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Beta 230 & 235 User Manual

1. 4 Tungsten vs Tungsten 26 Rhenium 5 Tungsten 5 Rhenium vs Tungsten 26 Rhenium 6 Tungsten 3 Rhenium vs Tungsten 26 Rhenium RTD Type Range Resolution Accuracy 100 ohm Platinum 385 curve 185 C 850 C 1 C 0 25 C 1 digit 392 curve 180 C 630 C 1 C 0 25 C 1 digit 10 Q Copper 70 C 150 C 1 0 C 2 7 C SAMA 1 digit RC21 4 1966 120 Q Nickel 80 C 320 C 0 1 C 0 12 C Minco 1 digit Notes 1 Excitation current 1 2mA 2 Pulsed excitation pulse width 60mSec minimum at 1 Hertz minimum without ringing or overshoot Specifications 230 235 87 General Input Impedance Volts Millivolts Current Output Impedance Volts Millivolts Common Mode Rejection Normal Mode Rejection Input Output Isolation Battery Charge Time Unit on Time Environmental Temperature Operational Storage w Batteries Humidity gt 10 megohms gt 10 megohms 5 ohms nominal lt 5 ohms lt 5 ohms 80 db at 60 Hz 40 db at 60 Hz 100 megohms at 500Vdc 12 14 hours 7 8 hours typically 0 C to 50 C 20 C to 60 C 10 to 90 non condensing Specifications subject to change without notice Specifications 230 235 88 mA V Module Specifications Function Range Resolution Accuracy Volts 0 10 Vdc 100 uV 0 035 mA 0 20 mA 1 uA 0 035 Accuracy is stated as a percent of full scale 1 digit 15 C 35 C Temperature coefficient is 0 002 C outside this range but within t
2. 4 000 10 000 AUTO TO START CE TO ABORT Operation 230 235 11 If Review was selected the test points would be displayed OUTPUT 10 000 20 000 30 000 Press the INC DEC keys to scroll through additional points Press ENT or CE to return to the previous menu Clear All Data allows As Found and As Left data previously stored to be cleared This option is only allowed if enabled by the Calibration System If this option is not enabled the display will not have Clear All Data as an option beneath the REVIEW and TEST options If AUTO was pressed to start the As Found test the display will indicate MA mVOLTS 4 000 10 000 TESTING CALPT 01 AS FOUND Once the test is completed the display will indicate Test Complete on the top line whether the unit passed or failed on the second line and give the operator four choices on lines three and four Review Adjust Retest Done Selecting Review allows the operator to review the test data selecting Retest allows the test to be run again selecting Done takes the calibrator to the final sequence selecting Adjust allows the operator to adjust the instrument under test TEST COMPLETE UNIT FAILED REVIEW ADJUST RETEST DONE Selecting Adjust allows the operator to perform a normal calibration procedure on the instrument under test Pressing the INC DEC key will Operation 230 235 12 step the calibra
3. During the time the start up tests and calibrations are being performed certain informational displays are presented to show the status of the calibrator The first message displayed will be BETA Calibrator Last cal 080593 Operation 230 235 3 This indicates the date in MMDDYY format of the last factory calibration The example indicates the Model 230 235 was calibrated on August 5 1993 The next display will be property of YOUR NAME HERE This shows the name of the owner of the calibrator The above display shows the default setting as the calibrator is shipped The name can be changed by selecting owner from the setup menu See page 25 for details on how to change the owner s name The next display will be Auto Calibration in progress This display will remain until the internal tests and calibrations are finished followed by the main prompt display Select Select Input Output On the Model 235 calibrator four line display the time and date are displayed Select Select Input Output Apr 26 12 21 18 This display indicates the calibrator is operating properly and is ready to accept input or output function selections Operation 230 235 4 Input Output Selection The Model 230 235 calibrator has a single set of function keys for controlling both input measurements and output simulation The input measurement section of the calibrator is completely isolated from the output simulation section
4. To select input or output functions the INPUT and OUTPUT keys are used The calibrator is in output mode following power on Pressing the INPUT key places the calibrator in input mode and pressing any function key will cause the input to begin measurements using that function Pressing the OUTPUT key places the calibrator in the output mode and pressing any function key will cause the output to request the value to be simulated The current mode of the calibrator is indicated by the position of the blinking cursor When the calibrator is in input mode the cursor is on the leftmost column When the calibrator is in output mode the cursor is on the rightmost column The calibrator stays in the last mode selected until the mode is changed by pressing the alternate key For example if you press INPUT and then V the calibrator will begin measuring volts If you then press MV the input will begin measuring millivolts If you then press OUTPUT followed by V the output function will respond by requesting the value for the voltage Changing the input and output mode in no way affects the functions in operation at the time Input and output functions operate simultaneously and without interaction Input or output mode simply indicates whether subsequent keystrokes will be applied to the input or output function Operation 230 235 5 Menu Selection The Model 230 235 calibrator has several functions that require additional information on
5. function in specification but should be checked against reference standards prior to use To use the calibrator when this error message occurs press the ENTER key to bypass the eeprom error message Illegal key for current function The active function does not recognize the last key pressed Review the instructions for the function you are using INPUT function not expecting data You are attempting to enter numeric data and the keyboard is in input mode The keyboard should be in output mode press the OUTPUT key before entering numeric data Input section out of tolerance The input section of the calibrator is out of calibration tolerance to the extent that the calibrator is not usable Power the calibrator off and back on to reset the error If the error persists the calibrator must be serviced Error Messages 230 235 71 Input section fatal error det The input section of the calibrator has malfunctioned to the extent that the operation is not possible Power the calibrator off and back on to reset the error If the error persists the calibrator must be serviced KEY not implemented You have pressed a key that has no meaning No external module present You pressed the OPT key and there is no external module attached to the calibrator If there is a module attached turn the calibrator off and back on and attempt the operation again If the error persists the module is probably defective No mode change in MENU SETUP You ha
6. 44 Pressure Module 36 Readings as of scale 28 RTD 34 84 Selection 5 Specifications 82 Thermocouple 33 83 Volts 32 82 Input Impedance 88 Introduction 1 2 230 235 Keys Auto 8 CE Zero 8 Inc Dec 7 Option 9 Key 10 Ramp 10 Setup 19 SYS Key 10 LCD Vu 20 Loop Power supply 57 70 Specifications 91 LPS 57 mA V Module 54 66 error messages 73 Humidity 89 Loop Resistance 89 Loop Voltage 89 Service 89 Specifications 89 Temperature 89 Manual Calibration Using Calibration System 16 Manufacturing test routines 27 Menu Selection 6 Mfg Test 27 Milliamps 32 Millivolts Input 32 Output 45 Min Max Mode 43 mV to Current Converters 59 Specifications 230 235 Normal Mode Rejection 88 Ohm RTD Module 57 Ohms 34 Simulation 49 51 Operation 3 31 Operator Setup 19 Option Key 9 Output Auto Mode 54 Functions 45 58 Impedance 88 Isolation 88 mA Volt Module 54 Millivolts 45 46 85 Ohms 85 Ramp Function 52 RTD 87 RTD OHMS 49 Selection 5 Thermocouple 46 86 Volts 45 85 Output Impedance 88 mA V Module 89 Output Specifications 85 Owner Enter name 25 Pause Time 27 Error Display 29 Key 10 Percent of Scale 23 44 Power On Sequence 3 Pressure Calibration Using Calibration System 14 230 235 Pressure Module 68 69 Description 36 Disconnected 40 Electrical Connection 36 Media Compatibility 37 91 Over Pressure 90 Pressure Co
7. TC TERMINAL OF THE CALIBRATOR IS THE POSITIVE TERMINAL Application Notes 230 235 60 Calibrating Thermocouple 2 Wire Transmitter 4 5 6 la Q AALL LELEI OUTPUT Q RTD V TC Red Wire Thermocouple Transmitter OUTPUT Figure 2 Application Notes 230 235 61 Calibrating RTD to current 2 Wire Transmitters OUTPUT Q RTD V TC RTD Transmitter Internal Figure 3 Refer to page 59 for typical set up and operation Application Notes 230 235 62 Measuring Temperature with 3 Wire Platinum RTDs Same Color Wires RTD Temperature Element Internal Figure 4 Application Notes 230 235 63 Calibration of an Alarm Using Ramp and Trip Detect This example describes calibration of a thermocouple input alarm circuit The calibrator should be connected as shown in Figure 5 The connection to the alarm contacts on the alarm circuit can be made across either the NO or NC contacts since the calibrator is simply looking for a change of state This example assumes that the alarm should trip when the temperature exceeds 300 degrees and reset when the temperature falls below 275 degrees Once the connections are made select the thermocouple output function with the appropriate thermocouple and temperature scale F or C chosen from the menus 1 Press the RAMP key and enter 200 in response to the starting point prompt Enter 400 in respon
8. The access code for accessing the test menu is found in the BetaCal documentation for users who are performing their own calibrations mA V Module Error Messages entered value is out of range You may be attempting to output 1 10V without either activating the module with the OPTION key or responding YES to the use 10V module prompt No input funct For this module The calibrator was in the input mode when the OPTION key was pressed The calibrator should be in the output mode before attempting to activate this module Sensor The calibrator does not detect an internal or external temperature compensation sensor Check ECJ connection Error Messages 230 235 73 Service Information Return for Calibration Recertification or Repair It is recommended that each calibrator be re calibrated and or recertified on an annual basis and pressure modules re calibrated and or recertified on a 6 month basis against precision standards that are traceable to the National Institute of Standards and Technology All returns should include a statement of the work requested and the exact address to which the unit should be returned Martel Electronics will return units on a prepaid basis RETURN AUTHORIZATION All equipment and or parts to be returned to Martel Electronics for repair must have a Martel Electronics Return Material Authorization RMA form accompanying the equipment The RMA form may be acquired by downloading it from th
9. input signals to be electronically dampened for easier reading When the feature is enabled a running average is displayed rather than the instantaneous value Operation 230 235 28 Input Dampening Disable Enable Select either Enable or Disable using the INC DEC keys and press the ENT key Error Display This option allows the user to configure the active input and output function so the calibrator can internally compare them and display the error For example assume a 300 F to 1200 F calibrator output and 4 20mA calibrator input If 300 F is being generated 0 of scale will be indicated on the right side of the display and if 4 mA is being received 0 error will be displayed on the left error scale 0 00 0 00 Again assume for the same signals a 1200 F calibrator output and a 20 mA input error scale 0 00 100 00 This feature is particularly handy when using the pressure modules because exact pressure need not be achieved or held Even if the pressure input is changing the display will indicate any error between input and output For example assume the calibration of a 0 1500 PSI P I transmitter The configuration would be Input Zero 4 Input F S 20 Output Zero 0 Output F S 1500 Operation 230 135 29 If a pressure of 1478 7 PSI 98 85 of scale is applied the transmitter would be expected to output 98 58 of range or 19 773mA If the transmitter were outputting only 19 757 whi
10. is entered the calibrator will display an error message and prompt for a value Once a valid temperature is entered the calibrator will set the output to the Output Functions 230 235 49 desired simulated temperature The display readout will reflect the actual temperature being simulated at the terminals as the calibrator adjusts its output to compensate for errors and drift When the display indicates the selected temperature the output is properly set to simulate the requested RTD The RTD simulation requires that the unit under test supply a nominal 1 to 2 milliamp test current Pulsing excitation requires a minimum 60 mSecond pulse width at 1 Hertz minimum with no overshoot or ringing If the calibrator detects that the current is absent or out of range it will display OPEN or OVRANGE as appropriate The polarity of the current is significant and is the same as the voltage terminals i e red is positive If the test current is of the incorrect polarity the calibrator will display REVERSED Simply reverse the leads at the calibrator or the devise under test RTD F 212 0 The top line of the display contains information about the measurements being made The first three characters indicate that RTD is selected Next is the temperature scale Output Functions 230 235 50 To simulate ohms The Model 230 235 calibrator can simulate Ohms directly This may be useful if the RTD does not conform to a standard curve or if the a
11. is to enable or disable the trip detect function If you enable the trip detect function the final prompt will be to select ohms or volts and the input function will monitor for a significant change in its input measurement When a change is detected the output ramp is stopped and the current value is displayed The ramp is controlled by the INC DEC keys The first press of the INC or DEC key will cause the ramp output to assume the full scale or zero value respectively The second press of the key will cause the ramp to start and the input function to start monitoring for a change of state When the change of state is detected the ramp is stopped Pressing the INC or DEC key again will restart the cycle To test the dead band of an alarm first initiate a positive going ramp using the INC key and record the trip point Next initiate a negative going ramp using the DEC key and record the trip point again The difference in the two recorded trip point values represents the dead band of the alarm While the ramp is running and before the trip occurs the input display shows Input Functions 230 235 42 Armed XXXXXX After the trip occurs the input display shows Tripped XXXXXX To restart the ramp and reset the trip condition press either the INC or DEC key once to reset the ramp to the starting or ending value and reset the tripped indication Press the INC or DEC key a second time to start the ramp Be sure to reset the external t
12. readings The transmitter s error in percent of scale will be the observed reading minus the CalPts value For example if on the third calibration point 50 the input reads 50 15 the error is 0 15 of scale 50 15 50 00 Input Functions 230 235 44 Output Functions Output functions are selected by pressing any of the function keys while the calibrator is in output mode Output functions available on the Model 230 235 are Volts Millivolts Ohms RTDs and Thermocouples Output mode is selected by pressing the OUTPUT key The calibrator remains in output mode until the INPUT key is pressed The cursor position on the display provides an indication of input or output mode When the calibrator is in output mode the cursor is displayed in the rightmost column Output measurements are displayed on the right hand side of the display with engineering units displayed on the top line and simulated value on the bottom The output value displayed is the actual value at the output terminals not simply the setpoint value Volts Millivolts To output Volts or Millivolts press the V mV key when the calibrator is in the Output mode Pressing the V mV key will cause the display to alternate between volts and millivolts Note the 230 has separate V and mV keys Press V for Volts and mV for Millivolts The calibrator will prompt for the value desired The calibrator will automatically select the proper range for the value entered See page 85 fo
13. used in the manufacturing test and calibration of the calibrator These routines are not intended for use in the field A special factory access code is required to activate these routines Operation 230 235 27 Save Save setup values in non volatile RAM This function allows the setup parameters that have been entered to be saved in non volatile RAM If the Setup mode is exited without saving by pressing the SETUP key a second time the setup parameters remain temporary in nature and will only be retained until the instrument is powered off The SAVE option will allow the setup parameters to be retained even with power off until they are changed by the operator InpRdg Input Readings displayed as percent of scale This option allows you to configure the active input function to display in percent of scale rather than the standard engineering units The calibrator will prompt for the value of zero percent enter zero value Enter the value in engineering units that represents the 0 value Next the calibrator will prompt for the value for 100 percent enter 100 value Enter the value in engineering units that represents the 100 value The input function will now be configured to display in percent of scale rather than engineering units The input functions will return to displaying in engineering when the next input function is selected Damp Dampen input readings This feature allows noisy
14. zero pressure reading Note To zero the reading press the CE Zero Key while the calibrator is in input mode This is true even if the pressure is being displayed on the output side of the calibrator There may be a slight drift of the zero reading during the first few minutes of operation after power is first applied to the Pressure Module The user should recheck the zero by venting any pressure and Input Functions 230 235 39 observing the reading If a shift has occurred a new zero is obtained by pressing the CE Zero Key while in input mode Note that you must zero the pressure reading any time a new engineering unit is selected Zeroing an absolute pressure module When a Pressure Module with an absolute sensor is used the zero or offset procedure is modified to allow the user to enter the local barometric pressure as the zero When the CE Zero key is pressed a prompting screen is displayed Enter actual val 2222222 Enter the local barometric pressure in the engineering units that are selected and press ENT The absolute pressure readings are then compensated by using the entered value as the reference pressure There may be a slight drift of the zero reading during the first few minutes of operation after power is first applied to the Pressure Module The user should recheck the zero by venting any pressure and observing the reading If the reading does not match the local barometric pressure a new zero is obtained by p
15. 0 XXXXXX Press the INC key to initiate the ramp from the starting value Press the DEC key to initiate the ramp from the ending value If the trip detect is enabled you must press the INC or DEC key twice See the trip detect description for more information While the ramp is slewing the display will show Slewing XXXXXX The instantaneous value will be updating in the display You will notice periodic pauses in the display as the calibrator does internal calibration cycles This does not affect the output ramp and only causes a pause in the displayed value The ramp function is accomplished by updating the output digital to analog convertor DAC every 250 milliseconds with a new value The amount of output change for each update is a function of the total ramp span and the length of time for the ramp to complete The ramp is capable of 1 LSD resolution per update The actual resolution or amount of change per step is dependent on the ramp amplitude and time The following formula can be used to calculate the ramp resolution step size ending value starting value ramp time x 4 Output Functions 230 235 53 Calculate the ramp time to achieve a desired resolution using this formula ramp time ending value starting value step size x 4 Auto Mode This function continuously repeats the calibration points or output ramp programs If the ramp function is active when the AUTO key is pressed the ramp function is c
16. 372 0 1 1 T 250 to 201 0 1 2 200 to 101 0 1 1 100 to 400 0 1 0 5 E 250 to 201 0 1 2 200 to 101 0 1 1 100 to 1000 0 1 0 5 R S 50 to 299 1 1 7 300 to 1768 0 1 1 1 B 100 to 199 1 5 200 to 499 1 2 500 to 999 1 1 5 1000 to 1820 0 1 1 N 250 to 226 1 4 225 to 101 1 2 100 to 1300 0 1 1 G 4 150 to 3210 1 5 C 5 50 to 2310 1 5 D 6 50 to 2310 1 5 L 200 to 151 0 1 1 150 to 900 0 1 0 5 t 200 to 101 0 1 1 100 to 600 0 1 0 5 M O to 1310 1 0 5 P O to 1400 1 0 5 Stated in degrees C The external temperature compensation module PN910200 001 must be used to achieve stated accuracy Specifications 230 235 83 Notes 1 Temperature resolution and accuracy are in degrees Celsius 2 Specifications are at 25 C 10 C 3 Range temperature coefficient is 10 PPM typical 20 PPM max from Oto 15 and 35 to 50 C 4 Tungsten vs Tungsten 26 Rhenium 5 Tungsten 5 Rhenium vs Tungsten 26 Rhenium 6 Tungsten 3 Rhenium vs Tungsten 26 Rhenium RTD Type Resolution Accuracy Mode 100 ohm Platinum 0 1 C 0 25 C 2 wire 385 amp 392 curve 1 digit 3 wire 4 wire 120 ohm 0 1 C 0 12 C 2 wire Nickel Minco 1 digit 3 wire 4 wire 10 ohm copper 1 C 2 7 C 2 wire SAMA 1 digit 3 wire RC21 4 1966 4 wire A x 3 wire and 4 wire measurement modes 2 wire measurement mode has additional uncertainty of lead resistance and contact resistance Specifications 230 235 84 Output Specifications Functio
17. A PSI 4 000 0 0000 Apply 1 0000 Press ENT LOW Line two gives the actual pressure being measured Line three is the target pressure for this cal point Line four indicates that the pressure is too low or too high if display shows HIGH or within tolerance if display reads READY When LOW or HIGH is being displayed the applied pressure is not within the tolerance specified in the Calibration Database and the calibrator will not accept it You may press CE to cancel the calibration attempt if you are not able to generate the requested pressure Operation 230 235 15 When READY is being displayed the applied pressure is within tolerance You should wait until the actual pressure readings stabilize and then press the ENT key The calibrator will then store the readings and step to the next calibration point Manual Calibration using Calibration System If the instrument being calibrated requires an input that cannot be generated by the calibrator or if the output of the instrument cannot be read by the calibrator then the Calibration Database will indicate that the instrument has a Manual input or output If the output of the instrument cannot be read by the calibrator the calibrator will be configured for Manual input An example would be a digital recorder with a mV input and a chart display as an output The calibrator will set its output to the required value pause for the number of seconds specified in the Calib
18. After you have entered the last character and pressed ENT you will be prompted to press ENT if everything is OK or press CE to cancel the change _NEW_OWNER_NAME_ ENT OK CE cancel Press ENT if you are satisfied with the entry or CE to cancel If you press CE the owner s name will not be changed If you press ENT a momentary wait message will appear while the new information is written into the non volatile memory Operation 230 235 26 Pause Set pause time for auto CalPts and Ramp The AUTO key will cause the Calibration Points or Ramp program to repeat continuously without intervention This setup option allows you to specify how long the calibrator will pause between Calibration Points or Ramps when the AUTO key is pressed seconds btwn cal points 10 Enter the dwell time in seconds to pause between each cal point or at the end of each ramp cycle and press ENT Serltf Serial Interface Model 235 Only This enables the feature port on the bottom of the Model 235 to be configured to calibrate the calibrator using the BetaCal Software or for connection to the Calibration System Serial Intf Mode BetaCal SYS Select BetaCal when calibrating the calibrator with BetaCal software For normal calibrator operation select SYS The selection of BetaCal or SYS can be saved with the Save feature see the following page MfgTst Enable manufacturing test routines Model 230 Only This option enables several test routines
19. IVE TERMINAL The calibrator should be connected to the device under test using the same type wire as the thermocouple being simulated This will cause any difference in temperature between the calibrator s reference terminals and the terminals of the unit under test to be compensated for automatically The ranges resolutions and accuracy of the various thermocouples can be found on page 86 Output functions 230 235 48 RTD Q Simulation The calibrator output supports two 100 ohm Platinum RTD curves the European DIN 43760 a 00385 and the American 0 003916 curve 120 Ohm Nickel Minco and 10 Ohm copper SAMA RC21 4 1966 with read out in degrees Celsius or Fahrenheit To simulate an RTD Press the RTD Q key while the calibrator is in the output mode Note on the 230 press the RTD key The 235 display will prompt Resistance Function RTD OHMS Select the RTD function using the INC DEC keys and press ENT The Model 230 235 calibrator will display a prompting menu asking for the RTD curve to use 385 or 392 or Ni or Cu10 Input RID type p385 p392 Cul0 Ni Select the desired RTD and press ENT The calibrator will then prompt for the temperature scale to use Temperature Scale C F Select the proper temperature scale and press ENT The calibrator will prompt for the desired temperature Temp Enter the desired temperature within range of the RTD selected and press ENT If an incorrect or out of range value
20. MODEL 230 235 Temperature Calibrator BETA CALIBRATORS User s Guide CALIBRATORS Temperature Calibrator Model 230 OUTPUT Q RTD V TC Beta Model 230 Calibrator See back cover for Model 235 Table of Contents Introductions y TERR ERES A AR 1 General Description 0 0 0 0 2 eee ee en 1 Battery CHALE INR arti estar er doe Gone A aes 2 Operation LAA RRA AAA a S 3 Power On Sequence 3 Input Output Selection ss or ba eas ES 5 Menu Selection e is ae a eea a a aa ii dii Aae RE 6 Battery CABO o vacia 4 A E A A 6 INC DEC Key FUNCUONS a A A BS 7 CE ZERO KeW A RAR LEA 8 AUTO KEY o TA A Lecca A aos 8 Option KEYS a es RL 9 RAMP KEV as dor cura dre Todo deck ae rad de thee 10 HKEY A Mea ale eat 10 SYS PV a do en Robi 10 Using Calibration System 2 14 Using Calibration System manual 16 Operator DetUDs 4 sx pre E RA ee e Ri 19 External Temperature Compensation Module 31 INPUT FUNCTIONS AAA eS 32 Volts Millivolts a Race Ae ees 32 MIGNPSE io Soe iia sd ao a ere ev ae op a ce ee 32 TC Thermocouples 33 RIDGE aa ar cere Seed We sa a SEI 34 Pressure Module 36 Trip DeLeCl gt pd dato dc o as Rda cal alados 41 Min MaxMo0de 43 Input Reading in Percent of Scale 43 230 235 i QUIPUtFUNEctHions sulu o e Ber See Se ee eS 45 Volts Millivolts nak oi are e Sale od a HS 45
21. RTD OHMS The 230 235 calibrator supports two 100 ohm Platinum RTD curves the European DIN 43760 a 00385 and the American a 003916 curve 120 Ohm Nickel Minco and 10 Ohm copper SAMA RC21 4 1966 with read out in degrees Celsius or Fahrenheit Measurements may be made in 2 wire 3 wire or 4 wire mode and readings displayed in degrees Celsius or Fahrenheit To measure Ohms Press the RTD Q key when the calibrator is in the input mode Note on the 230 press the Q key Input Functions 230 235 34 The 235 display will prompt Resistance Function RTD OHMS Select OHMS using the INC DEC keys and press ENT The Model 230 235 calibrator will display a prompting menu asking for the type of connection 2 wire 3 wire or 4 wire Termination type 2W 3W 4W Select the type connection you will be using and press ENT For actual calibration the more accurate 3 wire or 4 wire method should be used Two wire connections are normally used for go no go measurements and trouble shooting To make an RTD measurement Press the RTD Q key while the calibrator is in the input mode Note on the 230 press the RTD key The 235 display will prompt Resistance Function RTD OHMS Select RTD using the INC DEC keys and press ENT The Model 230 235 calibrator will display a prompting menu asking for the RTD curve to use 385 or 392 or Ni or Cu10 Input RID type p385 p392 Cul0 Ni Select the desired RTD and press ENT The calibrator will t
22. VilliampS sero ia eee oo Se a ARA as ke 46 Thermocouple Simulation 46 Ramp FUNCTION 000 pare ta Blane RR 49 Auto Mode ec fs eke Op is hot nh ee dot 52 MA V Module 54 Ohm RTD Module Optional 57 Loop Power Supply Optional 57 Application Notes 59 mV to Current Converters o 59 Thermocouple 2 Wire Transmitter 60 RTD to Current 2 Wire Transmitter 62 3 Wire Platinum RTDS 63 Using Ramp and Trip Detect 64 mA V Module end e e A 66 Pressure Module 68 Loop Powered Differential Pressure 69 Using Loop Power Supply LPS 70 Error Messages le lu ue e See Snes Jae Secs ds St Sac Set e lees a ie a e la 71 mA V Module Error Messages 00022 eee 73 Service Information iia AREA 74 Return for Calibration Repair 74 Fuse Testing sii ara Lia a A a 75 Fuse Replacement LL 77 mA V Module Service Information 79 AI a A es kt A a a 81 230 235 Specifications gc s oo ale e ee ew teh a We ici 82 Input Specifications 66 eae A ee ee 82 Output Specifications 85 General slias a Gi ala oe ho laces amp ER MES OS GSS 88 Environmental bt te ane A ee ees ate iaa La 88 mA V Module Specifications 20000 89 Pres
23. ainless steel A suitable Input Functions 230 235 36 thread lubricant should be used when making the connection to prevent seizing or galling Media Compatibility The Pressure Module is designed to provide optimum accuracy as a secondary calibration device It is not designed to be a general purpose test gauge to be attached to live processes The low pressure ranges 0 100 PSIG are compatible with non corrosive gases For long service with good stability and accuracy clean dry instrument air or nitrogen should be used The high pressure ranges 300 5000 PSIG are compatible with non corrosive liquids and gases The best liquid to use is distilled water Operation The Pressure Module is activated by pressing the OPT key just as you would with any of the other function keys such as volts or milliamps When the OPT key is pressed for the first after the calibrator is powered on the calibrator reads the configuration and calibration data from the Pressure Module The first time the OPT key is pressed a series of messages is displayed listing the configuration of the Pressure Module The first display is Pressure Module PSIG 30 The top line shows that a Pressure Module is attached and the second line gives the range The above example is for a 30 PSIG Pressure Module The second display is Serial No 2045 LastCal 080593 The top line shows the serial number of the module and the second line shows the date of the last calibr
24. ation The displays will remain for approximately 1 second each and then the pressure units menu will Input Functions 230 135 37 appear Engineering Unit PSI H20 Hg Kpa This menu allows the selection of engineering units for pressure display The choices are displayed 4 at a time Scrolling past the first or last displayed selection provides additional choices The engineering units available are PSI inH20 inHg Kpa cmH 0 mmHg mbar Bar The selection between absolute and gauge is made automatically based on the type of module attached When any of the water column scales are selected from the main engineering units menu a second menu will be displayed that allows the operator to select the conversion temperature desired 20 C is the Instrument Society of America ISA standard 60 F is used by the American Gas Association AGA and 4 C is used in scientific research Software versions prior to 03 35 use the 4 C conversion temperature The factors used by the Pressure Module to convert from PSI to other engineering units are listed below 2 036 Hg 0 C 51 715 mmHg 0 C 6 8948 KPascals 68 948 milliBars 0 068948 Bars 27 681 H20 4 C 27 707 H20 60 F 27 730 H20 20 C 70 310 cmH20 4 C 70 376 cmH20 60 F 70 433 cmH20 20 C When the OPT key is pressed a subsequent time s the calibrator checks the ID and serial number of the attached module If these match the previous values the module is a
25. ay shown above is instructing the user to set the external calibration device to simulate a flow of 5 000 gallons per minute and then press ENT If calibration procedure specifies approximate values the calibrator will prompt the user to set the external calibration device to the desired value and then enter the exact value that was set The calibrator will then store its input reading and step to the next calibration point mA Man_GPM 4 000 10000 Set Ext Output Enter Value The display above is instructing the user to set the external calibration device to simulate a flow of approximately 10 000 gallons per minute If you are able to set exactly 10 000 GPM then you enter 10000 on the Operation 230 235 17 numeric keypad and then press ENT If the closest you could get to the desired value was 9 950 GPM you would enter this value and press ENT It is possible for an instrument to be configured for both Manual input and Manual output An example might be a glass thermometer that is to be calibrated in a temperature bath In this case the calibrator will first prompt for the user to set the external output and then prompt the user to enter the external input Operation 230 235 18 Operator Setup The SETUP key activates the operator setup mode This allows the operator to preset several convenience features to customize the calibrator for a particular user or application The SETUP can be activated any time except when the calib
26. ce the function has been selected The additional information is entered by picking from a menu or list of items For example when selecting the Thermocouple function you must pick the type of thermocouple and the temperature scale A detailed description of the menu is provided with each function that has menu choices The following general information will provide an understanding of the operation of the menus The menus are composed of a title the top line and a list of choices the bottom line The title will indicate which parameter you are entering On the bottom line one of the choices will be blinking This indicates the active choice and the one that will be used if you press ENT To select a different choice use the INC and DEC keys The INC key moves the choice to the right and the DEC key moves the choice to the left If there are more choices than will fit on one line the additional choices will scroll into view as you move the selection past the rightmost choice When the desired choice is blinking press ENT If you find yourself in a function menu by mistake pressing CE will cancel the menu and return the calibrator to the previous or idle state as appropriate Battery Check The BAT CK key may be pressed at any time to display the current battery voltage for approximately 1 second before the normal display returns The current input and output function are not disturbed by making a battery check measurement The ba
27. ch is a 1 error the display would indicate error scale 0 10 98 58 It is then a simple matter to adjust the transmitter span to achieve a 0 error reading The calibration technique is to adjust zero for zero error and adjust span for zero error Repeat as required To configure the ERR display first select the desired input and output engineering units V mV mA or Pressure Then select the err option from the Setup menu and the 130 will display the prompt error Disable Enable Then both the 230 and 235 will prompt Enter input Zero EngUnits Enter output Zero EngUnits Enter output F S EngUnits Exit the Setup menu The 230 will display the input in ERR and the output in Scale on exit from the setup menu The 235 will now display in the previously selected Engineering Units Operation 230 235 30 To display the 235 input and output in ERR and Scale units press the Key Subsequent presses of the key will toggle the 235 between engineering unit and ERR Scale unit displays Once the calibrator is turned off all Error setup are lost External Temperature Compensation Module The External Temperature Compensation Module allows the calibrator to perform thermocouple calibration using copper wire and to operate under harsh temperature variations Under normal circumstances the calibrator should be connected to the instrument under test using
28. ctivated immediately bypassing the title and serial number displays Input Functions 230 235 38 The Pressure Module is capable of operating as an input or output function even though it is a measurement only device This allows simultaneous measurement of pressure and milliamps if desired To operate the Pressure Module as an input function press the OPT key while the calibrator is in the input mode This will permit any allowable output function to be active simultaneously with pressure measurements To operate the Pressure Module as an output function press the OPT key while the calibrator is in the output mode This will allow pressure readings to be displayed on the output side and milliamps to be displayed on the input side In this mode the calibrator is actually alternating readings between pressure and milliamps This may cause a barely perceptible slowing of response time of the readings If the simultaneously display of pressure and milliamps readings are not required the Pressure Module should be operated as an input function for quickest response times If pressure measurements are not being made the calibrator should be turned off and the pressure module disconnected To reactivate pressure readings simply press the OPT Key after first selecting INPUT or OUTPUT mode as desired Zeroing a gauge pressure module When a pressure module with a gauge pressure sensor is first activated it will typically display a non
29. ctual resistance in Ohms is needed To select the Ohms output function press the RTD Q key while the calibrator is in the output mode On the 230 press the Q key The 235 display will prompt Resistance Function RTD OHMS Select the Ohms function using the INC DEC keys and press ENT The Model 230 235 calibrator will prompt for the desired output in Ohms OHMS 2 Enter the desired value within the O to 1000 Ohm range and press ENT If an incorrect or out of range value is entered the calibrator will display an error message and prompt again for a value Once a valid resistance is entered the calibrator will set the output to the desired resistance The display read out will reflect the actual resistance being simulated at the terminals as the calibrator adjusts it output to compensate for error and drift When the display indicates the selected resistance the output is properly set to simulate the requested resistance The Ohms simulation requires that the unit under test supply a nominal 1 to 2 milliamp test current Pulsed excitation must meet specs as listed on page 87 If the calibrator detects that the current is absent or out of range OPEN or OVRANGE as appropriate will be displayed The Output Functions 230 235 51 polarity of the current is significant and is the same as the voltage terminals i e red is positive If the test current is of the incorrect polarity the calibrator will display REVERSED Simply
30. d press ENT the Model 230 235 calibrator will use either the standard internal cold junction compensation or the optional external reference junction Operation 230 235 24 The internal temperature compensation is performed by a semiconductor temperature sensor located next to the thermocouple output terminals The external temperature compensation is performed in a special external module that connects to the Model 230 235 calibrator s ECJ jack on the front panel Note This module must be used to obtain specified accuracy Martel P N 910200 001 If automatic compensation is selected the calibrator will display the current reference junction temperature reading Ref junc sensor rdg F 72 0 Press any key to continue The calibrator will automatically use the external module if it is plugged into the ECJ jack otherwise the internal compensation will be used The choice between internal or external is largely determined by environment The internal sensor is slower to respond to changes in the ambient temperature The external sensor being outside of the calibrator case can respond to ambient changes more quickly Also the external sensor can be extended to allow it to be placed in close proximity to the device being calibrated and to allow connection to short or inaccessible thermocouple leads Owner Enter owner s name The Model 230 235 calibrator contains a security feature that allows the owner to enter a nam
31. e Martel Electronics website www Martelcorp com or by calling Martel Electronics 603 434 1433 or toll free 800 821 0023 Please fill out all RMA forms as completely as possible Customer name address and or billing address when different from mailing address Include description of equipment i e model numbers serial numbers and quantities along with purchase order number description of work to be done if repair work a detailed explanation of the problem and authorization to perform the work This will ensure rapid service C 0 D CHARGES WILL NOT BE ACCEPTED Ship Prepaid to Martel Electronics Corporation 3 Corporate Park Drive Unit 1 Derry NH 03038 Attention Service Department Service Information 230 235 74 Fuse Testing The calibrator employs fuses to protect the outputs and inputs in the event the calibrator is improperly connected to external circuitry It is necessary to remove the covers in order to access the fuse panel The following tests should be performed BEFORE removing the covers to determine if a fuse is actually blown puse Type EUSE Function Test Location No Input F1 mA Input Connect an ohmmeter across the Output input milliamps terminals The resistance should be approximately 5 ohms If it reads open the fuse is Top PCB probably blown If it reads significantly higher than 5 ohms the 230 235 input dropping resistor may have been damaged due to an overload S
32. e or other identifying number into the calibrator s non volatile memory The owner s name cannot be changed unless the operator knows the unit s access code The access code is unique to each calibrator and is printed on the individual calibration sheet that is shipped with each calibrator Operation 230 235 25 When a new calibrator is received the owner should enter the desired owner name and file the access code in a safe place for future reference DO NOT keep the access code with the calibrator When the owner setup is selected the operator is prompted to enter the access code Enter the access code from the calibration sheet and press ENT If the incorrect code is entered an error message is displayed and the calibrator returns to the setup menu If the correct code is entered the next display will be the current owner on the top line with the leftmost character blinking _YOUR_NAME_HERE_ The name of the owner can be any alphanumeric combination of up to 16 characters Different characters are selected by pressing the INC or DEC keys to scroll forward or backward through the alphabet The space character is represented by the underscore in this mode If held down the INC and DEC keys will auto repeat to allow fast advancing through the alphabet Once the correct character is displayed in the current position press ENT to advance to the next character position You may back up to a previous position by pressing the CE key
33. ecords the time and date that Unit Final Status is entered Additionally the number of calibration cycles required to achieve a Unit Passed indication is also recorded Pressure Calibrations using Calibration System If the instrument being calibrated has pressure as either an input or output a Pressure Module with the appropriate range should be attached to the calibrator before starting the test If a Pressure Module is not attached an error message will be displayed Invalid test Config detected No Pressure Module Attached Press any key to return to the Instrument Select Menu Operation 230 235 14 Note It is the responsibility of the user to ensure that the Pressure Module being used is the proper range for the calibration being performed If the instrument being calibrated has a pressure output no special action is required during the automatic test The pressure will be monitored as the input function on the calibrator and will be recorded automatically at each calibration point If the instrument being calibrated has a pressure input the pressure will have to be generated manually by the user The pressure will be monitored as the output function on the calibrator and will be recorded after the user has set the pressure to within the prescribed limits and then pressed the ENT key The following shows the main screen while performing a pressure calibration requiring an externally generated pressure m
34. el Both calibrators can read out in either degrees Celsius or Fahrenheit To measure a thermocouple output press the TC key when the calibrator is in the input mode The calibrator will display a prompting menu asking for the type of thermocouple Model 230 Display Input TC type JKTERSBNCGD Model 230 Optional Select Temp Std 1948 1968 Model 235 Display Input TC type JKTERSBNCGDLtMP Select Temp Std 1948 1968 1990 Select the type of thermocouple you will be using and press ENT The calibrator will then prompt for the temperature unit to use Temperature Scale C F Select the proper temperature unit and press ENT The calibrator will Input Functions 230 235 33 begin making thermocouple measurements and display the readings on the left hand side of the display Int J F 212 0 The top line of the display contains information about the measurements The first three characters indicate the type of reference junction compensation in effect Int automatic compensation using the INTERNAL sensor Ext automatic compensation using the EXTERNAL sensor Man manual compensation Next is the single character thermocouple designation followed by the temperature scale selected OBSERVE THERMOCOUPLE POLARITY The negative lead of the thermocouple connects to the V TC black negative terminal of the calibrator The ranges resolutions and accuracy of the various thermocouples can be found on page 83
35. ervice Information 230 235 75 Fuse Testing continued SURE Type dd Function Test Location No Input V mV Place a 10K ohm resistor across the Output Ohms volts output terminals and jumper Output volts out to volts in Select input Model 230 F3 volts and output volts and request 1V out If the input and output both Model 235 F4 read zero the fuse may be blown Top PCB Main Power F1 Primary This fuse should not blow unless an Power internal malfunction occurs or unless the user inadvertently shorts Bottom the main DC power line while the PCB case is open The symptom would be that the unit is completely dead F2 Charger This fuse protects the batteries in case the wrong charger is connected to the unit The symptom would be that the unit would not recharge from the charger If this fuse is found blown ensure that you are using the charger supplied with the calibrator Service Information 230 235 76 Fuse Replacement Should it become necessary to change a fuse take the following steps Read the following procedure fully and carefully before opening the case for fuse replacement Damage to the keypad and or keypad connector can occur if you do not follow these instructions 1 Turn the calibrator OFF 2 Remove the 4 screws located at the corners on the bottom of the unit 3 Raise the cover at the top of the calibrator end with the display until it clears the power sup
36. g for 5 milliamps or greater the LPS will automatically turn ON Open the loop and power down occurs This allows for maximum battery life by not allowing the unit to be left in the ON mode accidentally The LPS can be used with or without the calibrator When the test leads are connected from the LPS Loop Power connections to a device requiring power the LPS automatically turns itself ON and provides 24VDC Breaking the connections causes the LPS to automatically turn itself OFF preventing needless battery drain To use the calibrator with the LPS simply plug the special connector provided with the LPS from the plug marked To mA Input on the LPS to the milliamp input terminals on the calibrator This automatically puts the calibrator in series with the 4 to 20 milliamp loop Plug the test leads provided with the calibrator into the jacks marked Loop Power on the LPS and connect them to the instrument under test with proper polarity to to The batteries of the LPS can be checked by plugging the same special cable provided with the LPS from the plug marked Battery Charger on the LPS to the V input jacks on the calibrator When voltage is selected on the keypad the LPS battery voltage will be displayed on the calibrator The LPS battery voltage should be between 10 6 and 9 2 volts When the voltage falls below 8 8 volts the LPS will automatically turn itself OFF to prevent damage to the batteries due to poss
37. he operating temperature range Output impedance Volts lt 50 Current gt 1MQ Maximum external loop resistance 5000 Maximum external loop voltage 100 Vdc Temperature Operating 0 C 50 C Storage 20 C 70 C Humidity 10 90 RH non condensing Specifications 230 235 89 Pressure Module Specifications Range Resolution Accuracy 0 3 psig 0001 03 FSt 07 RDG 1 digit 0 1 psig 0001 03 FSt 07 RDG 1 digit 0 5 psig 001 02 FSt 05 RDG 1 digit 0 10 psig 001 02 FSt 05 RDG 1 digit 0 15 psig 001 02 FSt 05 RDG 1 digit 0 30 psig 001 02 FSt 05 RDG 1 digit 0 50 psig 001 02 FSt 05 RDG 1 digit 0 100 psig 01 02 FSt 05 RDG 1 digit 0 300 psig 01 03 FSt 06 RDG 1 digit 0 1000 psig 1 03 FSt 06 RDG 1 digit 0 1500 psig 1 03 FSt 07 RDG 1 digit 0 3000 psig 1 1 FS 0 5000 psig 1 1 FS 0 1 psig vacuum 0001 03 FSt 07 RDG 1 digit 0 5 psig vacuum 001 02 FSt 05 RDG 1 digit 0 15 psig vacuum 001 02 FSt 05 RDG 1 digit 0 15 psia 001 02 FSt 05 RDG 1 digit 0 30 psia 001 02 FSt 05 RDG 1 digit 0 50 psia 001 02 FSt 05 RDG 1 digit Special ranges can be provided upon request Over Pressure Operating without damage or calibration shift 0 100 psi vac amp abs 300 of sensor range 300 2000 psi 200 of sensor range 3000 5000 psi 150 of sensor range A FS Plus RDG 1 digit Specifications 230 235 Media Compatibility O to 100 psi ranges vac amp abs clean d
38. he calibration points or Ramp functions to automatically repeat the function The time interval between the automatic repeats is determined by Setup option Pause The time can range from 5 to 10 000 seconds The Model 235 uses the AUTO key with the System function The operation of the AUTO key is covered in detail with the Calibration Points and Ramp functions Operation 230 235 8 Option Key The OPT key is used to activate the external module that is attached to the feature connector of the Model 230 235 calibrator When the OPT key is pressed for the first time after the calibrator is powered on the calibrator reads the configuration and calibration data from the attached module If no valid module is attached or if the attached module is not supported by the software revision of the calibrator an error message will appear A list of error messages and their meanings can be found on page 71 The first time the OPT key is pressed a series of messages are displayed listing the configuration of the module A typical display is Pressure Module PSIG 30 The top line shows the module type and the second line gives the range The above example is for the 30 PSIG Pressure Module The second display is Serial No 2045 LastCal 080593 The top line shows the serial number of the module and the second line shows the date of the last calibration The displays will remain for approximately 1 second each and then the approp
39. hen prompt for the temperature scale to use Temperature Scale EE Select the proper temperature scale and press ENT Next the Input Functions 230 235 35 calibrator will prompt for the type of connection 2 wire 3 wire or 4 wire Termination type 2W 3W 4W Select the type of connection you will be using and press ENT For actual calibration the more accurate 3 wire or 4 wire method should be used The calibrator will begin making RTD measurements and display the readings on the left hand side of the display RTD 4W F 212 0 The top line of the display contains information about the measurements being made The first three characters indicate that RTD is selected Next is the termination method selected and then the temperature scale Pressure Module Optional The Pressure Module allows a Model 230 235 calibrator to make the precise pressure measurements required for calibrating field pressure instruments The Pressure Module is a measurement only device The source of pressure must be supplied externally usually by a hand pump Electrical Connections The Module attaches to the calibrator s feature connector located at the bottom of the unit The connector is keyed to prevent improper installation The pressure module should only be connected while the calibrator is off Pressure Connections The Pressure Module has a female 1 8 inch pipe thread for making the pressure connection The fitting is 316 st
40. ible cell reversal Output Functions 230 235 58 Application Notes Calibration of mV to Current Converters This example assumes a 10 to 50 mV input and a 4 to 20 MA output Connect as shown in Figure 1 Select mA input Select mV output 1 2 3 4 Enter 10 mV and adjust converter zero for 4 mA output 5 Enter 50 mV and adjust converter span for 20 mA output 6 Repeat steps 4 and 5 until both zero and span are within desired tolerance mV Current Converter Input 10 50 mV Figure 1 Application Notes 230 235 59 Calibration of Thermocouple 2 Wire Transmitter 1 Connect the calibrator as shown in Figure 2 2 Select mA input 3 Select TC output 4 Select the TC type 5 Select the appropriate temperature scale 6 Enter the zero temperature 7 The calibrator will now simulate the millivolt output of the selected thermocouple at the zero temperature 8 While observing the milliamp input current in the left hand side of the display adjust the unit under test for 4 mA output 9 Enter the full scale temperature 10 The calibrator will now simulate the millivolt output of the selected thermocouple at the full scale temperature 11 While observing the milliamp input current in the left hand side of the display adjust the unit under test for 20 mA output 12 Repeat steps 6 through 11 until the desired accuracy is achieved OBSERVE THERMOCOUPLE POLARITY THE RED V
41. ing the loop power Figure 6 shows the module connected to an instrument that is not providing loop power Equipment configuration may require that a loop be calibrated with the loop power supply energized In this configuration the calibrator s internal power supply would oppose the loop power supply and the calibrator will not be able to generate the calibrating current The module can be connected to a powered loop with the calibrator s internal power supply aiding the external loop power supply as shown in Figure 7 This connection method is a simple polarity reversal of the standard powered milliamp configuration sometimes called transmitter simulate mode Application Notes 230 235 66 mA V Module Instrument Being Calibrated Internal Dropping Resistor Milliamp Module Figure 6 Max Milliamp Module Figure 7 Application Notes 230 235 67 Pressure Module The following examples show typical uses for the Pressure Module Figure 8 shows a typical connection for calibrating a mechanical gauge Ramp ut t Pu HH INPUT OUTPUT V TC mA 2w Q RTD V TC E mo O duo L Pressure Module Hand Pump Figure 8 Application Notes 230 235 68 Calibrating Loop Powered Differential Pressure Transmitter Figure 9 shows a typical connection for calibrating a loop powered differential pressure transmitter with a Model 230 235 In this configuration you would measure milliamps and pre
42. ions are setup to change by a fixed number of degrees The range of values for percent are 01 to 100 00 the range of values for temperature are 1 degree to 1000 0 degrees The top line of the display lists the functions affected by the increase decrease value The second line shows whether the value is a percent of full scale or degrees The current value is also shown Operation 230 235 23 The first prompt will be for the functions that require a percent of scale V mV Ohms percent 10 00 Enter a new value or just press ENT to retain the current value The second prompt will be for the functions that require a degree value RTD TC degrees 100 0 Enter a new value or just press ENT to retain the current value CJunct thermocouple cold reference junction compensation The Model 230 235 calibrator performs automatic cold junction compensation for both input and output thermocouples The automatic cold junction compensation can be disabled if necessary and a fixed compensation temperature can be entered The menu allows you to select either manual or automatic compensation Cold junct Comp auto manual If you select manual and press ENT you will be prompted to enter the manual compensation temperature in degrees Fahrenheit Enter Ref Temp In F 32 0 If you enter 32 F the calibrator will convert temperature to millivolt values directly from the standard thermocouple tables If you select Auto an
43. is a wall plug in type see below which connects to a jack on the right hand side of the instrument Battery operation time is 7 8 hours typically CALIBRATORS CALIBRATOR CHARGER INPUT 120VAC 60 HZ OUTPUT 5 8VDC 200 mA For use only with Beta Calibrators 2 230 235 Introduction Operation The Model 230 235 Temperature Calibrators are user friendly and menu driven A first time user can normally start operating the unit with little or no instruction The following instructions are intended to provide a detailed understanding of the unit CAUTION The operation of the calibrator may be impaired if a two way radio is keyed near the unit Power On Sequence The calibrator is turned on or off by pressing the ON OFF key Each time it is turned on a series of internal tests and calibrations are performed The start up tests provide pass fail tests of certain internal circuitry If the tests determine the unit has an internal failure a message is displayed and the unit may or may not allow further operation A list of error messages can be found on page 71 The start up calibrations provide for dynamic recalibration of the internal calibrator support circuitry by applying the primary reference voltages to points in the circuitry and recording the readings as references for further measurements The start up auto calibration does not in any way affect the primary calibration done at the factory or at a field metrology lab
44. iven to Martel within ten 10 days after the discovery of such defect and provided the original part is returned to Martel s plant with transportation charges prepaid THE FOREGOING WARRANTIES ARE IN LIEU OF ALL WARRANTIES EXPRESSED OR IMPLIED INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE Service Information 230 235 81 Specifications Input Specifications Function Range Resolution Accuracy Volts 0 0 1 Vdc 1 uV 0 005 RDG 0 005 0 1 Vdc 10 uV 0 005 RDG 0 005 0 10 Vdc 100 uV 0 005 RDG 0 005 Max Input 30 Vdc mV 0 100 mVdc 1uV 0 005 RDG 0 005 0 1000 mVdc 10 uV 0 005 RDG 0 005 0 10000 mVdc 100 uV 0 005 RDG 0 005 MA 0 20 MA 1uA 0 005 RDG 0 01 0 50 mA 10 uA 0 005 RDG 0 01 Ohms 0 500 Q 10 ma 0 025 500 900 Q 10 ma 0 025 Test current 1mA nominal Modes 2 wire 3 wire 4 wire Reference Junction accuracy 0 2 C from 15 C to 35 C Outside this range 0 15 and 35 50 the maximum error is 0 3 C of full scale 1 digit B Accuracy stated at 25 C traceable to NIST 9 of full scale 1 digit for 3 wire and 4 wire modes The additional uncertainty of the 2 wire mode is lead resistance and contact resistance Specifications 230 235 82 Thermocouples TC Range Resolution Accuracy J 210 to 151 0 1 1 150 to 1200 0 1 0 5 K 240 to 201 0 1 2 200 to 101 0 1 1 100 to 999 0 1 0 5 1000 to 1
45. lical from the Module into the Ohms input of the Model 230 235 calibrator and select 4 wire Ohms input Move the switch on the Module to the Set position and set the desired output using the coarse and fine pots Once the reading is achieved move the switch to the Simulate position Connect the instrument under test to the jacks on the OHM RTD Module Accuracy is the same as the Model 230 235 calibrators resolution is better than 03 ohms Loop Power Supply Optional The Loop Power Supply LPS is an option that provides 24 VDC to power a device under test The LPS is shipped with the batteries in an uncharged state Note Before using the LPS as a portable unit it is necessary to charge the batteries for a minimum of 14 to 16 hours The battery charger for the LPS is different from the one supplied with the Model 130 135 and 230 235 calibrators Consult page 91 for proper part number The LPS contains eight 8 AA Ni Cd batteries that provide power to a DC to DC converter This converter boosts the battery voltage 10 6 to 9 2 volts to 24 VDC 5 The LPS is intended for use as a power supply for any two wire 4 to 20 milliamp instrument requiring 24 VDC power Battery life is 6 hours nominal at 20 milliamps Full specifications can be found on page 91 Output Functions 230 235 57 The LPS is designed to turn itself ON and OFF automatically based on current demand When a series loop exists at the LPS Loop Power jacks callin
46. n Range Volts 0 0 1 Vdc 0 1 Vdc mV 0 100 mVdc 0 1000 mVdc Ohms 0 25 0 25 400 Q 400 1000 Q of full scale 1 digit Resolution 1 uV 10 uV 1 uV 10 uV 001 O 01 0 10 Accuracy stated at 25 C traceable to NIST of full scale 4 Digits Specifications 230 235 Accuracy 0 005 RDG 0 005 0 005 RDG 0 005 0 005 RDG 0 005 0 005 RDG 0 005 0 025 0 025 0 025 85 Thermocouples TC Range Resolution Accuracy J 210 to 151 0 1 1 150 to 1200 0 1 0 5 K 240 to 201 0 1 2 200 to 101 0 1 1 100 to 999 0 1 0 5 1000 to 1372 0 1 1 T 250 to 201 0 1 2 200 to 101 0 1 1 100 to 400 0 1 0 5 E 250 to 201 0 1 2 200 to 101 0 1 1 100 to 1000 0 1 0 5 R S 50 to 299 1 1 7 300 to 1768 0 1 1 1 B 100 to 199 1 5 200 to 499 1 2 500 to 999 1 1 5 1000 to 1820 0 1 1 N 250 to 226 1 4 225 to 101 1 2 100 to 1300 0 1 1 G 4 150 to 3210 1 5 C 5 50 to 2310 1 5 D 6 50 to 2310 1 5 L 200 to 151 0 1 1 150 to 900 0 1 0 5 t 200 to 101 0 1 1 100 to 600 0 1 0 5 M O to 1310 1 0 5 P O to 1400 1 0 5 Stated in degrees C The external temperature compensation module PN910200 001 must be used to achieve stated accuracy Specifications 230 235 86 Notes 1 Temperature resolution and accuracy are in degrees Celsius 2 Specifications are at 25 C 10 C 3 Range temperature coefficient is 10 PPM typical 20 PPM max from 0 to 15 and 35 to 50 C
47. n compressible dissolved gases and trapped gases can exist in the system and can store significant energy when compressed under high pressure Always use good quality fittings that are rated for the pressures being used Always wear safety glasses or goggles The ranges and resolution of the various pressure modules can be found on page 90 Trip Detect The trip detect feature is used in conjunction with the Ramp Function Trip detect is a feature to aid in calibrating trip point alarms under simulated operating conditions The ramp output of the calibrator simulates the changing process as an input to the alarm circuit The contact output of the alarm circuit connects back to the voltage input of the calibrator Input Functions 230 235 41 The trip detect feature can utilize either the volts or 2 wire ohms input terminals If the alarm circuit has powered contacts the volts input should be used If the alarm circuit has dry or non powered contacts the ohms 2 wire input should be used If the voltage input is used the maximum input voltage is 30 volts however the calibrator can only detect changes in the 0 10 volt range This is normally not a problem since the powered contacts typically switch between O volts and 24 volts A change of more than 1 volt or 100 ohms on the input is considered a change of state of the alarm circuit Trip detect is enabled when the Ramp Function is initiated The final prompt when initiating the ramp
48. nes of the display Additionally its sequence in the group previously loaded from 01 to 28 and whether or not it has been calibrated is also indicated MCC 2 TT 101 34688 A1 B SEQ 01 READY Operation 230 235 10 If no tags have been entered the display will indicate SEQ 01 EMPTY pp If calibration is complete the display will indicate Pass or Fai instead of Ready Pressing the INC DEC key will allow the user to scroll through the tag list To directly view the desired tag type its two digit sequence number on the numeric keypad Press SYS to exit the system mode to continue press ENT when the desired instrument tag is displayed The selected tag will be displayed on the top two lines The third line gives the user the option to review the test points for the selected instrument or proceed to the test Pressing the INC DEC key to cause the desired menu to flash then pressing ENT will advance the calibrator to the next step Pressing CE will put the calibrator back to the beginning of the sequence in all cases MCC 2 TT 101 34688 A1 B REVIEW TEST CLEAR ALL DATA If TEST is selected and the ENT key is pressed the calibrator will automatically select the proper input and output mode for the instrument tag selected and provide the proper output for the first calibration point Additionally the operator will be prompted to press AUTO to start the test or press CE to abort MA mVOLTS
49. nnection 36 Safety 41 Zeroing a gauge 39 Zeroing an absolute 40 Ramp 64 Ramp Function 52 Ramp Key 10 Return Authorization 74 RTD 34 3 wire Platinum 63 Simulation 49 RTD to 2 Wire Transmitter 62 Save Setup values 28 Serial Interface 27 Serlf 27 Service Information 74 81 Setup 19 Enter owner s name 25 Save values 28 Specifications 82 91 Temperature 88 SYS Key 10 230 235 Temperature Operating 88 Storage 88 Temperature Compensation Module 31 Thermocouple 33 Cold Reference Junction compensation 24 Simulation 46 2 wire Transmitter 60 61 Trip Detect 41 64 Unit on Time 88 Viewing Angle 20 Volts Input 32 Output 45 230 235 CALIBRATORS Temperature Calibrator Model 235 O Z 3 gt lt a pa cm 00000 D a 00005 vO oS ccs 5 OUTPUT Q RTD V TC Beta Model 235 Calibrator See front cover for Model 230
50. olt Output module is attached to the calibrator The second display is SerialNo 3046 LastCal 080593 The first display is The top line shows the serial number of the module and the second line shows the date of the last calibration The displays will remain for approximately 1 second each and then the final display will show 20ma 10V output activated When the OPT key is pressed subsequently the calibrator checks the ID and serial number of the attached module If these match the previous values the module is activated immediately bypassing the 1 and one displays listed above To utilize the features of the module after it has been activated with the OPT key the operator simply selects the milliamp or volts output function using the calibrator s keypad To generate a milliamp output press the mA key while the calibrator is in the output mode The calibrator will prompt for the value desired mAMPS Output Functions 230 235 55 Enter the desired current in milliamps and press ENT If an improper or out of range value is entered the calibrator will display an error message If the value is within the 0 22 mA operating limits the calibrator will set the output to the requested value The output displayed is the set point not the actual output To generate a voltage output press the V key while the calibrator is in the output mode Note the module should not be used for mV The calibrator will ask whethe
51. ply and LCD display and then move the entire top towards the bottom about 1 2 inches This will allow you to reach inside with your fingers and disconnect the keypad tail from the printed circuit card 4 Determine the blown fuse from the table below and extract the fuse using a small screwdriver or paper clip All input output fuses are located in the area of the input output jacks while the two main power fuses are located in the area of the battery charger jack See page 80 for diagrams of the fuse areas Service Information 230 235 77 Fuse type Littelfuse PN Beta PN 2AG 1 10 A 225 100 904114 003 2AG1A 225001 905002 001 2AG 1 4 A 225 250 905009 001 Model 230 Fuse Location Function Type F1 input output MA input 2AG 1 10 A F3 input output V mV Q out 2AG 1 4 A F1 main power Pri Power 2AG 1A F2 main power Charger 2AG 1A Model 235 Fuse Location Function Type F1 input output mA input 2AG 1 10 A F4 input output V mV Q out 2AG 1 4 A F1 main power Pri Power 2AG 1A F2 main power Charger 2AG 1A 5 Replace the blown fuse with a new one of the proper type NOTE Spare fuses are shipped with each calibrator Additional fuses may be obtained from Martel Electronics Corp or from local distributors 6 Reassembly is essentially the reverse of the above procedure Position the cover loosely and attach the keypad connector Carefully lower the cover into place making sure it clears the power supply PCB at
52. position on the display provides an indication of input or output mode When the calibrator is in the input mode the cursor is displayed in the leftmost column Input measurements are displayed on the left hand side of the display The engineering units are displayed on the top line and the actual measurement value is displayed on the second line Volts Millivolts To measure Volts or Millivolts press the V mV 235 key when the calibrator is in the input mode Pressing the V mV key will cause the 235 to toggle between the two ranges The 230 has separate V mV keys The Model 230 235 calibrator will begin making voltage measurements or millivolt measurements Press the V mV key to alternate between the two measurements The calibrator will autorange between the 3 internal voltage ranges The ranges available for millivolts are identical to the voltage ranges The only difference between volts and millivolts is the format of the display Milliamps To measure Milliamps press the mA key when the calibrator is in the input mode The calibrator will begin making current measurements and displaying Milliamps Input Functions 230 235 32 TC Thermocouples The Model 230 calibrator supports 11 thermocouple curves JKTERSBNCGD The Model 235 calibrator supports 15 thermocouple curves JKTERSBNCGDLtMP The additional curves on the Model 235 are L J Thermocouple Din Curve t T Thermocouple Din Curve M Ni Ni Moly P Platin
53. r a description of the ranges and resolutions VOLTS Enter the desired voltage and press ENT If an improper or out of range value is entered the calibrator will display an error message Error messages and their meanings are displayed on page 71 If the value is within the operating limits the calibrator will set the output to the requested value The output display will show the actual output Output Functions 230 235 45 achieved at all times The internal microprocessor will automatically correct for any drift due to temperature or battery change Millivolts The millivolts output function is identical to the volt function except that the value is entered and displayed in millivolts TC Thermocouples The Model 230 calibrator supports 11 thermocouple curves JKTERSBNCGD The Model 235 calibrator supports 15 thermocouple curves JKTERSBNCGDLtMP The additional curves on the Model 235 are L JThermocouple Din Curve t TThermocouple Din Curve M Ni Ni Moly P Platinel Both calibrators can read out in either degrees Celsius or Fahrenheit To simulate a thermocouple output press the TC key when the calibrator is in the output mode The calibrator will display a prompting menu asking for the type of thermocouple Model 230 Display ee Output TC type JKTERSBNCGD Model 230 Optional Select Temp Std 1948 1968 Model 235 Display Output TC type JKTERSBNCGDLtMP Select Temp Std 1948 1968 1990 Ou
54. r to use the 0 10 Volt output from the module or the 0 1 volt output available at the calibrator s output jacks The display will show Use 10V module yes no Use the INC DEC keys to select yes or no and press ENT If you select the yes option to use the 10V output module the calibrator will accept values in the range of 0 0000 to 10 0000 and output the requested values at the module volts output jacks If you select the no option to use the calibrator s internal 0 1 volt output the calibrator will accept values in the range of 0 000000 to 0 100000 and 0 100001 to 1 00000 volts and output the requested value at the calibrator s volts output jacks The module s volts output jacks will be activated Each time the volts option function is selected the calibrator will give the operator the opportunity to use the calibrator or the module output provided that the module has been activated by pressing the OPT key Each time that the milliamp or volts output function is selected the calibrator will check that the module is still attached and operating properly If the module does not respond properly an error message will be displayed Output Functions 230 235 56 All of the output features such as Auto CalPts and Ramp are available for use with the module Ohm RTD Module Optional The OHM RTD Module allows output simulation of 1 to 900 Ohms by using the calibrator input to set the pots on the Module Plug the umbi
55. ration Database and then prompt the user to enter the indicated value in the engineering units requested Man_GPM mV 10 000 Testing Calpt 01 As Found The display above is shown while the calibrator is setting its output and waiting for the instrument to stabilize Man_GPM mV 10 000 Input Value The display shown above is the calibrator prompting the user to enter the value shown on the instrument s digital indicator The three characters following Man_ GPM in this example are the engineering units expected as configured in the Calibration Database Operation 230 235 16 If the input to the instrument cannot be generated by the calibrator the calibrator will be configured for Manual output An example might be a magnetic flow meter that requires a manufacturer specific device to simulate a flow into its input There is an additional feature associated with Manual outputs The Calibration Database can be configured to require that the user generate the exact value specified or that the user generate approximately the values specified and then enter the exact value that was set If the calibration procedure specifies exact values the calibrator will prompt the user to set the external calibration device to the desired value and press ENT when ready The calibrator will then store its input reading and step to the next calibration point mA Man _GPM 4 000 5000 Set Ext Output Press Ent The displ
56. rator is displaying a menu When the SETUP key is pressed a screen is displayed on the Model 230 showing the first 4 options available 1 LCD Vu 2 BatSav 3 IncDec 4 CJunct If the INC or DEC keys are pressed additional groups of setup options are displayed 1 Owner 2 Pause 3 MfgTst 4 Save 1 InpRdg 2 Damp 3 err The Model 235 displays 8 setup options on each screen 1 LCD Vu 2 BatSav 3 IncDec 4 CJunct 5 Owner 6 Pause 7 Serltf 8 Save If INC or DEC keys are pressed additional groups of setup options are displayed dd 1 err 2 Damp 3 InpRdg To select one of the options press the number key corresponding to the option you desire you need not press ENT To exit from setup mode press SETUP a second time The individual options are described below Operation 230 235 19 LCD Vu Adjust LCD viewing angle The LCD viewing angle or contrast may be adjusted electronically for optimum viewing under various conditions There are 8 levels to the contrast adjustment Press the INC or DEC key to select the adjustment that is optimum for your conditions Viewing Angle sn 1355 uc 0300 The second line of the viewing angle screen displays additional useful information The left side displays the serial number of the unit and should agree with the serial number label on the case The right side displays the revision level of the internal software microcode BatSav Battery save The battery save feature will turn
57. ressing the CE Zero key while in input mode and entering the barometric pressure Note that you must enter the barometric zero any time a new engineering unit is selected The barometric reference standard used should be 02 FS accuracy Disconnected Pressure Module If the Pressure Module is disconnected while pressure readings are being made the display will show invalid for the pressure reading After a few seconds the calibrator will determine that the Pressure Module has been disconnected or malfunctioned and the following display will be seen Input Functions 230 235 40 no external module present The pressure adapter module receives power and commands from the calibrator s output section and the pressure readings are made through the calibrator s input section As a result the calibrator loses its input to output isolation any time the pressure module is plugged into the feature connector This is not a problem as far as pressure measurements are concerned However if you are operating the calibrator in a mode that requires input output isolation such as calibrating an E to E or to E transmitter that is loop powered from an external 24V power supply you MUST UNPLUG the pressure module To be safe you should disconnect the module anytime you are making simultaneous input output electrical measurements Safety Good safety practices should always be followed when using high pressures Although liquids are considered no
58. reverse the leads at the calibrator or the devise under test Ramp Function The ramp function provides an output ramp with adjustable rate and amplitude for volts millivolts and thermocouples Before a ramp can be generated select one of these output types When the RAMP key is pressed the following screen will be seen Starting value 222 Enter the starting value for the ramp in engineering units for the function you are using and press ENT The next screen will be Ending value 2927 Enter the ending value for the ramp in engineering units for the function you are using and press ENT The ending value must be greater than the starting value The next screen will be Ramp time secs PIDIO Enter the time in seconds for the ramp to slew from the starting value to the ending value The range is 10 to 100 000 seconds The next screen will be Trip Detect Disable Enable If you want trip detect enabled for use with the ramp function highlight Enable and press ENT If you do not want trip detect enabled highlight Disable and press ENT See the description of Trip Detect for more information on this function Output Functions 230 235 52 The next display will be Sel Input Func Ohms Volts If enable is selected the next display will prompt to select Volts or Ohms as the input Once this selection is made the calibrator will set the end point and the start point The next display will be Volts RampRdy 0 0
59. riate display for the attached module will appear When the OPT key is pressed a subsequent time s the calibrator checks the ID and serial number of the attached module If these match the previous values the module is activated immediately bypassing the title and serial number displays The OPT key can be pressed when the calibrator is in input or output mode depending on the function of the attached external module Operation 230 235 9 If the module is not capable of operating in the mode requested an error message will be displayed The operation of the Pressure Module can be found on page 36 that of the mA V Module can be found on page 54 Ramp Key The RAMP key is used to activate the ramp function which is covered in the Output Functions section starting at page 54 Key Model 235 Only The Key allows easy access to the Error Function If the ERR Function has been set up using the SETUP menus see page 19 press the Key to alternate between the Engineering Unit display and the ERR display SYS Key Model 235 Only The SYS Key allows the Model 235 Calibrator to be used with a Calibration System Database Refer to the Calibration System Database Instruction Manual for system information Operation of the calibrator is covered in this manual To enter the System mode of operation press the SYS Key The display will show the tag number of an instrument previously loaded into its memory on the top two li
60. rip circuit if necessary before starting the ramp Min Max Mode The calibrator continuously stores the minimum and maximum values of the input readings The min max function allows these values to be displayed at any time To use the function select the input variable to be displayed and press the INC key to display the minimum and maximum values recorded The minimum and maximum values will be displayed until any key is pressed Pressing any key will reset the min and max values to the most recent reading and the calibrator will return to displaying real time values The minimum and maximum values are reset each time an input function is selected or re selected Input Reading in Percent of Scale This feature allows the input measurements to be displayed as a percent of scale rather than in engineering units This allows error calculations in percent to be quickly calculated The feature is accessed through the Setup option InpRdg and is normally utilized with output Calibration Points which are also programmed in percent of scale Input Functions 230 235 43 An example would be the testing of a thermocouple transmitter The output CalPts would be setup for 0 25 50 75 100 percent and the zero and full scale points entered Next the input mA function would be selected Press SETUP and select the menu for InpRdg Enter 4 as the zero point and 20 as the full scale point Step through the CalPts using the INC key and observe the input
61. ry non corrosive air or gases 300 psig and higher ranges non corrosive liquids or gases or other media that is compatible with 316 SS Loop Power Supply Specifications Rechargeable Ni Cd batteries eight AA cells 6 hours nominal 20 mA 25 C Voltage 24 Vdc 5 Battery Chargers 230 235 120 VAC to 5 8 Vdc 200 mA 908001 001 220 VAC to 5 8 Vdc 200 MA 908001 002 Loop Power Supply 120 VAC to 12 Vdc 200 MA 908007 001 220 VAC to 12 Vdc 200 mA 908782 001 Specifications 230 235 91 Specifications Notes 230 235 92 Specifications Notes 230 235 93 Specifications Notes 230 235 94 Application Notes 59 70 Auto Key 8 Auto Mode 54 BatSave 20 Battery Charge Time 88 Charging 2 Check 6 Save 20 Bipolar Frequency Calibration 55 Bipolar Output 43 Calibration Points Examples 22 Function 21 Utilizing 23 Calibration System Manual Calibration 16 Pressure Calibration 14 CE Zero Key 8 CJunct 24 Common Mode Rejection 88 Damp 28 Environmental 88 Error Display 29 Error Messages 71 73 mA V Module 73 230 235 Index External Compensation Module 31 Fuse Replacement 77 Testing 75 Type 78 General Description 1 General Specifications 88 Humidity 88 Inc Dec Key Function 7 Program 20 InpRdg 28 Input Dampen readings 28 Functions 32 44 Impedance 88 Isolation 88 Milliamps 32 82 Millivolts 32 82 Ohms 34 Percent of Scale
62. s If ramp is active the INC or DEC key will start the ramp in the positive or negative direction If CalPts are enabled the INC or DEC key will select the next or previous calibration point from the user defined list If CalPts are not enabled the output is increased or decreased by the user defined percent of selected scale Operation 230 235 7 CE ZERO Key When the calibrator is in the output mode and you press any of the numeric keys 0 9 the keystrokes will be displayed until you press ENT and the value is accepted by the output function If you make a keying error the CE key is used to clear the erroneous entry and allow the correct value to be re entered If you press CE a second time before entering any numeric data the keypad display mode is canceled and the calibrator returns to displaying the actual output simulation value When the calibrator is in the input mode the CE ZERO key acts as a zero adjustment This is used mostly on functions such as 2 wire ohms and when using the external pressure module but can be used on any Input function When the key is pressed the most recent reading is retained as the zero point and all subsequent readings have the zero point subtracted from them prior to being displayed When the calibrator is displaying a menu the CE ZERO key acts as a CANCEL key to terminate the menu and return to the previous function or the idle state Auto Key The AUTO key is used in conjunction with t
63. se to the ending point prompt Enter 60 in response to the time prompt This will result in a Ramp step value of less than 1 degree which should be suitable Next Enable Trip Detect and select Ohms for the input variable 2 Press the INC key to ready the ramp at its starting 200 value 3 Ensure that the alarm is not already set If it is it may be necessary to widen the starting and ending values and perform a coarse calibration to bring it closer to calibration Repeat the procedure with the temp set to the closer limits 4 Press the INC key again to start the Ramp 5 Wait for the alarm to trip and the Ramp to stop The input display will show tripped and the Ramp will be stopped Application Notes 230 235 64 6 If the alarm trip point is not within the desired accuracy adjust the alarm set point and repeat from step 2 7 Press the DEC key to ready the ramp at its ending 400 value 8 Press the DEC key again to start the Ramp 9 Wait for the alarm to reset The input display will again display tripped and the Ramp will be stopped 10 If the alarm release point is not within the desired accuracy adjust it and repeat from step 7 Figure 5 Application Notes 230 235 65 mA V Module The module provides a powered 4 20 mA output signal for calibrating the inputs to 4 20 mA controllers and indicators This mode is used to calibrate instruments that are not provid
64. ssure simultaneously by pressing OPT with the calibrator in the output mode A suitable power supply can be constructed from two 9 volt batteries in series 4 5 6 Ramp Q Out Loop Power Supply 15 24 VDC DP Transmitter Pressure E ret LTD n i El Vent to di O D die Hand Pump Figure 9 Application Notes 230 235 69 Transmitter Calibration Using Loop Power Supply LPS Instrument Under Test Loop Power Supply LPS Stored in Pouch Loop Power Connection amp fd Opt Set Up INPUT OUTPUT V TC mA 2W 4W Q RTD V TC 0 O O O O 3w KI EG 0 0 O 0 0 iS Vent to Atmosphere Special mA Connection Hand Pump Pressure Module Pressure Connection 1 8 FNPT Figure 10 Application Notes 230 235 70 Error Messages Entered value is out of range The value entered is outside of the allowable range for the current output function Check the specifications for the function being used to determine the allowable range of values Expecting ENTER CE or INC DEC The only keystrokes that are acceptable at this time are the ENTER CE INC or DEC Expecting ENTER or CE CANCEL The only keystrokes that are acceptable at this time are the ENTER or CE interpreted as Cancel Eeprom error Indicates that the calibrator failed the checksum of its eeprom The user should have the calibrator serviced The calibrator may still
65. sure Module Specifications 90 Loop Power Supply Specifications 4 91 230 235 iii Introduction General Description The Model 230 235 Temperature Calibrators are compact versatile functionally styled calibrators These units are menu driven so technicians can immediately begin using them to their fullest capabilities without extensive training The Model 230 235 consists of four functional areas At the top is an alphanumeric liquid crystal display LCD for simultaneous indication of input and output readings and operator prompting The Model 230 uses a 2 line display while the Model 235 uses a 4 line display The center section is a tactile membrane keyboard for operator entry The lower section contains recessed input output jacks for connecting the supplied test leads to the device being calibrated There is a feature connector located at the lower end of the instrument below the terminals which is used to connect external modules to the calibrator to expand the calibrator s capability This connector is also used to calibrate the Model 230 235 calibrator and as the RS 232 interface to the Calibration System Database Introduction 230 235 1 Battery Charging Units are shipped with the internal batteries in an uncharged state Note Before using the Model 230 235 calibrator for the first time it is necessary to charge the batteries for a minimum of 14 to 16 hours The calibrator battery charger
66. the calibrator off if there is no keyboard activity for 10 minutes This prevents running the batteries down if the unit is accidentally turned on or if the unit is left unattended Battery save should be enabled unless you have a specific application where the calibrator needs to run attended for greater than 10 minutes Battery Save Disable Enable Select either Disable or Enable using the INC DEC keys and press the ENT key Note All calibrators are shipped from the factory with battery save enabled IncDec Program functions of the INC DEC keys When the calibrator is in the output mode and a valid output function is active pressing INC or DEC key will cause the output to change by a predetermined amount This amount can be either a percentage of the Operation 230 235 20 current scale or a user defined calibration point from a predefined list of calibration points This feature allows the user to program the INC DEC keys to function in one of two modes user defined calibration points or percent of scale Press the 3 key to program or setup the INC DEC key functions The first menu allows you to select Cal Points or Percent The display will prompt with following IncDec Key Funct CalPts Percent To setup for the cal points function highlight CalPts and press ENT To setup for the Percent function highlight Percent and press ENT Calibration Points The Calibration Points function allows storage of up to 10 calibration
67. the same type wire as the thermocouple being simulated This allows differences in temperature between the calibrator and instrument to be compensated automatically If the proper thermocouple wire is not available when making a calibration the External Temperature Compensation Module may be extended from the calibrator using the Lead Extension Kit and connected to the instrument with very short copper leads The Module should then be positioned as close as possible to the instrument s terminals and allowed to stabilize to the instrument s terminal temperature When making thermocouple calibrations in extreme temperature conditions the External Temperature Compensation Module must be used to provide optimum performance The internal sensor response time may lag that of the module s response time The External Temperature Compensation Module can be attached to either the input or output TC jacks The sensor plug attaches to the ECJ jack on the calibrator face The calibrator will automatically switch to the External Module as soon as the sensor plug is attached Operation 230 235 31 Input Functions Input functions are selected by pressing any of the function keys while the calibrator is in input mode Functions available on the Model 230 235 are Volts Millivolts Milliamps Ohms RTDs and Thermocouples Input mode is selected by pressing the INPUT key The calibrator remains in input mode until the OUTPUT key is pressed The cursor
68. the top and aligns with the jacks at the bottom Before installing the screws turn the unit on and check the keypad operation Testing any horizontal row of keys will verify that all contacts are properly made Turn the unit back off and reinstall the screws Service Information 230 235 78 mA V Module Service Information The module contains a single 2AG 1 4A fuse in the milliamp output circuitry To determine if the fuse is blown measure the voltage from the milliamp positive red terminal to the volts negative black terminal A reading of 12V indicates that the fuse is good To replace the fuse the module should be unplugged from the calibrator and opened by removing the two screws in the case and separating the halves The module is powered from the calibrator therefore there are no battery service requirements Service Information 230 235 79 OHO O 1 10 A OHO 0 a Cia 2 L a Model 235 Input Output Fuses Diagram ri LJ oe rs Main Power Fuses Diagram Service Information 230 235 80 Warranty Martel Electronics Corp Martel devices are warranted to be free from all latent defects in material workmanship under normal use and service Should any of Martel devices be found within one 1 year from date of shipment to be defective Martel will repair such part and return to buyer FOB Martel s plant or will furnish FOB Martel s plant a similar part to replace it provided written notice of such defect is g
69. tor output through the calibration points Once the desired results are achieved press AUTO as indicated on the calibrator display MA mVOLTS 4 000 10 000 ADJUST UNIT AUTO WHEN DONE When AUTO is pressed the calibrator again sets itself at the first cal point and prompts the operator to press AUTO again to start the As Left calibration procedure Pressing CE will take the calibrator back to the Test Complete menu MA mVOLTS 4 000 10 000 AUTO TO START CE TO ABORT If AUTO is pressed the calibrator proceeds with the As Left calibration MA mVOLTS 4 000 10 000 TESTING CALPT 01 AS LEFT When the test is finished the calibrator will display Test Complete Unit Passed or Failed and give the operator the option to Review data or select Done TEST COMPLETE UNIT PASSED REVIEW DONE Operation 230 235 13 If Done is selected the calibrator will prompt Test Finished and the operator will be prompted to enter his her ID number TEST FINISHED ENTER TECH ID The operator will press ENT and then be prompted to indicate Unit Final Status and choose from Adjusted Replaced or No Action Select the desired menu and press ENT UNIT FINAL STATUS NO ACTION ADJUSTED REPLACED At this time the calibrator returns to the beginning mode and a new tag number can be selected for the next calibration The calibrator r
70. tput Functions 230 235 46 Select the type of thermocouple you will be using and press ENT The calibrator will prompt for the temperature unit to use Temperature Scale C F Select the proper temperature unit and press ENT The calibrator will prompt for the desired output temperature in degrees Temp Enter the desired temperature within the range of the selected thermocouple and press ENT If an incorrect or out of range value is entered the calibrator will display an error message and prompt again for a value Once a valid temperature is entered the calibrator will set the output to the desired temperature The display will reflect the actual temperature being simulated at the terminals as the calibrator adjusts its output to compensate for errors and drifts When the display indicates the selected temperature the output is properly set to simulate the requested thermocouple IntJ F 212 0 The top line of the display contains information about the simulation being made The first three characters indicate the type of reference junction compensation in effect Int automatic compensation using the INTERNAL sensor Ext automatic compensation using the EXTERNAL sensor Man manual compensation Next is the single character thermocouple designation followed by the temperature scale selected Output Functions 230 235 47 OBSERVE THERMOCOUPLE POLARITY THE RED V TC TERMINAL OF THE CALIBRATOR IS THE POSIT
71. ttery voltage should be between 5 3 and 4 6 volts When the Operation 230 235 6 voltage falls below 4 65 volts a warning message is displayed is displayed approximately every minute When the voltage falls below 4 5 volts for 1 minute the calibrator will turn itself off to prevent damage to the batteries due to possible cell reversal INC DEC key functions The INC and DEC keys are represented on the keyboard by up and down arrow symbols respectively They are multifunction in nature Their use is explained in detail in each section of the manual where they are used The following is intended to give an overall understanding of their use e With menus When a menu is displayed the INC and DEC keys act as cursor keys to move the highlight to the selection that you wish to make In general the INC key moves the selection to the right or forward the DEC key moves the selection to the left or backward Once you have selected the correct item press ENT e With Input functions When the calibrator is displaying an input reading and is in the input mode i e the INPUT key was last pressed the INC key causes the maximum and minimum values to be displayed See the description of Min Max mode for a full description e With Output functions When the calibrator is outputting a variable and is in the output mode i e the OUTPUT key was last pressed the INC and DEC keys cause the output to change in one of the following manner
72. u Calibration points examples Example 1 Programming a 5 point calibration for a thermocouple transmitter ranged for 100 to 600 degrees The calibration points entered would be cal point 1 0 cal point 2 25 cal point 3 50 cal point 4 75 cal point 5 100 zero point 100 degrees full scale point 600 degrees Operation 230 235 22 Example 2 Programming a 3 point calibration for a 0 10mV input to a recorder The calibration points entered would be cal point 1 0 cal point 2 50 cal point 3 100 zero point 0 mvolts full scale point 10 mvolts Utilizing Calibration Points Once calibration points have been enabled in the Setup Menu they are activated by simply pressing the INC or DEC key after selecting the appropriate output function The INC key steps forward through the calibration points list and the DEC key steps backwards If you attempt to step beyond the limits the list will wrap around from the last to first when incrementing or the first to last when decrementing To automatically step through the selected calibration points press the AUTO Key The steps will continue until the AUTO Key is pressed again Percent of Scale The percent of scale function allows the user to specify a fixed percentage that the output will change each time the INC or DEC key is pressed Since the temperature scales have various ranges that would be difficult to remember the temperature funct
73. values The values are stored as a percent of a user defined scale First enter the percentage values then enter the scale The next screen will be an information screen to remind you to enter as many calibration points as needed max 10 Press CE when all of the cal points have been entered enter Cal Pts CE when done Press ENT to begin entering new calibration points Points are entered as a percent of scale in the range of 0 00 to 150 00 Press CE when all of the cal points have been entered cal point 1 of scale 00 Enter the new values for each calibration point up to a total of 10 points If you press ENT without entering a value the previous value as shown is retained If you make a keying error you may press CE to clear the entry and allow re entry When you have entered your final calibration point press the CE key before entering the next value After Operation 230 235 21 the last calibration point is entered the next screen will be Zero point value Enter the value in engineering units for the function you will be using that represents the zero value for the calibration points function After entering the zero point the next screen will be Full scale point value Enter the value in engineering units for the function you will be using that represents the full scale value for the calibration points function After entering the full scale point you will return to the overall Setup men
74. ve pressed the INPUT or OUTPUT key while a menu is active or in Setup mode You must complete the menu or setup sequence before changing modes You may cancel a menu by pressing CE or exit from Setup by pressing SETUP a second time No output mA available You have pressed the mA key while in output mode and this calibrator does not have a Milliamp output function Output section out of tolerance The output section of the calibrator is out of calibration tolerance to the extent that the calibrator is not usable Power the calibrator off and back on to reset the error If the error persists the calibrator must be serviced Output section fatal error det The output section of the calibrator has malfunctioned to the extent that operation is not possible Power the calibrator off and back on to reset the error If the error persists the calibrator must be serviced Ramp not available for this function The selected output function does not support Ramp mode Error Messages 230 235 72 An internal error has been detected by the calibrator firmware Turn the calibrator off and back on to reset the error If the problem persists note the data in the lower right of the display and contact your service representative Wrong access code entered You entered the wrong access code when attempting to change the owner s name or accessing the manufacturing test menu The access code for changing the owner name is found on the factory calibration sheet
75. ycled continuously If trip detect was enabled it is canceled by the auto mode If the ramp function is not active then the CalPts are cycled repeatedly If CalPts were not enabled no action is taken mA V Module Optional The 20 Milliamp 10 Volt Output Module is an accessory for the Model 230 235 calibrator to allow it to generate either 0 20 mA or 0 10 volt outputs Installation The module attaches to the calibrator s feature connector at the base of the calibrator The connector is keyed to prevent improper installation The module may be installed when the calibrator is turned on without causing any damage to the calibrator or module The preferred installation method is to attach the module to the calibrator while the unit is turned off This allows the module to initialize properly as the calibrator is turned on the module should be initialized by pressing the OPT key before continuing to use normal calibration functions Operation The module is activated by pressing the OPT key on the calibrator keypad while the calibrator is in the output mode Output Functions 230 235 54 When the OPT Key is pressed for the first time after the calibrator is powered on the calibrator reads the configuration and calibration data from the attached module The first time the OPT Key is pressed a series of messages is displayed listing the configuration of the module 20ma 10V output module The top line shows that a 20 Milliamp 10 V

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Beta 230 & 235 User Manual