Analog-Digital Converter Module User`s Manual (Hardware)
Contents
1. 2 3 4 1 2 oO 4 1 N Ee BRE EEE E EEE ee eee E CH1 V I CH1 V I NC SLD CH2 V I CH2 V I NC SLD CH3 V I CH3 V I NC SLD CH4 V I CH4 V I NC SLD CH5 V I CH5 V I NC SLD CH6 V I CH6 V I NC SLD CH7 V I CH7 V I NC SLD CH8 V I CH8 V I 24V UNIT 24G UNIT gt 2 T n llz appearance ON Power supply on MOWER OFF Power supply off On Normal operation Flickering 0 1s intervals Input range setting error mode select switch setting error This module is used as the Ver 2 remote device station Ver 2 compatible slave Normal station when the network parameter mode is set to remote mode network Ver 1 mode 0 5s intervals Average value setting count time error Mode select switch setting is RUN changed after power on 24VDC power supply shutoff or watchdog timer error occurred On Indicates that the SELECT SET switch is in the SET Operation position 1 status display Flickering 0 1s intervals Mode select switch setting error LED Test 0 5s intervals An attempt was made to make mode setting outside the setting range at the time of offset gain setting Off Indicates that the SELECT SET switch is in the SELECT or center position L RUN On Normal communication Off Communication cutoff time expiration error On_ Indicates that transmission speed setting or station number setting is outside the range Flicker at fixed intervals Indi2. s Manual for more information on the types and specifications of the one touch connector plugs which conform to the AJ6E5VBTCU 68ADVN ADIN 1 Cable termination work Do the following work on the cable terminations of the communication and analog input cables that are inserted into the one touch connector plugs Communication Cable Termination Work 2 Separate the shield and drain wire and cut the shield 1 Cut the sheath NOK RKRRRREN ORION OY RR Drain wire Shield wire 3 Cut the aluminum tape and intervening cord DA Blue White DG Yellow Drain wire 4 Straighten out the drain wire and twist it from the root 3cm seven or more times Analog Input Cable Termination Work Termination using soldering Disentangle and twist the shield and cut them to proper length V Termination using crimping sleeves Disentangle and twist the shield A and cut them to proper length o naO O V One touch connector Termination plug for analog I O Connect the applicable cable 1 f dee One touch connector using crimping plug for analog I O sleeves t th Example Butt joint ee e applicable using soldering 41 For the applicable cable size refer to the AJ65VBTCU 68ADVN ADIN Analog Digital User s Manual e Where possible round the tip that was cut with nippers or like If the section of the cable to be inserted is not round the cable may be caught at any point and not go far enough e
3. 32 points each RWr RWw 12 points each stations When Ver 2 remote device station Ver 2 compatible slave station is set 1 station RX RY 32 points each RWr RWw 16 points each Commi ricati ri abie Ver 1 10 compatible CC Link dedicated cable FANC 110SBH FA CBL200PSBH CS 110 Specific isolated Dielectric Insulation p area Isolation method withstand resistance voltage Across Se Ea ae 5M or higher Isolation specifications and all analog input ene 500VAC for measured with terminals minute P Across power supply insulation system terminals Transformer resistance tester and all analog input isolation terminals Between channels Not isolated n By noise simulator of 500Vp p noise voltage 1us noise width and 25 to Noise durability 60Hz noise frequency One touch connector for communication Transmission circuit 5 pins pressure welding type the plug for the connector is sold separately One touch connector for power supply and FG Unit power supply and FG 5 pins pressure welding type the plug for the connector is sold separately External wiring system One touch connector for analog I O 4 pins pressure welding type the plug for the connector is sold separately lt Sold separately gt Online connector for communication A6CON LJ5P Online connector for power supply AGCON PWJ5P One touch connector for Communication line Ver 1 10 compatible CC Link dedicated cable communicati 0 5m
4. confer any patent licenses Mitsubishi electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual 2003 MITSUBISHI ELECTRIC CORPORATION A 4 CONTENTS IOVS W Jassie execs ee aE eee E cca oauies E we ae sleek cae ace eaueeee ane 1 2 OOSCINCAMON derrera eco te Sees tie eS Shas E teed a et Mss da 1 2 1 Performance specifications csceccceccceeseeeececeaeseeeeeeaeeeseeeesseaaeeseeseas 1 3 Names and setting of parts sce siete cevsvcnaccoesascel ieee ncdectiedoannseoeeanetaraneeed 3 4 Loading and Installation csuteuesoatessme tents cuctotes Vecnaniaxeesceairdelneeetnralintaots 6 4 1 Precautions when handling 4 2 Installation environment 5 Data Link Cable Wiring sa a a a a A a aE Eaa 7 5 1 Instructions for handling the CC Link dedicated cables ccccceee T7 5 2 Connection of the CC Link dedicated cables ccccccseseeeeeeeeeneeeeeeees 7 6 WINING sinan a a Eea puletnbnd SEAN 8 6 1 Winng precautions scire a E e a E ts 8 6 2 Module connection CxamMple ccccccsscceceseeceseeseecseseeeeseeeeensaseeesseeeeens 9 7 How to Wire the One Touch Connector PIUQ cc cseeeeeeeeeeeeeeeeeeeeaeeeeees 10 8 External Dimension Diagram ccccceceeseeeececeeeeecsessececseeeecneaeeeeseueesenseees 12 A 5 About the Manuals The following manuals are also relate
5. for power supply CC Link dedicated cable wiring diagram Terminal Online connector Online connector resistor Master for communication for communication Terminal resistor A6CON TR11 e On this unit use the Ver 1 10 compatible CC Link dedicated cable FANC 110SBH CS 110 FA CBL200PSBH You cannot use the Ver 1 10 compatible CC Link dedicated cables of other than the above types CC Link dedicated cables and CC Link dedicated high performance cables e The shield cable of the CC Link dedicated cable should be connected to SLD in each module and both ends should be grounded through FG 6 Wiring 6 1 Wiring precautions To obtain maximum performance from the functions of AJ65VBTCU 68ADVN ADIN and improve the system reliability an external wiring with high durability against noise is required The precautions when performing external wiring are as follows 1 Use separate cables for the AC and AJ65VBTCU 68ADVN ADIN external input signals in order not to be affected by the AC side surge or conductivity 2 Do not bundle or place with load carrying wires other than the main circuit line high voltage line or PLC Noises surges or conductivity may affect the system 3 Place a one point grounding on the PLC side for the shielded line or shielded cable However depending on the external noise
6. safe use e This product has been manufactured as a general purpose part for general industries and has not been designed or manufactured to be incorporated in a device or system used in purposes related to human life e Before using the product for special purposes such as nuclear power electric power aerospace medicine or passenger movement vehicles consult with Mitsubishi e This product has been manufactured under strict quality control However when installing the product where major accidents or losses could occur if the product fails install appropriate backup or failsafe functions in the system Country Region Sales office Tel Country Region Sales office Tel U S A Mitsubishi Electric Automation Inc Hong Kong Mitsubishi Electric Automation 500 Corporate Woods Parkway Vernon Hong Kong Ltd Hills IL 60061 U S A 10th Floor Manulife Tower 169 Electric Tel 1 847 478 2100 Road North Point Hong Kong Brazil MELCO TEC Rep Com e Assessoria Tel 852 2887 8870 Tecnica Ltda China C Automation Rua Correia Dias 184 J Edificio Paraiso Trade Center 8 andar 4 F Zhi Fu Plazz No 80 Xin Chang Road a Shanghai 200003 China Paraiso Sao Paulo SP Brazil Tel 86 21 6120 0808 Tel 55 1 1 5908 8331 Taiwan Setsuyo Enterprise Co Ltd Germany Mitsubishi Electric Europe B V German 6F No 105 Wu Kung 3rd Rd Wu Ku Branch Hsiang Taipei Hsine Taiwan Gothaer Strasse 8 D 40880 Ratingen Tel 886 2 2299 2499 GERMANY Korea Mitsu
7. to the end user DESIGN PRECAUTIONS When there are communication problems with the data link the data for the master module will be held Configure an interlocking circuit in a sequence program so that the safety of the overall system is always maintained CAUTION Do not bunch the control wires or communication cables with the main circuit or power wires or install them close to each other They should be installed 100mm 3 9inch or more from each other Not doing so could result in noise that would cause erroneous operation A 1 INSTALLATION PRECAUTIONS CAUTION Use each module in an environment as specified in the general specification in the detailed manual Using the PLC outside the range of the general specifications may result in electric shock fire or malfunction or may damage or degrade the module Securely fix the module to a DIN rail or securely fix it with the CC Link connector type fitting Not doing so can cause a drop or malfunction Do not touch the conducted area of the module Doing so may cause module malfunctioning or breakdowns WIRING PRECAUTIONS CAUTION Be sure to shut off all phases of the external power supply used by the system before installation or wiring Not doing so can cause the product to be damaged or malfunction Always ground the FG pin and FG1 pin to the protective ground conductor Not doing so can cause a malfunction Wire the module correctly af
8. Do insulation work as necessary on the area of the shield that will not be inserted into the one touch connector plug 10 2 Checking the plug cover Check whether the plug cover is installed in the plug Caution Plug Before inserting the cable do not push the an plug cover into the plug Once Plug cover insulation displaced the plug cannot be reused 3 Inserting the cable Lift the back of the plug cover and insert the cable until it makes contact with the plug Insert the signal cables into the one touch connector plug as shown below lt For communication gt lt For power supply FG gt lt For analog input gt j Signal name ii Signal name Signal name _DA Blue V km White ieee 24V UNIT ies V I DG Yellow re NIT NC NC SLD SLD FGI e Insert the cables far enough Not doing so can cause an insulation displacement fault e The cable inserted may come out of the cover front At this time pull it back until the cable tip goes back into the plug cover 4 Insulation displacement of plug cover Using pliers or like push the plug cover into the plug to insulation displace it After insulation displacement make sure that the plug cover is securely installed in the plug as shown below e The plug cover and plug latches may not engage at the time of insulation displacement raising the cover Since the plug co
9. MITSUBISHI Analog Digital Converter Module User s Manual Hardware AJ65VBTCU 68ADVN ADIN Thank you for buying the Mitsubishi general purpose programmable controller MELSEC Series Prior to use please read both this manual and detailed manual thoroughly and familiarize yourself with the product MODEL AJ65V 68ADN U HW MODEL CODE 13JP19 IB NA 0800251 D 0704 MEE 2003 MITSUBISHI ELECTRIC CORPORATION SAFETY PRECAUTIONS Always read before starting use When using this equipment thoroughly read this manual Also pay careful attention to safety and handle the module properly These precautions apply only to this equipment Refer to the user s manual of the CPU module to use for a description of the PLC system safety precautions These Safety Precautions classify the safety precautions into two categories DANGER and CAUTION l Procedures which may lead to a dangerous condition and lt gt DANGER cause death or serious injury if not carried out properly Procedures which may lead to a dangerous condition and CAUTION cause superficial to medium injury or physical damage only if not carried out properly Depending on circumstances procedures indicated by CAUTION may also be linked to serious results In any case it is important to follow the directions for usage Store this manual in a safe place so that you can take it out and read it whenever necessary Always forward it
10. RECAUTIONS CAUTION Do not touch the pin while the power is on Doing so may cause malfunction Be sure to shut off all phases of the external power supply used by the system before cleaning Not doing so can cause the module to fail or malfunction Never disassemble or modify the module This may cause breakdowns malfunctioning injury and or fire Do not drop the module or give it hard impact since its case is made of resin Doing so can damage the module Be sure to shut off all phases of the external power supply used by the system before mounting or dismounting the module to or from the panel Not doing so can cause the module to fail or malfunction Always make sure to touch the grounded metal to discharge the electricity charged in the body etc before touching the module Failure to do so may cause a failure or malfunctions of the module DISPOSAL PRECAUTIONS CAUTION When disposing of this product treat it as industrial waste Revisions The manual number is noted at the lower right of the top cover Print Date enue Number Revision Mar 2003 IB NA 0800251 A First printing Jul 2005 ENA 0800251 B Partial correction SAFETY PRECAUTIONS Partial correction Chapter 3 Chapter 8 Apr 2007 NA 0800251 D T correction en oe Section 2 1 Section 6 2 Chapter 8 This manual confers no industrial property rights or any rights of any other kind nor does it
11. ando 348 Victoria Road Rydalmere South Africa N S W 2116 Australia Tel 27 11 928 2000 Tel 61 2 9684 7777 Aa MITSUBISHI ELECTRIC CORPORATION HEAD OFFICE TOKYO BUILDING 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN NAGOYA WORKS 1 14 YADA MINAMI 5 CHOME HIGASHI KU NAGOYA JAPAN Specifications subject to change without notice Printed in Japan on recycled paper
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13. cates that transmission speed setting or station number setting was changed from that at power on Flicker at unfixed intervals Indicates that you forgot fitting the termination resistor or the module or CC Link dedicated cable is affected by noise Off Indicates normal communications TEST Normally OFF 2 adjusting ela Test TEST ON GAIN mode The OFFSET GAIN CHU LEDs lit change every time the SELECT SET switch is moved to SELECT Ae The switch to be used for making the offset gain settings during test mode The switch to be used for selecting the mode among Ver O remote device station Ver L compatible slave station Normal mode Test mode AJ65VBTCU 68ADVN AJ65VBTCU 68ADIN Ver 1 remote 0 Norma mode Ver 1 remote device station 1 Test mode device station Ver 1 User range setting 1 Ver 1 Mode select compatible 2 Test mode compatible switch slave station i slave station Factory set to Ver 2 remote 3 Norma mode Ver 2 remote 0 device station 4 Test mode device station Ver 2 User range setting 1 Ver 2 compatible 5 Test mode compatible slave station i slave station Norma mode Test mode User range setting Norma mode Test mode User range setting 2 5to 7 Use prohibited appearance cane a or or o o switches Pt OFF ON OFF ces 5 jel H a ON OFF OFF OT 0Mbps F N W Always set the transmission speed within the above range m mol The swit
14. ches are all factory set to OFF gt Making any other setting than the above will result in an error flickering the L O ERR LED Confirm the transmission speed setting switch numbers on the seal located on the side face of the connector for analog I O Use the switches in STATION NO 10 20 and 40 to set the tens of the station number Use the switches in STATION NO 1 2 4 and 8 to set the units of the station number The switches are all factory set to OFF Always set the station number within the range 1 to 64 f Setting any other number than 1 to 64 will result in an error flickering the L ERR Station number LED setting You cannot set the same station number to two or more stations a Station Number e E e Ca E NIe aa O ra Example To set the station number to 32 set the switches as indicated below Station Number 40 20 6 4 2 1_ Confirm the station number setting switch numbers on the seal located on the side face of the connector for analog I O One touch A one touch connector for connection of the communication line 7 connector for When carrying out wiring connect two optional one touch connector plugs for communication communication at top and bottom One touch A one touch connector for connection of the module power supply line and FG connector for When carrying out jumper wiring connect two optional one touch connector plugs for power supply FG at to
15. conditions it may be better have a grounding externally 6 2 Module connection example 1 AUJESVBTCU 68ADVN For voltage input Signal source 0 to 10V 3 contlcH 1 GHA VS 500kQ m 2 CH 1 V 500kQ 3 NC 7 4 SLD h V 4 shield m 2 CH 8 V 500kQ C 4 shield 4 SLD H E iat SAGA 4 V FGT 2 AJ65VBTCU 68ADIN For current a Signal source 0 to 20mA 4 shield 4 1 Use a two core twisted shield line for the power cable 2 Indicates the AJ6E5VBTCU 68ADIN input resistor 3 When noise or ripple occurs with the external cable connect a condenser with about 0 1 to 0 47uF 25V or higher voltage resistant product between the terminal V and V 4 Always perform grounding for FG1 When there is a lot of noise it may be better ground AG as well If the grounding wiring grounding yes no is changed after the offset and gain are set perform the setting of the offset gain values again e Do not insert the one touch connector plug for I O of the one touch connector type connector type compact remote I O unit into the one touch connector for analog I O accidentally Doing so can cause the module to be damaged 7 How to Wire the One Touch Connector Plug This section describes the way to wire the one touch connector plug Refer to the AJUJ6E5VBTCU 68ADVN ADIN Analog Digital User
16. d to this product Order them if necessary Detailed Manual Manual name Manuari Model code Analog Digital Converter Module type SH 080401E AJ65VBTCU 68ADVN ADIN Users Manual 13JR65 Model code Module type AJ61BT11 A1SJ61BT11 User s Manual 134872 Module type AJ61QBT11 A1SJ61QBT11 User s Manual 13J873 Module type QJ61BT11N User s Manual 13JR64 Conformation to the EMC Directive and Low Voltage Instruction When complying with EMC Directives and Low Voltage Directives by assembling a Mitsubishi PLC compatible with EMC Directive and Low Voltage Directives into the user product refer to Chapter 3 EMC Directives and Low Voltage Directives in the User s Manual Hardware Section for the CPU module being used The CE logo is printed on the rating plate on the main body of the PLC that conforms to the EMC directive and low voltage instruction To conform this product to the EMC Directive and Low Voltage Directive refer to the Section of CC Link Modules in Chapter 3 EMC Directive and Low Voltage Directive of the User s Manual Hardware of the CPU module used A 6 1 Overview This user s manual explains the specifications names and setting of parts wiring and others of Type AJ6E5VBTCU 68ADVN analog digital converter module hereafter abbreviated to the AJ65VBTCU 68ADVN Type AJ65VBTCU 68ADIN analog digital converter module hereafter abbreviated to the AJ65VBTCU 68ADIN which is used as a remote device station
17. he CC Link dedicated cables roughly as described below Doing so can damage the cables e Compact with a sharp object e Twist the cable excessively e Pull the cable hard more than the permitted elasticity e Step on the cable e Place an object on the top e Scratch the cable s protective layer 5 2 Connection of the CC Link dedicated cables Connect the CC Link dedicated cable between the AJ65VBTCU 68ADVN ADIN and master module as shown below One touch connector plug Online connector for Liye al communication One touch connector plug with termination resistor NNO l X N INIPSP RIT SS A6CON TR11 Always fit a non wired con nector to the open connec tor for power supply FG N A lt w O tt One touch connector plug for power supply FG Online connector for power supply FG Power supply FG cable wiring diagram Online connector for power supply FG External supply CONC power cable IN toll 11FG P f i OF A 2 24V UNIT 2 i i OF MASNE 24G UNIT OF 4 AG O 5 FG1 External supply COND power cable OUT Os 1G O 3 24G UNIT Os 4 AG O 5 FG1 l The power cables cannot be conected with the other remote I O module having the one touch connector
18. m AWG 20 42 2 to 3 0 shielded wire 0 5mm AWG 20 on One touch 5 Applicable connector for 0 66 to 0 98 mm AWG 18 42 2 to 3 0 wire size POwer Wire diameter 0 08 mm or more supply FG 1 0 to 1 4 A6CON P214 1 4 to 2 0 A6CON P220 saline Applicable cable 0 14 to 0 2 mm analog I O 1 0 to 1 4 A6CON P514 1 4 to 2 0 AGCON P520 Applicable cable 0 3 to 0 5 mm i i A D conversion values are fluctuated by self heating within approx 30 minutes after power is turned ON 3 Names and Setting of Parts The name of each part in the AJ6E5 VBTCU 68ADVN ADIN is shown Pin layout and signals name DA 2 DB CONA B VIELSE AJ65VBTCU 68ADLIN CON A L l N con B 3 SE Lt gt H o POWER SET O RUN 2 gt 4 T E CON2 r O 3 L ERR F SW1 J an n TEST i HE ILe WW CON3 m 10 Se ibe 5 e 40 wm boi 2 OFFSET 6 jl o CON4 milo D z GAN y 7 gt O m ties ae ore 8 West 5 6 CONS BE MODE N Tena 4 CON_ c P CON6 O W E CON R D CON7 MITSUBISHI CC1ink I SNe in c0 rom the top 10 CON8 5 oO 4 1 2 oO 4 1 2 oO 4 1 2 oO 4 1 2 oO 4 1
19. of a CC Link system In this manual the AJ6E5VBTCU 68ADVN and AJ65VBTCU 68ADIN are generically referred to as the AJ6E5VBTCU 68ADVN ADIN Confirm if the following items are included in the package after unpacking Item name Number of items Analog Digital Converter Module type AJ6E5VBTCU 68ADVN Analog Digital Converter Module type AJ65VBTCU 68ADIN 2 Specification 2 1 Performance specifications The performance specifications of the AJ65VBTCU 68ADVN ADIN are shown below For general specifications refer to detailed manual Protection class IP1XB 10 to 0 to 10V DC Analo Voltage qnput resistanoe 1M O o input resistance 250Q Digital output 16 bit signed binary 4096 to 4095 16 bit signed binary 96 to 4095 Ambient Ambient 0 to 55 C 25 5 C f isti setting 1 W characterises AY6SVBTCU 10 to 10V accuracy accuracy 68ADVN relative to maximum Voltage 0 to value of digital output User range 4000 0 to 5V AJ65VBTCU 4t020mA o to 68ADIN User range 4000 Current setting 0 to 20mA digit indicates digital value imschannel Absolute maximum input Voltage 15 V current 30mA Analog input points 8 channels module Remote device station PENE SANON ype Ver 1 remote device station Ver 2 remote device station 12 digit 8 digit AJ65VBTCU 68ADVN AJ65VBTCU 68ADIN When Ver 1 remote device station Ver 1 compatible slave station is set Number of occupied 3 stations RX RY
20. p and bottom One one One touch connector for analog I O 9 connector for as Connect a one touch connector plug when wiring analog I O DIN rail hook Used to mount the module to the DIN rail 10 20 40 STATION NO vB BSBA ESE After power on do not change the mode select switch setting If you change it midway during operation the setting at power on is valid 4 Loading and Installation 4 1 Precautions when handling The following is an explanation of handling precautions of the module 1 Because the case of the module is made of resin be careful not to drop it or expose it to strong impact 4 2 Installation environment Never install the module in the following environments 1 Locations where the ambient temperature is outside the range of 0 to 55 C 2 Locations where the ambient humidity is outside the range of 10 to 99 RH 3 Locations where dew condensation takes place due to sudden temperature changes 4 Locations where there are corrosive and or combustible gasses 5 Locations where there is a high level of conductive power such as dust and iron filings oil mist salt and organic solvents 6 Locations exposed to the direct rays of the sun 7 Locations where strong power and magnetic fields are generated 8 Locations where vibration and shock are directly transmitted to the main module 5 Data Link Cable Wiring 5 1 Instructions for handling the CC Link dedicated cables Do not handle t
21. ter confirming the rated voltage and pin layout of the product Not doing so can cause a fire or failure Do not insert the one touch connector plug for I O of the one touch connector type connector type compact remote I O unit into the one touch connector for analog I O accidentally Doing so can cause the module to be damaged Ensure that no foreign matter such as chips and wire offcuts enter the module Foreign matter can cause a fire failure or malfunction Always fit a non wired one touch connector plug to the open one touch connector for power supply FG Not doing so can cause a failure or malfunction When connecting the wires or cables to the module always run them in conduits or clamp them Not doing so can damage the module and cables due to loose moved or accidentally pulled cables or can cause a malfunction due to a cable connection fault Do not install the control lines together with the communication cables or bring them close to each other Failure to do so may cause malfunctions due to noise A 2 WIRING PRECAUTIONS CAUTION When disconnecting the communication and power supply cables from the module do not hold and pull the cable part Disconnect the cables after loosening the screws in the portions connected to the module Pulling the cables connected to the module can damage the module and cables or can cause a malfunction due to a cable connection fault STARTING AND MAINTENANCE P
22. ver has not been insulation displaced sufficiently in this state push the cover into the plug until it is installed securely 11 8 External Dimension Diagram AJ65VBTCU 68ADVN ADIN 41 1 61 MELET AJesveTcu 68aD IN AJ65VBTCU 68AD _ N CON l N CON K C Hi 1 2 wo SEL POWER SET O l n SR RSS RS O ON o 4 ana A z O Jj m Q OOQ pa zamsSov CON D MITSUBISHI CC1ink tA 115 4 53 AA 31 1 22 67 2 64 3 5 16 5 9 12 0 65 i N N LO N WO 57 5 2 26 re U y This section should be 14 5mm 0 57inch when an online connector is not installed Unit mm inch 12 Warranty Mitsubishi will not be held liable for damage caused by factors found not to be the cause of Mitsubishi machine damage or lost profits caused by faults in the Mitsubishi products damage secondary damage accident compensation caused by special factors unpredictable by Mitsubishi damages to products other than Mitsubishi products and to other duties For
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