USER MANUAL MONTRAC COMPONENTS BA-100075
Contents
1. NS N USER MANUAL MONTRAC COMPONENTS Electric switchable cam BA 100075 Starting from serial number User manual Montrac components Electric switchable cam English edition 05 2010 User manual Montrac components Electric switchable cam Contents 20 252 1 259 1 2 4 283 1 2 6 EE Os la Important information Introduction Declaration of installation Function Mounting instructions Guidelines fulfilled by the electrically switchable cam Safety instructions Dangers Validity of the Operating instructions Additional information Technical data Technical data Dimension sheet Installation and commissioning Maintenance Parts list Electric switchable cam off power off for shuttle visible 14 66 Electric switchable cam on power off for shuttle invisible General information Environmental compatibility and disposal 13 14 User manual Montrac components Electric switchable cam 1 Important information 15 15 Introduction These instructions describe the mechanical construction load limits assembly maintenance and spare parts of the electrically switchable cam 1 2 Declaration of installation Pursuant to EC Machinery Directive 98 37 EC Appendix Il B Pursuant to EC Machinery Directive 2006 42 EC Appendix II B Manufacturer SCHMID Groupl montratec AG Zeilmattenring 6 4563 Gerlafingen Tel 41 32 55 88 700 Fax2. User manual Montrac components Electric switchable cam Fig 3 2 Travel direction U 244 1 Fasten the cam in the desired r pp lt position on the track in the LA system shown in Fig 3 1 3 2 3 3 3 4 align and tighten 3 Plug in the electric switchable cam to the PLC User manual Montrac components Electric switchable cam Fig 3 3 Installation variant with PV travel direction GU OtY 190 89 AB cam Electric switchable cam Electric switchable cam IRM original position off original position on User manual Montrac components Electric switchable cam Fig 3 4 Installation variant with PV travel direction U 15 36 i Electric switchable cam IRM Electric switchable cam AB cam original position off original position on 4 Maintenance Every 6 months Operational check Check that the electric switchable cam runs smoothly W User manual Montrac components Electric switchable cam 5 Parts list 5 1 Electric switchable cam off power off for shuttle visible 10 120 90 30 110 120 d Tur 130 140 20 180 200 150 80 2 lt lt E Nus r 2 i ED 160 210 100 gt e 2 8 D 9 170 220 40 50 60 220 180 ltem Sym 20 30 40 50 60 80 90 100 110 E m m ga E E EB 120 130 140 150 160 170
3. 41 32 55 88 799 1 2 1 Function The electrically switchable cam is used so that not every shuttle stops in the defined position or when the shuttle starts backwards 1 2 2 Mounting instructions The mounting instructions in compliance with EC Machinery Directive 2006 42 EG Appendix VI are available in the Instruction Manual 1 2 3 Guidelines fulfilled by the electrically switchable cam The Montrac System must not be put into operation until it has been determined that the Montrac system in which the electrically switchable cam has been installed conforms to the stipulations of EC Machine Directive 98 37 EG and 2006 42EG User manual Montrac components Electric switchable cam 1 2 4 Safety instructions The safety instructions especially those concerning the electrical connection must be heeded during commissioning operation repair work and decommissioning Non compliance with these instructions is an improper use of the transport system and its components The operation of a Montrac transport system in an explosive atmosphere combustible gases vapors or dust may lead to their ignition and must therefore not be carried out 1 2 5 Dangers In order to exclude dangers under operating conditions the requirements specified in the EC Declaration of Conformity with regard to a the electrical supply and b the safety equipment must be fulfilled 1 2 6 Validity of the Operating instructions Our products are continua
4. the front to the stop Remove your fingers the spring force moves the cam to the initial position If the compression spring does not move the cam to the initial position the parts were skewed during assembly Repeat beginning with step 2 4 Now the cover pos 20 is mounted with the cylinder screws pos 170 and the cable gland pos 140 is tightened NS User manual Montrac components Electric switchable cam Electric switchable cam on Loosen the two screws Pos 170 In this variant the mounting plate will remain 190 170 installed Electric switchable cam on 2 Mount the selected flag pos 250 in the desired position with the two cylinder screws pos 170 Make sure when tightening the cylinder screws pos 170 that the flag pos 250 is not skewed 3 Check that the cam is functioning properly Press the magnetic plate pos 40 from the rear to the stop Remove your fingers the spring force moves the cam to the initial position If the compression spring does not move the cam to the initial position the parts were skewed during assembly Repeat beginning with step 2 User manual Montrac components Electric switchable cam Fig 3 1 Travel direction GU Fasten the cam in the desired position on the track in the system Fasten the IRM on the track as shown in Fig 3 1 3 2 3 3 3 4 align and tighten Plug in the electric switchable cam to the PLC
5. 180 190 200 210 220 230 E m E Nm m eg E a a a ge Designation Electric switchable cam off Housing Cover Tension ring Guide rod Cylinder Holder Ring Pressure spring Linear clamping jaw 5 8 Magnet STA 26x52 Plain bearing 6x8x8 Cable Cable connection 8 Sleeve Socket cap screw M 5x50 Socket cap screw M3x25 Socket cap screw M3x6 Countersunk screws M3x6 Washer for Countersunk screws M3 Ribbed washer M5x9x0 6 Ribbed washer M3x5 5x0 45 O Ring 20x2 5 0 Not available ex stock individually upon request n Price listed items available ex stock User manual Montrac components Electric switchable cam Art No 57023 57018 57098 60523 56899 57101 57426 57191 57171 41188N 520182 520212 505827 505828 520291 502517 506707 520043 504795 520151 505254 505385 520055 Various Aluminum Aluminum Aluminum Steel Steel Steel NBR Steel Aluminum Steel Copper Plastics Plastics Brass Plastics Steel Steel Steel Steel Steel Steel Steel NBR a N User manual Montrac components Electric switchable cam 5 2 Electric switchable cam on power off for shuttle invisible 70 110 160110 180 40 130 60 30 200 170 190 ltem Sym 20 30 40 50 60 70 80 100 s E a Eu gu EE HE 110 120 130 140 150 160 170 180 190 200 ci E E mE E E x ag i Designation Electric switchable ca
6. lly updated to reflect the latest state of the art and practical experience In line with product developments our Operating instructions are continually updated Operating instructions have an article number e g BA 100075 The article number and edition number are displayed on the title page Validity Full name Short name Article no Electric switchable cam off 57023 power off for shuttle visible Electric switchable cam on 57024 power off for shuttle invisible PV flag for A cam travel direction U 57008 PV flag for A cam travel direction GU 57442 Flag for AB cam x 58183 Flag for B cam 58184 Flag for A cam and AB cam 57020 NS User manual Montrac components Electric switchable cam 1 2 7 Additional information The aim of the present operating instructions is to enable users to employ the electric switchable cam correctly and safely Should further information be required relating to the particular application do not hesitate to contact the manufacturer Special technical documentation according to 2006 42 EG Appendix VII Part B can be provided at any time and digitally communicated When ordering the user manual it is essential to quote the type and serial number Additional operating instructions can be obtained from our website at www montratec com Technical data Connected voltage Current consumption Ambient conditions Technical data Temperature Rel humidity Ai
7. m on Housing Tension ring Guide rod Magnetic plate Holder Cylinder Linear clamping jaw 5 8 Ring Magnet STA 26x52 Cable connection M8 Cable Pressure spring Plain bearing 6x8x8 Sleeve Socket cap screw M 5x50 Socket cap screw M3x6 Ribbed washer M5x9x0 6 Ribbed washer M3x5 5x0 45 O Ring 20x2 5 0 Not available ex stock individually upon request n Price listed items available ex stock User manual Montrac components Electric switchable cam Art No 57024 60525 60523 60526 57009 57426 57101 41188N 57191 520182 505828 505827 baa 520212 520291 502517 520043 505254 505385 520055 Material Various Aluminum Aluminum Steel Steel Steel Aluminum Aluminum NBR Steel Copper Brass Plastics Steel Plastics Plastics Steel Steel Steel Steel NBR NS User manual Montrac components Electric switchable cam 6 General information o m Environmental compatibility and disposal Materials used Aluminum Copper Steel Rubber NBR Surface treatment Aluminum anodization Brass and steel nickel plating Shaping processes Aluminum extrusion Aluminum steel machining Cutting plastics with water jet Cutting steel with laser Disposal Electric switchable cams which cannot be used any more should be recycled not as complete units but rather after dismantling into individual parts according to type of mate
8. r purity Dimension sheet N NN NS ZZ 22 User manual Montrac components Electric switchable cam O5 24 0 5 10 40 5 85 without condensation Atmosphere purity for the assembly of precision mechanical products Electric switchable cam off power off for shuttle visible p45 User manual Montrac components Electric switchable cam Electric switchable cam on power off for shuttle invisible User manual Montrac components Electric switchable cam PV flag for A cam travel direction U Flag AB cam order number 58183 order number 57008 PV flag for A cam travel direction GU Flag for B cam order number 58184 order number 57442 User manual Montrac components Electric switchable cam 3 Installation and commissioning Electric switchable cam off Secure the IRM at the desired stopping point Undo the cable gland pos 140 and the two cylinder screws pos 170 and remove the cover pos 20 By undoing the three screws pos 180 remove the mounting plate pos 60 Pay attention to the two compression springs pos 90 that are behind the mounting plate Electric switchable cam off 2 Then mount the selected flag in the desired position with the three cylinder screws pos 180 Make sure when tightening the cylinder screws that the flag is not skewed 3 Check that the cam is functioning properly Press the cam from
9. rial The type of material for each part is shown in the spare parts lists Material which cannot be recycled should be appropriately disposed of
Download Pdf Manuals
Related Search