SIMADYN D Digital Control System Subrack SR12.x
Contents
1. 0 cece cette connncnnnnnnnnnannnnnns 5 3 2 2 115 230 V AC for SR12 3 and SR12 4 i ccecceeee cette ee eeeeaeeeeeeeneeeeeeeeaes 6 3 3 Fan assembly in the SR12 1 and SR12 3 SUbrackS eee eeeeeeeeee cette oonnnnnnnnnra rancios 6 Sd m FE IKEI E ati tte dl e cat do elle 6 35a O a o o ade E O 7 3 6 Ground connections within the SUubraCk o oooccccnnnnccccnnnnccccnnno eonccnnnnnnncnannnnncnnnnnncnnnn nerne 7 3 6 1 Subracks SR12 1 and SR12 2 SP22 SP2B icoccooccccinocccccconannnnnon erreneren 7 3 6 2 Subracks SR12 3 and SR12 4 SP22 5 SP28 Dicciiiccinnnccccconacccccncnnnno cononnnnon 8 4 Installation QuidelineS adenan na an dd dad daa 8 A Te NOIS 2 IMM idiota lindos 8 Be Fechnicald ta iit illo ea kl eta 9 5 1 General data a dota della dodo CT 9 5 2 Electrical data SR12 1 SP22 and SR12 2 SP2B ociccccccooccccccnccnccconnno oonnnnnnnnnnnnannnnns 10 5 3 Electrical data SR12 3 SP22 5 and SR12 4 SP 28 Dhicicninnicicnnnnncccccnnnnannnn conccnrnnnnacns 10 6 STRUC L mask in the master prOQTaM occcccnnncocccncccconnnnnonnn aonnnccnnnnnnn nn narran enana nana an nnnn cra anrra nana 11 Al E E iccvinselt EA ted a Al A elated aca tl acetates 12 7 1 Signal assignment backplane DUS ooooccccconoccccconoccccnnno ceeeeeccceeeeeseaeeeeessaaeeees aeeeeeenaeeees 12 SPOUMCIS aceasta hates Mat tach E ee al sha AN oleh att ee al slated etka E ste 12 A nts sates eer aaa een alate teeth A ee eta bad tet tei leet ae aah att at ee 12 8 22. 04 97 strip n y Connector assignment 7 Connector assignment 7 1 Signal assignment backplane bus X101 to X112 96 pin socket connector DIN 41612 type of construction C C bus X201 to X212 96 pin socket connector DIN 41612 type of construction C L bus Y Z o 1 2 3 4 5 6 7 8 9 8 Others 8 1 Attachments Dimension drawing 3SE 465 682 9012 00 MB Drawing bus board 1SE 465 682 0012 00 8 2 Terminology abbreviations SV power supply BGT subrack 12 Edition 04 97 Siemens AG Dk No 213844 SIMADYN D Hardware User Manual ESD instructions 9 ESD instructions Components which can be destroyed by electrostatic discharge ESD Generally electronic boards should only be touched when absolutely necessary The human body must be electrically discharged before touching an electronics board This can be simply done by touching a conductive grounded object directly beforehand e g bare metal cubicle components socket outlet protective conductor contact Boards must not come into contact with highly insulating materials e g plastic foils insulated desktops articles of clothing manufactured from man made fibers Boards must only be placed on conductive surfaces When soldering the soldering iron tip must be grounded Boards and components should only be stored and transported in conductive packaging e g metalized plastic boxes metal containers If the packing material is not conductive t
3. SIMADYN D User Manual Digital Control System Subrack SR12 x Edition 04 97 DK No 213844 User Manual Subrack SR12 x Subrack SR12 x 05 95 Subrack SR12 x 04 97 Copying of this document and giving it to others and the use or communication of the contents thereof is forbidden without express authority Offenders are liable to the payment of damages All rights are reserved in the event of the grant of a patent or the registration of a utility model or design We have checked the contents of this Manual to ensure that they coincide with the described hardware and software However deviations cannot be completely ruled out so we cannot guarantee complete conformance However the information in this document is regularly checked and the necessary corrections included in subsequent editions We are thankful for any recommendations or suggestions Contents Contents Warning INTO ltda la dto da 1 1 Ordering information and supplementary COMPONENMS c cceeeeeeeeeeeeee onnnnnnnnnnnnn cnn naar rca 3 2 FUNCION GESCMPUION Aust cee date a dad acts dae 3 2s QVEIVIOW seishecete O 3 2 2 NS seca teiies Mal a acy Mat E a cote l ae otek taco aaa 4 2 34 BUS Arbitration OE 4 2 4 BUS TErMINAtION iii irte lidia AEE bibi 4 CAA LEINNE 81 AEE S EE A AEE E cette etettet oh i uetetee tad set E 5 IEEE TON urena a a a ar eh add a a aala 5 32 INPUT voltage n a a a Atl a a a a e aa e er ected a 5 3 2 1 24 V DC voltage for SR12 1 and SR12 2
4. Saas 3 X1 pin 1 X1 pin 2 X1 pin 3 X2 pins 1 4 Monitors the power supply and fan assembly X3 pins 1 2 Back up battery supply X4 pins 1 2 The subrack can be reset by jumpering pins 1 and 2 and X4 There is also a RESET button which allows the switch on off routines to be activated It is recessed to prevent accidental actuation The 5V 15V 15V power supply voltages and ground are accessible at 4 test points They have series resistors for short circuit protection Two LEDs indicate correct operation green LED and faulted operation red LED of the power supply 3 2 Input voltage 3 2 1 24 V DC voltage for SR12 1 and SR12 2 The 24 V input voltage is connected at connector X1 The protective conductor must be connected at terminal 3 It is not sufficient to just connect a protective conductor to the subrack A series fuse should be provided with the following data In 16 A max ket 6A2s Is 32 A inrush The subrack is powered up when the input voltage is connected To prevent faults at power on all interface modules must be supplied with power at least 300 ms prior to the system boards This is guaranteed by simultaneously connecting the power supply voltage for the subrack and interface modules Siemens AG Dk No 213844 Edition 04 97 5 SIMADYN D Hardware User Manual Power supply 3 2 2 115 230 V AC for SR12 3 and SR12 4 The 115 230 V input voltage is connected at connector X1 The protecti
5. Terminology ADDreViatiONS oooonoccccnnnncccccnnannno ceceeeeeeeaaaeeeeeeaaeeeeeeeaee errar 12 O ESBD INStructonsSs icc eee al EE E tits ete iat ald cate ta ial Atco de ie te ald cate A te 13 Siemens AG Dk No 213844 Edition 04 97 SIMADYN D Hardware User Manual Warning information Edition 04 97 Siemens AG Dk No 213844 SIMADYN D Hardware User Manual Warning information NOTE The information in this Manual does not purport to cover all details or variations in equipment nor to provide for every possible contingency to be met in connection with installation operation or maintenance Should further information be desired or should particular problems arise which are not covered sufficiently for the purchaser s purposes please contact your local Siemens office Further the contents of this Manual shall not become a part of or modify any prior or existing agreement committment or relationship The sales contract contains the entire obligation of Siemens The warranty contained in the contract between the parties is the sole warranty of Siemens Any statements contained herein do not create new warranties nor modify the existing warranty Warning information WARNING Electrical equipment has components which are at dangerous voltage levels If these instructions are not strictly adhered to this can result in severe bodily injury and material damage Only appropriately qualified personnel may work on this equipment or i
6. f ensuring protective separation of the 24 V power supply for the subrack 5 3 Electrical data SR12 3 SP22 5 and SR12 4 SP23 5 1 Input voltages for Ve 230V DC power supply according to SN 26555 Part 8 DIN IEC 3 Draft Static upper limit Ve 1 1 253V Static lower limit Ve 0 85 195 5V Frequency 50 60 Hz 2 5 Hz Non periodic overvoltages according to DIN VDE160 A5 3 1 1 2 V ref peak value Ve 1 3 460V Duration 0 3 ms Recovery time min 0 1s Events per hour 10 max Brief voltage dips acc to DIN VDE 0160 A5 3 1 1 3 V 0 Duration 5 ms Recovery time min 0 1s Events per hour 10 max Vcc Val voltage drop across the switching element 10 Edition 04 97 Siemens AG Dk No 213844 SIMADYN D Hardware User Manual 2 Overvoltage protection of Vat 3 Input voltage protection 4 Safety regulations 5 Rated insulation voltage Test voltage Protective separation 6 STRUC L mask in the master program STRUC L mask in the master program via suppressor diode fuse standard VDE 0160 December 1990 IEC 3750 V AC acc to VDE 0160 Safety extra low voltage according to VDE 0805 EN 60950 with protective separation All 4 subracks have in version 4 2 the same STRUC L mask Subrack SR12 should be called up Siemens AG Dk No 213844 SIMADYN D Hardware User Manual Subrack 12 slots L C bus Lettering strip Lettering Slot 1 Board sub assembI Edition
7. he PE power supply connection is not adequate Shielded cables should be connected with the shield on the grounding or shield rails and routed to the terminal module shielded All of the cabinets networked for SIMADYN D drives should be connected using a potential equalization cable with at least 16 mm cross section Empty slots must be provided with SIMADYN D slot covers SR81 SR82 SR83 All boards must be tightly screwed to the subrack It is not permissible to use undamped contactors together with SIMADYN D in a cabinet If undamped contactors i e no RC elements are used in cabinets next to SIMADYN D a panel must be mounted between the cabinets The protective conductor is connected at the subrack and power supply 8 Edition 04 97 Siemens AG Dk No 213844 SIMADYN D Hardware User Manual Technical data 5 Technical data 5 1 General data INSULATION GROUP A acc to VDE 011 PARA 13 GROUP 2 at 24V DC 15V 5V DC AMBIENT TEMPERATURE 0 to 55 DEGREES C WITH FORCED VENTILATION STORAGE TEMPERATURE 40 to 70 DEGREES C HUMIDITY RATING F acc to DIN 40050 ALTITUDE RATING S acc to DIN 40040 MECHANICAL STRESSING MOUNTED IN STATIONARY EQUIPMENT WHICH IS NOT NECESSARILY VIBRATION FREE PACKAGING SYSTEM ES 902 C WEIGHT 10 5 kg Output voltage current Val 5 1V 0 1V lat Oto26A Base load min 5 of la1 Va2 15V 0 300V la2 0t03 3A Base load min 5 of la2 Va3 15V 0 300V la3 0to3 0A Base load
8. he boards must be wrapped with a conductive packing material e g conductive foam rubber or household aluminum foil The necessary ESD protective measures are clearly shown in the following diagram a Conductive floor surface d ESD overall b ESD table e ESD chain c ESD shoes f Cabinet ground connection Siemens AG Dk No 213844 Edition 04 97 13 SIMADYN D Hardware User Manual ESD instructions Drives and Standard Products Motors and Drive Systems Group Postfach 3269 D 91050 Erlangen System Based Drive Technology 14 Edition 04 97 Siemens AG Dk No 213844 SIMADYN D Hardware User Manual ESD instructions Siemens AG Dk No 213844 Edition 04 97 15 SIMADYN D Hardware User Manual
9. min 5 of la3 Residual ripple measurement bandwidth 30 MHz above 10 of the base load lt 50 mVpp Va1 probe 1 1 lt 150 mVpp Va2 Va3 Commutating spikes 15 of VaN Current limiting lalmax approx 1 2 x la la2max approx 1 2 x la2 la3max approx 1 2 x la3 Shock vibration stressing acc to SN29010 Stationary application severity 12 Transport severity 22 Degree of protection IPOO VDE 0110 pollution level 2 VDE 0110 air and creepage distances Radio interference suppression VDE0871 limit value class A Siemens AG Dk No 213844 Edition 04 97 9 SIMADYN D Hardware User Manual Technical data 5 2 Electrical data SR12 1 SP22 and SR12 2 SP23 1 Input voltages DC power supply according to SN 26555 Part 8 DIN IEC 38 Draft Ve 24V Static upper limit Ve 1 25 30V Static lower limit Ve 0 833 20V Max input voltage ripple 5 Non periodic overvoltages acc to DIN VDE160 A5 3 1 1 2 V max 35V Duration 500 ms Recovery min 50s Brief voltage dips acc to DIN VDE 0160 A5 3 1 1 3 V min 14 25 Duration 5 ms Recovery time min 10s Vcc Val voltage drop across the switching element 2 Overvoltage protection for Va1 via suppressor diode 3 Input voltage protection fuse 4 Safety regulations standard VDE 0160 December 1990 IEC 5 Rated insulation voltage 500 V AC Test voltage acc to VDE 0160 Protective separation The higher level power supply has the function o
10. mplete arbitration will only function if the daisy chain line is correctly looped from the first to the last processor of a bus section Two connector pins slot 24 has no pins are located for this purpose on the righthand side of the bus board next to the 96 pin socket connector They must always be jumpered when a SIMADYN D processor board is not inserted in the corresponding socket connector jumper on the system board or active bus node The jumper plugs must be removed when a SIMADYN D processor board is inserted in the corresponding socket connector The subrack is supplied with a complete set of jumper plugs 2 4 Bus termination The bus lines at the L and C buses must be correctly terminated in order to achieve defined voltage levels on the bus lines when the bus is accessed at the buffer memory or periphery The bus terminating resistors are provided on the backplane board of the subrack 4 Edition 04 97 Siemens AG Dk No 213844 SIMADYN D Hardware User Manual Power supply 3 Power supply 3 1 Front panel The power supplies belong to the subrack They are inserted into the upper section of the subrack and screwed into place The power supplies are supplied installed in the subracks All of the connecting terminals required for the subrack are accessible at the front panel SP22 and SP23 SP22 5 and SP23 5 SR12 1 and SR12 2 SR12 3 and SR12 4 24V DC input voltage 115 230V AC input voltage Input voltage can be changed over
11. n its vicinity This personnel must be completely knowledgeable about all the warnings and service measures according to this User Manual The successful and safe operation of this equipment is dependent on prope handling installation operation and maintenance Siemens AG Dk No 213844 Edition 04 97 1 SIMADYN D Hardware User Manual Warning information Definitions QUALIFIED PERSONNEL For the purpose of this User Manual and product labels a Qualified person is someone who is familiar with the installation mounting start up and operation of the equipment and the hazards involved He or she must have the following qualifications 1 Trained and authorized to energize de energize clear ground and tag circuits and equipment in accordance with established safety procedures 2 Trained in the proper care and use of protective equipment in accordance with established safety procedures 3 Trained in rendering first aid DANGER For the purpose of this User Manual and product labels Danger indicates death severe personal injury and or substantial property damage will result if proper precautions are not taken WARNING For the purpose of this User Manual and product labels Warning indicates death severe personal injury or property damage can result if proper precautions are not taken CAUTION For the purpose of this User Manual and product labels Caution indicates that minor personal injury or ma
12. terial damage can result if proper precautions are not taken NOTE For the purpose of this User Manual Note indicates information about the product or the respective part of the User Manual which is essential to highlight CAUTION This board contains components which can be destroyed by electrostati discharge Prior to touching any electronics board your body must be electrically discharged This can be simply done by touching a conductive grounded object immediately beforehand e g bare metal cabinet components socket protective conductor contact WARNING Hazardous voltages are present in this electrical equipment during operation Non observance of the safety instructions can result in severe personal injury or property damage It is especially important that the warning information in all of the relevant Operating Instructions are strictly observed 2 Edition 04 97 Siemens AG Dk No 213844 SIMADYN D Hardware User Manual Ordering information and supplementary components 1 Ordering information and supplementary components i Supply voltage SR12 1 win sp22 a ee 6DD1682 0CC0 SP22 24V DC Integrated fan 6DD1683 0CCO SR12 2 with sP23 o 6DD1 682 0CDO SP23 24 SE DC 6DD1683 0CDO SR12 3 win sP22 5 A 6DD1682 0BC3 SP22 5 115 230 V AC Integrated fan 6DD1683 0CC5 SR12 4 with sP23 5 o 6DD1 682 0BC4 SP23 5 115 230 V VA 6DD1683 0CD5 The SR12 x subrack is available in 4 versions They differ by
13. th the fan At 50 C ambient temperature it is recommended that the fans are changed after 40 000 operating hours The subrack does not have an air filter If a filter is required this must be provided at the cabinet 3 4 Battery The 3 6 V lithium battery is inserted in the compartment provided and is used to maintain the power supply for the RAM memory of the SIMADYN D boards The battery is monitored by the power supply If the voltage falls below 3 2 V the fault is displayed with a flashing bo on the 7 segment display of processor module 1 The battery can be changed online A battery fault can be acknowledged after it has been rectified The battery should be changedevery year 6 Edition 04 97 Siemens AG Dk No 213844 SIMADYN D Hardware User Manual Power supply 3 5 Line filter The power supply has a line filter which limits radio interference voltages to limit value class A according to VDE 0871 3 6 Ground connections within the subrack 3 6 1 Subracks SR12 1 and SR12 2 SP22 SP23 Siemens AG Dk No 213844 Edition 04 97 7 SIMADYN D Hardware User Manual Installation guidelines 3 6 2 Subracks SR12 3 and SR12 4 SP22 5 SP23 5 4 Installation guidelines 4 1 Noise immunity All SIMADYN D housings must be connected to the cabinet ground through the shortest possible cable at least 6mm cross section Potential equalization via t
14. the power supply The power supply is supplied in the subrack and is not separately ordered However it can be individually ordered as spare part 6DD 1683 OACO Lithium battery pack of 5 6EW 1000 7AA Lithium battery pack of 1 6DD 1682 0AJ1 SR81 slot cover 6DD 1682 0AJ2 SR82 slot cover 6DD 1682 OAJ3 SR83 slot cover 2 Function description 2 1 Overview The SR12 x subrack is used for mounting SIMADYN D PC boards and the associated SPx power supply The ES902 packaging system for a 233 4 220 mm board format according to IEC 297 is used The subrack has 12 slots each separated by 1 1 3 SPS and a multi layer mother board as backplane wiring All of the slots are clearly labelled The SP8 SP9 SP8 5 and SP9 5 power supplies are used as system power supply They are part of the SR12 x subrack and are inserted in the upper subrack section The SP22 in the SR12 1 and SP22 5 in the SR12 3 power supplies have a fan assembly to force ventilate the SIMADYN D boards A battery insert is part of the power supply which is used to buffer the power supply when the voltage fails so that no data is lost Siemens AG Dk No 213844 Edition 04 97 3 SIMADYN D Hardware User Manual Function description 2 2 Bus system A local bus L bus and a continuous communications bus C bus for all of the subrack slots is established through the backplane board These buses have a 20 bit address 16 bit data bus control signals and the po
15. ve conductor must be connected at terminal 3 It is not sufficient to just connect a protective conductor to the subrack A switch is provided on the front panel which can be used to select the supply voltage either 115 V or 230 V supply voltage This is factory set at 230 V The series fuse should be dimensioned for the following operating data In 1 2A max kt 0 6 A2s Is 6 A inrush The subrack is powered up when the input is connected To prevent faults at switch on all interface modules must be supplied with power at least 300 ms prior to the system boards This is guaranteed by simultaneously connecting the power supply voltage for the subrack and interface modules 3 3 Fan assembly in the SR12 1 and SR12 3 subracks The power supplies have a fan assembly with a single fan The speed of the fan is monitored The pulses supplied from the fan are evaluated by the power supply When a fault condition occurs a signal is output via the front panel through a relay contact 24 V 100mA at connector X2 pin 3 and pin 4 Contact closed Fault free operation Contact open Faulted It is not permissible that the subrack is used when a fault condition exists safe operation of the boards is no longer ensured due to the danger of overtemperature At power up the monitoring function is delayed so that the subrack can reliably run up The power supply must be removed to replace the fan The bottom plate assembly is completely changed wi
16. wer supply for the SIMADYN D boards The power supply is connected to the backplane when the power supply is inserted through a high current connector X227 with additional control lines The system ground for the backplane is connected to the subrack via two HO7V K 2 5 mm X225 X226 cables 2 3 Bus arbitration A bus cycle is divided into two phases During the request phase each processor module which needs to transmit data via the bus generates a request via the common open collector line The distribution phase is started when at least one request has been made Bus allocation is implemented according to the principle of daisy chain priority i e in the sequence of the slot numbers Bus priority is immediately switched to the next processor module when bus access has been completed or the bus request has not been made by the current bus master The distribution cycle is completed when the request from the processor with the highest slot number has been processed New requests can only be made when the common open collector line has become inactive This arbitration technique ensures that each processor module is processed once within a distribution cycle The maximum wait time for a processor with the highest slot number can be up to 14 bus accesses P8 missed the request phase P1 7 becomes active and immediately requests the next cycle A bus access is generally approximately 1 ys without continuous request or LOCK The co
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