ABB component drives ACS150 0.5 to 5 hp / 0.37 to 4 kW Catalog
Contents
1. 1 phase supply voltage 200 to 240 V units ACS150 01U 02A4 2 RO 5 85 ACS150 01U 07A5 2 ACS150 01U 09A8 2 ACS150 01U 02A4 2 RO 10 igG class T ACS150 01U 07A5 2 R2 ACS150 01U 09A8 2 R2 3 phase supply voltage 200 to 240 V units 3 phase supply voltage 200 to 240 V units ACS150 03U 02A4 2 RO g 65 ACS150 03U 09A8 2 R2 3 ACS150 03U 02A4 2 RO 10 ACS150 03U 03A5 2 RO 16 gG i UL class T ACS150 03U 09A8 2 R2 3 phase supply voltage 380 to 480 V units 3 phase supply voltage 380 to 480 V units Frame size RO with free convection cooling Free space requirements All frame sizes 2 95 2 95 0 AC According to IEC 60269 standard Catalog ABB component drives ACS150 7 Options FlashDrop tool FlashDrop is a powerful palm sized tool for fast and easy parameter selecting and setting It gives the possibility to hide selected parameters to protect the machine Only the parameters needed in the application are shown The tool can copy parameters between two drives or between a PC anda drive All the above can be done without a power connection to the drive in fact it is not even necessary to unpack the drive DrivePM DrivePM Drive parameter manager is a tool to create edit and copy parameter sets for FlashDrop For each parameter group the user has a possibility to hide it which means that the drive user2. does not see the parameter group at all DrivePM requirements Windows 2000 XP Vista Windows 7 Free serial port from a PC FlashDrop package includes FlashDrop tool DrivePM software on a CD rom User s manual in pdf format on the previous CD rom Cable for connection between the PC and FlashDrop Battery charger 8 ABB component drives ACS150 Catalog Protection class NEMA 1 The NEMA 1 kit includes a connection box for finger protection conduit tube installation and a hood for protection against dirt and dust Brake resistors All ACS150 drives are configured with a built in brake chopper capable of 100 braking By connecting an external resistor you can enable the dynamic braking function The minimum and maximum resistance and the required power is show in the table Ensure the resistor purchased does not exceed the maximum resistance nor is smaller than the minimum resistance For more information about the selection of brake resistors see the ACS150 User s Manual 3AFE68576032 and PowerOhm Resistor Inc Price List LVD PNPLO2U EN Notes Catalog ABB component drives ACS150 9 Contact us www abb us drives Copyright 2011 ABB All rights reserved Specifications subject to change without notice 3AUA0000085631 REV E US 4 3 2011 ACS150 PHTCO1U EN Power and productivity Ah HR ER for a better world PA ae ED
3. Low voltage AC drives ACS150 ALS WO Ne Oa OAR Catalog Power and productivity for a better world ABB component drives ABB component drives Highlights ABB component drives are designed to be incorporated into Worldwide availability through logistical distributors a wide variety of machines such as mixers conveyors fans or User friendly LCD control panel and integrated pumps or anywhere where a fixed speed motor needs to go potentiometer variable speed motor Flexible mounting alternatives PID control The ABB component drives meet the requirements of OEMs Integrated EMC filter machinery builders and panel builders These drives are Built in brake chopper widely available through the ABB distribution network The FlashDrop tool for fast drive commissioning drives are easy to select and provide a range of built in features as standard including PID control brake chopper fixed keypad and speed control potentiometer Worldwide availability and service i Drives are available worldwide and permanently stocked in four Fast and reliable delivery with dedicated i regions support to any country in the world i Dedicated global service and support network that is one of the i largest in the industry One drive type can be used in various designs saving installation costs and time Flexible mounting alternatives i Screw or DIN rail mounting sideways or side by side Built in brake cho
4. SO 9001 Environmental system ISO 14001 UL CUL CE C Tick and GOST R approvals RoHS compliant Catalog ABB component drives ACS150 5 Control connections and interfaces Application macros Application macros are preprogrammed parameter sets When starting up the drive the user typically selects one of the macros that is best suited for the application The diagram below gives an overview of ACS150 control connections and shows the default I O connections for the ABB standard macro ABB component drives have six standard macros ABB standard macro 3 wire macro Alternate macro Hand auto macro PID control macro Motor potentiometer macro In addition to the standard macros the user can create three user macros The user macro allows the user to save the parameter settings for later use Screen Analog input Oto 10 V Reference voltage 10 V DC max 10 mA Aux voltage output 24 V DC max 200 mA PROGRAMMABLE DIGITAL INPUTS DI5 can also be used as a frequency input L2 O nm O Ge L3 op H EMC filter 3 phase power supply 200 to 480 V AC Input choke Potentiometer SCR DAI l a GND Y fa 10 V 24 V EM 7 GND 5 ks VOL VDC 6A COM L gt DIA DI2 DI3 DI4 EMC EMC filter grounding screw DI5 VAR ji Varistor grounding screw te Brake resistor 6 ABB component drives ACS150 Catalog EMC filter
5. grounding screw EMC Varistor grounding screw VAR Input brake resistor and motor connections Typical I O connections ACS150 SCR H 0 20 mA Al U Ground the cable GND screen on the HOV sourcing end 24 V 24 V start GND Stop Boom const fwd L DH speed rev 1 DI2 DIB DI4 DI5 OV DI configuration PNP ae connected source BONO with external power supply ACS150 R lt 10kQ SER i l l start ramp pair sel DI configuration NPN connected sink Removable clip for brand labeling Integrated interface FlashDrop connection ntegrated potentiometer O connections Analog input signal selector U l Al GND f 10 V 24 V GND ER DCOM DI DI2 const fwd L stop speed rev 1 DI3 DI4 DIS ROCOM RONC RONO Cooling and fuses Cooling ACS150 is fitted with cooling fans as standard The cooling air must be free from corrosive substances and must not be above the maximum ambient temperature of 104 F 122 F with derating For more specific limits see the Technical data Environmental limits in this catalog Cooling air flow 1 phase supply voltage 200 to 240 V units Fuses Standard fuses can be used with ABB component drives For input fuse connections see table below Selection table
6. net mounted drives UL open RO 665 7 95 941 276 559 2 5 R2 6 65 7 95 941 413 559 3 3 H1 Height without fastenings and clamping plate H2 Height with fastenings but without clamping plate H3 Height with fastenings and clamping plate W Width D Depth Wall mounted drives NEMA 1 RO 10 12 11 02 2 76 5 59 R2 10 12 Mad 4 13 5 59 H4 Height with fastenings and NEMA 1 connection box H5 Height with fastenings NEMA 1 connection box and hood W Width D Depth 4 ABB component drives ACS150 Catalog 1 phase supply voltage 200 to 240 V units 0 5 37 2 4 ACS150 01U 02A4 2 ACS150 01U 07A5 2 3 2 9 8 ACS150 01U 09A8 2 R2 3 phase supply voltage 200 to 240 V units i24 ACS150 03U 02A4 2 RO i ACS150 03U 09A8 2 3 phase supply voltage 380 to 480 V units 05 37 1 2 ACS150 03U 01A2 4 RO ACS150 03U 01A9 4 X within the type code stands for E or U H1 H2 H4 Technical data 1 phase 200 to 240 V 10 0 5 to 3 hp 0 37 to 2 2 kW 3 phase 200 to 240 V 10 0 5 to 3 hp 0 37 to 2 2 kW 3 phase 380 to 480 V 10 0 5 to 5 hp 0 37 to 4 kW Voltage and power range Frequency Voltage capability constant torque at a max ambient temperature 40 C Overload capability at a max ambient temperature of 40 C Switching frequency At heavy duty use 1 5 x lap f
7. or 1 minute every 10 minutes At start 1 8 x lay for 2 s Default 14 kHz Selectable nnn ts to 16 kHz with 4 kHz steps Acceleration time 0 1 to 1800 s Scalar U f Motor control method i 14 to 104 F 10 to 40 C no frost allowed 122 F 50 C with 10 derating Ambient temperature Altitude Output current Rated current available at 0 to 3281 ft O to 1000 m reduced by 1 per 328 ft 100 m over 3281 to 6562 ft 000 to 2000 m Lower than 95 without condensation IP20 Optional NEMA 1 enclosure IEC 721 3 3 No conductive dust allowed i Class 1C2 chemical gases Class 1S2 solid particles Transportation Storage i Class 2C2 chemical gases Class 2S2 solid particles Operation i Class 3C2 chemical gases Class 382 solid particles One analog input Voltage signal Current signal Potentiometer reference value Resolution Accuracy 0 2 to 10 V Ra gt 312 KQ 0 4 to 20 mA Rn 100 Q 10 V 1 max 10 mA R lt 10 ka 0 1 2 Five digital inputs i i supply PNP and NPN pulse train 0 to 16 kHz One relay output Type Maximum switching voltage Maximum switching current Maximum continuous current NO NC 250 V AC 30 V DC 0 5 A 80 V DC 5 A 230 V AC 2 Arms Low voltage Directive 2006 95 EC with supplements Machinery Directive 2006 42 EC EMC Directive 2004 108 EC with supplements Quality assurance system I
8. pper as standard i No need for an external brake chopper Space savings reduced installation cost PID control Varies the drive s performance according to the need of the i Enhances production output stability and application i accuracy 2 ABB component drives ACS150 Catalog Typical applications ABB component drives bring speed control benefits to a wide variety of applications In mixing applications the drive provides high starting torque which benefits the start of the mixing operation The silent operation mode adjusts the switching frequency of the drive to a higher level after the high torque start resulting in lower audible noise The FlashDrop tool provides a quick and safe way to configure multiple drives for identical mixer applications In conveyors the belt speed can be controlled using a drive and a motor Production lines often have multiple stages including conveyors which need to be efficiently linked with each other to provide high production output A drive provides smooth start and stop of the conveyor thereby reducing mechanical stress and lowering maintenance costs A heat pump system consists of an indoor unit with fan and an outdoor unit with a compressor and a blower The heat pump cools indoor environment by gathering heat from air and transferring the heat to air outside The outdoor unit uses the compressor and the blower to dissipate the heat The cooled air is blown indoors by fans located in
9. the indoor unit Drive allows the user to variably control the cooling power based on customer request AC drives optimizes systems energy efficiency and smoothens system operation Fans are used for process cooling and ventilation in industrial commercial and domestic environments Using a drive to control air flow enables energy savings compared to mechanical flow control methods An ABB drive has integrated PID control which provides optimal air flow by adjusting the fan speed based on a given reference value Compact size and various mounting methods enable flexible system design N N N LAAF VLUU E Catalog ABB component drives ACS150 3 Ratings types and dimensions Type designation In column 4 on the right is the unique reference number that clearly indentifies your drive by power rating and frame size Once you have selected the type designation the frame size column 5 can be used to determine the drives dimensions shown below Voltages ACS150 is available in two voltage ranges 2 200 to 240 V 4 380 to 480 V Insert either 2 or 4 depending on your chosen voltage into the type designation shown on the right Construction 01U and O3U within the type designation varies depending on the drive phase Choose below the one you need 01 1 phase 03 3 phase U EMC filter disconnected 60 Hz frequency In case the filter is required it can easily be connected Cabi
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