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RAVO USER MANUAL

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1. 83 D 2 iSystem LED display sweeping 85 D 2 1 Silent indicator light option 85 D 22 Fan indicator light 25 3 a sammie male QR UR RO OR RU RR GR CR 85 D 2 3 Suction nozzle indicator 85 D 2 4 Spraywater pump indicator 85 D 2 5 Water recirculation indicator light 85 D 2 6 HP water pump option 2 u I lt 5 NG NG haha RO asas su masa 85 D 27 Speedomieler haer Rr orna a a ra DU ac P amc CR SR CUT UR CR CR RS 85 D 2 8 Rev COunt r rastro nTa AA TROC GR TER wa 85 D 2 9 Ideal sweep rev range nnn 85 C M MM 85 D 2 11 Brush 1 _ 85 D 2 12
2. ass eee 257 F 7 12 Checking the 257 F 7 13 Checking the ATF 4 257 F 7 14 Topping the washer 259 F 7 15 Check the oil level of the high pressure water pump 261 F 8 Changing the light bulbs 263 F 8 1 Main beam headlight 1 oorr Reb RE RR Ia rum cm hago 263 F 8 2 Dipped beam headlight 2 263 F 8 3 Direction indicator lights front 3 263 8 4 Parking lights 4 265 F 8 5 Indicator lights on the side of the cabin 5 265 8 6 Br shclight 6 226 seam seein eco bns 265 F 8 7 Front and rear beacon lights 7 e Rr a wik sum eee
3. 175 11 5 February 2015 12 49 pm lt gt RAVO D 15 Climate control unit 177 D 15 1 Fan speed control eae eet RR KR RTT 177 D 15 2 Recirculation Dutton ois aici cece eta ee ara m w s X W s a w 177 D 15 3 Temperature 177 D 15 4 Air conditioning button sssssaa EA 179 D 15 5 Airflow selection 179 D 15 6 Defrost demist function eee hor sasa sas 179 D 16 Parking brake 594 4 RA ER 181 D 16 1 Disengaging the parking 181 D 16 2 Engaging the parking 181 D 17 Suction tube inspection 183 D 17 1 Suction tube tunne
4. 33 B 3 8 Avoid contact with hot surfaces 33 3 9 Prevent battery explosions 33 3 10 Avoid contact with high pressure 34 B 3 11 Use the correct equipment and service 34 B 3 12 Comply with environmental 35 B 3 13 Carry out maintenance work 35 3 14 Take a break in good time l samasaa n fk saa s 35 B 3 15 Exhaust Qasses I 35 4 Scrapping the lt 36 B 4 1 Activities to be completed 36 B 5 Sweeper emergency lt 1 39 5 1 Operating the emergency stop 39 B 5 2 Reset the emergency 39 B
5. 149 D 6 1 Function keys 51 52 55 56 57 S8 asss ws kh aa samim wa 149 D 6 2 Function key 55 Duos SOR Re RD 151 D 6 3 Function 58 5 2 2 2 2 EDETEN ee kale sa 153 D 7 Steering 155 D 7 1 Steering column adjustment 1 155 D 7 2 Steering column handie 6 2 52 2 155 D 7 3 Steering wheel 3 u u paa pag RON BOR 157 D 7 4 Ignition key switch 7 157 D 7 5 Driving direction switch B 2 l usss RR Rr mE R e Ux S ce Rem ach Ree aa 159 D 8 System LED display panel I I I I I I I L 161 D 8 1 Hazard lights 5VIIC 22 rn mao ik mala 161 D 8 2 Liglit wind mk a d bd WIS
6. 5 February 2015 12 49 pm DESCRIPTION TYPE POSITION RA Grid heater relay BOSCH Main panel Rx Switchable customer option 1 Micro Main panel Fuse Relay box 1 RY Switchable customer option 2 Micro Main panel Fuse Relay box 1 RD Power Nodes Maxi Main panel Fuse Relay box 1 RE Power Nodes Maxi Main panel Fuse Relay box 1 RH Power fuel heater element Mini Main panel Fuse Relay box 1 RP Power relay EURO 6 TIER 4 Mini Main panel Fuse Relay box 1 R3 Door switch Micro Main panel Fuse Relay box 1 R4 Horn Micro Main panel Fuse Relay box 1 R5 Air conditioning clutch Micro Main panel Fuse Relay box 1 R6 Air conditioning fan Micro Main panel Fuse Relay box 1 RE Power parking light ATF amp others Maxi Main panel Fuse Relay box 2 RG Power on board computer Maxi Main panel Fuse Relay box 2 RB Power Air conditioning Flasher Lighting Maxi Main panel Fuse Relay box 2 RC Power PLC Output Mini Main panel Fuse Relay box 2 R1 Start relay Mini Main panel Fuse Relay box 2 291 lt gt RAVO R FAYAT GROUP T R20 R22 m micro micro micro micro i micro micro AA I I I I PENA 292 5 February 2015 12 49 pm e RAVO FAYAT GROUP RELAY DESCRIPTION TYPE POSITION RT1 Timer relay Micro Main panel Fuse Relay box 3 R10 ABS relay Micro Main panel Fuse Relay box 3 R11 ATF relay o
7. l La l f 114 5 February 2015 12 49 pm lt gt RAVO D 5 10 Telemetry screen 6b The following drive system data can be read on telemetry screen 6b 7 Flow drive pump valve forward 8 Flow drive pump valve reverse 9 Flow drive pump valve left 10 Flow drive pump valve right 115 5 February 2015 12 49 pm lt gt RAVO 0 soo Sensor A 363 I ng b 420 Sensore 362 Bar pa 12 13 15 116 5 February 2015 12 49 pm lt gt RAVO D 5 11 Telemetry screen 6c The following drive system data can be read on telemetry screen 6c 11 Drive system pressure sensor A 12 Drive system pressure sensor B 13 Drive system oil temperature 14 Parking brake fluid pressure 15 Oil pressure suspension brake system 117 5 February 2015 12 49 pm lt gt RAVO o Main Manifold l _ _ 118 5 February 2015 12 49 pm lt gt RAVO D 5 12 Telemetry screen 6d The following brush system data can be read on telemetry screen 6d 16 Oil pressure main valve brush system 17 Oil pressure valve block third brush 18 Rotational speed brushes 19 Rotational speed third brush 119 5 February 2015 12 49 pm lt gt RAVO
8. 75 D 1 10 F el indicator light odd eae ae ko RATER DR ORO EUER RR UR 2 84 75 D 1 11 Engine oil pressure indicator 75 D 1 12 Dipped beam indicator light sa yr hase RR 75 D 1 13 Main beam indicator 77 D 1 14 Fog light indicator light ORA EORR asa sa 77 D 1 15 Indicator beacon 77 D 1 16 Heated mirror indicator light 77 77 D 1 18 Brake fluid pressure indicator 77 D 1 19 ABS indicator 77 D 1 20 Steering and brake fluid temperature indicator light Option 5 77 D 1 21 Steering and brake fluid level indicator 77 D 1 2
9. 275 F 11 1 Raising the hopper using the emergency hand 275 F 11 2 Raising and lowering the container using the emergency hand pump not recommended 275 16 5 February 2015 12 49 pm lt gt RAVO F 12 Deactivating the parking brake 277 F 12 1 Disconnecting parking brake 4 4 277 F 13 Fuses RelayS keene as sss a eae ass bee sasa 279 F 13 1 Fuse relay DOX i sr oer reri ee aqa ee ass s sama as aaa pawa 279 F 13 2 Relay u T 291 F 14 Maintenance of air conditioning 298 F 14 1 Checking the drive belt Q sassa siwsawi sasa giaa mim a alas mu 298 F 14 2 Annual inspection teak ee ss saa s 298 F 15 Sub zero operation AE EA AA 301 F 15 1 If sub zero temperatures are
10. ee AP 161 D 8 3 Beacon light switch 2 2 2 4 OR a wu siwis 161 D 8 4 Rear fog light ior hp a hora getan mee iacta un eia ene NTEN NASTY TRU 161 D 8 5 Mirror heating switch optional 161 D 8 6 Headlight height adjustment 5 161 D 9 Pedals eee seduce b RN a o DW MUR eas 163 D 9 1 Accelerator pedal ABC AUR iv QUA b RR E UR e QD QUADR 163 D 9 2 Brake pedal 258 wa masa a sassa sasam sas 163 ALAALA 2 ue s 163 D 10 Boot GONSOIG ERE ORE ROSA ACE ERR CS AA RR s miss 165 D 10 1 Door handle uuu aas n oe caa a ena alee NAA 165 D 10 2 AA Sears woes aac aie a aaa qa QE aca aera 165 D 10 3 Third brush button 2 165 D 10 4 Gutter b
11. 301 F 15 2 Drain the spray water tank option 1 301 F 15 3 Drain the spray water tank option 2 301 F 15 4 What to do after a period 303 F 16 Lubrication frequency for manual lubrication 305 F 17 Spraywater fine dirt 307 F 17 1 Cleaning replacing the spraywater fine dirt 307 17 5 February 2015 12 49 pm lt gt RAVO 18 5 February 2015 12 49 pm lt gt RAVO TECHNICAL SPECIFICATIONS lt gt RAVO A 1 Machine dimensions Length 4525 mm Width excl mirrors 1805 mm Width incl mirrors 2280 mm Sweeping width 2200 mm 2000 option Height 2460 mm ST 2460 mm CD 2630 STH A 2 Machine weight Empty weight on front axle 3080 kg ST 3100 kg STH 2980 kg CD Empty weight on rear axle 2900 kg ST 2930 kg STH 3260 kg CD Total empty weight 5980 kg ST 6030 kg STH 6240kg CD Max weight on front axle see CE mark Max weight on rear axle see CE mark Max weight see CE mark
12. lt gt RAVO __ _ _ _ 2_ _ _ _ _ f TT amenan a paana a 128 5 February 2015 12 49 pm lt gt RAVO D 5 17 Check screen brake and ride height control 9b The brake and ride height check screen shows the function parameters of the brake and ride height control valves Green OKAmber Open circuit Red Short circuit D 5 17 1 Explanation of valves H4 Front wheel suspension up manually H5 Front wheel suspension down left automatic H6 Front wheel suspension down right automatic THE BRAKE AND RIDE HEIGHT CONTROL SCREEN HAS AN INFO SCREEN THAT ACTIVATED WITH FUNCTION KEY 51 129 5 February 2015 12 49 pm lt gt RAVO I ELLE R R R E 1 H16 H15 H27 o H18 H50 l ms PM ge nn ma th H21 H17 130 5 February 2015 12 49 pm lt gt RAVO D 5 18 Check screen main valve block brush system 9 The main valve block brush system check screen shows the function parameters of the main valves for the brushes Green OKAmber Open circuit Red Short circuit D 5 18 1 Explanation of valves H12 Lower container H13 Tilt container H14 Brushes up H15 Brushes down H16 Suction nozzle down H17 Suction nozzle up H18 Brush unit to right H19 Brush unit
13. D 1 34 Container raised indicator 81 D 1 35 Engine coolant level indicator light only Tier 4 81 D 1 36 Direction indicators i ss sain hannah rnm awa asas gasas w amas EORR RR REOR RACER SOROR 81 D 1 37 Exhaust temperature indicator light Euro 6 and Tier 4 81 D 1 38 Direction indicator aaa eee REO 81 D 1 39 Rotation selection 81 D 1 40 Spraywater level 4 eroii sni awa 81 TIT 81 D 1 42 1 2 2 5 5 44 81 D 1 43 Fuel level 83 D 1 44 Selection knob ie cic cairn a g ars ART s asa a als ORE RR RR NAG 83 921 45 aap NAN AA 83 D 1 46 Rev 0
14. ene ewe a a x 1 120 5 February 2015 12 49 pm lt gt RAVO D 5 13 Display settings menu 7 Selection 7 from the main menu leads to the display settings menu Here you can adjust the clock and screen settings D 5 13 1 Screen brightness 7a The brightness of the display can be set manually on the screen 7a or automatically by the light sensor D 5 13 2 setting the clock 7b On screen 7b the clock can be set and the changes can be saved 121 5 February 2015 12 49 pm lt gt RAVO 122 5 February 2015 12 49 pm lt gt RAVO D 5 14 Dealer login menu 8 Selection 8 from the main menu leads to the dealer login menu 123 5 February 2015 12 49 pm lt gt RAVO 94 9f 9g 124 5 February 2015 12 49 pm lt gt RAVO D 5 15 iSystem check menu 9 Selection 9 from the main menu leads to the iSystem check menu Here you can check the system functions and components D 5 15 1 Check screen pedal switches and lights 9a On screen 9a you can select the pedal switches and lights check screen D 5 15 2 Check screen brake and ride height control 9b On screen 9b you can select the brake and ride height control check screen D 5 15 3
15. 107 D 5 5 Sweeping screen 3 4 107 D 5 6 Dumping screen 4 2 hx ee a a wis siasa m s 107 D 5 7 Main men Screem 5 NONE dg umapika wm ete 109 D 5 8 iSystem telemetry screens 6 111 0 5 9 Telemetry screen 6 2 2 225 5 044 gt 22 4 dee eee eee ve 113 D 5 10 Telemetry screen 6D 5 rx eor RUE 115 DD 5 11 Telemetry screen DC 2 ug aa yu ua aaa qaa S adonis sia uqa m azalea uuu qan Gana aa 117 D 5 12 Telemetry screen gt nee ea ened wasa aaa sa woa a 119 D 5 13 Display settings menu 7 121 D 5 14 Dealer login menu 8 u u u u rm nre ER Re uqa Rud E ER eI 123 D 5 151System check 125 D 5 16 Check screen pedal switches and lights 9a 127 D 5 17 Check scr
16. F68 663 F66 F61 636 F37 RF RG maxi maxi FAB FAA 278 5 February 2015 12 49 pm lt gt RAVO 13 Fuses Relays The following fuses and relays can be found in the fuse box at the left end of the cabin rear wall and at the left end of the dashboard behind the panel with the fire extinguisher CAUTION ALWAYS REPLACE FUSES WITH FUSES OF THE SAME TYPE VALUE AND COLOUR NEVER BRIDGE A FUSE THIS CAN RESULT IN DAMAGE TO THE ELECTRICAL SYSTEM F 13 1 Fuse relay box FUSE DESCRIPTION AMPS POSITION F101 Radio memory Tacho 2A Main panel Fuse Relay box 1 F2 Camera 5A Main panel Fuse Relay box 1 F3 Armrest amp Dashboard 2A Main panel Fuse Relay box 1 F4 Safety amp Key in 2A Main panel Fuse Relay box 1 F5 VBBr PLC 15A Main panel Fuse Relay box 1 F6 VBBo PLC 15A Main panel Fuse Relay box 1 F7 Input Module 1 2A Main panel Fuse Relay box 1 F8 Input Module 2 2A Main panel Fuse Relay box 1 F9 Input Module 3 2A Main panel Fuse Relay box 1 F10 Input Module 4 2A Main panel Fuse Relay box 1 F11 Switchable customer option 1 10A Main panel Fuse Relay box 1 F12 Output module 20 X21 15A Main panel Fuse Relay box 1 F13 Output module 20 X20 15A Main panel Fuse Relay box 1 F14 Output module 22 X21 15A Main panel Fuse Relay box 1 F15 Output module 22 X20 15A Main panel Fuse Relay
17. 171 D 12 1 Radio fy a or E mcr 171 D 12 2 Interior lighting 2 2 BLDG ss aa ma asas s aa sas ss sss amam 171 D 13 Container remote control ST and 173 D 13 1 Raise container button ss a NG wa sa sma wawa a a wa wa E 173 D 13 2 Lower container 173 D 13 3 Open container door extend pusher button 173 D 13 4 Close container door retract pusher button 173 D 13 5 Container emergency stop 173 D 13 6 Container emergency stop reset 173 D TA Driver S t 175 D 14 1 Adjusting the angle of the back of the lt 1 175 1D Ng PAC uud etd Gans sala V ea vi aa RAD C a 175 D 14 3 Distance to the steering wheel and the 6 175 0 14 4 Height of the Seat u uu uuu aw ee aba 175 D 14 5 Adjusting the lumbar support of the
18. 14 2 Setting the pressure for the high pressure water 215 E 15 Working with the swasher 217 15 1 Implementation eed KOK RE aus REOR ROS ala m W ia m g RR 217 15 2 High pressure water pump pressure 66 217 E 16 Working with the leaf suction arm drain suction arm option 219 E 16 1 Imiplementatlon 219 E 17 Water recirculation 221 E 17 1 2 2 2 2 2 ed aoe aa CT ROS RR 221 E 17 2 Remove water from the container 221 E 17 3 Cleaning the 223 17 4 Rinse through the pipes assasi EARNED EORR PK RR RC EEN ENE A E 223 E 16 Camera System sis u sura Eau sau Sees alat sip 225 18 1 Camera system
19. 7 7 Inspection points for the engine Check the level of the engine oil It is recommended to tip up the container and to open the container door every evening after parking it in the garage The oil level can only be measured immediately if the sweeper was parked the night before with the container tipped up If the sweeper was parked whilst the container was not tipped up then the container must first be tipped up and the engine must then be stopped A DANGER PLACE THE SAFETY BRACKET UNDER THE CONTAINER WHEN IT IS TIPPED UP BEFORE CARRYING OUT ANY WORK UNDER THE CONTAINER The level can only be measured after a minimum of 5 minutes has passed after stopping the sweeper s engine F 7 7 1 Measuring the oil level Take a clean cloth or rag Remove the oil dipstick 1 from the engine Clean the dipstick 1 with the cloth or rag Place the dipstick 1 back in the engine as far as possible Remove the dipstick 1 from the engine again Check whether the oil level is between the maximum and minimum marks If the oil level is below the minimum mark then the oil must be topped up see opposite Place the dipstick 1 back in the engine as far as possible e o 7 7 2 Topping up the oil First clean the area surrounding the oil filler cap 2 Unscrew the oil filler cap 2 from the cylinder head cover Use a funnel or an oil can to add the required quantity of oil see Technical spec
20. 276 5 February 2015 12 49 pm lt gt RAVO 12 Deactivating the parking brake When the engine is switched off or defective the parking brake will be activated after a period of time due to pressure drop in the hydraulic system If the machine needs to be moved e g following engine failure the parking brake will have to be deactivated A WARNING ONLY DEACTIVATE THE PARKING BRAKE IN THE EVENT OF AN EMERGENCY THE PARKING BRAKE MUST BE ACTIVATED AGAIN ONCE THE VEHICLE HAS BEEN REPAIRED A WARNING ALWAYS FIT THE SAFETY STAY WHEN THE CONTAINER IS TIPPED UP A WARNING ALWAYS PLACE WEDGES IN FRONT OF AND BEHIND THE WHEELS OF THE SWEEPER BEFORE YOU START TO WORK WITH THE PARKING BRAKE ON MAKE SURE THAT THE SWEEPER IS NOT ABLE TO START DRIVING OF ITS OWN ACCORD The parking brake is operated by two cylinders in the engine compartment These cylinders can be disconnected to deactivate the parking brake F 12 1 Disconnecting parking brake Remove the two bolts 1 from the parking brake cylinders Insert two 100mm bolts in place of the bolts 1 and turn them inwards The parking brake is disconnected 277 5 2015 12 49 RAVO 5 Series lt gt RAVO FAYAT GROUP F19 JHH micro micro i F18J F9 H F16 F7 pa Be F15 micro micro F13 I I F4 n4 ns F12 micro micro
21. B 3 6 Be careful with fuel and take measures to prevent a fire Be careful with fuel It is extremely flammable Do not smoke or work in the vicinity of naked flames or sparks whilst refuelling the machine Always switch off the engine before refuelling the machine Fill the fuel tanks outside in the open air Prevent fire by keeping the machine free of dirt grease and debris Always clean up any spilled fuel 32 5 February 2015 12 49 pm lt gt RAVO N B 3 7 Avoid contact with moving parts Do not start the machine or the brushes whilst people are standing nearby Due to their function many moving parts such as the side brushes cannot be completely shielded Keep away from these moving parts whilst the machine is in operation Keep hands feet and clothing away from the machine s driven parts 55 B 3 8 Avoid contact with hot surfaces Certain parts inside the engine compartment and the exhaust system of the sweeper can get very hot Avoid contact with the hot surfaces of these parts in the sweeper First allow the sweeper to cool down sufficiently before starting to carry out work on these parts of the sweeper Avoid physical injury 3 9 Prevent battery explosions Battery gas can explode Keep sparks and flames away from batteries Never check the charge of a battery by placing a metal object across the terminals Use a voltmeter The battery s earth cable must always be removed fi
22. 91 D 4 3 Spraywater pump switch 2 2 868 nma sas ee RA RR REA RA RM A A Pado 93 D 4 4 Far SWILCE Erwan bar o AA 93 D 4 5 Suction nozzle switch raise lower 93 D 4 6 Brush switch with independently lifting of left brush 95 D 4 7 Brush speed regulator vee ad DESK 95 D 4 8 Third brush speed regulator 95 D 4 9 Third brush double angle adjustment switch option 95 D 4 10 Third brush angle adjustment regulator 95 D 4 11 Third brush spraywater switch 95 D 4 12 Ride height control switch front 97 D 4 13 Third brush motor rotation direction switch 97 D 4 14 Dump Drive Sweep Switch i eink raus hara eee ee eke ee eee 99 0 4 15 12V CONNMECHON II I M eta a Rs NA NAA yma et atin 99 D 4 16 Suctio
23. saa 199 E 10 Instructions and Tips for 201 E 10 1 Sweeping a right angled inner 203 E 10 2 Optimum sweeping 204 E 11 Sweeping with the third brush option 207 E 11 1 Implementation tree een eee ed waa Rama 6 6 660996966 942 207 E 11 2 Retraction 5 6 68 66 906 6 aca AG 207 E 12 Opening cabin door while sweeping with third 209 E 12 1 Resuming sweeping with third brush after opening cabin door 209 E 13 Third brush rapid replacement system option 211 E 13 1 Uninstalling the third brush using the rapid replacement 211 E 13 2 Installing the third brush using the rapid replacement 213 E 14 Working with the high pressure water pump optional 215 14 1 TO Operate 215 13 5 February 2015 12 49 pm lt gt RAVO
24. Rear tyre make Bridgestone 215 75 R17 5 126 124 M dual Turning circle 3730 mm Wheelbase 1816 mm Tyre pressure front 8 5 bar rear 7 1 bar A 13 Electrical system Voltage 24V Battery 2 x 12 V 72 Ah series maintenance free battery Generator 28 V 90A Radio 12 V via converter Lights 24V 24 5 February 2015 12 49 pm e RAVO FAYAT GROUP A 14 Hydraulic system Driving pump capacity 105 l min Driving pump operating pressure 420 bar Booster pump capacity 22 l min Booster pump operating pressure 50 bar Fan pump capacity 75 l min Fan pump operating pressure 175 bar Brush pump capacity 19 l min Brush pump operating pressure 175 bar Control pump capacity 22 l min Control pump operating pressure 150 bar Battery filler system pump capacity 6 l min Brush motor operating pressure 165 bar max Fan motor operating pressure 175 bar Pump output at 1000 rpm 5 February 2015 12 49 pm 25 lt gt RAVO 15 Hydraulic system Suction valve operating pressure 175 bar Operating pressure of driving motors 420 bar Operating pressure of suction head lift 175 bar Operating pressure of container cylinder 175 bar Operating pressure of brush lift 175 bar Operating pressure of brush swivel 175 bar Operating pressure of container door cylinder 1
25. sna 68 5 February 2015 12 49 pm lt gt RAVO C 13 Vehicle Identification Number VIN All machines meet the Machinery Directive 2006 42 EC complete with the associated CE declaration of conformity and CE mark on the machine You can find the mark on the right hand side of the machine by the driver s seat The Vehicle Identification Number VIN is stated on this CE mark Set out in the table below you can find an explanation of the structure of the Vehicle Identification Number VIN C 13 1 Explanation of the Vehicle Identification Number VIN X L 9 5 5 C 6 JA 9 2 lo Example VIN 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 lt Position VIN WMI Vehicle description section Vehicle indication section Subject Type Variant Version X X World manufacturer identification number X Type X Chassis X Engine type X Container type X Max speed Brake system x USA control number x Model year x Serial number part1 X X X World manufacturer identification number part2 X X Serial number part2 69 5 February 2015 12 49 pm lt gt RAVO 70 5 February 2015 12 49 pm lt gt RAVO D OPERATING CONTROLS lt gt RAVO Em E 98912 gt g
26. EURO 5 6 amp TIERG Fuel filter preheater 25A Main panel Fuse Relay box 1 F44 EURO 6 ST82 only EUG 20A Main panel Fuse Relay box 1 F45 EURO 6 Power to sensor NOx NH3 SCR TIER4 Power to preheater DEF 20A Main panel Fuse Relay box 1 module 46 Ignition switch 15A Main panel Fuse Relay box 2 F47 OBD power 5A Main panel Fuse Relay box 2 48 Instrument panel 5A Main panel Fuse Relay box 2 49 Ignition switch accessories Radio Tacho 5A Main panel Fuse Relay box 2 283 5 February 2015 12 49 pm lt gt RAVO Rdir LED HH R2 micro micro R7 O 284 5 February 2015 12 49 pm e RAVO FAYAT GROUP 5 February 2015 12 49 pm FUSE DESCRIPTION AMPS POSITION F50 Parking light right Registration plate lighting 5A Dashboard Fuse Relay box 4 F51 Parking light left 5A Dashboard Fuse Relay box 4 F52 Main beam left 5A Dashboard Fuse Relay box 4 F53 Main beam right 5A Dashboard Fuse Relay box 4 F54 Daytime running lights left amp right 2A Dashboard Fuse Relay box 4 F55 Rear fog light 2A Dashboard Fuse Relay box 4 F56 Dipped beam left 5A Dashboard Fuse Relay box 4 F57 Dipped beam right 5A Dashboard Fuse Relay box 4 F58 N A N A N A F59 N A N A N A F60 N A N A N A 285 e RAVO FAYAT GROUP FAB FAA Rx micro CETO maxi F18 L 69 F16 F7 R3 R6
27. Brush speed 0 165 rpm adjustable Number of brushes 2 third brush optional Suction head dimensions 120 x 630 mm Suction duct diameter 225 mm A 8 Water system Operation Electric Tank capacity TIER3 540 litres Tank capacity EURO5 500 litres Max pump capacity 11 5 litres min at 2 bar Pump Mechanical water ring pump Sprayer positions Brushes suction duct suction head leaf suction third brush optional A 9 Drive Transmission Hydrostatic continuously variable Traction Via hydraulic pump and two wheel motors with planetary hub reduction Hub reduction oil 2 5 litres Texaco MULTIGEAR 80W 140 Differential Hydraulic 5 February 2015 12 49 pm 23 lt gt RAVO 10 Front axle and suspension Type McPherson hydro pneumatic suspension Height adjustment Electronically via sensors A 11 Brake system System Disk brakes for rear drum brakes Hydraulically operated via ATF system Brake shoe make Front Wabco Rear Ferrodo Dynamics Hydrostatic brakes via the transmission when accelerator is released Parking brake On the rear wheels Parking brake is spring loaded and lifted hydraulically The parking brake is active when the machine is switched off after the system depressurises A 12 Tyres Front tyre make Bridgestone R168 215 75 R17 5 135 133 J
28. 2 2 1 Adjusting the forward angle of the brush Unscrew the lock nut at position 2 Turn the adjusting nut 2 clockwise or anticlockwise The brush angle will then be decreased or increased respectively F 2 3 Sideways angle of the brush The sideways angle of the brush with the inside of the brush slightly raised must be set the right hand side may have a hydraulic adjusting mechanism instead of a mechanical mechanism to enable the brush to follow and clean the road surface and gutter profile in the required manner Reasonably deep gutters can be cleaned with just a small sideways brush angle F 2 3 1 Adjusting the sideways angle of the brush Unscrew the lock nut at position 1 Rotate the adjusting nut 1 on the left hand side of the brush frame clockwise or anticlockwise The brush angle will then be decreased or increased respectively The brush angle on the right hand side can be adjusted using a control button on the door console in the cabin 235 5 February 2015 12 49 pm e RAVO RAVO 5 Series FAYAT GROUP 236 5 February 2015 12 49 pm lt gt RAVO 2 4 Distance to the suction nozzle The distance between the brushes and the suction nozzle must be correctly adjusted to prevent Excessive wear to the suction nozzle when the clearance is too small Atrail of dirt remaining on the road between the brushes and the suction nozzle when the clearance is to
29. 5 February 2015 12 49 pm lt gt RAVO B 5 Sweeper emergency stop The RAVO sweeper is fitted with an emergency stop This emergency stop should only be used in emergency situations in which case all sweeper functions need to be stopped After operating this emergency stop it is only possible to continue to drive the sweeper all other functions are then put out of operation THE EMERGENCY STOP IS ONLY ACTIVATED WHEN THE DRIVE SWEEP SWITCH 2 IS IN THE SWEEP POSITION THE EMERGENCY STOP IS NOT ACTIVATED IN THE DRIVE POSITION AN WARNING AFTER USING THE EMERGENCY STOP ALWAYS RESOLVE THE HAZARDOUS SITUATION FIRST BEFORE RESETTING THE EMERGENCY STOP B 5 1 Operating the emergency stop Depress the emergency stop 1 All sweeping and operating functions of the sweeper are put out of operation B 5 2 Reset the emergency stop Turn the emergency stop 1 clockwise The emergency stop will now be reset Set the Empty Drive Sweep switch 2 on the dashboard to Drive All sweeper functions can now be operated again 39 5 February 2015 12 49 pm lt gt RAVO lt gt RAVO 6 Transporting the sweeper Secure the sweeper to the transport vehicle to the anchor points on the machine using chains or straps with sufficient load capacity A WARNING SAFELY MANOEUVRE THE SWEEPER ON THE MEAN
30. F15 F6 micro micro F14 F5 3932 F13 F4 n4 ns TS F12 micro micro gt j Fc FSA FSO 85 7 2 Fo O F68 8 Fx 23 Ri E27 666 1 6691 6361 631 mini RG maxi maxi o os 286 5 February 2015 12 49 pm e RAVO FAYAT GROUP FUSE DESCRIPTION AMPS POSITION F61 Dipped beam lamps 10A Main panel Fuse Relay box 2 F62 Mirror heating Beacon lights 10A Main panel Fuse Relay box 2 F63 Air conditioning clutch and fan 15A Main panel Fuse Relay box 2 F64 Option 10A Main panel Fuse Relay box 2 F65 N A N A N A F66 Hazard lights Interior lighting 5A Main panel Fuse Relay box 2 F67 Option Lubrication unit 5A Main panel Fuse Relay box 2 F68 Parking lights amp taillights 10A Main panel Fuse Relay box 2 F69 N A N A N A F70 N A N A N A F71 N A N A N A 287 5 February 2015 12 49 pm e RAVO FAYAT GROUP FAB FAA Rx micro CETO maxi F18 L 69 F16 F7 R3 R6 F15 F6 micro micro F14 F5 3932 F13 F4 n4 ns TS F12 micro micro gt j Fc FSA FSO 85 7 2 Fo O F
31. Put the ae in the required operating position using the joystick 4 in the door console The third brush can also be pivoted and slid from left to right with the joystic The switch 7 the armrest is used to lower the third brush arm and activate brush rotation Using controller 5 the rotational speed of the third brush can be continuously regulated from zero rpm min to max The angle of inclination left right of the third brush can be adjusted with switch 9 option The angle of incidence forward backward of the third brush can be adjusted with switch 8 This switch 6 releases the supply of spraywater to the third brush E 11 2 Retraction Switch the third brush off by using the push button in the door console 3 By pressing the button 3 once the third brush will automatically retract lf button 3 is pressed again during the retraction cycle the retraction process will stop If the button 3 is pressed again then the third brush will return to its former position The third brush can also be switched off via the switches on the dashboard The third brush will in both cases complete the standard retraction process ee ee o 207 5 February 2015 12 49 pm lt gt RAVO FAYAT GROUP 208 5 February 2015 12 49 pm lt gt RAVO E 12 Opening cabin door while sweeping with third brush The sweeper is equipped with a safety system that stops sweeping operation as soon as ei
32. The steering and brake fluid level indicator light 21 goes on when the fluid level in the tank is too low The warning buzzer will also give a signal WARNING IF THE INDICATOR LIGHT IS LIT AFTER YOU START THE ENGINE OR DURING DRIVING AND OR DURING NORMAL SWEEPING OPERATIONS IMMEDIATELY STOP THE SWEEPER IN A SAFE LOCATION AND IMMEDIATELY SWITCH OFF THE ENGINE VISUALLY CHECK THE FLUID LEVEL ON THE LEVEL TEMPERATURE GAUGE AND LOOK UNDER THE SWEEPER FOR ANY LEAKS HAVE THE FLUID SYSTEM CHECKED BY YOUR SERVICE DEPARTMENT D 1 22 Exhaust cleaning stop Tier 4 The exhaust cleaning stop indicator light 22 indicates that the filter regeneration has been blocked by the user D 1 23 Exhaust cleaning Tier 4 The exhaust cleaning indicator lamp 23 indicates that the filter regeneration has been initiated by the user 77 5 2015 12 49 lt gt RAVO E 98912 gt gt EN EM gt 5 BH BH 82 Bs 41 Bb B c gt Eo 8113 3122 612 E gt E Elo B20 Beo ge 78 5 February 2015 12 49 pm lt gt RAVO D 1 24 Engine Data Controller EDC indicator light The EDC indicator light 24 goes on when the Engine Data Controller EDC malfunctions or performs a check The indicator light will flash slowly when the ignition switch is turned on D 1 25 EDC indicator light The EDC indicator light 25 goes on when there is
33. amas 225 E 19 Easy litabl grid iu sies hn xc he S C D a rd Rd 227 E 19 1 Operation of easy liftable grid 4 RR RR 227 F 5CLIXVIC C C MIMIMI M MC C 229 F 1 Adjustment of sweeper unit suction head 231 F 1 1 Suction head levelling iid onic dc ran RR ER REX RE 231 F 1 2 Road surface clearance lt saa RA RR ARA ERR 231 1 3 Suction head rubbers 231 F 2 Adjusting the brushes of the sweeper 233 F21 Brush AA ne aie ha XR RN ac RR LU CR RS 233 2 2 Forward angle of the brushes 235 F 2 3 Sideways angle of the 235 14 5 February 2015 12 49 pm lt gt RAVO F 2 4 Distance to the suction nozzle 237 F Quickly changing sweeping brushes 239 F 3 1 Remov
34. 17 Stop shift 15 30 49 2014 09 17 Engine running time 00 00 Sweeping time 00 00 l ee CC N 4 l 152 5 February 2015 12 49 pm lt gt RAVO D 6 3 Function key 58 The work and trip clock screen keeps track of working and sweeping times D 6 3 1 Operation work and trip clock screen Button 1 activates the trip clock it remains active even if the engine is switched off The stop button 2 stops the trip clock and the measured time is stored in a line of text up to 7 lines in total The reset button 3 resets the trip clock screen and clears all the saved times Selections can be made with the rotation selection knob 5 The exit button 4 takes you back to the selected mode Dump Drive Sweep 153 5 February 2015 12 49 pm lt gt RAVO 154 5 February 2015 12 49 pm lt gt RAVO D 7 Steering column The steering column is located on the right side of the cabin The main controls for operating the sweeper are located on the steering column D 7 1 Steering column adjustment 1 The steering column can be adjusted closer to or further from the driver s seat using the steering column adjustment lever 1 Steering column adjustment Start the sweeper s engine Loosen the handle 1 a few turns Setthe steering column to the desired position Tighten the handle firmly ag
35. 49 pm FAYAT GROUP lt gt RAVO 102 lt gt RAVO D 5 iSystem The RAVO sweeper is equipped with the RAVO iSystem This iSystem displays information about the mode and status of the sweeper and its systems The iSystem contains 3 levels The general Dump Drive Sweep level the driver s information level and the dealer level Only the general Dump Drive Sweep level and driver s information level are described here The general Dump Drive Sweep level is the level that is displayed on the iSystem LED display by default when starting the sweeper depending on the selected mode Dump Drive Sweep A WARNING ONLY START THE DRIVER S INFORMATION LEVEL IF THE MACHINE IS PARKED IN A SAFE PLACE The driver s information level can be activated by simultaneously pressing selection buttons S2 and S7 on the iSystem LED display This will start the main menu of the driver s information level The screens of the driver s of information level will be described separately D 5 1 Function keys Certain screens of the iSystem can be accessed through the function keys These keys are located on the iSystem LED display The functions of the function keys will be described one at a time D 5 2 Information screens Certain screens of the iSystem have additional associated information screens that can be activated using the information function key S1 The function of this function key depends on the selected screen 103
36. AWAY FROM THE MACHINE ALWAYS SPRAY THE MACHINE AT RIGHT ANGLE THIS WILL AVOID DAMAGE TO THE MACHINE A WARNING NEVER POINT A HIGH PRESSURE JET OF WATER TOWARDS ELECTRICAL COMPONENTS SUCH AS WIRING PLUGS SENSORS A COMMENT CLEAN THE MACHINE OUTSIDE IN AN AREA INTENDED FOR THIS PURPOSE F 6 1 Cleaning Wash the machine with plenty of lukewarm water Do not use an aggressive cleaning product Do not wash the machine in strong sunlight Always use a clean sponge or a washing brush with plenty of water de a clean damp shammy leather to dry the machine Regularly rinse the shammy leather when drying the machine Do not leave the machine in the sun to ry WARNING DO NOT USE AN ABRASIVE OR ALCOHOLIC MAINTENANCE PRODUCT E G GLASS CLEANER OR METHYLATED SPIRITS A THINNER OR TRICHLOROETHYLENE 247 5 February 2015 12 49 pm lt gt RAVO FAYAT GROUP F 7 Daily inspection points A CAUTION FOR OPTIMAL OPERATIONAL SAFETY AND SECURITY ALL THE INSPECTION POINTS MUST BE ACCURATELY CHECKED IN THE SPECIFIED MANNER F 7 1 General information Check the ground under the sweeper for any diesel lubricant hydraulic oil or water which may indicate that there is a leak IF THERE ARE ANY TRACES OF LIQUID THAT MAY INDICATE A LEAK FIND OUT WHERE THEY ORIGINATE FROM MAKE SURE THE LIQUID THAT IS LEAKING IS COLLECTED AND CONTACT THE SERVICE DEPARTMENT F 7 2 Checking the fuel level The quanti
37. Brush saa ama Ras sa wama UU PG gaan naan mg asa 85 D 2 13 Suction nozzle and suction tube sprayers 87 D 2 14 Water level gauge iiis ars ehh rra umawa gals OR ak RR cR ACA gu sawas g as NP 87 7 5 February 2015 12 49 pm lt gt RAVO D 3 System LED display I 89 D 3 1 Dump status 4 KR saa qua 89 D 3 2 Rev counter 4 usis simi as a 89 D 3 3 Speedometer 22555 UNT RR UR 89 D 3 4 HP water pump 24 4 asawa 89 B 42D ashboOsf ss bs AA Ge RC Uca he ears 91 D 4 1 Hand accelerator activation 91 D 4 2 Brush switch with independently lifting of right brush option
38. E 5 Stopping sweeping 193 E 5 1 Stopping for a short 3 sapanmi as hh hh hh mh hh nn 193 E 5 2 Hesume CS CURRERE 193 E 6 Stopping sweeping for a longer time 195 E 6 1 Stop for a longer time usr ERROR CA RACK RR RR 195 E 6 2 Resume AG NG KG 6 eae 195 E 7 Opening cabin door open while 0 195 E 7 1 Resuming sweeping after opening cabin door 195 E 8 Dumping ST container uu u s KAG MD AMA BARAN RUE RN ACER RC e 197 E 8 1Dumpingz iis sena astre 6 606 9656 RC RR aca 197 E 9 Dumping CD 199 E 9 1 DUMPING eae Gala eda masi sum wwe
39. February 2015 12 49 pm lt gt RAVO 299 5 2015 12 49 lt gt RAVO 300 5 February 2015 12 49 pm lt gt RAVO 15 Sub zero operation The machine should always be parked in a frost free environment where possible F 15 1 If sub zero temperatures are expected Ensure that there is sufficient coolant in the cooling system The vehicles are supplied filled with coolant See technical specifications Ensure the right grade of engine oil and hydraulic fluid are used See technical specifications Use winter diesel in the fuel tank F 15 2 Drain the spray water tank option 1 Position the vehicle over a drain or place a flat collector under the drain plug 1 near the right front wheel Loosen off the drain plug 1 and allow the water tank to drain fully Replace the drain plug 1 Open all brush and suction head sprayer valves Switch on the water spray pump using the buttons on the control panel The pump will continue to operate until all the water has been drained Vent all lines and jets with compressed air Drain the water from the spraywater pump using the drain point 2 on the pump Drain the water in the water spray fine dirt filter 3 F 15 3 Drain the spray water tank option 2 Drain the water tank Fill the water tank with approx 20 litres of water containing antifreeze Open all valves t
40. On screen 7hb you can select the dashboard check screen D 5 23 3 Check screen remote control container 9hc On screen 7hc you can select the remote control check screen 141 5 February 2015 12 49 pm lt gt RAVO 142 5 February 2015 12 49 pm lt gt RAVO D 5 24 Button check screen armrest 9ha The armrest button check screen 9ha displays the function parameters of the switches and joysticks Green OK D 5 25 Button check dashboard 9hb The dashboard button check screen 9hb displays the function parameters of the dashboard switches Green OK D 5 26 Button check remote control container 9hc The remote control container check screen 9hc displays the function parameters of the control buttons Green OK 143 5 February 2015 12 49 pm lt gt RAVO ______ __ i i _ 144 5 February 2015 12 49 pm lt gt RAVO D 5 27 Driver s information screen 10 Selection 10 from the main menu leads to the driver s information screen This screen provides relevant general information D 5 27 1 Vehicle Identification Number VIN 10a The machine s VIN is shown here D 5 27 2 Engine sweeping hours meter and total distance travelled 10b The sweeper s current engine hours and sweeping hours are shown here D 5 27 3 Option string 10
41. SCREEN THAT CAN BE ACTIVATED WITH FUNCTION KEY S1 107 5 February 2015 12 49 pm lt gt RAVO i 5 I 5a _ 5b 108 5 February 2015 12 49 pm lt gt RAVO D 5 7 Main menu screen 5 Pressing keys S2 and S7 simultaneously takes you to the main menu of the driver s information level The various choices in this menu can be selected and activated with the rotation selection knob 5b By turning the knob 5b you can scroll through the menu items by pressing the button 5b the selected option can be activated D 5 7 1 Exit key 5 Pressing the exit button 5a exits the main menu screen and returns to the Dump Drive Sweep screens D 5 7 2 Rotation selection knob 5b The various choices in this menu can be selected and activated with the rotation selection knob 5b D 5 7 3 Dealer level 5 This choice leads to the dealer login screen This is not intended for the driver and will not be discussed further D 5 7 4 Switch control 5d This choice leads to the switch control menu Here additional selections are made to test all control switches D 5 7 5 Driver s information 5e This choice leads to the driver s information screen This is where the machine configuration and iSystem information are found D 5 7 6 Machine diagnostics 5f This choice leads to the driver s diagnostic screen This is where system information and fault codes are sho
42. SURFACE BETWEEN THE JACK AND THE JACK POINTS FOR EXANPLE BY USING A SHEET OR BLOCK OF WOOD Raise the vehicle with the jack Unscrew the wheel nuts completely once the wheel is off the floor Change the wheel Fit the wheel nuts and finger tighten diagonally Let down the jack until the weight is fully back on the wheels Tighten the wheel bolts using a torque wrench and a tightening torque of 300 Nm for the rear and 350 Nm for the front wheels 271 5 February 2015 12 49 pm RAVO RAVO 5 Series FAYAT GROUP 272 5 February 2015 12 49 pm lt gt RAVO 10 Towing the vehicle If the vehicle breaks down during use and it is not possible to repair it on site it may be towed as follows A WARNING ONLY TOW THE SWEEPER OR ATTACH A DRIVE TO THE REAR WHEELS AS DESCRIBED BELOW ALWAYS USE A TOWBAR WHEN MOVING THE SWEEPER A WARNING ALWAYS PLACE WEDGES IN FRONT OF AND BEHIND THE WHEELS OF THE SWEEPER BEFORE YOU START TO WORK WITH THE PARKING BRAKE ON MAKE SURE THAT THE SWEEPER IS NOT ABLE TO START DRIVING OF ITS OWN ACCORD F 10 1 Towing Switch off the diesel engine This engages the parking brake Deactivate the parking brake see deactivating parking brake Remove the protection plate 1 from both rear wheels On the two rear wheels turn the socket head screws 2 in the direction of the arrow TOW clockwise PROCEED WITH CARE ALWAYS PLACE WEDGES IN FRONT OF AND
43. The farther the accelerator pedal is depressed the faster the sweeper will travel CAUTION IF THE PEDAL 1 IS RELEASED THE HYDROSTATIC BRAKE IS IMMEDIATELY ENGAGED 189 5 February 2015 12 49 pm lt gt RAVO 1 I 190 5 February 2015 12 49 pm lt gt RAVO 3 The sweeper has three separate brake systems which operate as follows CAUTION BRAKE GENTLY ON SLIPPERY OR WET ROADS TO REDUCE THE RISK OF SKIDDING E 3 1 Hydraulic brakes When the accelerator pedal 1 is released slowly the sweeper s rear brakes are applied E 3 2 Footbrake When the accelerator pedal 1 is released and the footbrake pedal 2 is depressed the sweeper s hydrostatic brakes are applied at the rear wheels and the front wheels E 3 3 Emergency brake parking brake systems should fail due to technical defect the parking brake 9 can be used as an emergency brake This can also be disengaged again with the handle AN CAUTION NEVER TURN OFF THE ENGINE IMMEDIATELY AFTER SWEEPING OR DRIVING ALLOW THE ENGINE TO IDLE FOR AT LEAST ONE MINUTE BEFORE TURNING OFF THE ENGINE 191 5 February 2015 12 49 pm lt gt RAVO FAYAT GROUP l i 192 5 February 2015 12 49 pm lt gt RAVO E 4 Sweeping A WARNING ALWAYS TAKE ACCOUNT OF THE OTHER TRAFFIC WHEN USING THE SWEEPER
44. a serious defect Stop the vehicle immediately in a safe location and switch off the engine D 1 26 OBD emission values indicator light The emission values indicator light 26 goes on or flashes when a fault has occurred in the system or the level of AdBlue in the tank is too low A WARNING IF THE OBD INDICATOR LIGHT GOES ON OR FLASHES STOP THE MACHINE IN A SAFE LOCATION AND TURN OFF THE ENGINE CHECK THE ADBLUE LEVEL IN THE TANK IF THE TANK IS FULL HAVE THE SYSTEM CHECKED BY THE SERVICE DEPARTMENT A WARNING DRIVING WITH A LOW ADBLUE LEVEL WILL HARM THE ENVIRONMENT THE SYSTEM WILL THEN NO LONGER MEET THE EURO5 STANDARD THE ENGINE S POWER WILL BE REDUCED BY THE SYSTEM FAILURE TO COMPLY WITH THE EURO 5 STANDARD IS A VIOLATION OF THE LAW D 1 27 On board computer indicator light The on board computer indicator light 27 goes on if the on board computer detects an internal fault D 1 28 Parking brake indicator light handbrake The parking brake indicator light 28 goes on when the parking brake is engaged D 1 29 Engine stop indicator light The engine stop indicator light 29 goes on if the engine stops of its own accord The indicator light flashes when the engine is going to be stopped D 1 30 MSC indicator light The Machine Safety Controller MSC indicator light 30 goes on when the machine control MSC signals a fault D 1 31 Container rear door indicator light only CD version The container rear door indicator lig
45. after sweeping and dumping This improves the quality of the sweeping work and extends the life of the sweeper CLEAN THE MACHINE OUTSIDE AN AREA INTENDED FOR THIS PURPOSE MAKE SURE THE SWEEPER IS ON LEVEL SURFACE AND THE CONTAINER IS NOT TILTED F 5 1 Cleaning suction tube suction nozzle 1 Start the sweeper s engine Lower the suction nozzle and brushes open the suction nozzle valve and activate the suction fan Spray lots of water low pressure at the suction nozzle opening for at least two minutes This thoroughly cleans the inside of the suction nozzle and suction tube F 5 2 Cleaning container 2 Stop the suction fan Open the rear flap and fit the safety support Stop the engine Hose down the interior surfaces of the container and interior grids with ample water low pressure F 5 3 Cleaning the first interior grid 3 Remove the first interior grid Hose down the interior grid with ample water low pressure Remove the entire grid from the container F 5 4 Cleaning second interior grid 4 Remove the second interior grid Use a hook Hose down the interior grid with ample water low pressure Spray the top of the container and the fan opening clean with ample water Fit both interior grids in the container in the correct manner F 5 5 Cleaning pusher 5 only for CD version Extend the container dump pusher as far as it will go Hose down the area behind the containe
46. also possible to open and close them individually D 11 4 Temperature knob Knob 4 is used to control the temperature of the heating and air conditioning system This knob is used to set the temperature as follows completely anti clockwise heater air conditioning at maximum hot temperature completely anti clockwise heater air conditioning at maximum cold temperature desired temperature is infinitely adjustable D 11 5 Heater fan knob The heater fan is switched on by the heater fan switch 5 This switch has four positions Off low normal high NOTE TO LIMIT THE AMOUNT OF REFRIGERANT THAT LEAKS DUE TO HARDENING OF THE SEALS WHICH IS HARMFUL TO THE ENVIRONMENT AS MUCH AS POSSIBLE IT IS RECOMMENDED THAT THE AIR CONDITIONING SYSTEM BE OPERATED REGULARLY 169 5 February 2015 12 49 pm lt gt RAVO 170 5 February 2015 12 49 pm lt gt RAVO D 12 Radio and interior lighting The sweeper is equipped with a radio CD player and interior lighting These are located above the windscreen D 12 1 Radio 1 See the instruction manual for the radio CD player for the operation of the radio CD player D 12 2 Interior lighting 2 The interior lighting 2 can be switched on and off by pressing the interior lighting When one of the cabin doors is opened the lighting will always go on and stay on the lighting will go out when the door is
47. box 1 279 5 February 2015 12 49 pm e RAVO FAYAT GROUP FAB FAA Rx micro CETO maxi F18 L 69 F16 F7 R3 R6 F15 F6 micro micro F14 F5 3932 F13 F4 n4 ns TS F12 micro micro gt j Fc FSA FSO 85 7 2 Fo O F68 8 Fx 23 Ri E27 666 1 6691 6361 631 mini RG maxi maxi o os 280 5 February 2015 12 49 pm e RAVO FAYAT GROUP 5 February 2015 12 49 pm FUSE DESCRIPTION AMPS POSITION F16 Output module 21 X21 15A Main panel Fuse Relay box 1 F17 Output module 21 X20 15A Main panel Fuse Relay box 1 F18 Output module 23 X21 15A Main panel Fuse Relay box 1 F19 Output module 23 X20 15A Main panel Fuse Relay box 1 F20 Switchable customer option 2 10A Main panel Fuse Relay box 1 F21 Option after ignition switch Lubrication system 7 5A Main panel Fuse Relay box 2 F22 Option fuse 10A Main panel Fuse Relay box 2 F23 Seat compressor 10A Main panel Fuse Relay box 2 F24 Air conditioning System cabin 15A Main panel Fuse Relay box 2 F25 Direction indicator 5A Main panel Fuse Relay box 2 F26 Windscreen wiper Main beam 10A Main panel Fuse Relay box 2 F27 12VDC transfo
48. closed 171 5 February 2015 12 49 pm lt gt RAVO 172 5 2015 12 49 lt gt RAVO D 13 Container remote control ST and CD The sweeper is equipped standard with a remote control to operate the container during Dumping This is located in the cabin on the driver s side D 13 1 Raise container button Container is raised hydraulically 1 D 13 2 Lower container button Container is lowered hydraulically 2 D 13 3 Open container door extend pusher button The container door is hydraulically opened and the pusher is hydraulically extended 3 D 13 4 Close container door retract pusher button The pusher is hydraulically retracted and the container door is hydraulically closed 4 D 13 5 Container emergency stop button Buttons 1 to 4 on the remote control are disabled 5 NOTE THE CONTAINER REMOTE CONTROL ONLY WORKS WHEN THE DUMP DRIVE SWEEP SWITCH ON THE DASHBOARD IS SET TO DUMP D 13 6 Container emergency stop reset Turn the emergency stop 5 clockwise The emergency stop will now be reset Set the Dump Drive Sweep switch on the dashboard to Drive All sweeper functions can now be operated again 173 5 February 2015 12 49 pm lt gt RAVO 174 5 February 2015 12 49 pm lt gt RAVO 14 Driver s seat A number of adjustments can be made to the driver s s
49. fuel tank Always make sure that the fuel tank is sufficiently filled The gauge also includes an LED that goes on when the level in the fuel tank falls below 15 The indicator lamp 10 goes on D 1 44 Selection knob The selection knob 44 of the iSystem LED screen is used to confirm selections This is only possible if the screen mode allows it In total there are 9 buttons Other Screens can be activated with these buttons D 1 45 Speedometer The speedometer 45 shows the current driving speed of the sweeper Digital and analogue D 1 46 Rev counter The rev counter 46 indicates the engine revs Digital and analogue 83 5 February 2015 12 49 pm lt gt RAVO 5 February 2015 12 49 pm lt gt RAVO D 2 iSystem LED display sweeping The iSystem LED display shows information on the current status of the sweeper Relevant information is displayed depending on the selected sweeper mode Dump Drive Sweep This information can include warnings status and or level information speed and engine information This section only describes the relevant information about the Sweep LED screen The items previously discussed in connection with the Drive screen are not described here D 2 1 Silent indicator light option The silent indicator light 1 is lit when this option is activated D 2 2 Fan indicator light The fan indicator light 2 is lit when this fan is ac
50. gutter Pass the parked vehicle in a wide sweep see igure 1 A WARNING ALWAYS TAKE ACCOUNT OF THE OTHER TRAFFIC WHEN USING THE SWEEPER WHEN CARRYING OUT WORK WITH THE SWEEPER ALWAYS DEPLOY THE ASSOCIATED WARNING SIGNALS When sweeping around right angled outside corner the quickest and most straightforward manner is to firstly drive straight ahead a little make a three quarter turn and then return to the original direction of travel at a right angle see figure 2 n heavy traffic when sweeping a right angled outside corner it is better to follow the bend a little then reverse slightly and sweep forwards following the bend again going in twice see figure 3 201 5 February 2015 12 49 pm lt gt RAVO Figuur 4 When sweeping a right angled inside corner the most simple method of sweeping is to move the brush unit into the transverse direction see figures 4 A to D A Travel with the sweeper positioned to the right along the kerb as far into the corner as possible B Slide the sweeper completely to the left when at a standstill C Reverse a short distance and stop Slide the sweeper completely to the right D Drive forwards with the wheels all the way to the left so that the machine reaches the kerb At the same time slide the sweeper to the left and on leaving the corner slide the sweeper to the right 202 5 February 2015 12 49 pm RAVO FAYAT GROUP E 10
51. ignition key is switched on the engine must not be started yet Once the engine start indicator light goes out the engine may be started D 1 8 Alternator indicator light The alternator indicator light 8 goes on when the alternator is providing no power or too little to charge the battery Stop the sweeper immediately in a safe location and switch off the engine Tilt the container manually and check the belts of the cooling fan and the alternator drive If the belts are broken have them replaced Do not continue to drive with broken belts If the belts are still intact contact your service department NOTE IF THE CHARGING VOLTAGE DROPS BELOW 24 VOLTS THERE IS A DEFECT IN THE CHARGING CIRCUIT CONTACT YOUR SERVICE DEPARTMENT D 1 9 Coolant indicator light The coolant temperature indicator light 9 goes on when the temperature of the coolant becomes too hot D 1 10 Fuel indicator light The fuel indicator light 10 goes on when the fuel level in the fuel tank is less than 15 D 1 11 Engine oil pressure indicator light The engine oil pressure indicator light 11 goes on when the engine oil pressure is too low WARNING STOP THE SWEEPER IMMEDIATELY IN A SAFE LOCATION AND SWITCH OFF THE ENGINE HAVE THE LUBRICATION SYSTEM CHECKED BY YOUR SERVICE DEPARTMENT D 1 12 Dipped beam indicator light The dipped beam indicator light 12 goes on when the dipped beam switch is activated 75 5 February 2015 12 49 pm lt
52. in the high pressure water pump as far as possible Remove the dipstick 1 from the high pressure water pump again Check whether the oil is between the maximum and minimum marks 2 If the oil level is below the minimum mark then the oil must be topped up Place the dipstick 1 back in the high pressure water pump as far as possible 9 o O F 7 15 2 Topping up the oil First clean the area surrounding the oil dipstick 1 Unscrew the oil dipstick 1 Use a funnel or an oil can to add the required quantity of oil see Technical specifications for the correct type of oil Screw the oil dipstick 1 back on CAUTION NEVER FILL THE OIL LEVEL ABOVE THE MAX LEVEL REMOVE ANY EXCESS OIL CAUTION CONSIDER THE ENVIRONMENT CLEAN SPILT OIL IMMEDIATELY PLACE A CLOTH OR RAG THAT HAS OIL ON IT IN THE CHEMICAL WASTE CONTAINER ALSO PLACE OTHER WASTE PRODUCTS THAT HAVE OIL IN THEM E G CANS PLASTIC BOTTLES ETC IN THE CHEMICAL WASTE CONTAINER 261 5 February 2015 12 49 pm lt gt RAVO FAYAT GROUP 262 5 February 2015 12 49 pm lt gt RAVO 8 Changing the light bulbs The lights must be checked each day to verify that they are in good working order Any defective bulbs must be replaced as quickly as possible by the same type of bulb see the technical specifications The sweeper s light bulbs can be changed very easily CAUTION BEFORE CHANGING THE LIGHT BULBS V
53. level of the ATF oil in the tank can be read on the combined level temperature gauge 6 The gauge is located at the back of the frame on the right hand side of the sweeper s ATF oil tank THE ATF OIL LEVEL MUST BE READ WHILST THE ENGINE IS TURNED OFF When the engine is turned off the ATF oil level must reach the top of the meter s gauge glass The temperature of the ATF oil can also be read on this gauge 257 5 February 2015 12 49 pm lt gt RAVO 258 5 February 2015 12 49 pm lt gt RAVO F 7 14 Topping up the washer fluid WARNING WASHER FLUID CONTAINS SUBSTANCES WHICH ARE FLAMMABLE THEREFORE ALWAYS KEEP WASHER FLUID AWAY FROM FIRE AND HEAT SOURCES ALWAYS REMOVE SPILLED WASHER FLUID WHEN TOPPING OFF Open the left service door of the container 1 Remove the cap 2 from the washer fluid reservoir Fill the screen wash container 1 with screen wash Fitthe cap 2 Close the left service door of the container 1 259 5 February 2015 12 49 pm lt gt RAVO FAYAT GROUP 260 5 February 2015 12 49 pm lt gt RAVO F 7 15 Check the level of the high pressure water pump option F 7 15 1 Measuring the oil level Take a clean cloth or rag Remove the oil dipstick 1 from the high pressure water pump Clean the dipstick 1 with the cloth or rag Place the dipstick 1 back
54. lt gt RAVO USER MANUAL These user instructions are a translation of the original user instructions RAVO bv A Groupe FAYAT SA Subsidiary Postbus 286 1800 AG Alkmaar The Netherlands Tel 31 0 72 5673232 Fax 31 0 72 5673200 HTTP WWW RAVO FAYAT COM 5 February 2015 12 49 pm lt gt RAVO 5 Ensure that this manual is always accessible in the cabin whilst the vehicle is in use This is important to ensure the correct operation of the machine Familiarise yourself with the information in this manual before operating the machine In view of the continuous product development RAVO BV retains the right to make amendments to the user manual without giving prior notice Please contact RAVO BV for up to date information No information from this user manual should be copied and or published in print by photocopying or any other means without the prior written approval of RAVO bv Printed in The Netherlands Copyright RAVO bv RAVO 5 Series MkV H DOCUMENT NUMBER 5009894 VERSION REV 000 REV NO DESCRIPTION IMPLEMENTATION RW DATA DATUM 5 February 2015 12 49 pm lt gt RAVO A TECHNICAL 6 19 A 1 Machine dIMENSIONS 4 526032 KAWA aaa ee hee eee sees eae 20 Machine We
55. of the PLC is presented as colour codes here Grey Inactive Green OK Yellow Timeout Orange Fault detected Red Bus fault D 5 28 5 Fault codes on board computer 11 The last 8 fault codes from the on board computer are shown here D 5 28 6 Fault codes EDC and DCU 11f The last 8 fault codes from the EDC Electronic Diesel Controller and the DCU Dosing Control Unit as shown here D 5 28 7 Fault codes ABS 119 The last 8 fault codes from the ABS are shown here D 5 28 8 Service interval meter 11h The remaining time before the next service interval is shown here 147 5 February 2015 12 49 pm RAVO ee Hab L lt lt n M M Fn 148 5 February 2015 12 49 pm lt gt RAVO D 6 iSystem function keys Certain screens of the iSystem can be accessed through the function keys These keys are located on the iSystem LED display The functions of the function keys will be described one at a time A WARNING ONLY START THE DRIVER S INFORMATION LEVEL IF THE MACHINE IS PARKED IN A SAFE PLACE D 6 1 Function keys S1 S2 S5 S6 S7 S8 Certain screens of the iSystem can be accessed through the function keys These keys are located on the iSystem LED display D 6 1 1 S1 Selecting function key S1 activates the info screen on the iSystem LED display Depending on the screen relevan
56. remote control for Dumping the container is switched on D 4 14 2 Drive In the Drive position the sweeping function is switched off and the brushes and suction nozzle are stowed away under the sweeper D 4 14 3 Sweeping In the Sweep position the sweeping function is switched on Switches 7 5 2 3 6 16 and 17 pre select the settings with which sweeping is to be carried out If the Dump Drive Sweep button is put in neutral the sweeping function will be switched off and the brushes and suction nozzle will be stowed away under the sweeper D 4 15 12V connection This socket is intended for connection of 12 volt devices with a maximum draw of10A D 4 16 Suction nozzle lighting switch 3rd brush lighting option With the suction nozzle lighting switch 16 it is possible to switch on the suction nozzle lighting This is only possible if the Dump Drive Sweep switch 14 is set to Sweep It is also possible with this switch to switch on the third brush lighting if present D 4 17 Brush lighting right left With this switch 17 it is possible to switch on the lighting on the left or right brush This is only possible if the Dump Drive Sweep switch 14 is set to Sweep D 4 18 High pressure water pump switch option Swasher option This switch 18 switches on the high pressure water pump This is only possible if the Dump Drive Sweep switch 14 is set to Dump This switch 18 switches on the swasher system This is only possible if the Dump Dr
57. suction arm can be switched on and off 219 5 February 2015 12 49 pm lt gt RAVO 220 5 February 2015 12 49 pm lt gt RAVO E 17 Water recirculation option The water recirculation system is an option which significantly reduces consumption levels of spray water for road sweeping operations It also has the effect of reducing dust As a result it is possible to sweep for longer before it is necessary to top up with water for the road sweeping operations E 17 1 Implementation Fill the container with 600 litres of water using the container inspection hatch 3 see the sticker on the container 1 for the fill level Start the sweeper s engine Set the Empty Drive Sweep switch 9 on the dashboard to Sweep Switch the suction fan on using the suction fan switch 11 Set the spray water pump switch 10 to position 2 The sprayers in the suction nozzle are also switched on as a result Set the brush switch 12 to position 2 The brush sprayers are also switched on as a result Switch the water recirculation system on using the switch 2 on the dashboard A NOTE TO PREVENT THE CONTAINER FROM RUNNING DRY WHEN TIPPING UP THE CONTAINER FOR MAINTENANCE WORK YOU SHOULD ALWAYS FIRST CONNECT THE TAP 8 TO THE CONTAINER DOOR A NOTE ALWAYS CLEAN THE WATER RECIRCULATION SYSTEM AFTER USING IT THIS PREVENTS ANY POTENTIAL BLOCKAGES AND ENSURES OPTIMAL OPERA
58. switch 2 on the dashboard Unroll the hose with the high pressure spray gun 4 from the automatic hose reel behind the cabin The high pressure pump is ready for use AN WARNING BE CAREFUL WHEN USING THE HIGH PRESSURE JET DIRECT IT ONLY AT THE SURFACE TO BE CLEANED WEAR PROTECTIVE CLOTHING SUCH AS GLOVES RAINSUIT AND A FACE MASK E 14 2 Setting the pressure for the high pressure water pump The water pressure can be set using the black control knob 3 on the high pressure water pump This does depend on the engine revolutions idling is more than sufficient The pump is fitted with automatic pressure control which limits the water presssure and switches off the pump when the high pressure gun is shut off Water from the high pressure pump is then led back to the water tank without being under pressure 215 5 February 2015 12 49 pm lt gt RAVO E UU 216 5 February 2015 12 49 pm lt gt RAVO E 15 Working with the swasher option The Swasher combines the benefits of a sweeper with those of a washer The spray arm s mounted on the roof with the connected spray lance s provide maximum freedom for cleaning difficult to access places such as under cars street furniture and dirty corners The swasher needs to be operated by two people the driver and the operator of the spray arms with the spray lance E 15 1 Implementation Open the s
59. the Engine The daily inspection points must be checked before starting If no abnormalities are found while checking the daily inspection points the engine can be started E 1 1 Starting The driving direction switch 6 must be in the neutral position The parking brake 9 must be engaged Turn the ignition key 8 to position 1 and wait until the indicator lights go out Start the engine by briefly turning the ignition key 8 to position 2 Pull away slowly after starting the engine Only apply a heavy load to the engine once it has reached the operating temperature CAUTION DO NOT USE A BATTERY JUMP STARTER TO START THE SWEEPER THIS MAY DAMAGE THE SWEEPER S ELECTRICAL SYSTEM CAUTION IF THE WARNING SIGNAL AND INDICATOR LIGHTS 4 AND 5 DO NOT GO OUT WITHIN 7 SECONDS STOP THE ENGINE IMMEDIATELY AND HAVE THE SWEEPER CHECKED BY A MECHANIC WHO IS FAMILIAR WITH THE MACHINE E 2 Drive Check all the indicator lights and gauges on the instrument panel and driver s dashboard If no abnormalities were found you may drive off If necessary activate the desired lighting and or beacon lights Switch the driving direction switch 6 to the desired driving direction CAUTION IF THE FOOT SWITCH 3 IS ACTIVATED DURING SWEEPING OPERATION THE DRIVING DIRECTION IS SWITCHED TO REVERSE ONLY ACTIVATE IF THIS IS DESIRABLE Disengage the parking brake with the handle 9 Depress the pedal 1 gradually The sweeper begins to move
60. top of the central console On the dashboard you will find all the major switches for the brushing suction and spray unit and the hand accelerator activation button NOTE THE LAYOUT OF THE DASHBOARD CAN DIFFER DEPENDING ON THE MACHINE TO ACCOMMODATE ANY SPECIAL OPTIONS ADDED THE LAYOUT DESCRIBED HERE IS THE STANDARD LAYOUT WITH THE MOST COMMON OPTIONS THE FUNCTIONALITY OF THE SWITCHES REMAINS THE SAME EVEN IF THEY ARE FITTED IN A DIFFERENT PLACE D 4 1 Hand accelerator activation button The operating speed of the engine can be set with the hand accelerator activation button 1 if the Dump Drive Sweep switch is in the Dump or Sweep position D 4 2 Brush switch with independently lifting of right brush option The brush switch 2 has three positions D 4 2 1 Position 0 brush drive off The brush drive and spraywater provision are switched off D 4 2 2 Position 1 brush drive on The engine must be running the Dump Drive Sweep switch 14 must be set to Sweep and the joystick for the brushes must be moved to the brush down position The brushes move down and start turning D 4 2 3 Position 2 brush drive on and spraywater Switch the spraywater pump switch 3 on The spraywater provision on the brushes and or in the suction nozzle will start to spray depending on the position of the spraywater pump switch 91 5 February 2015 12 49 pm lt gt RAVO FAYAT GROUP 92 5 February 2015 1
61. using the sweeper there are no objects or persons in the vicinity of the sweeper particularly when reversing Avoid damage or physical injury The user operator is responsible at all times for the safety and well being of persons in close proximity to the sweeper B 3 4 Maintenance Keep your sweeper in good working order Modifications to the sweeper that have not been approved may affect the correct operation and or safety warranty and service life of the sweeper Maintenance and repair work requires specific knowledge and should therefore be carried out by specialists trained for this purpose If you require additional information to understand any part of this instruction manual then please contact your RAVO dealer 31 5 February 2015 12 49 pm lt gt RAVO y B 3 5 Wear suitable clothing and safety equipment Wear appropriate close fitting clothing and personal protective equipment when operating the machine Be careful with anything that may become caught in the machine such as jewellery or long hair The safe operation of the equipment requires the operator s full attention Do not wear headphones to listen to the radio or music whilst operating the machine Be careful when using a mobile telephone whilst operating the equipment For work being carried out outside of the driver s cab protective measures should be taken always wear suitable visible safety clothing and protection against dust and noise
62. waste that has collected there COMMENT IF THERE IS ANY WASTE BETWEEN THE INTERCOOLER AND THE RADIATOR CONTACT YOUR SERVICE DEALER AND HAVE HIM REMOVE THE WASTE A CONTAMINATED RADIATOR LOSES ITS COOLING CAPACITY 255 5 February 2015 12 49 pm lt gt RAVO A ssl T PE 256 5 February 2015 12 49 pm lt gt RAVO F 7 10 Checking the hydraulic system Check the hydraulic oil level every day The level of the hydraulic oil in the tank can be read on the combined level temperature gauge 5 The gauge is located inside the rear of the sweeper s chassis on the left hand side COMMENT THE HYDRAULIC OIL LEVEL MUST BE READ WHILST THE ENGINE IS TURNED OFF When the engine is turned off the hydraulic oil level must be two thirds of the way up the meter s gauge glass The temperature of the hydraulic oil can also be read on this gauge F 7 11 Topping up the spray water Open the service door 1 Remove the water tank s cap 4 Open the tap 7 Fill the tank with water F 7 12 Checking the container Check the seal between the suction tube and the container Check whether the container 2 has been fully lowered Check whether the container door 3 has been closed properly Check whether the inspection hatch and the service door 1 have been closed properly F 7 13 Checking the ATF system Check the ATF oil level every day The
63. 1 Sweeping a right angled inner corner Figuur 5 B A Cross the junction whilst doing so sweeping the half of the first corner raise the brushes and cross dotted line between the UP arrows then lower the brushes so that the half of the second corner can be swept Drive straight ahead and continue sweeping road A See Figure 5 Onreturning along street A sweep the corners and in the same manner see Figure 5 Sweep the roads at right angles to street A in this instance street B in the same manner see Figure 6 SWEEPING THE STREETS IN THIS MANNER WILL MINIMISE THE NUMBER OF RIGHT ANGLED CORNERS TO NEGOTIATED c 79 203 5 2015 12 49 lt gt RAVO E 10 2 Optimum sweeping speed PU I f Sweep at an optimum 1400 RPM is a speed which is frequently used WARNING PROLONGED SWEEPING BELOW THE OPTIMUM SWEEPING SPEED OF 1400 RPM INCREASES THE RISK OF UREA CONTAMINATION IN THE SYSTEM THIS CAN CAUSE DAMAGE TO THE SYSTEM AND PREVENT IT FROM FULFILLING THE ENVIRONMENTAL REQUIREMENTS THE OPTIMUM AND RECOMMENDED SWEEPING SPEED IS 1400 RPM NOTE CONSEQUENTLY THE OPTIMUM SWEEPING SPEED WILL LIE BETWEEN 1300 AND 1700 RPM THERE IS NO NEED TO SWEEP BELOW OR ABOVE THIS SPEED DOING SO WILL CONSUME MORE FUEL INCREASE WEAR PRODUCE MORE NOISE AND HAVE DETRIMENTAL EFF
64. 2 49 pm lt gt RAVO 178 5 2015 12 49 lt gt RAVO D 15 4 Air conditioning button Button 4 switches the AC compressor on or off D 15 5 Airflow selection knob The airflow selection knob 5 directs the airflow from the climate control unit towards the windscreen floor or directly into the cabin The openings at the sides can be rotated to direct the airflow however you choose It is also possible to open and close them individually D 15 6 Defrost demist function The climate control unit features a defrost function that can be activated by pressing both buttons 6 This will quickly defrost demist the windscreen The defrost function can only be activated when the fan speed control 1 is not in the OFF position and the air flow selection knob 5 is not in the windscreen position The defrost function can be deactivated by pressing both buttons 6 again 179 5 February 2015 12 49 pm lt gt RAVO 180 5 February 2015 12 49 pm lt gt RAVO D 16 Parking brake The sweeper is equipped with a parking brake system which works on rear wheels The parking brake can be operated with the parking brake handle 2 This handle is mounted on the suction tube tunnel in the cabin The parking brake is operated as follows D 16 1 Disengaging the parking brake Start the sweeper s eng
65. 2 49 pm lt gt RAVO with independent lifting of right brush option D 4 2 4 Position 0 brush drive off The brush drive and spraywater provision are switched off D 4 2 5 Position 1 brush drive on The engine must be running the Dump Drive Sweep switch 14 must be set to Sweep and the joystick for the brushes must be moved to the brush down position The right brush moves down and starts turning D 4 2 6 Position 2 brush drive on and spraywater on Switch the spraywater pump switch 3 on The spraywater provision on the right brush and or in the suction nozzle will start to spray depending on the position of the spraywater pump switch D 4 3 Spraywater pump switch The spraywater pump switch 3 has three positions D 4 3 1 Position 0 spraywater pump off The spraywater pump is off D 4 3 2 Position 1 spraywater pump on The engine must be running and the Dump Drive Sweep 14 switch must be set to Sweep The spraywater provision to the brushes is activated D 4 3 3 Position 2 sprayers in suction nozzle In addition to the spraywater provision to the brushes the spraywater provision in the suction nozzle is now also switched on D 4 4 Fan switch The fan switch 4 switches on the suction fan provided the Dump Drive Sweep switch 14 is set to Sweep D 4 5 Suction nozzle switch raise lower With the raise lower suction nozzle switch 5 the sucti
66. 2 Exhaust cleaning stop Tier 4 77 D 1 23 4 77 D 1 24 Engine Data Controller EDC indicator 79 D 1 25 EDC indicator I L rh a im sia iw 79 D 1 26 emission values indicator light e cee eee eee eee eee 79 D 1 27 On board computer indicator 1 79 D 1 28 Parking brake indicator light handbrake 79 D 1 29 Engine stop indicator 79 D 1 30 MSC indicator eu nt Dian inc an nta ii esa E RR 79 D 1 31 Container rear door indicator light only CD 79 D 1 32 Container pusher indicator light only CD 79 D 1 33 Container service doors indicator light only CD 81 6 5 February 2015 12 49 pm lt gt RAVO
67. 5 February 2015 12 49 pm RAVO RAVO 5 Series FAYAT GROUP RAVO FAYAT GROUP 104 5 February 2015 12 49 pm lt gt RAVO D 5 3 Start up screen 1 The start up screen 1 will be visible during starting of the sweeper Once the iSystem is ready this screen will be replaced by one of the standard screens Dump Drive Sweep This may take a few seconds NOTE WHEN THE SWEEPER IS SWITCHED OFF THE ISYSTEM LED DISPLAY WILL REMAIN ACTIVE FOR FIVE MINUTES THE DISPLAY WILL SWITCH OFF AUTOMATICALLY AFTER FIVE MINUTES 105 5 February 2015 12 49 pm lt gt RAVO L 4 E I E I e a ONG A wm MONON N LI _ 106 5 February 2015 12 49 pm lt gt RAVO D 5 4 Driving screen 2 The Driving screen 2 will be displayed first after starting the sweeper This displays all the important sweeper system information during driving D 5 5 Sweeping screen 3 When the Sweeping mode is selected the Sweeping 3 screen will be shown This displays all the important sweeper system information during sweeping D 5 6 Dumping screen 4 When the Dumping mode is selected the Dumping 4 screen will be shown This displays all the important sweeper system information during Dumping of the container AN NOTE THE DUMP DRIVE SWEEP SCREENS HAVE AN INFO
68. 6 Transporting the sweeper 41 B 6 1 ae a 41 4 5 February 2015 12 49 pm lt gt RAVO PRODUCT C5C I II0CM 43 C 1 Vehicle 2 5 555 55 55545 52 45 C 2 Vehicle operati n 225 ess sasia anra pra E 47 C 3 Location of the components 48 C 4 Location of the components 50 C 5 Location of the components 52 C 6 Location of the components 54 C 7 Location of the components 56 C 8 Location of the components 58 C 9 Location of the components 60 C 10 Location of the components 62 11 Location of the components 64 C 12 CE declaration of 6
69. 68 8 Fx 23 Ri E27 666 1 6691 6361 631 mini RG maxi maxi o os 288 5 February 2015 12 49 pm e RAVO FAYAT GROUP FUSE DESCRIPTION AMPS POSITION FAA Main fuse 100A Main panel FAB Main fuse 100A Main panel FB Vehicle light direction indic heater air conditioner 40A Main panel Fuse Relay box 2 FC PLC and inputs 30A Main panel Fuse Relay box 2 FD Power supply to output boards 40A Main panel Fuse Relay box 2 FE Power supply to output boards 40A Main panel Fuse Relay box 2 FF Vehicle Il Lighting 40A Main panel Fuse Relay box 2 FG Vehicle Ill Drive control 30A Main panel Fuse Relay box 2 FH Motor Power heating 40A Main panel Fuse Relay box 1 FI EDC Power 30A Main panel Fuse Relay box 1 FJ DENOX 5 Power 30A Main panel Fuse Relay box 1 FK ATF cooler fan only on R560 25A Main panel Fuse Relay box 1 FL Power start solenoid only on TIER 4 50A Main panel Fuse Relay box 1 289 5 February 2015 12 49 pm e RAVO RAVO 5 Series FAYAT GROUP E r gt a E70 68 F63 38 Fer F62 Fee F61 rs rc re L I 290 5 February 2015 12 49 pm e RAVO FAYAT GROUP F 13 2 Relay 9 RELAY
70. 7 C 13 Vehicle Identification Number 69 C 13 1 Explanation of the Vehicle Identification Number 69 D OPERATING CONTROLS 1 445445 92373 stad cR rm t tm tr cnm 71 D 1 iSystem LED screen 73 D 1 1 Air filter indicator light option 73 D 1 2 Fuel filter indicator 73 D 1 3 Hydraulic oil filter indicator light 73 D 1 4 Hydraulic oil level indicator 73 D 1 5 Drive temperature indicator 73 5 5 February 2015 12 49 pm lt gt RAVO D 1 6 Sweeping 2 SEDE 75 D 1 7 Engine start indicator 75 D 1 8 Alternator indicator 4 aaa GA gas sms asas RR OR m 75 D 1 9 Coolant indicator 1
71. 75 bar Operating pressure of battery filler system 175 bar Brake system operating pressure 140 bar Manual container tilt Hand pump Hydraulic fluid tank location Incorporated in frame ATF fluid tank location Engine compartment Hydraulic fluid type VG46 amp 6743 4 HV Texaco Rando HD Z 46 DIN 51524 HLP 2 amp HVLP 8 ISO ATF fluid type Texaco Texamatic 7045E Dexron III Hydraulic fluid tank capacity 95 litres ATF fluid tank capacity 12 litres Pump output at 1000 rpm A 16 Air conditioning optional Cooling installation type Interior cooling Coolant type R134a Coolant capacity 1000 g 26 5 February 2015 12 49 pm e RAVO FAYAT GROUP A 17 Lights Front indicator lights LED Rear indicator lights LED Indicator light on the side of the cabin LED Rear light LED Dipped beam Main beam 7 24 70 Side lights LED Brake light LED Reverse light 24V 21W bayonet Flashing light LED Brush light H3 24V 70W Fog light 24V 21W bayonet Oil A 18 High pressure water pump Optional SAE 20 30 A 19 Lubricating grease Grease NLGI Grade 2 A 20 Noise Interior continuous sound pressure in accordance with 2000 14 EG Lpa See sticker in cab to the right next to the steering column Guaranteed sound power level in accordance with 2000 14 EG Lwa See stic
72. 9 pm lt gt RAVO ___ gt e ELI _ __ 134 5 February 2015 12 49 pm lt gt RAVO D 5 20 Check screen hydraulic options 9e m screen shows the function parameters of the hydraulic options silent and independent brush lifting Green OKAmber Open circuit ed Short circuit D 5 20 1 Explanation of valves H28 Independent brush lifting left H29 Independent brush lifting right H55 Noise reduction silent NOTE THE HYDRAULIC OPTIONS SCREEN HAS AN INFO SCREEN THAT CAN BE ACTIVATED WITH FUNCTION KEY S1 135 5 February 2015 12 49 pm lt gt RAVO FAYAT GROUP _ L II I H32 35 37 43 H42 H33 H39 I 136 5 February 2015 12 49 pm lt gt RAVO D 5 21 Check screen valve block third brush 9f The valve block third brush system check screen 9f shows the function parameters of the third brush valves Green OKAmber Open circuit Red Short circuit D 5 21 1 Explanation of valves H31 Shut off valve H32 Raise brush H33 Pressure control valve H34 Slide to left H35 Slide to right H36 Swivel to left H37 Swivel to right H38 Brush rotation clockwise H39 Brush rotation anti clockwise H40 Main valve third brush H41 Brush angle up H42 Brush angle down H43
73. AYAT GROUP 164 5 February 2015 12 49 pm lt gt RAVO D 10 Door console The door console is fitted on the right next to the driver s seat against the inside of the door Joysticks switches and a push button are fitted into this door console with which the sweeping functions can be operated very simply The position of the door console can also be adjusted This can be done using three adjustment buttons on the underside of the door console In order to be able to operate the joysticks switches and the push button on the door console the Dump Drive Sweep switch on the dashboard must be set to Sweep D 10 1 Door handle This handle 1 is used to open the door from the cabin D 10 2 Switch Using this switch 2 it is possible to move the suction nozzle flap hydraulically up and down In the centre position the suction nozzle flap remains in the selected position The driver can see the movement of the suction nozzle flap via the front screen The conditions here are that the Dump Drive Sweep switch on the dashboard is set to Sweep D 10 3 Third brush button option The third brush can be stowed away or put in operation more quickly using the push button 3 in the armrest By pressing the button 3 once the third brush will automatically retract If button 3 is pressed again during the retraction cycle the retraction process will stop If the button 3 is pressed again then the third brush w
74. BEHIND THE WHEELS OF THE SWEEPER BEFORE YOU START TO WORK WITH THE PARKING BRAKE ON MAKE SURE THAT THE SWEEPER IS NOT ABLE TO START DRIVING OF ITS OWN ACCORD Switch on the alarm lighting Connect the towbar between the roadsweeper and the towing vehicle WARNING TOW THE MACHINE AT A MAXIMUM SPEED OF 15 KM H STEERING WILL BE MORE DIFFICULT DUE TO THE LACK OF HYDRAULIC POWER AND THE BRAKE SYSTEM MAY FAIL ALWAYS USE A TOW BAR To return the vehicle to the driving position follow the above instructions in the reverse order PROCEED WITH CARE CAREFULLY TURN THE SOCKET HEAD SCREWS IN THE DIRECTION OF THE DRIVE ARROW UNTIL YOU MEET RESISTANCE DO NOT TIGHTEN FURTHER AS THIS CAN CAUSE DAMAGE TO THE DISCONNECTING MECHANISM 273 5 February 2015 12 49 pm lt gt RAVO 274 5 February 2015 12 49 pm lt gt RAVO 11 Raising the hopper whilst the engine is turned off It is not possible to tip up the hopper using the buttons in the cabin when the engine is turned off or when the engine is not working There will then be no hydraulic pressure A WARNING ALWAYS FIT THE SAFETY BRACKETS WHEN THE HOPPER IS TIPPED UP F 11 1 Raising the hopper using the emergency hand pump Open the service door 1 always on the right hand side of the sweeper Ensure that the valve 3 on the hand pump 2 is closed turn valve clockwise Place the pump lever in the ha
75. Brush angle up sideways option H44 Brush angle down sideways option A NOTE THE VALVE BLOCK THIRD BRUSH SYSTEM SCREEN HAS AN INFO SCREEN THAT CAN BE ACTIVATED WITH FUNCTION KEY 51 137 5 February 2015 12 49 pm lt gt RAVO o walij gt 1 Li 138 5 February 2015 12 49 pm lt gt RAVO D 5 22 Check screen valve block container 99 The valve block container check screen 99 shows the function parameters of the container valves Green OKAmber Open circuit Red Short circuit D 5 22 1 Explanation of valves H10 Container door open H11 Container door closed H52 Container pusher extended CD version H53 Container pusher retracted CD version NOTE THE VALVE BLOCK CONTAINER SCREEN HAS AN INFO SCREEN THAT CAN BE ACTIVATED WITH FUNCTION KEY S1 139 5 February 2015 12 49 pm lt gt RAVO __ __ ie r 140 5 February 2015 12 49 pm lt gt RAVO D 5 23 Button check menu 9h Selection 9h in the iSystem check menu is used to select the functions of all the controls and switches This allows you to check system functions D 5 23 1 Check screen armrest 9ha On screen 9ha you can select the armrest switch check screen D 5 23 2 Check screen dashboard 9hb
76. CONTROL SWITCH AGAIN AFTER THE LIGHT HAS SWITCHED ITSELF OFF THE SWEEPER WILL THEN AGAIN LIFT FOR 15 SECONDS IF IT IS NECESSARY TO DRIVE FOR LESS THAN 15 SECONDS IN THE ELEVATED POSITION YOU MUST PRESS THE RIDE HEIGHT CONTROL SWITCH AGAIN WITHIN THE 15 SECONDS THE SWEEPER WILL THEN DROP DOWN AGAIN TO ITS NORMAL DRIVE HEIGHT D 4 13 Third brush motor rotation direction switch This switch 13 adjusts the rotation direction of the third brush This switch has three positions D 4 13 1 Position 0 centre position In this position the brush is at a standstill and the water supply is shut off D 4 13 2 Position 1 up position In this position the third brush rotates clockwise and the water supply is released provided the spraywater switch 11 is switched on and the joystick for the third brush has been moved to the brush down position D 4 13 3 Position 2 down position In this position the third brush rotates anti clockwise and the water supply is released provided the spraywater switch 11 is switched on and the joystick for the third brush has been move to the brush down position 97 5 February 2015 12 49 pm lt gt RAVO FAYAT GROUP 98 5 February 2015 12 49 pm lt gt RAVO D 4 14 Dump Drive Sweep switch The Dump Drive Sweep switch 14 makes it possible to choose between sweeping driving or Dumping the container D 4 14 1 Dump In the Dump position the
77. Check screen main valve block brush system 9c On screen 9c you can select the main valve block check screen D 5 15 4 Check screen non hydraulic options 9d On screen 9d you can select the non hydraulic options check screen D 5 15 5 Check screen hydraulic options 9e On screen 96 you can select the hydraulic option check screen D 5 15 6 Check screen valve block third brush 9f On screen 9f you can select the valve block third brush check screen D 5 15 7 Check screen container valve block 99 On screen 99 you can select the container valve block check screen D 5 15 8 Button check menu 9h On screen 9h you can select the button check menu 125 5 February 2015 12 49 pm lt gt RAVO ln s rs a S 3 y 6 et t Ve a a ak fom mmm N 126 5 February 2015 12 49 pm lt gt RAVO D 5 16 Check screen pedal switches and lights 9a The pedal switch and lighting check screen shows the functions of the accelerator brake and reverse pedals the door switches and the lighting 1 Brake pedal 2 Accelerator pedal 3 Door switches one indicator for both switches 4 Work lighting 5 Reverse pedal channel 1 and channel 2 6 Emergency stops dashboard and container remote control 7 Driving direction switch position 127 5 February 2015 12 49 pm
78. ECT ON THE SWEEPING PERFORMANCE NOTE AN EXACT SPEED FOR EACH TYPE OF DIRT IN DIFFERENT CONDITIONS CANNOT BE SPECIFIED EXPERIENCE AND SKILFUL USE PLAY AN IMPORTANT ROLE IN THIS 204 5 February 2015 12 49 pm lt gt RAVO 205 5 2015 12 49 lt gt RAVO FAYAT GROUP 206 5 February 2015 12 49 pm lt gt RAVO E 11 Sweeping with the third brush option The third brush is a powerful additional brush fitted to the front of the sweeper The additional brush increases the sweeping range of the sweeper to 3200mm and to 1960mm at the front As a result the third brush is ideally suited to sweeping the pavement trenches gutters etc The third brush is ideally suited to removing weeds A WARNING YOU MUST NOT ALLOW ANY PERSONS WITHIN THE RANGE OF THE THIRD BRUSH WHEN THIS THIRD BRUSH IS IN USE A WARNING ALWAYS TAKE ACCOUNT OF THE OTHER TRAFFIC WHEN USING THE SWEEPER WHEN CARRYING OUT WORK WITH THE SWEEPER ALWAYS DEPLOY THE ASSOCIATED WARNING SIGNALS A WARNING THE THIRD BRUSH SHOULD ONLY BE USED ON AN 5 SERIES RAVO ADAPTED FOR THE PURPOSE INTERCHANGING THIS TO ANOTHER MACHINE IS NOT POSSIBLE E 11 1 Implementation Set the Dump Drive Sweep switch 1 to Sweep The sweeping screen will now be active on the iSystem LED display Set the switch 2 into the position for the required rotation direction see dashboard description
79. ERIFY THAT THE MACHINE HAS BEEN TURNED OFF AND THE KEY HAS BEEN REMOVED F 8 1 Main beam headlight 1 Remove the panels in the cabin behind the headlights Remove the protective cover from the light Replace the bulb concerned Fitthe cover Fit the panels F 8 2 Dipped beam headlight 2 Remove the panels in the cabin behind the headlights Remove the protective cover from the light Replace the bulb concerned Fitthe cover Fitthe panels F 8 3 Direction indicator lights front 3 Remove the panels in the cabin behind the headlights Remove the nut and plug Replace the indicator light Fit the nut and plug Fit the panels 263 5 February 2015 12 49 pm lt gt RAVO FAYAT GROUP 264 5 February 2015 12 49 pm lt gt RAVO 8 4 Parking lights 4 Remove the panels in the cabin behind the headlights Remove the nut and plug Replace the parking light Fit the nut and plug Fitthe panels F 8 5 Indicator lights on the side of the cabin 5 Remove the black cover Remove the screws and plug Remove the indicator light bulb Fit the indicator light bulb with plug and screws Fitthe black cover F 8 6 Brush light 6 Remove the screws Remove the lens Replace the bulb Fit the lens Fitthe screws F 8 7 Front and rear beacon lights 7 A CAUTION USE A STURDY LADDER OR PLATFORM TO REACH THE BEACON
80. IN THE SWITCH FOR THE WATER SPRAY PUMP WILL BEGIN TO INDICATE THERE IS NO WATER PRESSURE AVAILABLE If the light in the switch for the water spray pump begins to flash carry out the following steps Switch off the water spray pump using the switch on the dashboard The light will stop flashing Setthe switch for the water spray pump on the dashboard to position 2 Repeat the above steps until water comes out of the jets 303 5 February 2015 12 49 pm lt gt RAVO T O Y LL L 304 5 February 2015 12 49 pm e RAVO FAYAT GROUP F 16 Lubrication frequency for manual lubrication NUMBER NAME FREQUENCY 01 castor Weekly 02 bottom of the tipping cylinders Monthly 03 Swivel pins of the container Monthly 04 top of the tipping cylinders Monthly 05 Swivel pins of the locking rod Monthly 06 Swivel pins of the boomerang shaft Monthly 07 heads of the sprung struts Monthly 08 slew ring of the suction tube Monthly 09 push out cylinder of the container dump Monthly 10 hinge points of the container dump arms Monthly 11 Universal joint shaft of the steering Every 3 months mechanism Use NLGI grade 2 grease Use PTFE grease 305 5 February 2015 12 49 pm lt gt RAVO FAYAT GROUP 306 5 February 2015 12 49 pm lt gt RAVO 17 Spraywater fine dir
81. INUTES AFTER THE SWEEPER S ENGINE HAS BEEN STOPPED BEFORE TURNING OFF THE POSITIVE BATTERY TERMINAL SWITCH THIS WILL ALLOW THE ADBLUE PUMP TO PUMP THE SYSTEM EMPTY 1 Positive battery terminal switch 63 5 February 2015 12 49 pm lt gt RAVO GROUP C 11 Location of the components RAVO B V C 5 OTTERKOOG 1 ALKMAAR THE NETHERLANDS STREET SWEEPER RAVO 5 SERIES 540 VIN 195 YEAR OF MANUFACTURE 2815 ENGINE VECO F4HE9484A TIER 3 POWER 104kW at 2200 r 64 5 February 2015 12 49 pm lt gt RAVO 1 Vehicle Identification Number V I N plate 2 Vehicle Identification Number V I N Chassis 65 5 February 2015 12 49 pm lt gt RAVO DECLARATION OF CONFORMITY Machinery Directive 2006 42 CC Annex R V Otterkoog 1 1822 BW Alkmaar the Netherlands The undersigned hereby declares that he person established in the EU authorised to compte the technical file he d hereby declares furthermore that the following RAVO street sweeper YEAR OF Comphes with of the provisions of the Machinery Directive Direct Complies with the provisions of the following other Curopean Direct EMC Directive Directive 2004 108 EC Noise emission Directive Directive 2000 14 Complies with the provisions of the following harmonized standards EN 13019 20014A1 2008 Ma
82. LIGHT AT THE FRONT OR REAR OF THE SWEEPER Place the ladder or platform at the front or rear of the sweeper Remove the cover by turning it a quarter of a turn Replace the bulb Fit the cover and tighten Remove the ladder or platform NOTE IN THE CASE OF A LED BEACON LIGHT THE ENTIRE UNIT MUST BE REPLACED 265 5 February 2015 12 49 pm lt gt RAVO FAYAT GROUP 266 5 February 2015 12 49 pm lt gt RAVO 8 8 Rear indicator lights 8 Remove the nut and plug Remove the indicator light bulb Fitthe indicator light bulb Fit the nut and plug F 8 9 Brake light 9 Remove the nut and plug Remove the indicator light bulb Fitthe indicator light bulb Fit the nut and plug F 8 10 Tail light 10 Remove the nut and plug Remove the indicator light bulb Fitthe indicator light bulb Fit the nut and plug F 8 11 Reverse light 11 only on 560 Remove the screws Remove the lens Replace the bulb concerned Fitthe lens Fitthe screws F 8 12 Rear fog light 12 only on 560 Remove the screws Remove the lens Replace the bulb concerned Fitthe lens Fitthe screws 267 5 February 2015 12 49 pm lt gt RAVO FAYAT GROUP 268 5 February 2015 12 49 pm lt gt RAVO F 8 13 Reverse light 13 only connected 540 Remove the nut and plug Remove the indicat
83. Load capacity 5130 kg ST 5130 kg STH 4870 kg CD 3 Container Tipping method Tipping 58 ST STH Lifting ejection CD Operation Hydraulic Capacity 3 5 m3 ST 3 3 m3 CD 4 3 m3 STH Tipping height 850 mm ST 1550 mm CD Safety Support in container door and below the container 20 5 February 2015 12 49 pm e RAVO FAYAT GROUP 4 TIER3 engine Make Iveco Type N45 ENTX 21 00 F4HE9484A Diesel injection system Common Rail Electronic diesel control High pressure fuel pump type Bosch CP 3 Number of cylinders 4 Total stroke volume cc 4485 Diameter amp stroke mm 104 x 132 Compression ratio 16 5 1 PTO transmission ratio PTO engine 1 03 Maximum torque Nm 560 1400 rpm Power kW 104 141 hp 2200 rpm Specific fuel consumption g KWh 205 Type of fuel Standard diesel oil in accordance with EN 590 Engine oil viscosity 15 40 Spec MUIL L 2104C D CF 4 CF CE Crankcase capacity litre 11 5 incl engine oil filter Coolant Coolant to 40 C Coolant reservoir capacity litres 23 Supercharging Turbo compressor with intercooler Emission value Standard value g kWh 1 30 5 00 NOx 3 79 4 00 Particulates 0 189 0 300 Engine emission level Tier Stage IIIA dir 2004 26 EC 5 February 2015 12 49 pm 21 lt g
84. P FAYAT GROUP 224 5 February 2015 12 49 pm lt gt RAVO E 18 Camera system The RAVO road sweeper is fitted as standard with a rear view camera A suction nozzle and or a side view camera can be added as an option E 18 1 Camera system functions Light sensor 1 Camera on off button 2 This is used to activate the camera system Scroll up button 3 This button can be used to scroll through the menu Scroll down button 4 This button can be used to scroll through the menu Menu selection button 5 This button can be used to select specific functions from the menu Menu option button 6 This button can be used to retrieve the camera system menu Camera selection button 7 This can be used to switch between the different cameras if installed 12Volt AV connection 8 A NOTE PLEASE REFER TO THE CAMERA USER INSTRUCTIONS FOR A DETAILED DESCRIPTION OF ALL MENU FUNCTIONS 225 5 February 2015 12 49 pm lt gt RAVO FAYAT GROUP 226 5 February 2015 12 49 pm lt gt RAVO E 19 Easy liftable grid The standard RAVO sweeper is equipped with two grids that must be removed by hand when cleaning the container An easy liftable grid is available as an optional extra This simplifies cleaning the container NOTE MAKE SURE THAT THE CONTAINER IS EMPTY BEFORE YOU BEGIN CLEANING E 19 1 Operation of easy liftable grid Open the cont
85. REDIENTS HAVE BEEN ADDED THIS MAY CAUSE DAMAGE TO THE WATER SYSTEM A WARNING ALWAYS ENSURE THAT CLEAN AND FRESH WATER IS USED DURING SWEEPING OPERATIONS UNFRESH BRACKISH WATER MAY CAUSE DAMAGE TO HEALTH PREVENT BACTERIAL INFECTIONS BY REGULARLY RINSING THE WATER SYSTEM THROUGH WITH CLEAN WATER 55 5 February 2015 12 49 pm lt gt RAVO C 7 Location of the components 56 5 February 2015 12 49 pm lt gt RAVO 1 Inspection hatch suction tube tunnel 2 Suction tube inspection hatch 57 5 February 2015 12 49 pm lt gt RAVO 8 Location of the components 58 5 February 2015 12 49 pm lt gt RAVO CAUTION DO NOT USE A BATTERY JUMP STARTER TO START THE SWEEPER S ENGINE THIS MAY DAMAGE THE SWEEPER S ELECTRICAL SYSTEM CAUTION ONLY USE MAINTENANCE FREE BATTERIES 1 Battery 2 x 12V 59 5 February 2015 12 49 pm lt gt RAVO C 9 Location of the components 60 5 February 2015 12 49 pm lt gt RAVO 1 High pressure water pump optional 61 5 February 2015 12 49 pm lt gt RAVO C 10 Location of the components 62 5 February 2015 12 49 pm lt gt RAVO AN NOTE FOR EURO 5 SWEEPERS IT IS VERY IMPORTANT TO WAIT AT LEAST THREE M
86. RUN a aoa mua 265 F 8 8 Rear indicator lights B 6 ERR EE 267 F 8 9 Brake light 8 Ra EE RE eee eee eee eee ae 267 8 10 Taillight 10 M MM M 267 F 8 11 Reverse light 11 only on 560 267 F 8 12 Rear fog light 12 only on 560 RC 267 F 8 13 Reverse light 13 only connected 540 269 F 8 14 Rear fog light 14 only connected 540 269 F 9 Changing Wheel seess ss aia saans daai adn PA PN ARA Ra RR CR 271 F 9 1 Changing a wheel 2 4 VERO sa aa 271 F 10 Towing the Vehl6le xa ena RR Paus mace Re Ra EX AX Om wenn AS RR 273 F 10 1 Towing aaa ca Ra Ec RT REO 83555 8 066 5 273 F 11 Raising the hopper whilst the engine is turned
87. S OF TRANSPORTT AND ALWAYS ENSURE THAT THE TOOLS USED ARE SUITABLE FOR THE WEIGHT OF THE MACHINE REFER TO THE SPECIFICATIONS OF THE SWEEPER A WARNING DO NOT MOVE THE SWEEPER WITH A HOIST AS THE SWEEPER IS NOT FITTED WITH LIFTING EYES B 6 1 Securing Secure the sweeper at the front at the positions indicated 1 Secure the sweeper at the rear at the positions indicated 2 41 5 February 2015 12 49 pm lt gt RAVO 42 5 2015 12 49 lt gt RAVO C PRODUCT DESCRIPTION lt gt RAVO 44 5 February 2015 12 49 pm e RAVO FAYAT GROUP C 1 Vehicle description The RAVO sweeper combines compact external measurements with a high sweeping and suction capacity The following features make the RAVO very user friendly Easily accessible and user friendly instruments and operating levers A cabin that is well insulated against noise and extreme temperatures Good heating and ventilation options Good suspension in the driver s seat Spacious cabin Good visibility in all directions and a good view of the right hand brush Good accessibility of the various vehicle components A very small turning circle and a short wheelbase A patented maintenance free brush system Powerful IVECO engine that meets current emission standards High compacting power for the waste in the container and a high lo
88. T IF THE USER DOES NOT FOLLOW THE PROCEDURES CAREFULLY NOTE PROVIDES IMPORTANT INFORMATION ABOUT INSTALLATION OPERATION MAINTENANCE WHICH IS IMPORTANT BUT DOES INVOLVE DANGER 30 5 February 2015 12 49 pm lt gt RAVO B 3 General safety instructions Carefully read all the safety instructions in this instruction manual B 3 1 Use the machine specification The RAVO sweeper has been exclusively designed for sweeping operations on paved metalled surfaces Applications and or use outside of this specification can affect function safety B 3 2 Use outside the machine specification Hazardous situations can occur if the machine is used for purposes other than those for which the RAVO sweeper is intended The dangers arising out of such use are the responsibility of the owner operator or user The manufacturer cannot be held liable for this B 3 3 User operator Make sure the operator user receives sufficient training instruction in the use operation of the sweeper Do not allow other people to operate the sweeper without training instruction Provide effective instruction on how to correctly operate use the machine The operator user must be notified of the valid traffic regulations and legislation Persons under the influence of alcohol medicines or drugs are not permitted to work with and or carry out service or repairs on the sweeper The user operator must ensure that while
89. THE ENGINE OR DURING DRIVING AND OR DURING NORMAL SWEEPING OPERATIONS IMMEDIATELY STOP THE SWEEPER IN A SAFE LOCATION AND IMMEDIATELY SWITCH OFF THE ENGINE VISUALLY CHECK THE HYDRAULIC OIL LEVEL ON THE LEVELITEMPERATURE GAUGE AND LOOK UNDER THE SWEEPER FOR ANY LEAKS HAVE THE HYDRAULICS SYSTEM CHECKED BY YOUR SERVICE DEPARTMENT D 1 5 Drive temperature indicator light The drive temperature indicator light 5 goes on when the temperature of the drive system becomes too high The warning buzzer will also give a signal WARNING STOP THE SWEEPER IMMEDIATELY IN A SAFE LOCATION CHECK THE COOLANT TEMPERATURE OF THE ENGINE AND CHECK THE LEVEL OF THE HYDRAULICS TANK HAVE THE DRIVE PUMP CHECKED BY YOUR SERVICE DEPARTMENT 73 5 February 2015 12 49 pm lt gt RAVO EB m OB E Ma 7 BE E EB 12 3813 14 mi 16 Fig 17 12 12 Elo 2 8 1 22 52 2 E m B 2 B moo Ne E 2 8 E Ess 74 5 February 2015 12 49 pm lt gt RAVO D 1 6 Sweeping limited The sweeping limited indicator light 6 goes on when the emergency stop is operated one of the cabin doors is open or there is an internal fault in the PLC If the sweeping limited indicator light is on the sweeping function will be limited or stopped D 1 7 Engine start indicator light The engine start indicator light 7 goes on when the
90. TION OF THE SYSTEM E 17 2 Remove water from the container Set the Empty Drive Sweep switch 9 on the dashboard to Empty Switch the water recirculation system on using the switch 2 on the dashboard The water will now run out of the container via the pipe system and the suction nozzle Always ensure that this is done in the intended location 221 5 February 2015 12 49 pm lt gt RAVO 222 5 February 2015 12 49 pm lt gt RAVO AN NOTE ENSURE THAT THE CONTAINER IS EMPTIED BEFORE IT IS POSSIBLE TO START THE CLEANING OPERATIONS E 17 3 Cleaning the filter Set the container door to a small opening and remove the hook 4 and then open the closure 5 on both sides of the filter housing 6 The filter housing 6 can now be opened Now open the container door fully Fit the safety support 13 Clean the filter housing 6 with sufficient water at low pressure Do not use a high pressure sprayer Clean the surfaces of the connectors 7 and 8 Check the fine filters in the filter housing for damage and replace if necessary E 17 4 Rinse through the pipes Open the container door Fit the safety support 13 Set the Empty Drive Sweep switch 9 to Empty Rinse through the pipe system at low pressure with sufficient water via the opening 7 Do not use a high pressure sprayer 223 5 February 2015 12 49 pm lt gt RAVO FAYAT GROU
91. WHEN CARRYING OUT WORK WITH THE SWEEPER ALWAYS DEPLOY THE ASSOCIATED WARNING SIGNALS Check whether the sweep unit is properly adjusted see Adjusting the brush unit If the sweep unit is properly adjusted you can start sweeping Bring the sweeper to a standstill with the engine turning Set the Dump Drive Sweep switch 4 to Sweep The sweeping screen will now be active on the iSystem LED display Switch the suction ventilator on using the suction ventilator switch 8 Set the spraywater pump switch 7 to position 2 The sprayers in the suction nozzle are also switched on as a result Set the brush switch 6 to position 2 The brush sprayers are also switched on as a result 4 WET WEATHER THE BRUSH SWITCH 6 CAN ALSO BE SET POSITION 1 THIS MEANS THE BRUSH SPRAYERS WILL SWITCHED ON Lower the brushes and suction nozzle by moving the joystick 2 downwards The brushes will start to rotate automatically The brushes can be brought to the desired position with the joystick 2 on the door console Change the engine speed with the hand accelerator activation button 3 depending on the sweeping conditions Always make sure that the speed remains in the green area on the sweeping screen 9 Change the brush speed with the hand accelerator activation button 5 depending on the sweeping conditions You might have to correct the position and pressure of the brushes in connection with the sweeping conditions and adjus
92. ad capacity A stainless steel container Low maintenance costs High resale value Long service life Automatic ride height control e 45 5 2015 12 49 lt gt RAVO FAYAT GROUP 46 5 February 2015 12 49 pm lt gt RAVO C 2 Vehicle operation The suction nozzle 3 adjustable in height sucks in the waste that has been collected by the brushes 2 and 4 The suction fan 8 in the hopper 5 ensures that there is a lower pressure in the hopper which causes a flow of air This flow of air then sucks the waste into the hopper 5 via the suction nozzle 3 and the suction tube 9 Water spray nozzles are located in the suction nozzle 3 These water spray nozzles have an important function The water binds the waste and as a result the waste remains in the hopper 5 better Very fine waste without water as a binding agent may be blown out of the machine again Moreover the water serves as a lubricant which helps reduce wear and contamination Water spray nozzles are also located at the brushes 2 and 4 These water spray nozzles are important to stop clouds of dust being formed when sweeping in dry conditions It is therefore not necessary to use these sprays during damp weather conditions As aresult of the construction that has been chosen for the hopper and the suction system the waste will collect at the back
93. ain Press the red button on the handle 1 to adjust the handle itself WARNING NEVER ADJUST THE STEERING COLUMN WHILST DRIVING D 7 2 Steering column handle 6 The steering column switch 6 provides control of various functions such as direction indicators main beam signal horn windscreen wipers and windscreen washer D 7 2 1 Direction indicators Moving the steering column switch 6 forwards or backwards activates the left and right direction indicators respectively The indicator lamp on the LCD display panel will flash too D 7 2 2 Main beam Moving the steering column switch 6 downwards switches on the main beam This only happens if the normal lighting and the ignition key are turned on The indicator lamp for the main beam on the LCD display panel will light D 7 2 3 Main beam flasher Moving the steering column switch 6 upwards switches on the main beam signal The steering column switch does not remain in this position it always returns to its original position The indicator lamp for the main beam on the LCD display panel will light D 7 2 4 Horn Pressing the button 5 at the end of the steering column switch 6 operates the horn 155 5 February 2015 12 49 pm lt gt RAVO 156 5 February 2015 12 49 pm lt gt RAVO D 7 2 5 Windscreen washer Pushing the push ring 2 at the end of the steering column switch 6 operates the windscreen washer an
94. ainer door 1 and fit the safety support 2 see emptying the ST CD container for the method used to open the container door Open the left service hatch 4 take the crank out of its holder 5 and mount the crank on the winch 6 Remove the two locking pins from the grid 3 Turn the winch crank 6 anticlockwise to lower the grid Turn the winch crank 6 clockwise to lift the grid Fit the two locking pins into the grid 3 Remove the crank 6 from the winch and put it back in its holder 5 Close the left service hatch 4 Remove the safety support 2 and close the container door 1 227 5 February 2015 12 49 pm lt gt RAVO 228 5 February 2015 12 49 pm lt gt RAVO lt gt RAVO FAYAT GROUP 230 5 February 2015 12 49 pm lt gt RAVO F 1 Adjustment of sweeper unit suction head Correct adjustment of the suction head will have a considerable effect on results The adjustment of the suction head should be checked on a regular basis In order to adjust suction nead the vehicle must be parked on level ground To position the suction head swivel castor correctly the vehicle must be moved forward slightly with lowered suction head F 1 1 Suction head levelling For best results the underside of the suction head including the rear section must be completely l
95. anel position ABS RHH1 DEF heating relay only for TIER 4 Micro Main panel position ABS RHH2 DEF heating relay only for TIER 4 Micro Main panel position ABS RHH3 DEF heating relay only for TIER 4 Micro Main panel position ABS Redc1 Start cut out relay only for TIER 4 Micro Main panel position ABS 297 lt gt RAVO FAYAT GROUP F 14 Maintenance of air conditioning unit Owners and or managers of air conditioning systems are subject to CFC legislation This determines the method of treatment applicable to substances that attack the ozone layer A WARNING THE AIR CONDITIONING UNIT IS FILLED WITH R134A COOLANT SERVICE AND MAINTENANCE OF THIS TYPE OF UNIT CAN ONLY BE CARRIED OUT BY STEK APPROVED COMPANIES THESE COMPANIES ARE FAMILIAR WITH ALL TECHNICAL REQUIREMENTS APPLICABLE TO OLD OR NEW INSTALLATIONS F 14 1 Checking the drive belt The condition and tension of the belt of the air conditioning compressor drive should be checked regularly Replace belt if necessary F 14 2 Annual inspection The management of air conditioning units is subject to legal requirements to prevent loss of coolant This includes regular inspections and maintenance of installations by qualified personnel In all cases the installations should undergo preventive maintenance at least once a year TO PREVENT COOLANT LEAKS WHICH DAMAGE THE ENVIRONMENT THE AIR CONDITIONING SYSTEM SHOULD BE OPERATED A REGULAR BASIS 298 5
96. are activated Blue on D 2 14 Water level gauge The water level gauge 14 indicates the water level percentage of the water tanks 87 5 February 2015 12 49 pm lt gt RAVO l l _ _ 88 5 February 2015 12 49 pm lt gt RAVO D 3 iSystem LED display Dump The iSystem LED display shows information on the current status of the sweeper Relevant information is displayed depending on the selected sweeper mode Dump Drive Sweep This information can include warnings status and or level information speed and engine information This section only describes the relevant information about the Dump LED screen The items previously discussed in connection with the Drive and Sweep screens are not described here D 3 1 Dump status indicator The Dump status indicator shows which position the container is in during Dumping D 3 2 Rev counter The rev counter 2 indicates the engine revs Analogue only D 3 3 Speedometer The speedometer 3 shows the current driving speed of the sweeper Digital only D 3 4 HP water pump option The HP water pump indicator light 4 is lit when this option is activated 89 5 February 2015 12 49 pm lt gt RAVO FAYAT GROUP 90 5 February 2015 12 49 pm lt gt RAVO D 4 Dashboard The dashboard is situated to the left of the steering wheel on
97. brake with the handle 8 Press the raise container button 1 on the remote control The container is raised hydraulically Press the container door open pusher out button 3 on the remote control The container door opens and the pusher is hydraulically extended Press the container down button 2 on the remote control The container is hydraulically lowered If necessary clean the seal and the door latches of the rear flap container and suction fan on the inside see cleaning container Press the container door closed pusher in button 4 on the remote control The container door closes and the pusher is hydraulically retracted Set the Dump Drive Sweep switch 6 to the centre position NOTE THE EMERGENCY STOP BUTTON 5 DISABLES ALL REMOTE CONTROL OPERATING BUTTONS 199 5 February 2015 12 49 pm lt gt RAVO 1250 Figuur 1 850 Figuur 3 Figuur 2 ag 200 5 February 2015 12 49 pm lt gt RAVO E 10 Instructions and tips for sweeping A WARNING ALWAYS ENSURE THAT CLEAN AND FRESH WATER IS USED DURING SWEEPING OPERATIONS UNFRESH BRACKISH WATER MAY CAUSE DAMAGE TO HEALTH PREVENT BACTERIAL INFECTIONS BY REGULARLY RINSING THE WATER SYSTEM THROUGH WITH CLEAN WATER Always ensure that the sweeping unit is properly adjusted This helps improve the quality of the sweeping and helps prevent unnecessary wear Always sweep using enough spraywater
98. c The option code is displayed here You can use this code to determine which options are active on the sweeper D 5 27 4 Software version PLC and display 10d Information about the current software version for the PLC and the iSystem display are shown here D 5 27 5 Firmware version PLC and display 10e Information about the current firmware version for the PLC and the iSystem display are shown here D 5 27 6 Service interval meter 10f The remaining time before the next service interval is shown here 145 5 February 2015 12 49 pm lt gt RAVO Yani aman umber VIII 85 5 P H _ 146 5 February 2015 12 49 pm lt gt RAVO D 5 28 Button check menu 11 Selection 11 from the main menu leads to the driver s diagnostics screen This screen displays relevant information about the systems D 5 28 1 Vehicle Identification Number VIN 11a The machine s VIN is shown here D 5 28 2 Engine sweeping hours meter and total distance travelled 11b The sweeper s current engine hours and sweeping hours are shown here D 5 28 3 Status CAN systems 11c The status of the CAN systems are presented as colour codes here Grey Inactive Green OK Yellow Timeout Orange Fault detected Red Bus fault D 5 28 4 Status PLC 11d The status
99. chines for road surface cleaning Safety requirement Complies with the international standard 1509001 2008 certificate number NLOOS314 Bureau Veritas B V Computerweg 2 3921 AD Amersfoort The Netherlands RvA C 248 anager Engineering ORIGINAL DOCUMENT 66 5 February 2015 12 49 pm e RAVO FAYAT GROUP C 12 CE declaration of conformity All machines comply with the associated CE declaration of conformity and CE mark on the machine The machine meets the following conditions Machinery Directive Directive 2006 42 EC EMC Directive Directive 2004 108 EC Noise emission Directive 2000 14 EG Measured sound power level of this equipment LWA XXX Guaranteed sound power level of this equipment LWA A At the maximum recommended revolutions per minute of XXXX rpm whilst sweeping Complies with the evaluation procedure Appendix V The harmonised standards EN 13019 2001 A1 2008 Machines for road surface cleaning Safety requirements The international standard ISO9001 2008 number of the certificate NL008314 1 Bureau Veritas BV Computerweg 2 3821 Amersfoort the Netherlands RvA C 248 67 5 February 2015 12 49 pm RAVO RAVO B V C OTTERKOOG 1 ALKMAAR THE NETHERLANDS STREET SWEEPER TYP RAVO 5 SERIES 540 XL9SF YEAR OF MANUFACTURE 2015 ENGINE IVECO F4HE9464A TIER 3 POWER 104 kW at 2200
100. d briefly activates the wipers D 7 2 6 Windscreen wipers Turning the twist knob 6 of the steering column switch 6 operates the windscreen wipers The knob has the following positions D 7 2 7 Position 0 The windscreen wipers are off and are in the parked position D 7 2 8 Position J The wipers cycle once every 10 seconds interval D 7 2 9 Position T The windscreen wipers are turned on and run constantly at their lowest speed D 7 2 10 Position Il The windscreen wipers are turned on and run constantly at their highest speed D 7 3 Steering wheel 3 The steering wheel 3 turns the wheels from lock to lock in about four revolutions AN WARNING THE TURNING CIRCLE OF THE SWEEPER IS VERY SMALL THE DRIVING SPEED IN CURVES SHOULD THEREFORE BE LIMITED D 7 4 Ignition key switch 7 The ignition key switch 7 is fitted centrally on the dashboard and has four positions D 7 4 1 Position 1 radio position to the left In this position the radio is provided with power D 7 4 2 Position O ignition off In this position the complete sweeper is without power and the engine is switched off Only in this position is it possible to insert the ignition key into the ignition key switch and remove it from this ignition key switch D 7 4 3 Position 1 ignition on In this position the complete electrical equipment of the sweeper is switched on After starting up the engine the key switch always returns to position 1 D 7 4 4 Posit
101. e outside of the 247 F ELIT DECIRLE 247 F 7 Daily inspection 00I VI5 I I I I I I I A A OR 248 F 7 1 General 248 F 7 2 Checking the fuel level J Cuasi eee CR 248 F 7 3 Checking the 0 248 F 7 4 Checking the tyre 248 F 7 5 Checking the level of water in the spray watertanK lesse RR nnn 249 F 7 6 Checking the AdBlue tank 251 F 7 7 Inspection points for the engine 253 F 7 8 Checking the engine coolant 255 F 7 9 Checking whether waste has collected in front of the intercooler 255 F 7 10 Checking the hydraulic 257 15 5 February 2015 12 49 pm lt gt RAVO F 7 11 Topping up the spray
102. e sweeper s engine Undo the connector 1 for the third brush system at the front of the machine Make sure that the connector is not able to get caught in between at any point Undo the hydraulic rapid action couplings 2 and 3 and the water coupling 4 at the front of the sweeper Make sure that the hoses cannot get caught in between at any point Remove the black cover caps 8 from the frame of the third brush Install the rapid replacement supports 6 at both ends of the third brush Make sure that the supports are set equally in terms of height and effectively connect to the frame of the third brush Remove the bolts 5 on the left and right hand side WARNING THE SWEEPER WILL AUTOMATICALLY ADOPT THE NORMAL DRIVING HEIGHT AFTER BEING STARTED KEEP YOUR HAND ON THE HEIGHT ADJUSTMENT SWITCH 9 ON THE DASHBOARD WHILST LOWERING Start the sweeper s engine Allow the front axle suspension to lower and carefully drive the sweeper in reverse Install the cover caps on to the hydraulic rapid action couplings 2 and 3 and the cap on the connector 1 211 5 February 2015 12 49 pm lt gt RAVO 212 5 February 2015 12 49 pm lt gt RAVO E 132 Installing the third brush using the rapid replacement system Start the sweeper s engine Carefully position the sweeper against the frame of the third brush rapid replacement system Make sure that the supports 7 on
103. eat A WARNING NEVER ADJUST THE SEAT WHILST DRIVING THE SWEEPER D 14 1 Adjusting the angle of the back of the seat The button 1 can be used to adjust the angle of the back of the chair D 14 2 Springs The seat can be made harder fermer by rotating the button 2 anticlockwise or softer by rotating the button 2 clockwise D 14 3 Distance to the steering wheel and the pedals The handle 3 at the front of the seat can be used to adjust the distance to the steering wheel and the pedals D 14 4 Height of the seat The button 4 can be used to adjust the height of the front or the rear of the seat Pushing the button downwards moves the front of the seat upwards or downwards Pulling the button upwards moves the rear of the seat upwards or downwards D 14 5 Adjusting the lumbar support of the chair The button 5 can be used to adjust the lumbar support of the chair 175 5 February 2015 12 49 pm lt gt RAVO FAYAT GROUP 176 5 February 2015 12 49 pm lt gt RAVO D 15 Climate control unit option The sweeper can be optionally equipped with a user friendly easily adjustable climate control unit The climate control unit is operated as follows D 15 1 Fan speed control This fan speed control 1 allows continuously variable adjustment of the fan speed The knob has the following positions D 15 1 1 OFF mode In the OFF position the control unit performs the f
104. een brake and ride height control 9 129 D 5 18 Check screen main valve block brush system 9 131 D 5 19 Check screen non hydraulic options 94 133 D 5 20 Check screen hydraulic options 9 135 D 5 21 Check screen valve block third brush 9 137 D 5 22 Check screen valve block container 99 139 D 5 23 Button check menu 9h sie erecta acne a REOR ATE OR ER 141 D 5 24 Button check screen armrest 143 D 5 25 Button check dashboard 9 143 D 5 26 Button check remote control container 9 143 D 5 27 Driver s information screen 10 145 9 5 February 2015 12 49 pm lt gt RAVO D 5 28 Button check menu If u l l scene wah as eee Ree Rene 147 D 6 iSystem KEYS _
105. em LED display Lower the brushes and suction nozzle by moving the joystick 2 downwards The brushes begin to turn Slide the brushes to the desired position with the joystick 2 on the door console E 7 Opening cabin door open while sweeping The sweeper is equipped with a safety system that stops the brushes as soon as either of the cabin doors is opened To resume sweeping again after closing the cabin door the following steps must be taken E 7 1 Resuming sweeping after opening cabin door Switch the Dump Drive Sweep switch 4 on the dashboard panel to the centre position Drive The driving screen will now be active on the iSystem LED display Switch the Dump Drive Sweep switch 4 on the dashboard panel to the Sweep position The sweeping screen will now be active on the iSystem LED display Move the joystick 2 forwards The brushes will begin to turn and you can resume sweeping 195 5 February 2015 12 49 pm lt gt RAVO FAYAT GROUP 196 5 February 2015 12 49 pm lt gt RAVO E 8 Dumping ST container A WARNING THE SWEEPER CAN ONLY BE DISCHARGED ON A HORIZONTAL FLAT HARD SURFACE DISCHARGING IS ONLY ALLOWED IN SPECIALLY DESIGNATED PLACES MAKE SURE THAT NO PERSONS OR OBJECTS ARE SITUATED BEHIND THE REAR FLAP OF THE SWEEPER TAKE THE REMOTE CONTROL WITH YOU TO THE BACK OF THE MACHINE SO THAT YOU HAVE A GOOD VIEW OF THE BACK SIDE OF THE SWEEPER DURING DISCHARGING E 8 1 Dum
106. ervice door and unlock the swasher spray arm by pulling on the handle for the left side 4 and for the right side 3 Setthe Empty Drive Sweep switch 1 to the Empty position Switch the high pressure water pump on using the switch 2 on the dashboard Unroll the hose with the spray lance 5 from the self rolling reel The swasher is ready for use WARNING EXERCISE CAUTION WHEN USING THE SPRAY LANCE ONLY AIM TOWARDS THE SURFACE TO BE CLEANED WEAR PERSONAL PROTECTIVE AND HIGH VISIBILITY CLOTHING SUCH AS GLOVES A RAIN SUIT AND FACE MASK A WARNING ALWAYS ENSURE THAT CLEAN AND FRESH WATER IS USED DURING SWEEPING OPERATIONS UNFRESH BRACKISH WATER MAY CAUSE DAMAGE TO HEALTH PREVENT BACTERIAL INFECTIONS BY REGULARLY RINSING THE WATER SYSTEM THROUGH WITH CLEAN WATER A CAUTION ALWAYS TAKE ACCOUNT OF THE OTHER TRAFFIC WHEN USING THE SWEEPER WHEN CARRYING OUT WORK WITH THE SWEEPER ALWAYS DEPLOY THE ASSOCIATED WARNING SIGNALS E 15 2 High pressure water pump pressure settings 108 water is adjustable using the black adjuster button 6 on the high pressure water pump which depends on the engine rpm stationary is more than sufficient The pump is fitted with a pressure control automated system which limits the water pressure and switches off the pump when the high pressure gun is switched off The output from the high pressure water pump is then discharged to the water tank under normal pressure 217 5 Feb
107. evel Levelling suction head sideways Loosen the two bolts 1 Level the suction head Tighten the two bolts 1 securely F 1 2 Road surface clearance For best results the underside of the suction head must be set to give a clearance of 10 15 mm above the road surface Adjusting road clearance Unscrew the lock nut 2 Turn swivel castor spindle 3 right or left respectively to raise or lower the suction head Tighten the lock nut 2 securely F 1 3 Suction head rubbers For best results it is important that the suction head rubbers fit well and seal off unwanted air During normal operation the rubbers wear slowly Adjust suction head clearance regularly or replace the rubbers 231 5 February 2015 12 49 pm RAVO 5 Series FAYAT GROUP lt gt RAVO 232 5 February 2015 12 49 pm lt gt RAVO 2 Adjusting the brushes of the sweeper Four adjustments can be made to the brushes to achieve the ideal and optimal setting for each sweeping situation Brush pressure Forward angle of the brushes Sideways angle of the brushes Distance to the suction nozzle PARK THE MACHINE ON FIRM AND UNINTERRUPTED SURFACE USE 54 27 OPEN ENDED SPANNER AND SW30 OPEN ENDED SPANNER TO ADJUST THE DIRECTION OF THE BRUSH UNIT A NOTE ONLY A ONE OFF ADJUSTMENT OF THE BRUSH PRESSURE IS REQUIRED F 2 1 Brush pres
108. gt RAVO E 98912 gt gt EN EM gt 5 BH BH 82 Bs 41 Bb B c gt Eo 8113 3122 612 E gt E Elo B20 Beo ge 76 5 February 2015 12 49 pm lt gt RAVO D 1 13 Main beam indicator light The main beam indicator light 13 goes on when the main beam switch is activated D 1 14 Fog light indicator light The fog light indicator light 14 goes on when the fog light switch is activated D 1 15 Indicator beacon light The beacon light indicator 15 goes on when the beacon light switch is activated D 1 16 Heated mirror indicator light option The heated mirror indicator light 16 goes on when the heated mirror switch is activated D 1 17 Water in fuel The water in fuel indicator light 17 indicates that there is water in the fuel filter D 1 18 Brake fluid pressure indicator light The brake fluid pressure indicator light 18 goes on when the brake fluid pressure is too low The warning buzzer will also give a signal D 1 19 ABS indicator light The ABS indicator light 19 goes on when a fault occurs in the ABS system D 1 20 Steering and brake fluid temperature indicator light Option ABS The steering and brake fluid temperature indicator light 20 goes on when the fluid temperature in the tank is too high The warning buzzer will also give a signal D 1 21 Steering and brake fluid level indicator light
109. he driving direction indicator 38 indicates the selected mode of the driving direction switch The direction indicator shows three positions forward neutral reverse D 1 39 Rotation selection knob Ing rotation selection knob 39 of the iSystem LED screen is used to scroll or confirm selections by turning the knob This is only possible if the screen mode allows it D 1 40 Spraywater level gauge The spraywater level gauge 40 shows the amount of water in the spraywater tank D 1 41 Clock The clock displays the current time This can be set manually D 1 42 AdBlue level gauge The AdBlue level gauge 42 shows the amount of AdBlue in the AdBlue tank The gauge also includes an LED that goes on when the level in the AdBlue tank falls below 15 Always make sure that the AdBlue tank is sufficiently filled A WARNING DRIVING WITH A LOW ADBLUE LEVEL WILL HARM THE ENVIRONMENT THE SYSTEM WILL THEN NO LONGER MEET THE EURO5 STANDARD THE ENGINE S POWER WILL BE REDUCED BY THE SYSTEM FAILURE TO COMPLY WITH THE EURO 5 STANDARD IS A VIOLATION OF THE LAW 81 5 February 2015 12 49 pm lt gt RAVO E 98912 gt gt EN EM gt 5 BH BH 82 Bs 41 Bb B c gt Eo 8113 3122 612 E gt E Elo B20 Beo ge 82 5 February 2015 12 49 pm lt gt RAVO D 1 43 Fuel level gauge The fuel level gauge 43 indicates the quantity of fuel in the
110. ht 31 goes on when the rear door of the container is not sealed properly D 1 32 Container pusher indicator light only CD version The container pusher indicator light 32 goes on when the pusher of the container dump is not stowed away properly 79 5 February 2015 12 49 pm lt gt RAVO E 98912 gt gt EN EM gt 5 BH BH 82 Bs 41 Bb B c gt Eo 8113 3122 612 E gt E Elo B20 Beo ge 80 5 February 2015 12 49 pm lt gt RAVO D 1 33 Container service doors indicator light only CD version The container service doors indicator light 33 goes on when one of the container service doors is not properly closed D 1 34 Container raised indicator light The container raised indicator light 34 goes on when the container is tilted ST version or raised CD version D 1 35 Engine coolant level indicator light only Tier 4 The engine coolant level indicator light 35 goes on when the engine coolant level is too low D 1 36 Direction indicators When the direction indicator lever on the steering column is operated the indicator light 36 for the direction indicators will flash The warning buzzer will also give a pulsing signal D 1 37 Exhaust temperature indicator light Euro 6 and Tier 4 The exhaust temperature indicator light 37 goes on when the exhaust temperature is high D 1 38 Direction indicator T
111. ht of the third brush can be adjusted with this regulator 9 D 4 10 Third brush angle adjustment regulator option The angle forward backward of the third brush can be adjusted with this regulator 10 D 4 11 Third brush spraywater switch option This switch 11 releases the spraywater supply to the third brush But before you do this you must switch on the water pump 3 and the brush drive on the door console see Door Console Chapter 95 5 February 2015 12 49 pm lt gt RAVO FAYAT GROUP 96 5 February 2015 12 49 pm lt gt RAVO D 4 12 Ride height control switch front axle With the ride height control switch 12 for the front axle it is possible to temporarily bypass the automatic ride height control For instance if there is insufficient ground clearance or when a speed ramp or pavement has to be mounted Application of the ride height control Press the ride height control switch for approx 5 seconds The sweeper will lift The light in the switch lights up The sweeper remains elevated for approx 25 seconds The light in the switch will switch off The sweeper will drop down NOTE IN THIS ELEVATED POSITION YOU MUST NOT DRIVE FOR LONGER PERIODS AND OR WITH A SPEED OF MORE THAN 4 KM H DRIVING IN AN ELEVATED POSITION CAUSES MORE WEAR AND TEAR ON THE TYRES IF IT IS NECESSARY TO DRIVE FOR MORE THAN 15 SECONDS IN THE ELEVATED POSITION YOU MUST PRESS THE RIDE HEIGHT
112. ifications for the correct type of oil Screw the oil filler cap 2 back on A CAUTION CONSIDER THE ENVIRONMENT CLEAN SPILT OIL IMMEDIATELY PLACE A CLOTH THAT HAS OIL ON IT IN THE CHEMICAL WASTE CONTAINER ALSO PLACE OTHER WASTE PRODUCTS THAT HAVE OIL IN THEM E G CANS PLASTIC BOTTLES ETC IN THE CHEMICAL WASTE CONTAINER 253 5 February 2015 12 49 pm lt gt RAVO 254 5 February 2015 12 49 pm lt gt RAVO 7 8 Checking the engine coolant level Check the engine coolant level whilst the container is tipped up F 7 8 1 Checking the coolant The engine must be cold or must have cooled down sufficiently temperature below 30 C Carefully unscrew the radiator cap 2 Visually inspect the coolant level It should be approximately 3 cm below the filler opening Use a funnel or a can to add the required quantity of coolant see Technical specifications for the correct type of coolant WARNING COOLANT CAN BE AGGRESSIVE AND MAY CAUSE STAINS WEAR SUITABLE GLOVES AND PROTECTIVE CLOTHING Screw the cap 2 back on Once the engine oil level and the coolant level have been checked and if necessary topped up remove the safety brackets and lower the container F 7 9 Checking whether waste has collected in front of the intercooler Check the front of the intercooler 1 to see whether any waste has collected there Remove any
113. ight uru dam aacra nG a a 20 Gontainer asus AG CRANE sa 20 A 4 TERZ engine 21 5 EUBO5 ENGINE naka AKA GA KAG KG BEBE KABA eres Se dane ease 22 23 WE a 23 A B Water iia ka kara SAU ss aswaa sasa s sasaw 23 Wr PAYA pA 5 5 5 23 10 Front axle and suspension 24 A TI Broke SUSIBI ii sed 9 RAS AD AG BA PG 24 A PAL 24 A 13 Electrical SYSIEM Ll oum a eed eas KAG DE NADA NE 24 A 14 Hydraulic system AG ROCA E ACE AL n 25 A 15 Hydraulic system ene 26 A 16 Air conditioning 26 A 17 Lights 27 18 High pressure water pump 27 A 19 Lubricating grease sassa asa a
114. ill return to its former position D 10 4 Gutter brush angle adjustment switch option The angle of the right gutter brush can be set with switch 4 in the armrest If the left brush angle adjustment option is also present the left brush angle can also be adjusted with this switch after selection of this option on the dashboard D 10 5 Switch third brush option The third brush arm can be raised and lowered with switch 5 in the armrest 165 5 February 2015 12 49 pm lt gt RAVO FAYAT GROUP 166 5 February 2015 12 49 pm lt gt RAVO D 10 6 Joystick The joystick 6 has various functions D 10 6 1 Lifting By moving the joystick 6 upwards the brushes and the suction nozzle will be raised the brush motors will be turned off and the supply of spraywater to the brushes and the suction nozzle will be stopped If the sweeper fan the spraywater pump and the suction nozzle sprayers are switched on they remain active D 10 6 2 Lowering By moving the joystick 6 downwards the brushes and the suction nozzle will be lowered and the brush motors and the supply of spraywater to the brushes will be switched on However this is on condition that the brush switch and the spraywater pump switch are switched on D 10 6 3 Slide left right By moving the joystick 6 to the left or to the right the entire sweeping unit will be moved to the left or to the right over a total dis
115. in beam driving lights NOTE DIPPED AND MAIN BEAM ARE ONLY SWITCHED ON WHEN THE IGNITION KEY SWITCH IS IN POSITION 1 D 8 3 Beacon light switch The beacon light switch 3 switches on the beacon lights D 8 4 Rear fog light The rear fog light switch 4 switches on the rear fog light D 8 5 Mirror heating switch optional This switch 5 activates the mirror heating D 8 6 Headlight height adjustment ABS This button 7 adjusts the position of the headlights to the load in the sweeper Turn the knob anti clockwise to lower the headlight beams and clockwise to raise them D 8 6 1 The knob has four positions 0 empty 1 lightly loaded 2 moderately loaded 8 full 161 5 February 2015 12 49 pm lt gt RAVO FAYAT GROUP 162 5 February 2015 12 49 pm lt gt RAVO D 9 Pedals The sweeper has two pedals and a foot switch D 9 1 Accelerator pedal The accelerator pedal 1 allows infinitely variable adjustment of the driving speed When the accelerator pedal is released during driving the hydrostatic brakes engage D 9 2 Brake pedal The brake pedal 2 operates the brakes on the front and rear axles D 9 3 Foot switch The sweeper is fitted with a foot switch 3 which allows the reverse to be engaged during sweeping CAUTION ONLY USE THE FOOTSWITCH DURING SLOW MANOEUVRING 163 5 February 2015 12 49 pm lt gt RAVO F
116. ine Press the parking brake handle 2 forwards downwards make sure the pawl 1 falls into its slot The parking brake is disengaged D 16 2 Engaging the parking brake Release the pawl 1 from its slot hold the pawl in this position until the handle 2 has been pulled backwards upwards Pull the parking brake lever 2 backwards upwards The parking brake is engaged 181 5 February 2015 12 49 pm lt gt RAVO 182 5 February 2015 12 49 pm lt gt RAVO D 17 Suction tube inspection hatch The sweeper is equipped with a suction tube inspection hatch The inspection hatch is mounted on the suction tube tunnel in the cabin The function of this hatch is to allow removal of any debris that gets stuck in the suction tube and inspection of the suction tube nozzles The inspection hatch is operated as follows D 17 1 Suction tube tunnel inspection hatch Unlock the suction tube tunnel inspection hatch with knob 1 Pull the inspection hatch down D 17 2 Suction tube inspection hatch Release the pawl 2 from its latch Open the inspection hatch WARNING NEVER OPEN THE SUCTION TUBE INSPECTION HATCH WITH THE SUCTION FAN IN OPERATING MODE 183 5 February 2015 12 49 pm lt gt RAVO 184 5 2015 12 49 lt gt RAVO D 18 Positive battery terminal switch The
117. ing brush 24 OR a s a wis 239 F322 Fitting ica ar D RR fa Rc 239 F 4 Daily sprayer 241 F 4 1 Cleaning suction tube suction nozzle and suction nozzle sprayers 241 F 4 2 Cleaning brush sprayers osa ias kh sassa ws asam aa 241 F 5 Cleaning sweeper 243 F 5 1 Cleaning suction tube suction nozzle 1 243 F 52 Cleaning container 2 uu sme eram ee bee ee bak mer ERR ede RENE RUE ve RR a 243 F 5 3 Cleaning the first interior grid 3 243 F 5 4 Cleaning second interior grid 4 243 F 5 5 Cleaning pusher 5 only for CD 243 F 5 6 Cleaning fan 2222 2 baden dim iE Re eae BUE P Roble waq EUR 245 F 6 Cleaning th
118. ion 2 start the diesel engine In this position the starter motor of the diesel engine is activated and the diesel engine starts After starting the key switch returns to position 1 157 5 February 2015 12 49 pm lt gt RAVO 158 5 February 2015 12 49 pm lt gt RAVO D 7 5 Driving direction switch 8 The driving direction switch 8 is fitted above the ignition key switch and has three positions neutral 0 forward up arrow reverse down arrow A WARNING IT IS ONLY POSSIBLE TO START THE ENGINE IF THE DRIVING DIRECTION SWITCH PARKING BRAKE SWITCH IS IN THE NEUTRAL 0 POSITION DURING SWEEPING IT IS POSSIBLE ENGAGE REVERSE VIA A FOOT PEDAL BUT ONLY DO THIS WHEN YOU ARE DRIVING SLOWLY 159 5 February 2015 12 49 pm lt gt RAVO 160 5 February 2015 12 49 pm lt gt RAVO D 8 iSystem LED display panel The iSystem LED display panel 6 is located above the steering column inside the cabin The controls for the lighting are located on the iSystem LED display panel 6 D 8 1 Hazard lights switch The flashing lights be switched to hazard light operation with the hazard lights switch 1 flashing lights both front and rear will then flash D 8 2 Light switch The light switch 2 has three positions off parking lights roadside parking lights ma
119. ive Sweep switch 14 is set to Sweep D 4 19 Operating light s option This switch 19 activates the worklamps on the machine D 4 19 1 Front Moving this switch to the front position activates the worklamps at the front of the machine Press the switch in this direction again to switch off the worklamps D 4 19 2 Rear Moving this switch to the rear position activates the worklamps at the rear of the machine Press the switch in this direction again to switch off the worklamps 99 5 February 2015 12 49 pm lt gt RAVO FAYAT GROUP 100 5 February 2015 12 49 pm lt gt RAVO D 4 20 Water recirculation system option The water recirculation system can be activated using this switch 20 D 4 21 Brush angle adjustment left option This switch 21 activates the left side brush angle adjustment D 4 22 Suction nozzle camera option The suction nozzle camera 22 has two positions standard D 4 22 1 Position 0 suction nozzle camera off The suction nozzle camera and spraywater provision are switched off D 4 22 2 Position 1 suction nozzle camera The suction nozzle camera is switched on D 4 22 3 Position 1 suction nozzle camera spraywater on Keep the button pressed and the spraywater provision is activated The spraywater provision on the suction nozzle will start to spray depending on the position of the spraywater pump switch 101 5 February 2015 12
120. ker on outside of cab A 21 AdBlue AdBlue DIN 70070 Capacity of AdBlue tank 26 litres Recommended Total Diaxol Air Optispray 5 February 2015 12 49 pm 27 lt gt RAVO GROUP 22 Vibrations The measured vibrations are determined during typical use of the sweeper and by using the standards valid for this purpose The measured values can vary during actual use depending on what the sweeper is being used for and the sweeping conditions Hands and arm values Full body driver s seat lt 2 5 m s lt 0 5 m s 28 5 February 2015 12 49 pm lt gt RAVO B SAFETY lt gt RAVO B 1 Recognizing safety information This is the safety warning symbol When you see this symbol in the instruction manual it is to be considered as a warning against possible bodily injury Read the recommended instructions and follow the precautionary measures and the safe working practices B 2 Explanation of the signal words A DANGER THE LIFE OF THE USER OR THAT OF OTHER PEOPLE IS DIRECTLY ENDANGERED A WARNING THE OPERATOR OR PERSONS MAY THEMSELVES BE SERIOUSLY INJURED OR SERIOUSLY DAMAGE THE PRODUCT WARNING INDICATES DAMAGE TO THE USER PERSONS OR THE PRODUCT IF THE USER DOES NOT FOLLOW THE PROCEDURES CAREFULLY CAUTION THE PRODUCT MAY BE DAMAGED CAUTION INDICATES DAMAGE TO THE PRODUC
121. l i 250 5 February 2015 12 49 pm lt gt RAVO 7 6 Checking the AdBlue tank level The quantity of AdBlue in the tank can be read on the iSystem LED panel Top up the AdBlue if the level is low Check the AdBlue level every day WARNING MAKE SURE THE ADBLUE SYSTEM DOES NOT BECOME CONTAMINATED WITH DIESEL HYDRAULIC OIL OR COOLANT CONTAMINATION WILL CAUSE IRREPARABLE DAMAGE TO THE SYSTEM AND THE SYSTEM S WARRANTY WILL NO LONGER BE VALID A WARNING ALWAYS USE ADBLUE WITH THE SPECIFICATIONS DIN70070 OR ISO 22241 THE USE OF OTHER LIQUIDS WILL CAUSE IRREPARABLE DAMAGE TO THE SYSTEM A NOTE DRIVING WITH A LOW ADBLUE LEVEL WILL HARM THE ENVIRONMENT THE VEHICLE WILL THEN NO LONGER MEET THE EURO5 STANDARD THE ENGINE S POWER WILL BE REDUCED BY THE SYSTEM F 7 6 1 Practical tips DOs Use a funnel when topping up the AdBlue tank Never use this funnel for anything else Make sure the area around the AdBlue tank cap is always clean Only fill the AdBlue tank with AdBlue that meets the specifications F 7 6 2 Practical tips DON Ts Never fill the AdBlue tank with diesel Never fill the diesel tank with AdBlue Never fill the AdBlue tank with contaminated AdBlue Never fill the AdBlue tank with AdBlue which has been diluted with water 251 5 February 2015 12 49 pm lt gt RAVO FAYAT GROUP 252 5 February 2015 12 49 pm lt gt RAVO
122. l inspection 183 D 17 2 Suction tube inspection 183 D 18 Positive battery terminal 185 D 18 1 Switching off the positive battery terminal switch 185 D 18 2 Switching on the positive battery terminal 185 E STARTING AND 0 IVIMC 187 E 1 Starting the Engin e se awas a 189 E 1 1 Staing Fa RR sa us sg mamas E RR ORE sas mamas ss 189 2 DING a Ria BOWE 189 Brake 191 3 1 Hydraulic CC 191 C 3 2 Footbrake AA ARCA CERE ERREUR FOROR REOR aaa ae aca 191 E 3 3 Emergency brake parking 191 12 5 February 2015 12 49 pm lt gt RAVO E 4 Sweeping 193
123. n nozzle lighting switch 3rd brush lighting 99 D 4 17 Brush lighting 99 D 4 18 High pressure water pump switch option Swasher option 99 D 4 19 Operating light s 99 D 4 20 Water recirculation system 101 D 4 21 Brush angle adjustment left option 101 D 4 22 Suction nozzle camera 101 8 5 February 2015 12 49 pm lt gt RAVO D 103 D 5 1 Function icra renee teens EE RR 103 D 5 2 Information screens ocu ae EUR a EUR Reo 103 D 5 3 Start up screen eser 105 D 5 4 Driving screen 2 2 BP awak DEDE RR BUR RUN RUN a EUR
124. nd pump 2 Raise the container by moving the pump lever up and down Place the safety brackets under the container once the container has been raised IF THE CONTAINER HAS BEEN RAISED WITH THE HAND PUMP AND THERE IS NO HYDRAULIC PRESSURE IT WILL NOT BE POSSIBLE TO LOWER THE CONTAINER A WARNING THE FOLLOWING PROCEDURE IS UNSAFE AND IS THEREFORE ONLY RECOMMENDED FOR USE IN EMERGENCY SITUATIONS F 11 2 Raising and lowering the container using the emergency hand pump not recommended Open the service door 1 always on the right hand side of the sweeper Ensure that the valve 3 on the hand pump 2 is closed turn valve clockwise Place the pump lever in the hand pump 2 Raise the container by moving the pump lever up and down make sure the container is not raised too high otherwise it will not be possible to lower the container using the hand pump Make sure the container is temporarily locked in position as quickly as possible for example by using blocks of wood Remove the temporary container lock Now lower the container Slowly open the valve 3 of the hand pump 2 turn anti clockwise Once the container starts to move do not open the valve any further The container is lowered back onto the frame under its own weight Close the valve 3 on the hand pump 2 turn valve clockwise Remove the pump lever Close the service door 1 275 5 February 2015 12 49 pm lt gt RAVO FAYAT GROUP
125. nly on the R560 Micro Main panel Fuse Relay box 3 R20 Worklamp suction nozzle L20 Micro Main panel Fuse Relay box 3 R21 Worklamp brush right L21 Micro Main panel Fuse Relay box 3 R22 Worklamp brush left L21 Micro Main panel Fuse Relay box 3 R31 Worklamp front L31 Micro Main panel Fuse Relay box 3 R33 Worklamp rear L33 Micro Main panel Fuse Relay box 3 R30 Worklamp third brush L30 Micro Main panel located between nodes 22 and 23 293 5 February 2015 12 49 pm lt gt RAVO Rdir LED in Racc 1 Climate Control R2 R8 R7 micro 294 5 February 2015 12 49 pm e RAVO FAYAT GROUP 5 February 2015 12 49 pm RELAY DESCRIPTION TYPE POSITION FL Flasher with LED check Micro Dashboard FR box 4 Wiper Ctrl Wiper interval relay Munske Dashboard FR box 4 Rxx Climate control option Mini Dashboard FR box 4 R7 Mirror heating option Micro Dashboard FR box 4 R8 Fog lights Micro Dashboard FR box 4 R2 Main beam headlamp Micro Dashboard FR box 4 295 ro 1 59 I 55 I I I Y Tis wan 1 go Arr ree reg B gi I FAYAT GROUP lt gt RAVO 5 February 2015 12 49 pm 296 e RAVO 5 February 2015 12 49 pm FAYAT GROUP RELAY DESCRIPTION POSITION RJ Starter relay only for TIER 4 Maxi Main p
126. o large F 2 4 1 Adjusting the distance to the suction nozzle Unscrew the lock nut at position 3 Turn the adjusting nut 3 clockwise or anticlockwise The length of the coupling shaft will then be decreased or increased respectively WHEN THE SWEEPER IS ADJUSTED CORRECTLY THE BRUSHES WILL LEAVE A PATTERN ON THE ROAD SURFACE AS SHOWN THE DIAGRAM ABOVE 237 5 February 2015 12 49 pm lt gt RAVO FAYAT GROUP 238 5 February 2015 12 49 pm lt gt RAVO 3 Quickly changing sweeping brushes The brushes on the sweeping unit are mounted on a quick release plate Follow these instructions to replace the brushes A WARNING MAKE SURE THAT THE MACHINE IS SAFE TO WORK ON ENGINE OFF HANDBRAKE ON F 3 1 Removing brush Start the engine Lower the brushes to the ground Stop the engine Turn the nuts 3 two turns anti clockwise Rotate the brush 1 until the nuts are visible through the holes in the quick release plate 2 Remove the brush F 3 2 Fitting brush Fit new brush in the reverse order 239 5 February 2015 12 49 pm lt gt RAVO 240 5 February 2015 12 49 pm lt gt RAVO 4 Daily sprayer maintenance The sweeper must be thoroughly cleaned every day after sweeping and dumping This improves the quality of the sweeping work and extends the life of the sweepe
127. o the water jets Put the sweep tip switch on the dashboard in the sweep position Put the brush switch on the dashboard in position 2 to activate the brush jets Put the water spray pump switch on the dashboard in position 2 to activate the jets in the suction head switch Switch off the sprayers and close all water valves e 0 KEEP THE ENVIRONMENT IN MIND COLLECT THE WATER AND ANTIFREEZE 301 5 February 2015 12 49 pm lt gt RAVO 302 5 February 2015 12 49 pm lt gt RAVO 15 4 What to do after a period of frost Carry out these instructions after a period of frost if the water spray pump and the water tanks have been drained This procedure is also applicable after the water spray pump has been replaced Fill up the water tank completely Open all taps to the water jets Make sure the driver seat switch is activated do this by sitting on the driver seat Start the engine and set to 1500 RPM Set the switch empty drive sweep on the dashboard to sweep Set the switch for the brush on the dashboard to position 2 to switch on the brush jets Set the switch for the water spray pump on the dashboard to position 2 to switch on the jets in the suction mouth Lower the brushes and the suction mouth using the joystick A NOTE IF THERE IS NOT SUFFICIENT WATER PRESSURE WITHIN 10 SECONDS THE WATER SPRAY PUMP WILL SWITCH OFF THE LIGHT
128. oes not affect the warranty of the machine 34 5 February 2015 12 49 pm lt gt RAVO rd B 3 12 Comply with environmental regulations Pay attention to the environment and the ecosystem Before draining any liquid decide on the best method of disposal Observe the relevant environmental regulations when cleaning up oil fuel coolant brake fluid filters and batteries B 3 13 Carry out maintenance work safely Keep the area clean and dry Remove any accumulated grease oil or dirt Never carry out maintenance work or lubricate the machine whilst it is moving Never crawl under a rotating sweeper Provide adequate safe security when carrying out maintenance work on top of the container Make sure that all parts are in good condition and that they are properly installed Repair damage immediately Replace worn or broken parts B 3 14 Take a break in good time Working with the sweeper is labour intensive so take adequate rest breaks in good time Comply with the local regulations and legislation in force relating to the taking of breaks and operating driving a vehicle B 3 15 Exhaust gasses Never allow the engine to operate in an enclosed space The exhaust gases contain the poisonous carbon monoxide Inhaling exhaust gases is dangerous to health and can result in loss of consciousness or death 35 5 February 2015 12 49 pm lt gt RAVO B 4 Scrapping the sweeper If
129. of the hopper 5 In this way the maximum capacity of the hopper is used The grilles 7 and the suction fan 8 that provides the suction force are located at the top of the hopper The excess air is expelled by the suction fan 8 at the rear 6 of the hopper 5 47 5 February 2015 12 49 pm lt gt RAVO C 3 Location of the components 48 5 February 2015 12 49 pm lt gt RAVO 1 iSystem LED Display Panel 2 Steering column 3 Pedals 4 Heater 5 Dashboard 6 Radio 49 5 February 2015 12 49 pm lt gt RAVO C 4 Location of the components Tr n 50 5 February 2015 12 49 pm lt gt RAVO 1 Brush system 2 Container door 3 Service door 4 Container 51 5 February 2015 12 49 pm lt gt RAVO C 5 Location of the components w 52 5 February 2015 12 49 pm lt gt RAVO 1 Fuel 2 Hydraulic oil filler cap 3 Left hand safety bracket 4 AdBlue filler cap 53 5 February 2015 12 49 pm lt gt RAVO FAYAT GROUP C 6 Location of the components 54 5 February 2015 12 49 pm lt gt RAVO 1 Water tank connection 2 WARNING NEVER FILL THE WATER TANK WITH SALT WATER OR WATER TO WHICH CHEMICAL ING
130. ollowing functions AC compressor off Fan speed zero Water valve fully closed D 15 1 2 AUTO mode In AUTO mode the fan speed is based on the selected temperature the temperature in the cabin and the outside temperature D 15 1 3 MANUAL mode In manual mode the fan speed is based on the position of the knob 1 D 15 2 Recirculation button Under certain conditions dusty cold it may be desirable not to draw in all the air from the outside Knob 2 is used to set the system to recirculation mode At a low outside temperature the recirculation mode also helps to quickly bring the cabin to the desired temperature D 15 3 Temperature controller This controller 3 allows you to set the temperature With this controller the temperature is set as follows Control fully anti clockwise temperature colder Control fully clockwise temperature warmer When the control is set to LO the air conditioning compressor will be engaged when the fan speed control is set to AUTO When the control is set to HI the air conditioning compressor will be disengaged when the fan speed regulator is set to AUTO When the HI or LO setting is deselected the climate control unit will return to its original setting NOTE TO LIMIT THE AMOUNT OF REFRIGERANT THAT LEAKS DUE TO HARDENING OF THE SEALS WHICH IS HARMFUL TO THE ENVIRONMENT AS MUCH AS POSSIBLE IT IS RECOMMENDED THAT THE AIR CONDITIONING SYSTEM BE OPERATED REGULARLY 177 5 February 2015 1
131. on nozzle can be adjusted up or down independently of the brushes e g to suck up large quantities of leaves In that case a bigger suction nozzle opening will be required 93 5 February 2015 12 49 pm lt gt RAVO FAYAT GROUP 94 5 February 2015 12 49 pm lt gt RAVO D 4 6 Brush switch with independently lifting of left brush option The brush switch 6 has three positions option D 4 6 1 Position 0 brush drive off The brush drive and spraywater provision are switched off D 4 6 2 Position 1 brush drive The engine must be running and the Dump Drive Sweep switch 14 must be in the Sweep position The left brush starts to rotate and is lowered D 4 6 3 Position 2 brush drive on and spraywater on Switch the spraywater pump switch 3 on The spraywater provision on the left brush and or in the suction nozzle will start to spray depending on the position of the spraywater pump switch D 4 7 Brush speed regulator This regulator 7 provides infinite adjustment of the rotational speed of the brushes A WARNING YOU MUST NOT ALLOW ANY PERSONS WITHIN THE RANGE OF THE THIRD BRUSH WHEN THIS THIRD BRUSH IS IN USE D 4 8 Third brush speed regulator option With this regulator 8 the rotation speed of the third brush can be continuously regulated from zero rpm min to max D 4 9 Third brush double angle adjustment switch option The angle left rig
132. or light bulb Fitthe indicator light bulb Fit the nut and plug F 8 14 Rear fog light 14 only connected on 540 Remove the nut and plug Remove the indicator light bulb Fitthe indicator light bulb Fit the nut and plug Front indicator lights LED Rear indicator lights LED Indicator light on the side of the cabin LED Rear light LED Dipped beam Main beam H7 24V 70W Parking lights LED Brake light LED Reverse light LED 560 24V 21W bayonet Beacon light H1 24V 70W LED Brush light H3 24V 70W LED Fog light LED 269 5 February 2015 12 49 pm RAVO RAVO 5 Series FAYAT GROUP 270 5 February 2015 12 49 pm lt gt RAVO F 9 Changing a wheel Wheels should preferably be changed in a garage on a stable solid surface A WARNING USE A LOW PROFILE HYDRAULIC JACK WITH A LIFTING CAPACITY OF AT LEAST 5000 KG A WARNING ALWAYS OBSERVE THE PRESCRIBED TIGHTENING TORQUES EXCEEDING THE SPECIFIED TIGHTENING TORQUE MAY CAUSE DAMAGE F 9 1 Changing a wheel Start the engine Raise the front axle to its highest position Make sure the handbrake is applied Switch off the engine and remove the ignition key Place a block in front of the wheels Unscrew the wheel nuts by one turn Place the jack under the appropriate jacking point see support area drawing A NOTE ENSURE A SUFFICIENTLY LARGE BEARING
133. ping Set the Dump Drive Sweep switch 6 to the Dump position Apply the parking brake with the handle 8 Press the container door open button 2 on the remote control The container door is hydraulically opened Press the raise container button 4 on the remote control The container is tipped and hydraulically emptied If necessary clean the container and suction fan on the inside see cleaning container Press the container down button 3 on the remote control The container is hydraulically lowered Clean the seal and the door latches of the rear flap Press the container door closed button 1 on the remote control The container door is hydraulically closed Set the Dump Drive Sweep switch 6 to the centre position NOTE THE EMERGENCY STOP BUTTON 5 DISABLES ALL REMOTE CONTROL OPERATING BUTTONS 197 5 February 2015 12 49 pm lt gt RAVO FAYAT GROUP 198 5 February 2015 12 49 pm lt gt RAVO E 9 Dumping CD container A WARNING THE SWEEPER CAN ONLY BE DISCHARGED ON A HORIZONTAL FLAT HARD SURFACE DISCHARGING IS ONLY ALLOWED IN SPECIALLY DESIGNATED PLACES MAKE SURE THAT NO PERSONS OR OBJECTS ARE SITUATED BEHIND THE REAR FLAP OF THE SWEEPER TAKE THE REMOTE CONTROL WITH YOU TO THE BACK OF THE MACHINE SO THAT YOU HAVE A GOOD VIEW OF THE BACK SIDE OF THE SWEEPER DURING DISCHARGING E 9 1 Dumping Set the Dump Drive Sweep switch 6 to the Dump position Apply the parking
134. r NOTE PERFORM CLEANING WORK IN AN AREA INTENDED FOR THIS PURPOSE F 4 1 Cleaning suction tube suction nozzle and suction nozzle sprayers Start the sweeper s engine Lower the brushes and the suction nozzle open the suction nozzle valve and activate the suction nozzle sprayers Check whether the spray jets in the suction nozzle 1 are providing sufficient water Open the suction tube inspection hatch and check whether the suction tube spray nozzle 3 is providing sufficient water Switch off the suction nozzle sprayers Retract the brushes Stop the sweeper s engine If the sprayers in the suction nozzle or suction tube are not spraying or not spraying properly Dismantle the clogged nozzles Clean or replace the nozzles 1 or 3 F 4 2 Cleaning brush sprayers Start the sweeper s engine Lower the brushes and the suction nozzle and activate the brush sprayers Ensure that the spray jets are clearly visible have a second person do this Switch off the brush sprayers Retract the brushes Stop the sweeper s engine If the brush sprayers are not spraying or not spraying properly Dismantle the clogged nozzles Clean or replace the brush sprayers 2 241 5 February 2015 12 49 pm lt gt RAVO 242 5 February 2015 12 49 pm lt gt RAVO 5 Cleaning sweeper container The sweeper container must be thoroughly cleaned every day
135. r dump pusher with ample water directed through the inspection hatch for at least two minutes This will remove any fouling that has accumulated behind the container dump pusher Close the inspection hatch on the side of the container Retract the container dump pusher Close the service door 243 5 February 2015 12 49 pm lt gt RAVO 244 5 February 2015 12 49 pm lt gt RAVO 5 6 Cleaning fan 6 Open the right hand service door Attach the water hose to the suction fan cleaning fitting Check that there are no persons or loose objects in the container and close the rear flap Start the sweeper s engine Lower the suction nozzle and brushes and activate the suction fan Spray water through the fan cleaning fitting in the container for two minutes Retract the brushes and stop the suction fan Remove the water hose and close the service door Open the rear flap of the container and allow excess water to drain Close the rear flap and drive the sweeper back to its parking place 245 5 February 2015 12 49 pm lt gt RAVO nimi RIAL 246 5 February 2015 12 49 pm lt gt RAVO 6 Cleaning the outside of the machine A WARNING NEVER USE A 5 CLEANER TO CLEAN THE MACHINE WARNING WHEN USING HIGH PRESSURE HOSE ALWAYS KEEP THE SPRAY LANCE AT LEAST 50 CM
136. rmer spare 7 5A Main panel Fuse Relay box 2 F28 N A N A N A F29 N A N A N A F30 N A N A N A 281 e RAVO FAYAT GROUP FAB FAA Rx micro CETO maxi F18 L 69 F16 F7 R3 R6 F15 F6 micro micro F14 F5 3932 F13 F4 n4 ns TS F12 micro micro gt j Fc FSA FSO 85 7 2 Fo O F68 8 Fx 23 Ri E27 666 1 6691 6361 631 mini RG maxi maxi o os 282 5 February 2015 12 49 pm lt gt RAVO FUSE DESCRIPTION AMPS POSITION F31 Safety channel 1 VBBs PLC 5A Main panel Fuse Relay box 2 2 Safety channel 2 2A Main panel Fuse Relay box 2 F33 N A N A N A F34 N A N A N A F35 FWS GEN amp Oil Temp Sens 5A Main panel Fuse Relay box 2 F36 On board computer power 10A Main panel Fuse Relay box 2 F37 On board computer sensors 2A Main panel Fuse Relay box 2 F38 ABS Power I 5A Main panel Fuse Relay box 2 F39 ABS Power II 5A Main panel Fuse Relay box 2 F40 ABS check lamp amp Ignition power 5A Main panel Fuse Relay box 2 F41 N A N A N A F42 EURO 5 6 amp TIER3 Motor filter preheater TIER4 Heater diagnostics 15A Main panel Fuse Relay box 1
137. rst and re connected last Do not charge a frozen battery otherwise it may explode Always warm the battery to 16 C 60 F 33 5 February 2015 12 49 pm lt gt RAVO B 3 10 Avoid contact with high pressure liquids Liquids escaping under high pressure can penetrate the skin and cause serious injury Avoid this danger by reducing the pressure before disconnecting hydraulic lines or other lines Tighten all connections before pressurizing the system Check for leaks by using a piece of cardboard Protect your hands and body from high pressure liquids If an accident has occurred immediately call for medical assistance Keep hands and other body parts away from openings and nozzles that spray liquids under high pressure B 3 11 Use the correct equipment and service components Use tools that are suitable for the task in hand Inappropriate tools and unsuitable procedures can result in hazardous situations Only use electrical tools to tighten and loosen threaded parts Use tools of the correct size to tighten and loosen parts Avoid bodily injury that may result from slipping spanners Only use service components which meet the specifications of RAVO bv These have been tested and approved by RAVO bv The use of non original and approved Service components can have a negative impact on the safety and integrity of the sweeper The use of unapproved service components falls outside the liability and d
138. ruary 2015 12 49 pm lt gt RAVO KI 2 7 5 February 2015 12 49 pm 218 lt gt RAVO E 16 Working with the leaf suction arm drain suction arm option An option which significantly enhances user options Implemented using the nozzle attachment water system and spring mounted pivoting arm which is mounted on the container to be 360 rotational For emptying and cleaning dustbins drains and sucking up leaves and dirt in difficult to reach places E 16 1 Implementation A WARNING NEVER OPEN THE SUCTION TUBE INSPECTION HATCH WITH THE SUCTION FAN IN OPERATING MODE CAUTION ALWAYS TAKE ACCOUNT OF THE OTHER TRAFFIC WHEN USING THE SWEEPER WHEN CARRYING OUT WORK WITH THE SWEEPER ALWAYS DEPLOY THE ASSOCIATED WARNING SIGNALS Open the suction tube inspection hatch 1 and fit the sealing plate 2 into the suction tube Close the suction tube inspection hatch 1 First remove the belts 6 and take the leaf suction arm out of its holder Remove the sealing plate from the leaf suction arm 7 Unlock the hook 8 of the leaf suction arm Ensure that the sweeper hand brake is on Start the sweeper s engine Set the Empty Drive Sweep switch 3 to the sweep position Switch on the spray water pump switch 4 to spray water pump position 1 Switch on the fan switch 5 The leaf suction arm can now be used Using the tap 9 on the leaf suction arm the water supply to the leaf
139. rush angle adjustment switch 165 10 5 February 2015 12 49 pm lt gt RAVO D 10 5 Switch third brush option I eee en scene ene atr oe ee nee aa 165 D 10 6 JOyStiCk dna dame nace Ba NG wu LI a hae meu paku a Rete x Dk 167 D 10 7 Joystick third brush Option i cc cece eee hah ncn RR nnm gus RR 167 D 10 8 Door console adjustment 167 D 11 Heating and Air Conditioning 169 D 11 1 Air conditioning knob 169 D 11 2 Recirculation M CELER RD RC a 169 D 11 3 Airflow selection 169 D 11 4 Temperature knob nra asas aa POE 169 D 11 5 Heater fan knob 169 D 12 Radio and
140. sasa NAKA saa sa sasa 27 A20 NOISE dq See 27 21 AdBlue eu sss w uma W S AHAS W ua Wa s s S S S RW KIS 27 A 22 VIDratioBS GD AN ee AG SG AG Mp AA 28 3 5 February 2015 12 49 pm lt gt RAVO Mc is p UE 29 B 1 Recognizing safety 30 B 2 Explanation of the signal words 30 B 3 General safety instructions 31 3 1 Use the machine 4 Rn RR 31 B 3 2 Use outside the machine 31 B 3 3 User operator us da UR eed cea ECT UC TR 31 B 3 4 Maintenance uuruuu mk ein nimios S Red A De ad LR PUR ERG OR RO 31 B 3 5 Wear suitable clothing and safety 32 B 3 6 Be careful with fuel and take measures to prevent 32 B 3 7 Avoid contact with moving
141. sure The force the brushes exert on the ground is mostly due to their own weight A relief spring reduces the brush pressure to prevent excessive wear of the brushes As the brushes slowly wear and become lighter the spring force will decrease proportionally and maintain the brush pressure at a constant level F 2 1 1 Adjusting the brush pressure Turn the adjusting nut 4 clockwise or anticlockwise The brush pressure will then be decreased or increased respectively First adjust the pressure to the minimum the bristles just touch the ground Next use the adjusting nut 4 to adjust the brush pressure so that the bristles are pushed against the ground and bend outwards by 1 cm AN NOTE INCREASING THE BRUSH PRESSURE FURTHER SERVES NO PURPOSE GREATER BRUSH PRESSURES WILL GREATLY INCREASE THE RATE OF WEAR OF THE BRISTLES AND WILL NOT IMPROVE THE SWEEPING PERFORMANCE 233 5 February 2015 12 49 pm e RAVO RAVO 5 Series FAYAT GROUP 234 5 February 2015 12 49 pm lt gt RAVO CLEARANCE APPROXIMATELY 1 CM BETWEEN THE GROUND AND THE BRISTLES WHEN ADJUSTING THE FORWARDS AND SIDE ANGLES THE BRUSHES THE ADJUSTMENT POINT IS ON THE CENTRE LINE OF THE BRUSH F 2 2 Forward angle of the brushes The forward angle of the brush with the rear of the brush slightly raised must be set to prevent dirt from being thrown around and remaining on the road surface F
142. sweeper is equipped with a positive battery terminal switch 1 This is mounted under the passenger s seat in the cabin The function of this positive battery terminal switch is to isolate the positive terminal of the battery from the system Switch off the positive battery terminal switch every time after use of the machine The positive battery terminal switch is operated as follows D 18 1 Switching off the positive battery terminal switch Disconnect the handle 2 by turning it a quarter turn anti clockwise from position A to position B Remove the handle 2 from the positive battery terminal switch 1 D 18 2 Switching on the positive battery terminal switch Push the handle 2 into the positive battery terminal switch 1 as shown in position B Turn the handle 2 in the positive battery terminal switch 1 a quarter turn clockwise from position B to position A NOTE FOR EURO 5 6 SWEEPERS IT IS VERY IMPORTANT TO WAIT AT LEAST THREE MINUTES AFTER THE SWEEPER S ENGINE HAS BEEN STOPPED BEFORE TURNING OFF THE POSITIVE BATTERY TERMINAL SWITCH THIS WILL ALLOW THE ADBLUE PUMP TO PUMP THE SYSTEM EMPTY 185 5 February 2015 12 49 pm lt gt RAVO 186 5 February 2015 12 49 pm lt gt RAVO E STARTING AND DRIVING lt gt RAVO 188 5 February 2015 12 49 pm lt gt RAVO E 1 Starting
143. t EN gt 5 BH 82 B4 41 Bb B c gt Eo 8113 3122 6152 Ed Elo B20 Beo ge 72 5 February 2015 12 49 pm lt gt RAVO D 1 iSystem LED screen Drive The iSystem LED display shows information on the current status of the sweeper Relevant information is displayed depending on the selected sweeper mode Dump Drive Sweep This information can include warnings status and or level information speed and engine information When the ignition is switched on all indications are shown for three seconds This section describes the driving screen of the iSystem LED display D 1 1 Air filter indicator light option The air filter indicator light 1 goes on when the filter is restricted D 1 2 Fuel filter indicator light The fuel filter indicator light 2 goes on when the fuel filter is restricted A WARNING STOP THE SWEEPER IMMEDIATELY IN A SAFE LOCATION AND SWITCH OFF THE ENGINE HAVE YOUR SERVICE DEPARTMENT DRAIN THE WATER FROM THE FUEL SYSTEM D 1 3 Hydraulic oil filter indicator light option The hydraulic oil filter indicator light 3 goes on when the hydraulic return filter is blocked D 1 4 Hydraulic oil level indicator light The hydraulic oil level indicator light 4 goes on if the oil level in the hydraulic tank is too low The warning buzzer will also give a signal A WARNING IF THE INDICATOR LIGHT IS LIT AFTER YOU START
144. t RAVO A 5 EUROS engine Make Iveco Type N40ENT526 00 F4AE3481D S Diesel injection system Common Rail Electronic diesel control High pressure fuel pump type Bosch CP 3 3 Number of cylinders 4 Total stroke volume cc 3920 Diameter amp stroke mm 102 x 120 Compression ratio 17 1 PTO transmission ratio PTO engine 1 03 Maximum torque Nm 535 9 1250 rpm Power kW 118 160 hp 2700 rpm Specific fuel consumption g kWh 201 Type of fuel Standard diesel oil in accordance with EN 590 Engine oil viscosity 15W40 Spec E3 E5 and CF CH4 Crankcase capacity litre 10 5 engine oil filter Coolant Coolant to 40 Coolant reservoir capacity litres 23 Supercharging Turbo compressor with intercooler Emission value Standard value g kWh 0 55 1 5 HC 0 021 0 46 NOx 1 176 3 5 Particulates 0 018 0 02 Engine emission level Euro 5 dir 2005 55 EC 8 2006 51 EC by means of SCR and Urea AdBlue injection 22 5 February 2015 12 49 pm e RAVO FAYAT GROUP A 6 Fan Drive Hydraulic Fan diameter 720 mm Number of blades 10 Fan capacity 170 m3 min 10 200 m3 h Location Container roof A 7 Sweeper unit Operation Hydraulic with joystick Brush diameter 900 mm 750 mm optional
145. t filter For proper operation of the sprayers on the sweeper it is important and necessary to clean the spraywater fine dirt filter 1 regularly This will prevent blockages in the spraywater system F 17 1 Cleaning replacing the spraywater fine dirt filter NOTE THE FINE DIRT FILTER 1 IS LOCATED AT POSITION 4 UNDER THE CHASSIS Remove the filter housing 2 of the fine dirt filter 1 Remove the filter 3 Check if the filter 3 is dirty Clean or replace the filter 3 Fitthe filter 3 Fitthe filter housing 2 and tighten it by hand RAVO Box 286 1800 AG Alkmaar The Netherlands Tel 31 0 72 567 32 32 fax 31 0 72 567 32 00 email info ravo fayat com www ravo fayat com 307 5 February 2015 12 49 pm
146. t information will be shown if available D 6 1 2 52 Function key S2 in combination with function key S7 activates the main menu screen D 6 1 3 S5 Selecting function key S5 activates the machine parameter screen Preconfigured settings can be adjusted here D 6 1 4 S6 Selecting function key S6 activates the iSystem LED settings screen Here you can adjust the clock and screen settings D 6 1 5 87 Function key S7 in combination with function key S2 activates the main menu screen D 6 1 6 S8 Selecting function key S8 activates the work and trip clock screen 149 5 February 2015 12 49 pm lt gt RAVO ______ _ 150 5 February 2015 12 49 pm lt gt RAVO D 6 2 Function key S5 On the machine settings screen certain preconfigured settings can be enabled or disabled The following settings are available Brushes and suction nozzle flap raised in reverse on off Suction nozzle flap raised in reverse on off Worklamps rear on in reverse on off Worklamps front on in transport on off D 6 2 1 Operation machine settings screen The rotation selection knob 5 can be used to scroll between the different settings and choose from among the available options The exit button 6 takes you back to the selected mode Dump Drive Sweep 151 5 February 2015 12 49 pm lt gt RAVO Start shift 15 30 49 2014 09
147. t the height of the suction nozzle flap with Switch 1 on the door console E 5 Stopping sweeping briefly This method of stopping is used when you want to briefly stop sweeping e g to quickly cross a busy intersection E 5 1 Stopping for a short time Raise the brushes and suction nozzle by moving the joystick 2 backwards The brushes stop rotating and are returned to the rest position The suction fan and spraywater pump continue to run E 5 2 Resume Lower the brushes and suction nozzle by moving the joystick 2 forwards The brushes begin to turn again 193 5 February 2015 12 49 pm lt gt RAVO 5 876 3 194 5 February 2015 12 49 pm lt gt RAVO E 6 Stopping sweeping for a longer time This method of stopping is used when you want to interrupt sweeping for longer periods e g to take a break E 6 1 Stop for a longer time Switch the Dump Drive Sweep switch 4 on the dashboard panel to the centre position Drive The Drive screen will now be active on the iSystem LED display The brushes and suction nozzle will be raised The brushes will stop The sweeper ventilator stops The spraywater pump stops NOTE IT IS THEREFORE NOT NECESSARY TO SWITCH OFF ALL THE SWITCHES FOR THE VARIOUS PARTS INDIVIDUALLY E 6 2 Resume f the engine is off start it Setthe Dump Drive Sweep switch 4 to Sweep The sweeping screen will now be active on the iSyst
148. tance of 450 mm The brushes can be moved while they are rotating Before the brushes and suction nozzle are raised it is recommended that the sweeping unit be slid to the middle position D 10 7 Joystick third brush option The third brush can be swivelled and slid with the joystick 7 in the door console D 10 8 Door console adjustment The position of the door console can be adjusted with the three adjustment buttons 8 167 5 February 2015 12 49 pm lt gt RAVO FAYAT GROUP 168 5 February 2015 12 49 pm lt gt RAVO D 11 Heating and Air Conditioning The sweeper is equipped with a user friendly easily adjustable heating and air conditioning system The heating and air conditioning system has the following control options D 11 1 Air conditioning knob The air conditioning is turned on with the knob 1 D 11 2 Recirculation knob Under certain conditions dusty cold it may be desirable not to draw in all the air from the outside Knob 2 is used to set the system to partial recirculation At a low outside temperature the recirculation mode also helps to quickly bring the cabin to the desired temperature D 11 3 Airflow selection knob The airflow selection knob 3 directs the airflow from the heating and air conditioning system towards the windscreen floor or directly into the cabin The openings at the sides can be rotated to direct the airflow however you choose It is
149. the sweeper and the rapid replacement system are aligned at both ends Carefully set the front axle suspension to the highest position using the height control switch 9 on the dashboard Make sure that the supports 7 interact well Stop the sweeper s engine Install the bolts 5 on the left and right hand side Install the hydraulic rapid action couplings 2 and 3 and the water coupling 4 onto the front of the sweeper Install the connector 1 for the third brush system onto the front of the machine Remove the rapid replacement supports 6 at both ends of the third brush Install the black cover caps 8 onto the frame of the third brush WARNING THE SWEEPER WILL AUTOMATICALLY ADOPT THE NORMAL DRIVING HEIGHT AFTER BEING STARTED KEEP YOUR HAND ON THE HEIGHT ADJUSTMENT SWITCH 9 ON THE DASHBOARD WHILST LOWERING WARNING YOU MUST NOT ALLOW ANY PERSONS WITHIN RANGE OF THE THIRD BRUSH WHEN THE THIRD BRUSH IS IN USE Start the sweeper s engine Retract the third brush see sweeping with the third brush Check that the hoses and cables are not dragging and the couplings are not leaking 213 5 February 2015 12 49 pm lt gt RAVO FAYAT GROUP 214 5 February 2015 12 49 pm lt gt RAVO E 14 Working with the high pressure water pump optional E 14 1 To operate Setthe switch Empty Drive Sweep 1 to position Empty Switch on the high pressure water pump using
150. the sweeper is being scrapped the regulations governing waste processing should be observed which apply in the location and at the time of scrapping When scrapping the sweeper the following activities must be carried out by a certified and specialist company WARNING A NUMBER OF SYSTEMS ARE PRESSURISED BY MEANS OF ACCUMULATORS FIRST DEPRESSURISE THESE SYSTEMS BY DEPRESSURISING THESE ACCUMULATORS A WARNING PAY ATTENTION THE ENVIRONMENT AND THE ECOSYSTEM BEFORE DRAINING ANY LIQUID DECIDE ON THE BEST METHOD OF DISPOSAL ALWAYS COMPLY WITH THE RELEVANT ENVIRONMENTAL PROTECTION MEASURES WHEN CLEARING UP OIL FUEL COOLANT BRAKE FLUID FILTERS AND BATTERIES B 4 1 Activities to be completed Remove the batteries Depressurise the suspension system by discharging the oil pressure into a hydraulic tank Depressurise the accumulators for the suspension system and remove the accumulators Depressurise the accumulators for the braking system and remove the accumulators Remove all fuel from the fuel tank and the system Remove all hydraulic oil from the hydraulic tank and the system Remove the ATF oil from the ATF system Remove all engine oil from the engine block Remove all coolant from the engine and the cooling system Remove all the water from the water tanks 36 5 February 2015 12 49 pm lt gt RAVO 37 5 February 2015 12 49 pm lt gt RAVO 38
151. ther of the cabin doors is opened To resume sweeping again after closing the cabin door the following steps must be taken E 12 1 Resuming sweeping with third brush after opening cabin door Switch the Dump Drive Sweep switch 1 on the dashboard panel to the centre position Drive The driving screen will now be active on the iSystem LED display Switch the Dump Drive Sweep switch 1 on the dashboard panel to the Sweep position The sweeping screen will now be active on the iSystem LED display Move the switch 7 to the forward position This will resume sweeping operation 209 5 February 2015 12 49 pm lt gt RAVO 210 5 February 2015 12 49 pm lt gt RAVO E 13 Third brush rapid replacement system option The third brush option can be fitted with a rapid replacement system making it possible to quickly and easily install and or uninstall the third brush option onto and off the sweeper E 13 1 Uninstalling the third brush using the rapid replacement system WARNING ONLY USE THE THIRD BRUSH RAPID REPLACEMENT SYSTEM ON A PAVED AND FLAT SURFACE ALWAYS ENSURE THAT THE SYSTEM IS PLACED IN A SAFE POSITION A Start the sweeper s engine Position the third brush in the middle of the machine with the brush arm right out to the front Set the front axle suspension to the highest position using the height control switch 9 on the dashboard Stop th
152. tivated D 2 3 Suction nozzle indicator light The suction nozzle indicator light 3 is lit when the nozzle is activated D 2 4 Spraywater pump indicator light The spraywater pump indicator light 4 is lit when the spraywater pump is activated D 2 5 Water recirculation indicator light option The water recirculation indicator light 1 is lit when this option is activated D 2 6 HP water pump option The HP water pump indicator light 6 is lit when this option is activated D 2 7 Speedometer The speedometer 7 shows the current driving speed of the sweeper Digital only D 2 8 Rev counter The rev counter 8 indicates the engine revs Analogue only D 2 9 Ideal sweep rev range The tachometer is labelled with the rev range 9 for optimum sweeping Under normal conditions D 2 10 Lighting The lighting indicator 10 indicates whether the work lighting is on Green on D 2 11 Brush washers The brush sprayer indicator 11 indicates whether the brush sprayers are activated Blue on D 2 12 Brush speed The brush speed indicator 12 indicates the minimum and maximum brush speed 85 5 February 2015 12 49 pm lt gt RAVO 5 February 2015 12 49 pm lt gt RAVO D 2 13 Suction nozzle and suction tube sprayers The suction nozzle and suction tube sprayer indicator 13 indicates whether the sprayers in the suction nozzle and suction tube
153. to left H20 Suction nozzle flap open H21 Suction nozzle valve close H22 Brush speed H23 Main pressure valve H25 High pressure water pump option H26 Separate brushes up left option H27 Separate brushes down left option 48 Gutter brush horizontal left option H49 Gutter brush vertical left option H50 Gutter brush horizontal right option H51 Gutter brush vertical right option 0 0 0 O THE MAIN VALVE BLOCK BRUSH SYSTEM SCREEN HAS AN INFO SCREEN THAT CAN ACTIVATED WITH FUNCTION KEY 51 131 5 February 2015 12 49 pm lt gt RAVO wi W W W ws 132 5 February 2015 12 49 pm lt gt RAVO D 5 19 Check screen non hydraulic options 9d The non hydraulic options check screen 9d shows the function parameters of the water valves spraywater pump clutch and water recirculation valve Green OKAmber Open circuit Red Short circuit D 5 19 1 Explanation of valves W1 Water valve brushes VV2 Water valve suction nozzle and suction tube W3 Water valve third brush option WA Water valve left sweeping option W5 Water valve 50 reduction option WPC Spraywater pump clutch WRC Water recirculation valve AN NOTE THE NON HYDRAULIC OPTIONS SCREEN HAS AN INFO SCREEN THAT CAN BE ACTIVATED WITH FUNCTION KEY S1 133 5 February 2015 12 4
154. ty of fuel in the tank can be read on the instrument panel The quantity of fuel is displayed on an analogue gauge Top up the water if the level is low COMMENT DUE TO CONDENSATION IT IS BETTER TO FILL UP THE SWEEPER BEFORE IT IS PARKED FOR ANY LENGTH OF TIME COMMENT IF THE FUEL TANK BECOMES COMPLETELY EMPTY THE ENTIRE FUEL SYSTEM CAN BE BLED USING THE PUMP ON THE FUEL PRE FILTER F 7 3 Checking the lighting If a light is not working first check the fuse see If there is nothing wrong with the fuse replace the broken bulb see Changing the light bulbs F 7 4 Checking the tyre pressure Front 8 5 bar Rear 7 bar 248 5 February 2015 12 49 pm lt gt RAVO WARNING NEVER FILL THE WATER TANK WITH SALT WATER OR WATER TO WHICH CHEMICAL INGREDIENTS HAVE BEEN ADDED THIS MAY CAUSE DAMAGE TO THE WATER SYSTEM WARNING ALWAYS ENSURE THAT CLEAN AND FRESH WATER IS USED DURING SWEEPING OPERATIONS UNFRESH BRACKISH WATER MAY CAUSE DAMAGE TO HEALTH PREVENT BACTERIAL INFECTIONS BY REGULARLY RINSING THE WATER SYSTEM THROUGH WITH CLEAN WATER F 7 5 Checking the level of water in the spray water tank The quantity of spray water in the tank can be read on the instrument panel The quantity of water is displayed on the spraywater level indicator Top up the water if the level is low 249 5 February 2015 12 49 pm lt gt RAVO t H L LT i
155. which has the effect of effectively binding together the dust and dirt particles Stop sweeping immediately if the spraywater level buzzer is activated and check the spray water indicator to confirm whether or not the spray water tank is actually empty If the tank is empty binding of vacuumed dust will cease and this may cause it to be expelled again by the fan Furthermore the water sprayers in the suction nozzle may become clogged resulting in extra wear of the suction nozzle and suction tube For larger particles of dirt or leaves open the suction nozzle further Where the road surface is heavily contaminated with heavy dirt such as sand or stones it is recommended that the area is swept twice On the first sweep keep the suction nozzle flap a little higher On the second sweep keep the suction nozzle flap down normal position and maintain a higher sweeping speed Sweeping twice at a higher speed will produce a better result than sweeping once at a lower speed Where the road surface is heavily contaminated with light dirt such as leaves scraps of paper sweeping is most effective with a slightly raised suction nozzle flap A new brush is best fitted on the gutter side usually the right hand side It is on this side where wear is the greatest If the brush is only half worn fit it to the left hand side and fit a new brush to the right hand side Pa ee around parked vehicles or other objects it is important to minimise the unswept length of the
156. wn D 5 7 7 Telemetry 59 This choice leads to the driver s telemetry screens Technical data for the engine and systems are shown here on several screens D 5 7 8 iSystem LED display configuration screen 5h This choice leads to the driver s iSystem configuration screen This is where the clock and the brightness of the screen can be set 109 5 February 2015 12 49 pm lt gt RAVO 110 5 February 2015 12 49 pm lt gt RAVO D 5 8 iSystem telemetry screens 6 Selection 6 from the main menu leads to the telemetry screens D 5 8 1 Telemetry screen 1 of 4 6a Telemetry screen 6a displays engine data D 5 8 2 Telemetry screen 2 of 4 6b Telemetry screen 6b displays drive system data D 5 8 3 Telemetry screen 3 of 4 6c Telemetry screen 6c displays drive system data D 5 8 4 Telemetry screen 4 of 4 6d Telemetry screen 6d displays brush system data 111 5 February 2015 12 49 pm lt gt RAVO gt gt gt 112 5 2015 12 49 lt gt RAVO D 5 9 Telemetry screen The following engine data can be read on telemetry screen 6a 1 Engine coolant temperature 2 Battery voltage 3 Engine oil temperature 4 Engine oil pressure 5 Fuel temperature 6 Turbo pressure 113 5 February 2015 12 49 pm lt gt RAVO

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