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10-22mm Narrow Crown Stapler - Axminster Power Tool Centre

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1. 70 psi Note Remember you have to bleed air through the regulator to achieve the set pressure do this by opening the hose line using a blow gun or duster and setting the regulator whilst the air is flowing Close off the air supply to check the set presure DISCONNECT THE STAPLER FROM THE AIR SUPPLY TO LOAD STAPLES Unclip the magazine latch and pull the magazine cover to the rear of the tool turn the stapler upside down exposing the staple trough Load a clip of staples into the magazine Points upward Carefully slide the magazine cover closed so as not to break the pin clip or cause it to ripple the clearances around the rear slipper plate will govern the maximum size of staple you can load into the tool there is no physical check for the minimum size please read the specification and follow the guide lines You will feel the resistance of the sprung shoe feeder against the clip of staples as the cover is closed continue closing until the cover latches shut This shoe feeder keeps the staples pressed into the receiver slot to enable repetitious pinning TEE URE tale Description of the Stapler Air pulse divertor Main body Quick release connector Trigger Magazine slide latch Magazine assembly View peepholes Typ 2 Panhead screws Staple height setting plate Remove caphead bolts Striker guide body to remove front plate in order to clear jam Genera
2. the new connector will not allow pressure housing and the mounting points for the magazine assembly to be retained in the tool Connection port This is a 1 4 BSP threaded hole which will allow you to mount the Ensure the supply does not exceed the maximum permissible pressure connector of choice to allow connection to the air supply There is no safety enable with this tool there is only a manual safety connected to the he ve N ae bA has EIE ONE A CONSCIOUS AGNON Ete EWE Striker guide Basically a shaped metal plate that is bolted to the lower mounting of 99 P l body the cylinder housing It has a machined channel that guides the Do not use staples outside the recommended size range S CET apie oie E EE SEEE Staple height A flat metal plate secured to the front of the striker guide body by means Gieaina adam setting plate of two panhead machine screws The securing holes are elongated to g allow the plate to be moved up or down so as to set the height of the mouth above the work surface and thereby the driven height of the staple This is used when stapling something delicate that could be severed by just driving the staple home If a fastener becomes jammed before dissembling the gun DISCONNECT THE AIR SUPPLY Using the Allen Key provided undo the two caphead bolts that secure the front plate Remove the plates clear the jam and replace the plates in the reverse order of removal Magazine slide A sprung loaded latch that lock
3. within the designated safety areas of flammable liquid stores or in areas where there may be volatile gases W General Safety Instructions and Recommendations whilst using Air Equipment Check that cutters drills chisels etc are the correct type and size are undamaged and are kept clean and sharp this will maintain their operating performance and lessen the loading on the tool Above all OBSERVE make sure you know what is happening around you and USE YOUR COMMON SENSE Installation Please study the diagram of an air installation depicted below any new installation should follow these guidelines Note Fixed connectors can be replaced with duick release connectors but air leakage can cause problems at the connection as they become worn A Basic Installation B Small Workshop Installation C Large Workshop Installation Legend 1 Compressor 2 Regulator 3 Water trap 4 In line oiler 5 Shut off valve 6 Quick release connector 7 Fixed connector 8 Air line 9 Air tool 10 Air gallery 11 Reservoir 12 Pressure gauge 13 Water drain Basic Installation TEE URE ne Description of the Stapler an Push Latch down Preparing your Stapler for Use Check your air supply system is on and air is available in the gallery Check your inline oilers if fitted have sufficient oil in the reservoirs Turn on the air to the hose line Set the required pressure on the regulator We suggest
4. AXMINSTER Es POWER TOOL CENTRE 10 22mm Narrow Crown Stapler te D Q R i Y i 5 Z C ON D O ve Moss Cc dy D FS D ol Axminster Reference No AW422J AXMINSTER Hs POWER TOOL CENTRE Axminster Devon EX13 5PH UK FREEPHONE 0800 371822 a www axminster co uk Ge Axminster Reference No AW422J www axminster co uk Index of Contents Illustrated Parts List Mmda of GOEIE de esc RE cena ER EER AE N Re EED ee ENE RIG GE Re EG oe ee 02 Declaration OF CONIO sae ee Ee Gee RE GR ER Ee ee ee aa OO WATS in the BOX ss esse ee GE VG SE oe Ai ee ie ee ai eo Sa ee Go ees eene oe 4 General Instructions and Recommendations whilst a Ie es using Air Equipment ee 05 06 07 CAREW meen a Le Specific Safety Instructions for the Staplel scsscssesssessesssessecssesessesssessessessestecstesteen 08 au cmr LOGNGWASEER EE EE cect nce eth tts tected 08 a a ROM EI ebeeuieeuol ae Rae E FRONT FLATE Identification and Description of the Stapler cc cscsssssescescessesessessessesessesseseeseneess 09 camca n anoumena oO O O Illustration and Parts Description of the Staples scssssssseessesssesssesssscenseneseenes 10 11 ch n ee Preparing your Stapler for US ois isccscctavenedsnadiiscntvsctsenteuebivaec oe be ee Gn ee di se Ge ES EE Gee 11 USING vour Air Slablel us ose ees Ee N ER Ee Ee ee se Ee ie Ge EE ee EE 12 Maintenance se ee
5. Re ee ee ee ee N ee ee ee ee ee ee Ne N ee ee ee ee ee ee ee 12 ge le gele go EO N OO states 13 Illustrated Parts BreakdOWhN ee ee ee ee ee Ne N ee ee ee ee ee ee ee ee ee 14 Illustrated Parts LiSt ee Ee ee ee N N ee ee Ne ee ee ee ee ee ee ee ee ee ee 15 The symbols shown on the cover of this manual advise that you wear the correct safety protection when using this machine r ee EXD CAP E TRICCER VALVE CUIBER MANUAL THIGGER LINK de AXMINSTER D FREEPHONE 0800 371822 Illustrated Parts Breakdown 3 Declaration of Conformity Copied from CE Certificate The undersigned O Schiller authorised by Chong Qing Hong Yuan Pneumatic Tool Factory 107 Jienan Street Banan District Chong Qing China E a ri Aa E 3 at declares that this product Airnailer 422J manufactured by Chong Qing Hong Yuan Pneumatic Tool Factory is in compliance with the following standards or standardisation documents in accordance with Council Directives 98 37 EG 98 37 EC E E What s in the Box Troubleshooting STOP USING THE TOOL IMMEDIATELY IF ANY OF THE FOLLOWING PROBLEMS OCCUR SERIOUS PERSONAL INJURY COULD OCCUR ANY REPAIRS OR REPLACEMENTS MUST BE DONE BY A QUALIFIED PERSON OR AN AUTHORISED SERVICE CENTRE ONLY PROBLEM PROBLEM CAUSE SOLUTION AXMINSTER WHITE AXMINSTER WHITE Model Number 422J 1 No 10 22mm Narrow Crown Stapler with PCL tail fitted 1 No 4mm Allen Ke
6. ed with water traps and in line oilers make sure that the tool is not allowed to run dry or to retain moisture Keep the tool stowed safely away when not in use Do not allow sawdust et al to ingress the tool Few drops of oil PNEUMATIC OIL ONLY General Safety Instructions and Recommendations whilst using Air Equipment Good Working Practices Safety EN ma i EEEN The following suggestions will enable you to observe good working As J practices keep yourself and fellow workers safe and maintain your tools and equipment in good working order KEEP TOOLS AND EQUIPMENT OUT i WARNING OF THE REACH OF YOUNG CHILDREN Air Powered Tools Work Place Environment Keep the tool clean it will enable you to more easily see any damage that may have occurred Clean the tool with a damp soapy cloth if needs be do not use any solvents or cleaners as these may cause damage to any plastic components Check the tool for damage both before and after work If damage has occurred have it repaired by a suitably qualified person Check the air lines are undamaged that supply galleries spurs or connectors are not leaking Keep the work area well lit and uncluttered as is practical this includes personnel as well as material Under no circumstances should CHILDREN be allowed in work areas It is good practice to leave the tool disconnected from the air supply until work is about to commence when it is not in use or unatte
7. l Safety Instructions and W Recommendations whilst using Air Equipment Large Workshop Installation General Safety Precautions Do not use a high pressure air system greater than 20 bar to supply power to this tool Ensure the air supply gallery to which your tool is connected has a pressure regulator controlling the air pressure to 150 psi or less and the supply for your tool can be further regulated to the pressure you require Never use any form of compressed gas cylinder air or any other to supply power for your tool Do not overload the tool or try to use it for a task for which it was not designed Only use the manufacturers spare parts to repair or refurbish tools and machines Be careful not to trip over air lines be aware of their locations when they are deployed Do not point the tool at people or animals even in jest Use the correct connectors and correctly rated hose lines to connect your tool to the supply Only use proprietary air lube oils To avoid water contamination in the system tools etc remember to drain the reservoir tank frequently D FREEPHONE 0800 371822 07 W Specific Safety Instructions for the Stapler Identification and Description of the Stapler If your air system does not use PCL fittings and you have reason to change the connecting Main body The main body is a casting that is extruded into the handle the cylinder method of the tool to your air supply ensure that
8. n cylinder cap 4 Exhaust port in cylinder cap is blocked 1 Worn bumper or damaged spring 17 18 2 Dirt in front plate 3 Inadequate airflow to tool 4 Worn or dry O ring on piston 5 Damaged O ring on trigger valve 6 Cylinder cap seal leaking 1 Joint guider is worn 2 Fasteners are wrong size or damaged 3 Magazine or front plate screws are loose 4 Blade in piston assembly is damaged 1 Worn blade in piston assembly 2 Lack of power 3 Slow cycling and loss of power 1 Check and replace O ring 2 Check and replace trigger valve head 3 Check and replace trigger valve stem seal or O ring Check and replace O ring or bumper 1 Tighten screws 2 Check and replace seal 1 Replace bumper 2 Adjust the air pressure 1 Lubricate as instructed 2 Check air supply 3 Replace spring 4 Replace damaged internal parts 1 Replace bumper or spring 2 Clean drive channel of front plate 3 Check hose and compressor fittings 4 Replace O ring or lubricate 5 Replace O ring 6 Replace seal 1 Replace joint guider 2 Use the recommended and undamaged fasteners 3 Tighten screws 4 Replace piston assembly 1 Replace piston assembly 2 Adjust to adequate air pressure 3 Check cylinder cap spring for broken coils or reduced length Check if exhaust port of cylinder cap is restricted Using your Air Stapler Using the Oil supplied in the small oiler bottle put 2 3 drops into the ai
9. nded Once you are ready to commence work remove any tools used in the setting up operations if any and place safely out of the way Re connect the tool Carry out a final check e g the connector is tight on the air lines are not leaking any bits etc fitted to the tool are secure check you have the correct pressure set and if you require to move around during the work operation that air lines etc will not snag Make sure you are comfortable before you start work balanced not reaching etc Wear the appropriate safety clothing goggles gloves masks etc If the work operation or environment appears to be excessively noisy wear ear defenders If you wear your hair in a long style wearing a cap safety helmet hairnet even a sweatband will minimise the possibility of your hair being caught up in the moving parts of the tool likewise consideration should be given to the removal of rings and wristwatches if these are liable to be a snag hazard Consideration should also be given to non slip footwear etc Do not work with cutting or boring tools of any description if you are tired your attention is wandering or you are being subjected to distraction A deep cut a lost fingertip or worse is not worth it Do not work with power tools of any description if you are currently taking medication unless you have ascertained that your medication will not cause your judgement or awareness to be impaired Do not use this tool
10. onscious action is required to unlatch the trigger to allow the tool to be used This is because there is no Manor ople Eng om contact safety enable mechanism built into these tools Staple Crown 11 2mm Weight 1 3kgs Trigger Provided it has been unlatched pressing the trigger will allow the gun to fire the staple into the material Footprint without PCL tail 56mm wide x 200mm long x 180mm high Viewing There are three peepholes in the magazine assembly to check whether peepholes there are staples loaded
11. r connector It is always a good policy to add at least a drop of oil to the tool prior to the first use of the day even if you have automatic oilers fitted to your supply system If you do not have inline oilers put 2 3 drops of oil into the tool first thing and then add 2 drops every 1 2 working hours Connect the stapler to the hose line check there are no leaks anywhere in the system Organise a couple of pieces of scrap timber preferably from the offcuts of the job you are doing and the material to be stapled to it and staple the two items together Remember there is no contact safety fitted to this tool the stapler will fire when the trigger is pressed Carry out several trial staplings and then check you are driving the staples to the correct depth If not adjust the air pressure up or down and carry out more trials until you are satisfied You may have to set the staple height setting plate in order to limit how deeply the staple is actually driven e g you may require to fasten cloth covering et al to a frame work and the material is not sufficiently robust to resist severing if the staple is driven through it Maintenance Keep the tool clean and free from any splashes that may be picked up from current work e g paint glue etc Frequent but not excessive oiling is the key to keeping your air tools working properly Lack of oil and ingress of water will damage your air tools If your air system is not fitt
12. s the magazine slide closed It is latch depressed to unlock the magazine slide to allow it to be withdrawn to facilitate the loading and unloading of the staples EF p Magazine The magazine assembly is also secured to the lower mounting of the Specification assembly cylinder housing and supported at the rear underside of the handle The magazine basically consists of a U shaped tray into which the staples are laid and the magazine slide plate with a smaller inverted U guide fitted to it which covers the fasteners keeping them located in the tray Part of the slide plate mechanism is a sprung shoe that pushes against the staples in the magazine tray and forces them into the receiver in the Maximum Operating Pressure 95 psi guide body The front end of the slide plate is the slipper plate that forms the rear part of the guide shute down which the staples are fired Minimum Operating Pressure 60 psi The physical dimensions of the magazine assembly will limit the Air Inlet 1 4 BSP with standard PCL Fitting maximum size of staples that can be inserted in the tool There is no p such limitation on the minimum size observe the figures in the Air Consumption constant usage 3 8 CFM specification Staple Gauge 20G 1 2mm x 0 6mm 0 05 x 0 024 Magazine Capacity 100 Staples Trigger safety This is a manual mechanical safety device above the trigger proper It Maximum Staple Length 22mm Lock locks the trigger off so that a c
13. y 1 No Instruction Manual GT RR ey Having unpacked the tool and its accessories please check the contents against the equipment list What s in the box if there are any discrepancies please contact Axminster Power Tool Centre using the procedures laid down in the catalogue Please dispose of the packaging responsibly much of the material is bio degradable The tool is plated and painted to prevent corrosion so there should be little or no cleaning required before use Please read the Instruction Manual prior to using your new tool as well as general precautions and instructions for use there are daily and periodic maintenance recommendations to help you keep your tool on top line and prolong its life Keep this Instruction Manual readily accessible for any others who may also be required to use the tool or www axminster co uk E Air leaking at trigger area Air leaking between body and front plate Air leaking between body and cylinder cap Blade driving fastener too deeply Runs slowly or has power loss Tool skips a fastener Fasteners continually jam Tool will not drive fully down 1 O ring in trigger valve is damaged 2 Trigger valve head is damaged 3 Trigger valve stem seal or O ring are damaged Damaged piston O ring or bumper 1 Screw loose 2 Damaged seal 1 Worn bumper 2 Air pressure is too high 1 Insufficient oil 2 Insufficient air supply 3 Broken spring i

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