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ASILUFC5-51 Eng.book - AS

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1. Connection The following table shows the conductor cross sections that may be used on Capacities ASILUFC5 ASILUFC51 terminals S Control Monitor Connection Conductor type Bee yaar Conductor Conductor Cross Cross section min max section min max 1 conductor e Rigid conductor e Flexible conductor e 0 2 to 1 5 mm 24 to 16 AWG e 0 2 to 1 5 mm 24 to 16 AWG e 0 14 to 1mm 26 to 18 AWG e 0 14 to 1 mm 26 to 18 AWG Flexible conductor with cable end e without an insulating inlet taper e with an insulating inlet taper e 0 25 to 1 5 mm 24 to 16 AWG e 0 25 to 1 5 mm 24 to 16 AWG 0 25 to 1 0 mm 24 to 18 AWG e 0 25 to 0 5 mm 24 to 20 AWG cross section 2 conductors same e 2 rigid conductors 2 flexible conductors 2 flexible conductors with cable end 0 2 to 1 0 mm 24 to 18 AWG 0 2 to 1 0 mm 24 to 18 AWG 0 25 to 1 0 mm e 0 14 to 0 5 mm 26 to 20 AWG e 0 14 to 0 75 mm 26 to 20 AWG e 0 25 to 0 34 mm e without an insulating inlet taper 24 to 18 AWG 24 to 22 AWG ma e 0 5 to 1 5 mm e 0 5 mm e with an insulating inlet taper 20 to 16 AWG 20 AWG Connectors 2 pins 3 pins Pitch 5 08 mm 0 20 in 3 81 mm 0 15 in Tightening torque 4 4 to 5 3 Ib in 4 4 to 5 3 Ib in 0 5 0 6 N m 0 5 0 6 N m Flat screwdriver 3 5 mm 0 14 in 2 5 mm 0 10 in 16
2. 10 2005 Hardware Implementation Description and Installation Introduction The AS i ASILUFC5 or extended ASILUFC51 communication module connects the TeSys U starters controllers to the AS i wiring system for direct or remote control The different operation conditions of the AS i ASILUFC5 or ASILUFC51 AS i communication module AS i bus voltage presence communication fault on AS i bus addressing fault are displayed on the front panel by two light emitting diodes green and red Module operation is continuously monitored by self tests This is totally transparent to the user The integration of AS i V2 functions enables remote module diagnostics via the bus or local diagnostics via the ASITERV2 and XZMC11 addressing terminals The module must be supplied with a 24V DC auxiliary source and must only be used with the LUC BL 24V DC control units A WARNING IMPROPER COMMUNICATION PORT USAGE e Use communication ports for transfer of non critical data only e The data provided by monitoring contactor status and current levels is delayed by transmission time Do not use this data for critical control decisions e Verify function settings before starting the motor e Do not use functions such as Run Stop and Reverse for emergency or critical control applications Failure to follow this instruction can result in death serious injury or equipment damage 10 10 2005 Hardware Implement
3. The addition of this symbol to a Danger or Warning safety label indicates A that an electrical hazard exists which will result in personal injury if the instructions are not followed This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A DANGER DANGER indicates an imminently hazardous situation which if not avoided will result in death serious injury or equipment damage A WARNING WARNING indicates a potentially hazardous situation which if not avoided can result in death serious injury or equipment damage A CAUTION CAUTION indicates a potentially hazardous situation which if not avoided can result in injury or equipment damage 10 2005 Safety Information PLEASE NOTE Electrical equipment should be serviced only by qualified personnel No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material This document is not intended as an instruction manual for untrained persons 2005 Schneider Electric All Rights Reserved 10 2005 About the Book At a Glance Document Scope Validity Note Related Documents Product Related Warnings User Comments This manual describes the implementation functionalities and operation of the TeSys U AS i communication module ASILUF
4. Software Implementation Configuration example step 2 SA PL7 PRO lt Untitled Em Fie Edt Ublties View Tools PLC Debug Options Window alsm p BAS z Slmj sT salm 2 2 1S 1000 RACK O POSITION 2 Reference SILUFCS V2 Astntettace BU 2 ASIntottace Ge Telemecanique 7 D F 0 I O Configuration Inputs DO Not ready or fault 0 Ready 1 D Stopped 0 Running 1 7 D F F D2 Reserved 7 D FF 7 D FF 10 2005 21 Software Implementation Addressing Description of Addressing Here is a view of the links with an addressing terminal which can be of two differents types e referenced as ASITERV2 e referenced as XZMC11 ASILUFC5 ASILUFC51 Connector not used Addressing terminal Addressing terminal XZMC11 ASITERV2 XZMG12 cable XZMG12 cable 22 10 2005 Software Implementation Description of the I O Variables on the ASILUFC5 ASILUFC51 Module AS i Profiles Schematic diagram The following table describes the input and output variables associated to the AS i profiles AS i Profiles 7 D F 0 for ASILUFCS5 or 7 A 7 E for ASILUFC51 Current consumed on the AS i bus 15mA typical Bit value 0 1 Data bits commands DO Stop direct direction Run forward direction Outputs D1 Stop reverse direction Run reverse direction D2 Reserved Reserved D3 Reserved Reserve
5. ASILUFC51 24 10 2005
6. all components have been installed here are complete power bases Assembled module Assembled module LU2Bee LUBee LU2See LUSee LUCeBL lt control unit ASILUFC5 ASILUFC51 comm module LU9eeC prewired coil 10 2005 Hardware Implementation Connections Electrical The connections to the AS i bus and auxiliary 24V DC are made using XZCGee Connections connecting accessories Starter LUBee LUB b LU2Be A1 A2 control direction 1 A3 A2 control direction 2 Si 24V DC AS i bus XZCG014 14 10 2005 Hardware Implementation Examples of Application 24V DC irre OF ov I Diagrams OUTPUT A a Asian 1 COM OA1 OA3 l A ERRA TER A E Control by AS i communication module OF1 without coil pre wiring ne a we and with AS i bus main emergency stop Al 7 24V DC We LCR OFT ov I 2av r ASG pe pe ENRE 5 en ae Hi Control by AS i communication mod ule y with AS bus coil Bene A main emergency stop a ee m 24V DC 7 aril QF1 Y I I OUTPUT av asi A3 B3 A1 BI A2 com OA1 OA3 1 k O Control by AS i communication module AS i bus without Ty coil pre wiring and with l main emergency stop and indicating lights for the operating direction sF 34 QF1 ad i and upper and lower N x level end stops g2 oe 10 2005 Hardware Implementation
7. 10 2005 Hardware Implementation Technical Characteristics Technical Characteristics Module certification ASI Protection class Complying with IEC 539 IP20 Immunity to fast transients Complying with IEC 1000 2kV 4 4 EN 610004 4 level 4 AS i power supply 26 5V 31 6V Current consumed On the AS i bus 25mA in normal operation 30mA in fault Auxiliary power supply 24V DC 30 Current consumed On the 24V auxiliary Depends on the load connected to the outputs Limited to 500mA Relay output rating Short circuit and overload protected 0 5A 24V 10 2005 Hardware Implementation 18 10 2005 Software Implementation Introduction to Software Implementation Overview Hardware implementation of an ASILUFC5 ASILUFC51 AS i communication module is being followed by its software implementation What s in this This chapter contains the following topics Chapter Topic Page Configuration Software 20 Addressing 22 Description of the I O Variables on the ASILUFC5 ASILUFC51 Module 23 Managing Faults 24 10 2005 19 Software Implementation Configuration Software AS i Comm Module and PL7 Software Configuration Example Steps 1 2 The AS i communication module is configured with the PL7 Micro Junior Pro software All the slave equipment corresponding to all the inputs outputs of
8. 1639093 ASILUFC5 ASILUFC51 AS i Communication Module User Manual 10 2005 eng V2 0 ASILUFC5 rm POWER FAULT ASILUFCS51 COM OAI OA3 a brand of oD Telemecanique Table of Contents Chapter 1 Chapter 2 Safety Information 2 0c cece eee eee eens 5 About the Book ios thank Rees Was Cee we tae 7 Hardware Implementation 0000 eee eee eee 9 Introduction to Hardware Implementation 0 00 eee eee eee 9 Description and Installation 0 0 0 e eee tees 10 CONNECHIONS 2 s ern e dt Beg ek seh a ks ie ae ee I ae a EA 14 Technical Characteristics 00 c cece eee 17 Software Implementation 200 c eee eee eee 19 Introduction to Software Implementation 0 000 e eee eee eee 19 Configuration Software 0 0 0 assarrar araea 20 ACOIeSSING rye Soak aie bah eR Ee hie gee a aes 22 Description of the I O Variables on the ASILUFC5 ASILUFC51 Module 23 Managing FaultS isc ties AO a eee eae paca ea ear ead al eg AG a a a aan 24 Safety Information FF Important Information NOTICE Read these instructions carefully and look at the equipment to become familiar with the device before trying to install operate or maintain it The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure
9. C5 or extended ASILUFC51 Field of application mainly automation systems in industry and building areas The data and illustrations in this manual are not contractual We reserve the right to modify our products in line with our policy of continuous development The information given in this document may be modified without notice and must not be interpreted as binding on the part of Schneider Electric Title of Documentation Reference Number TeSys U Communication Variables Users Manual 1744082 LUTM Model U Controller User s Manual 1743233 LUCM LUCMT Multifunction Control Unit User s Manual 1743237 Schneider Electric assumes no responsibility for any errors that appear in this document No part of this document may be reproduced in any form or means including electronic without prior written permission of Schneider Electric We welcome your comments about this document You can reach us by e mail at techpub schneider electric com 10 2005 About the Book 8 10 2005 Hardware Implementation Introduction to Hardware Implementation Overview This chapter describes the installation and technical characteristics of a TeSys U AS i communication module ASILUFC5 or extended ASILUFC51 What s in this This chapter contains the following topics Chapter Topic Page Description and Installation 10 Connections 14 Technical Characteristics 17
10. ation Description Green Power LED Red Fault LED AS i bus voltage presence Bus or module fault ASILUFC5 Output to control the starter COM OA1 OA3 Black 24V DC Yellow AS i bus auxiliary connector connector Description of ASILUFC5 or ASILUFC51 different states of LEDs Light Emitting Diodes LEDs Status Meaning Green Power LED On AS i bus voltage present Off No AS i bus voltage Red fault LED On No exchange with the Master Communication fault on AS i bus Addressing fault address is factory set to 0 Flashing No 24V DC auxiliary voltage Motor feed engaged in the TRIP position Off No fault 10 2005 11 Hardware Implementation Installation The AS i ASILUFC5 or ASILUFC51 communication module is easily installed in the power base LUBee LUSe or LU2Bee LU2See under the LUC BL control unit that locks it into position It must be assembled in the following order Install the ASILUFC5 or ASILUFC51 module 2 Install the LUC BL control unit Note The control unit must be 24V DC 3 The Output control connector can be connected by wire using LUBN11C cable for LUBee LUSee or LU9MR1C cable for LU2Bee LU2See Note Direct wiring can be used for example to insert external stop control or a voltage interface _ LUC BL LU2Bee LU9BN11C LU9MR1C 12 10 2005 Hardware Implementation Once
11. d Data bits status DO Not ready or in fault Ready Inputs D1 Stopped Running D2 Reserved Reserved D3 Reserved Reserved If DO and D1 output bits are set to 1 at the same time the motor stops Note The parameter bits are reserved COM OAI1 OA3 Output Interface loav LO O 0 0 0 The ON OFF TRIP and power contact states are transmitted via a mechanical link A asi 10 2005 23 Software Implementation Managing Faults Description of the Faults Fault Causes Corrective actions Green Power LED Off No AS i bus voltage Check the state of the AS i power supply Check the cables and the connecting terminals Check the polarity of the power supply wire Red Fault LED flashing No 24V DC auxiliary voltage Check the state of the auxiliary power supply Check the cables and connection terminals Check the polarity of the power supply wire Motor feed engaged in the TRIP position Remove the cause of the fault Rearm the product Red Fault LED permanently On No exchange with the Master Communication fault on AS i bus Check the connection to the Master Check if the Master is set to Run Check if the 24V AS i and 24V DC auxiliary connections are not reversed Addressing fault Address factory set to 0 Set an address from 1 to 31 ASILUFCS5 or 1 to 62
12. the AS i bus can be configured from the PLC interface declaration screen Used with the Master PLC interface TSXSAY 1000 and to retain interchangeability compatibility with the motor starters in box LF1 LF2 The 7 D F 0 motor start profile limits the configuration to 31 slave devices as a maximum In fact an ASILUFC5 ASILUFC51 module occupies the 2 addresses of banks A and B The 7 A 7 E motor start profile limits the configuration to 62 slave devices as a maximum The ASILUFC5 configuration is guided by the screen sequence The following is a configuration example with the Premium TSXSAY 1000 PLC interface Configuration an step 1 cierran E T PSS a Corfguation Designstion AS Debbie eens AS ntorface profile fertbos Bi AS AS family name Lale fe ESI 5 Keyboards 4 Channcid i le Motor starters v Ascntetace BU g Photo electric detectors qu 1 l Ee Private tamily Y2 ASAntertace C Man ed 6 Sofety products Eliz BAASE ASi Catalog Motorstaters lelo AS i Name Comment S 7 0 F F APPICAS2 std ASI TEGO POWER interface 81 80 7 0 F 0 fast UFC5 sta AS i module tor ULTIMA 7 D F F LFI D etd Motor start multi funct plae View eed w 7 D F F LAIR DATE std Motor start mul fun 2s 1a pla i Ea 7 D F F LF18 DA79 std Mot star m f 2s 1a loc bus pl yoso g Poemarrer A E a e We We Ss eye Efe TNEI COMBA 1021 20 10 2005

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