Home
ZD-110/ZD-220 Pump Controller User Manual
Contents
1. BERENA i yal A y RREFERA leat Bl A RR GA 2010 5 21 2021 7 14 Vet ry ss veel pee bas ey k EREN Be tgif Page 18 of 19 9 Certification wr ST Tt We Mirix M irix Certificate of Test Certificate of Test WE HEREBY CERTIFY THAT WE HEREBY CERTIFY THAT Certificate No R10072203E Certificate No R10072204F Zide Enterprise LTD Zide Enterprise LTD No 30 Sin Le Rd Tainan City Taiwan RO C No 30 Sin Le Rd Tainan City Taiwan R O C Misting System Pump Control Unit Misting System Pump ZD 220V ZD 220VP ZD 110V ZD 12V ZD 110VP ZD 12VP AND KEEPS ALL REQUIREMENTS ACCORDING THE AND KEEPS ALL REQUIREMENTS ACCORDING THE Test Standards Test Standards EN55014 1 2006 EN55014 1 2006 EN55014 2 1997 A1 2001 Page 19 of 19
2. Press Setting key twice or leave the controller untouched for over 10 seconds when completed The timer range is between 10 seconds to 60 minutes Below shows how it will be displayed please pay attention to the decimal points on the following table Display Time value 0 1 10 seconds 0 5 50 seconds 1 0 1 minutes 1 5 1 minute 50 seconds 9 5 9 minutes 50 seconds 10 10 minutes 6 0 60 minutes Page 8 of 19 Display Pressure Unit Setting Procedure 1 Press SETTING key three times 2 Make sure one of the pressure units led Kg cm x10 psi or Bar is flashing 3 Press A and W key to select the pressure unit that will meet your requirement The selected pressure will have the led flashed 4 Press SETTING key once or leave the controller untouched for over 10 seconds when finished Start Stop Pump Procedure The controller has to be in Normal Operate Mode before the following steps will work A Pump operates according to the timer On Off setting 1 Pressing the START key on the controller will start the pump in which the pump operates according to the On Off timer setting 2 Pressing the STOP key will stop the pump from operating immediately B To operate the pump continuously 1 Set the time of either Pump On timer or Pump Off timer to 0 0 2 Press START key the pump will operate continuously 3 Press STOP key the
3. controller will keep this setting in its own memory Mode Description Pressure Display PO Only one pump no auxiliary pump Main pump output pressure Pl Only one pump no auxiliary pump Automatically Main pump output runs after the controller is on there is no need to pressure press the START key P2 Main pump and auxiliary pump Setting pressure P3 Main pump and auxiliary pump Automatically Setting pressure runs after the controller is on no need to press the START key required P4 Auxiliary pump test mode for installation testing Auxiliary pump it can only connect to one auxiliary pump at once The correct Zone will need to be selected for the controller to communicate with the auxiliary pump properly output pressure Pump protection mode The controller has built in waterless and over pressure protection mode the controller will stop the pump from operating when one of these two conditions is met Page 11 of 19 e Controller display lt 10 Kg cm for over 1 minute Waterless mode e Controller display gt setting pressure 1 25 for over 1 minute Over pressure mode When the controller enters this mode the pump will stop and the 7 segment display will flash and display Please shut down the power of the controller immediately Waterless mode check the water source connected to the pump unit to make sure the tubing that connects to the water source has
4. no problems and there is water coming from the water source Over pressure mode make sure the tubing that connects to the pump is not clogged or blocked and also check the nozzles to make sure they are not clogged If the controller keeps entering this mode please double check the flow rate of the system and make sure the total flow rate is over 300cc min Page 12 of 19 6 Pump Unit The following photos show you what the Pump Unit looks like and what has been included inside the Pump Unit External view ae Ne Pressure Sensor Cable Water Soruce SLip Lock Connector Pressure Release Valve Output As hed Air Release Valve Pump Output Slip Licok Connector m Sa e g donai e Pump and Control valves cable connect to controller e Pressure Sensor cable connect to controller e Pressure Release Valve Output returns water while pump stops and Page 13 of 19 Pressure release valve opens e Water Source Slip Lock Connector water source for the pump unit and the slip lock is in 1 4 size It is strongly recommended to filter the water first before connecting the water source to the slip lock e Air release valve designed to release the internal air residing in the pump for initial set up purpose this valve will be in the closed state once there is no air residue inside the pump unit e Pump Output Slip Lock Connector high pressure pump output connects the misting line to this slip lock and the s
5. pump will stop permanently C Zone operating This section is only applied when the controller is configured with the ZONE mode P2 and P3 mode refer to Section 5 for more details e The controller is always assigned to Zone 1 This is the default behavior and there is no configuration available to move the controller to different zone e The auxiliary pump system can be configured to a different zone other than Zone 1 e All zones start operating when START key is pressed e All zones stop operating when STOP key is pressed e Pressing specific zone keys will allow it to start or stop operating the LED will toggle accordingly when on a light will be shining and if Page 9 of 19 it is off the light will be off For example LEDs of Zone 1 3 are on and LEDs of Zone 2 4 are off this means that Zone 1 and 3 will operate according to the controller setting Zone 2 and 4 will stop operating Page 10 of 19 5 Control Mode There are 5 different modes for configuring the controller that you can use for different requirements here are the instructions of how you can enter the control mode setting How to enter control mode setting Turn off the controller power switch Press SETTING and STOP keys before turning the controller power back on Press A and W key to select PO to P4 mode Turn off controller when the desired mode is selected You only need to configure it once The
6. Zide Enterprise Ltd 483 Allen Drive Delta Tel 1 604 948 9496 BC Canada V4M 3B9 Fax 1 604 948 9491 www zidecan com Quality Service and Customer Satisfaction ZD 110 ZD 220 Pump Controller User Manual Preface Thank you for purchasing the ZD 110 or ZD 220 High Pressure Pump System Please go through the whole document before actually installing or operating the pump system The Zide High Pressure Pump System consists of two major parts Controller and Pump Unit These two units connect to each other with signal and power lines This Controller is custom made for this Pump Unit so it will not be suitable to connect this Controller to a different Pump Unit other than the one that comes with this Controller There is a potential hazard if the pump and controller are not properly installed Please follow this manual carefully Page 1 of 19 1 Introduction and Specification The Controller is designed to control the output pressure of the pump through a feedback from a pressure sensor and a built in timer to control the On Off time of the pump unit The controller is expandable so as to control multiple Pump Units at once and the add on Pump unit can be set to control an individual zone ex Zone 1 Thus you have the freedom to start stop all zones or manually start stop a single zone from the front panel of the Controller Unit Down below is the electrical specifications and features of the Controller Unit e Input Vol
7. how to set up the Timer Setting Mode e Kg cm the number is displayed in Kg cm units when this LED is on e x10 psi the number is displayed in x10 psi units when this LED is on e Bar the number is displayed in Bar units when this LED is on e Zone 1 4 On pump s in this zone is in running mode Off pump s in this zone is in the off mode Page 5 of 19 Key and Switch POWER Main power switch This switch controls the AC power of both the controller and pump units SETTING main function switch the controller will enter configuration mode after this key is pressed Keep pressing this key to toggle through the different menus PRESSURE gt TIME ON gt TIME OFF gt PRESSURE UNIT Display gt PRESSURE gt Controller will go back to normal mode after an idle 10 seconds A Up key Y Down key START starts the pump when this key is pressed The controller will move out from configuration mode and start the pump when this key is pressed STOP stops the pump from running when this key is pressed The controller will move out from configuration mode when this key is pressed ZONE 1 4 manually Start Stop pump s running while in these zones Page 6 of 19 4 Setting To force the controller to enter the setting mode the first step is to press the SETTING key This is the setting sequence when the SETTING key is pressed Normal Operate Mode l f SETTING key pressed Pressu
8. lease valve connect to pressure release valve AC output Page 3 of 19 o Pressure sensor connector Connects to the built in pressure sensor for a stable pressure output This means our pump system will provide a constant pressure output that is not affected by the number of nozzles present o Communication signal connector Signal line connects between the controller and pump unit s The maximum distance between the controller and pump unit is 100 meters 485 en 485 For reference only this controller will work only with the dedicate pump unit and pressure sensor Page 4 of 19 3 Function Key and display PUMP Kgicm PRESSURE x10psi E Zide Enterprise Ltd TIMER Bar Be SETTING START STOP B z 1 2 3 4 ZONE1 ZONE2 ZONE3 ZONE4 The above photo is what your Controller Unit looks like Please refer to the detailed explanation definitions of each key and display below Function display LED e PUMP pump running status On the pump is running Off the pump is off This LED also works with TIMER LED during the timer setting process Please see section 4 for more details e PRESSURE when flashing the controller is in Pressure Setting Mode Please see section 4 for detailed steps explaining how to set up the Pressure Setting Mode e TIMER when flashing the controller is in Timer Setting Mode Please see section 4 for detailed steps explaining
9. lip lock is 1 4 size Page 14 of 19 Internal view Pressure Sensor e 2L min High Pressure pump the heart of the pump unit comes with a carbon brush replaceable feature e Cooling Fan this internal cooling fan is designed to keep the pump running under a steady temperature to prevent the pump from overheating during extreme weather condition e Pressure Release Valve the valve is to prevent the nozzle from dripping when the pump stops e Water Source Control Valve to control the water source when needed to prevent nozzle dripping spraying when the pump is not running e Pressure sensor measures the output water pressure constantly and feeds Page 15 of 19 this information back to the controller to get the accurate pressure out Page 16 of 19 7 Remote Control Unit This Remote Controller is an optional accessory that can be purchased with or after the Pump Unit It has the same key set up as the keys on the controller so you will have the luxury to control the pump unit quite like how you would control a normal television Down below is the photo of the Remote The actual dimensions of the remote controller is 8 5cm x 4cm x 0 3cm L x W x H Note A amp B keys reserve keys no functionality are assigned to these two keys Page 17 of 19 8 Patent The ZD 110 ZD 220 has earned the following patents PRR SABE i D 135012
10. re Setting Mode Pressure LED flash SETTING key pressed Pump On Timer Mode Timer LED flash and Pump LED On l f SETTING key pressed Pump Off Timer Mode Timer LED flash SETTING key pressed Presser Unit Display Mode Pressure Unit LED flash 1 f SETTING key pressed Normal Operate Mode The controller will go back to Normal Operate Mode when no Key is pressed for over 10 seconds The table below shows what the LED displays when the controller is in a different mode Setting Led display PUMP PRESSURE TIMER Pressure Unit Pressure setting Flash Pump On timer Steady Flash Lighted Pump Off timer Flash Pressure Unit Flash selection Page 7 of 19 Detail setting procedure for each mode Pressure Setting Procedure PUN Press SETTING key once Make sure the PRESSURE led is flashing Press A and W key to set the desired pressure Press SETTING key three times or leave the controller untouched for over 10 seconds when finished Pump On Off Timer Setting Procedure NYA NB WN Press SETTING key twice Make sure the TIME led is flashing and PUMP led is shining Press A and W key to adjust the value of the Pump On Timer Press SETTING key once Make sure the TIME led is flashing and PUMP led is off Press A and W key to adjust the value of the Pump Off Timer
11. tage AC 110V or 220V manually select through internal switch e Input Frequency 50 or 60Hz e Maximum Output Power 200Watts e Maximum Pressure Setting 70 Kg cm e Pressure Display Unit Kg cm 2 psi pound square inch BAR e Timer Setting Range 10 seconds 60 minutes e Pressure Release Valve output 0 1 Amp e Water source control valve output 0 1 Amp Here is the physical environment and operating condition of ZD 110 ZD 220 misting pump system e 4 5C and 40 C e 30 to 95 RH e Altitude up to 1000m e Transportation and storage temperatures within a range of 25 T to 55 C 24h at up to 70 T Here is the mass and dimension of ZD 110 ZD 220 misting pump system e Control box Mass 1 25Kg Dimension 225x155x56mm e Pump system box Mass 11 5kg Dimension 305x390x125mm Page 2 of 19 2 Connector AC power and Pump and control Pressure sensor Communication fuse socket valve connector connector signal connector o AC power and fuse socket AC power source connector below is the fuse socket Please replace with a 3A fuse when needed If the fuse breaks right after the AC power switch turns on please unplug the AC power cord and phone our distributor for troubleshooting o Pump and control valve connector Pump OOO O O pumps Pressure Water source Release Valve control valve Pump connect to Pump motor Water source control valve connect to water source control valve AC output Pressure re
Download Pdf Manuals
Related Search
Related Contents
Mode d`emploi MODE D`EMPLOI SIO-4d User Manual - Electrocomponents Ices IBT-3 (USA Flag) Condition assessment of timber bridges User`s Manual for OPT-C0066 Blade Edge Adjuster User Manual D R A F T D R A F T 09/17/2009 KitchenAid KSSS48MBX00 User's Manual Copyright © All rights reserved.