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1. 29 COMMUNICATIONS SPECIFICATIONS 15 COMPLIANCE standards and protection e 53 CONFIGURATION M 39 CONFIGURE CULM OPEC 39 device ds 21 network settings coccion 40 CONNECT D 20 RIO ethernet power supply 24 power through 0 20 link e 32 65 232 DOM AN 33 CONNECTION SCENARIOS 30 CREATING ADMINISTRATOR ACCOUNTS 37 D 20 RIO HARDWARE USER S MANUAL CUSTOMER SUPPORT 9 D D 20 Na cce 30 auo cM 14 port Status LEDS veintidos 46 D 20 RIO CONNECT consent ann SOR NS NI maintenance A DEFINITIONS aa 57 DEVICE SETTINGS CU 21 DIN RAIL MOUNTING ttt eee eterne 27 DISABLE VLAN REDUNDANCY 42 DOCUMENT 8 A 7 CONVENTIONS 8 A 7 DOCUMENTATION 7 E ELECTRICAL SPECIFICATIONS 15 ENABLE VLAN REDUNDANCY 42 32 FIRMWARE
2. RS 232 The RS 232 port can be used to initiate a local connection with your D 20 RIO device The following port settings should be used when establishing a connection Bits per second ss 115200 Data Dite see testis 8 ejm c sae None SHOP Et 1 o A None For more information on accessing the software of the D 20 RIO using the RS 232 port see Connecting to the D 20 RIO for the first time on page 35 Table 11 D 20 RIO RS 232 pinouts Name Pin o Connection RD TD o Connection GND o Connection o Connection o Connection CPN Mm 5 N e Connection D 20 RIO HARDWARE USER S MANUAL GENERAL 23 RS 232 CHAPTER 3 CONNECTING TO DEVICES AND NETWORKS 34 GENERAL D 20 RIO HARDWARE USER S MANUAL GE Energy D 20 RIO Distributed I O Controller Chapter 4 Setting Up the D 20 RIO There are two software components of the D 20 RIO e Online HMI A web based interface that is used to configure connections to peripheral clients edit client map files configure system options and view point status 0 20 Configuration Utility A command line utility that is used to configure device parameters D 20 RIO devices communicate natively only with D400 firmware version 3 20 Users planning on using existing D400 units need to contact GE Customer Service to upgrade through the RMA process The existing DA0
3. 10 52 GENERAL 59 G GROUNDING 24 HARDWARE board serial riumb6et ette iieri A 5 HMI HUMAN MACHINE INTERFACE n INFMALIZA MON Einicio noni tilde 36 INSTALLATION STEPS 19 J JUMPER A 23 L LANPORT STATUS LEDS cocinan ona 45 LEDS D 20 port status caian ii 46 front and top LAN eter ete 45 45 M tinte reete Nel delectos 51 MAINTENANCE PORT Nata 48 MOUNTING DIN FA RR 27 panel a a neo ene 26 joo MEE 25 N NETWORK 40 id 48 setting up interface incio 36 NETWORKS pom 14 O ONUNE ia o 44 60 GENERAL INDEX OPTIONAL POWER SUPPLIES s 15 ORDERING GUIDE 14 OVERVIEW calina E product P PACKAGE CONTENTS cuasi tma a 20 PANEL BEDS AE 45 26 PHYSICAE SPECIFICATIONS csi 15 POWER SUPPLY COMMOCE P 24 SPECIGI ONS ti 15 24 PRECAUTIONS 11 PRODUCT ordering guide tree LG JN Mc 14 dec 10 PRODUCT SPECIFICATIONS 15 communications
4. 22 E S 23 22 SYSTEM LOGS SYSTEM SPECIFICATIONS SYSTEM UTILITI E Seneuna from a rear maintenance port e 48 over a network connection 48 T TECHNICAL 5 9 AMMEAND DATE 37 TOOLS fer A EEE 20 TOROVESETTINOS ccn mota ata enis 24 U UNPACKING THE D 20 RIO 5 tas 20 UPGRADE 10 UTILITIES yir e 48 D 20 RIO HARDWARE USER S MANUAL UTILITY eniin 39 VLAN REDUNDANCY 0159616 42 EVD si 42 W WARNING SYMBOLS sonia 12 GENERAL 61 9 D 20 RIO HARDWARE INDEX ER S MANUAL Modification Record Version Rev Date Author Change Description 1 00 0 Apr 23 2012 R Rees Original release 1 Jun 4 2012 R Rees Setting Up the D 20 RIO Added SNTP Time Sync content to chapter Added content for Tera Term D 20 RIO HARDWARE USER S MANUAL GENERAL 0 20 HARDWARE USER S MANUAL
5. wi LO electrical ead 9 environmental 16 physical 2515 software 16 SV SUM nio 15 R RACKMOUNTIN Gaos 25 REAR MAINTENANCE 48 RECOMMENDATIONS 16 storage conditions coccion 16 REDUNDANCY disable VEAN c ba 42 enable VLAN REPLACING FUSES escena attenti mne itane 52 REQUIRED NE 20 REQUIREMENTS sellis 29 RESET SYSTEM LOGS uri 45 RETURN PRODUCT aii 10 33 D 20 RIO HARDWARE USER S MANUAL 5 SAFETY PRECAUTIONS 11 SAFETY SYMBOLS cile id 8 SET device time andate csetera 37 SETTING UP network interface ttt 36 SETTINGS e 24 SPECIFICATIONS asiaticas 15 electrical et iaa environmental optional power supplies 15 power supply PR SOLAS acts eun Cede aede cm STANDARDS AND PROTECTION A 53 STATUS LEDS aia te itat totis 45 STORAGE CONGIMOLIS asado 16 TECOMMENCATIONS 16 SUPPLY POWER through D 20 32 SUPPORT CUSTOM Ola AR Su LU EE 9 PE CINCO E RETOUR ETE 9 SWITCH cup T
6. Network connections Dual redundant Ethernet interface Twisted Pair 10 100BaseT Isolated RJ 45 connector Serial communications 2 channels D 20 Link Data rate 250 Kbps Galvanic isolation 620 VAC Surge protected to 2000 V peak D 20 RIO rated input 22 to 55 VDC 410 10 W 165 W limited by a 3 5 A fuse 2 8 A at 70 C for auxiliary output Minimum Maximum DC voltage 20 VDC 60 VDC Rated power supplies 580 3483 Input 85 to 264 VAC 90 to 350 VDC Output 24 18 to 29 5 VDC 2 6 A at 70 580 3484 Input 85 to 264 VAC 90 to 350 VDC Output 48 VDC 30 to 56 VDC 3 75 Aat 70 C Peak inrush current at 580 3483 24 VDC at 2 6 A lt 15 A start 580 3484 48 VDC at 3 75 A lt 20A Rated frequency AC DC 50 60 Hz nominal 45 to 65 Hz Overall height 1U 44 0 mm 19 rack mount 54 5 mm DIN rail mount Width 482 59 mm 19 rack mount 231 mm DIN rail mount Depth 158 mm for chassis and rear connectors Recommended Cable 2 0 50 8 mm Clearance GENERAL 15 STORAGE RECOMMENDATIONS CHAPTER 1 BEFORE YOU START Unit gross weight 1 280 kg including 19 rack mount brackets 1 145 kg including DIN rain mount bracket Packing carton Size 18 1 w x 8 5 d x 7 1 h 460 mm x 216 mm x 180 mm Gross Weight 20 0 Ib 9 1 kg Battery shipping The D 20 RIO does not contain a battery and is therefore not affected by restrictions US DOT o
7. Y P Edt Vew Fovertes Tools Hap we MB wore To 0 20 Dr PAVESI es PME Digital Energy 0 20 RIO Distributed I O Controller System utilities The 0 20 RlOproductName includes on board utilities for managing the productName system setup such as network settings passwords system time and advanced configuration and diagnostic tools The System Utilities are accessed at the command line interface using a terminal session You can access the command line interface by either the e Local terminal session through the rear maintenance port e SSH terminal session through a network connection For more information on using the System Utilities see the productNameD400 Software Configuration Guide From the rear maintenance port To access the 0 20 RlOproductName utilities through the rear maintenance port e See Connecting to the 0 20 RIO for the first time on page 35 Over a network connection Once you have completed the initial network interface setup you can initiate a SSH session through one of the productName network connections to access the System utilities You need terminal emulation software that supports the SSH protocols An SSH terminal emulator must be obtained and installed You cannot use the root user account to access your D 20 RlOproductName remotely You must use an Administrator level user account lor a Supervisor level user account if so configured Refer to Creating administrator le
8. 37 Time Synchronization Strategles ccu a 38 D20 RIO UDIN A a UA UC M 39 configure authentication an URN NT cU 39 Configure TietWOIk Sets 40 Configure network interfaces nia 41 Enable or disable VLAN redundancy 42 Configure secure 43 Configure time synchronization 45 A 43 SYStEmM LOGS M 43 A 44 Remote authentic ION 44 Frentuasd tos panel LEDS 45 SIOLUSIDE DS cedar arte ida ei md edunt ortu enin itd LAN port status LEDs 2 2 0 port Stat s EDS cuina erint 46 DZO iod a ea 46 ACCESSING the HM Deusto rcr 47 Sistemas al 48 From the rear maintenance 48 Over a network connection ettet 48 Accessing the D 20 for maintenance eese estes eee en ente tntnnte 51 Replacing the TS 52 GENERAL D 20 RIO HARDWARE USER S MANUAL TABLE OF CONTENTS STANDARDS amp PROTECTION LIST OF ACRONYMS D 20 RIO HARDWARE USER S MANUAL Compliance STAN e HR koa 53 Acronym Definitions Modification Record GENERAL GENERALS TABLE OF CONTENTS GENERAL D 20 RIO HARDWARE USER S MANUAL GE Energy D 20 RIO Distributed I O Controller About this Document Purpose This manual provides in
9. Configure the network settings of the device Be sure to remember the IP address that is assigned to the device since you will need it to access the online HMI Set the time and date of the device You can optionally configure a D400 as the SNTP time source to keep this information accurate Create one ore more local administrator users for remote access purposes Setting up the network interface To set up the D 20 RIO s network interface you will need the following information 36 D 20 RIO s assigned IP address Subnet Mask Gateway address if applicable GENERAL D 20 RIO HARDWARE USER S MANUAL CHAPTER 4 SETTING UP THE D 20 RIO INITIALIZATION PROCEDURE This set up must be done the first time from the D 20 RIO s rear serial communications port To configure the 1 Connect to the rear maintenance RS 232 port See D 20 RIO field and network network interface connectors on page 29 2 Atthe D20RIOst prompt type d20riocfg and press Enter Result The D20RIO Configuration Utility menu appears 3 Type 3 and press Enter to select 3 Configure Network Interfaces Result The Network Interface menu appears 4 If this 0 20 RIO is part of a multiple network interface configuration then select the device to be configured 1 NET1 or 2 NET2 If this device is using Ethernet redundancy select Enable LAN Redundancy Net1 and Net as one interface Result The Network Interface NET1 NET2 or BondO appears 5 Type2
10. TX Green Transmit D202 LANB LANA LNK LNK RDY Flashes when data is being O O O n transmitted through the port SPD SPD PWR If a pair of LEDs is not lit it does not indicate a problem only that the connected device is not active NOTE D 20 RIO HMI The D 20 RIO includes a built in HMI human machine interface The HMI is your window into the D 20 RIO Through the HMI you can monitor and configure your D 20 RIO The HMI includes the following components e Runtime HMI to view and communicate with up to 120 peripherals Power bar buttons give access to D 20 RIO display screens and utilities e Configuration tool to manage configuration settings directly on the 0 20 RIO 46 GENERAL D 20 RIO HARDWARE USER S MANUAL CHAPTER 5 USING D 20 RIO D 20 RIO HMI e Command line interface to configure platform level components Accessed from the Utilities Power bar button The D 20 RIO depending on how it is configured is protected by a secure HTTPS or standard HTTP access that requires a user name and password Your HMI user access level determines which D 20 RIO HMI features you have access to and what your privileges are in the run time and configuration tools For more information on the D 20 RIO HMI refer to the online Help once you have logged in Accessing the HMI y NOTE To access the D 20 RIO HMI over a network connection You can use a network connection and your computer
11. Switch B is also configured to support a VLAN on a certain network port which is connected to the D 20 RIO Since this port is dedicated to the VLAN only information flagged for the VLAN is transmitted to the D 20 RIO As well information sent on this VLAN from the D 20 RIO device can be classified with a higher priority which will ensure a higher likelihood of transmission during times of network congestion You can configure the following options on each VLAN you create D 20 RIO HARDWARE USER S MANUAL GENERAL 41 0 20 RIO CONFIGURATION UTILITY CHAPTER 4 SETTING UP THE D 20 RIO 42 wy NOTE e P address subnet mast and default gateway You can assign static values or obtain dynamic values via DHCP Once you have configured these values you can use them to access your VLAN e EGRESS priority mappings Set the QoS priority level for data transmitted on this VLAN Priority levels range from 0 to 7 with 7 being the highest priority If a QoS enabled device receives packets transmitted on this VLAN it should apply prioritization based on the level you specify e Ethernet reorder flag header This option is reserved for use by GE Digital Energy staff for customer support tasks When the D 20 RIO is configured for VLAN manually set the D 20 RIO s VLAN IP address From the D 20 RIO HMI select Connections gt D 20 Client gt Configuration Parameters gt IP Address field Enable or disable VLAN redundancy Disabling L
12. 20 RIO system time accuracy is defined as the time within the D400 and the D 20 RIO with respect to the time input to the D400 There are two options available for time synchronization to achieve better system time accuracy e IRIG B option A D400 is configured to accept an IRIG B time sync input and a 0 20 RIO is configured for SNTP time sync with a D400 1 ms system time accuracy can be achieved with this option Performance test results have shown 1 ms accuracy recorded for 99 6 of the total D 20 RIO points SNTP option A D400 is configured to accept an SNTP time sync input and a 0 20 RIO 15 configured for SNTP time sync with a D400 1ms system time accuracy cannot be assured in this option However higher time accuracy can be achieved if a third party SNTP to IRIG B converter is used If a D 20 RIO is configured for SNTP time sync with a D400 the D400 should not be Y configured to use NTP as its time source in this case the D400 will fail to time synchronize NOTE D 20 RIO Figure 8 D 20 RIO time synchronization options D400 D400 D 20 RIO D 20 RIO IRIG B option SNTP option 38 GENERAL D 20 RIO HARDWARE USER S MANUAL CHAPTER 4 SETTING UP THE D 20 RIO D 20 RIO CONFIGURATION UTILITY D 20 RIO configuration utility To start the D 20 RIO configuration utility Y TIP The D 20 RIO Configuration Utility is used to configure operating system settings on the D 20 RIO Using the D 20 RIO Configuration Utilit
13. CISPR 11 ISM RF equipment Electromagnetic disturbance characteristics Radiated Emissions 30 MHz to 1 GHZ Conducted Emissions 150 kHz to 30 MHz IEC 61000 3 2 Limits for harmonic current emissions equipment input current lt 16 A per phase IEC 61000 3 3 Limitation of voltage changes voltage fluctuations and flicker in public low voltage supply systems for equipment with input current lt 16 A per phase and not subject to conditional connection D 20 RIO HARDWARE USER S MANUAL GENERAL 53 COMPLIANCE STANDARDS APPENDIX A STANDARDS amp PROTECTION Table 16 Immunity Standards Standard Name Description Test Specification EC 61000 4 2 Electrostatic discharge ESD EC 60255 22 2 immunity test EEE C37 90 3 EC 61000 4 3 Radiated radio frequency EC 60255 22 3 electromagnetic field immunity test EEE C37 90 2 10 V m EC 61000 4 4 Electrical fast transient burst EC 60255 22 4 immunity test EEE C37 90 1 EC 61000 4 5 Surge immunity test EC 61000 4 6 Immunity to conducted EC 60255 22 6 disturbances induced by radio frequency fields EC 61000 4 8 Power frequency magnetic field immunity test EEE C37 90 1 Oscillatory SWC Waveform Immunity EEE C37 90 1 Temperature Testing Operational Test EEE C37 90 1 Temperature Testing Non operational Test EC 61000 4 11 Voltage dips short interruptions and voltage variations immuni
14. Configuring device options SW1 0 20 channel 1 to 0 20 link port B SW3 D 20 channel 2 to D 20 link port B D 20 RIO HARDWARE USER S MANUAL GENERAL 3 CONNECTING TO DEVICES AND NETWORKS SETTING UP THE D 20 RIO USING THE D 20 RIO SERVICING THE D 20 RIO TABLE OF CONTENTS SWZ Endiof NK da 25 JP1 Power supply to 0 20 connectors eerte ttttttttnnnn 25 Grounding the D20 RIO a 24 24 Connecting tbe power Suppl mec eod 24 SSC IEG O COINS Connection wires Ruckm unting the D20 RIG ona 25 Panel mounting the D 20 IO ii a 26 DIN cail mountwig the D20 RIO oi 27 A ee General cabling requirements E AA Connection scenarios Supplying power through the D 20 Link ide nares Connecting to the D 20 RIO for the first time eese 35 initalization procedure a 36 Setting up the network interface ccoo cms 36 Setting the D 20 RIO device time and 37 Creating administrator level user
15. Response Test Acceleration level 5 g s Non Operating Withstand Test Acceleration level 15 g s 3 pulses per polarity per axis for a total of 18 pulses IEC 60068 2 29 Bump Non operating test Pulse shape Half sine Pulse duration 11 mS Acceleration level 10 g s 1000 pulses per polarity per axis for a total of 6000 pulses IEC 60068 2 31 Drop and topple Dropping on each face Dropping on each corner Toppling or pushover For a total of 12 drops IEC 60068 2 78 Humidity Testing 96 hours steady state humidity at 40 C amp 93 RH IEEE 1613 Section 4 1 1 Power Supply Temperature Temperature range Testing Operational 20 C to 70 C IEEE 1613 Section 4 1 1 Power Supply Temperature Temperature range Testing Non operational 40 C to 85 C Table 19 Communication Standards Standard Name Description Test Specification IEEE 802 3 CSMA CD Access Method and physical layer specifications IEC 61850 3 Communication networks and systems in substation General requirements IEEE 802 3 CSMA CD Access Method and physical layer specifications 1 comply the D 20 RIO Distributed I O Controller BIOS Spread Spectrum clock setting must be set to disable This is the factory default 2 To comply the D 20 RIO Distributed 1 0 Controller BIOS DRAM clock setting must be set to HCLK 33M This is the factory default D 20 RIO HARDWARE USER S MANUAL GE
16. address Configures the D 20 RIO to use a manually defined IP address subnet mask and gateway address Dynamic address Configure the D 20 RIO to use network parameters that are provided by a DHCP server At the D20RIOst prompt type the command ifconfig to determine the dynamically assigned IP address If dynamic addressing is to be used in a system that supports D 20 RIO redundancy you Y must ensure that a fixed IP address is allocated for each device NOTE VLAN As long as the VLAN has been configured on your D400 and network hardware such as switches there is no need to configure a VLAN on your D 20 RIO device Some advanced users may opt to configure a VLAN on their D 20 RIO if they would like to improve traffic prioritization on the outgoing link It is common to use a VLAN when connecting D400 and D 20 RIO devices over a network By assigning your D 20 RIO to a VLAN you can ensure higher prioritization for data transmitted from it and you can reduce the amount of extraneous information the D 20 RIO receives from other devices on the network In Figure 9 on page 41 a VLAN has been created on the NET1 interface on the D400 NET1 is connected to a third party switch which is also connected to another third party switch These connections are called the trunks since they carry the VLAN data as well as all other data transmitted on the interface Figure 9 VLAN connections D400 Substation Gateway Switch A D 20 RIO
17. lower lip of the rail until the bracket clicks into place Hold the unit securely while you are attaching it to the DIN rail to prevent damage by AXCAUTION dropping it Verify that the unit has been correctly installed before use by applying light pressure in all directions To detach the 0 20 1 Push the button on the bottom of the bracket upwards with a screwdriver until the RIO from a DIN rail base of the unit can be pulled slightly away from the lower lip of the DIN rail 2 the base is free apply light upward pressure to dislodge the unit from the upper lip of the rail Hold the unit securely while you are detaching it from the DIN rail to prevent damage ACAUTION aroppin it 0 20 HARDWARE USER S MANUAL GENERAL 27 DIN RAIL MOUNTING D 20 RIO CHAPTER 2 INSTALLING THE D 20 RIO 28 GENERAL D 20 RIO HARDWARE USER S MANUAL GE Energy D 20 RIO Distributed I O Controller Chapter 3 Connecting to Devices and Networks This chapter provides guidelines for making physical connections between the D 20 RIO and substation and network devices Cabling overview All physical connections are made to the connectors on the rear panel of the D 20 RIO Figure 7 D 20 RIO field and network connectors Y 0 208 0204 RS 232 loge ote TA 165W Max e General cabling requirements The following cables are required to connect to the D 20 RIO Table
18. s Web browser to access the D 20 RIO HMI The D 20 RIO HMI Login screen may not appear correctly if you are using Internet Explorer 8 with the Security level set to High To see the entire Login screen set the Security level to Medium go to Tools gt Internet Options gt Security gt Local Intranet gt Custom Level gt Reset to The productName D 20 RIO HMI is based on the web based programming language Java The Web browser must be equipped with a plug in that supports Java The D 20 RlOproductName is designed to operate with version 6 0 or later of the Internet Explorer If you are using Internet Explorer version 6 0 or later you may need to install the 25 Runtime Environment JRE You must have the JRE Version 6 0 or later installed and enabled on your PC to operate the D 20 RIO HMI When you log into the D 20 RIO the D 20 RIO automatically detects if your Web browser has the JRE installed If not the JVM Detection window gives choices for installing the JRE 1 Open your Web browser and enter the URL in the form of http aaa bbb ccc ddd of the D 20 RIO The Log In screen appears 2 Type your HMI Supervisor user name and password The default user name is supervisor and the default password is super123 3 Click Log In If your login is successful the D 20 RIO Home page appears D 20 RIO HARDWARE USER S MANUAL GENERAL 47 SYSTEM UTILITIES 48 CHAPTER 5 USING THE D 20 RIO e 3 54 208 81
19. service marks of General Electric Company Trademarks of General Electric Company CompactFlash is a registered trademark of SanDisk Corporation ERNI is a registered trademark of ERNI Elek troapparate GMBH Hyperterminal is a registered trademark of Hilgraeve Incorporated TeraTerm is a registered trademark of T Teranishi IEC is a registered trademark of Commission Electrotechnique Internationale IEEE is a registered trademark of the Institute of Electrical and Electronics Engineers Inc Internet Explorer Microsoft and Windows are registered trademarks of Microsoft Corporation JAVA and J2SE are registered trademarks of Sun Microsystems Inc Maxell is a registered trademark of Hitachi Maxell Ltd MiniSQL is a trademark of Hughes Technologies Netscape is a registered trademark of Netscape Communications Corporation Modbus is a regis tered trademark of Schneider Automation Inc Panduit is a registered trademark of Panduit Corp Saft is a regis tered trademark of SAFT soci t anonyme SEL is a registered trademark of Schweitzer Engineering Laboratories Inc Silicon Systems is a registered trademark of Silicon Systems Inc Sonnenschein is a registered trademark of Deutsche Exide GMBH Tadiran is a registered trademark of Tadiran Israel Electronics Industries Ltd Toshiba is a registered trademark of Kabushiki Kaisha Toshiba doing business as Toshiba Corporation VESA is registered trademark of Video Electronics Standards Association Corpor
20. shielded D type connector covers must provide EMC shielding e g metallized plastic or die cast metal covers for permanently connected RS 232 cables GENERAL D 20 RIO HARDWARE USER S MANUAL CHAPTER 1 BEFORE YOU START NOTICE REGULATORY COMPLIANCE INFORMATION Class A equipment is intended for use in an industrial environment The equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with these instructions may cause interference to other devices in the vicinity If this equipment does cause interference with other devices which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following measures e Reorient or relocate the receiving device e Increase the separation between the equipment e Connect the equipment into an outlet on a circuit different from that to which the other device s is connected e Consult the manufacturer or field service technician for help Restriction of Hazardous Substances RoHS The environmental protection use period EPUP as defined in PRC SJ T11363 2006 for the D 20 RIO hardware assemblies listed in the table below is in excess of 20 years O Table 1 RoHS Material Declaration Data Content by Assembly T11363 2006 and EU Directive 2002 95 EC RoHS The maximum concentration limits MCV s apply 0 1 by
21. the D 20 link occurs between peripheral modules Note Daughter boards GE part number 540 0209 for D20 A S and K boards GE part number 540 0209 for the D20 C board are not supported for this scenario and must be removed from all peripherals D 20 RIO HARDWARE USER S MANUAL GENERAL 21 SUPPLYING POWER THROUGH D 20 LINK CHAPTER 3 CONNECTING TO DEVICES AND NETWORKS Supplying power through the D 20 Link To power peripherals through the D 20 Link 52 Power is typically supplied to peripheral devices directly through the WESTERM boards However you can configure the D 20 RIO to supply peripheral devices with power through the D 20 ports In systems with more than five peripherals an external power supply and D20 DC interface module 520 0154 are required The Auxiliary terminals and or power through the D 20 port should not be loaded by peripherals to exceed 165 W Table 9 Typical power consumption for D20 I O modules D20 I O Module Power Consumption D20A 20 to 60 VDC 8 W typical D20C 20 to 60 VDC 5 W typical D20K 20 to 60 VDC 4 W typical 11 W with all relays energized D20S 20 to 60 VDC 4 W typical Connect power to D20A D20S D20K and D20C peripheral boards through the D 20 HDLC Link using a daisy chain series of connections from peripheral to peripheral 1 Ensure JPlis set correctly for your peripheral devices See JP1 Power supply to D 20 connectors on
22. to remove the D 20 RIO cover to access the fuses jumpers and switches for maintenance 1 Shut down the D 20 RIO 2 Power down and disconnect the power supply 3 Remove the device from the 19 rack DIN rail or panel You need to remove the rack mounting bracket s that were previously installed You do not need to remove the panel mounting or DIN rail mounting brackets 4 Removethe screws affixing the top cover to the chassis There are three screws at the back and two on the left and right sides Place the screws and cover aside in a safe location Make the necessary changes Reaffix the cover to the chassis using the seven screws removed in step 4 Reconnect the power supply to the D 20 RIO and restore power Re mount the D 20 RIO on a 19 rack DIN rail or panel 10 Power up the D 20 RIO and verify that the Power LED is illuminated mn 0 20 HARDWARE USER S MANUAL GENERAL 51 REPLACING THE FUSES CHAPTER 6 SERVICING THE D 20 RIO Replacing the fuses There are three fuses within the D 20 RIO marked on the circuit board as F1 F2 and F3 Two different types of fuses are used see Table 14 Fuse part numbers on page 52 e FlandF2 3 5 amp SMD time lag Both of these fuses are used on the 0 20 connections Fuse F1 is for power and fuse F2 is for return If either of these fuses fails verify your D 20 link wiring to ensure a short does not exist e F3 15 amp SMD time lag This fuse is fo
23. 0 CPU module and Compact Flash cards primary and secondary need to be returned to GE to upgrade the CPU module and upgrade D400 firmware version to 3 20 on the Compact Flash cards Refer to the D400 Substation Gateway Software Configuration Guide GE part number SWM0066 and the online help for assistance in configuring a D400 device to communicate with your D 20 RIO Connecting to the D 20 RIO for the first time Y connect to the D 20 RIO To perform the initial set up of the D 20 RIO you need to plug directly into the D 20 RIO through the RS 232 port This port provides a local connection and terminal session with the D 20 RIO and is used to perform system administrative and maintenance procedures Microsoft Windows HyperTerminal can be used for terminal emulation but it is NOT recommended because code and configuration file download times are considerably increased The program Tera Term for Microsoft Windows does not have these limitations and is therefore recommended as a terminal emulation program It can be downloaded from the Internet 1 Connect the supplied null modem cable GE part number 977 0529 to your computer s serial communications port and to the D 20 RIO RS 232 port 2 Openthe Tera Term terminal emulator application Result The Tera Term New connection window appears D 20 RIO HARDWARE USER S MANUAL GENERAL 35 INITIALIZATION PROCEDURE CHAPTER 4 SETTING UP THE D 20 RIO Select a S
24. 5 Required cables Media GE part number Designation Cabling Connector Twisted Pair 977 0209 10 100BaseT UTP Unshielded Twisted RJ 45 Ethernet Pair CAT 5 or better D 20 Link 977 0089 RS 485 Shielded DB 9 male 4 twisted pairs Serial 977 0529 RS 232 Null modem DB 9 female To provide higher EMC immunity and maintain CE Mark radiated emission compliance the serial cables used for permanent D 20 Link connections must comply with the following requirements e Cables must be shielded with the shield terminated the connector shell on the 0 20 RIO side D 20 RIO HARDWARE USER S MANUAL GENERAL 29 0 20 LINK 30 CHAPTER 3 CONNECTING TO DEVICES AND NETWORKS e OnD 20 cables part number 977 0089 the shielded cable end can be located opposite to the cable end lab e D type connector covers must provide EMC shielding e g metallized plastic or die cast metal covers eled with the GE part number e Maximum 0 20 cable length 1000ft 300m D 20 Link Communications between the 0 20 RIO and the 020 peripheral I O modules are carried over a high speed high level data link control HDLC protocol called the D 20 Link The D 20 Link has the following features e RS 485 serial link half duplex 250 kbps e 0 20 frame using HDLC protocol format with Manchester encoding e Supports up to 31 020 1 0 peripheral modules in a standard configuration e Repeater extension modul
25. 580 3470 is also provided This can be used to connect to the AC input terminal on the power supply y The appropriate AC mains cable should be used according to the national standard NOTE Figure 3 Power supply connection wiring shows the wiring connections between the power supply and the D 20 RIO See Figure 7 D 20 RIO field and network connectors for a larger view of the D 20 RIO back panel Figure 3 Power supply connection wiring 10 foot AC 9 mains cable Rack mounting the 0 20 RIO The D 20 RIO can be installed in a standard 19 inch width rack When installed the D 20 RIO occupies 1 rack unit or 1 75 inches 4 445 cm Two mounting flanges GE part number 953 4129 need to be installed to the sides of the D 20 RIO before the device can be rack mounted To install the D 20 RIO 1 Remove the four screws and serrated washers on the sides of the unit These screws in a 19 inch rack are located towards the front of the unit where the LEDs are positioned 2 Attach the mounting flanges GE part number 953 4129 to the left and right sides of the device as shown below using the four screws and serrated washers removed in step 1 See Rack mount flanges on page 26 D 20 RIO HARDWARE USER S MANUAL GENERAL 25 PANEL MOUNTING THE D 20 RIO CHAPTER 2 INSTALLING THE D 20 RIO Figure 4 Rack mount flanges 3 Position the 0 20 RIO in an open space in the rack 4 the unit firmly and
26. AN redundancy Enabling LAN redundancy Before enabling or disabling LAN Redundancy i e for a bonded network you need to remove the VLAN ID s created in the network interfaces of the D 20 RIO To disable LAN redundancy if a VLAN is configured 1 Connectto the rear maintenance RS 232 port See D 20 RIO field and network connectors on page 29 2 Atthe D20RIOst prompt type d20riocfg and press Enter Result The D20RIO Configuration Utility menu appears 3 Type 3 and press Enter to select 3 Configure Network Interfaces Result The Network Interface menu appears 4 Type 1 and press Enter to select 1 Configure BondO Result The menu appears Type 4 and press Enter to select 4 VLAN 6 Type 3 and press Enter to select 3 Remove VLAN Result A list of configured VLANs appears Remove all created VLAN IDs Return to the Available Network Interfaces menu Type 2 and press Enter to select 2 Disable LAN Redundancy To enable LAN redundancy if the VLAN is configured in either NET1 or NET2 interfaces 1 Connectto the rear maintenance RS 232 port See D 20 RIO field and network connectors on page 29 2 Atthe D20RIOst prompt type d20riocfg and press Enter Result The D20RIO Configuration Utility menu appears 3 Type 3 and press Enter to select 3 Configure Network Interfaces Result The Network Interface menu appears 4 Type 1 or 2 and press Enter to select either 1 Net1 or 2 Net2 Type 4 and press En
27. B This switch controls how the hardware D 20 link port B pins 2 and 3 are connected to D 20 channel 2 Connection is enabled Connection is disabled gt o The default setting of SW3 is both positions ON 0 20 channel 2 on port B pins 1 and 2 connected 22 GENERAL D 20 RIO HARDWARE USER S MANUAL CHAPTER 2 INSTALLING 0 20 RIO CONFIGURING DEVICE OPTIONS SW2 End of link termination This switch controls whether end of link termination 120 Ohm is enabled on D 20 channels land 2 Termination is enabled on both channels L Mz N Termination is disabled both channels 2 no 9 Termination is enabled on channel 1 only 1 no Termination is enabled on channel 2 only B z m The default setting is both positions ON termination on both channels JP1 Power supply to D 20 connectors This set of jumpers controls whether power is supplied to peripherals via the D 20 link ports and if so which pins are designated as the positive and return The voltage transmitted through these ports is the same as the input voltage supplied to the D 20 RIO device Power is not supplied through the D 20 link ports o e e o E Power is supplied through D 20 link port pins 4 i positive and 5 ret
28. GE Energy D 20 RIO Distributed I O Controller Hardware User s Manual 994 0141 Version 1 00 Revision 1 4 lt a 0 202 0201 LANA lt D 20 RIO 9 TX TX SPD SPD PWR Distributed I O Controller General GE Digital Energy Copyright Notice 2012 General Electric Company All rights reserved The information contained in this online publication is the exclusive property of General Electric Company except as otherwise indicated You may view copy and print documents and graphics incorporated in this online publication the Documents subject to the following 1 the Documents may be used solely for personal infor mational non commercial purposes 2 the Documents may not be modified or altered in any way and 3 Gen eral Electric Company withholds permission for making the Documents or any portion thereof accessible via the internet Except as expressly provided herein you may not use copy print display reproduce publish license post transmit or distribute the Documents in whole or in part without the prior written permission of General Electric Company The information contained in this online publication is proprietary and subject to change without notice The software described in this online publication is supplied under license and may be used or copied only in accor dance with the terms of such license Trademark Notices GE and are trademarks and
29. NERAL 55 COMPLIANCE STANDARDS APPENDIX A STANDARDS amp PROTECTION 56 GENERAL D 20 RIO HARDWARE USER S MANUAL GE Energy D 20 RIO Distributed I O Controller Appendix B List of Acronyms Acronym Definitions This Appendix lists and defines the acronyms used in this manual Acronym Definition AWG American Wire Gauge CE Mark Mandatory conformity mark for products placed on the market in the European Economic Area EEA CISPR Special international committee on radio interference D 20 RIO D 20 RIO Distributed I O Controller DOT EMC Department of Transportation Electromagnetic Capability EPUP Environmental Protection Use Period EU European Union GE GUI General Electric Graphical User Interface also called Human Machine Interface HMI HDLC High Level Data Link Control HMI Human Machine Interface also called Graphical User Interface GUI HTTP HTTPS HyperText Transfer Protocol Designated the use of HTTP but with a different default port and an additional encryption authentication layer between HTTP and TCP ICAO nternational Civil Aviation Organization ICMP nternet Control Message Protocol IEC nternational Electrotechnical Commission Standards IED ntelligent Electronic Device IRIG B nter Range Instrumentation Group IRIG an American standardized network ime code format JRE JAVA R
30. O OOOO boot up and self diagnostics Slow blinking light when the D 20 Q Q RIO is ready to process data TK TK SPD 5 0 LAN port status LEDs The LAN Port Status LEDs provide a visual indication of the status for the LAN A and LAN B Ethernet communication ports D 20 RIO HARDWARE USER S MANUAL GENERAL 45 0 20 CHAPTER 5 USING THE D 20 LED Display Label Color Status Description in LANB LANA LNK Green Link LNK LNK RDY Solid light when a device is O O linked to the Ethernet port Flashes when data is being transmitted or received SPD SPD PWR 0 202 0 201 LANB LANA SPD Orange Speed RX RX LNK LN RDY Solid light when the connection O O speed is 100 Mbps off when the connection speed is 10 Mbps O TX Speed Orange The Ethernet connectors also bottom left provide link and speed indications through LEDs Link Green embedded in the RJ 45 port bottom right DU These LEDs both function in the same manner as the status LEDs described above Speed Link Orange Green D 20 port status LEDs The D 20 Port Status LEDs provide a visual indication of the status for D 20 network ports 1 and 2 LED Display Label Color Status Description RX Orange Receive Be LANB LANA 1 LNK LNK RDY Flashes when data is being o e O O received through the port SPD SPD
31. S 41 Je Table 8 Single D 20 RIO looped Equipment Block Diagram 1 Periphera SW1 Default SW2 Default SW3 Default Switch Settings This is the most basic configuration option This scenario offers no redundancy in the event of D 20 RIO failure In the event a D 20 Link failure occurs the D 20 RIO will lose communications with all peripherals positioned downlink from the interruption D 20 link port A is connected to the first peripheral and all subsequent peripherals are daisy chained The D 20 Link is terminated at the final peripheral with a Terminator GE part number 977 0049 Note Daughter boards GE part number 540 0209 for D20 5 and K boards GE part number 540 0209 for the D20 C board may optionally be installed in the peripherals to provide HDLC interface redundancy and to provide protection against the isolated failure of a single pair of wires running through the peripheral link cable Description D400 Secure LAN O D 20 RIO 8 Periphera Periphera Periphera E Peripheral SW1 Default SW2 Default SW53 Default This scenario is the same as the Single D 20 RIO Terminated layout with the addition of a connection between the final peripheral and D 20 link port B on the D 20 RIO This layout ensures that D 20 Link communications are maintained to all peripherals in the event that a break in
32. and press Enter to select 2 Static IP Address Result You are prompted to enter the D 20 RIO s IP address 6 Typethe IP address of the D 20 RIO and press Enter or press Enter to accept a previously set IP address 7 Enter the Subnet Mask of the 0 20 RIO or press Enter to accept a previously set subnet mask Result A summary of the configured network configuration appears 8 Dooneofthe following Toaccept the settings enter y Tochange the settings enter n and repeat Steps 5 to 8 to make the necessary changes 9 Go back to the D20RIO Configuration Utility menu and select 8 Quit to exit the configuration utility 10 At the D20RIO gt gt prompt type reboot and press Enter The D 20 RIO restarts and is updated with the new network settings You can now configure the D 20 RIO using the D 20 RIO HMI over the network connection See Chapter 5 Using the D 20 RIO You must create administrator level user accounts before you can access the D 20 RIO remotely through SSH Setting the D 20 RIO device time and date To set the time and 1 Connectto the rear maintenance RS 232 port See D 20 RIO field and network date connectors on page 29 At the D20RIO gt gt prompt type d20riocfg and press Enter Type 5 and press Enter to select 5 Configure Time Sync Type 2 and press Enter to select 2 Set System Clock Complete the on screen prompts as required to set the date and time Creating administrato
33. ation Other company or product names mentioned in this document may be trademarks or registered trademarks of their respective companies This printed manual is recyclable Please return for recycling where facilities exist GE Energy D 20 RIO Distributed I O Controller Table of contents ABOUT THIS DOCUMENT PRODUCT SUPPORT BEFORE YOU START INSTALLING THE D 20 RIO 7 intended Be Ure zT Em 7 Additional docurmetet r radial 7 Haw A 8 DEC CORE OOS da 8 Safety words and definicion cria 8 Search tecnic a 9 Contact customer 9 A erue ces cde sun M ul 10 Upgrade your 0 20 RIO Distributed I O Controller firmware 10 Sara SAS Warning symbols aE Regulatory compliance information cscccsssssssscssscsssesssessessesessessseseesessesesees CE Mark compliance Restriction of Hazardous Substances RoHS PROMO PANAS A AAA Ordering M CIT Product ONS Storage FECA Storage COMIC I a gt Unpacking 0 Package Contes sustentat temet et ER Pe aer
34. ation which if not avoided could result in minor or moderate injury Indicates practices that are not related to personal injury GENERAL D 20 RIO HARDWARE USER S MANUAL GE Energy D 20 RIO Distributed I O Controller Product Support If you need help with any aspect of your GE Digital Energy product you have a few options Search technical support The GE Digital Energy Web site provides fast access to technical information such as manuals release notes and knowledge base topics at http www gedigitalenergy com Contact customer support The GE Digital Energy Customer Service Center is open 24 hours a day seven days a week for you to talk directly to a GE representative In the U S and Canada call toll free 1 800 547 8629 International customers please call 1 905 294 6222 Or e mail to ge4service ge com Have the following information ready to give to Customer Service Ship to address the address that the product is to be returned to Bill to address the address that the invoice is to be sent to Contact name Contact phone number Contact fax number Contact e mail address Product number serial number Description of problem The Customer Service centre will provide you with a case number for your reference D 20 RIO HARDWARE USER S MANUAL GENERAL 9 PRODUCT RETURNS PRODUCT SUPPORT Product returns A Return Merchandise Authorization RMA number must accompany all equipment being
35. attach the unit to the rails of the rack using four Phillips pan head M5 x 8 mm screws GE part number 900 0215 Panel mounting the D 20 RIO The D 20 RIO can be flat mounted on a panel by installing the panel mounting flanges To install the 0 20 RIO 1 Attach the panel mount flanges GE part number 953 4132 to the left and right sides on a panel of the device as shown below using the four screws that were provided with the flanges See Panel mount flanges on page 26 Figure 5 Panel mount flanges 2 Attach the unit to a panel using four Phillips pan head M5 x 8 mm screws GE part number 900 0215 Tighten to 0 5 Nm 26 GENERAL D 20 RIO HARDWARE USER S MANUAL CHAPTER 2 INSTALLING D 20 RIO DIN RAIL MOUNTING THE D 20 RIO DIN rail mounting the D 20 RIO The D 20 RIO can be attached to a standard 35 mm wide DIN rail in either the horizontal or vertical position by installing the DIN rail mounting flange To install the 0 20 RIO Attach the DIN rail mounting flange to the D 20 RIO in either the horizontal or vertical ona DIN rail orientation using the 8 screws provided with the flange Tighten to 0 5 Nm See DIN rail mounting on page 27 Figure 6 DIN rail mounting Vertical mounting orientation Horizontal mounting orientation To attach the D 20 RIO 1 Slide the unit into the top lip of the rail until the brackets are securely fastened to a DIN rail 2 Push the bottom of the unit into the
36. boxes may vary slightly if you are using another version of Windows Document conventions The following typographic conventions are used throughout this manual Bold face is used for e Names of software program menus editors and dialog boxes also for the names of menu commands keyboard keys icons and desktop shortcuts and buttons and fields in editors and dialog boxes e Names of hardware components e User input that must be typed exactly Italic face is used for e Emphasis Cross references to sections figures and tables within this manual and for titles of other documents e File and directory names examples of directory paths are generally given in the Windows format e Placeholders for user input that is specific to the user May also include angle brackets around the placeholder if the placeholder is already in italic text For example c lt product gt product def e References to a parameter or field value shown Safety words and definitions 2 DANGER 4NWARNING ANCAUTION Before attempting to install or use the device review all safety indicators in this document to help prevent injury equipment damage or downtime The following safety and equipment symbols are used in this document Indicates a hazardous situation which if not avoided will result in death or serious injury Indicates a hazardous situation which if not avoided could result in death or serious injury Indicates a hazardous situ
37. bstation LAN The D400 can have up to four D 20 RIO s connected over substation LAN The D 20 RIO supports only standalone configurations Features of the D 20 RIO include e Dual D 20 link channels support looped peripheral systems e Integration with the D400 Substation Gateway e Manages peripheral code and configuration downloads e LEDs for device power and status D 20 TX and RX and Ethernet link activity and connect speed e 10 1008aseT interface for 0 20 protocol communication with the D400 Substation Gateway e Optional low and high voltage power supply modules e Inserts power on the 0 20 interface cable e 1019 DIN rail or panel mounting options e connectors are mechanically secured e Supports 802 3p and 802 30 VLAN to ensure 0 20 data receives higher priority e 1 ms accuracy using SNTP time sync 1 ms accuracy recorded for 99 696 of the total D 20 RIO points See Product specifications on page 15 for more details D 20 networks A D 20 network enables GE Digital Energy devices to connect to D20 series peripherals It uses an HDLC protocol to acquire data from and to send commands to the peripheral devices The D 20 network supports the following peripheral modules e D20A Analog input peripheral e 0205 Digital status input peripheral e D20K Digital control output peripheral e D20C Combo peripheral available in three configurations 1 2 providing combinations of digital inp
38. c hardware configuration of your D 20 RIO Follow these main 1 steps to install and set 2 up the D 20 RIO D 20 RIO HARDWARE USER S MANUAL Unpack the D 20 RIO See Unpacking the D 20 RIO on page 20 Configure the D 20 RIO connection options See Configuring device options on page 21 Connect the D 20 RIO to a ground See Grounding the D 20 RIO on page 24 Connect the D 20 RIO to a power supply See Connecting the power supply on page 24 Mount the D 20 RIO in one of the following ways Inarack See Rack mounting the 0 20 RIO on page 25 Ona panel See Panel mounting the 0 20 RIO on page 26 Ona DIN rail See DIN rail mounting the 0 20 RIO on page 27 Make device and network connections See Chapter 3 Connecting to Devices and Networks Configure the D 20 RIO using the HMI and the local configuration utility See Chapter 4 Setting Up the D 20 RIO Verify operation of the D 20 RIO See Chapter 5 Using the D 20 RIO GENERAL 19 REQUIRED TOOLS CHAPTER 2 INSTALLING THE D 20 RIO Required tools Before beginning the installation procedures have the following tools and equipment available Appropriate device cables for D 20 connections GE part number 977 0089 5 network cables for RJ 45 Ethernet connections GE part number 977 0209 or equivalent e 12 AWG wire minimum for protective earth e Flathead screwdriver with 0 6 mm by 3 5 mm blade for terminal b
39. cation mode requires the following settings e RADIUS server address valid IPV4 address Shared secret as provided by the RADIUS administrator 6 or more characters Cisco TACACS remote authentication mode requires the following settings e TACACS server address valid IPV4 address e TACACS secondary server address if enabled valid IPV4 address If the primary server does not respond the D 20 RIO will automatically attempt to connect to the server at this address instead e Encryption select whether to enable or disable encryption for the connection between the D 20 RIO and the TACACS server e Shared secret if enabled as provided by TACACS server administrator e Enable reporting of remote host IP address if enabled the 0 20 RIO will report the IP address of the D 20 RIO to the authentication server Only enable this if you are using an authentication server that supports this feature See Remote authentication mode on page 40 for information on configuring your TACACS server Allows you to change the password associated with the system root user account HMI supervisors are allowed full privileges to access to all configuration runtime operation and system administration screens in the D 20 RIO HMI One default supervisor account with the username supervisor is always available on the D 20 RIO You can set the password of this account using the D 20 RIO configuration utility Allows you to enable or
40. disable pass through authentication When authentication is enabled a valid username and password is required to access client applications through pass through ports Enabled by default Allows you to create administrator level users if you are using local authentication mode and to change details associated with existing administrator user accounts Before adding users configure the time synchronization to the current time This avoids warning messages regarding expired passwords Configure network settings y NOTE ICMP echo Machine host name The Network Settings menu includes optional settings for the D 20 RIO network interface The D 20 RIO must be rebooted to activate changed network settings You can disable ICMP echo to help with securing the D 20 RIO By default ICMP echo is enabled so that the D 20 RIO can be pinged on any interface but ICMP echo can be disabled if required by the administrator Used to assign a host name to the D 20 RIO unit The name must be unique to this D 20 RIO and only contain alphanumeric characters hyphen is supported GENERAL D 20 RIO HARDWARE USER S MANUAL CHAPTER 4 SETTING UP THE D 20 RIO D 20 RIO CONFIGURATION UTILITY Configure network interfaces The Configure Network Interfaces menu includes settings for the D 20 RIO s network connections NET1 NET2 and Enable Lan Redundancy The D 20 RIO must be rebooted to activate changed network settings NOTE Static IP
41. e logged in The D 20 RIO HMI is based on the web based programming language Java The Web browser must be equipped with a plug in that supports Java The D 20 RIO is designed to operate with version 6 0 or later of Internet Explorer If you are using Internet Explorer version 6 0 or later you may need to install the J2SE Runtime Environment JRE You must have the JRE Version 6 0 or later installed and enabled on your PC to operate the D 20 RIO HMI When you log into the D 20 RIO the device automatically detects if your Web browser has the JRE installed If not the JVM Detection window gives choices for installing the JRE 1 Open your Web browser and enter the URL in the form of http aaa bbb ccc ddd of the D 20 RIO where aaa bbb ccc ddd is the D 20 RIO s IP address Result The Log In screen appears 2 Type your HMI Supervisor user name and password The default user name is supervisor and the default password is super123 3 Click Log In Result If your login is successful the D 20 RIO Home page appears Remote authentication NOTE 44 Use the following settings to configure your TACACS server for use with your D 20 RIO Table 12 User account privilege levels D 20 RIO permission level 5 privilege level Root Not applicable see note Administrator 0to3 Supervisor 4 to 7 Operator 8to11 Observer 12to 15 Only one root account exists on the D 20 RIO and it is sto
42. erial connection and click OK From the Setup menu select Serial port Result The Tera Term Serial port setup window appears Select the following options and then click OK im COM1 or select another port if required Baud rate 115200 Data 8 ots None Stop bits 1 Flow control None From the Setup menu select Terminal Result The Tera Term Terminal setup window appears Select the following options and then click OK VT 100 Save the Tera Term communications settings 81 From the Setup menu select Save setup Result The Tera Term Save setup window appears 8 2 Type in a File Name and click Save Result The configuration ini file is saved The saved setup file can be accessed later from the Setup menu select Restore setup In the main terminal window press Enter Result The D 20 RIO login prompt appears 10 Type the default username root and press Enter 11 Type the default password geroot and press Enter NOTE When you enter the password it is not visible on the screen Result The D2ORIO gt gt command prompt appears You are now online with the 0 20 RIO Initialization procedure After you have established a local connection to the D 20 RIO you should perform the following configuration tasks using the D 20 RIO Configuration Utility to ensure that your device is ready for use
43. es GE part number 520 0148 may be used to extend this limit to a maximum of 120 peripheral modules Table 6 D 20 link port pin out D 20 Port A D 20 Port B Name Pin Name Pin connection 1 Shield 1 Link channel 1 2 Link channel 2 SW3 ON 2 Link channel 1 Link channel 2 SW3 ON 3 DC 1 UP1 1 2 4 DC 1 UP1 1 2 4 DC 1 Return 3 4 5 DC 1 Return JP1 3 4 5 5 Link channel 1 6 Link channel 1 SW1 ON 6 Link channel 1 7 Link channel 1 SW1 ON 7 DC 2 1 5 6 7 8 DC 2 0 1 5 6 3 8 DC 2 Return JP1 7 8 9 DC 2 Return JP1 7 8 9 Note 1 Shield is connected to D 20 RIO chassis ground Note 2 Refer to SW3 D 20 channel 2 to D 20 link port on page 22 Note 3 Refer to JP1 Power supply to D 20 connectors on page 23 Note 4 Refer to SW1 D 20 channel 1 to D 20 link port B on page 22 Connection scenarios There are two ways to connect the D 20 RIO to peripheral devices Single D 20 RIO terminated on page 31 Single D 20 RIO looped on page 31 GENERAL D 20 RIO HARDWARE USER S MANUAL CHAPTER 3 CONNECTING TO DEVICES AND NETWORKS Table 7 Single D 20 RIO terminated D 20 LINK Equipment Block Diagram Switch Settings Description Secure LAN D 20 RIO E Periphera Periphera Periphera 5 c
44. formation about installing setting up using and maintaining your D 20 RIO Distributed I O Controller This manual does not provide any procedures for configuring the software of the D 20 RIO For the most current version of the D 20 RIO Hardware User s Manual please download a copy from http www gedigitalenergy com multilin energy catalog d20Rio htm Intended audience This manual is intended for use by field technicians and maintenance personnel who are responsible for the installation wiring and maintenance of SCADA equipment This guide assumes that the user is experienced in e Electrical utility applications e Electrical wiring and safety procedures e Related other manufacturers products such as protective relays and communications equipment Additional documentation For further information about the D 20 RIO refer to the following documents e D400 Substation Gateway Software Configuration Guide 5 0066 For the most current version of the above D400 documentation please download a copy from http www gedigitalenergy com app ViewFiles aspx prod d400 amp type 3 e D20RIO Online Help D 20 RIO HARDWARE USER S MANUAL GENERAL 7 HOW USE THIS GUIDE ABOUT THIS DOCUMENT How to use this guide This guide describes how to install the D 20 RIO and get it up and running for the first time The software related procedures in this guide are based on using a computer running Windows xP Some steps and dialog
45. lock wiring e 1 Phillips screwdriver for panel or DIN rail mounting the unit e 2 Phillips screwdriver for rack mounting the unit Needle nose pliers e Wire cutters e Wire strippers e 1 ring connector Panduit part number PV10 14R for 12 AWG 3 3 mm wire for protective earth terminal e Network settings for the device as provided by your network administrator e Windows based PC with any Windows based terminal emulation software and Web browser software installed Unpacking the D 20 RIO Carefully remove the D 20 RIO from its packaging Visually inspect the unit to ensure it has not sustained any visible damage during transit If there are visible signs of damage report it immediately to the carrier Package contents The following items are provided as part of your D 20 RIO shipment 0 20 RIO unit GE part number 520 0231 See D 20 RIO unit dimensions page 21 e 19 rack mounting bracket GE part number 953 4129 e Flat panel mounting bracket GE part number 953 4132 e DIN rail mounting bracket optional GE part number 953 4019 e Ethernet cable 60 inch 1 5 m GE part number 977 0209 60 for local network connection e Serial null modem cable 72 inch 1 8 m GE part number 977 0529 72 for local maintenance connection e GE Energy Product Documentation CD GE part number 588 0075 e 24 VDC Power supply 580 3483 or 48 VDC Power supply 580 3484 Verify that you have received all items GE part
46. nistrative users e Root Full privileges to view and modify all system settings in the D 20 RIO and run commands through the local D 20 RIO command line interface The root user cannot log into remote command line services or the D 20 RIO HMI The Default user name is root and the default password is geroot Only the password can be modified See Root Administrator Settings below Administrator Supervisor level access to all configuration runtime operation and system administration screens in the D 20 RIO HMI as well as full access to run commands at the D 20 RIO command line interface when the sudo command is used If you are using local authentication Administrator level users can be created using the D 20 RIO configuration utility See Administrator Group Users below If you enable local authentication mode be sure to create at least one administrator level user before exiting from the D 20 RIO configuration utility If you log out of the system without creating any new administrator users you will not be able to log into the D 20 RIO remotely D 20 RIO HARDWARE USER S MANUAL GENERAL 29 0 20 RIO CONFIGURATION UTILITY CHAPTER 4 SETTING UP THE D 20 RIO Remote authentication mode 40 Root administrator settings HMI supervisor settings Pass through authentication Administrator group users NOTICE The D 20 RIO supports two remote authentication modes e RADIUS e Cisco TACACS RADIUS remote authenti
47. nsure compliance with the standards referenced Table 3 D 20 RIO Power Input Requirements Input Voltage 22 to 55 VDC 10 Input Power 10 W maximum 3 W typical Review the manufacturer provided documentation that accompanies your power supply unit before installation Ensure that you are in compliance with all safety instructions provided Any voltage input supplied to the D 20 RIO is also output through the Aux connectors on the power supply connections block Specifications 24 Table 4 Power supply specifications Rated power supplies 580 3483 Input 85 to 264 VAC 90 to 350 VDC Output 24 VDC 18 to 29 5 VDC 0 2 6 A at 70 580 3484 Input 85 to 264 VAC 90 to 350 VDC Output 48 VDC 30 to 56 VDC O 3 75 A at 70 C Peak inrush current at 580 3483 24 VDC at 2 6A 15A 70 coldistart 580 3484 48 VDC at 3 75 A lt 20A Rated frequency AC DC 50 60 Hz nominal 45 to 65 Hz GENERAL D 20 HARDWARE USER S MANUAL CHAPTER 2 INSTALLING D 20 RIO RACK MOUNTING THE D 20 RIO Connection wires The D 20 RIO is supplied with 84 inches of black and white hook up wire GE part number 970 0362 This hook up wire can be used to connect the 24 VDC Power supply 580 3483 or 48 VDC Power supply 580 3484 to the D 20 RIO through pin 2 and pin 3 on the removable connector With the 24 VDC or 48 VDC power supply a 10 foot North American AC mains cable GE part number
48. ontrol procedures Hazardous voltages can cause shock burns or death To prevent exposure to hazardous voltages disconnect and lock out all power sources before servicing and removing components If the D 20 RIO is used in a manner not specified in this manual the protection provided by the equipment may be impaired Changes or modifications made to the unit not authorized by GE Digital Energy could void the warranty Warning symbols The following table explains the meaning of warning symbols that may appear on the D 20 RIO or in this manual The relevant circuit is direct current The relevant circuit is alternating current Caution Refer to the documentation for important operation and maintenance instructions Failure to take or avoid specified actions could result in loss of data or physical damage Warning Dangerous voltage constituting risk of electric shock is present within the unit Failure to take or avoid specified actions could result in physical harm to the user Earth Ground Terminal Protective Ground Terminal 5 e CB B Caution Hot Surface Regulatory compliance information CE Mark compliance y NOTE 12 The D 20 RIO is rated as CISPR 11 Group 1 Class A equipment To provide higher EMC immunity and maintain CE Mark compliance the serial cables used for permanent RS 232 and RS 485 connections must comply with the following requirements Cables must be
49. page 23 2 Connectthe D 20 link DB9 connector to the J1 input on WESTERM peripheral board number one 3 Connectthe D 20 link DB9 connector from the J2 connector and into the J1 connector on WESTERM peripheral board number two 4 Repeatsteps 2 and 3 for each WESTERM peripheral board in series Result The peripherals are now connected for power using the D 20 Link Ethernet To connect the D 20 RIO to network devices NOTICE The D 20 RIO can connect to one or two networks through two Ethernet connections Within the operating system of the 0 20 RIO LAN A is assigned to Ethernet interface ethO and LAN B is assigned to Ethernet interface eth1 The interfaces ethO and eth1 can also be bonded for redundant operation All RJ 45 connectors have the same signal definition However the Ethernet ports are auto MDI MDIX and can support a straight through or crossover cable Plug network cables into the D 20 RIO Ethernet ports The 0 20 RIO is intended to be used on a secure LAN behind a firewall It is not designed to be used as a gateway device GENERAL D 20 RIO HARDWARE USER S MANUAL CHAPTER 3 CONNECTING TO DEVICES AND NETWORKS RS 232 Table 10 Ethernet RJ 45 connector signal definitions Position Function Signal Flow Color 1 RX IN White w Orange 2 RX IN Orange 3 TX OUT White w Green 4 1 Blue 5 P1 White w Blue 6 TX OUT Green 7 P2 White w Brown 8 Brown Shield
50. r ICAO shipping restrictions Material Finish Galvannealed steel with black powder coat Environmental Operating temperature 20 C to 70 Maximum ambient temperature is 68 C for unit to fully comply with IEC 61010 1 Section 10 1 regarding surface temperature limits for protection against burns Note Do not operate this device above temperatures of 60 C for longer than one week as it is detrimental to the life of the super capacitor used for the NVRAM backup process When the unit is operating above 68 C ambient temperature safe AN handling precautions are recommended to prevent burns Humidity rating 5 to 95 relative humidity non condensing Environmental rating Ingress protection IP30 IEC 60529 Installation CAT II 2 overvoltage category Pollution degree 2 Use Indoor use only Operating altitude Maximum altitude 2000 m MTBF MIL 217F 158 000 hours at 40 C Software Firmware Supports web based user interface and secure access Configuration Built in graphical user interface Web browser based SOE Time Stamp Synchronization Time Sync SNTP configured with 5 second updates Test Tested with 3 switches between the D 20 RIO and D400 over VLAN D400 time synced via IRIG B IRIG B toggled status point on D20S peripheral at 1 second intervals D 20 RIO was connected to 30 D 20 peripherals with normal and heavy loading Performance 99 6 of the points are within 1m
51. r level user accounts Since you cannot use the root user account to access the D 20 RIO remotely you must create administrator level user accounts for this purpose This must be done for the first time through the D 20 RIO s rear panel serial communications port D 20 RIO HARDWARE USER S MANUAL GENERAL TIME SYNCHRONIZATION STRATEGIES CHAPTER 4 SETTING UP THE D 20 RIO To create a new 1 Connect to the rear maintenance RS 232 port See D 20 RIO field and network administrator level connectors on page 29 user account 2 Atthe D20RIOst prompt type d20riocfg and press Enter 3 Type 1 and press Enter to select 1 Configure Authentication 4 Type 5 and press Enter to select 5 Administrator Group Users 5 Complete the on screen prompts as required to create a new administrator level user You may now use this user account to access the D 20 RIO remotely through SSH By default the D 20 RIO is configured to restrict access to various command line services Y like SSH to administrator level users only You can use the Configure Administrator Only NOTE Logins setting under Secure Access to change this parameter and allow both administrator and supervisor level access Time Synchronization Strategies The D 20 RIO system time needs to be updated at a high frequency from a valid time source to keep it accurate It is recommended to use a D400 as the SNTP source for a D 20 RIO with a fast SNTP poll frequency option 5 seconds D
52. r the 0 20 RIO itself If this fuse fails ensure that a correctly rated power supply is connected and that it is operating correctly The fuse part numbers are Table 14 Fuse part numbers Fuse GE Part Number Manufacturer Manufacturer s Part Number F1 F2 940 0038 Littlefuse Inc 015703 5 DRT FS 940 0037 Littlefuse Inc 015701 5 DRT Ensure that you install a replacement fuse of the correct type and rating Failure to do ANCAUTION so may impair the safety features of the D 20 RIO Figure 10 D 20 RIO fuse locations Front gt System LEDs D 20 RIO printed circuit board lt Rear 1919013 1 1 13 RS 232 D 20A D 20B Power You can use a pair of needle nose pliers to extract the failed fuse and install a replacement Q fuse in the surface mount holder TIP 5e GENERAL D 20 RIO HARDWARE USER S MANUAL GE Energy D 20 RIO Distributed Controller Appendix A Standards amp Protection This Appendix lists the standards with which the D 20 RIO Distributed Controller has been tested for compliance Compliance standards Compliance standards are listed for the following categories Emission standards see Table 15 Immunity standards see Table 16 Safety publications see Table 17 Environmental standards see Table 18 Communication standards see Table 19 Table 15 Emission standards Standard Name Description Test Specification EN55011
53. red locally While it cannot be deleted from the system you can change the password using the D 20 RIO Configuration Utility Table 13 TACACS service parameters D 20 RIO service TACACS parameters Service Protocol Port Login d400local none console HMI Access Manager ________ none web SSH d400sshd none 22 SFTP d400sshd none 22 GENERAL D 20 RIO HARDWARE USER S MANUAL GE Energy D 20 RIO Distributed I O Controller Chapter 5 Using the D 20 RIO This chapter describes the user interfaces available with the D 20 RIO e Front panel LEDs allow you to view the operational status of the 0 20 RIO D 20 RIO HMI allows you to view and configure the operational status of the 0 20 RIO e System Utilities allow you to manage the 0 20 RIO system setup Front and top panel LEDs Once the D 20 RIO is powered up the LED indicators on the front and top panels of the D 20 RIO become active The indicators provide status information on the operation of the D 20 RIO Status LEDs The status LEDs indicate the unit s operational status LED Display Label Color Status Description PWR Green Power 0 202 0 201 LANB LANA ib RX RX LNK LN RDY Solid light when power is present O O O O O during boot up normal operation and self diagnostics 000086 SPD SPD PWR RDY Green Ready 0 202 0 201 LANB LANA bes RX RX LNK LN RDY Light is off during Initialization
54. returned for repair servicing or for any other reason Before you return a product please contact GE Digital Energy to obtain an RMA number and instructions for return shipments You will be sent the RMA number and RMA documents via fax or e mail Once you receive the RMA documents attach them to the outside of the shipping package and ship to GE y Product returns will not be accepted unless accompanied by the Return Merchandise Authorization number NOTE Upgrade your 0 20 RIO Distributed I O Controller firmware The firmware of your 0 20 RIO Distributed I O Controller can be upgraded to provide the latest functionality and improvements Visit the customer support web site at http www gedigitalenergy com to download the upgrade software and instruction guide 10 GENERAL D 20 RIO HARDWARE USER S MANUAL GE Energy D 20 RIO Distributed I O Controller Chapter 1 Before You Start Before you begin installing and using the D 20 RIO review the information in this chapter including the following topics Safety precautions Product overview Order codes Product specifications Storage recommendations Read and thoroughly understand this guide before installing and operating the unit Save these instructions for later use and reference ANWARNING Failure to observe the instructions in this manual may result in serious injury or death Safety precautions Follow all safety precautions and instructions in this manual Onl
55. s Storage recommendations Storage conditions Always store the D 20 RIO in an environment compatible with operating conditions Recommended environmental conditions for storage are e Temperature 40 C to 85 C e Relative humidity 5 to 95 non condensing e Maximum Altitude 12192 m above sea level 40 000 feet 16 GENERAL D 20 RIO HARDWARE USER S MANUAL CHAPTER 1 BEFORE YOU START STORAGE RECOMMENDATIONS Do not store this device above temperatures of 60 C for longer than one week as it is Y detrimental to the life of the super capacitor used for the NVRAM backup process NOTE D 20 RIO HARDWARE USER S MANUAL GENERAL 17 STORAGE RECOMMENDATIONS CHAPTER 1 BEFORE YOU START 18 GENERAL D 20 RIO HARDWARE USER S MANUAL GE Energy D 20 RIO Distributed I O Controller Chapter 2 Installing the D 20 RIO This chapter covers the following topics Overview of the steps and tools required to install the D 20 RIO Configuring device settings Grounding the D 20 RIO and connecting the power supply Physical installation the 0 20 RIO in a 19 rack on a panel or on a DIN rail Before you install and operate the D 20 RIO read and follow the safety guidelines and ANCAUTION instructions see Safety precautions on page 11 Installation steps The installation procedure will vary depending on the components ordered and shipped with your D 20 RIO Follow the procedures in this manual that apply to the specifi
56. s include a unique number typically in the format XXX XXXX that can be used as a reference 20 GENERAL D 20 RIO HARDWARE USER S MANUAL CHAPTER 2 INSTALLING 0 20 RIO CONFIGURING DEVICE OPTIONS Figure 1 D 20 RIO unit dimensions Configuring device options The following connection options are configured by setting hardware switches and jumpers on the main board e 54 1 0 20 channel 1 to D 20 link port B e 5 3 0 20 channel 2 to D 20 link port B e 59 2 End of link termination e 1 Power supply 0 20 connectors These options should be configured before you permanently mount the device The location of these switches and jumpers is shown in Configuration switches and jumpers on page 22 D 20 RIO HARDWARE USER S MANUAL GENERAL CONFIGURING DEVICE OPTIONS CHAPTER 2 INSTALLING THE D 20 RIO Figure 2 Configuration switches and jumpers System LEDs LL D 20 RIO printed circuit board ON ON SW1 SW3 oo a i Spi D 5 5 ac 5 5 2 2 RS 232 D 20A D 20B Power SW1 D 20 channel 1 to D 20 link port B This switch controls how the hardware D 20 link port B pins 6 and 7 are connected to D 20 channel 1 Connection is enabled Connection is disabled O m L Hz NO The default setting of SW1 is both positions OFF D 20 channel 1 on port B pins 6 and 7 not connected SW3 D 20 channel 2 to D 20 link port
57. ter to select 4 VLAN 6 Type 3 and press Enter to select 3 Remove VLAN Result A list of configured VLANs appears 7 Remove all created VLAN IDs 8 Return to the Available Network Interfaces menu GENERAL D 20 RIO HARDWARE USER S MANUAL CHAPTER 4 SETTING UP THE D 20 RIO D 20 RIO CONFIGURATION UTILITY 9 Type 3 and press Enter to select 3 Enable LAN Redundancy Configure secure access The Configure Secure Access menu allows you to configure the modes through which users can access the D 20 RIO Configure SSH service Enable or disable access to the 0 20 RIO through the SSH protocol Configure web mode Select if users can access the 0 20 RIO web interface through an HTTP connection or if users should be redirected to an HTTPS connection Configure Select if access to command line utilities is restricted to Administrator level users or not administrator only By default this option is enabled This setting restricts access to the following services logins e SSH e SFTP Configure time synchronization The Configure Time Sync menu allows you set the D 20 RIO s internal date and time as well as modify options associated with time synchronization Set system clock Enter the current calendar date and time of day The value entered will be recorded in the D 20 RIO Set system time zone Enter the time zone of the D 20 RIO Time syncinput Configures the D 20 RIO to use SNTP to calibrate the system clock Enter
58. the IP address of the SNTP server and select the polling Interval Use a D400 as the SNTP source and the default of 5 seconds to ensure accurate event timing A D400 is the only recommended SNTP time source for a D 20 RIO since the D 20 RIO uses Y custom SNTP communication with a D400 to achieve better system time accuracy In NOTE addition to achieve better accuracy there can be no more than 3 Ethernet switches hubs and or routers between a D 20 RIO and D400 both the D 20 RIO and D400 must be configured for VLAN Hardware The Hardware menu allows you to view your device s serial number Get board serial Shows the serial number associated with your D 20 RIO device number Reset System Logs The Reset System Logs menu allows you to check the size of and delete archived and current D 20 RIO logs D 20 RIO HARDWARE USER S MANUAL GENERAL 43 ONLINE HMI CHAPTER 4 SETTING UP THE D 20 RIO Online HMI To access the D 20 RIO HMI over a network connection The D 20 RIO includes a web based HMI human machine interface The online HMI is your window into the D 20 RIO Through the HMI you can monitor the status of your substation network view data configure peripheral devices and change the device set up Depending on how it is configured the D 20 RIO is protected by a secure HTTPS or standard HTTP connection that requires a user name and password For more information on the D 20 RIO HMI refer to the online Help once you hav
59. ty tests EC 61000 4 17 Ripple on DC input power port immunity test EC 61000 4 29 Voltage dips short interruptions and voltage variations on DC input power port immunity test This standard only applies when using high voltage DC as the source 100 VDC to 300 VDC IEC 60255 11 Interruptions to and alternating component ripple in DC auxiliary energizing quantity of measuring relays Table 17 Safety Publications Standard Name Description Test Specification IEC 61010 1 Safety requirements for electrical equipment for measurement control and laboratory use General requirements IEC 60255 5 Insulation coordination for measuring relays and protection equipment Requirements and tests 54 GENERAL D 20 RIO HARDWARE USER S MANUAL APPENDIX A STANDARDS amp PROTECTION COMPLIANCE STANDARDS Table 18 Environmental Standards Standard Name Description Test Specification IEC 60068 2 1 Cold 2 hours non powered soak at 40 C then warm to 20 C and leave powered for 16 hours 60068 2 2 Dry Heat 16 hours powered at 70 C IEC 60068 2 6 Vibration sinusoidal A logarithmic sweep from 10 Hz to 150 IEC 60255 21 1 Hz to 10 Hz at 1 oct min for 1 sweep cycle in the 3 orthogonal axes Acceleration level 1 g IEC 60068 2 27 Shock Operating Response Test Pulse shape Half sine Pulse duration Shock Non Operating 11 ms Withstand Test Operating
60. untime Environment JVM Java Virtual Machine LAN Local Area Network D 20 RIO HARDWARE USER S MANUAL GENERAL 57 ACRONYM DEFINITIONS 58 APPENDIX B LIST OF ACRONYMS Acronym Definition LED Light Emitting Diode mSQL ini Sequential Query Language provides fast access to stored data with low memory requirements TP etwork Time Protocol VRAM on Volatile Random Access Memory PC Personal Computer RMA Return Merchandise Authorization RoHS Restriction of Hazardous Substances Rx Receive SCADA Supervisory Control and Data Acquisition SFTP Secure File Transfer Protocol SMD Surface Mount Device SNTP Simple Network Time Protocol SOE Sequence of Events SSH Secure Shell TACACS Terminal Access Controller Access Control System Plus Cisco TCP Transmission Control Protocol Tx Transmit URL Universal Resource Locator UTP Unshielded Twisted Pair VLAN Virtual Local Area Network GENERAL D 20 RIO HARDWARE USER S MANUAL GE Energy D 20 RIO Distributed I O Controller Index A ACCESS FOR MAINTENANCE 51 ACCOUNTS creating admiri level ACRONYM DEFINITIONS AUTHENTICATION COMMIT Gs Sess 39 dipende A 44 B BOARD SERIAL NUMBER 43 CABLING educ 29 requirements
61. urn HH 2 Power is supplied through D 20 link port pins 8 EN positive and 9 return o o Power is supplied through D 20 link port pins 4 8 RS positive and 5 9 return HH The default setting of JP1 is for jumpers to not be inserted power is not supplied through the D 20 link ports D 20 RIO HARDWARE USER S MANUAL GENERAL 23 GROUNDING THE D 20 RIO CHAPTER 2 INSTALLING THE D 20 RIO Grounding the D 20 RIO Surge and noise suppression components used on the D 20 RIO are designed to prevent nuisance operation and damage to internal components To ensure correct protective operation the earth ground stud on the D 20 RIO must be connected to a low impedance ground using a braided cable or heavy solid copper conductor 12 AWG green yellow wire is recommended GE part number 970 0182 When making ground connections ensure that all surfaces that are used for grounding are free of dirt residue and corrosion Torque settings The recommended tool torque settings for zinc plated mounting screws are e 22 in lb 2 50 Nm for 10 32 UNF screws e 51 0 in lb 3 51 Nm for 12 24 UNC screws e 18 1 in lb 2 04 Nm for M5 x 0 5 8 mm screws e 33 3 in lb 3 76 Nm for M6 x 0 5 8 mm screws Connecting the power supply The D 20 RIO can be supplied power by 24 GE part number 580 3483 or 48 VDC GE part number 580 3484 DIN rail mounted power supply One of these power supplies must be used to e
62. uts 60 61 52 digital outputs 60 61 62 analog inputs C1 C2 and analog outputs C2 Ordering Guide Table 2 D 20 RIO part numbers Part Description GE Part Number D 20 Distributed Network This base unit includes rack mount flanges 520 0231 Appliance panel mount flanges and DIN rail mount panel 24 VDC Power supply Input 85 to 264 VAC 45 to 65 Hz or 90 to 580 3483 350 VDC Output 24 VDC 3 5 A DIN rail mount panel GENERAL D 20 RIO HARDWARE USER S MANUAL CHAPTER 1 BEFORE YOU START PRODUCT SPECIFICATIONS Part Description GE Part Number 48 VDC Power supply Input 85 to 264 VAC 45 to 65 Hz or 90 to 580 3484 350 VDC Output 48 VDC 5A DIN rail mount panel Product specifications The D 20 RIO adheres to the following system communications electrical physical and environmental specifications Additional Standards and Protection are listed in Appendix A Standards amp Protection System Communications Electrical Power Supplies Physical D 20 RIO HARDWARE USER S MANUAL Processor 333 MHz embedded PowerPC Memory 256 MB of 133 MHz DDR2 RAM 8 MB NVRAM for persistent event storage Storage No hard drive 256 MB NAND flash soldered on board Operating system Linux LED indicators System status Power Ready Ethernet port status Link and connect speed per port D 20 port status Transmit and Receive status per port
63. vel user accounts on page 37 for more information GENERAL D 20 RIO HARDWARE USER S MANUAL CHAPTER 5 USING D 20 RIO wy NOTE To access the productName utilities through a SSH session SYSTEM UTILITIES You can also initiate a SSH session by clicking the Utilities button on the Power bar in the D 20 RlOproductName HMI When accessing the D 20 RlOproductName with an Administrator level user account you may not have sufficient security privileges to execute the all commands listed in the user documentation If this occurs type sudo in front of each command 1 Open the terminal emulator program 2 Enter the productNameD 20 RIO s IP address and use SSH port number 22 3 Log in to the productNameD 20 RIO D 20 RIO HARDWARE USER S MANUAL GENERAL 49 SYSTEM UTILITIES CHAPTER 5 USING THE D 20 RIO 50 GENERAL D 20 RIO HARDWARE USER S MANUAL GE Energy D 20 RIO Distributed I O Controller Chapter 6 Servicing the D 20 RIO The D 20 RIO does not require any scheduled maintenance However you may need to replace the device s internal fuses in the event an overcurrent occurs A periodic inspection is also suggested to ensure that e device has sustained no accidental physical damage Connectors and cables are intact and firmly attached Only trained personnel should perform maintenance on the D 20 RIO Accessing the D 20 RIO for maintenance To access the D 20 RIO for maintenance You need
64. weight 0 1 by weight Lead Pb Mercury Hg Cadmium Cd Chromium VI Cr6 PBB PBDE D 20 RIO HARDWARE USER S MANUAL 0 01 by weight 0 1 by weight 0 1 by weight GENERAL GE Item Description Lead Mercury Cadmium Hexavalent Polybrominated Polybrominated Pb Hg Cd Chromium Cr6 biphenyls PBB diphenyl ethers PBDE 500 0231 D 20 RIO assembly 0 0 0 0 0 0 580 3483 Power supply 0 0 0 0 0 0 24 DC 2 6A 580 3484 Power supply 0 0 0 0 0 0 48 VDC O 3 75 A 977 0089 D 20 link cable 0 977 0209 Cable UTP Patch Cord 0 60 Stranded 60 Inch 977 0529 Cable Null Modem DB9F 0 0 0 0 0 0 72 DB9F 80 C 150V 72 Inch O Indicates that this toxic or hazardous substance contained in all of the homogeneous materials for this item is below the limit required in PRC SJ T11363 2006 and EU Directive 2002 95 EC RoHS X Indicates that this toxic or hazardous substance contained in at least one of the homogeneous materials used for this item is above the limit requirement in PRC SJ 1000 mg kg 1000ppm 1000 mg kg 1000 ppm 100 mg kg 100ppm 1000 mg kg 1000 ppm 1000 mg kg 1000 ppm 13 PRODUCT OVERVIEW 14 CHAPTER 1 BEFORE YOU START Product overview v NOTE The D 20 RIO Distributed Controller D 20 RIO is an intelligent electronic device designed to communicate with a single D 20 network link of up to 30 peripherals and distribute the data collected to a D400 over a su
65. y you can perform the following actions e Control user authentication e Configure network settings e Configure network interface settings e Configure secure access e Configure host names e Configure time synchronization e Reset system logs You can access the D 20 RIO command prompt remotely through the Ethernet connection or through the Utilities Power bar button in the D 20 RIO HMI The Utilities page provides a Secure Shell SSH login to establish a remote terminal session with the D 20 RIO Access to the command line interface requires an Administrator or root log in 1 Connect to the device through the RS 232 port See Connecting to the D 20 RIO for the first time on page 35 Result The D2ZORIO gt gt command prompt appears 2 d20riocfg and press Enter Result The D 20 RIO Configuration Utility Menu appears 3 Select a function by typing the associated number and pressing Enter Some settings take effect immediately after being changed while other settings require a reboot of your D 20 RIO device before they are applied Configure authentication Local authentication mode Y TIP From the Authentication menu you can select the authentication mode and change the system access settings Local authentication makes use of files stored locally to control user authentication as opposed to connecting to a remote server to obtain user name and password information The D 20 RIO has two types of admi
66. y qualified personnel should work on the D 20 RIO Maintenance personnel should be familiar with the technology and the hazards associated with electrical equipment D 20 RIO HARDWARE USER S MANUAL Never work alone Before performing visual inspections tests or maintenance on this equipment isolate or disconnect all hazardous live circuits and sources of electric power Assume that all circuits are live until they have been completely de energized tested and tagged Pay particular attention to the design of the power system Consider all sources of power including the possibility of back feed Turn off all power supplying the equipment in which the D 20 RIO is to be installed before installing and wiring the D 20 RIO Operate only from the power source specified on the installed power supply module Beware of potential hazards and wear personal protective equipment The successful operation of this equipment depends upon proper handling installation and operation Neglecting fundamental installation requirements may lead to personal injury as well as damage to electrical equipment or other property GENERAL 11 REGULATORY COMPLIANCE INFORMATION CHAPTER 1 BEFORE YOU START All AC voltage terminals are protected from accidental contact by a mechanical safety shield All electronic components within the D 20 RIO are susceptible to damage from electrostatic discharge To prevent damage when handling this product use approved static c

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