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iotv - AR500 Armor

1. 0004 13 Figure 9 Attaching Back 0004 14 Figure 10 Routing Cable through Cable Stop 0004 14 Figure 11 Routing the Cable Release Assembly on Front CIIM 0004 15 Figure 12 Adjusting Left Shoulder Webbing Length 0004 16 Figure 13 Connecting Front and Back Carriers 0004 17 Figure 14 Routing Short Release 0004 18 Figure 15 Routing Long Release Cable though the Lower Access eet eus 0004 18 Figure 16 Installing the Internal Elastic Bands 0004 19 Figure 17 Installing the Side Plate Carriers 0004 20 Figure 18 Routing Cable Release through Side Plate Carriers 0004 22 Figure 19 Long Release Cable Routing 0004 23 Figure 20 Attaching Groin 2 2 22 0004 24 Operation Under Usual Conditions Don Doff Adjust Figure 1 Over the Head 0005 1 Figure 2 Adjusting Left Shoulder Strap Figure Donning 0005 3 Figure 4 Securing Left Shoulder
2. Figure 11 Removing ESAPI Figure 12 Removing ESBI Figure 13 Removing Soft Ballistic Inserts Figure 14 Removing Yoke Collar Assembly Figure 15 IOTV Inventory esses Figure 16 IOTV Gen ll Inventory 9 2 Figure 17 Cleaning IOTW aa Figure 18 Cleaning Restrictions Figure 19 Installing Soft Ballistic Inserts Figure 20 Installing Cable Release on Front Carrier Figure 21 Connecting Front and Back Carriers Figure 22 Routing Strap Loops into Front Carrier Shoulder Bucks cst tates ee iv TM 10 8470 208 10 TABLE OF CONTENTS CONTINUED WP Sequence No Page No Figure 23 Routing Cable Release Upper Panel 0008 35 Figure 24 IOTV Cable Routing Lower Panel 0008 38 Figure 25 Attaching Yoke Collar Assembly 0008 40 Figure 26 Attaching Groin and Lower Back Protectors 0008 42 Figure 27 Installing Deltoid Protectors 0008 44 Figure 28 Inserting ESAPI 0008 45 Figure 29 Inser
3. 0005 4 Figure 5 Securing Side Plate 0005 5 Figure 6 Aligning Side Plate Carrier Attachment Points 0005 7 Figure 7 Adjusting Side Plate Carrier and Internal Elastic Band hlc 0005 8 TM 10 8470 208 10 TABLE OF CONTENTS CONTINUED WP Sequence No Page No Operation Under Unusual Conditions Preventive Maintenance Checks and Services for Improved Outer Tactical Vest IOTV and Improved Outer Tactical Vest Gen II IOTV Gen ll Preventive Maintenance Checks and Services PMCS Introduction Preventive Maintenance Checks and Services Table 1 Preventive Maintenance Checks and Services Figure 1 Smoothing out nee Figure 2 Inspect Plates u u u u 0008 5 Figure Donning IOTV Over the Head Method 0008 7 Figure 4 Securing Internal Elastic Bands 0008 9 Figure 5 Securing Side Plate Figure 6 Correct Side Ballistic Protection 0008 11 Figure 7 Routing Check Figure 8 Check for Bridging 0008 13 Figure 9 Webbing Properly Figure 10 Back Cable
4. 1 2 3 4 5 6 Item National Stock Number NSN and Description CAGEC and Part Usable Unit Qty Num Illustration Number On of Rar ber Code Issu e U I 1 N A OPERATOR MANUAL FOR EA 1 IMPROVED OUTER TACTICAL TM 10 8470 208 10 VEST IOTV AND IMPROVED www OUTER TACTICAL VEST GEN II OPERATOR MANUAL IOTV GEN Il PART OF THE ee CE INTERCEPTOR BODY ARMOR SYSTEM 81337 TM 10 8470 208 AND 10 IMPROVED OUTER TACTICAL VEST GEN Il IOTV GEN I INTERCEPTOR BOOY ARMOR SYSTEM 2 8470 01 556 2100 DELTOID PROTECTOR EA 2 OUTERSHELL XS S CO PD 07 10 81337 8470 01 556 2168 DELTOID PROTECTOR EA 2 OUTERSHELL M L CO PD 07 10 81337 8470 01 526 9657 DELTOID PROTECTOR EA 2 OUTERSHELL XL 4XL CO PD 07 10 81337 0014 21 TM 10 8470 208 10 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN Il 0014 COMPONENTS OF END ITEM COEI AND BASIC ISSUE ITEM BII LISTS COMPONENTS OF END ITEMS LIST CONTINUED Table 3 Basic Issue Items BII IOTV Continued 1 2 3 4 5 6 L 4XL PD 00 02 81337 0014 22 Item National Stock Number NSN and Description CAGEC and Part Usable Unit Qty Num Illustration Number On of Rar ber Code Issu e U I 3 8470 01 556 2192 DELTOID PROTECTOR EA 2 BALLISTIC PANEL XS S CO PD 07 10 81337 8470 01 556 2187 DELTOID PROTECTOR EA
5. Monthly Yoke Collar Assembly Continued Figure 25 Attaching Yoke Collar Assembly 0008 40 TM 10 8470 208 10 0008 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS PMCS PROCEDURES CONTINUED Table 1 Preventive Maintenance Checks and Services for IOTV and IOTV Gen Il Continued ITEM INTERVAL ITEM TO BE PROCEDURE EQUIPMENT NOT NO CHECKED OR READY AVAILABLE IF SERVICED 23 Monthly Groin and Lower Soldier Back Protectors Install groin protector and lower back protector as required Figure 26 a Lay carriers on flat surface with interior facing up b Lay groin protector near bottom of front carrier with label facing up c Route straps on groin protector through loops and snap d Lay the lower back protector near the bottom of the back carrier with label facing up e Route straps on lower back protector through loops and snap 0008 41 TM 10 8470 208 10 0008 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS PMCS PROCEDURES CONTINUED Table 1 Preventive Maintenance Checks and Services for IOTV and IOTV Gen Il Continued ITEM INTERVAL ITEM TO BE PROCEDURE EQUIPMENT NOT NO CHECKED OR READY AVAILABLE IF SERVICED Monthly Groin and Lower Back Pr
6. After you have used the IOTV or IOTV Gen Il perform PMCS PMCS Column Description Column 1 ITEM NO The order the PMCS should be performed Column 2 INTERVAL Tells when the check should be performed Column 3 ITEM TO BE CHECKED OR SERVICED Tells which items to perform the PMCS procedure on Column 4 PROCEDURE Tells which procedure is to be performed If item cannot be repaired it must be replaced Column 5 EQUIPMENT NOT READY AVAILABLE IF Tells what conditions render the IOTV or IOTV Gen II unfit to perform the mission 0008 1 TM 10 8470 208 10 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST 0008 IMPROVED OUTER TACTICAL VEST GEN II PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS PMCS PROCEDURES NOTE Illustrations in this manual show for the most part the IOTV Unless otherwise indicated the procedures for the IOTV and IOTV Gen II are identical and the use of IOTV illustrations does not affect the procedure Table 1 Preventive Maintenance Checks and Services for IOTV and IOTV Gen Il ITEM INTERVAL ITEM TO BE PROCEDURE EQUIPMENT NOT NO CHECKED OR READY AVAILABLE IF SERVICED 1 Before Base Vest Assembly Soldier Inspect Base Vest Assembly a Open the vest assembly and lay it flat on a clean surface so the exterior of the vest is facing the ground and the interior of the vest is facing up b Inspect the interior fabric of the vest and collar yoke assembly for a
7. Gen II are compatible with Modular Lightweight Load carrying Equipment MOLLE components The IOTV and IOTV Gen II are also compatible with the Land Warrior System 0002 1 TM 10 8470 208 10 0002 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II EQUIPMENT DESCRIPTION AND DATA LOCATION AND DESCRIPTION OF MAJOR COMPONENTS The information in this section applies to both IOTV and IOTV Gen II systems Features discussed are common to both configurations Differences between models will be discussed in the next section All graphics in this section show an IOTV but features indicated are common to both systems Vest Front Carrier The front carrier Figure 1 has two shoulder straps with attached buckles On the right shoulder is the aft guide channel used for routing of the cable release The left shoulder has a hook and loop fastener attachment point and is referred to as the medical access point In the center of the neckline is the location for rank placement Behind the rank placement is a pocket for storage of the quick release handle of the cable assembly There is also a location for the name tape placement on the right side of the chest area MOLLE webbing is sewn on the vest for attaching items such as MOLLE pouches There is a pull tab attached to the front flap for raising the flap Lifting the flap exposes the hook and loop fastener tapes used to attach the side plate carriers On the i
8. Open the left shoulder of the vest medical access point b Completely separate the left shoulder strap from the front carrier 0005 2 TM 10 8470 208 10 0005 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II OPERATION UNDER USUAL CONDITIONS DON DOFF ADJUST DON CONTINUED c Slide the vest on over the right shoulder Figure 3 Figure 3 Donning Over the Shoulder 0005 3 TM 10 8470 208 10 0005 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II OPERATION UNDER USUAL CONDITIONS DON DOFF ADJUST DON CONTINUED d To connect left shoulder straps sandwich hook and loop strap on front carrier between the two hook and loop straps on back carrier Figure 4 Figure 4 Securing Left Shoulder Strap 3 Secure the internal elastic band by lifting front carrier and pulling two halves of the band forward and connecting hook and loop fastener tape 4 With the front carrier down lift up the front flap to reveal the side plate carrier attachment points 0005 4 TM 10 8470 208 10 0005 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II OPERATION UNDER USUAL CONDITIONS DON DOFF ADJUST DON CONTINUED WARNING Ensure front and back carrier soft ballistic protection overlaps under the arm when donning the vest 5 Pull one of the side plate carriers around the body and attach to same side hoo
9. should be tightened enough to hold the hard armor in the pocket firmly with no slipping Figure 7 Re sealing the Hard Armor Protective Insert Pocket Smooth the soft ballistic inserts inside the carrier ensuring there are no folds or buckles Re seal the hook and loop fastener tape on the interior of the carrier ensuring there are no folds or puckers Repeat steps 1 8 for the back carrier END OF TASK Installing the Yoke Collar Assembly 1 2 Lay the front and back carrier on a flat surface with interior surface up Position the front collar half on the front carrier and slip the side straps of collar through the mating loops on carrier Figure 8 Secure the snap fasteners Weave remaining straps through the mating loops and secure the snap fasteners Figure 8 0004 12 TM 10 8470 208 10 0004 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN Il OPERATION UNDER USUAL CONDITIONS ASSEMBLY ASSEMBLY AND PREPARATION FOR USE CONTINUED Figure 8 Attaching Front Collar 0004 13 TM 10 8470 208 10 0004 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN Il OPERATION UNDER USUAL CONDITIONS ASSEMBLY ASSEMBLY AND PREPARATION FOR USE CONTINUED 4 Position the back collar half on the back carrier and secure the sides of collar with the hook and loop fastener tape Figure 9 5 Weave remaining straps through the mating loops and secu
10. Component Data Vest SIZES A CE THREE XS S M ML L LL XL XLL 2XL 3XL 4XL Protection e be y T eae 9 mm Fragmentation XS S M L XL 2XL 3XL 4XL EE One Size SIZ6S a V a et aye XS S M L XL 2XL 3XL 4XL Cable Release Assembly ie teat 2 XS S M L XL 2XL 3XL 4XL Yoke Collar Assembly Sizes Front uestem terunt terti piene s e One Size SIZES BICK tecnici Mui MI XS S M L XL 2XL 3XL 4XL Protection ein t diet Fragmentation Groin Protector SILOS f eh toti fe mE o feeit ind S ML L 4XL Protection ee cct tes kata ace ton tegis 9 mm Fragmentation Santas Sait pH adc RE deu ec uM kawin ique One size Protection rare acie diis e e suk ee 9 mm Fragmentation t h en nnn tuens ia XS S M L XL 4XL PrOteCliODis a muu t e ERG alaq 9 mm Fragmentation 0002 15 TM 10 8470 208 10 0002 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II EQUIPMENT DESCRIPTION AND DATA EQUIPMENT DATA CONTINUED HARD ARMOR BALLISTIC INSERTS ESBI eo uo o o Leia ee e d ad etus One Size seen Armor Piercing 7 62 mm ESAPI DIZOS ctis e a e XS S M L XL Protection united a dd Armor Piercing 7 62 mm System Weight Table 1
11. PMCS PROCEDURES CONTINUED Table 1 Preventive Maintenance Checks and Services for IOTV and IOTV Gen Il Continued ITEM INTERVAL ITEM TO BE PROCEDURE EQUIPMENT NOT NO CHECKED OR READY AVAILABLE IF SERVICED 26 Monthly ESBI Soldier Install ESBI plates as required Figure 29 a Lay back carrier on flap surface with the interior facing up and side plate carriers folded out exposing the side plate pockets b Unfasten hook and loop fasteners on top flap of side plate pocket and pull out flap c Insert the side ballistic plate o Fold flap back into pocket and reattach the hook and loop fastener tape e If using X Small ESAPI plates insert into unbuckled bottom flap and into top flap Buckle bottom flap closed ensuring the nylon webbing is routed back through the buckle from bottom to top 0008 46 TM 10 8470 208 10 0008 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS PMCS PROCEDURES CONTINUED Table 1 Preventive Maintenance Checks and Services for IOTV and IOTV Gen Il Continued ITEM INTERVAL ITEM TO BE PROCEDURE EQUIPMENT NOT NO CHECKED OR READY AVAILABLE IF SERVICED Monthly ESBI Continued Figure 29 Inserting ESBI Plates 2T Monthly BA Soldier Adjust IOTV size Figure 30 a Don IOTV b When securin
12. 0002 11 Figure 10 ESBI and ESAPI 0002 12 Figure 11 Differences between IOTV and IOTV Gen II Front 0002 13 Table 1 IOTV System Weight Chart in pounds 0002 16 Table 2 IOTV Gen Il System Weight Chart in pounds 0002 17 Theory of Operation een ne ie nn WP 0003 Chapter 2 Operator Instructions for Improved Outer Tactical Vest IOTV and Improved Outer Tactical Vest Gen II IOTV Gen II Operation Under Usual Conditions Assembly WP 0004 Table 1 IOTV and IOTV Gen Il Inventory 1 0004 2 Table 2 IOTV and IOTV Gen II Component Sizing Chart TM 10 8470 208 10 TABLE OF CONTENTS CONTINUED WP Sequence No Page No Figure 1 Placing Carrier Exterior Fabric 0004 7 Figure 2 Inserting Soft Ballistics 0004 8 Figure Inserting Soft 0004 9 Figure 4 Inserting Soft Ballistics into Lower Back Protector 0004 10 Figure 5 Opening Hard Armor Protective Insert Pocket Figure 6 Inserting Hard Armor Protective Insert Figure 7 Re sealing the Hard Armor Ballistic Insert Pocket Figure 8 Attaching Front
13. 1 2 3 4 5 Item Level National Stock Item Name Description U I No Number NSN Part Number CAGEC 1 C N A Cleaning Foam System BT Outer Vest SOTO 10FCOONAO5 3D6J6 2 C 8315 01 222 Kit Sewing A A 55190 EA 0680 58536 3 C N A Patch Outer Shell Field PK Repair Type I SOTO 10DE00CD01 3D6J6 4 C N A Patch Outer Shell Field PK Repair Type Il SOTO 10DE00CD02 3D6J6 5 C 7510 00 266 Tape Pressure Sensitive RL 5016 Adhesive PPP T 60 81348 or similar END OF WORK PACKAGE 0015 2 These are the instructions for sending an electronic 2028 The following format must be used if submitting an electronic 2028 The subject line must be exactly the same and all fields must be included however only the following fields are mandatory 1 3 4 5 6 7 8 9 10 13 15 16 17 and 27 From Whomever lt whomever avma27 army mil gt To TACOMLCMC DAForm2028 us army mil Subject DA Form 2028 1 From Joe Smith 2 Unit home 3 Address 4300 Park 4 City Hometown 5 St MO 6 Zip 77777 7 Date Sent 19 OCT 93 8 Pub no 55 2840 229 23 9 Pub Title TM 10 Publication Date 04 JUL 85 11 Change Number 7 12 Submitter Rank MSG 13 Submitter FName Joe 14 Submitter MName T 15 Submitter LName Smith 16 Submitter Phone 123 123 1234 17 Problem 1 18 Page 2 19 Paragraph 3 20 Line 4 21 NSN 5 22 Reference 6 23 Figure 7 24 Table 8 25 Item 9 26 T
14. 3T951 8 8470 01 551 8620 BODY ARMOR WAISTBAND EA 1 LEFT INTERNAL ELASTIC BAND EE Z XS S 1510 XSS 3T951 8470 01 551 8623 BODY ARMOR WAISTBAND EA 1 LEFT INTERNAL ELASTIC BAND M L 1510 MLG 3T951 8470 01 551 8624 BODY ARMOR WAISTBAND EA 1 LEFT INTERNAL ELASTIC BAND XL 2XL 1510 X2L 3T951 8470 01 551 8627 BODY ARMOR WAISTBAND EA 1 LEFT INTERNAL ELASTIC BAND 3XL 4XL 1510 X34 3T951 9 8305 01 551 8940 CORD CABLE EA 1 ASSEMBLY IMPROVED OUTER TACTICAL VEST CABLE RELEASE ASSEMBLY XS S 1513 L60 3T951 8305 01 551 8941 CORD CABLE EA 1 ASSEMBLY IMPROVED OUTER TACTICAL VEST CABLE RELEASE ASSEMBLY M L 1513 L62 3T951 0014 7 TM 10 8470 208 10 0014 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II COMPONENTS OF END ITEM COEI AND BASIC ISSUE ITEM BII LISTS COMPONENTS OF END ITEMS LIST CONTINUED Table 1 Components Of End Item COEI List IOTV Continued 2 3 4 5 6 National Stock Number NSN and Description Part Usable U I Qty Illustration Number CAGEC On Rar Code 8305 01 551 8942 CORD CABLE EA 1 ASSEMBLY IMPROVED OUTER TACTICAL VEST CABLE RELEASE ASSEMBLY XL 2XL 1513 L64 3T951 8305 01 551 8943 CORD CABLE EA 1 ASSEMBLY IMPROVED OUTER TACTICAL VEST CABLE RELEASE ASSEMBLY 3XL 4XL 1513 L66 3T951 8305 01 560 6949 CORD CABLE EA 1 ASSEMBLY IMPROVED OUTER TACTICAL VEST CABLE RELEASE ASSEMBLY A
15. Failure to follow all cleaning instructions could deteriorate damage or destroy the IBA rendering it useless against ballistic treats To maintain your IBA so that it provides you with the maximum protection intended it is extremely important to follow proper cleaning procedures Do not bleach machine wash dry clean or apply solvents cleaning fluids or yellow soap to any part of the IBA They will discolor and or deteriorate the IBA Do not attempt to dye item or fix discolorations IBA Vest and Components WARNING Do not machine wash or dry Failure to follow these instructions may render your IBA useless against ballistic threats CAUTION Do not use a stiff brush to clean any part of your IBA as this will damage the material 1 Remove loose dirt and lint from the outer shell using a cloth or soft bristle brush Never use a stiff bristle brush 2 Remove all soft ballistic inserts and the ESAPI ESBI from the outer shell and component carriers 0010 1 TM 10 8470 208 10 0010 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II SERVICE CLEANING AND DRYING GENERAL CLEANING INSTRUCTIONS CONTINUED CAUTION Never use bleach yellow soap cleaning fluids or solvents to clean the outer shell as this will stain and damage the material 3 Hand wash the outer shell and component carrier covers in cold or warm water with mild detergent or soap 4 Badly soiled areas may be scrubbed Scr
16. IOTV System Weight Chart in pounds Finished Component XS S M ML L LL XL XLL 2XL 3XL 4XL Base Vest 901 933 9 86 10 60 10 97 11 24 11 98 1251 13 52 15 80 16 17 Assembly Front Yoke Collar 0 56 0 56 0 56 0 56 0 56 0 56 0 56 0 56 0 56 0 56 0 56 Assembly Back Yoke Collar 0 80 0 83 0 88 0 88 0 91 0 91 0 96 0 96 1 02 1 17 1 17 Assembly Groin Protector 0 72 0 72 0 72 0 72 0 87 0 87 0 87 0 87 0 87 0 87 0 87 Assembly Lower Back Protector 0 67 0 67 0 67 0 67 0 67 0 67 0 67 0 67 0 67 0 67 0 67 Deltoid 1 00 1 00 1 20 1 20 1 20 1 20 1 45 1 45 1 45 1 45 1 45 Protector ESBI Plates x2 5 10 5 10 5 10 5 10 5 10 5 10 5 10 5 10 5 10 5 10 5 10 ESAPI 7 60 9 50 10 90 10 90 12 50 12 50 14 20 14 20 14 20 14 20 14 20 Plates x2 Total System 26 46 28 71 31 09 31 83 33 98 34 25 37 24 37 77 38 84 41 27 41 64 Weight 0002 16 TM 10 8470 208 10 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II EQUIPMENT DESCRIPTION AND DATA EQUIPMENT DATA CONTINUED Table 2 IOTV Gen II System Weight Chart in pounds 0002 Finished Component XS S M ML L LL XL XLL 2XL 3XL 4XL Base Vest 961 9 93 0 56 11 30 1 72 11 99 12 78 13 31 14 32 16 60 16 97 Assembly Fron
17. List IOTV Continued 2 3 5 6 National Stock Number NSN and Description Part U I Qty Illustration Number CAGEC Rqr 4 8470 01 551 8057 INSERT BALLISTIC BACK XS EA 1 1503 XS 3T951 8470 01 551 8058 INSERT BALLISTIC BACK S EA 1 1503 S 3T951 8470 01 551 8062 INSERT BALLISTIC BACK M EA 1 1503 M 3T951 8470 01 551 8063 INSERT BALLISTIC BACK ML EA 1 1503 ML 3T951 8470 01 551 8064 INSERT BALLISTIC BACK L EA 1 1503 L 3T951 8470 01 551 8074 INSERT BALLISTIC BACK LL EA 1 1503 LL 3T951 8470 01 551 8075 INSERT BALLISTIC BACK XL EA 1 1503 XL 3T951 8470 01 551 8079 INSERT BALLISTIC BACK XLL EA 1 1503 XLL 3T951 8470 01 551 8078 INSERT BALLISTIC BACK 2XL EA 1 1503 2XL 3T951 8470 01 551 8086 INSERT BALLISTIC BACK 3XL EA 1 1503 3XL 3T951 8470 01 551 8087 INSERT BALLISTIC BACK 4XL EA 1 1503 4XL 3T951 5 8470 01 551 8093 CARRIER SIDE PLATE RIGHT EA 1 EXTERNAL XS S 1507 XSS 3T951 0014 5 TM 10 8470 208 10 0014 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II COMPONENTS OF END ITEM COEI AND BASIC ISSUE ITEM BII LISTS COMPONENTS OF END ITEMS LIST CONTINUED Table 1 Components Of End Item COEI List IOTV Continued 2 National Stock Number NSN and Illustration 3 5 6 Description Part U I Qty Number CAGEC Rar 8470 01 551
18. The yoke and collar assembly provides protection for the shoulders and neck The deltoid protectors provide protection for the shoulders and upper arms The groin protector provides protection for the femoral arteries and pelvis The lower back protector provides protection for the lower spine and pelvis The next level of protection includes installing hard armor plates Leave the soft ballistic protection in the vest when installing the hard armor and ensure the soft ballistic protection remains flat and smooth Insert the side ballistic plates into the side plate pockets The IBA is designed to protect the servicemember from small arms fire to include 7 62 mm and 9 mm bullets as well as fragmentation Each component of the IOTV is compatible with each piece of IOTV Gen Il Quick Release Function The IOTV and IOTV Gen II vest have a quick release function designed to be used during emergency situations only With the IOTV or IOTV Gen Il assembled with some or all of the accessories the quick release function can be used to doff the vest rapidly in emergency situations Such situations could include needing quick access for medical attention or needed to remove the vest quickly to swim Once the function has been used the vest can be reassembled easily to provide ballistic protection END OF WORK PACKAGE 0003 1 2 blank TM 10 8470 208 10 CHAPTER 2 OPERATOR INSTRUCTIONS FOR IMPROVED OUTER TACTICAL VEST IOTV AND IMPROVED OUTE
19. tape Lift front carrier and detach internal elastic bands at hook and loop interface Lift the vest over the head or separate the left shoulder strap and slide vest off the right shoulder Doffing Cable Release Method WARNING The cable release function is only to be used in emergency situations and for instructional purposes When using the cable release function do not allow the plates to fall to a solid floor such as concrete or tile The impact may damage the hard armor plates and could compromise the effectiveness of the plates Doing so could cause serious injury or death to wearer Grasp the cable release handle on top center of the front carrier and pull The vest will separate into front and back halves END OF TASK 0005 6 TM 10 8470 208 10 0005 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II OPERATION UNDER USUAL CONDITIONS DON DOFF ADJUST ADJUST 1 Don vest a When securing the internal elastic bands ensure the hook and loop fastener tapes are matched and square b When securing the side plate carriers to the front carrier ensure the side plate carriers are squared on the hook and loop fastener tape The hook and loop fastener tape should match as closely as possible Figure 6 Aligning Side Plate Carrier Attachment Points 2 Have an assistant open the lower access panel on the back carrier 3 The assistant should tighten straps until the vest
20. the cable release routing channel is sewn as one piece throughout the front carrier The second step in Figure 19 is only required for the IOTV c ONLY Continue to route cable through the release cable webbing channel on the right shoulder of the front carrier Figure 20 d Stow the cable release handle in the cable release handle pocket and secure with the hook and loop patches inside the pocket 0008 30 TM 10 8470 208 10 0008 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS PMCS PROCEDURES CONTINUED Table 1 Preventive Maintenance Checks and Services for IOTV and IOTV Gen Il Continued ITEM INTERVAL ITEM TO BE PROCEDURE EQUIPMENT NOT NO CHECKED OR READY AVAILABLE IF SERVICED Monthly Cable Release e Adjust right shoulder Assembly buckle so that the Continued reducer buckle is even with the cable webbing channel x Y Z ZN QS 7 CES j X v PAS VA y L V 7 S b d Y j W 7 j Z Z URDU Figure 20 Installing Cable Release on Front Carrier 0008 31 TM 10 8470 208 10 0008 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS PMCS PROCEDURES CONTINUED Table 1 Preventive Maintenance Checks and Services for IOTV and IOTV
21. 2 BALLISTIC PANEL M L CO PD 07 10 81337 8470 01 520 7349 DELTOID PROTECTOR EA 2 BALLISTIC PANEL XL 4XL CO PD 07 10 81337 4 8470 01 526 8051 GROIN PROTECTOR CARRIER EA 1 XS ML PD 00 02 81337 8470 01 526 8053 GROIN PROTECTOR CARRIER EA 1 TM 10 8470 208 10 0014 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN Il COMPONENTS OF END ITEM COEI AND BASIC ISSUE ITEM BII LISTS COMPONENTS OF END ITEMS LIST CONTINUED Table 3 Basic Issue Items BII IOTV Continued 1 2 3 4 5 6 Item National Stock Number NSN and Description CAGEC and Part Usable Unit Qty Num Illustration Number On of Rar ber Code Issu e U I 5 8470 01 497 8626 INSERT BALLISTIC GROIN EA 1 PROTECTOR XS ML PD 00 02 81337 8470 01 497 8627 INSERT BALLISTIC GROIN EA 1 PROTECTOR L 4XL PD 00 02 81337 6 8470 01 520 7360 INSERTS ENHANCED SMALL EA 2 ARMS ESAPI XS CO PD 04 10 81337 SZE MEDIUM STRIKE FACE HANOLE WITH CARE 8470 01 520 7370 INSERTS ENHANCED SMALL EA 2 ARMS ESAPI S CO PD 04 10 81337 8470 01 520 7373 INSERTS ENHANCED SMALL EA 2 ARMS ESAPI M CO PD 04 10 81337 8470 01 520 7385 INSERTS ENHANCED SMALL EA 2 ARMS ESAPI L CO PD 04 10 81337 8470 01 520 7382 INSERTS ENHANCED SMALL EA 2 ARMS ESAPI XL CO PD 04 10 81337 0014 23 TM 10 8470 208 10 0014 OPERATOR MAINTENANC
22. 508 233 4141 Jane Doe Jane Doe DSN 256 4141 DA FORM 2028 FEB 74 REPLACES DA FORM 2028 1 DEC 68 WHICH WILL BE USED USAPPC V3 00 TO Forward direct to addressee listed in publication FROM Activity and location Include ZIP DATE US ARMY TACOM LIFE CYCLE MANAGEMENT Code COMMAND PFC JANE DOE 21 October 2003 ATTN AMSTA LC SECT Co A 38 Engineer Br 15 KANSAS ST Ft Leonard Wood MO 63108 NATICK MA 01760 5052 PART II REPAIR PARTS AND SPECIAL TOOL LISTS AND SUPPLY CATALOGS SUPPLY MANUALS PUBLICATION NUMBER DATE TITLE TM 10 1670 296 23 amp P 30 October 2002 Unit Manual for Ancillary Equipment for Low Velocity Air Drop Systems TOTAL NO OF PAGE COLM LINE NATIONAL REFERENCE FIGURE ITEM MAJOR ITEMS NO NO NO STOCK NO NO NO SUPPORTED RECOMMENDED ACTION NUMBER 0066 00 4 Callout 16 in figure 4 is pointed to a D Ring In the Repair Part List key for Figure 4 item 16 is called a Snap Hook Please correct one or the other PART Ill REMARKS Any general remarks or recommendations or suggestions for improvement of publications and blank forms Additional blank sheets may be used if more space is needed TYPED NAME GRADE OR TITLE TELEPHONE EXCHANGE AUTOVON PLUS EXTENSION SIGNATURE UASPPC V3 00 RECOMMENDED CHANGES TO PUBLICATIONS AND Use Part Il reverse for Repair Parts and Special Tool DATE BLANK FORMS Lists RPSTL an
23. 8095 8470 01 551 8096 8470 01 551 8101 6 8470 01 551 8113 8470 01 551 8114 8470 01 551 8115 8470 01 551 8120 7 8470 01 551 8631 8470 01 551 8632 8470 01 551 8633 CARRIER SIDE PLATE RIGHT EA 1 EXTERNAL M L 1507 MLG 3T951 CARRIER SIDE PLATE RIGHT EA 1 EXTERNAL XL 2XL 1507 X2L 3T951 CARRIER SIDE PLATE RIGHT EA 1 EXTERNAL 3XL 4XL 1507 X34 3T951 CARRIER SIDE PLATE LEFT EA 1 EXTERNAL XS S 1508 XSS 3T951 CARRIER SIDE PLATE LEFT EA 1 EXTERNAL M L 1508 MLG 3T951 CARRIER SIDE PLATE LEFT EA 1 EXTERNAL XL 2XL 1508 X2L 3T951 CARRIER SIDE PLATE LEFT EA 1 EXTERNAL 3XL 4XL 1508 X34 3T951 BODY ARMOR WAISTBAND EA 1 RIGHT INTERNAL ELASTIC BAND XS S 1509 XSS 3T951 BODY ARMOR WAISTBAND EA 1 RIGHT INTERNAL ELASTIC BAND M L 1509 MLG 3T951 BODY ARMOR WAISTBAND EA 1 RIGHT INTERNAL ELASTIC BAND XL 2XL 1509 X2L 3T951 0014 6 TM 10 8470 208 10 0014 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II COMPONENTS OF END ITEM COEI AND BASIC ISSUE ITEM BII LISTS COMPONENTS OF END ITEMS LIST CONTINUED Table 1 Components Of End Item List IOTV Continued 2 3 5 6 National Stock Number NSN and Description Part U I Qty Illustration Number CAGEC Rar 8470 01 551 8634 BODY ARMOR WAISTBAND EA 1 RIGHT INTERNAL ELASTIC BAND 3XL 4XL 1509 X34
24. CAUTION Do not submerge ESAPI ESBI inserts in any liquid including water Do not use a stiff brush to clean any part of your IBA as this will damage the material Remove loose dirt and lint from the outer surface of the ESAPI ESBI using a cloth or soft bristle brush Never use a stiff bristle brush Wet the ESAPI ESBI in a sink or shower using warm not hot water Apply a mild soap or detergent to the soiled areas and scrub with a cloth or soft bristle brush Badly soiled areas may be scrubbed with mild soap or detergent Scrub only long enough to remove soil Rinse the ESAPI ESBI with warm water until all suds are completely gone Let the insert dry by itself away from heat or open flame END OF TASK END OF WORK PACKAGE 0010 3 4 blank TM 10 8470 208 10 0011 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II ESAPI ESBI INSERTS INSPECT REPAIR INITIAL SETUP References Materials parts WP 0015 Tape Pressure Sensitive Adhesive 0015 Item 5 INSPECT WARNING Service members must ensure they have the correct protective inserts The ESAPI and ESBI have green covers and provide a higher level of protection than the Small Arms Protective Insert SAPI which has a black cover ESAPI should be worn by all personnel in theater If a service member has the older black SAPI plates they should be turned in and replaced with green ESAPI plates Failure to ensure the correct pl
25. CONDITIONS ASSEMBLY ASSEMBLY AND PREPARATION FOR USE CONTINUED Inserting Side Hard Armor Plates ESBI WARNING During pre combat inspections check that side plate strap has an additional turn with the strap through the buckle for added security Without the strap being properly secured the plate could fall out leaving the servicemember vulnerable to small arms fire or fragmentation 1 Lay the back carrier on flat surface with the interior material up and side plate carriers folded out exposing the side plate pockets There are two methods to install the side ballistic plates 2 Top Load Method IOTV and IOTV Gen Il a The first method is to unfasten the hook and loop on the top flap of the side plate pocket and pull out the flap and insert the side ballistic plate b Push the plate into pocket fold the flap back into pocket and re attach the hook and loop fastener tape 3 Bottom Load Method IOTV ONLY a The second method is to unweave the webbing from the buckle on the bottom of the pouch b Open the pouch and insert the plate with the concaved portion facing toward the inside C Close the flap and weave the strap back through the buckle d Route the end of the strap back through the buckle in the opposite direction to lock 4 If using the X Small ESAPI plates instead of ESBI plates insert the plate into unbuckled bottom flap and into the opened top flap Buckle the bottom flap closed ensuring to pu
26. Catalogs Supply Manuals SC SM For use of this form see AR 25 30 the proponent agency is ODISC4 TO Forward to proponent of publication or form Include ZIP Code FROM Activity and location Include ZIP Code US ARMY TACOM LIFE CYCLE MANAGEMENT COMMAND ATTN AMSTA LCL MPP TECH PUBS 1 Rock Island Arsenal ROCK ISLAND IL 61299 7360 PART I ALL PUBLICATIONS EXCEPT RPSTL AND SC SM AND BLANK FORMS PUBLICATION FORM NUMBER DATE TITLE TM 10 8470 208 10 01 March 2010 Operator s Manual For Improved Outer Tactical Vest IOTV and Improved Outer Tactical Vest Gen II IOTV Gen II ITEM PAGE PARA LINE FIGURE TABLE RECOMMENDED CHANGES AND REASON NO NO GRAPH NO NO NO Provide exact wording of recommended changes if possible Reference to line numbers within the paragraph or subparagraph TYPED NAME GRADE OR TITLE TELEPHONE EXCHANGE AUTOVON PLUS SIGNATURE EXTENSION DA FORM 2028 FEB 74 REPLACES DA FORM 2028 1 DEC 68 WHICH WILL BE USED USAPPC V3 00 SUPPORTED TO Forward to proponent of publication or form Include ZIP Code FROM Activity and location Include ZIP Code DATE US ARMY TACOM LIFE CYCLE MANAGEMENT COMMAND ATTN AMSTA LCL MPP TECHPUBS 1 Rock Island Arsenal ROCK ISLAND IL 61299 7360 PART Il REPAIR PARTS AND SPECIAL TOOL LISTS AND SUPPLY CATALOGS SUPPLY MANUALS PUBLICATION NUMBER DATE TITLE Operator s Manual For Improved
27. Equipment Inspection and Maintenance Worksheet to record any discovered faults Do not record faults that you fix PMCS PROCEDURES Table 1 Preventive Maintenance Checks and Services PMCS Lists inspections and care required to keep your equipment in good operating condition It is arranged so that you can perform before operation checks as you walk around the equipment EXPLANATION OF PMCS TABLE COLUMNS Item Number Indicates the reference number When completing DA Form 2404 Equipment Inspection and Maintenance Worksheet include the item number for the item to check service indicating a fault Item numbers appear in the order you must perform the checks services listed Interval Indicates when you must perform the procedure in the procedure column Before perform before equipment operation During perform during equipment operation After perform after equipment has been operated Weekly perform every week Monthly perform each month Hours perform at the noted hourly interval Item to Check Service Indicates the item to be checked or serviced 0007 1 TM 10 8470 208 10 0007 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN Il PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS INTRODUCTION PMCS PROCEDURES Continued Procedure Indicates the procedure you must perform on the item listed in Item to Check Service column You must perform the procedure at the time specified in th
28. Gen Il Continued ITEM INTERVAL ITEM TO BE PROCEDURE EQUIPMENT NOT NO CHECKED OR READY AVAILABLE IF SERVICED 20 Monthly Vest Soldier Assemble the front and back carriers a Lay both back and front carriers on a flat surface with like shoulder together right to right left to left Figure 21 b Route the left shoulder of the front carrier into the left shoulder of the back carrier Repeat for right side c Open the upper access panel on the back carrier The buckle from the front carrier shoulder straps should now be in the back carrier d Route both lengths of the cable release through the opening at the top of the upper access panel 0008 32 TM 10 8470 208 10 0008 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS PMCS PROCEDURES CONTINUED Table 1 Preventive Maintenance Checks and Services for IOTV and IOTV Gen Il Continued ITEM INTERVAL ITEM TO BE PROCEDURE EQUIPMENT NOT NO CHECKED OR READY AVAILABLE IF SERVICED Monthly Vest Continued Figure 21 Connecting Front and Back Carriers e For both shoulders insert strap loops into the front carrier shoulder buckles Figure 22 0008 33 TM 10 8470 208 10 0008 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II PREVENTIVE MAI
29. IMPROVED OUTER TACTICAL VEST GEN Il OPERATION UNDER USUAL CONDITIONS ASSEMBLY ASSEMBLY AND PREPARATION FOR USE CONTINUED 9 Repeat steps 1 3 and 5 7 for the deltoid protectors lower back protector and groin protector Refer to Figure 4 for an example of how to insert soft ballistic into ancillary equipment Figure 4 Inserting Soft Ballistics into Lower Back Protector END OF TASK Inserting Hard Armor 1 Place the carrier on a clean surface with the exterior surface facing down 2 Separate the hook and loop fastener tape on the interior fabric of the carrier 3 If installed lift the soft ballistic insert to reveal the hard armor pocket 4 Unfasten the nylon strap at the bottom of the hard armor pocket Figure 5 0004 10 TM 10 8470 208 10 0004 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN Il OPERATION UNDER USUAL CONDITIONS ASSEMBLY ASSEMBLY AND PREPARATION FOR USE CONTINUED Figure 5 Opening Hard Armor Protective Insert Pocket 5 Place ESAPI plate into the hard armor pocket with the concave side up Figure 6 Figure 6 Inserting Hard Armor Protective Insert 0004 11 TM 10 8470 208 10 0004 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN Il OPERATION UNDER USUAL CONDITIONS ASSEMBLY ASSEMBLY AND PREPARATION FOR USE CONTINUED 6 Reattach the nylon webbing on the hard armor pocket Figure 7 The webbing 9
30. Item 1 e Ensure the cable is not taped tied or otherwise secured to the IOTV and the Land Warrior webbing is not to secure the cable release Remove any tape or ties f Close top flap and open back flap g Ensure all six straps from the side plate carriers and internal elastic bands are attached to the three pieces of center webbing 0008 14 TM 10 8470 208 10 0008 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS PMCS PROCEDURES CONTINUED Table 1 Preventive Maintenance Checks and Services for IOTV and IOTV Gen Il Continued ITEM INTERVAL ITEM TO BE PROCEDURE EQUIPMENT NOT NO CHECKED OR READY AVAILABLE IF SERVICED Before Cable Release h Ensure the cable Cable is too short Continued extends at least 1 inches past the last webbing loop Figure 10 Item 3 Ensure the cable is not taped tied or otherwise secured to the IOTV Remove any tape or ties j Ensure all excess webbing is secured in the webbing retainer bands Figure 9 Figure 9 Webbing Properly Stowed 0008 15 TM 10 8470 208 10 0008 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS PMCS PROCEDURES CONTINUED Table 1 Preventive Maintenance Checks and Services for IO
31. OUTER TACTICAL VEST IOTV GEN Il TM 10 8470 208 10 0013 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II REFERENCES SCOPE This work package lists related field manuals forms technical manuals and miscellaneous publications MISCELLANEOUS PUBS FORMS AR 700 138 Army Logistics Readiness and Sustainability CTA 50 970 Expendable Durable Items Except Medical Class V Repair Parts and Heraldic Items CTA 50 909 Field and Garrison Furnishings and Equipments CTA 8 100 Army Medical Department Expendable Durable Items DA Form 2028 Recommended Changes to Publications and Blank Forms DA PAM 750 8 The Army Maintenance Management System TAMMS Users Manual FM 3 11 2 Multiservice Tactics Techniques and Procedures for Chemical Biological and Nuclear Contamination Avoidance FM 4 25 11 First Aid Information SF 368 Product Quality Deficiency Report END OF WORK PACKAGE 0013 1 2 blank TM 10 8470 208 10 0014 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II COMPONENTS OF END ITEM COEI AND BASIC ISSUE ITEM BII LISTS COMPONENTS OF END ITEM AND BASIC ISSUE ITEM BII LISTS INTRODUCTION SCOPE This work package lists COEI and BII for the Improved Outer Tactical Vest IOTV and Improved Outer Tactical Vest Gen II IOTV Gen Il to help you inventory items for safe and efficient operation of the equip
32. Outer Tactical TM 10 8470 208 10 01 March 2010 Vest IOTV and Improved Outer Tactical Vest Gen II Gen TOTAL NO PAGE COLM LINE NATIONAL STOCK REFERENCE NO FIGURE ITEM OF MAJOR NO NO NO NUMBER NO NO ITEMS RECOMMENDED ACTION PART Ill REMARKS Any general remarks or recommendations or suggestions for improvement of publications and blank forms Additional blank sheets may be used if more space is needed TYPED NAME GRADE OR TITLE TELEPHONE EXCHANGE AUTOVON PLUS EXTENSION SIGNATURE UASPPC V3 00 TM 10 8470 208 10 By Order of the Secretary of the Army GEORGE W CASEY JR General United States Army Official Chief of Staff 2 JOYCE E MORROW Administrative Assistant to the Secretary of the Army 1006310 Distribution To be distributed in accordance with the initial distribution number IDN 314252 requirements for TM 10 8470 208 10 PIN 085476 000
33. access panel through the metal buckles on the front carrier shoulder straps Figure 14 Items 1 and 2 Route the short cable release through the portion of the right hand webbing loop that sticks out of the buckle Figure 14 Item 2 Continue routing the release cable through the center cable routing channel Figure 14 Item 3 and through the left hand webbing loop that sticks out of the buckle Figure 14 Item 3 NOTE There are two olive drab green straps with buckles attached to the ends under the upper flap of the back carrier Do not use these buckles during assembly They are to only be used with the Land Warrior System Insert the remaining portion of the release cable into the release cable stowage channel on the left side of the vest ensuring the cable extends a minimum of 172 inches past the left hand webbing loop Figure 14 Item 4 0004 17 TM 10 8470 208 10 0004 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN Il OPERATION UNDER USUAL CONDITIONS ASSEMBLY ASSEMBLY AND PREPARATION FOR USE CONTINUED P WT Figure 14 Routing Short Release Cable 13 Route longer release cable through opening in lower access panel Figure 15 ENS x J u a 1 1 gr da t m x f gt Figure 15 Routing Long Release Cable though the Lower Access Panel 14 Release the upper access panel ensuring the seam is flat with no folds or puckers 0004 18 TM 10 847
34. front carrier 1 Lay carrier on flat surface with interior surface facing up 2 Insert both straps on groin protector Figure 20 or lower back protector into the webbing loops on the carrier Fold over and secure the snap fasteners Ensure the data label faces the body when worn 0004 23 TM 10 8470 208 10 0004 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN Il OPERATION UNDER USUAL CONDITIONS ASSEMBLY ASSEMBLY AND PREPARATION FOR USE CONTINUED Figure 20 Attaching Groin Protector Attaching the Deltoid Protectors WARNING Do not include the flap of the back yoke when attaching the deltoid protector to the vest Doing so may prevent the cable release from operating correctly NOTE Deltoid protectors are universal There is no right or left deltoid protector 1 Unhook and fully extend deltoid protector upper attachment strap Route the strap over and under the shoulder of the vest For maximum protection ensure the deltoid protector overlaps where the front and back shoulder joins 2 Use the same procedure for attaching both right and left deltoid protectors 3 Secure the deltoid protector around the arm by pulling the loose end of the attachment strap around the arm and securing the hook and loop material END OF TASK 0004 24 TM 10 8470 208 10 0004 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II OPERATION UNDER USUAL
35. level CHAPTER 5 SUPPORTING INFORMATION Chapter 5 contains references Components of End Items List COEI Basic Issue Items List and expendable and durable items list REAR MATTER Rear matter consists of alphabetical index DA Form 2028 authentication page and back cover Manual Organization and Page Numbering System The manual is divided into eight major chapters that detail the topics mentioned above Within each chapter are work packages covering a wide range of topics Each work package is numbered sequentially starting at page 1 The work package has its own page numbering scheme and is independent of the page numbering used by other work packages Each page of a work package has a page number of the form XXXX YY where XXXX is the work package number e g 0010 is work package 10 and YY represents the number of the page within that work package A page number such as 0010 1 2 blank means that page 1 contains information but page 2 of that work package has been intentionally left blank Finding Information The table of contents permits the reader to find information in the manual quickly The reader should start here first when looking for a specific topic The table of contents lists the topics figures and tables contained within each chapter and the work package sequence number where it can be found An Alphabetical Index can be found at the back of the manual specific topics are listed with the corresponding wo
36. location of and BII is also included in this column The last line below the description is the part number and the Commercial and Government Entity Code CAGEC in parentheses Column 4 Usable On Code When applicable gives you a code if the item you need is not the same for different models of equipment 0014 1 TM 10 8470 208 10 0014 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II COMPONENTS OF END ITEM COEI AND BASIC ISSUE ITEM BII LISTS EXPLANATION OF COLUMNS IN THE COEI LIST AND BII LIST CONTINUED Column 5 Unit of Issue Indicates the physical measurement or count of the item as issued per the National Stock Number shown in column 2 Column 6 Qty Rqr Indicates the quantity required COMPONENTS OF END ITEMS LIST Table 1 Components Of End Item List IOTV 2 3 5 6 National Stock Number NSN and Description Part U l Qty Illustration Number CAGEC Rar 1 8470 01 551 7698 CARRIER VEST FRONT XS EA 1 1500 XS 3T951 8470 01 551 7701 CARRIER VEST FRONT S EA 1 1500 S 3T951 8470 01 551 7703 CARRIER VEST FRONT M EA 1 1500 M 3T951 8470 01 551 7705 CARRIER VEST FRONT ML EA 1 1500 ML 3T951 8470 01 551 7706 CARRIER VEST FRONT L EA 1 1500 L 3T951 8470 01 551 7707 CARRIER VEST FRONT LL EA 1 1500 LL 3T951 8470 01 551 7708 CARRIER VEST FRONT XL EA 1 1500 XL 3T95
37. smaller upper access panel and a larger lower access panel The upper access panel has slits for routing the shoulder straps In the upper compartment there is a series of webbing used for attaching the front carrier to the back carrier There is a right shoulder webbing loop a center cable guide and the left shoulder webbing loop The two olive drab straps with an attached buckle are for use with the Land Warrior System There is a cable retention loop located on the left side for storing the excess cable Under the lower flap there is additional webbing to attach the elastic internal waist band and the side plate carriers There is a cable retaining pocket on the very bottom of the pocket for stowing excess cable Back Ballistic Insert The back ballistic insert is located inside the back carrier and provides ballistic protection The back ballistic insert has loop fastener tape and a data label 0002 4 TM 10 8470 208 10 0002 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN Il EQUIPMENT DESCRIPTION AND DATA LOCATION AND DESCRIPTION OF MAJOR COMPONENTS CONTINUED YOKE AND COLLAR ASSEMLY DRAG STRAP UPPER ACCESS PANEL 1 LOWER ACCESS 4 PANEL SIDE PLATE CARRIERS Figure 2 Back Carrier IOTV Shown 0002 5 TM 10 8470 208 10 0002 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN Il EQUIPMENT DESCRIPTION AND DATA LOCATION AND DES
38. these instructions could result in harm to the soldier WARNING IOTV ONLY Ensure the quick release cable is routed through the two grommets of the cable stop or a malfunction may occur It does not matter which cable is routed through which grommet WARNING Proper routing of the cable release assembly is critical to the proper operation of the vest during an emergency doffing The left hand side plate carrier left side plate carrier for IOTV or left hand universal side plate carrier for IOTV Gen II should be attached first followed by the right Failure to follow these directions could result in injury or death TM 10 8470 208 10 WARNING DESCRIPTIONS CONTINUED WARNING Do not include the flap of the back yoke when attaching the deltoid protector to the vest Doing so may prevent the cable release from operating correctly WARNING During pre combat inspections check that side plate strap has an additional turn with the strap through the buckle for added security Without the strap being properly secured the plate could fall out leaving the servicemember vulnerable to small arms fire or fragmentation WARNING Ensure front and back carrier soft ballistic protection overlaps under the arm when donning the vest WARNING The emergency release system should be used during emergencies or instructional purposes only Using the cable release method to routinely doff the vest could result in damage to the hard armor plates Damag
39. 0 01 551 8045 INSERT BALLISTIC FRONT L EA 1 1502 L 3T951 8470 01 551 8047 INSERT BALLISTIC FRONT LL EA 1 1502 LL 3T951 8470 01 551 8050 INSERT BALLISTIC FRONT XL EA 1 1502 XL 3T951 8470 01 551 8051 INSERT BALLISTIC FRONT EA 1 XLL 1502 XLL 3T951 8470 01 551 8053 INSERT BALLISTIC FRONT EA 1 2XL 1502 2XL 3T951 8470 01 551 8054 INSERT BALLISTIC FRONT EA 1 3XL 1502 3XL 3T951 8470 01 551 8055 INSERT BALLISTIC FRONT EA 1 4XL 1502 4XL 3T951 0014 13 TM 10 8470 208 10 0014 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II COMPONENTS OF END ITEM COEI AND BASIC ISSUE ITEM BII LISTS COMPONENTS OF END ITEMS LIST CONTINUED Table 2 Components Of End Item COEI List IOTV Gen II Continued 2 3 5 6 National Stock Number NSN and Description Part U I Qty Illustration Number CAGEC Rqr 3 8470 01 564 1733 CARRIER VEST BACK XS FQ EA 1 OD 07 05 81337 8470 01 564 1755 CARRIER VEST BACK S FQ EA 1 OD 07 05 81337 8470 01 564 1978 CARRIER VEST BACK M FQ EA 1 OD 07 05 81337 8470 01 564 1988 CARRIER VEST BACK ML FQ EA 1 OD 07 05 81337 8470 01 564 2000 CARRIER VEST BACK L FQ EA 1 OD 07 05 81337 8470 01 564 2007 CARRIER VEST BACK LL FQ EA 1 OD 07 05 81337 8470 01 564 2013 CARRIER VEST BACK XL FQ EA 1 OD 07 05 81337 8470 01 564 2030 CARRIER VES
40. 0 208 10 0004 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II OPERATION UNDER USUAL CONDITIONS ASSEMBLY ASSEMBLY AND PREPARATION FOR USE CONTINUED NOTE Most IOTV back carriers have one of the internal elastic bands semi permanently attached IOTV Gen II back carriers do not 15 Route the 1 inch nylon webbing one internal band Figure 16 Item 3 through the internal elastic band routing channel Figure 16 Item 1 and then through the wing channels Figure 16 Item 2 Ensure the data label side is facing the vest 16 If the second internal elastic band is not semi permanently attached repeat step 15 for the opposite side Figure 16 Installing the Internal Elastic Bands 0004 19 TM 10 8470 208 10 0004 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II OPERATION UNDER USUAL CONDITIONS ASSEMBLY ASSEMBLY AND PREPARATION FOR USE CONTINUED NOTE For the IOTV the side plate carriers are labeled for left or right side use Use the left side plate carrier for the left side and the right side plate carrier for the right side For the IOTV Gen ll the side plate carriers are universal and be used on either side 17 Route the two 1 inch nylon webbings on one of the side plate carriers Figure 17 Item 2 through the wing channels Figure 17 Item 1 Ensure the data label side is facing the vest 18 Repeat step 17 for the opposite s
41. 1 8470 01 551 7711 CARRIER VEST FRONT XLL EA 1 1500 XLL 3T951 8470 01 551 7712 CARRIER VEST FRONT 2XL EA 1 1500 2XL 3T951 0014 2 TM 10 8470 208 10 0014 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II COMPONENTS OF END ITEM COEI AND BASIC ISSUE ITEM BII LISTS COMPONENTS OF END ITEMS LIST CONTINUED Table 1 Components Of End Item COEI List IOTV Continued 2 3 5 6 National Stock Number NSN and Description Part U I Qty Illustration Number CAGEC Rar 8470 01 551 7713 CARRIER VEST FRONT 3XL EA 1 1500 3XL 3T951 8470 01 551 7714 CARRIER VEST FRONT 4XL EA 1 1500 4XL 3T951 2 8470 01 551 8039 INSERT BALLISTIC FRONT XS EA 1 1502 XS 3T951 8470 01 551 8040 INSERT BALLISTIC FRONT S EA 1 1502 S 3T951 8470 01 551 8042 INSERT BALLISTIC FRONT M EA 1 1502 M 3T951 8470 01 551 8044 INSERT BALLISTIC FRONT EA 1 ML 1502 ML 3T951 8470 01 551 8045 INSERT BALLISTIC FRONT L EA 1 1502 L 3T951 8470 01 551 8047 INSERT BALLISTIC FRONT LL EA 1 1502 LL 3T951 8470 01 551 8050 INSERT BALLISTIC FRONT XL EA 1 1502 XL 3T951 8470 01 551 8051 INSERT BALLISTIC FRONT EA 1 XLL 1502 XLL 3T951 8470 01 551 8053 INSERT BALLISTIC FRONT EA 1 2XL 1502 2XL 3T951 8470 01 551 8054 INSERT BALLISTIC FRONT EA 1 3XL 1502 3XL 3T951 8470 01 551 8055 INSERT BALLISTIC FR
42. 1 XS ML FQ PD 07 05 81337 8470 01 564 4292 GROIN PROTECTOR CARRIER EA 1 L 4XL FQ PD 07 05 81337 14 8470 01 497 8626 INSERT BALLISTIC GROIN EA 1 PROTECTOR XS ML PD 00 02 81337 8470 01 497 8627 INSERT BALLISTIC GROIN EA 1 PROTECTOR L 4XL PD 00 02 81337 15 8470 01 564 5449 DELTOID PROTECTOR EA 2 OUTERSHELL XS S CO PD 07 05 81337 0014 19 TM 10 8470 208 10 0014 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II COMPONENTS OF END ITEM COEI AND BASIC ISSUE ITEM BII LISTS COMPONENTS OF END ITEMS LIST CONTINUED Table 2 Components Of End Item COEI List IOTV Gen II Continued 2 3 National Stock Number NSN and Description Part Illustration Number CAGEC 8470 01 564 5474 DELTOID PROTECTOR OUTERSHELL M L CO PD 07 05 81337 8470 01 564 5505 DELTOID PROTECTOR OUTERSHELL XL 4XL CO PD 07 05 81337 8470 01 556 2192 DELTOID PROTECTOR BALLISTIC PANEL XS S CO PD 07 10 81337 8470 01 556 2187 DELTOID PROTECTOR BALLISTIC PANEL M L CO PD 07 10 81337 8470 01 520 7349 DELTOID PROTECTOR BALLISTIC PANEL XL 4XL CO PD 07 10 81337 0014 20 TM 10 8470 208 10 0014 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II COMPONENTS OF END ITEM COEI AND BASIC ISSUE ITEM BII LISTS COMPONENTS OF END ITEMS LIST CONTINUED Table 3 Basic Issue Items BII IOTV
43. 3T951 5 8470 01 576 7903 CARRIER SIDE PLATE EA 2 UNIVERSAL XS S FQ OD 07 0014 15 TM 10 8470 208 10 0014 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II COMPONENTS OF END ITEM COEI AND BASIC ISSUE ITEM BII LISTS COMPONENTS OF END ITEMS LIST CONTINUED Table 2 Components Of End Item COEI List IOTV Gen II Continued 2 3 5 6 National Stock Number NSN and Description Part U Qty Illustration Number CAGEC Rqr 8470 01 576 8096 CARRIER SIDE PLATE EA 2 UNIVERSAL M L FQ OD 07 05 81337 8470 01 576 8126 CARRIER SIDE PLATE EA 2 UNIVERSAL XL 2XL FQ OD 07 05 81337 8470 01 576 8131 CARRIER SIDE PLATE EA 2 UNIVERSAL 3XL 4XL FQ OD 07 05 81337 6 8470 01 576 8138 POUCH SIDE PLATE EA 2 UNIVERSAL ONE SIZE FQ OD 07 05 81337 7 8470 01 551 8631 BODY ARMOR WAISTBAND EA 1 RIGHT INTERNAL ELASTIC ray BAND XS S 1509 55 3 951 8470 01 551 8632 BODY ARMOR WAISTBAND EA 1 RIGHT INTERNAL ELASTIC BAND M L 1509 MLG 3T951 8470 01 551 8633 BODY ARMOR WAISTBAND EA 1 RIGHT INTERNAL ELASTIC BAND XL 2XL 1509 X2L 3T951 8470 01 551 8634 BODY ARMOR WAISTBAND EA 1 RIGHT INTERNAL ELASTIC BAND 3XL 4XL 1509 X34 3T951 8 8470 01 551 8620 BODY ARMOR WAISTBAND EA 1 LEFT INTERNAL ELASTIC BAND gt XS S 1510 XSS 3T951 8470 01 551 8623 BODY ARMOR WAISTBAND EA 1 LEFT I
44. A DIFFERENCES BETWEEN MODELS CONTINUED Front Carrier The IOTV Gen Il vest has added equipment attachment rings at the left and right shoulders Figure 11 Item 2 These rings are designed for attachment of the Tactical Assault Panel TAP and other equipment The IOTV Gen II front carrier also has several improvements to the quick release system The IOTV Gen II front carrier cable routing channels and cable release handle pocket are designed to minimize the chance of misrouting The loop tape for the rank is larger on the IOTV Gen II vest Figure 11 Item 1 IOTV Gen II prototype model shown actual production model will be camouflage IOTV Figure 11 Differences between IOTV and IOTV Gen II Front Carriers Cable Release Assembly The IOTV Gen II cable release attaches to the cable release handle on the side instead of the center as on the IOTV The IOTV Gen II no longer requires a cable stop Side Plate Carriers The IOTV vest has a left and a right side plate carrier with integrated pockets to hold the ESBI plates The side plate carriers for the IOTV Gen II are universal and have removable pouches for the ESBI plates Additionally the IOTV Gen Il universal side plate carriers have a stiff plastic liner that provides better support and load distribution 0002 13 TM 10 8470 208 10 0002 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II EQUIPMENT DESCRIPTION AND DATA DIFFERENCES BET
45. AL VEST GEN II PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS PMCS PROCEDURES CONTINUED Table 1 Preventive Maintenance Checks and Services for IOTV and IOTV Gen Il Continued ITEM INTERVAL ITEM TO BE PROCEDURE EQUIPMENT NOT NO CHECKED OR READY AVAILABLE IF SERVICED Before IOTV or IOTV Gen II Vest Continued Figure 4 Securing Internal Elastic Bands 0008 9 TM 10 8470 208 10 0008 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS PMCS PROCEDURES CONTINUED Table 1 Preventive Maintenance Checks and Services for IOTV and IOTV Gen Il Continued ITEM NO INTERVAL ITEM TO BE PROCEDURE CHECKED OR SERVICED EQUIPMENT NOT READY AVAILABLE IF Before IOTV or IOTV Gen ll Vest Continued Figure 5 Securing Side Plate Carriers 0008 10 TM 10 8470 208 10 0008 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS PMCS PROCEDURES CONTINUED Table 1 Preventive Maintenance Checks and Services for IOTV and IOTV Gen Il Continued ITEM INTERVAL ITEM TO BE PROCEDURE EQUIPMENT NOT NO CHECKED OR READY AVAILABLE IF SERVICED 4 Before IOTV or IOTV Gen II Second Soldier Vest Check for proper fit of IOTV or IOTV
46. ATION FOR USE CONTINUED Table 1 IOTV and IOTV Gen II Inventory Continued Component QTY IOTV IOTV Gen Il Deltoid Protector 2 Same as IOTV Deltoid Protector 2 Soft Ballistic Inserts Same as IOTV ESBI Plate 2 Same as IOTV ESAPI Plate 2 STRIKE E HANDLE WITH CARE Same as IOTV 0004 5 TM 10 8470 208 10 0004 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II OPERATION UNDER USUAL CONDITIONS ASSEMBLY ASSEMBLY AND PREPARATION FOR USE CONTINUED Table 2 IOTV and IOTV Gen II Component Sizing Chart Vest Size XS M ML L LL XL XLL 2XL 3XL 4XL Front Carrier amp XS S M ML L LL XL XLL 2XL 3XL 4XL Soft Ballistic Insert Back Carrier amp XS S M ML L LL XL XLL 2XL 3XL 4XL Soft Ballistic Insert Cable Release XS XS M M M M XL XL 2XL 2XL 2XL Assembly S S LL LL LL LL XLL XLL 4XL 4XL 4XL Internal Elastic XS XS M M M M XL XL XL 3XL 3XL Band S S LL LL LL LL 2XL 2XL 2XL 4XL 4XL Side Plate XS XS M M M M XL XL XL 3XL 3XL Carriers S S LL LL LL LL 2XL 2XL 2XL 4XL 4XL Universal Side 0 0 U U U U U U U U Plate Pouch IOTV Gen II Only Front U U U U U U U U U U U Yoke Collar Back XS S M M L L XL XI 2XL 3XL 4XL Yoke Collar ML ML LL LL XLL XXL Groin XS XS XS xs L L I
47. BA This list is for information only and is not authority to requisition the listed items These items are authorized to you by CTA 50 970 Expendable Durable Items Except Medical Class V Repair Parts and Heraldic Items CTA 50 909 Field and Garrison Furnishings and Equipments or CTA 8 100 Army Medical Department Expendable Durable Items Explanation of Columns in the Expendable Durable Items List Column 1 Item No This number is assigned to the entry in the list and is references in the narrative instructions to identify the item e g Use brake fluid WP 0098 item 5 Column 2 Level This column identifies the lowest level of maintenance that requires the listed item C Crew Column 3 National Stock Number NSN This is the NSN assigned to the item which you can use to requisition it Column 4 Item Name Description Part Number CAGEC This column provides the other information you need to identify the item The last line below the description is the part number and the Commercial and Government Entity Code CAGEC in parentheses Column 5 Unit of Issue Code Shows the physical measurement or count of an item such as gallon dozen gross etc 0015 1 TM 10 8470 208 10 0015 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II EXPENDABLE AND DURABLE ITEMS LIST EXPENDABLE AND DURABLES ITEMS LIST Table 1 Expendable and Durable Items List
48. BER OF WORK PACKAGES IS 162 CONSISTING OF THE FOLLOWING Page WP No Change No Title 2 pgs Warning 4 pgs i viii 8 pgs Ch 1 title page 2 pgs WP 0001 4 pgs WP 0002 18 pgs WP 0003 2 pgs Ch 2 title page 2 pgs WP 0004 26 pgs WP 0005 8 pgs WP 0006 2 pgs Ch 3 title page 2 pgs WP 0007 2 pgs WP 00068 50 pgs Ch 4 title page 2 pgs WP 0009 2 pgs WP 0010 4 pgs WP 0011 2 pgs WP 0012 2 pgs Ch 5 title page 2 pgs WP 0013 2 pgs WP 0014 26 pgs WP 0015 2 pgs oooooooooooooooooooooooH AIB blank TM 10 8470 208 10 HEADQUARTERS DEPARTMENT OF THE ARMY WASHINGTON D C 01 March 2010 TECHNICAL MANUAL OPERATOR MANUAL FOR IMPROVED OUTER TACTICAL VEST IOTV AND IMPROVED OUTER TACTICAL VEST GEN II IOTV GEN Il A PART OF THE INTERCEPTOR BODY ARMOR SYSTEM REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS You can help improve this manual If you find any mistakes or if you know of a way to improve the procedures please let us know Mail your letter or DA Form 2028 Recommended Changes to Publications and Blank Forms directly to Commander TACOM Life Cycle Management Command ATTN AMSTA LCL MPP TECH PUBS 1 Rock Island Arsenal Rock Island IL 61299 7630 You may also send in your recommended changes via electronic mail or by fax Our fax is DSN 793 0726 and Commercial 309 782 0726 Our e mail address is TACOMLCMC DAFOR2028 us army mil A reply will be furnished t
49. BOVE 4XL GC09477105 54786 10 8470 01 551 8159 CARRIER YOKE AND EA 1 COLLAR BACK YOKE COLLAR XS 1504 XS 3T951 8470 01 551 8162 CARRIER YOKE AND EA 1 COLLAR BACK YOKE COLLAR S 1504 S 3T951 8470 01 551 8171 CARRIER YOKE AND EA 1 COLLAR BACK YOKE COLLAR M 1504 M 3T951 8470 01 551 8172 CARRIER YOKE AND EA 1 COLLAR BACK YOKE COLLAR L 1504 L 3T951 8470 01 551 8177 CARRIER YOKE AND EA 1 COLLAR BACK YOKE COLLAR XL 1504 XL 3T951 0014 8 TM 10 8470 208 10 0014 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II COMPONENTS OF END ITEM COEI AND BASIC ISSUE ITEM BII LISTS COMPONENTS OF END ITEMS LIST CONTINUED Table 1 Components Of End Item COEI List IOTV Continued 2 3 4 5 6 National Stock Number NSN and Description Part Usable U I Qty Illustration Number CAGEC On Rqr Code 8470 01 551 8178 CARRIER YOKE AND EA 1 COLLAR BACK YOKE COLLAR 2XL 1504 2XL 3T951 8470 01 551 8179 CARRIER YOKE AND EA 1 COLLAR BACK YOKE COLLAR 3XL 1504 3XL 3T951 8470 01 551 8180 CARRIER YOKE AND EA 1 COLLAR BACK YOKE COLLAR 4XL 1504 4XL 3T951 11 8470 01 551 8192 INSERT BALLISTIC RIGHT EA 1 COLLAR BALLISTIC INSERT XS 1505 XS 3T951 8470 01 551 8198 INSERT BALLISTIC RIGHT EA 1 COLLAR BALLISTIC INSERT S 1505 SM 3T951 8470 01 551 8199 INSERT BALLISTIC RIGHT EA 1 COLLAR BALLIST
50. CRIPTION OF MAJOR COMPONENTS CONTINUED FRONT AND BACK CARRIER ATTACHMENT POINTS LAND WARRIOR STRAPS INTERNAL rua ELASTIC BAND ATTACHMENT POINT SIDE PLATE EN CARRIER ATTACHMENT Figure 3 Back Carrier Cable Routing Upper and Lower Access Panels Removed for Clarity 0002 6 TM 10 8470 208 10 0002 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN Il EQUIPMENT DESCRIPTION AND DATA LOCATION AND DESCRIPTION OF MAJOR COMPONENTS CONTINUED Side Plate Carriers Both the IOTV and IOTV Gen II have two side plate carriers Figure 4 but of different design The side plate carriers attach the front and back carriers help distribute the load of the vest and carry the ESBI plates The side plate carriers are attached to the back vest using the quick release system and with the front carrier using hook and loop fastener tape NOTE IOTV is used in Figure 4 as a representational sample The IOTV Gen II side plate carriers are universal and have removable Side Plate Pouches The functionality and location of the components are the same BACK CARRIER ATTACHMENT POINTS EXTERIOR VIEW SIDE PLATE POCKETS FRONT CARRIER INTERIOR VIEW ATTACHMENT Figure 4 Side Plate Carriers IOTV 0002 7 TM 10 8470 208 10 0002 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN Il EQUIPMENT DESCRIPTION AND DATA LOCATION AND DESCRIPTION OF MAJOR COMP
51. Cable Release Assembly on Front Carrier 0004 15 TM 10 8470 208 10 0004 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN Il OPERATION UNDER USUAL CONDITIONS ASSEMBLY ASSEMBLY AND PREPARATION FOR USE CONTINUED 3 Stow the cable release handle in the cable release handle pocket and secure with the hook and loop patches inside the pocket 4 Adjust right shoulder buckle so that the reducer buckle is even with the cable webbing channel Figure 12 Figure 12 Adjusting Left Shoulder Webbing Length 5 Align the front and back carriers with the interior side down right shoulder to right shoulder and left shoulder to left shoulder Figure 13 6 Route the right side buckles and cables from the front carrier through the shoulder strap guide of the back carrier Route the left side buckle of the front carrier through the shoulder strap guide of the back carrier Figure 13 0004 16 TM 10 8470 208 10 0004 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN Il OPERATION UNDER USUAL CONDITIONS ASSEMBLY ASSEMBLY AND PREPARATION FOR USE CONTINUED 10 11 12 Figure 13 Connecting Front and Back Carriers Open the upper access panel by separating the hook and loop fastener tape Route both lengths of the cable release through the opening at the top of the upper access panel Figure 13 Item 1 Route the two webbing loops under the upper
52. D OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS PMCS PROCEDURES CONTINUED Table 1 Preventive Maintenance Checks and Services for IOTV and IOTV Gen Il Continued ITEM INTERVAL ITEM TO BE PROCEDURE EQUIPMENT NOT NO CHECKED OR READY AVAILABLE IF SERVICED Monthly Internal Elastic h Place the metal ring Bands Continued from the left side plate carrier over the bottom center webbing Place the metal ring from the right side plate carrier over the bottom center webbing i Route the cable release through the center webbing loops from top to bottom j Place end of release cable in the retention pocket Gather any loose straps and secure using elastic keepers Close back pocket and tuck the bottom of back flap up into the back flap pocket 0008 37 TM 10 8470 208 10 0008 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS PMCS PROCEDURES CONTINUED Table 1 Preventive Maintenance Checks and Services for IOTV and IOTV Gen Il Continued ITEM INTERVAL ITEM TO BE PROCEDURE EQUIPMENT NOT NO CHECKED OR READY AVAILABLE IF SERVICED Monthly Internal Elastic Bands Continued IN A E SE SS z La LID 2 Me e 2 Figure 24 IOTV Cable Routing Lower Panel 22 Monthly Yoke Coll
53. DURES CONTINUED Table 1 Preventive Maintenance Checks and Services for IOTV and IOTV Gen II Continued ITEM INTERVAL ITEM TO BE PROCEDURE EQUIPMENT NOT NO CHECKED OR READY AVAILABLE IF SERVICED Monthly Deltoid Protector Continued Figure 27 Installing Deltoid Protectors 25 Monthly ESAPI Soldier Install ESAPI plates as required Figure 28 a Lay carriers on a flap surface with interior facing up b Separate seam to open insert pocket and lift soft armor insert by pulling strap Insert ballistic plate so that it curves up label faces up 0008 44 TM 10 8470 208 10 0008 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS PMCS PROCEDURES CONTINUED Table 1 Preventive Maintenance Checks and Services for IOTV and IOTV Gen Il Continued ITEM INTERVAL ITEM TO BE PROCEDURE EQUIPMENT NOT NO CHECKED OR READY AVAILABLE IF SERVICED Monthly ESAPI Continued d Secure ballistic plate in pocket by attaching the strap to surface of pocket exterior e Re seal seam of the insert pocket f Repeat for other plate Figure 28 Inserting ESAPI Plates 0008 45 TM 10 8470 208 10 0008 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS
54. E IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN Il COMPONENTS OF END ITEM COEI AND BASIC ISSUE ITEM BII LISTS COMPONENTS OF END ITEMS LIST CONTINUED Table 3 Basic Issue Items BII IOTV Continued 1 2 3 4 5 6 Item National Stock Number NSN and Description CAGEC and Part Usable Unit Qty Num Illustration Number On of Rar ber Code Issu e U I 7 8470 01 536 7227 INSERTS SMALL ARMS EA 2 PROTECTIVE ESBI ONE SIZE CO PD 06 20 81337 0014 24 TM 10 8470 208 10 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II COMPONENTS OF END ITEM COEI AND BASIC ISSUE ITEM BII LISTS COMPONENTS OF END ITEMS LIST CONTINUED Table 4 Basic Issue Items BII IOTV GEN Il 0014 1 Item Num ber 2 National Stock Number NSN and Illustration 3 Description CAGEC and Part Number 4 Usable On Code 5 Unit of Issu UN 6 Qty Rar N A TM 10 8470 208 10 TECHNICAL MANUAL OPERATOR MANUAL FOR IMPROVED OUTER TACTICAL VEST lOTV AND IMPROVED OUTER TACTICAL VEST GEN II GEN Il PART OF THE INTERCEPTOR BOOY ARMOR SYSTEM HEADQUARTERS DEPARTMENT OF THE ARMY 28 JANUARY 2010 SIZE MEDIUM STRIKE FACE HANDLE WITH CARE 8470 01 520 7370 8470 01 520 7373 8470 01 520 7385 8470 01 520 7382 OPERATOR MANUAL FOR IMPROVED OUTER TAC
55. ENANCE CHECKS AND SERVICES PMCS PMCS PROCEDURES CONTINUED Table 1 Preventive Maintenance Checks and Services for IOTV and IOTV Gen Il Continued ITEM INTERVAL ITEM TO BE PROCEDURE EQUIPMENT NOT NO CHECKED OR READY AVAILABLE IF SERVICED Before IOTV or IOTV Gen II Vest Continued 0008 7 TM 10 8470 208 10 0008 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS PMCS PROCEDURES CONTINUED Table 1 Preventive Maintenance Checks and Services for IOTV and IOTV Gen Il Continued ITEM INTERVAL ITEM TO BE PROCEDURE EQUIPMENT NOT NO CHECKED OR READY AVAILABLE IF SERVICED Before IOTV or IOTV Gen II e Secure internal Vest Continued elastic band by lifting front carrier and pulling two halves of the elastic band forward and connecting hook and loop fasteners Figure 4 f With the front carrier down lift up the front flap to reveal the side plate carrier attachment points Figure 5 g Pull on of the side plate carriers around the body and attach to same side hook and loop fastener in front Repeat with other side h Close the front flap securing with hook and loop fasteners and tuck the bottom of the front flap up into the front flap pocket 0008 8 TM 10 8470 208 10 0008 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTIC
56. Gen Il a Carrier should fit Overlap is less than 1 inch snugly with no gaps or folds in fabric There should be a 1 inch overlap of the front and back carriers under the arm Figure 6 Readjust if necessary Figure 6 Correct Side Ballistic Protection b Lift front cover Side plate carriers should not overlap Readjust if necessary 0008 11 TM 10 8470 208 10 0008 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS PMCS PROCEDURES CONTINUED Table 1 Preventive Maintenance Checks and Services for IOTV and IOTV Gen Il Continued ITEM INTERVAL ITEM TO BE PROCEDURE EQUIPMENT NOT NO CHECKED OR READY AVAILABLE IF SERVICED Before IOTV or IOTV Gen II Vest Continued Jl Ly Figure 7 Side Plate Carrier Check c Any additional pouches or gear should not cross front and back carriers interfere with the cable release or connect the side plate carrier to the back carrier Readjust if necessary 0008 12 TM 10 8470 208 10 0008 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS PMCS PROCEDURES CONTINUED Table 1 Preventive Maintenance Checks and Services for IOTV and IOTV Gen Il Continued ITEM I
57. I Cracking of the ceramic tile Continued is felt or heard as you firmly pinch the outer inch perimeter of the plate Plate has been hit by a bullet or fragment 0008 17 TM 10 8470 208 10 0008 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS PMCS PROCEDURES CONTINUED Table 1 Preventive Maintenance Checks and Services for IOTV and IOTV Gen Il Continued ITEM INTERVAL ITEM TO BE PROCEDURE EQUIPMENT NOT NO CHECKED OR READY AVAILABLE IF SERVICED b Clean your ESAPI ESBI thoroughly before storing c Place the ESAPI ESBI into the IOTV pockets in the same manner as when worn This prevents loss of plates d Store the IOTV System as flat as possible to avoid bunching of materials e It is recommended that the system when dry be stored in a plastic bag to keep out dirt dust and moisture 10 Monthly IBA Soldier Disassemble IOTV a Remove SAPI ESAPI plates from the front and back carriers if installed Figure 11 0008 18 TM 10 8470 208 10 0008 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS PMCS PROCEDURES CONTINUED Table 1 Preventive Maintenance Checks and Services for IOTV and IOTV Gen Il Continued ITEM INTERVAL ITEM TO BE PROCEDURE EQUIPMENT NO
58. I Figure 14 Removing Yoke Collar Assembly Yon NN e Separate the front and back IOTV carriers by removing the cable release completely and unsnapping and releasing the hook and loop fasteners on the left shoulder 0008 21 TM 10 8470 208 10 0008 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS PMCS PROCEDURES CONTINUED Table 1 Preventive Maintenance Checks and Services for IOTV and IOTV Gen Il Continued ITEM INTERVAL ITEM TO BE PROCEDURE EQUIPMENT NOT NO CHECKED OR READY AVAILABLE IF SERVICED Monthly IBA Continued f Remove side plate carriers and internal elastic band g Remove ballistic inserts from front and back carriers 11 Monthly BA Soldier Inventory the body armor a Check the data label Item sizes are mismatched on each component to ensure each component is in the same size or size range Figure 15 for IOTV Figure 16 for IOTV Gen Il 0008 22 TM 10 8470 208 10 0008 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS PMCS PROCEDURES CONTINUED Table 1 Preventive Maintenance Checks and Services for IOTV and IOTV Gen II Continued ITEM INTERVAL ITEM TO BE PROCEDURE EQUIPMENT NOT NO CHECKED OR READY AVAILABLE IF SERVICED M
59. IC INSERT M 1505 MD 3T951 8470 01 551 8200 INSERT BALLISTIC RIGHT EA 1 COLLAR BALLISTIC INSERT L 1505 LG 3T951 8470 01 551 8201 INSERT BALLISTIC RIGHT EA 1 COLLAR BALLISTIC INSERT XL 1505 XL 3T951 8470 01 551 8202 INSERT BALLISTIC RIGHT EA 1 COLLAR BALLISTIC INSERT 2XL 1505 2XL 3T951 8470 01 551 8204 INSERT BALLISTIC RIGHT EA 1 COLLAR BALLISTIC INSERT 3XL 1505 3XL 3T951 0014 9 TM 10 8470 208 10 0014 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II COMPONENTS OF END ITEM COEI AND BASIC ISSUE ITEM BII LISTS COMPONENTS OF END ITEMS LIST CONTINUED Table 1 Components Of End Item COEI List IOTV Continued 2 3 5 6 National Stock Number NSN and Description Part U I Qty Illustration Number CAGEC Rar 8470 01 551 8205 INSERT BALLISTIC RIGHT EA 1 COLLAR BALLISTIC INSERT 4XL 1505 4XL 3T951 12 8470 01 551 8206 INSERT BALLISTIC LEFT EA 1 COLLAR BALLISTIC INSERT XS 1506 XS 3T951 8470 01 551 8208 INSERT BALLISTIC LEFT EA 1 COLLAR BALLISTIC INSERT S 1506 SM 3T951 8470 01 551 8210 INSERT BALLISTIC LEFT EA 1 COLLAR BALLISTIC INSERT M 1506 MD 3T951 8470 01 551 8212 INSERT BALLISTIC LEFT EA 1 COLLAR BALLISTIC INSERT L 1506 LG 3T951 8470 01 551 8218 INSERT BALLISTIC LEFT EA 1 COLLAR BALLISTIC INSERT XL 1506 XL 3T951 8470 01 551 8220 INSERT BALLISTIC LEF
60. Improved Outer Tactical TM 10 8470 208 10 01 March 2010 Vest IOTV and Improved Outer Tactical Vest Gen II Gen II TOTAL NO PAGE COLM LINE NATIONAL STOCK REFERENCE NO FIGURE ITEM OF MAJOR NO NO NO NUMBER NO NO ITEMS RECOMMENDED ACTION PART Ill REMARKS Any general remarks or recommendations or suggestions for improvement of publications and blank forms Additional blank sheets may be used if more space is needed TYPED NAME GRADE OR TITLE TELEPHONE EXCHANGE AUTOVON PLUS EXTENSION SIGNATURE UASPPC V3 00 RECOMMENDED CHANGES TO PUBLICATIONS AND Use Part Il reverse for Repair Parts and Special Tool DATE BLANK FORMS Lists RPSTL and Supply Catalogs Supply Manuals SC SM For use of this form see AR 25 30 the proponent agency is ODISC4 TO Forward to proponent of publication or form Include ZIP Code FROM Activity and location Include ZIP Code US ARMY TACOM LIFE CYCLE MANAGEMENT COMMAND ATTN AMSTA LCL MPP TECH PUBS 1 Rock Island Arsenal ROCK ISLAND IL 61299 7360 PART I ALL PUBLICATIONS EXCEPT RPSTL AND SC SM AND BLANK FORMS PUBLICATION FORM NUMBER DATE TITLE TM 10 8470 208 10 01 March 2010 Operator s Manual For Improved Outer Tactical Vest IOTV and Improved Outer Tactical Vest Gen II IOTV Gen II ITEM PAGE PARA LINE FIGURE TABLE RECOMMENDED CHANGES AND REASON NO NO GRAPH NO NO NO Provide exact
61. L 4XL L 4XL L 4XL L 4XL Protector amp ML ML ML ML 4XL 4XL 4XL Soft Ballistic Insert Lower Back U U U U U U U U U U U Protector amp Soft Ballistic Insert Deltoid XS XS M L M L M L M L XL XL XL XL XL Protectors amp S S 4XL 4XL 4XL 4XL 4XL Soft Ballistic Inserts ESAPI Plates XS S M M L L XL XL XL XL XL ESBI Plates U U U U U U U U U U U END OF TASK 0004 6 TM 10 8470 208 10 0004 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II OPERATION UNDER USUAL CONDITIONS ASSEMBLY ASSEMBLY AND PREPARATION FOR USE CONTINUED Assemble IOTV or IOTV Gen 11 WARNING Ensure the sizes of the front and back carrier match by comparing data plate information Ensure the sizes of the attachable items match the sizes of the front and back carriers by comparing data plate information Failure to do so could affect performance causing injury or death to the servicemember NOTE The term interior fabric or interior surface means the side of any component of the IBA system that faces the soldier when worn The term exterior fabric or exterior surface means the side of any component of the IBA system that faces away from the soldier The term inside surface inside fabric or inside means the area of any IBA component that is between the exterior and interior surfaces The inside or inside surface of an IBA component is the portion that touches the sof
62. NTENANCE CHECKS AND SERVICES PMCS PMCS PROCEDURES CONTINUED Table 1 Preventive Maintenance Checks and Services for IOTV and IOTV Gen Il Continued ITEM INTERVAL ITEM TO BE PROCEDURE EQUIPMENT NOT NO CHECKED OR READY AVAILABLE IF SERVICED Monthly Vest Continued Figure 22 Routing Strap Loops into Front Carrier Shoulder Buckles f 2 Route the short cable release through the portion of the right hand webbing loop that sticks out of the buckle Figure 23 Continue routing the release cable through the center cable routing channel and through the left hand webbing loop that sticks out of the buckle Secure upper access panel at hook and loop seam 0008 34 TM 10 8470 208 10 0008 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS PMCS PROCEDURES CONTINUED Table 1 Preventive Maintenance Checks and Services for IOTV and IOTV Gen Il Continued ITEM INTERVAL ITEM TO BE PROCEDURE EQUIPMENT NOT NO CHECKED OR READY AVAILABLE IF SERVICED Monthly Vest Continued 21 Monthly Internal Elastic Soldier Bands Install the internal elastic bands and side plate carriers Figure 24 a Lay back carrier flat with label side facing down o Route the 1 inch strap of the right internal elastic band through the webb
63. NTERNAL ELASTIC BAND M L 1510 MLG 3T951 0014 16 TM 10 8470 208 10 0014 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II COMPONENTS OF END ITEM COEI AND BASIC ISSUE ITEM BII LISTS COMPONENTS OF END ITEMS LIST CONTINUED Table 2 Components Of End Item COEI List IOTV Gen II Continued 2 3 4 5 6 National Stock Number NSN and Description Part Usable U I Qty Illustration Number CAGEC On Code 8470 01 551 8624 BODY ARMOR WAISTBAND EA 1 LEFT INTERNAL ELASTIC BAND XL 2XL 1510 X2L 3T951 8470 01 551 8627 BODY ARMOR WAISTBAND EA 1 LEFT INTERNAL ELASTIC BAND 3XL 4XL 1510 X34 3T951 9 8305 01 551 8940 CORD CABLE EA 1 ASSEMBLY IMPROVED OUTER TACTICAL VEST CABLE e RELEASE ASSEMBLY XS S 1513 L60 3T951 8305 01 551 8941 CORD CABLE EA 1 ASSEMBLY IMPROVED OUTER TACTICAL VEST CABLE RELEASE ASSEMBLY M L 1513 L62 3T951 8305 01 551 8942 CORD CABLE EA 1 ASSEMBLY IMPROVED OUTER TACTICAL VEST CABLE RELEASE ASSEMBLY XL 2XL 1513 L64 3T951 8305 01 551 8943 CORD CABLE EA 1 ASSEMBLY IMPROVED OUTER TACTICAL VEST CABLE RELEASE ASSEMBLY 3XL 4XL 1513 L66 3T951 8305 0 1 560 6949 CORD CABLE EA 1 ASSEMBLY IMPROVED OUTER TACTICAL VEST CABLE RELEASE ASSEMBLY ABOVE 4XL GC09477105 54786 0014 17 TM 10 8470 208 10 0014 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN Il COM
64. NTERVAL ITEM TO BE PROCEDURE EQUIPMENT NOT NO CHECKED OR READY AVAILABLE IF SERVICED Before IOTV or IOTV Gen II Vest Continued Figure 8 Check for Bridging d Check both shoulders for proper overlap Front and back carriers should overlap a minimum of 1 inch Readjust if necessary Check the cable Cable stop is not present release handle pocket on the front of the vest The cable release handle should be fully seated and should not be hanging out IOTV Only Ensure the cable stop is present 5 Before Cable Release Second Soldier Check for proper cable release routing a Open top panel on back carrier 0008 13 TM 10 8470 208 10 0008 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS PMCS PROCEDURES CONTINUED Table 1 Preventive Maintenance Checks and Services for IOTV and IOTV Gen Il Continued ITEM INTERVAL ITEM TO BE PROCEDURE EQUIPMENT NOT NO CHECKED OR READY AVAILABLE IF SERVICED Before Cable Release b Ensure the long and Continued short cables are not crossing and run freely through the vest Readjust if necessary c Ensure the cable routes through both webbing loops Figure 10 Items 1 and 2 Readjust if necessary d Ensure the cable Cable is too short extends at least 1 gt inches past the left most webbing loop Figure 10
65. ONENTS CONTINUED Internal Elastic Bands The IOTV and IOTV Gen Il vests both come with a left and right internal elastic band Figure 5 The elastic bands help distribute the weight of the equipment and keep the vest secured when the front carrier is lifted up for medical access The internal elastic bands only attach to the back carrier and attach to each other on the front using hook and loop fastener tape BACK CARRIER ATTACHMENT POINTS Figure 5 Internal Elastic Bands Cable Release Assembly The cable release assembly Figure 6 comes in four different sizes depending on the vest size The assembly features the quick release handle that the user pulls to activate the quick release function The data plate is located on the handle The assembly includes the two cables one slightly longer than the other CABLE RELEASE HANDLE LONG CABLE p SHORT oar Figure 6 Cable Release Assembly 0002 8 TM 10 8470 208 10 0002 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN Il EQUIPMENT DESCRIPTION AND DATA LOCATION AND DESCRIPTION OF MAJOR COMPONENTS CONTINUED Ancillary Equipment The IOTV and IOTV Gen II ballistic protection can be extended with the ancillary equipment Ancillary equipment for the IOTV and IOTV Gen II consist of the yoke collar assembly deltoid protector groin protector and lower back protector Each item of ancillary equipment consists of a soft bal
66. ONT EA 1 4XL 1502 4XL 3T951 0014 3 TM 10 8470 208 10 0014 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II COMPONENTS OF END ITEM COEI AND BASIC ISSUE ITEM BII LISTS COMPONENTS OF END ITEMS LIST CONTINUED Table 1 Components Of End Item COEI List IOTV Continued 2 3 5 6 National Stock Number NSN and Description Part U I Qty Illustration Number CAGEC Rqr 3 8470 01 551 7718 CARRIER VEST BACK XS EA 1 1501 XS 3T951 8470 01 551 7721 CARRIER VEST BACK S 1501 EA 1 5 3 951 8470 01 551 7724 CARRIER VEST BACK EA 1 1501 M 3T951 8470 01 551 7726 CARRIER VEST BACK ML EA 1 1501 ML 3T951 8470 01 551 7735 CARRIER VEST BACK L 1501 EA 1 1 3 951 8470 01 551 7737 CARRIER VEST BACK LL EA 1 1501 LL 3T951 8470 01 551 7738 CARRIER VEST BACK XL EA 1 1501 XL 3T951 8470 01 551 7739 CARRIER VEST BACK XLL EA 1 1501 XLL 3T951 8470 01 551 7740 CARRIER VEST BACK 2XL EA 1 1501 2XL 3T951 8470 01 551 7741 CARRIER VEST BACK 3XL EA 1 1501 3XL 3T951 8470 01 551 7743 CARRIER VEST BACK 4XL EA 1 1501 4XL 3T951 0014 4 TM 10 8470 208 10 0014 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN Il COMPONENTS OF END ITEM COEI AND BASIC ISSUE ITEM BII LISTS COMPONENTS OF END ITEMS LIST CONTINUED Table 1 Components Of End Item COEI
67. PONENTS OF END ITEM COEI AND BASIC ISSUE ITEM BII LISTS COMPONENTS OF END ITEMS LIST CONTINUED Table 2 Components Of End Item COEI List IOTV Gen II Continued 2 3 5 6 National Stock Number NSN and Description Part U I Qty Illustration Number CAGEC Rqr 8470 01 564 2544 YOKE AND COLLAR ASSEMBLY EA 1 IOTV GEN Il L FQ PD 07 05 81337 8470 01 564 2550 YOKE AND COLLAR ASSEMBLY EA 1 IOTV GEN Il XL FQ PD 07 05 81337 8470 01 564 2560 YOKE AND COLLAR ASSEMBLY EA 1 IOTV GEN Il 2XL FQ PD 07 05 81337 8470 01 564 3972 YOKE AND COLLAR ASSEMBLY EA 1 IOTV GEN II 3XL FQ PD 07 05 81337 8470 01 564 3982 YOKE AND COLLAR ASSEMBLY EA 1 GEN Il 4XL FQ PD 07 05 81337 11 8470 01 564 3393 CARRIER BACK PROTECTOR EA 1 GEN Il LOWER BACK PROTECTOR CARRIER ONE SIZE FQ PD 07 05 81337 12 8470 01 551 8523 INSERT KIDNEY PROTECTOR EA 1 LOWER BACK PROTECTOR BALLISTIC INSERT ONE SIZE 1517 3 951 0014 18 TM 10 8470 208 10 0014 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN Il COMPONENTS OF END ITEM COEI AND BASIC ISSUE ITEM BII LISTS COMPONENTS OF END ITEMS LIST CONTINUED Table 2 Components Of End Item COEI List IOTV Gen II Continued 2 3 5 6 National Stock Number NSN and Description Part U I Qty Illustration Number CAGEC 13 8470 01 564 4278 GROIN PROTECTOR CARRIER EA
68. Q OD 07 05 81337 8470 01 564 1379 CARRIER VEST FRONT S FQ EA 1 OD 07 05 81337 8470 01 564 1385 CARRIER VEST FRONT M FQ EA 1 OD 07 05 81337 8470 01 564 1417 CARRIER VEST FRONT ML EA 1 FQ OD 07 05 81337 8470 01 564 1553 CARRIER VEST FRONT L FQ EA 1 OD 07 05 81337 8470 01 564 1557 CARRIER VEST FRONT LL EA 1 FQ OD 07 05 81337 8470 01 564 1562 CARRIER VEST FRONT XL EA 1 FQ OD 07 05 81337 8470 01 564 1564 CARRIER VEST FRONT XLL EA 1 FQ OD 07 05 81337 8470 01 564 1663 CARRIER VEST FRONT 2XL EA 1 FQ OD 07 05 81337 8470 01 564 1676 CARRIER VEST FRONT 3XL EA 1 FQ OD 07 05 81337 8470 01 564 1684 CARRIER VEST FRONT 4XL EA 1 FQ OD 07 05 81337 0014 12 TM 10 8470 208 10 0014 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II COMPONENTS OF END ITEM COEI AND BASIC ISSUE ITEM BII LISTS COMPONENTS OF END ITEMS LIST CONTINUED Table 2 Components Of End Item COEI List IOTV Gen II Continued 2 3 5 6 National Stock Number NSN and Description Part U I Qty Illustration Number CAGEC Rqr 2 8470 01 551 8039 INSERT BALLISTIC FRONT XS EA 1 1502 XS 3T951 8470 01 551 8040 INSERT BALLISTIC FRONT S EA 1 1502 5 37951 8470 01 551 8042 INSERT BALLISTIC FRONT M EA 1 1502 M 3T951 8470 01 551 8044 INSERT BALLISTIC FRONT EA 1 ML 1502 ML 3T951 847
69. R TACTICAL VEST GEN Il IOTV GEN Il TM 10 8470 208 10 0004 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II OPERATION UNDER USUAL CONDITIONS ASSEMBLY INITIAL SETUP References WP 0002 WP 0008 ASSSEMBLY AND PREPARATION FOR USE Inventory Proper sizing of the IOTV and IOTV Gen ll is critical to its ability to protect you from ballistic threats This includes ensuring each component of your IBA system is the correct size NOTE Any component of the IOTV is compatible with any component of the IOTV Gen II When conducting inventory any combination of components will make up a system as long as all components are present and properly sized 1 Inventory system using Table 1 Go to the first row in Table 1 The first column lists the name of the component to be inventoried The second column indicates the quantity of that item required to make a complete IBA system IOTV or IOTV Gen II configuration The third and fourth columns have pictures of each component for either the IOTV or IOTV Gen II These columns also have notes to help identify the differences between the IOTV and IOTV Gen II versions of each component Check the interior side of each component for a data label Ensure each component is the correct size for your system as indicated in Table 2 a b On the first row find the size of your IOTV or IOTV Gen Il As you inventory each component find that co
70. S ASSEMBLY ASSEMBLY AND PREPARATION FOR USE CONTINUED Table 1 IOTV and IOTV Gen II Inventory Continued Component QTY IOTV IOTV Gen Il Back Soft Ballistic 1 Inserts Same as IOTV Side Plate Carrier 2 E Plate pocket attached Must have Stiff throughout Plate pouch is one each of right and left side plate detachable Neither is side carrier specific Internal Elastic 2 Band One each of left and right Same as IOTV but both are One is semi permanently attached completely separable Cable Release 1 Assembly p Cable comes out middle of handle Cable comes out side of handle Front Yoke Collar 1 0004 3 Same as IOTV TM 10 8470 208 10 0004 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN Il OPERATION UNDER USUAL CONDITIONS ASSEMBLY ASSEMBLY AND PREPARATION FOR USE CONTINUED Table 1 IOTV and IOTV Gen II Inventory Continued Component QTY IOTV IOTV Gen Il Back Yoke Collar 1 Same as IOTV Groin Protector 1 Same as IOTV Groin Protector 1 Soft Ballistic Inserts Same as IOTV Lower Back 1 Protector Pouch No pouch Lower Back 1 Protector Ballistic Insert Same as IOTV 0004 4 TM 10 8470 208 10 0004 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN Il OPERATION UNDER USUAL CONDITIONS ASSEMBLY ASSEMBLY AND PREPAR
71. S Table 2 List Of Abbreviations And Acronyms ABBREVIATION ACRONYM DEFINITION BII Basic Issue Item CIF Central Issue Facility COEI Component of End Item ea Each EIR Equipment Improvement Recommendation ESAPI Enhanced Small Arms Protective Inserts ESBI Enhanced Side Ballistic Inserts FM Field Manual ft Foot Ib Pound s MOLLE Modular Lightweight Load Carrying Equipment NIIN National Item Identification Number NSN National Stock Number P N Part Number PMCS Preventive Maintenance Checks and Services SAPI Small Arms Protective Inserts SF Standard Form TM Technical Manual WP Work Package XS Extra Small S Small M Medium ML Medium Long L Large LL Large Long XL Extra Large XLL Extra Large Long 2XL Extra Extra Large 3XL Extra Extra Extra Large 4XL Extra Extra Extra Extra Large END OF WORK PACKAGE 0001 3 4 blank 0001 TM 10 8470 208 10 0002 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II EQUIPMENT DESCRIPTION AND DATA EQUIPMENT CHARACTERISTICS CAPABILITIES AND FEATURES The Interceptor Body Armor IBA system is a modular system that consists of a vest hard armor and attachments ancillary equipment that increase area of coverage and level of protection The IBA system is issued to Soldiers in a variety of configurations Some vests are issued with ancillary equipment while with other vests ancillary equipment is issued separate
72. T BACK XLL EA 1 FQ OD 07 05 81337 8470 01 564 2035 CARRIER VEST BACK 2XL EA 1 FQ OD 07 05 81337 8470 01 564 2039 CARRIER VEST BACK 3XL EA 1 FQ OD 07 05 81337 8470 01 564 2336 CARRIER VEST BACK 4XL EA 1 FQ OD 07 05 81337 0014 14 TM 10 8470 208 10 0014 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II COMPONENTS OF END ITEM COEI AND BASIC ISSUE ITEM BII LISTS COMPONENTS OF END ITEMS LIST CONTINUED Table 2 Components Of End Item COEI List IOTV Gen II Continued 2 3 5 6 National Stock Number NSN and Description Part U I Qty Illustration Number CAGEC Rqr 4 8470 01 551 8057 INSERT BALLISTIC BACK XS EA 1 1503 XS 3T951 8470 01 551 8058 INSERT BALLISTIC BACK S EA 1 1503 S 3T951 8470 01 551 8062 INSERT BALLISTIC BACK M EA 1 1503 M 3T951 8470 01 551 8063 INSERT BALLISTIC BACK ML EA 1 1503 ML 3T951 8470 01 551 8064 INSERT BALLISTIC BACK L EA 1 1503 L 3T951 8470 01 551 8074 INSERT BALLISTIC BACK LL EA 1 1503 LL 3T951 8470 01 551 8075 INSERT BALLISTIC BACK XL EA 1 1503 XL 3T951 8470 01 551 8079 INSERT BALLISTIC BACK XLL EA 1 1503 XLL 3T951 8470 01 551 8078 INSERT BALLISTIC BACK 2XL EA 1 1503 2XL 3T951 8470 01 551 8086 INSERT BALLISTIC BACK 3XL EA 1 1503 3XL 3T951 8470 01 551 8087 INSERT BALLISTIC BACK 4XL EA 1 1503 4XL
73. T NO CHECKED OR READY AVAILABLE IF SERVICED Monthly IBA Continued Figure 11 Removing ESAPI Plates b Remove ESBI plates from side carriers if installed Figure 12 Figure 12 Removing ESBI Plates c Remove the deltoid protectors lower back protector and groin protector if attached and remove ballistic inserts from each Figure 13 0008 19 TM 10 8470 208 10 0008 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS PMCS PROCEDURES CONTINUED Table 1 Preventive Maintenance Checks and Services for IOTV and IOTV Gen Il Continued ITEM INTERVAL ITEM TO BE PROCEDURE EQUIPMENT NOT NO CHECKED OR READY AVAILABLE IF SERVICED Monthly IBA Continued Figure 13 Removing Soft Ballistic Inserts d Remove yoke collar from vest and remove yoke collar ballistic inserts Figure 14 0008 20 TM 10 8470 208 10 0008 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS PMCS PROCEDURES CONTINUED Table 1 Preventive Maintenance Checks and Services for IOTV and IOTV Gen Il Continued ITEM INTERVAL ITEM TO BE PROCEDURE EQUIPMENT NOT NO CHECKED OR READY AVAILABLE IF SERVICED Monthly IBA Continued Py
74. T EA 1 COLLAR BALLISTIC INSERT 2XL 1506 2XL 3T951 8470 01 551 8222 INSERT BALLISTIC LEFT EA 1 COLLAR BALLISTIC INSERT 3XL 1506 3XL 3T951 8470 01 551 8270 INSERT BALLISTIC LEFT EA 1 COLLAR BALLISTIC INSERT 4XL 1506 4XL 3T951 0014 10 TM 10 8470 208 10 0014 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II COMPONENTS OF END ITEM COEI AND BASIC ISSUE ITEM BII LISTS COMPONENTS OF END ITEMS LIST CONTINUED Table 1 Components Of End Item COEI List IOTV Continued 2 3 5 6 National Stock Number NSN and Description Part U l Qty Illustration Number CAGEC Rar 13 8470 01 551 8182 YOKE ASSEMBLY FRONT EA 1 YOKE COLLAR ONE SIZE 1094 3T951 14 8470 01 551 8518 BODY ARMOR KIDNEY EA 1 PROTECTOR LOWER BACK PROTECTOR CARRIER ONE SIZE 1516 3T951 15 8470 01 551 8523 INSERT KIDNEY PROTECTOR EA 1 LOWER BACK PROTECTOR BALLISTIC INSERT ONE SIZE 1517 3 951 0014 11 TM 10 8470 208 10 0014 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II COMPONENTS OF END ITEM COEI AND BASIC ISSUE ITEM BII LISTS COMPONENTS OF END ITEMS LIST CONTINUED Table 2 Components Of End Item COEI List IOTV Gen Il 2 3 5 6 National Stock Number NSN and Description Part U Qty Illustration Number CAGEC Rqr 1 8470 01 564 1373 CARRIER VEST FRONT XS EA 1 F
75. TICAL VEST IOTV AND IMPROVED OUTER TACTICAL VEST GEN II IOTV GEN Il PART OF THE INTERCEPTOR BODY ARMOR SYSTEM 81337 TM 10 8470 208 10 INSERTS ENHANCED SMALL ARMS ESAPI XS CO PD 04 10 81337 INSERTS ENHANCED SMALL ARMS ESAPI S CO PD 04 10 81337 INSERTS ENHANCED SMALL ARMS ESAPI M CO PD 04 10 81337 INSERTS ENHANCED SMALL ARMS ESAPI L CO PD 04 10 81337 INSERTS ENHANCED SMALL ARMS ESAPI XL CO PD 04 10 81337 0014 25 EA EA EA EA EA EA TM 10 8470 208 10 0014 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN Il COMPONENTS OF END ITEM COEI AND BASIC ISSUE ITEM BII LISTS COMPONENTS OF END ITEMS LIST CONTINUED Table 4 Basic Issue Items BII IOTV GEN Il Continued 1 2 3 4 5 6 Item National Stock Number NSN and Description CAGEC and Part Usable Unit Qty Num Illustration Number On of Rar ber Code Issu e U I 3 8470 01 536 7227 INSERTS SMALL ARMS EA 2 PROTECTIVE ESBI ONE SIZE CO PD 06 20 81337 END OF WORK PACKAGE 0014 26 TM 10 8470 208 10 0015 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II EXPENDABLE AND DURABLE ITEMS LIST EXPENDABLE AND DURABLE ITEMS LIST INTRODUCTION Scope This work package lists expendable and durable items that you will need to operate and maintain the I
76. TM 10 8470 208 10 TECHNICAL MANUAL OPERATOR MANUAL FOR IMPROVED OUTER TACTICAL VEST IOTV AND IMPROVED OUTER TACTICAL VEST GEN II IOTV GEN Il PART OF THE INTERCEPTOR BODY ARMOR SYSTEM DISTRIBUTION STATEMENT A Approved for public release distribution is unlimited HEADQUARTERS DEPARTMENT OF THE ARMY 01 MARCH 2010 TM 10 8470 208 10 WARNING SUMMARY This warning summary contains general safety warnings and hazardous materials warnings that must be understood and applied during operation and maintenance of this equipment Failure to observe these precautions could result in serious injury or death to personnel Also included are explanations of safety and hazardous material icons used within the technical manual FIRST AID DATA For first aid information refer to FM 4 25 11 WARNING DESCRIPTIONS WARNING Ensure the sizes of the front and back carrier match by comparing data plate information Ensure the sizes of the attachable items match the sizes of the front and back carriers by comparing data plate information Failure to do so could affect performance causing injury or death to the servicemember WARNING Ensure there are no kinks in the quick release cable Failure to do so could adversely affect the function of the quick release causing injury or death to the service member WARNING Pressing starching dry cleaning or the use of fabric softener will degrade the IBA Failure to following
77. TV and IOTV Gen Il Continued ITEM INTERVAL ITEM TO BE PROCEDURE EQUIPMENT NOT NO CHECKED OR READY AVAILABLE IF SERVICED 6 Before IOTV or IOTV Gen II Second Soldier Re seal back flap Figure 10 Back Cable Routing y Before IBA Soldier Ensure all components are attached to IOTV per unit SOP 0008 16 TM 10 8470 208 10 0008 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS PMCS PROCEDURES CONTINUED Table 1 Preventive Maintenance Checks and Services for IOTV and IOTV Gen Il Continued ITEM INTERVAL ITEM TO BE PROCEDURE EQUIPMENT NOT NO CHECKED OR READY AVAILABLE IF SERVICED 8 After IBA Soldier Doff IOTV a Lift front flap and detach side plate carriers by separating hook and loop fastener tapes b Lift front carrier and detach elastic band at hook and loop fasteners c Either lift the IOTV over the head or separate the left shoulder strap and slide IOTV off the right shoulder 9 After ESAPI ESBI Soldier a Inspect ESAPI ESBI Outer cover is damaged plates Turn in exposing the ceramic tile plates if material Plate is cracked and you hear loose pieces rattling around when shaken Creaking or squeaking of ceramic tile heard when plate twisted by hand Composite backing is delaminating backing material plies are separating After ESAPI ESB
78. WEEN MODELS CONTINUED Internal Elastic Bands On the IOTV one of the internal elastic bands is semi permanently attached to the back carrier On the IOTV Gen II both internal elastic bands are detached Lower Back Protector The IOTV lower back protector has MOLLE webbing and a pocket The IOTV Gen II does not EQUIPMENT DATA IOTV Component Data Vest DIZES iia XS S M ML L LL XL XLL 2XL 3XL 4XL Protection enc cce ted eere a DE DR ay 9 mm Fragmentation SIZES cim io ts ed tetendit d XS S M L XL 2XL 3XL 4XL Right and Left Internal Elastic Bands SIZES ictu diga hte IMG XS S M L XL 2XL 3XL 4XL Cable Release Assembly SIZES Mining fue e ntm XS S M L XL 2XL 3XL 4XL Yoke Collar Assembly 51265 ELO ici ea tdt tat te ind tale aad One Size 51268 Back uctus dete eve irte tees XS S M L XL 2XL 3XL 4XL Protection c eir tw a I tale Fragmentation Groin Protector SIZ6Si teri tct est ftum nios fe fed eet de S ML L 4XL Protection attinet ce te ot Nes ro iate Tia Pared 9 mm Fragmentation CRETA o M it NT One Size an ann ne idad 9 mm Fragmentation SIPA E nadan XS S M L XL 4XL PLOTS COM E e tpa d etd Te dada 9 mm Fragmentation 0002 14 TM 10 8470 208 10 0002 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II EQUIPMENT DESCRIPTION AND DATA EQUIPMENT DATA CONTINUED IOTV Gen Il
79. ar Soldier Assembly Attach yoke collar assembly Figure 25 a Lay IOTV on a flat surface with the inside surface facing up 0008 38 TM 10 8470 208 10 0008 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS PMCS PROCEDURES CONTINUED Table 1 Preventive Maintenance Checks and Services for IOTV and IOTV Gen Il Continued ITEM INTERVAL ITEM TO BE PROCEDURE EQUIPMENT NOT NO CHECKED OR READY AVAILABLE IF SERVICED Monthly Yoke Collar b Position the yoke back Assembly collar on the back Continued carrier with label facing up Attach back collar assembly to back carrier using standard MOLLE weave at both attachment points Mate hook and loop fasteners to complete attachment Position the front yoke on the front carrier with label facing up Route side straps on collar through mating loops on carrier and snap Use standard MOLLE weave to attach remaining straps to carrier 0008 39 TM 10 8470 208 10 0008 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS PMCS PROCEDURES CONTINUED Table 1 Preventive Maintenance Checks and Services for IOTV and IOTV Gen Il Continued ITEM INTERVAL ITEM TO BE PROCEDURE EQUIPMENT NOT NO CHECKED OR READY AVAILABLE IF SERVICED
80. ate while conducting combat operations may result in injury or death Pre combat Inspection The soldier must inspect the insert before each mission The ESAPI ESBI insert must be turned in if any of the following conditions are present e Outer Cover is damaged exposing the ceramic tile material e Plate is cracked and you hear loose pieces rattling around when shaken e Creaking or squeaking of ceramic tile heard when plate twisted by hand e Composite backing is delaminating backing material plies are separating e Cracking of the ceramic tile is felt or heard as you firmly pinch the outer inch perimeter of the plate e Plate has been hit by a bullet or fragment END OF TASK 0011 1 TM 10 8470 208 10 0011 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II ESAPI ESBI INSERTS INSPECT REPAIR REPAIR NOTE Cloth backed adhesive tape is often referred to as duct tape rigger s tape or 100 mile per hour tape Interim repairs of the ESAPI ESBI outer cover can be made using cloth backed adhesive tape until it can be exchanged This repair does help to prevent the spread of existing delamination It is not meant as a permanent fix END OF TASK END OF WORK PACKAGE 0011 2 TM 10 8470 208 10 0012 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II FABRIC REPAIR INITIAL SETUP References Materials parts WP 0015 Kit Sewing WP 0015 Ite
81. d Supply Catalogs Supply Manuals SC SM For use of this form see AR 25 30 the proponent agency is ODISC4 TO Forward to proponent of publication or form Include ZIP Code FROM Activity and location Include ZIP Code US ARMY TACOM LIFE CYCLE MANAGEMENT COMMAND ATTN AMSTA LCL MPP TECH PUBS 1 Rock Island Arsenal ROCK ISLAND IL 61299 7360 PART I ALL PUBLICATIONS EXCEPT RPSTL AND SC SM AND BLANK FORMS PUBLICATION FORM NUMBER DATE TITLE TM 10 8470 208 10 01 March 2010 Operator s Manual For Improved Outer Tactical Vest IOTV and Improved Outer Tactical Vest Gen II IOTV Gen II ITEM PAGE PARA LINE FIGURE TABLE RECOMMENDED CHANGES AND REASON NO NO GRAPH NO NO NO Provide exact wording of recommended changes if possible Reference to line numbers within the paragraph or subparagraph TYPED NAME GRADE OR TITLE TELEPHONE EXCHANGE AUTOVON PLUS SIGNATURE EXTENSION DA FORM 2028 FEB 74 REPLACES DA FORM 2028 1 DEC 68 WHICH WILL BE USED USAPPC V3 00 SUPPORTED TO Forward to proponent of publication or form Include ZIP Code FROM Activity and location Include ZIP Code DATE US ARMY TACOM LIFE CYCLE MANAGEMENT COMMAND ATTN AMSTA LCL MPP TECHPUBS 1 Rock Island Arsenal ROCK ISLAND IL 61299 7360 PART Il REPAIR PARTS AND SPECIAL TOOL LISTS AND SUPPLY CATALOGS SUPPLY MANUALS PUBLICATION NUMBER DATE TITLE Operator s Manual For
82. e Interval column Not Fully Mission Capable If Indicates faults which will prevent your equipment from performing its primary mission If you perform procedures listed in Procedure column which show faults listed in this column do not operate the equipment Follow standard procedures for maintaining the equipment or reporting equipment failure Other Special Entries Observe all special information and notes that appear in Table 1 When a check service procedure is required for both weekly and before intervals it is not necessary to perform the procedure twice if the equipment is operated during the weekly period COMMON CHECKS AND CLEANING Cleaning Observe the cleanliness of clothing articles as part of the item s serviceability Remove loose dirt sand and debris from all items END OF WORK PACKAGE 0007 2 TM 10 8470 208 10 0008 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS INITIAL SETUP References Materials parts WP 0015 Cleaning Foam System Outer Vest 0015 Item 1 General Preventive maintenance checks and services PMCS are performed to keep the IOTV and IOTV Gen Il in operating condition The checks are used to find correct and report problems The operator is to do the PMCS tasks shown in PMCS Table 1 PMCS is to be done before and after use of the IBA system and monthly Before you use the IOTV or IOTV Gen II perform PMCS
83. e to the hard armor plates could result in injury or death to the wearer WARNING Do not machine wash or dry Failure to follow these instructions may render your IBA useless against ballistic threats WARNING Do not machine wash or dry the ESAPI ESBI inserts Failure to follow these instructions may degrade the ESAPI ESBI ballistic protection WARNING Service members must ensure they have the correct protective inserts The ESAPI and ESBI have green covers and provide a higher level of protection than the Small Arms Protective Insert SAPI which has a black cover ESAPI should be worn by all personnel in theater If a service member has the older black SAPI plates they should be turned in and replaced with green ESAPI plates Failure to ensure the correct plate while conducting combat operations may result in injury or death TM 10 8470 208 10 WARNING DESCRIPTIONS CONTINUED WARNING Fabric repair in this work package does not apply to the fabric on the soft ballistic inserts Any damage to the soft ballistic inserts is cause for turn in Failure to follow these instructions could result in degraded ballistic protection END OF WORK PACKAGE c d blank TM 10 8470 208 10 LIST OF EFFECTIVE PAGES WORK PACKAGES NOTE Zero in the Change No column indicates an original page or work package Date of issue for the original manual is Original 01 March 2010 TOTAL NUMBER OF PAGES FOR FRONT AND REAR MATTER IS 26 AND TOTAL NUM
84. eeds improvement let us know Send us an EIR You the user are the only one who can tell us what you don t like about your equipment Let us know why you don t like the design or performance If you have Internet access the easiest and fastest way to report problems or suggestions is to go to https aeps ria army mil aepspublic cfm scroll down and choose the Submit Quality Deficiency Report bar The Internet form lets you choose to submit an Equipment Improvement Recommendation EIR a Product Quality Deficiency Report PQDR or a Warranty Claim Action WCA You may also submit your information using an SF 368 Product Quality Deficiency Report You can send your SF 368 via e mail regular mail or facsimile using the addresses facsimile numbers specified in DA PAM 750 8 The Army Maintenance Management System TAMMS Users Manual We will send you a reply CORROSION PREVENTION AND CONTROL CPC Corrosion Prevention and Control CPC of Army materiel is a continuing concern It is important that any corrosion problems with any items be reported so that the problem can be corrected and improvements can be made to prevent the problem in future items Plastics composites and rubbers can also degrade Degradation is caused by thermal heat oxidation oxygen solvation solvents or photolytic light typically UV processes The most common exposures are excessive heat or light Damage from these processes will appear as cracking soft
85. ening swelling and or breaking SF Form 368 Product Quality Deficiency Report should be submitted to the address specified in DA PAM 750 8 The Army Maintenance Management System TAMMS Users Manual 0001 1 TM 10 8470 208 10 0001 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II GENERAL INFORMATION DESTRUCTION OF ARMY MATERIEL TO PREVENT ENEMY USE Destruction of Army materiel to prevent enemy use shall be in accordance with TM 750 244 1 2 PREPARATION FOR STORAGE AND SHIPMENT Refer to WP 0009 for storage and shipping procedures NOMENCLATURE CROSS REFERENCE LIST Table 1 Nomenclature Cross Reference List 100 mile per hour Tape Pressure Sensitive Adhesive Tape Ballistic Collar Yoke Collar Assembly Cable Release Assembly Improved Outer Tactical Vest Cord Cable Assembly Duct Tape Pressure Sensitive Adhesive Tape Hard Armor Protective Inserts Small Arms Protective Inserts Hard Armor Protective Inserts Enhanced Small Arms Protective Inserts Hard Armor Protective Inserts X Small Arms Protective Insert Hard Armor Protective Inserts Enhanced Side Ballistic Inserts Internal Elastic Band Body Armor Waistband Lower Back Protector Kidney Protector Body Armor Rigger s Tape Pressure Sensitive Adhesive Tape 0001 2 TM 10 8470 208 10 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II GENERAL INFORMATION LIST OF ABBREVIATIONS AND ACRONYM
86. fits firmly and comfortably on the body Ensure all straps are adjusted evenly 0005 7 TM 10 8470 208 10 0005 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN Il OPERATION UNDER USUAL CONDITIONS DON DOFF ADJUST ADJUST CONTINUED Figure 7 Adjusting Side Plate Carrier and Internal Elastic Band Straps 4 Secure excess webbing in webbing keepers 5 When completed close the lower access panel and tuck the bottom up into the back flap pocket END OF TASK 0005 8 TM 10 8470 208 10 0006 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II OPERATION UNDER UNUSUAL CONDITIONS INITIAL SETUP References FM 3 11 3 INTERCEPTOR BODY ARMOR IBA The IBA is constructed to function in various temperature ranges and displays resistance to potentially caustic elements such as salt water Hard Armor Ballistic Inserts The hard armor ballistic inserts are designed to be structurally and ballistically functional from 60 to 160 degrees Fahrenheit The inserts are also designed for resistance to fluids such as diesel gasoline and salt water The inserts can be immersed in these fluids up to two hours before functionality is affected Ballistic Inserts The soft armor is designed to meet 97 6 of the minimum performance of a dry sample when hot or cold and 92 796 of the minimum performance of a dry sample when wet or diesel or gas soaked Extreme heat or co
87. g the internal elastic bands ensure the hook and loop fastener tapes are matched and square o When securing the side plate carriers to the front carrier ensure the side plate carriers are squared on the hook and loop fastener tape The hook and loop fastener tape should match as closely as possible o Have an assistant open the lower access panel on the back carrier 0008 47 TM 10 8470 208 10 0008 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS PMCS PROCEDURES CONTINUED Table 1 Preventive Maintenance Checks and Services for IOTV and IOTV Gen Il Continued ITEM INTERVAL ITEM TO BE PROCEDURE EQUIPMENT NOT NO CHECKED OR READY AVAILABLE IF SERVICED Monthly IBA Continued e The assistant should m Q tighten straps until the vest fits firmly and comfortably on the body Ensure all straps are adjusted evenly Start with the internal elastic bands and then adjust the side plate carriers Secure excess webbing in webbing keepers When completed close the lower access panel and tuck the bottom up into the back flap pocket 0008 48 TM 10 8470 208 10 0008 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS PMCS PROCEDURES CONTINUED Table 1 Prevent
88. h the left hand side plate carrier Refer to Figure 18 for the sequence Ensuring the 1 inch nylon webbing does not come out of the rectangular rings route the long release cable through all three loops from top to bottom Figure18 Tuck the end of the release cable into the cable stowage pocket ensuring a minimum of 1 inches of cable extend past the last webbing loop Figure 18 0004 21 TM 10 8470 208 10 0004 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN Il OPERATION UNDER USUAL CONDITIONS ASSEMBLY ASSEMBLY AND PREPARATION FOR USE CONTINUED Epi Figure 18 Routing Cable Release through Side Plate Carriers 24 Gather any loose straps and secure using elastic keepers Figure 19 The back pocket is now prepared to close 25 Close and attach the back flap to the hook and loop strips and tuck the bottom of the back flap up into the back flap pocket 0004 22 TM 10 8470 208 10 0004 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN Il OPERATION UNDER USUAL CONDITIONS ASSEMBLY ASSEMBLY AND PREPARATION FOR USE CONTINUED Figure 19 Long Release Cable Routing END OF TASK Installing the Ballistic Groin Protector and Lower Back Protector NOTE The following procedures are identical for the lower back protector and the groin protector The lower back protector attaches to the back carrier The groin protector attaches to the
89. ide Figure 17 Installing the Side Plate Carriers 0004 20 TM 10 8470 208 10 0004 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II OPERATION UNDER USUAL CONDITIONS ASSEMBLY ASSEMBLY AND PREPARATION FOR USE CONTINUED 19 20 21 22 23 WARNING Proper routing of the cable release assembly is critical to the proper operation of the vest during an emergency doffing The left hand side plate carrier left side plate carrier for IOTV or left hand universal side plate carrier for IOTV Gen Il should be attached first followed by the right Failure to follow these directions could result in injury or death Route the uppermost loop of 1 inch webbing through the rectangular ring at the end of the 1 inch nylon webbing on the right hand side plate carrier and then through the left hand side plate carrier Refer to Figure 18 for the sequence If one of the internal elastic bands is semi permanent attached route the middle loop of 1 inch webbing through the rectangular ring at the end of the opposite internal elastic band If both elastic bands are permanently detached then route the loop of 1 inch webbing through one internal elastic band and then through the second internal elastic band Refer to Figure 18 for sequence Route the lowermost loop of 1 inch webbing through the rectangular ring at the end of the 1 inch nylon webbing on the right hand side plate carrier and then throug
90. ing loop and wing channel on the right side of the carrier Repeat for left side 0008 35 TM 10 8470 208 10 0008 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS PMCS PROCEDURES CONTINUED Table 1 Preventive Maintenance Checks and Services for IOTV and IOTV Gen Il Continued ITEM INTERVAL ITEM TO BE PROCEDURE EQUIPMENT NOT NO CHECKED OR READY AVAILABLE IF SERVICED Monthly Internal Elastic c Ensure the internal Bands Continued elastic bands are flat and the labels are facing down toward the carrier Route the free end of the 1 inch webbing on the right internal elastic band through the metal ring on the center webbing loop d Route the end of the webbing back through the buckle leaving at least 2 inches of excess e Route the right side plate carrier through the right wing channel positioning the metal rings near the webbing loops The label should be facing the carrier Repeat for the left side f Starting at the top center webbing loop place the metal ring on the left side plate carrier over the top center webbing Place the metal ring from the right side plate carrier over the center webbing g Place the metal ring from the left internal elastic band over the middle webbing loop 0008 36 TM 10 8470 208 10 0008 OPERATOR MAINTENANCE IMPROVE
91. ive Maintenance Checks and Services for IOTV and IOTV Gen Il Continued ITEM INTERVAL ITEM TO BE PROCEDURE EQUIPMENT NOT NO CHECKED OR READY AVAILABLE IF SERVICED Monthly IBA Continued 2 Figure 30 Adjusting Size END OF TASK 0008 49 TM 10 8470 208 10 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS MANDATORY REPLACEMENT PARTS There are not mandatory replacement parts for the IOTV or IOTV Gen Il END OF TASK END OF WORK PACKAGE 0008 50 0008 TM 10 8470 208 10 CHAPTER 4 MAINTENANCE INSTRUCTIONS FOR IMPROVED OUTER TACTICAL VEST IOTV AND IMPROVED OUTER TACTICAL VEST GEN Il IOTV GEN Il TM 10 8470 208 10 0009 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II PREPARATION FOR SHIPMENT AND STORAGE INITIAL SETUP N A General Storage Requirements Administrative storage will be in accordance with the following 1 Clean all items and ensure they are dry before IBA is placed in storage Store each individual IBA in a plastic bag to keep out dirt dust and moisture Placement of clothing items in administrative storage should be for short periods of time Ensure all items are protected from pilferage dampness fire dirt and rodents Insert the ESAPI ESBI into the IBA pockets in the same manner as when wor
92. k and loop panel in front Repeat the step with the other half Ensure the hook material is square with the pile material and do not overlap Figure 5 Figure 5 Securing Side Plate Carriers 6 Close the front flap secure with hook and loop tape and tuck the bottom of the front flap up into the front flap pocket 7 If wearing deltoid protectors secure to arms using arm strap IAW WP 0004 END OF TASK 0005 5 TM 10 8470 208 10 0005 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II OPERATION UNDER USUAL CONDITIONS DON DOFF ADJUST DOFFING There are three methods to doff the IOTV and IOTV Gen II The primary method is the over the head method The alternate method is over the shoulder method This third method is the emergency release method WARNING The emergency release system should be used during emergencies or instructional purposes only Using the cable release method to routinely doff the vest could result in damage to the hard armor plates Damage to the hard armor plates could result in injury or death to the wearer NOTE Doffing the vest from the shoulder over the head or over the shoulder is the primary release method Only use the cable release in emergency situations or for instructional purposes 1 If attached remove the deltoid protector attachment straps from the arms 2 Liftthe front flap and detach side plate carriers by separating hook and loop fastener
93. ks and Services for IOTV and IOTV Gen Il Continued ITEM INTERVAL ITEM TO BE PROCEDURE EQUIPMENT NOT NO CHECKED OR READY AVAILABLE IF SERVICED Before ESBI ESAPI e Cracking of the ceramic Continued tile is felt or heard as you firmly pinch the outer inch perimeter of the plate Plate has been hit by a bullet or fragment U S AY Figure 2 Inspect Plates 0008 5 TM 10 8470 208 10 0008 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS PMCS PROCEDURES CONTINUED Table 1 Preventive Maintenance Checks and Services for IOTV and IOTV Gen Il Continued ITEM INTERVAL ITEM TO BE PROCEDURE EQUIPMENT NOT NO CHECKED OR READY AVAILABLE IF SERVICED 3 Before IOTV or IOTV Gen II Soldier Vest Don the IOTV a Slip over head if the left shoulder is connected or slide onto shoulders from right side if left shoulder strap is Separated b To connect left shoulder straps sandwich hook and loop fastener strap on front carrier between the two hook and loop fastener straps on back carrier c Secure snap fastener d Cover the buckle by folding over fabric flaps on carrier and securing hook and loop fastener 0008 6 TM 10 8470 208 10 0008 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II PREVENTIVE MAINT
94. ld does not affect the ballistic inserts Fording and Swimming Swimming or fording while wearing the IOTV or IOTV Gen II could be fatal because of the weight of the system Before swimming or fording doff the IOTV or IOTV Gen II by using either the normal or cable release methods Interim Chemical Biological Radiological and Nuclear CBRN Decontamination Procedures If the IBA is exposed to any Chemical Biological Radiological and Nuclear CBRN elements dispose of it in accordance with FM 3 11 3 END OF WORK PACKAGE 0006 1 2 blank TM 10 8470 208 10 CHAPTER 3 PREVENTITIVE MAINTENANCE CHECKS AND SERVICES FOR IMPROVED OUTER TACTICAL VEST IOTV AND IMPROVED OUTER TACTICAL VEST GEN Il IOTV GEN Il TM 10 8470 208 10 0007 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS INTRODUCTION INTRODUCTION Preventive Maintenance Checks and Services PMCS are performed to keep clothing items in good serviceable condition and ready for issue Pay attention to WARNING CAUTION and NOTE statements A WARNING indicates that someone could be hurt or killed A CAUTION indicates that equipment could be damaged A NOTE may make your maintenance or repair task easier Be sure to perform scheduled PMCS Always perform PMCS in the same order so it becomes habit With practice you will quickly recognize problems with the equipment Use DA Form 2404
95. listic insert and a carrier component Yoke Collar Assembly The yoke collar assembly Figure 7 comes in two separate pieces the front and back The yoke collar assembly provides additional ballistic protection to the neck and shoulders DATA LABELS ATTACHMENT POINTS EXTERIOR VIEW INTERIOR VIEW Figure 7 Yoke Collar Assembly 0002 9 TM 10 8470 208 10 0002 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN Il EQUIPMENT DESCRIPTION AND DATA LOCATION AND DESCRIPTION OF MAJOR COMPONENTS CONTINUED Deltoid Protector The deltoid protectors Figure 8 provide additional ballistic protection to the shoulders and upper arms They attach to the shoulder sections of the IOTV and IOTV Gen II vest and use a nylon webbing to keep the protectors wrapped around the arm Groin Protector The groin protector Figure 8 provides addition protection for the femoral arteries and pelvis The groin protector attaches to the inside of the front carrier using two nylon straps and snap fasteners DELTOID PROTECTORS GROIN PROTECTOR Figure 8 Deltoid and Groin Protectors 0002 10 TM 10 8470 208 10 0002 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN Il EQUIPMENT DESCRIPTION AND DATA LOCATION AND DESCRIPTION OF MAJOR COMPONENTS CONTINUED Lower Back Protector The lower back protector Figure 9 provides additional protection for the lower spine and pe
96. loth Items Figure 16 IOTV Gen II Inventory Soldier Inspect each cloth item for tears punctures or abrasions abrasions 13 Monthly Soft Ballistic Inserts Soldier Inspect soft ballistic inserts for any tear puncture abrasion or heavy discoloration discoloration 14 Monthly IBA Soldier Inspect each item for heavy staining 0008 24 Any tears punctures or Any damage or heavy TM 10 8470 208 10 0008 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS PMCS PROCEDURES CONTINUED Table 1 Preventive Maintenance Checks and Services for IOTV and IOTV Gen Il Continued ITEM INTERVAL ITEM TO BE PROCEDURE EQUIPMENT NOT NO CHECKED OR READY AVAILABLE IF SERVICED Monthly IBA Continued a Apply foaming cleanser issued with IOTV to stain and scrub using applicator head Figure 17 If foaming cleanser is not available use a mixture of mild detergent and water and scrub with a soft bristle brush b Wait 1 minute and wipe excess foam away with a cloth Figure 17 Cleaning IOTV 0008 25 TM 10 8470 208 10 0008 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS PMCS PROCEDURES CONTINUED Table 1 Preventive Maintena
97. lvis The lower back protector attaches to the inside of the back carrier using two nylon straps and snap fasteners ATTACHMENT POINTS REN DATA LABEL EXTERIOR INTERIOR Figure 9 Lower Back Protector 0002 11 TM 10 8470 208 10 0002 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN Il EQUIPMENT DESCRIPTION AND DATA LOCATION AND DESCRIPTION OF MAJOR COMPONENTS CONTINUED Hard Armor There are two types of hard armor plates ESBI and ESAPI ESBI The two ESBI Figure 10 provide side protection against 7 62 mm bullets The concave side is worn toward the body ESAPI The two ESAPI Figure 10 provide protection for the chest and back against 7 62 mm bullets The concave side is worn toward the body SIZE MEDIUM STRIKE FACE HANDLE WITH CARE ESBI ESAPI Figure 10 ESBI and ESAPI Plates DIFFERENCES BETWEEN MODELS The IOTV and IOTV Gen II vest are completely interchangeable Any component of the IOTV can be interchanged with any IOTV Gen II component of the same size The IOTV Gen Il vest provides several design improvements but the sizing and interface between components are identical Vest The IOTV Gen II vest has solid fabric for the interior of the vest The IOTV vest has a mesh material for the interior of the vest 0002 12 TM 10 8470 208 10 0002 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN Il EQUIPMENT DESCRIPTION AND DAT
98. ly Therefore the term ancillary equipment as used in this manual is used to describe the attachments to the base vest configuration Refer to the Components of End Item COEI list and Basic Issue Items BII lists for the IOTV and IOTV Gen Il to determine which attachments are issued with each configuration Vest The IBA vest comes in three basic configurations the Outer Tactical Vest OTV the Improved Outer Tactical Vest IOTV and the Improved Outer Tactical Vest IOTV Gen II This manual covers the IOTV and IOTV Gen II configurations The IOTV and IOTV Gen II consist of a front piece and a back piece held together by a cable release assembly The IOTV and IOTV Gen II design distributes the weight of the IBA system more evenly than previous versions of IBA Hard Armor There are two types of hard armor Enhanced Side Ballistic Inserts ESBI and Enhanced Small Arms Protective Inserts ESAPI The ESAPI plates provide additional levels of protection to the front and the back of the Solder Ancillary Equipment Ancillary equipment for the IOTV and IOTV Gen Il includes the yoke collar assembly deltoid protectors groin protector and lower back protector When added to the vest these items increase the area of ballistic protection Some items of ancillary equipment may be issued as a part of the base vest assembly depending on the configuration Refer to the and BII for this information Interoperability The IOTV and
99. m 2 Tape Pressure Sensitive Adhesive 0015 Item 5 REPAIR WARNING Fabric repair in this work package does not apply to the fabric on the soft ballistic inserts Any damage to the soft ballistic inserts is cause for turn in Failure to follow these instructions could result in degraded ballistic protection This work package provides instructions for repairing the fabric of the IBA Outer Shell 1 To mend a ripped seam overlap the two edge and sew with straight and small stitches Figure 1 Straight Stitch 2 To repair a tear place the two edges together on the inside and sew together A Figure 2 Edge Sew 0012 1 TM 10 8470 208 10 0012 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II FABRIC REPAIR REPAIR CONTINUED 3 To mend a frayed edge turn the frayed edge under and sew Figure 3 Turn Edge Under and Sew NOTE Cloth backed adhesive tape is often referred to as duct tape rigger s tape or 100 mile per hour tape 4 Interim repairs can be made with cloth backed adhesive tape to prevent tears or holes in the carrier from expanding until the vest can be exchanged The tape can be used to keep the vest closed hold the ballistic panels in place or repair any hook and pile that has been damaged END OF TASK END OF WORK PACKAGE 0012 2 TM 10 8470 208 10 CHAPTER 5 SUPPORTING INFORMATION FOR IMPROVED OUTER TACTICAL VEST IOTV AND IMPROVED
100. ment GENERAL The and BII information is divided into the following lists Components of End Item COEI This list is for information purposes only and is not authority to requisition replacements These items are part of the IBA As part of the end item these items must be with the end item whenever it is issued or transferred between property accounts Items of COEI are removed and separately packaged for transportation or shipment only when necessary Illustrations are furnished to help you find and identify the items Basic Issue Items BII These essential items are required to place the IBA in operation operate it and to do emergency repairs Although shipped separately packaged BII must be with the IBA during operation and when it is transferred between property accounts Listing these items is your authority to request requisition them for replacement based on authorization of the end item by the TOE MTOE Illustrations are furnished to help you find and identify the items EXPLANATION OF COLUMNS IN THE COEI LIST AND BII LIST Column 1 Item Number Gives you the number of the item listed Column 2 National Stock Number NSN and illustration Identifies the stock number of the item to be used for requisitioning purposes and provides an illustration of the item Column 3 Description Part Number CAGEC Identifies the Federal item name in all capital letters followed by a minimum description when needed The stowage
101. mponent in the left most column of Table 2 The correct size for each component is listed at the intersection of the row the individual component is listed on and the column that lists the size of your vest If a component is not the correct size or if it does not have a data label turn it in for a properly sized component 5 Inspect each component using Table 1 WP 0008 Preventive Maintenance Checks and Services 0004 1 TM 10 8470 208 10 0004 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN Il OPERATION UNDER USUAL CONDITIONS ASSEMBLY ASSSEMBLY AND PREPARATION FOR USE CONTINUED NOTE The following table shows pictures of each component and notes major differences between systems for easy identification Refer tg WP 0002 Differences Between Models section for more details on how to identify the different components Table 1 IOTV and IOTV Gen II Inventory Component QTY IOTV IOTV Gen Il Front Carrier 1 i Mesh interior IOTV Front Carrier must also have a cable stop below bus Solid fabric interior Equipment attachment rings on shoulders Cable Stop exterior fabric Front Ballistic 1 Insert Same as IOTV Back Carrier 1 Mesh interior Solid fabric interior 0004 2 TM 10 8470 208 10 0004 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN Il OPERATION UNDER USUAL CONDITION
102. ms TM 10 8470 208 10 HOW TO USE THIS MANUAL HOW TO OBTAIN TECHNICAL MANUALS When a new system is introduced to the Army inventory it is the responsibility of the receiving units to notify and inform the Unit Publications Clerk that a Technical Manual is available for the new system Throughout the life cycle of the new system the Publications Proponent will also provide updates and changes to the Technical Manual To receive new Technical Manuals or change packages to fielded Technical Manuals provide the Unit Publications Clerk the full Technical Manual number title date of publication and number of copies required The Unit Publications Clerk will then justify the request through the Unit Publications Officer When the request is approved DA Form 12 R is used to order the Technical Manual from the Army Publishing Directorate APD Obtain the form and request a publications account from the APD Web site at http www apd army mil Once on the Website click on the Orders Subscriptions Reports tab From the dropdown menu select Establish an Account then select Tutorial and follow the instructions in the tutorial presentation Complete information for obtaining Army publications can be found in DA PAM 25 33 Organization of This Manual In this manual primary chapters appear in upper case capital letters work packages are presented in numeric sequence e g 0001 0002 paragraphs within a w
103. n This prevents loss of components Store the IBA system as flat as possible to avoid bunching of materials Items should be in mission readiness within 24 hours or within the time factors as determined by the directing authority During the storage period appropriate maintenance records will be kept Before placing equipment in administrative storage current maintenance services and equipment serviceable criteria evaluations should be completed shortcomings and deficiencies should be corrected and all modification work orders should be applied Inside storage is preferred for items selected for administrative storage If inside storage is not available trucks vans CONEX containers and other containers may be used In Storage Inspection 1 2 Check that no damage or deterioration has occurred Check the adequacy of the storage facilities efforts taken to control pests and rodents and protection against unfavorable climatic conditions and other elements that might cause damage to clothing items Shipment Requirements Ensure all items are protected from pilferage dampness fire dirt and rodents END OF WORK PACKAGE 0009 1 2 blank TM 10 8470 208 10 0010 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II SERVICE CLEANING AND DRYING INITIAL SETUP References Materials parts WP 0015 Cleaning Foam System Outer Vest 0015 Item 1 GENERAL CLEANING INSTRUCTIONS WARNING
104. nce Checks and Services for IOTV and IOTV Gen Il Continued ITEM INTERVAL ITEM TO BE PROCEDURE EQUIPMENT NOT NO CHECKED OR READY AVAILABLE IF SERVICED Monthly IBA Continued DAO we vo 29 pm e Zus 5 22 Figure 18 Cleaning Restrictions WARNING WASHING IOTV COMPONENTS IN HOT WATER WILL DAMAGE THE FABRIC WASH IOTV COMPONENTS IN COLD WATER ONLY 15 Monthly Soft Ballistic Inserts Soldier Wash all components except ESAPI ESBI soft ballistic inserts and cable assembly Figure 18 a Remove dirt from outer surface using a cloth or soft bristle brush 0008 26 TM 10 8470 208 10 0008 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS PMCS PROCEDURES CONTINUED Table 1 Preventive Maintenance Checks and Services for IOTV and IOTV Gen Il Continued ITEM INTERVAL ITEM TO BE PROCEDURE EQUIPMENT NOT NO CHECKED OR READY AVAILABLE IF SERVICED Monthly Soft Ballistic Inserts b Hand wash IOTV Continued outer shell and component carrier covers only in cold or warm water with mild detergent or soap c Air dry all components away from direct heat or sun 16 Monthly ESAPI ESBI Soldier Clean ESAPI ESBI plates a Remove loose dirt and lint from the outer surface of the ESAPI ESBI using a cloth or soft bristle brush Never
105. ng the hook and loop tapes and ensuring the carrier material is smooth and flat after the installation d Re seal seam of the Seam does not re seal insert pocket 0008 28 TM 10 8470 208 10 0008 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS PMCS PROCEDURES CONTINUED Table 1 Preventive Maintenance Checks and Services for IOTV and IOTV Gen Il Continued ITEM INTERVAL ITEM TO BE PROCEDURE EQUIPMENT NOT NO CHECKED OR READY AVAILABLE IF SERVICED Monthly IBA Continued Figure 19 Installing Soft Ballistic Inserts 0008 29 TM 10 8470 208 10 0008 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS PMCS PROCEDURES CONTINUED Table 1 Preventive Maintenance Checks and Services for IOTV and IOTV Gen Il Continued ITEM INTERVAL ITEM TO BE PROCEDURE EQUIPMENT NOT NO CHECKED OR READY AVAILABLE IF SERVICED 19 Monthly Cable Release Soldier Assembly Install cable release assembly a IOTV ONLY Route the cables through the grommets on the cable stop It does not matter which cable goes through which grommet b Insert the cable through the cable release handle pocket and route through the right shoulder Figure 20 NOTE On the IOTV Gen Il
106. nside of the front carrier there is webbing for attaching the ballistic groin protector The data plate containing essential information is also located on the inside of the front carrier Front Ballistic Insert The front ballistic insert is located inside the front carrier and provides ballistic protection The front ballistic insert has loop fastener tape and a data label 0002 2 TM 10 8470 208 10 0002 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN Il EQUIPMENT DESCRIPTION AND DATA LOCATION AND DESCRIPTION OF MAJOR COMPONENTS CONTINUED YOKE AND COLLAR CABLE RELEASE ASSEMBLY ROUTING SN m MEDICAL _ ACCESS POINT NAME TAPE AND RANK PATCH CABLE RELEASE ANDLE POCKET gt FRONT FLAP MOLLE 4 WEBBING SIDE PLATE CARRIERS Figure 1 Front Carrier IOTV Shown 0002 3 TM 10 8470 208 10 0002 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II EQUIPMENT DESCRIPTION AND DATA LOCATION AND DESCRIPTION OF MAJOR COMPONENTS CONTINUED Back Carrier On the upper portion of the Back carrier Figure 2 are the shoulder strap guides used for routing the shoulder straps of the front carrier There is a casualty drag strap located on the upper center portion of the carrier There is webbing with hook and loop material for securing the strap Keep the strap secured when not in use to prevent snagging There are two flaps Figure 3 a
107. ny cuts frays or abrasions or any damage that may interfere with the proper function of the body armor c Inspect the interior fabric of the vest and collar yoke assembly for any dirt stains or debris Brush off any dirt or debris with a brush or rag 0008 2 Any cuts frays or abrasions or any damage that may interfere with the proper function of the body armor Any petroleum based stains TM 10 8470 208 10 0008 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS PMCS PROCEDURES CONTINUED Table 1 Preventive Maintenance Checks and Services for IOTV and IOTV Gen Il Continued ITEM INTERVAL ITEM TO BE PROCEDURE EQUIPMENT NOT NO CHECKED OR READY AVAILABLE IF SERVICED Before Base Vest Assembly d Run hands over Cannot be flattened Continued entire surface of body armor to ensure ballistic inserts are flat Smooth out any folds or bunching e Check the security of the hook and loop fasteners that close the inside fabric of the vest and that attach the ballistic inserts to the interior vest fabric f Run fingers or hand around collar yoke assembly checking for creases or bunching in the ballistic fabric Smooth out any folds or bunching g Turn vest over so that interior fabric faces down and the exterior fabric faces up Figure 1 h Inspect the exterior fab
108. o you DISTRIBUTION STATEMENT A Approved for public release distribution is unlimited TM 10 8470 208 10 TABLE OF CONTENTS WP Sequence No Page No a Chapter 1 General Information Equipment Description and Theory of Operation for Improved Outer Tactical Vest IOTV and Improved Outer Tactical Vest Gen II IOTV Gen II General 2 2 dr rate WP 0001 Table 1 Nomenclature Cross Reference List 0001 2 Table 2 List of 0001 3 Equipment Description and WP 0002 Figure 1 Front Carrier IOTV 0002 3 Figure 2 Back Carrier IOTV Shown 0002 5 Figure 3 Back Carrier Cable 0002 6 Figure 4 Side Plate Carriers 0002 7 Figure 5 Internal Elastic Bands 0002 8 Figure 6 Cable Release 0002 8 Figure 7 Yoke Collar 0002 9 Figure 8 Deltoid and Groin 0002 10 Figure 9 Lower Back
109. onthly IBA Continued e Front Carrier o Front Ballistic Insert e Back Carrier o Back Ballistic Insert e Side Plate Carrier Right amp Left e Right amp Left Internal Elastic Band e Cable Release Assembly o Cable Stop e Yoke Collar Assembly e Lower Back Protector o Lower Back Protector Ballistic Insert e Groin Protector o Groin Protector Ballistic Insert e Deltoid Protector x2 o Deltoid Protector Ballistic Insert x2 e ESAPI 2 ESBI 2 Figure 15 IOTV Inventory 0008 23 TM 10 8470 208 10 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS PMCS PROCEDURES CONTINUED Table 1 Preventive Maintenance Checks and Services for IOTV and IOTV Gen II Continued ITEM INTERVAL ITEM TO BE PROCEDURE EQUIPMENT NOT NO CHECKED OR READY AVAILABLE IF SERVICED Monthly IBA Continued 12 e Front Carrier o Front Ballistic Insert e Back Carrier o Back Ballistic Insert e Universal Side Plate Carriers x2 o Universal Side Plate Pockets x2 e Right amp Left Internal Elastic Band e Cable Release Assembly e Yoke Collar Assembly e Lower Back Protector o Lower Back Protector Ballistic Insert e Groin Protector o Groin Protector Ballistic Insert e Deltoid Protector x2 o Deltoid Protector Ballistic Insert x2 e ESAPI 2 ESBI 2 Monthly IBA C
110. ork package are not numbered and are presented in a titled format For a first level paragraph titles are in all bold upper case capital letters e g FRONT MATTER Subordinate paragraph titles will have the first letter of the first word of each principle word all upper case capital letters all bold e g Manual Organization and Page Numbering System The location of additional material that must be referenced is clearly marked Illustrations supporting maintenance procedures text are located underneath or as close as possible to their referenced paragraph Notes Cautions and Warning are located directly above the procedure to which they apply FRONT MATTER Front matter consists of front cover warning summary title block table of contents and how to use this manual page CHAPTER 1 GENERAL INFORMATION EQUIPMENT DESCRIPTION AND THEORY OF OPERATION Chapter 1 contains introductory information on the Interceptor Body Armor IBA as well as theory of operation vi TM 10 8470 208 10 HOW TO USE THIS MANUAL CONTINUED CHAPTER 2 OPERATOR INSTRUCTIONS Chapter 2 cpntains information on assembling donning doffing and operating the IBA system CHAPTER 3 PREVENTIVE MAINTENANCE CHECKS AND SERVICES Chapter 3 identified preventive maintenance checks and services information CHAPTER 4 MAINTENANCE INSTRUCTIONS Chapter 4 provides maintenance procedures preparations for storage and shipment authorized at the service
111. otal 123 27 Text This is the text for the problem below line 27 RECOMMENDED CHANGES TO PUBLICATIONS AND Use Part Il reverse for Repair Parts and Special Tool BLANK FORMS For use of this form see AR 25 30 the proponent agency is ODISC4 Lists RPSTL and Supply Catalogs Supply Manuals SC SM DATE 21 October 2003 TO Forward to proponent of publication or form Include ZIP Code US ARMY TACOM LIFE CYCLE MANAGEMENT COMMAND ATTN AMSTA LC SECT 15 KANSAS ST NATICK MA 01760 5052 FROM Activity and location Include ZIP Code PFC JANE DOE Co A 3 Engineer Br Ft Leonard Wood MO 63108 PART ALL PUBLICATIONS EXCEPT RPSTL AND SC SM AND BLANK FORMS PUBLICATION FORM NUMBER DATE TITLE TM 10 1670 296 238P 30 October 2002 Unit Manual for Ancillary Equipment for Low Velocity Air Drop Systems ITEM PAGE PARA LINE FIGURE TABLE RECOMMENDED CHANGES AND REASON NO NO GRAPH NO NO NO Provide exact wording of recommended changes if possible 0036 00 2 1 In Table 1 Sewing Machine Code Symbols the second sewing machine code symbol should be MDZZ not MD22 Change the manual to show Sewing Machine Industrial Zig Zag 308 stitch medium duty NSN 3530 01 181 1421 as a MDZZ code symbol Reference to line numbers within the paragraph or subparagraph TYPED NAME GRADE OR TITLE Jane Doe PFC TELEPHONE EXCHANGE AUTOVON PLUS SIGNATURE EXTENSION
112. otectors Figure 26 Attaching Groin and Lower Back Protectors 24 Monthly Deltoid Protector Soldier Install deltoid protector as required Figure 27 a Route the nylon webbing at the top of the deltoid protector over the top of the shoulder channels of the IOTV IOTV Gen II vest 0008 42 TM 10 8470 208 10 0008 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS PMCS PROCEDURES CONTINUED Table 1 Preventive Maintenance Checks and Services for IOTV and IOTV Gen Il Continued ITEM INTERVAL ITEM TO BE PROCEDURE EQUIPMENT NOT NO CHECKED OR READY AVAILABLE IF SERVICED Monthly Deltoid Protector b Continue to route the Continued webbing back underneath the shoulder channels but above the yoke collar assembly if installed c Secure with hook and loop fasteners and repeat for other side d Don vest Deltoid protectors should be as high as possible without interfering with motion Deltoid protectors should be centered on the arm e Route bicep webbing through straps and snap Deltoid protector should be above the crease of the elbow 0008 43 TM 10 8470 208 10 0008 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS PMCS PROCE
113. re the snap fasteners Figure 9 Figure 9 A aching ac Collar END OF TASK Assembling Base Vest Assembly 1 IOTV ONLY Route the cables through the grommets on the cable stop It does not matter which cable goes through which grommet Figure 10 Figure 10 Routing Cable through Cable Stop 0004 14 TM 10 8470 208 10 0004 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN Il OPERATION UNDER USUAL CONDITIONS ASSEMBLY ASSEMBLY AND PREPARATION FOR USE CONTINUED WARNING Ensure there are no kinks in the quick release cable Failure to do so could adversely affect the function of the quick release causing injury or death to the service member Ensure the appropriate sized cable assembly is used according to the vest size IOTV ONLY Ensure the quick release cable is routed through the two grommets of the cable stop or a malfunction may occur It does not matter which cable is routed through which grommet 2 Insert the cable through the release cable pocket and route through the right shoulder Figure 11 a IOTV ONLY Continue to route cable through the release cable webbing channel on the right shoulder of the front carrier Figure 11 CABLE RELEASE HANDLE POCKET IOTV ONLY CABLE STOP IS TUCKED IN CABLE RELEASE HANDLE POCKET b B 9 ub IOTV ONLY SEMI DETACHED in CABLE WEBBING B h i e CHANNEL Figure 11 Routing the
114. ric of the vest and collar yoke assembly for any cuts frays or abrasions or any damage that may interfere with the proper function of the body armor 0008 3 Hook and loop fastener tape does not function Cannot be flattened Any cuts frays or abrasions or any damage that may interfere with the proper function of the body armor TM 10 8470 208 10 0008 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS PMCS PROCEDURES CONTINUED Table 1 Preventive Maintenance Checks and Services for IOTV and IOTV Gen Il Continued ITEM INTERVAL ITEM TO BE PROCEDURE EQUIPMENT NOT NO CHECKED OR READY AVAILABLE IF SERVICED Figure 1 Smoothing Out IOTV 2 Before ESBI ESAPI Soldier a Outer cover is damaged Inspect ESAPI ESBI plates Figure 2 Turn in plates if 0008 4 exposing the ceramic tile material o Plate is cracked and you hear loose pieces rattling around when shaken o Creaking or squeaking of ceramic tile heard when plate twisted by hand o Composite backing is delaminating backing material plies are separating TM 10 8470 208 10 0008 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS PMCS PROCEDURES CONTINUED Table 1 Preventive Maintenance Chec
115. rk package number WARNINGS CAUTIONS AND NOTES A warning identifies a clear danger to the person doing that procedure A caution identifies risk of damage to the equipment A note is used to highlight essential procedures conditions or statements or convey important instructional data to the user vii viii blank TM 10 8470 208 10 CHAPTER 1 GENERAL INFORMATION EQUIPMENT DESCRIPTION AND THEORY OF OPERATION FOR IMPROVED OUTER TACTICAL VEST IOTV AND IMPROVED OUTER TACTICAL VEST GEN Il IOTV GEN Il TM 10 8470 208 10 0001 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II GENERAL INFORMATION SCOPE This technical manual provides operator instructions for the Improved Outer Tactical Vest IOTV IOTV Gen II Enhanced Small Arms Protective Insert ESAPI Enhanced Side Ballistic Inserts ESBI and ancillary equipment of the Interceptor Body Armor IBA system MAINTENANCE FORMS RECORDS AND REPORTS Department of the Army forms and procedures used for equipment maintenance will be those prescribed by as applicable DA PAM 750 8 The Army Maintenance Management System TAMMS Users Manual DA PAM 738 751 Functional Users Manual for the Army Maintenance Management Systems Aviation TAMMS A or AR 700 138 Army Logistics Readiness and Sustainability REPORTING EQUIPMENT IMPROVEMENT RECOMMENDATIONS EIR If your Improved Outer Tactical Vest or Improved Outer Tactical Vest Gen n
116. t Yoke Collar 0 56 0 56 0 56 0 56 0 56 0 56 0 56 056 0 56 0 56 0 56 Assembly Back Yoke Collar 0 80 0 83 0 88 0 88 091 0 91 0 96 096 102 1 17 123 Assembly Groin Protector 0 72 0 72 072 0 72 0 87 0 87 0 87 0 87 0 87 0 87 0 87 Assembly Lower Back 267 067 067 0 67 0 67 0 67 0 67 0 67 0 67 0 67 0 67 Protector Deltoid 500 200 240 240 240 240 290 290 290 290 290 Protector xc gu 5 10 510 5 10 510 510 510 510 510 5 10 5 10 5 10 ESAPI 7 60 9 50 10 90 10 90 12 50 12 50 14 20 14 20 14 20 14 20 14 20 Plates x2 Total System Weight 27 06 26 31 31 69 32 53 34 73 35 00 38 04 38 57 39 64 42 07 42 50 END OF WORK PACKAGE 0002 17 18 blank TM 10 8470 208 10 0003 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II THEORY OF OPERATION THEORY OF OPERATION Different field scenarios will require different levels of protection for the servicemember Unit commanders will prescribe the level of protection required for a mission The most basic configuration of the IOTV and IOTV Gen II consists of the front and rear carriers with soft ballistic inserts two side plate carriers with side plate pouches elastic internal waistband and the quick release cable The ancillary equipment provides protection for areas not covered by the basic configuration
117. t ballistic inserts Inserting Soft Ballistic Inserts 1 Place the carrier on a clean surface with the exterior surface facing down 2 Place the soft ballistic insert on top of the carrier with the data label facing up Figure 1 rn Figure 1 Placing Carrier Exterior Fabric Down 0004 7 TM 10 8470 208 10 0004 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN Il OPERATION UNDER USUAL CONDITIONS ASSEMBLY ASSEMBLY AND PREPARATION FOR USE CONTINUED 3 Separate the hook and loop fastener tape on the interior fabric of the carrier 4 Fold the shoulders and sides of the soft ballistic insert in toward the center Figure 2 Figure 2 Inserting Soft Ballistics 5 Place soft ballistics inside the carrier 6 Using your hand smooth the soft ballistic insert so that it fits snugly inside the carrier and does not bulge or fold Figure 3 0004 8 TM 10 8470 208 10 0004 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN Il OPERATION UNDER USUAL CONDITIONS ASSEMBLY ASSEMBLY AND PREPARATION FOR USE CONTINUED Figure 3 Inserting Soft Ballistics Actual Vest Material is Not See Through 7 Re seal the hook and loop fastener tape ensuring that the tape and fabric are smooth and have no folds or puckers 8 Repeat steps 1 7 for the back carrier 0004 9 TM 10 8470 208 10 0004 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST
118. t the additional loop through the buckle to secure the strap END OF TASK END OF WORK PACKAGE 0004 25 26 blank TM 10 8470 208 10 0005 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II OPERATION UNDER USUAL CONDITIONS DON DOFF ADJUST INITIAL SETUP References DON There are two methods to don the IOTV and IOTV Gen Il The primary method is the over the head method The alternate method is over the shoulder method Prior to donning your body attach all the components necessary to meet mission requirements NOTE When the IBA is worn and adjusted correctly there will be at least inch overlap of fabric where the front and back carriers join at the shoulder 1 Place vest on shoulder using the over the head method a Open the left shoulder of the vest medical access point and unsnap the shoulder strap b Loosen the left shoulder strap c Place the vest over your head Figure 1 Figure 1 Over the Head Donning 0005 1 TM 10 8470 208 10 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II OPERATION UNDER USUAL CONDITIONS DON DOFF ADJUST DON CONTINUED 0005 d Pull on the left shoulder strap until tightened e Secure left shoulder strap with hook and loop fastener tape and snap into place Figure 2 Figure 2 Adjusting Left Shoulder Strap 2 Place vest on shoulder using the over the shoulder method a
119. ting ESBI Plates 0008 47 Figure 30 Adjusting 0008 49 Chapter 4 Maintenance Instructions for Improved Outer Tactical Vest IOTV and Improved Outer Tactical Vest Gen II IOTV Gen II Preparation for Storage and WP 0009 IOTV and IOTV Gen II Service Cleaning and WP 0010 ESAPI ESBI Inserts Inspect WP 0011 IOTV and IOTV Gen II Service Fabric Repair nenn WP 0012 Figure 1 Straight Stich ea Figure 2 Edge 2222 1 nennen Figure Turn Edge Under and 0012 2 Chapter 5 Supporting Information for Improved Outer Tactical Vest IOTV and Improved Outer Tactical Vest Gen II IOTV Gen References WP 0013 Components of End Item COEI and Basic Issue Items Lists Table 1 Components of End Item COEI IOTV Table 2 Components of End Item COEI IOTV Gen Il Table 3 Basic Issue Items 0014 21 Table 4 Basic Issue Items BII IOTV Gen Il 0014 25 Expendable and Durable Items List a WP 0015 Table 1 Expendable and Durable Ite
120. ub only long enough to remove soil 5 Grease and oil stains may be pre spotted with a mild detergent and water mixture and scrubbed with a soft brush If stubborn stain persists repeat the procedure 6 Rinse the outer shell and covers thoroughly in clean warm water until suds are completely gone 7 Air dry indoors or in shade away from heat sources and direct sunlight END OF TASK Soft Ballistic Inserts WARNING Do not machine wash or dry the soft ballistic inserts Failure to follow these instructions may render the IBA useless against ballistic threats CAUTION Do not intentionally submerge soft inserts in any liquid including water Do not use a stiff brush to clean any part of your IBA as this will damage the material Cleaning of the soft ballistics inserts is limited to removing loose dirt from the surface with a cloth or soft brush If ballistic inserts become wet allow to air dry in a flat position away from heat sources and direct sunlight If ballistic insert becomes saturated with liquids such as gasoline bleach or other lubricants turn in for replacement as soon as possible END OF TASK 0010 2 TM 10 8470 208 10 0010 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II SERVICE CLEANING AND DRYING ESAPI ESBI 6 T WARNING Do not machine wash or dry the ESAPI ESBI inserts Failure to follow these instructions may degrade the ESAPI ESBI ballistic protection
121. use a stiff bristle brush b Wet the ESAPI ESBI in a sink or shower using warm not hot water c Apply a mild soap or detergent to the soiled areas and scrub with a cloth or soft bristle brush Scrub only long enough to remove soil d Heavy grease oil stains may be pre spotted with a detergent mixture and scrubbed with a soft brush e Rinse the ESAPI ESBI with warm water until all suds are completely gone 0008 27 TM 10 8470 208 10 0008 OPERATOR MAINTENANCE IMPROVED OUTER TACTICAL VEST IMPROVED OUTER TACTICAL VEST GEN II PREVENTIVE MAINTENANCE CHECKS AND SERVICES PMCS PMCS PROCEDURES CONTINUED Table 1 Preventive Maintenance Checks and Services for IOTV and IOTV Gen Il Continued ITEM INTERVAL ITEM TO BE PROCEDURE EQUIPMENT NOT NO CHECKED OR READY AVAILABLE IF SERVICED Monthly ESAPI ESBI f Letthe plate dry by Continued itself away from heat or open flame 17 Monthly Soft Ballistic Inserts Soldier Clean soft ballistic inserts and cable assembly with a damp cloth 18 Monthly IBA Soldier Install soft ballistic inserts in carrier front back lower back protector groin protector yoke collar and deltoid protector a Lay the carrier on a flat surface with inner side or side with label facing up Figure 19 b Separate hook and loop seam and install soft ballistic insert with the label side facing up c Position insert aligni
122. wording of recommended changes if possible Reference to line numbers within the paragraph or subparagraph TYPED NAME GRADE OR TITLE TELEPHONE EXCHANGE AUTOVON PLUS SIGNATURE EXTENSION DA FORM 2028 FEB 74 REPLACES DA FORM 2028 1 DEC 68 WHICH WILL BE USED USAPPC V3 00 SUPPORTED TO Forward to proponent of publication or form Include ZIP Code FROM Activity and location Include ZIP Code DATE US ARMY TACOM LIFE CYCLE MANAGEMENT COMMAND ATTN AMSTA LCL MPP TECHPUBS 1 Rock Island Arsenal ROCK ISLAND IL 61299 7360 PART Il REPAIR PARTS AND SPECIAL TOOL LISTS AND SUPPLY CATALOGS SUPPLY MANUALS PUBLICATION NUMBER DATE TITLE Operator s Manual For Improved Outer Tactical TM 10 8470 208 10 01 March 2010 Vest IOTV and Improved Outer Tactical Vest Gen II Gen TOTAL NO PAGE COLM LINE NATIONAL STOCK REFERENCE NO FIGURE ITEM OF MAJOR NO NO NO NUMBER NO NO ITEMS RECOMMENDED ACTION PART Ill REMARKS Any general remarks or recommendations or suggestions for improvement of publications and blank forms Additional blank sheets may be used if more space is needed TYPED NAME GRADE OR TITLE TELEPHONE EXCHANGE AUTOVON PLUS EXTENSION SIGNATURE UASPPC V3 00 RECOMMENDED CHANGES TO PUBLICATIONS AND Use Part Il reverse for Repair Parts and Special Tool DATE BLANK FORMS Lists RPSTL and Supply

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