Fusion Manual_ Eng
Contents
1. will light up and the door will unlock CAN LOADING 1 Open the FUSION Mixer door to its fully open position 2 Ensure the Can Holder Assembly is in the vertical top dead center TDC position with the Clamp Actuator Mechanism at the top and locked in place If it is not use the two handles on the front of the Can Holder Assembly to rotate it to the TDC position Ensure the lock mechanism engages and the Can Holder Assembly is locked in place FUSION User s Manual 3 Referring to the illustrations open the Can Clamping Plates as follows Lock X and rotate it 90 to expose the levers Y amp 2 Rotate the levers to the vertical position o Using the levers rotate the clamp actuator mechanism anti clockwise to open the clamping plates o Position the can on the bottom plate Using the concentric rings on the bottom plate as a guide ensure the can is properly centered o Using the levers Y amp Z rotate the clamp actuator mechanism in clockwise direction to securely clamp the can between the plates o Rotate the levers Y to the horizontal position o Rotate the Lever Lock 90 to cover the levers and lock the mechanism o Ensure the locking mechanism has properly engaged by rotating the clamp actuator mechanism slightly clockwise and anti clockwise Ensure the Lever Lock is in the correct position parallel to the handle Z o Close the door to the fully closed position Note Do not force the2. as follows o Lift the Lever Lock and rotate it 90 to expose the levers o Rotate the levers to the vertical position o Using the levers rotate the clamp actuator mechanism anti clockwise to open the clamping plates FUSION User s Manual 21 10 MAINTENANCE 8 TROUBLESHOOTING Monthly Maintenance 1 Apply grease on Guide shaft of EP 90 Lithium base 2 Apply grease also on Spine Below the Bottom Disc Troubleshooting PROBLEM TROUBLE SHOOTING Check the Mains supply Machine is not turning on Check MCB Position it should be ON Check the Power supply Check plug or lose wire Check motor belts Check the Push button Brake not operating Check the Brake coil Check Brake Power supply Check brake mechanism in motor Check the Actuator Solenoid limit Main Motor not running switch working Check Emergency switch Check Motor mechanism and Motor capacitor Check supply on PLC Relay card amp Motor Relay Check the floor flatness If the floor Machine vibrates during Surface is not plain then shift the operation Machine on a plain flat surface Check the foundation of the Motor Check the tension of the belt joining Machine makes a loud noise the Motor pulley and the Main Wheel after every revolution If found loose adjust it to the proper tension Check whether the belt has worn out If yes then replace the same with a new one Container clamped does not Check the V belt for proper tension rotate a
3. motor control relay stopping the motor To reset the button and restore the mixer to normal operation mode rotate the button clockwise Door Lock and Sensor The FUSION is equipped with a safety device which prevents start up of the mixing cycle when the door is in the open position It also locks the door in the closed position during the mixing cycle FUSION User s Manual 7 INSTALLATION INSTALLATION CONDITIONS Before unpacking and installing the FUSION Mixer please make sure of the following gt The crate packaging in which the FUSION was shipped has not been damaged in any way gt The floor on which the FUSION is to be located is firm and level gt An electrical receptacle on a properly grounded dedicated 15 A 115 or 230 V circuit is available in the immediate vicinity The circuit shall be installed in accordance with local codes The receptacle shall be of a configuration appropriate for the voltage and current rating of the circuit INSTALLATION It is recommended that during the installation of the mixer protective gloves be worn in order to prevent hand injuries gt gt Unpack the FUSION Mixer Ensure the machine has not been damaged in any way Position the mixer in the desired location It is equipped with rollers to aid in positioning Using the four leveling feet level the machine ensuring that all four feet are properly supporting the machine Lock the leveling legs in place by tig
4. 6 17 18 8 12 14 2434 111 24 Ov 01 02 03 1 5414 1211 24 21 34 31 itt HHHH TIT ZL ELL EEE TT L suk J GL A bh ee PHASE _ _ STP j SMPS NEUTRAL k EARTH il AQ 24 a o SIR MOTOR Oy FS IHP 110 230 VAC _ PTO SO S0Hs 24VAC a c PLC INPUT FOR DETAIL REFER MANUAL PAGE FUSION 8X6ACT 25 FUSION User s Manual ABRAVATION Actuator Micro Switch SMI Solenoid Micro Switch TMR Mechanical Timer STR Start Button STP Stop Button PTO Push to Operate EMR Emergency PXY Proxy GL Green Light RL Red Light DOR SOL Door Solenoid LCK SOL Gyro Lock FUSION User s Manual 26
5. ACCUTATOT BRACKET N MAXIMUM NOISE LEVEL 55 Db 100 rpm STIRRING VELOCITY SINGLE SPEED ALL CANS MAXIMUM CLAMPING CLEARANCE 410 mm POWER SUPPLY 220 V 50 60 Hz 110 V 60 Hz MAGNETOTHERMIC S W FOR 220 240 V MAGNETOTHERMIC S W FOR 115 V EMERGENCY SWITCH BREAK RELEASE SWITCH DISPLAY LOCKING DOOR DEVICE SAFETY DOOR S W 16 25 AVAILABLE AVAILABLE AVAILABLE PLC AVAILABLE ERROR MESSAGES AVAILABLE ON PLC GYROSCOPIC MOTION CLOCKWISE AUTOMATIC ASSEMBLY POSITIONING NA CAN COUNTER WITH TIME LOOPING LIFE TEST CYCLE COUNTER LIFE TEST BREAK COUNTER ROLLER FOR CAN SLIDE TRANSMISSION BELTS NA AVAILABLE AVAILABLE AVAILABLE 2 NOS ACCESS TO TRANSMISSION BELTS REMOVABLE BACK PANEL FUSION User s Manual PLC 8 6 LINE VOLTAGE 24 VDC PROGRAMEBLE LOGIC CONTROL LINE POWER 2W INPUT 24 VDC AS 393 24 V OM 4 2 RELAY MODULE 24 VDC COIL ISOLATED OMRON SOLDERED MOTOR RELAY 24 VDC A 110 220 PLASTIC SHUTTER WITH METAL BARS FOR SAFETY 292 Part 1 and 2 1991 Safety of Machinery Basic concepts general EN 418 1992 EN60204 Part 1 1997 EN 954 1 1996 EN 1088 1995 EN 294 1992 EN 953 1997 PrEN 12757 1 Principles for design Safety of Machinery Emergency stop equipment Functional aspects Safety of machinery Electrical equipment of Machines Specifications for general requirement
6. Connection Door Switch Faulty Check PLC screen I7 should be 24 VDC Check Position of Door Check the cable connection of Door Switch If its Photo sensor Check reflector light Check Reflector FUSION User s Manual 09852 System Error Check the wire connection on the Actuator Faulty Actuator motor Solenoid Micro Switch I5 should be OV If it is Actuator Motor Check supply in Transformer or SMPS Input 230 110 VAC amp Output 24 VAC Check Proxy Connection amp Position If Micro Switch Fail Actuator Shaft not Travel back Adjusting Transmission Belts Remove back panel from the machine Check belt tension which should bend 5 10mm while pressed with fingers in its side To Correct the tension do undo the bolt 13mm as shown in the picture Check the belt by rotating the main pulley The belt should not be worn Put the back panel in its original position Actuator Motor Only in FUSION STD Remove back panel from the machine to view the Actuator motor Just above the belt tension adjustment bolt the Actuator motor has been mounted It has been used to work as break to hold the Main wheel FUSION User s Manual 24 11 SCHEMATIC DIAGRAM FUSION 8 X 6 ACT H B L Rr 11 12 13 14 15 I I 12 14 24 34 L gt 24 Ov 11 12 13 14 15 16 IF 18 0 0 1 1 2 2 3 3 CONNECTOR a PLC RELAY CARD MOTOR RELAY 11 12 I 14 15 1
7. Contact the manufacturer or certified service personnel e Incase of emergency press the Red Emergency Stop button e Do not mix cans shorter than 70 mm 2 in or 185 mm 7 5 16 with bail holder installed e Do not mix cans weighing more than 35 kg 77 Ib FUSION User s Manual 2 INTRODUCTION FUSION is a revolutionary new heavy duty mixer which is ideal for all your mixing reguirements FUSION Mixer performs gyroscopic action which enables in effective mixing uniform blending and making homogeneous mixer This mixer is ideal for mixing small medium large cans up to 45kgs FUSION is user friendly The dimension of the machine makes it versatile and suitable for use in all environments FUSION is a rugged and reliable mixer which performance and design exhibits the qualities of a strong and sturdy engineering product and low maintenance e HERO shall not liable for any damage or injury incurred by non compliance with these regulations or by not taking the usual and accepted precautions in handing operation or repair even if not expressly stated in this manual FUSION User s Manual 3 TECHNICAL SPECIFICATIONS FEATURES CASTOR WHEEL AVAILABLE ADJUSTABLE FOOT AVAILABLE CLAMPING MANUAL 1 HP Single Phase 220 110 VAC 50 60 Hz 1440 MAIN MOTOR 1725 RPM RATIO BETWEEN ASSEMBLY VS MOTOR RATIO BETWEEN ASSEMBLY VS BOTTOM DISC BRAKE AVAILABLE ON
8. FEO INNOVATIVE COLOR TECHNOLOGY e FUSION 2850M Semi automatic Gyroscopic Mixer User s Manual Declaration of compliance with the CE regulations Directives 89 392 EEC HERO EUROPE S r l Fraz Buretto 12 A 12041 Bene Vagienna CN ITALY TEL 39 0172 65 48 66 FAX 39 0172 65 48 87 eu hero eu hero ca _ http eu hero ca Hereby declares that Semi Automatic Mixer FUSION designed and manufactured for automatically mix non deflagrating coatings and paints round square or oval based cans or buckets made of plastic metal The signatory to this agreement STATES on his own responsibility that the machine referred to in this statement complies with the provisions set forth in e Council Directive 98 37 EEC as amended by directive 98 79 EEC Machinery and incorporated into national legislation e Council Directive 73 23 EEC as amended by directive 93 68 EEC Low Voltage and incorporated into national legislation e Council Directive 89 336 EEC as amended by directives 91 263 EEC 92 31 EEC 93 68 EEC and 93 97 EEC Electromagnetic Compatibility an d incorporated into national legislation Furthermore the machine abides by standards IEC EN 60204 1 April 1998 and UNI EN 292 November 1992 _ Alessandro Sacchet 7 gt gt Chairman lt N N FUSION User s Manual User s Manual Gyroscopic Digital Mixer FU
9. ION without written approval and or by unauthorized personnel gt In case of non fulfillment of the maintenance operation or other instruction like e g reflected in this manual The above conditions are valid in absence of other which was expressly agreed on FUSION User s Manual 5 GENERAL DESCRIPTION The FUSION mixer is specifically designed for point of sale color mixing applications as well as for semi industrial applications The FUSION has been designed to meet the demands of the retail market The unique design results in reduced maintenance and in color mixing at the lowest cost per liter produced FUSION User s Manual 6 SAFETY SPECIFICATIONS Compliance with safety reguirements This mixer must be used and serviced by authorized and trained personnel only Improper use or servicing may result in dangerous situations or accidents Risk to personnel is possible in two areas Operator area L Maintenance area _ Operator area Maintenance area THIS EQUIPMENT MUST BE GROUNDED Attention Connect this product to a dedicated electrical circuit no other devices shall be connected to this circuit Do not use extension cords to connect this product Attention Only trained personnel shall be permitted access to the electrical wiring within the machine DO NOT USE THIS PRODUCT IF THE BACK PANEL IS NOT IN PLACE The machine is equipped with a power supply cable having the following specifica
10. N sis is i 15 CONTROLS opnaa 16 9 OPERATIONS naporen EG 18 10 MAINTENANCE amp 22 11 SCHEMATIC DIAGRAM ccccsscccssecssseessseesseesseeesseeesseeesseeeeseeeeaas 25 FUSION User s Manual SAFETY INSTRUCTIONS This product is NOT EXPLOSION PROOF Do not mix or clean with a FLAMMABLE SUBSTANCE e Read this manual before using this product e Only trained and authorized personnel shall use this product e This product is equipped with a cord having a grounding wire with an appropriate grounding plug The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances e This product is for use on a nominal 115 or 230 Volt circuit as shown on the nameplate Only connect the product to an outlet having the same configuration as the plug This product shall be connected to a dedicated electrical circuit no other devices shall be connected to this circuit e Removal of the plug from the outlet is the means for isolating the mixer from the power supply Ensure that the mixer is installed with the plug easily accessible to the operator e This product is designed to operate only when the door is closed DO NOT ATTEMPT TO ALTER ELECTRICAL INTERLOCK MECHANISM e A failure of the door interlock system must be repaired immediately in order to avoid injury from improper operation
11. SION Version 1 00 February 2008 COPYRIGHT 2008 HERO EUROPE Srl all rights reserved No part of this manual may be reproduced in any form or by any means electronic or mechanical including photocopying and recording without prior written permission of HERO Information in this manual is subject to change without notice and does not represent a commitment on the part of HERO Unless otherwise indicated all references to companies names data and addresses used in the screens and or examples are purely coincidental and serve only to clarify the use of the HERO product HERO shall not be liable for technical or editorial errors or omissions made herein nor for incidental or consequential damages resulting from the performance or use of this material If you require additional copies of this manual or further technical information about it please write to HERO EUROPE S r l Frazione Buretto 12 A 12041 Bene Vagienna CN Italy TEL 39 0172 654866 FAX 39 0172 654887 mailto eu hero eu hero ca http eu hero ca FUSION User s Manual INDEX 1 SAFETY 5 2 INTRODUCTION iii ini iii i a i a i iii ai 6 3 TECHNICAL SPECIFICATIONS sccssccessessseesseeesseeeseeensseseseeess 7 4 WARRANTY 5 9 5 GENERAL 10 6 SAFETY SPECIFICATIONS 11 7 INSTALLATIO
12. an 30 be installed When the FUSION is not being used for a period of time such as at the end of the work day ensure that it is empty no paint can inside close the door and unplug the power plug from the outlet Ensure that all tools are removed from inside the machine after any maintenance work FUSION User s Manual WARNING Do not operate the FUSION when it is empty operate only with a can clamped in place Do not use with a load greater than 35 k 77 Ib Ensure there is no can inside the FUSION when it is is switched OFF disconnected from the electrical outlet Do not put damaged containers in the FUSION Damaged containers may rupture during mixing and may cause damage to the FUSION When servicing the FUSION be sure to follow the safety procedures described in this manual The FUSION is to be operated and serviced by trained personnel only HERO shall not be liable for any damage or injury caused by non compliance with the procedures presented in this manual or by not taking the usual and accepted precautions in handling operating or servicing even if not expressly stated in this manual Further HERO shall not be liable for any damage or injury resulting from changes made to the machine without prior notice to and approval from HERO RESIDUAL RISK Residual risks list for the user The FUSION and its operating and service instructions have been developed giving careful consideration to th
13. door If the clamp actuator mechanism interferes with the closing of the door adjust the mechanism ensuring the levers Y and Lever Lock X are correctly positioned FUSION User s Manual MIXING Mechanical Timer o Set the desired mix time by turning the knob on the mechanical timer to the appropriate position o Push the START button to start the mixing cycle The START button will be illuminated GREEN and the light on the STOP button will turn OFF The door will lock the Can Hold Assembly Lock will disengage and the Can Holder Assembly will spin for the set time to mix the paint Once the set time has expired the STOP button will slowly flash RED the light in the START button will turn OFF and the Can Holder Assembly will come to a stop The light in the STOP button will the stop flashing staying ON and the door will unlock To STOP the mixer during an emergency situation push the Emergency Stop button Once the machine has stopped release the Emergency Stop button by turning it clockwise The door will unlock USE THE EMERCENCY STOP BUTTON IN AN EMERGENCY SITUATION ONLY Electronic Digital Timer o Set the desired mix time using the button to increase or if necessary the button to decrease the value The set time will be displayed on the Digital display o Push the START button to start the mixing cycle The Door Unlock Indicator will go OFF the d
14. e safety of the user and service technician However there are situations where risks can be reduced but not eliminated completely Injury or crushing during loading and Use protective gloves and safety shoes during unloading operations loading and unloading operations Sharp edges on the cans being used unloading operations used areas Keep these areas clean FUSION User s Manual Personal protection for user The FUSION when properly operated and maintain presents minimal risk to the user However it is recommended that the user wear suitable protective equipment safety glasses safety shoes with non slip soles and gloves in particular when loading and unloading the mixer General danger situations There are specifically identified hazard related to the operation and maintenance of the FUSION e g fire risk issue or dispersion of dangerous products However it is recommended that a powder type fire extinguisher Suitable for electrical fires be readily accessible Safety devices The machine is equipped with the following safety devices gt Emergency Stop Button gt Door Lock and Sensor Emergency Stop Button For safety reasons all users should know the location of the Emergency Stop button and how to use it The RED Emergency Stop push button is located on the Left Hand control panel the top front of the mixer to the left of the door Pushing the button will immediately cut power to the
15. htening the jam nuts FUSION User s Manual 8 CONTROLS LEFT HAND CONTROL PANEL Emergency Stop Button Unlock Button Can Holder Assembly Lock Functions Only When Mixer Stopped START Button Illuminated GREEN when mixer running STOP Button Illuminated RED door is unlocked Slow flashing RED waiting for door to unlock Fast flashing RED Error Condition Mechanical Timer sets mixing time PROGRAMABLE LOGIC CONTROL 8 X 6 FUSION User s Manual 16 RELAY MODULE MOTOR RELAY FUSION User s Manual L 9 OPERATIONS TURN MACHINE Connect to power Note The door will not open until the FUSION mixer is connected to the building power o Ensure the Emergency Stop button is engaged push to engage if necessary o Plug the mixer into the appropriate electrical receptacle Ensure the circuit breaker on the left hand side the mixer near the top rear corner is ON Mechanical Timer The STOP button will light up RED for a few seconds then start to flash slowly Release the Emergency Stop button by turning it clockwise The STOP button will continue to flash Slowly for a few seconds then change to continuously illuminated RED not flashing and the door will unlock Electronic Timer The LCD Display will come on displaying an error message Release the Emergency Stop button by turning it clockwise After a short delay the LCD Display will show 0 00 the Door Unlock Indicator
16. long its axis even 2 If the belt is found loose then though the machine 15 replace the same with a new one rotating Clamped container becomes The locking springs need to be loose replaced slide smoothly general purpose grease Machine 15 giving shock while Check for proper grounding If the electrician FUSION User s Manual 2 992 Timer Failure gt Check Power ON gt Rotate Timer Knob 14 Display on PLC Screen gt Reset Knob 14 Display off on PLC Break Release Push button gt Check the wire connection on the Break release push button gt Defective Break release push button Relay Card Failure gt Check the cable connection gt Check Input Supply 24 VDC gt Check Indicator R1 R2 R3 R4 gt If it is glow check wire Proxy Failure gt Check the home proxy position gt Check the cable connection of home Proxy Note Shutter will not open when the Power is OFF Visualization Errors on PLC Following errors to be arranged in proper way Emergency Press Door Switch Faulty Actuator Faulty Information Display on PLC Cycle Start Cycle Stop Cycle Counter Press Push Button lt PLC Reset Counter Press Push Button lt 30 Sec on PLC Break Counter Press Push Button A PLC System Error Turn the emergency push button Emergency Press to Clockwise direction Check the wire connection on the emergency push button Defective emergency push button cable System Error Check PLC
17. oor will lock the Can Hold Assembly Lock will disengage and the Can Holder Assembly will spin for the set time to mix the paint o If it is necessary to stop the mix cycle before the set time expires push the STOP button To STOP the mixer during an emergency situation push the Emergency Stop button Once the machine has stopped release the Emergency Stop button by turning it clockwise The door will unlock USE THE EMERCENCY STOP BUTTON IN AN EMERGENCY SITUATION ONLY FUSION User s Manual _ 20 Note Pushing the Emergency push button during the cycle the display will show an error message Note Always remove the can from the mixer after the mix cycle has been completed Follow the UNLOADING instructions below UNLOADING THE CAN 1 Open the FUSION Mixer door to its fully open position 2 Using the two handles on the front of the Can Holder Assembly Slowly rotate the Assembly to the vertical top dead center TDC position with the Clamp Actuator Mechanism at the top When it reaches this position the Clamp Assembly Lock will engage locking it in place Note If for some reason it is necessary to rotate the Can Holder Assembly after the lock has engaged depress and hold the yellow Unlock button Rotate the assembly off the TDC position and release the yellow button The lock will remain in the disengaged position until the assembly is returned to the TDC position 3 Open the Can Clamping plates
18. s Safety of Machinery Safety related parts of control Systems Part 1 General principles for design Safety of machinery Interlocking devices associated With guards Safety of machinery Safety distances to prevent danger zones being reached by the upper limbs Safety of machines Guards General requirements for the design and construction of fixed and movable for coating materials Mixing machinery for coating materials Materials used by HERO to manufacture the machine doesn t undergo corrosions or deteriorations They are compatible with the paints which have to be mixed If requested will be supplied the list of the used materials for the construction of the machine to assure the compatibility with the paints which have to be mixed FUSION User s Manual 4 WARRANTY TERMS LIMITED WARRANTY HERO warrants each unit manufactured to be free of defects in material and workmanship for a period of twelve months The part unit shall be returned with transportation charges prepaid If the fault has been caused by misuse or abnormal conditions of operation repairs will be billed at a normal cost In this case an estimate will be submitted before works is started if requested Always include serial number in any correspondence concerning the part unit The warranty expires Twelve month after date of invoicing gt Incase of improper use gt In case of non original spare parts are used gt In case of repair adaptation of FUS
19. tions Length 8 FT Size 14 AWG FUSION User s Manual The machine shall be connected to a dedicated grounded circuit protected by 15 A circuit breaker All wiring shall be in accordance with local codes Important The power supply cable conductors are color coded as follows GREEN or GREEN YELLOW GROUND WHITE or BLUE BLACK NEUTRAL BLACK or BROWN RED LINE Service safety rules R Prior to performing any maintenance or inspection of the FUSION disconnect the power plug from the electrical outlet in order to ensure that the FUSION cannot start unexpectedly TO prevent injuries to personnel ensure that all removable panels are in place and properly secured except for any necessary inspections or maintenance Do not disable or override any of the installed safety features such as the door lock system The FUSION shall be installed an environment conforming to the appropriate local regulations A permit issued by the local authority may be required Keep the number of paint cans in the immediate area of the machine to a minimum Do not store flammable materials or other materials inside the machine The area in which the FUSION is installed must be kept free of exposed flames incandescent fixtures or other devices that might create sparks It is recommended that a ventilation system guaranteed to maintain the concentration of dangerous vapors around electrical components at less th
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