maintenance & adjustments
Contents
1. een E d La E uum HOSE PRESSURE RATING The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hydraulic system HTMA REQUIREMENTS TOOL CATEGORY HYDRAULIC SYSTEM A REQUIREMENTS TYPE1 TYPE RR FLOW RATE T2gom Ti 3gom 9 105 gpm 15 23 Ipm 28 34 Ipm 42 49 Ipm 34 40 ipm TOOL OPERATING PRESSURE 2000 psi 2000 2000 2000 psi at the power supply outlet 138 bar 138 bar 138ba 138 bar STEM RELIEF VALVE SETTING 2100 2250 psi 21002250 psi 2100 2250 psi 2200 2300 psi at the power supply outlet 145 185 bar 145 166 bar 145 155 bar 152 159 bar MAXIMUM BACK PRESSURE 250 psi 250 psi 250 psi 250 psi at tool end of the return hose 17 bar 17 bar 17 bar 17 bar Measured at a max fluid viscosity of 400ssu 400ssu 400ssu 400ssu at min operating temperature 82 centistokes 82 centistokes 82 centistokes 82 centistokes TEMPERATURE 140 F 140 F 140 140 Sufficient heat rejection capacity 60 C 60 C 80 C C limit max fluid temperature to at max expected ambient temperature cooling capacity 3hp Shp Tho H at a temperature difference of 224KW 373KW 522W between ambient and fuid temps 40 F 40 F 40 F 40 F ee Qz o arc nore Do not operate the tool at temperatures2. DS06 PARTS LIST For Serial Numbers 357 and Above em arto aly Description mm pet no Description Luce a aen T TOE a zd Hg EIE E dd dr ve DE Hl m Same ru GE UE EES NN eegen dee iir 07612 1 idlerShat ae No item a EES HERZ E HUN E amaaa ge HEAT MEIN EI HEBES zm 3 eer su 3 me ome E Rm AE ES Ale Ee HENG nme mm EE E SIE EA ERU ga ee SIE Som JE BEBE es ded oor el EH EM d press ien HEH am AA a 4 HEB eae ee S Em ste men HEBES M ein HEBES HEH EH fee HEBES Eu kal Nei le Ee EHS HEINE Em mem HEH Es EIN SIS ee 2a 0506 PARTS ILLUSTRATION For Serial Numbers 356 and Below 1224 e eS DS06 PARTS LIST Sean 3 1 nar enum ur snoren Ges DES a omm Pre SN sr et accessones am fa CIE Gen mar wou 8 nts cam GEAR soom nant ony 5 cam macra screw 1 ER GEAR sm nod HE Eu 2 i ste WE n ren WELD wam TEA 14 s orte ve carom nce ony
3. Figure 25 Removing Old Nose Sprocket 3 Remove the new nose sprocket package s and fold back the top portion of the insertion card being careful not remove or disturb the components See Figure 26 Figure 26 Preparing New Nose Sprocket 4 With fiat blade screw driver in tho bar nose rails slide the nose sprocket assembly into position aligning the 6 holes in the bar nose with the 6 holes in the nose sprocket assembly without removing the components from the card See Figure 27 Figure 27 Instaling a New Nose Sprocket 5 Insert 6 nose rivets into the holes and then hold them with your thumb Remove the screwdriver and slide out the insertion card Noto On used bars the nose rails might tend to spread apart Use a small clamp if necessary to hold the rails together 6 With the bar and rivets solidly supported on a strong flat steel surface carefully peen the rivet heads down with the fat end of a hammer Be careful to only hit the rivet head Do not hit the bar body this wil pinch the nose sprocket Rivet heads must completely fl the countersinks in the bar body and be snug and secure while stil allowing the sprocket to freely tum See Figure 28 Figure 28 Replacing Rivets 7 Using a fat fil shave the rivet heads to a uniform height that as close to the bar body as possible See Figure 29 Figure 29 Filing Rivets D TO
4. SERIOUS INJURY OR DEATH COULD RESULT FROM IM PROPER REPAIR OR SERVICE OF THIS TOOL REPAIRS ANOIOR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIHED DEALER To avoid serious injury or death 2005 The Stanley Works USA 54606 82005 Ver 5 0506 HYDRAULIC DIAMOND SAW OPERATION AND MAINTENANCE USER S MANUAL Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie OR 97267 5698 503 659 5660 FAX 503 652 1780 www sianiey hydraufio ipols com TABLE OF CONTENTS CERTIFICATE OF CONFORMITY SAFETY SYMBOLS SAFETY PRECAUTIONS TOOL STICKERS amp TAGS HYDRAULIC HOSE REQUIREMENTS HTMA REQUIREMENTS OPERATION PREOPERTION PROCEDURES CHECK THE POWER SOURCE CHECK TOOL CONNECT HYDRAULIC HOSES CONNECTING A WATER SUPPLY CHECK CHAIN AND BAR ADJUSTMENT CHECK CHAIN SEGMENT WEAR 12 OPERATING PROCEDURES 2 PLAN THE CUT 12 TYPES OF CUTS COLD WEATHER OPERATION USING THE WALL WALKER MAINTENANCE amp ADJUSTMENTS GENERAL MAINTENANCE TIPS SAN BAR RAIL H ROTATING THE SAW BAR 14 CHAIN TENSION ADJUSTMENT 14 SERVICING THE CHAIN 15 MAINTENANCE amp ADJUSTMENTS 15 MAINTENANCE amp ADJUSTMENTS 16 REPLACING THE CHAIN BREAKER PUNCH 36 SPINNING RIVETS 16 NOSE SPROCKET DISASSEMBLY AND ASSEMBLY 17 MAINTENANCE amp ADJUSTMENTS 17 MAINTENANCE amp ADJUSTMENTS 1
5. crian eracoessoresy ose ove 22 neon AY poto meus at se jm i Ses ar sou E ba 2 coumosme nox ce 2 se meen 1 sta SOUND Power teve CE 32 sets Row conmo vus soom msn m 1 men osa som com VE Sm mo cy s san sc wen roam E r Denotes Part in Seal Kt 26 WARRANTY Stanley Hydrauie Tools herein called Stanley subject to the exceptione contained below arant new hydraul tools for a period fone year rom he date of sale to the frst reta purchaser or fra of 2 years rom shipping dae fom Stanley whichever period apres rt be rs of defects andlor wrkmanshp at ine ima of evry and wil open repair replace any tator part or new part which e found upon examination by Stanley authorized serie cll or by Starkey factory In Mau Oregon t Be DEFECTIVE IN MATERIAL ANDIOR WORKMANSHIP EXCEPTIONS FROM WARRANTY FREIGHT COSTS Freight cost to reum pars o Stanley requested by Stanley for the purpose of evaluating waranty clam for waranty cr are covered under ie poy ithe calmed part or parts are approved warranty re Freight costs for any part or parts whic are ot approved or waranty credit wl be the respon cf te SEALS amp DIAPHRAGMS Seas and dlaphragms installed in new tools are warranted to be fee of defects in materia andor workmanship or
6. IMPORTANT This is the safety alert symbol It is used to alert you to potential personal Injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death This safety alort and signal word indicato an imminently hazardous situa tion which if not avoided will result in death or serious Injury This safety alort and signal word indicate a potentially hazardous situation which if not avoided could result in death or serious injury This safety alort and signal word indicate a potentially hazardous situation which if not avoided may result in minor of moderate injury This signal word indicates a potentially hazardous situation which not avoided may result in property damage This signal word indicates a situation which not avolded will result in damage to the equipment This signal word indicates a situation which not avoided may result in damage to the equipment Always observe safety symbols They are included for your safety and for the protection of the tool LOCAL SAFETY REGULATIONS Enter any local safety regulations here Keep these instructions in an area accessible to the operator and mainte nance personnel SAFETY PRECAUTIONS Tool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose To avoid
7. a period of month afer he date of fret usage ar lor a period o 2 years te shipping date whichever expos fst CUTTING ACCESSORIES Cuting accessories such as breaker tooi le are warranted o be free of defects in material and or workmanship Ste bme of ITEMS PRODUCED BY OTHER MANUFACTURE respective manufactures Components wich are not manufactured by Stanley and are warranted har Costs need to remove a Stanley manufactured component in order to service an lem manufactured by other eene ALTERATIONS MODIFICATIONS Alterations or moditcaons to any tool or part Al obligation under his waranty shal be terminated If new lool or part ls tore modited in any way NORMAL WEAR flue or perfomance deficiency atributabie to normal wear and tear sch as tol bushings retaining pins wear pates bumpers retaining rings end plugs ruber bushings reco springs et INCIDENTALICONSEQUENTIAL DAMAGES To he fullest extent permite by applcable law in no event wi STANLEY be Sale for any cient consequential or spell damages andlor expenses FREIGHT DAMAGE Damage caused by Improper storage or freight handing LOSS TIME Loss of operating ime o he user whe he tool out of serice IMPROPER OPERATION Any ans or performance deficiency atvibutabie to a furo to fotow the guidelines andor procedures as outined In he tools operan and maintenance manual MAINTENANCE Any fur or perfomance def
8. Seriennummer des Gere Num ro de sane d T qupement All Numero de sena del equo del atrezzstr 5 Yoarofmanufacureauahrann e de fabricaton Ano de fabdcaclonlAnno di fabbricazione mmm Has beon manufactured in conformity with EEC Type examination as shown Wurde hergestelt in bereinstimmung mit EEC Typ Pr fung nach Est conform ment sua types examinde comme indiqu dans le tableau ci apr s sido fabricado de acuerdo Upo examen EEC come dice tata in conformit con je nomme CEE come lustrat Examon CEE typo Forsan Nar D pore way eege N Pr fung auch Drectves particuli res Num ro Organise spr Date dopraton Discuz Ne Aprobado Fecha caducdad Diretiva M Esc Data d scadenza MadneryDiecwe mme m m Se Sat NA D Ej Sat NA p E NA iso Ka E Na so D Sat M amp Spadal Provisions None Seen ee Se Disposizioni speciai Done aOriFalt enFato a Stanley Hydraulic To Oregon USA Date DatumialFecha Dats 308 Sigoanre Postion Postion FonctonPuestofPosizone __ Enginserng Manager PIN 62310 305 SAFETY SYMBOLS Safety symbols and signal words as shown below are used to emphasize all operator maintenance and repair actions which if not strictly followed could result in a life threatening situation bodily injury or damage to equip ment NOTICE
9. With the tip of the wedge in the cut the operator can easily apply lever age to the saw which wil aid the cutting process and lessen operator fatigue and effort fter the saw cuts approximately 1 to 2 5 in 25 to 65 mm Figure 5 Types of Cuts chain guard removed for clarity 1 Do not use a cutting force in excess of 45 Ibs 20 kg Excessive force causes the chain to slow down or stall and causes premature wear of the saw bar and ch 2 Always maintain a high chain speed High chain speeds produce the best results 3 Always check that plenty of water is being expelled from the bar and chain When the tool is running water is directed to the interior of the bar and then out of several holes located along the top and bottom channels on the bar If these holes become plugged cutting debris will not be adequately washed away and wil result in premature wear of the bar and chain Avoid agaressive heawy plunge forces Aggressive plunge force creates fragmenting of the concrete when the saw bar and chain exits and causes premature bar and chain wear withdraw the saw only enough to allow the lever arm and wedge to reposition After repositioning continue cutting 2 The Wall Walker can be positioned to the parked position by pinning the lever arm at the upper most hole In this position the Wall Walker is used as a bucking cleat Figure 6 Wall Walker D MAINTEN
10. serious injury or death These safety precautions are given for your safety Review them carefully before operating the tool and before performing general maintenance or repairs Supervising personnel should develop additional precautions relating to the specific work area and local safety regulations If so place the added precautions in the space provided on page 5 The 0506 Diamond Chain Saw will provide safe and dependable service if operated in accordance with the instructions given in this manual Read and understand this manual and any stickers and tags attached to the tool and hoses before operation Failure to do so could result in personal injury or equipment damage Establish a training program forall operators to ensure safe operation The operator must be familiar with prohibited work areas such as excessive slopes and dangerous terrain condi tions Do not operate the chain saw unless thoroughly trained or under the supervision of an instructor Always wear safety equipment such as goggles ear head protection leg protection gloves snug fiting clothing and Safety shoes at all times when operating the chain saw Do not overreach Maintain proper footing and balnace at times Do not inspect or clean the chain saw while the hydraulic power source is connected Accidental engagement of the chain saw cause serious injury Always connect hoses to the chain saw hose couplers before eng
11. tag pin 15875 at right is attached to the tool when shipped from the factory Read and understand the safety instructions listed on this tag before removal We suggest you retain this tag and attach it tothe tool When notin use 12412 Waring Decal 11206 3945 Drog Decal Name Tag Decal 11207 Circuit D Decal 28323 CE Decal l 28408 Composite Decal Sound Level Decal SAFETY TAG PIN 18875 shown smaler hen actua size HYDRAULIC HOSE REQUIREMENTS HOSE TYPES Hydraulic hose types authorized for use with Stanley Hydraulic Tools are follows certified non conductive Wire braided conductive Fabric braided not certified or labeled non conductive Hose listed above is the only hose authorized for use near electrical conductors Hoses and listed above are conductive and must never be used near electrical conductors HOSE SAFETY TAGS To help ensure your safety the following DANGER tags are attached to all hose purchased from Stanley Hydrau lic Tools DO NOT REMOVE THESE TAGS Ifthe information on a tag is ilegible because of wear or damage replace the tag immediately A new tag may be obtained from your Stanley Distributor THE TAG SHOWN BELOW IS ATTACHED TO CERTIFIED NON CONDUCTIVE HOSE d ER EF han ergeet THE TAG SHOWN BELOW IS ATTACHED TO CONDUCTIVE HOSE ELM mn as ner
12. 8 TOOL EQUIPMENT amp CARE 18 TROUBLESHOOTING 20 DIAMOND CHAIN APPLICATIONS E SPECIFICATIONS 2 ACCESSORIES 2 0506 PARTS ILLUSTRATION 2 0506 PARTS LIST E 0506 PARTS ILLUSTRATION 25 0506 PARTS LIST 26 WARRANTY 27 SERVICING THE STANLEY CONCRETE CHAINSAW This manual contains safety operation and routine maintenance instructions Servicing of hydraulic tools other than routine maintenance must be por formed by an authorized and certified dealer Please read tho following warning SERIOUS INJURY OR DEATH COULD RESULT FROM THE IM PROPER REPAIR OR SERVICE OF THIS TOOL REPAIRS AND OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER For the nearest authorized and certified dealer call Stanley Hydraulic Tools at the number listed on the back of this manual and ask for a Customer Service Representative 3 CERTIFICATE OF CONFORMITY BEREINSTIMMUNGS ZERTIFIKAT CERTIFICAT DE CONFORMITE CEE CERTIFICADO DE CONFORMIDAD CERTIFICATO DI CONFORMITA Hydraulic Tools eren Schultz Theodore J Le sousagn nee E abajo sonecie Por el presente cario que la fabrica o el equipo especificado a continuacion eric che implano o attrezzatura sotto specifica Category Concrete Cuing Chainsaw Categoria Categoria 2 Makhus uigMampeMaraMars Stanley per Type 0808400001 4 Sell number of equipment
13. ANCE amp ADJUSTMENTS GENERAL MAINTENANCE TIPS CHAIN TENSION ADJUSTMENT Several simple maintenance tasks which if performed can keep a chain saw operating at a high level of efficiency Routine maintenance also keeps replacement costs down the parts of the chain saw which occasionally wear out If any chain saw disassembly is required refer to the Ser vice Manual SAW BAR RAIL A quick check can be made to determine if saw bar rail or chain segment wear exists Figure 7 shows a worn saw bar rail art Figure 7 Rail Wear Ifthe saw bar are use a flat fle and dress each until it is flat and square with the side of the saw bar Figure 7 Also make sure the saw bar is perfectly straight If bows or bends are present in the saw bar it must be replaced before dressing any ROTATING THE SAW BAR Maximum saw bar life can be achieved by occasionally turning the bar over so the top and bottom bar surfaces wear evenly Refer to the saw bar disassembly procedures the Service Manual for further details Correct chain tension is very important throughout the life of the chain Check the chain tension often during use when the chain saw is stopped and the saw bar and chain have cooled off The chain should move easily around the saw bar when pulled by hand To adjust the chain tension 1 Tum off the water and power supplies 2 Loosen the two sa
14. ING If symptoms of poor performance develop the following chart can be used as a guide to correct the problem correct hydraulic and pressure to the tool as listed in the table Use a flowmeter known to be accurate Check the flow with the hydraulic temperature at least When diagnosing faults in operation of the tool always 80 F 27 C check that the hydraulic power source is supplying the SYMPTOM CAUSE REMEDY Tool does nat run Hydraulic power source function ing correctly Check power source for proper ow and pressure 7 9 gpm26 34 Ipm at 2000 psi 140 bar Coupler or hoses blocked Remove obstruction Mechanical failure Have tool serviced by authorized dealer Tool runs backwards Pressure and retur lines incorrectly connected Correct hose connections Motor shaft rotates counterclockwise as viewed from the end of the motor shaft Diamond saw cuis slow Insufficient fuid flow or too high back pressure or relief valve set too low Check hydraulic supply If hydraulic supply is correct have unit serviced by authorized dealer Back pressure too high Should not exceed 250 bar at 9 gpm 34 ipm measured at the end of the tools operating hoses Loss of diamond segment side clear Replace chain Chain segment dulled because of con tinuous use in hard material or rebar Redress segmented by cutting in abrasive material o concr
15. OL EQUIPMENT amp CARE In addition to the Safety Precautions in this manual observe the following for equipment protection and Make sure couplers are wiped clean before connection The hydraulic circuit control valve must be in the OFF position when coupling or uncoupling hydraulic tools Failure to do so may result in damage to the quick couplers and cause overheating of the hydraulic system Always store the tool in a clean dry space safe from damage or pilferage Make sure the circuit PRESSURE hose with male quick disconnect is connected to the IN port The circuit RETURN hose with female quick disconnect is connected to the opposite port Do not reverse circuit fow This can cause damage to internal seals Always replace hoses couplings and other parts with replacement parts recommended by Stanley Hydraulic Tools Supply hoses must have a minimum working pressure rating of 2500 psi 172 bar lt Do not exceed the rated flow see Specifications page in this manual for correct flow rate and model number Rapid failure of the internal seals may result Always keep critical tool markings such as warning stickers and tags legible Tool repair should be performed by experienced personnel only Make certain that the recommended relief valves are installed in the pressure side of the system Do not use the tool for applications for which it was not intended D TROUBLESHOOT
16. above 140 F 60 C Operation at higher temperatures can cause operator iscomfort at the tool FILTER 25 microns 25 microns 25 mierons 25 microns full flow fitration 30 30 30 30 ized for flow of at least 114 1pm ft lpm 114 Ipm flm For cold temp startup and max dirholding capacity HYDRAULIC FLUID 100 400ssu 100 400ssu 100 400 ssu 100 400 seu Petroleum based 20 82 centistokes premium grade anti wear non conductive NSCOSITY at min and max operating temps nore hen choosing hydraulic fluid the expected temperature extremes that wil be experienced in service determine the most suitable temperature viscosity characteristics Hydraulic fluids with a viscosity index over 140 will meet the require ments over a wide range of operating temperatures EU NOTE These are general hydraulic system requirements See tool Specification page for tool specific requirements iaybolt Seconds Universal 38 OPERATION PREOPERTION PROCEDURES CHECK THE POWER SOURCE 4 Using a calibrated flow meter and pressure gauge make sure the hydraulic power source develops a flow of 7 9 gpm 26 34 lpm for the 8 gpm model and 4 6 gpm 15 23 lpm for the 5 gpm model at 2000 psi 140 bar 2 Make certain that the power source is equipped with a relief valve set to open at 2100 2250 psi 145 155 bar 3 Check that the hydraulic circuit matches the tool for op
17. d inlet or outlet Tum off hydraulic supply Remove bar and chain Make sure water supply is on Press trigger to soe if water exits near bar adjustment nut area a small port f no water exits have unit serviced DIAMOND CHAIN APPLICATIONS Bar Length Correct Applications Pinnacle 13 nch Very hard aggregate concretes fint cher granit etc Heavy steel reinforcing 5 8 inch 16 mm diameter and larger Mediun hard aggre gate concretes granite quartz river rock etc Moderate steel rein forcing wire mesh 3 8 1 2 inch 10 12 mm diameter Soft aggregate concrete concrete block masonry green concrete highly abrasive conditions Uwa 18 inch Mediumihard aggregate concretes granite quartz river rock ete Moderate steel reinforcing wire mesh 3 8 1 2 inch 10 12 mm di ameter Soft aggregate concrete concrete block masonry green concrete highly abrasive conditions SPECIFICATIONS Cutting Depths 13 inches 33 Bar Lengths 13 inch 33 Chain 348 inch pitch with 21 diamond segments Maximum Back Pressure 250 psi 17 bar Input Flow Range 5 model 4 6 gpm 15 23 ipm 8 gpm model 7 9 gpm 26 34 Ipm Input Pressure 2000 psi 140 bar Weight without bar 14 lbs 6 kg Length without bar 143 inches 38 Width inches 23 Lubrication Cooling Internal Water Channels
18. e chain Figure 19 Securing the Chain 1 Mount the rivet spinner flush with the side or front of a fit clean work surface Figure 17 16 MAINTENANCE amp ADJUSTMENTS cornes n n Take up Rivet Spinner Handle Figure 23 Spinner Oling Chambers Figure 20 Centering the Rivet Hub 5 Apply a few drops of oil the rivet hub Figure 21 NOTE the rivet spinner is equipped with olling chambers and should be maintained periodically with a light weight oil Figure 23 NOSE SPROCKET DISASSEMBLY AND ASSEMBLY 1 Using the bench mounted chain breaker see acces sores line up the 1 4 inch hole in the side of the chain breaker anvil with the chain breaker punch Punch out the six nose sprocket rivets See Figure 24 Figure 21 Applying the 6 the spinner crank while slowly running the take up handle inward approximately one full revolution unti the rivet head is formed Figure 22 Note Tho take up handle provides pressure while the spin anvil forms the rivet head Figure 24 Punching Nose Sprocket Rivets 2 Insert straight blade screw driver to spread the bar Figure 22 Forming a Rivet Head nose just enough to remove the old nose sprocket Use a rag or paper towel to clean the nose sprocket area See Figure 25 7 MAINTENANCE amp ADJUSTMENTS
19. en center OC or closed center CC operation The 0506 is designed for open center operation only CHECK TOOL 1 Make sure tool accessories are correctly installed Failure t instal tol accessories properly can result in damage to the tool or personal injury 2 There should be no signs of leaks 3 The tool should be clean with fittings and fasteners tight 4 Observe the arrow on the couplers to ensure thatthe hydraulic flow is in the proper direction The female cou pler is the inlet pressure coupler 5 Check that the tigger operates smoothly and is free to travel between the ON and OFF position 6 Check thatthe chain is properly installed The chain is designed to only operate in one direction Make sure the chain is installed so the bumper guard precedes each di mond segment See figure 1 correct 6 c INCORRECT o Figure 1 Chain Direction CONNECT HYDRAULIC HOSES 1 Wipe all hose couplers with a clean lint free cloth before making connections If necessary use a light weight pen etrating oil in a spray can to clean the hose couplers before each connection 2 Connect the hoses from the hydraulic power source to the chain saw fitings or quick disconnects Itis a good practice to connect retum hose first and disconnect them last to minimize or avoid trapped pressure within the chain 3 Observe the arrow on the couplers to ensure that the flow is i
20. er source Always be well rested and mentally alert before operating tho chain saw Do not allow bystanders near the chain saw when starting or cutting Do not start cutting until you have a clear work area and secure footing Keep all parts of the body away from the chain saw during operation Carry the chain saw with tho tool deenergized and the bar and chain to the rear of your body Do not operate a chain saw that is damaged improperly adjusted or not completely and securely assembled sure the chain stops moving when the contro trigger is released Keep the handle dry clean and free of hydraulic fui Do not use the chain saw near energized transmission ines Tum off the power source or move the hydraulic control valve to neutral before setting tho chain saw down Use a guido bar scabbard when transporting the chain saw Know the location of buried or covered electrical services before starting work avoid personal injury or equipment damage chain saw repair maintenance and service must only be performed by authorized and properly trained personnel Make sure the chain breaker and rivet spinner are securely mounted on fiat clean work surfaces Check the mounting screwsibolts often Check all chain breaker and rivet spinner components regularly for wear and general condition TOOL STICKERS amp TAGS sor 109dB se The safety
21. ergizing the hydraulic power source Make sure all hose connections are tight Do not operate the chain saw at temperatures above 140 FI60 C Operation at higher temperatures can cause higher than normal temperatures at the chain saw which can result in operator discomfort Do not rely exclusively upon the safety devices into the chain saw As a chain saw user several steps must be taken to Keep your cutting jobs free from accident or injury 1 With a basic understanding of kickbacks you can reduce or eliminate the element of surprise Sudden surprise contributes to accidents 2 Keep a good firm grip on the chain saw with both hands the right hand on the rear handle and the left hand on the front handle when operating the chain saw Use a firm grip with thumbs and fingers encircling the chain saw handles A frm grip helps reduce kickbacks and maintains control of the chain saw Do not let 3 Make sure the area in which you are cutting is free of obstructions 4 Cut at rated operating speeds gpm 5 Do not overreach or cut above shoulder height Only use replacement bars and chains specified by Stanley or the equivalent Make sure the chain guard is in place before operating the chain saw g SAFETY PRECAUTIONS Remove or control the water slurry to prevent yourself or others from slipping while cutting Provide adequate ventilation in closed areas when operating a gas or diesel hydraulic pow
22. ete build ing block et Note This indicates that the wrong chain is being used Wrong chain for application Scale down to a lower numbered chain Wired edged bar rais Dress rails square Hydraulic mixed in water supply Have tool serviced Excessive vibration and cuts rough Segmente broken or missing Repair broken segment or replace ch Chain installed backwards Correct chain direction Loose chain tension Retension the chain Excessive food force Reduce feed force Wil not cut straight Accumulated saw bar wear and un even chain segment profile wear Tum the saw bar over and dress square Replace the saw bar and ch Loss of power Drive sprocket slipping on Tran torque adapter Adjust and tighten Trantorque adapter to 17 1023 Nm Trigger hard to press Pressure amp return hose reversed Connect for proper fiow direction Mo tor shaft must rotate clockwise Back pressure too high Should not exceed 250 psi 17 bar ipm measured at the end of the too s operating hoses 20 TROUBLESHOOTING SYMPTOM CAUSE REMEDY Leakage around drive sprocket Motor shaft seal failure Have unit service No water discharge at bar Blocked part s in bar off hydraulic supply Remove bar and chain and clean bar thoroughly Blow ports with compressed air Blocke
23. in Bar Porting 8 SAE O Ring Connection Flush Face Hose Whips Yes Chain Speed 5 gpm model 4600 fpm 23 4 mis gpm model 5000 fpm 25 4 SOUND POWER AND VIBRATION DECLARATION Measured Aweighted sound power level Lwa ret 1W in decibels 1062 dBA Uncertainty Kwa in decibels 3dB Measured Aweightod sound pressure level Loa af 20 uPa operators position in decibels 982 dBA Uncertainty in decibels EL Values determined according to noise test code given in ISO 15744 using the basic standard ISO3744 NOTE The sum of a measured noise emision value and ts associated uncertainty represents an upper boundry of the range of values which is Ikely ta occur in measurements Declared bration emission value m accordance wih EN 2088 Measured vibration emmision value a LET TU Uncertainty K 20 nee Values determined according 5 SO 8687 1 ISO 5348 12 Chain Repair Spinner 20857 Diamond Chain Repair Breaker 20858 Diamond Chain Service Kit Sub pin 20857 or 20858 Diamond Chain Butterfly Repair Ki 20859 Water Pump Kit 115 230 60 Hz 26020 Water Pump Kit 220 380 440 Volt 50 Hz 26237 1 Power Unit Water Pump 29361 13 inch Bar Sprocket Nose 35037 Ultra 25 Diamond Chain for 13 inch Bar 56799 Pinnacle 25 Diamond Chain for 13 inch Bar 56800 Water Pump Attachment for GT18 8 HP1 with Couplers HWP10 Water Flow Meter 0 7 60859 22 DS06 PARTS ILLUSTRATION
24. n the proper direction The female coupler on the chain saw is the inlet pressure coupler NOTE If uncoupled hoses are left in the sun pressure in crease inside the hoses might make them difficult to connect Whenever possible connect the free ends of the hoses together CONNECTING TO A WATER SUPPLY 1 Using a standard garden hose connect the DS06 to a city or auxiliary water supply Make sure the flow is at least 4 gpm 15 lpm at 50 5 bar MPORTAN Chain and bar damage vil occur the tool operates without the proper water supply and water pressure 2 Make sure the water is running before starting the tool 3 fa water pump is being used referto the manufacturers instructions for use of the pump Make sure the pump pro duces a minimum watger flow of 4 gpm 15 at 50 psi bar and the water pressure does not exceed 160 psi bar CHECK CHAIN AND BAR ADJUSTMENT Note Chock the chain tension often during operation expe cially during the first 1 2 hour when using a new chain Adjust the chain accordingly when it becomes loose Follow the procedures contained in the Mainenance and Adjustements section of this manual 1 Make sure the chain does not exceed a clearance cf 5 16 8 mm from the bar see figure 2 Exceeding the maximum clearance increases the chance of tho chain be ing dislodged from the bar groove D OPERATION 2 Make sure the bar attaching nuts are fully tighte
25. ned and the chain guard is in place 2 Make your cuts in the order shown in Figure 4 starting with cut 1 base horizontal cut and proceeding with the remaining three cuts Figure 2 Maximum Chain Clearance CHECK CHAIN SEGMENT WEAR 1 Using adjustable calipers measure several chain seg ments as illustrated in Figure 3 m Yi GE Figure 3 Chain Segment Wear 2 If the average measurement is less than 1 16 nch 1 6 mm then the chain must be replaced Refer to your Service Manual for chain replacement procedures OPERATING PROCEDURES 1 Observe all safety precautions 2 Tum on the water supply Water at the tool wil be di rected to the bar and chain when the trigger on the tool is squeezed ON 3 Operate the tool for two minutes away from the intended ut and then check the chain tension New chain will nor mallhy stretch during first usage It is very important to keep the chain tension adjusted so that it does not exceed 5 16 8 mm clearance from the bottom of the bar See Check Chain amp Bar Adjustment in this manual 4 Ifthe chain requires adjustment see Maintenance amp Adjustments in this manual PLAN THE CUT 1 Plan your cuts to prevent injury to yourself and to keep from pinching the saw bar and chain as a result falling pieces of concrete brick etc Figure 4 Planning Cuts 3 Outline the concrete area with a permanent marker fo
26. r a visual guide 4 Know what kind of material and how much reinforcing you are going to cut The following are general cutting procedures and techniques Differences in the terrain and the type of material being cut wil make this information more or less valid for particular areas For advice on specific cutting problems or techniques consult your local Stanley Representative He she can often provide information that will make your work safter and more productive D OPERATION TYPES OF CUTS The 0906 can be operated using the types of cuts shown in Figure 5 When making cuts COLD WEATHER OPERATION Ifthe saw is to be used during cold weather preheat the hydraulic fluid at low power source speed When using the normally recommended fluids fuid should be at or above DOWN 50 F 10 C 400 ssu B2 centistokes before use Damage to the hydraulic system or chain saw can result from use with fluid that is too viscous or thick USING THE WALL WALKER The Wall Walker lessens operator fatigue and effort dur ing cutting by automatic insertion of the wedge into the cut thus allowing the operator to apply leverage to the saw Position the Wall Walker in the autofeed position by pinning the lever arm at tho lowest hole as shown in the istration Start cutting with the 0806 the cut is large enough to allow the tip of the wedge to insert into the cut
27. r finess ora purpose except for ht proved Thare oer warranty Ths warranty ges the purchase spec lega ght and cher nigris be avalable wich might vary depending upon applicable lw EJ Stanloy Hydraulic Tools 3810 SE Naef Road Miwaukie OR 87287 5698 503 659 5660 FAX 503 652 1780 wowstanley hydraulic tools com
28. rencyatibutatl to not maintaining the oo in good operating condition as ond Inthe Operaten and Maintenance Manual HYDRAULIC PRESSURE amp FLOW Any alure or performance detioncy atibuhle to excess yiri pressure excess hydraulic back pressure or excess ydr ow REPAIRS OR ALTERATIONS falre or performance deficiency atrbutable to repars by anyone which in Staley sole Judgement caused to he or delay MIS APPLICATION Any falure or performance deficiency abate to nis applcaon Me apolcaten dened as usage of products For uch ay ware not originaly intended usage of products such mier Wich exposes Mem 1o abuse or accent winout iret obtain Ing the writen consent of Stanley WARRANTY REGISTRATION STANLEY ASSUMES NO LIABILITY FOR WARRANTY CLAIMS SUBMITTED FOR WHICH NO TOOL REG ISTRATION IS ON RECORD Inthe event a warranty claim submited and no ol registration la on record warranty cred wil be sued without rat recehing documantaton which proves the of he tool or e ols tat dats of usage The term DOCUMENTATION as usd In mle paragraph defined as a bil of sale or lattar of et from the frst ea customer A WARRANTY REGISTRATION FORM THAT IS NOT ALSO ON RECORD WITH STANLEY WILL NOT BE ACCEPTED AS DOCUMENTATION NO ADDITIONAL WARRANTIES OR REPRESENTATIONS This Ami waranty and obligation of Stanley hereunder leu of al other waranes expressed or ined merchantability o
29. ush with the far side of the slot Figure 13 Figure 13 Inserting the Chain 3 Position the rivet head you want removed directly under the chainbreaker punch and then pull the handle down far enough to remove the rivet Figure 14 Do not use exces sive force Figure 14 Removing a Rivet 15 MAINTENANCE amp ADJUSTMENTS REPLACING THE CHAIN BREAKER PUNCH ifthe chain breaker punch part number 22801 becomes wom or damaged use the following proedures for replace ment 1 Remove the punch by loosening the set screw Figure 15 Figure 17 Rivet Spinner Mounting 2 Lay the chain across the plastic chain supports and then Totate the supports so the rivet head is centered between the take up handle pocket and the spinner anvil Figure 18 Sa Figure 15 Removing the Punch di 2 Insert a new punch into the holder and push it up unti it is fully seated Figure 16 Secure the punch to the chain breaker holder by fully tightening the set screw Figure 18 Positioning the Chain 3 the take up handle until the chain is tight against the spinner anvil Figure 19 Pe Taks ivet Spinner Desc Figure 16 Replacing the Punch SPINNING RIVETS The following procedures explain how to spin rivets using Stanley s bench mounted rivet spinner part number 20857 to assembly th
30. w bar attachment nuts Figure 8 Figure 8 Attachment Screw Locations 3 Using the saw bar adjustment screw Item 68 Parts II lustration tighten the chain until you aro still able to rotate it one full revolution by hand Figure 9 Figure 9 Puling the Chain 4 Pull the chain around the saw bar to make sure it proper Iy fits the sprocket and saw bar The chain should be easily pulled 5 Fully tighten the two saw bar attachment nuts Figure 8 Not Adjust the chain tension each time the drive link tang hangs fully exposed from the groove at the bottom of the saw bar Figure 10 14 MAINTENANCE amp ADJUSTMENTS Figure 10 Exposed Drive Link Tang SERVICING THE CHAIN The following procedures explain how to break a chain us ing Staniey s bench mounted chain breaker part number 20858 to remove a worn or damaged segment 1 Mount the chain breaker flush with the side or front of a fit clean work surface Figure 11 Figure 11 Chain Breaker Mounting Note Tho Stanley chain breaker Is only designed to remove rivet heads from the connecting links not from a chain segment The rivet heads shown in the shaded areas of Figure 12 are the only ones that can be removed Figure 12 Removable Rivet Heads 2 Place the chain the portion that you want broken into the siot of the anvil pushing it forward until the bottom con necting link is A
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