Lamborghini - Xilo T 24 M & MS
Contents
1. XILO T 24 M XILO T 24 MS kPa mbar kPa mbar 35 5 35345 56 33 33631 amp B 3 30 3 30 268 26 8 G40 25 25256 25 6 640 25 35 2 20 2 20 15 15 15 15 12 5 12 5 630 12 5 12 5 020 1 10 1 10 86 K 85 63 6 5 0 5 5 gt 05 5 a 3 0 1 0 1 22 0 0 55 2 0 10 25 30 35 kw 0 10 15 20 25 30 35 kw Slow ignition adjustment 3 5 mbar G20 Natural Gas M 3 mbar G20 Natural Gas MS 7 5 mbar G30 G31 LPG M 8 mbar G30 G31 LPG MS 4 2 CALORECLIMA 38 ELECTRICAL CONNECTIONS WIRING DIAGRAMS The boiler must be connected to an earthed single phase 230V 50 Hz mains supply by means of a three wire cable ensuring that connections to the PHASE and NEUTRAL terminals are made correctly A bipolar switch must be used with contacts opening to at least 3 mm The power lead must only be replaced by another with the following characteristics HAR HO5 vv F 3 X 1 00 mm2 You are strongly advised to use original LAMBORGHINI accessories and spare parts only Installation must be made in compliance with safety REGULATIONS IN FORCE Grounde connections are compulsory Connect the boiler to an efficient grounding system Volt Absorbed power Protection Noise level AE kw index dB A V Hz M MS IP M MS 230 50 0 123 0 153 Xx 4D 52 47 To gain access to the electrical panel2. e CALORECLIMA AZIENDA CERTIFICATA 160 9001 CALDAIA MURALE A GAS TERMO ALTO RENDIMENTO MODULANTE WALL HUNG GAS BOILER FOR HEATING HIGH EFFICIENCY MODULATING CALDERA MURAL A GAS PARA CALEFACCION ALTO RENDIMIENTO MODULANTE CALDEIRA DE PAREDE A GAS PARA CALEFACCAO ALTO RENDIMENTO MODULANTE 24M WTOP U IT 9 24 MS WTOP MANUALE DI INSTALLATION MANUAL PARA MANUAL DE INSTALLAZIONEE AND MAINTENANCE LA INSTALACI N Y INSTALA O E MANUTENZIONE MANUAL EL MANTENIMIENTO MANUTENCAO Read carefully all warning and instructions contained in this manual at they give important safety instructions regarding installation and maintenance Keep this manual for future reference Installation must be carried out by qualified personnel who will be responsible for respecting existing safety regulations CALORECLIMA 32 INDEX PAGE GENERAL INSTRUCTIONS 33 DESCRIPTION 34 MAIN COMPONENTS 35 DIMENSIONS mm 36 TECHNICAL FEATURES 36 GAS NOZZLE CALIBRATION 37 ELECTRICAL CONNECTIONS WIRING DIAGRAMS 38 MALFUNCTIONS AND ADJUSTMENTS 4 WATER CONNECTION 42 WATER CIRCUIT A3 INSTALLATION 44 START UP 44 FLUE EXHAUST CONNECTION 45 FLUE EXHAUST INSTALLATION 47 ADJUSTMENTS 48 SWITCHING OFF 49 MAINTENANCE 49 OPERATION WITH DIFFERENT TYPES OF GAS 9 FAULT FINDING CHART 52 INSTALLATION OF XILO T BOILER WITH PAC HEATER 53 amp Congratulations on an excellent choice We thank you
3. ALL INSTALLATION MAINTENANCE AND GAS CONVERSION OPERATIONS MUST BE CARRIED OUT BY AUTHORISED SKILLED TECHNICIANS TO ENSURE THAT BOILER IS INSTALLED CORRECTLY AND THAT IT FUNCTIONS PROPERLY WE RECOMMEND THAT ONLY LAMBORGHINI ACCESSORIES AND SPARE PARTS BE USED ON NOTICING THE SMELL OF GAS DO NOT TOUCH ANY ELECTRIC SWITCH OPEN DOORS AND WINDOWS SHUT OFF THE GAS COCKS 8 4 7 A CALORECLIMA INSTRUCTION FOR THE USE In case of breakdown and or malfunctioning of the appliance disconnect it avoiding any attempt of repair or direct intervention Call exclusively professionally qualified personnel Any repair must be carried out by an atter sale service centre LAMBORGHINI SERVICE authorised by the manufacturing firm and using original replacements exclusively Non observance of the above could compromise the guarantee and the safety of the appliance In order to guarantee the efficiency of the appliance and its proper operation it is indispensible to keep to the manufactureris directions by ensuring the periodical servicing of the appliance is carried out by professionally qualified personnel Check the hydraulic pressure of the installation on the hydrometer and that the indication when the Pid is cold is within the limits set by the manufacturer if one should find a drop in pressure request for an inspection by qualified personnel After each reopening of the gas cock wait a few minutes before restarting the boiler
4. Do not leave the boiler switched on if it is not used for long time in this case switch gas main supply electricity and water supply off by their own cocks and switches As soon as one decides not to use the appliance further one should take care to render innocuous those parts liable to be potential sources of danger As soon as one decides to disconnect the boiler definitively one should ask qualified personnel to effect the related works then ensure that the main supplies have been disconnected For the power supply to the boiler the use of adaptors multiple sockets or extensions is not permitted The use of a switch as indicated by the safety regulations in force must be provided The use of appliances which utilise electrical energy involve the observation of fundamental rules which a not to touch the appliance with parts of the body which are wet or when in bare feet b notto pull electrical wires not to expose the appliance to the atmospheric agents d not to allow use of the appliance to children or the inexperienced In the case of structural work positioned near the flue pipe turn off the boiler and at the end of the work ensure that the efficiency of the flue exhaust is verified by qualified personnel On noticing the smell of gas do not touch any electric switch Open all doors and windows Shut off the gas cocks and call qualified personnel 8 4 7 A CALORECLIMA CHECKS AND MAINTENANCE Prima di a
5. position as illustrated in the figure readies the boiler for operation with the heater Hot water temperature adjustment is effected by means of dial B on the boiler control panel or Hot Water 6 BE Lamborghini CALORECLIMA 56 ASSEMBLY DIAGRAM XILO T 24 M W TOP PAC S o S EA xd LE i r L N BM SR x OZ me aes aio TA S LE oso Ap 0 E ps oo rako eim u 15 mhos Fe be cut for low temperature i Gone dans 1 Lock out warning light ON OFF warning light Malfunction warning light LEGEND BM Modulating coil L Phase 230 V 50 Hz TIMER Boiler timer adjustment CiR Heating circulator N Neutral TST Safety thermostat Heater circulator PS No water pressure switch VG Gas valve MB lgnition electrode RLA Slow ignition adjustment 1 Heating potentiometer EA Ignition electrode Rmax Heating max power 2 Selector Off EC Control electrode adjustment Heater F Fuse SR X Heating sensor Heater Heating FC Flue control SS
6. MR Heating delivery RR Heating return MB Water heater delivery RB Water heater return ACS Hot water EAF Cold water inlet ACS RIC Recirculation EAF V Non return valve RIC R Radiator Remember to install one or more non return valves on the heating circuit as illustrated in the diagram All the components used in the hot water circuit are made from materials that comply with hygiene and health standards 2 A CALORECLIMA 54 INSTALLING THE HOT WATER SENSOR THE PAC HEATER PAC 5 The hot water sensor must be housed in the heater well A When effecting heater electrical connections use the lead grip B and connect the wires at the terminal block C as illustrated in the wiring diagram BOILER AND HEATER ELECTRICAL CONNECTIONS Disconnect the boiler power supply Undo the two grating screws fig 1 Undo the two casing fixing screws fig 2 Raise the casing and then pull it towards you fig 3 To access electrical and electronic parts loosen screws A and pull the entire panel outwards fig 4 Tilt downwards and undo the screws B on the cover C fig 5 Connect the wires as illustrated in the wiring diagram fig 6 CALORECLIMA ADJUSTING THE BOILER VIA THE CONTROL PANEL 55 Turning dial A to the Heating Hot Water III
7. 2 f CALORECLIMA 49 SWITCHING OFF PROLONGED SWITCHING OFF If the boiler should remain inactive at length close the gas tap and cut electrical power supply to the appliance TEMPORARY SWITCHING ON OFF Proceed in one of the following ways use the room thermostat use the adjustment potentiometer on the instrument panel Note With a new boiler or after a long period of inactivity the locking of the circulating pump can occur In this case it is necessary to unscrew the front stopper and make the motor shaft rotate with a screwdriver MAINTENANCE To ensure long lasting product functionality and efficiency within the limits prescribed by the laws and stand ards in force the unit must undergo regular maintenance Frequency of inspection depends on the specific conditions of installation and use but it is advisable to have the unit checked once a year by authorised Lamborghini Service personnel Only properly qualified personnel with specific knowledge in the field of safety efficiency environmental hygiene and combustion may carry out work on the unit To ensure proper maintenance it is also required that such personnel be fully updated on the constructive and functional characteristics of the boiler Should work or maintenance be carried out on any structures situated near fume ducts and or fume discharge devices and their accessories always switch off the boiler and when work is over have its efficiency checke
8. Diaphragm No diophrag No diaphragm 2 87 mm hole standard hole standard Maximum length of CONCENTRIC FLUE PIPE 3 m Maximum length of DOUBLE FLUE PIPE Intake Exhaust 30 m Installing an elbow to connect the boiler to the chimney will cause a drop in pressure The values set out in the table below indicate the necessary 1009051349 97 modifications to the length of the linear pipes TYPE OF ELBOW FITTED ELBOW FITTED xx amp INSTALLATION AT 90 AT 45 i Concentric flue pipe Im 0 5m i 0 3 Air intake 80 Separate intake exhaust 0 6 m m Attention Use only air intake fume evacuation kits produced by Lamborghini Caloreclima 2 CALORECLIMA 48 GAS PRESSURE ADJUSTMENTS WITH HONEYWELL VK 4105 VALVE All boilers are tested and calibrated in the factory At first ignition it is necessary to check and set up the boiler to adapt it to the system characteristics The gas pressure at the burner must be checked through the pressure plug placed on the pipe coming out from the gas valve and by using a water column pressure gauge or a micro manometer The values must be those indicated in the specific table When all calibrations have been completed close and seal the pressure plug used Calibration of the slow ignition is electronically done and is adjustable for optimising and for gas type conversion by the trimmer RLA on the electronic board The nece
9. Qa H Reset by pressing Neutral and phase inverted Call technical service Repeat ignition Press reset push button Adjust boiler pressure and check circulator Adjust thermostat setting on desired temperature A Call technical service B Call technical service A Check the internal pipes Call technical service A Replace unsuitable components B C D If Adjust gas delivery Check adjust gas valve pressure stabilizer Check that air volutes and Venturi cones of the burner are clean items A B C D have been checked with negative result call technical service A Replace unsuitable components A B Adjust boiler thermostat at a higher temperature and check if air intake pipe flue exhaust pipe are operating correctly Place it on heating heater position Adjust thermostat at a higher tempera ture or replace it Check if system gate valves and radiator taps are opened If item C has been checked with negative result call technical service Unblock with a screwdriver and check electrical supply 2 A CALORECLIMA 53 INSTALLATION OF XILO T BOILER WITH PAC HEATER PAC S Where abundant hot water supply is required the XILO T boiler is ideal for use together with a PAC heater PAC heaters are equipped with Circulator Safety valve Automatic air bleed valve Discharge tap min 1200 mm PAC S 80 450 mm PAC S 120 600 mm WATER CONNECTION
10. Hot water sensor if any Reset JP1 Methane LPG selector TA Room thermostat if any Test JP2 Post circulation selector TL Limit thermostat if any 3 Hot water potentiometer if any N B Before connecting the hot water sensor SS remove the resistor l CALORECLIMA ASSEMBLY DIAGRAM T 24 MS W TOP PAC S 57 Resist 1kohm 5 aD B EA Mx L N F N BM SR WP om 58 F ps 5 Lock out warning light ON OFF warning li Malfunction warning light LEGEND BM Modulating coil N Neutral CiR Heating circulator PA Air pressure switch Heater circulator if any PS No water pressure switch MB Heater terminal block RLA Slow ignition adjustment EA Ignition electrode Rmax Heating max EC Control electrode power adjustment F Fuse SR Heating sensor Jl Methane LPG selector SS Hot water sensor if any JP2 Post circulation selector Room thermostat if any L Phase 230 V 50 Hz TL limit thermostat if any N B Before connecting the hot water
11. is within the values stated on the boiler plate that the gas installation is the sae size and equipped with all the safety and checking devices prescribed by the current regulations Ask periodically to check the proper functioning and the good state of the flue exhaust Ensure that the electrical system has been confirmed by qualified personnel to be adequate for the power required by the appliance itself The electricity supply cable must not be replaced by the user but by qualified personnel only The electrical safety of the appliance is attained only if the same has been connected to an effective stem earthed in accordance with the current regulations The verification of this fundamental prerequisite scald be made by qualified persons as the manufacturer will not be responsible for damage caused by the lack of adequate earthing of the installation 8 4 7 A CALORECLIMA DIMENSIONS mm XILOT24MW TOP XILO T24 MSWTOP w 220 1 00 3000 a 220 100 3000 8 160 8 9 160 91525 z x E 1 Zr 8 tegel xit l 440 330 7 440 330 CONTROL PANEL AND ADJUSTMENTS 2 Constant light No water Constant light Ignition shutdown Fast flashing l
12. sensor SS remove the resistor TIMER Boiler timer adjustment TST VG VN 1 2 Safety thermostat Gas valve Fan Heating potentiometer Selector Off Heater Heater Heating Reset Test Hot water potentiometer 2 A A CALORECLIMA 58 BRUCIATORI CALDAIE MURALI E TERRA A GAS GRUPPI TERMICI IN GHISA E IN ACCIAIO GENERATORI DI ARIA CALDA TRATTAMENTO ACQUA CONDIZIONAMENTO Le illustrazioni e i dati riportati sono indicativi e non impegnano La LAMBORGHINI si riserva il diritto di apportare senza obbligo di preavviso tutte le modifiche che ritiene opportuno per l evoluzione del prodotto The illustrations and data given are indicative and are not binding on the manvfacturer LAMBORGHINI reserves the right to make those changes considered necessary for the improvement of the product without forwaming the customer Las ilustraciones y los datos son indicativos y no comprometen LAMBORGHINI se reserva el derecho de realizar sin preaviso todas las modificaciones que estime oportuno para la evoluci n del producto As ilustra es e os dados existentes s o indicativos e n o compromissivos A LAMBORGHINI reserva se o direito de efectuar sem a obriga o de pr aviso todas as modifica es que considerar necess rias para a melhoria do produto LAMBORGHINI CALOR S p A VIA STATALE 342 44040 DOSSO FERRARA ITALIA TEL ITALIA 0532 359811 EXPORT 0532 359913 FAX ITALIA 0532 359952 E
13. wall fit all the pipes starting with the end pipe fittings already mounted on the template system supply system return cold water hot water any gas pipes and electric mains leads with room thermostat Once the pipes have been fitted the end pipe fittings can be removed and ordinary caps fitted ready for hydraulic tests to be carried out The template can be removed or if left in place will be embedded in the wall once finishing operations have been completed plaster and tiles only the two supporting hooks will protrude from the wall as well as an opening for the connections Attach the boiler to the hooks through the holes at the back of the frame push it up against the wall Make the necessary water connections ADVICE AND SUGGESTIONS ON PREVENTING SYSTEM VIBRATION AND NOISE Do not use pipes of reduced diameter Do not use low radius elbows or fittings that significantly reduce cross section Hot flushing of the system is recommended in order to eliminate any impurities from the piping and radiators especially oil and grease which might d damage the circulator k LEGEND G Gas 1 2 3 4 see tap supplied with the boiler Ry F Boiler water supply 1 2 cold AE Electrical supply M System supply 3 4 R System return 3 4 MB Heater supply 3 4 oy RB Heater return 3 4 1 GS Holding hooks 10 mm 5 NOTE Provide female
14. which houses the power supply terminal block and any connection to a room thermostat proceed as follows Disconnect the boiler power N supply Undo the two grating screws fig 1 Undo the two casing fixing screws fig 2 Raise the casing and then pull it towards you fig 3 To access electrical and electronic parts loosen screws A and pull the entire panel outwards fig 4 Tilt downwards and undo the screws B on the cover C fig 5 fig 3 A N BE Lamborghini CALORECLIMA 39 ASSEMBLY DIAGRAM XILO T 24 M W TOP CIR E mI m ii N i IC CET L BM SR ln f N Cice NA n En H 508 Lape se m EB s a P F NY ps B _ E mis zs 9 pn a B 8 _ Th llow temp Lock out warning light ON OFF warning light Malfunction warning light LEGEND BM Modulating coil N Neutral TST Safety thermostat Heater circulator if any PS No water pressure switch VG Gas valve CiR Heating circu
15. 000 _ z 91525 _ a udi F m 330 _ TECHNICAL FEATURES Min thermal Connections CE capacity Operating Weight Main System Cold pressure tan Input Output Input Output Gas water Supply Return inlet KW kcal h KW keol h kW kcal h fkcal h O bar kg LOT OAM 30212872 274 23686 14 1 12126 1086 10804 3 4 3 4 3 4 P e 3 8 40 30 2 25972 748 23633 ha 12128 se 10268 3 4 ae ae Vr 3 g 2 Boiler version mod M type B11 BS Max water temperature 90 C mod MS type C12 C32 C42 C52 C62 C82 Rated gas pressure G20 20 mbar Category 1 293 G30 28 30 mbar G31 37 mbar Cl NOx 1 M 2 MS CIRCULATING PUMP FEATURES System delivery pressure 7007 600 500 400 300 200 100 Residual pressure mbar 300 600 900 1200 1500 1800 2100 2400 2700 3000 3300 3600 Delivery I h yd 2 CALORECLIMA 37 GAS NOZZLE CALIBRATION The boilers leave the factory calibrated and ready to operate with G20 Natural Gas and G30 G31 LPG For proper calibration see the table below Jets pressure mbar Gas type XILOT24 M T 24 MS Delivery Burner jets LC V min max min max m3 h mm kcal h G20 20 mbar 3 125 22 12 5 3 04 125 8 550 63 25 6 65 268 0 89 077 29330 s 86 33 85 34 5 1 16 077 22360 BURNER PRESSURE CURVES OUTPUT
16. EATING HEATER MODE IF ANY Turn the selector switch 6 to Heating Heater position lll 6 Regulate the heating potentiometer 4 to a position that corresponds to desired room temperature If a room thermostat is installed then the thermostat will keep room temperature at the set level Adjust the hot water potentiometer 5 to a position corresponding to desired water temperature IMPORTANT The unit is fitted with Flue Control to monitor flue draught This safety device shuts down the boiler if there is a risk of combustion fume backflow into the room This device must never be deactivated If combustion fumes re enter the room they may cause chronic or acute intoxication that can be fatal If the Flue Control device is changed use only original spare parts If the device trips repeatedly check for proper fume outflow via the chimney flue and contact a Lamborghini Service Centre WARNING When Heater or Heating Heater mode is selected the ON indicator light comes on indicating that the boiler is electrically powered WARNING Use only 2A 250VC 5x20 rapid fuses A 2 T CALORECLIMA FAULT FINDING CHART FAULT CAUSE 1 NOIGNITION Gas cock closed 2 CRACKLING IGNITION 3 SMELL OF GAS 4 MELL OF UNBURNT GAS AND BAD BURNER COMBUSTION 5 CONDENSATION IN THE BOILER 6 COLD RADIATORS IN WINTER B Lock out button locked C No flame detection D No ignition spark E Air inside pipes F Safety the
17. LO T 24 MS W TOP Fume analysis points 2 LEGEND 1 Fumes pressure switch 2 Fon 3 Heqting sensor A Total safety thermostat 5 Exchanger 6 Burner 7 Ignition electrodes 8 Control electrode 9 Automatic air bleed valve 10 Safety valve No water pressure switch Circulator Filling cock Gas valve Modulating coil Gas pressure reading point Expansion tank Thermohydrometer Malfunction warning light ON OFF warning light Lock out warning light Hot water potentiometer if any Function selector Heating adjustment potentiometer Fume hood Flue control Heater circuit purging device if any Taken combustion test yd 2 f CALORECLIMA 36 DIMENSIONS mm XILO T 24 MW TOP XILO T 24 MS W TOP 220 100 3000 220 100 Max 3
18. This boiler is designed to heat water to a temperature below boiling atmospheric pressure It must be connected to a heating system compatible with its performances and output This appliance should be destined only for the use for which it has been expressly envisaged Any other use is to be considered improper and therefore dangerous The manufacturer cannot be considered responsible for any damages caused from improper or unreasonable use ALL INSTALLATION MAINTENANCE AND GAS CONVERSION OPERATIONS MUST BE CARRIED OUT BY AUTHORISED SKILLED TECHNICIANS TO ENSURE THAT BOILER IS INSTALLED CORRECTLY AND THAT IT FUNCTIONS PROPERLY WE RECOMMEND THAT ONLY LAMBORGHINI ACCESSORIES AND SPARE PARTS BE USED ON NOTICING THE SMELL OF GAS DO NOT TOUCH ANY ELECTRIC SWITCH OPEN DOORS AND WINDOWS SHUT OFF THE GAS COCKS INSTALL THE BOILER ON WALLS WHICH ARE AS WIDE AS OR WIDER THAN THE BOILER ITSELF CALORECLIMA 34 DESCRIPTION These boilers are fully automatic and gas control is effected by an electronic control unit having the following characteristics Continuous modulation mode on heating circuit Possibility to adjust the heating output Possibility to adjust the slow ignition Possibility of being combined with a water heater The models are equipped with No water pressure switch Total safety thermostat High efficiency fume exchanger XILO T 24 M W TOP Electronic ignition and ionization flame control Combustion and flu
19. XPORT 0532 359947 Cod 97 50608 0 1 08 2005 5 T 0444 352000 AZIENDA CERTIFICATA 160 9001 MANUALE PER L UTENTE 2 Alla attenzione del sig INSTALLATORE Consegnare il presente manuale d uso all UTENTE USER MANUAL For the att ntion of the INSTALLATION TECHNICIAN make sure that this manual is handed over to the USER MANUAL PARA EL USUARIO 1 6 c n del sr INSTALADOR Entregar el presente manual para el uso al USUARIO MANUAL DO UTENTE 2 3 do Sr INSTALADOR Entregue este manual de uso ao UTENTE Bp 24M WTOP T D 8 7 A CALORECLIMA 9 INDEX PAGE GENERAL INSTRUCTIONS __ 1 1 1 1o INSTRUCTION FOR THE USE CHECKINGS AND MAINTENANCE dD DIMENSIONS mm IGNITION OPERATION SHUTDOWN INSTRUCTIONS Ci FAULFFNDING CHART SS ON User YOU now own a product result of a thorough project and of advanced construction systems granting you the utmost reliability operation safety and great saving for its use Carefully read this manual to know all information about the appliance operation LAMBORGHINI AFTER SALE SERVICE is at your disposal to grant you a QUALIFIED MAINTENANCE and a VERY PROMPT AFTER SALE SERVICE LAMBORGHINI CALORECLIMA For boiler installation and location k C STRICTLY FOLLOW LOCAL SPECIFICATIONS IN FORCE A 4 4 7 A CALORECLIMA GENERAL INSTRUCTIONS This bo
20. a il diritto di apportare senza obbligo di preavviso tutte le modifiche che ritiene opportuno per l evoluzione del prodotto The illustrations and data given are indicative and are not binding on the manufacturer LAMBORGHINI reserves the right to make those changes considered necessary for the improvement of the product without forwaming the customer Las ilustraciones y los datos son indicativos y no comprometen LAMBORGHINI se reserva el derecho de realizar sin preaviso las las modificaciones que estime oportuno para la evoluci n del producto As ilustra es e os dados existentes s o indicativos e n o compromissivos A LAMBORGHINI reserva se o direito de efectuar sem a obriga o de pr aviso todas as modifica es que considerar necess rias para a melhoria do produto LAMBORGHINI CALOR S p A VIA STATALE 342 44040 DOSSO FERRARA ITALIA TEL ITALIA 0532 359811 EXPORT 0532 359913 FAX ITALIA 0532 359952 EXPORT 0532 359947 Cod 97 50608 0 1 08 2005 8 i
21. able to resist the products of combustion and their possible condensation c they must not have regulation devices gate valves If such devices are already in operation they must be eliminated d the connection itself must not protrude inside the flue pipe but stop before the internal face of the same GAS CONNECTION Carry out the gas connection in accordance with the regulations in force The boiler must be connected to the installation with a rigid metal pipe or a flexible stainless steel pipe with continuous wall of the approved type The flexible corrugated metal pipes must be installed in such a way that their length in a state of maximum extension is not greater than 2000 mm The boilers are calibrated and tested to function with G20 Natural Gas and G30 G31 LPG category Il 2H3 with rated pressures of 20 mbar 28 30 mbar and 37 mbar respectively PUTTING THE BOILER INTO SERVICE Proceed with the clearing out of air Check that there are no gas leaks use a soapy solution or equivalent product START UP REFILLING INSTALLATION Open the supply tap slowly until the pressure of the installation indicated by the hydrometer is raised to the value of 1 5 bar then close it again Verify that the automatic air bleed valve on the circulator has its cap loosened Operate the circulating pump repeatedly to release any air remaining in the circuit SWITCHING ON Open the gas tap and turn the selector to the desired position T
22. checking gas flow rate Do not clean the unit and or its component parts with easily inflammable substances e g petrol alcohol etc Do not clean panelling painted and plastic parts with paint diluents Clean the panelling with soapy water only If a room thermostat is to be installed we recommend our CLASS PIU timer thermostat which in addition to guaranteeing comfort and precise temperature regulation provides a wide range of heating programmes Alternatively there is the digital timer programmer WARNING The 230 V room thermostat must be connected to the earth terminal alternatively use the Class Il room thermostat e 9 2 Gs CLASS PIU timer thermostat accessory yd 2 f CALORECLIMA 51 OPERATION WITH DIFFERENT TYPES OF GAS CONVERSION FROM NATURAL GAS TO LIQUID GAS The boiler is factory set for G20 Natural Gas or G30 G3 LPG operation as mentioned on the Technical Nameplate and on the apparatus packaging In the event the heater shall be operated using a different gas from that conceived by factory setting a special kit has to be installed which is to be ordered separotely To perform conversion act as follows Remove the cover and open the tight chamber for model MS Unscrew the fastening screws 1 and remove the burner 2 fig 1 Replace the burner nozzles 3 with those supplied with the transformation kit making sure that the relevant diameter corresponds to that rep
23. ctrode Rmax Heating max 1 Heating potentiometer EC Control electrode power adjustment 2 Selector Off F Fuse SR Heating sensor Heater Jl Methane LPG selector SS Hot water sensor if any Heater Heating JP2 Post circulation selector TA Room thermostat if any Reset L Phase 230 V 50 Hz TL Limit thermostat if any Test N Neutral TIMER Boiler timer adjustment 3 Hot water potentiometer wh Lamborghini CALORECLIMA MALFUNCTIONS AND ADJUSTMENTS Constant light Ignition shutdown Fast flashing light TST shutdown Al Constant light No water Fast flashing light Sensor fault Slowly flashing light Air pressure switch MS Flue control M Should the boiler shut down it must be reset by rotating functions selector switch to position A B see TEST functions at Gas pressure adjustments with Honeywell VK 4105 valve Legend On Off JPI G30 G31 G20 LPG Natural Gas ost circ off ost circ JP2 en 2 5 minutes RLA Timer R150 resistor cut floor heating temp set to 30 40 C R150 resistor uncut temperature 35 80 C RLA Slow ignition adjustment O Increase I R max Max heating power adjustment Li Increase OM Timer Boiler timer adjustment Increase x Rmox om 4 4 2 f CALORECLIMA 42 WATER CONNECTION Fit the supporting hooks and attach the assembly template moving it up to the
24. d by qualified personnel IMPORTANT before doing any cleaning or maintenance work on the unit switch off the electrical power supply via the switch on the boiler itself and via the system main switch Then shut off the gas supply by closing the tap on the boiler The above stated work generally involves the following rimozione delle eventuali ossidazioni dai bruciatori rimozione delle eventuali incrostazioni degli scambiatori verifica dei collegamenti tra i vari tronchi di tubo fumo e aria verifica e pulizia generale del ventilatore mod MS pulizia generali dei tubi controllo dell aspetto esterno della caldaia controllo accensione spegnimento e funzionamento dell apparecchio sia in sanitario eventuale che in riscaldamento 7 A 2 CALORECLIMA 50 checking for proper seal on gas water fittings and pipes checking gas consumption at minimum and maximum power checking position of ignition electrode checking position of detection electrode checking combustion and efficiency parameters checking the no gas safety device checking combustion fumes outlet safety device mod M water system pressure expansion tank efficiency checking for proper operation of safety and adjustment thermostats checking for proper circulation pump operation checking that no gas whatsoever leaks from the system and no combustion gas leaks from the down draught diverter or the boiler flue connection
25. e gas exhaust are of atmospheric type It is equipped with flue gas exhaust control device FLUE CONTROL FLUE CONTROL THERMOSTAT The XILO T 24 M boiler is fitted with the FLUE CONTROL thermostat for control of fume evacuation An increase in fume temperature in the down draught diverter indicates an anomaly in fume evacuation The FLUE CONTROL probe in the down draught diverter detects variations in temperature and shuts down the boiler Efficient operation of this safety system depends on observance of the following Do not deactivate the FLUE CONTROL thermostat Inspect the boiler and the flue immediately if the FLUE CONTROL device trips frequently If the FLUE CONTROL device is changed make sure you observe assembly and probe positioning instruc tions carefully and use only original LAMBORGHINI spare parts If there is a fume evacuation anomaly act quickly to prevent the formation of Carbon Monoxide a poisonous gas that causes intoxication and potentially fatal harm to both humans and animals XILO T 24 MS W TOP Equipped with electronic control unit for automatic ignition and ionization electrode flame control To ensure safe operation the electric fan is controlled by a pressure switch Flue gas exhaust can be made by means of the following a flue pipe concentric with the air intake pipe a double pipe one for flue gas exhaust and the other for combustion air intake CALORECLIMA MAIN COMPONENTS XILO T 24 M W TOP 35 XI
26. for the preference accorded to our products LAMBORGHINI CALORECLIMA has been actively present in Italy and throughout the world since 1959 with a widespread network of agents and concessionary agents to constantly guarantee the presence of our product on the market Alongside this is the support of a technical service lt LAMBORGHINI SERVICE which is entrusted with the qualified servicing of the product e For the installation and positioning of the boiler J w CAREFULLY OBSERVE THE LOCAL REGULATIONS IN FORCE CALORECLIMA 33 GENERAL INSTRUCTIONS This booklet constitutes an integral and essential part of the product Read carefully the instructions contained in this booklet as they provide important directions regarding the safety of installation use and maintenance Preserve this booklet with care for any further consultation The installation of the boiler must be carried out in compliance with current regulations according to the instructions of the manufacturer and by qualified personnel An incorrect installation can cause injury or damage to persons animals and objects for which the manufacturer cannot be held responsible After removing the packaging materials check the content integrity In case of doubt do not use the unit and contact the supplier The packaging material wooden crates nails clips plastic bags foam etc must not be left within reach of children as they are potential sources of danger
27. he burner will ignite automatically Should the burner fail to ignite check if the lock out warning light is on and if so turn the selector to the RESET position so that the boiler repeats the ignition sequence sts that adjust both heating and hot water temperature to the desired levels by acting on the appropriate selectors yd 2 f CALORECLIMA 45 FLUE EXHAUST CONNECTION CONNECTION TO THE CHIMNEY VERSION XILO T 24 M W TOP The boiler is envisaged being connected to a chimney and or a flue pipe it can also discharge combustion products directly outside The connection to the chimney or to the flue must be made with a flue pipe with the following specification of being sealed airtight as with the connection to the chimney itself of being of suitable material of being connected within sight not having more than three directional changes not being more than 3 and be made with internal angles higher than 90 and utilizing bends of not having any intercepting devices of having the axis at the entrance of the terminal section perpendicular to the opposite internal wall of the chimney of being firmly fixed and sealed at the entrance without protruding beyond the inner walls of the chimney of receiving preferably one boiler only of observing the local regulations in force WARNING This unit is fitted with a Flue Control device to control flue draught This device is tripped when there is a risk of combustio
28. ight Sensor fault Slowly flashing light Air pressure L Fast flashing light TST shutdown switch MS Flue Control M Should the boiler shut down it must be reset by rotating functions selector switch 6 to position A 1 Lock out warning light 5 Hot water adjustment potentiometer 2 ON OFF warning light 6 Function selecto 3 Malfunction warning light 7 Thermohydrometer 4 Heating adjustment potentiometer 4 4 7 A CALORECLIMA IGNITION OPERATION SHUTDOWN INSTRUCTIONS IGNITION Open the gas tap and tun the selector switch 6 to the desired position The burner will ignite automatically Should ignition fail to take place check the lock out warning light 1 and fault warning light 3 to see if they have come on Turn the selector 6 to the reset position A Then rotate the selector 6 again to the desired position Then adjust heating temperature 4 and hot water temperature 5 as desired via the appropriate controls TEMPORARY IGNITION SHUTDOWN Proceed as follows adjust the room thermostat adjust the potentiometers on the front panel 4 5 PROLONGED SHUTDOWN Should the boiler remain idle for a long period close the gas tap position the selector switch 6 at position 0 and disconnect the electrical power supply HEATER MODE IF ANY Turn the selector switch 6 to Heater position Regulate the hot water potentiometer 5 to a position corresponding to desired water temperature H
29. lator RLA Slow ignition adjustment 1 Heating potentiometer EA Ignition electrode Rmax Heating max power 2 Selector Off EC Control electrode adjustment Heater F Fuse SR X Heating sensor Heater Heating FC Flue control SS Hot water sensor if any Reset JP1l Methane LPG selector TA thermostat if any Test JP2 Post circulation selector TL Limit thermostat if any 3 Hot water potentiometer if any L Phase 230 V 50 Hz TIMER Boiler timer adjustment l CALORECLIMA 40 ASSEMBLY DIAGRAM T 24 MS W TOP IC mapa 7 E BM SR u amp rra 1 CIB CORA 1 m O DE PS ups ctm 5 ao mom 5 mim J TL low temp Lock out warning light ON OFF warning light Malfunction warning light LEGEND BM Modulating coil PA Air pressure switch TST Safety thermostat Heater circulator if any PS No water pressure switch VG Gas valve CiR Heating circulator RLA Slow ignition adjustment VN Fan EA Ignition ele
30. n fume backflow This device must never be deactivated If combustion fumes re enter the room they may cause chronic or acute intoxication and can be fatal If the Flue Control device is changed use only original spare parts If the device trips repeatedly check for proper fume outflow via the chimney flue and contact a Lamborghini Service Centre 3 7 Flue pipe E poc or chimney H Z aq max 2500 mm A a Z Z f m 8 YES 7 8 Lamborghini CALORECLIMA 46 CONNECTION TO THE CHIMNEY VERSION XILO T 24 MS W TOP The boiler is for combustion in a sealed chamber and does not require any special ventilation it can also be located in small rooms lumber rooms laboratories In addition there are various possibilities for combustion evacuation and external air intake Basically the boiler is designed for two types of fume evacuation air intake fume evacuation air intake concentric pipe system fume evacuation air intake double pipe system In this way it is possible by using suitable kits to connect the boiler to concentric flues ventilating flues separate flues etc Some possible solutions are indicated on page 46 FUME EVACUATION AIR INTAKE Concentric flue pipe from the roof C32 Concentric flue pipe from the terrace C32 Double flue pipe from separa
31. oklet constitutes an integral and essential part of the product and should be preserved for any further consultation Read carefully the instructions contained in this booklet as they provide important directions regarding the operation of the appliance allowing a great saving in its use and maintenance If the appliance is sold or transferred to other people or if you move house and leave your apartment ensure that the manual remains with the appliance so that it can be used by the new owner This appliance should be destined only for the use for which it has been expressly envisaged Any other use is to be considered improper and therefore dangerous The manufacturer cannot be considered responsible for any damages caused from improper erroneous or unreasonable use Do not touch the parts of the boiler which during the operation become overheated These parts can be dangerous for children or inexperienced persons Do not obstruct the inlet or dissipation screens Do not make the boiler wet with splashes of water or other liquids Do not rest any object upon the boiler Use of the boiler is prohibited for children or the inexperienced Do not carry out any cleaning of the boiler with inflammable substances Do not deposit containers of inflammable substances in the location where the boiler is situated In the presence of the risk of freezing suitable provisions must be taken which are not however the concern of the boiler manufacturer
32. orted in the table shown below Insert the sealing rings Reassemble the burner Close the tight chamber checking proper positioning of seal gaskets for model MS Then act as follows For transformation from G20 Natural Gas to G30 G31 LPG Insert the gas diaphram fig 2 Move jumper JP1 to ON position fig 3 Disconnect the pressure regulator by screwing tight the nut H page 48 and adjust minimum pressure to the value reported in the table shown below by acting on the screw I page 48 If necessary adjust trimmers RLA and R MAX according to the system features Seal the regulator by applying the cover G For transformation from G30 G31 LPG to G20 Natural Gas Remove the gas diaphram Move jumper JP1 to OFF position fig 3 Regulate the pressure maximum and Ges val minimum values of the burner according to the values reported in the table shown below by acting on the nut H and on the AT screw 1 respectively as described in ear um paragraph ADJUSTMENTS page 48 If necessary adjust trimmers and egend m R MAX according to the system features ws confirm transformation apply the JPl 030 631 020 adhesive plate supplied with the transfor H Po mation KIT on the Technical Nameplate fig 2 fig 3 re
33. porting the information featuring the gas and according to factory setting Jets pressure mbar Burner NOx Diaphragm Gastype xtor24Ms Delivery jets min max min max m h mm kcal h M MS e E DE 63 256 65 268 089 077 29330 1 3 62 64 G31 37mbar LPG 86 33 85 345 1 16 077 22 360 1 3 62 64 Lamborghini CALORECLIMA FAULT FINDING CHART FAULT CAUSE 1 NOIGNITION Gas tap closed 2 CRACKLING IGNITION 3 SMELL OF GAS 4 SMELL OF UNBURNT GAS AND BAD BURNER COMBUSTION 5 CONDENSATION IN THE BOILER 6 COLD RADIATORS IN WINTER cow zm Qmm Boiler in lock out mode No flame detection No ignition spark Air inside pipes Safety thermostat intervention Water not circulating Boiler water temperature higher than figure set on the adjustment thermostat A Irregular flame A A B C A A Insufficient or wrongly adjusted gas delivery Leak in pipes circuit inside and outside boiler Flue cross section or height with joint not suitable for the boiler Excessive gas consumption combustion is imperfect Flames tend to detach Flame has yellow tips Flue cross section or height not suitable excessive size Boiler operating at low temperature Function selector on heater position B Room thermostat set too low or faulty C System or radiators closed D Circulator blocked 52 REMEDY A Open gas tap mmoom
34. rmostat intervention A Irregular flame B Insufficient or wrongly adjusted gas delivery A Leak in pipes circuit inside and outside boiler A Flue section or height with joint not suitable for the boiler B Excessive gas consumption combustion state is imperfect C Flames tend to move away or have yellow tips A Flue cross section or height not suitable excessive size B Boiler operating at low temperature A Function selector on summer position B Room thermostat set too low or faulty C System or radiators closed D Circulator blocked REMEDY A Open gas cock B Reset by pressing C Call technical service D Call technical service Repeat ignition F Wait for the temperature to drop A Call technical service B Call technical service A Call technical service A Call technical service B Call technical service C Call technical service A Call technical service B Adjust boiler thermostat at a higher temperature Place it in winter position B Adjust thermostat at a higher temperature or replace it C Check if system gate valves and radiator cocks are opened If item C has been checked with negative result call technical service Call technical service BRUCIATORI CALDAIE MURALI E TERRA A GAS GRUPPI TERMICI IN GHISA E IN ACCIAIO GENERATORI DI ARIA CALDA TRATTAMENTO ACQUA CONDIZIONAMENTO Le illustrazioni e i dati riportati sono indicativi e non impegnano La LAMBORGHINI si riserv
35. ssary thermal output for the heating system can be regulated by acting on the trimmer R MAX By remov ing the JP4 bridge the waiting time for boiler restarting can be varied after its stop when reaching the temperature selected on the heating potentiometer bridge off 2 5 minutes MODULATION MAXIMUM PRESSURE ADJUSTMENT remove the protecting cover G place the function selector on TEST position tighten to increase or untighten to decrease the adjustment bolt H MINIMUM PRESSURE ADJUSTMENT After the maximum pressure adjustment has been completed proceed with the following operations disconnect the power wire 12 V from the modulation coil tighten to increase or untighten to decrease the adjustment bolt I connect again the modulation coil power wire 12 V function selector must always be on TEST position replace the protecting cover G Once adjustments have been effected replace function selector on Summer or Winter i Nu Burner pressure FTO intake JP3 Li 1 1 P RLA Adjustment trimmer ad E Adjustment trimmer R MAX Note Function selector places on TEST only for combustion test This function stops gas pressure on maximum output for 15 minutes For this calibration it is necessary to use a water column pressure gauge connected to the pressure plug
36. te flues C42 Concentric flue pipe connected to concentric flues C42 Concentric flue pipe from an external wall C12 Double flue pipe from the terrace C52 Double flue pipe from single flue C82 Double flue pipe C62 O Q Ar V Co Him FP For positioning and for distances of draught terminals from windows doors etc see regulations in force 4 2 A CALORECLIMA 47 FLUE EXHAUST INSTALLATION CONCENTRIC FLUE PIPE Fit the concentric elbow pipe positioning it on the desired direction and insert on it the sealing gasket Then fit the appropriate diaphragm see table below Fit the air intake and flue exhaust pipes observing the distances indicated on the installation scheme The flue pipe should slope slightly outward 100 Max 3000 _ 220 10 3000 8 160 amp FLUE EXHAUST PIPE EH SES ir HE 7 DOUBLE FLUE PIPE CONCENTRIC FLUE PIPE DOUBLE FLUE PIPE A Y Max over m Air diaphragm length 0 5 1 m max H
37. vviare la caldaia far verificare da Personale Qualificato LAMBORGHINI SERVICE that the data on the information plate corresponds to that required by the gos electrical and water supply networks b that the pipes which branch off from the boiler are lined with suitable thermally insulated sheathing the proper functioning of the flue pipe d that the comburent air flow and the fumes evacuation take place properly in accordance with the regulations in force e that correct aeration and maintenance are possible in case of installation in the furniture The transformation from a gas methane or liquid gas to a gas of another group which can also be made with the boiler installed must be made exclusively by qualified personnel Ensure that the installer has connected the boiler safety discharge to a waste In the case of the contrary the intervention of the safety valves could flood the premises and the manufacturer would not be held responsible for this Ensure that the piping of the installation is not used as an earth outlet for other installations beyond not being ideal for such a use it could in short bring serious damage to the other appliances connected to it Ask qualified personnel LAMBORGHINI SERVICE to check the internal and external tightness of the gas system b that the gas delivery is that required by the boiler output that the type of 9 is for the boilor d that the pressure of gas sup ly
38. water connections CALORECLIMA WATER CIRCUIT 1009051359 XILO T 24 TOP 16 q 4 5 uu uU t Lit ares F A E B LEGEND m G O System supply Gos Cold water inlet System return Heater return Heater supply Exchonger Modulator coil Heating sensor Gas valve Filling tap 10090181260 43 XILO T 24 MS W TOP Fume analysis points Safety valve No water pressure switch Circulator Burner Expansion tank Fume pressure switch Fan Automatic air bleed valve Total safety thermostat Flue control By pass if any CALORECLIMA AA INSTALLATION To be carried out by qualified personnel The installation must be in compliance with the stipulations of the law regarding the evacuation of combustion materials according to the REGULATIONS IN FORCE The gas fume evacuation must be effected with a pipe of a diameter not less than that required by the boiler and it must be connected to a flue pipe suitable for the capacity of the installation For connection of appliances to smoke conduits a they must be easy to dismantle b they must be sealed and of a material
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