User Manual Horizontal Mortiser D3
Contents
1. Drehstrommotor Motor Moteur IMB 34 1 8 kW 220 240 V S0 60Hz 3000 3600 Upm amp andensator Capacitor 40uF Fig 8 Electrical circuit diagram 31 H EE Horizontal Mortiser ammer D3 Spare parts 13 Spare parts Slander HAMMER Do WE land 02 2002 Seite 3002 Fig 9 Spare parts 32 Horizontal Mortiser H FEST ammer Spare parts H 3002 1 213BY STOPFEN F RUNDROHRE D 15 17 H 3002 2 427DE GEW STIFT M6X6 H 3002 3 400DB STELLRING D 15x25x12 GEW M6 H 3002 4 213HM POLYAMIDRAD D100X30 H 3002 5 207CN VERSTELLSCHRAUBEN MIT TELLER H 3002 6 401F SKT MUTTER M10 SCHWARZBLANK H 3002 7 213CE AUFLAGENOPPEN SCHWARZ H 3002 8 500 030 014 RADACHSE D3 H 3002 9 422AA LINSENSCHRAUBE M6X12 VERZ H 3002 10 213ZA BOHRKOPFSCHUTZ BF SCHWARZ H 3002 11 404C SCHEIBE 6 H 3002 12 423BB INBUSSCHRAUBE M6X10 SCHWARZ H 3002 13 401D SKT MUTTER 6 SCHWARZBLANK H 3002 14 500030 011 MOTORSCHUTZHAUBE D3 H 3002 15 400A SCHEIBEN AUS STAHL M8 FORM R H 3002 16 407A FEDERRING M8 BLANK H 3002 17 418DE SKT SCHRAUBE M8X30 SCHWARZ H 3002 18 221DA DS MOTOR 3 PHASEN 2 2KW IMB 34 221DB EINPHASENMOTOR 1 8KW IMB34 H 3002 19 5650EO INBUSSCHLUESSEL 8MM H 3002 20 427CA GEW STIFT M6X10 H 3002 21 219A BOHRFUTTER 0 16 MANDRINI H 3002 22 500 01 006 Hauptschalter Links Rechtslaufwahl H 3002 24 412BB ZYLINDERSCHR M4X10 VERZINKT H 3002 22. for damage and or faults resulting from the disregard of instructions in the manual The texts and images do not necessarily represent the delivery contents The images and graphics are not depicted on a 1 1 scale The actual 1 4 Copyright This manual should be handled confidentially It is desig nated solely for those persons who work on or with the machine All descriptions texts drawings photos and other depictions are protected by copyright and other commercial laws Illegal use of the materials is punish able by law This manual in its entirety or parts thereof may not be transferred to third parties or copied in any way or 1 5 Warranty notice The guarantee period is in accordance with national guidelines Details may be found on our website www felder group com 1 6 Spare parts delivery contents are dependent on custom build specifi cations add on options or recent technical modifications and may therefore deviate from the descriptions instruc tions and images contained in the manual Should any questions arise please contact the manufacturer We reserve the right to make technical modifications to the product in order to further improve user friendliness and develop its functionality form and its contents may not be used or otherwise communicated without the express written consent of the manufacturer Infringement of these rights may lead to a demand for compensation or other applicable claims We reser
3. 1 Intended O 8 2 2 Nordea 8 2 3 Making changes and modifications to the machine 8 2 4 Responsibilities of the owner Opel afr eu d 9 2 5 RE EE EE 9 2 6 Work safely 9 2 7 E 10 2 8 Ve fen 1 110 EE EE E 10 2 9 cT CRT 11 3 12 D WE 13 4 1 ass 13 4 2 Operation and storage conditions avse 13 4 3 Electrical ao A RA E E 13 4 4 jo P 14 4 5 Specifica EE 14 4 6 BEE OR ERU FED up 14 4 7 Pete Et SMS STUN 14 4 8 Noise emission rtc DUREE 15 5 Seting up the nede ae 16 5 1 VENN P EE 16 5 2 E See EES 16 5 2 1 Forward and reverse run 0 16 5 2 2 Rolling dre 16 5 3 17 5 4 itii eoo MR RT 17 6 Transport packaging and storage eese eese ee
4. 26 10 2 1 Height adjustment TEE 26 obs oo PM E M 27 19 23 Worm pai 27 LEM S annan 28 11 1 Safety d EUG OTI ER RE DM ERE IUE 28 11 2 What to do if a fault develops enge etes b sagaen 28 11 3 What to do after rectifying the k cene rule poH ereeschen 28 11 4 Faults causes and EE ee Eege 29 12 Electrical circuit diagram ni eran E Dieu spi NUN DuC 30 13 Spare 32 14 m 37 Horizontal Mortiser H aa d ammer General 1 General 1 1 Legend Important technical safety instructions in this manual are marked with symbols These instructions for work safety must be followed In all Warning Risk of injury or death manent impairment or death Warning Danger electric current by a trained electrical technician Attention Risk of material damage and or machine breakdown Note PPP eration of the machine 1 2 Information about the manual This manual describes how to operate the machine properly and safely Be sure to follow the safety tips and instructions stated here as well as any local accident prevention regulations and general safety regulations Before beginning any work on the machine ensure that the manual in particular th
5. 3001 54 500 030 010 LAGEREXZENTER H 3001 55 421BA INBUSSCHRAUBE M6X10 SCHWARZ 35 H EE Horizontal Mortiser ammer D3 Spare parts H 3001 56 407D FEDERRING M H 3001 57 500 030 203 ANSCHLAGFINGER H 3001 58 204 RAENDELSCHRAUBE 6 20 H 3001 59 500 030 206 PROFILBLENDE RECHTS H 3001 60 424 GEW STIFT M X10 H 3001 61 225BC HAMMERKOPF GEWINDEPLATTE M6 H 3001 62 A06EA SCHEIBE 10 VERZINKT H 3001 63 500030 002 WERKSTUCKANSCHLAG H 3001 64 AO0BD SENKSCHR MIT ISK M6X12 H 3001 65 106DC BOHRTISCH LT Z 500 030 020B H 3001 66 SKT BOHRSCHRAUBE 4 8X32 H 3001 67 213AK PVC TAUCHKAPPEN 16MMXTOOMM H 3001 68 4321 RILLENKUGELLAGER 6301 ZZ H 3001 69 440 SICHERHEITSSKTMUTTER M12 H 3001 70 421 INBUSSCHRAUBE M6X10 SCHWARZ H 3001 71 214QD GELENKLAGER FD H 3001 72 500 030 218 ABSTREIFWINKEL 3001 73 213AI PROFILABSTREIFER FUR H 3001 74 SKT MUTTER M10 SCHWARZBLANK H 3001 75 402K SKT MUTTER M10 FLACH H 3001 76 4021 SKT MUTTER M8 VERZINKT FLACH 36 Horizontal Mortiser D3 Index Hammer ammer 14 Index A Accessories 16 Adjusting 22 Changes to the machine 8 Circuit diagram 30 Copyright 6 D Dangers 10 Data plate 17 Declaration of Conformity 12 Dimensions 13 Disposal 7 Dust extraction 14 21 E EC certificate of conformity 12 Electrical connection 13 21 Emergency stop 24 Equipping 22 F Fault
6. Area Code Cell area Availability time _ Yes please send me your Newsletter M TET Send to my address subject to your delivery and payment conditions Signature Email address Date H KRFelder Str 1 A 6060 Hall in Tirol Tel 43 0 52 23 58 50 0 Fax 43 0 52 23 58 50 62 Email info hammer at Internet www hammer at
7. a centre position Place the workpiece onto the working table so it lies against the front edge of the workpiece fence on the machine table Clamp the workpiece with the eccentric clamp If you need to drill a blind hole set the depth stop to the desired measurement Set the desired bore height on the handwheel Switch the machine on and whilst holding the workpiece tight with your left hand push the single handed lever slowly forward until the depth stop comes up against it or the drill bit has gone through the workpiece Attention Do not hold the workpiece in the position where the drill bit is going to break through 9 5 4 Mortising Fig 6 Mortising Same steps as drilling with or without a depth stop Set the desired mortising length with the longitudinal stops Dip a few millimeters into the workpiece with the drill and continue lengthwise up to the set stop Repeat this step until the desired slot depth is achieved 25 Hammer ammer Horizontal Mortiser D3 Maintenance 10 Maintenance 10 1 Safety instructions Warning Risk of injury improper maintenance can cause serious injury or damage For this reason this work may only be carried out by authorized trained personnel who are familiar with how to operate the machine and in strict observance of all safety instructions Before beginning any maintenance work on the ma chine switch it off and secure it against accidentally be ing switched on
8. any preliminary work is completed Therefore the adjusting fitting and operating instructions see the corresponding chapters must be read before switching on the machine 9 3 Switching off the machine Attention Never actuate the emergency stop switch to switch off the machine as this will wear out the brake shoes very quickly The emergency stop switch is only to be actuated in case of an emergency 9 4 Emergency stop Only use the emergency stop switch in case of an emer If you want to switch the machine on again you need to disengage the emergency stop switch Pull the emergen stop switch out and repeat the starting process 9 5 Working techniques 9 5 1 Permitted working techniques Only the following working techniques are permitted on the drilling unit e Drilling holes with or without a depth stop e Drilling mortises in solid wood 9 5 2 Prohibited working techniques It is absolutely forbidden to perform the following work ing techniques on the drilling unit Every type of moulding work with spindle moulder tools All types of sanding work 24 Drilling dowels Removing knots Manufacturing plugs for knots Horizontal Mortiser Horizontal Mortiser H SS ammer Operation 9 5 3 Drilling holes with or without a depth stop Fig 5 Drilling holes with or without a depth stop For this step push together the ends of the longitudinal stops to fix the drilling table into
9. centre of gravity when trans e When transporting the machine overseas ensure porting it minimise the risk of it tipping over that the packaging is air tight and that a desiccant is e Take measures to prevent the machine from slipping added to protect the metal parts against corrosion sideways e Ropes belts or other hoisting devices must be equipped with safety hooks 6 2 Transport Attention Transport the machine only according to the enclosed transport and assembly instructions The machine will be delivered partly dismantled on a pallet The machine may be transported using a crane pallet truck or forklift truck 6 2 1 Unloading The machine is delivered completely assembled Only attach the belts and chains to the frame Horizontal Mortiser D3 Transport packaging and storage Hammer ammer 6 3 Transport inspection Upon arrival inspect the shipment to ensure that it is complete and has not suffered any damage If any transport damage is visible do not accept the de livery or accept it only with reservation Record the scope of the damage on the transport documents delivery note Initiate the complaint process 6 4 Packaging If no agreement has been made with the supplier to take back the packaging materials help to protect the envi ronment by reusing the materials or separating them ac cording to type and size for recycling For all defects that are not discovered upon delivery be sure to r
10. the machine in ambient temperatures from 410 to 40 C If the instructions are not followed damage may occur during storage 7 2 Installation Characteristics of the installation site e Operation room temperature 10 to 40 C e Ensure that the work surface is sufficiently stable and has the proper load bearing capacity e Provide sufficient light at the workstation e Ensure there is sufficient clearance for or from neigh bouring workstations e Risk of injury Keep machines tools and accessories etc out of the reach of children e Vacuum hoses and electrical wires should be layed in such a way as to avoid tripping over them 20 Horizontal Mortiser H EE p3 ammer Setup and installation 7 3 Dust extraction The machine has to be connected to a dust extractor e Connect the dust extraction system to the machine in Before operating the machine for the first time inspect it such a way so as to operate in unison with the ma for defects chine dust extraction hoses must be electrically conduc Requirements for the dust extraction system and hoses DEE penere load ig e dust extraction system must produce the required vacuum and air flow see table Vacuum connection dia 120 mm Min vacuum 500 Pa Min volume flow 418 Cubic meters per hour Attention The dust extraction hoses must be flame retardant Only use original HAMMER vacuum hoses 7 4 Electrical connection Warnin
11. 00 030 202 TIEFENANSCHLAGBLECH H 3001 19 A21BE INBUSSCHRAUBE 6 14 SCHW H 3001 20 415CC TORBANDSCHRAUBE 6 20 VERZ H 3001 214060 SCHEIBE M8 H 3001 22 423BA INBUSSCHRAUBE M6X16 SCHW H 3001 23 404C SCHEIBE M H 3001 24 A15EG TORBANDSCHRAUBE 10 140 H 3001 25 500 030 004 HOHENSCHLITTEN H 3001 26 424DH GEW STIFT M8X40 H 3001 27 421DF INBUSSCHRAUBE M8X30 SCHW H 3001 28 407A FEDERRING M8 BLANK H 3001 29 500030 00 I LAGERARMSTUTZE GESCHWEISST H 3001 30 400AH SENKSCHR MIT ISK M6X10 H 3001 31 400 030 013 BOHRHEBEL FD H 3001 32 418 SKT SCHRAUBE M6X10 SPEDCAPS H 3001 33 213FF KEGELRAD D60MM MODUL 2 Z30 H 3001 34 422AA LINSENSCHRAUBE M6X12 VERZ H 3001 35 404C SCHEIBE M H 3001 36 432W RILLENKUGELLAGER 16003 ZZ H 3001 37 500 030 005 HANDRADWELLE H 3001 38 500 030 013 DRUCKSCHIENE H 3001 39 409F SICHERUNGSRING 20X1 2 H 3001 40 432 RILLENKUGELLAGER 6004 ZZ H 3001 41 76 01 040 DICKTEN LAGERHALTER H 3001 42 404 SCHEIBE M H 3001 43 401D SKT MUTTER M SCHWARZBLANK H 3001 44 421BG INBUSSCHRAUBE M6X35 SCHWARZ H 3001 45 208 HANDRAD VOLANTINO H 3001 46 12 0 361 KLEMMHEBEL GR II MUTTER M8 H 3001 47 404D SCHEIBE M8 H 3001 48 440 SICHERHEITSSKTMUTTER M10 H 3001 49 500 030 008 V LAGERROLLE 432C RILLENKUGELLAGER 6000 ZZ H 001 50 500 030 006 KREUZSCHLITTEN H 3001 5 500 030 009 K LAGERROLLE 432C RILLENKUGELLAGER 6000 ZZ H 3001 52 417DG SKT SCHRAUBE 10 60 SCHWARZ H 3001 53 418 SKT SCHRAUBE M10X25 SCHWARZ H
12. 5 423BB INBUSSCHRAUBE M6X10 SCHWARZ H 3002 26 404 SCHEIBE 6 H 3002 27 214A UMLEGGRIFF MANICO MM 70 M8 H 3002 28 AOOAF SKT HUTMUTTER M8 VERZINKT H 3002 29 213BO RECHTECKSTOPFEN H 3002 30 222bEA FLACHE SKT MUTTER PVC PSK 13 H 3002 31 222FF KABELVERSCHRAUBG KUNSTSTOFF H 3002 32 404D SCHEIBE M8 H 3002 33 401E SKT MUTTER M8 SCHWARZBLANK H 3002 34 401 SKT MUTTER M4 SCHWARZBLANK H 3002 35 212TM TYPENKLEBER HAMMER D3 H 3002 36 212 5 TYPENKLEBER HAMMER 290 33 H Horizontal Mortiser ammer m Spare parts Fig 10 Spare parts 34 Horizontal Mortiser H SENE AUREOS D dd ammer Spare parts H 3001 1 418DC SKT SCHRAUBE M8X20 SCHWARZ H 3001 278 03 110 BEILAGSCHEIBE D35XD9 2X4 H 3001 3 76 07 236 SPINDELMUTTER H 3001 4 78 07 234 HOEHENSPINDEL FRS KRS H 3001 5 404F SCHEIBE M12 H 3001 6 213FG KEGELRAD D33MM MODUL 2 Z15 H 3001 7 AO2RC SKT MUTTER M10 H 3001 8 424DF GEW STIFT M8X30 H 3001 9 AOTE SKT MUTTER M8 SCHWARZBLANK H 3001 10 A21CE INBUSSCHRAUBE M8X60 H 3001 11 500 030 001 GRUNDSCHLITTEN H 3001 12 500 030 003 GRUNDSCHLITTENBOLZEN H 3001 13 500 030 002 GRUNDSCHLITTENTRAGER H 3001 14 440 SICHERHEITSSKTMUTTER M8 H 3001 15 404E SCHEIBE M10 H 3001 16 205B RAENDELMUTTER M6 ART 73 1 30 H 3001 17 500 030 007 ANSCHLAGBUCHSE H 3001 18 5
13. again Ensure that there is sufficient space to work around the machine Keep the work area orderly and clean Components and tools that are not put in their correct place or put away may be the cause of accidents Following the maintenance work re install the guards and check that they are functioning properly Warning Danger electric current work on electrical fittings may only be carried out by qualified person nel and in strict observance of the safety instructions 10 2 Maintenance work All maintenance upkeep and adjustment measures may only be performed with the main switch of the machine turned off Failure to perform the maintenance instructions will render the guarantee null and void To prolong the lifespan and to increase the precision of the drilling unit it is recommended to remove chips and dust in particular from the table surface and the guides surface from the unit on a daily basis and to maintain 10 2 1 Height adjustment spindle Twist the drilling unit right to the top and then right to the bottom and clean the spindle and the guides with compressed air or a blower device Remove grease de posits and layers of dust grease anew Regular machine grease can be used Cleaning intervals monthly 26 it with the appropriate care products See the HAM MER catalogue for other accessories and dust extraction equipment Your machine will remain in good condition and you will be able to enjoy u
14. ammer H User Manual Horizontal Mortiser H L E Keep this manual handy and in good condition for continual reference H EE Horizontal Mortiser ammer D3 3 Note The machine must be inspected immediately on arrival If the machine was damaged during trans port or if any parts are missing a written record of the problems must be submitted to the forwarding agent and a damage report compiled Be sure also to notify your supplier immediately operation This manual must be kept in good condition as it belongs to the machine Furthermore keep the manual at hand and in the vicinity of the machine so that it is accessible to personnel when they are using maintaining or repairing the machine For the safety of all personnel it is necessary to conscientiously study this manual before assembly and HAMMER A product of the FELDER GROUP Felder KG KR Felder Str 1 A 6060 Hall in Tirol Tel 43 0 5223 58500 Fax 43 0 5223 5850 62 Email info8hammer at Internet www hammer at O6 March 2007 D3 Table of contents Horizontal Mortiser H Table of Contents WE NEE 5 1 1 Te 5 1 2 Information about the manual eege degen 5 1 3 liability and ee EE ENE 6 1 4 Copyrig e 6 1 5 Keele 6 1 6 Nequc 6 1 7 bilo 7 UE c Pn 8 2
15. chine switch it off and secure it against accidentally the machine being switched on again e Keep the work area orderly and clean Components e Before commencing any work with the machine in and tools that are not put in their correct place or put spect it to ensure that it is complete and in technically away may be the cause of accidents good condition Install the safety equipment according to the instruc tions and check that it functions properly Warning Danger electric current work on electrical fittings may only be carried out by qualified person nel and in strict observance of the safety instructions 8 2 Changing the tool Tools with a body diameter of up to 16 mm can be chucked with the 2 jaw chuck The two jaw chuck is opened and clamped with an Allen key 8 The mortising tool has to be clamped along the total length of the mortising chuck Always check that the tool is chucked in tightly before switching the machine on Always remove the tool from the boring tool holder once the boring work is over as this will reduce the risk of Fig 4 Changing the tool injury Allen key Attention Minimum tightening torque 20 Nm 22 Horizontal Mortiser H Hs ammer Operation 9 Operation 9 1 Safety instructions Warning Risk of injury improper operation may lead to severe physical injury or material damage For this reason this work may only be carried out by authorized trained pers
16. chine and guided necklaces etc must be removed before starting e Carefully inspect workpieces for foreign matter nails work on or with the machine screws which might impair processing e Support long workpieces with additional surface When working on or with the machine the following equipment e g Table extensions Roll supports must always be worn by personnel e Ensure that each unit is rotating in the proper direc Sturdy tight fitting clothing tear resistant no wide tion sleeves e Keep tools for handling short and narrow workpieces Protective footwear that protects the feet from heavy close at hand falling objects and prevents sliding on slippery floors e Before switching on the machine always check to make Hearing protection to protect against loss of hearing sure that there are no other persons in the immediate vicinity of the machine Attention Risk of material damage Only operate the machine ambient temperatures from 10 to 40 C If the instructions are not followed damage may occur during storage Warning Danger electric current work on electrical fittings may only be carried out by qualified person nel and in strict observance of the safety instructions 23 Hammer ammer 9 2 Switching on the machine Warning Risk of injury due to insufficient preparation It is only permitted to switch on the machine if for the work at hand the required preconditions are fulfilled and
17. chine or in this operating manual 4 4 Tools Tools Router bit Dia 4 16 mm Dowel bit Dia 4 16 mm Plug cutters Dia 10 35 mm Forstner bit Dia 10 35 mm 4 5 Specifications Table size 550 x 300 mm Chuck 0 16 mm Speed 2950 Upm Motor power 2 2 kW 3 HP 1 8 kW Max mortising width 200 mm Max mortising depth 140 mm Height 110 mm 4 6 Chip extraction Vacuum connection dia 120 mm Min vacuum 500 Pa Min volume flow 418 Cubic meters per hour 4 7 Particle emission The machine was tested for particle emissions according to DIN 33893 The Wood Authority ascertained ac cording to the Principles for Testing Particle Emissions workplace related particle concentrations of woodwork Never open the switch box without the written consent of the HAMMER service department If this rule is not ob served the electrical installation guarantee is rendered void ing machines that the particle emission values for this machine are notably below the currently valid atmospher ic limit of 2 0 mg m3 This is certified by the blue label Wood Particle Tested Horizontal Mortiser H E ammer Specifications 4 8 Noise emission The specified values are emission values and therefore do not represent safe workplace values Even though a relationship exists between particle emission and noise emission levels an inference cannot be made about whether additional safety measures need to be impl
18. e mented Factors which can significantly affect the emis sion level that presently exists at the workplace include duration of the effect characteristics of the workspace 189 Ear protection must always be worn however such protection cannot be considered a substitute for properly sharpened tools or the correct speed at the correct speed Workplace emission values according to EN ISO 7960 Idle 67 7 Decibel A Working 73 1 Decibel A An allowance must be made to compensate for toleranc es with the specified emission values 4 Decibel A and other ambient influences The permissible workplace values may also differ from country to country Neverthe less this information is provided to help the operator bet ter assess hazards and risks Depending on the location of the machine and other specific conditions the actual noise emission values may deviate significantly from the specified values Note to keep the noise emission as low as possible always use sharpened tools and operate the machine H EE Horizontal Mortiser ammer D3 Setting up the machine 5 Setting up the machine 5 1 Overview Spindle head height adjustment handwheel Adjustable longitudinal fence to set the drilling length Adjustable depth fence to set the drilling depth Height adjustment clamp for the spindle head Single hand lever to guide the spindle head Eccentric clamp to clamp the workpieces Clamping leve
19. e chapter entitled Safety and the respective safety guidelines has been read in its these particular cases special attention must be paid in order to avoid accidents injury to persons or material damage This symbol marks instructions that must be followed in order to avoid harm to one s health injuries per This symbol warns of potentially dangerous situations related to electric current Not observing the safety instructions increases the risk of serious injury or death Required electrical repairs may only be carried out This symbol marks instructions which if not observed may lead to material damage functional failures This symbol marks tips and information which should be observed to ensure efficient and failure free op entirety and fully understood This manual is an integral part of the machine and must therefore be kept in the direct vicinity of the machine and be accessible at all times If the machine is sold rented lent or otherwise transferred to another party the manual must accompany the machine Hammer ammer Horizontal Mortiser D3 General 1 3 Liability and warranty The contents and instructions in this manual were com piled in consideration of current regulations and state of the art technology as well as based on our know how and experience acquired over many years This manual must be read carefully before commencing any work on or with this machine The manufacturer shall not be liable
20. e eene tenente enne 18 6 1 Safety sitiens eve Da b par e ente ed Eeer 18 6 2 18 6 2 1 eeto rt ON 18 6 3 Transport inspections iet ette ecu ENEE 19 6 4 Packaging EE 19 6 5 SOJE 19 7 Setup E HE 20 7 1 Kn Me EE RENEE EE 20 72 eee RE E 20 7 3 BITE 21 7 4 Electrical conpnechon oars rrari rran oar SES 21 H EE Horizontal Mortiser ammer D3 Table of Contents 8 Making adjustments and preparations sscsscssssscssssscsecssssscsecsscsecsecsecssessesssssessessess 22 8 1 ee 22 8 2 Changing THEO 22 0 eee oU 23 9 SEENEN 23 9 2 Ee 24 9 3 ect 24 9 4 Emergency poo d NE EN 24 9 5 ent 24 9 5 1 Permitted working Techilques uis cin eerte etos ea cer oed tends 24 9 5 2 Prohibited working techniques cia dsp erae Use ut eer E eI eS EE uS 24 9 5 3 Drilling holes with or without a depth 2 2 2 255 25 pU MER rc Geek ee 25 Er Den e 26 10 1 EEN 26 10 2 Geer mon em m
21. e sealed in air tight packaging and protected against corrosion desiccant H EE Horizontal Mortiser ammer D3 Setup and installation 7 Setup and installation 7 1 Safety instructions Warning Risk of injury improper assembly and installation can lead to serious physical injury or equip ment damage For this reason this work may only be carried out by authorized trained personnel who are familiar with how to operate the machine and in strict observance of all safety instructions e Ensure that there is sufficient space to work around and tools that are not put in their correct place or put the machine Ensure there is ample distance between away may be the cause of accidents the machine and other solid constructions such as a Install the safety equipment according to the instruc walls or other machines tions and check that it functions properly e Keep the work area orderly and clean Components Warning Danger electric current work on electrical fittings may only be carried out by qualified person nel and in strict observance of the safety instructions Before assembling and installing the machine check to make sure it is complete and in good condition Warning Risk of injury an incomplete faulty or damaged machine can lead to serious physical injury or equipment damage Only assemble and install the machine if the machine and its parts are complete and intact Attention Risk of material damage Only operate
22. ediate vicinity of the machine and be accessible at all times to all persons working on or with the machine The machine may only be operated if it is in proper working order and in safe condition Every time before the machine is switched on it must be inspected for visible defects and general condition All instructions in this manual must be strictly followed without reservation Besides the safety advice and instructions stated in this manual it is necessary to consider and observe local ac 2 5 What is required of personnel Only authorized and trained personnel may work on and with the machine Personnel must be briefed about all functions and potential dangers of the machine Spe cialist staff is a term that refers to those who due to their professional training know how experience and knowledge of relevant regulations are in a position to assess delegated tasks and recognise potential risks If the personnel lack the necessary knowledge for work ing on or with the machine they must first be trained Responsibility for working with the machine installation service maintenance overhaul must be clearly defined and strictly observed Only those persons who can be expected to carry out their work reliably may be given 2 6 Work safety Following the safety advice and instructions given in this manual can prevent bodily injury and material dam age while working on and with the machine Failure to observe these i
23. eport them as soon as they are recognised as damage claims must be filed within a certain period as granted by law Attention Dispose of the packaging materials in an environmentally friendly way and always in accord ance with local waste disposal regulations If applicable contract a recycling firm to dispose of the pack aging materials 6 5 Storage Keep items sealed in their packaging until they are assembled installed and be sure to observe the stacking and storage symbols on the outside of the packaging Store packed items only under the following conditions Do not store outdoors Store in a dry and dust free environment Do not expose to aggressive substances Protect from direct sunlight Avoid subjecting the machine to shocks Storage temperature 10 to 50 C Maximum humidity 60 Avoid extreme temperature fluctuations condensation build up Attention Help preserve the environment Packaging materials are valuable raw materials and in many cases they can be used again or expediently reprocessed or recycled e Apply a coat of oil to all bare machine parts corro sion protection e When storing for a period longer than 3 months ap ply a coat of oil to all bare machine parts corrosion protection Regularly check the general condition of all parts and the packaging If necessary refresh or re apply the coat of anti corrosive agent e If the machine is to be stored in a damp environment it must b
24. erm use also refers to correctly observing the operating conditions as well as the specifications and instructions in this manual 2 2 Manual contents All those appointed to work on or with the machine must have fully read and understood the manual before com mencing any work This requirement must be met even if the appointed person is familiar with the operation of such a machine or a similar one or has been trained by the manvfacturer Knowledge about the contents of this manual is a prerequisite for protecting personnel The machine may only be operated with original manu facturer parts and accessories from hazards and avoiding mistakes so that the machine may be operated in a safe and trouble free manner It is recommended that the operator requests proof from the personnel that the contents of the manual have been read and understood 2 3 Making changes and modifications to the machine In order to minimise risks and to ensure optimal perform ance it is strictly prohibited to alter retrofit or modify the machine in any way without the express consent of the manufacturer All the pictograms signs and labels af fixed to the machine must be kept visible readable and may not be removed Pictograms signs and labels that have become damaged or unreadable must be replaced promptly Horizontal Mortiser H a ammer Safety 2 4 Responsibilities of the owner operator This manual must be kept in the imm
25. g Danger electric current work on electrical fittings may only be carried out by qualified person nel and in strict observance of the safety instructions Characteristics of electrical connections e power supply cable must be protected against machine must be earthed with electrical conductors damage e g armoured conduit The voltage fluctuations in the main supply may not e power supply cable must be laid in such a way exceed 10 that it does not overbend or chafe and there is no risk of tripping over it Warning Danger electric current before hooking up the machine to the power supply compare specifications on the data plate with those of the electrical network Only hook up the machine if the two sets of data correspond to each other The electrical outlet must have the appropriate socket for a three phase alternating current motor CEE 21 H EE Horizontal Mortiser ammer D3 Making adjustments and preparations 8 Making adjustments and preparations 8 1 Safety instructions Warning Risk of injury improper adjustment and setup work can lead to serious physical injury or mate rial damage For this reason this work may only be carried out by authorized trained personnel who are familiar with how to operate the machine and in strict observance of all safety instructions e Before beginning any maintenance work on the ma e Ensure that there is sufficient space to work around
26. ividual components can cause a life threatening electrical shock e Before carrying out any maintenance cleaning and e Do not remove any safety devices or alter them to put repair work switch off the machine and secure it them out of commission against being accidentally switched on again e When carrying out any work on the electrical equip ment ensure that the voltage supply is completely isolated Horizontal Mortiser H a ammer Safety 2 9 Other risks The following risks can occur with a drilling machine e Unintentional hand contact with the rotating tool workpiece tipping due to insufficient workpiece support e Risk of injury when drilling through the workpiece due to the drill bit emerging from the workpiece Warning Risk of injury even if the safety measures are followed there are still certain residual risks that must be considered when working on the machine e Risk of accident in the uncovered area of the rotating workpiece e Risk of injury when changing the tool cutting injury e Rotating tool coming in contact with parts of the machine e Risk of injuries resulting from ejected workpieces and other workpiece parts Risk of injury resulting from crushing Risk of injury from workpiece kickback Hearing damage as a result of high noise levels Health impairments due to the inhalation of airborne particles especially when working with beech and oak wood H EE Horizontal Mortiser a
27. l regulations and therefore conforms to industry safety standards However hazards may arise should the machine be operated by untrained personnel used improperly or em ployed for purposes other than those it was designed for The chapter entitled Safety offers an overview of all the important safety considerations necessary to optimise 2 1 Intended use The HAMMER horizontal slot mortiser D3 is to be used solely to machine wood and other similar materials Machining materials other than wood is only permitted safety and ensure the safe and trouble free operation of the machine Additionally in order to further minimise risks the other chapters of this manual contain specific safety instruc tions all marked with symbols Besides the various instructions there are a number of pictograms signs and labels affixed to the machine that must also be heeded These must be kept visible and legible and may not be removed with the express written consent of the manufacturer Operational safety is guaranteed only when the machine is used for the intended purposes Attention Any use outside the machine s intended purpose shall be considered improper and is therefore not permitted All claims regarding damage resulting from improper use that are made against the manu facturer and its authorised representatives shall be rejected The operator shall be solely liable for any damage that results from improper use of the machine The t
28. m Height 1200 mm 4 2 Operation and storage conditions Operation room temperature 10 bis 40 C Storage temperature 10 bis 50 C 4 3 Electrical connection Connection 3x 400 V 50 HZ 1x 230 V 50 HZ 1x 230 V 60 HZ The following electrical requirements must be fulfilled Earth the machine using an electrical conductor The voltage regulation in the electricity network must not exceed 10 of the rated voltage The quality of the connection cable has to be of the A 5 x2 5 HO7RN F type or at least of equivalent quality The current supply has to be protected against dam ages e g armoured conduit Connected dust extraction hoses have to be earthed to avoid electrostatic charges Attention All operations may only be executed by an authorised electrical technician Please note the connection loads on the rating plate and ensure that your mains voltage corresponds to that speci fied on the rating plate The unit is supplied without a plug and can be equipped with a plug that conforms to country specific requirements by the customer Plug the machine into the mains switch it on for a short period of time and check that the direction of rotation of the motor is correct H Horizontal Mortiser ammer D Specifications To change the direction of rotation change 2 phases of the power supply cable to the machine A copy of the wiring diagram is available in the switch box of the ma
29. mmer D3 Declaration of Conformity 3 Declaration of Conformity EG Declaration of Conformity according to Machine Guidelines 98 37 EG i d Fassung 98 79 EG Manufacturer FELDER KR Felder Str 1 A 6060 Hall in Tirol We hereby declare that the machine indicated below which corresponds to the design and construction of the model we put on the market conforms with the safety and health requirements as stated by the EC Product designation Horizontal slot mortiser Make HAMMER Model designation D3 The following EC guidelines were applied 98 37 EG Machine Guidelines 73 23 EWG Low Voltage Guidelines 89 336 EWG Electromagnetic Tolerance Guidelines The following harmonised norms were applied EN 292 1 EN 50081 2 01 92 EN 292 2 EN 50082 2 03 95 EN 60204 ISO 7960 Issuing authority Pr f und Zertifizierungsstelle im BG Pr fzert Fachausschuss Holz VollmoellerstraBe 11 D 70563 Stuttgart No 0392 This EC Declaration of Conformity is valid only if the CE label has been affixed to the machine Modifying or altering the machine without the express written agreement of the manufacturer shall render the war ranty null and void Hall in Tirol 07 08 2006 Johann Felder Managing Director 12 Horizontal Mortiser H x ammer Specifications 4 Specifications 4 1 Dimensions and weight Total height 800 mm Shipping width 560 mm Weight 84 kg Machine including packaging Length 800 mm Width 1200 m
30. nstructions can lead to bodily injury and damage to or destruction of the machine Disregard of the safety advice and instructions given in this manual as cident prevention regulations general safety regulations as well as current environmental stipulations that apply to the operational range of the machine The operator and designated personnel are responsible for the trouble free operation of the machine as well as for clearly establishing who is in charge of install ing servicing maintaining and cleaning the machine Machines tools and accessories must be kept out of the reach of children permission to work on or with the machine Personnel must refrain from working in ways that could harm oth ers the environment or the machine itself It is absolutely forbidden for anyone who is under the influence of drugs alcohol or reaction impairing medication to work on or with the machine When appointing personnel to work on the machine it is necessary to observe all local regulations regarding age and professional status The user is also responsible for ensuring that unauthorised persons remain at a safe distance from the machine Personnel are obliged to immediately report to the opera tor any irregularities with the machine that might compro mise safety well as the accident prevention regulations and general safety regulations applicable to the operative range of the machine shall release the manufacturer and their authorised re
31. onnel who are familiar with how to operate the machine and in strict observance of all safety instructions Before starting work During operation e Before assembling and installing the machine check e When changing to another workpiece or if a mal to make sure it is complete and in good condition function occurs first switch off the machine and then e Ensure that there is sufficient space to work around secure it against being switched on again acciden the machine tally e Keep the work area orderly and clean Components Do not switch off circumvent or decommission pro and tools that are not put in their correct place or put tective and safety devices during operation away may be the cause of accidents e Do not overload the machine It is safer and performs e Ensure that all safety devices have been installed better if operated within its power range properly e Adjustments to the machine or tool replacement may When working on or with the machine the following only be conducted once the machine has stopped must be strictly observed Only clamp authorised tools to the machine e Persons with long hair who are not wearing a hairnet Install the dust extraction system according to the are not permitted to work on or with the machine instructions and test its function e tis prohibited to wear gloves while working on or e Only process workpieces that be safely placed with the machine All jewellery rings bracelets on the ma
32. or the problem to be solved is not listed in this list then contact your HAMMER supplier or the HAMMER service depart ment 29 H EE Horizontal Mortiser ammer D3 Electrical circuit diagram 12 Electrical circuit diagram 3 x 400 V 50 Hz Li B N e Max Vorsicherung 16 A GI Fusible 16 Gi Max Backup Fuse 16 G vi Wi D D Ui Vi Wi gt lt F M1 amp A We U2 2 ba Ke 1 Motorschutzschalter Overload protection Protection de moteur 4 45 6 75A USP 400V 50 Hz Typ MO 014 T 1 BE MRG Drehstrommotor Motor Moteur IMB 34 2 2kW 220 245 380 400V 50 60Hz 3000 3600 Upm Fig 7 Electrical circuit diagram 30 Horizontal Mortiser H SS ammer Electrical circuit diagram 1x 230 V 50 60 Hz LZ NH De Max Vorsicherung 32 AGI T T t Max Fusible 32 A Gl i Max Backup Fuse 32 A Gl i L ai T FH E i i be sen 90 Hz i H i i mH i Le T Ui us i 3 d j PA w ow Fe 1 3 p s ei m Matorschutzschalter Overload protection Protection de moteur 222 2 SIEMENS 10 154 230V 50 Hz Typ 014 T8 1 BE MRG Motorschutzschalter Overload protection Protection de moteur SIEMENS 10 154 230V 60 Hz Typ MO 014 T8 1 BE MRG
33. presentatives from any liability and from all compensation claims H Horizontal Mortiser ammer D3 Safety 2 7 Personal safety When working on or with the machine the following must be strictly observed Persons with long hair who are not wearing a hairnet are not permitted to work on or with the machine It is prohibited to wear gloves while working on or with the machine All jewellery rings bracelets neck laces etc must be removed before starting work on or with the machine When working on or with the machine the following must always be worn by personnel Protective gear overalls safety goggles dust mask hairnet to contain long hair etc Sturdy tight fitting clothing tear resistant no wide sleeves Protective footwear That protects the feet from heavy falling objects and prevents sliding on slippery floors Hearing protection To protect against loss of hearing 2 8 Machine hazards The machine has undergone a hazard analysis The The machine is considered operationally safe when used design and construction of the machine are based on the properly results of this analysis and correspond to state of the art Nevertheless there are some residual risks that must be technology considered The machine runs with high electrical voltage Warning Danger electric current electrical energy can cause serious bodily injury Damaged insulation materials or defective ind
34. r for the vertical adjustment of the ec centric clamp Fig 1 Overview 5 2 Accessories 5 2 1 Forward and reverse run switch e Mount the switch for forward and reverse run with the shims and screws onto the frame 5 2 3 Rolling carriage 1 Screw the lift handle with the cap nut onto the frame 2 Remove both plugs 3 Insert the gear axis through the machine base frame and secure on both sides with adjusting collars and with setscrews 4 Place the wheels onto the axles and secure wih ad justing rings and with setscrews 5 Remove the setscrews loosen the nuts Horizontal Mortiser D3 Setting up the machine Hammer ammer 5 3 Data plate Baujahr year of constr annee de constr ERES Maschinen Werkzeuge f r Holz Machines tools for wood a m m e Machines Outillage pour le bois Made by Hammer AUSTRIA EUROPE A 6060 HALL Loretto 42 Tel 05223 45090 Fax 05223 45099 Fig 2 Data plate 5 4 Mains switch Fig 3 Mains switch The data plate displays the following specifications Manufacturer info Model designation Machine number Voltage Phases Frequency Capacity Electricity Year of construction Motor specifications As a standard the machine is equipped with a cut off motor safety switch The motor safety switch is equipped with an undervolt age trigger which protects the motor from undervoltage and phase failure and if a voltage drop occurs it pre vents the mo
35. s 28 H Hearing protection 10 Installation 20 Intended use 8 L Legend 5 Liability 6 M Maintenance 26 Modifications on the machine 8 N Noise emission 15 Operation 23 Operating conditions 13 Operation manual 8 Operator 9 Other risks 11 Overview 16 P Packaging 18 Particle emission 14 Protective footwear 10 Protective gear overalls safety goggles dust mask hairnet to contain long hair etc 10 Push button 17 Qualified personnel 9 S Safety 8 Safety at work 23 Safety during installation 20 Safety during repairs 28 Safety during maintenance 26 Safety during setup 22 Safety during equipping 22 Safety during transport 18 Setting up the machine 16 Spare parts 32 Specifications 14 Staff 9 Storage 19 Switching off the machine 24 Switching on the machine 22 T Table track 27 Transport 18 Transport inspection 19 V What to do if a fault develops 28 W Maintenance work 26 Changing the tool 22 Tools 14 Warranty 6 Warranty notice 6 Weight 13 Work safety 9 Worn parts 27 37 ORDER FAX 0 443 5223 58500 43 5223 561 30 info hammer at Order no Article description pcs First Name Name Company Name Important For company orders please provide the VAT Post Code City Street House No Phone No Area Code Fax No
36. sing it longer The following maintenance has to be carried out accord ing to the instructed time intervals Horizontal Mortiser H x ammer Maintenance 10 2 2 Table track Clean dust and chips off the guides In addition pull the spindle head into the dead centre position Clean the guides and guide rollers of both the length and depth guides with a soft cloth 10 2 3 Worn parts The dust brushes of the guides need to be replaced de pending on their frequency of use Check the condition of the brush every six months The spindle head guides may not be oiled or greased Cleaning intervals weekly 27 H Horizontal Mortiser ammer p3 Faults 11 Faults 11 1 Safety instructions Warning Risk of injury repairing faults incorrectly can result in personal injury or damage the machine For this reason this work may only be carried out by authorized trained personnel who are familiar with how to operate the machine and in strict observance of all safety instructions Warning Danger electric current work on electrical fittings may only be carried out by qualified person nel and in strict observance of the safety instructions 11 Stri e 11 2 What to do if a fault develops ctly speaking In the event of a breakdown which creates danger for either personnel or equipment the machine should be stopped immediately by activating the emergency stop Also disconnect the machine from the mains and sec
37. tor switching itself on again once the power returns Switch the main switch off if the machine is not being used As an option the machine can be equipped with a reversing controller If changing the speed or the direction first switch the ma chine off and wait until the tool has come to a standstill Then switch the machine on again Switch the main switch off if the machine is not being used Mains switch H EE Horizontal Mortiser ammer D3 Transport packaging and storage 6 Transport packaging and storage 6 1 Safety instructions Warning Risk of injury risk of injury due to falling parts while transporting loading or unloading the machine Attention Risk of material damage the machine can be damaged or destroyed if it is subjected to im proper handling during transport For this reason the following safety instructions must be observed e Hever lift loads over a person e Do not use torn or worn ropes e Always move the machine with the utmost care and Do not use knotted ropes or belts precaution e Ensure that ropes and belts do not lie against sharp Only use suitable lifting accessories and hoisting edges devices that have a sufficient load carrying capacity Transport the machine as carefully as possible in or e machine should never be lifted by its protruding der to prevent damage parts e g working table e Avoid subjecting the machine to shocks e Consider the machine s
38. ure it from being switched on again 3 What to do after rectifying the fault Warning Risk of injury Before switching the machine back on 28 the fault and its cause are professionally repaired all safety equipment has been assembled according to regulations and is working correctly individuals are not located in the danger area of the machine Inform those responsible for machine faults immedi ately Type and extent of fault should be determined by an authorised professional as well as the cause and repair Horizontal Mortiser D3 Faults Hammer ammer 11 4 Faults causes and repairs If a problem occurs with your drilling unit attempt to eliminate the problem with the following tips Problem The table guides are dragging Possible cause The guides are dirty Repair Clean the guides Do not oil or grease Run until dry Height adjustment catches and drags The height guide or height adjust ment spindle is dirty The height adjustment clamping lever is locked Clean the height guide and the height adjustment spindle and grease lubricate Open the height clamping lever completely The motor does not start The main switch is off and the fuses blown Fault in the elec trical system or in the machine connection Check the fuse and the power supply If available talk to some one from the electrical depart ment If you are not able to solve the problem yourself
39. ve all rights in exercising commercial protection laws Attention Non genuine counterfeit or faulty spare parts may result in damage cause malfunction or com plete breakdown of the machine IF unauthorised spare parts are installed in the machine all warranty service compensation and liability claims against the manufacturer and their contractors dealers and representatives shall be rejected Use only genuine spare parts supplied by the manufac turer 3 Note a list of authorised genuine spare parts can be found at the end of this operating manual Horizontal Mortiser H x ammer General 1 7 Disposal If the machine is to be disposed of separate the compo public health International environmental regulations nents into the various materials groups in order to allow and local disposal laws must always be complied with them to be reused or selectively disposed of The whole structure is made of steel and can therefore be disman tled without problem This material is also easy to dis pose of and does not pollute the environment or jeopard Attention Used electrical materials electronic components lubricants and other auxiliary substances must be treated as hazardous waste and may only be disposed of by specialised licensed firms H Horizontal Mortiser ammer SS Safety 2 Safety At the time of its development and production the ma chine was built in accordance with prevailing technologi ca
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