TEF 4500 Commander Utility User Manual
Contents
1. ADR 1 ADR 2 DOMAIN 1 DOMAIN 2 gt gt es COIN N e DY Dlls a CH E a el 5 5 EH ile 8 a NB P B B B ES S 16 B B d 0 D D B BB B E ES E E E E E EC E lo O B i E B B B B 1 Ie E SS E E A A E e Fa gt s 11 Je WI e B j WM _ MER E E E E _ WEI O O E L 7 9 Y a SS ER J E Hd e E ak commander series commander series E a N A No E ILL L S8ESHHNHH9N90G ce l K Ce ei A O A iu 20000000000 q iS iS 200000000000 1280000000000 Relay output module 1 settings Relay output module 2 settings Relay output module 3 settings DOMAIN 1 DOMAIN 2 DOMAIN 2 MODE 1 MODE 1 MODE 2 Comments e Relay output module 1 with settings DOMAIN 1 and MODE 1 acts as the network controller e Relay module 1 communicates with panel 12. Ce oo 200000000000 ENEE 7 EE Special Inputs Outputs Input no Terminals Function Comment no X3 25 ALT 1 2 Alarm 1 Activates alarm relay and indicator Alarm 1 on panel 26 AL2 3 4 Alarm 2 Activates alarm relay and indicator Alarm 2 on panel 27 AL3 5 6 Wakeup alarm Activates alarm relay and indicator Wakeup on panel Turns on power Input Terminals Function Comment no no X2 8 15 16 Power on Falling edge toggles on or off 16 31 32 Force power System is always on as long as this input is high on 24 47 48 Alarm silence Rising edge silences the alarm Output Terminals Function Comment no no X1 8 15 16 Power on Active when system power is on 16 31 32 Alarm Active when the alarm input is activated 24 47 48 Alarm ack Pulsed for 1 sec after alarm silence input or silence button on panel has been activated Copyright 2013 TRANBERG AS All rights reserved Page 20 of 34 Settings The addresses of the modules are required to ensure proper operation There are two dials labeled DOMAIN and MODE that set the address on each module DOMAIN should be set to match that of the DOMAIN setting on the corresponding panel while MODE should be set according to the tables below Note that each module must have its own unique address on the network Do not
3. S G ACTIVE D Ga l nn C2 Tn x 2PEPERPeY Z BJA 1 2 TRANBERG S Comm Port RS 422 Comm Port RS 485 Made in Norway Commander Utility Gateway Part No 4500800 ce commander series N C N C INC AUIE aloha Ol1 2 3 4 5 6 7 8 Pwr N C N C N C N C baune TTT TTT WI 12 13141516 1715 oH 4 III SIVIIIAS Section 5 02 RS 422 Serial Interface The gateway communicates with external equipment through its RS 422 interface at 38400 baud with 8 data bits no parity and 1 stop bit 8N 1 Section 5 03 Node addressing Maximum number of panels 7 Maximum number of output modules 21 Gateway node has a predefined address Copyright 2013 TRANBERG AS All rights reserved Page 25 of 34 Each main panels address also gives the domain address for the panels and relay modules that are logically connected An unused address is used as a broadcast address that every node on the network listens to scada 40 The scada node broadcast 0 48 Broadcast domain panel 1 49 Domains panel2 2 50 panel3 3 51 panel4 4 52 panel5 5 53
4. Panel 1 settings a Panel 2 settings ADR 1 alle a Na alle a e lS ADR 2 DOMAIN 1 f D B f a DOMAIN 2 I d d d lela B E 8 8 d S G d E f o B 18 e B IB 8 B d I IB BF je a SZ H ja L LK Si 2 S S 6066 S 2 7 S 6066 e BR s c 5 2 Relay output module 1 settings Relay output module 2 settings DOMAIN 1 DOMAIN 2 MODE 1 MODE 1 Comments Relay output module 1 with settings DOMAIN 1 and MODE 1 acts as the network controller Both relay output modules communicates with their respective panels domains The alarm input and alarm reset input is active on each module and corresponds to each panel Relay 8 is automatically defined to activate as long as the corresponding domain is turned on Relay 16 is automatically defined to activate as long as an alarm is present in the corresponding domain e Relay 24 will activate for a period of 1 second after a potential alarm has been acknowledged for the corresponding domain e The two domains will appear independent of each other Copyright 2013 TRANBERG AS All rights reserved Page 10 of 34 Application example 4 Two panels and three relay output modules Panel 1 settings Panel 2 settings
5. C Panel settings TRANBERG fa DY ADR 1 de CC de DOMAIN 1 e E i a E E E 3 ei E E E pa O E E E lig o E d E o o 1 VA o o pp NWS RAS YY commander series e J S J lalalalalalala Kee T eS 2 _ ell Relay output module 1 settings o e OIC 71 DOMAIN 1 rere mo MODE 1 5A 1250 CE S E ce GOOD Comments Relay output module 1 with settings DOMAIN 1 and MODE 1 acts as the network controller The alarm input and alarm reset input is active on this module Relay 8 is automatically defined to activate as long as the systems is turned on Relay 16 is automatically defined to activate as long as an alarm is present Relay 24 will activate for a period of 1 second after a potential alarm has been acknowledged Copyright 2013 TRANBERG AS All rights reserved Page 8 of 34 Application example 2 Twin panels and a common relay output module Panel 1 settings Panel 2 settings ADR 1 ADR 2 DOMAIN 1 DOMAIN 1 Va Sa fa A TRANBERG IS 8 E Ss B B cls e e e e P le 5 S 4 5 e e f e ly gt E Ca l g E g E commander series commander series 99090000008
6. GC H E IA B orl o Z B basa 2 2399 ee 2939 Aj E E 21e g peee g poo 2 gt poo Se Ze a a IL KE a J A Pla 8 a Y PIJE a a E ip og 5 B B G S B 6 D JE B 8 le B 5 B 6 D 6 B B 8 B 8 5 8 B 6 B Ja 8 a 2 8 8 JB 8 8 JB B 8 IB B B JB 8 B JB 8 7 Jo 8 2 18 8 8 a 8 2 S 8 8 5 BB Ip B B 8 8 B B B B B B B bE 2 B lie sl JF RH 8 la be Pp E a bE BH D a Copyright 2013 TRANBERG AS All rights reserved Page 7 of 34 Section 2 03 Network and domains A network may consist of 1 to 7 domains Below are examples describing different configurations Application example 1 Single panel and relay output module
7. Special Inputs Outputs Copyright 2013 TRANBERG AS All rights reserved Page 16 of 34 Input Function Comment Ext Alarm Alarm 1 Activates alarm relay and indicator Alarm 1 on panel Available as both Input a 24VDC optically isolated input or as a set of open contacts that upon closing will activate the alarm input Alarm Alarm silence Silences the alarm Available as both a 24VDC optically isolated input or Silence as a set of open contacts that upon closing will deactivate the alarm state Terminals Function Comment no 8 15 16 Power on Active when system power is on 16 31 32 Alarm Active when the alarm input is activated 24 47 48 Alarm ack Pulsed for 1 sec after alarm silence input or silence button on panel has been activated Settings The addresses of the modules are required to ensure proper operation There are two dials labeled DOMAIN and MODE that set the address on each module DOMAIN should be set to match that of the DOMAIN setting on the corresponding panel while MODE should be set according to the table below Note that each module must have its own unique address on the network Do not change the addresses If replacing a module please ensure that the address of the new module is identical to the address of the old module Address settings Address DOMAIN MODE Comments labe
8. Chapter IV Output modules The different output modules available are e 4500801 Relay output module with 24 relays e 4500802 Relay input output module with 24 optically isolated inputs and 24 relay outputs Section 4 02 Bus master The network needs a network controller Depending on the settings on an output module it can be set as a bus master The bus master acts as a network controller and coordinates the bus activity There must be one and only one bus master on the network For selecting the bus master see the settings tables for each module Section 4 03 4500801 Relay output module with 24 relays The relays are only to be used as pilot relays for larger relays contactors that should do the actual circuit breaking All relays are single pole potential free Normally Open NO and rated at 500mA 250VAC continuous A 2QESOOGOGOG D D Se SSSS ut Made in Norway 2000 Zi T TRANEERO ae EISEN PS K es Power Rx Tx Fault Status z G j G 2 W G e j commander series 4500801 Relay Output Module 24 x 1NO Outputs Nominal current 500mA 250VAC Max fuse 2A C GC CH We GO E S
9. Insert a new module and then connect the various plugs Reapply power and test according to chapters Applying power for the first time and Testing the system If the failure has been corrected label the new module in the same way as the faulty module e g M3 and set a sticker on top of the address dial switch to avoid anyone altering this Copyright 2013 TRANBERG AS All rights reserved Page 33 of 34 Chapter VII Additional Information Section 7 01 Technical Clarifications Please contact TRANBERG AS regarding clarifications Visiting address Postal address Strandsvingen 6 PO Box 8033 N 4032 Stavanger N 4068 Stavanger NORWAY NORWAY Tel 47 51 57 89 00 Fax 47 51 57 89 50 Copyright 2013 TRANBERG AS All rights reserved Page 34 of 34
10. TRANBERG Installation and User Manual TEF 4500 Commander Utility control system Version 1 5 TRANBERG AS May 2013 Copyright 2013 TRANBERG AS All rights reserved Document Information Document Title Installation and user Manual for TEF 4500 Commander Utility Control System Version 1 5 Document Type Description Status Issued for use Amendment Date May 2013 Issued By TRANBERG AS Technical dept Summary of Revisions Version Status Issued By May 2013 E Gateway Serial TRANBERG AS Interface Technical dept April 2012 i Added panel types TRANBERG AS table Technical dept December 2011 X Added panel TRANBERG AS troubleshooting Technical dept November 2011 Rewritten TRANBERG AS Technical dept September 2008 Corrected switch TRANBERG AS settings Technical dept March 2008 d Issued for use TRANBERG AS Technical dept TRANBERG AS has made every effort to provide accurate information but makes no claims as to the accuracy or completeness of this information TRANBERG AS disclaims liability for errors omissions misinterpretation or misuse of this information by others TRANBERG Commander and other names are either trademarks or registered trademarks of TRANBERG AS Copyright 2013 TRANBERG AS All rights reserved Page ii of 34 Table of Contents TABLE OFCONTENTS lt a III CHAPTER I INTRODUCTION RE EE 5 SECTION 1 01 GENERAL INFORMATION TEE 5 CHAPTER II FUNCTIONAL
11. panel6 6 54 panel7 7 55 module01 A 65 1 0 module02 B 66 1 1 module03 C 67 1 2 module04 D 68 2 0 module05 E 69 2 1 module06 F 70 2 2 module07 G 71 3 0 module08 H 72 3 1 module09 73 3 2 module10 J 74 4 0 module 1 K 75 4 1 module12 L 76 4 2 module13 M 77 5 0 module14 N 78 5 1 module15 O 79 5 2 module16 P 80 6 0 module17 Q 81 6 1 module18 R 82 6 2 module19 S 83 7 0 module20 T 84 7 1 module21 U 85 7 2 Section 5 04 Messages from gateway system VDR Typical message ASCII PTRA E 1 0 1 FFFFF CC lt CR gt lt LF gt Where CC is a 2 digit ASCII hex checksum MSB first Message format comma separated fields No Field Bytes Value Comment 1 Header 1 S PTRA Always the same 2 Message command 1 A to H 3 Domain no 1 T T Copyright 2013 TRANBERG AS All rights reserved Page 26 of 34 4 Domain status request 1 5 Channel no 1 6 Channel state data 1 7 Channels applicable 0 2 4 6 ASCII hex Optional 1 8 16 24 channels dependent on channel no 8 Checksum 2 ASCII hex XOR of all characters between and excluding and comma delimiter 9 Footer 2 lt CR gt lt LF gt Sum bytes 8 10 12 14 2 Message commands Value ASCII Name Comment 65 A button From panel 66 B level input Not used 67 C current sense Not used 68 D error input Not used 69 E output sta
12. As Relay output module 1 settings DOMAIN 1 MODE 1 BOOAOOOOOOODP Comments Relay output module 1 with settings DOMAIN 1 and MODE 1 acts as the network controller The alarm input and alarm reset input is active on this module Relay 8 is automatically defined to activate as long as the system is turned on Relay 16 is automatically defined to activate as long as an alarm is present Relay 24 will activate for a period of 1 second after a potential alarm has been acknowledged Both panels work in parallel together with the relay output module Thus both will reflect the current state of the outputs and both panels operate identically This unique feature is called Twin Panels More on this in the Panels chapter Copyright 2013 TRANBERG AS All rights reserved Page 9 of 34 Application example 3 Two individual panels and two relay output modules
13. while the other two relay output modules communicate with panel 2 Hence there are two domains in operation in this configuration e The alarm input and alarm reset input is active on relay output module 1 and 2 Relay 8 is automatically defined to activate as long as the corresponding domains are turned on Relay 16 is automatically defined to activate as long as an alarm is present in the corresponding domain e Relay 24 will activate for a period of 1 second after a potential alarm has been acknowledged for the corresponding domains e The two domains will appear independent of each other Copyright 2013 TRANBERG AS All rights reserved Page 11 of 34 Chapter Ill Panels Section 3 01 Overview The panels come in five different lengths depending on the number of buttons but they all share the same height Buttons are placed in a grid with 8 positions vertically and from 3 to 8 horizontally All buttons are present in a panel regardless of being used or not Please observe that each button will be functional in any case The button tops are injection molded in black color In recesses on top of the buttons Lexan films in various colors and with or without openings for LEDs are inserted Text and graphics are laser engraved enabling us to provide the users with clear and precise information readable in daylight as well as in the dark The construction consists of a machined black aluminum frame with a recessed button surfa
14. 23 Note that outputs 7 15 and 23 have special functions on relay module 4500801 7 power on off 15 alarm on off 23 alarm reset See also the Commander utility user manual Section 5 05 Messages to system SCADA The input port to the gateway must be recognized by the bus master relay module with address set to 1 at power up Therefore it is important that the gateway is power up before or at least at the same time as the bus master The ACTIVE LED on the gateway will light up when the output port is online and ready to receive external commands After receiving a command it will switch off to indicate that the command is now processed No further commands can be received in this period Copyright 2013 TRANBERG AS All rights reserved Page 28 of 34 The typical use of the input port is to imitate a panel sending buttons commands into the system Typical message ASCII PTRA A1053 CC button command A domain 1 no change in status 0 button no 5 has recently been released 3 Message format No Field Bytes Value Comment 1 Header 1 SPTRA Always the same 2 NMEA comma 1 S 3 Command message 5 or more See below Sent out on the internal bus 4 NMEA separator 1 5 Checksum 2 ASCII hex XOR of all characters between and excluding and comma delimiter Command message format No Field Bytes Value Comment 1
15. 8 rows The panels are backlit for easy reading of text and graphics in daylight as well as at night The required number of relay output modules may be connected plus a 24VDC power supply thus providing a compact and flexible control system One unique feature of the Commander Utility is the ability to divide the network into several domains which act as individual networks There must be a minimum of one domain in the network and a maximum of 7 Panels that are connected to the same network may have different sizes and different legends on the buttons Thereby they will seamlessly act as different domains on the network along with the output modules they control Another unique feature of the Commander Utility system allows identical panels to be connected to the network so that these may work in full parallel The system allows from 2 and up to all 7 panels to be identical on a single network where a single action on one panel is replicated on all other panels including turning the system on or off Another feature is slave output modules Slave mode can be used when two modules should react to the same button presses on a panel The Serial Gateway introduces a serial interface towards the Commander Utility network and allows two way communication between the Commander Utility network and a VDR SCADA system No customer specific software or configuration is required no matter the size of a system Application areas The Commander
16. DESCRIPTION see 6 SECTION 2 01 FEATURES EE 6 Application areas sinea iv eh i eal vile dai vite te 6 Features Be 7 SECTION 2 02 SYSTEM OVERVIEW acc 7 SECTION 2 03 NETWORK AND DOMAINS ooooooccocococcccocccccncncnnnancnnnnnnrnnnrnrrrrr 8 Application example 1 Single panel and relay output mocdule sees eee eee 8 Application example 2 Twin panels and a common relay output module 9 Application example 3 Two individual panels and two relay output modules 10 Application example 4 Two panels and three relay output modules sss sese eee 11 CHAPTER II PANELS eege cos cep daisies it ad dada id aides 12 SECTION We EE 12 SECTION 3 02 BUTTONS ANDIEDS ate 12 PO Wer DUTLO INS T 12 Backlight level DUON TTT 13 Alarm acknowledge button sss sese ee sese ee esse e neee 12 ButtombEDS T 13 Alarm LEI ege ein ieee Ae eee A ee eed 13 LED TESTING TTT HT 14 SEC HON 303 SETTINGS asta Did Mas onde A A Ri 14 ee 14 DOIN VE 14 BKT a T 14 Status LEDS EE 15 SECTION 3 04 CONNECTION DIAGRAM ici istrict ee eA 15 CHAPTER IV OUTPUT MODULES sss esse eee eee 16 SECTION 4 01 We 16 SECTION 402 6 BUS MASTER Eed 16 SECTION 4 03 4500808 TTT 16 Special Inputs Outpute AANEREN 16 Settings EE 17 e E Rue ie EE ea aed 18 Status LED TTT 18 Connection diagram EE 19 SECTION EE 20 Special INPUtS OUTPUTS EE 20 GUUS a a eas epee eM A Uae ones H 21 Copyright 2013 TRANBERG AS All rights reserved Page iii of 3
17. Green Characteristic impedance B 6 Orange Green 100 2500hm Ref 4 Blue Blue Ref 5 White Blue White Blue Pin 1 2 7 8 Not connected Never use an end of line resistor in the network The communication circuitry has built in serial resistors in the A and B lines to avoid damage occurring from a short or similar Note Keep communication cables away from power lines Copyright 2013 TRANBERG AS All rights reserved Page 31 of 34 Section 6 04 Applying power for the first time Before applying power for the first time do the following e Ensure all termination is correct and properly done e Ensure that all panels and output modules have the correct settings e Apply power to the power sources that feed the network If supplied by different power supplies power up the bus master last All connected modules as well as the panels should now be powered e All connected modules should light up a green LED Power indicating power is present e Each connected module is queried by the network controller and as each module replies a yellow LED Tx is lit up for a fraction of a second Section 6 05 Testing the system Start the system testing e Turn the panel off by pressing the power button in the lower left corner for a couple of seconds The backlit display will turn off and the yellow LED inside the power button will flash When a panel is turned off all corresponding outputs will be turned off on that DOMAIN Even t
18. panel However when using two or more panels setting the DOMAIN number equal to another panel s DOMAIN setting provides you with the possibility of having twin panels two or more panels working identically and in parallel Examples are given in the table below Copyright 2013 TRANBERG AS All rights reserved Page 14 of 34 ADR switch setting DOMAIN switch setting Comments 0 0 DO NOT USE Panel 1 is normally set Panel 2 is twin to panel 1 Panel 3 is also twin to panel 1 oO AJ PO 1 1 7 4 Panel 4 is normally set 4 Panel 5 is twin to panel 4 Status LEDs These LEDs are located on the back of the panel LED Color Status Description Pwr Green Steadyon 24VDC is present Rx Yellow Flicker The module receives messages from the bus Tx Yellow Flicker The module sends messages on the bus Steady on Functional error Fault Red Fast blink Network error No messages received Slow blink Network error The module receives messages on the bus but none to its own address Off Module and outputs OK Slow blink 1 sec on 1 sec off Fast blink 2 blinks per second Section 3 04 Connection diagram Copyright 2013 TRANBERG AS All rights reserved Page 15 of 34
19. 13 TRANBERG AS All rights reserved Page 13 of 34 If the panel is turned off and on again while there are alarms present the audible alarm will sound and the corresponding alarm LED will flash yet again LED testing By pressing the Acknowledge button for more than 5 seconds a LED test procedure is invoked All green LEDs will flash on for almost one second and then the red LEDs will flash similarly This procedure will repeat until the button is pressed a second time and has no effect on the original LED status Section 3 03 Settings Address The address of the panel is set on the rear at the dial labeled ADR This is preset by the factory typically at address 1 See table below Panel numbers ADR switch setting Comments labelling 0 DO NOT USE 1 1 P1 2 2 P2 3 3 P3 4 4 P4 5 5 P5 6 6 P6 7 7 P7 The ADR setting should always be a unique number There must not be two panels on the same network with the same number as that will lead to data packet collisions on the network Domain Select the DOMAIN setting as required Up to 7 DOMAINS may be defined which in practice acts as independent systems on the single network DOMAIN for a panel DOMAIN switch setting Comments labelling 0 DO NOT USE 1 1 D1 2 2 D2 3 3 D3 4 4 D4 5 5 D5 6 6 D6 7 7 D7 Normally the DOMAIN setting is identical to the ADDRESS setting on the same panel same number Twin
20. 2 231 123 24 PO 12 KE GE 251 25 56 20 13 E DI 135 27 00 14 gy p 14 HZZ 28 128 29T LO DES DO 15 DI 15 30 St 30 311 GEN ALARM FORCE IEP 391 90 16 OUTPUT N O POWER ON DI 1855 33 33 34 DO 17 pi 17 351 35 36 DO 18 DI 1855 371 37 38 P0 19 DI 19555 3911 139 zo PO 20 Di 20 Ai LIA zz 2O 21 DI 21 gt 4311 SEKR zg DO 22 DI 22 451 145 z6l DO 23 DI 23H75 47 1 ALARM ACK ALARM ACK 47 481 90 24 OUTPUT N O INPUT D 247773 R ADDRESS DIP SWITCH ALARM 1 20 o0 7 0 Gelee Ke INPUT P 25 C3 Z oe 1234 ALARM 2 13 MODEDOMAI 1121314 INPUT DI 26 L WAKEUP ALARM 15 INPUT Dl 27 E55 Copyright 2013 TRANBERG AS All rights reserved Page 24 of 34 Chapter V Serial Gateway Section 5 01 Overview The Commander Utility Gateway introduces a serial interface towards the Commander Utility network and may be used together with a VDR SCADA system The gateway consists of two unidirectional interfaces one in each direction These communication channels operate independent of each other and directly towards the internal bus communication and bus master It uses the RS 422 standard at 38400 baud with 8 data bits no parity and 1 stop bit 8N1 The Gateway has a predefined address on the bus and therefore it doesn t need any settings setup One
21. 4 Oe E geen EE 22 Status LEDS TTT 23 Connection TAM ida T A 24 CHAPTER V SERIAL GATEWAY uni A A RR Ane 25 SECTIONS OT OVERVIEW a Ea a a 25 SECTION 5 02 RS 422 SERIAL INTERFACE eee 25 SECTION 5 03 NODE ADDRESSING eee ee e 25 SECTION 5 04 MESSAGES FROM GATEWAY SYSTEM VDR oooooocccccccicicocccccoccccnccccnnnnnann 26 SECTION 5 05 MESSAGES TO SYSTEM SCADA 28 SECTION 5 06 CONNECTION DIAGRAM 30 CHAPTER Vi INSTALLATION ee 31 SECTION 6 01 PHYSICAL PLACEMENT 31 SECTION 6 02 POWER CABLES eee eee 31 SECTION 6 03 COMMUNICATION CABLES eee 31 SECTION 6 04 APPLYING POWER FOR THE FIRST TIME 32 SECTION 6 05 TESTING THE Sr TEM 32 SECTION 6 06 TpGOUBLESUHOOTING eee e e e 32 CHAPTER VII ADDITIONAL INFORMATION 34 SECTION 7 01 TECHNICAL CLARIFICATIONS eee ee e e e 34 Copyright 2013 TRANBERG AS All rights reserved Page iv of 34 Chapter I Introduction Section 1 01 General information The 4500 Commander Utility is a versatile control system developed by TRANBERG AS TRANBERG has a long history of designing and manufacturing electronics for medium sized and large vessels The traditional design principle of a control system has been a direct control of each channel requiring pulling each individual cable into the bridge This is both a costly and challenging task The Commander Utility has been developed with greater flexibility in mind and in particular with the objective of reducing the number of cable
22. 5 5 7 GEN ALARM Al g PO 4 a OUTPUT N O ID 16 2 9 bo 5 po 17 0 DO 34 Lino 6 po 1812 2 O 36 3 I I KS 7 DO 7 cS DO 19 E S1 DO 8 POWER ON LC DO 20 YS 6 i 40 7h 11 41 EE 502217 Om 1 43 30 DO 10 DO 22 YE 2141 1 45 S PO 11 Eug 2311 ALARM ACK 1 147 OT 12 OUTPUT N O PO 24 73 ALARM SILENCE INPUT EXT ALARM INPUT ALARM SILENCE ALARM E NPU INPUT K ADDRESS MODEDOMAIN Copyright 2013 TRANBERG AS All rights reserved Page 19 of 34 Section 4 04 4500802 Relay input output module with 24 optically isolated inputs 24 relay outputs and 3 optically isolated alarm inputs The relays are only to be used as pilot relays for larger relays contactors that should do the actual circuit breaking All relays are single pole potential free Normally Open NO and rated at 500mA 250VAC continuous OOT OTO OTO O OO CH 2 LLQ OOO CC CH O voVv00V00000000 GH L CC CH CH Jeeecel ra di Wz 4500802 Relay Output Digital Input Module 24 x 1NO Outputs Nominal current 500mA 250VAC Max fuse 2A 24 3 Digital Inputs 24VDC 10mA 2 Address l er Rx Tx Fault Status Urecht Po Een commander series
23. 7 1 3 off ON off Radio remote 1 7 off ON ON 1 7 ON off off 1 7 ON off ON 1 7 ON ON off 1 7 ON ON ON 1 7 off off off 1 7 7 off off ON Motor protection Copyright 2013 TRANBERG AS All rights reserved Page 21 of 34 1 7 off ON off 1 7 off ON ON 1 7 7 9 ON off off Monitor 1 7 7 ON off ON Earth fault 1 7 ON ON off 1 7 ON ON ON This switch can be used to invert the inputs i e a high input will be treated as a low input and vice versa Off NOT Inverted On Inverted Modes of operation e Self test This mode can be used to test each output relay Each output is turned on in sequence and then off again before it starts over again e Standard In this mode the outputs in addition to be controlled by the panel are controlled by the inputs The inputs control the outputs in a toggle fashion i e one pulse on the input turns the corresponding output on while the next pulse turns it off It is the negative going edge on the input that triggers the change in output In this way a simple pushbutton can be connected to an input to control the output It also allows for the panel and inputs to function in parallel i e a pulse on the input or a key press on the panel will both change the output e Power supply monitor This mode monitors two inputs 9 and 10 This can be used to control which power supply to be used under certain c
24. Bridge Alarm System No relays will be activated if it is a network error alarm Button LEDs Each button has one green LED in the upper left corner This normally indicates whether the corresponding relay output is on or off There is also a red LED in the upper right corner of each button The LEDs may have different meanings depending on the settings on the output module Alarm LEDs Depending on what type of output module a panel controls it comes with two or four alarm LEDs e The Network error LED will flash upon a network error e The Alarm 1 LED will flash when a signal is provided onto the Alarm 1 Input on the relay output module Only on panels with four alarm LEDs e The Wakeup LED will flash when a signal is provided onto the Wakeup Input on the relay output module e The Alarm 2 LED will flash when a signal is provided onto the Alarm 2 Input on the relay output module The audible alarm will sound on all alarms The alarm is silenced by pressing the Alarm Acknowledge button or via an external signal to the Alarm Silence input on the relay output module at which time the LED will light continuously until the error has disappeared The alarm LEDs will light up in different patterns depending on the state of the alarm Fast flash Unacknowledged alarm Steady on Acknowledged alarm present Two fast flashes then 1 sec pause Unacknowledged alarm not present anymore Off No alarm Copyright 20
25. Message command 1 A to H 2 Domain 1 T T 3 Status status request 1 0 when no change 4 Channel no 1 Button no 5 Channel state 1 Depressed or released 6 Channels data 0 2 4 6 ASCII hex optional 1 8 16 24 channels For commands and formatting see previous chapter on output port VDR The panel sends out the different states of the buttons The relay module responds to a button release a falling edge on the button This will toggle the corresponding output relay ASCII Level Comment 0 low level 1 high level 2 rising edge 3 falling edge Button released When no buttons are operated the panel sends a dummy message with 0 in channel and in state Copyright 2013 TRANBERG AS All rights reserved Page 29 of 34 Section 5 06 Connection diagram 1 3 4 5 6 7 8 Sh 1 3 4 5 6 7 8 24VDC nc no A REFREF B Inc nc nE Nc A REFREF B lne nc POWER LO LO 00 00 zf E SHIELD r SHIELD Conl e ui s Wa Con3 1 5 A 3 fe O 4 SE O 7 y 0O RS 3 Ref de e he 1 Ref 2 L 5 4 PE N 5 6 PE Copyright 2013 TRANBERG AS All rights reserved Page 30 of 34 Chapter VI Installation Section 6 01 Physical Placement The panels and the oth
26. Mode Main Module Mode Slave Module 1 4 2 5 3 6 Note DOMAIN setting must be equal on both modules Status LEDs These LEDs are located on the top of the module LED Color Status Description Pwr Green Steadyon 24VDC is present Rx Yellow Flicker The module receives messages from the bus Tx Yellow Flicker The module sends messages on the bus Steady on Functional error Fault Red Fast blink Network error No messages received Slow blink Network error The module receives messages on the bus but none to its own address Off Module and outputs OK Slow blink 1 sec on 1 sec off Fast blink 2 blinks per second Copyright 2013 TRANBERG AS All rights reserved Page 18 of 34 Connection diagram ed fades 11273 4 5 6 7 8 Sh 1 2 3 4 5 6 7 8 sh 24VDC N C N C A REFREF B n c n c N C N C A REFREF B n c n c POWER O O 00 00 WW SHIELD 3 SHIELD 09 LU ER 1 fi 1125 10100 1 DO 13 5 3 fi 1 127 2 DO 2 DO 14 5 Swi 1 29 5 0 3 DO 1
27. Utility system is designed specifically for marine use and has a contemporary design with backlit front panels The design is useful for a wide range of applications Deck light control panel Floodlights Helideck lighting Heating systems Pump control panel Status panel for doors Copyright 2013 TRANBERG AS All rights reserved Page 6 of 34 General control panel Features at a glance Section 2 02 Relay modules with 24 relays 500mA only to be used as pilot relays UO modules with 24 inputs 24 relay outputs 500mA only to be used as pilot relays and 3 alarm inputs Backlit operator panels with dimming feature Optional Gateway that enables two way communication VDR SCADA Common alarm input External alarm reset Audible and flashing LED alarm NAUT OSV compliant with dedicated alarm relay and bridge alarm reset relay Up to 7 panels may be connected to a single network The unique Twin panels function allows 2 or more panels to work in precise parallel allowing the users to operate any of these panels to control the respective outputs The Slave mode function allows two output modules to react to the same button actions System Overview A generic diagram of a system setup is found below
28. ce made of Lexan The Lexan film is painted and laser engraved on the reverse side This ensures a very durable front Engraving may be done upon order or later in a project A Lexan foil may be shipped to the customer at any time and inserted in the panel without any disassembly Panel Buttons Available Buttons Available Full Size Buttons TEF4901000 3x8 24 21 21 TEF4902000 5x8 40 37 29 TEF4903000 6x8 48 45 37 TEF4904000 7x8 56 53 45 TEF4905000 8x8 64 61 53 Section 3 02 Buttons and LEDs Each button on a panel is given a unique definition such as C3R4 C3 means Column 3 and R4 means Row 4 Obviously the first button then becomes C1R1 and the last available button will be C7R8 The TEF 4500 Commander Utility is by design pre arranged when it comes to buttons and relay actions The first three columns of buttons in a panel consist of 24 buttons 8 times 3 The lowest buttons in these three columns are by default the following e Power on off C1R8 e Backlight dimming C2R8 e Alarm acknowledge C3R8 These buttons cannot have any other functions The three columns with buttons are reflected in a single relay output module which have 24 relays Relay number 1 reflects the status of button number 1 C1R1 relay number 2 is reflected in the button below this C1R2 and so forth Power button Power on off A short press will turn the system on while a longer press approx 1 second is needed to
29. change the addresses If replacing a module please ensure that the address of the new module is identical to the address of the old module Address settings Address DOMAIN MODE Comments labeling 0 0 Do not use 1 1 1 7 Domain 1 columns 1 2 and 3 in panel Acts as a network controller bus master 2 1 2 8 Domain 1 columns 4 5 and 6 in panel 3 1 3 9 Domain 1 column 7 in panel 4 2 1 7 Domain 2 columns 1 2 and 3 in panel 5 2 2 8 Domain 2 columns 4 5 and 6 in panel 6 2 3 9 Domain 2 column 7 in panel 7 3 1 7 Domain 3 columns 1 2 and 3 in panel 8 3 2 8 Domain 3 columns 4 5 and 6 in panel 9 3 3 9 Domain 3 column 7 in panel 10 4 1 7 Domain 4 columns 1 2 and 3 in panel 11 4 2 8 Domain 4 columns 4 5 and 6 in panel 12 4 3 9 Domain 4 column 7 in panel 13 5 1 7 Domain 5 columns 1 2 and 3 in panel 14 5 2 8 Domain 5 columns 4 5 and 6 in panel 15 5 3 9 Domain 5 column 7 in panel 16 6 1 7 Domain 6 columns 1 2 and 3 in panel 17 6 2 8 Domain 6 columns 4 5 and 6 in panel 18 6 3 9 Domain 6 column 7 in panel 19 7 1 7 Domain 7 columns 1 2 and 3 in panel 20 7 2 8 Domain 7 columns 4 5 and 6 in panel 21 7 3 9 Domain 7 column 7 in panel The different modes of operation Domain Description 0 0 x x x Self test 1 7 1 3 off off off Standard 1 7 1 off off ON Power supply monitor 1
30. er components may be physically installed with a distance of theoretically up to hundreds of meters However we recommend that all output modules and the master controller are physically located near each other Panels should be fixed to the bridge or similar place by means of four screws Modules should be mounted on a 35mm DIN rail by using the spring loaded clamp on the rear side of the module Section 6 02 Power cables All modules should be powered from the same 24VDC supply All modules have dual terminals so they may be terminated in a daisy chain from module to module Use 0 5 1 0 mm wires Section 6 03 Communication cables All modules should be connected to the same physical network All modules have dual RJ 45 terminals and must be connected in a daisy chain from module to module The communication cable must not be connected in a loop it should always be end to end The communication cables should be shielded and have a minimum of 2 twisted pairs Characteristic impedance 100 250 ohm Suitable cable types can be cables made for Profibus Interbus Ethernet Cat5 Cat6 or similar RJ 45 to RJ 45 RJ 45 RJ 45 1 gt 1 den 2 3 gt HEHE 3 CS Ref Cable RS 485 E4 Ref 5 a 5 6 gt 6 Gem 7 8 gt Shield Shield 8 Signal Pin TIA 568 A TIA 568 B Use twisted pair cable with screen A 3 White Orange White
31. he button once more If the input is low the button LED starts flashing red and the buzzer will sound The acknowledge silence button needs to be pressed to silence the alarm and all flashing LEDs will turn on steady The outputs are not affected by an alarm and pressing a button with a red LED will turn the output off and silence the alarm A button with a steady green LED will start flashing red and the buzzer will sound if its input goes low e Monitor In this mode each button controls the corresponding output in a toggle fashion The button LED is steady green when the corresponding input is low and steady red when the input is high e Earth fault mode Buttons control outputs as usual with green LED indicating output is on A high input indicates an error in that channel and is indicated on the panel by the red LED If the output is on when the error occur the output will be turned off the red LED in the button will flash and the buzzer will sound The acknowledge silence button needs to be pressed to silence the alarm Then the red LED will turn on steady If the output is off the red LED will go directly to the steady on state and no buzzer will sound When the red LED is on or flashing the output is not allowed to turn on The red LED is controlled only by the input it is not possible to turn it off by the button Status LEDs These LEDs are located on the top of the module LED Color Sta
32. hough the panel is turned off all communication in the system continues If there are more than one DOMAIN active on the network turn off the other panels as well e Turn the panel s back on The yellow LED in the power button will turn off and the panel backlight will turn on again s Test the various functions by pressing each button and verify that its intended operation is carried out according to the settings on the output module If there is any unexpected behavior check the wiring or configuration settings e Always refer to the system configuration and or termination drawings when testing a system Section 6 06 Troubleshooting If a failure is detected e Ensure that the settings on all panels and output modules are correct e Ensure that the output is terminated correctly e Check whether the corresponding output module responds to the action It does so by flashing the Rx LED yellow rapidly but it should also flash the Tx LED yellow about once per second or more often Missing the Tx signal may indicate bad communications termination mix up of the A and B lines or similar e Turn all power off and reapply power If supplied by different power supplies power up the bus master last Then start testing over again Network failures e H the yellow LED in the Power button in the panel is flashing fast it may indicate a faulty connection towards the panel If the other modules in the system work properly flashing RX a
33. ling 0 0 Do not use 1 1 1 Domain 1 columns 1 2 and 3 in panel Acts as a network controller bus master 2 1 2 Domain 1 columns 4 5 and 6 in panel 3 1 3 Domain 1 column 7 in panel 4 2 1 Domain 2 columns 1 2 and 3 in panel 5 2 2 Domain 2 columns 4 5 and 6 in panel 6 2 3 Domain 2 column 7 in panel 7 3 1 Domain 3 columns 1 2 and 3 in panel 8 3 2 Domain 3 columns 4 5 and 6 in panel 9 3 3 Domain 3 column 7 in panel 10 4 1 Domain 4 columns 1 2 and 3 in panel 11 4 2 Domain 4 columns 4 5 and 6 in panel 12 4 3 Domain 4 column 7 in panel 13 5 1 Domain 5 columns 1 2 and 3 in panel 14 5 2 Domain 5 columns 4 5 and 6 in panel 15 5 3 Domain 5 column 7 in panel 16 6 1 Domain 6 columns 1 2 and 3 in panel 17 6 2 Domain 6 columns 4 5 and 6 in panel 18 6 3 Domain 6 column 7 in panel 19 7 1 Domain 7 columns 1 2 and 3 in panel 20 7 2 Domain 7 columns 4 5 and 6 in panel 21 7 3 Domain 7 column 7 in panel Copyright 2013 TRANBERG AS All rights reserved Page 17 of 34 Slave mode Slave mode can be used when two modules should react to the same button presses on a panel Both modules outputs will be equal but the slave does not react to alarm input or alarm silence signals The slave module does not send any feedback to the panel and the status LEDs in the panel will therefore only reflect the Main Module s status To put a module in slave mode follow these settings
34. nd TX LEDs the fault is somewhere between the panel and the rest of the system Check the communications cable and connections Possible reasons may be that the A and B lines are switched if so reconnect and try again s If the red LED in an output module lights up it is an indication that this particular module have no connection to the network Possible reasons may be that the A and B lines are not connected or switched If so reconnect and try again Copyright 2013 TRANBERG AS All rights reserved Page 32 of 34 LEDs in the panel turn on and off randomly Ensure that there is only one master on the bus If two or more masters are found change settings and restart the system One or more columns on a panel are not functional Remove power from the panel Write down the positions of both ADR and DOMAIN on the back of the panel before setting both of them to 0 Reapply power Press a button in the rightmost column Remove power and set ADR and DOMAIN to the previous settings before reapplying power If a module needs to be replaced ensure the following Disconnect main power Disconnect the terminal plugs to the module Disconnect the wires from the output module to the external power relays Remove the module by tilting it towards its rear side opposite reverse of text on module top Check the address setting on the faulty module and set the exact same address on the new module
35. nd 1 depending on the value of the numbering byte Value ASCII Size Bytes Channels Comment 33 E 24 6 0 23 34 Gees 24 6 24 47 35 H 24 6 48 71 64 71 is not used 36 ER 16 4 0 15 37 Dia 16 4 16 31 38 CN 16 4 32 47 39 E 16 4 48 63 40 d i 8 2 0 7 41 DN 8 2 8 15 42 ee 8 2 16 23 43 E 8 2 24 31 44 SE 8 2 32 39 45 E 8 2 40 47 46 Ges 8 2 48 55 47 A 8 2 56 63 49 112 TD 1 0 0 1 2 61 62 63 Consecutive values The size used depends on the type of message and module A button message from a panel uses size 1 identifying the channel relating to only that particular button while a relay module with 24 output relays uses a message with the status of all 24 outputs in one message 6 Channel data The channel data shows the data level or state of the channel s indicated by the channel numbering byte 7 Channel applicable This can be regarded as a bit mask showing the channels in the group for which the data is valid high and for which the data is not valid low The mask is represented as an ASCII hexadecimal value MSB to the left It can also be a data value depending on the command Ex PTRA E 1 0 1 0000A0 32 0000A0 hex 0000 0000 0000 0000 1010 0000 binary The channel data 1 in this message is valid only for channel 5 and 7 channel 0 least significant bit to the right indicates channel numbers are 0
36. onditions The inputs monitor supply 1 and 2 If one of them drops out a signal can be given to switch supply Outputs 9 and 10 are mutually exclusive 1 sec switchover pause break before make Input 9 Input 10 Output 9 Output 10 High High On Off Low High Off On High Low On Off Low Low On Off Input Output Description 9 9 Supply 1 10 10 Supply 2 If one of the inputs goes low the Alarm acknowledge button will flash red and the alarm buzzer will sound When the Alarm acknowledge button is pressed the buzzer will stop and the red LED will turn off e Radio remote The radio remote mode is to be used with a 10 buttons relays radio remote control It will control the first 24 keys outputs on a panel module The 10 relay outputs from the radio control are connected to the corresponding 10 first inputs on the I O module Inputs 1 8 functions the same way as the 8 Copyright 2013 TRANBERG AS All rights reserved Page 22 of 34 first keys on the panel first column and key 9 and 10 on the radio control functions as shift keys selecting the next two key columns outputs on the module respectively e Motor protection mode When a button is pressed the corresponding output is turned on and the button starts flashing its green LED After a delay of 3 seconds the corresponding input is read If the input is high the button LED turns steady green To turn the output off press t
37. s The concept is therefore based upon the industry proven RS 485 network with a number of nodes connected to this A node may in this respect be a control panel a relay output module a communications gateway or other Each node is given a unique address and the corresponding action between a single button in the panel and the corresponding action in an output module is predefined The system may be used for a number of applications including e General lights e Helideck landing lights e Heating systems e Pumps e Windscreen wipers Copyright 2013 TRANBERG AS All rights reserved Page 5 of 34 Chapter Il Functional description Section 2 01 Features The TEF 4500 Commander Utility remote control system is extremely versatile and is comprised of three main components e Panels e Output modules e Serial Gateway The components are interconnected via a RS 485 network herein after called network Each node has a unique address and one relay output module controls the network traffic by allowing one and only one device to talk at any given time This network controller is selected with settings on the module The TEF 4500 Commander Utility system starts with a minimum of one panel and one relay output module up to a maximum of 7 panels and 21 relay output modules Each operator panel consists of a minimum of 24 buttons up to a maximum of 64 buttons The buttons are stacked in columns of 8 buttons and a maximum of
38. turn the system off When off all output modules will turn off all relays When turned on again all those outputs that were turned on previously will be turned on again Relay number 8 in the bus master will be Copyright 2013 TRANBERG AS All rights reserved Page 12 of 34 activated as long as the system domain is turned on The definition of the bus master is explained in the Output modules chapter The LED in the Power button will flash slowly when the panel is off and will turn off when the panel is on Note that a yellow fast flashing Power button LED and an activated buzzer in the panel indicates a communications error between the panel and the rest of the network Backlight level button The panel background is illuminated by means of side emitting LEDs inside the panel These illuminate text and graphics Press and hold the Backlight level button to regulate the light intensity upwards or downwards Alarm acknowledge button Once an alarm is given relay number 16 in the primary relay output module will activate and will stay activated as long as the alarm is present A single press on the Alarm Acknowledge button or an external signal to the Alarm Silence Input on the associated primary output module will turn off the buzzer in the panel and acknowledge the alarm given As an alarm is acknowledged relay number 24 will activate for a period of 1 second and the contacts on this relay may be used as an interface with the
39. tus Description Pwr Green Steadyon 24VDC is present Rx Yellow Flicker The module receives messages from the bus Tx Yellow Flicker The module sends messages on the bus Steady on Functional error Fault Red Fast blink Network error No messages received Slow blink Network error The module receives messages on the bus but none to its own address Off Module and outputs OK Slow blink 1 sec on 1 sec off Fast blink 2 blinks per second Copyright 2013 TRANBERG AS All rights reserved Page 23 of 34 Connection diagram LEE 1i2lataAlsielzlsen fzlztalsielzisen 24VDC no nc A REFREF B Nc nc nc wc A REFREF B no ne 19 LT POWER o pr K e sei sueo P LT N LE jag X1 X2 1 1 71 DO 1 PLT 3 fi 3 2 DO 2 Bra e pe Safi 5 Gell ZK D Ers 7f 7 z P0 4 Di Er Oli 9 10 1 D0 5 DI 5 To W lm 121 D0 6 De E 131 113 qa DO 7 o 7 H 1511 15 16 DO 8 POWER ON ON STBY DI 8 Tr 171 117 18 VPO 9 DI Bee 191 LS 20 DO 10 N DI 1055 o el 221 O 12
40. tus From relay module 4500801 state of relay outputs 70 F helideck Only used in 24 I O module 4500802 71 G multistate Only used in 24 I O module 4500802 72 H sync Only used in 24 I O module 4500802 3 Domain number Possible domains are 1 to 7 1 is normally used Use 2 and more when connecting several systems on the same bus 4 Domain status request Status is sent out from relay module no O for buttons 1 21 in each domain Status req request is sent out from the other modules in the system for each domain The relay module 0 determines the status after receiving the status request from the other modules in the domain This is to avoid any ambiguities about the status No Status Status Power Sound Wake Alarm2 Alarm1 Comment UD 0 T O 0 x x x x 1 0 P 1 0 0 0 0 2 1 Q 1 0 0 0 1 3 2 R 1 0 0 1 0 4 3 S 1 0 0 1 1 5 Y T 1 0 1 0 0 6 D U 1 0 1 0 1 7 6 NA 1 0 1 1 0 8 T W 1 0 1 1 1 9 8 x 1 1 0 0 0 10 Q Y 1 1 0 0 1 11 E Z 1 1 0 1 0 12 ER T 1 1 0 1 1 13 lt 2 1 1 1 0 0 14 T 1 1 1 0 1 15 gt e 1 1 1 1 0 16 Ed G 1 1 1 1 1 Copyright 2013 TRANBERG AS All rights reserved Page 27 of 34 5 Channel numbering The system can use up to 64 channels input output etc in one domain These channels can be addressed in 4 different ways group sizes 24 16 8 a
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