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6.7 Distance control (optional)

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3. gt L D p L l ji je UC j j opp E D lt D lt Dx I gt a TUM A A SI LM Te ESESEFFEHESEEHFEHESEEEFEFHESEFEEF EENE EER aa FE L P R P Fa se ise sc ox Rs mE s m EE ss mn i s mu ismi s mu FH ms Mu EN F PSP FH LES EJ foc i lilii ii x LLLI DLP 11 Ta LL AI LL bhi AET aa ITT ee ed AET As of 11 2007 J p P ee p x x P lt P lt bo E a En FA EB CE UX Super 0054 4 11 11 AMAZONE Combination matrix KOMBINATIONSMATRIX UX 4200 BBA E NUMMER 1402 Gaia olia Sp MA bur d rna hy du Sita situin Wis Ma us stung l fad cepe hr D F L l I j A j Ke HEU ERE xxix LLLI ERE dt bd xb ERE 44 15 dI IE ERE TI HUU 111110116 Sd ITHHHITIHTITHIHT LL kU al dx LK eg
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5. jou e B 9 9 9 9 9 9 OL 0L 0L 9 9 9 9 9 2 Zi 9 9 9 9 9 9 9 0L 01 0L 9 9 9 9 9 GG GG e qgei p e uonoes 5912 ZOU JO JOQUINN SUOIJ28S UJPIM Joquny YIPIM Spray line Super L boom with single nozzles or multi nozzles UX Super 0054 4 11 11 116 6 8 2 Single nozzles Fig 931 1 Nozzle body with bayonet connection standard 2 Diaphragm If the pressure in the spray line falls below approx 0 5 bar the spring ele ment 3 presses the diaphragm onto the diaphragm seat 4 in the nozzle body This ensures that when the sprayer boom is switched off the nozzles are deactivated without subsequent dripping 3 Spring element 4 Diaphragm seat 5 Slider holds the entire diaphragm valve in the nozzle body 6 Nozzle filter fitted as standard on ma chines with 50 mesh inch is inserted from below into the nozzle body Refer to the Nozzle filter section 7 Rubber seal 8 Nozzle 9 Bayonet connection 10 Coloured bayonet cap 11 Spring element housing 6 8 3 Multi nozzles optional When using multiple nozzle types it is beneficial to use multi nozzles Fig 94 In each case the nozzle pointing upwards is the one that is sup plied Turning the multi nozzles head Fig 94 1 anti clockwise brings a different nozzle into play The multi nozzl
6. Md LL II SPT eg paa x nina Slat ee PR 57 a a PEE RHEE sada LA TEH LL AOOO U salda A A teet 701 HA Ma ek Za dd an 25 FAA IPIE LL 73 4 TTT 4 ANN LA LA II ped LIA a LL Ia bbixx FH LA LL jll lll RR RR ERE Ld dak SA AL EE DSL ze pd T T d eo p a ze LT ER HR EDI IIl S2 4 2 Lp bib ILK IL ded ee KIR eg lx ev EA T T CE I4 EB LL ELLE LEE 1111111144 bhi HP afa eg E bd aaa TT ERR ER LL DL od P td ak Said LA Ta IL ad 36 bd LL e LA AKAN ANN KANAN As of 11 2007 UX Super 0054 4 11 11 239 Combination matrix KOMBINATIONSMATRIX UX 4200 BBA E NUMMER 1402 AMAZONE Gestange ohne Spritzleitung Armatur hy draulisch geklappt Spritzleitung Wahlausr st
7. j j j j j j j j j j j j j j j j j j j j j te B B B E B lI i Bl HI B g i Wi D D B B D B i D B a B B B EREE Jadigyuasnp WEI MW APOO O T pa J AM A MT A ANN LIL NT LIL LL ENE Pd IE FEE IL IL IL IL IL IL IL IL IL IL IL IL IL IL IL bd I IL IL IL IL IL IL IL IL IL IL IL IL j jo ZA EZ j i i i j j o en Los ES mmm l lj j ji ee ee L ui j j j j j j Jj j j j i j j ji j j j j j j j j j j j j j j l vex gt gt ES Tx gt lt EA gt lt gt gt x xt AA AAA AA AA x gt gt x x x gt Se E E Ra ES FI sa ESI EZ FI FESTE ER PST ET ERES TESTI F PERHE KERI gt lt 4b IU WIN LOW TEE LIL KL LN 39 TTT sed azed A LI ELL mH 40 45 As of 11 2009 243 UX Super 0054 4 11 1
8. ohne Spntzletund Amatur hyclracd isch geklappt Spritz tuny Wahlausitistuny 5 A on a m r T ALL FERREE it D eifac dusenkome r FF eifach scnk mper uad Grurdgerat Spritz gest nge UX 3200 __ j j j j j j j j j j j j j j j j j j j j Jj j j j j D D j D j j j j j j j j j j j j j j DL LLL KESAN TL I I I lI LL LE j LL LLL P D 24 n ric ti H b Kx Ta Eri me Selulanscnluss 1 vierschduesenke 7 Ee dos Dc Dx Boe px griachstranid 1 171 5 med WIES ERI m Mm SO ___ 62 o __________ bo p IFRERR ANN ERR HH KEMANA ALE RR RE RR RR ERR ERR ERE ERE RR ERE Pe a tt b dt ST x 1 2 ER EE pods bh et ba SELB do hdx SETI et hdx a et TI et hd k h IN TTT eT EB 1 gt m TD BBE REE 1504 TTT bad IS NN TT eo xot Td ed Sat LIL ed ANN NAN ANN ANN KAN 21111411111111111111411 1 1111111111111111141111 1111111 111111111111114 LL LL La DU LIA TU ed bd 2414 NU LI 25
9. Fig 122 T Permissible total weight of your tractor in t see tractor operat ing manual or registration papers C Axle load of the machine loaded with the permitted mass pay load in t without drawbar load g Acceleration due to gravity 9 81 m s Actual calculated Dc value given on the tractor for the connec Dc value for the combination tion fitting You can find the Dc value for the connection fitting on the connection fitting itself in the operating manual for your tractor 7 1 3 Machines without their own brake system WARNING Risk of crushing cutting being caught or drawn in or impact through inadequate brake power of your tractor The tractor must achieve the brake rate specified by the tractor manu facturer even with the machine connected If the machine does not possess its own brake system e Then the actual tractor weight must be greater than or equal to 2 the actual weight of the connected machines In many countries other regulations apply In Russia for exam ple the weight of the tractor must be double that of the attached machine The maximum operational speed is 25 km h UX Super BAGO00544 11 11 137 Commissioning 7 2 Adjusting the length of the PTO shaft to the tractor WARNING Danger from e damaged and or destroyed flying parts for the operator third party if the PTO shaft is compressed or pulls apart while the machine coupled to the tractor is being raised l
10. If the DUS switch tap is in position Fig 117 C liquid can be drained from the field sprayer UX Super BAGO00544 11 11 129 Construction and function of the sprayer boom Overview pressure circulating system DUS ND hn hat Fig 118 1 Pressure circulating system DUS 2 DUS switch tap 3 DUS pressure limiting valve 4 DUS return valve 6 13 Line filter for spray lines optional Line filters Fig 119 1 are e fitted in the spray lines in each part width section e an additional measure to avoid contamina tion of the spraying nozzles Overview of the filter inserts Filter insert with 50 mesh inch blue Filter insert with 80 mesh inch grey Filter insert with 100 mesh inch red Fig 119 130 UX Super BAG0054 4 11 11 7 Commissioning Commissioning This section contains information on commissioning your machine on checking if it is possible to connect the machine to your trac tor Before operating the machine for the first time the operator must have read and understood the operating manual Comply with the section Safety information for the user starting on page 30 when o coupling and uncoupling the machine o transporting the machine o Using the machine Only couple and transport the machine to a tractor which is suit able for the task The tractor and machine must meet the national road traffic regulations The operator and
11. High Flow spray line ON Position B High Flow spray line OFF UX Super BAG0054 4 11 11 Construction and function of the sprayer boom Fig 108 125 To switch on the High Flow spray line to increase the maximum spray rate proceed as follows 1 In AMATRUN switch High Flow fertilisation ON Move switch on the control box to position A Construction and function of the sprayer boom Use High Flow switch tap to position A Open switch tap for non return lock position A Set agitator switch tap to anywhere between positions A and B o m Fw MN Select spray line switch tap for both spray lines position A For normal spraying operation In AMATRON switch High Flow fertilisation OFF Switch on control box to position B Close non return lock switch tap position B Xe e xs High Flow switch tap to position B The setting tap for the main agitator Fig 110 H on the control terminal does not work when the High Flow spray line is switched ON Use agitator switch tap Fig 110 1 The AMATRON will display the wrong spray rate for High Flow fertilisation if High Flow fertilisation is switched ON OFF by mistake on the the switch on the control box has been set to position A B Maintenance and repair Drain the High Flow equipment e before cleaning the pressure filter when placing into winter storage or out of operation for a lengthy period Move agi
12. TB DATE ETT EET ELE EL EET LEE EEEEEEE bad Za KULI ed 2984 BET 144 k 20 1141111114111111111111111111111111111111111111114111111111111111 k ad bhi 34111411111111411111111111111111111111111111111111111141111111111111 bad bis 3241114111111111111111111111111111111111111111111111111111111111111pl q b Spb Td d 3M4111F411111111114111111111111111111111111111111111111111141111111111144 bj k sid qi k cha RR UU LL 3894 be UU RE RR 39 40 a A pos 41 II ERE ed aT ERR HH ERE ERE ERE RR ER ERE RE RR ERR UR REPRE FPF ERE ERE A RR NE XIII 4111111111 et 4111111111 11111 11 1111111111 1111111141 piq JALLLLLELLELLELLL LL EL LLL LLL ELE ELE ELE LLL DLL As of 11 2007 ood BS ol Er E wc R H gt o FE 236 UX Super 0054 4 11 11 KOMBINATIONSMATRIX UX 3200 BBA E NUMMER 1507 D Ld D PEN UX Super 54 4 11 11 Combination matrix tJ NI As of 11 2007 237 Combination matrix AMAZON
13. arrange for the brakes to be balanced by a specialist workshop Have the balancing process carried out before these empirical values are reached if you discover excessive wear on the brake pads To avoid problems with the brakes adjust all vehicles in accordance with EC Directive 71 320 EEC WARNING e Repair and adjustment work on the service braking system should only be carried out by trained specialist personnel Special care is required for welding torch cutting and drill ing work in the vicinity of brake lines Always carry out a braking test after any adjusting or repair work on the braking system General visual inspection WARNING Carry out a general visual inspection of the brake system Ob serve and check the following criteria e Pipe lines hose lines and coupler heads must not be exter nally damaged or corroded Hinges e g on fork heads must be properly secured easy to move and not worn out Ropes and cables o must be properly run o have any visible cracks o may not be knotted Check the piston stroke on the brake cylinders and adjust as necessary The air reservoir must not move around the tensioning belts be damaged o Show any outward signs of corrosion damage 196 UX Super BAG0054 4 11 11 Checking the brake drum for dirt Cleaning maintenance and repair 1 Unscrew the two cover plates Fig 154 1 on the inside of the brake drum 2 Remov
14. torque of 11 Nm 213 Cleaning maintenance and repair 12 13 6 Checking and replacing the piston diaphragm At least once a year check that the piston diaphragm Fig 176 8 is in perfect condition by removing it Pay attention to the respective installation positions of the valves on the suction and pressure sides before removing the valve groups Fig 176 5 Check and replace the piston diaphragm for each piston indi vidually Only remove the next piston in sequence after the cur rently removed piston has been completely checked and refitted Always swivel the piston to be checked upwards so that the oil in the pump housing does not run out As a rule replace all piston diaphragms Fig 176 8 even if only one piston diaphragm distorted punctured or porous Fig 176 Checking the piston diaphragm 1 If necessary remove the pump 2 Slacken the nuts Fig 176 1 2 Remove the suction and pressure port Fig 176 3 and Fig 176 4 Remove the valve groups Fig 176 5 Remove the screws Fig 176 6 Remove the cylinder head Fig 176 7 Check the piston diaphragm Fig 176 8 Replace the damaged piston diaphragm gt 214 UX Super BAG0054 4 11 11 Replacing the piston diaphragm Cleaning maintenance and repair Ensure the correct position for the recesses and or holes on the hydraulic cylinders Secure the piston diaphragm Fig 176 8 with a washer disc and a screw Fig
15. 11 11 167 Using the machine 10 3 Spraying operation minal Pay attention to the separate operating manual for the operating ter Special instructions for spraying operations e Test the field sprayer by carrying out a calibration before the start of the season o when there are deviations between the actual indicated spray pressure and the spray pressure prescribed in the spray table Before starting to spray determine the exact spray rate required referring to the instructions of the crop protection agent manufac turer Before starting to spray enter the required spray rate target rate in the AMATRON AMASPRAY During spraying operations adhere exactly to the required spray rate l ha o in order to achieve the best possible results from your measure to protect your crop o to avoid unnecessary pollution of the environment Select the required nozzle type from the spray table before start ing to spray taking into account the prescribed operational speed the required spray rate and the required atomisation characteristic fine medium or coarse dropped of the crop protection agent used in the crop protection measure Refer to the section Spray tables for flat fan anti drift in jector and air mix nozzles page on page 179 Select the required nozzle size from the spray table before start ing to spray taking into account o the prescribed operational speed the require
16. 176 11 on the piston Fig 176 9 so that the rim shows on the cylinder head side Fig 176 7 Always tighten the nuts Fig 176 1 2 in a crosswise fashion using the specified torque Improper tightening of the nuts causes warping which results in leaks 1 Undo the screw Fig 176 11 and remove the piston diaphragm Fig 176 8 and the washer disc from the piston Fig 176 9 2 If the piston diaphragm has been punctured drain the oil spray liquid mixture from the pump housing 3 Remove the hydraulic cylinder Fig 176 10 from the pump housing 4 Clean the pump housing by flushing it thoroughly with diesel oil or paraffin Clean all sealing faces Insert the cylinder Fig 176 10 back into the pump housing Fit the piston diaphragm Fig 176 8 Mount the cylinder head Fig 176 7 on the pump housing and tighten the screws Fig 176 6 an equal amount in a crosswise fashion Use adhesive for medium tight screw connections for the screw connection pp lx 0 cen 9 After testing and cleaning fit the valve groups Fig 176 5 10 Insert new O rings 11 Mount the suction Fig 176 3 and pressure port Fig 176 4 on the pump housing 12 Tighten the nuts Fig 176 1 2 in a crosswise fashion using a torque of 11 Nm 12 14 Calibrate the flow meter For information on this observe the AMATRON operating man ual section Impulses per litre UX Super BAGO00544 11 11 215 Cleaning maintenan
17. 2 1 Secure the machine against unintentionally rolling See page 140 2 1 Lower the stand to the parking position 2 2 Uncouple the connection fitting 2 3 Draw the tractor forwards by approximately 25 cm The space created between the tractor and the machine al lows better access for decoupling the PTO shaft and the power supply lines 2 4 Secure the tractor and machine against unintentional start ing and unintentional rolling 2 5 Decouple the PTO shaft 2 6 Place the PTO shaft in the holder 2 Uncouple the supply lines 2 8 Fasten the supply lines in the corresponding parking sock ets 2 9 Hydraulic brake detach parking brake pulling cable from tractor 148 UX Super BAG0054 4 11 11 8 2 1 Manoeuvring the uncoupled machine Coupling and uncoupling the machine DANGER You must be particularly careful when shunting the machine with the service brake system released since only the manoeuvring vehicle is now braking the trailed sprayer The machine must be connected to the manoeuvring vehicle before you actuate the release valve on the trailer brake valve The manoeuvring vehicle must be braked The service brake system cannot be released using the release valve if the air pressure in the air reservoir drops below 3 bar e g if the release valve has been actuated multiple times or if there are leaks in the brake system To release the service brake e fill the air reservoir all air fr
18. 307 282 241 211 4 0 3 0 3 25 650 557 488 433 390 355 325 279 244 Pressur Nozzle output AUS spray rate I ha e km h per nozzle Water AUS 10 11 bar l min 2 03 2 49 3 27 2 88 3 65 3 21 4 00 3 52 462 4 07 232 UX Super BAG0054 4 11 11 13 3 Spray table for drag hose unit Spray table Nozzle output AUS spray rate l ha per dosing disc km h Water AUS 10 11 l min 0 20 0 18 43 37 0 222 0 19 47 43 0 24 0 21 51 47 0 26 0 23 55 50 0 28 0 25 60 54 0 29 0 26 62 56 0 31 0 27 66 60 0 32 0 28 68 62 0 34 0 30 12 66 0 36 0 32 11 70 0 39 0 35 83 16 AMAZONE Spray table with dosing disc 4916 32 dia 0 8 mm Pres Nozzle output AUS spray rate l ha sure per dosing disc km h Water AUS 10 11 bar l min 1 0 0 31 0 27 66 60 1 2 0 34 0 30 72 66 1 5 0 38 0 34 81 74 1 8 0 41 0 36 87 19 2 0 043 0 38 92 83 2 2 045 0 40 96 87 048 0 42 93 0 51 0 45 98 053 0 47 0 57 0 50 0 61 0 54 UX Super 54 4 11 11 233 Spray table AMAZONE Spray table for dosing disc 4916 39 dia 1 0 mm standard Pres Nozzle output AUS spray rate I ha sure perdosing disc km h Water AUS 10 11 bar l min 1 0 0 43 0 38 92 84 1 2 047 0 41 91 1 5 0 53 0 47 1 8 0 8 0 51 2 0 0 61 0 53 2 2 0 64 0 56 29 0 68 0 59 2 8 0 71 0 62 3 0 0 74 0 64 3 5 0 79 0 69 4 0 0 85 0 74 AMAZONE Spray table for dosing disc 4916 45 dia 1 2 mm Pres Nozzle output AUS spray rate l ha sure perdosing
19. If necessary secure hydraulic hose lines using protective covers Cover sharp edged components The approved bending radii may not be exceeded When connecting a hydraulic hose line to moving parts the hose length must be appropriate so that the smallest approved bend ing radius is not undershot over the whole area of movement and or the hydraulic hose line is not overtensioned Fix the hydraulic hose lines at the specified fixing points There avoid hose clips which impair the natural movement and length changes of the hose The coating of hydraulic hose lines is not permitted 206 UX Super 0054 4 11 11 12 11 5 Fluid filter Oil filter for Profi folding Oil filter for hydraulic pump drive Hydraulic fluid filter Fig 165 1 with contamina tion indicator Fig 165 2 GreenFilter fully functional Red Replace filter To remove the filter twist off the filter cover and remove the filter CAUTION Beforehand depressurise the hy draulic system Otherwise there is a risk of injury from hydraulic fluid escaping at high pressure After replacing the filter press the contamination indicator back into place Green ring again visible 12 11 6 Cleaning the solenoid valves hydraulic block for Profi folding To eliminate impurities from the solenoid valves they must be flushed through This may be nec essary if deposit prevent the slider fully opening or closing 1 Unscrew th
20. and or wheel chocks when moving parts are not locked against unintentional movement When carrying out such work there is a high risk of contact with unsecured components 1 Lower the raised unsecured machine raised unsecured parts of the machine This is how to prevent unintentional falling Shut down the tractor engine Remove the ignition key Apply the tractor s parking brake c Secure the machine against unintentional rolling only attached machine o flat ground using the parking brake if present or wheel chocks o On uneven ground or slopes using the parking brake and wheel chocks 140 UX Super BAG0054 4 11 11 7 4 Fitting wheels Commissioning If the machine is fitted with inflatable spare tyres running wheels mus be fitted before putting into operation WARNING e Only one permitted set of tyres may be used as specified in the technical data see page 56 Wheel rims that are suitable for the tyres used must have a rim that has been fully welded all the way round A hydraulic stand extension and ladder extension must be fitted in the case of tyres with a diameter greater than 1860 mm Depending on the wheel track the locking screw must be fitted if there is a steering axle see page 82 1 Lift machine slightly using lifting crane DANGER Use the attachment points marked for lifting belts See also Loading section page 40 2 Loosen wheel nuts on t
21. and rolling of the tractor machine combination Secure the tractor and machine against unintentional start up and rolling before carrying out cleaning maintenance or repair work on the machine see page 140 WARNING Risk of crushing shearing cutting being caught and or drawn in or impact through unprotected danger points Mount protective equipment removed when cleaning maintain ing and repairing the machine Replace defective protective equipment with new equipment DANGER e When carrying out maintenance and repair observe the safety instructions particularly Field sprayer operation section on page 38 You may only carry out maintenance or repair work under moving machine parts that are in a raised position if such parts are secured with suitable positive fit locking devices against accidental lowering Before each start up 1 Check hoses tubes and connection pieces for any visually obvi ous defects leaking connections Repair any areas of chafing on hoses and pipes Immediately replace worn or damaged hoses and pipes Immediately repair leaking connections UX Super BAGO00544 11 11 185 Cleaning maintenance and repair 186 Regular and proper maintenance will keep your trailed sprayer in good condition for a long time and will prevent early signs of wear Regular and proper maintenance is a requirement of our warranty conditions Use only genuine AMAZONE spare parts see Spare and
22. core core ceramic Agrotop ceramic Agrotop ceramic Lechler 04 0 015 04 0 015 03 5 02 025 03 5 02 025 03 04 05 UX Super 0054 4 11 11 244 EE DREYER GmbH amp KG Postfach 51 Tel 49 0 5405 501 0 D 49202 Hasbergen Gaste Fax 49 0 5405 501 234 Germany e mail amazone amazone de http www amazone de Plants D 27794 Hude e D 04249 Leipzig e F 57602 Forbach Branches in England and France Manufacturers of mineral fertiliser spreaders field sprayers seed drills soil cultivation machines mul tipurpose warehouses and communal units
23. point of the tractor pin coupling Fig 125 4 Keep the distance between the coupling point and position encoder Fig 126 X as small as possible particularly with the hitch drawbar In neutral position with the machine cou pled the rod of the position encoder must be pulled approximately 100 mm out of the holder If necessary fasten the holder in an alterna tive position Commissioning UX Super 0054 4 11 11 143 Commissioning 7 8 Track setting of the adjustable axle workshop task Adjust the track width of the implement so that the wheels of the sprayer run in the middle of the tractor s wheel tracks The track width with 100 mm offset is variably adjustable from 1 500 mm to 2 250 mm The adjustable track widths depend upon the wheel assembly Fig 127 Variable from 1 500 mm to 1 960 mm with wheel assembly according to position 1 Variable from 1 700 mm to 2 250 mm with wheel assembly according to position 2 Tighten the wheel bolts with a torque of 510 Nm min 1500 mm 2250 mm Fig 127 Desired track width mm 740 mm 2 Perform the track width adjustment as follows Axle without brake system 1 Hang the sprayer on the tractor 2 Secure the tractor implement against unin tentional starting and rolling away 3 Lift the sprayer on one side using a jack until the respective wheel lifts from the g
24. pressure controller sub assemblies Observe the values for the technical residues given on page 114 This technical residue is discharged diluted onto the field while cleaning the field sprayer The final residue that remains in the spray liquid tank the suc tion chest and the spray line after being cleaned with air dis charge from the nozzles This final diluted residue is drained off after cleaning Disposing of the residues Make sure that the residue in the spray line continues to be sprayed in an undiluted concentration Always spray this residue on an untreated area The distance needed to use up this undi luted residue can be found in the section Technical Data spray lines page 114 The residue contained in the spray line is de pendent on the sprayer boom working width Switch on the agitator for spraying the spray liquid tank empty when the residue in the spray liquid tank is only 5 of the nomi nal volume With the agitator switched on the technical residue increases in comparison to the specified values Measures intended for the user s protection apply when empty ing residues Observe the instructions from the crop protection agent manufacturer and wear appropriate protective clothing UX Super 0054 4 11 11 173 10 4 1 Diluting the excess residue in the spray liquid tank and spraying out the di luted residue remaining at the end of spraying operations Using the machine For machines
25. slight impact forces Fig 99 gt 7 hole nozzle Fig 100 FD nozzle Fig 99 Fig 100 The following 7 hole nozzles are available e 5 7 02 74 1201 AUS at 8 km h e SJ7 03 CE 110 1801 AUS e SJ7 04 CE 148 2401 AUS e SJ7 05 CE 184 3001 AUS e 5 7 06 222 4111 AUS e SJ7 08 CE 295 4801 AUS The following FD nozzles are available e 2004 150 2401 AHL ha at 8 km h e FDO5 190 3001 AHL ha e FDO6 230 3601 AHL ha e FD08 300 4801 AHL ha e FD10 370 6001 AHL ha UX Super BAGO00544 11 11 121 AMAZONE Construction and function of the sprayer boom 6 9 3 Drag hose equipment for Super S boom optional Drag hose unit with dosing discs no 4916 39 for late top dressing with liquid fertiliser Fig 101 Fig 101 1 2 3 4 Numbered separate drag hose part width sections with 25 cm nozzle distance and hose distance No 1 on the left hand side is fitted on the outside looking in the direction of travel no 2 next to it and so on Thumb nuts for securing the drag hose unit Turned plug connection for connecting the hoses Metal weights stabilise the position of the hoses during opera tion The dosing discs determine the spray rate l ha The following dosing discs are available 4916 26 dia 0 65 50 104 I AUS ha at 8 km h 4916 32 dia 0 8 80 1621 AUS ha 4916 39 dia 1 0 115 226 AUS ha standard 4916 45 dia 1 2 150 308 AUS ha 4916 5
26. suction chest and the drain hose for the pressure filler and collect the final residues Dispose of the collected spray liquid residue in accordance with the corresponding legal guidelines Collect the spray liquid residues in suitable containers 1 Switch off the pump 2 Manually move suction chest G to position 3 Move switch tap I to position H 4 Open stop tap K Drain the technical residue 5 Close switch tap K again and move switch tap to position O 178 UX Super 0054 4 11 11 10 5 3 Cleaning the suction filter when tank is empty Using the machine field sprayer Clean the suction filter Fig 142 on a daily basis after cleaning the 1 Unscrew the cover of the suction filter Fig 142 2 2 Remove the cover with suction filter Fig 142 3 and clean with water 3 Reassemble the suction filter in the reverse sequence 4 Check the filter housing for leaks Fig 142 10 5 4 Cleaning the suction filter when tank is full 1 Activate the pump adjust pump speed to 300 rpm 2 Manually move suction chest to position Attention The Cam Lock Coupling must be mounted on the suction port 3 Move the pressure gauge switch tap to position 4 Open switch tap L Open agitator H completely Unscrew the cover of the suction filter Fig 142 2 T Activate the relief valve on the suction filter Fig 142 1 8 Remove the cover with suction filter Fig
27. tap O to position 1 The counter is flushed Move switch tap O and D back to 0 and disconnect the counter UX Super 0054 4 11 11 10 2 5 Filling the spray liquid tank via the filling connection and blending in the agent Using the machine option 1 Connect the pressure line to the filling con nection on the control terminal Move switch tap N to position 1 Start blending in the agent once 20 of the tank filling level has been reached Blending in the agents Blending in the agent via ECO Fill see page 164 4 Activate the pump set the pump speed to 400 rpm and set agitator H to a medium position Where necessary increase the agitating power for a more effective mixing 5 Manually move suction chest to position 6 Move the pressure gauge switch tap to position Open switch tap D Open the induction bowl lid 9 Move switch tap E to position 10 Move switch tap F to position The suction power can be adjusted be tween 0 and opened at maximum While blending in the agent the supply of water and the suction speed can be adjusted using switch taps E and F 11 Pour the calculated and measured quantity of agent for filling the tank into the induction bowl maximum 50 1 content of the induction bowl is evacu ated UX Super BAGO00544 11 11 165 Using the machine Rinse the canister 12 Wash the canister or other containers using the canister flushing equ
28. terminal Check all nozzles for wear and blockages UX Super BAGO00544 11 11 217 Cleaning maintenance and repair 12 16 Nozzles From time to time check the seating of the slider Fig 177 7 e To do this insert the slider into the nozzle body Fig 177 2 as far as possible using moderate thumb pressure Do not insert the slider up to the stop when in a new condition under any circumstances Fig 177 12 16 1 Fitting the nozzle 1 Insert the nozzle filter Fig 177 1 into the nozzle body Fig 177 2 from below 2 Insert the nozzle Fig 177 3 into the bayonet nut Fig 177 4 Insert the rubber seal Fig 177 5 above the nozzle 3 4 Press a rubber seal into the seat for the bayonet nut 5 Position a bayonet nut on the bayonet connection 6 Screw on the bayonet nut up to the stop 12 16 2 Removing the diaphragm valve if the nozzle is dripping Deposits on the diaphragm seat Fig 177 6 can cause the nozzles to drip after the boom is shut off If this occurs clean the diaphragm in question as follows 1 Pull the slider Fig 177 7 out of the nozzle body Fig 177 2 towards the bayonet nut 2 Remove the spring element Fig 177 8 and the diaphragm Fig 177 9 Clean the diaphragm seat Fig 177 6 4 Reassembly occurs in the reverse sequence Note the correct orientation for installing the spring element For in stallation the stepped upwards sloping edges on the left and righ
29. the blockage suction filter filter insert suction hose Check the hose connection of the suction hose optional on the suction port for leak tightness Suction filter and filter insert dirty Clean suction filter and filter in sert The valves are jammed or dam Change the valves aged Pump is sucking in air recognis Check the hose connections on able from the air bubbles in the the suction hose for leak tight spray liquid tank ness Pump is sucking in air Check and if necessary replace the suction and pressure side valves see on page 213 Irregular delivery flow from the pump Change all six piston diaphragms Pump diaphragm defective see 214 Reduce the operational speed and increase the pump drive speed until the fault message disappears and the audible alarm signal stops High operational speed low pump drive speed Alter your operational speed to return to the prescribed opera tional speed range set for spray ing operation Deviation from the prescribed operational speed which has an effect on the spray pressure UX Super 0054 4 11 11 12 Cleaning maintenance and repair Cleaning maintenance and repair WARNING Risk of crushing shearing cutting being caught and or drawn in or impact through e unintentional falling of the machine raised using the trac tor s three point linkage unintentional falling of raised unsecured machine parts unintentional start up
30. the machine 10 5 Cleaning the field sprayer Keep the exposure time as short as possible for example by daily cleaning of the utensils after the spraying operation is com pleted Do not leave the spray liquid in the spray liquid tank for an excessively long period e g overnight The service life and reliability of the field sprayer mainly depend on how long the materials of the field sprayer are exposed to the crop protection agent Clean the field sprayer thoroughly before applying a different crop protection agent Carry out the cleaning process on the field where you last car ried out the treatment Carry out the cleaning process using water from the flushing water tank You can carry out the cleaning process in the courtyard if you have a collecting facility installed e g a Biobed Observe all national regulations involved When spreading residues on areas already treated observe the maximum permissible spray rate of the agents For machines with comfort equipment see the operating manual for AMATRUN 176 UX Super BAG0054 4 11 11 10 5 1 Cleaning the sprayer with the tank empty Using the machine Clean the spray liquid tank on a daily basis The flushing water tank must be filled completely The cleaning process should be carried out in a threefold reduc tion procedure 1 Activate the pump adjust pump speed to 450 rpm 2 Manually move suction chest G to position position L
31. to plug leaks in hydraulic hose lines with your hand or fingers Escaping high pressure fluid hydraulic fluid may pass through the skin and ingress into the body causing serious injuries If you are injured by hydraulic fluid contact a doctor immedi ately Risk of infection When connecting the hydraulic hose lines to the hydraulic sys tem of connected machines ensure that the hydraulic system is depressurised on both the drawing vehicle and the trailer Ensure that the hydraulic hose lines are connected correctly Regularly check all the hydraulic hose lines and couplings for damage and impurities Have the hydraulic hose lines checked at least once a year by a specialist for proper functioning Replace the hydraulic hose line if it is damaged or worn Only use genuine Z EBRIIE hydraulic hose lines The hydraulic hose lines should not be used for longer than six years This period includes any storage time of a maximum of two years Even with proper storage and approved use hoses and hose connections are subject to natural ageing thus limiting the length of use However it may be possible to specify the length of use from experience values in particular when taking the risk potential into account In the case of hoses and hose connections made from thermoplastics other guide values may be decisive Dispose of old oil in the correct way If you have problems with disposal contact your oil supplier Keep hydrau
32. wear parts and aids section page 17 Use only genuine AMAZONE replacement hoses and hose clamps made of V2A for assembly opecialist knowledge is the requirement for carrying out testing and maintenance operations This specialist knowledge is not given here in this operating manual Observe environmental protection measures when carrying out cleaning and maintenance work Observe legal requirements when disposing of lubricants e g oils and grease Also affected by these legal requirements are parts that come into contact with these lubricants Do not exceed a greasing pressure of 400 bar when greasing with high pressure grease guns The following are prohibited o driling the running gear o driling through pre existing holes on the transport frame o welding load bearing components Protective measures are necessary such as covering lines or extending lines in particularly critical locations o during welding drilling and grinding work o when working with cut off wheels near plastic wires and electric wires Clean the field sprayer thoroughly with water before carrying out repair work Carry out repair work on the field sprayer with the pump switched off Thorough cleaning must be carried out before repair work can be carried out inside the spray liquid tank Keep out of the spray liq uid tank Disconnect the machine cable and power supply from the on board computer when carrying out any cleaning or main
33. with comfort equipment see the operating manual for AMATRUN 1 Switch the sprayer off on the on board computer 2 Activate pump at the pump operating speed 3 Manually move suction chest to position Dilute the excess residue with the tenfold amount of flushing water 4 Control the flushing water supply using agitator H 5 Once the desired filling level has been reached Manually move suction chest G to position Move agitator H to position 0 Switch on the sprayers on the on board computer Where possible first spray the undiluted spray liquid out of the spray line onto a re maining untreated area Spray the excess residue onto the already treated area Keep spreading the diluted residues until only air comes out of the nozzles 8 Switch off the sprayers on the on board computer 9 Clean the field sprayer When spreading residues on already treated areas observe the maximum permissible spray rate of the agents 174 UX Super BAG0054 4 11 11 10 4 2 Emptying the spray liquid tank using the pump Using the machine 1 Connect a suitable drainage hose to the drainage connection on the machine side using a 2 inch Cam Lock Coupling 2 Move the pressure gauge switch tap to position 3 Open switch tap M 4 Move suction chest lever G to position Switch off the main agitator H Activate the pump 540 rpm UX Super 0054 4 11 11 175 Using
34. 1 Combination matrix to gt lt gt lt 0 c lt lt e oo LLI Cr LLI 2 LLI lt m m m c 3 3 c 3 N 2 no c 5 a 2 is Tox a G au 5 B m Bez n o w E L T pun sadioy ues uoejiaug Jaduo yuasnp PEG VE xp x xp x l C Ir silo As of 11 2009 14 5 Nozzle description fan nozzle IDK 4 Flat fan nozzle AIR MIX 3 Flat fan nozzle XRC 2 Flat fan nozzle AD 1 Flat plastic Lechler plastic Agrotop plastic Lechler plastic exterior plastic core ceramic Lechler 04 015 02 05 015 02 015 02 04 015 02 05 06 05 025 03 03 03 06 025 03 04 04 08 7 Flat fan nozzle IDN 8 Flat fan nozzle TTI 6 Flat fan nozzle ID 5 Flat fan nozzle IDKN plastic Teejet plastic Lechler plastic exterior plastic Kern Keramik Lechler plastic Lechler 04 0 0 015 02 025 04 015 03 5 6 03 05 02 025 03 04 025 03 06 TD Hi Speed exterior plastic TWIN exterior plastic IDKT 9 Double flat fan nozzles 10 Double flat fan nozzles 11 Double flat fan nozzles exterior plastic core
35. 12 Pressure circulating system DUS optional Construction and function of the sprayer boom For normal spraying operation the pressure circulating system should usually be switched on When using drag hoses the pressure circulating system should usually be switched off The pressure circulating system enables the constant circulation of liquid in the spray line For these purposes a suc tion port hose Fig 116 1 is assigned to each part width section enables operation using spray liquid or flushing water as desired reduces the undiluted residue for all spray lines to 2 l The constant circulation of liquid enables production of an even spray pattern right from the start because spray liquid is available at every spraying nozzle immedi ately after the sprayer boom is switched on with no delay prevents damage to the spray line The principal components of the pressure circulating system are e one suction port hose Fig 116 1 per part width section e the DUS switch tap Fig 117 1 e the DUS pressure relief valve Fig 117 2 The DUS pressure relief valve is permanently set at the factory and re duces the pressure in the pressure circulat ing system to 1 bar Ifthe DUS switch tap is in position Fig 117 A the pressure circulating system is switched ON Ifthe DUS switch tap is in position Fig 117 B the pressure circulating system is switched OFF
36. 142 3 and clean with water 9 Reassemble the suction filter in the reverse sequence 10 Check the filter cover for leaks UX Super 0054 4 11 11 179 Using the machine 10 5 5 Cleaning the pressure filter when the tank is empty 1 Undo the sleeve nuts 2 Remove the pressure filter Fig 144 1 and clean with water Refill the pressure filter Check the screw connection for leaks Fig 144 10 5 6 Cleaning the pressure filter when the tank is full 1 Manually move suction chest G to position Move switch tap I to position 3 Drain the residue into the pressure filter CO N Undo the sleeve nuts 2 Remove the pressure filter Fig 144 1 and clean with water Refill the pressure filter Check the screw connection for leaks 5 Move switch tap I to position 0 180 UX Super BAG0054 4 11 11 10 5 7 Exterior cleaning 1 Move suction chest lever G to position Move the pressure gauge switch tap to oS position is In case internal cleaning has been viously done Open the switch tap B for 30 seconds until flushing water runs out of the nozzles Open switch tap C Activate the pump Clean the field sprayer and the sprayer boom with the spray gun Following the external cleaning 7 Close switch tap C and 8 Move the pressure gauge switch tap to AW A position I UX Super BAG0054 4 11 11 Using the machine 181 U
37. 3 Tighten the sleeve nut Fig 180 Flow meter test 1 Remove all spray lines from the part width section valves Fig 181 1 2 Connect the flow meter connection Fig 179 2 to a part width section valve and connect to the tester 3 Block the connections for the remaining part width section valves using blanks Fig 179 1 wu 4 Switch on spraying saute Sar t w us Pressure gauge test Remove a spray line from a part width section valve 2 Connect the pressure gauge connection Fig 179 3 to a part width section valve with the help of the turned socket Screw the check gauge 1 4 of an inch into the inside thread Switch on spraying 12 19 Electric lighting system Replacement of light bulbs 1 Unscrew the safety glass 2 Remove the defective bulb 3 Insert the replacement bulb note the correct voltage and watt age 4 Insert and screw on the sight glass UX Super BAGO00544 11 11 221 Cleaning maintenance and repair 12 20 Screw tightening torques M 30x2 js us s wal n on e siwis 222 UX Super BAG0054 4 11 11 12 21 Disposing of the field sprayer Cleaning maintenance and repair Carefully clean the whole field sprayer inside and out before dispos ing of the field sprayer The following components are eligible for energy recovery spray liquid tank induction bowl flushing water tank fresh water tank hoses and plastic fitting
38. 4 150 129 113 15 69 50 28118 12 320 295 274 256 240 226 213 192 175 160 137 120 16 573212014 340 314 201 272 255 240 227 204 185 170 146 128 17 64 362316 _ 360 332 309 288 270 254 240 216 196 180 154 135 18 72 40126 18 10 380 351 326 304 285 268 253 228 207 180 163 143 19 45122 2011 400 369 343 320 300 282 267 240 218 200 171 150 20 49132 2212 420 388 360 336 315 297 280 252 229 210 180 158 21 54 35 24 14 440 406 377 352 330 311 293 264 240 220 189 165 22 60 38 27 15 460 425 394 368 345 325 307 276 251 230 197 173 23 65 42 29 16 480 443 411 384 360 339 320 288 262 240 206 180 24 714632118 500 462 429 400 375 353 333 300 273 250 214 1881 25 50 34 19 520 480 446 416 390 367 347 312 284 260 223 195 26 5437 21 540 499 463 432 405 381 360 324 295 270 231 203 27 ss 560 517 480 448 420 395 373 336 305 280 240 210 28 62143 24 580 535 497 464 435 409 387 348 316 200 240 218 29 6746 26 soo 554 514 480 450 424 400 360 327 300 257 225 30 71150 28 620 572 531 496 465 438 413 372 338 310 266 233 31
39. 4 2 8 0 93 0 82 98 87 3 0 0 96 0 84 92 228 UX Super 0054 4 11 11 AMAZONE spray table for three ray nozzles blue Spray table Nozzle output AUS spray rate l ha km h Water AUS 9 10 11 bar l min 1 0 0 86 0 76 91 83 1 2 0 94 0 83 99 91 155 lise e o 1 8 1 11 0 98 2 0 1 15 1 01 2 2 1 20 1 06 2 5 1 26 1 12 2 8 1 32 1 17 1 36 1 20 AMAZONE spray table for three ray nozzles white Nozzle output AUS spray rate l ha km h Water AUS 9 10 11 bar l min 1 0 1 16 1 03 124 213 1 2 1 27 1 12 134 222 1 5 1 42 1 26 151 138 1 8 1 56 1 38 166 151 2 0 1 64 1 45 174 158 2 2 1 73 1 54 185 168 2 5 1 84 1 62 195 178 2 8 1 93 1 71 205 187 3 0 2 01 1 78 214 194 UX Super BAGO00544 11 11 229 Spray table 13 2 2 Spray table for 7 hole nozzles AMAZONE spray table for 7 hole nozzle SJ7 02VP yellow Pressur Nozzle output E per nozzle Water AUS bar l min Pressur Nozzle output per nozzle Water AUS l min Pressur Nozzle output per nozzle Water AUS l min 1 17 1 04 1 33 1 18 1 28 1 37 1 47 1 52 Pressur Nozzle output per nozzle Water AUS bar l min 1 49 1 32 1 68 1 49 1 83 1 62 1 95 1 73 2 11 1 87 2 16 1 91 AUS spray rate l ha km h AUS spray rate I ha km h AUS spray rate I ha km h 10 11 AUS spray rate I ha km h 10 11 UX Super 0054 4 11 11 AMAZONE spray table for 7 hole nozzle SJ7 06VP grey
40. 5 dia 1 4 225 450 AUS ha Refer to the section Spray table for the drag hose unit on page 230 122 UX Super BAG0054 4 11 11 6 9 4 Drag hose equipment for Super L boom optional Construction and function of the sprayer boom e with dosing discs for late top dressing with liquid fertiliser Fig 102 1 Drag hoses at 25 cm intervals after fitting the 2nd spray line 2 Bayonet connection with dosing discs 3 Metal weights stabilise the position of the hoses during operation Fig 103 1 Deflector hoop for the transport position 2 Transport position raised by lowering the transport hook 3 Spacing runners Remove both spacing runners Fig 103 3 when operating drag hoses Fig 104 1 one setting tap for every boom part width section a Spraying via both spray lines with drag hoses b Spraying via a standard spray line c Spraying via the 2nd spray line only Remove drag hoses for normal spray ing operation After removing the drag hoses seal off the nozzle bodies with blanks Fig 105 1 Transport hook Screw on both transport hooks lower down when operating drag hoses In transport position the distance be tween nozzle and mud guard must be 20 cm For normal spraying screw both trans port hooks back into the original posi tion UX Super BAGO054 4 11 11 123 Construction and function of the sprayer boom 6 10 124 High Flow high p
41. 6 7 Distance control optional The Distance Control regulating unit for the sprayer boom automatically holds the sprayer boom parallel at the desired distance from the target surface Two ultrasound sensors Fig 91 1 detect the distance to the ground or the crop If the height deviates from the desired measurement on one side the distance control regulates the tilt ad justment in order to adjust the height If the ter rain rises on both sides the height adjustment raises the entire boom Switching off the sprayer boom on a headland will automatically raise the sprayer boom by approx 50 cm When switched back on again the sprayer boom is lowered back to the cali brated height See AMATRUN operating O manual Setting the ultrasound sensors seeFig 91 UX Super 0054 4 11 11 Construction and function of the sprayer boom 113 Construction and function of the sprayer boom 6 8 Spray lines and nozzles The sprayer booms can be fitted with various spray lines In turn the spray lines can be fitted with single nozzles or multi nozzles depend ing on the predominant conditions of use LAOMEL NEL NEL NEL b bo i oa et eo 1 In Fay d i 3 PA PAT Y Fig 92 6 8 1 Technical data Ensure that the residue in the spray line is still being sprayed at an undiluted concentration Always spray this residue on an untreated a
42. 95 l ha In the line with the required spray rate 195 I ha o read the nozzle sizes in question Select a suitable nozzle size e g 03 o where the nozzle size column intersects with the selected nozzle size read the required spray pressure e g 3 7 bar o read the required individual nozzle output 1 3 l min for calibrating the field sprayer Required nozzle type Al ID Required nozzle size 03 Required spray pressure 3 7 bar Required individual nozzle output for calibrating the field sprayer 1 3 l min 226 UX Super 0054 4 11 11 Spray table INE UN RN DN Na 100 92 86 80 75 Yt 67 55 22 12 120 111 103 96 90 85 eo 72 65 60 51 oe s1 18 t3 140 129 120 112 105 99 93 84 76 70 60 53 oz 42 24 t5 13 160 148 137 128 120 113 107 96 87 80 e9 60 os 55 31 20714 __ 180 166 154 144 135 127 120 108 90 77 68 70 40 25 18 10 _ 200 185 171 160 150 141 133 120 109 100 se 75 10 49 31 22 12 220 203 189 176 165 155 147 132 120 110 94 83 11 59 27 27 15 t10 260 240 223 208 173 156 12 130 mal 1 52 1310 _ 280 259 240 224 198 187 168 153 140 120 105 YF eof 24 16 14 _ 300 277 257 240 225 212 200 180 16
43. AG0054 4 11 11 Coupling and uncoupling the machine WARNING Risk of crushing being caught or pulled in or impact when the machine is unexpectedly released from the tractor Use the intended equipment to connect the tractor and the ma chine in the proper way When coupling the machine to the tractor s three point hydraulic system ensure that the attachment categories of the tractor and the machine are the same Be absolutely certain to upgrade the machine s category II lower link pin to category III using reducing sleeves if your tractor has a category III three point linkage Only use the upper and lower link pins provided to couple up the machine original pins Check the upper and lower link pins for visible defects whenever the machine is coupled Replace the upper and lower link pins in the event of clearly visible wear Secure the upper link pin and lower link pin in the attachment points of the three point attachment frame against unintentional detachment using a linchpin Perform a visual inspection to ensure that the upper and lower link hooks are correctly locked before reversing the tractor WARNING Risk of energy supply failure between the tractor and the ma chine due to damaged power supply lines During coupling check the course of the power supply lines The power supply lines must give slightly to all movement of the connected machine without tensioning kinking or rubbing must not chafe agains
44. E 14 2 Combination matrix UX 4200 KOMBINATIONSMATRIX UX 4200 BBA E NUMMER 1402 RI 7 UX 4200 E T HE HOT HAO LIL tikd 12 LL IX 13d Ld TTE LLL Bg 1abd LE ED ted LIA IL 194 ba zad TT be 11111 2514 264 1141111114 11111 DEL LL T T T T 284 ad TERT kU 29d LET BET ET IL 4 IKI ad E TT T 32 4 LETT ET ET 3304 ELS sabd 1114111111 11114 35bq TT ba T 4141114 eg aad sa II ad A sekd da LE TE DE BTE TIT ML 238 Dl LL log j j l L or op SAN um Junas DN DAN uama uma ND uma D bL E HI ITA T Delage d Sao SEL _ E _ _ _ _ _ i _ _ _ E _ _ _ _ i _ _ _ _ _ _ _ _ _ _ _ _ _ _ x d d b je Bx pe px TH qx 7 2 E E j Horn E
45. H HH H LEK AI UN dg LL 24 LIA Wa ed shd LI WII WK TA ERE RR RE ERR RR PRA aa sebd TRI ab cH MEL EE Cb TPE ed As of 11 2007 UX Super BAGO00544 11 11 241 Combination matrix KOMBINATIONSMATRIX UX 5200 BBA E NUMMER 1403 Gestange ohne Spritzleitung gd Armatur hy d aulis ch geklappt Wahlausr stung o 2 o Ese els a per und mit Dreifach d senk r zum Spritz E 1 1 Er 1 I TP J J w E O 1 E 1 TT 1 1 J3 ERE HER HER KESAN HR HER NN ERE ERE ERE TTP xItiiiliiililiililiililiiil lViiiliilllllllllliiki bbb MT ERE ERR ERR RR 7 411111 RN JIlI111111111111111411111 1i1111111111114 11 MI ELLE EE DLL eh TELLE 444 EE AE ANN RE As of 11 2007 242 UX Super BAG0054 4 11 11 AMAZONE Combination matrix Combination matrix UX 6200 14 4 KOMBINATIONSMATRIX UX 6200 BBA E NUMMER E1780 Gest nge ohne Spritzleitung Armatur hydraulisch geklappt S pritzleitung Wahlausr stung ES ES ES ES ES
46. J 4 Open the agitator s completely Flush the agitator with 1096 of the flushing water supply 5 Switch off agitator s DUS Spray lines are flushed auto matically Use 10 of the flushing water supply for this purpose 6 Move the pressure gauge switch tap to position i Open switch tap B Carry out the internal cleaning with 10 of the flushing water supply 8 Close switch tap B 9 Manually move suction chest to position 10 Move the pressure gauge switch tap to position 2 11 Spread the diluted residues on the area already treated while driving 12 Switch the sprayer off and back on again several times for a few seconds via the on board computer The valves and the return lines are flushed by this switching on and off Keep spreading the diluted residues until only air comes out of the nozzles UX Super 0054 4 11 11 177 Using the machine Repeat the procedure three times Third run Flushing the DUS and agitator is not neces sary on the third run Use the rest of the flushing water supply for the internal cleaning 13 Drain the final residue see page 178 14 Clean the suction filter and pressure filter see page 179 179 10 5 2 Draining the final residues On the field Spread the final residues over the field In the courtyard o Place a suitable collecting container under the drain open ing of the
47. Preparing the spray liquid Using the machine WARNING Risk of accidental contact with crop protection agent and or spray liquid Always introduce the crop protection agent into the spray liquid tank using the induction bowl Swivel the induction bowl into the filling position before pouring in the crop protection agent Observe all safety regulations concerning physical protective equipment and breathing apparatus to be used when handling crop protection agents and preparing the spray liquid described in the instructions for use of the crop protection agent Do not prepare the spray liquid in the vicinity of wells or surface water Avoid leaks and contaminations involving crop protection agents and or spray liquids by taking proper care and by wearing the appropriate physical protection equipment To avert risks to third parties do not leave any prepared spray liquid unused crop protection agent as well as used crop pro tection agent canisters and the used field sprayer unattended Protect contaminated crop protection agent canisters and the contaminated field sprayer from precipitation During and after preparing the spray liquid provide for sufficient cleanliness to keep contamination risks as low as possible e g thoroughly wash used gloves before removing them and dispose of the washing water and cleaning fluid in the proper manner The prescribed water and agent spray rate can be found in the directions for u
48. Pressur Nozzle output AUS spray rate I ha km h per nozzle Water AUS 10 11 bar l min 1 77 1 57 2 01 1 78 2 19 1 94 2 35 2 08 2 61 2 31 Pressur Nozzle output AUS spray rate I ha km h per nozzle Water AUS 6 8 9 10 11 bar l min 1 5 2 28 2 02 404 346 303 269 242 220 2 0 2 66 2 35 470 403 353 313 282 256 2 5 294 2 60 520 446 390 347 312 284 3 0 315 2 79 558 478 419 3 2 335 304 4 0 3 46 3 06 612 020 459 408 367 334 12 202 235 260 279 306 14 173 201 223 239 262 Spray table 16 152 176 195 209 230 13 2 3 Spray table for FD nozzles AMAZONE spray table for FD 04 nozzle Pressur Nozzle output AUS spray rate I ha km h per nozzle Water AUS l min 113 1 00 1 31 1 46 1 60 1 85 Pressur Nozzle output AUS spray rate l ha e km h per nozzle Water AUS l min 1 41 1 24 1 63 1 44 1 83 1 61 2 00 1 76 2 31 2 03 UX Super 0054 4 11 11 231 Spray table AMAZONE spray table for FD 06 nozzle Pressur Nozzle output AUS spray rate I ha km h per nozzle Water AUS 10 bar l min 1 70 1 49 1 96 1 72 2 19 1 85 240 2 11 2 f 2 44 Pressur Nozzle output AUS spray rate I ha km h per nozzle Water AUS 6 7 8 9 10 11 12 14 16 bar l min 1 5 2 26 RSS 398 341 299 265 239 217 199 171 149 2 0 2 61 2 30 460 394 345 307 276 251 230 197 173 2 5 2 92 297 514 441 386 343 308 280 257 220 193 3 0 3 20 2 82 563 483 422 375 338
49. TO shaft manufac turer Put the shortened halves of the PTO shaft back together Grease the universal joint shaft of the tractor and the gearbox input shaft before connecting the PTO shaft The tractor symbol on the protective tube of the PTO shaft identi fies the tractor side connection of the PTO shaft UX Super BAGO00544 11 11 139 Commissioning 7 3 Securing tractor machine against accidental starting and rolling WARNING Risk of crushing shearing cutting being caught and or drawn in or impact when making interventions in the machine through e unintentional falling of the unsecured machine raised using the tractor s three point linkage unintentional falling of raised unsecured machine parts unintentional start up and rolling of the tractor machine combination Secure the tractor and the machine against unintentional start up and rolling before making any intervention in the machine It is forbidden to make any intervention in the machine such as installation adjustment troubleshooting cleaning maintenance and repairs o when the machine is running o foras long as the tractor engine is running with a con nected PTO shaft hydraulic system when the ignition key is inserted in the tractor and the trac tor engine with the connected PTO shaft hydraulic system could be started unintentionally when the tractor and machine are not secured against un intentional rolling using their parking brakes
50. acities in the tractor registration papers The actually calculated values must be less than or equal to x the permissible values WARNING Risk of crushing cutting being caught or drawn in or impact through insufficient stability and insufficient tractor steering and brake power It is forbidden to couple the machine to the tractor used as the basis for calculation if one of the actual calculated values is greater than the permissi ble value there is no front ballast if required attached to the tractor for the minimum front ballast Gy min You must use a front weight which is equal to at least the re quired minimum front ballast Gy min UX Super BAGO00544 11 11 135 Commissioning 7 1 2 Requirements for tractor operation with attached machines WARNING Risk of breakage during operation of components through unap proved combinations of connecting equipment Ensure o thatthe connection fitting on the tractor possesses a per missible drawbar load sufficient for the actual drawbar load that the axle loads and weights of the tractor altered by the drawbar load are within the approved limits If necessary weigh them that the tractor s actual static rear axle weight does not ex ceed the permissible rear axle weight that the permissible total weight of the tractor is observed that the approved load capacities of the tractor tyres are not exceeded 7 1 2 1 Combination options for
51. ake cables of the parking brake may stretch Readjust the parking brake if three quarters of the spindle tensioning distance is required to firmly apply the parking brake if you have just fitted new brake pads Adjusting the parking brake When the parking brake is off the brake cable must be slightly slack However the brake cable must not rest or chafe against other parts of the vehicle 1 Release the cable clamps 2 Shorten the brake cable as appropriate and retighten the cable clamps 3 Check for the correct braking effect from the parking brake when applied UX Super BAG0054 4 11 11 201 Cleaning maintenance and repair 12 8 Tyres wheels Required tightening torque for wheel nuts or bolts 510 Nm Regularly check the o wheel nuts for firm seating o tyre pressure for information on this see section 12 8 1 Only use the tyres and wheels which we have specified see page 56 Repair work on tyres must only be carried out by specialists us ing suitable assembly tools Tyre fitting requires sufficient skills and proper assembly tools Use the jack only at the jacking points indicated 12 8 1 Tyre pressures The required tyre pressure is dependent on o tyre size o tyre loading capacity o Speed The operational performance of the tyres is reduced by overloading if tyre pressure is too low if tyre pressure is too high Check tyre pressures regularly when the tyres are col
52. aration bubble formation pinching bends Leak points Installation requirements not complied with UX Super 0054 4 11 11 205 The date of manufacture of the hydraulic hose line on the as sembly is decisive for determining these six years If the date of manufacture on the assembly is 2004 then the hose should not be used beyond February 2010 See also Labelling of hy draulic hose lines Cleaning maintenance and repair e Life span of 6 years has been exceeded Common causes for leaking hoses pipes and connection pieces include missing O rings seals e damaged or badly fitting O rings brittle or deformed O rings or seals foreign bodies badly fitting hose clips 12 11 4 Installation and removal of hydraulic hose lines Use e only genuine AMAZONE replacement hoses These hoses stand up to chemical mechanical and thermal loads hose clips made from for fitting hoses as a rule When installing and removing hydraulic hose lines always observe the following information e Ensure cleanliness e Always install the hydraulic hose lines to ensure the following in all operating positions There is tension apart from the hose s own weight o There is no possibility of jolting on short lengths o External mechanical influences on the hydraulic hose lines are avoided Use appropriate arrangements and fixing to prevent any scouring of the hoses on components or on each other
53. are outside of the danger area between the tractor and the machine 138 Super BAG0054 4 11 11 Commissioning WARNING Risk of crushing from unintentional e rolling of the tractor and the connected machine e lowering of the raised machine Secure the tractor and machine from unintentionally starting or rolling and secure the raised machine against unintentional lowering before entering the danger zone between the tractor and raised machine in order to adjust the PTO shaft The PTO shaft is at its shortest when it is horizontal The PTO shaft is at its longest when the machine is fully lifted 1 Couple the tractor to the machine do not connect the PTO shaft Apply the tractor s parking brake Determine the clearance height of the machine with the shortest and longest operating position for the PTO shaft 3 1 To do so raise and lower the machine via the tractor s three point hydraulic system While doing so actuate the manual controls for the tractor s three point hydraulic system on the rear of the tractor from the provided workstation 4 Secure the machine lifted in the measured clearance height against unintentional lowering for example by supporting it or hooking it to a crane 5 Secure the tractor from unintentional starting before entering the danger area between the tractor and machine 6 When measuring the length and shortening the PTO shaft read and follow the operating manual from the P
54. ase the spindle using the grease nipple UWwgoide 4 G amp emenp e See matic suspension Pros __ Fig 150 Following steeringaxle Standardaxle King pin bearing upper andiower 40 Oremenppe __ Grease nipple axles Fig 151 EN M brake shaft bearing outer and inner 200 10 NL Steering cylinder heads on steering Linkage adjuster 1000 Grease nipple ECO Master automatic linkage adjuster 1000 35 Grease nipple Renew wheel hub bearing grease 1000 Grease nipple check taper roller bearings for wear 190 UX Super BAG0054 4 11 11 Cleaning maintenance and repair Fig 152 For winter operation grease the protective tubes to prevent them from freezing Also observe the installation and service instructions from the PTO shaft manufacturer which are fastened to the PTO shaft Steering cylinder heads on steering axles In addition to the lubrication work you must also make sure that the steering cylinder and the supply line are always bled Brake shaft bearing outer and inner Caution no grease or oil should be allowed to get into the brakes Depending on the model series the cam bearing for the brakes may not be sealed Only use lithium saponified grease with a dropping point greater than 190 C UX Super BAGO00544 11 11 191 Cleaning maintenance and repair ECO Master automat
55. ave a particularly bad effect 6 9 1 Three ray nozzles optional The use of three ray nozzles for applying liquid fertiliser is beneficial if the liquid fertiliser needs to be taken up more by the roots of the plant than through the leaves Thanks to its three openings the dosing aperture which is integrated into the nozzle ensures a coarse dropped almost depressurised dis tribution of the liquid fertiliser This prevents an undesirable spray mist and the formation of smaller drops The coarse drops produced by the three ray nozzle hit the plants with little force and roll off their surface Although this avoids damage from burns to the greatest extent possible avoid the use of three ray nozzles for late top dressing and use drag hoses For all three ray nozzles listed in the following only use the black bayonet nut Different three ray nozzles and their operational areas at 8 km h e yellow 50 801 AUS ha e red 80 1261 AUS ha e blue 115 180l AUS ha e white 155 2671 AUS ha 120 UX Super BAG0054 4 11 11 6 9 2 7 hole nozzles FD nozzles optional Construction and function of the sprayer boom The same conditions apply for using 7 hole noz zles FD nozzles as for the three ray nozzles In contrast to the three ray nozzle in the case of the 7 hole nozzle FD nozzles the outlets are not oriented downwards but instead point to the side This allows very large drops to be produced on the plants using only
56. ble Jl residue I Area to be treated ha Water consumption l ha 1000 I tank nominal volume 20 I residue 500 l ha water consumption 1 96 ha 10 2 2 Filling table for remaining spray area To calculate the required refill quantity for the final filling of the spray liquid tank use the Filling table for remaining spray area The specified refill quantities apply for a spray rate of 100 I ha For other spray rates the refill quantity increases by multiple 16 18 20 Working width m Dis tance 45 21 24 27 28 30 32 33 36 39 40 Refill quantity I ER N N EE KR EXER EE JR KIKI KAKAK KAKAK KAKEK oi el ee oe Fig 131 160 UX Super BAG0054 4 11 11 Using the machine 10 2 3 Fill the spray liquid tank via the suction port and blend in the agent at the same time o Preferably perform the filling from a suitable container and not from an open water access point 1 Connect the suction hose to the filling con nection and water access point 2 Move suction chest lever G to position 3 Move the pressure gauge switch tap A to position 4 Open switch tap L 5 Setthe setting tap main agitator H to the maximum position If the filling time is not enough for blending in the agent the filling speed can be reduced by means of setting tap H starting at a filling level of 500 6 Ac
57. ce and repair 12 15 Field sprayer calibration Test the field sprayer by carrying out calibration before the start of the season each time a nozzle is changed to check the setting information in the spray tables in the case of deviations between the actual and required spray rate l ha Any deviations between the actual and required spray rate l ha may be caused by Calibration equipment 1 Quick check beaker 2 Stopwatch the difference between the actual operational speed and that indicated on the tractor meter and or natural wear to the spraying nozzles 2 SU 7 Determining the actual spray rate while stationary via the individual nozzle output Determine the nozzle output from at least 3 different nozzles To do this check one nozzle on the left boom one on the right boom and one in the middle of the sprayer boom as described below 1 DU ris 216 Determine the precise spray rate l ha required for the crop pro tection measure Determine the required spray pressure AMATRUON AMASPRAY 3 1 Enter the required spray rate into the operating terminal 3 2 Enter the permissible spray pressure range for the spraying nozzles fitted to the sprayer boom on the operating termi nal 3 3 Switch the operating terminal from AUTOMATIC mode over to the MANUAL mode Fill the spray liquid tank with water Switch on the agitator Manually set the required spray pressure Switch on spraying a
58. ce the tank filling level has reached more than 20 When using more than one agent o Clean the canister immediately after each induction of an agent o Flush the induction port after each induction of an agent When filling no foam must escape from the spray liquid tank The addition of a froth inhibiting agent also prevents the spray liquid tank from frothing over The agitators normally remain switched on from the initial filling to the end of the spraying operation The instructions of the agent manufac turer however have priority UX Super BAGO00544 11 11 157 With the agitator running feed the water soluble plastic film bag directly into the spray liquid tank Using the machine Before spraying fully dissolve the urea by circulating the liquid When dissolving large quantities of urea the temperature of the spray liquid falls more sharply the urea consequently dissolves more slowly The warmer the water the faster and more com pletely the urea can dissolve Carefully wash the empty agent canisters render them unus able collect and dispose of them in a proper manner Do not re use them for other purposes If only spray liquid is available for washing the agent canisters first use this to carry out preliminary cleaning Then wash them meticulously when clear fresh water is available e g before pre paring the next load for the spray liquid tank or when diluting the residue from the last load Carefu
59. connection fittings and towing eyes Fig 121 shows permitted combination options for joining the connec tion fitting on the tractor and the towing eye on the machine in relation to the maximum permitted drawbar load You will find the maximum permitted drawbar load in the vehicle documentation or on the rating plate on the connection fitting of your tractor Maximum permissible Connection fitting Towing eye drawbar load on the tractor on the fixed drawbar trailer 2000 kg Pin coupling Towing eye 40 for hydraulic high DIN 11028 ISO 6489 2 lift drawbar DIN 11043 Non automatic pin coupling DIN 11025 3000 kg lt 40 km h Trailer hook hitch hook Towing eye hitch ring ISO 5692 1 2000 kg gt 40 km h Trailer peg Piton fix ISO 6489 4 Ball coupling 80 Ball bracket 80 Fig 121 7 1 2 2 Calculating the actual Dc value for the combination to be coupled WARNING Risk of breakage of the connection fitting between tractor and machine due to improper use of the tractor Calculate the actual Dc value for your combination made up of trac tor and machine to check whether the connection fitting on your trac tor displays the required Dc value The actual calculated Dc value for the combination must be less than or equal to lt the given Dc value of the connection fitting of your tractor 136 UX Super BAG0054 4 11 11 Commissioning The actual Dc value of a combination to be coupled is calculated as follows
60. d For example use Chemical resistant gloves Chemical resistant overalls Water resistant footwear A face mask Breathing apparatus Safety glasses Skin protection agents etc UX Super BAGO00544 11 11 153 Using the machine WARNING Risk to health from accidental contact with crop protection agents or spray liquid Put on protective gloves before o using crop protection agent o carrying out work on a contaminated field sprayer or o cleaning the field sprayer Wash the gloves with clear fresh water from the fresh water tank o immediately after contact with crop protection agent o before removing the gloves To use Trail Tron open the stop tap on the hydraulic cylinder For load sensing operation open the stop tap on the load sensing control line 10 1 Preparing for spraying operation The field sprayer must be operating properly in order to guaran tee correct application of the crop protection agent Have the field sprayer tested regularly on a test rig Rectify any deficien cies immediately Make sure of using the correct filter equipment see page 94 Clean the field sprayer thoroughly before spreading a different crop protection agent Flush the nozzle line before o each time changing a nozzle o before rotating the multiple nozzle head to another nozzle See the section on Cleaning page 187 Fill the flushing water tank and the clear water tank 154 UX Super BAG0054 4 11 11 10 2
61. d i e be fore starting a run see page 56 The difference in pressure between the tyres on one axle must be no greater than 0 1 bar Tyre pressure can be raised by up to 1 bar after a fast run or in warm weather Tyre pressure should on no account be reduced as it is then too low when the tyres cool down 12 8 2 Fitting tyres Remove any instances of corrosion from the wheel rim seating surfaces before fitting a new another tyre Corrosion can cause damage to the wheel rims when the vehicle is in operation When fitting new tyres always use new valves for tubeless tyres or new inner tubes Always fit the valves with valve caps which have a gasket insert 202 Super BAG0054 4 11 11 12 9 Hydropneumatic sprung suspension Cleaning maintenance and repair Check if the screws are mechanically secure Note the specified tightening torque 650Nm Fig 162 12 10 Drawbar Check if the screws are mechanically secure Note the specified tightening torque UX Super 54 4 11 11 203 Cleaning maintenance and repair 12 11 Hydraulic system WARNING Risk of infection through the high pressure hydraulic fluid of the hydraulic system entering the body Only a specialist workshop may carry out work on the hydraulic system Depressurise the hydraulic system before carrying out work on the hydraulic system When searching for leak points always use suitable aids Never attempt
62. d decoupling the machine comply with the section Safety information for the user page 30 WARNING Risk of crushing from unintentional starting and rolling of the tractor and machine when coupling or uncoupling the machine When coupling or decoupling the machine secure the tractor and machine against unintentional start up and rolling before entering the danger area between the tractor and machine refer to page 140 WARNING Risk of crushing between the rear of the tractor and the machine when coupling and uncoupling the machine Only actuate the operator controls for the tractor s three point linkage from the intended workstation if you are outside of the danger area between the tractor and the machine 8 1 Coupling the machine WARNING Risk of breaking during operation insufficient stability and in sufficient tractor steering and braking power from improper use of the tractor You may only connect the machine to tractors suitable for this pur pose Refer to the section Checking the suitability of the tractor page 132 WARNING Risk of crushing when coupling the machine and standing be tween the tractor and the machine Instruct people to leave the danger area between the tractor and the machine before you approach the machine Any helpers may only act as guides standing next to the tractor and the machine and may only move between the vehicles when both are at a standstill 146 UX Super B
63. d spray rate and o thetargeted spray pressure Refer to the section Spray tables for flat fan anti drift in jector and air mix nozzles page on page 179 Select a low operational speed and a low spray pressure to pre vent wastage from windward drift Refer to the section Spray tables for flat fan anti drift injector and air mix nozzles on page 179 e At wind speeds of 3 m s take additional drift reduction measures refer to the section Measures for drift reduction page 172 168 UX Super BAG0054 4 11 11 UX Super 54 4 11 11 Using the machine Refrain from use if the average wind speed tops 5 m s leaves and thin twigs move To avoid overdosing switch the sprayer boom on and off only while travelling Avoid overdosing through overlapping caused by imprecise bout tracking from one spray path to the next and or when cornering on the headlands with the sprayer boom switched on When increasing operational speed make sure that the maxi mum permissible pump drive speed of 550 rpm is not exceeded During spraying operations constantly check the actual spray liquid consumption in relation to the area treated Calibrate the flow meter if there are any differences between the actual spray rate and displayed spray rate Calibrate the distance sensor impulses per 100 m if there are differences between the actual distance covered and the dis tance displayed See AMATRON AMASBRAY operating man
64. disc km h Water AUS 10 11 bar l min 1 0 0 57 0 50 121 110 1 2 0 02 0 55 132 120 1 5 0 70 0 02 149 135 1 8 0 77 0 68 164 148 2 0 0 81 0 72 172 157 2 2 0 86 0 76 183 166 2 9 0 92 0 81 196 178 2 8 0 96 0 85 204 186 3 0 1 00 0 89 213 193 3 5 1 10 0 97 234 213 4 0 1 16 1 03 246 224 AMAZONE Spray table for dosing disc 4916 55 dia 1 4 mm Pres Nozzle output AUS spray rate l ha sure per dosing disc km h Water AUS 10 11 bar l min 1 0 0 86 0 76 183 166 1 2 0 93 0 82 198 180 1 5 1 05 0 93 223 203 1 8 1 15 1 02 245 222 2 0 1 22 1 08 259 236 2 2 1 27 1 12 270 245 2 9 1 35 1 19 287 261 2 8 1 43 1 27 304 276 3 0 1 47 1 30 312 284 3 5 1 59 1 41 338 307 4 0 1 69 1 50 359 327 234 UX Super BAG0054 4 11 11 AMAZONE Spray table trate urea solution AUS ing ammonium ni Conversion table for spray 13 4 iquid fertiliser 0 999 LvG 0 4 9 OVLS 0 00S 0 997 0 ZY 0 eSv 0 Sbb LEV OLIV 0 905 0 00v 0 v6t 0 68 0 816 N 105 N 105 N 105 N Ios N 105 N 105 N 105 D N G 12 Jesi n4oj pinbij jo 001 40 N D 92 10 pinbij jo 001 101 N gz xoadde ari 1 64 82 235 UX Super 0054 4 11 11 AMAZONE Combination matrix 14 Combination matrix 14 1 Combination matrix UX 3200 KOMBINATIONSMATRIX UX 3200 BBA E NUMMER 1507 Geet
65. e any dirt and plant debris which may have entered the drum 3 Refit the cover plates CAUTION Dirt entering the drums may be deposited on the brake pads Fig 154 2 and thus die appreciably reduce brake performance Risk of accident If dirt is discovered in the brake drum the brake pads must be inspected by a specialist workshop For this to happen the wheel and brake drum must be removed Fig 154 Checking the play on wheel hub bearings To check the play on wheel hub bearings raise the axle until the wheels turn freely Release the brake Place a lever between the tyre and the ground and check the play If bearing play can be detected Adjust the bearing play Remove the dust cup or hub cap Remove the split pin from the axle nut Tighten the wheel nut while turning the wheel at the same time until the wheel hub is lightly braked as it turns Turn axle nut back to the next available split Fig 155 pin hole To the next matching hole max 30 Fit split pin and bend slightly open Top up the dust cap with high melting point grease and drive it into or screw it onto the wheel hub Fig 156 UX Super BAG0054 4 11 11 197 Cleaning maintenance and repair Brake pad check Open the inspection hole Fig 157 1 by pulling out the rubber stopper if present At a residual thickness a for riveted pads 5 mm N 2504 3mm b for adhesive pads 2mm the brake pad
66. e magnetic cap Fig 166 1 2 Remove the solenoid Fig 166 2 3 Unscrew the valve rod Fig 166 3 with valve seats and clean with compressed air or hydraulic fluid VORSICHT Risk of injury from hydraulic fluid escaping at high pressure Beforehand depressurise the hydrau lic system UX Super BAG0054 4 11 11 Cleaning maintenance and repair 207 Cleaning maintenance and repair 12 11 7 Adjusting the hydraulic throttle valve The operating speeds for the individual hydraulic functions are set at the factory from the valve block using the respective hy draulic throttle valves fold unfold sprayer boom lock unlock the swing compensation etc However depending on the type of tractor it may be necessary to correct these speed settings The operating speed for a hydraulic function associated with a par ticular throttle pair can be adjusted by screwing the hexagon socket head screw on the corresponding throttle in or out Reduce operating speed screw in hexagon socket head screw Increase operating speed screw out hexagon socket head screw Always adjust the two throttles in a throttle pair equally when correct ing the operating speed of a hydraulic function Folding via the tractor control unit Fig 167 1 Hydraulic throttle valve Height adjustment 2 Hydraulic throttle valve Fold in the left boom extension 3 Hydraulic throttle valve Fold in the right boom exte
67. ecessary replace worn nozzles Automatic linkage adjuster e Brake settings Brake drum Check for dirt 194 UX Super 0054 4 11 11 As necessary Cleaning maintenance and repair Component Maintenance work see Specialist workshop page Super S boom e Correct the settings 208 Super L boom Meis ll Hydraulic throttle valve e Adjust the actuation speed 12 5 Drawbars DANGER e Replace damaged drawbars immediately on road safety grounds Repairs may only be carried out by the manufacturing fac tory For reasons of safety performing welding and drilling work on the drawbar is prohibited Yoke bar The pulling eye diameter of the yoke bar when new is 40 or 50 mm Wear to the pulling eye is permissible this will increase the pulling eye diameter by up to 1 5 mm If wear is greater than this the wearing bushing on the pulling eye must be promptly replaced Hitch drawbar Wear to the pulling eye is permissible this will increase the pulling eye diameter by up to 1 5 mm If wear is greater than this the ball point coupling on the eye must be promptly replaced UX Super BAGO00544 11 11 195 Cleaning maintenance and repair 12 6 Axle and brake For optimum brake performance with a minimum of wear we recom mend that the brakes on the tractor are balanced with those on the trailed sprayer After the service braking system has been run in for a suitable period
68. eing ejected due to impermissibly high drive speeds of the tractor universal joint shaft Observe the permissible machine drive speed before switching on the tractor universal joint shaft UX Super BAG0054 4 11 11 Using the machine WARNING Risk of being caught and drawn in and danger from foreign ob jects being caught and thrown out in the danger area of the driven PTO shaft Whenever the machine is used first check to ensure that the safety devices and guards of the PTO shaft are fully intact and functional Have damaged safety devices and guards of the PTO shaft re placed immediately by a specialist workshop Check that the PTO shaft guard is secured against rotation by the supporting chain Maintain a sufficient safety clearance between you and the driven PTO shaft Direct people out of the danger area of the driven PTO shaft Shut down the tractor engine immediately in case of danger WARNING Risk of accidental contact with crop protection agents spray liquid e Wear personal protective equipment o when preparing the spray liquid o when cleaning replacing the spraying nozzles during spraying operation for all cleaning work carried out on the field sprayer after spraying operation When wearing the required protective clothing always observe the manufacturer s instructions the product information the user manual the safety datasheet or the operating manual for the crop protection agent to be use
69. en the bearings and the dust cap must be smeared with grease before fitting The grease should fill approximately a quarter to a third of the space in the fitted hub Fit the axle nut and adjust the bearing and brake Finally carry out a function check and an appropriate test run and rectify any detected faults The wheel hub bearing must only be greased with BPW special longlife grease with a dropping point greater than 190 C The wrong grease or too great a quantity can result in damage Mixing lithium saponified grease with sodium saponified grease can result in damage caused by incompatibility 192 UX Super 0054 4 11 11 12 4 Maintenance schedule overview Cleaning maintenance and repair Carry out maintenance work when the first interval is reached The times continuous services or maintenance intervals of any third party documentation shall have priority After the first working run Component Maintenance work See Specialist workshop page Wheels e Wheel nut check 202 Hydropneumatic sprung Check if the screws are me 20 suspension chanically secure i i Check if the screws are 20 chanically secure Hydraulic hose lines Check for leak tightness 0 e Check the oil level 211 On a daily basis Component Maintenance work See Specialist workshop page Fluid filter Profi folding _ 207 Check the clogging indicator If necessary replace x Spray liquid tank 187 Line filt
70. er in the nozzle lines Clean andien usb 219 if present Spraying nozzle Every week 50 operating hours page Hydraulic hose lines Check for defects 204 X Check for leak tightness Chec k the air pressure 202 UX Super BAG0054 4 11 11 193 Cleaning maintenance and repair Every three months 200 operating hours page Dual circuit service brake Check for leak tightness 200 X SS em Check pressure in the air reser voir Check brake cylinder pressure Visual inspection of brake cylin der Joints on brake valves brake cylinders and brake linkages Linkage adjuster brake settings Brake pad check Automatic load dependent brake 201 X force regulator ALB ings Line filter Clean 219 Replace damaged filter inserts Hydropneumatic sprung e Check if the screws me 203 suspension chanically secure Axle holder on the hy Check the screws for firm seating 203 dropneumatic sprung sus X pension Parking brake e Check the braking effect with 201 brake on Annually 1 000 operating hours Component Maintenance work see Specialist workshop page Oil change every 500 operating 211 X hours e Check valves and if necessary 213 X replace Check the piston diaphragm and 214 X if necessary replace Flow meter and return flow Calibrate the flow meter 215 mieten Align the return flow meter Calibrate the field sprayer and 218 check the lateral distribution if n
71. erformance liquid fertiliser application fo er ee Se gt 439 c Spray rate can be increased optional for applying liquid fertil iser The maximum spray rate can be increased to up to 400 l min The agitator pump is used here to increase the spray rate and is not or only partly used as a drive for the agitator The high performance liquid fertiliser application is switched on and off via Amatron High Flow spray line switch tap Switch tap for agitator draining residue Switch tap for non return lock Spraying pump Agitator pump Pressure relief valve Control valve for agitator pump spray rate Additional pressure filter Drain hose Control box meni Far TH Wy ri S D w UX Super 0054 4 11 11 Switch taps Fig 107 1 High Flow switch tap Position A High Flow spray line ON Position B High Flow spray line OFF main agitator ON Fig 107 2 Switch tap for non return lock Position A High Flow spray line open for NTS mode Position B High Flow spray line closed Fig 108 2 Agitator switch tap Position A Main agitator ON full e Position B Main agitator completely OFF maximum spray rate The switch tap divides the flow rate into agitator and High Flow fertilisa tion It can be set anywhere between positions A and B Position C Drain High Flow equipment Control box with switch Position A
72. es head is switched off in the intermediate positions This provides the possi bility of reducing the working width of the boom Rinse the spray lines before twisting the multi nozzles head onto another nozzle type UX Super 54 4 11 11 Construction and function of the sprayer boom Fig 94 117 Construction and function of the sprayer boom 1 2 3 Nozzle carrier Triple nozzle head Diaphragm If the pressure in the nozzle line falls below approx 0 5 bar the spring element 4 presses the diaphragm onto the diaphragm seat 5 in the three way nozzle carrier This ensures that when the sprayer boom is switched off the nozzles are deac tivated without subsequent dripping Spring element Diaphragm seat Sleeve nut holds the entire diaphragm valve in the three way nozzle carrier Nozzle filter fitted as standard on machines with 50 mesh inch Rubber seal Bayonet cap 10 O ring 118 Fig 95 AMAZONE UX Super BAG0054 4 11 11 6 8 4 Electric boundary nozzles optional Construction and function of the sprayer boom Using boundary nozzle switching the last nozzle can be switched off from the tractor and a boundary nozzle can be electrically switched on 25 cm further out right at the edge of the field Fig 96 6 8 5 Electric end nozzle switching optional Using end nozzle switching up to three of the outer nozzles at the edge of the field close
73. ficient You can find this data on the rating plate or in the vehicle docu mentation and in the tractor operating manual The front axle of the tractor must always be subjected to at least 20 of the dead weight of the tractor The tractor must achieve the brake rate specified by the tractor manu facturer even with the machine connected 7 1 1 Calculating the actual values for the total tractor weight tractor axle loads and tyre load capacities as well as the minimum ballast The permissible total tractor weight specified in the vehicle documen tation must be greater than the sum of the Tractor empty weight Ballast weight and Total weight of the connected machine or drawbar load of the connected machine This information is only valid for the Federal Republic of Ger many If having tried all possible alternatives it is not possible to comply with the axle loads and or the permissible total weight then a survey by an officially recognised motor vehicle traffic expert can with the approval of the tractor manufacturer be used as a basis for the au thority responsible to issue an exceptional approval according to S 70 of the German Regulations Authorising the Use of Vehicles for Road Traffic and the required approval according to S 29 paragraph 3 of the German Road Traffic Regulations 132 UX Super BAG0054 4 11 11 7 1 1 1 Data required for the calculation Commissioning Fig 120 kg Tractor empty weig
74. g or the evening hours there is generally less wind Choose larger nozzles and a higher water spray rate Reduce spray pressure Precisely maintain the working height of the boom because the risk of drifting rises very sharply as the distance between the nozzles increases Reduce operational speed to below 8 km h Use so called anti drift AD nozzles or injector ID nozzles nozzles which produce a high proportion of coarse drops Observe the distance requirements of the respective crop pro tection agent 10 3 3 Dilute the spray liquid with flushing water 1 3 4 5 Activate the pump adjust pump speed to 450 rpm Manually move suction chest Gi to position Move the pressure gauge switch tap A to position 7 Close main agitator H Control the flushing water supply using the auxiliary agitator I Once the desired amount of flushing water has been supplied 6 172 Manually move suction chest G to position UX Super 0054 4 11 11 10 4 Residues Using the machine There are three types of residue excessive residue remaining in the spray liquid tank when the spraying operation is finished This excessive residue is discharged diluted or pumped out and disposed of e the technical residue that remains the spray liquid tank the suction chest and the spray line when the spray pressure drops off by 2596 The suction chest is composed of the suction filter pump and
75. he inflatable spare tyres 3 Remove inflatable spare tyres CAUTION Take care when removing the inflatable spare tyres and putting the running wheels in place 4 Place the running wheels on threaded bolts 5 Tighten wheel nuts Required tightening torque for wheel nuts 510 Nm 6 Lower machine and remove lifting belts 7 After 10 operating hours tighten wheel nuts 7 5 Initial operation of service brake system Perform a brake test while the trailed sprayer is empty and again when it is loaded to test the braking behaviour of the tractor with cou pled trailed sprayer We recommend that you have a specialist workshop coordinate the brakes on the tractor and trailed sprayer in order to attain optimum braking and minimum wear to brake linings see Maintenance sec tion page 196 UX Super BAGO054 4 11 11 141 Commissioning 7 6 Adjusting the system setting screw on the hydraulic block Profi folding only Always adjust the system setting screw to the hydraulic system on your tractor Increased hydraulic fluid temperatures are the result of an incorrectly adjusted system setting screw caused by constant strain on the tractor hydraulics pressure relief valve Fig 123 1 System converting bolt 2 LS connection for load sensing control line Fig 124 1 Tractor connection for load sensing control line 2 Tractor connection for the load sensing pressure hose 3 Tractor co
76. he machine through unintentional machine movements e On foldable machines check that the transport locks are cor rectly locked Secure the machine against unintentional movements before starting transportation WARNING Risk of crushing cutting being caught and or drawn in or im pact from tipping and insufficient stability Drive in such a way that you always have full control over the tractor with the attached machine In so doing take your personal abilities into account as well as the road traffic visibility and weather conditions the driving characteristics of the tractor and the connected machine WARNING Risk of breaking during operation insufficient stability and in sufficient tractor steering and braking power from improper use of the tractor These risks pose serious injuries or death Comply with the maximum load of the connected machine and the permissible axle and drawbar loads of the tractor If necessary drive only with a partially filled tank UX Super 0054 4 11 11 Transportation WARNING Risk of falling when riding on the machine contrary to instruc tions It is forbidden to ride on the machine and or climb the machine while it is running Instruct people to leave the loading site before approaching the ma chine CAUTION During transportation follow the instructions given in the section Safety instructions for the operator page 32 Transportation while T
77. ht See tractor operating manual or vehicle kg Front axle load of the empty tractor ation kg Rear axle load of the empty tractor kg Front weight if available See front weight in technical data or weigh Maximum drawbar load See technical data of machine m Distance between the centre of gravity of the See technical data of tractor and front ma front machine mounting or the front ballast chine mounting or front ballast or measure and the centre of the front axle total ment m Distance from the centre of the front axle to See tractor operating manual or measure the centre of the lower link connection ment 8 Distance between the centre of the lower See technical data of front machine mount link connection point and the centre of grav ing or front ballast or measurement ity of the front machine mount or front ballast centre of gravity distance m Tractor wheel base See tractor operating manual or vehicle documents or measurement Iim Distance between the centre of the rear axle See tractor operating manual or vehicle and the centre of the lower link connection documents or measurement UX Super BAGO00544 11 11 133 7 1 1 2 Calculation of the required minimum ballasting at the front Gv min of the tractor for assurance of the steering capability Commissioning Fy c T br 0 2eT eb a b Enter the numeric value for the calculated minimum ballast Gy min required on the fro
78. ic linkage adjuster Each time the brake linings are replaced 1 2 9 Remove the rubber stopper cap Apply grease 80 g until sufficient clean grease escapes at the adjusting screw Slacken the adjusting screw by approximately one turn with a ring spanner Actuate the brake lever several times by hand The automatic readjustment should function smoothly Repeat several times as necessary Refit the stopper cap Grease again Renewing the wheel hub bearing grease 1 2 3 4 Jack up the vehicle securely and release the brakes Remove the wheels and dust caps Remove the lynch pin and unscrew the axle nut Use a suitable extraction device to remove the wheel hub and brake drum taper roller bearing and sealing elements from the axle stub Label the removed wheel hubs and bearing cages so that you do not confuse them when refitting Clean the brakes check for wear sound condition and function and replace worn parts The interior of the brake must be kept free from lubricants and dirt Thoroughly clean the interior and exterior of the wheel hubs Remove all traces of old grease Thoroughly clean the bearings and seals diesel oil and check for reusability Before refitting the bearings lightly grease the bearing carrier and then refit all parts in the reverse order Carefully fit parts with press fits and pipe bushings so that they are not twisted or dam aged The bearings the wheel hub cavity betwe
79. ipment Move switch tap E to position 13 Press the canister down for at least 30 Secs canister is washed with spray liquid To flush a number of canisters flush them with spray liquid immediately after they are emptied Then wash all canisters with flushing water one after another 15 Close switch taps D and H 16 Press the canister down for at least 30 Secs The canister is washed with flushing water If spray liquid was previously being used it takes a little time before the flushing water reaches the nozzle 17 Move switch tap E to position and re move the canister 18 Open switch tap D Due to the high consumption of flush n ing water keep switch tap D open onl as long as necessary 19 Move switch tap F to position Im gt The content of the induction bowl is evacuated 20 Move switch tap E to position induction bowl is cleaned 21 Move switch taps E and F to position 0 22 Close switch tap D again 23 Move the pressure gauge switch tap A to position 166 UX Super 0054 4 11 11 Using the machine In order to avoid overfilling move switch tap N to position 0 when reach ing 80 of the filling level at the latest This allows you to clean the ister with no hurry Complete filling the spray liquid tank 24 Move switch tap N to position 0 25 Decouple the pressure line UX Super BAGO00544
80. k whether the oil level is visible at the mark Fig 175 1 with the pump not running and standing on a flat surface 2 Ifthe oil level is not visible at the mark Fig 175 1 remove the lid Fig 175 2 and top up with oil 12 13 2 Changing the oil After a few operating hours check the oil level top up if neces sary 1 Remove the pump Remove the lid Fig 175 2 Drain the oil 3 1 Turn the pump on its head 3 2 Rotate the drive shaft by hand until the used oil has all run out The option also exists to drain the oil from the drain plug However with this procedure a slight oil residue remains in the pump we therefore recommend the first approach Place the pump on an even surface Turn the drive shaft left and right alternately and slowly fill with new oil The right quantity of oil has been reached when the oil is visible at the mark Fig 175 1 12 13 3 Cleaning fresh water for several minutes After each use thoroughly clean the pump by pumping clea UX Super BAGO00544 11 11 211 Cleaning maintenance and repair 12 134 Belt driven pump Checking adjusting the belt tension Test force Fe 75 For a pump drive speed of 540 rpm maximum permissible deflection 14 mm For a pump drive speed of 1 000 rpm maximum permissible deflection 16 mm If the maximum deflection is exceeded increase the belt tension by extending the wheelbase via the slotted holes Fig 174 Rep
81. king the pressure in the air reservoir 1 Connect a pressure gauge to the test connection on the air res ervoir Set value 6 0 to 8 1 92 bar 3 Checking the brake cylinder pressure 1 Connect a pressure gauge to the test connection on the brake cylinder Set value with brake not applied 0 0 bar 4 Visual inspection of the brake cylinder 1 Check the dust sleeves or gaiters Fig 160 5 for damage 2 Replace damaged parts 5 Joints on brake valves brake cylinders and brake linkages Joints on brake valves brake cylinders and brake linkages must move freely Grease or lightly oil if necessary 200 UX Super 0054 4 11 11 12 6 1 Automatic load dependent brake force regulator ALB Cleaning maintenance and repair Check the brake pressure connect a pressure gauge to the test connection on the brake cylinder if the brake pressure deviates from the required values set the brake pressure on the ALB via the eye bolts 1 Container empty set dimension X until the brake pressure of 3 5 bar is reached Unscrew the eye bolt The test pressure reduces e Screw the eye bolt in test pressure increases 2 Container at nominal volume minus 10 to 15 set dimension Y until the brake pressure of 6 5 bar is reached Unscrew the eye bolt The test pressure increases Fig 161 e Screw the eye bolt in The test pressure reduces 12 7 Parking brake On new machines the br
82. l the spraying nozzles must be of the same parallel distance to the ground If this is not the case with the swing compensa tion unlocked align the folded out sprayer boom by means of counterweights Fig 171 1 Secure the counterweights to the boom extension ac cordingly Horizontal alignment Viewed in the direction of travel all boom sec tions of the sprayer boom must be flush in line Horizontal alignment may be necessary e after a long period of use or in the event of rough contact between the ground and the sprayer boom Inner boom section 1 Release the lock nut of the adjusting screw Fig 171 1 2 Turn the adjusting screw against the stops until the inner boom is flush with the sprayer boom middle section 3 Tighten the lock nut Outer boom section Fig 172 1 Release the screws Fig 171 2 of the se curing link Fig 171 3 The boom is aligned directly at the plastic catch Fig 171 4 through the slotted holes of the securing link 2 Align the boom section 3 Tighten the screws Fig 171 2 210 UX Super BAG0054 4 11 11 1213 Pump Cleaning maintenance and repair 12 13 1 Check the oil level Only use 20W30 branded oil or 15W40 multi purpose oil Ensure the correct oil level Dam age may be caused both by the oil level being too low or too high The read off oil level can be av eraged from the non horizontal orientation of the pump in the hitch drawbar 1 Chec
83. lacing the drive belt Replace worn drive belts To do this 1 Slacken the belt tension using the slotted holes on the lower V belt pulley Remove the upper belt guard Unscrew a pump Replace the belt 212 UX Super BAG0054 4 11 11 Cleaning maintenance and repair 12 13 5 Checking and replacing the suction and pressure side valves Fig 175 p 11 UX Super 0054 4 11 11 ss XO ope cw oo Pay attention to the respective installation positions of the valves on the suction and pressure sides before removing the valve groups Fig 175 5 When reassembling ensure that the valve guide Fig 175 9 is not damaged Damage may cause the valves to jam Always tighten the nuts Fig 175 1 2 in a crosswise fashion using the specified torque Improper tightening of the screws causes warping which results in leaks If necessary remove the pump Remove the nuts Fig 175 1 2 Remove the suction and pressure port Fig 175 3 and Fig 175 4 Remove the valve groups Fig 175 5 Check the valve seat Fig 175 6 valve Fig 175 7 valve spring Fig 175 8 and valve guide Fig 175 9 for wear or dam age Remove the O ring Fig 175 10 Replace defective parts After testing and cleaning fit the valve groups Fig 175 5 Insert new O rings Fig 175 10 Mount the suction Fig 175 3 and pressure port Fig 175 4 on the pump housing Tighten the nuts Fig 175 1 2 in a crosswise fashion using a
84. lic fluid out of the reach of children Ensure that no hydraulic fluid enters the soil or waterways 204 UX Super BAG0054 4 11 11 12 11 1 Labelling hydraulic hose lines Cleaning maintenance and repair Valve chest identification provides the follow ing information Fig 164 1 Manufacturer s marking on the hydraulic hose line A1HF 2 Date of manufacture of the hydraulic hose lines 02 04 February 2004 3 Maximum approved operating pressure 210 BAR Fig 164 12 11 2 Maintenance intervals After the first 10 operating hours and then every 50 operating hours 1 Check all the components of the hydraulic system for tightness 2 If necessary tighten screw unions Before each start up 1 Check the hydraulic hose lines for visible damage 2 Repair any areas of chafing on hydraulic hose lines and pipes 3 Replace any worn or damaged hydraulic hose lines immediately 12 11 3 Inspection criteria for hydraulic hose lines For your own safety and in order to reduce pollution ensure the fol lowing inspection criteria Replace hoses if the respective hose fulfils at least one of the follow ing criteria Damage to the outer layer up to the ply e g scouring points cuts cracks Brittleness of the outer layer crack formation of the hose mate rial Deformations which do not match the natural shape of the hose Both in a depressurised and pressurised state or when bent e g layer sep
85. lly wash out the empty agent tank e g using canister flushing and add the flushing water to the spray liquid 158 UX Super BAG0054 4 11 11 10 2 1 Calculating the filling and refill quantity Using the machine To calculate the required refill quantity for the final filling of the spray liquid tank use the Filling table for remaining spray area page 114 Example 1 The following are given factors Tank nominal volume 1000 Residue in the tank 01 Water consumption 400 I ha Agent reguired per ha Agent A 1 5 kg Agent B 1 01 Question How many litres of water how many kg of Agent A and how many litres of Agent B must be used to treat a surface of 2 5 ha in area Answer Water 400 I ha x 2 5ha 1000 Agent A 1 5 kg ha x 2 5ha 3 75 9 Agent 1 0 I ha 2 5 ha 2 5 Example 2 The following are given factors Tank nominal volume 1000 Residue in the tank 200 Water consumption 500 I ha Recommended concentration 0 15 96 Question 1 How many litres or kg of agent are needed to fill the tank Question 2 How large is the area to be treated in ha if a residue of 20 remains in the tank after spraying Formula and answer to Question 1 Refill amount of water I x concentration 96 Addition of agent I or kg 100 1000 200 I x 0 15 1 2 lor kg 100 UX Super BAGO00544 11 11 159 Using the machine Formula and answer to Question 2 Quantity of liquid availa
86. must be replaced Reinsert the rubber tab Brake adjustment Depending on use the wear and function of the brakes must be constantly checked and if nec essary readjustment must be carried out Read justment is required after using approx 2 3 of the max cylinder stroke for emergency braking To do this jack up the axle and secure it against unintended movement Adjusting the linkage adjuster Move the linkage adjuster by hand in the pres sure direction If the free travel of the long stroke diaphragm cylinder pressure rod is max 35 mm the wheel brake must be readjusted Adjustments are made using the readjustment hexagon bolt on the linkage adjuster Set the free travel a to 10 12 of the connected brake lever length B e g lever length 150 mm free travel 15 18 mm Adjusting the automatic linkage adjuster Fig 157 a T Swat D abst Fig 158 Basic settings are made in the same way as for the standard linkage adjuster Readjustment occurs automatically at a cam rotation of approx 15 The ideal lever position which cannot be altered owing to the attach ment of the cylinder is approx 15 before perpendicularity and the same in the actuation direction 198 UX Super BAG0054 4 11 11 Checking the function of the automatic linkage adjuster Cleaning maintenance and repair 1 Remove the rubber stopper cap 2 Slacken the adjusting screw arrow with a ring Span
87. n page 18 and e Safety information for the user starting on page 30 ff Observing this information is important for your safety WARNING Risk of breaking during operation insufficient stability and in sufficient tractor steering and braking power from improper use of the tractor Comply with the maximum load of the connected machine and the permissible axle and drawbar loads of the tractor If necessary drive only with a partially filled tank WARNING Risk of crushing cutting being caught and or drawn in or im pact through insufficient stability and tipping of the tractor and or the attached machine Drive in such a way that you always have full control over the tractor whether the machine is attached or unattached In so doing take your personal abilities into account as well as the road traffic visibility and weather conditions the driving characteris tics of the tractor and the connected machine WARNING Risk of crushing shearing cutting being caught and or drawn in or impact through e unintentional falling of raised unsecured machine parts unintentional start up and rolling of the tractor machine combination Secure the tractor and the machine against unintentional start up and rolling before eliminating faults on the machine See page 140 Wait for the machine to stop before entering the machine danger area WARNING Danger for the operator or third parties from damaged compo nents b
88. nd check that all nozzles are functioning perfectly Calculate the individual nozzle output l min at several nozzles To do so hold the quick check beaker under a nozzle for pre cisely 30 seconds Switch off spraying Calculate the average individual nozzle output l ha Using the table on the quick check beaker By calculation Using the spray table UX Super 0054 4 11 11 Cleaning maintenance and repair Example Nozzle size 06 Intended operational speed 7 km h Nozzle output on the left boom 0 85 1 30s Nozzle output in the centre 0 84 1 30s Nozzle output on the right boom 0 86 1 30s Calculated average value 0 851 30s gt 1 7 l min 1 Calculate the individual nozzle output l ha using the quick check beaker t es a I 1 aa S aan LLELLE LTT 1 calculated spread rate 290 I ha 2 calculated spray pressure 1 6 bar 2 Calculate individual nozzle output l ha d l min x 1200 Spread rate l ha e km h o Nozzle output calculated average value l min o Operational speed km h 1 7 l min x 1200 291 7 km h 3 Read the individual nozzle output I ha from the spray table From the spray table see page 227 Spread rate 291 I ha Spray pressure 1 6 bar If the calculated values for spread rate spray pressure do not agree with the set values e Calibrate the flow meter see the operating manual for the op erator control
89. ner approx of a turn anti clockwise There must be a free travel of at least 50 mm for a lever length of 150 mm 3 Actuate the brake lever several times by hand This should cause a smooth auto matic readjustment it should be possible to hear the coupling engaging and on the back stroke the adjusting screw should turn clockwise slightly 4 Refit the stopper cap Lubricate with BPW ECO Li91 special high melting point grease Fig 159 Air reservoir Drain the air reservoir every day 1 Air reservoir 2 Tensioning belts 3 Drainage valve 4 Test connection for pres sure gauge 1 Pull the drain valve in a sideways direction using the ring until no more water escapes from the air reservoir Water flows out of the drain valve 2 Unscrew the drain valve from the air reservoir and clean the reservoir if there are signs of dirt UX Super BAGO00544 11 11 199 Cleaning maintenance and repair Inspection instructions for the dual circuit service brake system 1 Leak tightness check Check all connections pipe lines hose lines and screw connec tions for leak tightness Remedy leakages Repair any areas of chafing on pipes and hoses Replace porous and defective hoses pL og X gw The dual circuit service brake system may be considered leak proof if the drop in pressure is no more than 0 15 bar after 10 minutes 6 Seal any leaking areas or replace leaking valves 2 Chec
90. ng out of the spraying nozzles Open stop tap K drain the technical residue from the suction side change several times between the various positions on the suction chest G and close stop tap again Move switch tap I to position drain the technical residue from the pressure side change several times between the vari ous positions on the pressure equipment switch tap and move switch tap I back to position 0 For each sprayer boom part width section remove a diaphragm valve from a nozzle body so that the nozzle lines run empty owitch off universal joint shaft if no more liquid is coming out of the nozzle lines after several changes of position on the suction chest and pressure equipment Clean the suction filter Remove the pump pressure hose so that the remaining water can flow out of the pressure hose and pressure equipment Once more change between all positions of the pressure equipment Switch the universal joint shaft back on and run the pump for approx 7 a minute until liquid is no longer coming out of the pressure side connection Reattach the pressure hose Lubricate the universal joints on the PTO shaft and for longer periods out of operation grease the section tube Before winter storage change the oil in the pumps Drain the hoses on the induction bowl and injector At temperatures below freezing hand crank the piston dia phragm pumps before starting to prevent residual ice from dam agi
91. ng the piston and piston diaphragm otore the pressure gauge and any other electronic accessories in a place where they are safe from frost 188 UX Super 0054 4 11 11 Emptying the flushing water tank Cleaning maintenance and repair 1 Remove the screw lid from the emptying opening under the flushing water tank and drain off the flushing water 2 Then screw the cover plate back on again 12 3 Lubrication specifications Lubricate all grease nipples keep gaskets clean Lubricate grease the machine at the specified intervals Lubrication points on the machine are indicated with the foil Fig 147 Carefully clean the lubrication points and grease 4 gun before lubrication so that no dirt is pressed into the bearings Press the dirty grease out of the bearings completely and replace it with new grease MD114 Fig 147 Lubricants For lubrication use a lithium saponified multipurpose grease with EP additives Lubricant designation Normal use conditions Extreme use conditions HL 2 Aralub HLP 2 UX Super BAGO00544 11 11 189 Cleaning maintenance and repair 12 3 1 Lubrication point overview Lubrication point Interval Number Type of lubrication h of lubri cation points j o Hydraulic cylinder for stand Grease nipple Drawbar bearing Grease nipple 2 Drawbarbeaing 50 2 Parking brake 100 1 Grease the cables and guide rollers Gre
92. nnection for the pressure free return flow The tractor hydraulic system available deter mines the setting of the system setting screw on the hydraulic block Fig 123 1 Depending on the tractor hydraulic system the system setting screw must be e screwed out up to the stop factory setting on tractors with o open centre hydraulic system con stant flow system geared pump hy draulics o Setting pump with adjustable oil extrac tion via the control unit screwed in up to the stop in contrast to the factory setting on tractors with closed centre hydraulic system con stant pressure system pressure regu lated setting pump o load sensing hydraulic system pres sure and power controlled setting pump with direct load sensing pump connection Using the flow control valve on the tractor adjust the actual flow rate to the required flow rate The hydraulic block can be found at the front on the right of the machine behind the cover plate The machine must be depressurised before making adjustments 142 UX Super BAG0054 4 11 11 7 7 Trail Tron position encoder If using Trail Tron a holder for the position en coder Fig 125 1 must be fitted to the tractor The holder must be made according to the actual circumstances of the tractor with the sleeve with locking screw Fig 125 2 and metal plate Fig 125 3 provided When installed the position encoder must be directly above the pivot
93. nsion 4 Hydraulic throttle valve Lock and unlock the swing compensation Fig 168 5 Hydraulic throttle valve Fold out the boom extension 6 Hydraulic throttle valve Fold in the boom extension Fig 168 208 UX Super 0054 4 11 11 Profi folding Fig 169 Throttle fold in the right hand boom Throttle fold out the right hand boom Throttle lock the swing compensation Throttle transport safety catch Hydraulic joints tilt adjustment the throt tles are located on the hydraulic cylinder for tilt adjustment Throttle fold in the left hand boom Throttle fold out the left hand boom Profi folding ll 9 170 Throttle lower the right hand boom Throttle raise the right hand boom Throttle fold in the right hand boom Throttle fold out the right hand boom Throttle lock the swing compensation Throttle transport safety catch Hydraulic joints tilt adjustment the throt tles are located on the hydraulic cylinder for tilt adjustment Throttle fold in the left hand boom Throttle fold out the left hand boom 10 Throttle lower the left hand boom 11 Throttle raise the left hand boom UX Super 0054 4 11 11 Cleaning maintenance and repair 209 Cleaning maintenance and repair 12 12 Adjustments on the folded out sprayer boom Alignment parallel to the ground With the sprayer boom folded out and correctly set al
94. nt side of the tractor in the table Section 7 1 1 7 7 11 3 Calculation of the actual front axle load of the tractor Ty ta _ e at b T eb F ec V tat b Enter the numeric value for the calculated actual front axle load and the approved tractor front axle load specified in the tractor operating manual in the table Section 7 1 1 7 7 1 1 4 Calculation of the actual total weight of the combined tractor and machine G tT Fy Enter the numeric value for the calculated actual total weight and the approved total tractor weight specified in the tractor operating manual in the table Section 7 1 1 7 7 1 1 5 Calculation of the actual rear axle load of the tractor Ty tat H tat tat V tat Enter the numeric value for the calculated actual rear axle load and the approved tractor rear axle load specified in the tractor operating manual in the table Section 7 1 1 7 7 1 1 6 Tyre load capacity Enter the double value two tyres of the approved load capacity see for example tyre manufacturer s documentation in the table Section 7 1 1 7 134 UX Super 0054 4 11 11 Commissioning 7 1 1 7 Table Actual value according to Permissible value Double the permis calculation according to tractor sible load capacity operating manual two tyres Minimum ballast front k g au 2 rear Rear axle load kg lt kg lt kg You can find the permissible values for the total tractor weight axle loads and load cap
95. om the braking system at drain valve on the air reservoir Connect the machine to the manoeuvring vehicle Brake the manoeuvring vehicle Remove the wheel chocks and release the parking brake DUE N z pneumatic braking system only 4 1 Press the actuator button on the release valve as far as it will go see page 70 service brake system is released and the machine can be manoeuvred 4 2 Once the manoeuvring procedure is finished pull out the actuator button on the release valve as far as it will go The pressure from the air reservoir brakes the trailed sprayer again 5 Actuate the brakes on the manoeuvring vehicle again once you have finished manoeuvring the machine 6 Tighten the parking brake again and secure the machine against rolling with wheel chocks 7 Uncouple the machine and manoeuvring vehicle UX Super 54 4 11 11 149 Transportation 9 Transportation 150 During transportation follow the instructions given in the section Safety instructions for the operator page 32 Before moving off check o thatthe supply lines are connected correctly o the lighting system for damage proper operation and cleanliness the braking and hydraulic systems for obvious defects that the parking brake is completely released the function of the brake system WARNING Risk of crushing shearing cutting being caught and or drawn in or impact when making interventions in t
96. owered because the length of the PTO shaft has not been adjusted properly being caught and drawn in if the PTO shaft is installed in correctly or if unauthorised design changes are made Have the length of the PTO shaft checked in all operating positions by a specialist workshop and if necessary adjusted before coupling the PTO shaft to your tractor for the first time Always observe the operating manual supplied with the PTO shaft when adjusting the PTO shaft This adjustment of the PTO shaft applies only for the current tractor type You may need to readjust the PTO shaft if you couple the ma chine to another tractor WARNING Risk of being caught and drawn in if the PTO shaft is installed incorrectly or if unauthorised design changes are made Only a specialist workshop may make design changes to the PTO shaft When doing so read and follow the operating manual from the manufacturer Adjusting the length of the PTO shaft is permitted with consideration of the minimum profile overlap Design changes to the PTO shaft that are not described in the operat ing manual from the PTO shaft manufacturer are not permitted WARNING Risk of crushing between the rear of the tractor and the machine when raising and lowering the machine to determine the short est and longest operating position of the PTO shaft Only actuate the operator controls for the tractor s three point linkage e from the intended workstation if you
97. r however have priority The spray liquid tank is empty when the spray pressure abruptly falls considerably Residues in the spray liquid tank can be applied correctly up to a pressure drop of 25 If the spray pressure drops off while conditions remain otherwise unaltered the suction or pressure filter are probably blocked 169 Using the machine 10 3 1 Applying the spray liquid 170 Properly couple the field sprayer to the tractor Before starting to spray check the following machine data on the operating terminal o the values for the permitted spray pressure range of the spraying nozzles installed in the sprayer boom o the value impulses per 100 m Take the appropriate measures if during spraying operations a fault message appears on the display Check the displayed spraying pressure during spraying opera tions Make sure that the spray pressure displayed does not under any circumstances deviate by more than x 25 from the target spray pressure given in the spray table by changing for exam ple the spray rate using the plus minus buttons Larger devia tions than this from the target spray pressure make it impossible to achieve the best possible results from your crop protection measure and lead to pollution of the environment Decrease or increase the operational speed until you are back within the permissible spray pressure range for the target spray pressure UX Super 0054 4 11 11 U
98. r information about the nozzle characteristics see the noz zle manufacturer s website www agrotop com www lechler agri de www teejet com 224 UX Super BAG0054 4 11 11 Selecting the nozzle type Spray table Example Required spray rate 200 I ha Intended operational speed 8 km h Required atomisation characteristic for coarse dropped fine drift the crop protection measure ing Required nozzle type Required nozzle size Required spray pressure bar Required individual nozzle output for calibrating the field sprayer 2 l min UX Super BAGO00544 11 11 225 Spray table Determining the nozzle type nozzle size spray pressure and individual nozzle output 1 en aay Determine the working point for the required spray rate 200 I ha and the intended operational speed 8 km h At the working point trace a line down the table Depending on the position of the working point this line will run through the cells for various nozzle types Select the best nozzle type for the crop protection measure in question with reference to the required atomisation characteris tic fine medium or coarse dropped Nozzle choice for the example given above Nozzle type Al or ID Go to the spray table Fig 183 In the column with the intended operational speed 8 km h find the required spray rate 200 I ha or a figure which is as close as possible to the required spray rate in this case for example 1
99. rail Tron is switched on is prohibited Transportation is prohibited with a locked tractor control unit As a general rule put the tractor control unit on the tractor into neu tral for transportation Use transport locking for locking the folded in sprayer boom in its transport position to prevent it from folding out unintentionally Use the transport safety catch to secure the induction bowl when it has been swivelled up into its transport position to prevent it from swivelling down again accidentally Use transport locking for locking the raised ladder to prevent it from folding down again accidentally Securing elements engage the catching hooks and secure the ladder in the transport position against unintentional lowering If a boom extension option is mounted move it into the trans port position Switch the work lights off during transport to avoid blinding other motorists WARNING Load sensing operation Risk of accident through inadvertent activation of hydraulic func tions during transport Close the stop tap on the load sensing line DANGER Move the steering drawbar steering axle to the transport position for transportation Otherwise there is the risk of the machine tipping over UX Super BAGO00544 11 11 151 Using the machine 10 Using the machine 152 When using the machine observe the information in the following sections e Warning symbols and other labels on the machine starting o
100. rea The residue contained in the spray line is dependent on the sprayer boom working width Formula for calculating the required distance in m for spraying out the undiluted residue in the spray line Undiluted residue I x 10 000 m ha Required distance m z Spray rate I ha x working width m 114 UX Super 0054 4 11 11 AMAZONE Construction and function of the sprayer boom Spray line Super S sprayer boom with single nozzles or multi nozzles 0 O 0 86 0 66 0 2c 0 cc 0 0c OSL OL 0 96 OLc 0 96 G Oc GLb 09 Sg Yl 0 vc 06L 0 vc GLb 0 9L Gel 9 qeinip e sna Burney 9JnssoeJd Ul oez ogi oez eol o si cer oer s GG enpisey uon 298 UjpiMm Jed sajzzou Jo JequinN SUOI 29S jo JequinwN BuIyJON 115 UX Super 54 4 11 11 AMAZONE Construction and function of the sprayer boom JUBI AA 0 9r Ot 0 8 0 9 OLE 0 Se 0 r 0 0 8c 0 6c 0 2c 0 cc 0 O 0 8 G 6C G vc 0 910 0 2c Gg 9c 0 9c 0 Lc 0 9c 906 06 0 9 GC 0c GL eiqeip jou o 0 7c 0 S S 9c 996 Gg LC 962 0 Sc OVC 0 vc 0 6l OVC 98 GLb e qeinlp e sna wajsAs eunsseJd ui S 9c G vt 0 9c 0 Sc 0 Lc 0 6c G vc OVC S Ec 0 c 0 8l GL 0 Lc 0 8c 96 O91 Oe 0 6l 98 0 8l GLb OL GLb S L
101. round WARNING Position the jack under the sprayer frame and not under the axle 4 Undo the clamping screws Fig 128 1 5 Push in or pull out the axle halves to the desired position Hereby determine dimen sion x from the outer edge of the base frame Fig 127 1 to the middle of the sprayer wheel and push in or pull out the axle halves respectively 6 Tighten the clamping screws to a torque of 410 Nm with M 20 screws 7 Push in or pull out the axle halves of the opposite side in the same manner 144 UX Super 0054 4 11 11 Axle with brake system 1 2 Hang the sprayer on the tractor Secure the tractor implement against unin tentional starting and rolling away Lift the sprayer on one side using a jack until the respective wheel lifts from the ground Undo the clamping screws Fig 129 1 2 Push in or pull out the axle halves to the desired position Hereby determine dimen sion x from the outer edge of the base frame Fig 127 1 to the middle of the sprayer wheel and push in or pull out the axle halves respectively To align the axle first tighten screws Fig 129 1 to a torque of 210 Nm Then tighten screws Fig 129 2 to a torque of 750 Nm Push in or pull out the axle halves of the opposite side in the same manner UX Super 0054 4 11 11 Commissioning 145 Coupling and uncoupling the machine 8 Coupling and uncoupling the machine When coupling an
102. s Metal parts can be scrapped Follow the statutory requirements for each individual material Energy recovery is the process of reclaiming the energy contained in plastics by burn ing them and using the energy released to generate electricity and or steam or to supply process heat Energy recovery is suitable for mixed and contaminated plastics in particular for any plastics which have come into contact with pollutants UX Super BAGO00544 11 11 223 Spray table 13 Spray table 13 1 Spray tables for flat fan anti drift injector and airmix nozzles spraying height 50 cm The spray rates l ha listed in the spray tables are only valid for water To convert the spray rates given into AUS multiply these by 0 88 and for NP solutions by 0 85 Fig 182 helps with the selection of the right nozzle type The nozzle type is determined by o intended operational speed o therequired spray rate and o therequired atomisation characteristic fine medium or coarse dropped of the crop protection agent used for the crop protection measure Fig 183 is used to o determine the nozzle size o determine the required spray pressure o determine the required individual nozzle output for calibrat ing the field sprayer Permissible pressure ranges for different nozzle types and sizes Nozzle type Permissible pres sure range bar ENS mw ee IDK IDKN L TeeJet For furthe
103. se of the crop protection agent Please read intently the directions for use of the agent and ob serve the specified precautions UX Super BAG0054 4 11 11 155 Using the machine WARNING Danger for people and animals from accidental contact with the spray liquid while filling the spray liquid tank Wear personal protective equipment when handling crop protec tion agents or dumping spray liquids from the spray liquid tank The type of personal protective equipment required is described in the manufacturer s instructions the product information the directions for use the safety data sheet or the user manual for the crop protection agent in question Never leave the field sprayer unattended while filling O Never fill the spray liquid tank beyond the nominal volume o When filling the spray liquid tank never exceed the permis sible load of the field sprayer Pay attention to the respec tive specific weight of the liquid in question While filling keep watch on the fill level indicator to avoid overfilling the spray liquid tank While filling the spray liquid tank pay particular attention to the sealed surfaces no spray liquid must be allowed to get into the sewerage system Before each filling check the field sprayer for damage e g for leaking tanks and hoses as well as for the correct positioning of all control elements While filling pay attention to the permissible load capacity of your field sprayer Always
104. sing the machine 10 5 8 Cleaning the sprayer during a critical agent change 1 2 3 4 182 Clean the sprayer in three runs as always see page 177 Fill up the flushing water tank Clean the sprayer two runs see page 177 If the sprayer has been previously filled via the pressure connec tor Clean the induction bowl using the spray pistol and extract the content of the induction bowl Drain the final residue see page 178 By all means clean the suction filter and pressure filter see page 179 179 Clean the sprayer one run see page 177 Drain the final residue see page 178 UX Super 0054 4 11 11 10 5 9 Cleaning the sprayer with a full tank work interruption Using the machine If spraying operations must be interrupted because of bad weather by all means clean the suction chest suction filter pumps pressure controller and the spray line 1 Interrupt pump operation 2 Switch off agitator s 3 Manually move suction chest G to position 4 Activate the pump adjust pump speed to 450 rpm Without nozzle control 5 Spread at least 50 litres of flushing water over an untreated area while driving sprayer is cleaned with flushing water e Tank agitators are not clean e spray liquid concentration in the tank is unchanged With nozzle control sprayer is cleaned with flushing water This is done using two litres of flushing wa ter per me
105. sing the machine Example Required spray rate 200 I ha Intended operational speed 8 km h Nozzle type LU XR Nozzle size 05 Permissible pressure range for the in min pressure 1 bar stalled spraying nozzles max pressure 5 bar Target spray pressure 3 7 bar Permissible spray pressure 3 7 bar 25 min 2 8 bar and max 4 6 bar 1 Prepare and stir the spray liquid correctly in accordance with the instructions from the crop protection agent manufacturer 2 Manually move suction chest G to posi tion 3 Move the pressure gauge switch tap to position 4 Switch on agitator The agitator power can be set variably owitch on the operating terminal Unfold the sprayer boom Depending on the nozzles being used set the working height of the sprayer boom gap between the nozzles and the crop according to the spray table 8 Enter the value for the required spray rate into the operating terminal 9 Activate pump at the pump operating speed At low spray rates the pump speed be reduced to save energy 10 Switch on the sprayers via the operating terminal UX Super 0054 4 11 11 171 Using the machine Driving to the field with the agitator switched on 1 2 3 owitch off the operating terminal Switch off the pump drive Set the desired agitating intensity 10 3 2 Drift reduction measures Reschedule treatment for the early mornin
106. t of the housing of the spring element Fig 177 10 must slope up in the direction of the boom profile 218 UX Super BAG0054 4 11 11 12 17 Line filter Cleaning maintenance and repair e Clean the line filters Fig 178 1 3 4 months depending on op erating conditions Change damaged filter inserts Fig 178 Super BAG0054 4 11 11 219 Cleaning maintenance and repair 12 18 Instructions on testing the field sprayer According to law a spray test must be carried out Only authorised centres are permitted to carry out spray tests o 6months after commissioning if not performed at time of purchase at the latest then o every two years thereafter Field sprayer test kit special equipment order no 935680 Fig 179 1 Push on cap Order no 913 954 and connector Order no ZF195 2 Flow meter connection Order no 919967 3 Pressure gauge connection Order no 7107000 4 O Ring Order no FC122 5 Hose connection Order no GEO95 6 Sleeve nut Order no GEO21 7 Hose clip Order no KEO06 8 Plug in socket Order no 919345 9 O Ring Order no FC112 10 Turned socket Order no 935679 11 Securing plug Order no ZF195 220 UX Super 0054 4 11 11 Pump test testing pump performance delivery capacity pressure Cleaning maintenance and repair 1 Undo the sleeve nut Fig 180 1 2 Attach the hose connection
107. t other parts 1 Direct people away from the danger area between the tractor and machine before you approach the machine with the tractor 2 Couple the supply lines first before coupling the machine with the tractor 2 1 Drive the tractor up to the machine leaving a clearance of approximately 25 cm between tractor and machine 2 2 Secure the tractor against unintentional starting and unin tentional rolling 2 3 Check whether the universal joint shaft of the tractor is switched off 2 4 Couple the PTO shaft and supply lines with the tractor 2 5 Hydraulic brake fasten the parking brake pulling cable to the tractor 3 Now reverse the tractor towards the machine so that the con nection fitting can be coupled 4 Couple the connection fitting Lift the stand into transport position 6 Remove wheel chocks release parking brake UX Super 54 4 11 11 147 Coupling and uncoupling the machine 8 2 Uncoupling the machine WARNING Risk of crushing cutting being caught or drawn in or impact through inadequate stability and tipping over of the uncoupled machine Park the empty machine on a horizontal space with a hard surface When uncoupling the machine there must always be enough space in front of the machine so that you can align the tractor with the ma chine if necessary 1 Parkthe empty machine on a horizontal space with a hard sur face 2 Uncouple the machine from the tractor
108. take the differing specific weights kg l for the indi vidual liquids into account while filling your field sprayer Specific weights of different liquids NN AMATRUON n Call up the fill indicator from the Work menu in AMATRUN 156 UX Super BAG0054 4 11 11 Using the machine As it is difficult to dispose of residues in an environmentally friendly manner carefully calculate the required filling quantity or refill quantity to avoid leaving any residue at the end of the spraying operation o To calculate the required refill quantity for final filling of the spray liquid tank use the Filling table for remaining spray area To do this subtract the technical undiluted residue in the sprayer boom from the calculated refill quantity Refer to the section Filling table for remaining areas Procedure 1 Determine the required water and agent spray rate by consulting the directions for use of the crop protection agent 2 Calculate the filling quantity or refill quantity for the area to be treated Fill the machine and blend in the agent Agitate the spray liquid before commencing spraying operations in accordance with the instructions of the spraying agent manu facturer Fill the machine preferably using a suction hose and blend in the agent while filling The induction area is thereby flushed with water constantly During the filling process start blending in the agent on
109. tap G to position 22 Decouple the suction hose from the filling connection suction hose is still filled with water 23 Setthe setting tap main agitator H again to a medium position Fig 133 162 UX Super BAG0054 4 11 11 Using the machine Increasing the suction power by cutting in the injector Move switch tap F to position The injector is only to cut in at a filling level starting at 500 I Comfort equipment with filling stop The additional injector must not be switched on as the automatic filling stop will not function otherwise The total suction power is 700 l min pumps 430 l min injector 270 l min Filling from open water access points Follow regulations closely when filling the spray liquid tank from an open water access point with a suction hose UX Super BAGO00544 11 11 163 Using the machine 10 2 4 Adding the agent using ECO Fill 1 2 o 9 E Activate the pump Couple the ECO Fill container with ECO Fill connection Move the pressure gauge switch tap to position Move switch tap D to open Move switch tap E and F to position O Move switch tap O to position 1 Evacuate the ECO Fill container Move switch tap to position 0 when the desired quantity has been evacuated from the ECO Fill container Rinsing the ECO Fill counter 1 164 Decouple the hose from the ECO Fill con tainer and couple it to the flushing foot Move switch
110. tator switch tap Fig 111 1 to position C Residue drains out Fig 111 126 UX Super BAG0054 4 11 11 6 11 Foam marker optional Construction and function of the sprayer boom The foam marker Fig 112 1 and Fig 112 3 which can be retrofitted at any point makes it possible to drive the next bout precisely when spraying fields without marked out tramlines Marking involves the use of foam bubbles The foam bubbles are laid at adjustable intervals of approx 10 15 metres providing a clearly visible orientation line The foam bubbles dis solve after a certain time without leaving any residue behind Set the interval between the individual appli cations of bubbles using the slotted screw as follows turn clockwise distance is increased turn anti clockwise distance is decreased Foam marker e Super S boom Fig 112 e Super L boom Fig 113 1 Tank 2 Slotted screw 3 Compressor Fig 114 1 Air and liquid agitator 2 Flexible plastic nozzle See also AMATRON operating Fig 114 UX Super BAGO00544 11 11 127 Construction and function of the sprayer boom Operating device For machines without AMATRUON Fig 115 1 Left hand foam marker on 2 Right hand foam marker on 3 Foam marker off 4 Connection to the compressor 5 Connection to the tractor power supply Fig 115 128 UX Super BAG0054 4 11 11 6
111. tenance work This applies especially to welding on the machine UX Super 0054 4 11 11 12 1 Cleaning Cleaning maintenance and repair Monitor brake air and hydraulic hose lines particularly carefully Never treat brake air or hydraulic hose lines with benzin ben zene petroleum or mineral oils Lubricate the trailed sprayer after cleaning particularly after cleaning with a pressure washer steam jet or fat soluble medi ums Observe the statutory requirements for the handling and removal of cleaning agents Cleaning with a pressure washer steam jet Always observe the following points when using a pressure washer steam jet for cleaning o Do not clean any electrical components o Do not clean any chromed components o Never aim the cleaning jet from the cleaning nozzle of the pressure washer steam jet directly on lubrication and bearing points Always maintain a minimum jet distance of 300 mm be tween the pressure washer or steam jet cleaning nozzle and the machine Comply with safety regulations when working with pressure washers UX Super BAGO00544 11 11 187 Cleaning maintenance and repair 12 2 Winter storage and long periods out of operation 1 10 11 12 13 14 Clean the field sprayer thoroughly before placing it in winter storage Run the pumps at a universal joint shaft speed of 300 rpm and let it pump dry when flushing is complete and liquid is no longer comi
112. the user shall be responsible for compliance with the statutory road traffic regulations WARNING Risk of crushing shearing cutting and being drawn in or trapped in the vicinity of hydraulically or electrically actuated components Do not block the operator controls on the tractor which are used for hydraulic and electrical movements of components e g folding swivelling and pushing movements The movement must stop auto matically when you release the appropriate control This does not apply to equipment movements that are continuous or are automatically locked or require a floating position or pressed position to function UX Super BAG0054 4 11 11 131 Commissioning 7 1 Checking the suitability of the tractor WARNING Risk of breaking during operation insufficient stability and in sufficient tractor steering and braking power from improper use of the tractor Check the suitability of your tractor before connecting the ma chine to the tractor You may only connect the machine to tractors suitable for the purpose Carry out a brake test to check whether the tractor achieves the required braking rate with the machine connected Requirements for the suitability of a tractor are in particular Permissible total weight Permissible approved axle loads Permissible drawbar load at the tractor coupling point Load capacity of the tyres fitted e The approved trailer load must be suf
113. tivate the pump at least 400 min and fill the tank 7 Start blending in the agent when more than 20 of the tank filling level has been reached Blending in the agent Blending in the agent via ECO Fill see page 164 8 Open the induction bowl lid 9 Close switch tap L 10 Move the pressure gauge switch tap to position 11 Open switch tap D 12 Move switch tap E to position 13 Move switch tap F to position While blending in the agent the supply of water and the suction speed can be adjusted using switch taps E and F UX Super 0054 4 11 11 Fig 132 161 Using the machine 14 Pour the quantity of agent calculated and measured for filling the tank into the induc tion bowl content of the induction bowl is evacu ated To increase the user s protection for example when handling powder agents first pour the agent into the induction bowl maximum 50 1 close the lid and only then switch tap F to position switch tap E to position Rinse the canister 15 Wash the canister or other containers using the canister flushing 16 Move switch tap E to position 17 Press the canister down for at least 30 Secs canister is rinsed with water 18 Move switch tap E to position 0 and re move the canister 19 Move switch tap F to position O 20 Close switch tap D Once the tank has reached the set filling level 21 Move switch
114. to a water source can be electrically switched off from the tractor Fig 97 6 8 6 Electric additional nozzle switching optional With the additional nozzle switching another exterior nozzle is cut in increasing the working width by one metre Fig 98 UX Super 0054 4 11 11 119 Construction and function of the sprayer boom 6 9 Special optional equipment for liquid fertiliser There are currently two main types of liquid fertiliser available e Ammonium nitrate urea solution AUS with 28 kg N per 100 kg AUS e An NP solution 10 34 0 with 10 kg N and 34 kg P O per 100 kg NP solution If the liquid fertiliser is sprayed using flat fan nozzles multiply the corresponding values from the spray table for the spray rate l ha by 0 88 for AUS and by 0 85 for NP solutions as the spray rates listed in I ha only apply for water As a rule Use coarse dropped application for liquid fertiliser to avoid chemical burns to the plants Overly large drops roll off the leaf and drops which are too small cause a magnifying glass effect which burns the leaves Too much fertiliser may cause burns to appear on the leaves due to the salt concentration in the fertiliser As a rule do not spray more liquid fertiliser than for example 40 kg N see also Conversion table for spraying liquid fertiliser Always dis continue nozzle based AUS fertilisation at development stage EC 39 because chemical burns on ears h
115. tre of working width observe the filling level 6 Switch on the sprayers for a short period The nozzles are flushed 7 Switch the pump off immediately because the agent concentration drops e Tank agitators are not clean e spray liquid concentration in the tank has changed Continuing the spraying operation Before continuing with the spraying operation activate the pump for five minutes at 540 min and switch on the agitators completely UX Super BAGO00544 11 11 183 Faults 11 Faults WARNING Risk of crushing shearing cutting being caught and or drawn in or impact through unintentional falling of the machine raised using the trac tor s three point linkage unintentional falling of raised unsecured machine parts unintentional start up and rolling of the tractor machine combination Secure the tractor and the machine against unintentional start up and rolling before eliminating faults on the machine See page 140 Wait for the machine to stop before entering the machine danger area There is no suction from the pump The pump does not have any power The spray cone vibrates Oil spray liquid mixture in the oil filler neck or clearly visible consumption of the oil The required spray rate en tered is not achieved There has been a deviation from the permissible spray pressure range for the nozzle fitted to the sprayer boom 184 Blockage on the suction side Remove
116. ual If spraying operations must be interrupted because of bad weather by all means clean the suction filter the pump the valve chest and the spray lines See page 177 Spray pressure and nozzle size influence the droplet size and the volume of liquid sprayed The higher the spray pressure the smaller the droplet diameter of the spray liquid The smaller droplets are more easily subject to increased undesirable drift ing If the spray pressure is increased the spray rate also increases If the spray pressure is decreased the spray rate also de creases If the operational speed is increased while the nozzle size and spray pressure remain constant the spray rate decreases If the operational speed is decreased while the nozzle size and the spray pressure remain constant the spray rate increases Operational speed and pump drive speed can be selected within broad limits owing to the automatic area based spray rate con trol via AMATRUN AMASBRAY The pump delivery capacity is dependent on the pump drive speed Select a pump speed between 400 and 550 rpm that always allows for an adequate flow rate to the sprayer boom and the agitator When selecting always take into account that more spray liquid needs to be conveyed at higher operational speeds and higher spray rates The agitator normally remains switched on from the filling stage until the end of spraying operations The instructions of the agen manufacture
117. ung TIMI LIE EE os WIL MW LE oF b4 Td LT ELELLLLLEL LE D 101 4 103L b4 1 4 4 P EIFE 109 Id Td TIKET 240 mt Dreifach d senk rper 2 _ O 4m m mit Dreifach d senk rper und x x x x xix xix xx xx 44 bod gt x 4 Ix ix _______________ xc lt lt lt PA matron gt m ra EIS EIL ER EI gt gt lt gt x x D lt P lt P lt P lt D lt D lt D lt p p 5 2 e x x x 4 x TEE d Ix 1 Ik Ix 4 x x x Lh E _ E AA EU A od xx ALLL As of 11 2007 UX Super BAG0054 4 11 11 AMAZONE Combination matrix 14 3 Combination matrix UX 5200 KOMBINATIONSMATRIX UX 5200 BBA E NUMMER 1403 Gestange ohne Spritzleitung Armatur hy c aulis ch geklappt Wahlausr stung 1 c 5 c 2 a xp Aa HERR ERR ERREUR ZR RR RE RR RR RR RR RR RR RR RE ERR E ERE mit Dreifach d senk rper und zum Spritz Bast 5200 C2 D 2 o D gt 4 LM I sA KT A LI T hii k ab TDI

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