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User manual - Autec-VLT Automotive Equipment

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1. ASB 2503 has been designed and constructed in accordance with the provisions contained in European Regulations namely EN291 1992 EN292 1992 And CE regulations 89 392 EEC 93 44 EEC 93 68 EEC 91 368 89 336 73 23 CEE AUTEC Hefbruggen bv C C Industrieterrein ljsselveld Vlasakker 11 3417 XT MONTFOORT The Netherlands Tel 31 0 348 477000 Fax 31 0 348 475104 E mail info autec vlt nl
2. Welded floor frame Movable parts Supports and arms Lifting components Control cabinet Safety arrangements p ucc Hi NC N A uA CONS Iu Fig 1 See Fig 2 for the following terms 1 Operating side the area in which the operator does his work and from where he can access the control cabinet 2 Rear The side where the support extension pieces are mounted 3 Front The side where no support extension pieces have been mounted 4 Sliding direction Direction in which the vehicle will come sliding in with AUTEC Hefbruggen bv i tec vehicle lifts AU hebeb hnen 22 hefbruggen ISSUED 01 10 99 the motor side of the vehicle in the front 52 4 Sliding direction Fig 2 CONTROL CABINET Fig 3 The electrical control cabinet consists of the following 1 Aframe An oil tank Wheels Electrical motor Valve block Operating and control part Safety switch for downward motion Voltage monitoring lamp Horn cs do QU cs ee 91 ips co T9 gt Combined function button Fig 3 SAFETY ARRANGEMENTS These include e Torsion beams which ensure synchronisation and if one of the cylinders fails the torsion bar transfers the power to the cylinder which is working properly e Overpressure valves protect the system against damage arising
3. bolts are tightened properly AUTEC Hefbruggen bv Industrieterrein ljsselveld Vlasakker 11 3417 XT MONTFOORT The Netherlands Tel 31 0 348 477000 Fax 31 0 348 475104 E mail info autec vlt nl USER MANUAL tec lifts Medium rise UC ASB 2503 a hefbruggen ISSUED 01 10 99 8 TROUBLE SHOOTING TABLE Search for the source of the fault and carry out the necessary repairs only after all the necessary SAFETY REGULATIONS as described have been taken into account ALL RESETTING ACTIONS REPAIRS TO THE SAFETY ARRANGEMENTS AND ELECTRICAL COMPONENTS IN THE LIFT MUST BE CARRIED OUT BY AUTHORISED PERSONNEL ONLY PROBLEMS POSSIBLE CAUSES REMEDIAL ACTION The lift does not move upward when the lifting The main switch is off Switch on the main switch button is pressed The fuse has burnt out Replace the fuse The lift is overloaded Maintain the weight according to the specifications The switch is not working Replace the switch and call Autec Fault in the electrical system Call up the Autec service department The direction of rotation of the motor is Switch the phase wires wrong Fill in hydraulic oil Insufficient hydraulic oil Clean the suction pump Suction pump is choked up The thermal protection keeps tripping The lifting bridge is overloaded Voltage too low Insufficient hydraulic oil Suction pump is choked up Foreign object under the lifting table Fault in the electrical system The downward motion button is
4. is on the lift Fig 11 Fig 11 RISK OF ELECTROCUTION Never spray water or steam or solvents or paint in the area immediately surrounding the platform and the control cabinet Fig 12 Fig 12 RISK OF SLIDING OUT This risk can be overcome by avoiding the Spillage of oil or grease in the area surrounding the lift Fig 13 Apart from that any oil spillage which may occur should be thoroughly removed from the spot CE ASB 2503 Fig 13 6 CONTROLS AND OPERATION Fig 14 The operating part of the electrical control cabinet contains the following A COMBINED FUNCTION KEY with the following functions 0 position the electrical circuit of the lift is not live If necessary a lock may be put in place to prevent the misuse of the platform M position 1 and 2 In these positions the electrical circuit is live and the protective arrangements can be operated UP position In this position the lifting valve and the motor are used and the lift can be raised DOWN position In this position the motor and the valve for the lowering motion are used and the
5. lift is not used properly In what follows you will find information about how to avoid dangerous situations AUTEC Hefbruggen bv USER MANUAL tec lifts Medium rise mms ebebuhnen 22 hefbruggen ASB 2503 ISSUED 01 10 99 4 TECHNICAL SPECIFICATIONS SSS WARNING ASB 2503 1 BO IL Pp The lift is designed and B EE constructed to lift vehicles and uec ee NF ANE N to hold them in a certain position eee eee in a covered working place Any other form of use is not permitted In short the lift is Ak N not suitable for the folowing purposes LOE L O W Washing and spraying work Dimensions Fig4 2 WI To be used as a device for applying force Mir Tn XMM To be used as a goods lift Motor power E ane WI To be used as a jack or for lifting Voltage vehicles for changing wheels Frequency Amperage Fig 5 The manufacturer hereby refuses to mE u entertain any claims for damages arising in No of wires Always keep in mind the lifting capacity of connection with injury to persons or Speed the lift in the case of vehicles with special damage to vehicle or other properly j Characteristics such as delivery vans and caused due to incorrect and or other types of vans etc unauthorised use of the lift m 00 g Incl 4 rubber bloc E r The safety zone Fig 6 is to some During lifting and lowering movements extend determined by the dimensions the operator must be within the zone of oZ Yo qms T of the veh
6. platform has been lowered fully Industrieterrein ljsselveld Vlasakker 11 3417 XT MONTFOORT The Netherlands Tel 31 0 348 477000 Fax 31 0 348 475104 E mail info autec vlt nl en TA ASB 2503 05 vehicle lifts USER MANUAL lec Medium rise a hefbruggen ASB 2503 ISSUED 01 10 99 7 MAINTENANCE The lift must be inspected once a year according to the CE Regulations by a person who is certified to do the same In addition preventive maintenance must also be carried out once a year on the lift ask for AUTEC maintenance contracts We recommend the following lubricants for lubricating the lift see Fig 16 No Texaco Shell ESSO Castrol 1 Guides Teflon spray Teflon spray Teflon spray Teflon spray support plates grease moly system Lubricating points Lubricating interval Guides for the sliding block only lubricate the guides on the upper 3 months side of the guide blocks Do not lubricate the underside because this accumulates dirt Guides for the support plate extension pieces Replacement of hydraulic oil x V AL f X d T oy VE Fig 16 CHECKLIST Every three months Hydraulic circuit Check the oil level in the oil tank Check for leakages if an Foundation bolts Check the tightening torque of the foundation bolts Hydraulic pump Check whether there are any strange sounds during the running of the pump Check whether the tightening
7. soiled The downward motion valve is not working properly The lift goes down in jerks There is air entrapped in the hydraulic Air the system The lifts sink back to the original position system Call up the Autec service department There is a leakage in at least two Call up the Autec service department hydraulic system pipelines Call up the Autec service department The platforms do not align properly The hydraulic cylinders are dirty Call up the Autec service department The non return valve is leaking Several possible causes Re set the thermal protection Maintain the weight according to the specifications Check the voltage Fill in hydraulic oil Clean the suction pump Remove the foreign object under the lifting table Call up the Autec service department Replace the downward motion button Call up the Autec service department The lift rises only partially The lift does not come down when the button for the downward motion is pressed DETAILS REQUIRED WHILE CALLING AUTEC SERVICE If you are reporting a fault try to provide at least the following data BI The serial number the type and the year of manufacture of the lift ORDERING SPARE PARTS For ordering spare parts please refer to the following Technical Instructions Book pages which will be supplied on request uni TE ASB 3005 9 CONFORMITY DECLARATION AUTEC Hefbruggen b v Vlasakker 11 NL 3417 XT MONTFOORT The Netherlands hereby declares that the lift of the type
8. ING this indicates situations and or actions which are unsafe and could lead to injuries of various types except death CAUTION this indicates situations and or actions which are unsafe and could lead to light injuries to persons and or damage to the lift the vehicle or other properties RISK OF DAMAGE DUE TO ELECTRICITY Special X safety arrangements have been made on the lift in places where the risks are very high RISKS AND PROTECTIVE MEDIA The risks to which the operator is exposed when the vehicle is in a raised position together with the protective media which have been installed in order to limit the possible dangers LONGITUDINAL AND LATERAL MOVEMENTS OF THE VEHICLE Longitudinal and lateral movements include the following forward and backward movements of the load the vehicle Lateral movements include displacement of the vehicle to the left or the right particularly during the lifting process These movements can be prevented by placing the vehicle securely on the support arm rubbers on the car jack support points WARNING N Do not move the vehicle when it is on the platform The platforms and the rubber fittings should only be removed at the lowest lifting position and when there is no load It is extremely important that the vehicle is placed on the lift in such a manner that there is an uniform distribution of weight over the platforms Fig 7 Please note that the motor side of the v
9. USER MANUAL Medium rise CE ASB 2503 tec vehicle lifts U hebebuhnen a NET bruggen ISSUED 01 10 99 j N P4 AN lt N J un f j o N N d ze W XX S A N oo UO X 7 P4 A lt a Oe OV dA LI UA as nen a c4 PII e NN SUM ANN j Ey uf N FONS Ey Y jd N N C M Cr cS eee AN NN 4 o VN oY VN P Y e Scissors lifts for automobile bodies AUTEC Hefbruggen bv Industrieterrein ljsselveld Vlasakker 11 3417 XT MONTFOORT The Netherlands Tel 31 0 348 477000 Fax 31 0 348 475104 E mail info autec vlt nl en TA ASB 2503 01 USER MANUAL Medium rise INDEX OF CONTENTS PAGE 1 Introduction 02 2 Howto use this manual 02 3 Description of the lift 02 4 Technical specifications 03 5 Safety 03 6 Controls and operation 06 7 Maintenance 06 8 Troubleshooting 07 9 Conformity Declaration 07 1 INTRODUCTION aa Nw WARNING This Manual is intended for factory personnel who are going to operate the lift read the Manual before you use the platform in any way or perform any actions on it This Manual contains important information about the following points M THE PERSONAL SAFETY OF THE OPERATORS W THE SAFETY OF THE LIFT mM THE SAFETY OF THE VEHICLES LIFTED 2 INSTRUCTIONS FOR USE The Manual forms part of the lift and must be available for reference in the immediate vicinity of the lift at all times Th
10. due to excessively high oil pressure e Fusible electrical cut outs and a motor protection switch e Mechanical gears to prevent the lift from sinking back to its original position in case of oil leakages Industrieterrein ljsselveld Vlasakker 11 3417 XT MONTFOORT The Netherlands Tel 31 0 348 477000 Fax 31 0 348 475104 E mail info autec vlt nl en TA ASB 2503 02 Fig 4 THE WEIGHT OF THE VEHICLE The lift can be used for practically all vehicles provided that the maximum loading capacity is not exceeded MAXIMUM DIMENSIONS OF THE VEHICLE TO BE LIFTED see fig 5 Maximum breadth 2200 mm Maximum wheel base 3000 mm Keep in mind that low slung cars cars with chassis close to the ground do not match with the lift structure Take particular care in case of low slung sports cars CE THE DISTRIBUTION OF LOAD IN THE CASE OF LARGE VEHICLES ED MAX 2500 kg ASB 2503 5 SAFETY It is important to read point number 5 of this Manual properly since it contains important information about the risks which the operator of the lift will be exposed to if the
11. e operator of the lift must be able to refer to the Manual quickly and at any given moment IT IS STRONGLY RECOMMENDED THAT YOU SHOULD FIRST CAREFULLY READ THE SAFETY INSTRUCTIONS The manufacturer hereby refuses to accept any responsibility for injury to persons or damage to equipment or property if it appears that incorrect handling of the lift has taken place This instructions manual only describes the operating and safety aspects which persons who are installing the machine need to know In order to understand the terminology used in this manual it is necessary that the person performing the installation work should have specific experience in industrial work service maintenance and repair activities and must also possess the ability to explain the drawings and the descriptions contained in CE ASB 2503 this manual to other people At the same time he must also be aware of the general and specific safety regulations which apply in the country where the lift is being installed The word operator which has been used throughout this manual refers to a person who is authorised to use the platform The minimum legal age for using the lift is 18 years 3 DESCRIPTION OF THE LIFT Fig 1 This is an electro hydraulic lift model ASB 2503 and it has been developed and manufactured to lift passenger cars and delivery vans and to hold these in a specified lifted position The chief advantages of the lift are
12. ehicle must be placed on the side which cannot be pushed out CE ASB 2503 Fig 7 To ensure the safety of persons and of materials you must see to it that m The safety zone is kept under observation during the lifting process The motor of the vehicle is switched off that it is in gear and that the handbrake is also fully applied BI The vehicle must be lifted on the car jack support points B Due account has been taken of all the dimensions and weights RISKS IN LIFTING A VEHICLE The following safety arrangements have been installed in order to prevent overloading and damage B Limit switches for downward movement BI Overpressure valves offer protection against damage due to excessive lifting BI Thermal protection switches off the power in the case of overloading INVOLVED limiting the RISKS TO PERSONS This paragraph describes the risks to which the operator or any other person near the working area where the lift is in operation in case the lift is not used in the appropriate manner AUTEC Hefbruggen bv tec vehicle lifts AU hebeb hnen 22 hefbruggen ISSUED 01 10 99 RISKS INVOLVED IN MOVING A VEHICLE Movements may be caused during activities which involve the application of an adequate amount of force for moving the vehicle Fig 8 In cases wh
13. ere the vehicle being lifted is almost of the maximum permissible weight or the maximum permissible dimensions movements in the vehicle could lead to overloading or unbalancing NN Ef Fig 8 RISKS INVOLVED IN POSITIONING A VEHICLE This type of risk may arise if the vehicle is not properly placed on the rubber supports Fig 9 or if the platforms are not properly aligned with respect to the vehicle One can avoid this by always lifting the vehicle using the car jack support points and to place the vehicle as far as possible in the centre of the platform Attention while dismantling heavy parts for example the motor or shafts please note that the weight distribution ratios change Fig 9 Never rest any fittings or other objects against the platform and never place such objects under the platform when it has a load mounted on it since this can impede the lowering operations and may cause the vehicle to fall off the platform Fig 10 Industrieterrein ljsselveld Vlasakker 11 3417 XT MONTFOORT The Netherlands Tel 31 0 348 477000 Fax 31 0 348 475104 E mail info autec vlt nl en TA ASB 2503 04 USER MANUAL Medium rise Fig 10 Never enter the vehicle or start the motor when the vehicle
14. icle to be lifted operation 1 as shown in Fig 6 The i Cabinet T qw presence of any person in the safety zone Y f mE mE 2 is strictly forbidden The presence of TE m f d persons under the vehicle is only permitted D Ex peram p if the vehicle is parked in the lifted position USE THE LIFT ONLY IF ALL THE SAFETY i i 0575 ARRANGEMENTS ARE WORKING 3n PROPERLY IF THESE RULES ARE NOT FOLLOWED SERIOUS INJURY COULD BE Fig 6 CAUSED TO PERSONS AS WELL AS Je aeea IRREPARABLE DAMAGE TO THE LIFT AND CHECK THE MAXIMUM LOADING Hag 500 CAPACITY THE MAXIMUM WEIGHT AND The operator is bound to follow the regulations which apply in the country in which these lifts are installed In addition the operator must Always work in the operator area as designated in the Manual Never remove the protective guards or dismantle or shut down the mechanical electrical or other types of safety arrangements Read the safety regulations relating to the lift and take cognisance of the safety information provided in this Manual Industrieterrein ljsselveld Vlasakker 11 3417 XT MONTFOORT The Netherlands Tel 31 0 348 477000 Fax 31 0 348 475104 E mail info autec vlt nl en TA ASB 2503 03 USER MANUAL Medium rise The following terms have been used in this Manual to describe the various types of risk DANGER there is a direct possibility of danger which could lead to serious injury or death WARN
15. lift can be lowered to the safety height Fig 14 SAFETY BUTTON FOR DOWNWARD MOVEMENT 7 On pressing this button the horn and after a few seconds the valves will become live The lift will now complete the last 400 mm of the downward movement AUTEC Hefbruggen bv tec vehicle lifts AU EE hebeb hnen 22 hefbruggen ISSUED 01 10 99 SEQUENCE OF OPERATIONS Positioning of the vehicle Park the vehicle in the middle of the platform and if necessary push out the extension pieces of the platform Support points Place the rubber supports under the car jack support points of the vehicle Lifting Put the function button 10 in the lifting position 1 until the desired height is reached Parking Now press the button 7 in order to activate the mechanical lock Lowering Turn the function button to the DOWN position and hold the button in this position The lift will rise a few centimetres the mechanical lock will disengage and the lift will fall back to the safety height Press the safety switch for the lowering operation 7 for completing the last 400 mm of the downward motion Lowering in case of emergencies Fig 15 In case of a power failure it is possible to lower the platform in the following manner Manually unlock the mechanical lock and turn the lowering motion valve 1 which is located on the valve block in the anticlockwise direction into the open position Close the valve after the

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