user`s manual and operating instructions
Contents
1. PART NO KEY NO DESCRIPTION KFAS0DGD KFA80DGD Quantity 25 13 Lint Filter See SP KFA1005 See SP KFA 1005 1 25 14 Bolt Flange 4329 0016 00 4329 0016 00 6 25 15 Output Filter See SP KFA 10057 See SP KFA1005 1 25 16 End Filter Cover 3221 0029 00 3221 0029 00 1 25 17 Ball See SP KFA1006 See SP KFA1006 1 25 18 Spring See SP KFA1006 See SP KFA1006 1 25 19 Adjusting Screw See SP KFA1006 See SP KFA 1006 1 25 20 Bolt Flange 4329 0016 00 4329 0016 00 4 25 21 Intake Filter See SP KFA 1005 See SP KFA 1005 1 26 Fan Assembly 2154 0009 00 2154 0009 00 1 27 Bolt Headless Hex Socket 4323 0004 00 4323 0004 00 1 28 Plug 323 1 0054 00 3231 0054 00 1 29 Main P C B Assembly 215A 0048 00 215A 0073 00 1 30 Screw TH2S 43 12 0046 00 4312 0046 00 2 31 Ignitor 39E0 0071 00 39E0 007 1 00 1 32 Side Cover Right 3121 0496 04 3121 0497 25 1 SR Power Switch 39A0 0191 00 39A0 0191 00 1 34 Flange Screw 4319 0015 00 4319 0015 00 4 35 Side Cover Left 3121 0190 00 3121 0350 00 1 36 Flange Screw 4319 0015 00 4319 0015 00 4 37 Shell Upper 3111 0502 04 3111 0502 04 1 38 Clip Nut 3131 0182 00 3131 0182 00 2 39 Fan Guard 3221 0074 00 3221 0074 00 1 40 Flange Screw 4319 0015 00 4319 0015 00 8 41 Front Guard 3561 0066 00 3561 0066 00 1 PARTNO KEY NO DESCRIPTION KFA50DGD KFA80DGD Quantity 1 Rotor kit SP KFA1000 SP2. PART NO KEY NO DESCRIPTION KFA135DGD KFA180DGD Quantity 23 15 Output Filter See SP KFA10057 See SP KFA1005 1 23 16 End Filter Cover 3221 0076 00 3221 0076 00 1 23 17 Ball See SP KFA1010 See SP KFA1010 2 23 18 Spring See SP KFA1010 See SP KFA1010 2 23 19 Adjusting Screw See SP KFA1010 See SP KFA1010 2 23 20 Bolt Flange 4329 0016 00 4329 0016 00 4 23 21 Intake Filter See SP KFA10057 See SP KFA10057 1 24 Fan Assembly 2154 0004 00 2154 0007 00 1 25 Bolt Headless Hex Socket 4323 0004 00 4323 0004 00 1 26 Pressure Gauge 3740 0049 00 3740 0049 00 1 27 BTU Control Switch 2154 0070 00 2154 0070 00 1 28 Main P C B Assembly 215A 0073 00 215A 0074 00 1 29 Screw TH2S 43 12 0046 00 43 12 0046 00 2 30 Ignitor 39E0 007 1 00 39E0 007 1 00 1 31 Side Cover Right 3121 0498 17 3121 0499 34 1 32 Power Switch 39A0 0191 00 39A0 0191 00 1 33 Window Display 3231 0113 00 3231 0113 00 1 34 Flange Screw 4319 0015 00 4319 0015 00 4 35 Side Cover Left 3121 0352 00 3121 0354 00 1 36 Flange Screw 4319 0015 00 4319 0015 00 4 37 Shell Upper 3111 0507 04 3111 0509 04 1 38 Fan Guard 3221 0075 00 3221 0075 00 1 39 Flange Screw 4319 0015 00 4319 0015 00 8 PART NO KEY NO DESCRIPTION KFA135DGD KFA180DGD Quantity 1 Rotor kit SP KFA1000 SP KFA1000 1 2 Filter kit SP KFA1005 SP KFA1005 1 3 Plug Pump adjuster kit SP KFA1010 SP KFA1010 2
3. FOR TECHNICAL ASSISTANCE SEE YOUR LOCAL RETAILER OR CONTACT US AT Phone 1 877 447 4768 23 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING 14 EXPLODED PARTS DRAWING KFA220DGD Model Only NOTE SPECIFY MODEL NUMBER AND PART NUMBER WHEN ORDERING PARTS 35 BURNER HEAD ASSEMBLY 24 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING 15 PARTS LIST KFA220DGD Model Only PART NO KEY NO DESCRIPTION FA220DGD Quantity 1 Fuel Tank Assmebly 2151 0049 01 1 2 Fuel Drain Bolt 4329 0072 00 1 3 Fuel Gauge 2156 0052 00 1 4 Fuel Filter Assmbly 2155 0001 00 1 5 Fuel Cap 2151 0041 00 1 6 Power Cord 3980 0275 00 1 7 Shell Lower 3111 0504 04 1 8 Flange Screw 4319 0015 00 4 9 Bushing Grommet S 3231 0120 00 1 10 Bushing Grommet L 3231 0121 00 2 11 Air Line 3341 0036 00 1 12 Temperature Limit Assembly 2153 0005 00 1 13 Flange Screw 2152 0050 00 1 14 Chamber Assembly 4319 0015 00 1 15 Bracket Photocell 3131 0159 00 1 16 Screw BH1 4311 0068 00 2 17 Photocell Assembly SP KFA1007 1 18 Burner Head Assembly 2152 0124 00 1 18 1 Bracket Burner 3121 0477 00 1 18 2 Nozzle SP KFA1011 1 18 3 Washer Nozzle Seal 4349 0016 00 1 18 4 Spring Nozzle Seal 343 1 0010 00 1 18 5 O Ring 3311 0002 00 1 18 6 Nozzle Adaptor 3231 0180 00 1 18 7 Spark Plug SP KFA1021 1 18 8 Bolt Flange 4329 0079 00 1
4. INDOOR OUTDOOR PRODUCTS KEROSENE PORTABLE FORCED AIR HEATERS USER S MANUAL AND OPERATING INSTRUCTIONS US B140 0 03 AND CSA B140 8 1967 MODEL KFASODGD KFA80DGD KFA135DGD KFA180DGD KFA220DGD Before the first use of this heater please read this USER S MANUAL very carefully This USER S MANUAL has been designed to instruct you as to the proper manner in which to assemble maintain store and most importantly how to operate the heater in a safe and efficient manner Please keep this manual for future reference CONSUMER Retain this manual for future reference Questions problems missing parts Before returning to your retailer call our customer service department at 877 447 4768 8 30 a m 4 30 pm CST Monday Friday or email us at customerservice ghpgroupinc com IMKFADG HDc COMPLIES WITH UL733 AND ANSI A10 10 1998 CAN CSA NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING A DANGER IMPROPER USE OF THIS HEATER CAN RESULT IN SERIOUS INJURY OR DEATH FROM BURNS FIRE EXPLOSION ELECTRICAL SHOCK AND OR CARBON MONOXIDE POISONING A WARNINGS 1 RISK OF INDOOR AIR POLLUTION e Use this heater only in well ventilated areas Provide at least a three square foot 2 800 sq cm opening of fresh outside air for each 100 000 BTU hr of heater rating e People with breathing problems should consult a physician before using the heater e Carbon monoxide poisoning Early signs of c
5. FUSE 8A 125VAC CAPACITOR 15uF 230VAC 20uF 350VAC 80DGD 135 180 220DGD AC120V 60Hz BLACK _ BLACK GREEN ee WHITE EARTH 16 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING 13 SPECIFICATIONS 32 0 813mm 16 7 424mm 11 7 297mm KFAS50DGD 80DGD Models i 180DGD a 135DGD SE MODEL HIGH BTU Hr LOW Fuel Consumption HIGH Gal Hr amp Hr LOW Fuel Tank Capacity Gal Fuel Tank Capacity HIGH Gal kgf cm LOW Volt Hz Amps Phase Size DxWxH Inch mm Weight Lbs kg KFA50DGD 50 000 N A 0 38 1 44 N A 5 0 18 9 3 8 0 27 N A 120Vac 60hz 1 6 1 32 0x11 7x16 7 813x297x424 26 9 12 2 KFA80DGD 80 000 N A 0 60 2 27 N A 5 0 18 9 3 8 0 27 N A 120Vac 60hz 1 6 1 32 0x11 7x16 7 813x297x424 26 9 12 2 17 KFA135DGD 135 000 95 000 1 02 3 86 0 72 2 73 10 0 37 9 5 5 0 39 3 5 0 25 120Vac 60hz 2 5 1 41 9x21 5x32 4 1 063x547x824 52 2 23 7 KFA180DGD 180 000 140 000 1 36 5 15 1 06 4 01 13 0 49 2 6 5 0 46 4 5 0 32 120Vac 60hz 3 2 1 47 4x23 1x33 5 1 205x587x850 58 0 26 3 D 41 9 1 063 mm 47 4 1 205 mm W 21 5 547 mm
6. Upper Shell Hot Air Outlet Shell Lower e Cord Wrap Fuel Gauge Fuel Cap Side Cover Lamp Thermostat Knob BTU Control Switch Pressure Gauge Fan Guard Power Cord Room Temp Display Piggy Back Power Reset Switch 10 Flat Free Wheel Fuel Drain Bolt Figure 2 KFA135DGD MODEL Front Handle Rear Handle Upper Shell Hot Air Outlet Shell Lower Cord Wrap Fuel Gauge Fuel Cap Side Cover Lamp Thermostat Knob BTU Control Switch Pressure Gauge Fan Guard Power Cord Piggy Back Room Temp Display Power Reset Switch 10 Flat Free Wheel Fuel Drain Bolt Figure 3 KFA180 220DGD MODELS 3 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING 3 UNPACKING AND ASSEMBLY 1 REMOVE THE HEATER AND ALL PACKING MATERIALS FROM THE BOX Fig 4 and 5 NOTE Save the shipping carton and packing materials for future storage KFA50DGD KFA180DGD KFA80DGD KEAISSDGD KFA220DGD Threaded Axle Front Handle No Yes No Yes Wheel Support Frame Rear Handle Handle Y Cord Wrap Nor es Hardware kit HW KFAI016 Me Ys Figure 4 KFA50DGD 80DGD MODELS ei Figure 5 KFA135DGD 180DGD 220DGD MODELS Screws Flange Screws III 9 Cap Nuts S Bushings Cap Nuts L Cord Wraps CO Hardware Kit HW KFA1016 10 Flat Free Front Handl OAE FANIE Rear Handle Wheel Support Frame NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING 2 ASSEMBLY For KFASODGD 8
7. 19 Flange Screw 4319 0015 00 4 20 Fuel Line 3341 0039 00 1 21 Motor and Pump Assembly 2154 0137 00 1 21 1 Motor 3970 0137 00 1 21 2 Capacitor 3820 0258 00 1 21 3 Supportor Motor 3121 0439 00 1 21 4 Nut Hex 433 1 0022 00 2 21 5 Holder Capacitor 323 1 0182 00 1 21 6 Pump Body 3541 0050 00 1 21 7 Bolt BH Special 4321 0198 00 2 21 8 Rotor See SP KFA1022 1 21 9 Blade See SP KFA1022 4 21 10 Insert See SP KFA1022 1 21 11 End Pump Cover 3531 0027 00 1 21 12 Elbow 3231 0181 00 1 21 13 Lint Filter See SP KFA1005 1 21 14 Bolt Flange 4329 0016 00 6 25 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING 15 PARTS LIST KFA220DGD Model Only PART NO KEY NO DESCRIPTION KFA220DGD Quantity 21 15 Output Filter See SP KFA1005 21 16 End Filter Cover 3221 0076 00 21 17 Ball See SP KFA1010 21 18 Spring See SP KFA1010 See SP KFA1010 21 19 Adjusting Screw 1 1 2 2 2 21 20 Bolt Flange 4329 0016 00 4 21 21 Intake Filter See SP KFA1005 1 22 Fan Assembly 2154 0007 00 1 23 Bolt Headless Hex Socket 4323 0004 00 1 24 Pressure Gauge 3740 0049 00 1 25 BTU Control Switch 2154 0070 00 1 26 Main P C B Assembly 215A 0074 00 1 27 Screw TH2S 4312 0046 00 2 28 Ignitor 39E0 007 1 00 1 29 Side Cover Right 3121 0499 35 1 30 Power Switch 39A0 0191 00 1 31 Window Display 3231 0113 00 1 32 Flange Screw 431
8. tighten nuts firmly NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING Cap Nut S Rear Handle Hot Air Outlet SP Af bg Wrap S Flange Screw Fuel Tank Flange Wheel Cap Nut L Figure 7 Assembling Handle Wheel and Cord wrap A CAUTION DO NOT OPERATE heater without support frame assembled to tank NOTE Heater should be inspected before each use and at least annually by a qualified service person 4 FUELS For optimal performance of this heater it is strongly suggested that 1 K kerosene be used 1 K kerosene has been refined to virtually eliminate contaminants such as sulpher Which can cause a rotten egg odor during the operation of the heater However 1 2 diesel fuel oil JET A or JP 8 fuels may also be used if 1 K kerosene is not available Be advised that these fuels do not burn as clean as 1 K kerosene and care should be taken to provide more fresh air ventilation to accomodate any added contaminants that may be added to the heated space 2 diesel fuel oil heavier than 1 K kerosene in extreme cold temperatures without nontoxic anti icer additives will not ignite properly KEROSENE SHOULD ONLY BE STORED IN A BLUE CONTAINER THAT IS CLEARLY MARKED KEROSENE NEVER STORE KEROSENE IN A RED CONTAINER Red containers are associated with gasoline NEVER store kerosene in the living space Kerosene should be stored in a well ventilated place outside the living area NEVER use an
9. 23 1 587 mm 32 4 824 mm 33 5 850 mm KFA135DGD 180DGD 220DGD Models KFA220DGD 220 000 180 000 1 66 6 28 1 36 5 15 13 0 49 2 8 5 0 60 6 5 0 46 120Vac 60hz 37 1 47 4x23 1x33 5 1 205x587x850 60 2 27 3 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING 14 EXPLODED PARTS DRAWING KFAS0DGD 80DGD Models Only NOTE SPECIFY MODEL NUMBER AND PART NUMBER WHEN ORDERING PARTS BURNER HEAD ASSEMBLY MOTOR AND PUMP ASSEMBLY 25 2 18 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING 15 PARTS LIST KFA50DGD 80DGD Models Only PART NO KEY NO DESCRIPTION KFA50DGD KFA80DGD Quantity 1 Fuel Tank Assmebly 2151 0046 01 2151 0047 01 1 2 Fuel Drain Bolt 1 3 Fuel Gauge 2156 0047 00 2156 0049 00 1 4 Fuel Filter Assmbly 2155 0005 00 2155 0005 00 1 5 Fuel Cap 2151 0041 00 2151 0041 00 1 6 Power Cord 3980 0274 00 3980 0275 00 1 7 Button Support 3713 0048 00 2 8 Display P C B Assembly 215A 0013 00 1 9 Shell Lower 3111 0501 04 3111 0501 04 1 10 Flange Screw 4319 0015 00 4319 0015 00 4 11 Bushing Grommet S 3231 0120 00 3231 0120 00 1 12 Bushing Grommet L 3231 0121 00 3231 0121 00 2 13 Air Line 3341 0035 00 3341 0035 00 1 14 Temperature Limit Assembly 2153 0022 00 2153 0013 00 1 15 Flange Screw 4319 0015 00 4319 0015 00 1
10. out your warranty registration card within fourteen 14 days of date of purchase You can also register your warranty on the internet at www ghpgroupinc com Complete the entire serial number Retain this portion of the card for your records GHP Group Inc 6440 W Howard St Niles IL 60714 3302 Tel 877 447 4768 www ghpgroupinc com SAVE THIS CARD Place Postage Stamp Here GHP Group Inc 6440 W Howard St Niles IL 60714 3302
11. 0DGD Models only Assembly time for this product is 3 minutes Tools Required e Medium Phillips Screwdriver 1 Lift front guard for arrow direction and make sure that guard s wedged portion fits into the slit hole on the upper housing 2 Remove the pre assembled screws on the shell upper 3 Align the holes in the upper housing with two Figure 6 Assembling Handle mounting holes on the handle as shown in Figure 6 4 Secure handle with the screws removed For KFA135DGD 180DGD 220DGD Models only Assembly time for this product is 10 minutes Tools Required e Medium Phillips Screwdriver e 3 4 inch socket or adjustable wrench Assembling Handle amp Wheel and Cord Wrap 1 Slide threaded axle through the rear section of the wheel support frane 2 Slide one axle bushing on to each side of the axle Slide one wheel on to each side of the axle Attach one cap nut on to each side of the threaded axle and tighten well 3 Place heater on wheel support frame Align the holes on fuel tank flange with holes on wheel support frame 4 Position the Handles on top of fuel tank flange Insert screws through handles fuel tank flange and wheel support frames as shown in Figure 8 and attach nut finger tight after each screw is inserted 5 Align the hole on the handles with the mounting hole on the Cord Wrap Insert Screws through Cord Wrap handles and attach nut finger tight after each screw is inserted 6 After all screws are inserted
12. 16 Chamber Assembly 2152 0225 00 2152 0227 00 1 17 Bracket Photocell 3131 0159 00 3131 0159 00 1 18 Screw BH1 4311 0068 00 4311 0068 00 2 19 Photocell Assembly SP KFA1007 SP KFA1007 1 20 Air Deflector 3131 0574 00 3131 0574 00 2 21 Flange Screw 4319 0015 00 4319 0015 00 2 22 Burner Head Assembly 2152 0232 00 2152 0228 00 1 22 1 Bracket Adaptor 3131 0576 00 3131 0576 00 1 22 2 Nozzle SP KFA1026 SP KFA1027 1 22 3 Washer Nozzle Seal 4349 001 6 00 4349 0016 00 2 22 4 Spring Nozzle Seal 3431 0010 00 3431 0010 00 1 22 5 O Ring 3311 0002 00 3311 0002 00 1 22 6 Nozzle Adaptor 3231 0239 00 323 1 0239 00 1 22 7 Spark Plug SP KFA1021 SP KFA1021 1 22 8 Bolt Flange 4329 0079 00 4329 0079 00 1 22 Flange Screw 4319 0015 00 4319 0015 00 2 24 Fuel Line 3341 0034 00 3341 0034 00 1 25 Motor and Pump Assembly 2154 0135 00 2154 0135 00 1 25 1 Motor 3970 0210 00 3970 02 10 00 1 25 2 Capacitor 3820 0257 00 3820 0257 00 1 25 3 Motor Support 3121 0440 00 3121 0440 00 1 25 4 Nut Hex 4331 0022 00 4331 0022 00 2 25 5 Holder Capacitor 1 25 6 Pump Body 3541 0022 00 3541 0022 00 1 25 7 Bolt BH Special 4321 0198 00 4321 0198 00 2 25 8 Rotor See SP KFA1000 See SP KFA1000 1 25 9 Blade See SP KFA1000 See SP KFA1000 4 25 10 Insert See SP KFA1000 See SP KFA1000 1 25 11 End Pump Cover 3531 0027 00 3531 0027 00 1 25 12 Elbow 3231 0181 00 3231 0181 00 1 19 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING 15 PARTS LIST KFA50DGD 80DGD Models Only
13. 8 00 2 17 Photocell Assembly SP KFA1007 SP KFA1007 1 18 Air Deflector 3131 0575 00 3131 0575 00 2 19 Flange Screw 4319 0015 00 4319 0015 00 2 20 Burner Head Assembly 2152 0193 00 2152 0194 00 1 20 1 Bracket Adaptor 3131 0576 00 3131 0576 00 1 20 2 Nozzle SP KFA1003 SP KFA1004 1 20 3 Washer Nozzle Seal 4349 0016 00 4349 0016 00 2 20 4 Spring Nozzle Seal 3431 0010 00 3431 0010 00 1 20 5 O Ring 3311 0002 00 3311 0002 00 1 20 6 Nozzle Adaptor 3231 0180 00 3231 0180 00 1 20 7 Spark Plug SP KFA1021 SP KFA1021 1 20 8 Bolt Flange 4329 0079 00 4329 0079 00 1 21 Flange Screw 4319 0015 00 4319 0015 00 2 22 Fuel Line 3341 0032 00 3341 0032 00 1 23 Motor and Pump Assembly 2154 0141 00 2154 0142 00 1 23 1 Motor 3970 0211 00 3970 0212 00 1 23 2 Capacitor 3820 0258 00 3820 0258 00 1 23 3 Motor Support 3121 0439 00 3121 0439 00 1 23 4 Nut Hex 4331 0022 00 4331 0022 00 2 23 5 Holder Capacitor 323 1 0182 00 323 1 0182 00 1 23 6 Pump Body 3541 0022 00 3541 0022 00 1 23 7 Bolt BH Special 4321 0198 00 4321 0198 00 2 23 8 Rotor See SP KFA1000 See SP KFA1000 1 23 9 Blade See SP KFA1000 See SP KFA1000 4 23 10 Insert See SP KFA1000 See SP KFA1000 1 23 11 End Pump Cover 353 1 0027 00 353 1 0027 00 1 23 12 Elbow 3231 0181 00 3231 0181 00 1 23 13 Lint Filter See SP KFA10057 See SP KFA1005 1 23 14 Bolt Flange 4329 0016 00 4329 0016 00 6 22 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING 15 PARTS LIST KFA135DGD 180DGD Models Only
14. 9 0015 00 4 33 Side Cover Left 3121 0354 00 1 34 Flange Screw 4319 0015 00 4 35 Shell Upper 3111 0505 04 1 36 Fan Guard 3221 0075 00 1 37 Flange Screw 4319 0015 00 8 PART NO KEY NO DESCRIPTION KFA220DGD Quantity 1 Rotor kit SP KFA1022 1 2 Filter kit SP KFA1005 1 3 Plug Pump adjuster kit SP KFA1010 2 FOR TECHNICAL ASSISTANCE SEE YOUR LOCAL RETAILER OR CONTACT US AT Phone 1 877 447 4768 26 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING 15 PARTS LIST WHEELS AND HANDLE 1 KFA50DGD 80DGD MODELS PART NO KEY NO DESCRIPTION KFAS80DGD KFA50DGD Handle 3231 0073 00 3231 0073 00 2 KFA135DGD 180DGD 220DGD MODELS DESCRIPTION PART NO KFA135DGD KFA180DGD 220DGD Quantity Front Handle 3551 0023 00 3551 0022 00 Rear Handle 3551 0096 00 3551 0097 00 Wheel Support Frame 3551 0082 00 3551 0084 00 Wheel 3720 0017 00 3720 0017 00 Threaded Axle 3551 0088 00 3551 0089 00 Cord Wrap 3221 0042 00 3221 0042 00 Hardware Kit HW KFA 1016 HW KFA1016 Screw DED I HARDWARE KIT DED IN HARDWARE KIT Flange Screw DED I HARDWARE KIT DED IN HARDWARE KIT Cap Nut S DED I HARDWARE KIT DED IN HARDWARE KIT Nut DED I HARDWARE KIT DED IN HARDWARE KIT Bushing DED I HARDWARE KIT DED IN HARDWARE KIT Cap Nut L DED I H
15. ARDWARE KIT 27 DED IN HARDWARE KIT Wl w o lAR BRlolelrmlelrmolelele Warranty This limited warranty is extended to the original retail purchaser of this Forced Air Convection Radiant Heater and warrants against any defect in materials and workmanship for a period of one 1 year from the date of retail sale GHP Group Inc at it s option will either provide replacement parts or replace or repair the unit when properly returned to the retailer where purchased or one of our service centers as directed by GHP Group lnc within one 1 year of retail purchase Shipping costs labour costs etc are the responsibility of the purchaser DUTIES OF THE OWNER This heating appliance must be operated in accordance with the written instructions furnished with this heater This warranty shall not excuse the owner from properly maintaining this heater in accordance with the written instructions furnished with this heater A bill of sale canceled check or payment record must be kept to verify purchase data and establish warranty period Original carton should be kept in case of warranty return of unit WHAT IS NOT COVERED Damage resulting from use of improper fuel Damage caused by misuse or use contrary to the owners manual and safety guidelines Damage caused by a lack of normal maintenance Fuses Use of non standard parts or accessories Damage caused in transit Freight charges on warranty parts or heaters to and from t
16. KFA1000 1 2 Filter kit SP KFA1005 SP KFA1005 1 3 Plug Pump adjuster kit SP KFA1006 SP KFA1006 1 FOR TECHNICAL ASSISTANCE SEE YOUR LOCAL RETAILER OR CONTACT US AT Phone 1 877 447 4768 20 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING 14 EXPLODED PARTS DRAWING KFA135DGD 180DGD Models Only NOTE SPECIFY MODEL NUMBER AND PART NUMBER WHEN ORDERING PARTS BURNER HEAD ASSEMBLY 21 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING 15 PARTS LIST KFA135DGD 180DGD Models Only PART NO KEY NO DESCRIPTION KFA135DGD KFA180DGD Quantity 1 Fuel Tank Assmebly 2151 0048 01 2151 0049 01 1 2 Fuel Drain Bolt 4329 0072 00 4329 0072 00 1 3 Fuel Gauge 2156 0050 00 2156 0051 00 1 4 Fuel Filter Assmbly 2155 0001 00 2155 0001 00 1 5 Fuel Cap 2151 0041 00 2151 0041 00 1 6 Power Cord 3980 0275 00 3980 0275 00 1 7 Shell Lower 3111 0506 04 3111 0508 04 1 8 Flange Screw 4319 0015 00 4319 0015 00 4 9 Bushing Grommet S 3231 0120 00 3231 0120 00 1 10 Bushing Grommet L 3231 0121 00 3231 0121 00 2 11 Air Line 3341 0036 00 3341 0038 00 1 12 Temperature Limit Assembly 2153 0013 00 2153 0023 00 1 13 Flange Screw 4319 0015 00 4319 0015 00 1 14 Chamber Assembly 2152 0230 00 2152 0242 00 1 15 Bracket Photocell 3131 0159 00 3131 0159 00 1 16 Screw BH1 4311 0068 00 4311 006
17. LE BURNING CONTENTS OF USER S MANUAL ITEM PAGE PRECAUTIONS SAFETY GUIDE piorra neinei 1 ly INTRODUCTION seanco eie aE stevie E EE a 2 Ze PEATURES EE 2 ee UNPACKING AND ASSEMBEY viereinen R 4 Ae PURES otan n EE E 6 5 OVERVIEW OF HEATER DESIGN 0 cccscsccsssessceneecsesnoveesessesoosess 7 6 FUELING EN EE 8 Hee OPERATION WE 8 8 LONG TERM STORAGE OF YOUR HEATER An 9 9 MAINTENANCE eege ege ee 10 10 REPLACING E E 14 DL TROUBLESHOOTING GUIDE siseiscsieaselicsis geed ee 15 12 WIRTNG DIAGRAM orsi n E E ca tebessdeeelssutelaa veteas 16 13 SPECIFICATIONS periere vats tivssesssiecuss ier E EE E 17 14 EXPLODED PARTS DRAWING cccsscsessscnessecssscsscnesssessessecseoees 18 amp 21 amp 24 15 PARES DIS Uns cssctevasserhesventevecstsisasesvsteleatsercovts siden steceticissetsrovelieyyeae 19 20 amp 22 23 amp 25 26 1 INTRODUCTION Please read this USER S MANUAL carefully It will show you how to assemble maintain and operate the heater safely and efficiently to obtain full benefits from its many built in features 2 FEATURES Front Guard gt Upper Shell Hot Air Outlet Handle Lower Shell Fuel Tank Side Cover Lamp Thermostot Knob 80DGD Model Only Power Reset Switch Power Cord Piggy Back 80DGD Model Only Figure 1 KFASODGD KFA80DGD MODELS 2 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING Front Handle Rear Handle
18. Make sure photocell boot is properly seated in bracket Page 12 Check electrical components See wiring diagram Page 16 Replace Photocell Page 12 Heater will not ignite but motor runs for a short period of time Indicator Lamp is flickering and room temp display indicates EI No fuel in tank Wrong pump pressure Carbon deposits on spark plug and or improper gap Dirty fuel filter Dirt in Nozzle Water in fuel tank Bad electrical connection between ignitor and MAIN PCB assembly Ignition wire is not attached to spark plug Fill tank with kerosene 2 See Pump Pressure Adjustment Page 13 See Spark Plug Page 12 See Fuel Filter Page 13 See Nozzle Page 11 Flush fuel tank with clean kerosene Page 9 Check electrical components See wiring diagram Page 16 Attach ignition wire to spark plug See Spark Plug Page 12 Fan does not turn when heater is plugged in and power switch was in the ON Position Indicator Lamp is on or flickering indicator Lamp is flickering and room temp display indicates E2 Indicator Lamp is flickering and room temp display indicates E3 Thermostat setting is too low Bad electrical connection between motor and MAIN PCB assembly Thermostat switch failure Turn thermostat control knob to a higher setting Check electrical connections See Wiring Diagram
19. NOT RETURN THE HEATER TO GHP GROUP INC unless instructed by our Representative This warranty gives you specific legal rights and you may also have other rights which vary from state to state TO REGISTER THE WARRANTY ON YOUR HEATER PLEASE FILL OUT THIS CARD COMPLETELY AND MAIL WITHIN 14 DAYS FROM DATE OF PURCHASE OR REGISTER ON LINE AT www ghpgroupinc com NAME PHONE EMAIL ADDRESS CITY STATE ZIP MODEL SERIAL DATE PURCHASED DEALER PURCHASED FROM TYPE OF STORE CITY amp STATE WHERE PURCHASED PRICE PAID Please Take 1 Minute To Give Us Your Answers To The Following Questions All Responses Used Solely For Market Research And Are Held In Strict Confidence Who primarily decided this purchase _ Male Female 118 24 25 39 140 59 160 and over of age Do you own any other portable heaters _ Yes L No Ifyes type brand How do you intend to use your new heater Construction Site Farm Warehouse Commercial Garage Outbuilding L Other How did you become aware of this heater In Store Display NewspaperAd MagazineAd Friend Relative LITV Commercial Store Salesperson Other What made you select this heater Style Size Portability Price Package Brand L Other Do you JOwn Rent Would you recommend this heater to a friend Yes No Please give us your comments THANK YOU FOR COMPLETING THIS FORM Information will be held confidential 28 WARRANTY REGISTRATION IMPORTANT We urge you to fill
20. Page 16 Replace sensor See Wiring diagram Page 16 Replace switch See Wiring diagram Page 16 Heater will not turn on Indicator Lamp is off Temperature limit safety device is overheated No electrical power Blown fuse Bad electrical connection between temperature limit safety device and PCB board 15 Turn power switch to OFF and allow to cool about 10 min Check to insure heater cord and extension cord are plugged in Check power supply Replace safety fuse in PCB board Check electrical connections See Wiring Diagram Page 16 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING 12 WIRING DIAGRAM A WIRING DIAGRAM KFAS50DGD Model DISPLAY PCB CONTROL PCB S POWER LAMP LED fen oun RED BLACK SPARK PLUG RED j P ec BLACK CAPACITOR 15uF 230VAC CN2 BLACK PHOTO CELL g BLACK POWER LIMIT SWITCH CONTROL BLACK POWER PLUG FUSE HAG 8A 125VAC oO ely WHITE GREEN EARTH B WIRING DIAGRAM KFA80DGD 135DGD 180DGD 220DGD Models CONTROL PCB W POWER LAMP LED THERMOSTAT CN3 RED RED y N BLACK SPARK PLUG S lt SA BLACK CN2 AC2 WHT TEMP CONTROL CN1 AC1 BLK CNS CN6 BLACK PHOTO CELL BLACK POWER LIMIT SWITCH CONTROL POWER PLUG
21. arbon monoxide poisoning resemble the flu with headaches dizziness and or nausea If you have these signs the heater may not be working properly Get fresh air at once Have the heater serviced Some people are more affected by carbon monoxide than others These include pregnant women persons with heart or lung disease or anemia those under the influence of alcohol or those at high altitudes e Never use this heater in living or sleeping areas 2 RISK OF BURNS FIRE EXPLOSION e NEVER use any fuel other than 1 K kerosene 1 2 diesel fuel oil JET A or JP 8 fuels in this heater e NEVER use use fuel such as gasoline benzene paint thinners or other oil compounds in this heater RISK OF FIRE OR EXPLOSION e NEVER use this heater where flammable vapors may be present e NEVER refill the heaters fuel tank while heater is operating or is still hot A CAUTION Hot while in operation Do not touch Keep children clothing and combustibles away from heater Minimum Clearances Outlet 8 feet 250cm Sides top and rear 4 feet 125cm e NEVER block air inlet rear or air outlet front of heater e NEVER use duct work in front or behind of heater e NEVER move handle service a hot operating or plugged in heater e NEVER transport heater with fuel in it s tank e When used with an optional thermostat or if equipped with a thermostat heater may start at any time e ALWAYS locate heater on a stable and level surface e ALWAYS kee
22. cm for each 100 000 BTU Hr rating Provide extra fresh air if more heaters are being used Example A KFA220DGD heater requires one of the following e a two car garage door raised six inches 15 24 cm e a single car garage door raised nine inches 22 86 cm e two thirty inch 76 20 cm windows raised fifteen inches 38 1 cm B OPERATION TO START HEATER 1 Fill fuel tank with kerosene or No 1 fuel oil 2 Attach fuel cap 3 Plug power cord of heater into three prong grounded extension cord Extension cord must be at least six feet long Extension Cord Wire Size Requirements e 6 to 100 feet 1 8 to 30 5 meters long use 16 AWG conductor e 101 to 200 feet 30 8 to 61 meters long use 14 AWG conductor 4 Turn THERMOSTAT CONTROL knob to desired setting setting range 40 F 110 F KFA80DGD KFA 135 180 220DGD Models Only 5 Push BTU control Switch to desired level High or LOW See Figure 8 KFA135 180 220DGD Models Only 6 Push Power Switch to ON position Power Indicator Lamp will light and heater will start 7 After startup push BTU control switch to desired level High or Low NOTE Room Temperature display explanations are as follows KFA80DGD KFA135 180 220DGD Models only e When the room temperature is less 0 F the LED display will show Lo e When room temp is between 0 F and 99 F the number shown on the display is the current room temperature e When room temperature is g
23. fuse PROCEDURE FOR REPLACING FUSE A WARNING SHOCK HAZARD To prevent personal injury unplug the power cord before replacing fuse Unplug heater Remove side cover screws using medium phillips screw driver Disconnect switch wires from power switch Remove fuse from fuse holder See Figure 21 Replace fuse with enclosed fuse AWN ra A WARNING FIRE HAZARD To avoid fire Do not substitute with a higher or lower current rating 6 Replace switch wires to power switch 7 Replace side cover NOTE Specified fuse rating AC 125 8A Fuse Holder Fuse zz Figure 21 Replacing Fuse KFA50DGD 14 Fuse Holder NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING 11 TROUBLESHOOTING GUIDE TROUBLE POSSIBLE CAUSE CORRECTIVE ACTION Heater ignites but MAIN PCB assembly shuts heater off after a short period of time indicator Lamp is flickering and room temp display indicates E1 Wrong pump pressure Dirty Air Output Ar Intake or Lint Filter Dirty Fuel Filter Dirt in Nozzle Dirty Photocell Lens Photocell Assembly not Properly installed Not seeing the flame Bad electrical connection between photocell and MAIN PCB assembly Defective Photocell See Pump Pressure Adjustment Page 13 See Air Output Air intake and Lint Filters page 10 See Fuel Filter Page 13 See Nozzle Page 11 Clean Photocell Lens Page 12
24. he PCBboard If your heater fails to start check this fuse first and replace as necessary You should also check your power source to insure that proper voltage and frequency are being supplied to the heater TO STOP HEATER 1 Turn switch to OFF and unplug power cord TO RESTART HEATER 1 Wait 10 seconds after stopping heater 2 Repeat steps under to start heater PIGGYBACK POWER CORD A WARNING SHOCK HAZARD KFA80DGD 135DGD 180DGD 220DGD Models only e Always cover electric outlet when not in use Figure 9 Piggy Back Power Cord e Don t plug and use a appliance more than 120V 60Hz 5A current in this outlet 8 LONG TERM STORAGE OF YOUR HEATER FUEL TANK DRAIN 1 Drain fuel tank through fuel cap opening For KFASODGD 80DGD Models Only 2 Remove fuel drain bolt from rear bottom side of fuel tank using 3 4 socket or adjustable wrench and drain For KFA135DGD 180DGD 220DGD Models Only See Figure 10 3 Using a small amount of kerosene swirl and rinse the inside of the tank NEVER mix water with the kerosene as it will cause rust inside the tank Pour the kerosene out making sure that you remove it all IMPORTANT Do not store kerosene over summer months for use during next heating season Using old fuel could damage heater 4 Reinstall fuel cap Properly dispose of old and dirty fuel For KFA50DGD 80DGD Models Only 5 Reinstall fuel drain bolt to Fuel tank and tighten firmly using 3 4 socket
25. he factory shall be the responsibility of the owner OakwWNnNs gt This warranty does not imply or assume any responsibility for consequential damages that may result from the use misuse or the lack of routine maintenance of this heating appliance A cleaning fee and the cost of parts may be charged for appliance failures resulting from lack of maintenance This warranty does not cover claims which do not involve defective workmanship or materials FAILURE TO PERFORM GENERAL MAINTENANCE INCLUDING CLEANING WILL VOID THIS WARRANTY THIS LIMITED WARRANTY IS GIVEN TO THE PURCHASER IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING BUT NOT LIMITED TO THE WARRANTIES OF MERCHANTABILITY OF FITNESS FORA PARTICULAR PURPOSE THE REMEDY PROVIDED IN THIS WARRANTY IS EXCLUSIVE AND IS GRANTED IN LIEU OF ALL OTHER REMEDIES IN NO EVENT WILL GHP GROUP INC BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES Some states do not allow limitations on how long an implied warranty lasts so the above limitation may not apply to you Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you CLAIMS HANDLED AS FOLLOWS 1 Contact your retailer and explain the problem 2 Ifthe retailer is unable to resolve the problem contact our Customer Service Dept detailing the heater model the problem and proof of date of purchase 3 Arepresentative will contact you DO
26. ir line hoses to nozzle adaptor Reinstall fan blade and upper shell firmly 40 50 inch pounds 4 5 5 6 N m Reinstall upper shell 11 Ignitor Wire Combustion Chamber Screw AN AY 2 ignitor Wire lA KY Spark Plug Nozzle Adaptor Bracket Burner Fuel Line Air Line Nozzle Face Nozzle Nozzle Adaptor Figure 15 Nozzle Replacement NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING F SPARK PLUG CLEAN AND REGAP EVERY 600 HOURS OPERATION OR REPLACE AS NEEDED For KFA50DGD 80DGD 135DGD 180DGD Models Only Remove upper shell See page 10 Remove fan See page 10 Remove ignitor wire from spark plug Remove spark plug from nozzle adaptor using medium phillips screwdriver Clean and regap spark plug electrodes to 3 5mm gap Reinstall spark plug to nozzle adaptor Attach ignitor wire to spark plug Reinstall fan and upper shell For KFA220DGD Model Only Remove upper shell See page 10 Remove fan See page 10 Remove ignitor wire from nozzle adaptor Remove spark plug from nozzle adaptor using medium phillips screwdriver Clean and regap spark plug electrodes to 3 5mm gap 0 138 Reinstall spark plug to nozzle adaptor Attach ignitor wire to spark plug Reinstall fan and upper shell G PHOTOCELL CLEAN PHOTOCELL ANNUALLY OR AS NEEDED Remove upper shell See page 10 Remove fan See page 10 Remove photocel
27. itch wires to power switch Reinstall side cover Screw D Side Cover I PUMP PRESSURE ADJUSTMENT ee ae NOTE If the pump pressure needs to be adjusted make sure the heater is running on the Figure 19 Fuel Filter Replacement HIGH BTU setting Push the BTU CONTROL Switch to HIGH See Operation page 8 KFA135DGD 180DGD Flat blade 220DGD Models only Screw driver Remove Pressure Gauge Plug from End Filter Cover End Filter Cover KFASODGD 80DGD Models only Start heater See Operation page 8 Pressure Gauge Pua Allow motor to reach full speed P G Adjust pressure Using a flat blade screwdriver Turn geed relief valve to clockwise to increase pressure Turn relief valve to counter clockwise to decreasepressure Stop heater See Operation page 8 MODEL High BTU level Low BTU level KFASODGD N A Relief Valve KFA50DGD 80DGD Models Only Pressure Gauge BTU Control Switch N A Relief Valve KFA135 180 220DGD Models only NOTE USE ONLY ORIGINAL EQUIPMENT REPLACEMENT PARTS Figure 20 Adjusting Pump Pressure Use of alternate or third party components will void any warranty and may cause unsafe operating condition 13 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING 10 REPLACING FUSE NOTICE This heater is fuse protected If your heater fails to ignite DO NOT RETURN YOUR HEATER TO THE STORE Please follow the simple instructions below to inspect and change the
28. l from it s mounting Clean photocell lens with cotton swab TO REPLACE Remove side cover screws using medium phillips screwdriver Disconnect switch wires from power switch and remove side cover Disconnect wires from circuit board and remove photocell Install new photocell and connect wires to circuit board Replace switch wires to power switch and side cover Replace fan and upper shell 12 Spark Plug Ignitor Wire GAP et o Si ESY 3 5mm 0 138 J e Spark Plug a A Screw D Spark Plug l x Ignitor Wire GAP ee 3 5mm 0 138 Figure 17 Spark Plug Regap ANS SL LA K a Bracket Le vr Photocell Lens Install Photocell Incorrect Correct A Figure 18 Photocell Replacement NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING H FUEL FILTER Saati CLEAN OR REPLACE TWICE A HEATING SEASON OR AS NEEDED Remove side cover screws using medium phillips screwdriver Switch Wires Disconnect switch wires from power switch and O Fuel line remove side cover Pull fuel line off fuel filter neck Turn fuel filter 90 to counter clockwise and pull to AS remove KEASODGD 80DGD Models only q Turn fuel filter 90 to clockwise and pull to remove E KFA135DGD 180DGD 220DGD Models only S Wash fuel filter with clean fuel and replace in tank SS G Attach fuel line to fuel filter neck Replace sw
29. or adjustable wrench For KFA135DGD 180DGD 220DGD Models Only See Figure 10 IMPORTANT Before reinstalling the fuel drain bolt make sure the seal is on the bolt If the seal is not used the bolt cannot be installed correctly and the fuel tank will leak 6 Store heater in dry well ventilated area Make sure storage place is free Figure 10 Fuel Drain Bolt of dust and corrosive fumes 7 Store the heater in the original box with the original packing material and keep the USER S MANUAL with the heater Fuel Drain Bolt 9 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING 9 MAINTENANCE A WARNING NEVER SERVICE HEATER WHILE IT IS PLUGGED IN OR WHILE HOT USE ORIGINAL EQUIPMENT REPLACEMENT PARTS Use of third party or other alternate components will void warranty and may cause unsafe operating conditions A FUEL TANK FLUSH EVERY 200 HOURS OF OPERATION OR AS NEEDED SEE STORAGE PAGE 9 B AIR INTAKE FILTER Sf Air Intake Filter WASH AND DRY WITH SOAP AND WATER EVERY 500 HOURS OF OPERATION OR AS NEEDED Remove screws along each side of heater using medium phillips screwdriver Lift upper shell off Remove fan guard Wash or replace air intake filter Reinstall fan guard and upper shell Upper Shell Fan Guard C AIR OUTPUT FILTER LINT FILTER REPLACE EVERY 500 HOURS OF OPERATION OR ONCE A YEAR Remove upper shell and fan guard See Air Intake Filter Turn Air pressu
30. p children and animals away from heater e Bulk fuel storage should be a minimum of 25 ft from heaters torches portable generators or other sources of ignition All fuel storage should be in accordance with federal state or local authorities having jurisdiction 3 RISK OF ELECTRIC SHOCK e Use only the electrical power voltage and frequency specified on the model plate of the heater e Use only a three prong grounded outlet and extension cord e ALWAYS install the heater so that it is not directly exposed to water spray rain dripping water or wind e ALWAYS unplug the heater when not in use PROPOSITION 65 WARNING Fuels used in gas wood burning or oil fired appliances and the roducts of combustion of such fuels contain chemicals known to the State of California to cause cancer irth defects and other reproductive harm MASSACHUSETTS RESIDENTS Massachusetts state law prohibits the use of this heater in any building which is used in whole or in part for human habitation Use of this heating device in Massachusetts requires local fire dept permit M E L C 148 Section 10A CANADIAN RESIDENTS Use of this heater shall be in accordance with authorities having jurisdiction and CSA Standard B139 NEW YORK CITY RESIDENTS For use only at construction sites in accordance with applicable NYC codes under NYCFD certificate of approval 5034 and 5037 NEVER LEAVE THE HEATER UNATTENDED WHI
31. re gauge counter clock wise and remove Remove end filter cover screws using medium phillips screwdriver Remove end filter cover Replace air output and lint filter Reinstall end filter cover and air pressure gauge Reinstall fan guard and upper shell ae Lint Filter Pressure Gauge D FAN BLADES CLEAN EVERY SEASON OR AS NEEDED Figure 12 Air Outprt Filter Access Remove upper shell See Air Intake Filter Use M6 allen wrench to loosen set screw which holds fan blade to motor shaft Set Screw Slip fan blade off motor shaft Clean fan blade using a soft cloth moistened with Motor Snan kerosene or solvent Dry fan blade thoroughly Reinstall fan blade on motor shaft Place fan blade hub flush with end of motor shaft Place set screw on flat of shaft Tighten set screw firmly 40 50 inch pounds 4 5 5 6 N m Reinstall upper shell Figure 13 Fan Assembly 10 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING E NOZZLE Combustion Chamber REMOVE DIRT IN NOZZLE AS NEEDED SEE PAGE 16 Z For KFA50DGD 80DGD 135DGD 180DGD Models Only 2 Ai ase Remove upper shell See page 10 Remove fan blade See page 10 Remove fuel and air line hoses from nozzle adaptor Remove ignitor wire from spark plug Remove spark plug from nozzle adaptor using medium phillips screwdriver Turn nozzle adaptor 1 9 turn 40 to counter clock wise and pull toward motor
32. reater than 99 F the LED display will show Hi If heater does not start the thermostat setting may be too low turn thermostat Control Knob to higher position to start heater If heater still does not start turn power switch to OFF and then to ON position If heater still does not start see Troubleshootiong Guide on page15 NOTE User can select to operate the heater on two different BTU levels High or Low To stabilize heater and prevent ignition delay select BTU level after turning the heater on or while it is in operation by pushing the BTU control switch If the heater started at low BTU level in cold weather or low fuel tank ignition failure can occur NOTE In cold weather ignition may be improved by holding a finger over the end of the relief valve or block fanguard in half with newspaper etc until the heater ignites NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING Btu Control Switch Room Temp Display Btu Control Switch j bs Push to HIGH AO Lamp gt i lt HIGH ICH i c h i j Push to LOW LJ Thermostat Power Reset Thermostat Power Reset j L Relief Valve Control Knob Switch Control Knob Switch i Gs KFA80DGD MODEL ONLY d IR H KEASODGDISODGD Models KFA135DGD 180DGD 220DGD Models Pah Guard Figure 8 Controls for All Models NOTICE The major electrical components of this heater are protected by a safety fuse mounted to t
33. to remove See Figure 14 Place plastic hex body into vise and lightlry tighten Carefully remove nozzle from nozzle adaptor using 5 8 socket wrench Blow compressed air through face of nozzle this will remove any dirt in nozzle Reinstall nozzle into nozzle adaptor until nozzle seats Tighten 1 3 turn more using 5 8 socket wrench 40 45 inch pounds Reinstall nozzle adaptor to Bracket Adaptor Reinstall spark plug to nozzle adaptor Attach ignitor wire to spark plug Attach fuel and air line hoses to nozzle adaptor Reinstall fan blade and upper shell For KFA220DGD Model Only Remove upper shell See page 10 Remove fan See page 10 Remove fuel and air line hoses from nozzle adaptor Remove ignitor wire from spark plug Remove spark plug from nozzle adaptor using medium phillips screwdriver Turn nozzle adaptor 1 8 turn 45 to counter clock wise and pull toward motor to remove See Figure 15 Place plastic hex body into vise and lightly tighten Carefully remove nozzle from nozzle adaptor using 5 8 socket wrench Blow compressed air through face of nozzle this will remove any dirt in nozzle Reinstall nozzle into nozzle adaptor until nozzle seats Tighten 1 3 turn more using 5 8 socket wrench 40 45 inch pounds Reinstall nozzle adaptor to burner bracket Reinstall spark plug to nozzle adaptor Attach ignitor wire to spark plug Attach fuel and a
34. ture Limit Control designed to turn off the heater should the internal temperature rise to an unsafe level If this device activates and turns your heater off it may require service Internal Shut Off Temp Reset Temperature Oper Plus Minus 10 Degrees Plus Minus 10 Degrees KFA50DGD 176 F 80 C 122 F 50 C B Electrical System Protection This heater s electrical system is protected by a fuse mounted to the PCB assembly that protects it and other electrical components from damage If your heater fails to operate check this fuse first and replace as needed FUSE TYPE 125 volt 8 amps C Flame Out Sensor Utilizes a photocell to monitor the flame in burn chamber during normal operation It will cause the heater to shut off should the burner flame extinguish NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING 6 FUELING YOUR HEATER NEVER FILL THE HEATER FUEL TANK IN THE LIVING SPACE FILL THE TANK OUTDOORS DO NOT OVERFILL YOUR HEATER AND BE SURE HEATER IS LEVELED IMPORTANT NOTICE REGARDING FIRST IGNITION OF HEATER The first time you light the heater it should be done outdoors This allows the oils etc used in manufacturing the heater to burn off outside A WARNING NEVER REFILL HEATER FUEL TANK WHEN HEATER IS OPERATING OR STILL HOT 7 OPERATION A VENTILATION RISK OF INDOOR AIR POLLUTION USE HEATER ONLY IN WELL VENTILATED AREAS Provide a fresh air opening of at least three square feet 2 800 sq
35. y fuel other than 1 K kerosene 1 2 diesel fuel oil JET A or JP 8 fuels are acceptable substitutes NEVER use fuel such as gasoline benzene alcohol white gas camp stove fuel paint thinners or other oil compounds in this heater These are volatile fuels that can cause an explosion or uncontrolled flames NEVER store kerosene in direct sunlight or near a source of heat NEVER use kerosene that has been stored from one season to the next Kerosene deteriorates over time OLD KEROSENE WILL NOT BURN PROPER LY IN THIS HE ATER 6 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING 5 OVERVIEW OF HEATER S DESIGN Fuel System This heater is equipped with an electric air pump that forces air through the air line connected to the fuel intake and then through a nozzle in the burner head When the air passes in front of the fuel intake it causes fuel to rise from the tank and into the burner nozzle This fuel and air mixture is then sprayed into the combustion chamber in a fine mist Sure Fire Ignition The electronic ignitor sends voltage to a specially designed spark plug The spark plug ignites the fuel and air mixture described above The Air System The heavy duty motor turns a fan that forces air into and around the combustion chamber Here the air is heated and then forced out the front of the heater The Safety System A Temperature Limit Control This heater is equipped with a Tempera
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