User`s Manual
Contents
1. speed or optic detect error please check the motor speed or adjust the optic detector 3 How to resolve the error E 02 E 02 is error code for keyboard please refer to Figure 6 in Appendix A and contact technician for more help 4 Why when start displays error code E 01 and how to resolve Error code of E 01 denotes that the preset data lost which is shown in Appendix A Figure 5 Please setup all parameters again and then can go on work If error code of E 01 still shown on next restart please change the battery in the control driver The battery in controller is lithium battery which can be used over 10 years under normal condition 5 Why the display is black after start Please check the power switch and the DC input power connection Appendix A Function Code and Error Code Description Function Detail Code F 02 Bag Group Set F 03 Bag Pause Number Set F 04 Roller Diameter Set E 01 Preset Data Lost E 02 Keyboard Error Table 1 Explain of Function Code and Error Code Bag Length mm Motor Speed Speed ppm Total Number a CO ee Microcontroller SET P B ZDJ510 Cw CC B W E O Dec O le Figure 2 F 02 Bag Group Set Bag Length mm Motor Speed Speed ppm Total Number Lt lerr Microcontroller Se ZDJ510 er en B W OPA O Dec O RUN STOP F2. detect is for test purpose mainly P B is used to choose making blank bag or printed bag B W is used to choose optic detector s operation mode the LED inside button indicates if the color mark is detected by optic detector if yes it is light or it is dark RUN is used to start running The LED inside indicates if it is on running mode STOP is used to stop running The LED inside indicates if it is normal stop GREEN LIGHT or error stop RED LIGHT 2 How to understand LED display LED display area is combined with 4 section they are bag length motor speed speed total number User can setup Bag length and motor speed manually speed and total number is read only and just for presenting information Below is their detailed description gt gt gt Bag Length consists of 4 8 SEG LED bag making length can dynamic set from 1mm 9999mm at 1mm increment When make blank bag real bag length set bag length when make printed bag real bag length set bag length optic detect length Motor speed presented by 1 8 SEG LED it sets drag motor step motor working speed 0 is slowest 9 is fastest can be set dynamic during working Speed consists of 3 8 SEG LED when in working it shows current bag making speed in ppm Total number consists of 6 8 SEG LED shows total bags that have made Otherwise the function code and error code are all displayed in LED display area The function code is shown as F and the erro
3. En Series ZDJ 510 Microcontroller User s Manual Sunrise Electric Co Ltd Phone 0571 88186075 Copyright Notice This document is copyrighted 2002 by Sunrise Electric Co Ltd All rights are reserved Sunrise Electric Co Ltd reserves the right to make improvements to the products described in this manual at any time without notice No part of this manual may be reproduced copied translated or transmitted in any form or by any means without the prior written permission of Sunrise Electric Information provided in this manual is intended to be accurate and reliable However Sunrise Electric assumes no responsibility for its use nor for any infringements upon the rights of third parties which may result from its use Printed in P R China May 2002 Index 1 Introduction 2 How to use 3 Notice 4 FAQ 5 Appendix A Function Code amp Error Code Description 6 Appendix B Electric Connection Specification Introduction This document contains Sunrise Electric Co Ltd s ZDJ series microcontroller s using guide and notice Operator should use the machine only after thoroughly reading of this manual If you have any problem during operation please refer to Notice and FAQ section first How to use Bag Length mm Motor Speed Speed ppm Total Number TEH RE EREEAE se 1 Ecr EZS Microcontroller ES SET zE P B ZDJ510 C
4. W N CCW B w 9 RUN S A OPC figure 1 Controller Panel Figure 1 shows Controller panel which contains three function blocks keyboard display and trademark All parameters can be easily modified through keyboard 1 How to use keyboard The keyboard has 14 buttons in all Following describes each button s function gt SET Press SET to enter setup mode each function is identified by its unique function code press SET once to enter function 01 modify bag making length and drag motor speed Function 01 has difference from other function code the code 01 is not displayed at LED Each time press SET button funtion code is increased by 1 then can modify other parameters lt when enter setup mode lt is used to left shift shining bit when enter setup mode is used to right shift shining bit t when enter setup mode f is used to increase shining bit by 1 gt y when enter setup mode is used to decrease shining bit VV Y Y Y Y Y Y Y Y gt by 1 CLEAR All is used to clear totally bag group to zero CLR is used to clear current bag group to zero CW is used to jog step motor forward CCW is used to jog step motor backward F S is used to alter between two operate mode fast detect and slow detect disabled when making blank bag Fast detect mode is mainly used for normal bag making slow
5. d to Controller of Outside 12V Relay I OUTI Connected to Controller of Outside 12V Relay II BK1 Connected to Outside Start Controller Input of Transducer I BK2 Connected to Outside Start Controller Input of Transducer II 11
6. he pausing number after bag group reaches Only when stopping can number of pause be modified Press button SET until F03 appears Refer to Figure 3 in Appendix 1 and are used to circularly choose digit for modification ft and 14 are used to change the value Max 99 Min 0 i e No pausing Roller s Diameter the diameter of roller Unit mm Only when stopping can roller diameter be modified Press button SET until F05 appears Refer to Figure 4 in Appendix 1 and are used to circularly choose digit for modification ft and are used to change the value Max 130 mm Min 30 mm Black White Fast Slow and Print Blank have been demonstrated in the How to use keyboard DO NOT LEAVE THIS CONTROLLER IN AN UNCONTROLLED ENVIRONMENT WHERE THE STORAGE TEMPERATURE IS BELOW 20 CELSES OR ABOVE 60 CELSUS IT MAY DAMAGE THE CONTROLLER ALSO DO NOT USE CONTROLLER AT FERROMANEGTIC CIRCUMSTANCE DO NOT OPEN THE CONTROLLER BOX WHEN ERROR OCCURS RECORD ERROR CODE FIRST FAQ 1 Why some buttons have no answer when pressed i e the buzzer don t sound These buttons is automatically disabled because its function has conflict with current task 2 Why the machine stops abnormally sometimes To minimize the waster the controller will automatically stop the machine and generate an alarm when the number of wasters exceeds 5 which may caused by over
7. igure 3 F 03 Bag Pause Number Set Bag Length mn Motor Speed Speed ppm Total Number Microcontroller E ESS Figure 4 F 04 Roller Diameter Set Bag Length mn Motor Speed Speed ppm S F S Le Microcontroller P B ZDJ510 Eu ccwll Bw ARTS a O Figure5 E 01 Preset Data Lost Bag Length mn Motor Speed Speed ppm Total Number Microcontroller ZDJS10 Figure 6 E 02 Keyboard Error Appendix B Electric Connection Description No Name Detail 5V 5V DC Input GND 5V DC Ground 12V 12V DC Input COM 12V DC Ground BUT Common Pin of Outside Parallel Buttons RUN Outside Parallel Button Run STOP Outside Parallel Button Stop CW Outside Parallel Button CW GND Connected to Common Port of Step Motor Driver COM CD Connected to Impulse Input of Step Motor Driver CP CW CCW Connected to Change Directional Input of Step Motor CW CCW 12V Connected to Board of Blade Position Power CANN RS LA m Oo COM Connected to Board of Blade Position Power OPAA Connected to Port A of Board of Blade Position OPAA OPCC Connected to Port A of Board of Blade Position OPCC 12V Connected to Optic Detector Power COM Connected to Optic Detector Power B W Connected to Optic Detector Black White Output COM Connected to Speaker Input I SPK Connected to Speaker Input II 12V Connected to Board of Stiletto Input I EP Connected to Board of Stiletto Input II 12V Connecte
8. r code is shown as E Here is the corresponding number Function F 02 is Bag Group Set F 03 is Bag Pause Number Set F 04 is Roller Diameter Set The error code E 02 is Keyboard Error E 01 is Preset data lost All details of the function code and error code are shown in Appendix A 3 How to set parameters Accurate parameters make better bag making For the first time of using parameters as follows must be set bag length motor speed bag group number of pause diameter of rollers gt Bag length the set length of bags appreciably less than real Notice I II III THEN REPORT IT TO TECHNICIAN FOR REPAIR ALSO READ FAQ FIRST length When stopping and bag making length can be modified if the button SET is pressed one time Sparkling digit can be modified lt and gt are used to circularly choose digit for modification Max 9999 mm Min 1 mm Motor speed the speed of step motor 9 the fastest O the slowest When stopping and bag making speed can be modified if the button SET is pressed one time Bag group the number of bags for one group The buzzer will sound when the number reaches Only when stopping can bag group be modified Press button SET until F02 appears Refer to Figure 2 in Appendix 1 and are used to circularly choose digit for modification ft and 4 are used to change the value Max 9999 Min 6 Number of pause t
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