Tyre Pressure Monitoring System with compact sensors
Contents
1. TyrePal www tyrepal co uk Tyre Pressure Monitoring System with compact sensors TC215B User Manual TyrePal CONTENTS 1 SYSTEM COMPONENTS 2a 2 1 1 Monitor and accessories u u20 000 n0nnnnnnnnn ann nn nun nn 2 12 Sen A o A 2 1 3 Optional components 2 1 4 Monitor layout and Controls na 3 A AP PPP 3 2 IMPORTANT SAFETY NOTES icacececccercoveccnssertceuveerioenceevtecnces 3 3 BEFORE INSTALLATION ae a 4 Sl USA DN I een 4 HA o Cha AP Ann 4 3 4 Sensors and wheel positions ccoocccocccocncncnonanonanonanon 4 A INSTALLATION nennen 5 4 1 Install and register the Sensors uuenuuenunennnnnnnn nenn nenn 5 4 2 LOCK the SENSO Sisa 7 Teo Check TON BARS wchauchauchanetaveraxeteuateusteuntexbeaateratecatauavere 7 4 4 Set units and alert levelS oooncococicocinccnocarocanonanonanonas 8 4 5 Install the O AA 9 AO CONNECT NE DONE sra cidos 9 5 OPERATION qcasasarecarefara een aan ae gene as anna sera 10 Sl Sleep MOG rin O ENEAN EANNAN ENES 10 Ae 10 a as sacas anda T 11 5 4 Connecting and disconnecting a trailer 11 5 5 Replacing sensor batteries cccsccseeeseeeseeeseeeneeeeaes 12 O TESTING THE SETUP essen seen nennen 12 7 SMART RELAY OPTIONAL EQUIPMENT 13 7 1 Operation as a Signal repeater ccocccccnccncocononanonanonnnos 13 8 TROUBLESHOOTING AND ADDITIONAL INFORMATION 13 9 SPARES SERVICE AND WARRANTY 13 10 SPECIFICATION SUMMARY ccccsseec2. 44 0 1780 755490 e mail enquiries tyrepal co uk www tyrepal co uk TC215B 20130902 TyrePal Ltd 2013 Page 9 5 5 Replacing sensor batteries When the sensor low battery icon is showing and a corresponding tyre icon is flashing the sensor battery needs to be replaced The battery is a CR1632 lithium cell which is available from TyrePal Ltd 1 Take the sensor off the tyre and use the hex key to completely remove the locking screw 2 Use the sensor tools to remove the battery cover from the sensor and expose the battery 3 Replace the CR1632 battery making sure the positive side is upwards and that it goes inside the metal cage not on top of it 4 Check that the waterproof rubber seal is in position and replace the battery cover using the sensor tool to re place the cover 6 TESTING THE SETUP To test the system position the monitor in the driver s cab and unscrew the furthest sensor The system should produce an alert for that tyre position Tighten the sensor and the alert should stop If the alert is not given the sensor may be out of range The sensors have a transmission range of about 20 metres in open air but in practice screening by the vehicle chassis and bodywork reduce the working distance to about 7 metres This can be increased by using the optional Smart Relay TyrePal Limited Unit 2 Glen Industrial Estate Essendine Stamford PE9 4LE United Kingdom Tel 44 0 1780 755490 e mail enquirie
3. 755490 e mail enquiries tyrepal co uk www tyrepal co uk Page 2 TyrePal Ltd 2013 TC215B 20130902 1 4 Monitor layout and controls TEMP LOW HIGH FAST HIGH PRESSURE LEAKAGE x m S tor LINK Power Socket Mo Brightness Sensor Red Light 1 5 Screen icons Tyre position icon Es Monitor battery icon E Bun fully charged E requires charging Sensor low battery icon Da 2 IMPORTANT SAFETY NOTES The TyrePal system can help you maintain tyre pressures for safety fuel economy tyre life and environmental impact It is your responsibility to ensure that it is suitable for your particular vehicle and that it is working correctly and properly maintained Check the sensors and valve stems regularly as some road salts can cause corrosion The system does not replace the need to carry out regular checks on the condition and wear of the tyres Keep the small parts and especially the batteries out of the reach of children If a battery is swallowed consult a doctor Do not hold a battery with metallic tweezers as it will cause a short circuit and may lead to burning or explosion of the battery TyrePal Limited Unit 2 Glen Industrial Estate Essendine Stamford PE9 4LE United Kingdom Tel 44 0 1780 755490 e mail enquiries tyrepal co uk www tyrepal co uk TC215B 20130902 TyrePal Ltd 2013 Page 3 3 BEFORE INSTALLATION Before installing the system ensure that it is suitable for your vehicle o Check that the operating
4. essseeeseeeeeseeeeesaaees 14 TyrePal Limited Unit 2 Glen Industrial Estate Essendine Stamford PE9 4LE United Kingdom Tel 44 0 1780 755490 e mail enquiries tyrepal co uk www tyrepal co uk TC215B 20130902 O TyrePal Ltd 2013 Page 1 1 SYSTEM COMPONENTS 1 1 Monitor and accessories E TEBO BRAE 4 6 or 8 Tyre Sensors with lock screws Additional sensors may be packed with lead and tools TEMP LOW HIGH FAST HIGH PRESSURE LEAKAGE II nn 1x Articulated suction 1x Monitor AN mount 1 x Monitor stand 1 x Charging Lead 2 x Locking Keys 1 pair Sensor Tools 1 2 Sensors The system is supplied with compact sensors that can be used for tyre pressures up to 99psi The monitor is compatible with different types of TyrePal TCS sensors for higher pressures If different sensors are used the operation of the monitor may not be exactly as described in this manual The sensors have integral locking screws which can be used to prevent casual theft The box may also contain some spare O rings that can be used as replacement seals when the sensor batteries are replaced 1 3 Optional components The system may be supplied with optional parts such as a Smart Relay This is used to extend the range of the sensor signals and can also store trailer settings to simplify exchanging trailers in a fleet TyrePal Limited Unit 2 Glen Industrial Estate Essendine Stamford PE9 4LE United Kingdom Tel 44 0 1780
5. guarantee by completing details on our web site The system is warranted to be free from manufacturing defects and is guaranteed for a period of twelve months from date of purchase There are no user serviceable parts inside the monitor and if internal parts have been tampered with the warranty may be void The warranty does not affect your statutory rights TyrePal Limited Unit 2 Glen Industrial Estate Essendine Stamford PE9 4LE United Kingdom Tel 44 0 1780 755490 e mail enquiries tyrepal co uk www tyrepal co uk TC215B 20130902 TyrePal Ltd 2013 Page 11 8 SPECIFICATION SUMMARY Specification is subject to change without notice Monitor Dimensions Power Display Alerts Units Sensors Dimensions Power Pressure Temperature Transmission Range 115 x 73x 27mm weight 132g Powered by internal lithium battery recharged from vehicle power supply Automatically shuts down when not in use and reactivates as vehicle is used Charger input 12 to 24V dc Clear LCD screen with automatic backlight View size 80 x 40mm Continuously cycles through all wheel positions and displays pressure and temperature for each tyre Additional detail is displayed as required Bright red flashing LED plus audible alarm Audible alarm can be silenced by pressing any button Distinct alerts are given for the following conditions Fast leakage puncture etc Pressure below user set threshold Pressure above user set thresho
6. inue to display the latest received data for a peri od of time and then show a blank for tyre positions where no data has been received Please note that it may take a few minutes for the monitor to receive signals from all the sensors when it first wakes up If a sensor battery is low or if a signal is not received from a sensor for a period of 60 minutes an alert is issued 5 2 Alerts If there is a leak or if any tyre is outside the pre defined values it gives an alert e An audible alarm e A flashing red light e A flashing tyre icon that identifies the tyre e A description of the problem LOW PRESSURE Red Light Flash Press any button to switch the alarm off The red light will continue to flash until the problem is corrected TyrePal Limited Unit 2 Glen Industrial Estate Essendine Stamford PE9 4LE United Kingdom Tel 44 0 1780 755490 e mail enquiries tyrepal co uk www tyrepal co uk Page 8 TyrePal Ltd 2013 TC215B 20130902 The following messages may appear HIGH PRESSURE LOW PRESSURE HIGH TEMP FAST LEAKAGE The FAST LEAKAGE alert is a serious situation that could rapidly affect the stability of the vehicle If this alert appears pull over and investigate immediately The HIGH TEMPERATURE alert shows that the tyre is overheating If not corrected this can cause permanent damage to the sidewall of the tyre and will potentially lead to a blowout or a fire Red Light Flash Sensor batte
7. lay only shows data from the registered positions We recommend that you label each sensor to identify its position and record the positions here O 56556 gt 388880 TyrePal Limited Unit 2 Glen Industrial Estate Essendine Stamford PE9 4LE United Kingdom Tel 44 0 1780 755490 e mail enquiries tyrepal co uk www tyrepal co uk Page 4 TyrePal Ltd 2013 TC215B 20130902 4 INSTALLATION 4 1 Install and register the sensors The following procedure registers the sensors as they are installed 1 In standby mode press and hold the CODE button for 3 seconds Release it after the beep to enter coding mode A flashing tyre icon is displayed If no sensor is registered to this position the letters FFF FFF are shown If a sensor is already registered the sensor ID is shown 2 Press the or button to select the desired tyre position 3 Screw the sensor onto the tyre valve As it senses the air pressure the sensor sends its ID code to the monitor The monitor beeps and stores the tyre position with that sensor ID If it does not register within a few seconds unscrew the sensor and try again 4 Press or buttons to select the other tyres and repeat for all the tyres that are to be monitored 5 When all sensors are registered press and hold the CODE button to exit If you need to delete a setting use the or buttons to select the tyre position then press and hold the SET button for three seconds A double beep co
8. ld Temperature above user set threshold potential blowout Warnings are also given if the sensor signal is lost if a sensor battery is low or when the monitor battery needs recharging User selected Pressure Bar or psi Temperature C or F Dimensions 20 5 x 20 5mm length x diameter When fitted they extend approx 12mm beyond the length of the tyre valve Weight 9g Replaceable CR1632 cell expected life up to 2 years O to 6 8 bar 0 1bar 0 to 99psi 1 5psi 40 C to 80 C 3 C 433 92MHz power lt 10dBm Typically gt 7m in vehicle when screened by bodywork etc Range can be extended with a Smart Relay TyrePal Limited Unit 2 Glen Industrial Estate Essendine Stamford PE9 4LE United Kingdom Tel 44 0 1780 755490 Page 12 e mail enquiries tyrepal co uk www tyrepal co uk TyrePal Ltd 2013 TC215B 20130902 TyrePal Limited Unit 2 Glen Industrial Estate Essendine Stamford PE9 4LE United Kingdom Tel 44 0 1780 755490 e mail enquiries tyrepal co uk www tyrepal co uk O TyrePal Ltd 2013 TC215B 20130831
9. nfirms the ID has been deleted Note If a sensor is coded twice to the same monitor the previous setting will be deleted automatically 4 2 Lock the sensors For added security use the locking screw in the sensor can be tightened onto the valve stem using the hex key but do not over tighten If it is difficult to reach take the sensor off and insert the locking screw into a different hole Keep the hex key in a safe place as it is needed to remove the sensor 4 3 Test for leaks When the sensors have been installed test for leaks by brushing a little detergent and water on the valve stems If bubbles appear release the locking screw and re tighten the sensor TyrePal Limited Unit 2 Glen Industrial Estate Essendine Stamford PE9 4LE United Kingdom Tel 44 0 1780 755490 e mail enquiries tyrepal co uk www tyrepal co uk TC215B 20130902 TyrePal Ltd 2013 Page 5 4 4 Set units of pressure and alert levels Pressure units can be set to display in psi or bar and temperature in C or F Pressure alerts are set individually for each of the three axles on the towing vehicle tractor while the trailer settings apply to all axles on the trailer The temperature alert level applies to all tyres and cannot be set below 70 C 1 In standby mode press and hold the SET button for 3 seconds Release after the beep Press the SET button repeatedly to scroll through the different settings and press the or buttons to adju
10. ny time using this procedure for example if different pressures are required when not towing a trailer The new settings take immediate effect TyrePal Limited Unit 2 Glen Industrial Estate Essendine Stamford PE9 4LE United Kingdom Tel 44 0 1780 755490 e mail enquiries tyrepal co uk www tyrepal co uk Page 6 TyrePal Ltd 2013 TC215B 20130902 4 5 Install the monitor Various fixing options are available for the monitor Make sure it does not obstruct the driver s view when installed Windscreen mount Clip the monitor to the holder moisten the suction pad and press it to the windscreen Lower the lever to secure the pad to the windscreen To remove it lift the lever to break the suction or unclip the monitor from the holder Free standing Fit the monitor stand in the holes in the back of the monitor and position it where it can be seen Note that the stand is a tight fit in the holes Screw mount The monitor mount can be permanently fixed to the vehi cle with the bracket To use the screw mounting option dismantle the suction holder and re assemble it with the metal bracket in place of the suction cup Click the monitor into position If required the monitor can be removed by unclipping it from the mount 4 6 Connect the power Connect the monitor to the vehicle power supply 12V or 24V via the power adapter to charge the battery A full charge will last for about 30 hours at two hours driving
11. per day TyrePal Limited Unit 2 Glen Industrial Estate Essendine Stamford PE9 4LE United Kingdom Tel 44 0 1780 755490 e mail enquiries tyrepal co uk www tyrepal co uk TC215B 20130902 TyrePal Ltd 2013 Page 7 5 Operation In normal operation the monitor continuously scrolls through and displays the pressure and temperature of the tyres one by one You can manually scroll through to any particular tyre by using the or buttons The system is accurate to 0 1bar 1 5psi so a difference of one or two psi between the tyres can safely be ignored The sensors check the pressure and temperature every eight seconds while the vehicle is moving If the pressure is falling data is transmitted to the monitor immediately but if the pressure is steady data is transmitted only every five minutes This is to reduce power consumption and extend the life of the sensor batteries 5 1 Sleep mode The monitor has a built in motion sensor that shuts it down into a sleep mode after about ten minutes of no movement so it does not normally need to be turned off Any vibration such as opening the vehicle door wakes it up again If the vehicle is to be unused for some time we recommend turning the monitor off to prevent battery drain The sensors supplied with this model also have a sleep mode and when the vehicle has been stationary for several minutes they stop transmitting to save battery power If the monitor is awake at this time it will cont
12. pressure of your tyres is within the range of the system i e 0 6 8 bar 0 99psi o Check that tyre valve stems are in good condition before fitting the sensors We do not recommend using the system with aluminium valve stems o Do not fit sensors to tyres that have been treated with internal tyre sealant The sealant may damage the sensor or impair its action o To avoid danger of damage to the sensors check that sensor valve caps will remain within the outside profile of the tyres when fitted If the distance from the rear wheels to the monitor is greater than about 7 metres we recommend the use of a TyrePal Smart Relay to increase the range of the sensors and improve the stability of the system 3 1 Wheel balancing The weight of the sensors is within the tolerance achieved for wheel balancing so there is usually no need for the wheels to be rebalanced after installing the system If vibration is felt when driving at speed after fitting the system the wheels must be rebalanced 3 2 Battery charging The monitor is powered from an internal rechargeable battery that may need to be charged before first use A full charge will last for about 30 hours at two hours driving per day It can be charged from the vehicle 12 24V supply using the supplied cigarette lighter lead 3 4 Sensors and wheel positions Sensors are interchangeable and can be registered to any of the 22 possible wheel positions Once sensors are registered the disp
13. ry alert When a sensor battery needs replacing a low sensor battery icon is shown and the appropriate tyre icon flashes Monitor battery alert When fully charged the monitor battery will operate for 60 hours Caan E 30 hours per day at 2 hours driving When it needs charging the monitor battery icon changes from full to part full Connect the mon itor to the vehicle power supply and the icon becomes animated while charging 5 3 Backlight Fully Requires charged charging The backlight turns on automatically when it gets dark if the vehicle is in motion Tt turns off when it is light or when the monitor is in sleep mode Press any button to turn the backlight on manually To turn it off press and hold the button for 3 seconds 5 4 Connecting and disconnecting a trailer When the trailer is not connected to the vehicle press the LINK and buttons at the same time Trailer monitoring stops and the trailer tyre icons are removed from the display When the trailer is reconnected press LINK and buttons to display the trailer If you drive away from the trailer without unlinking the monitor it may continue to show the last measured trailer tyre data for a period of time After about 60 minutes it will stop displaying data for the trailer tyres and will give a short beep each time the trailer tyre position is accessed TyrePal Limited Unit 2 Glen Industrial Estate Essendine Stamford PE9 4LE United Kingdom Tel
14. s tyrepal co uk www tyrepal co uk Page 10 TyrePal Ltd 2013 TC215B 20130902 7 SMART RELAY OPTIONAL EQUIPMENT The Smart Relay can either be used as a signal repeater to boost sensor signals from a single trailer or in a fleet application it can simplify exchanging trailers by storing the trailer settings In this case one is fitted to each trailer For rigid vehicles like motorhomes and buses position the Smart Relay near the back of the vehicle For caravans and trailers position it near the front of the trailer and with the antenna clear of metallic parts Button and red light RED Power BLACK Power Fix it in place with screws Fuse 2A through the lugs and connect it to the vehicle power supply 12 to 24V with the red wire to positive and the black to negative The cable has an in line 2A fuse 7 1 Operation as a signal repeater The Relay requires no programming to operate as a signal repeater The red light stays on while power is connected and flashes while data is being transmitted or received 8 TROUBLESHOOTING AND ADDITIONAL INFORMATION Additional information about the system including troubleshooting and advice on managing tyre pressures is provided on the TyrePal web site www tyrepal co uk where it is regularly updated 9 SPARES SERVICE AND WARRANTY Spare parts including batteries and replacement sensors are available to purchase from the TyrePal web site Please register your
15. st the setting as follows 2 Pressure units while the PSI or BAR icon is flashing press the or button to select the desired units Then press SET to move on to set temperature units 3 Temperature units while the C or F is flashing press the or buttons to select and press SET again to move on to set the high pressure alert level for the first axle 4 First axle pressure alert levels Press or to adjust the high pressure Flash LEAKAGE zum setting then press SET to move on to Red Light Flash set the low pressure alert for this axle Note that the system will not allow the high pressure alert to be less than the low pressure alert level The factory set low pressure level is set to 30psi so if you want the high pressure alert level below 30psi you must set the low pressure alert levels first then cycle though again to set the high pressure alerts 5 Continue to cycle through high and low pressure settings for the three axles on the tractor unit and all three axles on the trailer 6 High temperature alert for all wheels Press or to adjust the setting as required The factory setting of 70 C is a minimum and is suitable for most applications 7 Press and hold the SET button for three seconds to save the settings and exit the settings mode If no action is taken for 1 minute the system will return to standby mode without making any changes The alert levels can be adjusted at a
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