setting and for keeping the fieldbus active NOTE Each AFE module of a NXC low harmonic drive has its own control unit The three basic boards A1 A2 and B5 are included as standard AFE control usually needs to be parameterized only once during the commissioning of the drive NOTE If the 24 V inputs of several frequency converters are parallelly connected we recommend to use a diode in terminal 6 or 12 in order to avoid the current to flow in opposite direction This might damage the control board See picture below 11514_uk Phone 800 894 0412 Fax 888 723 4773 Web www clrwir com Email info clrwtr com INSTALLATION INSTRUCTIONS VACON 61 8 2 1 CONTROL CONNECTIONS The basic control connecti
92. le seleciions Cepen on the language package Basic Application Standard Application Basic Local Remote control Appl S6 2 Application selection MRA Multi Step Application Pp PID Control Application Multi Purpose Control Appl Pump and Fan Control Appl S6 3 Copy parameters Store set 1 Load set 1 S6 3 1 Parameter sets Store set 2 Load set 2 Load factory defaults S6 3 2 Load up to keypad All parameters All parameters 6 3 3 Load down trom key All but motor parameters pad Nee Application parameters P6 3 4 Parameter backup Yes S6 4 Compare parameters S6 4 1 Set Not used 6 4 2 Set2 Not used 6 4 3 Factory settings S6 4 4 Keypad set 6 5 Security 6 5 1 Password Not used 0 Not used Change Change Enabled Rene Parameter lock Enabled Change Disabled No S6 5 3 Start up wizard Ves fap wl fo Change Enabled S6 5 4 Multimonitoring items Change Disabled 6 6 Keypad settings P6 6 1 Default page P66 2 Default page Operating menu P6 6 3 Timeout time 0 65535 s 30 P6 6 4 Contrast 0 31 18 P6 6 5 Backlight time Always 65535 min 10 S6 7 Hardware settings Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com CONTROL KEYPAD VACON 83 Table 29 System menu functions Code Function Min Max Unit Default Cust Selections P6 7 1 Internal brake resistor Connected Rot connected Connec
93. locked i e uneditable when the drive is in RUN status If you try to change the value of such a parameter the text Locked will appear on the display The frequency converter must be stopped in order to edit these parameters The parameters values can also be locked using the function in menu M see Chapter Parameter lock P6 5 2 You can return to the Main menu anytime by pressing the Menu button left for 3 seconds The basic application package All in One includes seven applications with different sets of parameters See the All in One Application manual for closer information Once in the last parameter of a parameter group you can move directly to the first parameter of that group by pushing the Browser button up See the diagram for parameter value change procedure on page 76 Phone 800 894 0412 Fax 888 723 4773 Web www clrwir com Email info clrwtr com VACON 76 CONTROL KEYPAD D e de Input signals G1 gt G8 READY READY FeADY we Si Ge Pe a Parameters lt qp Basic parameters lt qp Min Frequency lt gt G1 gt G8 P13P18 13 95 Hz READY READY Pe S amp D A P g Min Frequency Y Min Frequency 13 95 Hz 14 45 Hz 11529_uk Figure 46 Parameter value change procedure 9 3 3 KEYPAD CONTROL MENU M3 In the Keypad Controls Menu you can choose the control place edit the frequency reference and change the direction of the motor Enter the sub
94. me in cases where there is an additional delay in the RS 232 transmission due to use of modems for communication over longer distances for example NOTE If the frequency converter has been connected to the PC with a normal cable the default values of parametres 6 7 3 and 6 7 4 200 and 5 must not be changed If the frequency converter has been connected to the PC via a modem and there Is delay in transferring messages the value of par 6 7 3 must be set according to the delay as follows Example e Transfer delay between the frequency converter and the PC 600 ms e The value of par 6 7 3 is set to 1200 ms 2 x 600 sending delay receiving delay e The corresponding setting shall be entered in the Misc part of the file NCDrive ini Retries 5 AckTimeOut 1200 TimeOut 6000 It must also be considered that intervals shorter than the AckTimeOut time cannot be used in NC Drive monitoring Enter the edit mode by pushing the Menu button right Use the Browser buttons to change the acknowledgement time Accept the change with the Enter button or return to the previous level with the Menu button left EADY P573 CD HMI ACK timeout P HMI ACK timeout 200ms 11548_uk Figure 64 HMI acknowledge timeout Number of retries to receive HMI acknowledgement P6 7 4 With this parameter you can set the number of times the drive will try receive acknowledgement if this does not succeed within the acknowledgement time P6 7
95. menu level with the Menu button right Table 25 Keypad control parameters M3 Code Parameter Min Max Unit Default Cust ID Note 1 1 0 terminal P3 1 Control place 1 3 1 125 2 Keypad 3 Fieldbus Par R3 2 Keypad reference Par 2 1 1 21 2 Hz P3 3 Direction on keypad 0 1 0 23 2 1 Reverse R34 Stop button 0 1 1 114 0 Limited function of Stop button 1 Stop button always enabled 9 3 3 1 Selection of control place There are three different places sources which the frequency converter can be controlled from For each control place a different symbol will appear on the alphanumeric display Control place symbol I O terminals G gt Keypad panel Keypad Fieldbus f Busicomm A Change the control place by entering the edit mode with the Menu button right The options can then be browsed through with the Browser buttons Select the desired control place with the Enter button See the diagram on the next page See also 9 3 3 above Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com CONTROL KEYPAD VACON 77 gt stop TREADY 17 amp D Pi gt Pl SD Keypad control Control Place lt P Control Place Pi gt P4 I O Remote I O Remote Pi PI Keypad lt gt Control Place Control Place Keypad Keypad 11530_uk Figure 47 Selection of control place 9 3 3 2 Keypad ref
96. n nected Pa CD InternBrakeRes Not conn 11546_uk Figure 62 Internal brake resistor connection Fan control P6 7 2 This function allows you to control the frequency converter s cooling fan You can set the fan to run continuously when the power is switched on or depending on the temperature of the unit If the latter function has been selected the fan is switched on automatically when the heat sink temperature reaches 60 C or the converter is in RUN state The fan receives a stop command when the heat sink temperature falls to 55 C and the converter is in STOP state However the fan runs for about a minute after receiving the stop command or switching on the power as well as after changing the value from Continuous to Temperature NOTE The fan runs always when the drive is in RUN state Enter the edit mode by pushing the Menu button right The present mode shown starts to blink Use the Browser buttons to change the fan mode Accept the change with the Enter button or return to the previous level with the Menu button left cy READY P572 Q P12 Fan control P Fan control P Fan control Continuous Continuous Temperature 11547_uk Figure 63 Fan control function Phone 800 894 0412 Fax 888 723 4773 Web www clrwir com Email info clrwtr com CONTROL KEYPAD VACON 93 HMI acknowledge timeout P6 7 3 This function allows the user to change the timeout of the HMI acknowledgement ti
97. nce between cabinet front and rear edges should be within 2 Omm limit The cabinet should always be fixed to the floor or to the wall Depending on installation conditions the cabinet sections can be fixed in different ways There are holes in the front corners which can be used for fixing Additionally the rails on the top of the cabinet have fixing lugs for fixing the cabinet to the wall Welding of the cabinet might risk sensitive components in the converter Ensure that no earthing currents can flow through any part of the converter 5 3 1 FIXING TO THE FLOOR AND TO THE WALL In installations where the cabinet is mounted against the wall it is more convenient to fix the top of the cabinet to the wall Fix the cabinet in the two front corners to the floor with bolts Fix the top part to the wall with bolts Note that the rails and the fixing lugs can be moved horizontally to make sure the cabinet stands in a horizontal position In converters consisting of more than one cabinet section fix all sections in the same way Figure 4 Fixing the cabinet to the floor and to the wall Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com VACON 26 MOUNTING 5 3 2 FIXING TO THE FLOOR ONLY NOTE This option is not available for FR13 and bigger units For fixing FR13 and bigger units see delivery specific documentation If bottom only fixing is used additional fixing brackets Ritt
98. ng this button starts the motor if the keypad is the active control place See Chapter 9 3 3 Stop button Pressing this button stops the motor unless disabled by parameter R3 4 R3 6 See Chapter 9 3 3 Phone 800 894 0412 Fax 888 723 4773 Web www clrwir com Email info clrwtr com VACON 72 CONTROL KEYPAD 9 3 NAVIGATION ON THE CONTROL KEYPAD The data on the control keypad are arranged in menus and submenus The menus are used for example for the display and editing of measurement and control signals parameter settings Chapter 9 3 2 reference values and fault displays Chapter 9 3 4 Through the menus you can also adjust the contrast of the display page 91 Gp READY Location Mo caa Description Monitor Number of items V1 gt V14 available Item value 11526_uk The first menu level consists of menus M1 to M7 and is called the Main menu The user can navigate in the main menu using the Browser buttons up and down The desired submenu can be entered from the main menu using the Menu buttons When there still are pages to enter under the currently displayed menu or page you can see an arrow in the lower right corner of the display and by pressing the Menu button right you can reach the next menu level The control keypad navigation chart is shown on the next page Please note that the menu M7 is located in the lower left corner From there you will be able to navigate your way up to the desired
99. nly to which the display automatically moves as the set 7imeout time see below has expired or as the power is switched on to the keypad See setting of Default page above Phone 800 894 0412 Fax 888 723 4773 Web www clrwir com Email info clrwtr com CONTROL KEYPAD VACON 91 Timeout time P6 6 3 The Timeout time setting defines the time after which the keypad display returns to the Default page P6 6 1 see above Move to the Edit menu by pressing the Menu button right Set the timeout time you want and confirm the change with the Enter button You can return to the previous step anytime by pushing the Menu button left cp P6563 GD i P6 5 308D l CONFIRM CHANGE Timeout time Vv Timeout time q omoa 90 s 11545_uk Figure 61 Timeout time setting NOTE If the Default page value is 0 the Timeout time setting has no effect Contrast adjustment P6 6 4 In case the display is unclear you can adjust its contrast through the same procedure as that for the timeout time setting see above Backlight time P6 6 5 Giving a value for the Backlight time you can determine how long the backlight stays on before going out You can select here any time between 1 and 65535 minutes or Forever For the value setting procedure see Timeout time P6 6 3 9 3 6 7 Hardware settings NOTE The Hardware settings submenuis protected with a password see Chapter Password 56 5 1 Store the password in a safe place In the Hard
100. ols 0 term Keypad and Bus Comm see Figure 42 indicate the choice of control place made in the Keypad control menu M3 see Chapter 9 3 3 VO term I O terminals are the selected control place i e START STOP commands or reference values etc are given through the 1 0 terminals Keypad Control keypad is the selected control place i e the motor can be started or stopped or its reference values etc altered from the keypad Bus The frequency converter is controlled through a fieldbus Comm 9 1 3 STATUS LEDS GREEN GREEN RED The status LEDs light up in connection with the READY RUN and FAULT drive status indicators e Illuminates with the AC power connected to the drive and no faults are active Simultaneously the drive status indicator READY is lit up D e Illuminates when the drive is running Blinks when the STOP button has been pushed and the drive is ramping down Blinks when unsafe operating conditions were encountered due to which the e drive was stopped Fault Trip Simultaneously the drive status indicator FAULT blinks on the display and the fault description can be seen see Chapter 9 3 4 Active Faults 9 1 4 TEXT LINES The three text lines e ee eee provide the user with information on his present location in the keypad menu structure as well as with information related to the operation of the drive Location indication displays the symbol and number of menu parameter etc
101. on to that both the frequency converter and the motor are grounded that the mains and motor cables comply with the requirements given in Chapter 6 2 4 that the control cables are located as far as possible from the power cables see Chapter 7 step 3 the shields of the shielded cables are connected to protective earth U The wires may not touch the electrical components of the frequency converter that the common inputs of digital input groups are connected to 24 V or ground of the 1 0 terminal or the external supply Check the quality and quantity of cooling air Chapter 5 2 andTable 10 Check the inside of the frequency converter for condensation Check that all Start Stop switches connected to the I O terminals are in Stop position Connect the frequency converter to mains Set the parameters of group 1 See Vacon All in One Application Manual according to the requirements of your application At least the following parameters should be set motor nominal voltage motor nominal frequency motor nominal speed motor nominal current You will find the values needed for the parameters on the motor rating plate Perform run test without motor Perform either Test A or Test B A Controls from the I O terminals a Turn the Start Stop switch to ON position b Change the frequency reference c Check in the Monitoring menu M1 that the value of Output frequency changes according to the change o
102. ons for boards A1 and A2 A3 are shown in Chapter 8 2 2 The signal descriptions are presented in the All in One Application Manual a NJ N 1 10Vref i eference O O gt 5 2 a 1i ARPA S NI N 3 GND i Sloe slots A naar 5 N N 5 Al2 u current O Je O fe S 3 6 24Vout Es 7 GND gt OFF O JE z a 8 INT NO oboki ON SIE Ae A E NE X Basic I O board CMA SE a O Ole ml OPT A1 12 2o E oN 13 GND i OPO 5 14 DING a O I gt O Jo x 15 DING Ne 16 DIN lt 24V gt 52 D CMB a ix OPFOR gees mvj 1 1901 i 0 4 20mA O J O 1S opt a2 OPT 4A3 P19 fOr Oreeson i 20 Q U lt 48V 3 1 lt 50mA Board OPT A1 Boards OPT A2 and a in slot A OPT A3 in slot B x Dotted line indicates the connection with inverted signals 11515_uk are Figure 33 The I O terminals of the basic Figure 34 General wiring diagram of the basic boards I O board OPT A1 Switching 21 ROW lt BA 24Vde 21 ROW 22 1 2 lt 0 4A 125Vdc 22 1 2 23 RO1 3 ac dc lt 2kVA 250Vac 23 IROTA 4 ac dc Continuously i 24 R02 1 Switching lt 2Arms lt 8A 24Vdc 25 2 2 lt 0 4A 125Vdc _25 21 ____ 26 R02 3 lt 2kVA 250Vac 26 RO2 2 Continuously zal e 29 T1 Basic relay board OPT A2 Basic relay board OPT A3 lt 2Arms 11517_uk Figure 35 General wi
103. ot damage the sock 4 Clamp the sock to the shielding of cable with a cable tie Cone shaped tool Metal sock Fastening spring Phone 800 894 0412 Fax 888 723 4773 Web www clirwir com Email info clrwtr com CABLING AND CONNECTIONS VACON 43 11504_00 6 2 2 2 Installation of ferrite rings OCM on the motor cable Slip only the phase conductors through the rings leave the cable screen below and outside the rings see Figure 24 Separate the PE conductor In case of parallel motor cables reserve an equal amount of ferrite ring sets for each cable and feed all the phase conductors of one cable through one set of rings Vacon s delivery consists of fixed sets of ferrite rings option When ferrite rings are used to attenuate the risk of bearing damages use always two ferrite ring sets per motor cable NOTE The ferrite rings are only additional protection The basic protection against bearing currents is an insulated bearing Phone 800 894 0412 Fax 888 723 4773 Web www clrwir com Email info clrwtr com VACON 44 CABLING AND CONNECTIONS Ferrite rings cae j Metallic wall of cabinet _ Ferrite rings Metallic wall B A Jof cabinet ag Screen connected Mains cable 2 a X to earth lehen a e 4 Screen conneted toearth uwy w ey ww Motor cable Motor cable 11505_uk Figure 24
104. r switch is in AUTO position and the supply voltage is energized The pre charging of the units will automatically directly start when the control switch S6 is turned into Auto position The AFE unit will automatically close the circuit breakers after DC voltage has reached a certain level and the AFE READY LED will illuminate The unit will re charge automatically and close the circuit breakers if the main supply voltage has been cut and turned back on e g voltage drop in the network The 0 1 Start switch has to be in position 7 which enables automatic function Turning the switch S10 to position will open the circuit breaker even if the REM MAN AUTO selector switch is in AU7O position Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com LOW HARMONIC CABINET DRIVE VACON 55 7 1 4 CIRCUIT BREAKER TRIP DUE TO OVERLOAD OR SHORT CIRCUIT The electronic trip unit will open trip the circuit breaker in case of an overload or short circuit The trip indication contacts of circuit breakers are connected in series and if one of the circuit breakers trips due to an overload or short circuit current it will automatically open trip the other circuit breakers The MCCB FAULT LED will illuminate and indicate that the circuit breakers are in tripped state 11510_00 Figure 29 MCCB FAULT indicator In case of an overcurrent situation the fault that caused the circuit breaker to trip should be identified an
105. rds of the frequency converter except for the galvanically isolated I O terminals are live when Vacon NX is connected to mains potential Coming into contact with this voltage is extremely dangerous and may cause death or severe injury The motor terminals U V W and the DC link brake resistor terminals are live when Vacon NX is connected to mains even if the motor is not running The control O terminals are isolated from the mains potential However the relay outputs and other O terminals may have a dangerous control voltage present even when Vacon NX is disconnected from mains Do not make any connections with the frequency converter connected to the mains After having disconnected the frequency converter from the mains wait until the fan stops and the indicators on the keypad go out if no keypad is attached see the Vacon NX connections Do not even open the cabinet door or cover before this time has expired indicator through the keypad base Wait 5 more minutes before doing any work on Before connecting the frequency converter to mains make sure that the Vacon NX front cover Is closed Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com VACON 100 COMMISSIONING 10 2 COMMISSIONING OF THE FREQUENCY CONVERTER 1 2 N o a KR W Read carefully the safety instructions in Chapter 1 and above and follow them After the installation pay attenti
106. re 13 AF13 and AF14 have a red marking on the lead that has to be removed from each capacitor if the interference suppression capacitors are not to be used Removing the lead disconnects the capacitors from ground potential Phone 800 894 0412 Fax 888 723 4773 Web www clrwir com Email info clrwtr com CABLING AND CONNECTIONS VACON 35 Sse Meas a l va umu a N 7 L 11492_uk Figure 12 HF capacitors in NXC low harmonic drive mechanical sizes AF9 AF10 and AF12 LCL filter ay x J K wa rai iii can lt i a ROT eS Fata 11493_uk Figure 13 HF capacitors in NXC low harmonic drive mechanical sizes AF13 AF14 LCL filter Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com VACON 36 CABLING AND CONNECTIONS 6 2 2 MAINS AND MOTOR CABLES The mains cables are connected to terminals L1 L2 and L3 12 pulse units 1L1 1L2 1L3 2L1 2L2 2L3 and the motor cables to terminals marked with U V and W see Figure 15 In converters consisting of double input sections an even number of input cables is required In converters consisting of double power modules an even number of motor cables is needed See Table 13 to Table 17 for cabling recommendations In 12 pulse drives with double inputs or outputs it is very important that the same cable dimensions type and routing is used for all cables In case the cabling between the converter modules is not symmetrical
107. re fulfilled at factory defaults of switching frequencies all frames Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com VACON 38 CABLING AND CONNECTIONS Connect motor cables to Connect mains cables to terminals U V and W on terminals L1 L2 and L3 converter using cable on the input device if lugs used or to power S terminals on the oa sata A Strip 2 i converter using cable P i i lugs Connect the PE conductor to the PE bar N motor cable screen 11495_uk Figure 15 Routing of power cables 6 and 12 pulse drives bottom cabling frames FR10 FR12 FR10 ILS as example Connect motor cables to terminals U V and W on converter Connect mains cabls to terminals L1 L2 and L3 behind the plexi glass SSE on the converter Connect the PE conductor Connect the PE conductor to the PE bar BO to the PE bar NY 11496_uk Figure 16 Routing of power cables bottom cabling frame FR13 Phone 800 894 0412 Fax 888 723 4773 Web www clirwir com Email info clrwtr com CABLING AND CONNECTIONS VACON 39 Connect mains cables to terminals L1 L2 and L8 behind the plexi glass on the converter Connect motor cables to terminals U Vand W on converter a Connect the PE conductor to Connect the PE conductor to the PE bar the PE bar 11497_uk Figure 17 Routing of power cables bottom cabling frame FR14 Connect motor cables to terminals U
108. ring diagram of the basic relay boards OPT A2 OPT A3 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com VACON 62 INSTALLATION INSTRUCTIONS 8 2 1 1 Control cables The control cables shall be at least 0 5 mm screened multicore cables see Table 12 The maximum terminal wire size is 2 5 mm for the relay terminals and 1 5 mm for other terminals Find the tightening torques of the option board terminals in Table below Table 20 Tightening torques of terminals Terminal Tightening torque screw Relay and thermistor terminals screw M3 0 5 4 9 Other terminals screw M2 6 0 2 1 8 8 2 1 2 Galvanic isolation barriers The control connections are isolated from the mains potential and the GND terminals are permanently connected to ground See Figure 36 The digital inputs are galvanically isolated from the I O ground The relay outputs are additionally double isolated from each other at 300VAC EN 50178 10Vref GND 24V GND Al Al2 Al2 ahs Digital input panel CMA J group A DING DIN6 CMB L1 L2 L3 Digital input roup B oe Control AO1 Awa board Digital DOI 4 output RO1 1 RO1 2 RO1 3 R02 1 R02 2 R02 3 TI1 TI1 11518_uk Figure 36 Galvanic isolation barriers Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com INSTALLATION INSTRUCTIONS VACON 63
109. rives supply voltage 525 690V Mains voltage 525 690 V 50 60 Hz 3 Loadability Motor shaft power Frequency Low High 690V supply Dimensions and current overload c rrent overload current overload overload A current A l A current A ls P kW P kw NXC0125 6 125 138 100 150 200 110 90 AF9 AF9 1006x2275x605 680 NXC0144 6 144 158 125 188 213 132 110 AF9 AF9 1006x2275x605 680 NXC0170 6 170 187 144 216 245 160 132 AF9 AF9 1006x2275x605 680 NXC0208 6 208 229 170 255 289 200 160 AF9 AF9 1006x2275x605 680 NXC0261 6 261 287 208 312 375 250 200 AF10 AF10 1006x2275x605 700 NXC0325 6 325 358 261 392 470 315 250 AF10 AF10 1006x2275x605 700 NXC0385 6 385 424 325 488 585 355 315 AF10 AF10 1006x2275x605 700 NXC0416 6 416 416 325 488 585 400 315 AF10 AF10 1006x2275x605 700 NXC0460 6 460 506 385 578 693 450 355 2xAF10 AF12 2006x2275x605 1400 NXC0502 6 502 552 460 690 828 500 450 2xAF10 AF12 2006x2275x605 1400 NXC0590 6 590 649 502 753 904 560 500 2xAF10 AF12 2006x2275x605 1400 NXC0650 6 650 715 590 885 1062 630 560 2xAF10 AF12 2006x2275x605 1400 NXC0750 6 750 825 650 975 1170 710 630 2xAF10 AF12 2006x2275x605 1400 NXC0820 6 820 902 650 975 1170 750 650 2xAF10 AF12 2006x2275x605 1400 NXC0920 6 920 1012 820 1230 1476 900 800 AF13 AF13 2206x2275x605 1950 NXC1030 6 1030 1133 920 1380 1656 1000 900 AF13 AF13 2206x2275x605 1950 NXC1180 6 1180 1298 1030 1463
110. s 700 500 At 2 3 185AL457Cu Even even Oad ey NXC04605 460 sia a 700 509 A eo evenodd NxC0520 5 520 Nuauneavsoopv 3 pes 700500 wu 2eises0oatcaacul Een Evem Oaa NXCO5PO 5 590 NunegvyooPv 6 pes 700 ateaeiarrzoalecicu Even Even oda PRII Nxco6505 650 wrupgavraoPV pes 700 avatiarteoaieciou Een Even odd MACO 30S T730 ao a a o Even Even Odi NxCUS20 5 820 E es T a Even Even eee NXC09205 920 E oneriese vat Pee ease Eyen Even NxC10805 1030 wwyaupgevi000PV pes 1000 awaasooaneecui Een Even NXC1150 5 1150 No additional drive fuses needed Ae Even Even Odd FR13 NXC1300 5 1300 No additional drive fuses needed a Even Even Odd NXC1450 5 1450 No additional drive fuses needed Pe a Even Even Odd m NXC1770 5 1770 No additional drive fuses needed ear at Even Even NXC2150 5 2150 No additional drive fuses needed Gules e 180275 Even Even Al 8 3 300Al 88Cu 1 Based on correction factor 0 7 Cables are laid on a cable ladder side by side three ladders on top of each other Ambient temperature is 30 C 86 F EN60204 1 and IEC 60364 5 523 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com CABLING AND CONNECTIONS VACON 47 6 2 6 3 Low harmonic drives Table 15 Cable and aR fuse sizes for Vacon NX_5 low harmonic drive No of No of supply motor cables cables Bussmann Ferraz Fuse Mains and motor Shawmut fuse typ
111. s af hy te Even Even eee NXC09205 920 etn ioe aes o aa Even Even NXC10505 1050 wuisupsevinooPY le pes 1000 aneao Even Even Cu 5 3 150 70 Al 6 3 185 57Cu Cu 5 3 185 95 Al 6 3 240 72Cu Cu 6 3 185 95 Al 6 3 240 72Cu Cu 6 3 240 120 Al 8 3 240 72Cu Cu 8 3 185 95 Al 8 3 300 88Cu NXC1150 5 1150 No additional drive fuses needed Even Odd Even Odd FR13 NXC1300 5 1300 No additional drive fuses needed Even Odd Even Odd NXC1450 5 1450 No additional drive fuses needed Even Odd Even Odd NXC1770 5 1770 No additional drive fuses needed Even Even FR14 NXC2150 5 2150 No additional drive fuses needed Even Even Based on correction factor 0 7 Cables are laid on a cable ladder side by side three ladders on top of each other Ambient temperature is 30 C 86 F EN60204 1 and IEC 60364 5 523 2 Qdd number of supply cables possible on request Please contact factory for more information Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com VACON 46 12 pulse drives CABLING AND CONNECTIONS Table 14 Cable and fuse sizes for Vacon NX_5 12 pulse supply Bussmann Ferraz Shawmut fuse type 170M5813 3 pcs Mains and motor cable mm2 Cu 2 3 120 70 No of supply cables No of motor cables NXC0385 5 385 NH2UD69V500PV 3 pc
112. s available not all possible variations are described in this manual For more information refer to delivery specific documentation This manual assumes good competence in installation and commissioning skills In the All in One Application Manual you will find information about the different applications included in the All in One Application Package Should these applications not meet the requirements of your process please contact the manufacturer for information on special applications Information on the installation of the drive in a cabinet can be found in manuals NXP Frequency Converters IP00 Module Installation Frames FR10 to FR14 ud00908 as well as Frequency Inverter UD01063 and Active Front End UD01190 manuals This manual is available in both paper and electronic editions We recommend you to use the electronic version if possible If you have the electronic version at your disposal you will be able to benefit from the following features The manual contains several links and cross references to other locations in the manual which makes it easier for the reader to move around in the manual to check and find things faster The manual also contains hyperlinks to web pages To visit these web pages through the links you must have an internet browser installed on your computer In case you are in doubt about your ability to perform installation or commissioning M do not proceed Contact your local Vacon partner for ad
113. t light Control voltage on 230 VAC DLD Pilot light DO1 24 VDC D01 DLF Pilot light FLT 230 VAC RO2 DLR Pilot light RUN 230 VAC R01 DAR Potentiometer for reference All DCO MC operation switch 0 1 START DRO Local Remote op switch Loc Rem wired to DI DEP Emergency stop push button DRP Reset push button DI DAM Analogue meter A01 48 mm std scale 0 100 DCM Analogue meter current 48 mm std scale 0 600 A transformer DVM Analogue vitg meter with sel switch 0 L1 L2 L2 L3 L3 L1 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com VACON 12 RECEIPT OF DELIVERY 3 3 STORAGE If the frequency converter is to be kept in store before use make sure that the ambient conditions are acceptable Storing temperature 40 70 C Relative humidity lt 95 no condensation The environment should also be free from dust If there is dust in the air the converter should be well protected to make sure dust does not get into the converter If the converter is to be stored during longer periods the power should be connected to the converter once in 24 months and kept on for at least 2 hours If the storage time exceeds 24 months the electrolytic DC capacitors need to be charged with caution Therefore such a long storage time is not recommended If the storing time is much longer than 24 months the recharging of the capacitors has to be carried out so that the possible
114. ted Continuous P6 7 2 Fan control Continuous Temperature First start Calc temp paga Ml A time 209 5000 ms 200 P6 7 4 HMI number of retries 1 10 5 S6 8 System information kWh S6 8 1 Total counters C6 8 1 1 MWh counter hh mm ss C6 8 1 2 Power On day counter 068 13 Power On hours coun ter S6 8 2 Trip counters T6 8 2 1 MWh counter kWh Clear 1 822 MWh trip counter T6 8 2 3 Operating days trip counter T6 8 2 4 Operating hours hh mm ss trip counter T6 8 2 5 Clear operating time counter S6 8 3 Software info S6 8 3 1 Software package 564 8 3 2 System software ver sion S6 8 3 3 Firmware interface S6 8 3 4 System load S6 8 4 Applications S6 8 4 Name of application D6 8 4 1 Application ID D6 8 4 2 Applications Version D6 8 4 3 Applications Firmware interface S6 8 5 Hardware 6 8 5 1 Info Power unit type code 16 8 5 2 Info Unit voltage V 16 8 5 3 Info Brake chopper 16 8 5 4 Info Brake resistor S6 8 6 Expander boards For Application programming S6 8 7 Debug menu only Contact factory for more details Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com VACON 84 CONTROL KEYPAD 9 3 6 1 Language selection The Vacon control keypad offers you the possibility to control the frequency converter through the keypad in the language of your choice Locate the language selection page under the System menu Its location indication is S6 1 Press the
115. ters or Application parameters and press the Enter button Wait until OK appears on the display The procedure to download the parameters from keypad to drive is similar to that of from drive to keypad See above Automatic parameter backup P6 3 4 On this page you can activate or inactivate the parameter backup function Enter the edit mode by pressing the Menu button right Choose Yes or Nowith the Browser buttons Phone 800 894 0412 Fax 888 723 4773 Web www clrwir com Email info clrwtr com CONTROL KEYPAD VACON 87 When the Parameter backup function is activated Vacon NX control keypad makes a copy of the parameters of the presently used application Every time a parameter is changed the keypad backup is automatically updated When applications are changed you will be asked if you wish the parameters of the new application to be uploaded to the keypad For this to happen push the Enter button If you wish to keep the copy of the parameters of the previously used application saved in the keypad push any other button Now you will be able to download these parameters to the drive following the instructions given in Chapter 9 3 6 3 If you want the parameters of the new application to be automatically uploaded to the keypad you have to do this for the parameters of the new application once on page 6 3 2 as instructed Otherwise the panel will always ask for the permission to upload the parameters NOTE Parameters save
116. the unit or control components inside the cabinet e Ifan external brake resistor option is used connect its cable to the appropriate terminal R R Also make sure that the converter is equipped with a brake chopper indicated in the type code of the converter e Check the connection of the earth cable to the motor and the frequency converter terminals marked with PE or a e Connect the separate shield of the power cable to the earth terminals of the frequency converter motor and the supply centre IMPORTANT If an output filter ODU ODC or OSI is used note that the switching 7 frequency of the converter parameter 2 6 9 D601 must be set according to the specification of the output filter Setting too high low a switching frequency may damage the filter Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com VACON 58 INSTALLATION INSTRUCTIONS 8 1 CABLE INSTALLATION AND THE UL STANDARDS To meet the UL Underwriters Laboratories regulations a UL approved copper cable with a minimum heat resistance of 60 75 C must be used The cable must be suitable for use ona circuit capable of delivering not more than 100 000 rms symmetrical amperes 600V maximum Use Class 1 wire only The tightening torques of the terminals are given in Table 19 Table 19 Tightening torques of terminals Tightening torque Nm NX_2 0261 0300 FR9 40 22 NX_5 0261 0300 NX_6 0
117. tor stall protection has tripped Check motor and load i Motor overheating has been detected by Decrease the motor load frequency converter motor temperature If no motor overload exists check the model Motor is overloaded temperature model parameters Motor underload Motor underload protection has tripped Check load Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com VACON 106 Table 37 Fault codes FAULT TRACING Faut Fault Fault Correcting measures code Unbalance between power modules in Unbalance paranee amis Should the fault re occur contact your 18 Warning only bende im Tela local distributor 1ng ony S1 Current unbalance A a S2 DC Voltage unbalance EEPROM Parame a tonll Should the fault re occur contact your 22 faulty operation e checksum fault l local distributor component failure Die Counter euk Values displayed on counters are Have a critical attitude towards values incorrect shown on counters Reset the fault and restart 25 Microprocessor faulty operation Should the fault re occur contact your watchdog fault component failure local distributor 96 Startauprprevented Start up of the drive has been Cancel prevention of start up if this Thermistor fault prevented The thermistor input of option board has detected too high a motor temperature can be done safely Check motor cooling and loading Check therm
118. umidity 0 to 95 RH non condensing non corrosive no dripping water Air quality chemical vapours mechanical particles IEC 721 3 3 unit in operation class 3C2 IEC 721 3 3 unit in operation class 3S2 Cabinet surface treat ment Nanoceramic pretreatment Anodic dipcoat priming and textured powder coating Altitude 100 load capacity no derating up to 1 000 m 1 derating for each 100m above 1000 max 3000 m 690 V max 2000 m Vibration EN50178 EN60068 2 6 Displacement amplitude 0 25 mm peak at 5 31 Hz Max acceleration 1 G at 31 150 Hz Use anti vibration mountings under the drive if extra vibration resistance is required Shock EN50178 EN60068 2 27 UPS Drop Test for applicable UPS weights Storage and shipping max 15 G 11 ms in package Enclosure class IP21 NEMA1 standard in entire kW HP range IP54 NEMA12 option in entire kW HP range Pollution degree PD2 Immunity Fulfils all EMC immunity requirements Emissions EMC level L EN 61800 3 2004 Category C3 EMC level T Low earth current solution for IT networks EN 61800 3 2004 Category C4 can be modified from level L units EN 50178 1997 EN 60204 1 1996 EN 60950 2000 3rd edition as relevant CE UL CUL EN 61800 5 see unit nameplate for more detailed approvals IEC 60664 1 and UL840 in overvoltage category Ill Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com
119. utor If you are application programmer check the application program Check the current loop circuitry 51 External fault Digital input fault Keypad a The connection between the control Chdelekeypsdiconhe tionand possible 52 communication keypad and the frequency converter is keypad cable fault broken The data connection between the Check installation 53 Fieldbus fault fieldbus Master and the fieldbus board If installation is correct contact the is broken nearest Vacon distributor l Check board and slot 54 Slot fault Defective option board or slot Contact ihe nesreci Vacon d ctrButok Temperature limit values set for the 56 F TIOU bosna PT100 board parameters have been Find the cause of temperature rise temp fault exceeded Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com VACON DRIVEN BY DRIVES Document ID 9 0 B Rev B DP DO 0 8 Phone 800 894 0412 Fax 888 723 4773 Web www clrwir com Email info clrwtr com
120. utton right and using the Browser buttons to choose the board whose status you wish to check Push the Menu button right again to display the status of the board The keypad will also display the program version of the respective board when you push either one of the Browser buttons If no board is connected to the slot the text no board will be shown If a board is connected to a slot but the connection is somehow lost the text no conn is displayed See Chapter 8 2 and Figure 31 and Figure 24 for more information For more information on the expander board related parameters see Chapter 9 3 7 GQ aD oen Software version 10001 0 READY 5565 C amp D Expander boards E19E5 11551_uk Figure 67 Expander board information menus Debug menu S6 8 7 This menu is meant for advanced users and application designers Contact factory for any assistance needed Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com CONTROL KEYPAD VACON 97 9 3 7 EXPANDER BOARD MENU M7 The Expander board menu makes it possible for the user 1 to see what expander boards are connected to the control board and 2 to reach and edit the parameters associated with the expander board Enter the following menu level G with the Menu button right At this level you can browse through slots see page 69 A to E with the Browser buttons to see what expander boards are connected On the lowermost line o
121. vice For the NXC low harmonic drive also see the AFE application manual Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com VACON 8 INTRODUCTION 2 1 MANUFACTURER S DECLARATION OF CONFORMITY Below you can find the Manufacturer s Declarations of Conformity assuring the compliance of Vacon NXP C frequency converters with the EMC directives VACON DRIVEN BY DRIVES EC DECLARATION OF CONFORMITY We Manufacturer s name Vacon Oyj Manufacturer s address P O Box 25 Runsorintie 7 FIN 65381 Vaasa Finland hereby declare that the product Product name Vacon NXP C Frequency converter Model designation Vacon NXP C 0261 5 to 2700 5 Vacon NXP C 0125 6 to 2250 6 has been designed and manufactured in accordance with the following standards Safety FR9 FR10 FR12 EN60204 1 2009 as relevant FR11 FRIS3 FR14 EN61800 5 1 2007 EMC EN61800 3 2004 and conforms to the relevant safety provisions of the Low Voltage Directive 2006 95 EC EMC Directive 2004 108 EC and RoHS Directive 2011 65 EU It is ensured through internal measures and quality control that the product conforms at all times to the requirements of the current Directive and the relevant standards In Vaasa 24th of February 2012 Vesa Laisi President Phone 800 894 0412 Fax 888 723 4773 Web www clrwir com Email info clrwtr com RECEIPT OF DELIVERY VACON 9 3 RECEIPT
122. ware settings submenu S6 7 under the System menu you can further control some functions of the hardware in your frequency converter The functions available in this menu are Internal brake resistor connection Fan control HMI acknowledge timeout and HMI retry Internal brake resistor connection P6 7 1 With this function you can tell the frequency converter whether the internal brake resistor is connected or not If you have ordered the frequency converter with an internal brake resistor the default value of this parameter is Connected However if it is necessary to increase braking capacity by installing an external brake resistor or if the internal brake resistor is disconnected for another reason it is advisable to change the value of this function to Not conn in order to avoid unnecessary fault trips Enter the edit mode by pushing the Menu button right Use the Browser buttons to change the internal brake resistor status Accept the change with the Enter button or return to the previous level with the Menu button left NOTE The brake resistor is available as optional equipment for all classes It can be installed internally in classes FR4 to FR6 Phone 800 894 0412 Fax 888 723 4773 Web www clrwir com Email info clrwtr com VACON 92 CONTROL KEYPAD READY READY READY m5 ED co D P61 Ce System Menu HW settings InternBrakeRes S13S8 P1 gt P4 Connected a gD READY Ps ED InternBrakeRes N Co
123. x permitted values 50 kA at 380 500 VAC 40 kA at 525 690 VAC Refer to cabinet specific documentation for more details Output voltage 0 U in Continuous output cur rent Ambient temperature max 40 C up to 50 C with current derating 1 5 per 1 See Table 2 and Table 4 Overloadability High 1 5 x IH 1 min 10 min Low 1 1 x IL 1 min 10 min Starting current ls for 2 s every 20 s Output frequency 0 320 Hz higher with special SW Control performance e Open Loop Vector Control 5 150 of base speed speed control 0 5 dynamic 0 3 sec torque lin lt 2 torque rise time 5 ms e Closed Loop Vector Control entire speed range speed control 0 01 dynamic 0 2 sec torque lin lt 2 torque rise time 2 ms Switching frequency NX_5 1 6 KHz Factory default 3 6 kHz NX_6 1 6 kHz Factory default 1 5 kHz Frequency reference Analogue input Panel reference Resolution 0 1 10 bit accuracy 1 Resolution 0 01 Hz Field weakening point 8 320 Hz Acceleration time 0 1 3000 sec Deceleration time 0 1 3000 sec Braking DC brake 30 Ty without brake option flux braking VACON 20 Ambient conditions EMC at default settings TECHNICAL DATA Table 6 Technical data Ambient operating tem perature 10 C no frost 40 C Storage temperature 40 C 70 C Relative h
124. y the location indication in the upper left corner of the display The latest fault carries the indication F5 1 the second latest F5 2 etc If there are 30 uncleared faults in the memory the next occurring fault will erase the oldest from the memory Pressing the Enter button for about 2 to 3 seconds resets the whole fault history Then the symbol H will change to 0 Q cap ap aD 5 ChargeSwitch Operation hours 13 25 43 nean FS Fault history lt P 11 Output phase lt gt Operation days H1 gt H3 T1577 PUSH to reset Figure 49 Fault history menu 11533_uk Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com VACON 82 CONTROL KEYPAD 9 3 6 SYSTEM MENU M6 The System menu can be entered from the main menu by pushing the Menu button right when the location indication M is visible on the display The controls associated with the general use of the frequency converter such as application selection customised parameter sets or information about the hardware and software are located under the System menu The number of submenus and subpages is shown with the symbol S or P on the value line Functions in the System menu Table 29 System menu functions Code Function Min Max Unit Default Cust Selections S6 1 Language selection English Availa

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