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WAKEBOARDPRO

1. Brands Using Borg Warner Gauges TBI amp Multi Port Engines except LT R Locate the solid gray wire in the main wiring harness that leads from the engine into the Borg Warner control box under the dash This solid gray wire carries the raw engine rpm Use a blue Tee Tap connector to connect to this gray wire You can then attach the gray wire on the rpm sensor to this using a push on spade connector The black wire can be securely connected to any suitable ground LT R LT 1 On this engine the Gray wire lead on the PerfectPass RPM Sensor cable is not used and can be taped off The separate Black wire end must be connected to the Gray wire located in the main wiring harness leading into the Borg Warner MDC Control box It is on the engine side of the box that the raw rpm is located You can attach a blue Tee Tap connector to this Gray wire and attach the RPM sensor cable end to this Tee Tap using a supplied spade connector 5 2000 2002 Nautiques Same as standard 1 above except the rpm signal can be picked from the Gray wire coming from the back of the tachometer 6 2003 2005 Nautiques Located behind the dash pod is a large wiring harness with a large white plug The Gray wire in this plug carries the raw rpm of the engine and has been brought to the pod solely for the PerfectPass system This gray wire is not connected to any gauge Use a blue Tee Tap connector or other splice method to attach t
2. boat and model there are a number of ways to connect to a switched 12 volt power source l 5 On boats with traditional analogue gauges and posts on back of tachometer there is a 12 volt post often marked IGN which is an easy connection to the purple wire The black wire end can attach to the ground post marked GND On boats with Borg Warner gauges with no posts attach the PerfectPass purple power wire to the purple wire leading to the ignition terminal The black wire can be securely grounded to the grounding bar or other suitable ground location 2000 2004 Nautiques There is a main wiring harness and large white plug located behind the dash pod Connected to this plug is a purple wire carrying the switched 12 volts and a black wire which is a suitable ground connection 2002 2005 MasterCraft Power RPM and Paddle Wheel speed is all located in the special plug and play harness supplied with each system The MasterCraft supplied white connector is on every boat specifically for PerfectPass You may have to remove the driver s foot panel to locate this connector in the boat s wiring harness 2005 Malibu There is a plug amp play harness for speed RPM and Power RPM Cable Installation This connection will depend on the brand and year of boat you own 1 2 3 Standard Installation Older boats and boats with traditional Analogue gauges with Posts on back The Gray wire with ring termi
3. each wire to ensure they are securely in crimp Check at Master Module where cable is connected If you cannot locate problem contact PerfectPass Important Notes 1 The gold resistor will run extremely hot This is normal 2 Ifsystem is new make sure servo power cable is plugged into Master Module correctly and not upside down Tips on plug should point up towards label on Module 10 Section 4 Installation Instructions Step 1 Step 2 PerfectPass Wakeboard Pro Installation of Servo Motor Using the two provided hose clamps loosely mount the servo motor on top of the cooling water hose leading to drivers side exhaust manifold starboard side on standard inboard engines See Figure A Tighten later after final positioning See amended installation details Photo if inserted for certain engines for servo motor mounting position Remove ball joint connector from throttle control lever and remove from the coupling end of Morse control Teleflex cable See Figure B Position servo motor throttle cable in line with the throttle control lever Ensure the locking 10 32 nut is in place on Morse control Teleflex throttle cable Screw threaded brass hex connector on the PerfectPass cable onto the end of the Morse control throttle cable Do not over tighten hex nut Install L shaped brass throttle adapter to throttle control lever using identical hole as original ball joint L adapter must be able to swivel Using an All
4. repeat Step 2 until all desired slalom speeds have been calibrated Note Each slalom speed must be adjusted independently to the correct rpm If you are towing skiers you can change the set speed on the fly ie 30 32 or you can raise the rpm baseline setting on the fly by pressing MENU For example you have 32 mph set but because you have five people in the boat the speed may be running a little slow due to the extra weight You can adjust the speed by entering the slalom calibrate screen and raising the rpm baseline until the digital speedometer matches the desired speed This Slalom mode is for recreational skiing and will provide an excellent tournament quality pull however it is not designed to be as accurate as a tournament class speed control Press MENU key twice and the following will appear SLALOM rpm Press UP key to move to RPM mode RPM Mode In this mode the screen will appear as follows System Off System On OFF 00 0 0 2800 00 0 0 N Pa Tachometer Actual Speed Set RPM Tachometer Actual Speed Operating in this mode is very similar to using the Wakeboard mode except the system is controlling to a set rpm 2800 in this case Prior to towing the rider skier select the rpm set point by using the UP or DOWN keys Pull the rider up smoothly and continue to accelerate up to or beyond the set rpm point so the system can take control Rpm changes can be made on the fly to fine tune the rpm When y
5. the throttle back towards the neutral position If the servo turns counterclockwise to slow the boat but the throttle lever on engine does not move or moves very slowly the return spring could be weak broken etc If you feel the spring is weak or damaged an external return spring can be added Servo Motor Test Auto Tighten Test Every time you return the boat to neutral when PerfectPass is on the servo will wind in the cable until snug in a clockwise direct This is the normal starting point for the servo Each time you turn the key on or start the boat PerfectPass becomes powered and the servo will perform an auto tighten function and will attempt to wind in the cable to confirm it is in normal position If in proper position it will appear simply as a click click click To check servo amp servo power wire with key off turn black knob on servo motor counter clockwise _ of a turn Now turn key on and black knob should turn clockwise about _ of a turn as part of auto tighten If it does repeat procedure except this time hold black knob gently to apply some resistance to auto tighten If it rotates with good strength then it would appear servo amp servo power cable are fine If it does not rotate or just vibrates then a wiring phase coming to the servo may be loose or broken Inspect all wiring around servo Pull both white plugs apart at servo amp inspect pins to ensure they are in place Gently tug on
6. 50 After adjustment press MENU to proceed Maximum recommended setting 200 This follows KdW and represents the filter factor of the paddlewheel Typical values 120 160 Higher values mean the system will sample more revolutions prior to making a speed adjustment If you feel the system should be smoother try increasing the NN This parameter only affects the operation of Wakeboard mode PERFECT FASS THIELE WORLD LEADER IN SPEED CONTROL Using the Personalized Screen Quick List AMANDA 20 0 20 5 This version of WakeboardPro allows you to store up to eight names and their preferred speed These can then be accessed via the Quick List MENU amp UP keys together Creating Names While in neutral press MENU amp UP keys together and QUICK LIST Yes will appear Press UP key and MENU list new will appear You will press UP key to enter new names MENU key to access names already entered If you press UP key to enter new name NEW ENTRY Yes will appear Press UP key to enter new name Screen will then appear as follows depending on mode you are in Mode cannot be changed while entering a name You must be in the mode you want before creating name Mode Name 6 characters Preferred Speed Scroll through the alphabet using UP amp DOWN keys and then press MENU to move to next position When the name amp speed have been set exit via MENU key and entry will be saved Selecting N
7. WAKEBOARDPRO Version 6 5N January 2005 Information or assistance PerfectPass Control Systems Inc 218 Wright Avenue Burnside Industrial Park Dartmouth Nova Scotia CANADA B3B 1R6 By phone 902 468 2150 By fax 902 468 8837 By email techsupport perfectpass com PERFECT PASS THE WORLD LEADER IN SPEED CONTROL Table of Contents Page Number User s Guide Section 1 Using WakeboardPro Wakeboard Mode 1 Slalom Mode 2 RPM Mode 3 Driving Tips 4 Section 2 Display Features System Settings General Information 5 Quick List 7 Section 3 Troubleshooting Common Questions amp Answers 8 Linkage Test Servo Motor Test 10 Section 4 Installation Instructions 11 Warning PerfectPass highly recommends you become familiar with the operation of your new boat prior to using the speed control Leave in OFF position Once you are familiar and comfortable with the operation and handling of your boat try the speed control in the different modes without a skier to familiarize yourself with its operation If you feel it is not working properly or have questions leave in the OFF position and contact PerfectPass or your dealer immediately Section 1 Using WakeboardPro There are three operating modes to choose from 1 Wakeboard mode controls from the paddlewheel speed sensor and allows the user to set a desired speed 2 RPM mode allows the user to set an rpm control value and 3 Slalom mode allows for recreational slalom skie
8. akes in the hull depth sounders etc Refer to any addendums that may be included Never install behind a water intake or any other item that could cause turbulence The key to a good installation is to place the paddle in a location where there is nothing to disturb the flow of water in front of the paddle for 5 6 feet 14 WARNING RELEASE OF LIABILITY ASSUMPTION OF RISK IMPORTANT Detach sign and mail immediately YOU MUST READ THIS The PerfectPass Speed Control device is a high performance mechanism designed solely for use with water ski and wakeboard boats operating under ideal calm conditions utilizing a spotter and all other safety crew and requirements of tournament water skiing The PerfectPass Speed Control device should not be used for any other purpose or under any other conditions YOUR USE OF YOUR PERFECTPASS SPEED CONTROL DEVICE IS CONDITIONAL UPON YOU ASSUMING ALL RISKS LOSSES AND DANGERS RELATING TO USE OF THIS DEVICE Both purchaser and or anyone utilizing the PerfectPass Speed Control device acknowledges that their purchase and or use of this device is conditional upon them releasing and forever discharging PerfectPass Speed Control Systems Inc its directors officers employees agents and or dealers their heirs and assigns from any and all liability for personal injury or property loss and from any other claims demands losses or causes of action whether occurring prior to during or subsequent t
9. ames Press MENU amp UP keys together to access QUICK LIST Yes Press UP key and then MENU key to enter list Once in the list the MENU key is used to scroll through list Once the name is on screen you wish to select press the UP key Editing List As you scroll through the list of names instead of pressing UP key to select that name press the DOWN key to edit The mode cannot be edited Note Names can be changed by Editing List but can only be deleted by performing System Reset ON OFF amp MENU on startup or by performing a Partial Reset MENU amp DOWN on startup All names will be deleted PERFECT FASS THIELE WORLD LEADER IN SPEED CONTROL Section 3 Troubleshooting Common Questions amp Answers Condition In both Wakeboard amp RPM mode the system beeps to engage but boat speed never settles in and hunts above amp below Set Speed Solution It appears that the PerfectPass throttle cable does not have free movement and is rubbing against engine cover or some other obstacle A Linkage Test should be performed See Page 10 Condition System beeps to confirm engagement but boat continues past set speed and never locks in Solution Computer is attempting to control but servo not responding A Servo Motor Test should be performed Servo motor could be seized See Page 10 Condition System hunting in Wakeboard mode only RPM mode working perfectly Solutio
10. d dry for the sealant to seal properly inside the bilge should also be clean to allow the seal nut to be properly tightened Install housing from below boat with the arrow on the bottom surface of the housing pointed toward the forward direction of travel of the boat parallel to the keel of the boat Install gasket and seal nut should be tightened snugly by hand so that the sealant is forced out of the sealing surface and the housing flange is as close as possible to the hull surface The excess sealant must_be wiped away from the housing to give the water flow a clear path A final check of the location of this directional arrow and inside notch in housing should be made before the sealant is allowed to setup Reassemble the paddlewheel unit by sliding the inner unit into the housing with the arrow on the inner housing pointing toward the front Ensure paddlewheel assembly is properly centered in notch of housing with arrow pointing toward bow Hand tighten the locking cap The output cable should be run under the floor with the servo power cable so that it can be plugged into the master module Included with this unit is a Plug and extra paddle and axle kit V DRIVE WAKEBOARD BOATS STERN DRIVES The paddle is typically installed in front of the engine just behind the gas tank This area is generally accessible from the engine compartment or under rear seat It is installed typically 7 8 inches off center clear of any str
11. en key tighten L shaped adapter mounting bolt See Figure C You may find it helps to move the Morse control lever into gear during installation to allow more clearance Be sure the washer is against the brass L Adapter and not under the nut Check and adjust position of servo motor ensuring the motor box cover closes properly and servo throttle cable is not in contact with any moving parts Make sure servo motor cable has 2 or 3 inches of free travel Securely tighten hose clamps on servo motor Do not tie wrap cable as it must be able to move freely With the throttle in neutral position adjust brass hex connector if necessary to ensure there is no gap between it and the end of the servo motor cable any gap may cause engine to surge up and down in neutral Adjust and snugly tighten all parts See photo s DO NOT OVER TIGHTEN Turn the black servo motor knob in a clockwise position until snug With throttle in neutral the linkage should appear as in Figure C Linkage Test This is a quick amp easy test to check throttle cable amp linkage With key OFF push throttle lever to _ open position Now take the black knob on servo motor and wind it counter clockwise a full turn and then clockwise a full turn Do this slowly in each direction and as you do this the engine throttle arm should be opening and closing very smoothly If the cable is rubbing or catching on a fuel rail or decorative engine cover the se
12. for v Drive location Never install behind a strake depth sounder etc Normally this is on the passenger side away from the bilge pump and other cables etc Ensure there is sufficient room to pull the inner paddlewheel assembly from the housing when it is mounted under the engine In this area of the bottom of the hull there is normally a flat surface away from the turbulence of the tracking fins and lifting strakes The hole saw is used to cut the hole for the paddlewheel working from the bottom of the boat You may wish to drill a pilot hole with a drill bit from the inside to make it easier to locate from underneath Before disassembling the paddlewheel unit take note of the arrow on the bottom of the housing and on the top of the inner paddlewheel assembly near the cable exit these arrows both point forward when the unit is installed Disassemble the paddlewheel unit by unscrewing the locking cap until it is completely free to turn then pull complete assembly up and separate from housing Take care not to loose the paddlewheel itself and its stainless steel shaft which maybe free when the unit is disassembled Remove housing nut and rubber ring gasket This gasket will be installed later on the inside of boat The sealant must be placed on the surface of the sealing flange on the housing and also on some of the lower threads of the housing to help lock the sealing nut in place The bottom of the hull in the area of installation must be clean an
13. h the manual throttle to 1 2 open position Now take black knob on servo and slowly turn the knob in a counterclockwise direction and then in a clockwise direction As you rotate the knob back amp forth you should see the throttle lever on engine opening amp closing very smoothly with each step of the motor As you turn the knob counterclockwise which lets out cable the throttle will close back towards neutral When you rotate it clockwise the throttle will open As you rotate the knob back and forth slowly and quickly the throttle should open amp close very smoothly and the brass L Adapter at linkage should be rotating as well to follow cable At no point should the throttle cable catch hook or come into interference with any part that could disrupt the cable movement If the cable is rubbing against a decorative engine cover fuel rail motor box etc adjust servomotor and cable to improve alignment Many plastic decorative engine shrouds can cause this problem Remove temporarily and run boat if you suspect this could be a problem Final Test With key OFF push manual throttle to full open position Watch PerfectPass throttle cable to ensure it can move freely without binding or interference Throttle Return Spring PerfectPass can open the throttle by turning clockwise but relies on the engine return spring to close the throttle when the servo turns counterclockwise The return spring is always applying pressure against
14. he gray wire on the PerfectPass rpm sensor cable to this Gray wire in the harness The Black wire ground on the RPM Sensor cable can be attached to the black wire in this same boat harness Install Paddle Wheel speed sensor and connect to Master Module See attached detailed instructions Note On most late model boats a paddlewheel is already standard so PerfectPass did not supply a second paddlewheel Test system power by turning on key Following a short delay the black servo knob should be difficult to turn indicating system is powered A final and easy test to ensure servo motor and cabling is working properly is to turn key OFF then turn the black knob on servo motor counter clockwise by _ of a turn Now turn key ON and system should perform an Auto Tighten function and wind cable in a clockwise direction until tight If motor does not wind in but simply vibrates for 5 6 seconds the servo power cable at Master Module may be plugged in upside down or a connector at servo motor may be damaged Pull plugs apart and inspect pins For assistance call 902 468 2150 13 Installation and Setup Instructions for PerfectPass Paddlewheel System ST300 Paddlewheel Tools and Material Required 2 inch hole saw Sealant eg GE silicone sealer Installation The 2 inch hole is placed approximately 6 7 inches 16 18 cm perpendicular to the centerline of an inboard ski boat beside the drain plug under the engine See below
15. ing to use the system for open water skiing System Off System On OFF 00 0 0 SL32 00 0 0 Tachometer Actual speed Set Speed Tachometer Actual speed Slalom 32 mph The set speed is changed by pressing the UP or DOWN keys which can be done on the fly The tachometer is shown in the center and actual boat speed is shown on the right Slalom Calibration Step 1 Calibrate Speedometer Although a speed is selected the speed is actually being controlled via rpm so an initial Digital Speedometer Adjust is required This calibration is done at 20 amp 28 mph in Wakeboard mode and must be done prior to calibrating RPM baselines See Digital Speedometer Adjust on Page 5 Step 2 Calibrate RPM Baseline Initial calibration of baselines should be done with 2 3 people in boat and without a skier If you set the speed at 32 mph but your digital speed readout shows something different such as 31 simply press the MENU key on the fly to enter the Slalom Calibration Screen In this example the actual speed is only 31 so the rpm in the center of screen must be raised Press the UP key several times and the rpm baseline will increase 25 rpm per press This will increase the rpm on the boat which will increase the actual speed Adjust the rpm until the actual speed matches the set speed MENU will take you back to main screen Set Speed Slalom 32 mph Slalom Calibration Screen Baseline RPM Actual Speed Step 3 Change speed and
16. isplay does not respond Solution Make sure all 10 pins on Master Module are in line where display connects If connection is OK key pad switch is faulty return to PerfectPass for repair Condition Boat speed drops and throttle handle must be pushed far down to get acceleration Solution Servo motor is not holding and rotating properly usually due to a bad connection at the servo motor See Servo Motor Test page 10 Condition System is blowing the 5 amp 1 25 fuse on 12 V power cable Solution Generally caused by a short or grounding problem with the red 12 V power cable on servo motor Closely inspect wiring particularly around gold resistor Remember resistor amp servo motor will run very hot which is normal Condition Speed in Slalom mode not accurate Solution Did you go into Calibrate by pressing MENU key once in Slalom mode This screen allows you to adjust an RPM baseline up or down so speed is more accurate If you believe the PerfectPass digital speedometer is not accurate see Digital Speedometer Adjust on Page 5 PERFECT FASS THIELE WORLD LEADER IN SPEED CONTROL LINKAGE TEST This test should confirm whether the PerfectPass throttle cable amp linkage connection is properly working With key OFF turn black knob on servo motor in clockwise direction until snug This is the normal start position of the knob It should always return to this position when returning to neutral Now pus
17. n 1 Inspect paddlewheel for damage Does it spin freely 2 Is paddlewheel fully seated in housing Is arrow pointing forward Condition PerfectPass digital speed reading shows 22 mph but GPS indicates boat speed is actually 24 mph Solution Press MENU key once while in Wakeboard mode and SPEEDOMTER AD JST will appear Quickly press DOWN key several times and drop calibration speed by 2 mph Can be done in the shop or on the water Remember the LCD screen simply shows the data from Master Module so there is no reason to suspect the Display is a problem Condition PerfectPass green light in display is on but no data on screen Solution Check to see if servo motor is powered if not then the system does not have adequate voltage or is poorly grounded and will not start Measure voltage on PerfectPass power cable which should be in excess of 12 V Note When ignition is OFF the black knob on servo motor turns easily When powered knob is stiff and is difficult to turn by hand If servo motor is powered and performs auto tighten rotation but Display has no data then Display should be changed Common Questions amp Answers Cont d Condition PerfectPass has no digital speed reading Solution 1 Check Master Module to ensure paddlewheel cable is properly connected and pins are in proper position and not bent 2 Does paddle spin freely 3 Ifall looks well perform a System Reset Condition UP key on D
18. nal can be easily attached to the SEND post on back of tachometer This Gray wires picks up the raw engine rpm from this post The Black wire ring terminal can be attached to any suitable ground including the ground post on the tachometer If there is not a post connect to the solid gray wire coming from the tachometer 2002 2005 MasterCraft The custom wiring harness supplied by PerfectPass allows for plug amp play for RPM Power amp Paddle Wheel 1998 2004 Malibu Borg Warner Gauge System In behind the dash pod on most models Malibu has left a Gray RPM wire that terminates at a large female spade connector If you can locate this you can simply attach the Gray wire on the rpm sensor cable to this connector Alternatively you can locate the solid gray wire in the main wiring harness that leads into the Borg Warner control box under the dash Use a blue Tee Tap connector to connect to this gray wire You can then attach the gray rpm sensor wire to this using a push on spade connector The black wire can be securely connected to any suitable ground LS 1 On this engine pre 2002 only you only connect the Black wire on the RPM Sensor cable to the Gray wire leading to the Borg Warner control box same as LT R MasterCraft The gray RPM sensor wire is left un connected 19 Step 6 Step 7 2005 Malibu See plug amp play harness 4 1999 2001 MasterCraft 2000 Supra 2000 2002 Infinity All Other
19. o or directly or indirectly connected with the use of the PerfectPass Speed Control device and whether caused by any persons negligence or otherwise The PerfectPass release of liability and warranty agreement shall be interpreted in accordance with the laws of the Province of Nova Scotia Canada and IT IS FURTHER AGREED that any legal proceedings that either directly or indirectly relate to the PerfectPass Speed Control device shall be conducted within the Province of Nova Scotia Canada regardless of where arising The purchaser hereby agrees to inform any subsequent purchasers or anyone using the PerfectPass Speed Control device of the conditions of this Release of Liability Assumption of Risk Agreement It is agreed that there shall be absolutely no alterations to this agreement whether by implication or otherwise Purchaser Signature Date Address Serial Number found on Master Control Module Name Please Print Must be signed to affect valid purchase and activate warranty agreement detach and mail immediately to PerfectPass Control Systems Inc 218 Wright Avenue Dartmouth Nova Scotia B3B 1R6 Canada LIMITED WARRANTY During the first 12 months from date of original retail purchase any PerfectPass component that fails due to defects in materials or workmanship will be repaired or replaced at the option of PerfectPass at no charge All warranty claims must be authorized in advance and a Return Auth
20. orization R A issued All packages correspondence documents and packing slips must reference this R A Warranty excludes components damaged my improper installation or improper use of boat Servo Motors are water resistant but not water proof Servo motors may become damaged if excess water is run in a boats bilge and this may void warranty Ensure your boat is properly bilged prior to operating Warranty Service 1 If your PerfectPass was factory installed any warranty issues should be directed to your authorized dealer PerfectPass encourages all customers to contact us prior to visiting your dealer for technical support as many issues may be easily handled direct with customer 2 If your PerfectPass was purchased and installed by a dealer you may contact your dealer direct or initiate a warranty claim with PerfectPass 3 If your PerfectPass was purchased directly from the Company contact us at the number below Warranty Service Technical Support PerfectPass Control Systems Inc 218 Wright Ave Dartmouth Nova Scotia CANADA B3B 1R6 902 468 2150 Hours Monday to Friday 8 00 am 4 00 pm EST PERFECT FASS THIEL WORLD LEADER IN SPEED CONTROL
21. ou have finished using PerfectPass return to neutral and press the ON OFF key Press MENU key and the following will appear RPM wkb Press UP key to move to Wakeboard mode PERFECT FASS THIELE WORLD LEADER IN SPEED CONTROL Driving Tips Always pull a rider up smoothly If you accelerate too far past the target speed you can gently pull the throttle handle back to assist PerfectPass in taking control When PerfectPass engages you will hear an audible beep In addition when engaged some of the characters on screen will become underlined Always leave your hand on the throttle and keep an eye on the lake ahead Pull back throttle to neutral to stop boat The system will immediately disengage and the boat will be under manual control When returning to a rider in the water drive very slowly and carefully Always turn engine off when loading or unloading a rider from platform Never back a boat up when someone is in water behind The speed based mode is not designed for skiing amp speeds over 25 mph as the control may not be smooth RPM or Slalom mode is designed for smooth control over 25 mph More throttle If you see the sign on the screen this means PerfectPass is running out of control room press throttle handle slightly ahead until the disappears You can temporarily over ride the system by applying more throttle The engine speed will increase for about 5 seconds before PerfectPass regain
22. rs to enter a speed for open water skiing 24 36 mph The ON OFF key is pressed to turn control ON or OFF System should always be OFF when not using speed control Turning system ON OFF must always be done with boat in neutral or at idle for safety reasons Before towing a rider skier with WakeboardPro practice without anyone in tow to familiarize yourself with system operation If you feel the system is not operating properly or have questions leave control OFF and contact PerfectPass or your dealer When you are ready to tow a rider with boat in neutral turn control ON Screen will ask you to confirm boat is in neutral by pressing UP key This will appear as IN NEUTRAL Yes Typically most wakeboarders prefer the pull characteristics of the Wakeboard mode This mode has been designed for the 15 25 mph range For open water skiing or if using the speed control at speeds above 25 mph the RPM mode or Slalom mode is recommended Wakeboard Mode In this mode the screen will appear as follows System Off System On OFF 20 0 0 0 WAKB D 20 0 0 0 Set Speed Actual Speed Set Speed Actual Speed Select the desired operating set speed by pressing the UP or DOWN keys Pull the rider up normally and accelerate smoothly up to or slightly beyond the target speed Once PerfectPass sees the actual speed reach the set speed it will automatically take control and will notify you of this with an audible beep Underlines will appear d
23. rvo amp cable should be repositioned to eliminate this The stainless cable inside the black jacket MUST be able to seamlessly move for the control to work properly With key off push manual throttle to full open position and back to neutral PerfectPass cable should move freely in both directions IMPORTANT Never tie wrap PerfectPass throttle cable Make sure all wires are tied away from hot or moving parts and there is adequate clearance The manual throttle on your boat should operate and feel the same as before the PerfectPass was installed or you may have to adjust the hex nut Installation of Master Module Mount the Master Module under the dash normally on the bulkhead accessible behind and right of the passenger seat in a dry location It can also be installed on the left side of driver s bulkhead The wires from under the dash pod can be easily fed across the bulkhead 11 Route servo motor power cable from Master Module to servo motor and connect Use tie wraps to keep cable away from moving parts Make sure the tips on the plug are facing up towards the top of the Master Module box A wire snake will be helpful Step 3 Mount Dash Display Remove the right speedometer if boat has two speedometers or remove tachometer and install the In Dash PerfectPass Display and connect into Master Module If there is a speedo tube on back it should be clamped Step 4 Connect Power Wire Step 5 Depending on the
24. s control PERFECT FASS THIELE WORLD LEADER IN SPEED CONTROL Section 2 Display Features System Settings Every time you turn ignition on the Display will return to the last mode amp speed or rpm that was used You do not need to turn control OFF prior to turning off boat ignition but it is recommended that when you are finished using the system that it be placed in the OFF mode When in OFF mode the display remains active and digital speedometer will continue to read The servo motor is powered but is locked in OFF position The tachometer will continue to read when in RPM or Slalom mode Moving through Menu To move from mode to mode simply press MENU key until you see the prompt In this example WAKBD SPD slm you are in the Wakeboard mode press the UP key to move to Slalom mode Quick List To enter the list to recall a Rider s Name amp speed press MENU amp UP keys together For details on establishing names see Page 7 Lake Temperature To view lake temperature press MENU amp UP keys together then press the MENU key once When the system is set to read in kph then temperature will be in degrees Celsius Note If temperature does not appear feature is unavailable for your boat Hour Meter To view hour meter press MENU amp UP keys together then press MENU key until engine hours appear If engine hours cannot be found then this feature has been disabled and is not present on your system The ho
25. ur meter counts when rpm is detected by the Master Module and is not RESET to 000 after system reset Calibrate Lake Temp To calibrate lake temperature press the UP amp DOWN keys together when temperature is being displayed Battery Voltage To view battery voltage press MENU amp UP keys together then press the MENU key once or twice depending if lake temperature is present Digital Speedometer If you believe the system is not controlling at an accurate Adjust Calibrate speed by pressing the MENU key while in Wakeboard mode you can access SPEEDOMTER ADJST Example You have the system set and engaged at 20 mph but you believe the boat is actually traveling at 23 mph While engaged access SPEEDOMTER ADJST via MENU key then press the DOWN key until the boat slows by 3 mph Run the boat and fine tune if necessary All wakeboard speeds should now be accurate A hand held GPS is ideal for confirming accuracy You should check and calibrate the speed in Wakeboard mode at 20 mph and again at 28 mph for accuracy KdW Pull Characteristic NN Paddle Filtering If you wish to change this control parameter turn OFF control in Wakeboard mode then press UP amp DOWN keys together KdW can be changed using the UP or DOWN keys Higher values more aggressive control response Factory setting is 80 Example Heavily loaded boats may need a higher value to maintain a steady crisp pull Try 100 1
26. uring engagement While in control WakeboardPro should hold a smooth steady speed in a straight course down the lake The driver should keep their hand on the throttle for safety and to prevent it from pulling back on its own which will cause PerfectPass to disengage To Disengage System If the rider falls simply slow boat down which will disengage speed control Return to rider slowly and pull up again System will once again take over when target speed is reached Speed Changes Speed changes can be made prior to pulling up a rider or on the fly Turns Over riding the system As the boat enters a turn the engine rpm may increase to keep the craft at the set speed If the driver would like less throttle so the rider does not get whipped then simply pull back some on the throttle and help the system maintain a safe speed As you complete the turn move the throttle gently forward and the system will regain control The driver can override the system at any time by pulling back or advancing the throttle The digital speed readout should be checked amp calibrated at 20 mph amp again at 28 mph See Digital Speedometer Adjust on page 5 To move from Wakeboard mode to Slalom mode simply press MENU key twice and the following will appear WAKBD SPD slm Press UP key to enter Slalom mode Slalom Mode This mode allows you to set speeds in 2 mph increments ranging from 24 36 mph This mode is designed for those wish

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