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1.   518  877 5173 e FAX  1  518  877 8346 e support sixnetio com    Mini VersaTRAK    Discrete Inputs       DC Input Wiring    Discrete Input  Group Isolation    Sinking or  Sourcing Wiring    Counter  Feature    The Mini VersaT RAK RTU has four on board discrete input channels that accept DC signals  from 10 to 30 volts    One wire from each of the four input signals is connected to a single common terminal  Up to  four signals may be connected to the Mini VersaTRAK RTU in sourcing or sinking  configurations  Refer to the diagram below for sample wiring connections     The four discrete inputs are optically isolated  in groups of four  from each other and from the  Mini VersaT RAK circuitry and expansion I O modules     DC inputs are typically wired in a sourcing configuration as shown in the upcoming  diagram  Mini VersaTRAK DC input channels will read either DC sinking or sourcing  wiring  To configure sinking DC wiring  connect the positive power input to the COM  terminal for the four channels     All four discrete input channels have an input count accumulator feature  If this feature is  enabled  in the SIXNET UO Tool Kit   an analog input register will report a unipolar   unsigned  16 bit count value that increments on each OFF to ON transition of the  corresponding input  The maximum count input rate is 100 Hz  6000 pulses min   These  accumulations initialize at zero each time power is cycled  They cannot be reset under  software control         VersaTRAK RTU User Man
2.   Cenvect DI      3 to temiol ZZ even if  a panite DE supply is used    D    Sourcing  LU Lp UL S    p m  State   Leod    Switch ae  Typical k  Wiring lt    Voile       Mini VersaTRAK On board Discrete Output Connections    VersaTRAK RTU User Manual Page 14 of 31 Last Revised  05 23 02  SIXNET e Box 767 e Clifton Park  NY 12065 USA e  1  518  877 5173 e FAX  1  518  877 8346 e support sixnetio com    Overview The VT PB8 is a discrete I O expansion board for VersaTRAK and Mini VersaTRAK  RTUs  This board has eight isolated discrete I O channels and connects to the RTU through  the supplied ribbon cable  Each discrete I O channel may be configured as an input or an  output by plugging in the appropriate I O module and defining the channel as an input or  output in the SIXNET I O Tool Kit configuration        Discrete Up to eight input signals may be connected to the VT PB8 in sourcing or sinking    Input Wiring configurations  Refer to the diagram below for sample wiring connections   Discrete Up to eight output circuits may be connected to the VT PB8 in sourcing or sinking   Output Wiring configurations  Refer to the diagram below for sample wiring connections   Power VT PB8 discrete outputs switch user supplied power  The AC or DC power source may be  Requirements separate from the DC power that runs the VersaTRAK  If DC outputs are populated  the same    DC power source may be used for the VersaTRAK or Mini VersaTRAK  and for the VT   PB8 discrete outputs     AC Hot         
3.  Our E mail addresses are   support  sixnetio com  sales  sixnetio com    Visit our web page at   http   www sixnetio com    VersaTRAK RTU User Manual Page 30 of 31 Last Revised  05 23 02  SIXNET e Box 767 e Clifton Park  NY 12065 USA e  1  518  877 5173 e FAX  1  518  877 8346 e support sixnetio com    Warranty The warranty for VersaTRAK and Mini VersaT RAK products is stated on the inside cover of  Information this manual     Service We sincerely hope that you never experience a problem with any SIXNET product  If you do  Information need service  call SIXNET at  518  877 5173 and ask for Applications Engineering  A trained  specialist will help you to quickly determine the source of the problem  Many problems are  easily resolved with a single phone call  If it is necessary to return a unit to us  an RMA   Return Material Authorization  number will be given to you        SIXNET tracks the flow of returned material with our RMA system to ensure speedy service   You must include this RMA number on the outside of the box so that your return can be  processed immediately     The applications engineer you are speaking with will fill out an RMA request for you  Ifthe  unit has a serial number  we will not need detailed financial information  Otherwise  be sure to  have your original purchase order number and date purchased available     We suggest that you give us a repair purchase order number in case the repair is not covered  under our warranty  You will not be billed if the 
4.  SIXTRAK I O modules  through the ST Bus port wiring  Any additional  beyond 20  SIXTRAK I O modules must  receive their power from SIXTRAK TO expanders  ST EX 001 20U      DC power for RemoteTRAK and EtherTRAK UO modules is provided through direct  connections to each module  Refer to the STXNET Product Catalog for power consumption  ratings of each module     AC Power Wiring The VT PS 024 01N power supply operates on 90V to 260V sinusoidal AC power at 47 to  and Fusing 63 Hz  If fusing is required  use a 1 amp slow blow fuse for 110 VAC  For 220 VAC use a  0 5 amp slow blow fuse     DC Power Wiring The VersaTRAK or Mini VersaTRAK RTU  SIXTRAK lO expanders and user   VT PS 024 01N  instrumentation loops can be powered from the VT PS 024 01N power supply  The VT PS   024 01N supplies 24 volts DC at a maximum oftwo amps     DC Power Wiring The VersaTRAK or Mini VersaTRAK RTU  I O expanders and user instrumentation loops   User DC Source  can be powered from a single DC source from 18 to 30 volts  A DC power source of 10 to 30  volts can be used if no SIXTRAK I O modules are connected to the ST Bus port     To calculate the current requirements  add the wattage required for the RTU and SIXNET UO  modules in use  then divide the total wattage by the DC power source voltage  Then add any  current needed for user instrumentation loops             24 VOE to  ST AG 20M 08 0  other modules    ST Bus to  other modules    1820 21 22 25  200080       20252527 28  402608       VersaTRAK 
5.  an appropriate AUI adapter if you are using alternate communication  media such as coaxial or fiber optic cable           Ethernet   u    st    108useT    amA te    B  emmma Og   u oben    VERSATRAK     irme noo    Ethernet    Menide Network    VersaTRAK RTU User Manual Page 28 of 31 Last Revised  05 23 02  SIXNET e Box 767 e Clifton Park  NY 12065 USA e  1  518  877 5173 e FAX  1  518  877 8346 e support sixnetio com    Local Local diagnostics can be performed through any available port while the VersaTRAK or  Mini VersaTRAK RTU is responding to messages from other ports  Diagnostic software   such as the SIXNET I O Tool Kit  can be used to display the status of the I O registers     Diagnostics    VersaTRAK The    Status    LED on a VersaTRAK or Mini VersaTRAK RTU should be ON  continuously within 3 seconds of powerup   Status LED y E 4    SIXTRAK I O The    Status    LED on each SIXTRAK expansion I O module may be observed in one of  five states   Status LED       ON The module is configured properly and communicating with the RTU     OFF There is no power to the module  or the status LED is being turned off intentionally by the  SIXNET I O Tool Kit during the module linking operation     LONG BLINK Long blinking indicates one of two conditions  Either the module has lost communication   75 sec  ON   25 sec  with the RTU for more than 10 seconds  or the module has not received configuration data  OFF from the RTU  Upon initial system startup  no configuration in the RTU  
6.  can be connected to the ST Bus port  by using a SIXTRAK I O expander  part number ST EX 001 20U  after each 20 modules   All SIXTRAK I O modules are supported by VersaTRAK and Mini VersaTRAK RTUs     RemoteT RAK I O modules can be connected directly to the RS485 port of a VersaT RAK or  Mini VersaTRAK  If an RS485 port is not available  then an RS232 port and an RS232 to  RS485 converter  SIXNET part number RM 232 485 4U  can be used  All RemoteTRAK  I O modules are supported by VersaTRAK and Mini VersaTRAK RTUs     EtherTRAK I O modules can be connected through hubs and other offthe shelf Ethernet  media to the Ethenet port of a VersaTRAK  All EtherTRAK I O modules are supported by  VersaTRAK RTUs     VersaTRAK RTU User Manual Page 3 of 31 Last Revised  05 23 02  SIXNET e Box 767 e Clifton Park  NY 12065 USA e  1  518  877 5173 e FAX  1  518  877 8346 e support sixnetio com    Power  Status Each VersaTRAK or Mini VersaTRAK RTU has a Power LED  and a status LED that  LEDs indicates configuration and communication status by blinking in different ways  The status  LED is documented fully in Section 9        HAME HDP oe     Cape  expe    VERSATRAK        SEE Vide ia USA      BUN WNOVEVING    C3    TS  C  ID  S  i  D      o  o    g  5    G  ooooooooooooococouoononso  ooooooconoooaooooococoo    Every on board discrete I O channel is isolated from logic circuitry and from any expansion  VO modules for fault free operation  Additional levels of isolation are provided with  SIXTRAK 
7.  ey into protected memory in the RTU  Then Sixlog uploads the data files and saves them into   i ASCII format files that are easy to import into databases  spreadsheets and other Windows   Sixog applications  Access the Sixlog functions from within the SIXNET I O Tool Kit   VersaTRAK RTU User Manual Page 4 of 31 Last Revised  05 23 02    SIXNET e Box 767 e Clifton Park  NY 12065 USA e  1  518  877 5173 e FAX  1  518  877 8346 e support sixnetio com    Getting Started Following these steps will make installation and start up easier          Mount the Hardware  If you purchased a VersaTRAK Packaged System  the complete enclosure is ready for  installation on any flat surface  If you purchased individual VersaTRAK components   refer to Section 2 for information on installing them into an enclosure       Install ST Bus Wiring to the I O Modules  Make ST Bus wiring connections between the VersaTRAK or Mini VersaT RAK and  expansion modules  if any   Refer to Section 3 for ST Bus wiring guidelines  If you have  a VersaT RAK Packaged System  this has already been done for you        Connect Power and I O Wiring  Connect AC power to the power supply  Make DC power connections from the power  supply to the VersaTRAK or Mini VersaTRAK RTU and to the I O modules  as  needed   Make field wiring connections to the VersaTRAK or Mini VersaTRAK I O  channels and any peripheral equipment  Refer to the individual module sections in this  manual for connection details        Install Communicati
8.  s  gS   4     9 e 1 7E       yg  7y mer e  9         6   Zw   ay P508 ay on   to    ose    Cable from Computer to User  Main  or Plant Floor RS232 Port Using  Hardware Handshaking    Uuble Per Hayes sempsgible Madam to ary  Versa IRAK yy Mii  Versu IRAK REBASE Dot    Viewer Poit  User Yon er Port Mode Port     uae  Mom er por    Diek U65   Female 08   Wiee 082   Formic 685   2  To n  5 D  co  1  55 9      2 De  4  PTS PIS   5   Te TO  3     5E i S ate er ea  65 55 eg 5 gt  ont da  5  5 99 L P p gt  ese     2  040 te  i Des  S4     f  an  Cre ip Ca a  cs Ia i  5        P     go _  a    F us Kare  GTS  8  to PTS 173 44 chum it  om does hot prove   9 CTS skal     Te CD sol is supjorted by VergaTRA 4  ond Vini VergoTPS  PTUs dnk    Cable from Hayes Modem to User  Main  or Plant Floor RS232 Port Using  Hardware Handshaking    VersaTRAK RTU User Manual    Page 21 of 31    Cable for P   CDM pori  n Moin  R5232 Port or Plant Floor Port    te Port  OTE  Mem e PF  Pert CDM Port  OTE  Man ar PF pat   Feroe W15  Feror D   eros DES   Fermin O84     2  Tb m  2  ay          SE  y    2 7 29            a  sR  5       Cable from Computer to User  Main  or Plant Floor RS232 Port Using  Software Handshaking    ST GABLE    PF R5232  Plant Flzor Pert Cable Wirma    QOM Pori  DIE  Man er P F  Port      Farnale GBS  iFemole OBS   25      P  lt 3  32    lt 2  spee 00 65  175 88     a   9   8S    1 82D   4 y DT   a UEP  ST CABLE PF    Plant Floor Port Cable Wiring    Last Revised  05 23 02    SIXNET 
9.  step on the next page to create and test a configuration for your    computer  Refer to the on line help in IOmap for more information        f You Have Difficulty    If you experience startup trouble  refer to Section 9 of this manual  The diagnostic  procedures in this section may help point you to the source ofthe problem     VersaTRAK RTU User Manual Page 5 of 31 Last Revised  05 23 02  SIXNET e Box 767 e Clifton Park  NY 12065 USA e  1  518  877 5173 e FAX  1  518  877 8346 e support sixnetio com    Using SIXNET Note  An expanded version of this page has been provided as on line help  To access it   Windows click on the Getting Started icon in the SIXNET I O Tool Kit program     Software    Run the SIXNET I O Tool Kit program and create your panel layouts  Then configure  operating parameters for the RTU and I O modules  including channel tag names  Save this  information to a project file  Link the expansion I O modules  if any  and load your  configuration to the RTU  Using the Test I O function  verify that you can read and write your  VO  Then exit the SIXNET I O Tool Kit        Note  Set tag name restrictions in the SIXNET UO Tool Kit program before creating tag  names to ensure compatibility when exporting them for usage in other Windows  applications     Your VersaTRAK or Mini VersaTRAK I O is now ready to run  If you will be running a  Windows application that requires an I O driver such as Control Room  then continue with  the following steps     Create a Contr
10.  supply is used       Connect DC      to terminal 36 aver if  a seporote OC supply    used       DC    Seursing    Dutputs Solid   Laga    State  Switen    Typical  Wiring  Medel      Versa TRAK On board Discrete Output Connections    VersaTRAK RTU User Manual Page 13 of 31 Last Revised  05 23 02  SIXNET e Box 767 e Clifton Park  NY 12065 USA e  1  518  877 5173 e FAX  1  518  877 8346 e support sixnetio com    Mini VersaTRAK The Mini VersaTRAK RTU has two on board discrete output channels that switch power  Discrete Outs from 10 to 30 volts DC at a maximum of 1 amp per output  Mini VersaTRAK wiring  connections and features are detailed below        DC Power These discrete outputs switch user supplied DC power  This power source may be separate  Requirements from the DC power that runs the VersaTRAK  or the same DC power source may be used  If  a separate DC power source is used  connect the DC     of that power source to the DC       terminal 22 on the Mini VersaTRAK RTU     DC Output Wiring The user DC power     wire is connected to the DC    terminal 8 on the Mini VersaTRAK  RTU  This power will be passed to the OUT terminal ofa given channel when that output is  turned on by your control software  Up to two devices may be connected to the Mini   VersaT RAK RTU in sourcing configurations only  Refer to the diagram below for sample  wiring connections         MH IWM5 COI ael MA M2 N7 S n  e   1            O We E         Dc C  3 sonmeckioe if s  vurvemon   C apply  s used  
11.  the VersaTRAK or Mini VersaTRAK Main Port  Setup window of the SIXNET I O Tool Kit  Here are guidelines for termination        e Termination should be enabled only at both ends of an RS422 communication  cable     e Termination should be enabled only at the two end stations on an RS485 network    e No more than two stations should be terminated on an RS485 network   Termination components are usually built into other RS422 RS485 devices  and are  typically enabled by setting a jumper or DIP switch on the device  If these components are    not populated in the unit  then add them to the RS485 wiring as shown below  The  components consist ofa 150 Ohm resistor and a 0 1 uF capacitor connected in series             Do Not Enoble  Termination on Termination  on         Populate  Termmnat mq        This Station This Station To RS4AS Components  0 Cit Not Provided  RS485 Port R 485 Port WWE gn RS4BS Device      Moster   Remate       Populote 2 jumpetra ot eoch station for 2 wire RS485 operation  Jumpers tor non Sixnet RS485 devices wil vary     Bias On an RS485 2 or 4 wire network there should be one pair of bias resistors acting upon the  receive or transmit receive wires  If bias resistors are not present  the receive inputs on some  RS485 devices may react to noise on the floating wires  The bias resistors will force the  receive or transmit receive wires to a known  non floating  state when none of the RS485  devices are transmitting data  There should be only one pair of thes
12. CIE UIAA User Manual       VersaTRAK  amp          Remote Terminal Units    Mini VersaTRAK        Installation and Maintenance    Contents at a Glance     Section 1  Section 2  Section 3  Section 4  Section 5  Section 6  Section 7  Section 8  Section 9  Section 10    Overview   Assembly and Installation  Power and ST Bus Wiring  Discrete Inputs   Discrete Outputs   VT PB8 Discrete I O Board  Analog Inputs   Analog Outputs  Communications  Maintenance Information  Service Information    Applicable standards and certifications     ISO  9001     US  LISTED  Total Quality Hazardous Locations    Ws CC    Standard Locations European Directives    This manual applies to the following products   All VersaTRAK RTUs  VT A        P   All Mini VersaTRAK RTUs  VT M        P     VersaTRAK RTU User Manual    Page 1 of 31    es  mwt L RL        3   7   9   11  13  15  16  18  19  27  29    Mi rc    Marine  amp  Offshore US Emissions    Last Revised  05 23 02    SIXNET e Box 767 e Clifton Park  NY 12065 USA e  1  518  877 5173 e FAX  1  518  877 8346 e support sixnetio com    PROTECTED TECHNOLOGY POLICY    SIXNET protects your investment in SIXNET systems with long term planned technology and our unique Protected Technology  Policy  We will continue to support the specified capabilities of standard SIXNET products for at least five years  We plan each  product improvement and new feature to be upward compatible with existing designs and installations  Our goals are to make each  new software 
13. DC Power and ST Bus Connections    VersaTRAK RTU User Manual Page 9 of 31 Last Revised  05 23 02  SIXNET e Box 767 e Clifton Park  NY 12065 USA e  1  518  877 5173 e FAX  1  518  877 8346 e support sixnetio com    ST Bus Wiring Connect ST Bus wiring between SIXTRAK expansion I O modules and the VersaTRAK  RTU as shown in the diagram below  Refer to the SIXTRAK Installation and Maintenance  user manual for ST Bus wiring guidelines  Connections for the Mini VersaT RAK are shown  on page 10     Screw Terminal Tighten the screw terminal on the VT PS 024 01N power supply and optional VT PB8  Torque discrete I O board to a maximum of 3 48 in lbs  Tighten the screw terminals on the  VersaTRAK and Mini VersaT RAK RTUS to a maximum of 7 00 in lbs            24 VOC to  ST 40 20M 08 c  ether modules    ST Bus to  ather modules       1220212225  9202000       Mini VersaTRAK DC Power and ST Bus Connections    VersaTRAK RTU User Manual Page 10 of 31 Last Revised  05 23 02  SIXNET e Box 767 e Clifton Park  NY 12065 USA e  1  518  877 5173 e FAX  1  518  877 8346 e support sixnetio com    VersaTRAK The VersaTRAK RTU has eight on board discrete input channels that accept DC signals  Discrete Inputs from 10 to 30 volts        DC Input Wiring There are two groups of four discrete input channels  Within each group  one wire from each  of the four input signals is connected to a single common terminal  Up to eight signals may  be connected to the VersaTRAK RTU in sourcing or sinking configuration
14. Equivalent  Dire u    X    Sourcing  AC Output       AC Neutral    oct    Sinking    Equivolent  i a    DC Output    Cireuit    or      7  Soureimg  DC Cu lgu   12 5 4 5 6 7 8    So       DC 7    l  4  PN  DC L Cna DCI Gnd DC  Gng OC  Gnd    Sourcing  Input  Switch      of      L  L Input    Sinking  Hot Neut  Hai Neut Hot New   T Switen  User DC or  C User DC or AC User DC or AC User DC  Power Source Power Source Power Source Power Sourte    Sourcing Sinking Sourcing Sinking Typical Wiring Models  Input Input Output CX Cutput    VT PB8 Discrete I O Connections    VersaTRAK RTU User Manual Page 15 of 31 Last Revised  05 23 02  SIXNET e Box 767 e Clifton Park  NY 12065 USA e  1  518  877 5173 e FAX  1  518  877 8346 e support sixnetio com    VersaTRAK The VersaTRAK RTU has eight analog input channels that accept loop powered or self  Analog Inputs powered 4 20 mA signals        Analog Input One screw terminal  31  is provided for the return wires from all input channels  One terminal  Wiring is provided for each analog input signal  If any of your 4 20 mA transmitters require loop  power  connect 24 VDC into the loop as shown below   The 24 VDC may come from an  external DC power source or from the VT PS 024 01N power supply   Connect all self   powered 4 20 mA input field devices as shown in the diagram below     Analog Input The eight VersaTRAK analog input channels are isolated  as a group  from the VersaTRAK  Group Isolation circuitry and expansion I O modules     Analog I
15. Goteyny  2 Pogsttren Siteway Sieve Gotswov     Slave Zot eg or A   ar RS4B5 FS4BA Moin Part RS4B5 Man Port REA6S Venn Pawi R485 Vi Pert BDS  Vior Part  Cenyerkar    Femole DH9  Tempie  D89  Tremebe 068  IFemsi   OBAI  Fenole  69     m QJ        1 Y               R84 1y          ro   43            Y    M ay  8 3                B   23            RH 2 ros   39                9             wy    wo Tr  3  Tes  8  ros C P T ay ee    7  S NC UO     0 s eo  C  E ay 4   ene 4               8 vg     MKr O     Xn  lt  p   s H RE      Dock Bax Mode ICA7BA  F  Cong lec Tgeerinpla Laied Above Fenvae GAS       Coble Conste Pinouts   Femo O89 Code Canngricr  Solder Side Shewn  Solder uae Shown    Cable for Master SIXTRAK or VersaTRAK RS485 Part  to pig SIXTRAK  VersaTRAK or RernoteTRAK  RS485 Ports Using Z Wires Plus Ground    Master Cotewoy Slave Cotewoy D Stove Cotewoy K   RamoateTRAK Vode   485 Moin Port RS485 Via tert RABS Vior Pat RABS Port  tFemaie 089   Female 089   Female 089   Screw Terminas     ta 10  IR  r ECOS ee  eod ee o   ma  3 5 C  LOO TER  E 2     oo  8     BR gy gy ag       Coble Connector Pinouis   Solder Side Shown    VersaTRAK RTU User Manual Page 24 of 31 Last Revised  05 23 02  SIXNET e Box 767 e Clifton Park  NY 12065 USA e  1  518  877 5173 e FAX  1  518  877 8346 e support sixnetio com    i i e main port has a built in Receive Data line termination resistor  This  Termination The RS422 RS485 port h buil R Data 1 Th  Resistor resistor is software enabled from within
16. I O modules  Refer to the product specifications in the SIXNET online help files  for more information        SIXNET SIXNET supplies the  mission oriented  tools you need for every step of your project from  Software Tools the initial specification  through startup  and years of trouble free operation  Configuration  information flows between SIXNET Windows  saving you time  you don t have to enter  data multiple times  and dramatically reducing data entry errors  Refer to the on line help in  each program for details        C SIXNET The SIXNET I O Tool Kit is a configuration  calibration and maintenance tool for  1 O Tool VersaTRAK and Mini VersaTRAK RTUs  Use the SIXNET I O Tool Kit to specify  Kit VersaTRAK systems  create a bill of materials and price the system  Then configure I O  features  perform channel by channel calibrations in meaningful engineering units  and  perform live diagnostics at each RTU     Control Control Room IOmap is a shared resource database that enables multiple Windows programs   Room to simultaneously access SIXNET I O  Built in scan tasks allow communication over serial   In ports  Ethernet and SIXNET networks  The Control Room talks to your applications with a  lOmap flexible combination of DDE  Modbus protocol  and direct DLL f  nction calls  from Visual    Basic and C C     Access the IOmap functions from within the SIXNET I O Tool Kit      IT     Sixlog Sixlog is datalogging software for VersaT RAK and Mini VersaTRAK RTUS  Data is logged   
17. a v  t  4 20 mA  Trans ntier       Instrumentation  Ground    Mini VersaTRAK On board Analog Input Connections    Page 17 of 31 Last Revised  05 23 02    Applicable This section documents the following VersaTRAK RTU models   Part Numbers    VT A3 220 24P  44P  or  54P VT A3 420 24P   44P  or    54P   VT A3 222 24P   44P  or  54P VT A3 422 24P   44P  or  54P   VT A3 22E 24P   44P  or  54P VT A3 42E 24P   44P  or  54P  VersaTRAK The aforementioned VersaTRAK models have four 4 20 mA analog output signals  These  Analog Outputs outputs are powered from a DC power source  The 24 VDC may come from an external DC       power source or from the VT  PS 024 01N power supply     Analog Output Two screw terminals are provided for the DC power source  One terminal is provided for each  Wiring output signal  The DC     terminal is used for the return wire of each analog output circuit       WI ME cou   nme hs   eor DUTI DCL 106  Wh wl N i    V6 G Ey O OG OG Eh    OW             sorte Duka  Ano Chtpsts    VO oO Om  amp  EIS 8    Equivalent Circuit  DCL    Loop   z i  24 VUE Power    ouros Connect Up to 4    Loop   4 20 mA Outputs    UCL    VersaTRAK On board Analog Output Connections    VersaTRAK RTU User Manual Page 18 of 31 Last Revised  05 23 02  SIXNET e Box 767 e Clifton Park  NY 12065 USA e  1  518  877 5173 e FAX  1  518  877 8346 s support sixnetio com    Communication    ports    Plant Floor Port   All Models     Main Port   All Models     RS485 Port   VT M2 224 xxP        All Vers
18. aTRAK and Mini VersaTRAK RTUS have two communication ports  a Plant Floor  port and a Main port  Optionally  a VersaTRAK RTU can have two additional RS232 ports  or an Ethernet port  The Mini VersaT RAK model VT M2 224 xxP has an additional RS485  port  All VersaTRAK   Mini VersaTRAK communication ports support SIXNET Universal  protocol  default  and Modbus ASCII   RTU protocols  The baud rate and other  communication parameters for all ports are assigned in the SIXNET UO Tool Kit   Refer to  the SIXNET UO Tool Kit online help for information on setting communication parameters      The Plant Floor RS232 port provides a connection to any R S232 device  typically a  computer  Plant Floor serial port wiring is shown on page 20     The Main port is an RS232 or RS422 RS485 port  depending on the VersaTRAK or Mini   VersaTRAK model  The main port may be connected to any RS232 or RS422 RS485  device  or in some cases  may be connected to other RTUS in a passthru configuration   See  below   Wiring examples for each type of main port are shown on upcoming pages     This RS485 port can be used for two wire communication to RS485 devices such as  RemoteT RAK I O modules  SIXNET and Modbus protocols are supported                   VersaTRAK Optional The two optional RS232 User serial ports can be used for communication to RS232 devices   Communication  Ports The optional Ethernet port is accessible through the supplied 10BaseT or AUI connectors   but not both  The VersaTRAK RTU will a
19. ample Panel Layout      For a 36  x 30    2  Enclosure  L C     68 58 em          DIN EN 50022 Suppliers  1 378    5 50  em     R   Manufacturer Type  Altech PR30  GN EN 3322 T  6285  1075 om  Entrelec TS35  i Phoenix NS35 7 5  L   Wago TS35  1 065  12 70 em      Weco H 35  Weidmuller TS35  Wieland TS35  VersaTRAK RTU User Manual Page 7 of 31 Last Revised  05 23 02    SIXNET e Box 767 e Clifton Park  NY 12065 USA e  1  518  877 5173 e FAX  1  518  877 8346 e support sixnetio com    Dia O Z 16 S and              nn    P VE RSATFA KEA    if    I Sed e  ee dus  lf  i r    iee  s  9 0060600000000999 0 G  L  amp  DP  20 5 em  Maa    8 8  i224   uj Veena TRAK  2 8   71         VersaT RAK  Mini VersaTRAK RTU Dimensions    3 20    8 13 cm     2 50       6 35 EN       6     16 51 cm               amer DU  rete U lt  G cm     E      0 20  Let crn  Dio         ECCE     8 25 cm  VT PS 024 01N Power Supply Dimensions     j  4 5  E k  111 43 cmi       4       Tm 14 wem    4 4 50   15 08 aem i L 11 45 cm           VT PB8 I O Board Dimensions    VersaTRAK RTU User Manual Page 8 of 31 Last Revised  05 23 02  SIXNET e Box 767 e Clifton Park  NY 12065 USA e  1  518  877 5173 e FAX  1  518  877 8346 s support sixnetio com    Power VersaTRAK and Mini VersaTRAK RTUs  SIXTRAK I O expanders and all SIXNET I O  Requirements modules accept 24 volts DC from a VersaTRAK power supply  VT PS 024 01N  or from a  user DC power source   See below          A VersaTRAK or Mini VersaTRAK RTU will power up to 20
20. arranty is in  lieu of all other warranties whether oral or written  expressed or implied  SIXNET   s liability shall not exceed the price of the  individual unit which is the basis of the claim  In no event shall SIXNET be liable for any loss of profits  loss of use of facilities or  equipment or other indirect  incidental or consequential damages     INSTALLATION AND HAZARDOUS AREA WARNINGS    These products should not be used to replace proper safety interlocking  No software based device  or any other solid state device   should ever be designed to be responsible for the maintenance of consequential equipment or personnel safety  In particular   SIXNET disclaims any responsibility for damages  either direct or consequential  that result from the use ofthis equipment in any  application     All power  input and output  I O  wiring must be in accordance with Class I  Division 2 wiring methods and in accordance with  the authority having jurisdiction     WARNING   EXPLOSION HAZARD   SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS  1  DIVISION 2     WARNING   EXPLOSION HAZARD   WHEN IN HAZARDOUS LOCATIONS  DISCONNECT POWER BEFORE  REPLACING OR WIRING MODULES        WARNING   EXPLOSION HAZARD   DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN SWITCHED  OFF OR THE AREA IS KNOWN TO BE NONHAZARDOUS     Note  All information in this document applies to VersaTRAK and Mini VersaTRAK RTUS     except where otherwise noted  Refer to the SIXNET I O Tool Kit software online 
21. e Box 767 e Clifton Park  NY 12065 USA e  1  518  877 5173 e FAX  1  518  877 8346 e support sixnetio com    Main RS232 Port  These ports provide full support of the handshaking lines and flow control  making it  Optional RS232 possible to communicate through radio modems and other telemetry equipment  The pinouts  Serial Ports for these serial ports are shown below  Cable wiring is identical for all VersaTRAK and  Mini VersaTRAK RS232 ports  Refer to the Plant Floor port cabling diagrams on the  previous page for wiring information  If you are connecting two RS232 RTUs in a passthru  configuration  refer to the diagram below        tdi rae en           An    Kens  Cees    mur  lg            Distributed Control System    x KK  Ti dura Pe Leh a  3    Contra  128   G modules    OOOO    L    _ VERSATRAK          e       Conuel 128   G modules    O DOUCC GCG T5   660000009t90002090000       Cable for RS232 Passthru Gateway  to Slove R5232 tateway       Passthru Gatewoy Slove Gateway Main Part  Main Fort or Flant Floor Port   Female DBY   Female DBS     2                         RE    3  3   gt  gt    _    2  8   GND GMD  5  7  2S 4 Eg  gy   o     VersaTRAK RTU User Manual Page 22 of 31 Last Revised  05 23 02  SIXNET e Box 767 e Clifton Park  NY 12065 USA e  1  518  877 5173 e FAX  1  518  877 8346 e support sixnetio com    RS422 RS485 Some VersaTRAK and Mini VersaTRAK RTUs have one RS422 RS485 port  This port  Main Serial Port provides f  ll support of the handshaking lines and f
22. e resistors on the  network     Resistors       Bias resistors are typically installed at the host RS485 device  Some host devices have bias  resistors built in  and are enabled through DIP switch or jumper settings  Ifthe host does not  provide bias resistors  they can be installed at any one of the VersaTRAK RS422 RTUs     Note  If your RS485 network is made up exclusively of VersaTRAK and Mini   VersaTRAK RTUs  these bias resistors are not necessary     Z  amp  4 Wire R5455 Mam Port  Bigs Resistor Connections    PS48  Mon Fort  CB     aT ense  T  EXterh  d A    Kin Bua X Tes  Pesmo       PDL o T   FD4  i     TR Rin    Ceottvors    PO  o   T6 rO  j tabled   E m        Kui zl S    Revit      ares      yi ees i    x Fopulate these Jumpers far   wire PS435    VersaTRAK RTU User Manual Page 25 of 31 Last Revised  05 23 02  SIXNET e Box 767 e Clifton Park  NY 12065 USA e  1  518  877 5173 e FAX  1  518  877 8346 e support sixnetio com    RS485 Port The VT M2 224 xxP Mini VersaTRAK has one RS485 port  User 1   This port provides   VT M2 224 xxP  two wire RS485 communication to SIXNET or Modbus devices  with no flow control  The  pinouts for this port are shown below        The communication parameters for this port are assigned through the SIXNET I O Tool Kit   Refer to the SIXNET I O Tool Kit online help for more information on setting  communication parameters     R amp 422 RS4B5 Part Priput F252 Pot Poot  Plast Fi 4       S made ii PEE 5 i   I    Pn DDU n  RD  i n 19  a THA  n
23. help  system for detailed product specifications and configuration settings        VersaTRAK RTU User Manual Page 2 of 31 Last Revised  05 23 02  SIXNET e Box 767 e Clifton Park  NY 12065 USA e  1  518  877 5173 e FAX  1  518  877 8346 e support sixnetio com    Introduction VersaTRAK and Mini VersaTRAK are open systems Remote Terminal Units that provide  direct field wiring connections to a wide variety of industry devices  These RTUs and  Windows software form a high performance  flexible I O system        A typical VersaTRAK or Mini VersaTRAK station consists ofa DC power supply  an RTU  and optional expansion I O modules  SIXTRAK Expansion I O modules connect to the  RTU through a daisy chained  ST Bus  cable  RemoteTRAK and EtherTRAK I O modules  connect to the RTU through RS485 and Ethernet  respectively  SIXTRAK modules are  shown in the diagram below               e6200602000200020022202275 lo   ebaebaebaoaoebroonboconbo       Up to 20  Vt modules  or exponders   connect directly  to the RTY     Typical VersaTRAK and MINI VersaTRAK Components    Expansion Eight additional discrete I O points can be added to any VersaTRAK or Mini VersaTRAK  VO Modules RTU by using the VT PB8 expansion board  This board accepts single point plug in  modules in any combination  The VT PB8 connects to the RTU through a supplied 20  conductor ribbon cable        All VersaTRAK and Mini VersaTRAK RTUs have a ST Bus port that can control up to 20  SIXTRAK UO modules directly  Up to 128 modules
24. l bidirectionally pass messages between the two specified ports  RS232   RS422 RS485 or Ethernet   Up to two passthru connections may exist on a VersaTRAK  RTU     Connections to passthru stations are documented in the upcoming pages  Please note that  passthru mode requires version 2 08 or newer gateway RTU firmware to f  nction properly           170  70 17 0  HODIL ES VIOLLILES HODIL ES         KRN BG  amp  or 4 WIRE NETIDR      fF port ian te  baz  migs Farr J gaz   yli Gignaxs di iw      gsr PORT       COMIFUTER    RUNNING  WINDOWS    Typical RS485 Passthru Connections    VersaTRAK RTU User Manual Page 20 of 31 Last Revised  05 23 02  SIXNET e Box 767 e Clifton Park  NY 12065 USA e  1  518  877 5173 e FAX  1  518  877 8346 e support sixnetio com    Plant Floor    Port Wiring       All VersaTRAK and Mini VersaTRAK RTUs have a Plant Floor RS232 port to service  external commands  The Plant Floor port has a maximum baud rate of 38 400  It supports  either Modbus or SIXNET Universal protocols  This port is intended to provide a    connection for your laptop computer running SIXNET Windows software tools     Sample cable connections to the Plant Floor port are shown below  Pinouts for the optional  ST CABLE PF  factory cable  are also shown     Cable ter PG COM pert le any  VersoTRAK or M  p    VersaTI2AK  75232 Port    COM Port COTE  U eg   Visv PF Pork   COM Port ore  H       tFemae 0925  frames 089   Fama 0 team   2h   2 uv 3  3239 2X5 32 8           o  4 88    f 6g sy99 w
25. low control  making it possible to  communicate through radio modems and other telemetry equipment  The pinouts for this  port are shown below        The main port communication parameters are assigned through the SIXNET I O Tool Kit   Refer to the SIXNET I O Tool Kit online help for more information on setting  communication parameters     Cable far PC R5422 port to  Gatewoy RS422 Main Port  Using Hardware Handshaking    COM Port  DTE  85422 Mom Pert   Female DB9   Female G89     jme ts      c    msc eum   5   RTS  CR S     per C ee    z Jamnation x  t  Vei G x    ue ue B VERSATRAK  ats  G JEEP rae a UP  8   5  CTS RTS      G  2   7 E  spa    RD  D   ojo  00508000304009000 LO  9    c 2  2 0600006 00002005024e  6020200         Cuble few PO RS422 port ti  Zateway ICS422 Mui Port  Using Xon XorT Handstaking    COM Pert FOTE  S422 Vioin Port                 iFernue BAY   Femvle DBS   Gt ae aie 7   CTs         Ow  Gravel Satin  tre    128  ET  a D idjues  E    1   AR 159 om  Termination  FU a  30f licuit  mj   76 mum  ee       50 e tos  OS a  ReSa2c  BS  TD4 5  L        i J Address u  to IE   amp ptewars  VersaTRAK RTU User Manual Page 23 of 31 Last Revised  05 23 02    SIXNET e Box 767 e Clifton Park  NY 12065 USA e  1  518  877 5173 e FAX  1  518  877 8346 e support sixnetio com    Cable for PC or Converter RS435 table For RIBS Passthry Daley vy       Port to RS485 Gateway Main ho Slave P8455 Guteways Using  Parts Using 4 Wires Plus Ground 4 Wires Aus Gown  Compu ter Goteway 1 
26. n an RS485 2 wire network there should be one pair of bias resistors acting upon the   VT M2 224 xx P  transmit receive wires  If bias resistors are not present  the receive inputs on some RS485  devices may react to noise on the floating wires  The bias resistors will force the  transmit receive wires to a known  non floating  state when none of the RS485 devices are  transmitting data  There should be only one pair of these resistors on the network        Bias resistors are provided in the VT M2 224 xxP and are permanently enabled  If any other  RS485 devices on the network have bias resistors  they should be disabled or removed from  the circuit  They are often enabled or disabled through DIP switch or jumper settings     VersaTRAK RTU User Manual Page 27 of 31 Last Revised  05 23 02  SIXNET e Box 767 e Clifton Park  NY 12065 USA e  1  518  877 5173 e FAX  1  518  877 8346 e support sixnetio com    Ethernet    Some VersaTRAK RTUs have an Ethernet port  which can be used for communication with  Port a host computer or other VersaTRAK RTUs  Both AUI and 10BaseT connectors are  provided for cable connections  Sample cable connections to the Plant Floor port are shown  on page 16        Note  Only one Ethernet port connector  AUI or 10BaseT  can be used at any one time     Follow standard Ethernet wiring practices with this port  The 10BaseT connector is typically  used when connecting to an Ethernet hub or directly to an Ethernet card in a computer  Use  the AUI connector and
27. nput These 4 20 mA inputs are reported as unscaled values from 0 to 32767  Refer to the SIXNET  Scaling I O Tool Kit online help system for more information     Open Loop The SIXNET TVO Tool Kit configuration program provides a selection that allows inputs  Detection Feature below 4 mA to be reported as zero  or be reported as negative values to detect loop failure     Replaceable VersaTRAK RTUS have a replaceable 100 ohm precision current shunt for each analog input   Current Shunts should a faulty field device or wiring error causes the original shunt to overheat     Note  Shunt replacement requires VersaTRAK disassembly  Consult SIXNET for details  should shunt replacement become necessary               N  m S E           fursuit Connect Up to     4   P mA Inputs Internally Powered    4 29 mA Tragtistatt  rs         Gr Instrument Gutputs             TnS truitientotien    Lanp Groatd    Powered   si vac  4 20 w         Trangrnitter    VersaTRAK On board Analog Input Connections    VersaTRAK RTU User Manual Page 16 of 31 Last Revised  05 23 02  SIXNET e Box 767 e Clifton Park  NY 12065 USA e  1  518  877 5173 e FAX  1  518  877 8346 e support sixnetio com    Mini VersaTRAK       Analog Inputs    Analog Input  Wiring    Analog Input  Scaling    Open Loop  Detection Feature    Replaceable  Current Shunts    The Mini VersaTRAK RTU has eight analog input channels that accept loop powered or self  powered 4 20 mA signals     One screw terminal  17  is provided for the return wire
28. o the RTU  Refr to the Sixlog topics in the SIXNET I O     Tool Kit online help for details    Sixog  If you are using the ISaGRAF IECII31 programming software  refer to the SIXNET    ISaGRAF on line help for additional information    VersaTRAK RTU User Manual Page 6 of 31 Last Revised  05 23 02    SIXNET e Box 767 e Clifton Park  NY 12065 USA e  1  518  877 5173 e FAX  1  518  877 8346 e support sixnetio com    Panel A VersaTRAK or Mini VersaTRAK RTU and power supply mount directly to the subpanel  Assembly in your enclosure  SIXNET I O modules snap onto DIN rail strips fastened to the subpanel   Recommended DIN rail spacing is 8 inches  20 cm   This spacing allows room for wire duct  to be installed without obstructing field wiring installation        SIXNET I O modules are typically installed against one another  but space can be left between  modules to accommodate other DIN rail mounted components such as terminal blocks  End  clamps are recommended to restrict side to side movement  Upcoming figures show the  physical dimensions of the VersaTRAK components  Refer to the manuals for SIXNET UO  modules for their mounting dimensions     SIXNET UO and RTU components can be installed in any orientation and order on your  panel  The modules are typically interconnected using ST Bus wiring  beginning with the  Versa RAK RTU  Refer to Section 3 for more information on ST Bus wiring     Space for  9 modem  or other  occessory 8 07     20 32 em        T T  U v     a  v v        S
29. ol Room IOmap from within the SIXNET I O Tool Kit  You will be presented   TP with an Autoload option  Ifyou use it  Yes   an IOmap will automatically be created for your     system  When prompted  select configure the communication devices and protocol servers    lOmap Resave your project file  Then choose the Run command from the Operations menu to load  the map into your computers memory     Open the Test I O window and verify that your I O is being read and written  Then exit the  Test UO window     Your computer is now ready to exchange I O data with your Windows applications   Refer to  the  How to Access SIXNET I O From a Windows Application  topic in the SIXNET I O  Tool Kit online help      Some Windows applications  such as ISaGRAF  Citect and Intellution FIX  can import  SIXNET tag names  If your Windows application supports this feature  run the SIXNET I O  Tool Kit and open your project file  Export your tag names to a file using the appropriate  format     Note  Ifyou are exporting tag names for ISaGRAF  Citect or Intellution  you must create  or  already have  a project to export tag data into     8 47 You can use the Power Switch utility to provide automatic startup of the Control Room  L  IOmap when you start Windows on your computer  Refer to the Power Switch help topics in   the SIXNET I O Tool Kit online help    Power   Switch   Bgm If you will be logging data in the VersaTRAK RTU  then create the appropriate datalog   HW configuration s  and load them int
30. on Cabling  If you did not purchase a factory communication cable  ST CABLE PF   fabricate and  install an RS232 cable between your computer and the Plant Floor serial port on the  VersaTRAK or Mini VersaTRAK RTU  See Section 9  If you have a VersaTRAK  Packaged System  a factory cable  ST CABLE PF  has been supplied     Fabricate and install RS232  RS422 and RS485 cables as needed  See Section 9  If you  are using Ethernet  install the correct cabling and peripherals  Refer to the documentation  for your Ethernet communication devices for details        Apply Power  Power up the RTU and related peripherals  Observe the status LED on the RTU and  each I O module  The normal conditions are as follows     Module Type LED  Normal Indication  VersaTRAK RTU in any enclosure Power and Status LEDs On  SIXTRAK I O modules in Packaged System Status LEDs On  ready   SIXTRAK I O modules in user enclosure Status LEDs Blinking     setup is needed   Refer to Section 9 ifa Power or Status LED is not lit as shown above       Configure Using the SIXNET I O Tool Kit Program    Refer to the steps on the next page to create a hardware configuration for each RTU  Refer  to the on line help in the SIXNET I O Tool Kit program       Test the Hardware    Use the Test I O function in the SIXNET UO Tool Kit program to verify proper I O  operation in all VersaTRAK or Mini VersaTRAK stations  Refer to the SIXNET I O  Tool Kit on line help        Configure Your Computer Using lOmap  Begin with the   Omap 
31. release bring new power to your SIXNET systems and have every existing feature  applications program and data file  continue to work     We protect your investment even further with a liberal five year trade in policy  Exchange standard products for upgraded versions  of the same product to take advantage of new features and performance improvements at any time for five years  A prorated trade in  allowance will be given for your existing equipment     SIXNET protects your long term productivity with state ofthe art planned technology and continued support     STATEMENT OF LIMITED WARRANTY    SIXNET  manufacturer of SIXTRAK  VersaTRAK  RemoteTRAK and EtherTRAK products  warrants to Buyer that products  manufactured by SIXNET will be free from defects in material and workmanship  SIXNET   s obligation under this warranty will be  limited to repairing or replacing  at SIXNET   s option  the defective parts within 1 year of the date of installation  or within 18  months of the date of shipment from the point of manufacture  whichever is sooner  Products may be returned by Buyer only after  permission has been obtained from SIXNET  Buyer will prepay all freight charges to return any products to the repair facility  designated by STXNET     This limited warranty does not cover losses or damages that occur in shipment to or from Buyer or due to improper installation   maintenance  misuse  neglect or any cause other than ordinary commercial or industrial applications  This limited w
32. repair is covered under warranty     Please supply us with as many details about the problem as you can  The information you  supply will be written on the RMA form and supplied to the repair department before your unit  amives  This helps us to provide you with the best service  in the fastest manner  Normally   repairs are completed in two days  Sometimes difficult problems take a little longer to solve     If you need a quicker turnaround  ship the unit to us by air freight  We give priority service to  equipment that arrives by overnight delivery  Many repairs received by mid morning  typical  overnight delivery  can be finished the same day and returned immediately    We apologize for any inconvenience that the need for repair may cause you  We hope that our  rapid service meets your needs  If you have any suggestions to help us improve our service   please give us a call  We appreciate your ideas and will respond to them    For Your Convenience    Please fill in the following and keep this manual with your SIXNET system for future    reference     P O  s  Date Purchased           Purchased From        VersaTRAK RTU User Manual Page 31 of 31 Last Revised  05 23 02  SIXNET e Box 767 e Clifton Park  NY 12065 USA e  1  518  877 5173 e FAX  1  518  877 8346 e support sixnetio com    
33. s  Refer to the  diagram below for sample wiring connections     Discrete Input The eight discrete inputs are optically isolated  in groups of four  from each other and from  Group Isolation the VersaT RAK circuitry and expansion I O modules     Sinking or DC inputs are typically wired in a sourcing configuration as shown in the upcoming  Sourcing Wiring diagram  VersaT RAK DC input channels will read either DC sinking or sourcing wiring  To  configure sinking DC wiring  connect the positive power input to the COM terminal for the   group of four channels     Counter All eight discrete input channels have an input count accumulator feature  If this feature is   Feature enabled  in the SIXNET UO Tool Kit   an analog input register will report a unipolar   unsigned  16 bit count value that increments on each OFF to ON transition of the  corresponding input  The maximum count input rate is 100 Hz  6000 pulses min   These  accumulations initialize at zero each time power is cycled  They cannot be reset under  software control         Cennest up te B externally pewered DC inputs   Each group of 4 can be sourcing of sinking     D   L  Sourting  Input    Switen  Neg    o   AL  L   o  L Sinking  el nest  m Switch  SINKING 3E    DC     BH oS Inputs    Zoue      f    Sourcing    YR ot    InPuLS S E    Typical Wiring Model    VersaTRAK On board Discrete Input Connections    VersaTRAK RTU User Manual Page 11 of 31 Last Revised  05 23 02  SIXNET e Box 767 e Clifton Park  NY 12065 USA e  1
34. s from all input channels  One terminal  is provided for each analog input signal  If any of your 4 20 mA transmitters require loop  power  connect 24 VDC into the loop as shown below   The 24 VDC may come from an  external DC power source or from the VT PS 024 01N power supply   Connect all self  powered 4 20 mA input field devices as shown in the diagram below     These 4 20 mA inputs are reported as unscaled values from 0 to 32767  Refer to the SIXNET  I O Tool Kit online help system for more information     The SIXNET VO Tool Kit configuration program provides a selection that allows inputs  below 4 mA to be reported as zero  or be reported as negative values to detect loop failure     Mini VersaTRAK RTUS have a replaceable 100 ohm precision current shunt for each analog  input  should a faulty field device or wiring error causes the original shunt to overheat     Note   Shunt replacement requires Mini VersaTRAK disassembly  Consult SIXNET for  details should shunt replacement become necessary        N7 ONG lst e  1 t        OW      6    HO Ej    DE apr pg tg   Oher  Gute Aro ag V  ST      amp     GS OO 6 9    B    NZ    N       sed   NZ M4 ES    J       Equivalent Circuit    t  1G N    VersaTRAK RTU User Manual  SIXNET e Box 767 e Clifton Park  NY 12065 USA e  1  518  877 5173 e FAX  1  518  877 8346 e support sixnetio com        Connect Up to  amp   4   28 mA Inputs    IS    Internally Powered  4 20 mA Trararnitters  ar Instrument Outputs    ral    Lo  p U d    Powered 
35. this should be   the observed LED state on each module     SHORT BLINK Short blinking indicates a failure of the module self test upon powerup    25 sec  ON   75 sec   OFF    WINKING A status LED may be winked by the SIXNET I O Tool Kit to bring attention to the  10 blinks  sec  module  This winking occurs during module linking procedure  Refer to the online help in  the SIXNET I O Tool Kit for more information     RTU All VersaTRAK and Mini VersaTRAK RTUs have nonvolatile  battery free  memory for  storing configuration data from the SIXNET I O Tool Kit  They also have battery backed  memory for storage of program variables and logged data  The battery is a rechargeable  lithium cell that is kept fresh by the power circuitry in the RTU  The memory retention  period for an unpowered RTU is at least one year at room temperature  The retention time  will be shorter at higher temperatures  The life expectancy of the lithium battery is  approximately 10 years     Memory    VersaTRAK RTU User Manual Page 29 of 31 Last Revised  05 23 02  SIXNET e Box 767 e Clifton Park  NY 12065 USA e  1  518  877 5173 e FAX  1  518  877 8346 e support sixnetio com    Calibration All VersaTRAK  Mini VersaTRAK and SIXTRAK analog I O channels are factory calibrated  over all supported ranges using a regularly maintained set of standards  Factory calibration  data is stored in permanent memory in the RTU or logic module  and cannot be altered  User  recalibration may be performed  but is necessary onl
36. ual  SIXNET e Box 767 e Clifton Park  NY 12065 USA e  1  518  877 5173 e FAX  1  518  877 8346 e support sixnetio com    Connect up te 4 externally j 3  wered DC inputs   All inputs must bg sourcing or sinking     DG t  L Sourting  input  Switeh      ot    Sinking    L Input  Switch    Typical Wiring Magdel    Sourcing  Inputs    Mini VersaTRAK On board Discrete Input Connections    Page 12 of 31 Last Revised  05 23 02    VersaTRAK The VersaTRAK RTU has four on board discrete output channels that switch power from 0  Discrete Outs to 30 volts DC at a maximum of   amp per output  VersaTRAK wiring connections and  features are detailed below        DC Power These discrete outputs switch user supplied DC power  This power source may be separate  Requirements from the DC power that runs the VersaTRAK  or the same DC power source may be used  If  a separate DC power source is used  connect the DC     of that power source to the DC       terminal 36 on the VersaTRAK RTU     DC Output Wiring The user DC power     wire is connected to either of the two DC    terminals  15 and 16   on the VersaTRAK RTU  This power will be passed to the OUT terminal ofa given channel  when that output is turned on by your control software  Up to four devices may be connected  to the VersaTRAK RTU in sourcing configurations only  Refer to the diagram below for  sample wiring connections     Ti DUTA T Outi nna   NI IN7 N    s e ST C    LO Eus  9 Q K B    WO oa    T    De     cantecti  n if o cornrn  n DC
37. ut  z La ho    wpni str    RSS E or    ZVERSATRAKY    SNET vua    una    Q      Q  3  o  B  B     o    1  AZ  3  4  La   4  7  4  1  E      4  Pawee  K    VI N2 224 44P       VersaTRAK RTU User Manual Page 26 of 31 Last Revised  05 23 02  SIXNET e Box 767 e Clifton Park  NY 12065 USA e  1  518  877 5173 e FAX  1  518  877 8346 e support sixnetio com    Termination The RS485 User 1 port has a built in Receive Data line termination resistor  This resistor is  p   Resistor enabled by installing a jumper between the    T1    and    T2    terminals  Here are guidelines for   termination        e Termination should be enabled only at the two end stations on an RS485 network    e No more than two stations should be terminated on an RS485 network   Termination components are usually built into other RS485 devices  and are typically  enabled by setting a jumper or DIP switch on the device  If these components are not    populated in the unit  then add them to the RS485 wiring as shown below  The components  consist of a 150 Ohm resistor and a 0 1 uF capacitor connected in series     D  KOL  Wre      Eie e     ENS zu    Do Not Enoble                           PnugulntE         Termination on Termination on Terminating  This Station This Station To RS485 Components  Device  if Not Provided  VT  VT A  x A4Zx xxP on R5485 Device      Master   Remote       Populate Z umpers qt the VI Ax 42x xxP for 2 wire RS485 operation   Jumpers for nun   Sixnet R348 devices will vary    Bias Resistors O
38. utomatically monitor both connectors for network  traffic  Once activity is located on a connector  the VersaTRAK RTU will only monitor that  connector for messages until power is cycled   All standard Ethernet devices and communications media are supported   Main Port  RS232 or Plant floor Ethernet Port  RS4ZZ RSAM5     RSZI2 Port  Optiend  all models    al models   ni  mode   VersoTRAK Model  VT   Ax   xxE  xxP  RSZJZ dr Punt Fiaa 2 R3 232 Ports  R5422 RS4BA RSZX2 Port  Optional  nl modei    eB  magas   oll modala  l  paag b pia 2 Ge      VersaTRAK Model  EG DS  LEE dm    VT    Ax x22  xxP  Main Pnrt  R5237 or Plant ipar  RS422 RS4B5 RG212 Part RSAB amp  Pert   oll medas   oll model   VT M2  224  x xP   All Mini  VersaTRAK  Models  VersaTRAK   Mini VersaTRAK Communication Ports  VersaTRAK RTU User Manual Page 19 of 31 Last Revised  05 23 02    SIXNET e Box 767 e Clifton Park  NY 12065 USA e  1  518  877 5173 e FAX  1  518  877 8346 e support sixnetio com    Passthru Mode Passthru mode is a communication choice for VersaTRAK and Mini VersaTRAK RTUs   Overview This selectable mode lets an RTU function as a RS232  RS422 485 or Ethernet converter or  radio modem master  thus eliminating the need for a special communication board in your  computer  For example  you can use passthru mode to communicate to Ethernet or RS422     RS485 gateways from a single serial port on your computer     In the SIXNET I O Tool Kit configuration  when you enable a passthru connection  the  RTU wil
39. y if inaccuracy in your field device is  observed  or if any of the 100 ohm input shunts are replaced with low tolerance resistors        Each analog channel has span and offset calibration settings  Span is the  range  or  gain  of  the channel  Offset is the  zero  setting  Each reported analog I O value is the product of the  factory calibration value times the user calibration value  The user calibration value is defined  as      user span value   raw value    user offset  The user span is a unity value  1  by default  The user offset is zero by default     Note  All factory and user calibrations are performed in software  There are no adjustment  potentiometers inside the logic modules     User calibrations are performed using the SIXNET I O Tool Kit  Refer to the SIXNET UO  Tool Kit on line help system for information on calibrating VersaT RAK analog I O     4 20 mA Shunt All VersaTRAK and Mini VersaTRAK 4 20 mA input channels feature a 100 ohm field  Replacement replaceable shunt for each channel  These high precision shunts are located inside the RTU  If  factory supplied shunts are used for replacements  recalibration will not be necessary     Product To obtain support for VersaT RAK or Mini VersaTRAK products  call SIXNET and ask for  Applications Engineering     Support       Our phone numbers are    1  518  877 5173 Office   1  518  877 8346 Fax    Our mailing address   SIXNET  Northway 10 Professional Park  P O  Box 767  331 Ushers Road  Clifton Park  NY 12065   
    
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