A&R user manual.hwp
Contents
1. a ALOHAN www alohan co kr ALOHAN USER MANUAL A Force amp R Force integrated user manual Table of Content L Summary AR reece eee ee eee ee nen tee eee ee tence ee eee eee tence eee ne ee nee eee cae nee cena nee nee ee eee ee 1 1 Model System cvorcrrrrecte eerste eet ee eee tee cent eee ne nee een eee ene nee eee cee eee eee eee eee nee teense eee ees 1 2 Label cocccccccccc eee eee eee cee cen cen cen e eaaa GS 2 Products Cee ee ee Le ee EE TE ER ORE OE ETE ea ee ae eC RO TH ee ee ee OE ORE ee eee ee 4 2 1 Internal Construction of Product Er see see see Ee EE Ee EE ee ee ee ee ee wee ee see 4 3 Installation 3 2 Selection of Actuator 4 Operation 4 9 Angle adjustment EE EER EER EE EER EER EE EER EER EE EE EE Ee Ee EE ER Ee EER ee Ee ee ee ee ee ee er S 5 Maintenance amp Repair 6 Customer Service Support Contact E CCT Ce TTS eT CET E TT eT ee ee eT SET EE Ce Te ee EET eee re a ALOHAN www alohan co kr 1 Summary Alohan Actuator allows to conveniently open amp close the Valve fast in any places wherever the pneumatic pressure are connected amp available The Valve is designed to thoroughly assure the safety amp convenience of users however please make sure to operate after reading amp digesting the User Manual completely Please check the homepage of Alohan or inquire with the Customer Service Centers of Alohan amp authorized Agents for those items amp subje2. cts not described in the Manual Data contained in the User Manual may be subject to change without advance notice for improvement of performance amp safety of Product As ALOHAN www alohan co kr 1 1 Model System This is the A Force amp R Force integrated user manual and each model is as follows AD65 6 Model Number RE Sonne return lt Pneumatic actuator model gt a Scotch yoke Rack amp pinion method Angle adjustment direction open close open close Simultaneousadjustment Simultaneous adjustment Angle ie adjustment 90 range r 20 C 00 C option 40 C 200 range 1 2 Label Models can be identified as labels with lot numbers and model numbers are attached to the products of Aohan mag ALOHAN www alohan co kr 2 Products 2 1 Internal Construction of Product Internal construction of the Product is illustrated as following e cover ALUMINUM lt R Force based on R65 gt amw y ALOHAN www alohan co kr 2 2 Product Operation Double i Tel ee aor i Action A Action A Fail open Spring return Action B Fail close Double acting Action A Action A Fail open Spring return Action B Fail close Am ALOHAN www alohan co kr 3 Installation User should execute the product installation after thoroughly digesting the following content 3 1 Attac
3. for customer service support gt Valve Not Working At All Check Result Cause of Trouble Troubleshooting Remove Working Torque of Valve is higher than that of Install higher capacity model Actuator Actuator amp Actuator inject air Injection air pressure too low Increase the Injection air pressure Not Check Actuator If the air is leaked or bubble is working 1 Paste the soapy water with brush on generated contact the Customer the shadowy area of the following and Service Center of Aohan to replace check the presence of air leakage to the O Ring or receive the Post Order outside Service 2 Paste the soapy water on Section B of flowing injecting air into Inlet A and check the presence of bubble Check the Air Injecting Pipe Possibility Remove the foreign substances or of clogging with foreign contact the Customer Service Center substances or leaks of corresponding manufacturer for service Check the Solenoid Valve or electrical Contact the Customer Service Center devices Possibility of disconnect or of corresponding manufacturer for unsuitable voltage service a ALOHAN www alohan co kr gt When Valve is Closed Stopping the Opening Process Check Item Cause of Trouble Troubleshooting Check the Angle Adjusting Bolt turned inside Use by properly adjusting the Bolt per Actuator too excessively User s need Injecting Air Pressu
4. hable Valve The Alohan product can be applied to all the Rotary Type Valve executing opening amp closing actions rotating 90 a Major Component Ball Valve 2 way 3 way Butterfly Valve 3 2 Selection of Actuator Check the following items in advance when selecting the model of Actuator a Required torque to open amp close the Valve b Air pressure flowing into the Actuator c Fluid Characteristic Ou Operating Condition Extremely Low Temperature Extremely High Temperature e Other items to consider to operate the Actuator gt User may attach the following Valve accessories as required a Solenoid valve b valve positioner positioner indicator c limit switch box d quick valve e declutch gear box f Other accessories that may be used to control the Valve 3 3 Caution during Installation a When installing the Product execute the installation after either removing the potentially hazardous elements or mounting the safety devices considering the accidents amp danger that may be happen during the installation works b Alohan Product can be used in any indoor amp outdoor places except with the explosive environments while the rust may be processed a little fast in case of installation in sea shore locations As for the Products weighing over 20Kg the Label of below shown flowing may be attached either lifting by two persons or utilizing the appropriate Mee ALOHAN www aloha
5. life of the product Do not use anything except the designated medium gt Pressure range 4 6kg cn The pressure should not exceed a maximum of 10kg cn for the safety of users and for the life of the product 4 2 Angle adjustment In case of the A Force amp R Force there is an adjusting bolt which adjusts the open close angle at the back of the products Headless wrench bolt gt Angle adjustment method In case of standard fail close When you want to adjust the open position put air in the left port or if air is not available rotate the shaft counterclockwise with a spanner to make it open when you want to adjust the close position do it the other way round If you omit this process you can not adjust a correct angle and therefore it cannot be assembled correctly thus causing a breakdown as the headless wrench bolt becomes bent The left bolt is used to adjust the open position and the right bolt is used to adjust the close position When it is in the fail open position do it the other way round Using a spanner or monkey wrench unfasten the nut slightly which you want to adjust a ALOHAN www alohan co kr If you want to open or close it less use a wrench to fasten the bolt clockwise as required while checking the position of the valve If you want to open or close it more use a wrench to unfasten the bolt slightly counterclockwise and check the angle while tu
6. n co kr device to move the product Refer to the lt Appendix 2 gt to estimate the individual weight d _A WARNING Do not inject air until the Product is completely mounted on the Valve during the installation process e Do not inject air until the Product is completely mounted on the Valve during the installatAmple space allowing the free movement of installation tools 1s required when installing the Product User may refer to the lt Appendix 2 gt rocess f When attaching the Accessories install after checking the Jointing Method amp Joint Section g Do never either use the hazardous substances or operate or store under the condition using hazardous substances Definition of hazardous substances are those potentially harmful materials e g that may cause explosion or fire flammable materials toxic materials corrosive materials amp etc 2 dae ALOHAN www alohan co kr 4 Operation User of Product should operate upon fully recognizing the potential danger caused by the inappropriate management 4 1 Operation gt Operating medium Compressed dry air If the ambient temperature is or may become lower than bC filters for dehumidification should be installed separately The moisture inside the products is a direct cause of corrosion and failure It is recommended that you should use purified air after eliminating dust and foreign substances in order to prolong the
7. ons through e mail or telephone communications gt Skilled Labor Persons who have received the professional trainings of Alohan or authorized Agents and recognizes all the potentially dangerous situations Further the Skilled Labor must possess all the required knowledge on app applicable laws amp regulations with regard to the occurrence of unexpected accidents and other special job site conditions X In the event the addition or variation from the original design of Product are to be desired make sure to execute the works after consulting with Alohan or authorized Agents to receive sufficient instructions Alohan does not assume the responsibility for any property damages or personal injuries caused by the User s operating faults or arbitrary design change amp improper maintenance works a ALOHAN www alohan co kr 6 Customer Service Support Contact e mail info alohan co kr Home page www alohan co kr The User Manual is made to allow the operation amp convenience of Purchaser User amp Skilled Labor of Product and the Alohan duly reserves the right of operating instruction amp guides contained in the Manual As such any sorts of revisions amp sales by copying of entire or part of the Manual without securing the written consent of Alohan in advance should be absolutely prohibited
8. re too low Increase the Injecting Air Pressure Torque of Valve is higher than that of Actuator Install higher capacity model Actuator Force of Spring too weak for Spring Return Model Contact the Customer Service Center of Alohan orauthorized Agents Actuator Check Refer to page 10 In case of Air Leakage or presence of bubble Center of Alohan to receive the Post contact the Customer Service Order Service Check Other Connecting Sections Check the Air Possibility of clogging with foreign Injecting Pipe substances or leaks Remove the foreign substances or contact the corresponding manufacturer Customer Service Center of for service Check electrical the Solenoid Valve or devices Possibility of disconnect or unsuitable voltage Contact the Customer Service Center of corresponding manufacturer for service Am ALOHAN www alohan co kr 5 2 Assembling amp Disassembling The assembling amp disassembling of Product should be executed by the Skilled Labors of Alohan or authorized Agents to secure the safety of Users and life cycle of Product in principle However in the event the indispensable assembling amp disassembling of Product at site is desired due to unavoidable reasons make sure to execute the works only after consulting with the persons in charge of Product of Alohan or authorized Agents to receive sufficient instructi
9. rning the shaft with a spanner from time to time gt Even in case you want to make this product closed completely to the maximum it 1s safe to insert the bolt 1 2 threads more when the bolt touches the stopper Do not pull the bolt out completely If you get the angle you want fasten the nut tightly by turning it clockwise Put air in the left port and check if air leaks by pouring soapy water at the washer part before using it 4 3 Caution during Operation a Alohan Product is designed to open amp closed the Valve Do not use the Product on the purposes other than specified applications b Ensure not to have the unskilled labors user the Product at own discretion c Ensure to approach after completely securing the safety when the access to the Product under operation is desired d When not using the Product over the long period of time conceal the Air Injection Inlet in order to prevent the infiltration of moisture a ALOHAN www alohan co kr 5 Maintenance amp Repair 5 1 Self Diagnosis All the Alohan Actuators going through the high pressure test from the development stage are to be individually amp fully tested prior to the shipment from factory However in the event the Product oftentimes does not operate with normal condition execute the Self Diagnosis referring the below table Nevertheless if the trouble occurred is not still resolved contact the Alohan or authorized Agents
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