Software Manual
Contents
1. wwwwmmwmwmmmwmmammmmwmwwan 26 Foures S Operation MENU orrasa a E EEEE G 26 Figure 3 6 COM Port is OPE Moniin a a aiai aiani 27 POUES 7 COM AA ii 27 Figure 3 8 Status Bar COM Port INfOrMAtION wwwmmmmmmmmmmmmmmmwnmamamamamamw mw 29 OLE CAEN EO a E A A E E O E 30 Figure 4 2 Editor Components with a loaded Parameter File 0 0 31 Figure 4 3 Example DS2xx unit is not in the Programming Mode 33 Figure 4 4 Transmit Parameters via Download Fle 33 Os60_Safety_01b_oi_e doc 03 08 15 Page 37 38 5 5 Table Directory Table 2 1 Info Field Indication of Operating States 8 Table 2 2 Info Field Error State INdiICAtioN wwwwwwwwwmwmwmamamuwuwawwmwawawuwwwwwwawa uwawa 9 MONS AA AA AA ah tact AA AA AA AA 11 ele AI esa Cian AWAPA UTAMWA RAI WA VA SMDGI AWA YADAI Sant Tne eT renee ome 12 AZ Transmit ii Mtusecare wowed einen uhetens nowy 12 Table 2 6 Save Parameters to the EEPrOM wwwwwwwwwmamamamamawwwawuwwwmwwwawi www 13 Table 2 7 Save Parameters as FIlG wwwwwwwwwmwmwmamamamammwmamamuwwwmwwwamumuwwwwwwaa ww 13 Table 2 8 Input Component Input StateS wwwwwwwumumuwawwwwamuwuwuwwww wauwawa 14 Table 2 9 Status Component Entry StateS wwwwmwmwmwmwmwwmmmamii mmi 15 Table 2 10 Monitor Display Element for Monitor Selection ooo cece eee ee eceeeeeeeeeeeee 16 Table 2 11 Monitor DS2xx Er2. wwwwwmwmmmmmamimmmmm mmi mimia mm ni 9 Figure 2 5 Parameter list disabled wwwmmwmmmmmmmmmmmmamimiimi mmi Sabeacttbetsiesetbcaktad 9 MGUU MA AA 14 FIGURE ZENA UA MA aaa 15 Fig re 28 MoA aaa 16 Figure 2 9 Monitor DS2KK FregUENCY w wwwwwwmwmmmamamamimumumummwmini minimum ninini 17 Figure 2 10 Monitor DS2xx Frequency CaliDratioN wwwwmmmwmwmwmwmwmwwwwmmn 18 Figure 2 11 Monitor DS2xx Monitor OV rVIOW 0 cccececcecsescesescesseseesescessesestessereetesteitnteseenees 19 Figure 2 12 Monitor DS2xx Monitor Popup Menu and Control BUttonS wwm 20 Figure 2 13 Monitor DS2xx Monitor Page Selection by Parameter wwwwwwwwwmwmmar 20 Figure 2 14 Page List DS2xx Monitor Monitor OFfIING wwwwwwwwmmmmmmmmmmmmmmm 21 Figure 2 15 Monitor DS2xx Monitor Monitor Online sneren 22 Figure 2 16 Page List DS2xx Monitor Editing Mode r 23 Fgure 2517 POSTE ONIMEC TION Waning aa 24 Figure 3 1 Start Menu for Serial Configuration wwwwwmwmwmwmmmwmmamamamamammmww an 25 Figure 3 2 Serial DS2xx Configuration atascedesceanteieiare drsnetseaiedesatden abalone tansliemaleitidtenstoleta aisle 25 Figure 3 3 Serial Configuration for Standard Units cece cecscesceeeecescessesetessereteseeeeterenes 25 Figure 3 4 Overview Serial Configuration TOOl
3. oren coms 9600 7Even1 Unit Id 11 Close coms 9600 7Even1 Unit Id 11 Figure 3 6 COM Port is open Figure 3 7 COM Port is closed Changes in the settings are disabled Changes in the settings are enabled If a unit is connected the closing of the COM port will result in a lost connection A warning Connection lost appears see chapter 2 3 6 Os60_Safety_01b_oi_e doc 03 08 15 Page 27 38 If the COM port is closed additional features are available Buttons Menu Notices AA Transfers the edited COM port settings and closes the configuration window automatically After closing the OS6 0 immediately tries to connect a device Col Shift 3 Actualizes the COM port list In case of a new available Update com portlist Ctrl Shift u COM port at the PC the list can be actualized by clicking the Update button Set default values Ctrl shit4p Resets baud rate settings and unit number back to the factory settings Table 3 2 Operating Elements Additional Features in case of a closed COM port 3 1 3 Configuration Selection Temporarily two configurations are accessible Name Units Baud Rate Settings AA Default Default 9600 4800 2400 7Even1 Evenz 1200 600 19200 38400 70dd1 0dd2 7None1 None2 8Even1 80dd1 8None1 8None2 2 SAFETY230 SERIES DS2xx 9600 4800 2400 7Event 7Even2 1200 600 19200 38400 70dd1 7Odd2 56000 57200 7None1 None2 76800 115200 8Even1 8
4. ww wwwwwwwamzwmzwmi wazuiwa www wa zimwi 4 PN SEV IIIA 5 2 2 Structure and differences of the Safety Mode l 5 2 3 Safety Components for ISA UNITS anonn is stated etl sedans 6 PGA WNPOOME la ia cet nesters eased eto ica atch AA Mate Set ed WA tacos anc Sac aie 8 k Parameter Aa 9 DU AA E AA AA ice niente 14 AA AA AA aaa a a 15 Zi AM Aaa 16 2 3 6 Exception Lost Connection wwwwwwmmwmmmmmmuminwamumumi mwi 24 3 Serial ConfiguratioN lt lt w wsww wamwamanwamwamazwwwa maziwa maziwa m zwa 25 Sale WAA aa AA E aan 26 3 1 2 General Operating EICEMeNtS wwwwwwmwmmmmmmmamamumi miwani 27 Feas GO aO e ET UO aE AA E E 28 Dele OAU EE sanaa che ia et dict A AA ee 29 Sala Satus MOa ON Romie tam pene em ren O en ONIN fon iio OP ra iN 29 4 Editor Tool for Parameter FIl6S wwwwwwwwmmmamammammmamamimmamwmaw 30 Willie WAPE AI nate at aeieaataateahiates 30 A 2 EAO Aa MOM ONES AAA WANA WA MAANA YA MANA onda Sates enti 31 A BAN aa 32 4 1 4 Compatibility Requirements for the File Download wwwwwwmwmmmmmmmmmw 32 4 2 Data Exchange between File Editor and 056 0 WIndow wwwwwwmwmwmw 32 AD We EINSTEIN gt SOU VIG OMY as its Sa ot odie od ahs Sat a cad Cao ae Cad es Ca othe 32 4 2 2 File Editor 056 0 WINdOW 1 aren ee ees nn ede 33 Aa AD Ren nee ne eer A een eee eee 36 Sal LETE eee E ee ee Peo 36 5 2 Specia
5. Software Manual Cmolrona safety control motion interface BD oven COMS 9600 7Even1 Unit Id 11 OS6 0 Safety Operator Software for certified safety devices Product features For PCs and notebooks with Windows 7 or higher Easy parametrization configuration and monitoring Additional editor tool for parameter file management Extensive features for test purposes and frequency calibration motrona GmbH Zwischen den Wegen 32 DE 78239 Rielasingen Tel 49 0 7731 9332 0 Fax 49 0 7731 9332 30 info motrona com www motrona com Version Manual 0s60 Safety Ola oi March 15 kk ag B Manual Os60_Saftey_01b_oi Aug 15 ag l ae a Software Os6 0V0 916 3 Second version with diverse corrections and extensions Legal notices All contents included in this manual are protected by the terms of use and copyrights of motrona GmbH Any reproduction modification usage or publication in other electronic and printed media as well as in the internet requires prior written authorization by motrona GmbH Representation note software which is downloadable for free on https get adobe com de reader With other Adobe PDF reader programs no perfect representation can be guaranteed TM n In order to represent this manual correctly please only use the Adobe Acrobat Reader Os60_Safety_01b_oi_e doc 03 08 15 Page 2 38 Table of Contents l AE aa 4 KA AP ii Aa 4 2 056 0 OVeNVieBW
6. n Initialization Test Runtime Test vee Uvertemperature Test vee Short Circuit Test External Watchdog ZA TAANE Figure 2 7 Status Component The table below shows the possible states of the respective entries Test result a e The test was NOT successful AA The test has been completed successfully DIL switch aa The state of the DIL switch slider is ON l The state of the DIL switch slider is OFF Table 2 9 Status Component Entry States More information about the entries can be found in the actual DS2xx 1 user manual Os60_Safety_01b_oi_e doc 03 08 15 Page 15 38 2 3 5 Monitor With its three monitor windows DS2xx Errors DS2xx Frequency and DS2xx Monitor Safety Mode offers extensive monitoring possibilities for the DS2xx Only one of these monitor windows can be active at one time The selection of the respective display element can be done via the navigation menu Monitoring or by using the corresponding Button of the toolbar List of available display elements Display element Selection by Menu Button DS2xx Errors DS230 Errors A 05230 Error DS2xx Frequency D5230 Frequency Ml S230 Frequency DS2xx Monitor D5230 Monitor BE 05230 Monitor Table 2 10 Monitor Display Element for Monitor Selection 2 3 5 1 DS2xx Errors This monitor shows a detailed itemization of the several error indicators Initialization Test aa Runtime Test LI ADC Eror SIN COS Channel
7. Switching Menu Command Menu Serial Menu Splitter Menu Analog Menu gt Operator Winter Comment Ds230 test 1 zi Open ActuelSetting COMS 9600 7Even1 Unit Id 11 Figure 4 4 Transmit Parameters via Download File z z Name Value E P State Programming Mode O Description Programming is active For starting the Normal Operation the dil switch 1 3 must b O Notes The changing of the parameters is allowed Name Male E Main Menu f Operational Mode z i see Sampling Time 0 001 b Wait Time 0 100 b F1 F2 Selection 0 i Div Switch Z 100 00 im Div Value 10 im Div Value 30 00 i Div Calculation 0 om Div Filter 0 i Error Simulation 1 see Power up Delay 0 100 om Reserved 444 ion Reserved 777 H Sensor 1 Menu H Sensor 2 Menu H Preselect Menu E Switching Menu H Command Menu H Serial Menu Splitter Menu Analog Menu iu Anann tart nn Now all new parameters can be transmitted to the target unit 4 2 2 File Editor OS6 0 Window A data transfer from the 056 0 window into the editor surface is always possible As shown in the following table there are two possibilities to do so Os60_Safety_01b_oi_e doc 03 08 15 Page 33 38 Possibility 1 Possibility 2 Active by using the Unit Save As button Passive because Connection lost is detected With a lost connection between the 0S6 0 surface and the target unit the excepti
8. DS23001B i Sensor 2 Menu Preselect Menu E Switching Menu E Command Menu E Serial Menu i E Splitter Menu nalan Meni Operator winter Pomment test2 al Table 4 5 Continuation File Editor 056 0 Window Os60_Safety_01b_oi_e doc 03 08 15 Page 35 38 5 Appendix 5 1 Literature 1 User manual of DS2xx 236 240 246 download on www motrona com 5 2 Special Cases Special Case 1 Parameter Unitld Only specific values are allowed for this parameter Detailed information can be found in the DS2xx user manual 1 Table 5 1 Special Cases 5 3 System Requirements Operating System Windows 7 all versions Hardware 1 GHz processor or higher with 32 bit x86 or 64 bit x64 1 GB RAM 32 Bit or 2 GB RAM 64 bit Available Storage 16 GB for 32 Bit 20GB for 64 Bit DirectX 9 Graphic Engine with WDDM 1 0 driver or higher serial Device classic COM Port or RS232ViaUsb adapter Table 5 2 System Requirements Os60_Safety_01b_oi_e doc 03 08 15 Page 36 38 5 4 Image Directory Figure 2 1 Overview OS6 0 Safety Mode wwwwwwmmmmmmwmwamamawmwawmmimimumumww wa 5 Figure 2 2 Overview OS6 0 Safety Mode Dependencies of the different components 7 Figure 2 3 Info Field State Programming Mode assseessieiseieisiessrsrsrsrsrsrsrsrersririririririrrrrrreren 8 Figure 2 4 Parameter list Programming MOGde
9. 3 4 Overview Serial Configuration Tool For general operation a button bar or a control menu available Com Monitoring Tools Help Exit com port settings Ctrl Close com port Ctl o Ok Ctrl ShitHo Update com portlist Ctrl Shift U Set default values Ctrl Shift 0 Figure 3 5 Operation Menu The configuration selection allows to change between different settings The respective selected configuration of supported units is displayed in the information box below the configuration selection The four items Com Ports Baud Rate Settings and Unitld are used to select resp set the COM Port or unit number Os60_Safety_01b_oi_e doc 03 08 15 Page 26 38 3 1 2 General Operating Elements The basic control elements to exit the configuration window and for opening or closing the COM ports are Button Menu Notices AA Exit the configuration window without changes in the settings Exit com port settings Crl k Open the current COM port with Open com port a natn a yi P Deactivation of Ok Update and Default Close the current COM port with Activation of Ok Update and Default Close com port Table 3 1 General Operating Elements Dependent from the actual COM Port state open or closed one of the following both variants is shown Exit Open Ok Update Default Configuration SAFETY230_SERIES v _ Unit DS230 coms v 9600 11 x
10. Register 2 E USB COM Register 3 se E USB COM Register 4 T SC USBCOM Register 5 X USB COM Register 6 USB Serial Code 1 X USB Serial Code 2 ani M ICRA Cartral zi Figure 2 11 Monitor DS2xx Monitor Overview Page List is used to display the selected parameter page resp the data set Further single or several monitor parameters which should be checked can be de selected in the Page List According to the respective selection these parameters are automatically shown in the Monitor field The DS2xx Monitor offers the following processing and display modes Modus Name Used for AA displaying the selected parameter page After 1 Display Mode Monitor Offline Starting the DS2xx Monitor the monitor opens in this mode l l cyclic reading and displaying of selected 7 de selection of single or several monitor eal MOU Pain Mods parameters fur the monitoring mode Table 2 13 Overview DS2xx Monitor The handling of the DS2xx Monitor is very easy and can be done by using a pop up menu or by the control buttons as shown in the following figure Os60_Safety_01b_oi_e doc 03 08 15 Page 19 38 loxi NG OS 6 0 0 9 16 2 File Com Monitoring Tools Help T 05230 Error IM DS230 Frequency f 52 D5230 Monitor Stop C Exiting IR Unit Save As Gem Read All 2p Transmit Change ma Transmit All BS store EEProm Name Value P State Programming Mode O Descriptio
11. Save all parameters to the EEPROM This type of storage has no influence on the parameter colors in the parameter list security check Attention Store EEProm storing of unit parameters All parameters in the 09230 will be stored in the EEProm Proceed storing all parameters press yes for cancel press no w Table 2 6 Save Parameters to the EEProm 2 3 2 8 Save Parameters as File Unit Save As By pressing the button Unit Save as the file editor is displayed on the left side l of the screen and the actual parameter set can be saved as a file Table 2 7 Save Parameters as File Os60_Safety_01b_oi_e doc 03 08 15 Page 13 38 2 3 3 Inputs The Inputs field is used purely as an information display which shows the present switching States of the HTL control inputs at terminal X10 of the DS2xx unit Figure 2 6 Input Component Table 2 8 Input Component Input States A description of the inputs can be found in the actual DS2xx 1 user manual Os60_Safety_01b_oi_e doc 03 08 15 Page 14 38 2 3 4 States The states component is divided into the both columns Name and State The individual entries of are arranged In rows These entries are divided into two areas The first five entries are test results which provide information about the status of the connected unit The three entries in the screenshot below show the respective switching states of the DIL switch 1 1 1 2 1 3 wn ou iT
12. from the connected DS2xx 1 evaluates these values and returns the result in the info field 2 e At the same time the result of the DIL switch evaluation serves for enabling or disabling the parameter entry in the parameter list 3 and to release the data transfer in the editor 4 Data saving of the parameters via editor is always possible 5 e After enabling the parameter entry the actual monitor page can be defined for the DS2xx Monitor 6 e Further the frequency of both connected sensors resp encoders can be calibrated by using the monitor component DS2xx Frequency 7 e The components Inputs and DS2xx Errors will complete the chart on the next page Both components do not influence each other Further they are not influenced by the other three components Os60_Safety_01b_oi_e doc 03 08 15 Page 6 38 oezsa ers besa yams g S NSAJ 159 34140 Buipeas gt 1 sum s youms 719 ayy jo Buipeas a1j0A9 L s uogewojul smeys MOYS z D n aU aAMUT ON saiduanbaj Burwoou ay 3291 29 0 Japs0 ul sdnos6 saywesed Josuas jeads jo UOHEDyIpPOyy 2 3624 Jouy Juan ayy jo uona s 9 22U2MJUI ON 183 J yng yous i isa ainjeiadwayaag l isa awnuny isa uonezjenuj qesip jqeu Aqua Jajawe eo pomoje st zawad 94 jo Bubuzy y e NWF is pms jp BL ung EUUOWY Ey Supe s Jo4 arse Si SULLE APAA Ween aPic Jj amen fo EN Pay
13. has to be compatible with the parameter data of the target unit Copies the actual file into the 0S6 0 window in order to transmit it to the connected unit File Download see also 2 4 4 Table 4 3 Functionality of the Editor 4 1 4 Compatibility Requirements for the File Download In order to ensure the compatibility between editor and a loaded parameter set of a connected target unit the following requirements must be fulfilled v Operating state DS2xx The connected DS2xx unit must run in the Programming Mode see also chapter 2 3 1 Info field v Unit family The first five characters of the unit family and the loaded parameter set must be identically The characters are not case sensitive v Firmware a Standard Firmware The first seven characters of the firmware and the loaded parameter set must be identically The characters are not case sensitive v b Special Firmware All characters of the firmware editor file and loaded parameter set must be identically 4 2 Data Exchange between File Editor and 0S6 0 Window 4 2 1 File Editor gt OS6 0 Window In case of unfulfilled compatibility requirements the File Download button is grayed out automatically see example below Os60_Safety_01b_oi_e doc 03 08 15 Page 32 38 OS 6 0 0 9 16 2 File Com Monitoring Tools Help Gap File Open File Close Kile Save File Save As File Print Preview File Print File Download El Ds230Test1 xml Fil
14. not be saved Table 2 20 Options in Case of a Lost Connection Regardless of the selection above all data will be deleted from the OS6 0 The OS6 0 surface cannot differentiate between a lost connection and a broken COM port Therefore both states are treated equally Os60_Safety_01b_oi_e doc 03 08 15 Page 24 38 3 Serial Configuration The configuration tool of the serial interface is accessed via the Show com port settings menu or alternatively by using the keyboard shortcut Ctrl K see Fig Below Com Help Show com port settings Cil k Figure 3 1 Start Menu for Serial Configuration Depending on whether a DS2xx any compatible device or no device is connected the configuration tool appears in different background designs open coms 9600 7Even Unit Id 11 9 oven coms 9600 7Even1 Unit Id 11 Figure 3 2 Serial DS2xx Configuration Figure 3 3 Serial Configuration for Standard Units This manual describes only the serial configuration for the DS2xx unit Os60_Safety_01b_oi_e doc 03 08 15 Page 25 38 3 1 1 Overview Structure of the configuration tool Serial Settings ET I F Unit D5230 SAFETY230 SERIES Selection of configuration Information of supported units Configurations controls Open COMS 9600 7Even1 Unit Id 11 _ _ _ _ _ _ lt lt lt _ lt lt _ lt _ _ Status information Figure
15. see above or after reading this parameter from the connected DS2xx unit After page changing the display mode always switches into the Monitor Offline state Os60_Safety_01b_oi_e doc 03 08 15 Page 20 38 1 1 1 1 4 Display Mode Monitor Offline Monitor Offline is a pure display mode which indicates the current selected data set or the parameters which are selected for monitoring It is possible to change from this mode to both other modes Page List The Page List left column displays automatically the data set that is selected by the Serial Page parameter The following figure shows an example of the data set Page 9 USB Ei Page 9 USB X Assembly option Frequency 1 10 mHz vetest En Frequency 2 10 mHz Figure 2 14 Page List DS2xx Monitor Monitor Offline All parameters that should be monitored by the Monitor are marked with an icon All other parameters are marked with an icon Monitor Field The Monitor field right column contains all parameters which should be monitored The example above shows the parameters Frequency 1 10 mHz und Frequency 2 10 mHz The Monitor field is based on four columns 4 Display Format Name of the Code of the To identify the Monitor Offline state Not relevant parameter parameter always Offline is entered for this mode Table 2 14 Monitor Field Columns Switching to the other Modes To change into another mode either the popup men
16. test 1 E Splitter Menu YA i H Analog Menu b gi 4 b Open ActuelSetting COMS 9600 7Even1 Unit Id 11 File Editor OS6 0 Safety Figure 4 1 File Editor The editor uses the nowadays common xml format for reading and writing The former classic par format can also be opened 4 1 1 Opening the Editor To start as stand alone editor the menu File gt Open Editor is used An Standalone Open file dialog appears As source the current working directory or the last Saved directory can be used In combination with a connected unit the button Unit Save as is used to open the editor The editor can also be started with a Connection lost state Combined Table 4 1 Opening the Editor Os60_Safety_01b_oi_e doc 03 08 15 Page 30 38 4 1 2 Editor Components The structure of the editor is very simple see figure below Ga File Open File Clase File Save File Save As File Print Preview SH File Print File Download a Button strip a gal Active File Ds230Testixml z File C UsersikkiDesktop Ds230T est1 xml Date 18 03 2015 15 27 27 Ge see a UnitFamily DS230 H Sensor 1 Menu i Firmware DS23001B File information F Sensor 2 Menu Preselect Menu _ List of parameters Switching Menu Command Menu Seral Menu Splitter Menu Analog Menu Operator Winter Comment Input field El Figure 4 2 Editor Components with a loaded Pa
17. 0 Error MM 05230 Frequency EE DS230 Monitor Name Value O f info field Bi monitor field WB Open coms 9500 7Eveni Unit Id 11 Figure 2 1 Overview 0S6 0 Safety Mode The individual elements are described on the following page Os60_Safety_01b_oi_e doc 03 08 15 Page 5 38 0S6 0 Components e Info see chapter 2 3 1 shows Important state information of the connected safety device e Parameter see chapter 2 3 2 This component contains a parameter list which is used to display and change the parameters of the connected unit e Inputs see chapter 2 3 3 serves as pure information display for the respective states of the HTL control and command Inputs e Status see chapter 2 3 4 summarizes Important information about various safety tests and the setting of the DIL switch e Monitor see chapter 2 3 5 A special feature of the Safety Mode Is an extended functionality of the monitor component Three different display windows are available 1 DS2xx Error 2 DS2xx Frequency 3 DS2xx Monitor Please note Fonts and colors can vary depending on the respective Windows settings 2 3 Safety Components for DS2xx Units The different components of the Safety Mode interdependent The chart on the following page Is intended to illustrate the respective dependencies e The Status component controls the behavior of the OS6 0 This component reads permanently the test results and the DIL switch settings
18. 0dd1 8None1 8None2 Table 3 3 Configuration Selection If a device is detected at the serial port the matching configuration is selected automatically and further entered into the corresponding operating elements Notice The DS2xx unit has an extended baud rate range Os60_Safety_01b_oi_e doc 03 08 15 Page 28 38 3 1 4 Operating Elements The serial COM port selection as well as its settings are done by the operating elements Com Port Baud Rate and Settings Additionally the Unit Id item allows to assign a unit number to the connected device see table below Configuration Tools Com Pots List of all connected and activated COM Ports COM1 COM4 etc a COMe List of all adjustable baud rates Baud Rat ings List of all usable serial adjustments Settin Default setting 7Even1 i List of all available unit numbers Default setting 11 Table 3 4 Operating Elements Configuration Tools Even 3 1 5 Status Information All important information about the COM Port are indicated in the status bar see figure Open com4 9600 7Even1 Unit Id 11 Current COM port state Current COM port settings Current unit number Figure 3 8 Status Bar COM Port Information The table below shows the different state variants COM Port State Status Bar Info COM port is closed Close Com4 9600 7Even1 Unit Id 11 No COM port available an A COM port must be instal
19. 1 Eror E SIN COS Channel 2 Eror D I OTH Eror B Extemal Supply Channel 1 Eror A NJ Ec Eror Etemal Supply Channel 2 Eror ff DIO Eror Etemal Supply BG Eror JE GF Eror Etemal Supply BG Status Eror MM CAP Eror j Etemal Supply GV Status Eror SPI Eror B Etemal Supply Short Circuit Eror fi QEF Eror of Temperature Eror fl SCO Eror Readback Digital Output Eror fil Sequence Analog Output Error Readback Relais Output Eror of Readback Analog Output Eror Extemal Clock Eror ff Wrong Parameter Eror Stimulation A E ADC Eror a E 12C Eror fil Initialization Test Error Figure 2 8 Monitor DS2xx Errors The itemization is divided into two groups Initialization Test left and Runtime Test right Os60_Safety_01b_oi_e doc 03 08 15 Page 16 38 The Initialization Test shows all indicators which are checked once when startup resp booting the safety unit The Runtime Test shows all indicators which are cyclically checked each time after starting resp booting the unit The error identification is shown in the following table Display Indicator reports an error a No error occurred Table 2 11 Monitor DS2xx Errors Error Identification More information about the several indicators can be found in the actual DS2xx 1 user manual 2 3 5 2 DS2xx Frequency This monitor is mainly used as calibration tool for the sensors connected to the unit All calibration related data
20. cription For starting the Normal Operation the dil switch 1 3 must be set to on Notes The changing of the parameters is allowed State Normal Operation Normal Operation Description The unit is still working Notes The changing of the parameters is NOT allowed Table 2 1 Info Field Indication of Operating States Os60_Safety_01b_oi_e doc 03 08 15 Page 8 38 During Normal Operation the OS6 0 surface is able to detect and display errors automatically The table shows a list of possible errors Error category Name Value E State ERROR Selftest error O Description During the self test an ERROR has occurred O Notes The changing of the parameters is NOT allowed E State ERROR Operation error O Description During an operation an ERROR has occurred O Notes The changing of the parameters is NOT allowed E State ERROR O Description Both self test and operations are FAULTY o Notes The changing of the parameters is NOT allowed Table 2 2 Info Field Error State Indication Selftest and operation error The exact error handling can be found in the actual DS2xx 1 user manual 2 3 2 Parameter List The parameter list is used to display resp change the device parameters Device parameter changes are only allowed resp enabled in the Programming Mode With each other state are changings read from or write to the unit of parameter sets blocked resp disabled The respective component is then grayed out automatica
21. e C Temp Ds230Test1 xml i Value E Main Menu i Sensor 1 Menu i E Sensor 2 Menu Preselect Menu Switching Menu Command Menu Serial Menu Splitter Menu Analog Menu Operator Winter Comment Ds230 test 1 Open Actuelsetting COMS 9600 7Even1 Unit Id 11 Read All ZZZ Transmit Change gt Transmit All Store EEProm m os230 Error g sa Name T Value Ex Rame nema Oean O Description Unit is Stil working O Notes The changing of the parameters is NOT allowed Value E M ain Menu H Operational Mode ve Sampling Time to Wa it Tin F1 F2 Selectior fev Div YA fave Error Simulation Power up Delay fave Reserved i Reserved Sensor 1 Menu Sensor 2 Menu Preselect Menu Switching Menu Command Menu Serial Menu Splitter Menu a Sinaloa biarn Figure 4 3 Example DS2xx unit is not in the Programming Mode In case of fulfilled compatibility requirements all editor parameters will be transmitted to the 056 0 window as soon the Download File button is pressed The parameters of the OS6 0 window will then be completely overwritten and automatically highlighted in red OS 6 0 0 9 16 2 File Com Monitoring Tools Help E Ds230Test1 xml File C Temp Ds230Test1 xml Date 18 03 2015 15 27 27 UnitFamily DS230 Firmware DS23001B Main Menu Sensor 1 Menu Sensor 2 Menu Preselect Menu
22. l CasgS ep ete ee ro ee Re PP 36 53 OVSLE MME ia 36 Sa MMAR es OC KA WAENDE atari WA KAKOSA MANA MELEPE SANDA MAANAKE MIA NATA MAE ANI 37 DO Table UA Ya 38 0s60 Safety 01b or e doc 03 08 15 Page 3 38 1 General This software manual describes handling and operation of the 0S6 0 Safety operator software The document consists of two main parts e Chapter 2 see below explains the Safety Mode in detail e Chapter 5 Attachments includes additional and supplemental information 1 1 Appropriate Use The 086 0 operator software described here is suitable for connection parameterization operation and simulation of certified safety devices All compatible device types will be detected immediately after connecting to a PC with a launched 056 0 software and provided with the appropriate working environment and all available windows and components Please note The illustrations screenshot s and various text passages in this software manual are indicated with DS230 as reference but are also applying to the other DS2xx device versions e g DS236 DS240 and DS246 or devices that could be used with the previous version 083 2 2 056 0 Overview The following figure is showing an already started 056 0 with state Searching unit Sw OS 6 0 1 0 0 0 lof x Fie Com Monitoring Tools Help Unit Searching unit uu lt a Read All P22 Transmit Change gt Transmit All Store EEProm Diff Cou
23. led message flashes Table 3 5 Status Information Status Variants Os60_Safety_01b_oi_e doc 03 08 15 Page 29 38 4 Editor Tool for Parameter Files The File Editor is a helpful tool which allows to edit and save parameter files quickly and easily It can be used selectively as a stand alone editor without a connected unit or in combination with a unit which is connected by the COM port The editor is located on the left half of the screen The right half shows an OS6 0 window lolx Fie Com Monitoring Tools Help Gar File Open File Close f File Save File Save As File Print Preview File Print File Download Q Read all 2227 Transmit Change gt Transmit All A store EEProm 5 DeZo tee ee File C Users kk Desktop Ds230Test1 ane P State Programming Mode Date 18 03 2015 15 27 27 E Main Menu O Description Programming is active For starting the Normal Operation the dil switch 1 3 must b UnitFamily DS230 Sensor 1 Menu O Notes The changing of the parameters is allowed i Firmware DS23001B Sensor 2 Menu Preselect Menu Switching Menu Command Menu Ri 4 4 Serial Menu Name Splitter Menu E Main Menu B Initialization Test Analog Menu H Sensor 1 Menu Runtime Test E Sensor 2 Menu Overtemperature Te E Preselect Menu i ee Short Circuit Test Operator v Vinter H Switching Menu a i E Command Menu pm 51 1 E Serial Menu e S1 Comment Ds230
24. lly Programming Mode Factory Settings Normal Operation tarameters LRK EL Main Menu Senor Menu Sensor Menu Pregelect Menu Switching Menu Command Menu Seral Menu Splitter Menu Snalog Menu Main Menu Sensor Menu Sensor 2 Menu Preselect Menu Switching Menu Command Menu Seral Menu Splitter Wenu Analog Menu E E P E e e E e Figure 2 4 Parameter list Programming Mode Figure 2 5 Parameter list disabled The operating states can be defined by using the DIL switch S1 see DS2xx 1 user manual The effects of parameter list enabling disabling are described in the chapters 4 Editor Tool and 2 3 5 Monitor Os60_Safety_01b_oi_e doc 03 08 15 Page 9 38 2 3 2 1 Edit Parameter Values The following example for the parameter Multiplier shows how to edit read or transmit single parameter values H Sensor 1 Menu Double click the parameter value WA Muliipheri Divisor Position Drift Phase Err Count Set Frequency Reserved Sensor Menu an editing window opens es Direction os Multiplier Divisor Position Dritt Phase Err Count Set Frequency Reserved a Sensor 1 Menu Now the value can ee Direction be changed e g 15 oe Multiplier Divisor Position Dritt Phase Err Count Set Frequency Reserved G Sensor 1 Menu By pressing Enter the changed value is accepted b Direction and marked in red but not transmitted to the uni
25. n Programming is active For starting the Normal Operation the dil switch 1 3 must b Control buttons t O Notes The changing of the parameters is allowed p Value Main Menu Sensor 1 Menu Sensor 2 Menu Preselect Menu Switching Menu Command Menu Serial Menu Splitter Menu Analog Menu B E Page 9 USB wy Frequency 1 10 mHz yi Frequency 2 10 mHz z X Frequency Divergence Popup menu ie onan activation by a click with ithe SS Max for OP Mod right mouse button X USB State on the Page List USB COM Register 1 X USB COM Register 2 USB COM Register 3 USB COM Register 4 USB COM Register 5 YO USB COM Register 6 wj X USB Conto al gt Open ActuelSetting COMS 9600 7Even 1 Unit Id 11 Figure 2 12 Monitor DS2xx Monitor Popup Menu and Control Buttons 1 1 1 1 3 Selection of the Parameter Set To select a respective parameter set the parameter Serial Page from the Serial Menu in the parameter list is used ee ie n N L Edt Page 9 USE Cm Geral Unit Nr x 7 Serial Baud Rate 0 Of a lt requency 2 10m cae ae CIB MLO Eror Register D SHE Cll OE Eror Status ne H Frequency 1 10 mHz Fleserved 1000 HE Frequency 2 10 mHz OI Frequency Divergence Reserved 1 Figure 2 13 Monitor DS2xx Monitor Page Selection by Parameter The page changes automatically after a successful transfer of the Serial Page parameter
26. net denn ete een Rea acca dee ett 30 Table 2 27 Editor Description of the COMpOnNeN S wwwwwwwmwwmmmamamami mmi 31 Table 2 20 union NAA CON assie an r E iain ulate thas aeatheacantsia 32 table 2 29file Editor7 050 CNV INE OW AA AA 34 Table 2 30 Continuation File Editor 0S6 0 WIndowW wwwwwwmwuwmwmwmawamuwuwamwwa www 35 Table kopec EA 36 Table 3 2 Syst m ReguremMmeEntS iicr E E a E E 36 Os60_Safety_01b_oi_e doc 03 08 15 Page 38 38
27. ns and meanings are shown below Column Meaning o Name of the parameter Code of the parameter To identify the Editing Mode state always Offline is entered Display Format Not relevant for this mode Table 2 18 Monitor Field Meanings Os60_Safety_01b_oi_e doc 03 08 15 Page 23 38 1 1 1 1 8 Switching to the other Modes This mode only allows to change into the Monitor Offline display mode For switchover either the popup menu of the Page List or the toolbar buttons can be used Two different types of switchover are available either with or without a backup of the selected parameters The following table shows a list of both available types eseription Switches to the Monitor ze Offline display mode Button Close WITHOUT backup Menu Closing the editing of gt Page 9 USB lt saves the changes into a Menu Gi Save and close editor config file and switches Button fg Save and dose to the Monitor Offline display mode Save and Close Table 2 19 Mode Switchover 2 3 6 Exception Lost Connection In case of an Interrupted connection between the OS6 0 safety and the DS2xx unit the following message appears Connection lost x A Do you want to save the parameters Figure 2 17 Lost Connection Warning Two options are then available to the user click Yes All data can be saved as a fil by using the File Editor tool O This is the last chance to save the data The data will
28. nter E Monitor fl Unit Save As parc mo OO Name Value Name Serial Estem Name State Differential Counter Open comis 9600 7Evens Unit 1d 11 Os60_Safety_01b_oi_e doc 03 08 15 Page 4 38 2 1 Safety Mode The 056 0 software includes a Safety Mode as a different additive component This is used exclusively for connecting certified safety devices of the series DS2xx Auto switch to safety mode If a safety device is connected the surface will detect automatically its device type and switchover to the special working environment of the safety component An active safety mode can be recognized by the yellow colored windows of the working environment blue color in in standard mode 2 2 structure and differences of the Safety Mode The 0S6 0 Safety Mode screen is similar to the conventional OS6 0 version but includes five instead of four display elements If no safety unit is connected initially the standard OS6 0 opens Only when connecting a safety unit the entire safety version with all five display elements is accessible A navigation menu as well as a toolbar with buttons allow an easy and intuitive operation of these elements Not available parts and features are automatically displayed grayed out Overview of all components JI 5 05 6 0 0 9 12 18 _ B x File Com Monitoring Tools Help ya Read All EZ Transmit Change a gt Transmit All x Store FEProm A 0S23
29. on Connection lost is activated automatically The following pop up warning appears x A Do you want to save the parameters Figure Connection lost warning If pressing the Unit Save As button If pressing the Yes button the editor input field opens left beside the OS6 0 field File Open File ose File Save File Save Ac File Print Previe File Print File Download L y Operator zi mi Unit Save Abort Table 4 4 File Editor 056 0 Window 0s60 Safety 01b or e doc 03 08 15 Page 34 38 File Open File Close File Save File Save As e reviey 3 File Prin Operator winter The input field has a two optional parameters 1 Operator to enter a user name 2 Comment to leave an arbitrary comment After pressing the Unit Save buttons _Unit Save __Abort x eS m v Computer Local Disk C Temp X al Search Temp a Organize New folder a Save File dialog opens Favorites as Date modified BB Desktop __ Ds230Test1 xml 18 03 2015 15 27 XML File JB Downloads 1 Recent Places The saving process is done in the classical way fae File Open File Close gy Fie Save File Save As File Print Preview File Print E Ds230Test2 xml After Saving all parameters File C Temp Ds230Test2 xml Date 19 03 2015 12 40 34 Dis Man Menu are shown in the file editor UnitFamily DS230 JI E Sensor 1 Menu Firmware
30. ouj nuayy Goeury nuayy Jayyds nua enag nua PUEBLO nua py Bulyojimo nua 383S nuaj z Josuas nuaj Josuas nuUa py UIE py ISI JIJ Wed rs jas Jajawejed e Jo J jsueJ J p l OJU BEP ayy anes s jqeu s suen eg p LEOL NEZA I E vaara aywa waya ere ma E a es e s 4OUPZ Figure 2 2 Overview 0S6 0 Safety Mode Dependencies of the different components Page 7 38 y_01b_ol_e doc 03 08 15 Os60_Safet 2 3 1 Info field The info field shows the most important status information about the operating conditions of the connected safety unit Name P State gramming Mode O Description Programming is act O Notes The changing of the parameters is allowed Figure 2 3 Info Field State Programming Mode More about the exact relationship of the various states and their detailed explanation are described in the actual DS2xx 1 user manual Depending on setting of the DIL switch the safety unit can assume one of the following operating States Factory Settings Programming Mode and Normal Operation The operating states are recognizable by the info field entrees State Factory Settings Factory Setting is active Factory Settings Description For starting the Normal Operation the dil switch 1 1 must be set to on Notes The changing of the parameters is NOT allowed State Programming Mode Programming is active Programming Mode Des
31. rameter File The functions of the different components are described in the following table Editor information Shows short and important information Button strip List of all available buttons which are used by the editor File information Shows the most important information about the current loaded file Displays all parameters in the same way as the 0S6 0 safety surface Each parameter can be edited after double clicking the respective parameter value Input field Field for user entries Is used during the save process Table 4 2 Editor Description of the Components List of parameters Os60_Safety_01b_oi_e doc 03 08 15 Page 31 38 4 1 3 Editor Functionality Supplemental Notices Opens a new data file The software is able to proceed the former par as well as Overwrites the currently opened file in File Open a the newer xml format The selection Is the editor made via file extension File Close Closes the file and editor No saving of the current file Saves to the actual target directory AAA l Saves the current file with a new file name A user name entry and a comment File Save As into a new target directory about the file can be left here MENEN reat review of the current n File Print Preview Wa a epete Only usable with an installed printer The opened file will be printed out Only usable with an installed printer Only usable with a connected target unit The editor file
32. resp results are summarized in two groups Measurement and Result Results r_i al 481 76 478 74 Ratio 0 63 Figure 2 9 Monitor DS2xx Frequency The Measurement group displays all important information for both connected sensors The current frequencies of both sensors are read cyclically from the DS2xx The corresponding column of this component is automatically updated with these values The Result group will show the result of the calibration Os60_Safety_01b_oi_e doc 03 08 15 Page 17 38 7 1 1 1 1 Frequency Calibration via 056 0 The frequencies can be calibrated directly in the parameter list of the DS2xx unit E Sensor 1 Menu Direction 0 Multiplier 1 Position Draft 0 a Phase Err Countl 10 Name Frequencyf_ifHz Muttipliermi ivisordi Resutsri Set Frequency 0 0 Measurement aoe Sensor 1 481 76 1 1 481 76 B Sensor 2 Menu Sensor 2 704 67 1710 2517 478 74 Direction2 0 Multiplier2 1710 Result Divisor2 2517 i Ratio 0 63 v Position Drift2 0 e zi Phase Err Count2 10 Set Frequency2 0 0 Reserved 1000 Figure 2 10 Monitor DS2xx Frequency Calibration e This calibration is only in the Programming Mode accessible e Please go to the chapter 2 3 2 to learn more about the different colors and parameter values Values and colors of the respective parameters are automatically transferred from the parameter list to the DS2xx Frequency monitor component With each change the result of
33. rors Error Identification wwwwwwwwwwmamamamamamwwmwmamawww 17 Table 2 12 Monitor DS2xx Frequency Calibration Conditions ooo cece eee eceseeeesceseeeeeeseeeees 18 Table 2 19 OVEIVICW 7 DS ZX MONTOL AA EA organs cosa E E T 19 Table 2 14 Monitor Field COIUMNS wwwwwmwwamuwamamawwawumwwwwwwwawa www 21 Table 2 15 Monitor Field Switching to the other MOd6S wwwwwwwwwwmwmwmwmamammwmwwwwww 21 Table 2 16 Monitor Field Display FOrMatS wwwwwmwmwmwmawmmamuwmmwawww miwani 22 Table 2 17 Switching to Monitor OfflING wwwmwmwmmmmmmmmmmamaam mmi 23 Table 2 18 Monitor Field Meaninga wwwmmmmmmwmmmmmmmmmmimi mamii 23 lable 2 12 Mode SW AA AA IA 24 Table 2 20 Options in Case of a Lost CONNECTION 0 eee cece ccc cesceseeststeetesseseesesteseerenrenneates 24 Table 2 21 General Operating EIEMeN S wwwwmmmwmmmmamamamamammmmamami mmi 27 Table 2 22 Operating Elements Additional Features in case of a closed COM port 28 Table 2 23 Configuration SEleCHION w wwwwwwwwmwamamwmmamumuwwwwwwamuwuwuwuwwwwa wima 28 Table 2 24 Operating Elements Configuration TOOlS wwwwwwmwmwmamamamammmmamawa miwa 29 Table 2 25 Status Information Status VAran S wwwwwwwwwwwwwuwawamawwawamuwuwawww www 29 WANG 2226 OMIM CC Te OO an E Rite extent
34. t ee Multiplier Divisor Position Drift Phase Err Count Set Frequency Reserved Please note the exceptions for parameters in the appendix see chapter 5 2 Os60_Safety_01b_oi_e doc 03 08 15 Page 10 38 2 3 2 2 Read Single Parameters a sensor Menu By using the pop up menu Read a single oo Direction parameter can be read from the connected unit gt Multipliert es Divisor ae Position rift Read gt Multiplier 1 lt i Div 4m Read gt Multipiert lt Phase En Count Set Frequency t Phase Err Read the parameter for the unit Reserved After reading the parameter is automatically marked black 2 3 2 3 Functions for several parameters simultaneously For simultaneous reading and transmission of several parameters the features Read All Transmit All Transmit Change und Store EEProm can be used All these functions are activated by the respective buttons in the toolbar Before executing these functions a security check must be agreed because all these features will have a significant impact on the DS2xx and the OS6 0 If the security check is not approved the corresponding feature cannot be executed 2 3 2 4 Read All All parameters of the connected unit will be read and all current parameters overwritten in the parameter list All parameters will be marked black security check Attention override of the current data set All parameters will be read out of the unit and override the c
35. the calibration will be calculated automatically and entered in the corresponding column of the result group A calibration only makes sense if the measured frequencies for both sensors are higher than zero In all other cases a warning information appears see table Display Ratio 96 Meaning Notice AA Indication of the relative deviation in a range of 100 Yo 100 Both frequencies are higher than zero Calibration possible Sensor 1 standstill or not connected gt No calibration possible Sensor 2 standstill or not connected gt No calibration possible Both sensors standstill or Both measured F1 and F2 are zero AA not connected gt No calibration possible The measured freguency F1 are zero of sensor 1 Is zero The measured frequency of sensor 2 is zero F2 are zero Table 2 12 Monitor DS2xx Frequency Calibration Conditions More about the calibration procedure can be found in the actual DS2xx 1 user manual Os60_Safety_01b_oi_e doc 03 08 15 Page 18 38 2 3 5 3 DS2xx Monitor This feature provides an easy way to monitor the state of the DS2xx An exact description of several monitor parameters and its arrangement can be found in the actual DS2xx 1 user manual 7 7 1 1 2 Overview The DS2xx Monitor shows two columns Page List left and Monitor right KX Asse ti Frequency 1 10 mHz emes Frequency 10 mHz 5 521 24 Decimal z USB State SE USB COM Register 1 X USB COM
36. ts Os60_Safety_01b_oi_e doc 03 08 15 Page 22 38 Switching to the other Modes This mode only allows to change into the Monitor Offline display mode For switchover either the popup menu of the Page List or the toolbar buttons can be used The table shows a list of available selection items Selection by Menu Button Display Mode Monitor Offline Stopping Monitor for gt Page 9 USB lt ID Stop Table 2 17 Switching to Monitor Offline 2 3 5 4 Editor Modus Editing Mode Is used to select the parameters to be monitored 7 7 1 1 6 Page List The left column Page List is used to check or uncheck the desired parameters Checked parameters are marked by an activated checkbox M1 Further these parameters are entered in the Monitor Field see right column Unchecked parameters are marked by a not activated Q checkbox B on Edit Page 9 USB Ean O E Assembly option Frequency 1 10 mHz Mine Selftest Eror Frequency 2 10 mHz Offline Decimal Bese O E MLO Eror Register PA gE E Eror Status Frequency 1 10 mHz Frequel ancy 2 10 mez OH Pageant Divergence ae Oe Reserved 1 Figura 2 16 Page List DS2xx Monitor Editing Mode The parameter selection or deselection is done by simply clicking the checkbox of each parameter name The Monitor Field is automatically updated accordingly 1 1 1 1 7 Monitor Field Only the selected parameters are displayed in the Monitor Field The available colum
37. u of the Page List or the toolbar buttons can be used The table shows a list of available selection items Mode SS Selection by es Po ptip Mee ri Monitoring Mode Monitor Online Starting Monitor for Page 9 USB Editor Mode Editing Mode C Editing Page 9 USB C Editing Table 2 15 Monitor Field Switching to the other Modes Os60_Safety_01b_oi_e doc 03 08 15 Page 21 38 1 1 1 1 5 Monitoring Mode Monitor Online This is the mode for the actual monitoring Page List The Page List see below is only used for displaying the parameter of the current page semih Frequency 1 10 mHz 7 He Selftest Eror Frequency 2 10 mHz 5 521724 Decimal y Frequency 1 10 mHz ven yf Frequency 2 10 mHz E Frequency Divergence Figure 2 15 Monitor DS2xx Monitor Monitor Online Monitor Field All parameters entered in that list are cyclically read by the DS2xx unit and displayed in the Value column The example above shows the parameters Frequency 1 10 mHz and Frequency 2 10 mHz For each parameter an individual display format can be preselected see table Column Meaning S Display Format Current display format in the Monitor Online mode Three different formats are available Decimal Decimal display standard 8 digit hexadecimal display 32 digit binary display Format Name The format can be changed by clicking on the corresponding parameter line Table 2 16 Monitor Field Display Forma
38. urrent data set of the Os6 All parameter changes that not yet have been transmitted marked in red will be lost Proceed reading all parameters press yes for cancel press no Table 2 3 Read All Os60_Safety_01b_oi_e doc 03 08 15 Page 11 38 2 3 2 5 Transmit All All parameters will be transmitted to the unit and marked orange Then the transmitted DS2xx parameters will be activated automatically by the 0S6 0 After activation all parameters are automatically read back and compared Internally If they match the respective parameters are automatically marked green security check Attention TransmitAl changing of unit parameters All parameters will be send from 056 to the D5230 The current data set of the 05230 will be completly overwritten Proceed transmitting all parameters press yes for cancel press no Table 2 4 Transmit All 2 3 2 6 Transmit Change ex Transmit Change Only the changed red marked parameters are transmitted to the unit Apart from this the actions Transmit Changed and Transmit All are identical security check Attention TransmitChanged changing of unit parameters All modified parameters marked id red will be send from 056 to Parts of the current data set of the 05230 will be overwritten Proceed transmitting all parameters press yes for cancel press no e Table 2 5 Transmit Change Os60_Safety_01b_oi_e doc 03 08 15 Page 12 38 2 3 2 7 Store EEProm Store EEProm
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