User Manual Directomatic Pot Machine
Contents
1. Directomatic fe possible causes 1S _ w iter 6 Software language in standard 2 languages Wi w p 7 Access via log in code to management information meant for service personnel only The control panel consists of the following buttons A Start button Stop button moO Reset button HMI Touch screen Emergency stop button The main switch is placed onto the electrical cabinet The machine is equipped with 5 emergency stop buttons 4x around the machine and 1x at the main cabinet only press emergency stop buttons in case of emergency Version 2015 1 9 TAVO wy Partner in Growing User Manual Javo Directomatic 4 Transport Follow all instructions described in this manual in particular chapter safety On delivery of the machine a Javo mechanical engineer must be present to unload the machine from the freight wagon Prior to moving the machine the power should be disconnected Make sure the cables are stowed sufficiently When moving within the company when the machine does not need to be lifted the state of the machine should be checked Make sure the path to be travelled is free so the machine can be moved to the desired position without obstacles If the machine is to be lifted for movement outside the company please contact your dealer or contact a professional shipping company The machine must be transported upright The relative humidity should not be too hi2. NEN EN 13850 by the upper and lower limbs Safety of machinery Parts of Control NEN EN ISO 13849 1 Systems with a safety function Part 1 NEN EN IEC 60204 1 General principles for design NPR ISO TR 14121 Safety of machinery Risk assessment Part 2 2 2010 Practical guidance and examples of methods Safety of machinery Emergency stop Principles for design Safety of machinery Electrical equipment of machines Part 1 General requirements The Netherlands Noordwijkerhout Cees Bouwmeester January 2015 Director Version 2015 1 25
3. This machine is not suitable to be used outside Electrical components are only splashproof Keep the machine away from rain and moisture When using the machine in a humid environment is unavoidable you should use an RCD Keep hands hair loose clothing and or jewelry away from moving parts of the machine Wear appropriate clothing without loose parts Wear non slip work shoes As long as the machine is on no connection or safety devices may be removed The machine may only be used when all protective devices and safety related facilities are available and ready for use Do not stand on the machine when it is operating Never move the machine if the power cable and or pneumatic supply is still connected Prescribed checks and maintenance in the user manual must be observed Allow the machine to be serviced and repaired by qualified personell only with original replacement parts In addition to the user manual generally applicable statutory and other regulations regarding accident prevention and environmental protection have to be respected This is also referred to handling of personal protective equipment Inform operating personnel before start maintenance Interrupt if possible the power mains before start machine investigation or maintenance by turning off the main switch and locking the main switch Pull the plug from the wall socket a As work must be done with power supply mains voltage on the machine then arrange an additional per
4. not directly supplied by Javo BV Dealer stamp Javo BV is not responsible for any errors in this manual or the consequences thereof Javo BV is not liable for damage or consequential damage caused by operating errors lack of expert maintenance and any use other than described in this manual The liability of Javo BV also expires once modifications or additions are made without written permission of Javo BV This machine is suitable for process and environmental conditions as stated in section Specifications and Tolerances of this manual Any other use is not authorized by Javo BV and this allows the operator and or its environment at risk Version 2015 1 1 7TAVa 7 Partner in Growing User Manual Javo Directomatic Table of contents 1 Technical specifications and tolerances ssssesessesessessssesesseossssossoesssossssossssossssoesssoesssoesssossssosssesssososssesseseo 4 1 1 AY 6 E c E E E S E A EE I ETE E E E E E EE ETA 4 2 SA V EA E E E aces cuesecseuneetereeaee 5 2 1 FP HO WISN WIG faestacinncteceticnncasancanacaesisenan E E E EEEE E ideas 5 2 2 Safety devices onthe Mmachihe acters cette ct sensetaeenatcscacnnaseeuci neue EEA 6 2 3 Explanation Or icons and SV INOS cecadiedscuc iondateasincedaioncserdanebotsudaacesnncnneavenasounvereessd dtwecieswieutasar eecesarpeniecshisedaesesoeians 6 3 Description of the machine sessesessesessesessesesssoecssoesssossoeossoesssoesssoecssseossseossseossssossosessoss
5. pottrack is placed at the bottom of the pottrack The actuator is placed at the left side of the expiration 2 To adjust the chain the drive cover must be removed Loosen the four M6 bolts A of the clamping plate one stroke 4 Stretch the tensioner a fraction millimeters and then tighten the four bolts It is prohibited to lubricate the chain Version 2015 1 12 TAVO 7 Partner in Growing User Manual Javo Directomatic 5 6 Mounting leaf brushes When installation of the leaf brushes is incorrect it can seriously damage the entire plant unit Leaf brushes may be installed only by a service technician Procedure 1 Remove the old brush by loosening the bolts in the clamp ring 2 Install new leaf brushes the height is determined by the marking well in the Hooking jaw The bolts should be tightened firmly to prevent twisting 3 Make sure the tip of the leaf brushes are located within the hooking jaws If this is not the case then the bottom side of the brush needs to be bent further inwardly If the leaf brushes are not within the hooking jaws it can reach the root clamps causing big damage 4 Check whether the bolts are tightened well after bending the bolts may be a bit loose Version 2015 1 13 TAVO C Partner in Growing User Manual Javo Directomatic 6 Operation Follow all instructions described in this manual in particular chapter safety clothing wi
6. the display This can only be reset by Javo service technicians Version 2015 1 14 TAVO 7 Partner in Growing User Manual Javo Directomatic 6 1 2 Main menu After selecting the main menu button in the main screen this screen appears on the HMI In this screen you are able to navigate to all sub screens 1 Recipe 2 History 3 Alarms 4 Users 5 Languages 6 Settings only accessible for Javo service Jie e sted Lele technicians 6 1 3 Recipe screen After selecting the Recipe button in the main menu this User 18 11 2013 1149 R screen appears on the HMI o This screen allows you to select and set four different recipes 1 When choosing the run empty recipe the pot i erector stops after a few strokes Then all i Bi existing pots are turned processed through the D2 Users machine Finally the machine runs a few revolutions to return all the substrate through the ground retour belt back to the bin 2 Speed 1200 pots hour 3 Speed 1700 pots hour 4 Speed 2160 pots hour Leegdraaien 3 Users When setting a different recipe all soeeds are automatically adjusted There are a number of revolutions needed to set the substrate level to a correct height Version 2015 1 15 TAVO 7 Partner in Growing User Manual Javo Directomatic 6 1 4 History screens After selecting the History button in the main menu this screen appears on the HMI In th
7. Partner in Growing User Manual Original document version 2015 1 Directomatic Pot Machine Machine nr cccccsccccccssccsscecscessecesees Directom Javo BV PO Box 21 2210 AA Noordwijkerhout Holland T 31 0 252 343121 F 31 0 252 377423 info javo eu www javo eu All rights reserved The information provided herein may not be reproduced and or published in any form by print photo print microfilm or any other means whatsoever electronically or mechanically without the prior written authorisation of JAVO BV 7TAVa 7 Partner in Growing User Manual Javo Directomatic Preface This user manual is written for anyone working on or with the machine Before working on or with the machine first read this manual This user manual contains important instructions information on how to use the machine in a safe professional and economical way and must always be available where the machine is used In addition to this user manual the mandatory rules and regulations for accident prevention and environmental protection in the country and place of use of the machine must also be observed This user manual contains information on the operation of the machine with all the possible options Use only the information that applies to your machine Depending on the intensity of use and customer requirements this machine can be equipped with various options Contact your sales consultant Supplier details if
8. and covers Take away all pots at the pot expiration and potdisk Pull the red emergency stop button to reset Press the reset button Press the green button on the control panel for at least 1 second to start the machine a The machine must be re initialized after an emergency stop E ge ae ie Version 2015 1 20 TAVO C Partner in Growing User Manual Javo Directomatic 7 Maintenance Follow all instructions described in this manual in particular chapter safety Maintenance of this machine must be performed in compliance with warnings on the machine and in accordance with the user manual by qualified personnel Keep hands hair loose clothing and or jewelry away from moving parts of the machine Wear appropriate clothing without loose parts Wear non slip work shoes As long as the machine is on no connection or safety devices may be removed The machine may only be used when all protective devices and safety related facilities are available and ready for use Always unplug the plug from the socket before starting maintenance Wear personal protective equipment see section 2 3 Inform operating personnel before start maintenance Interrupt if possible the power mains before the machine is investigated or maintained by turning off the main switch and locking it and pull the plug from the socket If work must be done with power supply mains voltage on the machine work with an additional person who can o
9. by pressing the reset button Emergency stop button not reset Reset the safety circuit by pressing the reset button Breaker tripped in main cabinet See why circuit breaker has tripped Remove obstacles to conveyors Switch on the machine after solving the problem PLC crashes Reset machine by power reset Cable length too large causing Reduce cable length voltage loss other devices on the same group the pot has to meet a certain humidity properly Version 2015 1 23 TAVO wy Partner in Growing User Manual Javo Directomatic 7 7 Drawings and schemes The drawings accompanying this machine are supplied in a separate file The wiring diagrams are included in the electrical cabinet of the machine 7 8 Spare parts Only original spare parts and accessories of Javo BV may be used on the machine Javo BV advises you to take certain parts in stock because of wear sensitivity and or any expected downtime for re ordering of the parts The spare parts list can be found on the assembly drawings These can be found on JavoNet When ordering Spare parts at Javo BV the following information must be included drawing number item number desired length if applicable and the desired number of pieces 7 9 JavoNet We recommend you to register your machine on JavoNet This way you get online access to all technical drawings and documents pertaining to your machine Visit our website www javo eu for more information and t
10. chine Press the emergency stop button The machine is now disabled Pull the Emergency Stop button The machine remains off Press the reset button emergency stop circuit All possibly connected conveyors start moving Start the machine a a The machine must not be used when going through the above process the machine responds differently than described above Warn directly Javo BV 7 5 Set compressed air Reducer and valves settings may never be changed The pressure is about 5 bar Version 2015 1 22 7TAVa 7 Partner in Growing User Manual Javo Directomatic 7 6 Fault list Problem Possible cause Action Solution 10 of the rated motor voltage Replace fuse Too little cooling air caused by a Ensure proper inlet and outlet of the cooling air clogged cooling air passage The motor hums and takes Defect winding Repair or replace the motor winding too much power Fuses are blown Short circuit in wiring or motor Rectify the short circuit Mechanical blockage of pottrack Remove blockages elevator or boron Motor is connected incorrectly Connect the motor correct Pottrack is not moving Chain is slipping Tension the chain Check all units all Check all units Timing of completion or Chain is G a Tension the chain pots slide deviates ih timing is not OK Clean U sensor and strips Machine does not start Emergency stop button is not Pull Emergency Stop button and reset the safety pulled circuit
11. e properly CE marked before using this machine Untill proper CE Marking of the line is carried out commissioning of this machine is prohibited gt gt gt gt Specifications Voltage 400Volt 50Hz 3 N PE Machine connection 16A 5pole Power consumption 1 5 kW Switched socket 1x 16A5 pole Weight Height conveyor Length x width x height Max speed Min speed Minimum pot diameter Maximum pot diameter Number of potholders Content substrate bin 2000 kg Min 870 mm 5050 x 3250 x 2200 mm 2 160 pots h dependent on the kind of substrate 800 pots h 10 cm 13 cm 28 Inapplicable Number of workplaces 1 2 or 3 Immersion height plants Minimum 1100 mm Pot automat Set of blowers at expiration AFLA1 Electrical on off Pot conveyor PO TRB15 Incl support guiding one side steering Pneumatic pot brake POTREM2 Pneumatic working erector Year of construction See type plate Type product As agreed in the order confirmation 1 1 Type plate CE Partner in Growing The type plate is placed onto the main cabinet door Westeinde 4 2211 XP Noorw arhout Nederland www javo eu info javo eu CC Bouwjaar JC S S Cv w orin Ca e it Version 2015 1 A 7TAVa 7 Partner in Growing User Manual Javo Directomatic 2 Safety This machine is built according the state of the art technique and the accredited safety regulations Despite A this the body and life from the user or third parti
12. es can be in danger when using it There could also arise damage to the machine or other goods when using it This machine is CE marked When placing multiple machines in one line the entire line must be properly CE A marked before using this machine Untill proper CE Marking of the line is carried out commissioning of this machine is prohibited 2 1 Provisions 1 10 11 12 13 14 15 16 17 Operation and maintenance of this machine must be performed by qualified personnel in compliance with warnings on the machine and in accordance with the user manual Keep children and other unauthorized persons away while using machine This machine is suitable for process and environmental conditions as stated in section Specifications and Tolerances of this manual only Any other use is not authorized by Javo BV and this allows the operator and or the environment at risk It is prohibited to modify this machine without prior written approval of Javo BV Thermal fuses and torque limiters may not be set different upon delivery of the new machine The thermal circuit breakers should never be used to turn on off the machine This machine should be installed so that there is sufficient space remaining for providing safe instructions and or performing maintenance and or inspections Put the brakes on the castors before the machine is turned on Keep the work area clean and well lit Cluttered or dark areas invite accidents
13. esossssossssossssoesssoeee 7 3 1 Machine OVET IEN eane E E E E EE E EEE E 7 3 2 Outline drawing with main GIMENSIONS ccccessecccesseccccenseccceusececeusecccceueceeeeusecessueceesugeceeseusecessenecetsegeceesenes 8 3 3 OPON ersan E E aneeremeaacionsentaar 8 3 4 SY ON OEP E PEE E EE PARE AEE E EEEE E E E EAE PE EEE E EE EE 8 3 5 Mache WOKS TON ea a A N E T E N E E A E 8 3 6 CONTO e E E A E E E AE 9 Oe ANS E EEEE E EEEE TE E 10 Mounting installation and commissioning sessessssesessesessesesseossssoesseoesssossoecssoecssossessessssecssososseesssssosssesee 11 5 1 AEE EAE E EEE sia eas EEE EEE E AE EE EAE E EEE E EEEE E A E E S 11 5 2 FACIES CO take care ol Dyte USET orren aE AE 11 5 3 Mone A ORNS CUMS eceies etre cient ateste EE E EEA deanna tanhdoneepueseedguntaaceeuienoletiabdedestess 11 5 4 Check substrate conveyors CONS ION eesse anea EA E E baucoannneteumantiee 12 5 5 GIVE IC POTICE ENN EN O iss tios cere Sen neceanene E eases asso 12 5 6 Mounino eal MOS CG S aera eaters case doeiarase nsec aien E S 13 6 012 cc ON Aen En aE ee nr er meen a eT re ee tr er nt er rrr rer Tr rrr rt 14 6 1 DOTS scensuer aol dtns E E E E E E E A E 14 6 1 1 WET e O e E E E eee eee 14 6 1 2 PT eA MANS UN PA A E A E A E A mene T E T A A A E E a 15 6 1 3 RECE C OE ea E A E end ace E E A E S 15 6 1 4 ELO S r e a E EA E 16 6 1 5 EEE CC a E EE AE E AE E E E E E EEE E AE A E EE A E tenons 16 6 1 6 BE Ee lt g PEE E A E A E E A ee eee 17 6 1 7 La
14. gh so that water condenses in the machine Report damage during or immediately after delivery to the transport company and to Javo BV Take all necessary steps to prevent further damage Version 2015 1 10 TAVO wy Partner in Growing User Manual Javo Directomatic 5 Mounting installation and commissioning Follow all instructions described in this manual in particular chapter safety This machine is CE marked When placing multiple machines in one line the entire line must be properly CE A marked before using this machine Up to CE Marking of the line commissioning of this machine is prohibited 5 1 Placement The machine must be placed on a flat surface with sufficient weight capacity Install the machine so that there is enough space left for service providing safe instructions and or cleaning maintenance and or inspections Put the brakes on the castors before the machine is turned on When unloading the Directomatic you must have access to a loading dock or a forklift with a lifting capacity of at least 2500 kg This machine is not suitable to be used in the open air Electrical components are only splashproof Keep the machine away from rain and moisture When using the machine in a humid location is unavoidable you should use an RCD 5 2 Facilities to take care of by the user Prior to delivery of the machine the required materials and facilities air power substrate etc needs to be present withi
15. is screen you can see production numbers and times and navigate to display numbers in a graph display production numbers display totals display measurement and display malfunctions pause User 18 11 2013 11 49 Partner in Growing Grafiek Metingen 6 1 5 Alarm screen After selecting the Alarm button in the main menu this screen appears on the HMI In this screen you are able to see all alarms The alarm button flashes at a current alarm ed ava Partner in Growing Parihar at aa Parime in Grovring Dag totalen Aantal gedaan Productie Storingen Version 2015 1 TAVO 7 Partner in Growing User Manual Javo Directomatic 6 1 6 Users screen After selecting the Users button in the main menu this screen appears on the HMI In this screen you can select the current user i i e A Fela ear dii Only accessible for Javo service technicians 6 1 7 Language screen After selecting the Language button in the main menu this screen appears on the HMI In this screen you can change the software language Version 2015 1 TAVO 7 Partner in Growing User Manual Javo Directomatic 6 1 8 Settings screen After selecting the Settings button in the main menu this screen appears on the HMI Pneumatiek Only accessible for Javo service technicians Potapzetter en patschuif uitschakelen ayaa In this screen you are able to e Reset the am
16. n 3 meters of machine Required power supply 400 Volt 3 Phase Neutral Earth N America 208 220V 60Hz 5 3 Mounting Connecting If applicable the components supplied are to be mounted on the machine Make sure that the moving parts are free If the machine is complete it can be connected by a competent person to the power supply Keep hands hair loose clothing and or jewellery away from moving parts of the machine Wear appropriate clothing without loose parts Wear non slip work shoes As long as the machine is on no connection or safety devices may be removed The machine may only be used when all protective devices and safety related facilities are available and ready for use Version 2015 1 11 TAVO ar Partner in Growing User Manual Javo Directomatic 5 4 Check substrate conveyors tension Check the substrate conveyors belt tension before you start working with the machine Procedure 1 Check the substrate conveyors belt tension The correct tension is obtained when the belt in the middle deflects 40mm 2 Adjust the belt tension if necessary a Loosen the four screws B b The tension can be adjusted by simultaneously turning both sides of the belt A c Tighten the four screws B The tension of the belts should not be too tight 5 5 Check pottrack chain tension Check the pottrack chain tension before you start working with the machine Procedure 1 The drive of the
17. nguage Sere a estes core aii S E S T A ee were eneaaneeaa ans 17 6 1 8 De ISS SC 0 SS A A E E E E EA EEE A S P EE E A EEA EE 18 6 2 SLE p OO E E A A A A A A nist Gace sng soneeneenoecesocaenes 18 6 3 HOORDE PIN e E E E A 19 6 4 OD a a E E E E E E E E 20 6 5 EMS Uy SO ran E E S E an eeauaesteonnsesnauet 20 TZ MANENIN E aar n E 21 7 1 Reguredtook and eguUe aea E E EE 21 7 2 FV TINT FNS FN eh NC Saag crass eenaa see sen sa sts we we wna sea ssn en anime esti ee Soe oc eee sae 2i Version 2015 1 2 7TAVa 7 Partner in Growing User Manual Javo Directomatic 7 3 UDCA S U e E E E E E E A E E E i 22 7 4 Tersar y CC e A E E E 22 7 5 CEON E SN ccc att send O EE E coed aenceteacee eaeaurgeeos 22 7 6 FACS E cree ate cases torn ea tor E cetera E te A E E A A E E N everest 23 7 7 Drawings and SCHEIN CS vacescasccbsensntecestenecbsortnessautoseuhanvecsesnniesudhsoveagarnesedeetievavectnoeusuabsessneesberastebhdexinteemsneneeeevonters 24 7 8 AUS pars ee otter eta c iets eaters E eto exencigt tate E E E E 24 7 9 U0 2 Cee eee ee ae eee ee ee eee ee ee ee ee ee ee 24 FAO CUSTOMEr SUD DONE ANG AA VIC S scccscesaset tecciearcbusanes ordcioadstndasedceasonestvecaes ceed sencoeaiases denwcsncsoeiaesiecedseniseniverieecioeanend 24 8 Disposal of Machine Or MACHINE parts ccccccccecscscsccccscsccccccscscecsccccececsceccecscsceccececscecescecscscessccecececesessecs 24 9 EG conformity StATEMENL ccccceccccecscsccccscsccccccscsceccecececnc
18. o request an account JavoNet 7 10 Customer support and advice Our technical department will answer your other questions about repair and maintenance of your machine and spare parts We can help you with any questions regarding the purchase use and settings of products and accessories 8 Disposal of machine or machine parts Follow all instructions described in this manual in particular chapter safety Perform the following steps when disposing the machine 1 Decommission the machine and remove electric and pneumatic power 2 Drain and remove all consumables 3 Scrap the machine according to the local legislation Version 2015 1 24 7TAVa 7 Partner in Growing User Manual Javo Directomatic 9 EG conformity statement EG conformity statement for machines directive 2006 42 EG annex II under A CE Javo BV Westeinde 4 2211XP Noordwijkerhout The Netherlands Declares that Machine Directomatic Type Pot Machine is in accordance with the Machine directive 2006 42 EG and complies with the provisions of the EMC directive 2004 108 EEG Complies with the harmonized European Standards Harmonized ETE Harmonized e definition definition European standard European standard NEN EN ISO Safety of machinery Basic concepts general principles for design Part 1 12100 2010 i Basic terminology methodology Safety of machinery Safety distances NEN EN ISO 13857 to prevent hazard zones being reached
19. ount of pots per day automatically e Change Substrate settings e Activate or deactivate the poterector and pot slide e Change system settings zavo eT 18 11 2013 11 55 User Manager 18 11 2013 11 55 Partner in Growing Productie D OFF Substraat opvoer uitschakelen Substraat bunker uitschakelen Looptijd bunker Pauzetijd bunker 7AVa S spss Partner in Growing Snelheid Systeem di a L L i Machine snelheid niet aanpasbaar donr de operator OFF E Achtergrond verlichting uitschakelen na 30 Min Datum amp tijd INSTELLEN 6 2 Start Start procedure 1 Turn on the main power at the electrical cabinet Turn on the table and potttrack with the software functions and set all parameters Press the blue reset button Press for at least 1 second the green start button at the HMI to start the machine E a Version 2015 1 18 7AVO ar Partner in Growing User Manual Javo Directomatic 6 3 Hooking plants Version 2015 1 19 TAVO 7 Partner in Growing User Manual Javo Directomatic 6 4 Stop Stop procedure 1 Press the red stop button for at least 1 second on the HMI 6 5 Emergency stop i only press emergency stop buttons in case of emergency Emergency stop procedure 1 Press the red emergency stop button on the machine to activate the emergency stop Restart after emergency stop procedure 1 Ensure that the cause of the emergency is resolved Close all doors
20. perate the emergency stop gt gt gt gt PE 7 1 Required tools and equipment A set of keys is included with the machine consisting of Door key Spanner 24 27mm Spanner 17 19mm Spanner 10 13mm TOP gt 7 2 Preventive Maintenance For the following maintenance instructions normal use is considered With heavy use or use under extreme conditions maintenance should be performed at shorter intervals Comments Machine Day Check if moving parts are functioning correctly and not clamping and or parts are broken or damaged in such a way that the operation is adversely affected Have damaged parts repaired before use Conveyorbelts Check tension See section Mounting installation and commisioning starting the machine clean the scrapers Machine Clean pottrack substrate conveyors and drive chain with compressed alr Compressed air reducer Week Drain condensate Note Do not change the settings of regulator and valves see section 7 5 Safety components Pictograms 28 plant units Version 2015 1 21 7AVO ar Partner in Growing User Manual Javo Directomatic 7 3 Lubricate units All 28 plant units have to be lubricated periodically It is important to lubricate with just a minimum of spray Procedure 1 Stop the machine 2 Lubricate sliding rods A and en surfaces B with just a little PTFE spray 3 Lubricate all 28 units 7 4 Test safety circuit Procedure 1 Start the ma
21. r jewelry nearby moving parts of the machine Do not rinse control cabinet Danger of moisture in the cabinet when it is rinsed with water Speed ground feeder Speed ground feeder curved straight Rotor Rotofill Version 2015 1 6 TAVO ar Partner in Growing User Manual Javo Directomatic 3 Description of the machine 3 1 Machine overview Substrate bin Substrate bin level sensor Substrate supply belt B Pneumatic cabinet HMI Touch screen a eto Hooking jaws Carousel Pot erector Pot entry system Pot conveyor Emergency stop button Drive unit pottrack Vibration unit Substrate retour belt Pots Expiration OZZrALFH THA MIO SP Version 2015 1 7 TAVO 7 Partner in Growing User Manual Javo Directomatic 3 2 Outline drawing with main dimensions le Pi Directomdg og W j D u wir w Be Ve te ee Eaa E 4 a ae CF 2200 3 3 Options Depending on the intensity of use and customer requirements this machine can be equipped with various options Contact your sales consultant Options Code Specifications o 4 meter 5x1 5 cable incl 16A plug 900965 ee 900966 small substrate bin Ca 1200x1000 3 4 Operation This machine is designed to automatically hoarding phalaenopsis and bark Your plants are brought carefully into the pots with patented techniques The roots are guided to the bottom of the pot Always the right amount of substrate with a good dis
22. sceccecscececcececsceceececsceceecececscecescecececeseececscesessess 25 Version 2015 1 3 TAVO wy Partner in Growing User Manual Javo Directomatic 1 Technical specifications and tolerances This machine is designed to automatically hoarding phalaenopsis and bark Your plants are brought carefully into the pots with patented techniques The roots are guided to the bottom of the pot Always the right amount of substrate with a good distribution in the pot and between the roots will give your plants an advantage in growth and the best quality This machine is meant for processing pots cuttings substrate and other materials that are described in this manual only Detailed operation of the machine is described in section Operation This machine may be used only within the limits for specifications and tolerances of the order on the assembly drawing and indicated in this manual If the machine is used outside these specifications Javo BV cannot take responsibility for this machine This machine is intended for products as agreed in the order confirmation only To ensure the proper operation of this machine only products with specifications and tolerances as specified in the order may be used Do not use the machine for purposes other than the intended purpose of Javo BV This can lead to damage and danger to the operator and its environment This machine is CE marked When placing multiple machines in one line the entire line must b
23. son who can operate the emergency stop When a machine part is damaged or not working in the prescribed manner the work must be interrupted immediately Resumption allowed only when the machine part is repaired or replaced and checked Consult your dealer if the machine is not functioning properly Machine and or parts must be disposed in accordance with local laws and regulations Version 2015 1 5 7TAVa 7 Partner in Growing User Manual Javo Directomatic 2 2 Safety devices on the machine Caps and doors are screening moving parts Always place back caps and close doors before the machine is turned on Caps and doors should remain closed while operating the machine The motors of the machine are protected against overload by thermal switches These switches are located in the control box 2 3 Explanation of icons and symbols Read and understand this manual before using the machine and or performing maintenance Remove Power mains B Wear during all work on or with the machine safety shoes and safety glasses Wear during cleaning and maintenance work on this machine also safety gloves and protective clothing Warning Important points and or instructions regarding safety and or injury prevention are marked with this warning sign Dangerous electrical voltage Dangerous electrical voltage present Risk of crushing Danger of moving or rotating parts It is forbidden to wear Loose clothing long hair and o
24. thout loose parts Wear non slip work shoes As long as the machine is on no connection or safety devices may be removed The machine may only be used when all protective devices and safety related facilities are available and ready for use If a machine part is damaged or not working in the prescribed manner work must be interrupted immediately Resumption allowed only when the machine part is repaired or replaced and checked Consult your dealer if the machine is not functioning properly Keep hands hair loose clothing and or jewelry away from moving parts of the machine Wear appropriate This machine is self regulating When speed changes all arrangements are adjusted automatically in steps 6 1 Software 6 1 1 Main screen After starting the machine this screen appears on the HMI In this screen you are able to 1 See the current user 2 Read the current date and time 3 Return to the main screen 4 Navigate to the main menu 5 See production numbers of these days and see total production number 6 See the current recipe and exchange the recipe By pressing this button you enter the recipe screen 7 Change substrate supply independently of the selected preset in the recipe menu 8 Adjust 9 Set up the production machine speed stepless free of presets in recipes screen When a current alarm an alarm bel is displayed After a set number of machine strokes a service alarm message appears in
25. tribution in the pot and between the roots will give your plants an advantage in growth and the best quality Phalaenopsis is manually hung in a vertically movable hooking jaws and automatically positioned at a uniform height in the pot Unique is the technique which ensures that the roots are placed at the bottom of the pot The plant height is determined mechanically The bark is pushed into the pot during the process Specially developed hooking jaws provide crop protection during inflow of bark A vibrating mechanism ensures compacting of bark in the pot By opening the hooking jaws the pot and plant easily exported from the machine This machine is meant for processing pots cuttings substrate and other materials that are described in this manual only 3 5 Machine workstations This machine has operator places at the pottrack Version 2015 1 8 7TAVO 7 Partner in Growing User Manual Javo Directomatic 3 6 Controls JavoDIS is a versatile control and information system and linked to your Javo machine With a press of a button the correct settings can be entered using software screens JavoDIS has the following standard options 1 Automatic counting of day week and average production 2 Automatic empty run function to prevent dehydration 3 Speed control in pots per hour adjustable from 800 to 2 160 pots hour 4 Turn on or off various functions J 5 History of error messages by date time and description of
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