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        Cannondale Trail 29er User Manual
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1.     Also  adhesive frame guards are not a fix for  incorrectly installed or routed cables or lines  If you  find that applied guards are wearing out very quickly   consult with your Cannondale Dealer about the  routing on your bike        Figure 24     THIS PHOTO SHOWS A TYPICAL USE OF GUARD  MATERIAL AT A CONTACT POINT     Headtube area  Seattube  Pivots areas    Anywhere a control cable or housing  may contact the frame     A CAUTION    Overtime  cable rubbing can wear into the frame  itself causing very serious frame damage     Check over your bike after your first few rides   Applythe guard material where rubbing is found   When applied correctly and renewed when  worn  the guard material is good protection for  your bike              cannondale    Right Chainstay Plate Chainstay Protector    On mountain or road bikes  the chainstay plate  1    On mountain or road bikes  the chainstay protector  is located on the right chainstay  2  just behind is a clear  adhesive film applied to the upper surface  the chainrings  3   This plate protects the carbon of the right chainstay  This protector can prevent   composite  chainstay from damage in the event the damage to the chainstay caused by the chain    chain is dropped from the chainring         2   Figure 27   Figure 25   On mountain bikes  a wrap around fabric type  Downtube Protector protector  1  can be installed as additional    CY rotection   On mountain bikes  placement on the down tube p    protector  1  on the downtube
2.     Make sure tires are correctly inflated  see SECTION  4 G 1   Check by putting one hand on the saddle  one  on the intersection of the handlebars and stem  then  bouncing your weight on the bike while looking at  tire deflection  Compare what you see with how it  looks when you know the tires are correctly inflated   and adjust if necessary     Tiresingoodshape Spineachwheelslowlyandlookfor  cuts in the tread and sidewall  Replace damaged tires  before riding the bike     Wheels true  Spin each wheel and check for brake  clearance and side to side wobble  If a wheel wobbles  side to side even slightly  or rubs against or hits the  brake pads  take the bike to a qualified bike shop to  have the wheel trued        A CAUTION    Wheels must be true for the brakes to work  effectively  Wheel trueing is a skill which requires  special tools and experience  Do not attempt to  true a wheel unless you have the knowledge   experience and tools needed to do the job  correctly              Wheel rims clean and undamaged  Make sure the  rims are clean and undamaged at the tire bead and   if you have rim brakes  along the braking surface   Check to make sure that any rim wear indicator  marking is not visible at any point on the wheel rim     BICYCLE WHEEL RIMS ARE SUBJECT TO WEAR        Ask your dealer about wheel rim wear  Some  wheel rims have a rim wear indicator which  becomes visible as the rim s braking surface  wears  A visible rim wear indicator on the side  of the wheel rim is
3.     There are several different types and styles of shifting  controls  levers  twist grips  triggers  combination  shift brake controls  push buttons  and so on  Ask  your dealer to explain the type of shifting controls  that are on your bike  and to show you how they  work     The vocabulary of shifting can be pretty confusing   A downshift is a shift to a  lower  or  slower  gear   one which is easier to pedal  An upshift is a shift to  a  higher  or  faster   harder to pedal gear  What s  confusing is that what s happening at the front  derailleur is the opposite of what s happening at the  rear derailleur  for details  read the instructions on  Shifting the Rear Derailleur and Shifting the Front  Derailleur below      For example  you can select a gear which will make  pedaling easier on a hill  make a downshift  in one  of two ways  shift the chain down the gear  steps  to  a smaller gear at the front  or up the gear  steps  to a  larger gear atthe rear  So  atthe rear gear cluster  what  is called a downshift looks like an upshift  The way  to keep things straight is to remember that shifting  the chain in towards the centerline of the bike is for  accelerating and climbing and is called a downshift   Moving the chain out or away from the centerline of  the bike is for speed and is called an upshift     31    Whether upshifting or downshifting  the bicycle  derailleur system design requires that the drive  chain be moving forward and be under at least some  tension  A 
4.    STATE AND LOCALLY MANDATED LIGHTS   Riding at dawn  at dusk  at night or at other  times of poor visibility without a bicycle   lighting system which meets local and state   laws and without reflectors is dangerous   and may result in serious injury or death     If you ride your bike before dawn or after  dusk  your bicycle must be equipped with  lights so that you can see the road and avoid  road hazards  and so that others can see  you  Traffic laws treat bicycles like any other  vehicle  That means you must have a white  front and a red rear light operating if you   are riding after dusk  Your bike dealer can  recommend a battery or generator powered  lighting system appropriate to your needs     Flashing  blinker  and Strobe Lighting  Cannondale also strongly urges you to   use a flashing light or strobe  All of us at  Cannondale who ride at night or in conditions  of lower visibility use flashers  They can   save your life   Yeah  we know there may   be legal issues with flashers in some areas   They can save your life  Enough said                  REFINISHING    cannondale    MODIFICATIONS          WE KNOW THAT BIKE OWNER S REFINISH AND  REPAINT BIKES  NO OWNER S MANUAL OR  VOIDED WARRANTY WILL PREVENT THIS  WE  CAN T PREDICT ALL THE THINGS THAT COULD  GO WRONG IN THE REFINISHING PROCESS   WHAT WE HOPE TO COMMUNICATE TO YOU IN  THE FORM OF THIS WARNING IS THAT     1  Incorrectly refinishing or repainting your  bike can lead to a serious accident     2  Refinishing co
5.    See the Cannondale  Limited Warranty in this manual   The warranty doesn t mean that they re going to last forever  They re  not  The warranty certainly doesn t mean that the bicycle can in any way protect you from injury     Use of Specialized Protective Gear    Cannondale has long urged the use of helmets  As riskier  extreme downhill and freeriding became  part of the sport we communicated frankly about the risks in this freeride warning  We have recently  become aware of neck braces  designed for mountain biking and motocross riding  fitted between  the rider and helmet  that can decrease the risk of paralysis  spinal cord and neck injuries  As the  manufacturer clearly states  these braces cannot prevent all injuries  We urge riders  particularly riders  into challenging and risky riding  to investigate and consider prophylactic neck braces  For example   see http   www leatt brace com    A prophylactic neck brace might save your life or keep you out of  a wheelchair        In Conclusion    If you re going hard core  be smart about it  Always wear a full face helmet  state of the art neck  brace  body armor  full finger gloves  and protective clothing  Choose a bike that s right for you  your  riding and terrain  and check it often for signs of fatigue or other trouble   Your dealer can help you  on both fronts   Read PART Il  SECTION B  MOUNTAIN BIKE RIDING  And most importantly  know your  limitations  Practice  Stay in control  and carefully  gradually expand your 
6.    Sri SLNTOLR    Owners Manual  COIL SPING SERIES    Raidon  XCR   gt A      M2025  M3000AL   XCU                      SR SUNTOUR   OWNERS MANUAL RAIDON   XCR  XCM   XCT   M3000AL   M2025    TABLE OF CONTENTS    Owners Manuals   IMPORTANT SAFETY INFORMATION                  eee eee e eee eee ooo o eee eo eee ees  amp   BEFORE EACH RIDE      ieecei   s cin dar HD PIRe i Lr EXE PA ATE taxe Il ee nie  FORK INSTALLATION ssscscccssssscsessssncccscessescsesepsccsevssesssssasscsesesesenesesseD  REMOTE LOCK LEVER INSTALLATION   RAIDON RLY XCR BE SERIES  idvx  ivietis  vin erroe vH Erie 3  LOCCOVFSVSEIIn   10  REBOUND DAMPING ADIVUST         11  Qloc HUB REQUIREMENTS            csssccssssscssssscsssssccssssccssccscssssscssecee 11  OLOCK SYSTEM 15MM rex re tn iret i d Fb ap av iieri reiten 12  FORKMAINTENANDGE estote nao 41413  LIMITED WARRANTY csssccssscsssscscoosscossssssscscoossscssenscessesesssssossscecsscsses 1 4    INTENDED USE  3    Q Make sure to select the correct fork according to your frames build in height and per        sonal riding style  Please note that the AXON  EPICON and RAIDON2   series forks were  not designed for jumping  dropping  aggressive downhill riding  freeriding or urban  style riding  Not following these instructions could result into a failure of the product   accident and even death of the rider  Not following these instructions will void the  fork s warranty        SR SUNTOUR   OWNERS MANUAL RAIDON   XCR  XCM   XCT   M3000AL   M2025    MAX ROTOR DIAME
7.    This manual is not intended as a comprehensive use   service  repair or maintenance manual  It contains no  assembly instructions  This manual is not a service  manual for any parts of your bike  Please see your  dealer for all service  repairs or maintenance  Your  dealer may also be able to refer you to classes or  books on bicycle use  and maintenance     Owner s Manual Supplements    Cannondale Owner s Manual Supplements are   supplements  to this manual providing important  additional model specific safety  maintenance  and  technical information  Cannondale Owner s Manual  Supplements are not replacements for this or any  other manual for your bike     You can download Adobe Acrobat PDF versions of  any Cannondale Owner s Manual or Owner s Manual  Supplements or Tech Notes from our website  Go to   http   www cannondale com bikes tech      Other Manuals  amp  Instructions    Many of the components on your bike were not  made by Cannondale  When available from the  manufacturer  Cannondale packages these manuals  and or instructions with our bikes for delivery to you   We strongly recommend that you read and follow  all the manufacturer s specific instructions included  with your bike     Authorized Cannondale Retailers    Your local Authorized Cannondale Retailer is your  primary contact for service and adjustment of your  bicycle  instruction in its use  and any warranty  questions     Your new bike is to be delivered by a Authorized  Cannondale Retailer to you in a
8.   2  reduces the  potential for damage caused by debris thrown by the  wheel                          Figure 28   Figure 26     81    PART II    SECTION F  CANNONDALE  LIMITED WARRANTY       The specific warranty covering your Cannondale bicycle is  governed by the law of the state or country in which it was  purchased  and applies only to bicycles purchased from  Authorized Cannondale Retailers     FRAMES   frame  fork structure  swing arm   Cannondale  frames  except frames for Freeride  and Dirt Jumping bikes   see below  are warranted by Cycling Sports Group  Inc   16  Trowbridge Drive  Bethel  CT 06801 against manufacturing  defects in materials and or workmanship for the lifetime of  the original owner     Cannondale frames for Freeride  amp  Dirt Jumping bikes   such as Gemini  Gemini DH  Judge  Perp and Chase  are  warranted against manufacturing defects in materials and or  workmanship for a period of three  3  years from the date of  original retail purchase  The Freeride   Dirt Jumping warranty  does not cover any bike purchased and used for rental  purchase  The Freeride   Dirt Jumping warranty differs from  the warranty as stated in the Cannondale Owner s Manual  only in its term  All other conditions apply     COMPONENTS  All other components  including HeadShok  and Lefty internal parts  suspension parts  frame fixtures  and finishes  paint and decals  are warranted against  manufacturing defects in materials and or workmanship for a  period of one year from th
9.   Do you have all the other required and  recommended safety equipment  See SECTION 2   It s your responsibility to familiarize yourself  with the laws of the areas where you ride  and to  comply with all applicable laws     Do you know how to correctly operate your  wheel quick releases  Check SECTION 4 A 1 to  make sure  Riding with an improperly adjusted  wheel quick release can cause the wheel to  wobble or disengage from the bicycle  and cause  serious injury or death     If your bike has toeclips and straps or clipless    step in   pedals  make sure you know how they  work  see SECTION 4 E   These pedals require  special techniques and skills  Follow the pedal  manufacturer s instructions for use  adjustment  and care     Do you have  toe overlap   On smaller framed  bicycles your toe or toeclip may be able to  contact the front wheel when a pedal is all  the way forward and the wheel is turned  Read  SECTION 4 E  If you have toeclip overlap     Does your bike have suspension  If so  check  SECTION 4 F  Suspension can change the way  a bicycle performs  Follow the suspension  manufacturer s instructions for use  adjustment  and care     PART I    1 C   MECHANICAL SAFETY CHECK    Routinely check the condition of your bicycle before  every ride     Nuts  Bolts Screws  amp  Other Fasteners    Because manufacturers use a wide variety of fastener  sizes and shapes made in a variety of materials  often  differing by model and component  the correct  tightening force or torque
10.   Properly Sized for You     Properly Fitted to You     Properly Attached to Your Head     Undamaged   ASK YOUR RETAILER FOR HELP       FAILURE TO WEAR A HELMET WHEN RIDING  MAY RESULT IN SERIOUS INJURY OR DEATH        PARTI    2 B   RIDING SAFETY    Obey all rules of the road and all local traffic laws     T     You are sharing the road or the path with others      motorists  pedestrians and other cyclists   Respect their rights     Ride defensively  Always assume that others do  not see you     Look ahead  and be ready to avoid     Vehicles slowing or turning  entering the road or  your lane ahead of you  or coming up behind  you     Parked car doors opening   Pedestrians stepping out   Children or pets playing near the road     Pot holes  sewer grating  railroad tracks   expansion joints  road or sidewalk construction   debris and other obstructions that could cause  you to swerve into traffic  catch your wheel or  otherwise cause you to lose control and have an  accident     The many other hazards and distractions which  can occur on a bicycle ride     Ride in designated bike lanes  on designated  bike paths or as close to the edge of the road  as possible  in the direction of traffic flow or as  directed by local governing laws     Stop at stop signs and traffic lights  slow down  and look both ways at street intersections   Remember that a bicycle always loses in a  collision with a motor vehicle  so be prepared to  yield even if you have the right of way     Use approv
11.   The combination of largest rear and smallest front  gears  fig  16  is for the steepest hills  The smallest  rear and largest front combination is for the greatest  speed  It is not necessary to shift gears in sequence   Instead  find the    starting gear    which is right for your  level of ability     a gear which is hard enough for  quick acceleration but easy enough to let you start  from a stop without wobbling     and experiment  with upshifting and downshifting to get a feel for the  different gear combinations  At first  practice shifting  where there are no obstacles  hazards or other  traffic  until you ve built up your confidence  Learn to  anticipate the need to shift  and shift to a lower gear  before the hill gets too steep  If you have difficulties  with shifting  the problem could be mechanical  adjustment  See your dealer for help           T       S RN ETT          cE  sr  T  un             Figure 16     A  Hills B  Greatest Speed    1  Smallest front  2  Chain    3  Largest rear    4  Largest front    5  Smallest rear    32       NEVER SHIFT A DERAILLEUR ONTO THE  LARGEST ORTHE SMALLEST SPROCKET IF THE  DERAILLEUR IS NOT SHIFTING SMOOTHLY     The derailleur may be out of adjustment and the  chain could jam  causing you to lose control and  fall              e  What if it won t shift gears     If moving the shift control one click repeatedly fails  to result in a smooth shift to the next gear chances  are that the mechanism is out of adjustment  Take the  
12.   or Competition Riding                13  2 G Changing Components   Adding Accessories vsisi 14  SECTION 3  FIT                     eere ee eren nue          3 A Stand Over Height  3 B Saddle Position  3 C  Handlebar Height and Angle     3 D Control Position Adjustments  3 E Brake Reach       SECTION 4  TECH                  eee 20 37    4A Wheels  isa a ert rod renim rers 20    4 B Seat Post Cam Action Clamp  4 C Brakes  4 D Shifting Gears  4 E Pedals  4 F Bicycle Suspension  AG Tires ANG IUubeeeeeess           SECTION 5  SERVICE     38 41       SA Service Intervals in tette 39  5 B If Your Bicycle Sustains an Impact                       41  PART II   SECTION A    IMPORTANT SAFETY INFO                    42 50  A Wide Range of Injuries Are Possible                          42    Bicycles Cannot Protect You  Bicycling Inherent Risk  Warning Label  Riding in Traffic  Commuting  Riding at Night  Dusk  Dawn  Refinishing  Modifications  Child Carriers  Children and Stationary Bike Trainers     Bicycles Have Sharp Surfaces  Bar Ends  Installing Accessories  Tire Size  Aerodynamic Handlebars   About Shimmy  Toe Clip Overlap  Brake Power Modulators     Aftermarket Brake Systems T  Aftermarket Power Systems               se                     SECTION B  INTENDED USE                  51 59    This section also includes weight limit  information     High Performance Road                    52  General Purpose Riding  Cross Country  Marathon  Hardtails      All Mountain  Gravity  Fre
13.   paralysis  In short  extreme riding carries a high  degree of fundamental risk  and you bear the ultimate responsibility for how you ride and what you  attempt to pull off  Do you want to avoid these significant risks  Then do not ride this way     continued on next page               64          cannondale    Product Limitations    Problems of pilot error aside  hard core riding also beats the heck out of your equipment  Although  we build and test our bikes to make them tough  there s no way that we can guarantee they ll  survive your umpteenth six foot drop  For starters  there is no industry  jumping  standard  The many  circumstances of takeoff  landing  speed  rider technique  etc  are unique  The judgment  lack of  judgment or insanity of a rider who may ride a Cannondale bicycle cannot be completely predicted   so it s flat out impossible to predict how anyone s equipment is going to hold up     Let s get another thing straight  Buying a Freeride bike does not make you any better  Do not confuse  the built in capabilities of equipment with your own capabilities  which must be learned     Keeping your bike and all its components in good working order is critical  and it s up to you to  maintain and inspect it  Even so  your sweet rig isn t going to last forever  Nothing does  particularly  bikes and parts that are built to minimize weight and then are subjected to abuse  Cannondale frames  carry a warranty  but that s to cover issues with workmanship and or materials
14.   servicedeskeurope cannondale com    CROATIA  Keindl Sport  Reljkoviceva 2  10000 Zagreb   Croatia  tel  00385 13708323  fax  00385 13708324   email  keindlsport inet hr    CZECH REPUBLIC  Vokolek  Rezlerova 308  10900  Praha  10  CSK  tel  00420 241740712  fax  00420 241740712   email  info vokolek import cz    ESTONIA  Rattapood OU CCC  Rummu tee 3  Tallin 11911  tel    3726238776  fax  3726237132 email  evald cosmos ee    GREECE  Gatsoulis Imports  8 Thessalonikis street  1 114342   New Filadelfia Athens  GRD  tel  0030 2102512779  fax  0030   2102533960  email  chris gatsoulis gr    HUNGARY  Mali Bicycle Technology  Gyepsor Szinesfem  u  22 24   H 1211 Budapest  Hungary  tel  0036 1420 5032   fax  0036 142 0532    ICELAND  GA Petursson Ltd   Faxefen 14  128 Reykjavik  Box  8176  Iceland  IS 108  tel  354 520 0200  email  mogens gap   is    LATVIA  FANS Sia    aquapro     Elijas 17 408  Riga  LV1050  tel   00371 7626025  fax 00371 7892053  email pauls aquapro lv    MALTA  Pedal Power  56 Triq Is Stazzjon  B Kara  BKR 12   Malta  tel  00356 21227265  fax  00356 227265    POLAND  PGR Sp  ZOO  15A 39 Literacka St   Warszawa 01 864 tel   48713431539   RUSSIA  Sportclub Triatlon  Lusinovskaya Ul 53 12     VELOMIR  113096  Moscow  RUS  tel  0070952368278  fax   007952378463  email  info velomir ru    SLOVAKIA  Eximo sro  Trencianska 764 409  01851  Nova Dubnica  Slovakia  tel  00421 424430034   fax  00421424430034  email  eximo psg sk    SLOVENIA  Sporttrade 2000  Celovska 280 
15.  B  Maximum Fork Length   See also SECTION B  Intended Use     OFF ROAD RIDING    Off road    makes this a challenging and wonderful sport     If you have ridden your mountain bike on a paved  road  or on a gravel or dirt road  you have done very  little in the way of learning to mountain bike  Learning  to ride off road is a process  It does not automatically  occur because you have a mountain bike  Learning to    riding usually involves many  many  variables such as constantly changing traction   obstacles  changes in line of sight  up hill  down hill   soft surfaces  dry surfaces  wet surfaces  Off road  riding requires managing a complex and constantly  changing rider to bicycle feedback loop of traction   weight distribution  application of power  application  of brakes and steering driven by the conditions one  encounters  The complexity and ever changing  nature of off road riding requires focus  concentration   strength  fitness and learning to read the trail  The  art of managing all this while surrounded by nature    ride off road does not come from watching  extreme     mountain bike videos or TV  In fact the riders in those  films are professional entertainers and or daredevils     not teachers        MOUNTAIN BIKE RIDING IS VERY DIFFERENT  FROM RIDING A BIKE ON THE ROAD  For  starters  it is almost certain you will fall off     Get training  Join a club and find experienced  people to teach you  It is likely that your retailer  can hook you up with local rides  P
16.  Info prozoneltd com Website  www   dubaicycles com    URUGUAY  Motociclo SA  AV Sayago 1385 CP 12400   Montevideo  Uruguay  phone  5982 354 20 80    VENEZUELA  Bici Bikes  2A AV   Ed  Artelito local 5  WINDCTR   Los Palos Grandes  Caracas  Venezuela 1041  tel  58 212 286   0285  fax  58 212 283 7466    VENEZUELA  Bicimania C A   C C   M Ave  Bolivar  Porlamar   Margaritia Island  Venezuela  tel  58 295 262 9116  fax  58   295 262 9116  bicimania cantv net    VENEZUELA  Bike Sports Venezuela Centro Comercial Ibarra   Local 3A  Calle Garcilazo  Colinas de Bello Monte  Caracas   Venezuela  tel  58 212 751 9730  fax  58 212 753 5071    WORLD WIDE MILITARY SALES  tel  814 623 4391  fax  814  623 2107  international cannondale com    WORLD WIDE TOURISM  amp  RESORTS  tel  814 623 4391  fax   814 623 2107  international cannondale com     10 09        PART II  APPENDIX A    Cannondale BB30 Standard Bicycle Frames    Certain Cannondale bicycle frames are manufactured using the BB30 standard  See http   www BB30standard   com   It may be possible to convert a BB30 frame for use with standard English 68mm or 73mm bottom  bracket cranksets using the appropriate Cannondale frame adapter  Other adapters  ones not specifically  approved for use by Cannondale may void your warranty        CANNONDALE  STANDARD ENGLISH ADAPTER       BB30 STANDARD FRAME       Figure 31  BB30 Bottom Bracket Shell       A CAUTION    All Adapters must be installed by a professional bike mechanic  No adapter shou
17.  Isla Floreana  Quito  Ecuador tel  593 99 217050 fax  593 22 440312    EL SALVADOR  Grupo Extremo  Blvd Santa Elena Atrium  Plata 5y6 Antiquo Cuscattan San Salvador  El Salvador tel   502 228 99636    GUAM  Hornet Bicycles  PO Box  8294  Tamuning   Guam 96931  tel  671 646 9191  fax  671 646 1900   email  hikko guamcell net    GUATEMALA  Bike Center  S  A   20 Calle 24 67 Zona 10  Paris  Plaza  Local 2 3  Guatemala City Guatemala  tel  502 333   4388  fax 502 333 7394  email bikecenter intelnett com    HONDURAS   Hondubikes  Col Humuya Av Sabana  Tegucigalpa  Honduras   tel   amp  fax  504 239 2192    HONG KONG  Flying Ball Bicycle  478 Castle Peak Road   Cheung Sha Wan  Hong Kong  tel  852 238 13661  fax  852   239 74406  www flyingball com    INDIA  Tube Investments of India  PO Box 5  MTH Rd  Ambattur  Chennai 60053  India  tel  914 428 553492  fax   914 428 553757    INDONESIA  Cannasia Pte  Ltd   101 Frankel Ave   Singapore   458224  tel  65 6441 4772  email  cannasia mbox5 singnet   com sg  www cannasia com    ISRAEL  DAA Sport Marketing LP  PO Box 6035  Netanya   Israel  42160  tel  972  0 9 865 6960  fax  972  0 9 885 0144   web daa co ildan daa co il    JAMAICA  Hi Tech Industries LTD   8 Dumfries Road Kingston  10 Jamaica W  Indies  tel  876 855 8888   fax  876 978 7414    JAPAN  Cannondale Japan  5 12 5  Harayamadai  Sakai  City  Osaka  Japan  590 0132  tel  072 299 9399  cjcustserv   cannondale com    KAZAKASTAN  Doctor Can  158 Makataeva Street  61 app   Rep  Of
18.  Kazakhstan  480090  tel  7 3272 338943    KOREA  Sanbada Sports   402  Doohyun Bldg  233 Nonhyun   dong  Kangnam Gu  Seoul  Korea  tel  822 543 6390  fax  822   3442 6391  email  sanbada1  unitel co kr    KUWAIT  Silicon Valley Group  Cannondale Store  Shuwaikh  Industrial Area  Kuwait City  Kuwait Tel  965 482 6723 Email   svgaqualitynet net    LEBANON  VO2 MAX  Asco Center  Sassine  Beirut  Lebanon   tel  961 132 6111  fax  961 132 8666  www vo2maxlb com    MALAYSIA  Cannasia Pte  ltd  101 Frankel Avenue   Singapore  458224  tel  65 6441 4772  cannasia singnet   com sg  amp  www cannasia com    MAURITIUS  Emcar Ltd  Old Moka Road   Bell Village  Republic  of Mauritius  tel  230 208 6335  fax   230  212 5952    MEXICO  Viansi Triathlon Boutique  Av  Division Del Norte   2957  Col  Rosedal Coyoacan  Mexico 04330  D F   tel  525   5549 5291  fax  525 549 5291  viansi_bici infosel net mx    NETHERLAND ANTILLIES  Tri Sport N V    14B Airport Blvd  Simpsonbay  St  Maarten  Netherlands Antilles  tel   599 545   4385  fax   599 545 4384  trisport sintmaarten net    NEW CALEDONIA  Royal Motors SA   9  route de la Baie des  Dames B P  2548  Noum  a  New Caledonia  98846  tel  687  285 912  fax  687 286 320  r motors groupedang nc    85    cannondale    PANAMA  Distrubuidora Rali  Via Tocumen  Apartado 87   052  Zona 7  Panama  tel  507 220 3844  fax  507 220 5303   disrali sinfo net    PERU  Cycling S R L    Higuereta Surco  Lima   cycling terra com pe    AV   Peru     Tomas  tel fa
19.  LUGGAGE      Ibs   kg    TOTAL  Ibs   kg    Ibs   kg       56    300   136 5 23 305 138         Seat Bag Only    DIRT JUMP    4     For extreme  riding    User caution  advined       CONDITION 5    Bikes designed for jumping  hucking  high speeds  or  aggressive riding on rougher surfaces  or landing on  flat surfaces  However  this type of riding is extremely  hazardous and puts unpredictable forces on a bicycle  which may overload the frame  fork  or parts  If you  choose to ride in Condition 5 terrain  you should take  appropriate safety precautions such as more frequent  bike inspections and replacement of equipment  You  should also wear comprehensive safety equipment  such as a full face helmet  pads  and body armor     CANNONDALE BIKE MODELS  Chase    INTENDED    For man made dirt jumps  ramps  skate parks other  predictable obstacles and terrain where riders need  and use skill and bike control  rather than suspension   Dirt Jumping bikes are used much like heavy duty  BMX bikes     A Dirt Jumping bike does not give you skills to jump   Read our    Freeride  amp  Downhill    warning  See page 64   The same message is true     57    cannondale    NOT INTENDED    For terrain  drop offs or landings where large amounts  of suspension travel are needed to help absorb the  shock of landing and help maintain control     TRADE OFF    Dirt Jumping bikes are lighter and more nimble than  Freeride bikes  but they have no rear suspension and  the suspension travel in the front i
20.  Ljubljana   1000  tel  00386 15104945  fax  00386 15199580   email  sandi gabrovsek siol net    TURKEY  Delta Bisiklet  19 Sk  4a Bahcelievler  Ankara 06490   email  info deltabisiklet com  www deltabisiklet com    UKRAINE   Velotrade   Enakievskaya 2E  Kharkov   email  maxim  ivanovGvelotrade kharkov com    MOLDAVIA   Veloservice Paralax  str  Tighina 52  2001  Kishinev  email  paralax velo md    KAZAKSTAN  Limpopo  534 Seifallin str  050022 Almaty  email  limpop nursat kz    LITHUANIA  Umarai  Ukmerges g 283A  06313 Wilnius  email  pastas umaras com    84    BELARUS  DiscoverySport  220030 Minsk Kirova  St  23 7  Rep  of Belarus  tel fax   375 17 220 23 50   website  www velo by email  discoverysport mail ru    EUROPEAN DISTRIBUTORS  distributors cannondale com   tel  0041 61 4879387  fax  0041 61 4879385 0031 541 573587   fax  0031 541 514240    EUROPEAN TOURISM AND RESORTS  distributors  cannondale com  tel  0041 61 4879387  fax  0041 61 4879385  0031 541 573587  fax  0031 541 514240    EUROPEAN APPAREL AND ACCESSORIES DEALERS   distributors cannondale com  tel  0041 61 4879387  fax   0041 61 4879385    INTERNATIONAL SALES  172 Friendship Village RD   Bedford  PA 15522 USA tel  814 623 4391  fax  814 623 2107   international cannondale com    ARGENTINA  Lauro Competicion  Avda  San Pedrito 577   Buenos Aires Argentina 01406  tel  4613 8859  fax  54 11   4612 8805 Email  laurocompeticion hotmail com website   www cannondaleargentina com    AUSTRALIA  Cannondale Australia 
21.  SERIOUS INJURY  PARALYSIS OR    WARNING O O  DEATH   RIDING WITH AN IMPROPERLY SECURED    WHEEL CAN ALLOW THE WHEEL TO WOBBLE  OR FALL OFF THE BICYCLE  WHICH CAN CAUSE                Fork Inspection    1  Remove the front wheel  SERIOUS INJURY OR DEATH  THEREFORE  IT IS   2  Clean the fork  ESSENTIAL THAT YOU    3  Carefully inspect the whole fork for cracks  Pay 1  Ask your dealer to help you make sure you  particular attention to the fork crown area and know how to install and remove your wheels  the area where the dropouts meet the fork safely     blades  Look on the inside of the fork while the  wheel is out  Check the area around the brake  pivot bosses or caliper mount     2  Understand and apply the correct technique  for clamping your wheel in place        3  Each time  before you ride the bike  check    Cannondale Headshok or Lefty Forks that the wheel is securely clamped     If you have a Cannondale fork you must follow the  special inspection instructions in the Owner s Manual  Supplement that came with your bike  If you do not  have this owner s manual supplement  get one now     The clamping action of a correctly secured wheel  must emboss the surfaces of the dropouts     For important inspection and safety information See SECTION 4  A Wheels on page 20   see your owner s manual supplement or visit http     www cannondale com bikes tech index html              71    PART II    2  UNDERSTANDING  COMPOSITES  CARBON FIBER     All riders must understand a fundamenta
22.  TUBE    Aa                       BRAKE   SE MOUNT    DROPOUT    Li        lt       TAB    y     Lp    PARTS OF ATYPICAL ROAD STEM    COMPRESSION  ASSEMBLY       P    HEAD TUBE      MAXIMUM  STACK  HEIGHT    NOTE  Carbon fiber bicycle forks and  stems come in many different shapes   The basic parts common to most carbon  forks and handlebar stem systems are  shown here     Your fork appearance and shape may vary  from what is shown     If you have any questions about your fork   ask your Cannondale Dealer     NOTE  DROPOUTS  STEERER  and  HANDLEBAR STEM can be made from  carbon fiber  metals or both in a  carbon       91          PART II  APPENDIX E    BICYCLE RACKS    Bicycle automobile racks are available from many different manufacturers and many different rack designs  exist  They are convenient devices to transport your bike  However  any bicycle rack has the potential to  seriously damage your bicycle  Damage can occur immediately due to some aspect of an incompatible or poor  rack design  Damage can occur after repeated mounting  and dis mounting  Damage can also happen while  the the bike is being transported in the rack  We can t cover all the possible ways in which a rack can cause  damage to your bike        READ AND FOLLOW THE RACK MANUFACTURER S INSTRUCTIONS BEFORE MOUNTING YOUR BIKE     Both carbon and aluminum frames and forks can be damaged  crushed  cracked  or dented  by the clamps  and support systems of a bike rack  Both carbon and aluminum can suffer seri
23.  Unit 6  4 Prosperity  Parade  N S W  2103  Australia  tel  61 2 9979 5851   cannondaleaustralia cannondale com    BERMUDA  The New Winners  Street  Hamilton HM11  Bermuda   fax  411 292 1904    Edge   tel     34 Church  441 295 6012     BOLIVIA  Visal Import  amp  Export  Avenida Banzer  656  Santa  Cruz  Bolivia  tel   591 3  341 4141  fax   591 3  341 4600    BORNEO  Cannaisa  101 Frankel  tel fax  65 6441 4772  www cannasia com    BRAZIL  Cannondale Brasil  Av  Prof  Sylia Matos  370  CEP  04182 010 Sao Paulo Brazil Tel 2264 2167 2264 2143 www   cannondale com br    Ave   Singapore    BRUNEI  Cannasia  101 Frankel Ave   Singapore  458224   tel 65 6441 4772  email  cannasia mbox5 singnet com sg  www cannasia com    CHILE  Inversiones Intercycles Ltda   Av  Neuva Las Condes   12 270  101  Santiago  Chile  South America  tel  562 215   3470  fax  562 217 3167  email  cycles cannondale cl    CHINA  Kele ShanGu Trading Co  LTD  Shenzhen  F2 28 Arc  De Triomphe Str City Valle Shahe West Road 2029 Nanshan  Shenzhen PR China tel  755 267 54695    COLOMBIA  USA Bikes E U  CRA 43A  23 50  Medellin   Colombia  tel  574 262 2820  fax  574 262 2880 sportbike   epm net co    COSTA RICA  Xcesso S A  San Jos    Costa Rica   tel  506 2290 5696  fax  506 2290 3412  xcesso racsa co cr    DOMINICAN REPUBLIC  Aro  amp  Pedal  27 de Febrero  112   Santo Domingo  Dominican Republic  tel   809  686 5861  fax    809  687 6548  email  aro pedal2 codetel net do    ECUADOR  X Bikes  Shirys N41 206 e
24.  a  program which includesa list of the parts on your  bike for YOU to check regularly  Frequent checks  arenecessarytoidentifytheproblemsthatcanlead  to an accident     YOU CAN BE SEVERELY INJURED  PARALYZED  OR KILLED IN AN ACCIDENT IF YOU IGNORE  THIS WARNING              30 DAY SERVICE    Many retailers offer a special on the first service of  your new bike  Whether it is free or not  please be  sure to have this first service done  The first service  is very important  Many parts of the bike will break  in  bed in  stretch or seat themselves through use   This is true even with a perfectly assembled new  bike  The first service is the chance to make all the  small adjustments that will enhance the safety   performance and durability of your new bike     This is as important as the first oil change on a  new car  This first service also gives you the perfect  opportunity to ask questions arising from reading  the manuals and actually riding your new bike  take  steps to fine tune your fit and comfort on the bike   and add accessories to suit your needs     77    cannondale  CLEANING    Use only water and dishwashing liquid     On suspension forks and shocks  cover adjustment  knobs and air filter  if equipped  with a clean plastic  bag secured temporarily with a rubber band or  masking tape     Before wiping away dirt  use an ordinary water hose  to gently spray off heavy soils and dirt     A CAUTION    DO NOT power wash or spray water under high  pressure to clean  Power
25.  an indication that the wheel  rim has reached its maximum usable life  Riding  a wheel that is at the end of its usable life can  result in wheel failure  which can cause you to  loose control and fall           Brakes    Check the brakes for proper operation  see SECTION  4 C   Squeeze the brake levers  Are the brake quick   releases closed  All control cables seated and securely  engaged  Do the brake pads contact the wheel rim  squarely and make full contact with the rim  Do the  brake pads touch the wheel rim within an inch of  brake lever movement  Can you apply full braking  force at the levers without having them touch the  handlebar  If not  your brakes need adjustment   Do not ride the bike until the brakes are properly  adjusted by a professional bicycle mechanic     Wheel Retention System    Make sure the front and rear wheels are correctly  secured  See SECTION 4 A    Seat post    If your seat post has an over center cam action  fastener for easy height adjustment  check that it is  properly adjusted and in the locked position  See  Section 4 B     Handlebar and Saddle Alignment    Make sure the saddle and handlebar stem are parallel  to the bike s center line and clamped tight enough  so that you can t twist them out of alignment  See  SECTION 3 B and 3 C     Handlebar Ends    Make sure the handlebar grips are secure and in good  condition  If not  have your dealer replace them  Make  sure the handlebar ends and extensions are plugged   If not  plug them before 
26.  are no obstacles  hazards or traffic  and be sure  to follow the pedal manufacturer s setup and service  instructions  If you do not have the manufacturer s  instructions  see your dealer or contact the  manufacturer     34    4 F   BICYCLE SUSPENSION    Many bicycles are equipped with suspension systems   There are many different types of suspension systems      too many to deal with individually in this Manual  If  your bicycle has a suspension system of any kind  be  sure to read andfollow the suspension manufacturer s  setup and service instructions  If you do not have  the manufacturer s instructions  see your dealer or  contact the manufacturer     FAILURE TO MAINTAIN  CHECK AND       PROPERLY ADJUST THE SUSPENSION SYSTEM  MAY RESULT IN SUSPENSION MALFUNCTION   WHICH MAY CAUSE YOU TO LOSE CONTROL  AND FALL           If your bike has suspension  the increased speed you  may develop also increases your risk of injury  For  example  when braking  the front of a suspended bike  dips  You could lose control and fall if you do not have  experience with this system  Learn to handle your  suspension system safely  See also SECTION 4 C     CHANGING SUSPENSION ADJUSTMENT CAN  CHANGE THE HANDLING AND BRAKING  CHARACTERISTICS OF YOUR BICYCLE        Never change suspension adjustment unless  you are thoroughly familiar with the suspension  system manufacturer s instructions and  recommendations  and always check for changes  in the handling and braking characteristics of the  bicyc
27.  are very corrosion resistant   much more so than most metals  Think about carbon  fiber or fiberglass boats     Carbon fiber materials have a very high strength to   wieght ratio     72    What Are The Limits Of Composites     Well designed  composite  or carbon fiber bicycles  and components have long fatigue lives  usually  better than their metal equivalents     While fatigue life is an advantage of carbon fiber   Cannondale still urges you to regularly inspect your  carbon fiber frame  fork  or components     Carbon fiber composites are not ductile  Once a  carbon structure is overloaded  it will not bend  it will  break  At and near the break  there will be rough   sharp edges and may be delamination of carbon fiber  or carbon fiber fabric layers  There will be no bending   buckling  or stretching     If You Hit Something Or Have A Crash  What  Can You Expect From Your Carbon Fiber  Bike    Let s say you hit a curb  ditch  rock  car  fallen cyclist  or other object  First  read the Important warnings at  the beginning of PART Il Section A  Bicycles Cannot  Protect You in this manual     At any speed above a fast walk  your body will  continue to move forward  the momentum carrying  you over the front of the bike  You cannot and will not  stay on the bike and what happens to the frame and  fork is irrelevant to what happens to your body     What should you expect from your carbon frame  It  depends on many complex factors  which is why we  tell you that crash worthiness 
28.  body     What should you expect from your metal frame   It depends on many complex factors  which is  why we tell you that crash worthiness cannot  be a design criteria  With that important note   we can tell you that if the impact is hard enough  the fork or frame may be bent or buckled   See Figure A on page 68  On a most all steel bikes   the steel fork may be severely bent and the frame  undamaged  Aluminum is less ductile than steel   but you can expect the fork and frame to be bent or  buckled  Hit harder and the top tube may be broken  in tension and the down tube buckled  Hit harder  and the top tube may be broken  the down tube  buckled and broken  leaving the head tube and fork  separated from the main triangle        PART II    When all metal bikes are crashed you will usually see  some evidence of this ductility in bent  buckled or  folded metal     It is now common for the main frame to be made of  metal and the fork of carbon fiber  See the composites  101 section below  The relative ductility of metals  and the lack of ductility of carbon fiber means that  in a crash scenario you can expect some bending  or bucking in the metal but none in the carbon   Below some load the carbon fork may be intact even  though the frame is damaged  Above some load the  carbon fork will be completely broken     Metal Fatigue 101    Common sense tells us that nothing that is used  lasts forever  The more you use something  and the  harder you use it  and the worse the conditions
29.  bolt or bolt on system  tighten the  fasteners to the torque specifications in Appendix  D or the hub manufacturer s instructions     24       SECURELY CLAMPING THE WHEEL WITH A  CAM ACTION RETENTION DEVICE TAKES  CONSIDERABLE FORCE     If you can fully close the cam lever without  wrapping your fingers around the fork blade for  leverage  the lever does not leave a clear imprint  in the palm of your hand  and the serrations on  the wheel fastener do not emboss the surfaces  of the dropouts  the tension is insufficient   Open the lever  turn the tension adjusting nut  clockwise a quarter turn  then try again           See also WARNING on page 20         6  If you disengaged the brake quick release  mechanism in 3  a   1  above  re engage it to  restore correct brake pad to rim clearance      7  Spin the wheel to make sure that it is centered  in the frame and clears the brake pads  then  squeeze the brake lever and make sure that the  brakes are operating correctly     C  Removing A Disk Brake Or Rim Brake Rear  Wheel     1  If you have a multi speed bike with a derailleur  gear system  shift the rear derailleur to high gear   the smallest  outermost rear sprocket      If you have an internal gear rear hub  consult your  dealer or the hub manufacturer s instructions  before attempting to remove the rear wheel     If you have a single speed bike with rim or disk  brake  go to step  4  below      2  If your bike has rim brakes  disengage the  brake s quick release mechanism to
30.  brake  or shifter levers  As noted above  any such damage  will reduce the life of the handlebar and could lead  to breakage     If you find that there is a sharp edge or burr on the  inside of the stem  right where the handlebars emerge   it must be smoothed out with fine sandpaper  220  grit or finer  before the new handlebars are installed   Such a sharp edge or burr could cause a scratching or  scoring of the handlebar  As noted above  any such    damage will reduce the life of the handlebar and  could lead to breakage     m Seat Post    Remove from seat tube and remove from saddle   Disassemble the head saddle clamp assembly  Clean  and inspect all parts carefully for cracks     Pay particular attention to the bolt  or bolts  that  clamp the saddle in place  If the bolt looks stretched   bent or in any way damaged  replace it  Note that  these bolts have been known to be broken due to  fatigue when not properly tightened  They must be  tightened with a torque wrench     The threads of the seat post bolts be greased before  reassembly     Be sure the clamp assembly is clamped only to the  straight parallel part of the saddle rails   m Seat Post Lubrication    Clean and apply the following to a seat post before  inserting into the frame                                FRAME MATERIAL      SEAT TUBE SEAT POST LUBRICATION  ALLOY ALLOY GREASE  ALLOY CARBON CARBON GEL  CARBON ALLOY CARBON GEL  CARBON CARBON CARBON GEL          GREASE   A high quality bicycle bearing grease    C
31.  cannot be generalized     To make sure that the many fasteners on your bicycle  are correctly tightened  See page 78     Always refer to the torque specifications in the  instructions provided by the manufacturer of a  component in question     Correctly tightening a fastener requires a calibrated  torque wrench  A professional bicycle mechanic with  a torque wrench should torque the fasteners on you  bicycle  If you choose to work on your own bicycle   you must use a torque wrench and the correct  tightening torque specifications from the bicycle  or component manufacturer or from your dealer  If  you need to make an adjustment at home or in the  field  we urge you to exercise care  and to have the  fasteners you worked on checked by your dealer as  soon as possible     CORRECT TIGHTENING FORCE ON FASTENERS     NUTS  BOLTS  SCREWS  ON YOUR BICYCLE IS  IMPORTANT     Too little force  and the fastener may not hold  securely  Too much force  and the fastener can  strip threads  stretch  deform or break  Either  way  incorrect tightening force can result in  component failure  which can cause you to loose  control and fall              Make sure nothing is loose  Lift the front wheel off the  ground by two or three inches  then let it bounce on  the ground  Anything sound  feel or look loose  Do a  visual and tactile inspection of the whole bike  Any  loose parts or accessories  If so  secure them  If you re  not sure  ask someone with experience to check     Tires  amp  Wheels
32.  clamp  or seat post binder can cause damage to the  seat post  or can cause you to lose control and  fall           A correctly tightened saddle adjusting  mechanism will allow no saddle movement in  any direction  Periodically check to make sure  that the saddle adjusting mechanism is properly  tightened              PART I    If  in spite of carefully adjusting the saddle height   tilt and fore and aft position  your saddle is still  uncomfortable  you may need a different saddle  design  Saddles  like people  come in many different  shapes  sizes and resilience  Your dealer can help you  select a saddle which  when correctly adjusted for  your body and riding style  will be comfortable     Some people have claimed that extended  riding with a saddle which is incorrectly  adjusted or which does not support your  pelvic area correctly can cause short term or  long term injury to nerves and blood vessels   or even impotence        If your saddle causes you pain  numbness or  other discomfort  listen to your body and stop  riding until you see your dealer about saddle  adjustment or a different saddle              3 C  HANDLEBAR  HEIGHT AND ANGLE    Your bike is equipped either with a  threadless  stem   which clamps on to the outside of the steerer tube   or with a    quill    stem  which clamps inside the steerer  tube by way of an expanding binder bolt  If you aren t  absolutely sure which type of stem your bike has  ask  your dealer     If your bike has a  threadless  ste
33.  completely assembled  and properly adjusted condition  complete with all  required safety equipment  Owner s Manuals  any  Cannondale Owner s Manual Supplements  and the  available manufacturers instructions  shipped by  Cannondale  for parts and components for your  bike     To find the Cannondale retailer closest to you  call  1 800 BIKE USA  or use our website dealer locator at  www cannondale com     Use Only Genuine Replacement Parts    It is important to your safety and the performance  of your Cannondale bicycle that you use only  genuine Cannondale replacement parts in Headshok  and Lefty forks  Cannondale swingarms and rear  suspension assemblies  derailleur hangers and other  frame hardware  These parts are described in Owners  Manual Supplements  This note does not apply to  widely used generic bicycle components such as  derailleurs     This manual meets EN standards  14764  14766  and 14781      125289 CUSA EN    PARTI       CONTENTS  USE OF THIS MANUAL      ssssssssssssssseccecceeeee 1  PARTI  GENERAL WARNING                 ennnnnnnrnnnnns 4  A SPECIAL NOTE FOR PARENTS                  4  SECTION 1  FIRST           nnn 5 8         1 A Bike Fit     1 B Safety First        1 C Mechanical Safety Check     1 D First Ride            SECTION 2  SAFETY       sccscsssssssssscesseees 8 14    2A  The BaslCs gu ae i tuere rise pita ERES 9  2 B Riding Safety  2 C Off Road Safety     2 D Wet Weather Riding     2E NighERIGITO  soiree messe eme             2 F Extreme  Stunt
34.  counter clockwise using an appropriate wrench   lock key or the integral lever     If your front fork has a clip on type secondary  retention device  disengage it and go to step   4   If your front fork has an integral secondary  retention device  and a traditional cam action  system  fig  8a  loosen the tension adjusting nut  enough to allow removing the wheel from the  dropouts  If your front wheel uses a cam and cup  system   fig  8b  squeeze the cup and cam lever  together while removing the wheel  No rotation  of any part is necessary with the cam and cup  system    You may need to tap the top of the wheel with    the palm of your hand to release the wheel from  the front fork     Installing A Disk Brake Or Rim Brake Front  Wheel    If your bike is equipped with a front disk brake   be careful not to damage the disk  caliper or  brake pads when re inserting the disk into the  caliper  Never activate a disk brake s control lever  unless the disk is correctly inserted in the caliper        See also Section 4 C            1  If your bike has cam action front wheel retention     move the cam lever so that it curves away from  the wheel  fig  8b   This is the OPEN position  If  your bike has through bolt or bolt on front wheel  retention  go to the next step     PART       2  With the steering fork facing forward  insert the  wheel between the fork blades so that the axle  seats firmly at the top of the fork dropouts  The  cam lever  if there is one  should be on rider   s l
35.  housings  Any rust  Kinks  Fraying  If so  have  your dealer replace them     Squeeze each adjoining pair of spokes on either  side of each wheel between your thumb and  index finger  Do they all feel about the same  If  any feel loose  have your dealer check the wheel  for tension and trueness     Check to make sure that all parts and accessories  are still secure  and tighten any which are not     PART      Check the frame  particularly in the area around  all tube joints  the handlebars  the stem  and  the seatpost for any deep scratches  cracks or  discoloration  These are signs of stress caused  fatigue and indicate that a part is at the end of  its useful life and needs to be replaced  See also  PART II  SECTION D  INSPECT FOR SAFETY     AS REQUIRED  If either brake lever  fails the Mechanical Safety Check   SECTION 1 C   don t ride the bike  Have your  dealer check the brakes  If the chain won t shift  smoothly and quietly from gear to gear  the  derailleur is out of adjustment  See your dealer     EVERY 25  HARD OFF ROAD  TO 50  ON ROAD   HOURS OF RIDING  Take your bike to your dealer  for a complete checkup     40       LIKE ANY MECHANICAL DEVICE  A BICYCLE  AND ITS COMPONENTS ARE SUBJECT TO  WEAR AND STRESS  DIFFERENT MATERIALS  AND MECHANISMS WEAR OR FATIGUE FROM  STRESS AT DIFFERENT RATES AND HAVE  DIFFERENT LIFE CYCLES     IF A COMPONENT S LIFE CYCLE IS EXCEEDED   THE COMPONENT CAN SUDDENLY AND  CATASTROPHICALLY FAIL  CAUSING SERIOUS  INJURY OR DEATH TO THE RIDE
36.  how to perform  the procedures on this check list  while others will  need to take the bike to a dealer  If you are not an  experienced and skilled bicycle mechanic  take your  bike to a retailer     Other Lubrication Checklist         Derailleur Cables      Brake Cables            Brake Pivots         Headset Bearings       e Bottom Bracket Bearings         Hub Bearings    Freehub            Seat Post To Seat Tube  See page 74          Stem To Steering Tube         Headshok or Lefty Suspension Forks   See owner s manual supplement                 78    TIGHTENING TORQUES    Correct tightening torque for the fasteners  bolts   screws  nuts  on your bicycle is very important to your  safety  Correct tightening torque for the fasteners is  also important for the durability and performance  of your bicycle  We urge you to have your Dealer  correctly torque all fasteners using a torque wrench   If you decide to torque fasteners yourself always use  atorque wrench     Find Tightening Torque Information    The wide range of bicycle models and  components used means that a listing of  tightening torque would be out of date by the  time it was published  Many fasteners should be  installed with a thread locking adhesive such as  Loctite        To determine correct tightening torque and  any adhesive application for a fastener we  ask you to check     m Markings on the component  Many  components are marked  On product  marking is becoming common     Torque specs in the component  ma
37.  increase the  clearance between the wheel rim and the brake    pads  see Section 4 C  figs  11 through 15       3  On a derailleur gear system  pull the derailleur    body back with your right hand    4     rear sprocket      5  Lift the rear wheel off the ground a few inches and    remove it from the rear dropouts     D  Installing A Disk Brake Or Rim Brake Rear    Wheel    With a cam action mechanism  move the quick   release lever to the OPEN position  fig  8b   With  a through bolt or bolt on mechanism  loosen the  fastener s  with an appropriate wrench  lock lever  or integral lever  then push the wheel forward far  enough to be able to remove the chain from the       A CAUTION    If your bike is equipped with a rear disk brake  be   careful not to damage the disk  caliper or brake  pads when re inserting the disk into the caliper   Never activate a disk brake s control lever unless  the disk is correctly inserted in the caliper               1      2      3      4     With a cam action system  move the cam lever  to the OPEN position  see fig  8 a  amp  b   The lever  should be on the side of the wheel opposite the  derailleur and freewheel sprockets     On a derailleur bike  make sure that the rear  derailleur is still in its outermost  high gear   position  then pull the derailleur body back with  your right hand  Put the chain on top of the  smallest freewheel sprocket     On single speed  remove the chain from the front  sprocket  so that you have plenty of slack i
38.  is inserted in the seat tube far  enough to be safe  If your bicycle has such a sight  hole  use it instead of the  Minimum Insertion  or     Maximum Extension  mark to make sure the seat  post is inserted in the seat tube far enough to be  visible through the sight hole     If your bike has an interrupted seat tube  as is the  case on some suspension bikes  you must also make  sure that the seat post is far enough into the frame  so that you can touch it through the bottom of the  interrupted seat tube with the tip of your finger  without inserting your finger beyond its first knuckle   Also see NOTE above and fig  5      If your seat post is not inserted in the seat tube as  described in B 1 above  the seat post may break   which could cause you to lose control and fall                             Figure 4  Minimum Insertion Mark                Figure 5  Interrupted Seat Tube    2  Front and Back Adjustment    Thesaddlecan beadjustedforward or backto help you  get the optimal position on the bike  Ask your dealer  to set the saddle for your optimal riding position and  to show you how to make this adjustment     If you choose to make your own front and back  adjustment  make sure that the clamp mechanism is  clamping on the straight part of the saddle rails and is  not touching the curved part of the rails  and that you  are using the recommended torque on the clamping  fastener s   See manufacturer s instructions      3  Saddle Angle Adjustment    Most people prefer a hor
39.  is to bring the bike in  after three to five hours of hard off road use  or  about 10 to 15 hours of on road or more  casual off road use  But if you think something is  wrong with the bike  take it to your dealer before  riding it again     2  BEFORE EVERY RIDE  Mechanical Safety Check   SECTION 1 C   3  AFTER EVERY LONG OR HARD RIDE  If the    bike has been exposed to water or grit  or at  least every 100 miles  Clean the bike and lightly  oil the chain  Wipe off excess oil  Lubrication is a  function of climate  Talk to your dealer about the  bestlubricants and the recommended lubrication  frequency for your area     39    4  AFTER EVERY LONG OR HARD RIDE OR AFTER  EVERY 10 TO 20 HOURS OF RIDING     Squeezethe front brake and rockthe bike forward  and back  Everything feel solid  If you feel a clunk  with each forward or backward movement of the  bike  you probably have a loose headset  Have  your dealer check it     Lift the front wheel off the ground and swing it  from side to side  Feel smooth  If you feel any  binding or roughness in the steering  you may  have a tight headset  Have your dealer check it     Grab one pedal and rock it toward and away from  the center line of the bike  then do the same with  the other pedal  Anything feel loose  If so  have  your dealer check it     Take a look at the brake pads  Starting to look  worn or not hitting the wheel rim squarely  Time  to have the dealer adjust or replace them     Carefully check the control cables and cable 
40.  must take extra care    33    to avoid serious injury from the pedals    sharp  surfaces  Based on your riding style or skill level   you may prefer a less aggressive pedal design   or chose to ride with shin pads  Your dealer can  show you a number of options and make suitable  recommendations     Toeclips and straps are a means to keep feet  correctly positioned and engaged with the  pedals  The toeclip positions the ball of the foot  over the pedal spindle  which gives maximum  pedaling power  The toe strap  when tightened   keeps the foot engaged throughout the rotation  cycle of the pedal  While toeclips and straps give  some benefit with any kind of shoe  they work  most effectively with cycling shoes designed  for use with toeclips  Your dealer can explain  how toeclips and straps work  Shoes with deep  treaded soles or welts which might allow the foot  to be trapped should not be used with toeclips  and straps        GETTING INTO AND OUT OF PEDALS WITH  TOECLIPS AND STRAPS REQUIRES SKILL  WHICH CAN ONLY BE ACQUIRED WITH  PRACTICE     Until it becomes a reflex action  the technique  requires concentration which can distract your  attention and cause you to lose control and fall     Practice the use of toeclips and straps where  there are no obstacles  hazards or traffic  Keep  the straps loose  and don t tighten them until  your technique and confidence in getting in and  out of the pedals warrants it  Never ride in traffic  with your toe straps tight           Cliple
41.  not fit the clamping  cones in this kind of trainer because their shapes are  incompatible     Be particularly cautious with a carbon frame or fork   Carbon is relatively soft  not abrasion resistant  If there  is any relative movement  carbon will wear quickly     If you ride a trainer a lot  consider using an old  bike  Corrosion from sweat will take it s toll   Weight is irrelevant  Save wear on your expensive  components     94    Risk To Children          KEEP CHILDREN AWAY FROM BICYCLES  MOUNTED ON STATIONARY TRAINERS  EVEN  WHEN THE BICYCLE IS NOT IN USE     Spinning wheels attract children   s attention and  present a serious risk to young fingers     Children have also been known to rotate cranks  by hand on bicycles left unattended on stationary  trainers  putting themselves at risk of serious  injury           SECTION G   PRE RIDE CHECKLIST          FOLLOW THIS CHECKLIST BEFORE EVERY  RIDE  IF YOU HAVE ANY REASON TO SUSPECT  THAT YOUR BICYCLE IS NOT FUNCTIONING  PROPERLY  DO NOT RIDE IT     Have it inspected by an Authorized Cannondale  Retailer  To locate your nearest Authorized  Cannondale Retailer call 1 800 BIKE USA  Failure  to follow this checklist and to have any potential  problem inspected could lead to an accident  with  risk of serious injury  paralysis or death              Are you wearing a helmet and other appropriate  equipment and clothing  such as protective  glasses and gloves  Do not wear loose clothing that  could become entangled in the bicycl
42.  not match the geometry of your frame  could result into a failure of the fork itself and will void the forks warranty  Installing a  suspension fork will change the geometry and handling of your bike  Learn how to ride  and train your skills  Know your limits and never ride beyond those     When using a bike carrier please always fully release the quick release fastener  Not  properly unfastened quick releases may result into bending  breaking or other structural  damage while removing your bike of the bike carrier  If your bike fell off the carrier  please do not ride it  until it has been inspected by a qualified bike mechanic  When  using a bike carrier which just secures the bike by clamping the forks dropouts  make  sure to fasten your rear wheel as well  A not accurate fastened rear wheel could allow  the bike to jiggle which might result into a breakage of the dropouts     Please note that SR SUNTOUR suspension forks do not come with the proper reflectors  for on road riding  If you intend to ride on public roads or bicycle lanes your dealer  should mount the required reflectors to your fork     Study all other owner s manuals provided with your bike and make yourself familiar  with the components mounted to your bike        SR SUNTOUR   OWNERS MANUAL    RAIDON   XCR  XCM   XCT   M3000AL   M2025    BEFORE EACH RIDE         gt  Do you notice any cracks  dents  bent or tar   nished parts at your suspension fork or any  other part of your bicycle  If so  please con   sul
43.  sign that the part has been worn out  a sign the part  has reached the end of its useful life  When your car  tires wear down to the point that the tread bars are  contacting the road  those tires are not defective   Those tires are worn out and the tread bar says     time for replacement     When a metal part shows a  fatigue crack  it is worn out  The crack says  time for  replacement           FIGUREA             THISISA  BENT    THISISA  COMPLETELY BROKEN    METAL FORK  CARBON FORK        A few things to think about          ONCE A CRACKS STARTS IT CAN GROW AND  GROW FAST  Think about the crack as forming  a pathway to failure  This means that any crack  is potentially dangerous and will only become  more dangerous     SIMPLE RULE 1  If you find crack  replace the  part           e CORROSION SPEEDS DAMAGE  Cracks grow  more quickly when they are in a corrosive  environment  Think about the corrosive solution  as further weakening and extending the crack     SIMPLE RULE 2  Clean your bike  lubricate your  bike  protect your bike from salt  remove any salt  as soon as you can             STAINS AND DISCOLORATION CAN OCCUR  NEAR A CRACK  Such staining may be a warning  sign that a crack exists     SIMPLE RULE 3  Inspect and investigate any  staining to see if it is associated with a crack             SIGNIFICANT SCRATCHES  GOUGES  DENTS  OR SCORING CREATE STARTING POINTS   FOR CRACKS  Think about the cut surface as   a focal point for stress  in fact engineers call  such ar
44.  soil in riding environment          Factors that lengthen product life       Smooth  fluid riding style      No  hits   crashes  jumps  other  shots   to bike      Low mileage    Lower body weight    Less aggressive rider      Non corrosive environment  dry  salt   free air       Clean riding environment             70    Aluminum Frame Inspection    1   2     Clean the bike and remove the wheels     Inspect the whole frame carefully for cracks   Pay particular attention to the underside of the  downtube where it intersects the headtube    Next carefully inspect the area where the  crankset and rear wheel come closest to the  right chainstay  particularly on the innermost  part of the chainstay and the outermost part of  the chainstay  Next look at the welds that join all  of the tubes  Be sure to look at the inside of the  rear triangle or swingarm while the wheel is out   including the dropouts     Finally check all mounting points such as disc  brake caliper brackets and water bottle and rack  mounts              Inspect this area for cracking          Figure 21     cannondale    Other Suspension Forks  A WARNNG O If you have a fork made by a third party  please read    and follow the inspection instructions contained in  DO NOT RIDE A FRAME OR FORK WITH ANY the manual that covers that fork  If you do not have  CRACK  EVEN A SMALL ONE  RIDING A    the third party s manual  get one now   CRACKED FRAME OR FORK COULD LEAD TO  YOUR FRAME FORK BREAKING  WITH RISK OF  ACCIDENT 
45.  washing will force  contaminants into parts where they will promote  corrosion  immediately damage  or result in  accelerated wear     DO NOT use compressed air to dry     DO NOT use abrasive or harsh chemical cleaner   solvents which can damage the finish or attack  and destroy both the outside and internal parts     When rinsing  avoid directing the spray directly  at shock fork adjusters or bearings              PREVENTING CORROSION    After cleaning and drying it is a good idea to lightly  coat the water bottle bosses with a water displacing  lubricant such as Tri Flow or WD40 to minimize  corrosion from sweat and salt  This is particularly  important on bicycles used in coastal salt air  environments and those drenched in sweat on an  indoor trainer     To thoroughly clean the frame itis desirable to remove  components  This is best done in conjunction with  a periodic overhaul by an authorized Cannondale  retailer        PART II    LUBRICATION    After cleaning your bike you should lubricate it  The  chain should be lubricated  Consult with your retailer  to choose among the many types of chain lubes best  suited to your climate and riding conditions  The  pivot points on your derailluers should be lubricated   Apply a small drop of oil to each pivot point and wipe  off the excess     Periodically  depending upon how  how often  and  where you ride and the design of the components  on your bike  other lubrication must be part of your  maintenance  Some of you will know
46.  you  use it in  the shorter its life     Fatigue is the term used to describe accumulated  damage to a part caused by repeated loading  To  cause fatigue damage  the load the part receives  must be great enough  A crude  often used example  is bending a paper clip back and forth  repeated  loading  until it breaks  This simple definition will  help you understand that fatigue has nothing to  do with time or age  A bicycle in a garage does not  fatigue  Fatigue happens only through use     So what kind of  damage  are we talking about  On  a microscopic level  a crack forms in a highly stressed  area  As the load is repeatedly applied  the crack  grows  At some point the crack becomes visible to  the naked eye  Eventually it becomes so large that the  part is too weak to carry the same load that  without  the crack  it could carry  At that point there can be a  complete and immediate failure of the part     68    One can design a part that is so strong that fatigue  life is nearly infinite  This requires a lot of material and  alot of weight  Any structure that must be light and  strong will have a finite fatigue life  Aircraft  race cars   motorcycles  all have parts with finite fatigue lives  If  you wanted a bicycle with an infinite fatigue life  it  would weigh far more than any bicycle sold today  So  we all make a trade off  the wonderful  lightweight  performance we want requires that we inspect the  structure     In most cases a fatigue crack is not a defect  It is a 
47. 2 5mm Allen key        Unscrew the cable fixing bolt using a 2mm  Allen key        Thread the cable through the outer casing  stopper and through the cover unit hole   Tension the cable slightly and tighten it  using a 2mm Allen key     Cut the cable to a proper length to make  sure it will still fit into the sliding carriage              SR SUNTOUR   OWNERS MANUAL    This pictures shows the remote lock unit  in the   OPEN  position  The cable is cut  perfectly  still fits into the sliding carriage     Reassemble the plastic cover cap using a  2 5mm Allen key  Tighten it slightly     If the fork does not lock  the tension of the  cable is probably too low  In this case you  have to increase the tension of the cable  by turning the adjustment barrel counter   clockwise  If the cable s tension is too high  and the fork does not unlock  you have to  turn the adjust barrel clockwise         REMOTE LOCK LEVER INSTALLATION    Mount the  Remote Lock Lever  on your  handlebar using a 3mm Allen key  After   wards you can mount your brake and shif   ting lever back on again     Take off the plastic cover       RAIDON   XCR  XCM   XCT   M3000AL   M2025    JJO ANVL                            RAIDON RL   XCR RL SERIES                 ins    S       SR SUNTOUR   OWNERS MANUAL    Unscrew the cable fixing bolt using a  1 5mm Allen key    Thread the cable through the outer casing  stopper and through the cover unit hole   Tension the cable slightly and tighten it  using a 1 5mm Allen key     
48. ARBON GEL   Is a gel like lubricant formulated for use  with carbon fiber components  Cannondale p n KF115       m Saddle    While the saddle is off the seat post  clean and inspect  the rails carefully for cracks  Check the saddle rails to  the saddle body  make sure that the rails are firmly  attached     m Pedals    Remove both from the crankset  Clean and inspect  carefully for cracks  Pay particular attention to  the pedal axle  See clipless pedal manufacturer s  instructions for information on cleat wear and  replacement     75    cannondale    m Crankset    Remove both sides from the bottom bracket  Clean  and inspect all parts carefully for cracks  Examine  both inside and outside surfaces  Pay particular  attention to edges  shapes and changes of shape  that are a part of your particular crankset design  Also  check the area around the pedal mounting holes     m Wheels    Clean the wheels  Inspect the hub flange  where  the heads of the spokes are hooked  or otherwise  attached  to the hub flange  for cracks  Inspect the rim  where the spokes meet the rim  It is not uncommon  to see cracks form where the spokes meet the rim     m Brake Track of Wheel Rim    The brake track is the surface of the rim where the  brake pads make contact  While not related to  fatigue  this surface can be worn out  We urge you  to inspect the brake tracks on your rims  They can  wear out quite quickly on a mountain bike used in  abrasive conditions  Many rims have brake track  wear indica
49. CAUSING THEM TO FATIGUE  PREMATURELY  COMPONENTS SUFFERING  FROM STRESS FATIGUE CAN FAIL SUDDENLY  AND CATASTROPHICALLY  CAUSING LOSS OF  CONTROL  SERIOUS INJURY OR DEATH              41    PART Il    SECTION A  IMPORTANT  SAFETY INFORMATION       A Wide Range Of Bicycling Injuries Are  Possible    Many hazards are described  and we have attempted  to explain how to avoid or minimize the dangers   Because any fall can result in serious injury  paralysis  or death we do not repeat the warning of these  potential consequences every time we call attention  to a hazard  Some low speed falls may result in serious  injuries  and some wild high speed falls may result  in none  The reality is that the exact nature of the  consequences of a fall or accident is not predictable     Bicycles Cannot Protect You    Bicycles are lightweight  human powered vehicles   Unlike a car  much like a motorcycle  there is no  restraint system for your body  no protective structure  around your body  Crash worthiness cannot be a  design criterion  A rider sits on a bicycle and can be  easily thrown off for many reasons including overly  hard use of the front brakes  See PART I  SECTION 4 C  Brakes  or striking an obstacle     42    BICYCLING INHERENT RISK       BICYCLING IS AN ACTIVE SPORT WITH  INHERENT RISK      Inherent risk  means that due to the nature  of bicycle riding  the situations you encounter  while riding expose you to the risk of serious  injury  paralysis  or death in an accident     T
50. CYCLE TO YOUR RETAILER FOR INSPECTION   SERVICE  OR CHANGES        TOE CLIP OVERLAP    Whatis It      Toe clip overlap  or  toe overlap  describes the toe  of your shoe or toe clip contacting the front tire  or  front fender   This may occur when the pedal with  your shoe  with or without a toe clip  is all the way  forward and the front wheel is turned sharply to a  position where the toe or toe clip can contact the  tire  or fender   If you ride with clipless pedals  attach  your riding shoes to the pedals and check for front  tire clearance     48                   FRONT TOE CLIP  TIRE OVERLAP  TURNED K  LEFT OR  RIGHT  PEDAL  Figure 20        Toe clip overlap    is common on small frame size  bicycles  It is simple to avoid any contact with the  front tire  have the inside pedal up before beginning  a turn  As you turn to the left  the inside  left  pedal  should be positioned at twelve o clock  As you turn to  the right  the inside  right  pedal should be positioned  at twelve o clock  Having the inside pedal up will  prevent any toe clip to tire contact and maximize  cornering ground clearance  Learn to make it your  habit on any sized bike     Whether or not you have overlap  or how much  overlap you have can be changed  Be aware that toe  clearance can be increased or decreased by changes  in crank arm length  size of pedals or toe clips used   size of tires used  addition of fenders  size design of  shoes worn     TOE CLIP OVERLAP COULD CAUSE YOU TO  LOSE CONTROL OF 
51. E A TIRE BEYOND THE  MAXIMUM PRESSURE MARKED ON THE TIRE S  SIDEWALL        Exceedingthe recommended maximum pressure  may blow the tire off the rim  which could cause  damage to the bike and injury to the rider and  bystanders              35       35 90 PSI  2 5 5 5 BAR                       eG            gt  ROTATING DIRECTION my                   2                   Ed APER    67 559  26x2 125   pa t t     Qn        M    rc S             Figure 17     The best and safest way to inflate a bicycle tire to the  Correct pressure is with a bicycle pump which has a  built in pressure gauge     THEREISASAFETY RISKINUSINGGAS STATION  AIR HOSES OR OTHER AIR COMPRESSORS        They are not made for bicycle tires  They move a  large volume of air very rapidly  and will raise the  pressure in your tire very rapidly  which could  cause the tube to explode           Tire pressure is given either as maximum pressure  or as a pressure range  How a tire performs under  different terrain or weather conditions depends  largely on tire pressure  Inflating the tire to near its  maximum recommended pressure gives the lowest  rolling resistance  but also produces the harshest ride   High pressures work best on smooth  dry pavement     PARTI    Verylowpressures atthebottomofthe recommended  pressure range  give the best performance on smooth   slick terrain such as hard packed clay  and on deep   loose surfaces such as deep  dry sand     Tire pressure that is too low for your weight and the  rid
52. OMPONENTS MORE  COMPLEX  AND THE PACE OF INNOVATION IS  INCREASING     IT IS IMPOSSIBLE FOR THIS MANUAL TO  PROVIDE ALL THE INFORMATION REQUIRED  TO PROPERLY REPAIR AND OR MAINTAIN  YOUR BICYCLE     In order to help minimize the chances of an  accident and possible injury  it is critical that  you have any repair or maintenance which is not  specifically described in this manual performed  by your dealer  Equally important is that your  individual maintenance requirements will be  determined by everything from your riding style  to geographic location     Consult your dealer for help in determining  your maintenance requirements              MANY BICYCLE SERVICE AND REPAIR TASKS  REQUIRE SPECIAL KNOWLEDGE AND TOOLS     Do not begin any adjustments or service on your  bicycle until you have learned from your dealer  how to properly complete them  Improper  adjustment or service may result in damage to  the bicycle or in an accident which can cause  serious injury or death           38    If you want to learn to do major service and repair  work on your bike  you have three options     1  Ask your dealer for copies of the manufacturer s  installation and service instructions for the  components on your bike  or contact the  component manufacturer     2  Ask your dealer to recommend a book on bicycle  repair    3  Ask your dealer about the availability of bicycle  repair courses in your area     We recommend that you ask your dealer to check  the quality of your work the first t
53. PPENDIX E    Bicycle mtis nd 92  APPENDIX F    Bicycle Traine 94    PART      GENERAL WARNING    Like any sport  bicycling involves risk of injury and  damage  By choosing to ride a bicycle  you assume  the responsibility for that risk  so you need to know      and to practice     the rules of safe and responsible  riding and of proper use and maintenance  Proper  use and maintenance of your bicycle reduces risk of  injury          This Manual contains many Warnings  and Cautions  concerning the consequences of failure to maintain  or inspect your bicycle and of failure to follow safe  cycling practices     The combination of the safety alert symbol Aan  the word WARNING indicates a potentially hazardous  situation which  if not avoided  could result in serious  injury or death     The combination of the safety alert symbol A and  the word CAUTION indicates a potentially hazardous  situation which  if not avoided  may result in minor  or moderate injury  or is an alert against unsafe  practices     The word CAUTION used without the safety alert  symbol indicates a situation which  if not avoided   could result in serious damage to the bicycle or the  voiding of your warranty     Many of the Warnings and Cautions say    you may lose  control and fall     Because any fall can result in serious  injury or even death  we do not always repeat the  warning of possible injury or death     Because it is impossible to anticipate every situation  or condition which can occur while ridi
54. R     Scratches  cracks  fraying and discoloration are  signs of stress caused fatigue and indicate that a  part is at the end of its useful life and needs to be  replaced  While the materials and workmanship  of your bicycle or of individual components  may be covered by a warranty for a specified  period of time by the manufacturer  this is no  guarantee that the product will last the term of  the warranty     Product life is often related to the kind of riding  you do and to the treatment to which you submit  the bicycle  The bicycle s warranty is not meant  to suggest that the bicycle cannot be broken or  will last forever  It only means that the bicycle is  covered subject to the terms of the warranty     Please be sure to read PART II  SECTION D   INSPECT FOR SAFETY   The Lifespan of Your  Bicycle and Its Components            5 B   If Your Bicycle Sustains An Impact     First  check yourself for injuries  and take care of them  as best you can  Seek medical help if necessary     Next  check your bike for damage  and fix what you  can so you can get home  Then  take your bicycle to  your dealer for a thorough check     Carbon composite components  including fames   wheels  handlebars  stems  cranksets  brakes  etc   which have sustained an impact must not be ridden  until they have been disassembled and thoroughly  inspected by a qualified mechanic     See also Bicycle Lifespan on page 76     A CRASH OR OTHER IMPACT CAN PUT  EXTRAORDINARY STRESS ON BICYCLE  COMPONENTS  
55. R    The serial number for your bike is located on a  barcoded label which is attached permanently to the  underside of the bottom bracket        OTHER         SERIAL NUMBER    NUMBERS  7  characters     N230200                Figure 29  Underside of Bottom Bracket    83    cannondale    Where Else Can I Find The Serial Number     1  The serial number should also appear on your    original sales receipt     The serial number is printed on a   Warranty Card   applied to the inside back cover of this manual   Your Cannondale Dealer should have placed  the label there  Other numbers important in  the manufacture of your bike are printed on this             card    Twana 4  tastit           Z     WARRANTY CARD   SSS ac           J  msl                  Figure 30  Underside of Bottom Bracket    Other Numbers On The Bottom Bracket    The other number stamped into the bottom bracket  in the same area are NOT unique to your bicycle  although  they could be helpful to authorities in theft  recovery  These numbers are used in our factory        Please register your bike with us  If you don t   we may not be able to contact you directly  with important safety recall information           PART II    CANNONDALE AUTHORIZED  DISTRIBUTORS    The following lists are subject to change without notice       Denotes Apparel and Accessory Distributor only     EUROPE  GLOBAL   Cannondale B V   Postbus  5100  Hanzepoort 27  7570 GC Oldenzaal  NL   tel  0031 541 573580  fax  0031 541 514240     email
56. Reinstall the plastic cover cap again      Cut the cable to a proper length  Approxi   mately 12mm is recommended     Install a cable end cap at the end of the  cut cable using a needle nose pliers     RAIDON   XCR  XCM   XCT   M3000AL   M2025       N     v  2  Z                   SR SUNTOUR   OWNERS MANUAL RAIDON   XCR  XCM   XCT   M3000AL   M2025       If the fork does not lock  the tension of the  cable is probably too low  In this case you  have to increase the tension of the cable  by turning the adjustment barrel counter   clockwise  If the cable s tension is too high  and the fork does not unlock  you have to  turn the adjust barrel clockwise                  LOCK OUT SYSTEMS    The  Lock Out    function of SR SUNTOUR forks is intended to reduce teetering during rides out of  saddle or uphill riding  The forks will not be locked 100   A few millimeters of travel will remain   according to our  Anti Blow Off System  This system will protect you in case you have forgotten to  unlock the fork while riding in rough terrain     Nevertheless  you should never set your fork to the  Lock Out Mode  while riding  in rough terrain  going down hill or jumping  This implies the risk that the fork will  get damaged when it s being compressed under high load  This could also result  into an accident  injuries or even death of the rider     Never Lock your fork while it s being compressed  This is a missuse of your fork and  implies the risk that it s getting damaged  Moreover this co
57. TER   mm         Stanchion  Tubes    RLD   Remote Lock Out    Rebound Damping Adjust  LOD   Speed Lock Out    Rebound Damping Adjust  HLO   Hydraulic Lock Out  RL   Remote Lock   LO   Speed Lock   MLO   Mechanical Lock Out       Speed Remote Preload Rebound  Lock Out   Lock Out Adjuster Adjuster    RAIDON RLD   RLD 15QLC            PRaIDONLOD          anona saca  __  1               SR SUNTOUR   OWNERS MANUAL RAIDON   XCR  XCM   XCT   M3000AL   M2025    Speed Remote Preload Rebound  Lock Out   Lock Out Adjuster Adjuster    Fpovioo sacs  3    2  3  ben  msac  Deuonoisac   1     2    ES ES TS NN      a Sid Ot   NNNM  ESIC A A NN  beware TS TE  bewwo CE SE  Fr SS NEN  ESR CPT SE L2    L            wwswo a TS Se          wss       D D  C         TORQUE VALUES  all values including a tolerance of   10    O EF RCRNN i    XCT JR 24     amp  XCT JR 20        English       SR SUNTOUR   OWNERS MANUAL RAIDON   XCR  XCM   XCT   M3000AL   M2025    IMPORTANT SAFETY INFORMATION    WARNING      Failure to comply with the given warnings and instructions may  cause damage to the product  injuries or even death to the rider     Be sure to read this manual carefully before using your suspension fork  Inappropriate  usage of your suspension fork may cause damage to the product  serious injuries or  even death to the rider     Suspension forks contain fluids and gases under extreme pressure  warnings included  in this manual must be followed in order to reduce the possibility of injuries or possib
58. V  SIMD UESAg FytL uaaa yusueckuo   19 YI      e papoa Ft T T FT 1        oseusind nak Bupuonjju   3n393       99443 do  943 340 yey tW 15e  Rn HNH    5  s 5    IAAI Kyotiue agni baa 20 eS i        i  DUM  BIN En TED  sunsu  ijj VORENS Bau ydwosd   jeuonippy T  1e 3uqo0 oq INO 1915163  20  pCO Ur  fU AYA pn TOU MER RN REPE M    yes santi Aayes Aue GuipieGas nos 15   1900 01  QU ave am Ley  05 aO INCA sata Osea  NOILVYLSIDJY ALNVYYYM 31VQNONNV2       vocouy    eaijepuouue2    IJIWONONNYD  jo  1ueuujdujo5   d  y 0  eur sue senssi jeu  33944 NSIY  Z ay   eu  new ON  Gupou amo pue arHOAU  I  uo  ja  ue5  a1u    Ajduuis jll  squ  sqns o3 3ou 8 00up   JI    i3343  Aja njosqge  3g NIVINNOW JO 1eaK 1xeu IYI spniul osje  j  uondi  sqns Aw  snuoq pappe ue se   S y1d  senssi aow 6  Joj  Kaap 10  ZEZ snid  z6 91  snf   ed      os    jeuw ayy   j   euimebew ONITDADI 02 uonduosqns  iem     y ysu  aenss  ow  e  W pues  jiS3A         euizebew ONITDADIS  jo sanssi jeu  334J3 ySIH Z NOK pues jam  syueui  Buikes  Jo Kem Jno se pue    Kepo ayiq ajepuouue gt  mok 19151623    43440 3344 HSIY       FOLD HERE AND TAPE CLOSED BEFORE MAUNG    ui  un  s  o  f   u  x  u       Please do not send products  or other correspondence to    this address     REQUIRED  cannondale  Product Registration Department    PO Box 1452  Bellmawr  NJ 08099 USA    WARRANTY CARD LABEL    The space below is reserved for your bike s    Warranty Card   It is a peet off label  attached to a hangtag  On every frame or frameset w
59. YOUR BIKE  FALL AND BE  SERIOUSLY INJURED  PARALYZED OR KILLED        Please consult with your retailer on the simple  steps you must follow to avoid an accident  Insist  that your retailer work with you to determine if  your own combination of bicycle  shoe s  and  components have this common design feature              cannondale  BRAKE POWER MODULATORS AFTERMARKET BRAKE SYSTEMS    Your bike may be equipped with a brake modulator     a device installed between the front brake lever and   the front brake to reduce initial front braking force  A WARNNG                  Brake power modulators are also used on the rear  brake of some bicycles   DO NOT MODIFY YOUR BIKE IN ANY WAY TO  MOUNT BRAKES SYSTEMS  MODIFCATIONS  If a rider applies the front brake too strongly or too CAN DAMAGE YOUR BIKE LEADING TO AN  suddenly  these devices can help reduce the risk of ACCIDENT  YOU CAN BE SEVERELY INJURED  locking the front wheel or throwing the rider  Once OR KILLED    the modulator device is bottomed out  the front       brakes have the same power  and the same risks Choose only brakes that mount to the frame   of overly hard use  as brakes without a modulator  swingarm  or fork using only the existing disc  Modulators are a small help in giving a rider more of brake  V brake or cantilever mounts  Do not  a chance to react correctly  modify the existing mounts or clamp  weld  or   in any other way add new or different mounts   Modulators are not a substitute for practicing and Any modi
60. above   Start with the pedal cranks in a nearly  horizontal position  with the front pedal in about the 4 o clock position  and apply downward foot pressure on  the pedal that is to the rear  About 1 8 turn rotation will activate the brake  The more downward pressure you  apply  the more braking force  up to the point where the rear wheel stops rotating and begins to skid     Before riding  make sure that the brake is working properly  If it is not working properly  have the bicycle  checked by your dealer before you ride it     If your bike has only a coaster brake  ride conservatively  A single rear brake does not have the stopping  power of front and rear brake systems                       2  Adjusting your coaster brake    Coaster brake service and adjustment requires special tools and special knowledge  Do not attempt to  disassemble or service your coaster brake  Take the bicycle to your dealer for coaster brake service     30    4 D   SHIFTING GEARS    Your multi speed bicycle will have a derailleur  drivetrain  see 1  below   an internal gear hub  drivetrain  see 2  below  or  in some special cases  a  combination of the two     1  How a derailleur drivetrain works If your bicycle  has a derailleur drivetrain  the gear changing  mechanism will have       a rear cassette or freewheel sprocket cluster    a rear derailleur   e usually a front derailleur      oneortwo shifters      one  two or three front sprockets called  chainrings     adrive chain    a  Shifting Gears
61. above  Under no circumstances will SR SUNTOUR be liable for incidental or con   sequential damages    Damages which are caused by the use of other manufacturer s replaceements parts or damages  which are caused by the use of parts that are not compatible or suitable to SR SUNTOUR suspensi   on forks are not covered by this warranty     This warranty does not apply to normal wear and tear   WEAR AND TEAR PARTS      gt  Dust Seals   gt  O rings   gt  Rubber Moving Parts     gt  Stanchion Tubes    Please note that there is a limited warranty of 1 year on all SR SUNTOUR cartridges   Please note that there is a limited warranty on sleeves and glide rings of 6 month           BILCYCLEOW  VER  SMANL  JALBICYCLE       Cannonc ale       CONGRATULATIONS ON  YOUR PURCHASE OF A  CANNONDALE BICYCLE     Before you roll off towards the horizon  there are a few things you should know about us and  our products     l     We think riding a bike is fun  Which means all of us at Cannondale are lucky enough to do  what we enjoy  You ll see that dedication to our craft in every bicycle we make       Our dedication to craft includes dreaming up new ways to pioneer improvements for the    industry     things like System Integration and the BB30 Standard  Later  other manufacturers  often    borrow    our ideas  but that s okay  After all  more people on bikes is good for everyone       Because bike riding is so much fun  we encourage you to partake whenever the whim strikes    you  Going to the groc
62. ack or damage   See PART Il    Section D  laspect For Safety     CANNONDALE USA CANNONDALE EUROPE CANNONDALE UK   Cycling Sports Crap  fee  Oying Specs Group Euwe 8  Y Opting Specs Grup   172 Friendship Road  Bedtonf  mait Fostes S100 Vantage Vy  The Fokcram  Poole  Dist    Prnespbvania  15522 5600  ESA vesti  Haapai 2    12 48     licel  1 800  EIE USA JIN GC  Oidesraal  Mathertands  Voiced    4 NTN 730288    Fax   314 623 5173  Voice    41 61 4809383  Fas   44 0012 722366    Een osr Aceros com  Fant 31 5115  14048 IE ead  saber Qcgciequoortupraop co uk     Eads serecedetheesopeQ caecoetae com    CANNONDALE AUSTRALIA CANNONDALE JAPAN   Cing Sports Group Australia Pty Use Minda Sunin Budding St   Unk 6  4 Presperity Parade  4 15  Mane Horie 1  chome    Wuritwood NSW  2102  Aaitulia Weabi ka  Otaka 550 0015  nue    loicel  0121 9679 585   ice 05 6111330    Fad   00  9573 5688  Fas  0651103361   Enst caneced sle cyclingipertignes com ac  Emad  qozitureQcassendale com   Qi nee met pape nt non t 1S post commen wart  WWW CANNONDALE COM                                     
63. al use is optimized to deliver both light weight  and specific performance  You must understand  that  1  these types of bikes are intended to give an  aggressive racer or competitive cyclist a performance  advantage over a relatively short product life   2  a  less aggressive rider will enjoy longer frame life   3   you are choosing light weight  shorter frame life  over  more frame weight and a longer frame life   4  you  are choosing light weight over more dent resistant  or rugged frames that weigh more  All frames that  are very light need frequent inspection for cracks  that would indicate that the frame is worn out from  fatigue  These frames are likely to be damaged or    52    GENERAL PURPOSE RIDING    fo  rc og o gt     fT Qroved paz  and roadwrgn ordy  Ne paring       CONDITION 2    Bikes designed for riding Condition 1  plus smooth  gravel roads and improved trails with moderate  grades where the tires do not lose ground contact     CANNONDALE BIKE MODELS     Hooligan  Street  Touring  Trekking  Adventure   Comfort  Quick  Bad Boy  All Cyclocross  Street  Tandem     INTENDED    For paved roads  gravel or dirt roads that are in good  condition  and bike paths     NOT INTENDED    For off road or mountain bike use  or for any kind  of jumping  Some of these bikes have suspension  features  but these features are designed to add  comfort  not off road capability  Some come with  relatively wide tires that are well suited to gravel or  dirt paths  Some come with relati
64. am and cup Mechanism  Fig   8b     The cam and cup system on your front wheel  will have been correctly adjusted for your bicycle  by your dealer  Ask your dealer to check the  adjustment every six months  Do not use a cam   and cup front wheel on any bicycle other than    the one for which your dealer adjusted it     3  Removing And Installing Wheels       IF YOUR BIKE IS EQUIPPED WITH A HUB BRAKE  SUCH AS A REAR COASTER BRAKE  FRONT OR  REAR DRUM  BAND OR ROLLER BRAKE  OR  IF IT HAS AN INTERNAL GEAR REAR HUB  DO  NOT ATTEMPT TO REMOVE THE WHEEL     The removal and re installation of most hub  brakes and internal gear hubs requires special  knowledge  Incorrect removal or assembly can  result in brake or gear failure  which can cause  you to lose control and fall           A CAUTION    If your bike has a disc brake  exercise care in  touching the rotor or caliper  Disc rotors have  sharp edges  and both rotor and caliper can get  very hot during use              A  Removing A Disk Brake Or Rim Brake Front    Wheel     1  If your bike has rim brakes  disengage the  brake s quick release mechanism to increase the  clearance between the tire and the brake pads   See Section 4 C fig  11 through 15      23    Q      3     A CAUTION    If your bike has cam action front wheel retention   move the cam lever from the locked or CLOSED  position to the OPEN position  figs  8a  amp  b   If  your bike has through bolt or bolt on front wheel  retention  loosen the fastener s  a few turns 
65. and workmanship  under normal use for a period of two years from the date of original purchase  This warranty is  made by SR SUNTOUR Inc  with only the original purchaser and is not transferable to any third  party  Lodging a claim under this warranty must be made through the dealer where the bicycle  or SR SUNTOUR suspension fork was purchased  To prove the original purchase the original retail  invoice has to be provided     LOCAL LAW     This warranty gives you specific legal rights  According to the state  USA  or province  Canada   or every other country you are living in  you may have other rights than explained within these  warranty regulations  These regulations shall be insofar adapted to the local law to be consistent  with such law     LIMITATION OF WARRANTY  This limited warranty does not apply to any defect of the suspension fork caused by  improper  installation  disassembling and re assembling  intentional breakage  alterations or modification to    the fork  any unreasonable use or abuse of the product or any use for which this product was not  intended for  accidents  crashes  improper maintenance  repairs improperly performed     The obligation of this  Limited Warranty  is restricted to repairs and replacements of the suspen   sion fork or any parts of it in which there is a defect in materials or workman ship within a period  of two years    SR SUNTOUR makes no express or implied warranties of fitness or merchatability of any kind  ex   cept as set forth 
66. ation of these  conditions may result in an unpredictable breakage     ALL FRAMES AND COMPONENTS SHOULD BE  PERIODICALLY CHECKED BY AN AUTHORIZED  CANNONDALE RETAILER for indicators of stress and   or potential breakage   including cracks  deformation   delamination  creaking sounds  corrosion  paint  peeling  dents  and any other indicators of potential  problems  inappropriate use or abuse  These are  important safety checks and very important to help  prevent accidents  bodily injury to the rider and  shortened product life   See PART I  Section 5 Service  and PART II  Section D  Inspect For Safety     76    USEFUL LIFE OF  LIGHTWEIGHT FRAMES    Lightweight frames and components usually have  shorter lives  For example  all aspects of use being  identical  a lightweight Super Six  System Six  CAAD7  or CAAD8 frame will have a shorter life than a heavier  CAAD3 frame     In selecting lightweight frames and components  you are making a trade off  favoring the higher  performance that comes with light weight over  longevity  So  If you choose lightweight  high  performance equipment  be sure to inspect it  frequently     SECTION E  MAINTENANCE          INSPECTION AND MAINTENANCE ARE  IMPORTANT TO YOUR SAFETY AND THE  LONGEVITY OF YOUR BICYCLE     ANY PART OF A POORLY MAINTAINED BIKE  CAN BREAK OR MALFUNCTION LEADING TO  AN ACCIDENT WHERE YOU CAN BE KILLED   SEVERELY INJURED OR PARALYZED     Please ask your Cannondale Dealer to help you  develop a complete maintenance program 
67. ay  on the designated trail  Don t contribute to erosion  by riding in mud or with unnecessary sliding  Don t  disturb the ecosystem by cutting your own trail  or shortcut through vegetation or streams  It is  your responsibility to minimize your impact on the  environment  Leave things as you found them  and  always take out everything you brought in     11    2 D   WET WEATHER RIDING    Under wet conditions  the stopping power of your  brakes  as well as the brakes of other vehicles sharing  the road  is dramatically reduced and your tires don t  grip nearly as well  This makes it harder to control  speed and easier to lose control     WET WEATHER IMPAIRS TRACTION  BRAKING  AND VISIBILITY  BOTH FOR THE BICYCLIST  AND FOR OTHER VEHICLES SHARING THE  ROAD        The risk of an accident is dramatically  increased in wet conditions              To make sure that you can slow down and stop safely  in wet conditions  ride more slowly and apply your  brakes earlier and more gradually than you would  under normal  dry conditions  See also SECTION 4 C     PART      2 E   NIGHT RIDING    Riding a bicycle at night is many times more  dangerous than riding during the day      A bicyclist  is very difficult for motorists and pedestrians to  see  Therefore  children should never ride at dawn   at dusk or at night  Adults who chose to accept  the greatly increased risk of riding at dawn  at dusk  or at night need to take extra care both riding and  choosing specialized equipment which hel
68. be taken off   road or used as a mountain tandem     Please read your Cannondale Tandems Owner s  Manual Supplement  It contains important safety  information specific to tandem riding     MAXIMUM WEIGHT LIMIT    RIDER s  LUGGAGE    Ibs   kg    TOTAL  Ibs   kg    Ibs   kg          Ibs   kg    Ibs   kg Ibs   kg    300   136 30 13 6 330 150       58    500   227 75 34 575   261       cannondale  MOUNTAIN TANDEMS NOT INTENDED    For very agressive mountain bike riding  Mountain  tandems are most definitely NOT for Downhill   Freeriding  North Shore  Choose terrain with the  abilities of both the Tandem  captain and stoker in  mind     MAXIMUM WEIGHT LIMIT    RIDER s  LUGGAGE TOTAL       Ibs   kg Ibs   kg Ibs   kg    tor teteg os 500   227 75 34 575 261  rreroved catus  md roata cehy  Neo pamong          CONDITION 2    Bikes designed for riding Condition 1  plus smooth  gravel roads and improved trails with moderate  grades where the tires do not lose ground contact        CANNONDALE BIKE MODELS  All Mountain Tandems    INTENDED    The challenges of mountain biking are obvious  but  are outlined in PART Il  SECTION C  MOUNTAIN BIKE  RIDING of this manual   The added challenges of  tandem riding  mean that you should limit off road  tandem riding to easy moderate terrain     Please read your Cannondale Tandems Owner s  Manual Supplement  It contains important safety  information specific to tandem riding     59    PART Il    SECTION C  MOUNTAIN  BIKE RIDING       See also APPENDIX
69. bike     49    PART Il    AFTERMARKET POWER SYSTEMS       DO NOT INSTALL A POWER SYSTEM  GAS OR  ELECTRIC TYPE  ONTO YOUR BIKE     Your Cannondale bike was not designed or  intended for use with any type of aftermarket  power system     There are many types of power systems from  many different manufacturers  We simply can t  predict what all can go wrong by installing one     We can say that installing an aftermarket power  system represents a MAJOR modification of your  bike  It will change the way your bike handles  and fundamentally alter its operation     When combined with your bike  the power  system can be become dangerous to operate    For example  the brakes may not be adequate  for higher speeds              50    cannondale    SECTION B   INTENDED USE          UNDERSTAND YOUR BIKE AND ITS INTENDED USE  CHOOSING THE WRONG BICYCLE FOR YOUR  PURPOSE CAN BE HAZARDOUS  USING YOUR BIKE THE WRONG WAY IS DANGEROUS     No one type of bicycle is suited for all purposes  Your retailer can help you pick the    right tool for the job     and help you understand its limitations  There are many types of bicycles and many variations within each  type  Cannondale makes many types of mountain  road  racing  hybrid  touring  cyclocross and tandem  bicycles     There are also bicycles that mix features  For example we have road racing bikes with triple cranks  These  bikes have the low gearing of a touring bike  the quick handling of a racing bike  but are not well suited for  carryi
70. bike to your dealer to have it adjusted     2  How an internal gear hub drivetrain works    If your bicycle has an internal gear hub drivetrain  the  gear changing mechanism will consist of       a3  5  7  8  12 speed or possibly an infinitely  variable internal gear hub      one or sometimes two shifters     one or two control cables     one front sprocket called a chainring      adrive chain   a  Shifting internal gear hub gears   Shifting with an internal gear hub drivetrain is simply   a matter of moving the shifter to the indicated   position for the desired gear  After you have moved   the shifter to the gear position of your choice  ease    the pressure on the pedals for an instant to allow the  hub to complete the shift     b  Which gear should I be in     The numerically lowest gear  1  is for the steepest  hills  The numerically largest gear is for the greatest  speed     Shifting from an easier  slower gear  like 1  to a harder    faster  gear  like 2 or 3  is called an upshift  Shifting  from a harder   faster  gear to an easier   slower  gear  is called a downshift  It is not necessary to shift gears  in sequence  Instead  find the  starting gear  for the  conditions     a gear which is hard enough for quick  acceleration but easy enough to let you start from  a stop without wobbling     and experiment with  upshifting and downshifting to get a feel for the  different gears  At first  practice shifting where there  are no obstacles  hazards or other traffic  unti
71. ble from catching on  the tire tread if the cable jumps out of its yoke or    breaks     If you choose to ride under conditions of poor  visibility  check and be sure you comply with  all local laws about night riding  and take the    following    strongly recommended additional    precautions     12    Purchase and install battery or generator  powered head and tail lights which meet all  regulatory requirements and provide adequate  visibility    Wear light colored  reflective clothing and  accessories  such as a reflective vest  reflective  arm and leg bands  reflective stripes on your  helmet  flashing lights attached to your body  and or your bicycle     any reflective device or  light source that moves will help you get the  attention of approaching motorists  pedestrians  and other traffic     Make sure your clothing or anything you  may be carrying on the bicycle does not  obstruct a reflector or light     Make sure that your bicycle is equipped with  correctly positioned and securely mounted  reflectors     WHILE RIDING AT DAWN  AT DUSK OR AT  NIGHT   Ride slowly     Avoid dark areas  areas of heavy or fast   moving traffic     Avoid road hazards     If possible  ride on familiar routes     IF RIDING IN TRAFFIC        Be predictable  Ride so that drivers can see  you and predict your movements     Be alert  Ride defensively and expect the  unexpected     If you plan to ride in traffic often  ask your  dealer about traffic safety classes or a good  book on bicycle tra
72. brake pressure  So  as you  apply brakes and your weight is transferred forward   you need to shift your body toward the rear of the  bike  to transfer weight back on to the rear wheel   and atthe same time  you need to both decrease rear  braking and increase front braking force  This is even  more important on descents  because descents shift  weight forward     28    Two keys to effective speed control and safe stopping  are controlling wheel lockup and weight transfer   This weight transfer is even more pronounced if your  bike has a front suspension fork  Front suspension   dips  under braking  increasing the weight transfer   see also SECTION 4 F   Practice braking and weight  transfer techniques where there is no traffic or other  hazards and distractions     Everything changes when you ride on loose surfaces  or in wet weather  Tire adhesion is reduced  so the  wheels have less cornering and braking traction and  can lock up with less brake force  Moisture or dirt on  the brake pads reduces their ability to grip  The way  to maintain control on loose or wet surfaces is to go  more slowly                             Figure 14                   Y  PUBH                         Figure 13     29       Figure 15           PART      COASTER BRAKES                   1  How the coaster brake works    The coaster brake is a sealed mechanism which is a part of the bicycle s rear wheel hub  The brake is activated  by reversing the rotation of the pedal cranks  indicated by arrow 
73. cannot be a design  criteria  With that important note  we can tell you that  if the impact is hard enough  the fork or frame may be  completely broken  See Figure A on page 68  Note  the significant difference in behavior between carbon  and metal  1  Understanding Metals in this section   Even if the carbon frame was twice as strong as a  metal frame  once the carbon frame is overloaded it  will not bend  it will break completely     Cannondale carbon frames fork components are  designed for normal riding loads with a factor of  safety  These frames fork components will be broken  by some crash or impact loads     See  Composite Frame  Fork  And Component  Inspection  on next page     Composite Frame  Fork  and  Component Inspection    Cracks     Inspect for cracks  broken  or splintered areas  Any  crackis serious  Do notride any bicycle or component  that has a crack of any size     Delamination     Delamination is serious damage  Composites are  made from layers of fabric  Delamination means that  the layers of fabric are no longer bonded together   Do not ride any bicycle or component that has any  delamination  These are some delamination clues       A cloudy or white area  This kind of area looks  different from the ordinary undamaged areas   Undamaged areas will look glassy  shiny  or    deep   as if one was looking into a clear liquid  Delaminated  areas will look opaque and cloudy       Bulging or deformed shape  If delamination occurs   the surface shape may chang
74. components may be suitable for you  Discuss your  needs and your profile very honestly with your  retailer  Take these choices seriously and understand  that you are responsible for the changes     A great slogan to discuss with your retailer as you  consider changing components   Strong  Light   Cheap   Pick two        m Original Equipment Components    Cannondale tests the fatigue life of many of the  components that are original equipment on your  bike  This means that the designs many original  equipment components have met our test criteria  and have reasonable fatigue life  It does not mean  that the original equipment components will last  forever  They will not     m Stem    Clean and inspect carefully for cracks  Pay particular  attention to the underside of the stem  If the stem is  of welded construction  examine the edges of each  weld  See also the closely related handlebar section  below     m Handlebars    Remove from stem  With road bars  you will need to  remove the handlebar tape  Remove any handlebar  mounted components  Clean and inspect carefully  for cracks  Pay particular attention to the area where  the handlebar emerges from the stem  This is the area  where virtually all handlebars will eventually break   Periodic replacement of all handlebars is strongly  recommended  How often they need to be replaced  depends upon the many factors outlined above     Be sure that you do not scratch or score the surface  of the handlebars with either the stem or the
75. cycle hangs on  two arms projecting aft from a trunk  mounted rack       Not recommended for either carbon or aluminum bikes   Do not use on bikes with carbon fiber tubes     The point loading where the arms contact the underside of  the tubes may crack the tubes  Additionally the lower part of  the bike is difficult to secure  and it may move  causing chafing  and structural wear  Additionally when two bikes are mounted  on these racks the contact points between the bikes may be  cracked or chafed  causing structural damage        93          PART II  APPENDIX F    BICYCLE TRAINERS    Potential Damage       A CAUTION    Improperly mounting a bike in a trainer  or  using one that is not compatible with your  particular bike frame can cause serious  damage     This kind of damage is not covered by the  Cannondale Limited Warranty     Ask you dealer for help with trainers  the right one  and the correct way to use it              If you ride a trainer that requires removal of the front  wheel and clamps the fork dropouts  Be sure your  fork quick release is tight  Relative movement will  wear parts  weaken and damage your bike     If you ride a trainer that holds the bike up by clamping  the rear quick release between two cones  Take off  the nice  lightweight quick release that came with  your bike  Substitute a heavy  classic all steel quick  release and clamp it tight  Relative movement will  wear parts  weaken and damage your bike  Note that  many modern quick releases will
76. cycle helmets on children is required by  law in many areas              BICYCLES HAVE EXPOSED SHARP SURFACES     Exercise caution with chainrings and pointed   aggressive platform pedals  as they have sharp  and potentially dangerous surfaces  Use caution  when working on your bike  If you slip or fall you  could be injured              BAR ENDS    Cannondale urges consumers not to install Bar Ends   on bicycles  Some handlebars are designed to take  the added stress of bar ends  others are not  Very  lightweight handlebars may be particularly poorly  suited for bar ends  If you want bar ends  consult  your Authorized Cannondale Retailer about suitable  choices  read and follow instructions and warnings  that accompany the handlebars and bar ends  and  inspect the handlebars and bar ends regularly     INSTALLING ACCESSORIES    Have all accessories mounted by your Authorized  Cannondale Retailer  Be sure that any accessory you  or your authorized retailer fits to your bike does not  block or interfere with nationally required reflectors  or lights        INCOMPATIBLE ACCESSORIES OR POORLY OR  IMPROPERLY MOUNTED ACCESSORIES CAN  ADVERSELY AFFECT THE PERFORMANCE OF  YOUR BICYCLE AND MAY BE UNSAFE        46    cannondale  TIRE SIZE AERODYNAMIC HANDLEBARS    Aerodynamic or    Triathlon    handlebar extensions are  A WARNNG                       fitted to some triathlon or racing bikes  They are also    added by customers  Understand that when riding       Mounting the wrong size 
77. d gloves  Do nct wear Josse chithing that  could become estangled in the bicycle  See PART L  Section 2A The Basics     Are your seatpost and stem securely fastened   Twist the handlebars fiemly from side to side while hoMing  the front wheel between ycur knees  The stem must net  move in the steering tebe  Similarly  the seatpost must be  secure in the seat tebe  See PART I Secfio 3  Fit     Are you visible to motorists  If you are rifing at  dusk  dawn or at night  you mest make yourself visible to  motorists  Use fant and rear lights and a strobe or blinkar  Rellactors alene do aot provide adequate visibily  Wear  eeflective clothing  See PART    Section ZE Might Riding and  PART IL A fmpovtaot Safety Kfonmatiag     Is it raining or wet  H so  be more castious  Your braking  distances will increase  sad your tires  grip on the sad will  decrease  Remember that metorists    visibility decreases  with bad weather  See PART L Sectiae 2 0 Wet Westher  Riding and PART V  A  important Safety Information    Are your tires properly inated  Tres must  inflated to the recommended pressure   See PART L  Section 4 6 Wes and Tubes     Are your wheels true  Lift each end of tha bike and spin  each wheel  Does the space between the rim aad the brake  pads  or the tire and the frame  remain nearly the sanc  size as the wheel tums  Are your spokes tight   See PART L    Are your wheels    quick releases properly  fastened  Be sure to read the section on proper operation  of quick release sh
78. d on your bicycle  that you know  how to secure the wheels correctly  and that you know how to apply the correct clamping force that safely  secures the wheel     Ask your dealer to instruct you in correct wheel removal and installation  and ask for the manufacturer s  instructions     21    PART      1  Front Wheel Secondary Retention Devices    Most bicycles have front forks which utilize a  secondary wheel retention device to reduce the risk  of the wheel disengaging from the fork if the wheel  is incorrectly secured  Secondary retention devices  are not a substitute for correctly securing your front  wheel     Secondary retention devices fall into two basic  categories     a  The clip on type is a part which the manufacturer  adds to the front wheel hub or front fork   b  The integral type is molded  cast or machined    into the outer faces of the front fork dropouts     Ask your dealer to explain the particular secondary  retention device on your bike     DONOTREMOVEORDISABLETHE SECONDARY  RETENTION DEVICE        As its name implies  it serves as a back up for a  critical adjustment  If the wheel is not secured  correctly  the secondary retention device can  reduce the risk of the wheel disengaging from  the fork  Removing or disabling the secondary  retention device may also void the warranty     Secondary retention devices are not a substitute  for correctly securing your wheel  Failure to  properly secure the wheel can cause the wheel  to wobble or disengage  which co
79. ddle adjustment is an important factor  in getting the most performance and comfort from  your bicycle  If the saddle position is not comfortable  for you  see your dealer     The saddle can be adjusted in three directions   1  Up and Down Adjustment   To check for correct saddle height  fig  3       Sit on the saddle    e Place one heel on a pedal       Rotate the crank until the pedal with your heel on it  is in the down position and the crank arm is parallel  to the seat tube     If your leg is not completely straight  your saddle  height needs to be adjusted  If your hips must rock  for the heel to reach the pedal  the saddle is too high   If your leg is bent at the knee with your heel on the  pedal  the saddle is too low                    Figure 3  Saddle Position    Ask your dealer to set the saddle for your optimal  riding position and to show you how to make this  adjustment  If you choose to make your own saddle  height adjustment       loosen the seat post clamp    raise or lower the seat post in the seat tube    make sure the saddle is straight fore and aft    e re tighten the  recommended  instructions      seat  torque    post clamp to the   See manufacturer s    Once the saddle is at the correct height  make sure  that the seat post does not project from the frame  beyond its  Minimum Insertion  or  Maximum  Extension  mark  fig  4      NOTE  Some bicycles have a sight hole in the seat  tube  the purpose of which is to make it easy to see  whether the seat post
80. de on rough  terrain unless they are accompanied by an adult     1  The variable conditions and hazards of off road  riding require close attention and specific skills   Start slowly on easier terrain and build up your  skills  If your bike has suspension  the increased  speed you may develop also increases your risk  of losing control and falling  Get to know how  to handle your bike safely before trying increased  speed or more difficult terrain     Wear safety gear appropriate to the kind of riding  you plan to do     Don t ride alone in remote areas  Even when  riding with others  make sure that someone  knows where you re going and when you expect  to be back     Always take along some kind of identification   so that people know who you are in case of an  accident  and take along a couple of dollars in  cash for a candy bar  a cool drink or an emergency  phone call     Yield right of way to pedestrians and animals   Ride in a way that does not frighten or endanger  them  and give them enough room so that their  unexpected moves don t endanger you     Be prepared  If something goes wrong while  you re riding off road  help may not be close     Before you attempt to jump  do stunt riding  or race with your bike  read and understand  SECTION 2 F     Off Road Respect    Obey the local laws regulating where and how you  can ride off road  and respect private property   You may be sharing the trail with others     hikers   equestrians  other cyclists  Respect their rights  St
81. derailleur will shift only if you are pedaling  forward        A CAUTION    Never move the shifter while pedaling backward   nor pedal backwards immediately after having  moved the shifter  This could jam the chain and  cause serious damage to the bicycle              b  Shifting the Rear Derailleur  The rear derailleur is controlled by the right shifter     The function ofthe rear derailleur is to move the drive  chain from one gear sprocket to another  The smaller  sprockets on the gear cluster produce higher gear  ratios  Pedaling in the higher gears requires greater  pedaling effort  but takes you a greater distance  with each revolution of the pedal cranks  The larger  sprockets produce lower gear ratios  Using them  requires less pedaling effort  but takes you a shorter  distance with each pedal crank revolution  Moving  the chain from a smaller sprocket of the gear cluster  to a larger sprocket results in a downshift  Moving  the chain from a larger sprocket to a smaller sprocket  results in an upshift  In order for the derailleur to  move the chain from one sprocket to another  the  rider must be pedaling forward     c  Shifting the Front Derailleur     The front derailleur  which is controlled by the left  shifter  shifts the chain between the larger and  smaller chainrings  Shifting the chain onto a smaller  chainring makes pedaling easier  a downshift    Shifting to a larger chainring makes pedaling harder   an upshift      PART      d  Which gear should I be in   
82. e     Suitable for both carbon and aluminum frames    Be sure quick release on rack is properly adjusted and tightly  closed     The Thule Echelon with ETC Equalized Twin Cam is suitable as it  has an axle floating mechanism  like a standard quick release        WHEEL CLAMPS  amp  UPRIGHT ARM  CLAMP    In this design  wheels are clamped in  a wheel tray and the bicycle is held  upright by and arm clamping the  downtube     Do not use on bikes with carbon fiber downtubes     When clamp is tightened the carbon downtube can be broken   When clamp is looser  chafing can cause structural wear     A loose clamp can allow movement and possible chafing  damage  Clean the clamping area to eliminate abrasive particles   pad the clamping area and properly tighten the clamp        NON FLOATING FORK MOUNT   amp  REAR WHEEL TRAY    With this type  a mechanism pulls the  two sides of the fork in at the same  time  and pulls both sides in the  same distance     example  Thule Peloton     Not recommended for either carbon or aluminum bikes     If one dropout is slightly thicker than the other dropout  all  the clamping force is applied to the thicker dropout  The high  force on the one thicker dropout may crack a carbon dropout   The thinner dropout may move in the rack causing wear and  abrasion  The fork blade attached to the thicker dropout takes  most of the loads caused by 70 mile per hour wind and bumps   The result may be damage to your fork           HANGER RACK    On this type the bi
83. e  See PART I   Section 2 A The Basics      Are your seatpost and stem securely fastened   Twist the handlebars firmly from side to side while  holding the front wheel between your knees  The  stem must not move in the steering tube  Similarly   the seatpost must be secure in the seat tube  See  PART I  Section 3  Fit      95    cannondale    Are you visible to motorists  If you are riding at  dusk  dawn or at night  you must make yourself  visible to motorists  Use front and rear lights and  a strobe or blinker  Reflectors alone do not provide  adequate visibility  Wear reflective clothing  See PART     Section 2 E Night Riding and PART Il  A  Important  Safety Information      Is it raining or wet  If so  be more cautious  Your  braking distances will increase  and your tires    grip  on the road will decrease  Remember that motorists     visibility decreases with bad weather  See PART     Section 2 D Wet Weather Riding and PART Il  A   Important Safety Information     Are your tires properly inflated  Tires  must inflated to the recommended pressure    See PART I  Section 4 G Tires and Tubes      Are your wheels true  Lift each end of the bike and  spin each wheel  Does the space between the rim  and the brake pads  or the tire and the frame  remain  nearly the same size as the wheel turns  Are your  spokes tight   See PART    Section 1 C Mechanical  Safety Check      Are your wheels    quick releases properly  fastened  Be sure to read the section on proper  operation of 
84. e  The surface may have  a bump  a bulge  soft spot  or not be smooth and fair      A difference in sound when tapping the surface   If you gently tap the surface of an undamaged    cannondale    composite you will hear a consistent sound  usually  a hard  sharp sound  If you then tap a delaminated  area  you will hear a different sound  usually duller   less sharp     Unusual Noises     Either a crack or delamination can cause creaking  noises while riding  Think about such a noise as a  serious warning signal  A well maintained bicycle  will be very quiet and free of creaks and squeaks   Investigate and find the source of any noise  It may  not be a crack or delamination  but whatever is  causing the noise must be fixed before riding     DO NOT RIDE A FRAME OR FORK WITH ANY  DELAMINATION OR CRACK  IF YOU RIDE A  DELAMINATED OR CRACKED FRAME FORK   COMPONENT IT MAY COMPLETELY BREAK  APART WITH RISK OF ACCIDENT  SERIOUS  INJURY  PARALYSIS OR DEATH                    Damage caused by a handlebar  rotating and striking the top tube is  common  The resulting impact cracks  and breaks the top tube    This is not a warranty     The frame is not safe to ride        Any impact or crash damage can  produce serious damage to the frame   This chainstay was cracked in a crash     This is not a warranty   The frame is not safe to ride                 73       PART Il    3  UNDERSTANDING COMPONENTS    It is often necessary to remove and disassemble  components in order to properly and car
85. e date of original retail purchase     Suspension forks  other than those made by Cannondale   are not covered by this limited warranty  but are separately  covered by the stated warranty of their manufacturer     TERMS OF LIMITED WARRANTY     This limited warranty is not meant to suggest or imply that  the bicycle cannot be broken or will last forever  It does mean  that the bicycle is covered subject to the terms of the limited  warranty     This limited warranty applies only to the original owner of  a Cannondale bicycle and is not transferable to subsequent  owners     For any warranty claim to be considered  the bicycle must be  brought in to an Authorized Cannondale Bicycle Retailer on  the same continent on which the bicycle was purchased  The  bicycle must be in assembled condition and accompanied by  the original  dated sales receipt for the bicycle   Be sure to  keep your receipt in a safe place      This limited warranty is void if the bicycle is subjected to  abuse  neglect  improper repair  improper maintenance   alteration  modification  an accident or other abnormal   excessive  or improper use     This limited warranty applies only to bicycles purchased in  fully assembled and adjusted condition from Authorized    82    Cannondale Retailers or other outlets specifically authorized  by Cannondale to distribute Cannondale bicycles     Damage resulting from normal wear and tear  including  the results of fatigue  is not covered  Fatigue damage is a  symptom of th
86. e frame being worn out through normal use   It is one kind of normal wear and tear  and it is the owner s  responsibility to inspect his her bicycle  See Section 5  and  D     Damage resulting from corrosion is not covered     Damage resulting from improper assembly or maintenance   or from installation of parts and accessories not compatible  with the Cannondale bicycle  is not covered     All labor charges for warranty service are the responsibility of  the bicycle s owner     During the duration of this limited warranty  CYCLING  SPORTS GROUP  INC   will either repair any defective frame or  component  or  at our option  replace any defective frame or  component with the same or most nearly comparable model  or component then available  THIS IS THE EXCLUSIVE REMEDY  UNDER THIS WARRANTY  ANY AND ALL OTHER REMEDIES  AND DAMAGES THAT MAY OTHERWISE BE APPLICABLE ARE  EXCLUDED  INCLUDING  BUT NOT LIMITED TO  INCIDENTAL  OR CONSEQUENTIAL DAMAGES OR PUNITIVE DAMAGES     THIS IS THE ONLY WARRANTY MADE BY CYCLING SPORTS  GROUP  INC   ON ITS FRAMES AND COMPONENTS  AND  THERE ARE NO WARRANTIES WHICH EXTEND BEYOND  THE DESCRIPTION HEREIN  ANY WARRANTIES THAT MAY  OTHERWISE BE IMPLIED BY LAW INCLUDING  BUT NOT  LIMITED TO  ANY IMPLIED WARRANTY OF MERCHANTABILITY  OR FITNESS FOR A PARTICULAR PURPOSE  ARE EXCLUDED     Please refer to the documents included with your bicycle for  possible further restrictions     This Limited Warranty gives the consumer specific legal  rights  The consume
87. e ship  placed here by your Cannondale Dealer      The    Warranty Card  includes a variety of printed product information numbers  The bike serial eumber  is one of them  You ll use the serial number when you register your warranty The serial number should  match the barcode label located on the underside of your bike s bottom bracket  The other numbers on  the card can be helpful later in the event of a product recall or other important safety information     Please Note  The actual numbers printed om your warranty card may not be arranged in the format  depicted in the example     eee ML      rsen 1    SERIAL NUMBER         NE    WARRANTY CARD    Garantiekarte   Carte de Garantie   Tarjeta de Garantia   Tagliando di Garanzia   8H ERR    Registrate   Registratevi   Enregistrez vous   Registrieren Sie sich   tia  REGISTER AT  WWW cannondale com    REMOVE FROM BIKE AND STICK IN BACK COVER OF OWNER S MANUAL             PRE RIDE CHECKLIST    h WARNING    FOLLOW THIS CHECKLIST BEFORE EVERY RIDE  IF YOU HAVE ANY REASON TO SUSPECT THAT YOUR  BICYCLE IS NOT FUNCTIONING PROPERLY  DO NOT RIDE IT  Have it inspected by an Authorired Cannosdak  Retailer  To lacate your naasast Authorized Cannondale Retailer call the 1 50 BIKE USA  Failure to fellow this checklist and  to have any potential problem inspected could lead to an accifest  with risk of serious injery  paralysis e   death     Are you wearing a helmet amd other appropriate  equipment and clothing  such as protective  glasses an
88. eas  Stress risers   areas where the stress  is increased   Perhaps you have seen glass cut   Recall how the glass was scored and then broke  on the scored line     SIMPLE RULE 4  Do not scratch  gouge or score  any surface  If you do  pay frequent attention to  this area or replace the part              69    cannondale            SOME CRACKS  particularly larger ones   MAY MAKE CREAKING NOISE AS YOU RIDE   Think about such a noise as a serious warning  signal  Note that a well maintained bicycle will  be very quiet and free of creaks and squeaks     SIMPLE RULE 5  Investigate and find the  source of any noise  It may not a be a crack  but  whatever is causing the noise should be fixed  before riding              PART II    Fatigue Is Not A Perfectly Predictable  Science    Fatigue is not a perfectly predictable science  but  we can give you some general factors to help you  determine how often you need to inspect  or have  your retailer inspect  your bicycle  The more you fit  the  shorten product life  profile  the more frequent  your need to inspect  The more you fit the  lengthen  product life  profile  the less frequent your need to  inspect        Factors that shorten product life       Hard  harsh riding style      Hits   crashes  jumps  other  shots  to  bike     High mileage     Higher body weight      Stronger  more fit  more aggressive  rider     Corrosive environment  wet  salt air   winter road salt  accumulated sweat       Presence of abrasive mud  dirt  sand  
89. ed hand signals for turning and  stopping    Never ride with headphones  They mask traffic  sounds and emergency vehicle sirens  distract  you from concentrating on what s going on  around you  and their wires can tangle in the  moving parts of the bicycle  causing you to lose  control     Never carry a passenger  unless it is a small child  wearing an approved helmet and secured in a  correctly mounted child carrier or a child carrying  trailer     Never carry anything which obstructs your vision  or your complete control of the bicycle  or which  could become entangled in the moving parts of  the bicycle     10    11       Never hitch a ride by holding on to another    vehicle     Don  do stunts  wheelies or jumps  If you intend  to do stunts  wheelies  jumps or go racing with  your bike despite our advice not to  read SECTION  2 F  Downhill  Stunt or Competition Biking  now   Think carefully about your skills before deciding  to take the large risks that go with this kind of  riding       Don t weave through traffic or make any moves    that may surprise people with whom you are  sharing the road     13  Observe and yield the right of way     14     15     Never ride your bicycle while under the influence  of alcohol or drugs     If possible  avoid riding in bad weather  when  visibility is obscured  at dawn  dusk or in the dark   or when extremely tired  Each of these conditions  increases the risk of accident     2 C   OFF ROAD SAFETY    We recommend that children not ri
90. ed to move  quickly on the ground and not spend time in the air  landing hard and hammering through things     Scalpel     54    NOT INTENDED    For use in extreme forms of jumping riding such  as hardcore mountain  Freeriding  Downhill  North  Shore  Dirt Jumping  Hucking etc     TRADE OFF    Cross Country bikes are lighter  faster to ride  uphill  and more nimble than All Mountain bikes   Cross Country and Marathon bikes trade off some  ruggedness for pedaling efficiency and uphill speed     MAXIMUM WEIGHT LIMIT    RIDER LUGGAGE      Ibs   kg    TOTAL  Ibs   kg    Ibs   kg       300   136 5723 305 138         Seat Bag Only       Front suspension frames manufactured w  original  equipment seatstay and dropout rack mounts  only        300   136 55 25 355 161                   ALL MOUNTAIN    For rns on  rorogh tras  veth medium  obateches       CONDITION 4    Bikes designed for riding Conditions 1  2  and 3  plus  rough technical areas  moderately sized obstacles   and small jumps     CANNONDALE BIKE MODELS  Prophet  Jekyll  Rize  Moto    INTENDED    For trail and uphill riding  All Mountain bicycles  are   1  more heavy duty than cross country  bikes  but less heavy duty than Freeride bikes    2  lighter and more nimble than Freeride bikes    3  heavier and have more suspension travel than  a cross country bike  allowing them to be ridden  in more difficult terrain  over larger obstacles and  moderate jumps   4  intermediate in suspension  travel and use components that fit 
91. eds applicable  S  CPSC 1512  BS6102 Part 1 1992       Conforme aux exigencies de s  curit     Q                         Figure 19     43    cannondale  RIDING IN TRAFFIC  COMMUTING       RIDING IN TRAFFIC  AND COMMUTING  IS  HAZARDOUS AND YOU CAN BE SEVERELY  INJURED OR KILLED DOING IT     As noted in PART I of this manual  you must  learn and obey local traffic laws  Riding in traffic  is hazardous  We cannot teach you about all of  these hazards  We suggest     Effective Cycling  ISBN 0 262 06159 7  by John  Forester     And  www bicyclesafe com by Michael Bluejay   How to Not Get Hit by Cars  Important lessons  on Bicycle Safety     Here are just some important topics you must  consider     Traffic Law  Accidents Intersections   Commuting And Utility Cycling Where To Ride   On Roadway Changing Lanes In Traffic  Riding  At Night  Improving Your Odds With Safety   Lighting   And Weather Equipment    Many bike clubs conduct training programs and  workshops that focus on these and other safe  cycling topics  Ask at your local bike shop  Seek  the advice of an experienced bicycle commuter       at your retailer           PART Il    RIDING AT NIGHT  DUSK  DAWN       RIDING AT NIGHT DUSK OR AT DAWN IS VERY  HAZARDOUS     Avoid riding at night  If you  choose to ride at night     Install front and rear lights   Install a blinker or strobe light     Check your state or national laws  Lights  are required for riding at dusk  night  or  dawn     Wear reflective clothing     Stay ale
92. eft  side of the bicycle  fig  8a  amp  b   If your bike has a  clip on type secondary retention device  engage  it     If you have a traditional cam action mechanism   holding the cam lever in the ADJUST position  with your right hand  tighten the tension  adjusting nut with your left hand until it is finger  tight against the fork dropout  fig  8a   If you  have a cam and cup system  the nut and cup  fig   8b  will have snapped into the recessed area of  the fork dropouts and no adjustment should be  required      4  While pushing the wheel firmly to the top of the  slots in the fork dropouts  and at the same time    centering the wheel rim in the fork      a  With a cam action system  move the cam lever  upwards and swing it into the CLOSED position   fig  8a  amp  b   The lever should now be parallel  to the fork blade and curved toward the wheel   To apply enough clamping force  you should  have to wrap your fingers around the fork blade  for leverage  and the lever should leave a clear    imprint in the palm of your hand    b         Withathrough bolt or bolt on system  tighten the  fasteners to the torque specifications in Appendix  D or the hub manufacturer s instructions     NOTE  If  on a traditional cam action system  the lever  cannot be pushed all the way to a position parallel to  the fork blade  return the lever to the OPEN position   Then turn the tension adjusting nut counterclockwise  one quarter turn and try tightening the lever again      6  With a through
93. efully  inspect them  Most customers will use this  component list as a checklist  The intention here is to  tell you what parts  and what area of each part  most  need inspection  Insist that your mechanic do such  inspections  Our intention is definitely not to teach  bicycle mechanics     FAILURE TO DISASSEMBLE OR REASSEMBLE  BICYCLE COMPONENTS PROPERLY COULD  RESULT IN AN ACCIDENT  WITH RISK OF  SERIOUS INJURY  PARALYSIS OR DEATH        There are many special tools and techniques  required  Unless you are a very experienced and  skilled bicycle mechanic  we urge you to have  this work done by a professional bicycle retailer     IF YOU SEE ANY CRACK  OR ANYTHING YOU  ARE UNSURE OF  PLEASE TAKE YOUR BICYCLE  TO A RETAILER  IF YOU RIDE A DELAMINATED  OR CRACKED FRAME FORK COMPONENT IT  MAY COMPLETELY BREAK APART WITH RISK  OF ACCIDENT  SERIOUS INJURY  PARALYSIS  OR DEATH     IF YOU HAVE CARBON FIBER COMPONENTS   YOU MUST READ PART Il  SECTION D  2   UNDERSTANDING COMPOSITES     DO NOT ride any component with a crack  even a  small one  Replace the component before riding   Break or saw in half any component you replace  so that no one uses it again              74    m Aftermarket    Super Light  Components    Think carefully about your rider profile as outlined  above  The more you fit the  shorten product life   profile  the more you must question the use of super  light components  The more you fit the  lengthen  product life  profile  the more likely it is that lighter  
94. en riding downhill such as at a ski area  on  trails or access roads  or on dirt roads such as fire  roads  you can reach speeds seen on motorcycles   with similar hazards and risks     Wear appropriate safety gear  including a  full face helmet  full finger gloves  protective  clothing  and body armor  Have your bicycle and  equipment carefully inspected by a qualified  mechanic and be sure it is in excellent condition   Consult with expert riders and or race officials on  conditions and equipment advisable at any site  where you plan to ride downhill  Experienced  riders often pre walk or carefully and slowly pre   ride a downhill course before attempting it at  any speed                    PART II    SHIFTING GEARS WHILE PEDALING       A CAUTION    Shifting under extreme pedaling pressure puts  a great amount of stress on components  While  most components can withstand an occasional     power shift     continual power shifting will most  assuredly damage some part of your drivetrain   Whenever possible  ease up on your pedals  when shifting           62    cannondale       This page has been left blank intentionally     63    PART Il    FREERIDING  amp  DOWNHILL       FREERIDING AND OTHER FORMS OF  EXTREME RIDING  RE EXTREMELY DANGEROUS   YOU CAN BE SEVERELY INJURED OR KILLED IN A SERIOUS ACCIDENT     Freeriding  jumping  hucking  dirt jumping  mountaincross  downhill  slalom  slopestyle  urban  or street riding or other evolving forms of extreme or hard core mountain bik
95. ength of your steerer tube you can apply the  following formula     Frame s head tube Head sets stack height Spacers Stem   s clamp height 3mm clearance       4  Install the headset crown race  30mm for 1 1 8   firmly against the top of your fork  crown  Install the fork unit  headset spacers stem  back on the bike  Adjust the headset  until you do not feel play anymore  Also refer to the headset s manufacturer installation  instructions    5  Install the brakes according to the manufacturer s instructions  Make sure to adjust the  brake pads properly  If you use a disc brake  only mount your brake to the original disc  brake mounting holes  Only use cantilever brakes which are intended to be used with  a hangerless brace  Check the installation instructions of your brake manufacturer and  follow them  Make sure you choose the correct length of the brake cable in order to not  interfere the performance of the fork    6  Re install the wheel back on to your bike  If you are using a quick release system to  fasten your wheel set  make sure that all fasteners and nuts are adjusted properly  four  or more threads have to be engaged in the nut when it is closed  In case your fork comes  with a through axle system  make sure that all fixing bolts are tightened with the  appropriate torque values  Please also refer to the Oloc section of this manual     TIRE CLEARANCE        Your SR SUNTOUR suspension fork is designed to be used with 26    tires  Each tire has a  different outer dia
96. ense tells you        increased speed brings increased risk        DO NOT CONFUSE THE BUILT IN CAPABILITIES  OF A SUSPENSION BIKE WITH YOUR OWN  CAPABILITIES  WHICH MUST BE LEARNED     Increasing your skill will take time and practice   Stay in control  and carefully  gradually learn the  feel and handling of your suspension bike     When you apply the front brakes on a suspension  bike  the front of the bike will fall or dip as  weight shifts forward  This is normal   The front  of your car dips when you apply the brakes   You  must learn to anticipate this weight shift and  compensate by shifting your body weight back              JUMPING       JUMPING IS VERY RISKY  YOU COULD HAVE A  FALLLEADINGTO SERIOUS INJURY  PARALYSIS  OR DEATH     Jumping a mountain bike is fun  but it puts  extreme stress on your bike  Perhaps most  vulnerable to jumping related damage is your  fork  Riders who insist on jumping their bikes  risk serious damage  to their bicycles as well as  themselves              61    FAILURE TO RIDE IN CONTROL COULD RESULT  IN A FALL LEADING TO SERIOUS INJURY   PARALYSIS  OR DEATH     While the risks inherent to this sport cannot be  eliminated  you can minimize the risks by riding  in control and wearing a helmet  The reality is  that simple  and that challenging           DOWNHILL AND LIFT   SERVICED RIDING    TO RIDE DOWNHILL AT SPEED OR IN  COMPETITION IS TO VOLUNTARILY ASSUME A    VERY LARGE RISK  YOU COULD BE SERIOUSLY  INJURED  PARALYZED  OR KILLED     Wh
97. eride  Downhill     Dirt Jump  Cyclocross  Road Tandems  Mountain Tandems              SECTION C        MOUNTAIN BIKE RIDING                       60 63  Off Road hidi  ngggg  60  Bike PU  Ueeeeeeee 60  Inspection and Maintenance Routines    s  SUSPENSION e              61  Jumping       Stay In Control   Downhill and Lift Serviced Riding  Shifting Gears While Pedaling  Freeride and Downhill Riding          SECTION D    INSPECT FOR SAFETY                            66 76  1  Understanding Metals                       s 67  2  Understanding Composites  Carbon Fiber           72  3  Understanding Components                  74        Bicycle Lifespan     Useful Life of Lightweight Frames    SECTION E    MAINTENANCE             ccccscssssccesscsessseees 77 81  CODEN ATA E A A EA E 77  Cleaning       Preventing Corrosion   Lubrication  Tightening Torques  Repair Work Stands    s  Protect From Extreme Temperatures                            79  Riding Through Water  Applying Frame Protection                SECTION F   CANNONDALE LIMITED WARRANTY     Warranty Registration     Serial Number        SECTION G   PRE RIDE CHECKLIST                              95 96    CANNONDALE   AUTHORIZED DISTRIBUTORS                     84  APPENDICES   APPENDIX A    Cannondale BB30 Bicycle Frames                     s 86  APPENDIX B    Maximum Fork Length                   essence 87  APPENDIX C    Carbon Fiber Seat Posts                 eene 88  APPENDIX D    Carbon Fiber Forks and Stems    90  A
98. ery store  going to work  going to school  or wherever you go  Bikes are  serious transportation  in addition to being outrageously good fun       To keep your bike in top condition and to minimize risk  please refer to this manual whenever    you have questions about its operation       We encourage you to visit your local Independent Bike Dealer  Many of us had our first jobs in    bike shops  and your local Cannondale dealer is an important source of information for you     V  lo certifi   conforme sex exigeaces du d  cret  N 35 937 du 24 acdt 1935 norme NFRO3D    USE OF THIS MANUAL       Cannondale Bicycle Owner s Manual    This manual contains important information affecting  your safety and the proper use of bicycles  It is a  very important manual for every bike we make  It is  organized into two parts     PARTI    Is a generic guide to the proper function and use  of bicycles  This generic information is used by  many bike companies  Most aspects of bicycles are  common or  generic  PART   of this manual is the 9th  edition of the generic manual     PART Il    Contains Information specific to Cannondale bicycles  and topics we feel you need to know and understand  about our bikes     A manual alone cannot teach you how to ride  and a  manual the size of an encyclopedia could not cover  every combination of bicycle  rider and conditions   Thus  as a reasonable person would expect  the  Cannondale manuals and supplements focus on the  bicycle  not teaching you to ride  
99. ewers  See PART I  Section 1A Wveals      Are your front and rear brakes functioning  property  With V brakes  the quick release  nosdle  must  be geoperly installed  With cantilever brakes  the quick  release straddle cable must be property attached  With  caliper beakas the quick release lever must be closed  With  any rim brake  the brake pads must make frm contact with  the rim without the brake levers bitting the bandledar grip   See PART L Section 4 C Brakes      With hydraulic disc brakes  check that the lever feels firm   Goes nct move tco close to the handlebar grip  aad there is  M evidence of baking beske fluid  With cable actuated  amp sc  brakes  check that the lever feels firm and dots nol move  too close te the handlebar grip  With any disc beaks  the  brake pads mest make firm contact with the rotor without  the brake levers hitting the hasdlebar grip  See PART     Sechiso d C Brakas      How do your clipless pedals work today  Clip in and  tut of your pedals before you begin  Experienced cyclists  do  The consection between cleat and pedal is affected by  dozens af factors including dirt  mud  lubrication  spring  tension and wear  By choping in and out pou will check the  function and have a fresh memory of how they feed  See  PART I  Section 4     Pedals      How recently were your frame  fork and  components inspected  Never ride a frame  fark                                                    Section 1 C Mechanical Safety Check   er components with any cr
100. ffic safety        2 F   EXTREME  STUNT OR  COMPETITION RIDING    Whether you call it Aggro  Hucking  Freeride  North  Shore  Downhill  Jumping  Stunt Riding  Racing or  something else  if you engage in this sort of extreme   aggressive riding you will get hurt  and you voluntarily  assume a greatly increased risk of injury or death     Not all bicycles are designed for these types of riding   and those that are may not be suitable for all types  of aggressive riding  Check with your dealer or the  bicycle   s manufacturer about the suitability of your  bicycle before engaging in extreme riding     When riding fast down hill  you can reach speeds  achieved by motorcycles  and therefore face similar  hazards and risks  Have your bicycle and equipment  carefully inspected by a qualified mechanic and be  sure it is in perfect condition  Consult with expert  riders and race officials on conditions and equipment  advisable at the site where you plan to ride  Wear  appropriate safety gear  including an approved  full face helmet  full finger gloves  and body  armor  Ultimately  it is your responsibility to have  proper equipment and to be familiar with course  conditions     13       ALTHOUGH MANY CATALOGS   ADVERTISEMENTS AND ARTICLES ABOUT  BICYCLING DEPICT RIDERS ENGAGED  IN EXTREME RIDING  THIS ACTIVITY IS  EXTREMELY DANGEROUS  INCREASES YOUR  RISK OF INJURY OR DEATH  AND INCREASES  THE SEVERITY OF ANY INJURY     Remember that the action depicted is being  performed by professi
101. fication will void the warranty and may  learning to brake correctly  See PART I  SECTION 4 C  weaken or damage the frame  For installation       instructions and other warnings  read the       WARNING O O literature provided by the brake manufacturer     When choosing replacements  please ask your       A BRAKE MODULATOR WILL NOT PREVENT Cannondale Dealer  Have your bike s brakes  WHEEL LOCK UP OR BEING THROWN OFF installed and adjusted by a professional bike  THE BIKE DUE TO OVERLY HARD OR FAST OR mechanic              ABRUPT APPLICATION OF THE BRAKES        It is important that you understand modulators are  not an intelligent  sophisticated system  Modulators  ARE NOT anti lock braking systems  ABS   Bicycle  brake modulators are not like ABS in a car  Unlike  automotive ABS there is not an intelligent system of  sensors and computer control  Unlike an ABS system  in a car you cannot just jam on the brakes and let the  system take over  There is no system to think or act  for you     Some people  including sales people  may try to  explain brake modulators on bicycles by saying that  they are    like ABS  This is misleading and inaccurate     We urge you to ask your retailer to confirm if you have  a brake modulator on your bike  We urge you to ask  your retailer to demonstrate how it works  We urge  you to work with the front brake lever while standing  still to understand how it works  We urge you to read  any brake and brake modulator instructions that  came with your 
102. he seat collar  around the seat post to hold the seat post securely  in place  The amount of clamping force is controlled  by the tension adjusting nut  Turning the tension  adjusting nut clockwise while keeping the cam lever  from rotating increases clamping force  turning it  counterclockwise while keeping the cam lever from  rotating reduces clamping force  Less than half a turn  of the tension adjusting nut can make the difference  between safe and unsafe clamping force     THE FULL FORCE OF THE CAM ACTION  IS NEEDED TO CLAMP THE SEAT POST  SECURELY        Holding the nut with one hand and turning the  lever like a wing nut with the other hand until  everything is as tight as you can get it will not  clamp the seat post safely     If you can fully close the cam lever without  wrapping your fingers around the seat post or a  frame tube for leverage  and the lever does not  leave a clear imprint in the palm of your hand   the tension is insufficient  Open the lever  turn  the tension adjusting nut clockwise a quarter  turn  then try again                    4 C   BRAKES    There are three general types of bicycle brakes  rim  brakes  which operate by squeezing the wheel rim  between two brake pads  disc brakes  which operate  by squeezing a hub mounted disc between two  brake pads  and internal hub brakes  All three can  be operated by way of a handlebar mounted lever   On some models of bicycle  the internal hub brake  is operated by pedaling backwards  This is called a  C
103. herisk can not be taken away or eliminated   You can minimize risk by doing the following     Bicycle training  amp  practice   m Progressive step by step learning of new  cycling skills   m The good judgement to ride in control    m Bicycle experience  riding with experienced  riders    m Use of a proper bicycle helmet and  appropriate protective gear    m Reading and thinking about this entire  owners manual  all owner s manual  supplements and instructions that came  with your bicycle are essential to your safety  and part of the learning process  Visit www   cannondale com bikes tech manuals    m Riding within your own unique capabilities  and considering the conditions where you  are riding           WARNING LABEL    We urge you to locate the warning label on your  bike  It contains important information that you and  anyone else who rides your bike should read and  follow     Do not remove it  If you bought an older Cannondale  or are refinishing any Cannondale  contact us for a no  charge replacement        To REDUCE the risk of  SERIOUS or FATAL INJURY   ALWAYS WEAR    helmet   e NEVER ride a bike with any damage   e INSPECT your bike for cracks or  damage BEFORE each ride and  AFTER any crash or impact     See  Inspect For Safety  in your  owner s manual     READ and FOLLOW the owner s  manual and supplements  before riding   For more information  see a Cannondale  dealer  call us at 1 800 BIKE USA  or go  to www cannondale com tech safety            o  Meets or exce
104. ide it              3 A   STAND OVER HEIGHT    Stand over height is the basic element of bike fit  see  fig  2   It is the distance from the ground to the top of  the bicycle s frame at that point where your crotch is  when straddling the bike  To check for correct stand  over height  straddle the bike while wearing the  kind of shoes in which you ll be riding  and bounce  vigorously on your heels  If your crotch touches the  frame  the bike is too big for you  Don t even ride the  bike around the block  A bike which you ride only  on paved surfaces and never take off road should  give you a minimum stand over height clearance of  two inches  5 cm   A bike that you ll ride on unpaved  surfaces should give you a minimum of three inches   7 5 cm  of stand over height clearance  And a bike  that you ll use off road should give you four inches   10 cm  or more of clearance     15                   Figure 2  Stand Over Height    IF YOU PLAN TO USE YOUR BIKE FOR  JUMPING OR STUNT RIDING  READ  SECTION 2 F AGAIN                 2  Step through frame bicycles    Standover height does not apply to bicycles with  step through frames  Instead  the limiting dimension  is determined by saddle height range  You must be  able to adjust your saddle position as described in  3 B  SADDLE POSITION without exceeding the limits  set by the height of the top of the seat tube and the   Minimum Insertion  or  Maximum Extension  mark  on the seat post     PART      3 B   SADDLE POSITION    Correct sa
105. ime you work on  something and before you ride the bike  just to make  sure that you did everything correctly  Since that  will require the time of a mechanic  there may be a  modest charge for this service     We also recommend that you ask your dealer for  guidance on what spare parts  such as inner tubes   light bulbs  etc  it would be appropriate for you to  have once you have learned how to replace such  parts when they require replacement     5 A   SERVICE INTERVALS    Some service and maintenance can and should be  performed by the owner  and require no special  tools or knowledge beyond what is presented in this  manual     The following are examples of the type of service  you should perform yourself  All other service   maintenance and repair should be performed in  a properly equipped facility by a qualified bicycle  mechanic using the correct tools and procedures  specified by the manufacturer     1  BREAK IN PERIOD  Your bike will last longer  and work better if you break it in before riding  it hard  Control cables and wheel spokes may  stretch or seat  when a new bike is first used and  may require readjustment by your dealer  Your  Mechanical Safety Check  SECTION 1 C  will help  you identify some things that need readjustment   But even if everything seems fine to you  it s best  to take your bike back to the dealer for a checkup   Dealers typically suggest you bring the bike in for  a 30 day checkup  Another way to judge when it s  time for the first checkup
106. ing are inherently  dangerous and can lead to serious accidents  Wear all safety gear and be sure your bike is in excellent  condition  Follow all the instructions and warnings below  These steps will reduce  but not eliminate   the inherent risks  Even with state of the art protective safety gear you could be seriously injured   paralyzed or killed  If you do not want to take these risks  do not engage in this type of riding     Fundamental Risk    Freeriding  jumping  hucking  dirt jumping  mountaincross  downhill  slalom  slopestyle  urban or  street riding  It seems that everywhere you look  from Mountain Dew  commercials to the X Games   to the Red Bull  Rampage  riders are grabbing big air and sticking sick drops  And it sure looks fun     But what the videos and bike magazines and ads don t always tell you is that extreme riding takes  an amazing amount of skill  Some of the riders you see are well paid pros who have gradually built  up their skills through endless hours of practice  and who have also had their share of stitches   concussions and busted bones  and bikes   Others are daredevils who have chosen to accept or  ignore the risks  Would you allow anyone to say that you are so weak in the head  and have such poor  judgment that you copy those you see in the media without thought of the serious risks     The stakes are high if you screw up  Realize too late that you aren t up to the challenge  and you run  the risk of major injury or even   say it aloud   death
107. ing conditions can cause a puncture of the tube by  allowing the tire to deform sufficiently to pinch the  inner tube between the rim and the riding surface        A CAUTION    Pencil type automotive tire gauges can be  inaccurate and should not be relied upon for  consistent  accurate pressure readings  Instead   use a high quality dial gauge              Ask your dealer to recommend the best tire pressure  forthe kind of riding you will most often do  and have  the dealer inflate your tires to that pressure  Then   check inflation as described in SECTION 1 C so you ll  know how correctly inflated tires should look and feel  when you don t have access to a gauge  Some tires  may need to be brought up to pressure every week  or two  So  it is important to check your tire pressures  before every ride     Some special high performance tires have  unidirectional treads  their tread pattern is designed  to work better in one direction than in the other  The  sidewall marking of a unidirectional tire will have an  arrow showing the correct rotation direction  If your  bike has unidirectional tires  be sure that they are  mounted to rotate in the correct direction     36    2  Tire Valves    There are primarily two kinds of bicycle tube valves   The Schrader Valve and the Presta Valve  The bicycle  pump you use must have the fitting appropriate to  the valve stems on your bicycle     The Schrader valve  fig  18  is like the valve on a car  tire  To inflate a Schrader valve tube  re
108. ing the Seat Post    Checkthe seat tube  1  opening   and slot  2  carefully  for sharp edges or burrs  Anything that can scratch   score  gouge  or cut the seat post can cause serious  damage leading to breakage of the seat post   Sharp edges or burrs can be removed by hand by  lightly sanding with a very fine sandpaper  400 grit    The should feel very smooth without jagged edges  or nicks                 Figure 32     1  Make sure the seat post  seat binder  and seat    tube are clean     2  Apply small amount of a carbon seat post  gel  Cannondale part number KF115  to  seat post surface  The gel adds desirable  friction and minimizes corossion  It will  help keep your seat post in place    Position the seat binder on the seat tube with  the binder slot  A  opposite the seat tube slot   b   Locating the binder slot opposite the seat  tube slot reduces the chances of cracking from  deformation or accidental overtightening     88    Insert the seat post and tighten the seat binder  to the specified torque with an accurate torque  wrench  Consult the seat post manufacturer s  instructions for torque information     Check tightening torques of the saddle to seat  post clamp bolts  Too much torque may break the  bolts  Too little torque will result in movement  which leads to fatigue and bolt breakage           Figure 33     Periodic Seat Post Inspection    Frequent seat post checks are necessary to identify  the problems that can lead to an accident  Regularly  or in conjunct
109. ion with your regular bike maintenance  routine  do the following     1  Remove the seat binder from the frame seat  post  Clean the binder  the seat post  and inside  the seat tube  Use a clean dry towel  Do not use    solvents     Carefully inspect the seat post for damage  e g    cracks  scratches  scrapes  gouges  splintering    If the seat post is damaged in any way   cracks   scratches  scrapes  gouges  splintering   do not  ride it  discard it  Replace it with a new one     Always properly torque saddle to seat post clamp  bolts  Too much torque may break the bolts   Too little torque will result in movement which  leads to fatigue and bolt breakage     cannondale          TO AVOID SEAT POST OR FRAME DAMAGE     1  FOLLOW THE SEAT POST MANUFACTURER S INSTRUCTIONS If you do not have the manufacturer s  instructions for your seat post  obtain and read them before using the seat post     2  INSPECT AFTER ANY CRASH  FALL  OR IMPACT   Remove and inspect the seat post for damage  eg    cracks  scratches  scrapes  gouges  splintering   If you find damage  replace it with a new one  STOP  RIDING A DAMAGED SEAT POST IMMEDIATELY GOTO PARTII  Section D  Inspect For Safety  Read   Understanding Composites  for information on carbon fiber       3  NEVER FORCE A SEAT POST INTO THE SEAT TUBE  The seat post should always be a slide fit  If the  seat post is difficult to install  there is a serious problem  Do not shorten or cuta seat post  Ask your  Cannondale dealer for help in proper
110. izontal saddle  but some  riders like the saddle nose angled up or down just  a little  Your dealer can adjust saddle angle or teach  you how to do it     If you choose to make your own saddle angle  adjustment and you have a single bolt saddle clamp  on your seat post  it is critical that you loosen the  clamp bolt sufficiently to allow any serrations on  the mechanism to disengage before changing the  saddle   s angle  and then that the serrations fully  re engage before you tighten the clamp bolt to  the recommended torque  See manufacturer s  instructions      17    NOTE  If your bicycle is equipped with a suspension seat  post  periodically ask your dealer to check it     Small changes in saddle position can have a  substantial effect on performance and comfort   To find your best saddle position  make only one  adjustment at a time     When making saddle angle adjustments with a  single bolt saddle clamp  always check to make  sure that the serrations on the mating surfaces of  the clamp are not worn  Worn serrations on the  clamp can allow the saddle to move  causing you  to lose control and fall        Always tighten fasteners to the correct torque   Bolts that are too tight can stretch and deform   Bolts that are too loose can move and fatigue   Either mistake can lead to a sudden failure of the  bolt  causing you to lose control and fall     After any saddle adjustment  be sure that  the saddle adjusting mechanism is properly  tightened before riding  A loose saddle
111. l reality of  composites  Composite materials constructed of  carbon fibers are strong and light  but when crashed  or overloaded  carbon fibers do not bend  they  break     What Are Composites     The term  composites  refers to the fact that a part  or parts are made up of different components or    materials  You ve heard the term  carbon fiber bike   This really means  composite bike        Carbon fiber composites are typically a strong  light  fiber in a matrix of plastic  molded to form a shape   Carbon composites are light relative to metals  Steel  weighs 7 8 grams cm3  grams per cubic centimeter    titanium 4 5 grams cm3  aluminum 2 75 grams cm3   Contrast these numbers with carbon fiber composite  at 1 45 grams cm3     The composites with the best strength to weight  ratios are made of carbon fiber in a matrix of epoxy  plastic  The epoxy matrix bonds the carbon fibers  together  transfers load to other fibers  and provides  a smooth outer surface  The carbon fibers are the   skeleton  that carries the load     Why Are Composites Used     Unlike metals  which have uniform properties in all  directions  engineers call this isotropic   carbon fibers  can be placed in specific orientations to optimize the  structure for particular loads  The choice of where to  place the carbon fibers gives engineers a powerful  tool to create strong  light bicycles  Engineers may  also orient fibers to suit other goals such as comfort  and vibration damping     Carbon fiber composites
112. l you ve  built up your confidence  Learn to anticipate the need  to shift  and shift to a lower gear before the hill gets  too steep  If you have difficulties with shifting  the  problem could be mechanical adjustment  See your  dealer for help     c  What if it won t shift gears     If moving the shift control one click repeatedly fails  to result in a smooth shift to the next gear chances  are that the mechanism is out of adjustment  Take the  bike to your dealer to have it adjusted     4 E   PEDALS    1  Toe Overlap is when your toe can touch the front  wheel when you turn the handlebars to steer  while a pedal is in the forwardmost position   This is common on small framed bicycles  and is  avoided by keeping the inside pedal up and the  outside pedal down when making sharp turns   This technique will also prevent the inside pedal  from striking the ground in a turn     TOE OVERLAP COULD CAUSE YOU TO LOSE  CONTROL AND FALL  ASK YOUR DEALER TO  HELP YOU DETERMINE IF THE COMBINATION  OF FRAME SIZE  CRANK ARM LENGTH  PEDAL  DESIGN AND SHOES YOU WILL USE RESULTS  IN PEDAL OVERLAP        Whether you have overlap or not  you must keep  the inside pedal up and the outside pedal down  when making sharp turns              2  Some bicycles come equipped with pedals that  have sharp and potentially dangerous surfaces   These surfaces are designed to add safety by  increasing grip between the rider s shoe and  the pedal  If your bicycle has this type of high   performance pedal  you
113. ld be used as a frame  repair part  Adapters should only be used in undamaged frames in good condition  Improper installation  or removal can result in damage and void applicable frame warranty     The adapter is removable  however  repeated removal and reinstallation could result in damage to the    SI BB shell and is not recommended  Damage caused by improper removal is not covered under your  warranty              86    cannondale  APPENDIX B    Maximum Fork Length  Mountain Bikes     Maximum Fork Length is an important frame safety testing specification for front suspension mountain bikes   You must observe the measurement when installing headset parts  headset adapters  installing and adjusting  a fork  and selecting replacement forks     YOU MUST SELECT A REPLACEMENT FORK NOT ONLY BASED ON HEAD TUBE DIAMETER BUT THE  CRITICAL FACTOR OF FRAME MAXIMUM FORK LENGTH       DO NOT EXCEED MAXIMUM FORK LENGTH Exceeding the MAXIMUM FORK LENGTH limit can overload  the frame causing it to break while riding     Your retailer MUST follow observe this specification for your bike  For Maximum Fork Length specifications  for Cannondale bicycles  see http   www cannondale com tech_center        YOU CAN BE SEVERELY INJURED  PARALYZED OR KILLED IN AN ACCIDENT  IF YOU IGNORE THIS WARNING                  FROM  BOTTOM OF FRAME  HEAD TUBE    MAXIMUM  FORK  LENGTH    TO CENTER OF  THE FORK AXLE          87       PART II  APPENDIX C    Care And Maintenance Of  Carbon Fiber Seat Posts    Insert
114. le  death  Never try to open any SR SUNTOUR cartridge  as stated above they contain fluids  and gases under high pressure  Opening any SR SUNTOUR cartrigde  implies the risk of  getting seriously injured     Only use genuine SR SUNTOUR parts  The use of aftermarket replacement and spare  parts voids the warranty of your fork and might cause failure to the fork  This could  result into an accident  injury or even death     SR Suntour suspension forks are designed forthe usage by a single rider     This instruction sheet contains important information  about the correct installation   service and maintenance of your suspension fork  Nevertheless please be informed  that special knowledge and tools are    essential to install  service and maintain SR  SUNTOUR forks  Common mechanical  knowledge may not be sufficient to repair   service or maintain a suspension fork  Therefore we strongly recommend getting your  fork installed  serviced and or maintained by a trained and qualified bicycle mechanic   Improper installation  service or maintenance can result in failure of the product   accident  injury or even death     Always be equipped with proper safety gear  This includes a properly fitted and fastened  helmet  According to your riding style you should use additional safety protection   Make sure your equipment is in flawless condition     Make sure to select the correct fork according to your frame s built in height and your  personal riding style  Installing a fork which does
115. le after a suspension adjustment by taking  a careful test ride in a hazard free area           Suspension can increase control and comfort by  allowing the wheels to better follow the terrain  This  enhanced capability may allow you to ride faster   but you must not confuse the enhanced capabilities  of the bicycle with your own capabilities as a rider   Increasing your skill will take time and practice   Proceed carefully until you have learned to handle  the full capabilities of your bike        A CAUTION    Not all bicycles can be safely retrofitted with  some types of suspension systems  Before  retrofitting a bicycle with any suspension  check  with the bicycles manufacturer to make sure  that what you want to do is compatible with the  bicycle s design  Failing to do so can result in  catastrophic frame failure              4 G TIRES AND TUBES    1  Tires    Bicycle tires are available in many designs and  specifications  ranging from general purpose designs  to tires designed to perform best under very specific  weather or terrain conditions  If  once you ve gained  experience with your new bike  you feel that a  different tire might better suit your riding needs   your dealer can help you select the most appropriate  design     The size  pressure rating  and on some high   performance tires the specific recommended use  are  marked on the sidewall of the tire  see fig  17   The  part of this information which is most important to  youis Tire Pressure     NEVER INFLAT
116. lf with  how the suspension responds to brake application  and rider weight shifts  See paragraph B 6 above and  SECTION 4 F     Practice shifting the gears  see SECTION 4 D    Remember to never move the shifter while pedaling  backward  nor pedal backwards immediately after  having moved the shifter  This could jam the chain  and cause serious damage to the bicycle     Check out the handling and response of the bike  and  check the comfort     If you have any questions  or if you feel anything  about the bike is not as it should be  consult your  dealer before you ride     SECTION 2  SAFETY             MANY STATES REQUIRE SPECIFIC SAFETY  DEVICES  IT IS YOUR RESPONSIBILITY TO  FAMILIARIZE YOURSELF WITH THE LAWS OF  THE STATE WHERE YOU RIDE AND TO COMPLY  WITH ALL APPLICABLE LAWS  INCLUDING  PROPERLY EQUIPPING YOURSELF AND YOUR  BIKE AS THE LAW REQUIRES     Observe all local bicycle laws and regulations     Observe regulations about bicycle lighting   licensing of bicycles  riding on sidewalks  laws  regulating bike path and trail use  helmet laws   child carrier laws  special bicycle traffic laws     It   s your responsibility to know and obey the  laws           2 A   THE BASICS 2  Always dothe Mechanical Safety Check  SECTION  1 C  before you get on a bike     1  Always wear a cycling helmet which meets the 3  Be thoroughly familiar with the controls of your  latest certification standards and is appropriate bicycle  brakes  SECTION 4 C    pedals  SECTION  for the type of 
117. limits     but ride within  them     YOU CAN BE SEVERELY INJURED  PARALYZED  OR KILLED IF YOU IGNORE THIS WARNING     65          PART Il    SECTION D  INSPECT  FOR SAFETY       In this section  we will do our best to outline some  material science basics and explain how they relate  to your bicycle  some of the trade offs made in  designing your bicycle  what you can expect from  your bicycle and provide important  basic guidelines  on how you maintain and inspect it     Carbon fiber bikes and components are becoming  more common  In addition to 2  Understanding  Composites  Carbon Fiber  in this section  see also     APPENDIX A  page 86  APPENDIX C  page 88   APPENDIX D  page 90   APPENDIX E  page 92  APPENDIX F  page 94    66          FREQUENT INSPECTION OF YOUR BIKE IS  IMPORTANT TO YOUR SAFETY  FOLLOW THE  PRE RIDE CHECKLIST BEFORE EVERY RIDE   See the back cover of this manual     Periodic  more detailed inspection of  your bicycle is important  How often  this more detailed inspection is needed  depends upon you     You  the rider owner  have controland knowledge  of how often you use your bike  how hard you  use it and where you use it  Cannondale does  not  We design rugged and light bicycles and test  them extensively  But  because we cannot track  your use  you must be responsible for inspection  and maintenance  Most customers will have a  retailer do all inspection and maintenance     If you are not interested in the    hands on    aspects  of your bicycle  and d
118. ly fitting and adjusting your seat post     4  KEEPTHE SEAT POST S  MINIMUM INSERT  BELOW THE TOP OF THE SEAT TUBE        5  USE A TORQUE WRENCH TO TIGHTEN SEAT POST BINDER AND ALL SADDLE MOUNTING  FASTENERS     6  NEVER USE LIGHT OR SPRAY OILS TO LUBRICATE A SEAT POST OR INSIDE THE SEAT TUBE  Never  use solvents  or chemical spray cleaners to clean the inside of the seat tube  Wipe out the seat tube with  a clean dry towel only  Light oils  WD40 and oils typically used in honing  and solvents  and including  chemical cleaners can attack and weaken composite bonds holding the frame together leading to  breakage  Follow the seat post and frame manufacturer instructions  See also page 74     YOU CAN BE SEVERELY INJURED  PARALYZED OR KILLED IF YOUR IGNORE THESE WARNINGS        89    PART II  APPENDIX D    Care And Maintenance Of Carbon Fiber Forks  amp  Stem       ALWAYS SEEK PROFESSIONAL SERVICE    Incorrectly installing  adjusting  servicing  or assembling the wrong parts  handlebar stem  compression  assembly  brake bolt  spacers and spacer positions  on your bicycle fork can cause serious damage to  it Any failure in the fork  headset  handlebar stem  or compression assembly while riding can cause  you to have a serious accident  All adjustments  maintenance  and any changes must be made by your  Cannondale Dealer     STOP RIDING A DAMAGED FORK  amp  STEM IMMEDIATELY Your fork can be seriously damaged in any  crash or impact  Damage can be concealed and requires very careful
119. ly inspection by a professional bike  mechanic        A damaged fork and or handlebar stem can fail without warning  Go to PART Il  Section D  Inspect For  Safety  Read  Understanding Composites  for information on carbon fiber    REPLACE THE FORK WITH A NEW ONE IF THE DROPOUT TABS ARE MISSING OR DAMAGED  The dropout  tabs located at the bottom of the fork dropout act as a secondary wheel retention device and can reduce  the risk of the wheel disengaging from the fork if the quick release is not correctly adjusted and closed  It  is possible for the tabs to become worn out or damaged through repeated wheel installation and removal   car rack use  etc     DO NOT MODIFY THE FORK IN ANY WAY  Do not drill holes or install mechanical clamps     DO NOT EXCEED THE MAXIMUM STACK HEIGHT OR LOCATE SPACERS ON TOP OF THE STEM  MAXIMUM  STACK HEIGHT is a distance spacers may be stacked between the top of the head tube and the bottom of  the stem  Exceeding this distance with spacers or locating spacers on top of the handlebar stem can place  significant stress on the steerer tube  It could break     For technical information and specifications  see http   www cannondale com tech_center        YOU CAN BE SEVERELY INJURED  PARALYZED OR KILLED IN AN ACCIDENT IF YOU IGNORE THESE  WARNINGS              90    cannondale          PARTS OF A TYPICAL CARBON ROAD FORK    CROWN RACE     Headset parti       crc    BRAKE BOLT M      ir      D    LEG        DROPOUT      N        TAB             STEERER
120. m  your dealer may  be able to change handlebar height by moving  height adjustment spacers from below the stem  to above the stem  or vice versa  Otherwise  you ll  have to get a stem of different length or rise  Consult  your dealer  Do not attempt to do this yourself  as it  requires special knowledge     If your bike has a    quill    stem  you can ask your dealer  to adjust the handlebar height a bit by adjusting  stem height     A quill stem has an etched or stamped mark on  its shaft which designates the stem s  Minimum  Insertion  or Maximum Extension  This mark  must not be visible above the headset     18          FIGURE 6    THREADLESS           STEM    FIGURE 7    QUILL    Ics  IE STEM    4                 QUILL STEMS  THE STEM S MINIMUM  INSERTION MARK MUST NOT BE VISIBLE  ABOVE THE TOP OF THE HEADSET     If the stem is extended beyond the minimum  insertion mark the stem may break or damage  the fork s steerer tube  which could cause you to  lose control and fall              On some bicycles  changing the stem or  stem height can affect the tension of the front  brake cable  locking the front brake or creating  excess cable slack which can make the front  brake inoperable  If the front brake pads move  in towards the wheel rim or out away from the  wheel rim when the stem or stem height is  changed  the brakes must be correctly adjusted  before you ride the bicycle           Some bicycles are equipped with an adjustable  angle stem  If your bicycle has an adjus
121. meter  tire width and height  Therefore the clearance between your tire  and fork needs to be checked  to make sure your tire does not get in contact with any  part of your fork  Keep in mind that the narrowest part of your fork is located at the brake  bosses  If you want to remove your wheel  you might have to deflate your tire  in order to  be able to pass it through your brake bosses     Tire Clearance Test        Note  Using a tire which exceeds the maximum tire size suitable to your fork is very  dangerous and could cause an accident  fatal injuries or even death to the rider       1  Release all air of your fork   2  Compress your fork completely   3  Measure the distance between the top of your tire and the bottom of the crown   Make sure the gap is not less than 10mm  Exceeding maximum tires size will cause  the tire to jam against the bottom of the crown when the fork is fully compressed    4  Inflate the fork again    Keep in mind that if you are using a mudguard the clearance is limited  Repeat the  Tire  Clearance Test  again to make sure the gap is big enough  Every time you are going to  change your tires you have to repeat the test again     SR SUNTOUR   OWNERS MANUAL RAIDON   XCR  XCM   XCT   M3000AL   M2025       REMOTE LOCK LEVER INSTALLATION RAIDON RLD SERIES       Mount the  Remote Lock Lever  on your  handlebar using a 3mm Allen key  After   wards you can mount your brake and shif   ting lever back on again        Take off the plastic cover cap using a  
122. move the  valve cap and clamp the pump fitting onto the end  of the valve stem  To let air out of a Schrader valve   depress the pin in the end of the valve stem with the  end of a key or other appropriate object     The Presta valve  fig  18  has a narrower diameter and  is only found on bicycle tires  To inflate a Presta valve  tube using a Presta headed bicycle pump  remove the  valve cap  unscrew  counterclockwise  the valve stem  lock nut  and push down on the valve stem to free it  up  Then push the pump head on to the valve head   and inflate  To inflate a Presta valve with a Schrader  pump fitting  you ll need a Presta adapter  available  at your bike shop  which screws on to the valve stem  once you ve freed up the valve  The adapter fits into  the Schrader pump fitting  Close the valve after  inflation  To let air out of a Presta valve  open up the  valve stem lock nut and depress the valve stem             1  Schradervalve       Aure 7  ZAN        Lv               e Valve Stem    Locknut                Figure 18     37          We highly recommend that you carry a spare  inner tube when you ride your bike     PATCHING A TUBE IS AN EMERGENCY REPAIR     If you do not apply the patch correctly or apply  several patches  the tube can fail  resulting in  possible tube failure  which could cause you to  loose control and fall  Replace a patched tube as  soon as possible           PART I  SECTION 5  SERVICE          TECHNOLOGICAL ADVANCES HAVE MADE  BICYCLES AND BICYCLE C
123. n the  chain  Put the chain on the rear wheel sprocket     Then  insert the wheel into the frame dropouts  and pull it all the way in to the dropouts     25     5     On a single speed or an internal gear hub  replace  the chain on the chainring  pull the wheel back in  the dropouts so that it is straight in the frame and  the chain has about 1 4 inches of up and down    play      6  With a cam action system  move the cam lever     7     upwards and swing it into the CLOSED position   fig  8 a  amp  b   The lever should now be parallel  to the seat stay or chain stay and curved toward  the wheel  To apply enough clamping force  you  should have to wrap your fingers around the  seat stay or chainstay for leverage  and the lever  should leave a clear imprint in the palm of your  hand     With a through boltor bolt on system  tighten the  fasteners to the torque specifications in Appendix  D or the hub manufacturer s instructions     NOTE  If  on a traditional cam action system  the lever  cannot be pushed all the way to a position parallel  to the seat stay or chain stay  return the lever to the  OPEN position  Then turn the tension adjusting nut  counterclockwise one quarter turn and try tightening    the lever again        SECURELY CLAMPING THE WHEEL WITH A  CAM ACTION RETENTION DEVICE TAKES  CONSIDERABLE FORCE     If you can fully close the cam lever without  wrapping your fingers around the seat stay or  chain stay for leverage  the lever does not leave  a clear imprint in 
124. ng  this  Manual makes no representation about the safe use  of the bicycle under all conditions  There are risks  associated with the use of any bicycle which cannot  be predicted or avoided  and which are the sole  responsibility of the rider     A SPECIAL NOTE FOR PARENTS    As a parent or guardian  you are responsible for the  activities and safety of your minor child  and that  includes making sure that the bicycle is properly fitted  to the child  that it is in good repair and safe operating  condition  that you and your child have learned and  understand the safe operation of the bicycle  and  that you and your child have learned  understand  and obey not only the applicable local motor vehicle   bicycle and traffic laws  but also the common sense  rules of safe and responsible bicycling  As a parent   you should read this manual  as well as review its  warnings and the bicycle s functions and operating  procedures with your child  before letting your child  ride the bicycle     MAKE SURE THAT YOUR CHILD ALWAYS  WEARS AN APPROVED BICYCLE HELMET  WHEN RIDING  BUT ALSO MAKE SURE THAT  YOUR CHILD UNDERSTANDS THAT A BICYCLE  HELMET IS FOR BICYCLING ONLY  AND MUST  BE REMOVED WHEN NOT RIDING        A helmet must not be worn while playing  in play  areas  on playground equipment  while climbing  trees  or at any time while not riding a bicycle   Failure to follow this warning could result in  serious injury or death              SECTION 1  FIRST       NOTE  We strongly urge 
125. ng heavy loads on a tour  For that purpose you want a touring bike     Within each of type of bicycle  one can optimize for certain purposes  Visit your bicycle shop and find  someone with expertise in the area that interests you  Do your own homework  Seemingly small changes  such as the choice of tires can improve or diminish the performance of a bicycle for a certain purpose     On the following pages  we generally outline the intended uses of various types of bikes     Industry usage Conditions are generalized and evolving  Consult your Cannondale Dealer about how you  intend to use your bike                 In addition to this section  please consult any Cannondale Owner s Manual Supplements or components  manufactuer s instructions for information on intended use     51    PART II    HIGH PERFORMANCE ROAD broken in a crash  They are not designed to take    abuse or be a rugged workhorse   MAXIMUM WEIGHT LIMIT    RIDER LUGGAGE   TOTAL    Ibs   kg Ibs   kg Ibs   kg       275 125 10 4 5 285 129         Seat Bag  Handlebar Bag Only    For riding on  pavement  only       CONDITION 1    Bikes designed for riding on a paved surface where  the tires do not lose ground contact     CANNONDALE BIKE MODELS    Super Six  Slice Carbon  Six Carbon  Six  Slice  Synapse   CAAD7  CAAD8  CAADSO  Ironman  SystemSix  CAPO   All Road Tandems    INTENDED    To be ridden on paved roads only     NOT INTENDED    For off road  cyclocross  or touring with racks or  panniers     TRADE OFF    Materi
126. nufacturers instructions shipped with  your bicycle     Torque specs listed on the websites of  component manufacturers     With your Dealer  Dealers have access to  current data and have experience with  correct torque for most fasteners        cannondale       BICYCLE REPAIR   WORK STANDS    The clamping jaws of a bike stand can generate a  crushing force strong enough to seriously damage  your frame  See next figure             A CAUTION f    Never place your bike in a bike stand by clamping  the frame     Incorrect    Place your bike in a stand by extending the seat  post and positioning the stand clamp on the  extended seat post  Don t extend beyond the  MINIMUM INSERT line marked on the seat post     Since your carbon seat post can also be damaged  by clamping force  adjust the stand clamp for the  minimum clamping force needed to secure the  bike     Correct       Also  before clamping  clean the post and protect  the seat post finish with a rag              RIDING THROUGH WATER             Figure 22     A CAUTION     Sealed  components  such as HeadShok and  Lefty forks  headsets  bottom brackets and hubs  PROTECT CARBON BIKES FROM  are effective at keeping mud and grit out of your EXTREME TEMPERATURES   bearings     Protect your carbon bike from extreme    However  any bike that is submerged or exposed   No  y g p temperatures when storing or transporting it     to large amounts of water will require a complete  bearing overhaul to prevent extensive   and   Allow you
127. o not wish to perform  inspection or maintenance on your own bike   then you must make your retailer a partner in  maintaining and inspecting your bicycle  Work  with your retailer to determine a maintenance  and inspection schedule appropriate for your  riding  PART    SECTION 5  A provides some  general guidelines on service intervals     For your safety  understanding and  communication with your retailer  we urge you  to read this section  The materials used to make  your bike determine how to inspect it properly     YOU CAN BE SEVERELY INJURED  PARALYZED   OR KILLED IF YOU IGNORE THIS WARNING           1  UNDERSTANDING METALS    Steel is the traditional material for building bicycle  frames  It has good characteristics  but in high  performance bicycles  steel has been largely  replaced by aluminum and some titanium  The main  factor driving this change is interest by enthusiast  customers in lighter bicycles     Properties of Metals    Please understand that there is no simple statement  that can be made that characterizes the use of  different metals for bicycles  What is true is how the  metal chosen is applied is much more important than  the material alone  One must look at the way the bike  is designed  tested  manufactured  supported along  with the characteristics of the metal rather than  seeking a simplistic answer     Metals vary widely in their resistance to corrosion   Steel must be protected or rust will attack it   Aluminum and Titanium quickly develop an 
128. oaster Brake and is described on page 30     1  Riding with improperly adjusted brakes or worn  brake pads is dangerous and can result in serious  injury or death        2  Applying brakes too hard or too suddenly can lock  up a wheel  which could cause you to lose control  and fall  Sudden or excessive application of the front  brake may pitch the rider over the handlebars  which  may result in serious injury or death     3  Some bicycle brakes  such as disc brakes  fig   11  And linear pull brakes  fig 12   Are extremely  powerful  Take extra care in becoming familiar with  these brakes and exercise particular care when using  them     4  Some bicycle brakes are equipped with a brake  force modulator  a small  cylindrical device through  which the brake control cable runs and which is  designed to provide a more progressive application  of braking force  A modulator makes the initial brake  lever force more gentle  progressively increasing force  until full force is achieved  If your bike is equipped with  a brake force modulator  take extra care in becoming  familiar with its performance characteristics     5  Disc brakes can get extremely hot with extended  use  Be careful not to touch a disc brake until it has  had plenty of time to cool     6  See the brake manufacturer s instructions for  installation  operation and care of your brakes  If  you do not have the manufacturer s instructions  see  your dealer or contact the brake manufacturer           27    1  Brake Contr
129. of serious  injury  paralysis or death     The actual measured size of a tire may be different  than its sidewall marking  Each time you mount  a new tire  take the time to inspect the actual  clearance between the rotating tire and all parts  of the frame  The U S  Consumer Product Safety  Commission  CPSC  requires at least 1 16     1 6  mm  tire clearance from any part of the bike   Allowing for lateral rim flex and a wheel or rim  that is out of true will likely mean choosing a  rear tire that provides even more clearance than  the CPSC recommends              ASK YOUR CANNONDALE DEALER FOR  THE RIGHT TIRES FOR YOUR BIKE AND ITS  PARTICULAR COMPONENTS     YOU CAN BE SEVERELY INJURED  PARALYZED  OR KILLED IN AN ACCIDENT IF YOU IGNORE  THIS WARNING              47    PART Il    ABOUT SHIMMY         Some cyclists have experienced disturbing    shimmy  or  vibration  at certain speeds  This symptom is  rarely reported and there is no agreement among  experts as to the cause  Among the proposed causes  of shimmy are  a loose headset  frame alignment  problems  weight of front wheel magnets for cycle  computers  and spoke tension     Larger riders on larger frames are thought by some to  be more likely to experience such vibration     If you experience such a vibration  gently apply the  brakes and slow down  Another suggestion is to press  your leg against the top tube as you slow down        IF YOU EXPERIENCE    SHIMMY     DO NOT RIDE  CONTINUE TO RIDE YOUR BIKE  TAKE THE  BI
130. ols And Features    It s very important to your safety that you learn and  remember which brake lever controls which brake on  your bike     For example     In the US and Europe  The rear brake is controlled  by the right hand brake lever  the front brake is  controlled by the left hand lever     In the United Kingdom and Japan  the rear brake  is controlled by the left lever  the front brake is  controlled by the right lever     Confirm with your dealer how your bike is set up     Make sure that your hands can reach and squeeze  the brake levers comfortably  If your hands are too  small to operate the levers comfortably  consult your  dealer before riding the bike  The lever reach may be  adjustable  or you may need a different brake lever  design     Most brakes have some form of quick release  mechanism to allow the brake pads to clear the tire  when a wheel is removed or reinstalled  When the  brake quick release is in the open position  the brakes  are inoperative  Ask your dealer to make sure that you  understand the way the brake quick release works on  your bike  see figs  11  12  13  14  amp  15  and check each  time to make sure both brakes work correctly before  you get on the bike     2  How Brakes Work    The braking action of a bicycle is a function of the  friction between the brake surfaces     usually the  brake pads and the wheel rim  To make sure that you  have maximum friction available  keep your wheel  rims and brake pads clean and free of dirt  lubrican
131. onals with many years of  training and experience  Know your limits and  always wear a helmet and other appropriate  safety gear  Even with state of the art protective  safety gear  you could be seriously injured  or killed when jumping  stunt riding  riding  downhill at speed or in competition              Bicycles and bicycle parts have limitations with  regard to strength and integrity  and this type of  riding can exceed those limitations           PART I    We recommend against this type of riding because  of the increased risks  but if you choose to take the  risk  at least     Take lessons from a competent instructor first      Start with easy learning exercises and slowly  develop your skills before trying more difficult or    dangerous riding    Use only designated areas for stunts  jumping   racing or fast downhill riding    Wear a full face helmet  safety pads and other  safety gear    Understand and recognize that the stresses  imposed on your bike by this kind of activity may  break or damage parts of the bicycle and void the  warranty    Take your bicycle to your dealer if anything breaks  or bends  Do not ride your bicycle when any part  is damaged     If you ride downhill at speed  do stunt riding or  ride in competition  know the limits of your skill  and experience  Ultimately  avoiding injury is your  responsibility     14    2 G   CHANGING COMPONENTS  OR ADDING ACCESSORIES    There are many components and accessories  available to enhance the comfort  perf
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133. ormance and  appearance of your bicycle  However  if you change  components or add accessories  you do so at your  own risk  The bicycle   s manufacturer may not have  tested that component or accessory for compatibility   reliability or safety on your bicycle     Before installing any component or accessory   including a different size tire  make sure that it is  compatible with your bicycle by checking with  your dealer  Be sure to read  understand and follow  the instructions that accompany the products you  purchase for your bicycle  See also PART Il  SECTION  D  INSPECT FOR SAFETY     FAILURE TO CONFIRM COMPATIBILITY   PROPERLY INSTALL  OPERATE AND MAINTAIN  ANY COMPONENT OR ACCESSORY CAN  RESULT IN SERIOUS INJURY OR DEATH     Changing the components on your bike may  void the warranty  Refer to your warranty  and  check with your dealer before changing the  components on your bike                       SECTION 3  FIT       NOTE  Correct fit is an essential element of bicycling  safety  performance and comfort  Making the  adjustments to your bicycle which result in correct  fit for your body and riding conditions requires  experience  skill and special tools  Always have your  dealer make the adjustments on your bicycle  or  if  you have the experience  skill and tools  have your  dealer check your work before riding     IF YOUR BICYCLE DOES NOT FIT PROPERLY   YOU MAY LOSE CONTROL AND FALL        If your new bike doesn t fit  ask your dealer to  exchange it before you r
134. ous abrasion damage by the  movement of the bike in the rack during transport  All damage to your bike is very serious  that is why you  must take extra care when choosing a bike rack and when actually mounting your bike in the rack     WHEN MOUNTING YOUR BIKE ON A RACK    Remove all bags  panniers  water bottles etc  To minimize wind resistance  loading  and avoid chafing  damage     ASK YOUR CANNONDALE DEALER FOR HELP CHOOSING AND USING A BIKE RACK     See the table on the following page for more rack information           A CAUTION    WHEN USING A RACK WITH FORK DROPOUT CLAMPS    Make sure that both fork dropouts are engaged in the rack before clamping  Make sure both dropouts are  clamped with equal force  If only one dropout is engaged and the bike tips over  the leverage can exert  great force that may damage the dropout  If your bike tips over  have the dropouts examined by a retailer              92    cannondale       TYPE OF RACK DESIGN    CLAMPS ON TIRES   WHEELS ONLY    This type does not use clamps on  any other part of the frame or fork     RECOMMENDATION  amp  CAUTIONS    Suitable for both carbon and aluminum frames    This is the best system design because there is no potential  cracking or crushing damage to the frame or fork  Chafing  wear is avoided        FLOATING FORK MOUNT  amp  REAR  WHEEL TRAY    This design functions exactly as a  quick release on your bike  The rear  wheel is clamped in a tray  No other  clamps are used on any other part of  the fram
135. oxide  film that protects the metal from further corrosion   Both are therefore quite resistant to corrosion  The  6000 series aluminum alloys Cannondale has used  for years are commonly used in marine applications   Aluminum is not perfectly corrosion resistant and  particular care must be used where it contacts other  metals and galvanic corrosion can occur     Metals are comparatively ductile  Ductile means  bending  buckling and stretching before breaking   Generally speaking  of the common bicycle frame  building materials steel is the most ductile  titanium  less ductile  followed by aluminum     Metals vary in density  Density is weight per unit  of material  Steel weighs 7 8 grams cm3  grams  per cubic centimeter   titanium 4 5 grams cm3   aluminum 2 75 grams cm3  Contrast these numbers  with carbon fiber composite at 1 45 grams cm3     67    cannondale    Metals are subject to fatigue  With enough cycles  of use  at high enough loads  metals will eventually  develop cracks that lead to breakage  It is very  important that you read Metal Fatigue 101 next     Let s say you hit a curb  ditch  rock  car  fallen cyclist  or other object  First  read the Important warnings at  the beginning of SECTION A  Bicycles Cannot Protect  You  At any speed above a fast walk your body will  continue to move forward  momentum carrying you  over the front of the bike  You cannot and will not  stay on the bike and what happens to the frame and  fork is irrelevant to what happens to your
136. ps reduce  that risk  Consult your dealer about night riding  safety equipment     REFLECTORS ARE NOT A SUBSTITUTE FOR  REQUIRED LIGHTS  RIDING AT DAWN  AT  DUSK  AT NIGHT OR AT OTHER TIMES OF  POOR VISIBILITY WITHOUT AN ADEQUATE  BICYCLE LIGHTING SYSTEM AND WITHOUT          DO NOT REMOVE THE FRONT OR REAR  REFLECTORS OR REFLECTOR BRACKETS FROM  YOUR BICYCLE  They are an integral part of the  bicycle s safety system     REMOVING THE REFLECTORS  MAY REDUCE YOUR VISIBILITY TO  OTHERS USING THE ROADWAY     BEING STRUCK BY OTHER VEHICLES MAY  RESULT IN SERIOUS INJURY OR DEATH     The reflector brackets may protect you from the  brake straddle cable catching on the tire in the  event of brake cable failure  If a brake straddle  cable catches on the tire  it can cause the wheel  to stop suddenly  causing you to loose control       and fall           REFLECTORS IS DANGEROUS AND MAY  RESULT IN SERIOUS INJURY OR DEATH        Bicycle reflectors are designed to pick up and reflect  street lights and car lights in a way that may help you    to be seen and recognized as a moving bicyclist           A CAUTION    Check reflectors and their mounting brackets  regularly to make sure that they are clean   straight  unbroken and securely mounted  Have  your dealer replace damaged reflectors and  straighten or tighten any that are bent or loose              The mounting brackets of front and rear reflectors are  often designed as brake straddle cable safety catches  which prevent the straddle ca
137. quick release skewers  See PART     Section 4 A Wheels         PART Il    Are your front and rear brakes functioning  properly  With V brakes  the quick release  noodle   must be properly installed  With cantilever brakes   the quick release straddle cable must be properly  attached  With caliper brakes the quick release lever  must be closed  With any rim brake  the brake pads  must make firm contact with the rim without the  brake levers hitting the handlebar grip  See PART I   Section 4 C Brakes      With hydraulic disc brakes  check that the lever feels  firm  does not move too close to the handlebar grip   and there is no evidence of leaking brake fluid  With  cable actuated disc brakes  check that the lever feels  firm and does not move too close to the handlebar  grip  With any disc brakes  the brake pads must make  firm contact with the rotor without the brake levers  hitting the handlebar grip  See PART I  Section 4 C  Brakes      How do your clipless pedals work today  Clip in  and out of your pedals before you begin  Experienced  cyclists do  The connection between cleat and pedal  is affected by dozens of factors including dirt  mud   lubrication  spring tension and wear  By clipping in  and out you will check the function and have a fresh  memory of how they feel  See PART    Section 4 E  Pedals      How recently were your frame  fork and  components inspected  Never ride a frame  fork or  components with any crack or damage   See PART II     Section D  Inspect F
138. r bike to cool off or warm up before you  expensive   damage  ride    Do not store your bike in places where the  temperature will exceed 66 5C    150  F    For example  do not leave your bike lying flat in  a black pickup truck bed in the desert sun  or   under the glass of a hatchback auto              79    PART Il    APPLYING FRAME PROTECTION    Some areas of your bicycle require protection from  abrasion  If protection is not in place  damage can  result  Please consult with your Cannondale Dealer  about the replacement location and position of these  various frame protections     NOTE  Damage to your bike resulting cable rub is not  coveredunder your warranty  Make sure the protections  indicated below are in place whenever you ride your  bike  Ask your Cannondale Dealer for help     Housing and Cable Guides    Normal line and cable movement against the frame  can wear away painted finishes and decals        KF103    5 pcs                 Figure 23     To apply the guard material      1  Clean the frame with a mild detergent and wipe  dry with a clean towel  Do not use solvents or  harsh chemicals to clean the frame  OPTIONAL   Trim the adhesive guard material to the shape  required    2  Remove the backing and position the guard  under the cable  line     3  Rubthe guard firmly against the frame with your  fingers to fix it in place     4  Periodically  recheck the guards and other areas  of the frame as you continue to ride  Replace the  guards if they wear out     80
139. r may also have other legal rights which  vary from state to state or country to country  Some states  and countries do not allow the exclusion or limitation of  incidental or consequential damages or warranties  so the  above limitations or exclusions may not apply to you  If it  is determined by a court of competent jurisdiction that a  certain provision of this limited warranty does not apply   such determination shall not affect any other provision of  this limited warranty and all other provisions shall remain in  effect     WARRANTY REGISTRATION    We encourage you to register your bike with us  through one of the options below  Registration  helps us ensure your continued satisfaction as well as  enabling us to contact you with important product  recall safety information at a later time  You have the  following options     1  MAIL IN   USA Only  You can complete the tear   out cannondale warranty registration postcard  in this manual  place a postage stamp on it and    drop it in a mailbox     OUR WESBITE  You can go to our website and  complete the registration information online   Go to http   www cannondale com     PLEASE NOTE THAT YOU MUST HAVE YOUR ORIGINAL  PROOF OF PURCHASE  SALES RECEIPT  WHEN  PRESENTING A WARRANTY CLAIM  BE SURETO KEEP IT  INA SAFE PLACE  THE SPECIFICWARRANTY COVERING  YOUR CANNONDALE BICYCLE IS GOVERNED BY THE  COUNTRY IN WHICH IT WAS PURCHASED     We respect your privacy  see http   www cannondale   com privacy for details     SERIAL NUMBE
140. ractice and  learn to stay in control  Carefully  progressively   learn to expand your limits  but always ride  within them              60    BIKETYPES       PICK A MOUNTAIN BIKE FOR HOW YOU WILL  RIDE     There are now many different kinds of mountain  bikes  Cannondale makes mountain bikes  ranging from the light  nimble Rush and Scalpels   designed for cross country  XC  racing  to our  rugged  long travel freeride bikes  A Scalpel is  not designed for freeride  If you try using your  bike for something it was not intended  you may  break it with risk of serious injury  paralysis or  death     Matching the intended use of any kind of  mountain bike to your expected riding is  import     Read SECTION B  INTENDED USE starting on  page 51           INSPECTION AND  MAINTENANCE ROUTINES       MOUNTAIN BIKE RIDING IS VERY HARD ON  BIKES  MOUNTAIN BIKES NEED FREQUENT  CLEANING  MAINTENANCE AND INSPECTION     Clean your bike after every ride and  conduct a pre ride inspection before every  ride  Detailed inspection as outlined in  SECTION D  in this manual is needed more often  than for road bikes  Failure to keep up with  maintenance and inspection increases the risk of  an accident  with risk of serious injury  paralysis  or death                 cannondale  STAY IN CONTROL    SUSPENSION    Suspension will increase the handling capabilities  and comfort of your bicycle  This enhanced capability  may allow you to ride faster  particularly on rough  or bumpy surfaces  As common s
141. reach  If you have small hands or find it difficult  to squeeze the brake levers  your dealer can either  adjust the reach or fit shorter reach brake levers     THE SHORTER THE BRAKE LEVER REACH  THE  MORE CRITICAL IT IS TO HAVE CORRECTLY  ADJUSTED BRAKES  SO THAT FULL BRAKING    POWER CAN BE APPLIED WITHIN AVAILABLE  BRAKE LEVER TRAVEL     Brake lever travel insufficient to apply full braking  power can result in loss of control  which may  result in serious injury or death              PART I  SECTION 4  TECH       It s important to your safety  performance and  enjoyment to understand how things work on your  bicycle     We urge you to ask your dealer how to do the things  described in this section before you attempt them  yourself  and that you have your dealer check your  work before you ride the bike     If you have even the slightest doubt as to whether  you understand something in this section of the  Manual  talk to your dealer     4 A   WHEELS    Bicycle wheels are designed to be removable for  easier transportation and for repair of a tire puncture   In most cases  the wheel axles are inserted into slots   called  dropouts  in the fork and frame  but some  suspension mountain bikes use what is called a   through axle  wheel mounting system     If you have a mountain bike equipped with through  axle front or rear wheels  make sure that your dealer  has given you the manufacturer s instructions  and  follow those when installing or removing a through  axle wheel  If 
142. riding you do  Always follow the 4 E    shifting  SECTION 4 D    helmet manufacturer s instructions for fit  use and  care of your helmet  Most serious bicycle injuries  involve head injuries which might have been  avoided if the rider had worn an appropriate  helmet     4  Be careful to keep body parts and other objects  away from the sharp teeth of chainrings  the  moving chain  the turning pedals and cranks   and the spinning wheels of your bicycle     5  Always wear          Shoes that will stay on your feet and will grip the  pedals  Never ride barefoot or in sandals       Bright  visible clothing that is not so loose that  it can be tangled in the bicycle or snagged by  objects at the side of the road or trail       Protective eye wear  to protect against airborne  dirt  dust and bugs    tinted when the sun is  bright  clear when it s not    6  Don t jump with your bike  Jumping a bike   particularly a BMX or mountain bike  can be fun   but it can put huge and unpredictable stress  on the bicycle and its components  Riders who  insist on jumping their bikes risk serious damage   to their bicycles as well as to themselves  Before  you attempt to jump  do stunt riding or race with   Your helmet should be  your bike  read and understand SECTION 2 F     7  Ride at a speed appropriate for conditions   Increased speed means higher risk                 Figure 1  Bicycle Helmet      _U S Consumer Product Safety Commission  CPSC   certified  look for the label on the helmet     
143. rt  others may not see you     Make sure your bicycle is equipped with  all required reflectors  lights  strobes  or  blinkers        Required Reflectors    The location and type of each reflector on your  bike is required by a national authority  in the US   the US Consumer Product Safety Commission   CPSC   Your Cannondale bike must be delivered  with  1 A front mounted forward facing reflector  2  A rear mounted  rear facing reflector  3  A  spoke mounted reflector on each wheel  4  Front  and rear facing reflectors on the left and right  pedal  DO NOT REMOVE  BLOCK  OR COVER  REFLECTORS     Much Higher Risks At Night   The risk of an accident  particularly being struck  by a motor vehicle  is much higher at night  If  you choose to accept this higher risk  improve  your odds with a proper lighting system    strobe light  light colored reflective clothing  and careful riding  Seek the advice of an  experienced bicycle commuter at your retailer           Mountain Biking At Night   Mountain biking at night is risky  Take the  challenges outlined in SECTION C  and add  another level of difficulty and risk  Seeing   the terrain is much more difficult at night   Mountain biking at night is only for skilled  mountain bikers  on familiar terrain  with  excellent light systems  riding with other skilled  mountain bikers  and riding cautiously     Adding Lighting   REFLECTORS ARE NOT A SUBSTITUTE FOR  PROPER LIGHTS  IT IS YOUR RESPONSIBILITY  TO EQUIP YOUR BICYCLE WITH ALL NATIONAL
144. s much shorter     MAXIMUM WEIGHT LIMIT    RIDER LUGGAGE    Ibs   kg    TOTAL  Ibs   kg       Ibs   kg    300   136 300 136          PART Il    CYCLOCROSS    for reg oc  proved   zd rostam cety  hie    CONDITION 2    Bikes designed for riding Condition 1  plus smooth  gravel roads and improved trails with moderate  grades where the tires do not lose ground contact     CANNONDALE BIKE MODELS  All Cyclocross    INTENDED    For cyclocross riding  training and racing  Cyclocross  involves riding on a variety of terrain and surfaces  including dirt or mud surfaces  Cyclocross bikes  also work well for all weather rough road riding and  commuting     NOT INTENDED    For off road or mountain bike use  or jumping   Cyclocross riders and racers dismount before reaching  an obstacle  carry their bike over the obstacle and  then remount  Cyclocross bikes are not intended for  mountain bike use  The relatively large road bike size  wheels are faster than the smaller mountain bike  wheels  but not as strong     MAXIMUM WEIGHT LIMIT    RIDER LUGGAGE TOTAL       ROAD TANDEMS    For riding on  pavement  only    CONDITION 1   Bikes designed for riding on a paved surface where  the tires do not lose ground contact   CANNONDALE BIKE MODELS   All Road Tandems    INTENDED    Are designed to be ridden on paved roads only  They  are not designed for mountain biking or off road use   Cannondale road tandems are designed for touring  with racks and panniers     NOT INTENDED    Road tandem should not 
145. ss  sometimes called   step   in pedals   are another means to keep feet  securely in the correct position for maximum  pedaling efficiency  They have a plate  called a     cleat     on the sole of the shoe  which clicks into a  mating spring loaded fixture on the pedal     pedals    PART      They only engage or disengage with a very specific  motion which must be practiced until it becomes  instinctive  Clipless pedals require shoes and cleats  which are compatible with the make and model  pedal being used     Many clipless pedals are designed to allow the rider  to adjust the amount of force needed to engage or  disengage the foot  Follow the pedal manufacturer s  instructions  or ask your dealer to show you how to  make this adjustment  Use the easiest setting until  engaging and disengaging becomes a reflex action   but always make sure that there is sufficient tension  to prevent unintended release of your foot from the  pedal     CLIPLESS PEDALS ARE INTENDED FOR USE  WITH SHOES SPECIFICALLY MADE TO FIT  THEM AND ARE DESIGNED TO FIRMLY KEEP  THE FOOT ENGAGED WITH THE PEDAL        DO NOT USE SHOES WHICH DO NOT ENGAGE  THE PEDALS CORRECTLY              Practice is required to learn to engage and disengage  the foot safely  Until engaging and disengaging the  foot becomes a reflex action  the technique requires  concentration which can distract your attention and  cause you to lose control and fall  Practice engaging  and disengaging clipless pedals in a place where  there
146. structural integrity and or longevity of  your frame  which could lead to serious accident  and injury     Modifications will void any applicable  warranty              PART Il    CHILD CARRIERS    BICYCLES HAVE SHARP SURFACES       CHILD CARRIERS ADD WEIGHT AND RAISETHE  CENTER OF GRAVITY  MAKING BALANCE AND  CORNERING MORE DIFFICULT  IF YOU LOOSE  CONTROL  YOU AND YOUR CHILD PASSENGER  CAN BE SEVERELY INJURED OR KILLED     Cannondale urges you NOT to install child carriers  on bicycles  If you choose to install a child carrier   have an experienced bicycle mechanic install it   Install only on a compatible bicycle  If you insist  on using a child carrier we urge that you confirm  with both the carrier rack manufacturer and the  child carrier manufacturer that the two products  are safely compatible  Always use caution when  riding with a child carrier     Some saddles are equipped with coil springs  If  you use a rear rack mounted child carrier there  is a risk that a child s fingers could be injured if  trapped in the coil springs when the rider hits a  bump and the springs compress  Be sure that the  child cannot reach the springs when properly  strapped in the carrier     Cannondale encourages use of trailers for  children  Be very careful when towing a trailer   Remember that braking distances increase  and  the trailer will track inside the line of the bicycle  when making turns  Children should always wear  helmets when riding in a child carrier or trailer   Use of bi
147. t a trained and qualified bicycle mechanic  to check your fork or bike      gt  Can you notice any oil leaking out your fork   Also check out hidden areas like the bottom  side of your fork crown  If so  please consult  a trained and qualified bicycle mechanic to  check your fork or bike      gt  Compress your fork with your body weight  If  it feels too soft  relating to the proper pressu   re to achieve an accurate SAG  inflate it until  you have reached the required value  Please  also refer to chapter   SETTING SAG     Do not ride your bike  if one of the following test criteria can t be passed   Riding your bike without eliminating any defect or carrying out the neces   sary adjustments can result into an accident  fatal injury or even death      gt  Make sure your wheels are centered perfect   ly in order to avoid any contact with your  suspension fork or brake system      gt  If you are using a quick release system to fas   ten your wheel set  make sure that all levers  and nuts are adjusted properly  In case you  are using a through axle system  make sure  that all fixing bolts are tightened with the  appropriate torque values      gt  Check the cable length and routing of your  components  Make sure they do not interfe   re your steering actions      gt If you are using reflectors for on road cyc   ling  make sure they are clean and properly    installed    gt  Make sure your brakes are properly installed   adjusted and work appropriate  This also  applies to every o
148. table angle  stem  ask your dealer to show you how to adjust if   Do not attempt to make the adjustment yourself  as  changing stem angle may also require adjustments  to the bicycle s controls     Always tighten fasteners to the correct torque   Bolts that are too tight can stretch and deform   Bolts that are too loose can move and fatigue   Either mistake can lead to a sudden failure of the  bolt  causing you to lose control and fall     AN INSUFFICIENTLY TIGHTENED STEM  BINDER BOLT  HANDLEBAR BINDER BOLT OR  BAR END EXTENSION CLAMPING BOLT MAY  COMPROMISE STEERING ACTION  WHICH  COULD CAUSE YOU TO LOSE CONTROL AND  FALL              Place the front wheel of the bicycle between  your legs and attempt to twist the handlebar   stem assembly  If you can twist the stem in  relation to the front wheel  turn the handlebars  in relation to the stem  or turn the bar end  extensions in relation to the handlebar  the bolts  are insufficiently tightened           Your dealer can also change the angle of the  handlebar or bar end extensions     19    3 D   CONTROL POSITION  ADJUSTMENTS    The angle of the brake and shift control levers and  their position on the handlebars can be changed   Ask your dealer to make the adjustments for you     If you choose to make your own control lever angle  adjustment  be sure to re tighten the clamp fasteners  to the recommended torque  See manufacturer s  instructions      3 E   BRAKE REACH    Many bikes have brake levers which can be adjusted  for 
149. the adjus   ter knob counter clock wise  To decrease  the speed you have to turn it clockwise                      Loc    According to function of our Oloc system there are some requirements hub s have to fullfil to  make this system work smoothly  Please find the explanation down below              Qloc hub requirements        Non Recommend Shape  Limited Function   Edges within the hub can  cause the axle to get stuck    Recommend Shape  Full Function  No Edges       SR SUNTOUR   OWNERS MANUAL RAIDON   XCR  XCM   XCT   M3000AL   M2025    QLOCK SYSTEM 15mm Q Loc    ALL RAIDON 15QLC MODELS  ALL XCR 15QLC MODELS    Adjust until finding the proper tighte   ning torque for closing the QR lever       d 2    D       NI 3Ql IS  L  Isnfav  c             3SO12                    iE Hog o                              HSNd   SS3ud B3             SR SUNTOUR   OWNERS MANUAL RAIDON   XCR  XCM   XCT   M3000AL   M2025    FORK MAINTENANCE Ex of   NX    SR SUNTOUR forks are designed to be nearly maintenance free  However  as long as moving parts  are exposed to moisture and contamination  the performance of your fork might be reduced after  several rides  To maintain a high performance  safety and a long life of your fork  a periodic main   tenance is required     Please keep in mind that a fork which has not been serviced in accordance with  the maintenance instructions will loose its warranty     Never use a pressure washer or any water under pressure to clean your fork as  water may enter 
150. the fork at the dust seal level     We recommend that your fork is being serviced more fequently as indicated  below if you ride in extreme weather  winter time  and terrain conditions     Any case you may feel that your forks performance has changed or handles diffe   rently immediately call on your local dealer to inspect your fork     FORK MAINTENANCE SR  N    NX          Maintenance Schedule after each ride every 25h every 50h every 100h  clean stanchion tubes and dust   seals Qo   inspect upper tubes for   scratches          check main fixing bolts for  proper torque  Nm        check air pressure       oil dust seals with teflon oil  e g   Brunox Fork Deo        service 1  at the dealer  o                         service 2  at the dealer  Q       SERVICE 1  Checking fork s functions   cleaning and greasing bushings   lubricate remote lock  cable and housing   checking torque values   checking air pressure   checking fork for  any scratches  dents  cracks  bent or tarnished parts and stress marks     SERVICE 2  Service 1   disassembling   cleaning whole fork   lubricating dust seals and oil wipers    greasing remote lock and travel adjust top caps   sealing air valve top caps by greasing  it   checking for any air leakings   checking torque values   tuning according to rider s  personal preferences        SR SUNTOUR   OWNERS MANUAL RAIDON   XCR  XCM   XCT   M3000AL   M2025    LIMITED WARRANTY    SR SUNTOUR warrants its suspension forks to be free from defects in material 
151. the intermediate  intended use   5  cover a fairly wide range of intended  use  and within this range are models that are more  or less heavy duty  Talk to your retailer about your  needs and these models     59    cannondale    NOT INTENDED    For Hardcore Freeriding  Extreme Downhill  Dirt  Jumping  Slopestyle  or very aggressive or extreme  riding      TRADE OFF    All Mountain bikes are more rugged than cross  country bikes  for riding more difficult terrain  All   Mountain bikes are heavier and harder to ride uphill  than cross country bikes  All Mountain bikes are  lighter  more nimble and easier to ride uphill than  Freeride bikes  All Mountain bikes are not as rugged  as Freeride bikes and must not be used for more  extreme riding and terrain     MAXIMUM WEIGHT LIMIT    RIDER LUGGAGE      Ibs   kg    TOTAL  Ibs   kg       Ibs   kg    300   136 5 23 305 138         Seat Bag Only       PART II    GRAVITY  FREERIDE   AND DOWNHILL    4     For extreme  riding    User caution  advined       CONDITION 5    Bikes designed for jumping  hucking  high speeds  or  aggressive riding on rougher surfaces  or landing on  flat surfaces  However  this type of riding is extremely  hazardous and puts unpredictable forces on a bicycle  which may overload the frame  fork  or parts  If you  choose to ride in Condition 5 terrain  you should take  appropriate safety precautions such as more frequent  bike inspections and replacement of equipment  You  should also wear comprehensive safety eq
152. the palm of your hand  and the  serrations on the wheel fastener do not emboss  the surfaces of the dropouts  the tension is  insufficient  Open the lever  turn the tension  adjusting nut clockwise a quarter turn  then try  again        See also WARNING on page 20           PART       8  If you disengaged the brake quick release  mechanism in 3  c   2  above  re engage it to  restore correct brake pad to rim clearance      9  Spin the wheel to make sure that it is centered  in the frame and clears the brake pads  then  squeeze the brake lever and make sure that the  brakes are operating correctly     4 B  SEAT POST CAM  ACTION CLAMP    Some bikes are equipped with a cam action seat  post binder  The seat post cam action binder works  exactly like the traditional wheel cam action fastener   Section 4 A 2  While a cam action binder looks like  along bolt with a lever on one end and a nut on the  other  the binder uses an over center cam action to  firmly clamp the seat post  see fig  8a      Riding with an improperly tightened seat post  can allow the saddle to turn or move and cause  you to lose control and fall  Therefore        1  Ask your dealer to help you make sure you  know how to correctly clamp your seat post     2  Understand and apply the correct technique  for clamping your seat post     3  Before you ride the bike  first check that the  seat post is securely clamped              26    Adjusting The Seat Post Cam Action  Mechanism    The action of the cam squeezes t
153. ther part of your bike like  handlebars  pedals  crank arms  seat post   saddle etc  Also refer to the owner s manuals  provided by all other component manufac   turers      gt  Bounce your bike slightly on the ground  while looking and listening for anything  which might be loose     FORK INSTALLATION       WARNING        SR SUNTOUR strongly recommends that your fork is being installed by a trained and qualified  bicycle mechanic  Special knowledge and tools are essential to install SR SUNTOUR forks   Common mechanical knowledge may not be sufficient to install a SR SUNTOUR suspension  fork  If you intend to install the fork by yourself  the whole job has to be inspected by a  trained and qualified bicycle mechanic  Please note  that improperly installed forks are  extremely dangerous and can cause damage to the product  serious injuries or even death     INSTALLATION INSTRUCTIONS    Note  All fixing bolts have to be tightened with the proper fasting torque stated by the  manufacturers    1  Remove the existing fork from your bicycle  Afterwards remove the crown race from the  fork    2  Measure the length of your old fork s steerer tube against the length of the SR SUNTOUR  fork steerer  SR SUNTOUR suspension forks are delivered with a standard steerer tube  length of 255mm  Therefore the steerer tube may need cutting to the proper length           SR SUNTOUR   OWNERS MANUAL RAIDON   XCR  XCM   XCT   M3000AL   M2025    FORK INSTALLATION    3  In order to define the proper l
154. tires can result in the on these extensions your steering and braking are  tires hitting the fork or frame when riding  If adversely affected  Some riders find it harder to bend  this happens  you can lose control of your bike their neck to see forward  Be sure to practice riding  and you can be thrown off  a moving tire can be with aero handlebar extensions on hazard and traffic  stopped because it touches the fork or frame  free roads  Practice the transition from having your   hands on the extensions to having your hands on the  Do not mount oversized tires  ones that rub or regular handlebars and brake levers     hit the fork or frame  ones that result in too little    clearance  or ones that can hit the fork or frame  when the suspension is fully compressed or A WARNNG O O    when riding    DO NOT RIDE ON THE AERO HANDLEBAR    EXTENSIONS IN TRAFFIC OR ON DIFFICULT  ROADS        Take care that the tires you select are compatible  with your bike s fork or frame design  Also  be sure  to follow the manufacturer s recommendations  of your front fork and rear shocks  Ride on the aero handlebar extensions only  when the road is clear of traffic and hazards and  you have a long line of sight        When you are considering tires for your bike  consider      When using the extensions understand that you  are compromising steering and braking in favor  of speed  If you need to take evasive steering  or braking action while on the extensions you  could have an accident  with risk 
155. tors  please ask your retailer to show you  this feature     Some brake pads are very aggressive and speed up  wear  If you see a noticeable amount of wear relative  to the nearby surface untouched by the brake pads   speak to your retailer about possible replacement   Severely worn brake tracks can lead to a broken  wheel     DO NOTRIDE ON ARIM THAT HAS BEEN WORN  OUT        If the wear indicator shows that the rim is worn  out  there is a danger that the rim could be  broken due to tire pressure and or riding loads     IF THE RIM BREAKS WHILE YOU ARE RIDING  YOU COULD HAVE AN ACCIDENT  WITH RISK  OF SERIOUS INJURY  PARALYSIS OR DEATH                 PART II    BICYCLE LIFESPAN    NOTHING LASTS FOREVER   INCLUDING YOUR BIKE    When the useful life of your bike or its components is  over  continued use is hazardous     Every Cannondale bicycle frame and the components  attached to the frame have a finite  limited useful life   The length of that life will vary with the construction  and materials used in the frame and components  the  maintenance and care the frame and components  receive over their life and the type and amount of  use the frame and components are subjected  Use in  competitive events  trick riding  ramp riding  jumping   aggressive riding  riding on severe terrain  riding in  severe climates  riding with heavy loads  commercial  activities and other types of non standard use  can dramatically shorten the life of the frame and  components  Any one or a combin
156. ts   waxes or polishes     PARTI    Brakes are designed to control your speed  not just to  stop the bike  Maximum braking force for each wheel  occurs at the point just before the wheel  locks up    stops rotating  and starts to skid  Once the tire skids   you actually lose most of your stopping force and all  directional control  You need to practice slowing and  stopping smoothly without locking up a wheel  The  technique is called progressive brake modulation   Instead of jerking the brake lever to the position  where you think you ll generate appropriate braking  force  squeeze the lever  progressively increasing the  braking force  If you feel the wheel begin to lock up   release pressure just a little to keep the wheel rotating  just short of lockup     It s important to develop a feel for the amount of  brake lever pressure required for each wheel at  different speeds and on different surfaces  To better  understand this  experiment a little by walking your  bike and applying different amounts of pressure to  each brake lever  until the wheel locks     When you apply one or both brakes  the bike begins  to slow  but your body wants to continue at the  speed at which it was going  This causes a transfer of  weight to the front wheel  or  under heavy braking   around the front wheel hub  which could send you  flying over the handlebars      A wheel with more weight on it will accept greater  brake pressure before lockup  a wheel with less  weight will lock up with less 
157. uipment  such as a full face helmet  pads  and body armor     CANNONDALE BIKE MODELS  Gemini  Perp  Judge   INTENDED    For riding that includes the most difficult terrain that  only very skilled riders should attempt     Gravity  Freeride  and Downhill are terms which  describe hardcore mountain  north shore  slopestyle   This is    extreme    riding and the terms describing it  are constantly evolving     Gravity Freeride  and Downhill bikes are   1  heavier  and have more suspension travel than All Mountain  bikes  allowing them to be ridden in more difficult  terrain  over larger obstacles and larger jumps   2  the  longest in suspension travel and use components  that fit heavy duty intended use  While all that is true   there is no guarantee that extreme riding will not  break a Freeride bike     The terrain and type of riding that Freeride bikes are  designed for is inherently dangerous  Appropriate  equipment  such as a Freeride bike  does not change  this reality  In this kind of riding  bad judgment  bad  luck  or riding beyond your capabilities can easily  result in an accident  where you could be seriously  injured  paralyzed or killed     NOT INTENDED   To be an excuse to try anything  Read our    Freeride  amp   Downhill    warning  See page 64    TRADE OFF    Freeride bikes are more rugged than All Mountain  bikes  for riding more difficult terrain  Freeride  bikes are heavier and harder to ride uphill than All   Mountain bikes     MAXIMUM WEIGHT LIMIT    RIDER
158. uld cause you  to loose control and fall  resulting in serious  injury or death              22    2  Wheels With Cam Action Systems    There are currently two types of over center cam  wheel retention mechanisms  the traditional over   center cam  fig  8a  and the cam and cup system  fig   8b   Both use an over center cam action to clamp  the bikes wheel in place  Your bicycle may have a  cam and cup front wheel retention system and a  traditional rear wheel cam action system     A  Adjusting The Traditional Cam Action    Mechanism  Fig  8a     The wheel hub is clamped in place by the force  of the over center cam pushing against one  dropout and pulling the tension adjusting nut   by way of the skewer  against the other dropout   The amount of clamping force is controlled by  the tension adjusting nut  Turning the tension  adjusting nut clockwise while keeping the cam  lever from rotating increases clamping force   turning it counterclockwise while keeping the  cam lever from rotating reduces clamping force   Less than half a turn of the tension adjusting nut  can make the difference between safe clamping  force and unsafe clamping force     THE FULL FORCE OF THE CAM ACTION IS  NEEDED TO CLAMP THE WHEEL SECURELY        Holding the nut with one hand and turning  the lever like a wing nut with the other hand  until everything is as tight as you can get it  will not clamp a cam action wheel safely in the  dropouts     See also WARNING on page 20              B  Adjusting The C
159. uld hide structural damage   fatigue cracks  dented or bent tubes  or  other structural problems  also leading to  an accident  You can be injured or killed           PRECAUTIONS       Chemicals that might be used in refinishing  might attack your frame and or fork  carbon    fiber  and weaken them     e Removing original paint  decals  sanding   scouring  scratching  or blasting  can actually  remove frame material possibly weakening    them       Refinishing can not fix structural problems     refinishing might conceal serious damage   IF YOU DECIDE TO REFINISH   suggestions       Understand that your Cannondale warranty will    be voided      Go to a professional bicycle repainter  often a    frame builder        Ask about the professional s experience with    aluminum and or carbon frames     e Be sure your frame is never sanded with paper    coarser than 150 grit        DO NOT MODIFY YOUR BIKE FRAME OR  COMPONENTS IN ANY WAY  MODIFICATIONS  CAN CAUSE DAMAGE LEADING TO FAILURE  AND ACCIDENT  YOU CAN BE SEVERELY  INJURED OR KILLED     Do not physically alter your frame in any way   Don t sandblast  shot blast or glass bead your  frame  Don t use any coarse sandpaper on your  bike  Don t grind  wire brush  file  scrape or  machine buff your frame  Don t weld  braze or let  anyone touch your frame with a torch  Don t drill  any holes in your frame  Don t acid dip or etch  your frame  Don t anodize or chrome plate your  frame  Any of these procedures will seriously  harm the 
160. uld result into an acci   dent  injuries or even death        RAIDON RLD   RAIDON RL SERIES  XCR RL SERIES    In order to lock your fork you have to  push the  Remote Lock Lever  towards  your handlebar  For unlocking you  have to press the blue release button           RAIDON LO   LOD SERIES  XCR LO SERIES       XCM V2 HLO SERIES       In order to unlock your fork you  have to turn the    Speed Lock  Out    knob 90   counter clockwise           SR SUNTOUR   OWNERS MANUAL RAIDON   XCR  XCM   XCT   M3000AL   M2025    XCT V2 MLO SERIES   M2025 MLO SERIES   In order to lock your fork you have to  turn the lock out lever clockwise  Lo   cking or unlocking your fork while ri   ding is not posssible     REBOUND DAMPING ADJUST                      The rebound function of SR SUNTOUR hydraulic suspension forks allows you to tune your fork ac   cording to your personal preferences and the terrain you are riding on  This function enables you  to control the speed of your fork s rebound after it s being compressed     If you are going to ride on a terrain with a lot of small and fast bumps  we recommend to increase  your forks rebound speed  Otherwise it implies the risk that your front wheel loses its contact to  the ground  If you are going to ride on a terrain with a lot of big and slow bumps  we recommend  to decrease your forks rebound speed     RAIDON RLD SERIES  RAIDON LOD SERIES            Adjuster  Knob       In order to increase the rebound speed  of your fork you have to turn 
161. vely narrow tires  that are best suited to faster riding on pavement  If  you ride on gravel or dirt paths  carry heavier loads  or want more tire durability talk to your dealer about  wider tires     53    cannondale          MAXIMUM WEIGHT LIMIT  RIDER LUGGAGE TOTAL  Ibs   kg Ibs   kg Ibs   kg  300   136 30 14 330 150  Touring Trekking  300   136 55 25 355 161                      PART II    CROSS COUNTRY   MARATHON  HARDTAILS    For rns on  unimproved  trais with  anall churarin       CONDITION 3    Bikes designed for riding Conditions 1 and 2  plus  rough trails  small obstacles  and smooth technical  areas  including areas where momentary loss of tire  contact with the ground may occur  NOT jumping   All mountain bikes without rear suspension are  Condition 3  and so are some lightweight rear  suspension models     CANNONDALE BIKE MODELS    Rush  Rush Carbon  Taurine  Caffeine   F Series  Law Enforcement    INTENDED    For cross country riding and racing which ranges  from mild to agressive over intermediate terrain   e g  hilly with small obstacles like roots  rocks  loose  surfaces and hard pack and depressions   There are  no large  sick drop  or drop offs  jumps or launches   wooden structures  dirt embankments  requiring  long suspension travel or heavy duty components   Cross country and marathon equipment  tires   shocks  frames  drive trains  are light weight  favoring  nimble speed over brute force  Suspension travel is  relatively short since the bike is intend
162. x     Marsano 2851   511 271 0247     PHILIPPINES  Newton Multi Sales  71 Kundiman  Cor  llagan  St   SFDM  Quezon City  Philippines  1105  tel   0632 3725127   28  amp  3717231  fax   0632  3735439  wash pacific net ph    PUERTO RICO  Seamount Corporation  Marginal Borie   Edificio 1500 Local  4   San Juan  Puerto Rico  00926  tel   1 787 763 4369  fax  1 787 765 6520  info ciclomundo com    PUERTO RICO  TL Bicycle Distributor Inc  Jose A  Lugo  Edif   Mar de Isla Verde Apt 10 Q  San Juan Puerto Rico  00979   tel  787 613 1040     SINGAPORE  Cannasia Pte  Ltd   101 Frankel Avenue   Singapore 458224  tel  65 6441 4772  Cannasia singnet   com sg  www cannasia com    SOUTH AFRICA  Cape Cycle Systems  PTY  Ltd   10 Argo  Road  Wetton  South Africa  7808  tel  27 21 761 3528  fax  27   21 761 5914  capecycles intekom co za    TAIWAN  Three Peaks Bicycle Company  No  222 Jin   Xian 8th Rd  Taichung Taiwan  Phone  886 424 368842   www threepeaks com tw    THAILAND  Cycoholic 45 39 Soi Atthakrawee 1  Sukhumvit 26  Road  Soi Aree  Bangkok  Thailand 10110 tel  66815678886  thaicann cannasia com www thaicannasia com    TRINIDAD  Motorcycles Etc   89 Eastern Main Road  Barataria   Trinidad and Tobago  tel  868 675 2453  fax  868 675 3816   larrya wow net    TRINIDAD  Sports  amp  Games 47 Tissue Drive Trincity  Trinidad  Tel  868 640 2507 Fax  868 640 0505    UNITED ARAB EMRIATES  Prozone P O  Box   123500 Dubai   United Arab Emirates  Phone   9714 33 88644 Fax   009714  3385552 E mail 
163. you don t know what a through axle is   ask your dealer     Wheels are secured in one of three ways       A hollow axle with a shaft     skewer     running  through it which has an adjustable tension nut on  one end and an over center cam on the other  cam  action system  fig 8a  amp  8b      20      A hollow axle with a shaft     skewer     running  through it which has a nut on one end and a fitting  for a hex key  lock lever or other tightening device on  the other  through bolt  fig  9       Hex nuts or hex key bolts which are threaded on to  or into the hub axle  bolt on wheel  fig  10     RIDING WITH AN IMPROPERLY SECURED  WHEEL CAN ALLOW THE WHEEL TO WOBBLE  ORFALL OFF THE BICYCLE  WHICH CAN CAUSE  SERIOUS INJURY OR DEATH  THEREFORE  IT IS  ESSENTIAL THAT YOU        1  Ask your dealer to help you make sure you  know how to install and remove your wheels    safely     2  Understand and apply the correct technique  for clamping your wheel in place    3  Each time  before you ride the bike  check that  the wheel is securely clamped     The clamping action of a correctly secured wheel  must emboss the surfaces of the dropouts                    7e    CAM LEVER    Your bicycle may be equipped with a different securing method for the front wheel than for the rear wheel   Discuss the wheel securing method for your bicycle with your dealer     FIGURE 8a FIGURE 8b          FIGURE 9 FIGURE 10                Itis very important that you understand the type of wheel securing metho
164. you ride  If the handlebars  have bar end extensions  make sure they are clamped  tight enough so you can t twist them     LOOSE OR DAMAGED HANDLEBAR GRIPS  OR EXTENSIONS CAN CAUSE YOU TO  LOSE CONTROL AND FALL  UNPLUGGED  HANDLEBARS OR EXTENSIONS CAN CUT  YOU AND CAUSE SERIOUS INJURY IN AN  OTHERWISE MINOR ACCIDENT              VERY IMPORTANT SAFETY NOTE     Please also read and become thoroughly familiar  with the important information on the lifespan  of your bicycle and its components in PART II   SECTION D  INSPECT FOR SAFETY     PART      1 D   FIRST RIDE    When you buckle on your helmet and go for your first  familiarization ride on your new bicycle  be sure to  pick a controlled environment  away from cars  other  cyclists  obstacles or other hazards  Ride to become  familiar with the controls  features and performance  of your new bike     Familiarize yourself with the braking action of the  bike  see SECTION 4 C   Test the brakes at slow speed   putting your weight toward the rear and gently  applying the brakes  rear brake first  Sudden or  excessive application of the front brake could pitch  you over the handlebars  Applying brakes too hard  can lock up a wheel  which could cause you to lose  control and fall  Skidding is an example of what can  happen when a wheel locks up     If your bicycle has toeclips or clipless pedals   practice getting in and out of the pedals   See paragraph B 4 above and SECTION 4 E 4     If your bike has suspension  familiarize yourse
165. you to read this Manualin its  entirety before your first ride  At the very least  read  and make sure that you understand each point in this  section  and refer to the cited sections on any issue  which you don t completely understand  Please note  that not all bicycles have all of the features described  in this manual  Ask your dealer to point out the  features of your bicycle     1 A   BIKE FIT    1     Is your bike the right size  To check  see SECTION  3 A  If your bicycle is too large or too small for you   You may lose control and fall  If your new bike is  not the right size  ask your dealer to exchange it  before you ride it     Is the saddle at the right height  To check  see  SECTION 3 B  If you adjust your saddle height   follow the Minimum Insertion instructions in  SECTION 3 B     Are saddle and seat post securely clamped  A  correctly tightened saddle will allow no saddle  movement in any direction  See SECTION 3 B     Are the stem and handlebars at the right height  for you  If not  see SECTION 3 C     Can you comfortably operate the brakes  If not   you may be able to adjust their angle and reach   See SECTION 3 D and 3 E     Do you fully understand how to operate your  new bicycle  If not  before your first ride  have  your dealer explain any functions or features  which you do not understand     1 B   SAFETY FIRST    T     Always   wear an approved helmet  when riding your bike  and follow the  helmet manufacturer s instructions    for fit  use and care   
    
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Samsung VC-6813 Instrukcja obsługi  COMUNI DI MONTODINE, MOSCAZZANO, CREDERA RUBBIANO  SERVICE MANUAL    Copyright © All rights reserved. 
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