GTX3230 User`s Manual
Contents
1. gt Lu dei lt 5 x MS8 PXut E GO AddOS QvaH 71106 20086 He PI ddHSVM YIMOJD 060001586 MSG v X 94 9 MIYOS LIS NITIV 61067077086 9c 89 MSG 94 9 1108 5 Gc06Z0 19086 5 91 9 SD LAN 6200910886 5 ut L L X 91 9 89 1108 anis 0006 0 19086 ONIHSNA 22301705 C0V C CV CC LHYOddNS LAVHS 13 INI 2352292199 01 L0V C LV 6C LC ONIHV39 6029 Sty9L0C 302 86 0c 1 5 0824 AVS 819 1 11986 6l LAVHS 13 INI CANI 1dS C0V0 EV 81 134004dS HEVDE CV Sc ONIHSNA LYOddNS 1V3S V0V C CV 6c 9L dod DNILOANNOO cello 68 Sc 9L d3AOO 0082 DNILOANNOO LHZSc v Sc CL Z I 1939004dS 0L 9C CS GC CI 3 45 ONIHVIA CL LC CV Sc CL 8 SUG 9 0 990C 90786 II 3 MONANUNL 21206 CV Sc OL HOLId 4 08 VSV 09606 65 6C 6 AIM ONISNOH 9CV0C EV 6c 8 0cH 203 499435 00610022586 WAS 1 AVS 9 9 1 1986 3 WAS 62201 AVS 782. 81 15 User s Notes 3 SAFETY Even though the machine s operation is simple and safe it is essential that all grain baggers operators and supervisors read this user s manual and have an in depth knowledge of its contents In this way situations of danger will be avoided for the operator third parties and any goods in the surrounding area There must be a written record of when the operators are trained in every detail of the machine s operation 3 a Attitude Toward Safety Just as with the operation of any other machine what is most important for preventing accidents of any kind 15 the positive attitude of operators and supervisors toward safety As well as observing the manufacturer s recommendations the habit must be developed of foreseeing and analyzing every possible contingency that could arise during the operation of the machine Even though it is impossible to foresee all possible situations this habit helps to prevent the large majority of hazardous situations 3 5 Symbol and Signal Words Throughout the present manual the Attention symbol is used to indicate risk situations for the operator the machine other equipment or other people This symbol will appear together with certain signal words depending on the relative seriousness of each risk situation DANGER This identifies an imminent situation whose consequences may cause death or serious injuries if
3. 13 4 a Identification of your grain bagger 13 Contact 151611513110131 EEE EE NE 14 4 c General Comments on Grain Storage in grain bags 14 4 0 Operation Principles 43222452 2020 Pd E 14 5 Preparation and Setup 15 5 a Recommendations to Ease Subsequent Extraction 15 50 Prior Checks in the Field sado cvs EE gua aka EE EE RS 15 5 c Prior Checks on the Machine 16 Ocean 16 9 8 Machine Positioning vr duh ENEE EE ACE EX Ras eed a wa a sasa qg BU 9 48 17 51 Adjusting the brake system 17 5 0 Grain bag Preparation and Mounting 17 5 h Final Adjustments Before Starting the Bagging 20 6 Bagging Procedure 21 6 a Operation Start Up 21 6 b Operation Parameters 22 6 Protection against Overloads 22 6 Interruptions During Bagging
4. 22 6 6 Operation at the of the Grain Bag 23 BT Closing the Grain Bag 23 7 EE 25 7 a Maintenance Schedule 25 7 b Maintenance after Receiving the Machine 26 7 6 LUDHOSUON econ ss ba 5 ae 26 7 d Replacement of Parts Subject to Wear 26 RU 26 74 Wear Prevention on Flexible Pipes 26 79 Tire Change ra AA AAA 26 D AKRON GTX 3230 Grain Bagger 8 Machine Transportation and Storage 29 8 Preparation of the Machine for Transport 29 E 0S O18 ee EE 23 29 8 c Machine Storage 30 9 Specifications a ns ab EN engen 31 10 Product Dismantling and 33 11 Guarantee 35 12 Alphabetical Index 37 13 Spare Paris 39 13 a Information for Obtaining Spare Parts 39 14 Parts subject to normal wear and tear
5. 3 most grain bags have some kind of ruler or indication printed on their surface that can be matched with a measurement template supplied by the manufacturer in order to determine the degree of stress on the plastic material Ruler printed on grain bag subject to stretching Operating range 0 10 20 30 40 42 44 Ruler for comparison external Figure 3 Ruler printed on the silo bag It is safer to stay in the centre of the grain bag s stretching range so as to allow for further grain settling 2 Apart from checking this on the grain bag it is most important not to exceed 147 09 bar 14 709 9 kPa in the hydraulic brake system The manometer has an indication of the operating pressure range 3 II despite the precautions explained in 5 b Prior Checks in the Field the bagging machine wheels skid due to wet ground or loose soil the pressure of the hydraulic brake circuit must be reduced As a last resort if this is not enough the tractor s brake can be used to contribute to braking both machines but the purpose of the bagging machine wheels is to rotate not to skid 4 Make sure the grain bag is unfolded gradually one fold at a time 6 c Protection against Overloads In the machine s driveshaft intake there are mechanical fuses consisting of screws that will break if there is any overload in the transmission These screws should never be modified under any circumstances since they guarantee the m
6. IMPORTANT It is not necessary to remove the cradle to start working AKRON GTX 3230 Grain Bagger 6 Before starting bagging lower the rubber flap as shown in figure 20 in order to prevent grain from flowing back to the tray that 15 outside the grain bag Figure 20 Rubber flap down 7 Level the machine by using the adjustable towbar as shown in figure 21 Figure 21 Bagger levelled with towbar WARNING Before approaching the grain conveying auger check to see that the driveshaft is disconnected from the machine in order to avoid accidental injuries while the auger is being inspected 8 Before continuing with the preparation of the grain bag check that the auger is completely free from obstructions along the tube i e that it rotates freely Figure 22 shows the front of the auger Figure 22 Auger front 9 Close the end of the grain bag Although the grain bag manufacturer usually gives instructions paragraph 6 f Closing the grain bag offers general instructions on some of the possible closing methods Both the closing at the front and at the end of the grain bag are very similar but the front end must always be rolled downwards and held appropriately while the grain bag starts to fill in order to prevent the end from opening This is necessary mainly due to the air blowing effect caused by the auger and the grain itself 5 h Final Adjustments Before Starting the Bagging As indica
7. Tire pressure 11 13 23 Receiving 5 11 12 20 21 24 29 47 Replacement 5 23 24 Technical support 37 Spare parts 6 11 23 24 35 Wheels 53 Risk 7 8 14 Bearins 23 24 Safety 3 5 7 8 11 13 15 26 27 29 35 Grain Bag 3 5 11 13 20 21 29 Rope 13 22 Boards 22 Tasks 23 Tension 12 14 20 Turnbuckle 21 26 27 29 30 Ground 5 13 14 20 Lower Hopper 35 41 Power take off 12 Torque 24 Tractor 7 11 12 15 20 21 26 27 29 Transmission 11 20 29 49 51 Transport 8 11 12 20 21 23 24 26 27 29 30 Tube auger 29 35 Tunnel 21 24 26 27 29 30 39 Speed 8 12 21 29 Checks 5 11 13 20 AKRON GTX 3230 Grain Bagger 13 SPARE PARTS LisT All the components of the AKRON GTX 3230 grain bagger are detailed in the following pages To order a spare part for your machine do the following e Use the attached exploded diagrams from identify the component s to be replaced e Note the code of each part and if possible the name of each assembly e Order the spare parts from your nearest AKRON Technical Representative or to AKRONO Spare Parts Service see 13 a Information to Obtain Spare Parts indicating each part s code and if possible the name of each assembly e replacing a part that originally included safety decals check that these are also present on the replacement part 13 a Information for Obtaining Spare Parts AKRONO Spare Parts Servi
8. tasks that have to be carried out periodically the maintenance tasks performed on the Daily Tasks Sel Normal situation Correction method to check General machine condition Free movements in general reasonable Eliminate causes of possible restrictions on movements cleanliness of main components remove any dirt that could hinder the machine s operation Condition of the conveying auger Free from obstructions or excessive dirt Eliminate possible obstructions or dirt left inside the tube tube Weekly Tasks Normal situation Correction method to check Between 2 4 and 2 7 bar 36 and 40 Adjust tire pressure Ib pulg both tires at the same pressure Tire pressure Half yearly Tasks Condition to check Normal situation Correction method Tightening torque for the clamps holding the lifting cable to the para llelogram assembly Clamp nuts tightened Tighten the nuts torque 2 kgm 20 Nm Not more than 3 wires cut on a single Condition of the hoist strand Replace the cable as indicated in paragraph 7 steel cable Not more than 6 wires cut on all the under the title Hoist Cable Replacement strands along an entire pitch Grease the bearings using the grease fittings supplied for this purpose Use NLGI grade 2 lithium grease If Operation of auger Silent rolling free from bumps or the problem is not solved dismantle and evaluate support bearings abnormal vibrations possi
9. Figure 2 Remember that the front end of the grain bag must be turned over gt Figure 2 Filling of the grain bag front end Stop feeding grain as often as necessary in order to rearrange the end of the grain bag it will be impossible to correct its position once it is fully loaded This initial control is very important so that the stress in the grain bag material is even once storage has been completed The pressure on the end of the grain bag must not be excessive Grain must keep its natural slope inside the grain bag end so as not to exert excessive force on the closure As the grain enters through the hopper the auger will convey it to the end of the grain bag until the machine starts moving forward pushing the tractor This is a very important moment the safety of the operators is the priority and care must be taken that when the machine starts moving it does not cause any injuries The movement of the grain feeding vehicle must be coordinated so that grain continues easily entering the receiving hopper of the bagging machine D AKRON GTX 3230 Grain Bagger 6 b Operation Parameters 1 The machine s braking force is directly related to the resulting stress in the grain bag the pressure on the brakes should be adjusted so as to make the best use of the grain bag s storage capacity i e to apply the greatest possible stress to the grain bag material according to the manufacturer s provisions As shown in Figure
10. WASHER 3 8 ELASTIC ROPE HOOK 9 ZINC PLATED CHAIN N 60 6 29 46 30216 BOTTOM RUBBER FLAP AKRON GTX 3230 Grain Bagger SSEMBLY STEP 9 1 10 11 12 13 14 5 AKRON GTX 3230 Grain Bagger gt n lt Q x S gt I o gt Lu dei lt AKRON GTX 3230 Grain Bagger E 2 N 2 pl 4 KO AKRON GTX 3230 Grain Bagger TRAY HYDRAULIC CIRCUIT WITHOUT TELEVEYOR 29 39 30946 EN PART DESCRIPTION 29 56 30944 TRAY TRACTOR HOSE 98 378 060136 ADAPTER M M 1 4 NPT X 9 16 JIC REDUCED 1 25MM 2 AKRON GTX 3230 Grain Bagger Ci TRAY HYDRAULIC CIRCUIT AKRON GTX 3230 Grain Bagger PART DESCRIPTION 98 002 158044 98 309 101158 ASSEMBLY STEP 10 LOCK NUT 5 8 15 BSW GTX ASSEMBLED TOWBAR HEX HEAD SCREW 55 5 8 X 3 4 BSW CADMIUM PLATED FLAT WASHER 5 8 d ANN A da 29 42 28184 REINFORCEMENT PLATE BOLTED TO TOWBAR 98 304 110158 29 29 28180 AKRON GTX 3230 Grain Bagger ASSEMBLY STEP f 11 PART 27 39 28829 29 43 27806 29 42 27807 29 43 27808 98 408 027809 98 395 027808 98 378 027811 98 378 027815 29 43 27804 98 378 071985 FEMALE TEE FITTING NPT 98 378 054501 37 ELBOW JIC RING 29 43 2 612 PERFORATED SCREW 98 378 060135 NIPPLE ADAPTER 14 NPT 9 16
11. chassis Please fill in your machine s data here for your records AKRON GTX 3230 Grain Bagger a Figure 4 1 Identification plate location MADE IN ARGENTINA MICRON FRESAR S R L SANTIAGO DEL ESTERO 164 X2400KVD SAN FRANCISCO CORDOBA ARGENTINA Please fill in your machine s data here for your records MODEL MASS KG SERIAL NOTE The data specifications and illustrations in this manual are based on the information available at the time it was written Due to the continuing improvements in the design and manufacture of AKRON products MICR N FRESAR S R L reserves the right to modify components and or specifications without prior notice Figures are only for illustration purposes no measures should be taken on the drawings D AKRON GTX 3230 Grain Bagger 4 b Contact Information Should you need any further explanation regarding the contents of this manual please contact us Micr n Fresar S R L Rosario de Santa Fe 2256 X2400EFN San Francisco C rdoba ARGENTINA TEL 54 3564 498502 E mail export akron com ar www akron com ar 4 c General Comments on Grain Storage in Grain Bags The storage of dry grain in grain bags is a common practice among farmers who see as a flexible and economical system for keeping their grains eliminating significant product commercialization costs associated with third party storage However the effectiveness of this storage sys
12. it determines the performance of the machine which works with permanent braking The pressure should be between 2 4 and 2 7 bar 36 a 40 Ib pulg for adequate operation 9 is fundamental to visually check that accessories locks means of fixing etc are in place and there are no loose damaged or lost parts In any of these cases the necessary adjustments or corrections should be made before operating the machine All protections and safety covers should be checked to be in their place and free from any signs of wear that could hinder their functioning e IL is advisable to clean all the machine surfaces as thoroughly as possible to make the work safer since dirty surfaces become more slippery D AKRON GTX 3230 Grain Bagger a ONE Importance and related risks ground conditions 800 090650000 DEN II is a good measure to reduce the risk of accidental from trees and forest walls The ground must be free of weeds Imperfections on the ground could damage the bottom part of the grain bag stubble etc during bagging which would make 1 more prone to attacks from rodents There should be no loose soil leftover The braking capacity of the machine s wheels would be affected and the grain grain etc bag would therefore be filled at a tension lower than adequate There must be no steep level differen Ifa wheel falls into a hole the tray could touch the ground pressing the grain ces ho
13. not avoided WARNING This identifies potential hazardous situation whose consequences may cause death or slight to moderate injuries if not avoided sz IMPORTANT This describes a particular situation where the machine could be damaged or its normal operation could be affected AKRON GTX 3230 Grain Bagger 48 3 Personal Protective Equipment Micr n Fresar S R L recommends the use of the following Personal Protective Equipment in order to avoid any possible injury Personal Protective Equipment Nn Tractor Driver Operator 3 d Safety Warnings On different parts of the machine and on its accessories you will find decals with accident prevention symbols which must be considered as part and extension of the instructions detailed in this manual Special care must be taken to ensure these decals are present and legible during the entire working life of the machine If for any reason any of these gets lost or becomes illegible through wear it is important to replace it immediately indicating its corresponding code To ask for replacement decal please contact either the manufacturer using the information given in 4 b Contact information or your local Technical Representative 3 e Risk Analysis The risk situations that typically arise during the operation of this machine are detailed below Recommendations are made that are of vital importance for the safety of the machine operators of othe
14. 084 11986 6 ONIHVIA Lec 99 7 16 21286 y JN SD LAN MOOT VGCOSE VOC 86 319100 08 VSV tc Z 19M004dS 232017 6CV0C EV C 12002115 935LIV INOHI L8C C CV 6C L M0I1 I 30 Le Vd El ATENASSV AKRON GTX 3230 Grain Bagger WA AWA NO WOON 2 gt AN Wm 22222 ann NI SES O GA AA AA EUR HANA OOO GAR us Na Wa ANA Y AO DO EL ATENASSV AKRON GTX 3230 Grain Bagger ASSEMBLY STEP 14 PARTS DESCRIPTION 98 002 079025 HEX HEAD SCREW 5 16 X 1 BSW 98 304 151079 LOCK NUT 5 516 BSW 1 BOTTOM COVER HANDLE 10 FOOT BAGGER INSPECTION COVER BOTTOM COVER HINGE PIN 6 9833403030 COTTER 23 X30 YELLOW ZINC PLATED rr D AKRON GTX 3230 Grain Bagger SSEMBLY STEP 15 29 29 28130 gt 98 611 176970 SEAL SAV 6657 98 232 190062 HUB SCREW 3 4 x 2 1 2 NF 98 306 350190 WHEEL NUT WIDE FACE 34 NF 98 334 050070 29 46 28133 98 460 310063 ALEMITE STRAIGHT LONG 1 4 NF AKRON GTX 3230 Grain Bagger q AM 500 MECHANICAL JACK FOR AKRON GTX 20 3220 WITH TELEVEYOR AM 500 MECHANICAL JACK FOR AKRON GTX 29 39 2819 3220 WITHOUT TELEVEYOR AKRON GTX 3230 Grain Bagger 14 PARTS SUBJECT TO
15. 2 HEX HEAD SCREW G5 1 2 X 2 BSW PACK N 9 4 LOCK NUT 85 1 2 BSW N 9 4 FRONT HOPPER UPPER ER VV TELEVEYOR FRONT HOPPER COVER FOR BAGGER W O AKRON GTX 3230 Grain Bagger 0000000 D AKRON GTX 3230 Grain Bagger CM gt LL lt AKRON GTX 3230 Grain Bagger ASSEMBLY STEP 3 DESCRIPTION 2942246 LOWERCORNERPLATE 9 8 6 98904181070 LOCKNUTGSSIE BSW 80 _ 8 98 002 079025 HEX HEAD SCREW G5 5 16 1 BSW 80 9 294227476 OVERCAPACITY SIDE PANEL OVERCAPACITY FRONT REAR PANEL FLAT WASHER 5 16 OVERCAPACITY BRACE gt N 2 OVERCAPACITY lt gt SIDE PANEL gt 7 D d e gt D AKRON GTX 3230 Grain Bagger ASSEMBLY STEP 3 WIRING WIRING DIAGRAM 9 DIAGRAM 10 MALE FEMALE CONNECTOR CONNECTOR MALE CONNECTOR MALE CONNECTOR 98 846 028959 MALE CONNECTOR WIRING DIAGRAM 6 AKRON GTX 3230 Grain Bagger a CLAMPS FOR HOPPER ELECTRICAL WIRING 4 WIRING DIAGRAM 9 y d WIRING DIAGRAM 6 RIGHT SIDE VIEW FOR HOPPER ELECTRICAL WIRING IT IS NECESSARY TO PUT 11 CABLE CLAMPS INSTALLED AS SHOWN IN THE PICTURE 98 365 027480 CABLE CLAMP 3 8 WIRING DIAGRAM 10 LEFT SIDE VIEW A
16. DRUM GET THE CABLE ROPE THROUGH THE HOLES AND FIX II WITH A STUD BOLT 6 mm HOLE STUD BOLT 1 Arr CABLE ROPE HOLE ROTATE THE CABLE ROPE DRUM COUNTER CLOCKWISE SO THE CABLE ROPE DOES NOT RUB AGAINST THE HAWSE FAIRLEAD ELECTRICAL WINCH CONNECTION INSTRUCTIONS 1 CUT 1 25 M OF WINCH ELECTRICAL WIRE 2 PUT THE SEAL AND CONNECT THE TERMINAL TO THE CABLE 3 INTRODUCE EACH CABLE INTO THE CON NECTOR CORRECT POSITION UNTIL MAKING A CLICK SOUND THE RED CABLE GOES IN POSI TION 1 WHILE THE BLACK CABLE GOES IN POSITION 72 4 ONCE THE CONNECTOR 15 ASSEMBLED PRESS THE YELLOW PLASTIC SAFETY LOCK INTO THE CONNECTOR UNTIL MAKING A CLICK SOUND Posici n 1 y 2 AKRON GTX 3230 Grain Bagger ASSEMBLY STEP 7 98 662 028141 BKT TIRE 400 60 15 5 14 PLY 4 PARTA WHEEL NUT WIDE FLANGE NF LEFT TIRE RIM ASSEMBLY 29 39 28140 98 395 028142 RIM 13 00 CD FOR TIRE 400 60 15 5 2 98 662 028141 BKT TIRE 400 60 15 5 14 PLY RIGHT TIRE RIM ASSEMBLY 29 39 28143 98 395 028142 RIM 13 00 CD FOR TIRE 400 60 15 5 98 232 190062 WHEEL ee IN IN M 6 NG N SN SN 2 CORRECT INCORRECT 5 AKRON GTX 3230 Grain Bagger ASSEMBLY STEP 8 PARTE DESCRIPTION HEX HEAD SCREW G5 3 8 X1 BSW RUBBER FLAP SUPPORT GROWER
17. FIC IO 32000 bu hr REVIEW 2014 001 USER S MANUAL OPERATION MAINTENANCE AND SPARE PARTS 3230 GRAIN BAGGER User s Manual Operation Maintenance and Spare Parts Code 130047 Edition April 2014 Review 2014 001 Due to the continuing improvements in the design and manufacture of AKRONO products MICR N FRESAR S R L reserves the right to modify components and or spe cifications without prior notice AKRON GTX 3230 Grain Bagger amp 1 INTRODUCTION This user s manual describes the functions and components of the AKRON model GTX 3230 grain bagger The machine s operation and maintenance instructions are detailed here as well as the necessary safety recommendations The information provided in this manual is fundamental for the efficient and safe operation of the machine This documentation is included in order to guarantee its optimal operation This is why this manual should be available at all times either together with the machine or at least within the operators and supervisors reach 1 a The Purpose of the Machine The AKRON GTX 3230 grain bagger is state of the art machine for storing grain in plastic grain bags according to cutting edge trends in this type of operations This design enables the machine to be completely dismantled in order to minimize 5 volume for transport between countries The machine s simple design concept reduces 5 maintenance r
18. If such replacement or structural modification was urgently necessary the user must obtain written approval from Micr n AKRON GTX 3230 Grain Bagger Fresar 5 R L to make such changes without affecting these guarantee terms In order for the guarantee to come into force it is an essential condition to submit a request for guarantee repair together with the following information Name Date in which the damage occurred City Phone Number Machine Model Serial Number Invoice Number AKRON GTX 3230 Grain Bagger 12 ALPHABETICAL INDEX Accessories 7 Storage 11 12 13 26 27 28 Parking 5 14 Tray 14 20 26 27 30 Driveshaft 7 11 20 21 27 29 Change 23 26 27 29 Chassis 11 39 Closing 5 13 21 22 Hydraulic Circuit 15 20 21 28 55 Contact 5 7 11 Ratchet o hoist 29 41 45 Transmission cover 29 51 Disposal 6 31 Dismantling 6 31 Quarterings 37 Bagging 5 7 12 3 14 20 21 Hitch 21 26 27 29 Slings 11 35 Grain Extractor 5 13 Operation 12 Guarantee terms 6 33 Identification 5 11 Alphabeltical Index 35 Towbar 15 21 26 27 29 45 Cleaning 13 23 Brake fluid 5 24 Lubrication 5 23 24 Maintenence 5 8 11 12 13 21 23 Micr n Fresar S R L 7 11 26 27 Mounting 5 15 20 21 Motor 8 21 Notes 57 58 Objective 3 Operator 7 Parameters 5 20 Bag Hanger 24 26 27 30 Pictograms decals 7 Support Leg 14 15 30 35 Platform 39 Preparation 13
19. KRON GTX 3230 Grain Bagger ASSEMBLY STEP 4 PART DESCRIPTION HEX HEAD SCREW C5 5 16 x 7 8 BSW 98 002 079022 98 304 151079 98 309 100079 LOCK NUT G5 5 16 BSW FLAT WASHER 5 16 AKRON GTX 3230 Grain Bagger SSEMBLY STEP 5 PART 29 39 30540 CRADLE 29 39 28570 29 3927550 6 __6_ Gp 9 8 0 5 3 5 x HOLV1M901 dH1 dO LNAWSAOW 3343 MO3HO WALSAS 3H1 dO LNAWSAOW 3484 MOTIV OL 35II VM 0 TO A31NNOD 5096 WAHL NYNL ANY AVM 1 I IV IN31SAS TH I IV V SHL dO 51 109 AHL 11 LSNFAV INVLHOdWI S 0315 19II355V S 0315 19II355V 5 AKRON GTX 3230 Grain Bagger 6 ELECTRICAL WINCH INSTALLATION UNWIND AND REMOVE THE CABLE ROPE FROM THE ELECTRIC WINCH CUT THE CABLE ROPE TO A LENGTH OF 6 30 MTS ATTACH THE CABLE ROPE HOOK TO THE BOW SHACKLE FROM HOOK 9 AKRON GTX 3230 Grain Bagger ONCE THE CABLE ROPE HAS BEEN PASSED THROUGH THE HOLE AS SHOWN IN STEP 3 GUIDE THE WIRE ROPE THROUGH THE PULLEY AS SHOWN IN STEP 4 ELECTRIC WINCH SUPPORT BOLTS 98 037 095025 HEX SOCKET HEAD CAP SCREW 3 8 X 1 BSW QTY 3 98 304 151095 LOCK NUT G5 3 8 BSW QTY 3 98 309 101095 FLAT WASHER 3 8 YELLOW ZINC PLATED QTY 3 SET OF COMMERCIAL PARTS BAG N 7 7 AKRON GTX 3230 Grain Bagger STEP 5 MAKE AN ADDITIONAL HOLE ON THE WINCH CABLE ROPE
20. NF 98 311 112127 98 002 127044 98 395 025735 29 43 28820 98 378 020108 90 ELBOW M 9 16 18 UNF JIC M 9 16 18 29 43 28818 HYDRAULIC PIPE CONNECTING TO BRAKE PUMP 98 378 071977 TEE FITTING M 9 16 JIC M 9 16 JIG M 9 16 HYDRAULIC PIPE CONNECTING BRAKE PUMP TO 2 294326819 98 459 010015 98 378 013967 ADAPTER 9 16 JIC 3 8 NF 98 002 095032 HEX HEAD SCREW G5 3 8 x 1 1 4 BSW 98 304 151095 HEX LOCK NUT 3 8 BSW 98 002 079019 HEX HEAD SCREW G5 5 16 X 3 4 BSW 98 173 039019 ROUNDED HEAD SCREW 5 32 X 3 4 98 309 100039 FLAT WASHER 5 32 98 310 100039 GROWER WASHER 5 32 98 301 150039 HEX HEAD NUT G5 5 32 BSW 98 061 063022 STUD BOLT G8 1 4 X 7 8 BSW 29 43 27810 WHEEL KEY 98 378 027811 PRESSURE GAUGE 1 4 98 378 027815 BRAKE PRESSURE CONTROL VALVE 98 304 151127 SELF LOGKING NUT 25 1 2 BSW cO CO lt w N gt OA oO N O NI C CI lt lt 1 10 AKRON GTX 3230 Grain Bagger ASSEMBLY STEP f 11 2 4 0830 3 AKRON GTX 3230 Grain Bagger q ASSEMBLY STEP 11 A LOCATION OF HYDRAULIC CIRCUIT COUPLERS AKRON GTX 3230 Grain Bagger BRAKE CIRCUIT BLEEDING 1 Connect the hose from the calipers to the fittings located behind the brake panel 4 2 Remove the plug 3 and put the brake flui
21. NORMAL WEAR TEAR Ordinary maintenance and spare parts replacement services of the parts detailed below are the equipment owner s exclusive responsibility therefore they will not be considered defects in material or manufacturing but rather defects due to normal wear and tear improper operation or insufficient equipment maintenance e Chains e Augers e Bearings e Wheels e Sprockets e Brake System brake pad shoe linings e Wear due to grain friction Parts subject to improper operation or insufficient maintenance Using the gearboxes without normal oil level or not complying with the transmission inlet specifications described in the user s manual Altering the maximum inlet torque shear bolt system on PTO MAXIMUN ALLOWED PROBABLE CAUSES THAT CAN MACHINE ALTER THE MAXIMUM ALLOWED INLET TORQUE TORQUE E 180 UNLOADER Replacing the PTO s shear pin with a different bolt specification 1860 N m Using a that exceeds maximum torque allowed by 14 20 22 24 6 5 8 5 machine GRAIN CART 28 25 GRAIN CART 2130N m TX 3230 BAGGER GTX 3280 BAGG Replacing the PTO with a PTO with no shear pin device installed VERTICAL MIXER MXR 14 1600 N m Wheel nuts After around 30 hours of running or after changing a wheel wheel nuts must be retighten according to the torque values detailed in the manual 31 3 kg x m2 307 N x m 227 lbs x ft point 7 9 Special care should be taken to t
22. achine s integrity and its correct operation I order to reestablish transmission replace the broken screw using the indications given in the following table Walterscheid driveshaft Surface Zinc or cadmium Bondioli amp Pavesi driveshaft Surface 10 9 7I C 10 1 5 50 150 cadmium 931 960 plated I these screws break repeatedly the causes provoking this should be investigated 6 d Interruptions during Bagging I the bagging operation has to be temporarily interrupted this procedure will have to be followed 1 Stop feeding grain into the receiving hopper of the bagging machine The auger should be left rotating in order to remove all the grain left inside the receiving hopper and the conveying tube IMPORTANT Remember that the receiving hopper drives the cereal toward the auger Do not use it for storage purposes 2 Wait for a moment until the auger conveys all the remaining grain from the receiving hopper to the grain bag The tractor and bagging machine will stop moving almost as soon as the hopper and the conveying tunnel are emptied Operators should be ready for this sudden stopping of the machine and the linked tractor 3 By this time the auger will be rotating unloaded Gradually reduce PTO speed until it stops when the auger will also stop rotating IMPORTANT The auger should be completely free of grain when IL 15 stopped since any grain left there wou
23. ags have to be laid parallel to each other as shown in Figure 2 at least 1 one meter 3 25 should be left between them in order to work without difficulties during extraction In any case as indicated before the most important precaution is to anticipate that the first grain bag can be easily accessed from the side on which the grain receiving vehicle must move Figure 2 Space between grain bags AKRON GTX 3230 Grain Bagger 15 5 b Prior Checks in the Field The soil must be firm completely clean and free from remains of seeds loose earth weeds etc since otherwise the braking conditions could be affected or the grain bag integrity could be at risk This would logically have negative effect on the correct conditions for the product s conservation In the table shown on next page some precautions are detailed regarding soil condition and 5 influence on bagging quality Preliminary ground preparation and cleaning are extremely important since they involve little time and low cost but guarantee the integrity of the grain bag and thus greater reliability of the storage system 5 c Prior Checks on the Machine It is essential for the machine to be in good state of maintenance as per the recommendations given in section 7 Maintenance Nevertheless the following are some simple checks that should be made prior to starting each grain bag 9 Tire pressure IS 8 very important parameter since
24. ble replacement according to the instructions given in paragraph 7 d under the title Auger Support Bearing Replacement AKRON GTX 3230 Grain Bagger 7 b Maintenance after Receiving the Machine After some 30 hours of continuous operation it is essential to re tighten all the machine s screws using the following torque values recommended for SAE grade 5 zinc plated screws Size Torque kgm N m ft Ib 1 4 20 0 96 9 5 7 03 5 16 18 2 03 20 14 81 3 8 16 3 61 35 5 26 29 7 16 14 5 81 57 42 22 1 2 13 8 86 87 64 44 9 16 12 12 74 125 92 59 5 8 11 17 56 172 127 77 3 4 10 31 29 307 227 40 Aftert some 15 hours of operation check the chain tension and adjust if necessary Chain tension Adjust the chain until the free strand can move freely 3 8 to 5 8 10 to 15 milimiters using light hand force FREE STRAND 3 8 TO 5 8 Figure 1 Proper chain tension 7 c Lubrication NLGI grade 2 lithium multiple purpose automotive grease is recommended for all the lubrication points 7 d Replacement of Parts Subject to Wear Hoist Cable Replacement 1 Operate the winch until the cradle reaches the ground cable should have no tension 2 Remove the cable holders on each end of the cable 3 Remove the old cable and place the new one This new cable should have the same characteristics as the one used by the manufacturer 4 Lift and lower th
25. ce Micr n Fresar S R L Rosario de Santa Fe 2256 X2400EFN San Francisco C rdoba ARGENTINA Tel 54 3564 498502 E mail export akron com ar www akron com ar The nearest AKRONO Technical Representative can also be contacted to obtain machine components GTX 3230 ASSEMBLY AKRON GTX 3230 Grain Bagger ASSEMBLY STEP 1 PART DESCRIPTION _1 9800215800 HEXHEADSCREWG55 8 X2 BSW 8 2 9830910158 CADMIUM PLATED FLAT WASHER 5 8 8 9830410158 LOCKNUTSIMSBSW 8 4 9800209508009 SCREW G5 3 8 X 1 14 85 6 5 98301158005 HEXLOCKNUT30 PW 90 6 6 2938228130 s1HB 1 2 BAGGER BRAKE DRIVE 8 292930000 CHASSIS ASSEMBLED AXLE 9 29293000 CHASSIS AND TUNNEL HEX HEAD SCREW G5 1 2 1 1 2 BSW 8 1 2 ZINC PLATED FLAT WASHER COLUMN SUPPORT LOCK NUT G5 1 2 BSW D AKRON GTX 3230 Grain Bagger DESCRIPTION EE 98 304 151127 SELF LOCKING NUT 65 1 2 BSW BAG N 1 EB 98 309 101127 1 2 ZINC PLATED FLAT WASHER BAGN 1 8 98 002 127038 HEX HEAD SCREW G5 1 2 X 1 1 2 BSW BAG N 1 HEX NUT 65 1 2 BSW 6 294828872 REVOLVING RING BUSHING W TELEVEYOR 4 6 29392856 TUBE COLUMN ASSEMBLY 1 9 29 43 80417 END BUSHING STOP WASHER 29 39 26343 AM 45 SUPPORT WITH BEARING HEAD SCREW G5 3 8 x1 1 4 BSW 44 98309010095 FLATWASHER 8 8
26. d provided by the manufacturer into the tank 3 Open the bleed screw of the caliper further from the pump 5 4 Close the switch valve lever 1 and turn the steering wheel 2 all the way counterclockwise When performing this action slowly turn the wheel to allow oil to flow through the circuit 5 Open the knob 1 and turn the steering wheel 2 all the way 6 Repeat steps 4 and 5 until there is no sign of air in the fluid flowing through the bleed screw II after trying this process between 8 and 10 times no fluid is observed to flow through the bleeder outlet check that the fittings located behind the brake panel are correctly engaged 7 Close the bleed screw previously opened and follow steps 4 and 5 detailed above with the other caliper 6 SPARE PARTS APPENDIX AKRON GTX 3230 Grain Bagger e ASSEMBLY STEP 12 ASSEMBLY STEPHTZ 0 PAR DESCRIPTION QTY HEX HEAD SCREW G5 1 2 X 1 1 2 BSW 293993030 ROLLERCHANASAB02T 2 _ 4 EASGE HAN GOWER 8 mann w ssen 1 KEE NN HEX HEAD SCREW G5 1 4 X 3 4 BSW A HEX HEAD SCREW G5 5 16 X 1 BSW 7 HEX HEAD SCREW 65 1 4 X 5 8 BSW 20 98310100050 GROWERWASHERS 1 _ HEX HEAD SCREW G5 5 8 x 1 3 4 BSP AKRON GTX 3230 Grain Bagger m A OG VISA FETI SITE 190 w M M r AAA 544 alia SE gt P LANGS CM v
27. e cradle system several times to check for proper cable installation Auger Support Bearing Replacement 1 Identify UC 209 bearing and release the Allen studs that fix it to the rear shaft end 2 Remove the hex head screws 3 4 from the support to remove it Care must be taken to prevent the auger from falling suddenly on the support 3 Insert the UC 209 bearing on the rear shaft end Then position the support and tighten the hex head screws 3 4 on the rear support 4 Tighten the Allen studs that fix the bearing 7 e Brake Fluid Brake fluid level should regularly be checked The tank should be at half point approximately Brake fluid should be Type 3 7 f Wear Prevention on Flexible Pipes Take into account the following items for better use and take care of the flexible pipes included in the machine Visually inspect each one of the brake hydraulic circuit components and hoses They should not have leakages Keep them from touching sharp objects Do not tread on hoses and keep them from being strangled e Be careful when working with brake liquid since it can cause burns on your skin and wearing on metal parts e Check the helical cover on the hydraulic circuit is in good condition in order to prevent the operator from being splattered with fluid AKRON GTX 3230 Grain Bagger 7 9 Follow the below steps 1 Slightly loosen the wheel nuts 2 Lift the machine us
28. e included e Metal parts or assemblies replaced or modified for particular reasons such as corrosion or wear should be properly disposed of They should be sent to scrap storehouses or foundries where they can receive an adequate treatment lt 15 essential to wear personal protective equipment safety gloves when handling sheet steel e The system fluids which are periodically replaced non biodegradable hydrocarbon derived oils and greases should not be disposed of in the soil or in water courses since this would result in environmental pollution Up to now the most usual application for these wastes 15 to use them as fuel for vapor generators boilers burning fuel oil They may also be burnt is special waste burning kilns Otherwise they should be delivered to companies authorized to handle and transport them e Some practical use may be found for tires when they are removed from the machine after becoming worn out Otherwise they should be taken to a tire recycling centre for their medium or long term integration into the ecological cycle according to national provincial and municipal regulations in force 77 GUARANTEE TERMS Micron Fresar S R L guarantees the AKRONO GTX 3230 grain bagging machine for a one year period since the date in which the new unit is delivered to the customer This guarantee covers defects in materials used to manufacture the machine provided that the grain bag unloader has been properly operat
29. e plastic closure Mould the grain bag material until it fits into the shape ae and locate the male half of the plastic seal D AKRON GTX 3230 Grain Bagger Place the special tool with its roller in the centre of the seal and press on the male half until it is inserted into the female half To close the seal completely the roller must be run from one end of the width of the silo bag to the other Rotate the plastic closure 2 or 3 times also winding the grain Tablas bag Vista lateral Wooden Boards This is an economical solution in which the materials to be used must be prepared adequately to prevent a precarious closing from causing an inadequate sealing Do the following Tablas oka Arrange two wooden boards bolsa AE on the end of the silo bag to be closed Laterally fold the silo bag reducing its width so that the boards cover all the material Join both boards checking that the entire silo bag width is pressed between them Nail the boards to each other Rotate the board assembly 2 3 times also winding the Tablas silo Vista lateral Silo bolsa Extremo The sealing must have a compact look Rope This is a simple and economical method but it involves a loss of length since the silo bag must be folded and turned over The success of this method depends on the operator s skill Do the following V
30. ecals 065822 coupling position Risk situations e During bagging operation 114152 Particular recommendations e Do not open or take away the safety protections while the motor is running AKRON LLL 114290ldentification plate 114128 Maximum 540 RPM e During bagging operation 114162 Particular recommendations 1 e Do not stand within reach of the auger or introduce your hand while the motor is running AKRON GTX 3230 Grain Bagger T lt lt co Risk situations e During machine positioning e During bagging operation 114132 Particular recommendations e Never use the driveshaft without its protector e Never cross over the driveshaft while it is coupled e Use maintain or repair the coupling according to the manual s indications Risk situations When parking pointing e When parking the machine on a slope an and 126750 dl vapor tare Particular recommendations e Apply the brake to prevent the machine from moving IMPORTANT 114158 Maintenance IMPORTANT 180109 Hydraulic Brakes E 5 126226 Cradle latch 026315 Support leg SUPPORT POINT FOR HYDRAULIC JACK PATENT PENDING M 20100101591 N 2011202062 N 2 738 552 N 13 064 980 ELEVAR LIFT ET 026221 Right crank 025118 Hydraulic Pump 126223 Brake adjustment 126224 Risk of injury or accident 128000 Importan
31. ed The operating procedures considered appropriate are those described in this manual This guarantee does not cover the following Damages or failures as a result of improper operation or lack of machine maintenance that may occur during transport operation or parking from the delivery date Tires own guarantee Normal wear of parts due to their use Their replacement is part of the preventive maintenance Micr n Fresar S R L is not responsible for any repair made by third parties or damages resulting from this cause Micr n Fresar S R L reserves the right to modify the guarantee terms without previous notice Micr n Fresar S R L reserves the right to modify specifications and designs without previous notice and without the obligation to implement these changes in the machines already delivered Damages caused during machine operation by any person whose abilities are affected or reduced will not be covered If the machine is sold by the first owner within the guarantee term validity this will be transferred to the new owner provided that Micr n Fresar S R L is advised by written notice Such guarantee will not be valid if the current owner of the machine not being the original buyer of the product has not advised Micr n Fresar S R L in due time The guarantee will automatically become invalid if any of the parts of the machine is modified or replaced by spare parts not provided by Micr n Fresar S R L
32. equirements to a minimum and guarantees its optimum operation under a variety of conditions However it must be noted that this grain bagger has been designed exclusively for routine farm duties and that the guarantee will be valid only as long as the machine is used respecting the operation procedures described in the present manual For operating this machine and for any maintenance tasks or repairs the instructions given in the present manual and in any other documentation supplied by the manufacturer must be followed Special attention must be paid to safety precautions and recommendations as well as all the pertinent local Occupational Health 8 Safety laws in force Any arbitrary modification carried out on the machine or its components will release the manufacturer from any responsibility arising from damage or injury that may occur as a result of such modification AKRON GTX 3230 Grain Bagger e 2 INDEX 1 INTFOQUCION xii ELEN oss 5 1 The Purpose of the Machine zu aaa aaa da aa 5 7 3 SAN SEU e 9 3 a Attitude 9 3 b ATTENTION Symbol and Signal Words 9 3 C Personal Protective Equipment ree 9 I Safely Warnings 6 ba 9 3 e Risk Analysis 9 4 Receiving the Machine
33. es are released grain pressure might push the bagging machine and its linked tractor and the operators would not be able to control it It is best to stop the tractor engine and leave it in a low gear 3 Once the bagging machine is properly held by the tractor release its own built in brakes 4 Gradually release the tractor s hand brake and use low gear at the same time if necessary In this way the pressure exerted by the remaining cereal will push the bagging machine tractor assembly forward an additional distance 5 Tow the bagging machine using the tractor until the portion of the grain bag left on the machine s silo tunnel is finally released The bottom end of the silo bag will then be completely free to be closed 6 f Closing the Grain Bag Both the front end of the grain bag and its bottom end can be closed using different systems see paragraph 5 0 Grain Bag Preparation and Mounting Instructions for these can usually be obtained from the silo bag manufacturers In general terms the following grain bag closing methods can be explained Plastic Closure This consists of a strip split in two halves male and female which trap both sides of a grain bag This is a high quality and quick closing method This operation requires a special hand tool to lock the plastic seal Proceed as shown below Insert the end of the grain bag embolsadora _ 10 LJ channel female lt 5 half of th
34. he grain bag material is adjusted by means of a braking system built in to the bagging machine which exempts the tractor from towing or braking The following chart shows the main functions of the machine and the components used to perform each of them Related component or system Grain intake Receiving hopper Internal grain movement Auger driven by tractor PTO Movement of the bagging machine tractor together Automatic movement resulting from grain pressure on the machine s inclined plane Movement speed adjustment Built in braking system 5 PREPARATION AND SETUP 5 a Recommendations to Ease Subsequent Extraction The AKRON model EXG 300 grain bag unloaders AKRONO are ideal complements to the AKRONO model GTX 3230 grain bagger and they require certain conditions in the situation and preparation of the grain bags If the initial tie on the grain bag is made using nailed boards or a plastic seal less cereal will remain after extraction to be removed manually compared with using a rope tie see paragraph 6 f Closing the grain bag Figure 1 shows that if a grain bag is laid parallel to a wire fence a minimum of 4 meter space must be kept between them taking into account that the extractor loads a vehicle moving on its right hand side from the point of view of the tractor driver Fence Grain bag Min 4m 7 Figure 1 Minimum space between a grain bag and a wire fence If grain b
35. he wheel nuts tightening if the machine has moved over paths roads Failure to follow these instructions may cause rim damage or lost of it AKRON GTX 3230 Grain Bagger a 15 USER S NOTES D AKRON GTX 3230 Grain Bagger Rosario de Santa Fe 2256 X2400EFN San Francisco CBA Tel 54 3564 498502 e mail export akron com ar www akron com ar
36. ing a mechanical or hydraulic jack applied to the chassis in the location indicated by the decal as shown in Figure 2 SUPPORT POINT FOR HYDRAULIC JACK Figure 2 Support point for jack location 3 Once the bagging machine has been lifted install the assembled wheel and the five wheel nuts 4 Tighten the wheel nuts using a 1 1 2 hexagonal wrench up to a final tightening torque of 31 3 kg x m 307 N x m 227 lbs x ft IMPORTANT Remember to re tighten wheel nuts during the first 3 weeks for them to fit better on the wheel rims IMPORTANT In case of inconvenience with the sliding of the tray tracks use a brush to grease the sliding inner tube with a thin layer of grease 8 MACHINE TRANSPORTATION AND STORAGE 8 a Preparation of the Machine for Transport Once the grain bag has been released from the bagging machine prepare the machine for transportation in the following way 1 Uncouple the driveshaft from the tractor PTO and put it on the towbar support 2 If not been done yet lift the cradle and put the latch 3 Raise the tray to the fullest 4 Check both brakes are completely released i e there must no pressure in the hydraulic system 5 II necessary use the towbar adjustable to adjust the machine inclination 6 After coupling the machine to the tractor check the support leg is placed as indicated in decal 026315 In the bagger without televeyor the support
37. isually divide the width of A the end of the grain bag into 4 four parts Silo bolsa m Fold the outside two fourths downwards The grain bag end width will Sc thus be reduced Sy Continue folding the sides of the downwards I Tie the roll thus obtained con soga with a rope located some 0 80 Silo bolsa Mm m 2 5 the end of the grain bag Atadura Fold about 0 40 m 1 25 of this roll downwards a second tie with the rope at the same height as the initial tie If you are working on the initial end fold the tie so that it is left under the grain as the grain bag starts to fill When you are closing the initial end of the grain bag it must be held down properly with some weight while it starts filling This is necessary due to the air blowing effect produced by the auger even before the grain enters the receiving hopper AKRON GTX 3230 Grain Bagger 7 MAINTENANCE All the tasks indicated as daily should be carried out before starting every workday and The machine is simple so the only maintenance the ones indicated as weekly should also be tasks necessary are the following carried out when there 15 any significant change in the conditions of work change of silo bag 7 a Maintenance Schedule change of grain The following tables show the maintenance It is very important to keep a written record of all
38. ld produce an excessive load on the auger when it is started again 4 Apply the tractor s hand brake as well to make sure to prevent any grain bagger and tractor additional unexpected movemet 5 If any maintenance repair or inspection tasks need to be carried out on the machine uncouple the driveshaft from the tractor PTO and prop II on the towbar end support as shown in the figure 4 Figure 4 Driveshaft propped on towbar end 6 If necessary to temporarily disengage the tractor from the bagging task remove the pin from the tractor hitch WARNING f the machine 5 left attached to a semi prepared grain bag and the driving tractor is removed care should be taken that the pressure of the hydraulic brake system does not fall lt is best to place wedges on both sides of the machine wheels in order to avoid unexpected movements 6 e Operation at the End of the Grain Bag Most grain bags have some kind of indication printed on their surface e g a colored stripe to show that the bottom end 15 being reached When this kind of indication appears or when there are about 4 four grain bag folds left on the silo tunnel proceed as follows 1 Follow instructions 1 2 amp 3 from the previous paragraph 6 d Interruptions during Bagging 2 Apply the tractor s hand brake AKRON GTX 3230 Grain Bagger WARNING f the tractor s hand brake 15 not in a good condition when the bagging machine brak
39. leg is placed in the chassis rotated upwards 1807 figure 1 whereas in the bagger with televeyor it is placed in the towbar rotated upwards 90 figure 2 Marne L r ca ree 1 er e A 4 f Figure 2 Support leg bagger with televeyor AKRON GTX 3230 Grain Bagger 8 b Transportation The bagging machine requires no special configuration changes apart from the ones explained in paragraph 8 a Preparation of the Machine for Transportation Figure 3 shows the machine ready for transport and also indicates the towbar hitch The maximum force that should be exerted on the tractor hitch pin is 650 N Brake hydraulic circuit should remain with no pressure TUNNEL DETAILS Figure 3 Bagging machine ready for transport IMPORTANT 7he GTX 3230 grain bagger is not designed for road travel Therefore MICRON FRESAR S R L accepts no liability for accidents or damage that may be caused during transport if the machine is made to travel on roads If the user still needs to do this we recommend consulting national provincial and municipal safety regulations in force in each region 8 c Machine Storage Before storing the bagging machine ensure that the brake hydraulic system is left without pressure I the machine is expected to be stored for several days it is important to adequately grease all the moving parts The machine must be s
40. les bag against the silo tunnel with the risk of tearing the silo bag If the machine tilts to one side while operating grain would accumulate on The ground must be transversally level one side of the grain bag and dangerous tensions would arise on the other side The ground must be longitudinally level The grain bag will copy any ground irregularity or imperfection which can in the bagging direction give rise to air spaces that may locally affect product conservation conditions On sloping ground the operating Bagging must be carried out uphill for the grain bag to be filled in a more direction must be against the slope controlled and even way 5 d Grain bagger Parking a Against the slope Figure 4 The machine while not operating unhooked from the tractor is designed to remain stable on firm ground with a minimum slope of 8 5 In order for the machine to remain in a stable position before uncoupling it from the tractor it will be necessary to install the support leg as shown in figure 3 After following this procedure apply the hydraulic brake Figure 4 Bagging machine parked against a slope b Pointing down a slope Figure 5 Figure 3 Support leg location WARNING When parking pointing down a slope or against it the brake must always be applied 50 to 80 kg cm or otherwise the machine will move Figure 5 Bagging machine parked pointing down a slope 5 0 Machine Positio
41. ly as possible into the centre of the receiving hopper Otherwise grain might hit the opposite side of the hopper and spill out DISCHARGE TUBE gt I 200 NN 7 D Figure 1 Discharge tube position 2 Use a straight line as a reference along the route of the grain bag in order to avoid bends in 15 entire length Otherwise there 15 a risk of the material being overstretched in some areas which might make I break later Some possibilities are use a distant clearly identifiable tree as a reference lay a string tensed along the route keep a constant distance from a wire fence 3 Remember that both tires should be inflated to a pressure within the range recommended in paragraph 7 Maintenance 4 Check that the initial pressure of the hydraulic brake system is around 98 06 bar 9806 6 kPa 5 Gradually operate the tractor PTO until it reaches its running speed 540 RPM AKRON GTX 3230 Grain Bagger IMPORTANT A ways start the before beginning to introduce grain into the hopper in order to avoid over loading the auger WARNING When grain enters the receiving hopper and the grain bag end starts to become stressed the bagging machine and the tractor will suddenly start to move The operators must be ready for this moment 6 Start feeding grain gradually checking that the end of the grain bag is adequately filled and is lying evenly on the ground as shown in
42. ning The machine must be coupled to the driving tractor by the towbar as shown in Figure 6 For safety reasons the PTO should be connected only after the grain bag has been mounted on the machine Figure 6 Bagging machine coupled to the tractor For mounting the grain bag the machine must be coupled to the tractor and the tractor s hand brake should be applied The machine s brakes should also be applied The handle operating the hydraulic brake pump can be seen in Figure 7 The pressure applied to the brakes hydraulic system must be aproximately 90 bar Figure 7 Hydraulic brake system 5 f Adjusting the brake system Follow next steps to properly adjust brake pressure PROCEDURE 1 Open the safety valve 2 Turn the wheel clockwise until desire pressu AKRON GTX 3230 Grain Bagger el re is reached Adjust pressure by turning the wheel clockwise or counter clockwise as necessary Close the safety valve once the bags manufacturer strech recommendation 15 obtained WHEEL WHEEL PRESSURE GAUGE VALVE PUMP WHEEL Figure 8 Functions of the kit valves 5 g Grain bag Preparation and Mounting The following are basic instructions for grain bag preparation but it is essential to observe the particular recommendations of the grain bag manufacturer since different or additional precautions may be required The grain bag must be carefully removed from its package and
43. r workers nearby and the machine itself The pictograms used are taken from IRAM standard 8075 Tractors agricultural and forestry and green space maintenance machinery Safety signs and hazard pictograms General principles and features For more details their location on the machine is shown in the following picture AKRON GTX 3230 Grain Bagger DECALS e During machine transport 114138 Particular recommendations e When transporting the bagging machine stay below its speed limit fon safety reasons Risk situations e During machine transport 14200 e During bagging operation Particular recommendations e Never stand or travel on the machine s structure Risk situations e During bagging operation Particular recommendations Keep a safe distance from the machine 114181 e Observe the warnings indicated in the pictogram in order to avoid accidents Risk situations e When operating the machine or performing maintenance tasks 14112 Particular recommendations 1 Risk situations e When operating the machine 016135 Particular recommendations 1 e Carefully read the operator s manual so as to become acquainted with its eatures and operation Risk situations e During grain bag preparation e When performing maintenance tasks 114122 Particular recommendations e Stop the motor and remove the key before performing setup or maintenance tasks 114150 Safety d
44. rator is required to put it into the tray and slide it into the machine sides figure 14 At the same time the grain bag embraces the tunnel its bottom part should be supported by the tray Make sure the grain bag reaches the bottom of the tunnel and all the folds are duly contained in the tray 1 Figure 14 Cradle in its highest position 5 Once the grain bag has been lifted onto the bagger tunnel follow the instructions below Lift the rubber flap as shown in figure 15 Figure 15 Rubber flap Raise the tray until reaching half of its way Pull the bag from the folds until necessary 6 folds from the tunnel bottom T x 7 M mt M Figure 16 Hydraulic tray Put one of the braided elastic ropes through the hole in the tray from top to bottom and tie it to the link in its bottom part AKRON GTX 3230 Grain Bagger Figure 17 Elastic rope hole 1 Put the rope over the bag across the tunnel and repeat the previous step 2 Raise the tray into its operating position 3 Take one of the fixed ropes and follow the instructions below Tie one of its ends to one of the rings in the tunnel front Tie it to the elastic rope Then take it back towards the ring and tie it to the ring making sure the fixed rope is tightened enough Repeat these steps with the three remaining fixed ropes as shown in figure 18 N Figure 18 Fixed ropes detail u Figure 19 Ropes layout
45. t ES a f gt TV E Ca LL CV NI P 1 ICI MS 11 yu A pie gt NGC 7 3 2 d Un I ND D AKRON GTX 3230 Grain Bagger 4 RECEIVING THE MACHINE The AKRON GTX 3230 grain bagger is delivered almost ready for operation Only a number of checks about issues related to transport must be made upon receiving the machine 1 I the machine is delivered on a truck or similar vehicle check that all the slings and elements used to fix the machine to the transport are removed 2 Check that the tire pressure 15 at the values recommended in section 7 Maintenance 3 Check that all the main machine components are present and in good condition The spare parts list included at the end of this manual makes a good checklist 4 All the safety guards and protections should be present and in good condition e g the transmission cover on the tractor side the driveshaft cover etc 4 a Identification of your Grain Bagger When ordering replacement parts or requesting technical assistance or information always provide the following details for product identification purposes e Model e Mass kg 9 Serial This information is engraved on the identification plate located on the wheel
46. ted before the machine driveshaft should be coupled to the tractor PTO only after the grain bag has been closed Otherwise the operator would be working on preparing the grain bag while the grain conveying auger 15 accessible and coupled to the PTO which would involve a risk of being trapped in the case of its accidental operation from the tractor Keeping in mind that the towbar is already linked to the tractor proceed as follows 1 Release the end of the driveshaft from its support on the bagging machine towbar as shown in Figure 23 Figue 23 Released driveshaft 2 Extend the driveshaft and couple the splined end to the tractor PTO outlet shaft 3 Fit the static plastic covers using the chains and locks provided for this purpose The driveshaft should not be operated without these plastic protectors being properly fixed in place All the safety warnings indicated on the driveshaft must also be observed WARNING Always uncouple the driveshaft if any maintenance tasks must be performed on the machine 6 BAGGING PROCEDURE 6 a Operation Start up With the machine and grain bag prepared as explained in the previous section the bagging operation can be started following these steps 1 Prepare the vehicle that will supply the grain to be bagged usually a self unloading grain cart This vehicles discharge tube should be arranged as shown in Figure 1 The grain entering the bagging machine should fall as direct
47. tem largely depends not only on monitoring the condition of the grain inside the grain bag but also on the procedure used when bagging the product This is why this manual includes various guidelines for working based on experience gathered from many farmers Safety precautions are also included based on analyses carried out according to current safety laws for agricultural machinery of this type It is most important then to respect both the order and the details of all the operations explained since the success of the bagging operation in itself depends on this as well as the maintenance of adequate safety conditions for the operators and all the equipment associated with the bagging operation It is the responsibility of the user to study this operations and maintenance manual paying special attention to all the warnings included in each section and to the contents of section 3 Safety 4 d Operation Principles The dry grain to be bagged which 15 usually provided by a self unloading grain cart enters the grain bagger via its upper hopper and an auger conveys it to the inside of the grain bag The auger is driven by the PTO of a towing tractor which moves forward coupled to the bagging machine The grain exerts pressure on an inclined plane located inside the bagging machine and the resulting force moves the machine and the tractor coupled to it The operating speed closely linked with the resulting tension in t
48. tored indoors in a clean and dry place preferably with a cover to protect it from dirt If the bagging machine is to stay outdoors temporarily the lower auger cover should be left open N 7 N LI9I 0126 uni ISNW Old oul uid 1285 0 Old 99 2510 ued esJou JO 3 0 19 8 10 1e ueuw umop pamojs aq pinoys 08995 buibbeg 1V91V0 1e Jeaym eJnisioUuJ ureJ6 puepuels uo paseg SI ay jo noedeo 94 ps nba eje seDueuo V0I 68I 6 II 0 ON uomnisod 0 5 57 AKRON GTX 3230 Grain Bagger you y ui 58 V9189III0 010502 U6nou IV 8LI15MI65 1YDISY I160 0I1 ui LI915 5 Dunje1g 02 4eDne Old ors e paddinba 101281 08 1991 0 01 speq 104 91 8817 OY 0061 09 Y OEE X Y OL 2 14 ue2 Ajuo Aedes 00022 UIEN Jo 15 6 6 SNOILVOIJIO3dS 6 AKRON GTX 3230 Grain Bagger 10 PRODUCT DISMANTLING AND DISPOSAL The following is meant to inform the user about the steps to follow when the lifespan of the machine of its fluids or components comes to an end Dismantling and disposal instructions ar
49. unfolded on the area where the bagging will be started which should be clean and level as explained in paragraph 5 b Prior Checks in the Field Then the grain bag can be mounted on the cradle as explained below D AKRON GTX 3230 Grain Bagger WARNING When the tray is released and lowered care should be taken not to trap the operator s feet 1 Connect the hydraulic hoses to lower the hydraulic tray into its working position The hydraulic tray accepts two possible configurations Extended cylinder it allows the user to put the bag in position for working Retracted cylinder working and transport Figure 11 Cradle fastened by locking lever position ATTENTION Never stay on the cradle trajectory while being lifted or lowered Failure to follow this instruction can cause serious injuries to operator 3 Use the bag manufacturer middle of the bag mark to center the bag with the cradle The stretch marks stamped on the bag should always be as shown in fig 13 15 cm 6 inches from the end of the cradle Figure 10 Retracted tray 2 Remove the latch shown in figure 11 Then rado 62 activate the electrical winch to lower the cradle grain E until reaching such a height to comfortably place bag 7 measuring the grain bag on the lift 70 cm aprox stretch Figure 13 Positioning of the grain bag on the cradle 4 Activate the winch to lift the grain bag Once the bag is in contact with the machine tunnel an ope
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