REFLOW OVEN FT01
Contents
1. Nodes E Len E Rp A chats 10 6 4 OPERATING PROCESS 000 6 44 0 10 7 MAINTENANCE REPAIR amp TECHNICAL SUPPORT 4 11 rA a TANO 11 8 202005 a TAARE eUa naai E Kanai 12 CIF 3 12 REFLOW OVEN FT01 Version 0602 1 General Information 1 1 Introduction Thank you for choosing the FT01 reflow oven To get optimal satisfaction from this machine please read these instructions carefully If you should lose this instruction manual you can receive a new one free of charge by specifying the date of purchase and series number of the model The FT01 reflow oven is designed to weld hybrid or SMT boards and to polymerize serigraphy adhesives and inks This equipment is suitable for use with prototypes as well as small series 1 2 Working with FT01 e Use FT01 only for reflow soldering of hybrid circuits and SMT boards and for serigraphy adhesives and inks polymerization e Incorrect oven programming can lead to overheating the board and even burning it e Never let the machine operate without supervision 1 3 Technical Specifications Dimensions 370 x 455 x 320 mm L x w x h Working area 170 x 290 mm Heating system 2 x 1 kW quartz heating elements Electrical sup2. be able to solder weld most of the boards On the other hand we cannot guarantee that these settings correspond perfectly to your application and you will have to first assess the result before deciding whether you should use your own settings When you want to find the right settings for your board start with the lower temperatures If you begin with the higher temperature you risk starting a fire by igniting an overheated board If you see that the board is overheated open the drawer immediately to take it out Configuration example Battery tester board Ref F52171 format 20 x 40 mm Number of components 7 Green long oil varnish No lay out plan PO program Oven temperature setting 127 C Cooling time after reflowing 2 minutes P1 program Preheating time 1 30 minutes Preheating temperature 130 C P2 program Reflowing time 30 seconds Reflowing temperature 180 C CIF 7 12 REFLOW OVEN FT01 Version 0602 6 Oven use 6 1 Front Panel Program selection button A Program display B Temperature display C Temperature selection buttons D Cycle time display E Cycle time selection buttons F Cycle start G On off CIF 8 12 REFLOW OVEN FT01 Version 0602 6 2 Oven start up Configuration Oven configuration is easy to set and includes three basic phases oven preparation phase preheating phase and reflow
3. reflowing cycles E1 amp E2 the oven goes into the cooling phase E3 for the time programmed in PO Wait until cycle completion before opening the drawer to take out the board Warning At this point the board is still at a high temperature to avoid burns do not touch it with your hands Use pliers or a protective glove to take the board out A new cycle can only be started when the temperature of the oven temperature setting programmed in PO is reached i e 127 C in our example 6 4 Operating process plan Switch on the machine by pushing the On Off button H The oven reaches preheating temperature in PO Open the drawer put the SMT board on the grid then close the drawer Wait for the oven to reach the preheating temperature PO again Trigger reflowing cycle by pressing the G button Flow activation cycle E1 starts up to reach C1 temperature within T1 time Reflowing cycle E2 starts up to reach reflowing peak determined by T2 time and CE temperature Cooling cycle E3 is triggered At the end of the cycle E3 open the drawer and let the board cool briefly Take out the board and close the drawer The oven reaches preheating temperature PO The oven is ready for another cycle CIF 10 12 REFLOW OVEN FT01 Version 0602 7 Maintenance Repair amp Technical Support 7 1 Maintenance Clean the oven once a week with a
4. REFLOW 01 Version 0602 Y CLE www cif fr REFLOW OVEN FT01 Article number F31105 User s Manual This document contains manufacturer s information which is protected by copyright All rights reserved This document cannot be copied reproduced or translated without written authorisation from C I F Information contained in this document can be modified without prior notice CIF 1 12 REFLOW OVEN FT01 Version 0602 CONFORMITY CERTIFICATE Cc ic Us C I F Circuit Imprim Fran ais 11 rue Charles Michels 92227 Bagneux Cedex France Tel 33 01 45 47 48 00 FAX 33 01 45 47 16 14 email cif cif fr web www cif fr We certify under our responsibility that this product conforms to European Economic Community standards FT01 oven In conformance With European guidelines 89 392 CEE 89 336 and to 60 204 1 standard F D claration du constructeur La soci t C I F 92220 BAGNEUX France certifie que le produit r pond bien aux directives de la Communaut Economique Europ enne GB Manufacturer declaration C I F company 92220 BAGNEUX France herewith declare that this product conforms to E E C regulations D Hersstellererkl rung Hiermit erkl rt die Firma C I F S A 92220 BAGNEUX France dass dieses produkt der Richtlinie EWG entspricht Conforms to the following standards In accordance with the following European Decrees Direc
5. econds E After programming the preheating and reflowing phases P1 and P2 push the button A once again The cycle corresponding to the oven temperature setting phase E0 will automatically start displays B and E will be on standby temperature display C will indicate the oven temperature When the programmed temperature is reached PO programming the reflowing cycle is ready to be started up see paragraph 6 3 The choice of time temperature instructions depends on many criteria including the nature of the product used soldering paste adhesive etc board dimensions number and density of components on the board lay out plan presence etc Therefore it is essential for you to read attentively and respect all product recommendations It is also important to carry out tests and take note of all setting parameters The last reflowing cycle parameters are kept in memory The next time the oven is started up it will be preheated until the last recorded value is reached CIF 9 12 REFLOW OVEN FT01 Version 0602 6 3 Reflowing process Open the drawer and set the board on the plate The reflowing cycle is triggered by pushing on the cycle start button G If the cycle has been interrupted by opening the drawer you will have to start a new complete reflowing cycle To do so wait until the oven temperature reaches the programmed stabilisation temperature and press the button G At the end of the preheating and
6. ing phase For this programs are available P1 and P2 The selection is made by pushing on the button A The PO program enables you set the oven preparation phase which includes the oven temperature before the reflowing cycle starts and cooling time at the end of the cycle This time is the necessary time to reach this temperature In our configuration example see paragraph 5 2 the PO program will be configured as follows Switch on the appliance by pushing the On off button H The program P0 can be selected by pushing the button A Use the temperature selection buttons D to display 127 Use the time selection buttons F to display 2 minutes E The P1 and P2 programs enable you to set the reflowing cycle which includes the preheating and reflowing steps The preheating step prepares the solder paste and the reflowing step enables you to reach alloy melting temperature In our configuration example the P1 program is configured as follows the program P1 can be selected by pushing the button A e use the temperature selection buttons D to display 137 C e use the time selection buttons to display 1 30 minutes E In our configuration example see paragraph 5 2 the P2 program is configured as follows the program can be selected P1 by pushing the button A e use the temperature selection buttons D to display 180 C e use the time selection buttons to display 30 s
7. ply 220 240 Volts 50 60 Hz 110 Volts on request Power supply 2 2 KW Net Mass 13 5 Kg Noise level when operating 50 dB A Heater Thermal stability time approx 4 mn 3levels cooling time from 0 to 5 minutes preheating time from 0 to 5 minutes reflowing time from 0 to 5 minutes Stand by temperature from 0 to 250 C Preheating temperature from 0 to 250 C Reflowing temperature from 0 C to 250 C Working temperature To be used at room temperature from 5 C to 35 C CIF 4 12 REFLOW OVEN FT01 Version 0602 2 Transportation Before unpacking check that the packing materials show no signs of impact If they do check the machine s condition immediately and inform the transport company If you do not make the necessary remarks on the freight documents you lose all rights to file a claim with insurance companies 3 Safety PLEASE NOTE During operation if ON OFF switch is activated or Stop button pushed the oven remains warm inside A board which remains inside at that moment could be damaged by the high temperatures A HOT OVEN DOES NOT COOL INSTANTANEOUSLY DO NOT PUT YOUR HAND INSIDE THE OVEN Do not make any internal adjustments or repairs by yourself Make sure that you place only compliant materials Do not introduce inflammable or explosive materials into the oven Put the oven in a well ventilated area where it won t be a fire hazard Make sure that the oven is no
8. soft cloth To avoid damaging the oven do not use cleaning products inside it Do not use the oven to cook food products In the event an incident occurs on your machine do not try to dismantle or repair it by yourself e Call your supplier or an authorised after sales department KEEP IN MIND THAT A CLEAN MACHINE WILL OPERATE CLEANLY All repairs must be carried out by a qualified technician authorised by CIF Only original parts supplied by CIF can be used For all questions relative to the FT01 oven please contact the CIF technical departments The more specific you are in explaining your problem the easier it will be find a solution Before calling please write down the symptom description to clarify the request CIF 11 12 Version 0602 REFLOW OVEN FT01 8 Profile example Use the following graph to set a temperature profile 5 gt N N N a o N a e a zi gt 2 3 5 12 12 CIF
9. t switched on and that it is completely cooled before cleaning Wait for the oven to cool 30 minutes before any manual intervention Use only soft clothes and a non aggressive detergent Do not use cleaning solvent or sprays Do not try to clean the inside of the oven this action should be done by an authorised maintenance technician during preventive maintenance After any technician intervention carry out a thorough check to ensure safe equipment operation e Use heat proof gloves to handle welded circuits CIF 5 12 REFLOW OVEN FT01 Version 0602 4 Installation 4 1 FT01 unpacking Carefully unpack the oven and keep the packing materials in case you need to move the oven at a later date Check that the following elements are packed with your oven e FT01 oven e User s manual CIF 6 12 REFLOW OVEN FT01 Version 0602 5 Start up 5 1 Suggestions e Read the entire manual and follow our methods before trying yours e Keep this manual near the oven and follow safety instructions To guarantee optimal results keep your oven clean and in good operating condition e Do not let the oven operate without supervision e When researching a temperature profile start with the lower temperatures in order to avoid burning the board and the components Avoid any draught around the machine these could modify your temperature profile 5 2 Recommended settings Using the settings recommended below you will
10. tives 73 23 EEC for low voltage machines amended by 93 68 Directives 98 37 EC for Machines Directives 89 336 amended by 92 31 and 93 68 EEC Bagneux May 14 2001 Authorised signature M Bernard ANDRIOT CIF 2 12 REFLOW OVEN FT01 Version 0602 Table of content TABLE OF CONTEN 3 1 GENERAL INFORMATION ccccccccccssssssscsceeeesseesessceeeeeseesusessceeeseeeueneeseeneeeseeeessesseaeeeeeesseeeseanes 4 1 1 1 ce 4 1 2 WORRN O MWITA RO eae eee 4 1 3 TECHNICAL SPECIFICATIONS 0006000 4 2 255 REV Fav aep 5 3 lt E 5 4 6 4 1 FTO1 0000000000 6 SS UP CRM RR 7 x pcd cc 7 5 2 RECOMMENDED 6 00 7 6 5 8 a terret ates eth e etl M e dp dn Mode th an 8 0 2 OVEN START UP CONFIGURATION 9 6 3 REEEOWING PROGESS 2 2
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