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NJ-Series machine controller

1. omron NJ501 1500 PORT2 EtherCAT EtherNet IP EthercaT I O connector Fujitsu connector MIL connector M3 screw and screwless type connector f 27 w Refer to the CJ unit tables in the ordering information section for the specific unit width NJ Series machine controller 41 OMRON Mounting dimensions Mounting height Expansion cable Approx 100 to 150 mm N ofr Aa R gt 69mm he Gk N He O1 Units mm DIN track model number A PFP 100N2 16 mm PFP 100N 7 3 mm PFP 50N 7 3 mm Note 1 Consider the following points when expanding the configuration The total length of I O connecting cable must not be exceed 12 m O Connecting cables require the bending radius indicates below 2 Outer diameter of expansion cable 8 6 mm Power supply units current consumption Checking current and power consumption After selecting a power supply unit based on considerations such as the power supply voltage calculate the current and power requeriments
2. OJO lt lt N XS6W 6LSZH8SS200CM G XS6W 6LSZH8SS300CM G XS6W 6LSZH8SS500CM G XS6W 6LSZH8SS750CM G XS6W 6LSZH8SS1000CM G XS6W 6LSZH8SS1500CM G XS6W 6LSZH8SS2000CM G XS6W 5PUR8SS50CM G XS6W 5PUR8SS100CM G XS6W 5PUR8SS150CM G XS6W 5PUR8SS200CM G XS6W 5PUR8SS300CM G XS6W 5PUR8SS500CM G XS6W 5PUR8SS750CM G XS6W 5PUR8SS1000CM G XS6W 5PUR8SS1500CM G XS6W 5PUR8SS2000CM G XS5W T421 AMD K XS5W T421 BMD K XS5W T421 CMD K XS5W T421 DMD K XS5W T421 EMD K XS5W T421 GMD K XS5W T421 JMD K XS5W T421 KMD K XS5W T421 AMC K XS5W T421 BMC K XS5W T421 CMC K XS5W T421 DMC K XS5W T421 EMC K XS5W T421 GMC K XS5W T421 JMC K XS5W T421 KMC K XS5W T422 AMC K XS5W T422 BMC K oo 00O 2 edt 0 oo po wl po oo n on o on oo po 3 ee NO x lt op ep 09 N L 0 09 op 9 O z lt x gt lt x N E 01 01 O1 4 a a A BR AR PO PO PO YPY m olo PLE 2 A A 5 XS5W T422 GMC K XS5W T422 JMC K XS5W T422 KMC K Ethernet Cat 5 SF UTP 4 x 2 x AWG 24 1 solid core Polyurethane Weidmiller Green 100 WM IE 51IC4x2xAWG24 1 PUR installation PUR cable Cat 5 SF UTP 4 x 2 x AWG 26 7 stranded core Polyurethane Green 100 WM IE 51C4x2xAWG26 7 PUR PUR Connectors RJ45 metallic connector l WM IE TO RJ45 FH BK For AWG22 to AWG26 E RJ45 plastic connector OMRON XS6G T421 1 For AWG22 to AWG24 ys RJ45 socket DIN rail mount socket to terminate ins
3. SQL server 1 024 columns max UPDATE operation Oracle 1 000 columns max Number of columns ina _ SQL server 1 024 columns max SELECT operation Oracle 1 000 columns max Number of records in the 65 535 elements max output of a SELECT 4 MB max operation Run mode of the DB connection service Operation mode or Test mode e Operation mode when each instruction is executed the service actually accesses the DB e Test mode when each instruction is executed the service ends the instruction normally without accessing the DB actually Spool function Used to store the SQL statements when an error occurred and resend the statements when the communications are recovered from the error Spool capacity 1 MB Operation log function The following three types of logs can be recorded e Execution log Log for tracing the executions of the DB connection service e Debug log Detailed log for SQL statement executions of the DB connection service e SQL execution failure log Log for execution failures of SQL statements in the DB DB connection service shutdown function Used to shut down the DB connection service after automatically saving the operation log files into the SD memory card 1 When two or more DB connections are established the operation cannot be guaranteed if you set different database types for the connections 2 Refer to NJ Series database connection CPU units user s manual W527 for more information Nomen
4. 1C101 Note Mount to the right of the power supply unit CJ Series I O interface unit mounted on expansion rack Current consumption A ee Name Connecting jiii eee CJ Series I O interface unit CS1W CNLILI3 0 13A Ll CJ1W l1101 Note Mount to the right of the power supply unit I O connecting cables I O connecting cable e Connects an I O control unit on NJ Series CPU rack to an I O interface unit on a Cable length 0 3m CS1W CN313 ene expansion rack e Connects an I O interface unit on NJ Series expansion rack to an I O interface unit on another NJ Series expansion rack CS1W CN133 CS1W CN133 B2 EtherCAT junction slave Current A 7 EtherCAT junction slave 3 20 4 to 28 8 VDC 0 08 25mm x 78mm x 90 mm 165g GX JC03 24 VDC 15 to 20 0 17 48 mm x 78 mm x 90 mm 220 g GX JC06 Note 1 Please do not connect EtherCAT junction slave with OMRON position control unit Model CJ1W NCL1 81 _182 2 EtherCAT junction slave cannot be used for Ethernet IP and Ethernet Appearance Industrial switching hubs Specifications Current Symbol No of Failure Accessories consumptio Appearance ports detection n A E Quality of Service QoS EtherNet IP control Power supply connector W4S1 03B data priority 022 WaSt 058 Failure detection Broadcast storm and LSI error 5 Yes Power supply connector and 0 22 W4S1 05C ia a ce ia connector for informing error 2 pae NJ Series machine
5. Open collector NPN 25 i TC103 N PT PU Pe eee os a R Temperature Pt100 JPt100 0 1 C 0 3 500 ms total 31 mm Open collector PNP 0 25 M3 cc TC104 control loops outputs Accuracy for voltage and current inputs outputs as percentage of full scale and typical value at 25 C ambient temperature consult the operation manual for details Accuracy for temperature inputs outputs as percentage of process value and typical value at 25 C ambient temperature consult the operation manual for details CJ Series special I O units Si ee Symbol Channels Type Signal type sumption A aia ion eee 500 kHz Counter 24 V line driver 31 mm 2 configurable digital inputs outputs 0 28 Fujitsu CJ1W CTO21 4 100 kHz Counter Line driver 24 V Target values trigger interrupt to CPU 0 32 1 x MIL 40 pt oe CTL41 E via terminal block CJ Series communication units Current con c ti Symbol Type Data transfer Protocols maea A v ion ev pv Serial communications 2 x RS 232C High speed CompoWay F host LE me a pin D Sub CJ1W SCU22 units Bx RS ADRS ISE NT link Modbus 3mm 028 opin D Sub OJ1W 50U32 1 x RS 232C user defined ern mm ka 28 i pin D Sub CJ1W SCU42 1 x RS 422 RS 485 EtherNet IP 1 x 100 Base Tx EtherNet IP UDP iii mm kaa 41 a CJ1W EIP21 TCP IP FTP server SNTP SNMP Docena mm o _ __ S p detachable OJIW DRMAT CompoNet 7 wire data power penne or CIP based 31 mm 0 4 4 p detachable CJ1W CRM2
6. axes per robot Motion control Robots eta ToPo r Delta robots max depending on the number of axes supported by the CPU Performance specifications for CPU units with SQL server NJ5U CPU Unit NJ501 1520 NJ501 1420 NJ501 1320 Programming Memory for CJ series units can be 32 768 words x 25 banks specified with AT specifications for EO_00000 to E18_32767 variables 1 When the spool function is enabled the DB connection service uses E9_0 to E18_ 32767 NJ Series machine controller 35 OMRON Function specifications common specifications NJL CPU Unit Tasks I O refresh and the user program can be executed in 2 type of tasks e Primary periodic task This task has the highest priority It is always executed in the specified period There is only one primary periodic task e Periodic tasks Periodic tasks are executed during the unused time between executions of the primary periodic task There can be three periodic tasks System service times The execution interval and the percentage of the total user program execution time are set for the system services processes that are executed by the CPU Unit separate from task execution Programming POUs POUs that are assigned to tasks program Function blocks POUs that are used to create objects with specific conditions organization POUs that are used to create an object that determine unique outputs for the inputs such as Programming Types
7. control units Type Ranges Resolution Accuracy onversion A Connection BY V 24V V Universal V I 1 12 000 V 0 3 250 ms 4 points 31 mm Universal inputs with 0 32 CJ1W AD04U zero span adjustment Screwless CJ1W ADO4U SL configurable alarms scaling sensor error detection 250 us point 31 mm Offset gain adjustment 0 42 CJ1W AD041 V1 peak hold moving Screwless CJ1W AD041 V1 SL average alarms 35 us 4 points 31 mm Direct conversion 0 52 M3 CJ1W AD042 CJ2H special instruction 250 us point 31 mm Offset gain adjustment 0 42 CJ1W AD081 V1 peak hold moving Screwless CJ1W AD081 V1 SL average alarms 1 4 000 1 ms point 31 mm Offset gain adjustment 0 12 0 14 M3 CJ1W DA021 output hold CJ1W DA021 SL 1 4 000 1 ms point 31 mm Offset gain adjustment 0 12 0 2 M3 CJ1W DA041 output hold CJ1W DA041 SL High speed 1 to5 V 1 40 000 0 3 35 us 4 points 31 mm Direct conversion 0 40 M3 CJ1W DA042V analogue O to 10 V CJ2H special output 10 to 10 V instruction 1 8 000 0 3 250 us point 31 mm Offset gain adjustment 0 14 0 14 M3 CJ1W DA08V output hold CJ1W DAO8V SL Current output 4 to 20mA 1 8 000 0 5 250 us point 31 mm Offset gain adjustment 0 14 0 17 CJ1W DA08C output hold CJ1W DA08C SL 4 2 Analogue 1 8 000 1 ms point 31 mm Offset gain adjustment 0 58 in out scaling peak hold Screwless CJ1W MAD42 SL moving average alarms output hold Universal DC voltage 1 256 000
8. for each rack Condition 1 Current requirements There are two voltage groups for internal power consumption 5 V and 24 V Current consumption at 5 V internal logic power supply Current consumption at 24 V relay driving power supply Condition 2 Power requirements For each rack the upper limits are determined for the current and power that can be provided to the mounted units Design the system so that the total current consumption for all the mounted units does not exceed the maximum total power or the maximum current supplied for the voltage groups shown in the following tables The maximum current and total power supplied for CPU racks and expansion racks according to the power supply unit model are shown below Boner Max current supplied C Max Conditions 1 and 2 are below must be satisfied supply A 5 VDC CPU A 5 VDC expansion total power Condition 1 Maximum current _ Units Racks mack B 24 VDC supplied 1 Total unit current consumption at 5 V lt A value i 2 Total unit current consumption at 24 V lt B value Npa soa leoa koa BOW e ral nt ron Cone NJ PD3001 6 0A 600A OA sow xX 5 V4 2 x 24 V lt C value Including supply to the CPU unit Note 1 For CPU racks include the CPU unit current and power consumption in the calculations When expanding also include the current and power consumption of the I O control unit in the calculations 2 For expansion racks include the I O interfa
9. max Up to NJ501 1300 l 3 expansion racks NJ301 CPU unit 5 MB 0 5 MB Retained 8 NJ301 1200 2 MB Not retained NJ301 1100 CPU units with robotic functionality Program yar 3 Current consumption Number NJ501 CPU Unit 20MB 2 MB Retained 2 560 points CPU rack 10 units max 1 90 A NJ501 4500 4 MB Not retained Expansion rack NJ501 4400 40 units max Up to 16 NJ501 4300 3 expansion racks 1 The NJ501 4310 CPU unit only supports one delta robot CPU units with SQL client Program yar i Current consumption Number Symbol Variables capacity I O capacity No ofunits 5 VDC 24 VDC ol axes NJ501 CPU Unit 20MB 2 MB Retained 2 560 points CPU Rack 10 units max 1 90 A 4 MB Not retained Expansion rack 40 units max Up to 16 NJ501 1320 Note The end cover unit CJ1W TER01 is included with the CPU unit CJ Series digital I O units Rated Rated consumption Connection eye Type voltage current A 5 VDC 24 VDC Be acipa oo m owm 120 VAC 7 mA oo m wan Model DC input avoc oma jim poj m uwbm 24VDC 7 mA 0 08 ae mel B4VDO___ 7mA_ 81mm Fastresponse 15 usis ON 90 ps s OFFJ013 M3 ___ CJTWDaI2__ 24 VD0___ 7 mA 31 mm Inputs start interrupt tasks in PLC program 0 08 M83 CJIWINTOt 24VDC 7 mA 31 mm Laiches pulses down to 50 us pulse width 0 08 M3_____ GJTWIDPot__ avoc jima jomm po Fa owa __ 24 VDC Fast response 15 us is ON 90 us is OFF CJ1W
10. trigger condition is met Example 20 80 The operation of the CPU unit is emulated in the Sysmac Studio HMis Sysmac Studio Connected port Peripheral USB port or built in EtherNet IP port connection Reliability Self diagnosis Controller functions Maximum num 2 ber of message languages User defined User defined User defined errors are registered in advance and then records are created by executing errors errors instructions Levels 8 levels Maximum num ber of message languages Security Protecting CPU unit names and serial IDs When going online to a CPU Unit from the Sysmac Studio the CPU Unit name in the project is software assets compared to the name of the CPU Unit being connected to and preventing Protection User program You can prevent reading data in the CPU unit from the Sysmac Studio operating transfer with no mistakes restoration information CPU unit write You can prevent writing data to the CPU unit from the Sysmac Studio or SD memory card protection Overall project You can use passwords to protect smc files from unauthorized opening on the Sysmac Studio file protection operation operation that may be caused by operating mistakes authority authority groups The user program cannot be executed without entering a user program execution ID from the execution ID Sysmac Studio for the specific hardware CPU unit SD memory SD memory card 2GB max SDHC memory card card f
11. 0 05 60 ms 4 points 31 mm All inputs individually 0 30 M3 CJ1W PH41U analogue DC current isolated configurable input thermocouple alarms maintenance Pt100 Pt1000 functions user defined potentiometer scaling zero span adjustment 2 Process input 4 to 20 mA 1 64 000 0 05 5 ms point 31 mm Configurable alarms 0 18 M3 CJ1W PDC15 0 to 20 mA maintenance functions O to 10 V user defined scaling 10 to 10 V zero span adjustment Oto 5 V square root totaliser 5 to 5V 1to5V 0 to 1 25 V 1 25 to 1 25 V NJ Series machine controller 45 RTD 0 1 C T C 0 3 1 8 000 High speed 1 40 000 analogue 1 8 000 OMRON Ranges Resolution Accuracy Ponen A Connection Temperature K type 200 to 0 1 C 0 5 40 ms point 31 mm Basic I O unit a vey control loops 1 300 C setup by DIP switches CJ1W TS561 SL thermocouple J type 100 to adjustable filtering Temperature Pt100 200 to 0 1 C 0 5 40 ms point 31 mm Basic I O unit 0 25 control loops 650 C setup by DIP switches Screwless CJ1W TS562 SL Pt1000 200 adjustable filtering 2 Temperature B J K L R 10 1 C 0 3 500 ms total 31 mm Open collector NPN 0 25 M3 CJ1W TC003 control loops S T outputs thermocouple Temperature B J K L R 10 1 C 0 3 500 ms total 31 mm Open collector PNP 0 25 M3 CJ1W TC004 control loops S T outputs thermocouple Temperature Pt100 JPt100 0 1 C 0 3 500 ms total 1 mm
12. 1 o slaves Master IDC or screw PROFIBUS DP x RS 485 Master _ DP DPV1 TEE pin D Sub CJ1W PRM21 x RS 485 Slave ee Co 31mm 0 40 0 40 40 ae PRT21 lO x 100 a Tx NENO IO control 31 mm 0 42 lt a ae PNT21 ler FINS UDP nia 422A converter eel 232C to RS 422A RS 485 signal converter Mounts directly on serial port 9 pin D Sub to CJ1W CIF 11 accessory screw clamp terminals 1 Supported only by the EtherNet IP units with unit version 2 1 or later CPU units with unit version 1 01 or later and the Sysmac Studio version 1 02 or higher 2 Supported only by the CPU units with unit version 1 01 or higher and the Sysmac Studio version 1 02 or higher CJ Series ID sensor units oer Current con Specifications sumption A Connected ID No of connected External power No of unit numbers 5V 24V systems R W heads supply allocated ID sensor units V680 Series RFID c Not required 1 0 26 0 13 CJ1W V680C11 system zo os oz ewes 1 To use a V680 H01 antenna refer to the V680 Series RFID system catalog T No Q151 Note The data transfer function using intelligent I O commands can not be used 46 Machine automation controller OMRON Expansion Racks CJ Series I O control unit mounted on CPU rack when connecting expansion racks Current consumption A eae Name Connecting i Connected Unit width fpg et cons A CJ Series I O control unit CS1W CNLILI3 CJ1W 11101 0 02 A e CJ1W
13. ID233 i BavD0__ 4tmastmm o pof Fosa owo o 16 16 zavode jaima jtm SSS SSS e Tac output 2as0vaC_ oema simm pz m wom Relay contact 250 VAC J 2A 0 048 oe O P eo PP e oT 16 250 VAC 2A 0 11 0 096 K em PP eee poran e DC output sink 2024 vDC2A imm SS SS SS S S y o o e owo e m2024 vocosa Bimm o po m owo 16 12 to 24 VDC 0 5 A 0 10 W aA sm E Ea 2aVDC 05A 31 mm Fastresponse 15 us is ON 80 ps is OFF 015 MS C1w OD213 M224 vocosa omm p fusu COD B2 DC output sink 21024 vDCo5A omm p m owo 20 mm Fastresponse 15 ps is ON 80 ps is OFF 0 22 MIL CJiw 0D234 m2024 vDCjosA imm o pa Fs owo iatozavoclosa jimm orm m onwo 44 Machine automation controller OMRON Current Rated Rated consumption Connection Type voltage current A 5 VDC 24 VDC DC output source 24 VDC 2A _ 81mm Shor circult protection n GHW OD202 24 VDC 0 5 A Short circuit protection 10 CJ1W OD212 31 mm CJ1W OD212 SL 24V 03A 20mm Shor creuitprotection fos m osiW oD232 e e m Jowo E a 16 32 64 zvoc osa fimm SS pr m wos ois m fowm 16 16 DC in out sink 01s Fultsu _ CJTW MD23T__ 1s m fonws 014 Fujitsu _ CJTW MD26T__ ora m fonws ore m owm Note MIL Connector according to MIL C 83503 compatible with DIN 41651 IEC 60603 1 CJ Series analogue I O and
14. Ladder diagrams and structured text ST languages External access of variables Network variables the function which allows access from the HMI host computers or other controllers An array groups data with the same attributes so that it can be handled as a single unit of data Number of dimensions 3 max Array attribute Array variables Maximum number of elements 65 535 Maximum size No restrictions They are capacity restrictions to the total data size of variables Array Supported specifications for FB instances Range You can specify a range for a data type in advance The data type can take only values that specifications are in the specified range Data types Basic data types BOOL BYTE WORD DWORD LWORD INT SINT DINT LINT UINT USINT UDINT ULINT REAL LREAL TIME durations DATE TIME_OF_DAY DATE_AND_TIME and STRING text strings Directive data Direct derivative Structures unions enumerations types Member data Basic data types structures unions enumerations array variables A derivative data type that groups together data with different variable types Number of members 2 048 max Nesting levels 8 max Number of registered structures No restrictions Maximum size No restrictions member offsets Number of members 4 max types r P lt lt So Ke p p Enumerations Function A derivative data type that uses text strings called enumerato
15. Net switch is used connections 34 Machine automation controller OMRON NJ5L CPU Unit NJ3L CPU Unit NJ501 _ 5_10 NJ501 _ 4_10 NJ501 L 3L 0 NJ301 1200 NJ301 1100 Communications Built Number of connections EtherNet IP Packet Interval 10 to 10 000 ms in 1 0 ms increments Can be set for each connection Data will be refreshed at the set interval regardless of the number of nodes port Permissible 1 000 pps including heartbeat communications band Number of tag sets Tag types Network variables CIO Work Holding DM and EM Areas Number of tags 8 Seven tags if controller status is included in the tag set 19 200 bytes total size for all tags per node connection 32 1 connection 1 tag set sets Maximum tag set size 600 bytes two bytes are used if Controller status is included in the tag set Changing tag data link Supported when controller is in RUN mode parameters Multi cast packet filter Supported Class 3 number of 32 clients plus server connections UCMM non connection Number of clients that can communicate at one time 32 max type Number of servers that can communicate at one time 32 max CIP routing Supported Units through which CIP routing is supported CS1W EIP21 CJ1W EIP21 CU2H CPU and CJ2M CPU3LI Built in IEC 61158 Type 12 EtherCAT port EtherCAT master Class B feature pack motion control compliant specifica
16. OMRON NJ3LI NJ5L NJ Series machine controller Complete and robust machine automation The NJ Series is designed to meet extreme machine control requirements in terms of motion control speed and accuracy communication security and robustness e Integration of logic and motion in one Intel CPU e Scalable control CPUs for 4 8 16 32 and 64 axes e EtherCAT and EtherNet IP ports embedded e Fully conforms to IEC 61131 3 standards e Certified PLCopen function blocks for motion control e Linear circular and spiral helical interpolation e CPU units with SQL client and robotic functionality NJ3 CPU NJ5 CPU System configuration SYSMatl_ always in control Remote access NJ Series Machine automation controller meet EtherCAT Accurax G5 servo drive fa Up to 100 m o E aa 0 0 O 2 sae SE a ae falls npu f P 4 NX Series I O ee FQ M pul MX2 inverter Vision Fast registration inputs home and limits switches Accurax G5 Accurax servo motors linear motors NJ Series machine controller 33 OMRON General specifications fem ee Enclosure CSNCCC Mountedinapanel O S OO Grounding A E 100 wei i a a a a a a a a a a a a gedeo a a aasa s to 90 with non condensation Altitude C sOOO or less Vibration resistance Conforms to IEC60068 2 6 5 to 8 4 Hz with 3 5 min ampli
17. c variables to TRUE or FALSE Maximum Device variables 64 number of for EtherCAT forced slaves 64 variables refreshing Device variables for CJ series units and vari ables with AT specifications Motor operation and wiring can be checked from the Sysmac Studio The project file in the Sysmac Studio and the data in the CPU unit can be made the same when online Data tracing Types Single triggered When the trigger condition is met the specified number of samples are taken and then tracing trace stops automatically Continuous Data tracing is executed continuously and the trace data is collected by the Sysmac Studio trace Maximum number of simultane NJ5 4 ous data trace NJ3 2 Maximum number of records 10 000 Maximum num NJ5 192 variables ber of sampled NJ3 48 variables variables Timing of sampling Sampling is performed for the specified task period at the specified time or when a sampling instruction is executed Data tracing Triggered Triggered traces Trigger conditions are set to record data before and after an event traces When BOOL variable changes to TRUE or FALSE Trigger Comparison of non BOOL variable with a constant conditions Comparison method Equals greater than gt greater than or equals less than lt less than or equals lt not equal Trigger position setting A slider is used to set the percentage of sampling before and after the Delay
18. ce unit current and power consumption in the calculations Example Calculating total current and power consumption When the following units are mounted to a NJ Series CPU rack using a NJ PA3001 power supply unit ceum oo S S oa S S S S comro owen p J ooa o S S S Basic VO units input units ewon p o J osa o o ows o p 0098 J gt o CHIW DAOA Coo oa S S R a E E 355 E Total 1 9 A 0 02 A 0 08 A x 0 048 A x 2 2 0 09Ax2 0 09Ax 2 0 12 A 0 28 Current consumption 2 84 A 60A 0 096 A 1 0 A Power consumption 2 84Ax5V 14 2W 0 096 Ax 24 V 2 3 W 142 W 2 3W 16 5 W 30 W Note 1 For details on unit current consumption refer to ordering information 2 CPU rack and expansion rack current consumption and width can be displayed in the Sysmac Studio software by selecting CPU expansion racks from the configurations and setup in the Multiview Explorer 42 Machine automation controller OMRON Ordering information NJ Series system 9 Ethernet cable Sysmac Studio 2 Industrial switching hubbs EtherNet IP gt Remote access NJ Series machine automation controller i End cover included with the CPU 1 NJ Series 2 NJ Series 3 CJ Series power supply CPU unit units unit 9 EtherCAT cable E
19. clature CPU unit NJ501 301 0000 CPU unit operation indicators ore Soft RUN OMRON SD memory card connector error NJS01 1500 neler or cae Built in EtherNet IP port ae operation indicators ie ss PE E ene rO neren Built in EtherNet IP port EthercAT 4 NET ERR Built in EtherCAT port OPEN SW SETTING EtherNet IP Battery compartment 2 aak aiii i Built in EtherCAT port operation indicators 100 to 240 VAC power supply unit NJ PA3001 24 VDC power supply unit NJ PD3001 POWER indicator POWER indicator Pe P s DC input in ut AC100 240V P db L2IN DC input LG ar a LG l Unit connector Unit connector GR ar GR D ay RUN output s ee RUN output Ht thal ame 40 Machine automation controller OMRON NJ Series system NJ Pl_ 3001 NJ501 301 _JLJLJ_ one I O unit CJ1W TERO1 No of units mounted Rack width mm with 31 mm width With NJ501 301 205 7 236 7 267 7 298 7 329 7 360 7 391 7 422 7 453 7 484 7 OION OO 01 AJOJN 5 Power supply unit NJ PA3001 PD3001 Ferrier
20. controller 47 OMRON Recommended EtherCAT and EtherNet IP communication cables Cable OMRON 9 Ethernet Cat 6a AWG27 4 pair cable Standard type Yellow 0 2 patch cable Cable sheath material LSZH Cable with connectors on both 0 3 ends RJ45 RJ45 05 7 Note This cable is available in yel low green and blue colours 1 p 1 5 XS6W 6LSZH8SS500CM Y T5 XS6W 6LSZH8SS750CM Y 10 XS6W 6LSZH8SS1000CM Y 15 XS6W 6LSZH8SS1500CM Y 20 XS6W 6LSZH8SS2000CM Y Green 0 2 XS6W 6LSZH8SS20CM G 0 3 0 5 1 1 5 5 7 5 10 15 20 XS6W 6LSZH8SS30CM G XS6W 6LSZH8SS50CM G XS6W 6LSZH8SS100CM G XS6W 6LSZH8SS150CM G Cat 5 AWG26 4 pair cable Standard type Green 0 5 Cable sheath material PUR Cable with connectors on both ends RJ45 RJ45 15 7 5 10 15 20 Cat5 AWG22 2 pair cable Rugged type Grey 0 3 Cable with connectors on both 0 5 ends RJ45 RJ45 F l 5 10 15 Rugged type Grey 0 3 Cable with connectors on both 0 5 ends M12 straight RJ45 i 5 10 15 Rugged type Grey 0 3 Cable with connectors on both 0 5 ends M12 L right angle RJ45 10 15 x lt A O O a da N I 00 n a N O F D lt x lt ep O D oP N L 00 a op a Q O lt gt lt Cp O D 0p N IL 0 a a ol Q O lt gt lt ep O D o gt N L 00 a O gt lt x X lt PIRSA QIO O amp C_ W NIN IJI 00 OO W W Noy Oy O1 OJo
21. current position is set to 0 following error imi The torque control function of the Servo Drive can be enabled or disabled and the torque limits can be set to control the output torque Absolute linear Linear interpolation is performed to a specified absolute position Relative linear Linear interpolation is performed to a specified relative position Circular 2D Circular interpolation is performed for two axes interpolation Axes group cyclic synchro Multi axes coordinated control N e O x 3 AE Ols c 5 D D 3 D O N A positioning command is output each control period in Position control mode nous absolute positioning Resetting axes Axes group errors and axis errors are cleared group errors Enabling axes Motion of an axes group is enabled groups Disabling axes Motion of an axes group is disabled groups Stopping axes All axes in interpolated motion are decelerated to a stop groups immediately All axes in interpolated motion are stopped immediately stopping axes groups Setting axes The blended target velocity is changed during interpolated motion group override factors Reading axes The command current positions and actual current positions of an axes group can be read group positions Changing the The composition axes parameter in the axes group parameters can be overwritten temporarily axes in a axes group table properties tables CPU unit settings You can select ei
22. he master and the frames that are received by the master can be Packet montong On IN saves The data hats saved canbe viewed with Wireshark or other appleatone o Enable disable settings for The slaves can be enabled or disabled as communications targets gayeso Senas for The savas san De enabled or deabia as omin otona oS O Disconnecting connecting Temporarily disconnects a slave from the EtherCAT network for maintenance such as for slaves replacement of the slave and then connects the slave again Supported CoE SDO messages that conform to the CANopen standard can be sent to slaves via EtherCAT application protocol Communications instructions The following instructions are supported CIP communications instructions SDO message instructions no protocol communications instructions and protocol macro instructions Operation RUN output contacts The NJ PL13001 power supply unit turns ON in RUN mode management System Event logs Categories Events are recorded in the following logs management e System event log functions e Access event log e User defined event log Maximum number of events per NJ5 1 024 event log NJ3 512 38 Machine automation controller OMRON NJU CPU Unit Debugging Online editing Programs function blocks functions and global variables can be changed online individual POUs can be changed by more than worker working across a network Forced Forced refreshing The user can force specifi
23. ipl Cat No SysCat_1180E EN 03A In the interest of product improvement specifications are subject to change without notice 50 Machine automation controller
24. onitored functions Following error The error between the command current value and the actual current value is monitored for each axis Velocity accel You can set warning values for each axis and each axes group to monitor them eration rate deceleration Motion control Auxiliary functions functions rate torque interpolation velocity inter polation accel eration rate and interpolation de celeration rate Absolute encoder support You can use an OMRON G5 Series Servomotor with an Absolute Encoder to eliminate the need to perform homing at startup External interface signals The following Servo Drive input signals are used Home signal home proximity signal positive limit signal negative limit signal immediate stop signal and interrupt input signal Unit 0 CF Series units management Basic I O Chattering and Input response times are set units noise counter measures Load short cir Alarm information for basic I O units is read cuit protection and I O discon nection detec tion EtherCAT slaves Basic I O Chattering and Input response times are set noise counter measures Communica Peripheral USB port A port for communications with various kinds of support software running on a personal tions computer EtherNevIP Communication protocol TCP IP UDP P port CIP communi Tag data links Programless cyclic data exchange is performed with the devices on the EtherNet IP ne
25. puts 4 channels Signal type NTSC PAL Input channels 2 video channels and 1 RGB channel Signal type NTSC PAL Cable to connect NS CA00_ to video console unit Cable length 2 m Sheet cover Anti reflection sheets surface sheets Protective covers pack anti reflection coating Protective covers 1 cover included transparent Protective covers 5 covers included transparent Chemical resistant cover 1 cover NS5 Attachment adapter Memory cara Memory card adapter for PC A APO Replacement battery Battery life 5 years at 25 C CJ1W BAT01 1 One screen cannot display two videos inputs simultaneously NJ Series machine controller 49 OMRON NJ Series options and accessories Specifications OO O oS o appearance E SD memory card 2 GB HMC SD291 DIN track Length 0 5 m height 7 3 mm PFP 50N Length 1 m height 7 3 mm PFP 100N Length 1 m height 16 mm PFP 100N2 End plate to secure the units on the DIN track 2 pieces are included with the CPU unit and I O interface unit PFP M 2 pcs Battery for NJ Series CPU unit The battery is included with the CPU unit CJ1W BATO1 End cover The end cover is included with each CPU unit and I O interface unit CJ1W TERO1 Computer software Symbol Specifications Model e QD Sysmac Studio SYSMAC SE2000 ALL DIMENSIONS SHOWN ARE IN MILLIMETERS To convert millimeters into inches multiply by 0 03937 To convert grams into ounces mult
26. rs fo express variable values Motion control functions Single axis Absolute Positioning is performed for a target position that is specified with an absolute value position positioning contol Relative Positioning is performed for a specified position from the command current position positioning Positioning is performed for a specified travel distance from the position where an interrupt Interrupt feeding input was received from an external input Single axis Velocity control Velocity control is performed in position control mode velocity Cyclic A velocity command is output each control period in the velocity control mode control synchronous velocity control Single axis Torque control The torque of the motor is controlled torque control Single axis Starting cam A cam motion is performed using the specified cam table synchronized operation control Ending cam The cam motion for the axis that is specified with the input parameter is ended Starting gear A gear motion with the specified gear ratio is performed between a master axis and slave axis Positioning gear A gear motion with the specified gear ratio and sync position is performed between a master i axis and slave axis Ending gear The specified gear motion or positioning gear motion is ended Oo xe O e gt Oo xe D e gt oO xe fe gt Synchronous Positioning is performed in sync with a specified ma
27. ster axis positioning Master axis The phase of a master axis in synchronized control is shifted phase shift ini The command positions of two axes are added or subtracted and the result is output as the command position Single axis Powering the The servo in the servo drive is turned ON to enable axis motion manual servo operation Jogging An axis is jogged at a specified target velocity 90 O E 3 0 3 D e 2 gt O 5 5 36 Machine automation controller OMRON Motion control functions Axes groups Common items Auxiliary functions NJU CPU Unit Auxiliary Resetting axis Axes errors are cleared functions for single axis control i 77 Stopping An axis is decelerated to a stop immediately An axis is stopped immediately stopping h fet O r current position position external latches You can monitor the command position or actual position of an axis to see when it is within a monitoring specified range zone A motor is operated and the limit signals home proximity signal and home signal are used to define home High speed Positioning is performed for an absolute target position of O to return to home homing Monitoring axis You can monitor whether the difference between the command positions or actual positions of following error two specified axes exceeds a threshold value Resetting the The error between the command current position and actual
28. tallation cable in the Weidmuller a WM IE T0 RJ45 FJ B cabinet 1 The lineup features low smoke zero halogen cables for in cabinet use and PUR cables for out of cabinet use Note Please be careful while cable processing for EtherCAT connectors on both ends should be shield connected and for EtherNet IP connectors on only one end should be shield connected 48 Machine automation controller OMRON WE70 FA wireless LAN units Area Tye SSSCSC sSCSCSsSMeeSSS dewrece S OS WE70 FA wireless LAN units Europe Access point Master WE70 AP EU Client Slave WE70 CL EU Directional magnetic base antenna 1 set with two antennas 2 4 GHz 5 GHz Dual band compatible WE70 AT001H DIN rail mounting bracket For TH35 7 5 WT30 FT001 For TH35 15 WT30 FT002 Antenna extension cable Bm 0 CBM Note Special versions are available for USA Canada China and Japan NS HMI Series Symbol ye SSS S SSS eoor SSS S TFT 157 1024 x 768 pixels EtherNet E TFT 12 800 x 600 pixels D TET 107 640 x 480 pixels TFT 847 640 x 480 pixels ee TFT 5 77 320 x 240 pixels ee TFT 5 7 320 x 240 pixels o STN Monochrome 5 7 320x 240 pixels ee ee Note To connect the NJ Series Controller NS System version 8 5 or higher is required CX Designer version 3 3 or higher is also required NS HMI Accessories Name Specifications Moet Cable Serial programming cable XW2Z S002 USB programming cable CP1W CN221 Video input unit In
29. ther linear mode finite length or rotary mode infinite length You can set the display unit for each axis according to the machine Acceleration Automatic Jerk is set for the acceleration deceleration curve for an axis motion or axes group motion deceleration acceleration control deceleration control Changing the You can change the acceleration or deceleration rate even during acceleration or deceleration acceleration and deceleration rates In position check You can set an in position range and in position check time to confirm when positioning is completed Stop mode You can set the Stop Mode to determine when the immediate stop input signal or limit input signal is valid Re execution of motion control You can change the input variables for a motion control instruction during execution and functions execute the instruction again to change the target values during operation Multi execution of motion Auxiliary functions for multi axes coordinated control You can specify when to start execution and how to connect the velocities between operations control instructions buffer when another motion control instruction is executed during operation mode Continuous axes group motions You can specify the transition mode for multi execution of instructions for axes group operation transition mode NJ Series machine controller 37 OMRON NJI CPU Unit Monitoring The movement range of an axis is m
30. thercAT Accurax G5 servo drive Ba oO 0 E C eU pL ei m iE Soo Soo J 5 5 EtherCAT NX Series I O i junction MX2 inverter SEEMS FQ M Accurax G5 Accurax Vision servo motors linear motors NJ Series expansion racks NJ Series CPU unit 4 I O control unit NJ Series ERA TAA A power supply Ea ig unit lai ti CPU rack 5 I O interface unit Units 10 max 6 I O connecting cable NJ Series e o A a l power supply i Expansion unit ub rack Total aa cable 5 I O interface Units 10 max length unit ae 6 I O connecting cable NJ Series ee OM e See AS power supply 1M Expansion lt P 0 unit LL rack Pranon me l racks VO interface Units 10 max unit 6 I O connecting cable aa aaaee NJ Series J Fxpansion rack power supply Ie Wee eee em NJ Series machine controller shi ona 10 max OMRON Power supply units Output capacity VDC 24 VDC 100 to 240 VAC power supply unit for NU Series 6 0A 1 0A 30 W Supported NJ PA3001 24 VDC power supply unit for NU Series NJ PD3001 Note Power supply units for the CJ Series cannot be used as a power supply for a CPU rack of the NJ System or as a power supply for an expansion rack NJ Series machine controller CPU units Standard CPU units Program yor Current consumption Number NJ501 CPU unit 20MB 2 MB Retained 2 560 points CPU rack 10 units max 1 90 A NJ501 1500 4 MB Not retained Expansion rack 39 NJ501 1400 40 units
31. tions Twisted pair cable of category 5 or higher double shielded straight cable with aluminum tape and braiding Distance between nodes 100 m max Maximum number of slaves Outputs 5 736 bytes However the maximum number of process data frames is 4 per slave Outputs 1 434 bytes Communications period Internal clock At ambient temperature of 55 C 3 5 to 0 5 min error per month At ambient temperature of 25 C 1 5 to 1 5 min error per month At ambient temperature of 0 C 3 to 1 min error per month 1 This is the capacity for the execution objects and variable tables including variable names cyclic communications ay x i pen O d ao H 9 gt pe a O Explicit messages CIP message service 2 Words for CJ series units in the holding DM and EM areas are not included 3 Words for CJ series units in the CIO and work areas are not included 4 Data is updated on the line in the specified interval regardless of the number of nodes 5 Means packets per second i e the number of communications packets that can be sent or received in one second 6 An IGMP client is mounted for the EtherNet IP port If an Ethernet switch that supports IGMP snooping is used filtering of unnecessary multicast packets is performed Performance specifications for CPU units with robotic functionality ga Fs re Motion control Robotics 1 optional rotational axis
32. tude 8 4 to 150 Hz Acceleration of 9 8 m s for 100 min in X Y and Z directions 10 sweeps of 10 min each 100 min total Shock resistance Conforms to IEC60068 2 27 147 m s 3 times in X Y and Z directions 100 m s for relay output units Battery Life SS SC Byers aR EPC Mo OwA Applicable standards Conforms to cULus NK LR and EC directives Performance specifications common scald speed time LD AND oR and OUT Programming Program capacity S MB Memory 0 5 MB varabes Tenement variables Memory for a a IRN a ee 5 768 E DO to a tions for vari 32 768 words x 25 banks E0_00000 to E18_32767 32 768 words x 4 banks E0_00000 to ables E3 32767 Unit Maximum number of connectable Units Maximum per CPU rack or expansion rack 10 units configuration Entire controller 40 units ax Number of expansion racks I O Capacity 2 560 points max plus EtherCAT slave I O capacity Power supply Mode NJ PEB001 Power Supply Unit to CPU rack AC power supply 30 to 45 ms and expan sion racks DC power supply 22 to 25 ms Power OFF detection time Motion control Number of controlled 0 00 or 0 01 to 500 00 1 048 560 points max for all cam tables 262 140 points max for all cam tables Communications Peripheral USB port Built in EtherNetIP per Shielded twisted pair cable STP Category 5 5e or higher Number of cascade There are no restrictions if an Ether
33. twork cations service Message CIP commands are sent to or received from the devices on the EtherNet IP network communications TCP IP Socket services Data is sent to and received from any node on EtherNet using the UDP or TCP protocol applications Socket communications instructions are used FTP server Files can be read from or written to the SD memory card in the CPU unit from computers at other Ethernet nodes Automatic clock Clock information is read from the NTP server at the specified time or at specified interval after adjustment the power supply to the CPU unit is turned ON The internal clock time in the CPU unit is updated with the read time SNMP agent Built in EtherNet IP port internal status information is provided to network management software that uses an SNMP manager EtherCAT port Process data communications Control information is exchanged in cyclic communications between the EtherCAT master and slaves SDO communications Control information is exchanged in noncyclic event communications between the EtherCAT master and slaves SDO communications that are defined in the CANopen standard are used Network scanning Information is read from connected slave devices and the slave configuration is automatically generated DC distributed clock Time is synchronized by sharing the EtherCAT system time between all EtherCAT devices including the master Packet monitoring only NJ5 The frames that are sent by t
34. unctions Application SD memory card operation You can access SD memory cards from instructions in the user program instructions File operations from the Sysmac You can perform file operations for Controller files in the SD memory card and read write Studio standard document files on the computer SD memory card life expiration Notification of the expiration of the life of the SD memory card is provided in a system defined detection variable and event log 1 Inline ST is supported Inline ST is ST that is written as an element in a ladder diagram 2 Supported only by the CPU units with unit version 1 01 or later 3 When the NJ501 CPU units with unit version 1 00 is used this value becomes two NJ Series machine controller 39 OMRON Function specifications for CPU units with SQL server hem oco S Supported port Built in NE ee re vn port Supported DB Microsoft Corporation SQL Server 2008 2008 R2 2012 Oracle Corporation Oracle Database 10g 11g Number of DB connections number of 3 connections max databases that can be connected at the same time Supported operations The following operations can be performed by executing DB connection instructions in the NJ series CPU units Inserting records INSERT updating records UPDATE retrieving records SELECT and deleting records DELETE Number of columns in an SQL server 1 024 columns max INSERT operation Oracle 1 000 columns max Number of columns in an

NJ-Series machine controller

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