MP-Series Food-grade Servo Motor with 100 mm to 165 mm Frame
Contents
1. qv 44 11 UO piepuejs 1040 XXX XX 0YSX 4dW S JoaUUO peqpaeJ czW Ob X LX8 09 SUOISUALUIG 103auuo ayelg 18MOd OPW CEXLX8 XXGpx 1qW SX9X9 X9vdW lg N SUXGSXS XQC4dW d Kay yeus a gt E N c EX tons EPT3 OpSX 1dW gt 19 lt 2277 ae ae qv SSe eso meee Bs ee N H N i E TN d sl A NE E v l ya 1109 Jo W gt 4 Jo Jajaweig S 4 gi gt 4 1 suoisuauiq npoJd Rockwell Automation Publication MP INOO4F EN P January 2015 MP Series Food grade Servo Motor with 100 mm to 165 mm Frame Size 15 The dimensions in the table are for non brake motors Footnotes provide tolerances for the common dimensions and the additional dimensions specific to brake motors or features on specific mot Dimensions Motor Cat No MPF A B310 MPF A B320 MPF A B330 MPF A B430 MPF A B4530 MPF A B4540 MPF A B540 1 This measure 2 Tolerance for 3 Tolerance for 4 Tolerance for 6 Tolerance for ors AB AD D 2 F 3 GE 4 HD L 5 6 LLB 6 LA mm in mm m in mm in m2. MPF A B4540 69 152 51 112 38 84 31 69 MPF A B540 68 150 49 108 42 93 37 82 Rockwell Automation Publication MP INOO4F EN P January 2015 18 MP Series Food grade Servo Motor with 100 mm to 165 mm Frame Size Connector Data These tables provide the signal descriptions for the feedback power and brake pinouts on the connectors M23 Feedback and Power Brake Pin Descriptions Pin MPF A3xx MPF A45xx Pin MPF A3xx MPF A45xx and MPF B3xx MPF B45xxx 1 Sin A Phase 1 2 Sin B Phase 3 C Phase W 4 Cos D Ground 0 5 Data E Reserved 1 6 Data F 0 7 G MBRK Reserved 8 H Reserved 7 9 5V DC L 10 Common 11 Reserved 12 13 TS 14 TS 15 16 Reserved 17 M23 Feedback Connector M23 Power Brake Connector 1 Rockwell Automation Publication MP INOO4F EN P January 2015 13 C2 12 9 9 8 Oy 3 1 oo Oo 8 1 6 4 O amp 50 Power pins A B C and D can also be labeled U V W and GND respectively Brake pins F and 6 can also be labeled as and positive and negative respectively Reserved pins E and H can also be numbered 1 and 2 MP Series Food grade Servo Motor with 100 mm to 165 mm Frame Size 19 M23 Feedback and M40 Power Brake Pin Descriptions Pin MPF Bxxx 460V and MPF A5
3. installation instructions When designing you motion system consider the following guidelines when installing a positive air pressure kit e Use plastic air tubing that is 4 mm 5 32 in OD Teflon FEP Do notexceed 0 1 bar 1 45 psi air pressure ATTENTION Excessive air pressure and improper filtering of air can result in damage to the motor Air supplied to the motor must be clean dry and of instrument quality Maximum air pressure is 0 1 bar 1 45 psi Positive Air pressure Kit Installation on the M23 Feedback Connector E Air Fitting Torx Screw M3 x 10mm Flat Head L LI Rockwell Automation Publication MP INOO4F EN P January 2015 MP Series Food grade Servo Motor with 100 mm to 165 mm Frame Size 23 Specifications Attribute Value Temperature operating 0 40 C 32 104 F 9 Temperature storage 30 70 C 22 158 F Relative humidity storage 5 95 noncondensing Atmosphere storage Noncorrosive IP Rating 0 Motor with a shaft seal installed 2 Motor without a shaft seal and mounted in this direction Shaft down Shaft horizontal Shaft up IP67 dust tight temporary immersion room temperature water P66 dust tight powerful water jets room temperature water P53 dust protected w
4. MPF x45xx 0 013 0 009 mm 0 0002 0 0007 in and 540 0 014 0 009 mm 0 0007 0 0002 in 3 Tolerance for this dimension is MPF x3xx 0 012 0 007 mm 0 0001 0 0007 in MPF x4xx 0 013 0 009 mm 0 0007 0 0002 in MPF x45xx 0 013 0 009 mm 0 0002 0 0007 in and MPF x540 0 014 0 009 mm 0 0007 0 0002 4 Tolerance for this dimension is MPF x3xx MPF x4xx or MPF x45xx 0 36 mm 0 007 in and MPF x540 0 43 mm 0 008 in Motor Load Force Ratings Motors are capable of operating with a sustained shaft load The load force locations are shown in the figure and maximum values are in the tables Loads are measured in kilograms pounds are mathematical conversions Load Forces on Shaft Radial load force applied at center of shaft extension 4 Axial Load Force The following tables represent 20 000 hour Lj bearing fatigue life at various loads and speeds This 20 000 hour life does not account for possible application specific life reduction that can occur due to bearing grease contamination from external sources Rockwell Automation Publication MP INOO4F EN P January 2015 MP Series Food grade Servo Motor with 100 mm to 165 mm Frame Size 17 Radial Load Force Ratings Motor Cat No 500 rpm 1000rpm 2000rpm 3000rpm 3500r
5. Use of a gasket or on the mating surfaces is not recommended as this can cause misalignment of the shaft and result in damage to the motor and or driven equipment e The brake option on this servo motor is a spring set holding brake that releases when voltage is applied to the brake coil A separate power source is required to disengage the brake This power source can be applied by a servo motor controller or manual operator control Rockwell Automation Publication MP INOO4F EN P January 2015 6 MP Series Food grade Servo Motor with 100 mm to 165 mm Frame Size If system main power fails holding brakes can withstand occasional use as stopping brakes However this creates rotational mechanical backlash that can cause damage to the system increase brake wear and reduce brake life IMPORTANT Holding brakes are not designed to stop rotation of the motor shaft and they are not intended to be used as a safety device They are designed to hold a motor shaft at 0 rpm for up to the rated brake holding torque Follow these steps to prevent motor shaft rotation Command the servo drive to 0 rpm Verify the motor is at 0 rpm Engage the brake Disable the drive Disabling the drive removes the potential for brake wear caused by a badly tuned servo system oscillating the shaft gt UNA Using Shaft Seals An additional seal is required on the motor shaft near the motor front bearing if the shaft is exposed to fluids
6. material in case you need to return the product for repair or transport it to another location Use both the inner and outer packing cartons to provide adequate protection for a unit returned for service ATTENTION Do not attempt to open or modify this motor beyond changing the connector orientation as described in Change Connector Orientation on page 10 Only an authorized Allen Bradley repair center can service this item Refer to Rockwell Automation Support for assistance to locate the nearest repair center Store or operate your motor in a clean and dry location within the environmental conditions listed in Specifications on page 23 Removing the Shaft Cap Use your hand to remove the protective cap that is installed on the motor shaft or pry off the cap with a screwdriver Do not use a hammer or other tools as they can damage the motor shaft Rockwell Automation Publication MP INOO4F EN P January 2015 MP Series Food grade Servo Motor with 100 mm to 165 mm Frame Size 5 To Prolong Motor Life Proper design and maintenance can increase the life of a servo motor Follow these guidelines to maximize the life of a servo motor within your environment ATTENTION Do not spray liquids under high pressure directly on the connectors the motor or enclosure joints Fluids under high pressure can be forced into the connectors resulting in an electrical short circuit Fluids also can be forced around worn seals and contaminate th
7. or significant amounts of fine dust This includes lubricating oil from a gearbox An IP66 or IP67 rating for the motor requires the use of a shaft seal and environmentally sealed connectors cables The additional seal is not recommended in applications where the motor shaft area is free of liquids or fine dust and a lower rating is sufficient e Refer to Specifications on page 23 for a brief description of the IP rating for these MP Series motors e Refer to Shaft Seal Kits on page 21 to find the catalog numbers of seal kits available for your motor Refer to Kinetix Motion Accessories Specifications publication GMC TD004 to find environmentally sealed connectors and cables compatible with the MP Series motors Rockwell Automation Publication MP INOO4F EN P January 2015 MP Series Food grade Servo Motor with 100 mm to 165 mm Frame Size 7 Using Couplings and Pulleys Mechanical connections to the motor shaft such as couplings and pulleys require a torsionally rigid coupling or a reinforced timing belt The high dynamic performance of servo motors can cause couplings pulleys or belts to loosen or slip over time A loose or slipping connection can cause system instability and damage the motor shaft All connections between the system and the servo motor shaft must be rigid to achieve acceptable response from the system Periodically inspect connections to verify their rigidity When mounting couplings or pulleys t
8. power brake cables after the motor is mounted ATTENTION Servo drive power must be turned off before connecting or disconnecting the cables to the motor and if a cable is left disconnected at the motor end Arcing or unexpected motion can occur if the feedback power or brake cables are connected or disconnected while power is applied to the servo drive ATTENTION Be sure that cables are installed and restrained to prevent uneven tension or flexing at the cable connectors Provide support at 3 m 10 ft intervals throughout the cable run Excessive and uneven lateral force at the cable connectors can result in the 5 environmental seal opening and closing as the cable flexes or wires separating at the cable gland 1 Ifyou are using the Threaded DIN M4 Cable Plugs install the O rings An O ring on the connector is necessary to achieve the maximum environmental rating Install the 0 ring on the SpeedTec ready DIN motor connector when Groove Reserved you are using the threaded DIN M4 cable plugs for Cable Plug Verify that the O ring is not damaged not twisted and rests in the E E groove near the rear of the connector ma 2 a SpeedTec ready DIN Threaded DIN M4 Cable Plug Motor Connector 2090 XXNxMF Sxx standard feedback and power cables 2090 CxxM4DF xxAFxx continuous flex feedback power and power brake cables 2 Ifyou are using the Spee
9. the protection provided by the equipment may be impaired In no event will Rockwell Automation Inc be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment The examples and diagrams in this manual are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation Rockwell Automation Inc cannot assume responsibility or liability for actual use based on the examples and diagrams No patent liability is assumed by Rockwell Automation Inc with respect to use of information circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited Throughout this manual when necessary we use notes to make you aware of safety considerations WARNING Identifies information about practices or circumstances that can cause an explosion in a hazardous environment which may lead to personal injury or death property damage or economic loss ATTENTION Identifies information about practices or circumstances that can lead to personal injury or death property damage or economic loss Attentions help you identify a hazard avoid a hazard and recognize the consequence gt gt IMPORTANT Identifies information that is critical for successful application and understanding of the pr
10. Installation Instructions Allen Bradley MP Series Food grade Servo Motor with 100 mm to 165 mm Frame Size Catalog Numbers MPF A310 MPF A320 MPF A330 MPF A430 MPF A4530 MPF A4540 MPF A540 MPF B310 MPF B320 MPF B330 MPF B430 MPF B4530 MPF B4540 MPF B540 Topic Page Important User Information 2 Catalog Number Explanation 3 About the MP Series Food grade Motors 4 Before You Begin 4 Install the Motor 10 Product Dimensions 14 Motor Load Force Ratings 16 Connector Data 18 Remove and Install a Shaft Key 20 Motor Cables and Accessory Kits 21 Specifications 23 Additional Resources 24 Rockwell Allen Bradley Rockwell Software Automation 2 MP Series Food grade Servo Motor with 100 mm to 165 mm Frame Size Important User Information Read this document and the documents listed in the additional resources section about installation configuration and operation of this equipment before you install configure operate or maintain this product Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes laws and standards Activities including installation adjustments putting into service use assembly disassembly and maintenance are required to be carried out by suitably trained personnel in accordance with applicable code of practice If this equipment is used in a manner not specified by the manufacturer
11. a 2090 X XNPMF xxSxx or 2090 CPBM4DF xxAExx power cable loop the signal wire pairs to the overall cable shield as shown in Grounding of Signal Wire Shields in a Power Cable on page 9 Then clamp all of the shields together in the power cable chassis ground connection on the drive Rockwell Automation Publication MP INOO4F EN P January 2015 MP Series Food grade Servo Motor with 100 mm to 165 mm Frame Size 9 Grounding of Signal Wire Shields in a Power Cable Factory Supplied Shielded Signal Wires two pairs within Power Cable Overall Power Cable Shield Field Modified Signal Wire Shield one of two Contacts Overall Power Cable Shield All power and signal wire shields must connect to machine ground 2090 XXNPMF xxSxx shown contains two signal wire pairs 2090 CPBM4DF xxAFxx contains one signal wire pair The diagram shows one of the two signal wires in the correct position Connect both signal wire shields and the overall power cable shield to machine ground The signal wire pairs within a power cable often carry a 24V DC brake signal but can also carry logic signals Grounding the shield that surrounds the signal wires dissipates an induced voltage and reduces the effects of EMI Rockwell Automation Publication MP INOO4F EN P January 2015 10 MP Series Food grade Servo Motor with 100 mm to 165 mm Frame Size Install the Motor MP Series motors include a mounting pilot for align
12. ater spray 60 from vertical P51 dust protected water dripping vertically P50 dust protected no protection from water 1 motors are dual rated with International Protection Codes IP Ratings for environmental protection The motor rating excludes any reduction in the rating resulting from cables or their plugs 2 Refer to Shaft Seal Kits on page 21 for the recommended replacement interval and installation instructions aluminum heatsink GSS To obtain this thermal rating mount the motor on a surface with heat dissipation equivalent to a 304 8 x 304 8 x 12 7 mm 12 x 12 x 0 5 in IP rating descriptions are only for reference Refer to the international standards for more complete rating descriptions International Protection Code IP66 is roughly equivalent to a NEMA 35 dust tight drip tight Rockwell Automation Publication MP INOO4F EN P January 2015 24 MP Series Food grade Servo Motor with 100 mm to 165 mm Frame Size Additional Resources These documents contain additional information concerning related products from Rockwell Automation Resource Kinetix 5500 Servo Drives User Manual publication 2198 UM001 Kinetix 6200 and Kinetix 6500 Modular Servo Drives User Manual publication 2094 UM002 Kinetix 6000 Multi axis Servo Drive User Manual publication 2094 UM001 Kinetix 300 EtherNet IP Indexing Servo Drives User Manual publication 2097 UM001 Kinetix 350 Single a
13. chanical connection for example a coupling or pulley before proceeding 2 Align the front of the key with the front of the motor shaft This prevents the radiused end of cut at the motor end of the keyway from interfering with correct seating of the key 3 Support the underside of the shaft diameter with a fixture and use a controlled press device to apply a constant force across the top surface to press the key into the shaft Apply a constant force evenly across the top of the key x Support Fixture Key Aligns at for Shaft End of Shaft Radius Cut at the End of the Keyway Rockwell Automation Publication MP INOO4F EN P January 2015 MP Series Food grade Servo Motor with 100 mm to 165 mm Frame Size 21 Motor Cables and Accessory Kits This section describes accessories that are available for MP Series food grade motors Motor Cables Factory manufactured feedback and power cables are available in standard cable lengths They provide the sealing needed to achieve environmental ratings and shield termination For a complete listing of available cables contact your nearest Rockwell Automation sales office or refer to the Kinetix Motion Accessories Specifications Technical Data publication GMC TD004 Shaft Seal Kits IMPORTANT Shaft seals must be lubricated with a food grade grease Lubricant is supplied with the shaft seal kits Third party shaft seals are not approved for use with these mot
14. cular DIN connector housing can be rotated up to 180 in either direction Follow these steps to rotate a DIN connector 1 Mount and fully seat a mating cable on either the feedback or power brake connector 2 Grasp the mated connector and cable plug with your hands and slowly rotate them to the outside of the motor ATTENTION Apply force to only the motor connector and cable plug Do not apply force to the cable extending from the cable plug Do not use tools for example pliers and vise grips to rotate the connector 3 Repeat these steps for the other connector Rockwell Automation Publication MP INOO4F EN P January 2015 MP Series Food grade Servo Motor with 100 mm to 165 mm Frame Size 11 Mount the Motor Follow these steps to mount the motor ATTENTION Damage can occur to the motor bearings and the feedback device if sharp impact to the shaft is applied during installation of couplings and pulleys Do not strike the shaft couplings or pulleys with tools during installation or removal 1 Provide sufficient clearance heatsink mass and airflow for the motor so it stays within the operating temperature range of 0 40 C 32 104 F Do not enclose the motor unless cooling air is forced across the motor and keep other heat producing devices away from the motor Heatsink requirements are listed in a footnote to the Specifications on page 23 table ATTENTION Outer surfaces of the motor can reach high tempe
15. d running United States or Canada 1 440 646 3434 3 Use the Worldwide Locator at Outside United States or Canada http www rockwellautomation com rockwellautomation support overview page or contact your local Rockwell Automation representative New Product Satisfaction Return Rockwell Automation tests all of its products to help ensure that they are fully operational when shipped from the manufacturing facility However if your product is not functioning and needs to be returned follow these procedures Contact your distributor You must provide a Customer Support case number call the phone number above to obtain one to your distributor to complete the return process Outside United States Please contact your local Rockwell Automation representative for the return procedure Documentation Feedback United States Your comments will help us serve your documentation needs better If you have any suggestions on how to improve this document complete this form publication RA DU002 available at http www rockwellautomation com literature Rockwell Automation maintains current product environmental information on its website at http www rockwellautomation com rockwellautomation about us sustainability ethics product environmental compliance page Allen Bradley Rockwell Software MP Series Kinetix and Rockwell Automation are trademarks of Rockwell Automation Inc Trademarks not belonging to Rockwe
16. dTec DIN M7 Cable Plugs do not install the O rings Do not install the 0 ring on the SpeedTec ready DIN motor connector when you are using the SpeedTec DIN M7 cable plugs SpeedTec ready DIN SpeedTec DIN M7 Cable Plug Motor Connectors 2090 CFBM7Dx xxlvox standard and continuous flex feedback cables 2090 CPXM7DF xxAxxx standard and continuous flex power brake cables 3 Form drip loop in the cable see page 5 Rockwell Automation Publication MP INOO4F EN P January 2015 MP Series Food grade Servo Motor with 100 mm to 165 mm Frame Size 13 4 Carefully align the flat surface on the feedback or the power brake cable plug shown in the diagram with the flat surface on the motor connector IMPORTANT The motor orientation shown is used to clearly show the alignment marker on each cable socket The recommended motor orientation when installed positions the connectors at the bottom of the motor Power Plug Options Feedback Plug Options 2m 7 Top of connectoris 7777 7 relative to motor orientation S Ec lt lt y Flat Surface with NS Hat Surface with Tab on Logo on Top Logo on Top Top Connector plugs have either a tab or a flat surface with a logo to indicate the alignment point 5 Handtighten the collar on the plug to fully seat it on the connector e Threaded DIN 4 cable plugs r
17. e motor bearings Bearing contamination significantly shortens the life of a servo motor The motor has 3 m 9 8 ft cables with nickel plated connectors for motor power and feedback These connectors are not designed to withstand high pressure washdown or washdown with aggressive cleaning compounds Position connectors away from direct exposure to cleaning processes for example within washdown rated conduit or junction boxes e Always provide a drip loop in each cable to carry liquids away from the connection to the motor H The cable enters beneath the The cable enters above the motor and forms a drip loop motor and does not form a H drip loop 0 If possible provide shields that protect the motor housing shaft seals and their junctions from product contamination caustic agents and high pressure fluids e Shaft seals are subject to wear and require periodic inspection and replacement Replacement is recommended every 3 months not to exceed 12 months depending on use Refer to Shaft Seal Kits on page 21 for more information on shaft seals e Inspect the motor and seals for damage or wear on a regular basis If damage or excessive wear is observed replace the item e You can seal the motor front flange to the driven equipment by applying a bead of food grade around the periphery of the joint between the motor and the machine surfaces
18. equire five to six revolutions e SpeedTec DIN M7 cable plugs require approximately one quarter of a revolution TIP A fully seated threaded plug leaves a small opening approximately 1 4 mm 0 04 0 16 in between the connector and the plug Do not apply excessive force when mating the cable plug with the motor connector If the plug and connector do not go together with light hand force realign the flat surfaces and try again ATTENTION Align the keyed connectors and hand tighten the recommended number of turns If you cannot tighten the connectors by hand verify that the keyed connectors are properly aligned Do not use tools for example pliers and vise grips to tighten the connectors Rockwell Automation Publication MP INOO4F EN P January 2015 14 MP Series Food grade Servo Motor with 100 mm to 165 mm Frame Size se 10 29UU0 IY uii paubije s UMOYs you 10 Aay YeYs IY uauM 511720 0 sgy 1 10 asind 21 L SIOJOW Qp9X 1dW uo fuo piepuejs si 0 ayerg 1amog OPW 81030 XXGpX 4dW pue oqpx JdW XEX J4W uo pjepuejs S 0120129000 axeig I3MOd ZW 1 N udaq pue 3JoH yeus orgo Hh eS gt 079 444 0 eyeig 19MOd OPW 34 JO 1002 y 0 51 015 1
19. grade motors are designed to metric dimensions Inch dimensions are mathematical conversions Rockwell Automation Publication MP INOO4F EN P January 2015 16 MP Series Food grade Servo Motor with 100 mm to 165 mm Frame Size Dimensions continued go BJ Motor B ye Shaft End Cat No mm mm mm mm mm mm mm mm Threaded Hole in in in in in in in in mm in 128 0 020 620 MPF A B310 oy 4 03 245 M5x0 8 6H MPF 4 B320 153 0 28 0 88 0 100 0 80 0 92 39 70 2 74 6 04 503 345 94 315 Gen 0 283 0 1 b 790 1530 1130 MPF A B330 70 603 445 M6 x 1 0 6H MPF A B430 175 0 49 0 110 0 115 0 95 0 102 1 10 0 2 74 Thread depth 6 0 589 431 453 870 402 040 orm 179 0 1530 1130 MENO 703 60 449 aso noo ng 100 2 read 1783 meo 672 4330 aes oan Om 8 03 7 02 544 M10x 1 5 6H 1760 1510 1618 1650 1300 M53 120 3 12 MPF A B540 690 595 637 650 5 118 572 0 481 0 12 Tread depth 22 0 87 1 Tolerance for this dimension is MPF x3xx and MPF x4xx 0 1 mm 0 004 in MPF x45xx and MPF x540 0 2 mm 0 007 in 2 Tolerance for this dimension is MPF x3xx 0 012 0 007 mm 0 0001 0 0007 in MPF x4xx 0 013 0 009 mm 0 0007 0 0002 in
20. ing the motor on the machine Preferred fasteners are stainless steel The installation must comply with all local regulations and use equipment and installation practices that promote safety and electromagnetic compatibility ATTENTION Unmounted motors disconnected mechanical couplings loose shaft keys and disconnected cables are dangerous if power is applied Lockout and tag out disassembled equipment restrict electrical power Before applying power to the motor remove the shaft key and other mechanical couplings that can be thrown from the shaft ATTENTION Make sure that cables are installed and restrained to prevent uneven tension or flexing at the cable connections Excessive and uneven lateral force on the cable can inhibit environmental sealing as the cable flexes Change Connector Orientation You can rotate the connector housing up to 180 This lets you adjust the connector to a position that best protects the connection from possible environmental contaminates while providing cable access ATTENTION Connectors are designed to be rotated into a fixed position during motor installation and remain in that position without further adjustment Do not rotate the connector multiple times and do not use tools or excessive force to rotate the connector Excessive rotation or force can damage the connector seal and reduce the international protection IP rating of the motor as outlined in Specifications on page 23 The cir
21. ll Automation are property of their respective companies Rockwell Otomasyon Ticaret 5 Kar Plaza Merkezi Blok Kat 6 34752 erenk y istanbul Tel 90 216 5698400 www rockwellautomation com Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation NV Pegasus Park De Klectlaan 12a 1831 Diegem Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Publication MP INOO4F EN P January 2015 Supersedes Publication MP INOO4E EN P January 2014 Copyright 2015 Rockwell Automation Inc All rights reserved Printed in the U S A
22. m in mm in mm EN 0 EN 62 67 5 87 25 16 0 1334 193 0 40 0 9 91 2 66 3 43 0 629 o 197 i 118 5 25 7 62 1 57 0 39 219 0 8 62 n ERES 215 0 40 0 10 16 72 58 748 E 236 138 5 8 48 1 57 0 4 0 69 1 98 6 240 8 0 157 6 50 0 1219 2 72 3 88 0 945 0 315 6 20 2540 1 97 0 48 10 0 72 6 13640 28 0 8 0 209 0 260 60 0 13 97 2 86 5 37 1102 0 315 823 9 28 2 36 0 55 ment is to the top of the M40 power connector The measurement to the top of the M23 feedback connector is 83 6 4 47 in his dimension is MPF x3xx 0 008 0 003 mm 0 0011 0 0008 in MPF x4xx and MPF x45xx 0 009 0 004 mm 0 0003 0 0002 MPF x540 0 009 0 004 mm 0 0003 0 0002 in his dimension is MPF x3xx and x4xx 0 03 mm 0 001 MPF x45xx 0 04 mm 0 001 in MPF x540 0 036 mm 0 0015 in his dimension is MPF x3xx and MPF x4xx 0 1 mm 0 004 in MPF x45xx and MPF x540 0 2 mm 0 007 in 5 If ordering an MPF xxxx motor with a brake add 34 5 mm 1 36 in to MPF x310 MPF x320 or MPF x330 dimensions L LB LD and LE 48 5 mm 1 91 in to MPF x430 dimensions L LB LD and LE 48 5 mm 1 91 in to MPF x4530 or MPF x4540 dimensions L LB LD and 48 6 mm 1 91 in to LE and 51 6 mm 2 03 in to MPF x540 dimensions L LB LD and LE his dimension is 0 7 mm 028 in MP Series food
23. o the motor shaft be sure that the connections are properly aligned and that axial and radial loads are within the specifications of the motor Refer to Shaft Seal Kits on page 21 for guidelines to achieve 20 000 hours of motor bearing life ATTENTION Damage can occur to the motor bearings and the feedback device if sharp impact to the shaft is applied during installation of couplings and pulleys Damage to the feedback device result by applying leverage from the motor mounting face to remove devices mounted on the motor shaft Do not strike the shaft couplings or pulleys with tools during installation or removal Use a wheel puller applying pressure from the user end of the shaft to remove any friction fit or stuck device from the motor shaft Preventing Electrical Noise Electromagnetic interference EMI commonly called noise can adversely impact motor performance by inducing stray signals Follow these guidelines to prevent the effects of EMI e Isolate the power transformers or install line filters on all AC input power lines e Separate signal cables from motor cabling and power wiring Do not route signal cables with motor and power wires or over the vent openings of servo drives e Ground all equipment by using a single point parallel ground system that employs ground bus bars or large straps If necessary use additional electrical noise reduction techniques to reduce EMI in noisy environments Refer to System De
24. oduct Labels may also be on or inside the equipment to provide specific precautions SHOCK HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that dangerous voltage may be present BURN HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that surfaces may reach dangerous temperatures ARC FLASH HAZARD Labels may be on or inside the equipment for example a motor control center to alert people to potential Arc Flash Arc Flash will cause severe injury or death Wear proper Personal Protective Equipment PPE Follow ALL Regulatory requirements for safe work practices and for Personal Protective Equipment PPE gt gt Rockwell Automation Publication MP INOO4F EN P January 2015 MP Series Food grade Servo Motor with 100 mm to 165 mm Frame Size 3 Catalog Number Explanation MPF xx40x xJ7xBA AA A Factory Designated Options A Standard Mounting Flange B EC metric oversized Brake 2 Nobrake 4 24V DC brake Connectors 1 Circular DIN right angle 180 rotatable nclosure Shaft Key Shaft Seal J P66 IP67 housing shaft key shaft seal eedback M Multi tum high resolution encoder Single turn high resolution encoder ated Speed A 500rpm 1000rpm C 1500rpm 2000rpm 2500rpm 3000 rpm G 3250rpm 3500 rpm J 3750rpm K 4000 r
25. ors The use of third party shaft seals voids any implied or expressed warranties A shaft seal is a barrier that can prevent moisture and particles from entering the motor bearings Motors are shipped with a polytetrafluoroethylene PTFE shaft seal installed Shaft seals are subject to wear and require periodic inspection and replacement Replacement is recommended every 3 months not to exceed 12 months depending on use Catalog numbers for the motors and corresponding replacement shaft seal kits are listed in the table Motor Cat No Shaft Seal Kit Cat No MPF A310 MPF A320 MPF A330 MPF B310 MPF B320 MPF B330 MPF A430 MPF B430 MPF SST A4B4 MPF A4530 MPF A4540 MPF B4530 MPF B4540 MPF SST A45B45 MPF A540 540 MPF SST F165 For instructions on how to install a shaft seal refer to the Shaft Seal Kit Installation Instructions publication 2090 IN012 Rockwell Automation Publication MP INOO4F EN P January 2015 22 MP Series Food grade Servo Motor with 100 mm to 165 mm Frame Size Positive Air pressure Accessory Kit A positive air pressure kit catalog number MPF 7 AIR PURGE is available for field installation on an M23 feedback connector Positive air pressure supplied through this kit provides an additional level of protection for the motor against the ingress of foreign substances and moisture The kit replaces the M23 feedback connector cap provides a replacement O ring and includes
26. pm 4250 rpm M 4500 rpm N 4750rpm 5000 rpm Q 5250 rpm 5500 rpm 5750rpm 6000rpm Magnet Stack Length 80 8 0 in Size IEC 72 1 flange number 3 100mm 4 115mm 45 130mm 5 165mm Voltage Class A 200V B 400V Series Type F Food grade Series MP Premium permanent magnet rotary servo motor Rockwell Automation Publication MP INOO4F EN P January 2015 4 MP Series Food grade Servo Motor with 100 mm to 165 mm Frame Size About the MP Series Food grade Motors MP Series food grade Bulletin MPF motors feature single turn or multi turn high resolution encoders and are available with 24V DC brakes These compact brushless servo motors combine the characteristics of the MP Series low inertia motors with unique features designed for food and beverage applications Before You Begin Remove all packing material wedges and braces from within and around the item After unpacking verify the nameplate catalog number against the purchase order ATTENTION To avoid personal injury and damage to the motor do not lift or handle the motor by the motor shaft The cap on the shaft can come loose and cause you to drop the motor 1 Remove the motor carefully from its shipping container 2 Visually inspect the motor for any damage 3 Examine the motor frame front output shaft and mounting pilot for any defects 4 Notify the carrier of any shipping damage immediately Keep the original packing
27. pm 4000rpm 5000rpm kg Ib kg Ib kg Ib kg Ib kg Ib kg Ib kg Ib MPF A B310 62 137 49 108 40 88 36 79 MPF A B320 87 192 69 152 55 121 45 99 40 88 MPF A B330 74 163 59 130 49 108 43 95 MPF A B430 106 234 84 185 67 148 55 121 49 108 MPF A B4530 105 231 84 185 73 161 66 146 MPF A B4540 140 309 111 245 89 196 77 170 MPF A B540 143 315 114 251 99 218 90 198 Axial Load Force Ratings maximum radial load Motor Cat No 500 rpm 1000rpm 2000rpm 3000rpm 3500 4000rpm 5000rpm kg Ib kg Ib kg Ib kg Ib kg Ib kg Ib kg Ib MPF A B310 23 51 16 35 13 29 11 24 MPF A B320 34 75 25 55 19 42 15 33 13 29 8330 27 60 20 44 16 35 13 29 MPF A B430 52 115 39 86 29 64 22 49 19 42 4530 34 75 25 55 21 46 19 42 MPF A B4540 49 108 36 79 27 60 22 49 MPF A B540 49 108 36 79 30 66 26 57 Axial Load Force Ratings zero radial load Motor Cat No 500 rpm 1000rpm 2000rpm 3000rpm 3500rpm 4000rpm 5000rpm kg Ib kg lb kg Ib kg Ib kg lb kg lb kg lb MPF A B310 36 79 27 60 21 46 18 40 MPF A B320 49 108 36 80 27 59 21 46 18 40 MPF A B330 36 80 27 59 21 46 18 40 MPF A B430 69 152 51 112 38 84 30 66 25 55 MPF A B4530 51 112 38 84 31 69 28 62
28. ratures of 125 C 275 F during operation Take precautions to prevent accidental contact with hot surfaces Consider motor surface temperature when selecting connections and cables to install on a motor 2 Verify the axial and radial shaft loads of your application do not exceed those listed in the Motor Load Force Ratings on page 16 Position the motor on the machine with its connectors pointing downward 4 Insert and hand tighten stainless steel fasteners in each of the four mounting holes in the motor faceplate The mounting hole diameter is specified in the Product Dimensions on page 14 5 Align the motor on the machine by using the mounting pilot hole to verify the correct alignment 6 Tighten the stainless steel fasteners within the recommended torque range Cat No Torque Range MPF x310 MPF x320 MPF x330 10 13 6 Nem 90 120 Ib in MPF x430 MPF x4530 MPF x4540 21 5 28 3 Nem 190 250 Ib in MPF x540 45 2 56 5 Nem 400 500 Ib in 7 Rotate the shaft for electrical phasing and encoder alignment The index pulse occurs on a single turn encoder when the shaft key is aligned with the connectors Refer to Product Dimensions on page 14 for a visual reference of this alignment Rockwell Automation Publication MP INOO4F EN P January 2015 12 MP Series Food grade Servo Motor with 100 mm to 165 mm Frame Size Attach the Motor Cables Follow these steps to attach the feedback and
29. sign for Control of Electrical Noise Reference Manual publication GMC RM001 for additional information on reducing the effects of EMI by improving the system level electromagnetic compatibility EMC Rockwell Automation Publication MP INOO4F EN P January 2015 8 MP Series Food grade Servo Motor with 100 mm to 165 mm Frame Size Build and Install the Cables Correct cable routing and careful cable construction improves system electromagnetic compatibility EMC Follow these guidelines to build and install the cables e Keep the wire lengths as short as possible e Route noise sensitive wiring encoder serial and I O away from input power and motor power wiring e Separate cables by 0 3 m 1 ft minimum for every 9 m 30 ft of parallel run e Ground both ends of the encoder cable shield and twist the signal wire pairs to prevent EMI from other equipment ATTENTION High voltage can be present on the shield of a power cable if the shield is not grounded Verify that there is a connection to ground for any power cable shield ATTENTION MP Series motors produce leakage current in the protective earthing conductor that exceeds 3 5 mA AC and or 10 mA DC Be sure to properly ground the motor cables per the drive installation instructions Ground Shielded Signal Wires within a Power Cable Always connect the shield on any signal wire pair routed inside a power cable to the overall machine ground If you are installing
30. w rockwellautomation com literature To order paper copies of technical documentation contact your loca en Bradley distributor or der paper copies of technical d tat tact your local Allen Bradley distribut Rockwell Automation sales representative Rockwell Automation Publication MP INOO4F EN P January 2015 MP Series Food grade Servo Motor with 100 mm to 165 mm Frame Size 25 Notes Rockwell Automation Publication MP INOO4F EN P January 2015 Rockwell Automation Support Rockwell Automation provides technical information on the Web to assist you in using its products At http www rockwellautomation com support you can find technical and application notes sample code and links to software service packs You can also visit our Support Center at https rockwellautomation custhelp com for software updates support chats and forums technical information FAQs and to sign up for product notification updates In addition we offer multiple support programs for installation configuration and troubleshooting For more information contact your local distributor or Rockwell Automation representative or visit http www rockwellautomation com services online phone Installation Assistance If you experience a problem within the first 24 hours of installation please review the information that s contained in this manual You can also contact a special Customer Support number for initial help in getting your product up an
31. xis EtherNet IP Servo Drives User Manual publication 2097 UM002 Description Provides information on installing configuring startup troubleshooting and applications for your Kinetix servo drive system Kinetix Motion Control Selection Guide publication GMC SG001 Specifications motor servo drive system combinations and accessories for Kinetix motion control products Kinetix Rotary Motion Specifications Technical Data publication GMC 1D001 Provides product specifications for MP Series Bulletin MPL MPM MPF MPS rotary motors Kinetix Motion Accessories Specifications publication GMC TD004 Provides product specifications for Bulletin 2090 motor and interface cables low profile connector kits drive power components and other servo drive accessory items Shaft seal Kit Installation Instructions publication 2090 IN012 Information on the installation of a shaft seal on this and other servo motors Allen Bradley Industrial Automation Glossary publication AG 7 1 A glossary of industrial automation terms and abbreviations System Design for Control of Electrical Noise Reference Manual publication GMC RM001 How to minimize and control system level noise Rockwell Automation Product Certification website http www rockwellautomation com products certification Declarations of Conformity DOC for Rockwell Automation products You can view or download publications at http ww
32. xx Pin MPF A5xx and MPF B5xx 1 Sin U Phase U 2 Sin Phase 3 Cos W Phase W 4 Cos Ground 5 Data BR 6 Data BR 7 1 Reserved 8 2 Reserved 9 10 1 9V DC 2 Common 13 TS 14 TS 5 6 Reserved 17 M23Feedback Connector M40 Power Brake Connector Rockwell Automation Publication MP IN004F EN P January 2015 20 MP Series Food grade Servo Motor with 100 mm to 165 mm Frame Size Remove and Install a Shaft Key Shaft keys are constructed of 300 series stainless steel The specified tolerance provides an interference fit slightly larger than the opening for a secure and rigid connection ATTENTION Do not strike the motor s shaft couplings or pulleys with tools during installation or removal of the shaft key Damage can occur to the motor bearings and the feedback device if a sharp impact is applied to the shaft during installation of couplings and pulleys or to remove the shaft key or if leverage is applied from the motor mounting face to remove devices mounted on the motor shaft Apply a constant pressure with a wheel puller to the user end of the shaft to remove a friction fit or stuck device To remove a shaft key perform one of these actions Lift the key by grasping it with a pliers or similar tool e Lever the key with a screwdriver inserted between the key and the slot To install a shaft key follow these steps 1 Verify the replacement key matches the keyway in the shaft and the mating me
Download Pdf Manuals
Related Search