Operator`s Manual
Contents
1. 26 MDL3 0002 v0 0 2 Console v0 0 1 27 Notes Demonstration of field operation McElroy DL3 PPC g 2 58 Seconds 20 40 60 80 100 120 psi Summary Plot 6 data points PHO2953 3 14 05 PHO2954 3 14 05 PHO2955 3 14 05 Printing Reports Optional Joint reports are stored in duplicates one copy in the Pocket PC s main memory battery backed up and another copy in the Secure Digital SD Card non volatile memory For additional backup reports can be printed to an optional printer in the field after the completion of each joint highly recommended for jobs requiring joint reports To print the current report simply tap the printer icon at the bottom of the screen or tap Menu gt Print A message box prompts you to turn on the optional printer Turn on the printer and tap Yes to show the printer dialog box Make sure the follow ing settings are selected then tap Start Printing The Bluetooth Console appears to allow printer selection If no printer is present tap the Refresh icon and wait for the Bluetooth icon on the upper right corner Select the EXTECH printer you are printing to by tapping it Once selected a series of message boxes will appear giving the status of the printer and the printer will start printing Printing in progress Printing in progress Preparing to print 512 bytes sent PHO2959 3 14 05 PHO2960 3 14 05 TX02522 6 20 05 Reminder Please make sure p2. 7 McElroy DL3 PPC 4 04 q Log Status bat 100 AC J ID McElroy 1 Model 412 MF X 2a 1213 a 5 e z slol l w e r t vlulilol lrl McElroy DL3 PPC g Z 4 12 q Log Status bat 100 AC PHO02932 3 14 05 PHO02933 3 14 05 PHO02934 3 14 05 Setting up to Log a Joint cont d Apena Rall Sue Log Status bat 100 Ac J Tap Next gt gt fo save changes and move on To discard the changes tap lt lt Back and go back to the Log Status dialog box ID Model REFEN PHO2935 3 14 05 7 McElroy DL3 PPC 4 s 10 03 The next diqlog box prompts for operator information Log Status bat 100 Ac x Both operator ID and Job number are 20 character fields that ID DL Teacher accept alphabets and numeric characters The joint number wa field is numeric only and will be automatically incremented after each joint Joint PH02936 3 14 05 McElroy DL3 PPC 4 10 13 The next dialog prompts for pipe parameters material size wall thickness and interfacial pressures Material Sze wal Thickness Interfacial Pressures Heat Soak Fuse Cool C TT L1 _ PH02937 3 14 05 N J McElroy DL3 PPC g9 10 18 Setting up to Log a Joint cont d If your pipe material is not listed please select Unlisted from Material the material list and a new field appears so that you may enter x
3. Q lt N kel fon e e9 9 T a Done ki Menu f g Wireless Manager 7 4 2 49 X Done Select Bluetooth device DataLogger must be turned on for this step Tap Devices Turn on Datalogger and tap New Partnership Bluetooth Turn on Bluetooth C Make this device discoverable to other devices PHO3371 10 24 06 g settings q 2 53 ok Bluetooth Tap New Partnership to scan for other Bluetooth devices Tap on a device to modify its settings PHO3368 10 24 06 PH03370 1 0 24 06 PHO3372 10 24 06 Setting up the Bluetooth Radio cont d Wait for Bluetooth devices to be found and then select it Select the corresponding DataLogger MDL3 and then tap Next Tap Next a 4 lt 2 55 f gj Settings a lt 2 55 Select a Bluetooth Device Select a device to connect with and tap Next Enter Passkey Enter a passkey to establish a secure connection with MDL3 0002 MDL3 0002 PHO3373 10 24 06 PHO3374 10 24 06 Cancel Accept partnership and service Tap Yes to accept partnership f gj Settings Q oe 4 2 56 H i a 4 2 56 Enter Passkey Enter a passkey to establish a secure connection with MDL3 0002 Partnership Settings Display Name MDL3 0002 Select services to use from this device PH03375 1 0 24 06 PH03376 1 0 24 06 Bluetooth MDL3 0002 wants to connect with your device using Bluetooth Do you wangto add MDL3 0002 to your device list
4. Tap Start gt Settings Information Notifications Today Tap the System tab personai Sinan Comes Tap Clock amp Alarms Backlight Certificates g Memory Pocket Controller Regional Remove Settings Programs B Q E d aas A Select the respective time and date field by tapping on Sarah akar it and adjust the values accordingly For example to change the hour field tap on it lana GMTO Central UR gt and then use the up and down arrow keys to adjust the number EZTET up or down 3 15 2005 i l O Visiting GMT 1 Paris Madrid 7 11 45 47 PM A v 3 15 2005 v Note it is important to check the clock often to make sure the time and date are set correctly by tapping the time displayed at the top right hand corner The Time and Next Appointment dialog will show the current date and time Check to make sure it is set correctly If not follow the instructions above and the user manual to set the correct date and time Z Maroy DL3 PPC g q 4 16 Time and Next Appointment Tuesday March 15 2005 Je 4 16 PM No upcoming appointments TXO2516 6 20 05 PHO3011 4 12 05 PHO3012 4 12 05 PHO3013 4 12 05 PHO3014 4 12 05 clOm Turn on Pocket PC Bluetooth Radio Make sure the Bluetooth radio is turned on Indicators are available to show the I Calendar status of the Bluetooth radio if it is turned on On an HP iPAQ rx3115 Pocket lj Contacts PC the Blue LED on
5. 123 1 2 3 4 5 6 7 8 9 o eh bales eas Tab u w e r tlvTuli ole rl Tab u w e r ltlvTuli lole 2 Se WA BEE PRAUVRE Fin i Setup COM port Select MDL3 and tap COM Ports Tap on New Outgoing Port J settings E 4 2 37 Dk g Settings oP lt 4 240 Dk Bluetooth Bluetooth Tap New Partnership to scan for other Bluetooth devices Tap on a device to modify its settings New Partnership MDL3 0002 To connect to a device tap New Outgoing Port To allow other devices to connect tap New Incoming Port For other options tap and hold an existing port PHO3377 10 24 06 PH03378 1 0 24 06 Setting up the Bluetooth Radio cont d Bind device to COM port Tap Next Select COM8 uncheck Secure Connection and tap Finish f g Settings Q E AE 2 43 Add a Device Select the device you want to add Bluetooth Port MDL3 0002 PH03379 1 0 24 06 PH0O3380 1 0 24 06 123 1 2 3 4 5 6 7 8 9 0 123 1 2 3 4 5 6 7 8 9 o y lu i o pl rl Ly eje Cancel Ez Finish Confirm Bluetooth selection Top OK to complete Bluetooth setup Tap X to exit Bluetooth setting gj Settings Q E 4 3 13 ok Bluetooth To connect to a device tap New Outgoing Port To allow other devices to connect tap New Incoming Port For other options tap and hold an existing port MDL3 0002 COM8 New Outgoing Port New Incoming Port PHO338 1 10
6. SY your material name Size Wall Thickness Interfacial Pressures Heat Soak Fuse Cool 75 0 75 PHO2938 3 1 4 05 J McElroy DL3 PPC 4Z 10 22 Log Status bat 100 AC F Notes optional The next field allows you to type in optional notes to supplement You may enter up to 100 characters A er gee to save as notes for this joint the job description for example positioning or location Demonstration of field information You may enter up to 100 characters operation PHO2939 3 1 4 05 7 McElroy DL3 PPC 4 s 10 25 Log Status bat 100 Ac EJ DataLogger Not Connected If the DataLogger is not already turned on and connected n cara raha a message box will appear to prompt you to turn it on and tured on connect At this point the DataLogger should be on the fusion w machine and its pressure transducer connected to the hydraulic system The fusion machine should have pipe installed in it check status faced off and heater install and ready to fuse pipe PHO2940 3 14 05 Press and release the DataLogger multifunction switch to make sure it is turned on and flashing the blue and green LED note a flashing red LED indicates it is logging data Z4 Biuetooth Console E it Bluetooth Browser Tap Yes to scan for the DataLogger and connect to it seus bac PEDE S t ge E1160 GNE E1272 GNE MDL3 0002 PHO2930 3 14 05 C Always use the selected
7. Windows Media E McElroy DL3 PPC amp File Explorer PHO2917 3 1 1 05 fg Programs fF Settings Help Program Menu and Icons The McElroy DL3 PPC program starts by displaying the Z z Metiroy o13 Pec gt 4 12 29 DataLogger logo screen McELROY Tap Menu to reveal the menu items Dataloqner Log Status opens the dialog for communicating with the DataLogger setting up joint information for logging a fusion process and monitoring status PHO2925 3 11 05 Open opens a joint report of a previously logged joint and display it on the screen for viewing and printing yernan og Status Print print the currently displayed joint report Optional printer eae required for this feature Print PHO2924 3 1 1 05 About McElroy DL3 Displays program copyright and version Settings information About McElroy DL3 Exit Close and exit DL3 PPC Program Always exit programs before inserting and removing SD card entry TX02518 6 20 05 Open Log Status K Print Keyboard reveals hides the on screen keyboard used for data About McElroy DL3 Mise EDEN i The Log Status Dialog Box Tap the Log Status icon or menu item to open the Log Status dialog box This dialog box provides status information including Pocket PC battery level DataLogger battery status pressure transducer and temperature readings and logging status Turn on the DataLogger by pre
8. 10 24 06 Note converted file might not contain all information found in the original file Transferring the Image File RecXimg exe onto the Recon X factory setting contd Wait for the files to be copied Copy amp Convert to mobile device format PHO3359 10 24 06 RecXimgV019 Conversion None Copying from Desktop to My Documents Bring up File Explorer to locate the installation program Tap Start then Programs EI Caled Contacts Internet a Messaging CG Windows Media PHO3360 10 24 06 ent Proar i Ents fa Programs F Settings Help tocket MSN Tap File Explorer CIE ActiveSync Battery Logger Ez Calculator PHO3361 10 24 06 Videos F gt Pocket MSN PowerPoint Mobile Transferring the Image File RecXimg exe onto the Recon X factory setting cont d In Folder Explorer navigate to the installation program Tap RecXimg Tap Next to Continue ig File Explorer 4 4 203 x g Spb Clone a lt 45 2 06 Spb Clone b This is a self extracting clone image R file The file was created on 10 6 06 1 46 58 PM on the Recon device Joint Reports My Music E My Pictures Personal Templates RecXimgv019 10 10 06 828K PHO3362 10 24 06 PHO3363 10 24 06 If you want to continue with cloning press Next now Follow the on screen instructions to install the image on the Recon X Check to make sure the date and time are c
9. 4 17 06 2x D Cell Batteries Alkaline Ni Cad Rechargeable Ni mH Rechargeable Approx 48hrs Alkaline Batteries will last longer than Rechargeable The Datalogger batteries will very slowly drain if left inside the Datalogger battery holder and this may lead to leakage of corrosive battery chemicals after months of storage 4 to 158 degrees Fahrenheit 20 to 70 degrees Celsius 2x Peak Wavelength Output Power 670nm lt 1 mW Class Il Bluetooth Version 1 1 Level 4 dBm 30m 100f RFCOMM L2CAP SDP General Access Profile Serial Port Profile Range Bluetooth Protocols Supported Profiles Range O 2000PSI Accuracy Calibrated to 5PSI across entire range Calibrated Range 400 550 Degrees Fahrenheit Accuracy Calibrated to 5 F across calibrated range Probe will attempt to measure temperatures as low as 50 F and as high as 700 F but no guarantees are made concerning the accuracy outside of the calibrated range 10 samples per second Refer to manufacturer s manual Available online at http www mcelroy com fusion support downloads htm About this manual McElroy Manufacturing continually strives to give customers the best quality products available This manual is printed with materials made for durable applications and harsh environments This manual is waterproof tear resistant grease resistant abrasion resistant and the bonding quality of the printing ensures a
10. Datalogger will remain on for 2 minutes if there is no communication activity Otherwise the DataLogger will stay on as long as there is communication between it and a PC Every time this switch is pressed it adds another 2 minutes to the on time Takes temperature reading if the DataLogger is on but not in data logging mode For as long as this switch is held the temperature will be displayed on the Pocket PC screen Stops logging if the DataLogger is in data logging mode This switch must be held for longer than 3 seconds to turn off logging Note the DataLogger turns itself off therefore it does not have an OFF switch TX02509 6 20 05 LED Indicators Blue LED Bluetooth Status 1 When power to the Datalogger is turned on the Blue LED begins to flash periodically indicating that the Bluetooth module is on and is ready to communicate with a Pocket PC 2 When the Bluetooth module establishes connection with a Pocket PC and are exchanging data the Blue LED stays solid Tri color LED 1 Amber when the Datalogger is first turned on this LED stays amber for less than 2 seconds indicating that the DataLogger is in power up initialization state 2 Flashing Green indicates the Datalogger is in normal operating mode 3 Flashing Red indicates the Datalogger is in data logging mode TX025 10 6 20 05 N com Batteries The Datalogger runs on two 2 readily available alkaline D size
11. Please make sure DataLogger is turned on Setup and connect to check status Bluetooth Browser Select a Bluetooth device E1160 GNE E1272 GNE MDL3 0002 Always use the selected device Refresh View Ej J McElroy DL3 PPC 3 22 Log Status bat 100 Aac J 130 j bat MDL3 0002 v0 0 2 Ready Turn on DataLogger and connect to check status e Be PHO2929 3 14 05 PHO2930 3 14 05 PHO293 1 3 14 05 Setting up to Log a Joint Operator and Joint information can be entered with or without a connection to the Datalogger In the Log Status dialog box tap Setup to begin entering information for the next joint A series of dialog boxes will prompt you to enter the information one step at a time beginning with the Machine dialog box To enter new text or edit the Machine ID text field tap the keyboard icon at the lower right corner to bring up the on screen keyboard Tap in the field where new text is to be entered or change and tap in new text using the on screen keyboard The machine ID is a 20 character field that accepts alphabets and numeric characters When done tap the keyboard icon to remove the on screen keyboard To select a new machine model tap the down arrow icon and scroll to select a machine from the list LA J McElroy DL3 PPC 3 59 Log Status bat 100 AC J ID McElroy 1 Model 412 MF X
12. SEE problems with wiring and cables hydraulic connections or other equipment REPORT anything you see feel smell or hear that is different from what you expect or that you think may be unsafe TX001 14 4 22 93 Wear Safety Equipment Wear a hard hat safety shoes safety glasses and other applicable personal protective equipment Remove jewelry and rings and do not wear loose itting clothing or long hair that could catch on controls or moving machinery TX00032 4 7 93 Equipment is Not Ex piason Proof AWARNING Datalogger equipment is not explosion proof Operation of equipment in a hazardous environment may result in explosion and death Do not operate this equipment in a hazardous environment TX01395 6 12 97 SAFE1ST 12 22 92 WRO00053 12 2 92 WRO0034 1 1 30 92 a Di Equ Units With Hydraulics Although the hydraulic pressures in this machine are low compared to some hydraulically operated equipment it is important to remember that a sudden hydraulic oil leak can cause serious injury or even be fatal if the pressure is high enough AWARNING Escaping fluid under pressure can penetrate the skin causing serious injury Keep hands and body away from pinholes which eject fluid under pressure Use a piece of cardboard or paper to search for leaks If any fluid is injected into the skin it must be immediately removed by a doctor familiar with this type of injury NOTICE Wear safety gla
13. device Refresh Cancel View 2 Ej Setting up to Log a Joint cont d Once the Datalogger is found tap on the name that starts with MDL3 to establish connection The blue LED on the Data Logger will stay lit to indication communication between the Datalogger and the Pocket PC The next dialog box prompts for Drag pressure measured The DataLogger pressure transducer must have already been connected to the fusion machine to measure drag pressure Fol low proper procedure to measure drag pressure and enter it in the dialog box The next dialog box shows the recommended gauge pressures and you can use it to set the various pressures heat soak and fuse pressure of your fusion machine The next dialog box prompts for heater temperature measure ment To measure heater temperature hold the top of the Datalogger about 4 inches from the heater plate and perpendicular to the heater plate pointing the temperature sensor at the heater plate Press and hold the DataLogger switch to turn on the guidance lasers Adjust the distance between the Datalogger and the heater plate until the two laser beams converge to a single point Use the Pocket PC screen to read the temperature McElroy DL3 PPC 10 37 q Log Status bat 100 AC oF psi bat 130 Drag Pressure Default 30 psi Follow proper procedure to measure drag pressure and enter it below Press Next without enterin
14. device If the DatalLogger you are trying to connect is not on the list press and release the switch on the DataLogger to make sure it is turned on Then tap the refresh icon on the Bluetooth Console to scan again Once connected the dialog box starts displaying pressure reading and the DataLogger name and firmware version number and the Connect button changes to Disconnect Temperature reading is only updated when the Datalogger switch is held down Otherwise it displays If there is an error due to hardware failure or out of range readings the temperature field displays ERR Pressure reading is updated constantly as long as the Datalogger is connected If there is an error due to hardware failure or outof range readings the pressure field displays ERR If the D size batteries in the DataLogger are low the BAT indicator is displayed next to the pressure unit psi in this example It is best to change batteries at your earliest convenience To disconnect from the DataLogger tap Disconnect You may turn off the Pocket PC to conserve power The DataLogger will automatically turn off after 2 minutes of inactivity NOTICE Please do not turn off the Pocket PC while it is connected to the Datalogger It may cause the Pocket PC to lock up In that case simply reset the Pocket PC by pushing the style into the reset hole TX2519 6 20 05 J McElroy DL3 PPC 2 23 Check DataLogger
15. is established a New Partnership dialog box appears on your PC screen Click Cancel to skip the Partner ship A Partnership Not Set Up dialog box appears asking for confirma tion Click OK to connect as Guest The ActiveSync window shows Guest on the lefthand side and a green icon with two arrows on the right hand side indicating communi cation established Click on the Explore icon on the PC A Window opens showing files and folders on the Recon Find the Joint Reports folder under the My Documents folder You may copy the enter folder to your PC s My Document folder Similarly you may navigate to the Storage Card and find the duplicate joint report folder Check to make sure all the reports are copied to your PC and you may then delete the reports from the Pocket PC internal storage and Storage Card TX02543 4 17 06 Usage and Care DataLogger The Datalogger serves to record heater temperature and carriage pressure logging data during the fusion process li communicates wirelessly with the Pocket PC uploading the data automatically when the fusion is complete The unit houses an infrared sensor two lasers the Log push button a battery pack and solid state electronics Lasers Two lasers mounted in the top of the unit are used to indicate the area being sensed by the temperature sensor To record the heater temperature point the top of the unit at the coated butt pla
16. readable durable product The material does not contain any cellulose based materials and does not contribute to the harvesting of our forests or ozone depleting constituents This manual can be safely disposed of in a landfill and will not leach into ground water TX001660 8 19 99 Ml McELROY The leader by design P O Box 580550 Tulsa Oklahoma 74158 0550 USA www meelroy com
17. retained This is to prevent having to reinstall and re setup the Pocket PC although joint reports and installation programs are backed up in nonvolatile Secure Digital SD card In the forth quarter of 2005 the TDS Recon Rugged Pocket PC was introduced to handle harsh environment applications This Pocket PC has more built in Flash memory for backing up reports programs and settings In the event of power loss the TDS Recon automatically restores the previously saved program and settings after confirming with the user PHO3054 6 24 05 In the beginning of year 2006 new HP iPAQ s were introduced They run Windows Mobile 5 0 operating system with persistent memory which retains all program and data in the event of a power loss avoiding the need to reinstall programs and settings as in the case of the rx3115 that runs Pocket PC 2003 In the forth quarter of 2006 the Recon X was introduced TX02514 10 31 06 sip Connecting To A Fusion Machine NOTICE The fusion machine must have a hydraulic quick disconnect for connecting the DataLogger pressure transducer If the machine does not have one contact your distributor for the proper adapter or retrofit kit TX025 15 6 20 05 wo 9 gt A O a x a Setting Time and Date It is very important to set the correct time and date because joint reports are time Buttons Input stamped using the Pocket PC s clock E a amp Owner Password Sounds amp
18. the top left corner is lit and the wireless icon at the lower right ime corner of the screen appears without a red X Messaging Windows Media PHO2923 3 1 1 05 E1 McElroy DL3 PPC To turn on Bluetooth radio on the HP iPAQ rx3115 tap Start gt iPAQ Wireless abi Explorer M Notes Sf iPAQ Backup fa Programs fr Settings Help J iPAQ Wireless i 4 1034 Tap on the Bluetooth to turn it on ire Ge o q kej b ee a The Bluetooth icon turns green and the X is removed to indicate the radio is on F TT Manager PH0O2922 3 1 1 05 Tap the OK button at the top right corner to exit iPAQ Wireless setup Note This step only shows how to turn on the Bluetooth in case it was turned off For Bluetooth setup please refer to the Procedure for Setting up a new Pocket PC section for Bluetooth port configuration TX02517 6 20 05 Lane N Starting the McElroy DL3 PPC Program To start the program for the first time tap Start gt Programs to reveal Find How Do HP Image the program folder and then scroll down to find the McElroy DL3 gem PPC program eg O PH02924 3 1 1 05 iPAQ Backup iPAQ Mobile iTask Media AY 3 McElroy MSN Nevo DL3 PPC Messenger U E Y Notes Pocket Excel Pocket MSN Subsequently the program can be accessed in the Start Menu by Today tapping Start gt McElroy DL3 PPC i Calendar HE Contacts Internet Explorer iPAQ Wireless Messaging
19. 24 06 PHO3382 10 24 06 Access McElroy DL3 PPC program Tap Start Tap McElroy DL3 PPC n Today j3 E1 McElroy Di gp AE NS Programs PHO3383 10 24 06 PHO3384 10 24 06 fa f Settings Notification Notification Setting up the Bluetooth Radio cont d Setup McElroy DL3 PPC Tap Menu Tap Settings gj McElroy DL3 PF 3 33 f g McElroy DL3 PF 4 3 36 HM McELROY Datalogger Menu S amp El PHO3385 10 24 06 PHO3386 10 24 06 Setup program COM port Select COM8 and tap OK Tap Log Status icon j McElroy DL3 PPC ES ig McElroy DL3 PF 46 3 46 HM McELROY 2na Datalogger PH03388 1 0 24 06 Q xt q e N e e to a Connect to DataLogger Tap Connect Turn on Datalogger and then tap OK f g McElroy DL3 PPC 4Z 3 13 f g McElroy DL3 PPC 4 3 14 Log Status bat 85 AC Log Status bat 85 AC x PHO3389 10 24 06 PH03390 1 0 24 06 Please make sure DataLogger is turned on Turn on DataLogger di and connect to Setup and connect to check status check status Setting up the Bluetooth Radio cont d Verify connection and exit program Verify that connection is established by checking pressure and temperature readings Finally tap Disconn and X to exit E 4 2 43 Select the device you want to add MDL3 0002 PHO3379 10 24 06 TX02675 10 3 1 06 Installing Printer Port optional An Ex
20. 945 3 14 05 If ready to proceed tap Start and wait for the Datalogger to Press Start to begin logging i initiati pressure profile then close begin logging before initiating the fusion process XEBE ez yd a eda TX02520 6 20 05 aE A McElroy DL3 PPC s 11 49 Logging the Fusion Process Log Status bat 100 Ac x After taping the Start button on the Pocket PC to log data the oF psi Pocket PC transmit all the data entered to the DataLogger You will see a screen such as TERE i bat v0 0 2 Ready ue PHO2946 3 11 05 McElroy DL3 PPC 11 49 This screen and subsequent ones show the data blocks that are transmitted to the DataLogger Once the data is transmitted the stopwatch appears at the bottom of the dialog box Log Status bat 100 AC x PHO2947 3 1 1 05 At this point you may proceed to close the carriage to move the Logging acta pipes towards the heater plate The stopwatch will continue to ata poin Elapsed 0 00 01 count and the status updated The Datalogger will flash it s red LED to indicate it is in logging mode Stopwatch 0 00 01 A 3 R Pocket PC ed D ka a EE EET Memory Usage battery level Log Status bat 100 AC DataLogger low battery warning Replace D size batteries if shown Current carriage pressure PHO2948 3 1 1 05 Disconnect from DataLogger but continue logging Number of data
21. M port Make sure EXTECH 25007 is selected then tap Next Select COM9 d 2 33 Add a Device Select the device you want to add EXTECH 2500T PHO3403 10 24 06 PHO3404 10 24 06 Cancel amp Installing Printer Port optional cont d Complete printer COM port setup Uncheck Secure Connection then tap Finish Verify COM assignments then tap OK a q 2 40 Dk Bluetooth To connect to a device tap New Outgoing Port To allow other devices to connect tap New Incoming Port For other options tap and hold an existing port EXTECH 2500T COM9 MDL3 0002 COM8 New Outgoing Port New Incoming Port PHO3406 10 24 06 PHO3407 10 24 06 Exit Bluetooth settings Tap X to exit Bluetooth setting f j Wireless Manat 4 3 22 X PHO3405 10 24 06 TX02676 10 3 1 06 Software Updates This section provides instructions for applying software update This procedure will not cause loss of joint reports however it is always advisable to backup joint reports on a regular basis to a desktop PC hard drive and other media On the Recon X make sure the DL3 PPC program is not running by tapping Start gt McElroy gt DL3 PPC then Menu gt Exit Updates can be downloaded from http www mcelroy com fusion support downloads htm Click on http www mcelroy com fusion support downloads htm for the download page and click DL3 PPC ess rey tp www mcelroy com fusion support downloads htm Google G Tep
22. Mobile view Tap the next X at the top right hand corner of Programs to close the view i PHO2910 3 11 05 Procedure for Setting up a new Pocket PC cont d iPAQ Wireless i 4 1034 9 Refer to the Pocket PC s manual to make sure Bluetooth is turned on In the case of iPAQ rx3115 Bluetooth can be turned on by accessing the iPAQ Wireless feature from the Start menu or from the icon at the lower right hand corner of the main or Today screen PHO291 1 3 11 05 If the tutorial screen appears tap X to exit from it Tap on the Bluetooth icon as shown by the arrow to turn it on Wait for the button to turn green indicating it is on Tap on Settings button 7 Bluetooth Setting 5 10 20 Bluetooth Services Services 10 Tap on Services in Bluetooth Settings E Fie Transfer g Information Exchange Tap on Serial Port PHO291 2 3 1 1 05 ka Personal Network Server Top Advanced SEYRE TEDA Enable service Ra Authorization required Authentication Passkey required Encryption required y E serve a Ej 7 Bluetooth Setting E 10 25 Bluetooth Serial Port settings Ports Inbound COM Port Outbound COM Port b PHO29 13 3 1 1 05 11 Note the Outbound COM Port in Bluetooth Serial Port Settings It will be used in the DL3 PPC program setting Tap OK to exit Bluetooth Serial Port Settings Tap OK to exit Bluetooth Services Tap OK to exit iPAQ Wireless Procedure
23. Operator s Manual 4 f f Fusion Joint DataLogger Original Language English Manual DL6501 Revision Rev E 11 06 a f WY NW DIDM ion Thank You for purchasing this McElroy product McElroy s third generation DataLogger system incorporates several new technologies including the widely available Windows Mobile based Pocket PC and low power Bluetooth wireless technology This combination offers the convenience of battery powered devices without the clutter and breakage prone problem of wired systems The McElroy DataLogger system consists of a data logging device called the Datalogger a Pocket PC and optional accessories The DataLogger logs and store report for one joint and then transmit the joint report to the Pocket PC In addition to providing a user interface the Pocket PC is capable of storing hundreds of reports limited only by its memory capacity For example a Pocket PC with 20MB of user accessible memory can store up to 10 000 reports that are 2Kbytes in length Note although the Pocket PC has the capacity you are strongly advised to backup your report data to a Desktop PC or secondary storage device Alternatively a Bluetooth enabled desktop or notebook computer running Windows XP operating system can be used in place of the Pocket PC as a user interface and report storage device NOTICE Please take every precaution to safeguard your joint reports If joint
24. a points Elapsed 0 07 17 Stopwatch 0 05 23 Stop Logging y 7 Are you sure you want to stop logging McElroy DL3 PPC g 2 57 Log Status bat 100 AC J i bat 371 o2 Ready Logging stopped y q McElroy DL3 PPC 4 4Z 2 57 Log Status bat 100 AC x i bat Maoz Ready Downloading joint mee PHO2949 3 14 04 PHO2950 3 14 05 PHO2951 3 14 04 PHO2952 3 14 05 Logging the Fusion Process cont d At the end of the download the joint report is displayed on the screen You may use the scroll bar to scroll through the report The front end plot highlights the critical shift sequence into the soak cycle The summary plot shows the entire fusion process from start to stop Note this is only a demonstration Data used are fictitious and for demonstration purposes only TX02521 6 20 05 J McElroy DL3 PPC 2 57 1 Date amp Time 2005 02 11 14 50 21 2 Joint No 312 Demo 1 DL Teacher McElroy 1 618 MF 6 010 in 8 Pipe Material ISO Single HF IP 9 Pipe Size 8 IPS DR 11 Interfacial Pressures psi 12 Heat UA 13 Soak 70 14 Fuse 775 15 Cool i Recommended Gauge Pressures psi 18 Heat 2371 Recommended Gauge Pressures psi 18 Heat 371 19 Soak 130 20 Fuse 371 21 Cool Scrollbar Recorded Data 23 Drag Pressure 130 psi 24 DataLogger Probe 25 External Probe
25. al are based on the latest information available at the time of publication The right is reserved to make changes at any time without notice TX02506 10 3 1 06 Set up Pocket PC Procedure for Setting up a new Pocket PC Set up for Recon X Setup Instructions for DL3 Recon X Getting the Setup Image File from the Internet Set Recon X Date and Time Transferring the Image File onto the Recon X factory setting Setting up the Bluetooth Radio Installing Printer Port optional Software Updates Set up for Rugged Pocket PC TDS Recon Special Instruction for Rugged Pocket PC TDS Recon Maintenance Usage and Care No Maintenance Calibration Specification McElroy Datalogger Sa FE j el e Safety Alerts This hazard alert sign appears in this manual When you see this sign carefully read what it says YOUR SAFETY IS AT STAKE You will see the hazard alert sign with these words DANGER WARNING and CAUTION Jm NNa indicates an imminently hazardous situation which if not avoided will result in death or serious injury A DANGER AWARNING Indicates a potentially hazardous situation which if not avoided could result in death or serious injury Indicates a hazardous situation which 4 CAUTION if not avoided may result in minor or moderate injury In this manual you should look for two other words NOTICE and IMPORTANT 4 CAUTION NOTICE can keep you from doing so
26. also overwrite existing program on the Recon X 1x02677 1031 06 Special Instruction for Rugged Pocket PC TDS Recon It is recommended that you install Microsoft ActiveSync on your Desktop or Notebook PC to use with your TDS Recon Pocket PC Microsoft ActiveSync is used to copy joint reports to a PC from the TDS Recon builtin storage Please refer to the accompanying Microsoft and TDS documentation for install ing and using Microsoft ActiveSync software The TDS Recon runs the same DL3 PPC program with minor differences de scribed below 1 3 Reset the Recon via key presses instead of the style To soft reset without deleting loaded programs hold the power button for over 5 seconds To hard reset delete all settings and program hold the power button and start button the upward pointing arrow for over 5 seconds Built in storage instead of SD card for storing setup files and joint reports The CompactFlash Card is called the Storage Card if viewed under File Explorer The system restoration file is Recon vXXX under the Pocket PC Setup Files folder in the CompactFlash Storage Card or builtin storage Copying Joint Reports 11 Make sure Microsoft ActiveSync is installed on your PC Make sure the TDS Recon has sufficient battery charge or use the AC adapter Connect USB cable between TDS Recon and your PC Your PC will recognize and configure itself to communicate with the Recon Once the communication
27. ate instructions in section Section This setup provides instructions for setting up the Recon X Getting the setup image file from the Internet Set Recon X Date and Time Transferring the image file RecXimg onto the Recon X factory setting Setting up the Bluetooth Radio Installing Printer Port optional Software Update NOTE The Recon X uses Microsoft s Bluetooth Stack which requires a different communications partnership and COM port for every Datalogger and printer Deleting an existing partnership is simple simply hold down on the Datalog ger icon in the Bluetooth screen and tap Delete Setting up a new partnership is easy too simply follow the instruc tions in section Section 1X02671 1031 06 Getting the Setup Image File from the Internet The setup files and this manual can be downloaded from http www mcelroy com fusion support dl3 ppc_recon_install htm Click on Recon X image exe 34 Datalogger software installation guide for DL3 PPC Recon Microsoft Bile Edit View Favorites Tools Help Gee O x A C O sexe Te Favores 62 Address ja http www mcelroy com fusion support dl3 ppc_recon_install htm Google G Go j 2 O EF LF Bookmar PHO3348 10 24 06 Search McELROY PRODUCT SUPPORT DA Home Installation Guide for Datalogger Products DL3 PPC is a program that runs on a Pocke Media Resources operating system It provides a user interfac Find A Distributor McElro
28. batteries When the low battery indicator on the Pocket PC screen appears the Datalogger has less than 2 hours of run time left The batteries must be replaced as soon as possible when not logging a joint PH03053 6 24 05 The Datalogger stores joint report in non volatile memory so that the report will be intact even when batteries are removed for replacement However it is not advisable to remove the batteries during data logging This will cause the logging to be interrupted and the joint report will not be complete Replace the batteries only when not logging data TX025 1 1 6 20 05 Pressure Transducer The pressure transducer is connected to the Datalogger via a cable The cable can be replaced easily by unscrewing from both ends The pressure transducer taps into the hydraulic system of a fusion machine via a quick disconnect Pressure reading is displayed on the Pocket PC screen as long as the Pocket PC is turned on and communicating with the Datalogger PHO3052 6 24 05 NOTICE Do not store pressure probe with adapter fitting s attached Stored pressure can damage the transducer TX025 12 6 20 05 Temperature Transducer The temperature transducer is built in to the Datalogger By holding down the DataLogger button temperature is displayed Sensor on the Pocket PC screen At the Heater Temperature screen i holding the button updates the display and releasing the button he logs the temperature a
29. by Microsoft to install the ActiveSync software on your Desktop PC before plugging in the USB Sync Cable 2 With care connect the Pocket PC to the U SB cable or cradle 3 Skip partnership between your Desktop PC and the Pocket PC via ActiveSync to connect as guest click on the Explore button on the ActiveSync window 4 The Mobile Device window opens and you will see a Joint Reports folder You may copy the entire folder over to your PC by drag and drop For convenience please copy the folder to your My Documents folder on your Desktop PC Once the reports are securely backed up on your Desktop PC you may delete the files in the Joint Reports folder In the case of HP iPAQ s there is another copy of reports in the SD Card To access reports in the SD card double click on My Pocket PC Find a folder called Storage Card or SD Card Double click on it to reveal the Joint Reports folder Reports in this folder are identical to the Pocket PC version since it is a backup You may copy and then delete the reports in the folder 6 In the case of TDS Recon reports are stored in the Built in Storage non volatile memory area Only one copy of the report is stored NOTE The Pocket PC and SD card have large enough capacity to store thousands of joint reports However it is advisable to backup your data as frequently as you can to avoid losing data 1X02524 4 17 06 DX3 XP Viewing and Printing Reports on the Desktop PC Th
30. d email the joint report in the current view This command presents a mail window with the displayed joint report attached to it You may then fill out the To field Subject field etc and add text to the body of the message if you wish When you are finished you may click the Send button to send the message File gt Settings Change program settings such as COM port pressure unit temperature unit and toggle demo mode TX02526 6 20 05 Restoring Pocket PC Programs and Settings for iPAQ rx3115 Programs and settings in the older Pocket PC iPAQ rx3115 can be lost if the Pocket PC batteries are not charged However a McElroy supplied Pocket PC comes with a copy of programs and settings stored in the non volatile Flash memory iPAQ File Store and the Pocket PC can be restored Follow these steps to restore the Pocket PC 1 Make sure the Pocket PC s battery is fully charged or the AC adapter is attached and charging the battery Turn on the Pocket PC and follow the prompts to align the screen and complete the usage tutorial and select your time zone If the Pocket PC fails to come on attach the AC adapter Set date and time Tap Start gt Settings Tap the System tab Tap Clock amp Alarms Select the respective time and date field by tapping on it and adjust the values accordingly For example to change the hour field tap on it and then use the up and down arrow keys to adjust the number up or down For mo
31. e N E Fe Bookmarks i 1457 blocked Z check v aut MIMcELRO PROVEN PERFORMANCE SUPERIOR DESIGN PHO3408 10 24 06 McELROY PRODUCT SUPPORT Search j Home Products Media Resources Find A Distributor McElroy Newsletter DataLogger III DL6301 Resources Animations Videos Industry Links Discussion Forum Reference Fusion Pressure FAQ Charts amp Reference Training Windows PC software DL3 XP version 0 19 with Simplified Chinese Instructions Pocket PC software DL3 PPC v0 19 CAB Instructions HP iPAQ rx3115 Image 3115 v017 Instructions TDS Recon X and TDS Recon Software Instructions and files Additional Information Troubleshooting Note Accessories McElroy University Simplified Chinese version DL3 PPCcs v0 14 Instructions Microsoft Download ActiveSync 4 2 ActiveSync 3 8 Support Manuals amp Drawings Older Equipment Parts Finder Warranty Dire p om P DL3 PPC v0 19 EXE Additional Information Troubleshooting Notes Accessories Language File Download Security Warning x Do you want to run or save this file Click Save Name DL3 PPC v019 exe rL Type Application 52518 From www mcelroy com l Cm PHO3409 10 24 06 While files from the Intemet can be useful this file type can potentially harm your computer lf you do not trust the source do not tun or sa
32. e USB cable between the PC and the Recon X Wait for the PC to find the Recon X hardware and allow time for the ActiveSync program to load ActiveSync displays the Synchronization Setup Wizard Click Cancel xl Welcome to the Pocket PC Sync PH03355 10 24 06 Setup Wizard To set up a sync relationship between this computer and your Pocket PC click Next f you click Cancel you can still Copy and move files between your Pocket PC and this computer Add and remove programs on your Pocket PC Transferring the Image File RecXimg exe onto the Recon X factory setting cont d Microsoft ActiveSync activates and is connected to the Recon X as below Click Explore Microsoft ActiveSync zol x File View Tools Help Sync schedule Fa Explore PH03356 10 24 06 An Explorer window appears showing the folder below On the Desktop PC drag the RecXimg exe file icon from the desktop to the Mobile Device folder as shown Mobile Device 9 9 xt q o N ised e to I a Size T My Windows Mob System Folder Business File Folder My Computer omy Music File Folder CO My Pictures File Folder O My Documents KO Personal File Folder My Network Places Templates File Folder Details ma RecXimgV019 exe Click OK on the message below File Conversion Microsoft ActiveSync may need to convert files when synchronizing between your mobile device and this desktop computer PHO3358
33. e software DL3 XP allows you to view and print joint reports on your Desktop PC Install DL3 XP on your PC with the accompanying SD Card if not already installed To install place the SD card in the SD Card reader and connect the reader to an available USB port on your PC A window will open and shows the content of the SD Card If the Window does not open use Windows Explorer to navigate to the SD Card Double click the XP Setup Files folder to open it Double click Setup Follow the prompts on the PC screen to complete the installation process Once installed the DL3 XP icon appears on your PC s desktop To run the program simply click on the desktop icon or click Start gt Programs gt McElroy gt DL3 XP To view reports on your PC screen click File gt Open Navigate to the Joint Reports folder and select a previously downloaded report TX02525 6 20 05 open zl gt l Look in Joint Reports x amp ei E My Recer t Documer ts PHO2965 3 14 05 E lt J 3 Floppy A lt WINM C amp DVD CD RW Drive D K My Document er gt My Computer 2 Pl ii Files of type Joint Reports mjr Cancel LEI DL3 XP Menu File gt Log Status El McElroy DL3 xP Opens the Log Status dialog box to allow Fle View Help Bluetooth equipped Windows XP PC s to monitor the status of the DataLogger or set it up to log data Refer to The Log Status en Dialog Box
34. exclusively the property of McElroy LAW APPLICABLE All sales shall be governed by the Uniform Commercial Code of Oklahoma U S A Register your product online to activate your warranty www McElroy com fusion Copy information listed on the machine nameplate here for your records Model No Serial No Date Received Distributor AN Ya CIO Equipment Safety Overview Installation Safety Alerts Read and Understand General Safety Wear Safety Equipment Equipment is Not Explosion Proof Units With Hydraulics Fusion Machine Procedures Heater is Hot The Datalogger Multifunction Switch LED Indicators Batteries Pressure Transducer Temperature Transducer Pocket PC DL3 PPC Connecting To A Fusion Machine Setting Time and Date Operation Setting Time and Date Turn on Pocket PC Bluetooth Radio Starting the McElroy DL3 PPC Program The Log Status Dialog Box Setting up to Log a Joint Logging the Fusion Process Printing Reports Optional Sample Joint Report Graphs Transferring Joint Reports to PC DX3 XP Viewing and Printing Reports on the Desktop PC DX3 XP Menu Restoring Pocket PC Programs and Settings Restoring Pocket PC Programs and Settings for iPAQ rx3115 COPYRIGHT 2006 McELROY MANUFACTURING INC Tulsa Oklahoma USA All rights reserved All product names or trademarks are property of their respective owners All information illustrations and specifications in this manu
35. for Setting up a new Pocket PC cont d 13 14 Tap Start gt Programs Scroll down the list of icons to locate the McElroy DL3 PPC program icon Tap on the McElroy DL3 PPC icon to run the program Tap Menu gt Settings Make sure the Port setting matches the Outbound COM Port in step 11 Pressure and temperature units can also be changed at this time The Demo check box sets the unit in demo mode for training and testing purposes only Tap OK to save the settings and exit the Settings dialog box Programs Pra 10 30 x Find HowDoI HP Image Zone a Oo iPAQ Backup iPAQ Mobile iTask Media a McElroy DL3 PPC scans U ke Ww Notes Pocket Excel Pocket MSN McElroy DL3 PPC 10 36 General Port C Demo Sar Units Ke cm z MPa Temperature Units F Ox PHO291 4 3 1 1 05 wo 2 o wo a N o kn a PHO2916 3 11 05 Procedure for Setting up a new Pocket PC cont d 15 Tap Menu gt Exit to completely exit the DL3 PPC program d E AK 10 45 Tap X at the top right hand corner of Programs to close it a Ainii H Contacts Note from this point on the McElroy DL3 PPC program icon appears in the Start ji AA IR R N menu and can be accessed by tapping Start and selected from the icon iPAQ Wireless Messaging Windows Media At this point the Pocket PC setup is complete E McElroy DL3 PPC om amp File Explorer The next ste
36. g a value to accept default drag pressure Heater Temperature Press Log on the probe to record temperature reading Optional external temperature reading may be entered here PHO2941 3 14 05 9 xt 2 N xt N 9 E PHO2943 3 14 05 aC L Setting up to Log a Joint cont d The Datalogger reads the temperature in a 2 inch area around the points of the lasers Make sure you take the reading from an area that has no obstructions Make sure the 2 inch area is completely on the heating surface of the heater R Correct Position Measurement Area Lasers J McElroy DL3 PPC 11 31 Once the temperature is stable release the DataLogger multi Log Status bat 100 Ac J function switch to record the temperature Notice the tempera ture box flashes Log XXX F to indicate recorded tempera ture PHO2944 3 14 05 Heater Temperature f b n d d Press Log on the probe to record an external temperature probe is used as a secondary temper temperature reading Optional ature measuring device such as a pyrometer the reading from atama temperature reading may be the device can be entered n the optional external temperature reading field The next dialog box prompts you to get ready to fuse the pipe At this point the fusion machine should have pipe installed in it faced off and heater install and ready to fuse pipe PHO2
37. ion is for setting up a brand new Pocket PC not supplied by McElroy for instance a store bought unit replacing a damaged McElroy supplied Pocket PC To restore a McElroy provided Pocket PC please refer to the Restore Pocket PC section Restoration is required if the Pocket PC battery is left uncharged for long periods of time causing loss of program and settings For basic operation of the Pocket PC please refer to the documentation that came with the Pocket PC The instructions and references given below are based on the HP iPAQ rx3115 Pocket PC but most features are common to all Pocket PC s Notes for the HP iPAQ rx3115 and Pocket PC with DockWare and iPAQ Entertainment buttons 1 The rx3115 comes with DockWare a personalized desktop clock calendar and screen saver It may come on after 5 minutes of inactivity To disable the feature tap Start gt Programs gt Dock Ware When the picture and or calendar appear hold the style on the screen until a menu shows up Uncheck the Start Automatically Tap anywhere on the picture or calendar to exit DockWare The rx3115 also comes standard with the iPAQ Entertainment buttons on the main or Today screen To disable the feature tap Start gt Settings gt Today tap Items uncheck iPAQ Entertainment and tap OK Tap X to return to the main screen PHO2905 3 1 1 05 Follow the instruction in our Pocket PC manual or user guide to set time and date or refer to the Setting Time and Date sec
38. mething that might damage the machine or someone s property It may also be used to alert against unsafe practices IMPORTANT can help you do a better job or make your job easier in some way TX00030 1 2 1 92 Read and Understand Do not operate this equipment until you have carefully read and understand the Safety and Operation sections of this manual and all other equipment manuals that will be used with it Your safety and the safety of others depends upon care and judgment in the operation of this equipment Follow all applicable federal state local and industry specific regulations McElroy Manufacturing Inc can not anticipate every possible circumstance that might involve a potential hazard The warnings in this manual and on the machine are therefore not all inclusive You must satisfy yourself that a procedure tool work method or operating technique is safe for you and others You should also ensure that the machine will not be damaged or made unsafe by the method of operation or maintenance you choose TX0003 1 12 8 92 WRO005 1 1 1 30 92 WRO0052 12 1 92 m 2 General Safety Safety is important Report anything unusual that you notice during set up or operation LISTEN for thumps bumps rattles squeals air leaks or unusual sounds SMELL odors like burning insulation hot metal burning rubber hot oil or natural gas FEEL any changes in the way the equipment operates
39. ne Adapter Kit ADL6001 Remove the QD and fittings on the carriage manifold TX1 port and replace them with the elbow and QD in the kit Pressure Transducer The pressure transducer is calibrated at McElroy Manufacturing Inc Its calibration should be checked annually to maintain factory quality Storage Take the batteries out of the Datalogger Pocket PC and optional printer if storing for long periods of time Battery storage temperature is 40 F to 104 F 4 C to 40 C Do not store a fully charged battery at temperatures greater than 104 F 40 C for long periods of time the batteries may permanently lose charge capacity TX02529 6 20 05 n KEHEN No Maintenance Inside Case NOTICE There are no parts inside the Datalogger that can be repaired by the user Do not try to open the case Any attempt to open the case can affect the weatherproofing and can damage the unit dataloggerV3 TX02530 6 20 05 Calibration Calibration Due Unit must be sent to McElroy every year for calibration to ensure accuracy DataLogger last calibrated on 2004 04 01 Please send it in to McElroy for calibration at your earlest convenience PH04319 1 1 16 06 TX2531 6 20 05 10 2 clo McElroy DataLogger Batteries Operating Life Shelf Life Operating Temp Lasers Wireless Link Pressure Probe Temperature Probe Data Sampling Rate Pocket PC Specifications Software Updates TX02532
40. not apply to any product or component which has been repaired or altered by anyone other than McElroy or has become damaged due to misuse negligence or casualty or has not been operated or maintained according to McElroy s printed instructions and warnings This warranty is expressly in lieu of all other warranties expressed or implied The remedies of the Buyer are the exclusive and sole remedies available and Buyer shall not be entitled to receive any incidental or consequential damages Buyer waives the benefit of any rule that disclaimer of warranty shall be construed against McElroy and agrees that such disclaimers herein shall be construed liberally in favor of McElroy RETURN OF GOODS Buyer agrees not to return goods for any reason except upon the written consent of McElroy obtained in advance of such return which consent if given shall specify the terms and conditions and charges upon which any such return may be made Materials returned to McElroy for warranty work repair etc must have a Return Material Authorization RMA number and be so noted on the package at time of shipment For assistance inquiry shall be directed to McElroy Manufacturing Inc P O Box 580550 833 North Fulton Street Tulsa Oklahoma 74158 0550 PHONE 918 836 8611 FAX 918 831 9285 EMAIL fusion McElroy com Note Certain repairs warranty work and inquiries may be directed at McElroy s discretion to an authorized service cente
41. on with EXTECH 2500T Select a device to connect with and tap Next EXTECH 2500T PHO3397 10 24 06 PH03398 1 0 24 06 23 12 ala 51s z slolol lel w e r t vlul EI Installing Printer Port optional contd Select serial port service Tap Serial Port to select service and then tap Finish If keyboard is displayed tap icon to close it d 2 22 i ji 46 2 26 Dk Bluetooth Tap New Partnership to scan for other Bluetooth devices Tap on a device to modify Partnership Settings Display Name EXTECH 2500T Select services to use from this device Serial Port PHO3399 10 24 06 PHO3400 10 24 06 New Partnership 123 1 2 3 4 5 6 7 8 9 o 2a 12 a a l5 le rz lslolol l ITab u w e r t vT uli lol ril Tab q w e r t v ui ol ri l canle sala caplalsla flaln j k t shift z c v s n ml l l shift z clwlb n mT ct l clad TA S Back Prepare to setup COM port Tap COM Ports Tap New Outgoing Port J Settings 2 4 2 29 bk f gj Settings 4 4 2 31 Dk Bluetooth Tap New Partnership to scan for other Bluetooth devices Tap on a device to modify Bluetooth To connect to a device tap New Outgoing Port To allow other devices to connect tap New Incoming Port For other options tap and hold an existing port MDL3 0002 COM8 New Outgoing New Incoming PHO3401 10 24 06 PHO3402 10 24 06 Setup CO
42. orrect If adjustment is needed tap Adjust time Otherwise tap Next Tap Next to start restoring image J Spb Clone E A 2 09 F 4 A 2 12 Spb Clone Spb Clone The newly setup device must have the correct date and time set Please check to see whether the time on the device is i R i runni ams now You can switch correct and adjust it if necessary m ahs sis i to other running programs using the memory Curent time setings dalog i emi ORA WARNING Spb Clone will perform a soft reset now Please save all the documents PHO3364 10 24 06 PHO3365 1 0 24 06 Tap Next to start restore 123 1 2 3 4 5 6 7 8 9 o 123 1 2 3 4 5 6 7 8 9 o Ly p r y lu i o pl rl The Recon X will perform a soft reset and begin the restore process The screen may turn dark for 15 seconds Watch the screen for progress The entire process takes about a few minutes At the end of a successful image restore the McElroy DataLogger screen is displayed g McElroy DL3 PF lt lt 3 46 McELROY Datalogger TXO2674 10 31 06 Menu i t2 amp E PHO3366 10 24 06 Setting up the Bluetooth Radio Go to the Today screen by tapping Start gt Today At the Today screen tap the Bluetooth icon Tap Bluetooth to turn it on f g Start Wednesday TT September 20 2006 M 8 off PH03367 10 24 06 Calendar Setup Bluetooth Make sure Bluetooth is On then tap Menu Tap Bluetooth Settings
43. orts to PC Joint Reports stored in the Pocket PC s memory and SD Card can be transferred to a Desktop PC for additional stor age There are two ways to transfer joint reports One is using an SD card reader and the other is using Microsoft ActiveSync Transferring with SD Card Reader 1 Connect the SD card reader to your Desktop PC s USB port If this is the first time the SD card reader is inserted your Desktop PC may begin an initialization process that could take a minute or two 2 Exit DL3 PPC program Tap Menu gt Exit Note Always exit program before inserting or removing SD card 3 Remove the SD card from the Pocket PC by depressing the SD card and allow it to pop out of the Pocket PC A Insert the SD card in the SD card reader 5 Windows Explorer opens and displays the content of the SD card Navigate to the Joint Reports folder 6 For convenience please copy the Joint Reports folder to your My Documents folder on your Desktop PC by drag ging the report folder from the SD card folder into the Desktop PC s My Documents folder After making sure the reports are backed up report files on the SD card can be deleted to make more room on the card Alternatively the SD card can be archived without deleting the reports and a new SD card can be used to store new data Transferring with Microsoft ActiveSync 1 If not yet installed please install Microsoft ActiveSync before proceeding Follow the instructions provided
44. points Stop logging and recorded currently download report Total elapsed time of entire fusion cycle Reset stopwatch Logging the Fusion Process cont d Once logging has started you may exit the Log Status dialog box and turn off the Pocket PC to conserve battery power The DataLogger will continue to log data while you monitor and control the fusion process heat soak fuse cycles At the end of the fusion process you may stop logging by holding the DataLogger switch for 4 seconds The DataLogger will stop logging and stop flashing its red LED The LED will now flash green to indicate normal operation Note always stop logging before opening carriage to remove pipe Otherwise it will introduce an unintended change in pressure at the end of the joint report graph Alternatively you may also stop logging from your Pocket PC If the Pocket PC was turned off turn it on In the Log Status dialog box tap Connect Once connected the current status of the Datalogger is displayed Tap Stop at the end of the fusion process Always make sure to stop logging before opening carriage to remove pipe A confirmation message box appears Tap Yes to stop logging The Pocket PC begins to request joint report data from the Data Logger a block at a time until it is all downloaded y 7 McElroy DL3 PPC 2 57 Log Status bat 100 AC psi bat Heat 371 Fuse 371 oe Logging 5 dat
45. ps create a backup of all the programs and settings for rapid TE recovery in case the unit s batteries drained completely fF Settings Help PHO2917 3 1 1 05 7 iPAQ Backup Pade KES Eok Tap Start gt Programs gt iPAQ Backup or equivalent to create a backup Tap Options and Switch to Advanced Mode Wait for the file system scan PHO29 18 3 1 1 05 In the case of the rx3115 tap the button to open the Save As dialog box Select iPAQ File Store or equivalent to store the backup Note the SD card 7 Backup File description can also be used for backup but storing backup on the unit itself makes restoring zenter optional desaipton here gt easier Alternatively a second backup copy can be stored on the SD card Tap OK Tap Backup iPAQ Backup 4 d 11 12 Ta P Start Progress Copied 2 00 M of 5 37 M The Progress screen appears Time elapsed 26 Seconds Wait for the Operation Complete message and tap OK PHO2919 3 11 05 The rx3115 backup requires the unit to be reset Tap OK iPAQ Backup Operation completed Tap OK to restart your device Ezan ERE The rx3115 will reset and be ready for use The entire production setup process is now complete PHO2920 3 11 05 TX02528 4 17 06 Setup Instructions for DL3 Recon X IMPORTANT Applying an image restoration deletes all Joint Reports and return the Recon X to factory settings For software updates use the upd
46. r or distributor TX02486 04 06 05 DISCLAIMER OF LIABILITY McElroy accepts no responsibility of liability for fusion joints Operation and maintenance of the product is the responsibility of others We recommend qualified joining procedures be followed when using McElroy fusion equipment McElroy makes no other warranty of any kind whatever express or implied and all implied warranties of merchantability and fitness for a particular purpose which exceed the aforestated obligation are hereby disclaimed by McElroy PRODUCT IMPROVEMENT McElroy reserves the right to make any changes in or improvements on its products without incurring any liability or obligation to update or change previously sold machines and or the accessories thereto INFORMATION DISCLOSED No information of knowledge heretofore or hereafter disclosed to McElroy in the performance of or in connection with the terms hereof shall be deemed to be confidential or proprietary unless otherwise expressly agreed to in writing by McElroy and any such information or knowledge shall be free from restrictions other than a claim for patent infringement is part of the consideration hereof PROPRIETARY RIGHTS All proprietary rights pertaining to the equipment or the components of the equipment to be delivered by McElroy hereunder and all patent rights therein arising prior to or in the course of or as a result of the design or fabrication of the said product are
47. re details refer to the Setting Time and Date section to check and set the correct date and time IMPORTANT Set the correct time and date because joint reports are time stamped using the Pocket PC s clock Tap Start gt Programs gt iPAQ Backup or equivalent If there are no backup stored other then the default McElroy factory default then click Restore Now and wait until the restore is complete 461135 OE Games ActiveSync Calculator ah p DockWare Experience File Explorer HP iPAQ 2 a e How Do I HP Image Zone so iPAQ Mobile iTask Media Zza Backup Aiao Last Backup Date en March 14 ne 42 PM o iw Now Last neas o ak File iPAQ File Soe ean 2005 gt _ Restore Now Restore Now Ej 7 IPAQ Backup q 11 46 Progress Restore Overview Compression On Encryption Off CE Backup File iPAQ File Store Backup_2005 03 14 av B Starting Restore PH03015 4 13 05 PHO3016 4 13 05 PHO3017 4 13 05 Restoring Pocket PC Programs and Settings cont d 7 Wait Tab OK to continue Tab OK to restart After the restart your Pocket PC is ready for use TX02527 4 17 06 Copied 3 51 M of 3 90 M Time elapsed 31 Seconds Operation completed iPAQ Backup Tap OK to restart your device Esen EEE PHO03018 4 13 05 PHO03019 4 12 05 PHO03020 4 13 05 Procedure for Setting up a new Pocket PC Note This sect
48. reports are critical to your job please make backups often and print out every joint report at the completion of each joint using the optional printer McElroy cannot guarantee the safety and integrity of joint reports beyond the specification of component manufacturers and the handling of equipment in the field TX02507 6 20 05 World Class Trqining This manual is intended as a guide only and does not take the place of proper training by qualified instructors The information in this manual is not all inclusive and can not encompass all possible situations that can be encountered during various operations McElroy Manufacturing Inc offers advanced training classes to enhance efficiency productivity safety and quality Training is available at our facility or on site at your location Call 918 836 8611 TX01333 4 23 97 PHO0917 8 15 96 Sy LIMITED WARRANTY McElroy Manufacturing Inc McElroy warrants all products manufactured sold and repaired by it to be free from defects in materials and workmanship its obligation under this warranty being limited to repairing or replacing at its factory and new products within 3 years after shipment with the exception of purchased items such as electronic devices pumps switches etc in which case that manufacturer s warranty applies Warranty applies when returned freight is prepaid and which upon examination shall disclose to have been defective This warranty does
49. rinter is turned on before proceeding Continue printing EI EREN McElroy DL3 PPC 4 02 GD 7 Printer Extech amp Ex PL compat 2inch v Port steele del Color Mono Monochrome B amp W X Orientation Paper Dimensions Portrait width 25 Otanisave veoh fz EL EL Ez Bluetooth Console 2 36 fok Bluetooth Browser Select a Bluetooth device T tb Be E1160 GNE E1272 GNE EXTECH 2500 D Aways use the selected device Printing in progress Waiting to dose printer connection PHO2956 3 14 05 PHO2957 3 14 05 PHO2958 3 14 05 PHO296 1 3 14 05 LA The appearance of joint reports varies due to several factors but z Mmc iroy DL3 PPC 2 58 their basic profile resembles the following samples Sample Joint Report Graphs Typical fusion process PHO2962 3 14 05 Seconds 20 40 60 80 100 120 psi Summary Plot 6 data points Possible incorrect shift sequence z mceiroy DL3 PPC 44 2 58 The carriage pressure was not lowered to drag pressure before the directional valve is put in neutral thereby trapping high pres sure in the carriage during soak cycle PHO2963 3 14 05 J McElroy DL3 PPC 4 2 58 Possible fuse pressure inlerrupted PHO2964 3 14 05 Carriage pressure interrupted during the fuse or cool cycle show ing a temporary dip in pressure TX02523 6 20 05 a J Transferring Joint Rep
50. s the current heater temperature wee Temperature _ gt dataloggerV3 To take temperature measurement hold the top of the DataLogger perpendicular to the heater surface Press and hold the switch and aim the laser beams at the heater surface When the two laser beams converge the proper measurement distance is attained Hold the switch until the temperature stabilize and release the switch to lock in the reading TX025 1 3 6 20 05 C a maa D Pocket PC DL3 PPC NR Jil The software program McElroy DL3 PPC runs on the Pocket PC to provide user interface and joint report storage For redundancy a Secure Digital card SD card is included with every Pocket PC to backup joint reports At the end of the day or the end of a job the SD card can be removed from the Pocket PC and data copied to a desktop PC for further archive and processing PHO3054 6 24 05 Each Pocket PC is setup at the factory and ready to log data If a new Pocket PC is acquired please see the Procedure for Set up Pocket PC section HP iPAQ Note 1 Like a desktop or notebook PC the Pocket PC may occasionally lock up and needs a reset Please refer to the Pocket PC s user manual to locate the Reset button Push the stylus into the Reset buttonhole for a soft reset of the Pocket PC PHO3054 6 24 05 Like a cell phone the Pocket PC needs to be on the charger even when not in use so that its built in program memory content can be
51. section for details on setting up to ice log the fusion process Print Setup Print Many Log Status PHO2967 3 1 4 05 File gt Open Opens a previously downloaded or saved file for viewing and printing 1DL 2005 02 25 10 28 13 mjr 2DL 2005 02 25 15 42 49 mjr 3 DL 2005 02 25 15 31 05 mir 4 DL 2005 02 24 15 42 12 mjr File gt Print Prints the joint report in the current view File gt Print Preview Preview the print version of the joint report in the current view File gt Print Setup Select a printer and a printer connection This command presents a Print Setup dialog box where you specify the printer and its connection File gt Print Many Print one or more joint reports A file dialog box will open and you may select one a few or all joint reports within a folder to be printed To select a group of joint reports in series click the first joint reports you want to print then hold down the Shift key and click the last joint report you want to print When you release the mouse button the select joint reports will be highlighted To select a group of joint reports while skipping others click on the first joint report you want to print then hold down the Ctrl key and click on the joint reports you want to print one ata time Release the Ctrl key only after the last report is selected Selected reports are highlighted Click Open to print the selected reports File gt Send Sen
52. ssages No tasks EF No upcoming appointments ked sign in to Pocket MSN Calendar Clock amp Alarms Home GMT 6 Central US Y 33 09 PM hd 20 2006 Visiting Clock amp Alarms Home GMT 6 Central US Y F 33 17 PM X 9 20 2006 m Visiting Fan Dake PHO3352 10 24 06 PHO3353 10 24 06 PH03354 1 0 24 06 Ecos Di Transferring the Image File RecXimg exe onto the Recon X factory setting The Recon X is environmentally sealed therefore programming and setting up the Recon X is through its USB port us ing Microsoft ActiveSync 4 2 or higher NOTE Please make sure Microsoft ActiveSync is installed on your Desktop or Notebook PC before proceeding This is a one time only setup on the Desktop PC ActiveSync can be downloaded from http www microsoft com windowsmobile downloads activesync42 mspx With ActiveSync installed follow these instructions to setup the Recon X Make sure the Recon X is fully charged or have the AC adapter plugged in during the setup Turn on the Recon X For brand new units from the factory follow the on screen setup instruction On the Password screen tap the on screen Skip button since password protection is not required NOTE If returning to factory default setting is desired hold the power button down for 5 seconds and on hearing the beep press both the OK and Windows buttons simultaneously NOTICE this will erase all programs and data Connect th
53. sses and keep face clear of area when bleeding air from hydraulic system to avoid spraying oil into eyes TX001 10 8 23 95 Fusion Machine Procedures Familiarize yourself with the fusion machine you will be working with by reading the Manufacturer s manuals for the machine Read the Safety Information to avoid potentially dangerous situations AWARNING Follow the pipe manufacturer s procedures for fusing the pipe being used Failure to adhere to proper machine and fusion procedures can result in injury and bad fusion joints TX01396 6 12 97 Heater Is Hot The heater is hot and will burn clothing and Seis skin Keep the heater in its insulated heater stand or blanket when not in use and use care when heating the pipe NOTICE Use only a clean non synthetic cloth such as a cotton cloth to clean the heater plates cd lle TX00104 8 12 94 WRO0078 4 8 93 WRO0079 2 7 96 WRO0030 2 10 93 a A Temperature The DataLo er Sensor Laser 2 Battery gg Laser 1 i yac a Compartment 2 D Cells The Datalogger is a self contained unit with its own gt processing power and sensor electronics While the ON eee Datalogger communicates with the operator via a Pocket PC it also has two LED s to provide status and a multifunction switch Status LED s A Datalogger TX02508 6 20 05 Recon X Multifunction Switch 1 Turns on the Datalogger if it is off both LED s off Once turned on the
54. ssing and releasing the switch on the unit once Note the DatalLogger will turn off automatically when not active for over 2 minutes Inactivity means not communicating with the Pocket PC and not logging R McElroy DL3 PPC 2 amp 4 07 Memory Usage on _ Exit Log Status dialo Log Status bat 100 AC jum og g Pocket PC battery level Pocket os AC adapter onay i charging or discharging Temperature reading Pressure reading Connect Disconnect from DataLogger Bluetooth communication z Turn on DataLogger Instructions and Setup ID and ke and connect to f parameters to check status logging status log joint report System status Ready or Logging PHO2928 3 1 4 05 Tap the Connect button to initiate connection with the Datalogger A message box appears as a reminder to turn on the DataLogger before continuing The Log Status Dialog Box cont d After making sure the Datalogger is turned on by pressing and releasing the switch tap OK to connect The Bluetooth Console appears and the Bluetooth icon on the top right corner begins to spin indicating that Pocket PC is searching for a Bluetooth device Wait for the Bluetooth icon to disappear which indicates all nearby Bluetooth devices are found Look for a device icon whose name starts with MDL3 Compare that name with the name written on the DataLogger label If it matches tap the corresponding icon to connect to that
55. te Pushing the Log button will turn on the lasers and the IR sensor will transmit its reading to the Pocket PC Do not look into the laser beams or point them at anyone Adjust the distance from the heater butt plate to the sensor until the points merge into one approximately 4 inches The sensor has an operating range from 250 to 550 deg The sensor is not calibrated for uncoated heaters Readings taken on uncoated heaters will not be correct Take the heater temperature with a pyrometer and type the reading into the Pocket PC manually Batteries The unit is powered by two D cell batteries When the lights dim or communication becomes erratic replace them Do not replace them during logging Changing the batteries will not affect data previously collected IR Sensor The infrared sensor is located in the center hole on top of the unit between the lasers Dirt or water in this hole will make the sensor read incorrectly Keep it clean with alcohol on a Qttip Transducer cord The coiled cord which connects the pressure transducer to the unit has screw connectors on both ends If the cord is damaged it is easily replaced by unscrewing both ends and installing a new cord Quick Disconnect This DataLogger uses an improved quick disconnect on the pressure transducer It is designed to seal reliably but not trap pressure in the line It can be connected under pressure if necessary To use this unit on older fusion machines you will need Fusion Machi
56. tech thermal printer model S2500THS can be used with the McElroy DL3 DataLogger via Bluetooth interface Following are instructions for setting up the Recon X for Bluetooth printing Get to the Today screen by tapping Start gt Today Access Bluetooth Menu Tap the Bluetooth icon Make sure Bluetooth is On If not tap on Bluetooth and then tap Menu Oia g Wireless Manager E 2 49 X Se 9 S lt lt N Q C O R an Le tv oO mM mM o L ai r Installing Printer Port optional cont d Access Bluetooth Settings Tap Bluetooth Settings i Top Devices i ZEE Bluetooth Turn on Bluetooth Make this device discoverable to other devices PHO3393 1 0 24 06 PH03394 1 0 24 06 Done amp Men EZ Prepare printer for partnership Plug in printer power supply to make sure printer stays on Turn on printer then tap New Partnership Wait for scanning of Bluetooth devices Select a Bluetooth Device Scanning for Bluetooth Devices Bluetooth Tap New Partnership to scan for other Bluetooth devices Tap on a device to modify its settings PH03395 10 24 06 PH03396 10 24 06 Setup partnership with printer Tap on the Extech printer icon and then tap Next Tap Next You may be prompted several times for passkey but just tap Next fg Settings E A 2 10 fg Settings 4 A 2 15 Select a Bluetooth Device Enter Passkey Enter a passkey to establish a secure connecti
57. tion IMPORTANT Joint reports are time stamped using the Pocket PC s clock Insert the DL3 PPC Setup SD Card into Pocket PC 3 start 4 q 9 01 Today i Calendar 3 Tap on Start to bring up the main menu i Contacts Internet Explorer E iPAQ Wireless Messaging Windows Media PHO2906 3 1 1 05 fg Programs fr Settings Help Lf LIE Procedure for Setting up a new Pocket PC cont d a Pay A Install Application PHO2907 3 1 1 05 A Tap Programs tab gt File Explorer B Tap on the Pocket PC icon next to My Documents as shown by 12 31 03 33 7K the red arrow rE C When the drop down menu appears tap on My Device D Tap SD Card or Storage Card E Tap on the PPC Setup Files folder F Tap DL3 PPC Setup to install the program P DL3 PPC Setup 10 27 04 304K RP PrinterCe 2002 6 11 04 407K PHO2908 3 1 1 05 Installing McElroy DL3 PPC The setup program will run automatically and displays progress Copying files reports along the way Program Files McElroy DL3 PPC McElroy DL3 PPC exe PHO2909 3 1 1 05 After returning to File Explorer tap on PrinterCE 2003 to install the optional Extech printer driver The program you have installed may not display If this message appears simply tap OK to complete the installation properly because it was designed for a previous Tap on the X at the top right hand corner of File Explorer to close the version of windows
58. ve this software What s the risk Software Updates cont d Choose to save the file to desktop Save As My Recent Documents Desktop PH03407 10 24 06 My Documents er My Computer lt My Network File name Places z Save as type Compressed zipped Folder Make sure that ActiveSync is installed on your desktop computer before proceeding If ActiveSync is installed an icon will appear at the bottom of the desktop computer screen in the system tray to the left of the clock PHO3405 10 24 06 3 34PM NOTE If ActiveSync is not installed please refer to the first part of section Ill Transferring the image file for installation instructions Connect USB cable between Recon X and desktop computer ActiveSync displays the Synchronization Setup Wizard Click Cancel synchronization Setup Wizard Welcome to the Pocket PC Sync Setup Wizard To set up a sync relationship between this computer and your Pocket PC click Next PHO03355 10 24 06 lf you click Cancel you can still Copy and move files between your Pocket PC and this computer Add and remove programs on your Pocket PC Once ActiveSync is connected go to the PC desktop and double click on the setup icon DL3 PPC v019 exe PHO3412 10 24 06 Follow the prompts on the PC screen and the Recon X screen for further details Proceed with all default settings when asked for example the folder in which to install to and
59. y Newsletter Please identify the correct TDS Resources VES Recon X new Animations Po de Videos Recon X image v0 19 exe Industry Links Instructions PDF Discussion Forum Reference Fusion Pressure FAQ Charts amp Reference Training McElroy University Getting the Setup Image File from the Internet cont d Click Save File Download Security Warning Do you want to run or save this file Name RecXimgV019 exe Type Application 828 KB From www mcelroy com IED While files from the Intemet can be useful this file type can potentially harm your computer lf you do not trust the source do not tun or save this software What s the risk Choose to save it on your Desktop and click Save Save As Save in jg Desktop O r e m My Recent Documents Cc Desktop My Documents mr e My Computer My Network Places Save as type Compressed zipped Folder ta PHO3351 10 24 06 TX02672 10 3 1 06 PHO3350 10 24 06 a PHO3349 10 24 06 Set Recon X Date and Time NOTE Tap Start gt Today to reveal the Today screen Tap the time and date field Tap on the keyboard symbol to bring up the on screen keyboard Tap the individual time and date fields to change them Finally tap OK top right corner of screen and tap Yes to save changes TX02673 10 3 1 06 ff Start Wednesday Septemb 4 2006 5 Tap heretoser owner information No unread me
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