Loctite Integrated Semi-Automatic Dispenser Dual Channel with
Contents
1. 2 R4 18K ZN M 8050 24v _ D 1 5819 Solenoid Valve A L RENQ gt Glue gnol 2 R34 10K Z 810 9050 Glue sjbnol 3 17 I Re 8 2 Pin Connections XS1 Start via Footswitch additional Empty Signal and Ready Signal A Warning Never connect external voltage on pin 1 or pin 9 NEVER short pins 3 and 4 nor 6 and 7 together permanent board damage will result Foot Switch or Controller XS1 External control Internal relays Max 40VDC Max 400mW Max 300mA Switch closed if controller is ready Switch closed if reservoir is empty 9 Accessories Spare Parts amp System Components Sold Separately Loctite Item Number 985397 Loctite Air Filter Regulator Gauge 8900064 Reservoir Tank Fitting 4 inch NPT x 1 4 inch Tubing 97201 97972 981880 992641 984687 997569 19 EQUIPMENT WARRANTY For Loctite2. V sperme Control Panel Front amp Back of Controller PRESSURE REGULATOR Reservoir Fitting Valve Pressure Relief Display Mode Switch Right Arrow Switch Manual Switch for Channel A Low Level Error LED Light Set Switch Up Arrow Switch Manual Switch for Channel B Enter Switch Main Power On Off Switch Tank Pressure Gauge Air Pressure On Off Switch Tank Pressure Regulator Channel A On Output Channel A Off Output Channel B On Output Channel B Off Output XS1 Channel A Master XS1 Channel B Air Pressure In 24VDC Power In Silencer Low Level Sensor Reservoir Qe E 3 Technical Data 3 1 Specifications Air Input Clean dry air not to exceed 125 psig 8 5 bar M l and filtered with a maximum of 50 micron Regulation Range of the Pressure 1390322 1390321 Regulator 0 2 bar 0 7 bar 0 28 PSI 0 100 PSI Pressure Indication 0 1 bar 0 7 bar 0 14 PSI 0 100 PSI supply 110 240 50 60 Hz Internal 24 VDC Power Connection Includes plug ends for North America Japan Continental Europe UK Australia and China Dimensions 7 29 186mm 14 26 363mm 13 4 341mm T If the required air quality 1s not achieved install a Loctite filter regulator In the US order a 5 um filter using part number 985397 In Europe or Asia order a 10 um filter using part number 97120 4 Installation 4 1 Unpacking and Inspection Ca
3. ET Press again to switch from Channel A and Channel After completed setting press 4 to save and exit Set Delay Auto Mode set the delay time of Channel A and Channel B after engaged the footswitch Auto mode SET Press the left most digit for Channel A will start to flash Press i for numbering change on the flashing digit 0 01 99 99 Press gt to move the flashing digit 1 digit to right ET Press 7 again to switch from Channel A and Channel B pn i After completed setting press 4 to save and exit Set Output Mode Enable or Disable the output for each channel Press the setting for Channel A will start to flash Press switch between ON or OFF Press again to switch from Channel A and Channel zB o cm After completed setting press to save and exit 12 5 10 Set Low Level Mode l Press the setting for Low Level mode start to flash 2 Press 4 for switching between OFF LAMP and LAMP STOP 3 After completed setting press 4 to save and exit Notice OFF Only digital output from XS1 LAMP Digital output from 51 LED Light on control panel LAMP STOP Digital output from XS1 LED Light on control panel System Stop Notice The level sensor MUST be adjusted according to the type of product used the size of the bottle and orientation of the basket with spacers in order to
4. Integrated Semi Automatic Dispenser Henkel expressly warrants that all products referred to in this Instruction Loctite Integrated Semi Automatic Dispenser hereafter called Products shall be free from defects in materials and workmanship Liability for Henkel shall be limited at its option to replacing those Products which are shown to be defective either in materials or workmanship or to credit to the purchaser the amount of the purchase price thereof plus freight and insurance charges paid therefore by the user The purchaser s sole and exclusive remedy for breach of warranty shall be such replacement or credit A claim of defect in materials or workmanship in any Products shall be allowed only when it is submitted to Henkel in writing within one month after discovery of the defect or after the time the defect should reasonably have been discovered and in any event within twelve months after the delivery of the Products to the purchaser No such claim shall be allowed in respect of Products which have been neglected or improperly stored transported handled installed connected operated used or maintained or in the event of unauthorized modification of the Products including where products parts or attachments for use in connection with the Products are available from Henkel the use of products parts or attachments which are not manufactured by Henkel No Products shall be returned to Henkel for any reason without prior written approva
5. to the system 3 Turn the AIR on the position D 14 35 Caution When adjusting the pressure via Pressure Regulator always adjust from Low to High For example to adjust from 4 bar to 2 bar decrease the pressure to 0 1 bar then increase to 2 bar 5 4 Run Auto Mode Engage the footswitch s to start the cycle The dispensing will begin immediately and continue until the system times out Notice Channel and Channel B outputs are active only when the OUTPUT setting is set to ON Refer to section 5 8 5 5 Run Manual Mode Press the ES or s to purge the adhesive manually without displaying or saving parameters 11 5 6 Run Continuous Mode Engage the footswitch s to start dispensing and hold until the dispensing cycle is complete When the footswitch is released the dispensing will end immediately The display on the system will show the last dispensing time If needed press 2 to store the dispensing time to Run Auto Mode 33 Notice Channel and Channel B outputs are active only when the OUTPUT setting is set to ON Refer to section 5 8 5 7 5 8 5 9 Set Time Auto Mode Set the dispensing time for Channel A and Channel Run Auto mode Press E the left most digit for Channel A will start to flash Press i for numbering change on the flashing digit 0 01 99 99 Press gt to move the flashing digit 1 digit to right
6. LOCTITE EQUIPMENT Operation Manual Loctite Integrated Semi Automatic Dispenser Dual Channel with Low Level Sensor Part Numbers 1390322 0 1 Bar 1390321 0 7 Bar Technologies Table of Contents 1 PLEASE OBSERVE THE FOLLOWING oa de e sas oed eie ope es 3 1 1 EMPHASIZED SEC TIONS i 3 DESC RIP TION a a E 3 2 1 e RN E RR ERE 3 2 3 SUDPEBEID S are EMEN EL LAE EUST A E AE 5 2 4 ONVERADIL DINMENSIONS metui stato eu cde UL Na Eure S Ed 6 229 CONTROL PANEL FRONT amp BACK OF 7 TECHN ALDATA 8 3 1 E A 8 INSTALLA 9 4 1 N SPEC TION e 9 4 2 ENVIRONMENTAL AND OPERATING 26 9 4 3 CONNECTING TE IN St eet nt she e ee LEE 9 OPERA LION 10 5 1 FUNCTION ORTHESCONIBODPANEIS ctt teet a sabia tie it aede o Eden 10 5 2 DES E ON NECTION SIGN Ib ET 11 5 3 SEAR FWP THE sn 11 54 Gd BOUL E E 11 5 5 sine E 11 5 6 MODE 12 5 7 vi
7. ada Madison Heights 48071 USA Henkel Capital S A de C V Henkel Singapore Pte Ltd Henkel China Company Ltd Calzada de la Viga s n Fracc Los 5002 Ang Mo Kio Ave 5 No 928 Zhang Heng Road Laureles 03 12 TECHplace 2 569871 Zhangjiang Hi Tech Park Pudong Loc Tulpetlac C P 55090 SINGAPORE Shanghai China 201203 Ecatepac de Morelos MEXICO Henkel Loctite Korea Henkel Japan Ltd Tower 418 27 7 Shin Isogo cho Isogo ku www equipment loctite com Mapo dong Mapo gu Yokohama 235 0017 Seoul 121 734 KOREA JAPAN Loctite is a trademark of Henkel Corporation U S A O Copyright 2006 Henkel Corporation Teflon is a registered trademark of E I DuPont de Nemours Co Inc All rights reserved Data in this operation manual is subject to change without notice Manual P N 8902415 Rev C Date 12 02 2013 20
8. auses Corrections The digital display No power voltage present e Check the power voltage does not light Powers switch 12 in position O OFF e Switch power switch to position I ON Power adaptor with cord is defective Control unit is defective e Replace power adapter with cord e Call Henkel Service No needle movement on the pressure No air pressure present e Check depressurizing valve 14 and pneumatic supply gauge Pressure gauge 13 defective e Replace gauge Pressure regulator 15 defective e Replace regulator LED does not light LED defect e When the controller is operational the unit can be used until repaired by Henkel Service No start signal Plug on the XS1 20 or 21 Start 9 is loose Footswitch defective e Switch the power switch to the position OFF Tighten the screws of the plug Switch the power switch to the position I ON e Replace the Footswitch No product too little or too much product Dispensing pressure not set correctly Pressure hose not properly connected Luer Lock tip cap not removed Dispensing needle clogged too small or too large Dispensing valve not correctly connected or defective Product reservoir not switched on Product reservoir is empty e Adjust dispensing pressure setting e Connect air pressure hose correctly e Replace Luer Lock tip cap with a dispensing needle e Replace dispensing needl
9. dispensing time An uncovered bottle of LOCTITE product is placed directly into the integrated reservoir tube is inserted into the product and the reservoir lid 1 clamped in place It is then pressurized using clean filtered dry air Air within the reservoir will push down on the liquid in the bottle and force it through the product feed line to the dispensing valve The amount of product dispensed 15 controlled by three main factors Amount of pressure in the reservoir Length of time the dispensing valve remains open Dispensing needle size Time Mode 1 Press the footswitch to activate the system 2 The dispensing timer will be activated and start to dispense with preset dispensing time After the dispensing timer has reached the preset dispensing time the dispensing will be stopped Manual Mode l Press the footswitch to activate the system 2 The system will start to dispense and the dispensing timer will start to count the dispensing time 2 Once the footswitch 1s released the dispensing will be stopped Additional Features EMPTY Signal If the reservoir 1s empty the contact of the level sensor opens Three different types of Empty signal can be selected to indicate Mode 1 Digital Only Mode 2 Digital Lamp Mode 3 Digital System Stop READY Signal If the dispensing cycle is finished and unit is not dispensing a contact is closed and a READY signal is communicated The rea
10. dy signal only indicates that the dispensing is either on busy or off ready This signal 1s independent of any other system conditions Both EMPTY and READY signals are available as dry contacts at the XS1 start interface for optional connection to an external PLC Any external sources need to be programmed to suit end user requirements In Mode 3 the ready signal will be communicated even though an Empty signal may be communicated however the system will not dispense Caution Pay attention if cyanoacrylate is dispensed Air the feed line results in curing of the product 2 3 Items Supplied Integrated Semi Automatic Dispenser Dual Channel 0 1 Bar Order No 1390322 or Integrated Semi Automatic Dispenser Dual Channel 0 7 Bar Order No 1390321 Footswitch 1 Reservoir Fitting 1 Bottle Nesting Basket 1 Anti Bubbler Fitting and Tubing Kit 14 NPT to 6mm tube connector 1 Power Adapter with Cord 1 Operating Manual CD 1 2 4 Overall Dimensions B46 14 82mm B19 01mm 209 ined BS 340 4 4mm 13 4 Meo 65 10 9 De 94 B82mm Fo D198218mml ri H I TT s fi m E s D nJ in mq 7 LJ 14 26 a62 25nm 2 5 GS
11. e e Check the dispensing valve e Check product reservoir e Refill product reservoir The desired pressure is not achieved Supply pressure inadequate e Increase the supply pressure min 0 5 bar above reservoir pressure Air bubbles in the product Product reservoir is empty Product hose not correctly connected Dispensing valve not correctly connected or defective Product reservoir pressure is too high e Refill product reservoir e Connect product hose correctly e Check the dispensing valve see instruction manual for dispensing valve e Lower pressure longer dispensing time Pressurized air escapes between reservoir housing and reservoir lid Reservoir knob is not tightened O Ring leaky e Tighten the reservoir knob e Grease or replace the O Ring Pressurized air escapes at the product connection l Union nut on the product connection not tightened e Carefully tighten the union nut 14 7 Care and Maintenance 7 1 Occasionally the o ring at the reservoir lid should be lubricated with the enclosed silicone grease This will prolong the life of the o ring 33 Notice Clean hands after application of grease to assure surfaces to be bonded are clean Otherwise bonding might fail Clean the sensor surface as required Both the bottle surface and the sensor surface must be free of condensed moisture 7 2 Maintenance C
12. function properly 5 14 Set Lock Out Mode SET l Press the setting for Lock Out mode start to flash 2 Press 4 for switch between ON and OFF X After completed setting press 4 to save and exit Notice Lock Out Mode ON means all setting the system can t be change by pressing Otherwise Setting Locked Call Supervisor will show on the display Press both to change the setting when Lock Out Mode 15 button 5 12 Adjust the Level Sensor Before adjusting the Level Sensor l Empty a bottle of the product you use 2 Leave as much residue in the bottle as is required in order to prevent air getting into the product feed line 3 Insert the product bottle For small bottles use the bottle nesting block 4 Check that the product bottle inserted into the bottle nesting block 15 pressed against the level sensor Only then the correct adjustment of the level sensor 1s possible Procedure to Adjust the Level Sensor l Turn the system power ON 2 Remove the metal screw from the level sensor 3 With an electrician s screwdriver find the point at which the sensor switches to the condition inactive The LED 15 OFF 4 Check this adjustment with a full bottle and an empty bottle Notice The correct adjustment is exactly the point when the sensor switches OFF Do not go beyond that point 13 6 Troubleshooting Symptom Possible C
13. heck the reservoir knobs and the product feed line on the regular basis If there 1s any sign of cracks replace them Clean dry filtered air must be used If it 1s not the solenoids on the controller will be fouled over time 33 Notice If the required air quality is not achieved install a Loctite filter regulator In the US order a 5 um filter using Part Number 985397 In Europe or Asia order a 10 um filter using Part Number 97120 15 8 Documentation 8 1 Electrical Schematic FILM SWITCH MAIN PCB SOLENOID VALVE B v a o SECONDARY PCB Ld IFI H SOLENOID VALVE A eS 25 LOW LEVEL SENSOR MAIN POWER SWITCH START SWITCH START SWITCH 1 MASTER u g Ph IPR 1 58 POWER INPUT JACK 16 MODE KEY RS LCD1602 o R19 330ohn RU D3 D4 KEY 1441483 og C OS SPIN_A 1K Sensor E D
14. l from Henkel Products shall be returned freight prepaid in accordance with instructions from Henkel NO WARRANTY IS EXTENDED TO ANY EQUIPMENT WHICH HAS BEEN ALTERED MISUSED NEGLECTED OR DAMAGED BY ACCIDENT OR IF THE SYSTEM USED TO DISPENSE ANY LIQUID MATERIAL OTHER THAN LOCTITE PRODUCTS EXCEPT FOR THE EXPRESS WARRANTY CONTAINED IN THIS SECTION HENKEL MAKES NO WARRANTY OF ANY KIND WHATSOEVER EXPRESS OR IMPLIED WITH RESPECT TO THE PRODUCTS ALL WARRANTIES OF MERCHANTABILITY FITNESS FOR A PARTICULAR PURPOSE AND OTHER WARRANTIES OF WHATEVER KIND INCLUDING AGAINST PATENT OR TRADEMARK INFRINGEMENT ARE HEREBY DISCLAIMED BY HENKEL AND WAIVED BY THE PURCHASER THIS SECTION SETS FORTH EXCLUSIVELY ALL OF LIABILITY FOR HENKEL TO THE PURCHASER IN CONTRACT IN TORT OR OTHERWISE IN THE EVENT OF DEFECTIVE PRODUCTS WITHOUT LIMITATION OF THE FOREGOING TO THE FULLEST EXTENT POSSIBLE UNDER APPLICABLE LAWS HENKEL EXPRESSLY DISCLAIMS ANY LIABILITY WHATSOEVER FOR ANY DAMAGES INCURRED DIRECTLY OR INDIRECTLY IN CONNECTION WITH THE SALE OR USE OF OR OTHERWISE IN CONNECTION WITH THE PRODUCTS INCLUDING WITHOUT LIMITATION LOSS OF PROFITS AND SPECIAL INDIRECT OR CONSEQUENTIAL DAMAGES WHETHER CAUSED BY NEGLIGENCE FROM HENKEL OR OTHERWISE Henkel Corporation Henkel Canada Corporation Henkel Corporation One Henkel Way 2515 Meadowpine Boulevard Automotive Metals H Q Rocky Hill CT 06067 3910 Mississauga Ontario LSN 6C3 32100 Stephenson Hwy USA Can
15. oir into a single system The controller provides 2 independent digital timing channels that provide control of 2 pneumatic outputs These outputs can be used to control dispense valves advancing slides or any other pneumatic device The controller can be actuated either by a footswitch finger switch or external signal It 1s capable of operating in a manual or time mode for dot or bead dispensing applications The reservoir can accommodate 50ml 250 ml 500 gram 1 liter 2 kg and 200 gram adhesive packages which deliver adhesive to dispensing valves The system 1 also equipped with low level sensor which can notify the operator that the adhesive package needs to be replaced The Integrated Semi Automatic Dispenser 1390322 is equipped with a precision pressure regulator 0 1 bar 0 14 PSI The Integrated Semi Automatic Dispenser 1390321 1s equipped with a pressure regulator 0 7 bar 0 100 PSI With the Integrated Semi Automatic Dispense System anaerobic UV Curing and cyanoacrylate adhesive can be dispensed The capacity of the Integrated Semi Automatic Dispenser 1s 500 bottle for CA Product Ib bottle 250 ml bottle for Anaerobics Liter bottle Bottle with a 124mm and 2kg bottle a height of 250mm 2 2 Theory of Operation The Loctite Integrated Semi Automatic Dispenser 1s connected to an external pneumatic supply It regulates the adjusted dispensing pressure and controls the dispensing during the selected
16. refully remove the system from its shipping carton and inspect it for any signs of damage Any damage should be reported immediately to the carrier Refer to the list of supplied parts see page 4 and compare to the contents Report any missing or damaged parts promptly In North America contact 1 800 LOCTITE 562 8483 and for all other locations contact your local Henkel customer service 4 2 Environmental and Operating Conditions Keep the pressure hose as short as possible Short switch on and switch off time for the dispensing valve are within reach Keep product feed lines as short as possible The shorter the feed line the smaller the specific resistance and the lower the dispensing pressure can be Avoid kinking case the pressure hose and product feed line should not be longer than 2 m Donotuse inflexible hoses and feed lines so that unnecessary loads on the fittings will be avoided Keep all fitting tight No direct sunlight UV light Nocondensing humidity No splashing water 4 3 Connecting the Unit Use only the cable and hose sets supplied Connect power adapter with cord supplied to 24VDC power in connection 23 Connect air pressure supply to pneumatic connection 22 5 Operation 51 Function of the Control Panel Switch 4 Switching different mode as below cycle Run Auto gt Run Manual gt Run Continuous gt Set Time Auto gt Set Delay Auto gt Set O
17. ste MODE P 12 5 8 DELA VA VITO MOD MP 12 5 9 SEE ONURE D 12 O LOVEE 13 SAT SEPLIEOCKSOUTE 13 342 SADJUSTTHEJISEVEL 13 TROUBLERSHOOLTING a dese seb 14 CARE MAINTENANCE e ope 15 7 1 15 15 PDPOCUMENTATION 16 8 1 16 8 2 PUN CONNEC TIONS 30262 Er adt 18 ACCESSORIES SPARE PARTS amp SYSTEM COMPONENTS SOLD SEPARATELY 19 1 Please Observe The Following 1 1 Emphasized Sections Warning Refers to safety regulations and requires safety measures that protect the operator or other persons from injury or danger to life Caution Emphasizes what must be done or avoided so that the unit or other property 1 not damaged Notice Gives recommendations for better handling of the unit during operation or adjustment as well as for service activities A Warning Never fill the product directly into the Product Reservoir Insert only products packaged in original Loctite containers 2 Description 2 1 Operation The Loctite Integrated Semi Automatic Dispenser combines a dual channel dispense controller and reserv
18. utput gt Set Low Level gt Set Lock Out ca Switch 8 Set the data all SET XX XX mode 2 Switch 5 For parameter digit position change Digit position will move 1 digit to the right Switch 9 For numbering change Change from 0 9 or switching each option by each press Switch 11 To confirm the setting and save jJ Switch 6 In Run Manual mode press and hold for manual purging the adhesive for Channel A without displaying or changing parameters Switch 10 In Run Manual mode press and hold for manual purging the adhesive for Channel B without displaying or changing parameters swew ED Light 7 Light to show when the adhesive 1s low level 10 52 XSI Connection Signal The system can be auto detecting when the footswitch s plug onto the system Only XS Channel A Master Footswitch plugged The footswitch can control both output of Channel A and Channel B and start at the same time Only XS Channel B Footswitch plugged The footswitch can only control the output of Channel B Both XS1 Channel A Master and XS2 Channel B Footswitch plugged The footswitch will control their own channel and can be started up at different times 5 3 Start Up the System l Turn the POWER on the position marked 1 12 The display 3 will turn on If necessary open the valve or regulator that controls the air inlet to supply pneumatic pressure
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