TE-250/300U 250/300 2x4 Operator`s Manual
Contents
1. 42 Transmission Chain Check and Adjustment 43 Coolant Check Refilling Changing Coolant 45 Changing Gear Oil 47 How to Replace the Air Cleaner 48 Spark Plug Check 49 Simple Maintenance 50 Regular Maintenance Table 51 Battery Electrolyte Check 52 Replacing the Fuse 53 Lubricating Each Part of the ATV 54 When Failure Occurs 55 Specifications 56 1 Important Message Negligence of the following signs and warnings may cause serious damage and even death Sign location 3 5 2 1 4 2 1 3 4 2 5 3 1 Riding Precautions TE 250 ATV is a special multipurpose four wheel motorbike with entertainment features In this section we will describe important no2. ACCESS MOTOR TE 250 300U 250 300 2x4 Operator s Manual Dear Customers Thank you for purchasing TE 250 300U You will find it easier to start your engine with actuation of the manual choke for 20 30 seconds after you receive your new ATV That is because we have drained out the fuel in the carburetor when we finished assembling the ATV This will ensure ATV performance and safety This manual describes detailed instructions of correct operation maintenance and adjustment of TE 250 300 U to ensure durable safe and comfortable riding In order for you to ride more safely and more comfortably please read this manual thoroughly before riding it Have a nice time riding If data and relevant pictures contained in this manual differ from the real ATV the data of the real ATV shall supersede data contained herein 1 Important Message 1 Riding Precautions 3 Attire Check before Riding 4 Particular Attention on Parts That May Cause Burn Load Weight Limit 5 Looking at The Terrain 6 Making Turns Going Uphill 7 2 Going Downhill Riding th
3. light 10 Exhaust pipe 11 License plate light 12 Battery 13 Accompanying tools 14 Manual Choke rocker switch 6 9 8 10 13 7 12 14 11 12 15 Shift stick 16 Front brake reservoir 17 Seat 18 Aux liquid bottle 18 15 16 17 18 13 19 LCD instrument panel 20 Front brake handle lever 21 High low beam switch Startup rocker switch Warning light switch Turn signal light switch Horn switch 22 Left footrest 23 Fuel tank cap 24 Throttle Bottom Clamp 25 Right footrest 26 Foot brake 1 for 4 wheel 27 parking lever 28 Cranking handle 29 Throttle 30 Power Supplier 12V 19 21 23 25 27 28 29 30 22 24 20 26 14 3 Operation of Each Component Ignition switch OFF At this position power supply to the ATV is completely cut off The key can be removed The engine stops ON At this position power supply to the ATV is connected The key cannot be removed at this position The engine can be started up At this position power supply to the ATV is connected The key cannot be removed and the position light comes on The engine can be started up 1 Key hole 2 Key Note Do not turn the key to the OFF position while riding This is the major cause of an accident Reverse Indicator Light 1 The reverse indicator light comes on red light when you turn on the ignition switch when the transm
4. purposes This can assure safety for the rider other riders and onlookers 7 Making Turns When you approach a turn first slow down and smoothly turn the handlebars to the direction you are going Also move your gravity to the outer floor panel and tilt your upper body to the inner side of the turn which enables your control at the turn to be smoother and safer Going Uphill Note When going uphill move your gravity as forward as possible Also sit in the front part of the seat and bend your upper body forward Keep a steady speed in the uphill process and keep the ATV balanced Notes 1 If the slope is too high to proceed and the ATV is moving backward apply the front brake to slow down and carefully control the ATV to slip down If it is beyond control the rider should immediately get off from the left side to avoid the risk of being crushed by the ATV once it turns over 2 Do not apply only the rear brake to avoid the ATV flipping over 3 Do not abruptly apply the accelerator 8 Going Downhill Note Place your gravity as backward as possible and straighten both of your arms Keep the ATV in balance and apply the rear brake to slow down your speed Unless otherwise necessary do not press the accelerator lever Do not apply only the front brake to avoid the ATV flipping over Riding Through Water Watch the speed of water current and its depth if riding through water is necessary If water flows very fast
5. trip a pre riding check is also required If an abnormality is found ride your ATV to the nearest workshop or service center for inspection and repair Oil Check and Refilling Oil level check 1 Start the engine and let it warm up for 2 3 minutes Then turn off the ignition switch for 2 3 minutes Visually check the oil window 2 If the oil level is at the lower limit refill oil until the level reaches the upper limit Notes If the ATV is parked on a tilted surface or the engine just stops the oil level will not be accurate When the engine stops it is still very hot If you check the oil level or replace oil right after care should be taken to avoid being burn 35 Recommended Oil Specification and Grade Oil specification SAE 15W40 API SG CD or above Engine oil grade SG CD or above certified by API American Petroleum Institute Oil capacity Full capacity 1 6 liter Replacing volume 1 4 liter Note To prevent using low grade oil it is recommended you go to a workshop of the dealer from whom you purchased your ATV or the service center for oil change 36 Changing Oil 1 Start the engine and let it warm up for 2 3 minutes and then turn off the ignition switch and remove the oil filling cap 2 Remove the oil pan drain plug at the bottom of the engine Turning clockwise the plug to tighten it and turn counterclockwise to loosen it Use a container to keep the drained oil 3 After oil i
6. Adjusting screw 1 2 18 Manual Choke Rocker Switch When the engine starts to cool the engine can be easier to start up with the choke switch being pushed leftward After the engine warms up for 2 3 minutes push the rocker switch back to its original position push rightward Shift Stick To make the ATV to stop move forward or reverse use the shift stick to shift gears With pulling and releasing the rear brake handle lever N At this position the gear is in neutral The shift stick must be at this position when the ATV is stopped or started D At this position the engine is in forward gear The ATV moves forward R At this position the engine is in reverse gear The ATV moves backward Note The shift stick should be placed at the N position when the engine starts up or stops to avoid the risk of hazard After the engine starts up and when operating the shift stick you should also pull the rear brake handle lever or the engine will stop This serves as a safe interrupting system 19 Parking Lever Rear Brake How to use it Turn the rear brake lever to the left side tightly How to release it Pull parking lever to the right side it will return automaticto it s position the rear brake will be relieved at the same time Note When starting the engine or parking the ATV apply the parking lever to lock the rear wheels to prevent the ATV from moving and causing the r
7. Engine Life Depends Upon Correct Riding Keep the ATV speed no more than 40 km h during the first month when new ATV starts to operate Engine running in period When Applying Brakes Simultaneously Apply Both Front and Rear Brake Handle Levers After returning the accelerator lever back to its OFF position firmly hold the brake handle levers and step on foot brake Ideally when applying brakes start to slowly pull the brake handle levers and then pull them firmly to the end Notes Care should be taken if applying only one brake handle lever on one side it is easy to cause the ATV to skid and be unstable Do not attempt to apply emergency brakes during riding it is easy to cause the ATV to skid and is very dangerous for the rider 31 Do Not Apply Emergency Brake and Have a Quick Turn Using emergency brakes and quickly turning are two major causes to lead to skidding and turning over which is very dangerous for the rider Riding with Particular Attention in Raining Days In raining days the condition of road surface differs from that in clear days The brake distance will be extended Ride at a lower speed and apply brakes earlier When going downhill put the accelerator lever back to the OFF position and intermittently apply brakes Ride at a slower speed 32 How to Stop the ATV When approaching the parking space Check that the surroundings are in safe condition and then slo
8. ap and turn counterclockwise to open the cap 3 Remove the draining bolt and let coolant drain out Tilting the ATV rightward may facilitate coolant to drain faster 4 Take out the Aux Liquid Bottle and pour out coolant Radiator cap Draining bolt 46 Filling Coolant 1 Position the draining bolt and Aux Liquid Bottle in place 2 First fill up the radiator and then the Aux Liquid Bottle until the coolant level reaches the upper limit 3 Ensure that the radiator cap and Aux Liquid Bottle cap are firmly closed 4 Start the engine and let the radiator fan run more than two times Then stop the engine Be sure to wait until the radiator cools down before opening the cap to avoid getting burnt 5 Open the radiator cap and check that coolant level is still at the upper limit if not refill coolant and then firmly tighten the cap 6 Start the engine again and let it run for 1 2 minutes Open the radiator cap and check that the coolant level is still at the upper limit if not refill coolant again Keep repeating this procedure until coolant level can retain at the upper limit 47 Changing Gear Oil Drain period For a new ATV the drain period is one month and then change the gear oil every six months afterwards Recommended gear oil SAE 90 Gear oil Tightening torque for the draining bolt of gear oil is 2 45 kg m Tightening torque for the filling cap of gear oil is 2 45 kg m 1 Gear oil filling cap 2 Gear oil draining
9. bolt Gear Oil Capacity Full capacity 1 0 Liter Regular replacement volume 0 8 Liter How to change 1 Start the engine and let it warm up for 2 3 minutes Turn off the ignition switch and remove the filling cap of gear oil 2 Remove the draining bolt at the bottom of the engine Turning clockwise is to tighten the bolt while turning counterclockwise is to loosen the bolt Use a container to keep the drained gear oil 3 After draining up gear oil tighten the bolt again Fill in correct gear oil with appropriate volume 4 Then firmly tighten the filling cap to avoid oil seeping Notes Change gear oil more frequently under the following conditions Often riding in rain Usually operating for long hours or long trip Riding under heavy load 48 How to Replace the Air Cleaner A dirty air cleaner is the major causes of engine power drop and high fuel consumption The air cleaner for this model is a wet sponge type Check and replace the air cleaner every three months How to replace it 1 Remove the seat 2 Unclip two fixing clips on the air cleaner cover and remove the air cleaner cover 3 Loosen the screw and take out the cleaner core 4 Replace the air cleaner core How to mount it To mount it take the reverse steps as above for replacing it Notes If the air cleaner is not mounted correctly dirt dust may directly be drawn in the cylinder causing engine wear power drop and resulting in shorter engine lif
10. d be taken to avoid getting burnt 51 Regular Maintenance Table Emission control system checklist for serving items and timetable For riding safety keeping performance prolonging ATV life and reducing exhaust emission you should inspect those service items for routine maintenance I Inspect and clean lubricate refill adjust or replace if required A Adjust C Clean R Replace T Tighten Month 1000 km 1500 km 2000 km 3000 km 4000 km 5000 km 6000 km 7000 km 8000 km 9000 km 1000 0 km 1100 0 km 1200 0 km 1300 0 km 1400 0 km 1500 0 km Remarks Lubrication System Engine oil R R R R R R R R R R R R R R R I Inspect A Adjust C Clean R Replace T Tighten If cleaning lubrication refill adjustment or replacement are found necessary during riding or inspection you can take corrective actions directly provided that exhaust emission is not seriously affected However it these have seriously affected exhaust emission these corrective actions will not be conducted until they are reported for approval Oil strainer C I C C C C Gear oil R R R R Fuel supply system Gasoline filter I I Fuel strainer C C Carburetor A A Fuel pipe I I Air supply system Air cleaner R R Secondary air cleaner R R Secondary air inlet system pipe I Air inlet manifold screws I Control related air pipe I I Catalyst converter I I Transmissio
11. e Do not wet the air cleaner when washing the ATV Wet air cleaner may cause the engine to be difficult to start Check and replace the air cleaner at a shorter period under the following conditions 1 Often riding in rain 2 Often riding on the dusty road surface Note Regularly drain off the accumulated oil in the oil collecting pipe under the air cleaner Do not let accumulated oil exceed two thirds of the pipe length Fixing clips Air cleaner cover Screw Air cleaner core Clip Oil collecting pipe 49 Spark Plug Check Dirty pole or too wide a gap will cause incomplete sparking lt How to clean it gt Ideally use a spark plug cleaner to clean it Or use a needle brush to clean it lt Adjustment gt The gap between two poles normally is 0 6 0 7 mm as shown in Figure A N G K DPR7EA 9 Do not use a spark plug other than a recommended one Note When the engine stops it is still very hot Be careful not to get burnt First put the spark plug with hand tight and then tighten it using a spark plug spanner 50 Simple Maintenance If check results show that cleaning adjustment and replacement are required Conduct those operations in accordance with the description in the regular check record Notes Ensure safety when serving the ATV Use suitable tools Make preparation while the engine stops When the engine stops the engine and exhaust pipe are still very hot Care shoul
12. e rear wheel hub and the ride sprocket so that the ATV will not move While pushing the ATV forward will loosen the chain pulling backward will tighten the chain Adjust the chain until it has reached 3 cm clearance for upper and lower chain Tighten the fixing bolt again 44 To refill coolant normally do not open the radiator cap when the engine is still hot 1 Park the ATV on a flat surface with stand 2 Open the Aux Liquid Bottle and refill coolant until the level reaches the upper limit If the coolant level drops significantly it usually represents a problem in the system Recommended anti freeze Te she Anti freeze Name Anti freeze Prescribed concentration 30 50 in cold zone Concentration and anti freeze temperature 12 25 15 30 24 40 35 50 Notes Use soft water to mix with anti freeze Note that low grade coolant will shorten the radiator service life Under normal conditions coolant should be replaced once a year or every 10000km 45 Changing Coolant Notes Care should be taken when opening the radiator cap as coolant may be very hot with high pressure Steam may cause burn and hazards Wait until the radiator cools down Use a piece of cloth to cover the cap and slowly open it In case that coolant drips on the painted surface immediately rinse it with clean water lt How to drain coolant gt 1 First remove the front cover 2 Push downward the radiator c
13. en Starting The Engine Pull Tight The Front or The Rear Brake When the Engine is Difficult to Start 25 5 Starting by Manual Cranking 26 Normal Usage 27 Normal Riding 28 6 How to Stop the ATV 32 Checks Before Riding 34 Oil Check and Refilling 34 Recommended Oil Specification and Grade 35 Changing Oil 36 Fuel Check and Refueling 37 Front and Rear Brake Fluid Level Check and Refilling 38 Headlight Check Headlight Beaming Distance Adjustment 40 Tire Check 41 Front and Rear Shock Absorber Check
14. ficult to Start If the engine does not start within 3 4 seconds after pressing the startup switch you may need to push the choke lever to the left which can help engine start up Note After the engine warms up for 2 3 minutes you must push the choke lever back to its original position Otherwise the engine speed will be affected If the ATV has been stored for a long time or when the fuel tank is empty it is very likely that you can not start the engine even if the fuel tank has been topped up Now you should drain fuel in the carburetor by loosening the draining screw using a screwdriver and then restart the engine Smoking is strictly prohibited when draining fuel Note After draining fuel in the carburetor remember to tighten the draining screw Otherwise this can cause hazard due to fuel leakage 26 5 Starting by Manual Cranking The cranking handle is located at the ATV mechanism to the left side of the engine It is used to manually start the engine as the battery power is too low to start the engine Note Do not let water enter the ATV mechanism Lock the cranking handle back to its retaining groove after it is used 1 Turn counterclockwise and release the cranking handle from its retaining groove 2 Pull the handle promptly all the way to its full length 3 When the engine starts to run turn the handle clockwise and lock it into its retaining groove 27 6 Normal Usage When ridin
15. g The rear brake handle lever is kept at the braking position and then put the shift stick to the D or R position Note When the engine is idling do not push the accelerator to rev the engine The rider shall put both of his feet on floor panel and keep his body upright with two hands holding the handlebars Do not make haste relax carefully heed surrounding conditions and ride safely Note Before riding the rear brake handle levers should be kept at braking positions 28 Placing the parking lever back to its original position OFF is in the brake releasing unlocking status Note After releasing the parking brake on the rear wheels do not push or press the accelerator lever to avoid jerking ahead and causing the risk of hazard Release the rear brake handle lever and slowly push the accelerator lever the ATV will start to run smoothly Note Do not push the accelerator with force to avoid dash out of the ATV 29 Normal Riding Make sure that the surroundings are safe before setting out on the trip See Riding Precautions The speed of the ATV is controlled via the accelerator lever Pushing the accelerator lever the speed increases The accelerator lever should be pushed slowly When going uphill slowly push the accelerator lever the engine will rev up and power increases Return to original position the speed decreases 30 Prolonged
16. ight is beaming at a far distance The headlight will not come on if the ignition switch is not turned on Startup Rocker Switch When the engine is started electrically be sure to pull tight the front or rear brake handle lever to energize the system Then the engine can be started while pressing the startup rocker switch 17 Accelerator Lever The speed of the ATV is controlled via the accelerator lever The ATV speed increases when pressing the accelerator lever using your thumb Press the accelerator lever slowly When starting the engine or riding uphill press the accelerator lever slowly the engine revs up and produces more power To reduce the speed release the accelerator lever Note The play of the accelerator lever should be 1 to 4 mm which can avoid jerking ahead when the engine is started Accelerator Limiting Device To protect a new rider who is not familiar with this ATV from an accident this ATV is fitted with an accelerator limiting device that can adjust the travel of the throttle valve which in turn limits engine power Adjustment Loosen the retaining nut and then turn the adjusting screw with a screwdriver rider Turning clockwise will reduce the travel of the throttle valve while turning counterclockwise will increase the travel and increase the engine power up to its maximum When the appropriate engine power is reached tighten the retaining nut again 1 Retaining nut 2
17. isk of hazard If the play of the brake handle level is incorrect the rear wheels may not be locked which may cause the risk of a hazard Flagpole Holder This allows you to position the desired flags in the holder 20 Seat lock The seat can be removed The battery fuses and tool kit are located under the seat How to remove the seat Pull the locking lever rightward and then lift rear part of the seat backward Now the seat can be removed How to mount the seat Push the retaining tab under the front seat into the holder on the frame Then push downward the rear part of the seat and the seat can be attached on the frame Note After the seat is mounted you need to ascertain that it is firmly attached to the frame by moving it upward downward and forward backward If the seat is not firmly attached it may cause the rider to lose control of the ATV and lead to an accident 21 Steering Handle Lock To prevent thefting the handlebars can be locked when the ATV is parked How to lock the handlebars Turn the handlebars to the left all the way until it stops and then turn the key clockwise to lock the handlebars Then remove the key How to unlock the handlebars Turn the key counterclockwise to unlock the handlebars and then remove the key Notes After the handlebars are locked verify that they are really locked by slightly turning them After the handlebars are unlocked verify that
18. ission is at the reverse gear 2 Neutral Indicator Light The neutral indicator light comes on green light when you turn on the ignition switch when the transmission is at the neutral position 6 3 4 1 2 7 8 5 5 Note When starting the engine the transmission should be at the neutral position to avoid any risk of hazard 15 3 High Beam Indicator Light When this light comes on the headlight is using high beam light 4 Temperature Indicator Light When this light comes on it means the engine temperature is too high Check the coolant level in the Aux Liquid Bottle 6 3 4 1 2 7 8 5 5 Note When the engine over temperature indicator light comes on you must stop the engine and let it cool down 5 Left Right signal indicator When operating the Left right turn signal light switch this indicator will come on 6 Fuel level indicator When the pointer of the fuel level indicator rests near the last scale the fuel remaining in the tank is about 1 8 liters Refuel with 95 unleaded gasoline as early as possible Note There is no need to add any additive to the fuel when refueling Addition of any additive in fuel may cause engine failure 6 3 4 1 2 7 8 5 5 16 Headlight Switch At this position the headlight comes on and the light is beaming at a short distance The headlight will not come on if the ignition switch is not turned on At this position the headlight comes on and the l
19. n system Cam chain 4T I I Transmission chain M C ATV I I Ride belt I I Valve gap 4T I I Ignition system Spark plug 4T R C D I I I Ignition circuit I I Others Important body bolts T T A T A T A T A T A T T A T Brake system A A T A T A T A T A T A A T A 2 Maintenance other than planned schedule Item Cause for maintenance Ignition system If abnormal ignition engine over heat engine stall are found immediately perform inspection Removing Deposit If engine power reduces significantly after operation of ten to fifteen months Transmission system If power reduces significantly when accelerating after operation of ten to fifteen months Piston If the engine is under severe load in the first month since operation the piston piston rings cylinder may wear or get stuck The engine should be cleaned or honed Some parts may be renewed 52 Battery Electrolyte Check 1 The battery for this model is a servicing free type without need of refilling battery electrolyte Notes Do not open the cover of the enclosed battery that contains battery electrolyte If the ATV has not been used for a long period of time the battery may have discharged and reduced its power In this case remove the battery and recharge it to its full power and then put it in a cool and well ventilated place If the ATV will not be used for a long period of time remove the connecting wi
20. nk capacity 14 8 L Oil replacement volume 1 6 L Net Weight 255Kg Overall Length 2060mm Overall Width 1215mm Overall Height 1210mm Wheelbase 1270mm Tire size Front 25x8 12 Rear 25x10 12 Starting method Hand pull start electric start Ignition method C D I TE 300 U Specification One cylinder Liquid cooling four stroke 280 2cc 11 0 74x65 2 14 2 kw at 7000 min 1 21 7 Nm at 5500 min 1 CVT 14 8 L 1 6 L 255Kg 2060mm 1215mm 1210mm 1270mm Front 25x8 12 Rear 25x10 12 Hand pull start electric start C D I
21. o turn on the headlight switch Then screw in or out the adjusting screw to adjust the beaming distance 41 Tire Check Is tire pressure OK See the following table when checking tire pressure Recommended standard value Lower limit Upper limit Front wheel 0 28 kgf cm2 3 92 PSI 0 25 kgf cm2 3 5 PSI 0 35 kgf cm2 5 PSI Rear wheel 0 28 kgf cm2 3 92 PSI 0 25 kgf cm2 3 5 PSI 0 35 kgf cm2 5 PSI If metal chips or small stones are found in tire grooves remove them before riding If tire crack is found or tire wear exceeds the prescribed limit immediately change the tire If tire groove depth is less than 3mm immediately change the tire 42 Front And Rear Shock Absorber Check Put your weight on the handlebars and rear hand rest and shake them upward downward to check that the shock absorbers are OK Rear Shock Absorber Adjustment To ensure riding comfort the travel of rear shock absorber is adjustable How to adjust it 1 Using a wrench to loosen the retaining nut and adjust the absorber travel 2 Turning counterclockwise the retaining nut is to increase the travel and turning clockwise is to reduce the travel 3 Tighten the retaining nut again after a proper travel is obtained 43 Transmission Chain Check and Adjustment The chain between two sprockets should have 3 cm clearance How to adjust Loosen the fixing bolt of the rear wheel hub Use a screwdriver to hold th
22. oe wear is within the specified limit then it normally represents that there is leakage in the system Ride your ATV to the dealer s workshop or service center for inspection Brake fluid refilling 1 Position the handlebars in the middle Remove two fixing screws on the cover of the brake fluid reservoir and then take out the cover 2 Refill brake fluid recommended DOT 4 grade until it reaches the upper limit Then position back the cover and tighten two fixing screws 3 Change brake fluid once a year Notes Do not mix brake fluid of different brands or grades which may lead to brake failure and the risk of hazard When changing brake fluid cover the painted area with cloth to prevent painted surface from being damaged by brake fluid 39 Is Brake Performance Good Ride slowly to verify that the front and rear brake performance is good Brake Light Check Turn the ignition switch to the ON position Pull both the front and rear brake handle levers to make sure that the brake light illuminates Check that the brake light housing is clean or damaged 40 Headlight Check Turn the ignition switch to ON position Operate the headlight switch and check that the high beam or low beam illuminates Check that the headlight housing is clean or damaged Headlight Beaming Distance Adjustment Headlight s beaming distance is adjustable How to adjust it Turn on the ignition switch and als
23. or is deep the performance of the ATV will be affected which may cause unsafety to the rider Notes Do not ride across a river with fast current or great depth to avoid loss of control of the ATV and cause risk of hazard to the rider After crossing the water area you should check that the brake function is normal If it is not slow down your speed and also intermittently apply both front and rear brakes to restore the brake function If it takes a long period of time to ride through the water area and the brake system submerges in water too long it will lead to loss of brake function Do not ride this ATV any longer and take it to the nearest service center for inspection and servicing 9 Smoking is strictly prohibited when refueling the ATV Turn off your engine when refueling the ATV Functionality of the ATV is dependant upon its structure Any modification without our permission may cause performance degradation and in turn affect the service life of the ATV and riding safety It is illegal to modify this ATV without our permission Do not attempt to make any modification 10 2 Naming of Each Component 01 Headlight position light 02 Front brake handle lever 03 Right front turn signal light 04 Handlebar to lock 05 Left front turn signal light 3 5 1 2 4 11 06 Right rear turn signal light 07 Rear light brake light 08 Ignition switch 09 Left rear turn signal
24. re at the negative pole 1 Battery tie band 2 Positive pole 3 Negative pole 4 Fuse box 5 Battery 6 Relay 2 Battery stud terminal Remove the seat before cleaning the battery stud terminals If the stud terminal becomes corroded remove the battery and clean it thoroughly After cleaning the stud you may apply a thin layer of grease or Vaseline Then position the battery in place and attach the connecting wires Notes While removing or mounting the battery do not allow flammable gas to get close To remove the battery first turn off the ignition switch Then first detach the negative connecting wire However to connect the battery first attach the positive wire and then the negative wire If the terminal screw becomes loose tighten it firmly 1 3 2 5 4 6 53 Replacing the Fuse Turn off the ignition switch and check if the fuse is blown When replacing the fuse always get a fuse of the specified rating Before replacing the fuse first find out why it is blown Remove the seat The fuse is located behind the battery To remove the fuse Open the fuse box and take out the blown fuse If the fuse is not well in contact it will create heat and easily leads to circuit failure To assemble it Insert the fuse in the holder and position the cover back in place Be sure to gently pull the fuse to ascertain that the fuse has good contact A loose fuse will generate heat F
25. rough Water 8 3 Naming of Each Component 10 Operation of Each Component 14 Ignition switch Reverse Indicator Light and Neutral Indicator Light 14 High Beam Indicator Light Temperature Indicator Meter Left Right Signal Indicator Fuel Level Indicator 14 Headlight Switch 16 Startup Rocker Switch 16 Accelerator Limiting Device Accelerator Lever 17 Manual Choke Rocker Switch Shift Stick 18 Brake Handle Lever Locking Button Flagpole holder 19 Seat Lock 20 Steering Handle Lock 21 4 LCD Instrument Panel Adjustment 22 Starting the Engine Electrically 24 Before Starting The Engine First Check Oil And Fuel Levels 25 Wh
26. s drained up tighten the oil pan drain plug Then fill in correct oil with appropriate volume 4 Visually check that the oil level is between the upper and lower limits Then tighten the oil filling cap 5 The tightening torque for the oil pan drain plug is 3 0 kg m Note To reduce the risk of getting burn do not change oil when the engine is still very hot Oil filling cap Oil pan drain plug 37 Fuel Check and Refueling Refuel Unleaded 92 or 95 as early as possible How to use the fuel cap 1 First stop the engine 2 Turning the cap clockwise you can open the cap while turning counterclockwise you can tighten the cap 3 When starting the engine turn the ignition switch from the OFF to ON position Notes Smoking is strictly prohibited when refueling the ATV Stop the engine before refueling No need to add any additive in fuel when refilling Addition of any additive may cause engine failure Do not top up fuel to the opening Otherwise fuel may spill as it may expand by heat or sunlight and lead to the risk of hazard 1 Key hole 2 Key 38 Front and Rear Brake Fluid Level Check and Refilling Brake fluid level check 1 Position the handlebars in the middle Check front and rear brake fluid levels in the reservoirs Fluid level should be between upper and lower limits 2 When the fluid level drops to the lower limit check the condition of the brake shoe wear 3 If the brake sh
27. se Burn The exhaust pipe and the engine become very hot when or after the ATV runs for a period of time To avoid personal injury including human and objects etc do not touch these parts When the ATV is parked also note that children or passers by should not touch these parts to avoid injury To reduce the risk of fire do not park this ATV near a dry lawn or flammable substances Load Weight Limit Maximum allowable weight for this ATV is 200 kg two riders When you carry loads on the ATV slow down your speed to increase effective braking distance When you carry loads on the ATV you should keep loads in balance to avoid loss of control of the ATV due to imbalance Notes 1 Load weight limit 200 kg 2 Exceeding the maximum load weight for this ATV may cause an accident 3 When using this ATV as a trailer slow down your riding speed Max weight 200 kg 6 Looking At The Terrain Watch your speed and control technique when you ride on excessively flat loose and rough surface and keep an eye on any potential hazards such as pits water puddles rocks root blocks etc to avoid the risk of an accident When riding with poor visibility e g riding at night turn on the headlight and slow down your speed to ensure safety When riding in the area where your viewing angle is limited e g riding on a rough road in hills it is advisable to attach a flag of some height in the rear of the ATV for warning
28. tes and techniques in order for you to safely ride this ATV Please read this manual thoroughly and spend some time practicing on your new ATV Pay attention on your safety and that of others If you do not have any experience riding an ATV you can only ride it with instruction by a licensed or qualified instructor First of all you have to ride it slowly to feel and adjust yourself to the ATV even if you are an experienced rider Do not attempt to utilize the maximum limits of this ATV Notes A You should familiarize yourself with basic operations of this ATV before you try more difficult operational techniques B To ensure the rider s and others safety anyone who drinks takes drugs or medicine is not permitted to ride this ATV The rider s ability to control this ATV will be reduced by the effects of medicine or alcohol 4 Attire To ensure safety the rider shall wear a safety helmet goggles gloves boots and protective clothing when riding this ATV Check Before Riding Conduct a pre riding check in accordance with Check before riding in user s manual on Page 34 before riding to ensure safety and the service life of this ATV Your ability of controlling this ATV will be affected by insufficient tire pressure or a tire that is out of specification Contact your service center for inspection to reduce the risk of an accident 5 Particular Attention on Parts That May Cau
29. they are really unlocked by rotating the handle This can prevent risk of hazard when riding LOCK UNLOCK 22 LCD Instrument Panel Adjustment 23 24 4 Starting the Engine Electrically 1 Before starting the engine first check oil and fuel levels Turn the ignition switch to the ON position 1 Key hole 2 Key Note When the ignition switch is turned on check that the neutral indicator light comes on The gear should be in neutral when the engine is started 2 Pull tight the front or the rear brake handle lever or step on the brake pedal Note When starting the engine the ignition circuit for the electric startup can only be energized with actuation of the startup switch in combination with the front or the rear brake handle lever being pulled tight or the brake pedal being depressed 25 When Starting The Engine Press the startup rocker switch and the engine can be started If the engine starts to cool let the engine warm up for 2 3 minutes Do not rev the engine to high speed while it is idling This can ensure the engine life Notes Once the engine starts to run immediately release the startup rocker switch Do not press the startup rocker switch while the engine is running or it will lead to an adverse effect to the engine Do not press the startup switch for over four seconds when the electric motor is used to start the engine When The Engine is Dif
30. use rating 10A 15A and 30A To replace the battery lamps use only the original components of the prescribed specification If components are not original or out of specification the fuse can easily be blown and the battery will not be in balanced status When washing the ATV do not wash it with high pressure water jet Notes To remove the fuse Care should be taken when removing the fuse as its holder is very small If the fuse does not have good contact after opening the cover it may generate heat and lead to circuit failure To assemble the fuse Insert the fuse in its holder Be sure to gently pull the fuse to ascertain that the fuse is well in contact A loose fuse will generate heat 54 Lubricating Each Part of the ATV Visually check that all parts that need lubrication are sufficiently lubricated 55 When Failure Occurs If ATV experiences a malfunction during use please take it to a dealer or service center for inspection If The Engine Stops If the engine stops during riding first check the following Is fuel available The way to start the engine is correct Any failure occurs on other part 56 Specifications TE 250 U Item Specification Engine type One cylinder Liquid cooling four stroke Displacement 249 4cc Compression ratio 11 0 Bore X Stroke 71x63 Max Power 12 9 kw at 7000 min 1 Max Torque 20 8 Nm at 3500 min 1 Transmission type CVT Fuel ta
31. wly park the ATV Put the accelerator lever back to the original position and pull both front and rear brake handle levers which will activate the brake light to alert coming ATVs in the back When the ATV Comes to a Full Stop Put the shift stick at the N position and turn the ignition switch to the OFF position 1 Key hole 2 Key Note Turning off the ignition switch and removing the key during riding will cause the electrical system to disable This is a major cause of an accident Do not do that until the ATV comes to a full stop 33 When parking the ATV To prevent the ATV from moving pull tight the brake handle lever and push the parking lever to the ON position leftward to lock the rear wheels Note If the play of the rear brake handle lever is incorrect it will not lock the rear wheels which will lead to the risk of hazard When transporting the ATV First drain fuel in the tank and the carburetor Loosen the draining screw of the carburetor Use a container to keep drained fuel After the fuel is drained tighten the draining screw Draining screw Note Smoking is strictly prohibited when draining fuel 34 HI LOW 7 Check Before Riding Pre riding Check Make it a habit to check the ATV before riding For safety reason and to prevent malfunction and an accident from happening it is necessary to have a pre riding check Even for a relatively simple and easy
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