BLV Series - Oriental Motor
Contents
1. FRANCE SARL Tel 01256 347090 Fax 01256 347099 Tel 01 47 86 97 50 Fax 01 47 82 45 16 ORIENTAL MOTOR ITALIA s r l SHANGHAI ORIENTAL MOTOR CO LTD Tel 02 93906346 Fax 02 93906348 Tel 400 820 6516 Fax 021 6278 0269 SINGAPORE ORIENTAL MOTOR PTELTD TAIWAN ORIENTAL MOTOR CO LTD Tel 65 6745 7344 Fax 65 6745 9405 Tel 02 8228 0707 Fax 02 8228 0708 ORIENTAL MOTOR MALAYSIA SDN BHD Tel 03 22875778 Fax 03 22875528 ORIENTAL MOTOR THAILAND CO LTD Tel 66 2 251 1871 Fax 66 2 251 1872 INA ORIENTAL MOTOR CO LTD KOREA Tel 080 777 2042 Fax 0211 52067 099 ORIENTAL MOTOR CO LTD Headquarters Tokyo Japan Fax 02 2026 5495 Tel 03 6744 0361 Fax 03 5826 2576 Printed on Recycled Paper2. 1 O monitor Warning output Test operation Data copy E Control via RS 485 communication Modbus protocol can be used in RS 485 communication Refer to the USER MANUAL RS 485 Communication Mode for details Unauthorized reproduction or copying of all or part of this manual is prohibited Oriental Motor shall not be liable whatsoever for any problems relating to industrial property rights arising from use of any information circuit equipment or device provided or referenced in this manual Characteristics specifications and dimensions are subject to change without notice e While we make every effort to offer accurate information in the manual we welcome your input Should you find unclear descriptions errors or omissions please contact the nearest office Orientalmotor is a registered trademark or trademark of Oriental Motor Co Ltd in Japan and other countries Copyright ORIENTAL MOTOR CO LTD 2011 Please contact your nearest Oriental Motor office for further information ORIENTAL MOTOR U S A CORP Technical Support Tel 800 468 3982 8 30 a m to 5 00 PM P S T M F 7 30 a m to 5 00 PM C S T M F E mail techsupport orientalmotor com www orientalmotor com ORIENTAL MOTOR EUROPA GmbH Headquarters and D sseldorf Office Tel 0211 52067 00 Munich Office Tel 089 3181225 00 Fax 089 3181225 25 Hamburg Office Tel 040 76910443 Fax 040 76910445 ORIENTAL MOTOR UK LTD ORIENTAL MOTOR
3. affix the load and prevent it from spinning e How to install a load Using a coupling Align the centerline of the motor gearhead output shaft with the centerline of the load shaft Using a belt Adjust the motor gearhead output shaft to lie parallel with the load shaft and form right angles between the output shaft load shaft and the line connecting the centers of both pulleys Using a gear Adjust the motor gearhead output shaft to lie parallel with the gear shaft and allow the output shaft to mesh correctly with the centers of the gear teeth Transmission When using the output axis tip screw pais hole of a gearhead Use a screw hole M6 Effective depth 12 mm 0 47 in provided at the tip of the output shaft as an auxiliary means for preventing the transfer mechanism from disengaging Fixed screw Spacer Screw E Installing a load of the combination type hollow shaft flat gearhead If the motor is subject to a strong impact upon instantaneous stop or receives a large overhung load use a stepped load shaft Note Apply grease molybdenum disulfide grease etc on the surface of the load shaft and inner walls of the hollow output shaft to prevent seizure e Recommended load shaft installation dimensions Unit mm in Nominal diameter of retaining ring Recommended diameter of load shaft h7 Inner diameter of hollow shaft H8 0257 0 9843 2 25 0 021 25 0 98 0 984
4. connector CN5 CN6 CN7 and control power supply input terminal TB1 are not electrically insulated When grounding the positive terminal of the power supply do not connect any equipment PC etc whose negative terminal is grounded Doing so may cause the driver and these equipment to short damaging both e The driver uses semiconductor elements Handle the driver with care The driver uses parts that are sensitive to electrostatic charge Before touching the driver turn off the power to prevent electrostatic charge from generating If an electrostatic charge is impressed on the driver the driver may be damaged e Use an extension cable supplied when extending the wiring distance between the motor and driver E Checking the product Verify that the items listed below are included Report any missing or damaged items to the branch or sales office from which you purchased the product CNL CONNECTION nisreen rasen n TE RA ORT 1 pe OPERATING MANUAL this document 0 0 ee 1 copy Accessories for combination type e Hexagonal socket head screw Set cceceseceseeeeseseseteeeeeesseeseseneeeeeens 1 set Parallel Key sccicicascacsscasissstvassieseeavessatssess wasshrastarveavaastianeanaieane 1 pe Secured to the gearhead output shaft on the parallel shaft gearhead o Safety COVED ani detain seca nia ania amano nee iatens 1 pe Supplied with the hollow shaft flat gearhead Safety Cover MOUNTING SCTOW oe
5. not forcibly bend pull or pinch the cable Doing so may cause fire Do not machine or modify the motor cable or extension cable Doing so may result in fire Be sure to observe the specified cable sizes Use of unspecified cable sizes may result in fire Observe the specified screw tightening torque when connecting terminals to the connector Failure to do so may result in fire or equipment damage Operation e Use a specified motor gearhead and driver combination Failure to do so may result in fire or equipment damage Maintenance inspection e Always turn off the power before performing maintenance inspection Failure to do so may result in injury Regularly check the openings in the driver for accumulated dust Accumulated dust may cause fire Repair disassembly and modification Do not disassemble or modify the motor gearhead and driver This may cause electric shock or injury Refer all such internal inspections and repairs to the branch or sales office from which you purchased the product Caution General Do not use the motor gearhead and driver beyond its specifications or injury or damage to equipment may result Keep your fingers and objects out of the openings in the driver or fire or injury may result Do not touch the motor gearhead and driver during operation or immediately after stopping The surface is hot and may cause a skin burn s Installation e To prevent t
6. to do so may result in injury e Immediately when trouble has occurred stop running and turn off the driver power Failure to do so may result in fire electrical shock or injury Do not touch the rotating part output shaft during operation This may cause injury e The motor surface temperature may exceed 70 C even under normal operating conditions If the operator is allowed to approach the running motor attach a warning Warning label as shown below in a conspicuous position Failure to label do so may result in skin burn s Disposal To dispose of the motor gearhead and driver disassemble it into parts and components as much as possible and dispose of individual parts components as industrial waste Precautions for use e Regeneration energy When using the motor in operation such as vertical drive gravitational operation or sudden starting stopping of a inertial load regeneration energy may generate Since the driver has no function to consume regeneration energy if the output capacity or overvoltage allowance of the DC power supply is small the protective function for the power supply or driver may activate and the motor may stop When performing these operations use a DC power supply or battery that has a large output capacity or overvoltage allowance Also use an electromagnetic brake motor not to drop the moving part in vertical drive gravitational operation If protective function for the power supply or d
7. 3 9008 0 98 Outer diameter of stepped Applicable screw shaft D Spacer thickness M10 6 0 24 40 1 57 Stepped load shaft Install each hexagonal socket head screw over a retaining ring spacer flat washer and spring washer and securely affix the ring Hexagonal socket head screw Spring washer Flat washer Spacer Retaining ring Retaining ring Flat washer Hexagonal socket head screw Stepped load shaft amp Parallel key Spring washer Hollow output shaft Spacer e Non stepped load shaft Install each hexagonal socket head screw over a retaining ring spacer flat washer and spring washer and securely affix the ring Also insert a spacer on the load shaft side Hexagonal socket head screw Spring washer Flat washer Spacer Retaining ring Parallel key 7 Retaining ring Z Hollow output shaft Load shaft Flat washer Hexagonal socket head screw Load shaft Spring washer Parallel key Spacer Spacer E Permissible overhung load and permissible thrust load Note If the overhung load or thrust load exceeds the specified allowable value repeated load applications may cause the bearing or output shaft of the motor gearhead to undergo a fatigue failure e Combination type parallel shaft gearhead Distance from tip of gearhead output PE Pa Permissible Gear shaft and permissible overhung load i thrust load r
8. Orientalmotor HM 5112 OPERATING MANUAL Brushless DC Motor and Driver Package BLV Series E Before using the motor Only qualified personnel should work with the product Use the product correctly after thoroughly reading the Safety precautions The product described in this manual has been designed and manufactured for use in general industrial machinery and must not be used for any other purpose Oriental Motor Co Ltd is not responsible for any damage caused through failure to observe this warning CE E Operating manuals for the BLV Series Operating manuals for the BLV Series are listed below Read the manuals carefully before using your BLV Series unit e BLV Series OPERATING MANUAL This document This manual explains the motor and driver functions as well as installation method and others e BLV Series USER MANUAL Basic function This manual explains the motor and driver functions how to install connect and troubleshooting among others Also it explains operations using an accessory data setter OPX 2A e BLV Series USER MANUAL __RS 485 Communication Mode This manual explains how to control the motor via RS 485 communication using a programmable controller E CE Marking This product has been certified under the CE Marking requirements EMC Directive based on the EN Standard Because the input power supply voltage of this product is 24 VDC 48 VDC it is not subject to the Low Voltage Directive However i
9. a desired 90 direction 1 Remove the hexagonal socket head screws 2 pcs assembling the motor and gearhead and detach the motor from the gearhead 2 Using the pilot sections of the motor and gearhead as guides install the gearhead to the motor and tighten the hexagonal socket head screws When installing the gearhead slowly rotate it clockwise counterclockwise to prevent the pinion of the motor output shaft from contacting the side panel or gear of the gearhead Change the cable position to a desired 90 direction Hexagonal socket head screw Assembly screws A Tightening torque Nominal size N m Ib in M3 0 6 5 3 e Combination type hollow shaft flat gearhead A combination type hollow shaft flat gearhead can be installed by using either its front or rear side as the mounting surface Install the supplied hexagonal socket head screw set in the four mounting holes you drilled and tighten the nuts until no gaps remain between the motor and mounting plate Since hexagonal nuts are not included with the product provide them separately or drill tapped holes in the mounting plate Also attach the supplied safety cover to the hollow output shaft on the end opposite from the one where the load shaft is installed F F Tightening torque Maximum applicable plate Nominal size iN Ib in thickness mm in M8 15 5 137 12 0 47 When the supplied hexagonal socket head screw set is u
10. atio N Ib IN Ib 10 mm 0 39 in 20 mm 0 79 in 550 123 800 180 ee lt 500 112 gt lt 700 157 gt 200 45 1000 220 1250 280 30 50 lt 900 200 gt lt 1100 240 gt 309 161 1400 310 1700 380 100 200 lt 1200 270 gt lt 1400 310 gt 400190 The values assume a rated speed of 3000 r min or below The values in lt gt are based on a rated speed of 4000 r min e Combination type hollow shaft flat gearhead Distance from gearhead mounting Permissible gt surface and permissible overhung Gear ratio x thrust load load N Ib IN Ib 10 mm 0 39 in 20 mm 0 79 in 5 BLV640 only 1230 270 1070 240 10 lt 1130 250 gt lt 990 220 gt 1680 370 1470 330 ie lt 1550 340 gt lt 1360 300 gt 8900 1180 2040 450 1780 400 90 t0190 lt 1900 420 gt lt 1660 370 gt The values assume a rated speed of 3000 r min or below The values in lt gt are based on a rated speed of 4000 r min Round shaft type Distance from tip of motor output shaft and permissible overhung load N Ib 10 mm 0 39 in 20 mm 0 79 in 197 44 221 49 Permissible thrust load N Ib Not to exceed one half the motor s mass Minimize the thrust load If a thrust load must be applied do not let it exceed one half the motor s mass E Installing the driver The driver is designed so that heat is dissipate
11. ction switch SW2 Set the baud rate communication protocol and termination resistor of RS 485 communication Address number setting switch SW3 This switch set the address number slave address of RS 485 communication Mounting hole 4 locations 4 locations on the back surface and side surface Use these switches when controlling the system via RS 485 communication Motor Illustration shows electromagnetic brake type Mounting hole 4 locations Output shaft Motor cable ACEL a Electromagnetic brake Motor Pilot section Electromagnetic brake connector gt Motor signal cable Motor power cable E Location for installation The motor and driver are designed and manufactured for installation in equipment Install them in a well ventilated location that provides easy access for inspection The location must also satisfy the following conditions e Inside an enclosure that is installed indoors provide vent holes Operating ambient temperature Motor 0 to 40 C 32 to 104 F non freezing Driver 0 to 40 C 32 to 104 F non freezing gas or liquid Operating ambient humidity 85 or less non condensing Area not exposed to direct sun Area free of excessive amount of dust iron particles or the like Area free of excessive salt Area that is free of explosive atmosphere or toxic gas such as sulfuric e Area not subject to splashing
12. ction or damage to the motor or driver E Connecting the I O signals Connecting the I O signals to the I O connector CN4 Keep the wiring distance as short as possible less than 2 m 6 6 ft to suppress the effect of noise e The connector for connecting the I O signals are not included Please prepare as follows D Sub connector 15 pin Hood the screw No 4 40UNC e Wire the signal cable at a distance of 100 mm 3 94 in or more from the inductive load electromagnetic relay etc power supply or power cable motor cable etc e 1 0 connector function table i 7 21 O00000 2 This figure is the CN4 connector 9900000 viewed from the driver front side 15 14 109 Pin Signal Terminal Signal Description No type name name 1 xo FWD The motor turns in the clockwise direction The motor turns in the 2 X1 REV counterclockwise direction 3 Input x2 STOP Select instantaneous stop MODE or deceleration stop Select the internal 4 x3 Mo potentiometer or external potentiometer external DC voltage 5 GND co IN COM SPEED 30 pulses are output with 6 Y2 OUT each revolution of the Outout motor output shaft 7 P Y1 WNG C ALARM 8 YO OUT ALARM 9 X4 RESET Alarms are reset Select how the npa electromagnetic brake 10 X5 MB FREE g would operate when the motor stops 11 VL VL External speed setting 12 Analog VM VM input Set the sp
13. d via air convection and conduction through the enclosure Install the driver on a flat metal plate having excellent vibration resistance and heat conductivity When two or more drivers are to be installed side by side provide 20 mm 0 79 in and 25 mm 0 98 in clearances in the horizontal and vertical directions respectively Note e Install the driver in an enclosure whose pollution degree is 2 or better environment or whose degree of protection is IP54 minimum e Do not cover the radiation vent of the driver e Do not install any equipment that generates a large amount of heat or noise near the driver e If the ambient temperature of the driver exceeds 40 C 104 F revise the ventilation condition or force cool the area around the driver using a fan e Mounting to DIN rail When mounting the driver to a DIN rail use a separately sold DIN rail mounting plate model number PADPO3 and attach it to a 35 mm 1 38 in wide DIN rail After installation fix the both sides of the driver with the end plate not supplied DIN rail mounting plate Mounting hole M3 4 locations DIN lever Mounting screw supplied Tightening torque 0 3 to 0 4 N m 2 6 to 3 5 Ib in e Do not use the mounting holes M3 four locations for the DIN rail mounting plate for any purpose other than securing the DIN rail mounting plate e Be sure to use the supplied screws when securing the DIN rail mounting plate The use o
14. eed of the input external potentiometer 13 Mi VH external DC voltage 14 y1 WNG This signal is output when a warning generates Output ALARM This signal is output when 15 YO an alarm generates OUT normally closed Electromagnetic brake type only Overview of the operation E Basic operation With the BLV Series you can perform following operations Refer to USER MANUAL Basic Function for details e Speed setting Internal potentiometer external potentiometer external DC voltage e Running stopping the motor Run stop the motor by inputting operation control signals e Setting the acceleration time and deceleration time You can set the acceleration time and deceleration time for starting and stopping e 2 speed operation Operation can be performed at two speeds through use of both the internal potentiometer and external potentiometer external DC voltage e Multi motor control A single external potentiometer external DC voltage can be used to set the same speed for multiple motors E Operation using a data setter OPX 2A The following functions are extended when the OPX 2A is used Refer to OPX 2A OPERATING MANUAL for details Operating speed with digital setting maximum of 8 speeds Acceleration time Deceleration time Individual setting Torque limiting value with digital setting Change of I O signal assignments Various displays speed alarm code warning code load factor
15. eeeeeseseseseseteteeeeetseseseetetseaeeseeeees 2 pes Supplied with the hollow shaft flat gearhead E Combinations of motors and drivers Verify the model number of the purchased unit against the number shown on the package label Check the model number of the motor and driver against the number shown on the nameplate e Cin the model names indicates a number representing the gear ratio E indicates a number representing the length of an extension cable e The combination types come with the motor and gearhead pre assembled e Standard type e Combination type parallel shaft gearhead Unit model Motor model Gearhead Driver model model BLV620KOS m BLVM620K GFS Grs Gu BLVD20KM BLV640NOS 8 BLVM640N GFS BLVD40NM e Combination type hollow shaft flat gearhead Unit model Motor model earneag Driver model model BLV620KOF m BLVM620K GFS BLVD20KM BLV640NOF BLVM640N GFS Shoe Gels BLVD40NM e Round shaft type Unit model Motor model Driver model BLV620KA BLVM620K A BLVD20KM BLV640NA BLVM640N A BLVD40NM e Electromagnetic brake type e Combination type parallel shaft gearhead Name Description I O signal connector CN4 Use this connector when using an external control device programmable controller or inputting a operation command Basic function switches SW1 Select type of speed response external DC voltage and sink logic source logic Comm
16. f screws that would penetrate 3 mm 0 12 in or more through the surface of the driver may cause damage to the driver Installing with screws Affix the driver through the mounting holes using two screws M4 not supplied When mounting in vertical direction Unit mm in e When using side surface B 2xO4 5 0 177 e When using side surface A 4 5 0 177 147 5 79 147 5 79 e y gt When mounting in horizontal direction Unit mm in e When using side surface A 147 5 79 5 4 5 0 177 e When using side surface B 147 5 79 i i 2x 4 5 0 177 pan Basic function switch SW1 Communication function d switch SW2 Address number setting switch SW3 E Basic function SW1 Swi Description Setting range ON High response 1 Speed response OFF Low response Factory setting ON 0 to 10 V 2 External DC voltage OFF 0 to 5 V Factory setting Sink logic Source logic ON Source logic OFF Sink logic Factory setting E Communication function SW2 SW2 Description Factory setting 1 2 Baud rate 3 4 Not used OFF 5 communication protocol 6 Not used 7 termination resistor 8 Extending the address number E Address number setting SW3 Set the address number
17. g size or larger so that the motor case temperature will not exceed 90 C 194 F Unit model Size of mounting Thickness Material plate mm in mm in BLV620 200x200 7 87 7 87 5 0 2 Aluminum BLV640 250x250 9 84x9 84 6 0 24 E Installing a load of the combination type parallel gearhead or round shaft type When installing a load on the motor gearhead align the center of the motor output shaft gearhead output shaft with the center of the load shaft Note e When coupling the motor gearhead with a load pay attention to centering belt tension parallelism of pulleys etc Also securely affix the tightening screws of the coupling or pulleys e When installing a load do not damage the motor output shaft gearhead output shaft or bearing Forcing in the load by driving it with a hammer etc may break the bearing Do not apply any excessive force to the output shaft e Do not modify or machine the motor gearhead output shaft The bearing may be damaged or motor gearhead may break Output shaft shape Combination type parallel shaft gearhead A key groove is provided on the output shaft of each combination type parallel shaft gearhead Form a key groove on the load side and affix the load using the supplied parallel key Round shaft type A flat section is provided on the motor output shaft of each round shaft type Apply a double point screw etc at the flat section to securely
18. he risk of damage to equipment leave nothing around the motor and driver that would obstruct ventilation Do not hold the motor gearhead output shaft or cable This may cause injury Do not touch the motor output shaft key groove or pinion with bare hands Doing so may result in injury e When assembling the motor with the gearhead exercise caution not to pinch your fingers or other parts of your body between the motor and gearhead Injury may result Securely affix the motor gearhead and driver to their respective mounting plates Inappropriate installation may cause the motor driver to detach and fall resulting in injury or equipment damage e Provide a cover over the rotating parts output shaft of the motor gearhead to prevent injury e When installing the motor gearhead in the equipment exercise caution not to pinch your fingers or other parts of your body between the equipment and motor or gearhead Injury may result e Securely install the load on the motor gearhead output shaft Inappropriate installation may result in injury Operation Do not shut off the negative side of the power supply during operation Also note that the wiring for the power supply does not disconnect Doing so may cause damage to equipment e Provide an emergency stop device or emergency stop circuit external to the equipment so that the entire equipment will operate safely in the event of a system failure or malfunction Failure
19. magnetic brake 5 ao power connacior connector CN8 5 eN2 Control power supply input terminal TB1 Main power supply input F terminal CN1 Orientalmotor Name Description POWER LED Green This LED lit while the main power or control power is input ALARM LED Red This LED will blink when an alarm generates a protective function is triggered You can check the generated alarm by counting the number of times the LED blinks Internal potentiometer VR1 Set the operating speed of the motor Acceleration deceleration time potentiometer VR2 Set the acceleration time and deceleration time for the motor Torque limiting potentiometer VR3 Set the torque limiting value of the motor Main power supply input terminal CN1 Connect the main power supply BLV620 24 V BLV640 48 V Motor power connector CN2 Connect the motor power connector Motor signal connector CN3 Connect the motor signal connector Electromagnetic brake connector CN8 Connect the electromagnetic brake connector RS 485 communication connector CN5 CN6 Connect the RS 485 communication cable C DAT LED Green This LED will illuminate when the driver is communicating with the master station properly via RS 485 communication C ERR LED Red This LED will illuminate when a RS 485 communication error occurs with the master station Communication fun
20. nstall and connect this product as follows e Installation conditions Motor and driver are to be used as a component within other equipment Overvoltage category I Pollution degree 2 e EMC Directive Refer to USER MANUAL Basic Function for installation method E Hazardous substances RoHS Directive 2002 95 EC 27Jan 2003 compliant Safety precautions The precautions described below are intended to prevent danger or injury to the user and other personnel through safe correct use of the product Use the product only after carefully reading and fully understanding these instructions Handling the product without observing the Warning instructions that accompany a Warning symbol may result in serious injury or death Handling the product without observing the Caution instructions that accompany a Caution symbol may result in injury or property damage The items under this heading contain important handling instructions that the user should observe to ensure safe use of the product N Warning General Do not use the product in explosive or corrosive environments in the presence of flammable gases locations subjected to splashing water or near combustibles Failure to do so may result in fire electric shock or injury Thank you for purchasing an Oriental Motor product This Operating Manual describes product handling procedures and safety precautions e Please read it
21. river is activated contact your nearest Oriental Motor sales office e Do not use a solid state relay SSR to turn on off the power A circuit that turns on off the power via a solid state relay SSR may damage the motor and driver e Grease measures On rare occasions a small amount of grease may ooze out from the gearhead If there is concern over possible environmental damage resulting from the leakage of grease check for grease stains during regular inspections Alternatively install an oil pan or other device to prevent leakage from causing further damage Oil leakage may lead to problems in the customer s equipment or products e Apply grease to the output shaft of a hollow shaft flat gearhead If you are using a hollow shaft flat gearhead apply grease molybdenum disulfide grease etc on the surface of the load shaft and inner walls of the hollow output shaft to prevent seizure e Preventing electrical noise Refer to USER MANUAL Basic Function for measures with regard to noise e Conduct the insulation resistance measurement or withstand voltage test separately on the motor and the driver Conducting the insulation resistance measurement or withstand voltage test with the motor and driver connected may result in injury or damage to equipment 2 e Note on connecting a power supply whose positive terminal is grounded The driver s main power supply input terminal CN1 I O signal connector CN3 communication
22. sed Safety cover mounting screw Safety cover Hexagonal socket head screw Mounting plate Removing Installing the gearhead To replace the gearhead or change the cable outlet direction remove the screws assembling the gearhead The gearhead can be removed and the motor cable position changed to one of three 90 directions Note that the motor cable cannot be positioned in the direction where the cable faces the gearhead output shaft 1 Remove the hexagonal socket head screws 4 pcs attaching the gearhead and motor and detach the motor from the gearhead 2 Using the pilot sections of the motor and gearhead as guides install the motor to the gearhead and tighten the hexagonal socket head screws Install the motor carefully to prevent the pinion of the motor output shaft from contacting the casing or gear of the gearhead Hexagonal socket head screw S Change the cable position to a desired 90 direction Assembly screws F Tightening torque Nominal size N m Ib in M8 15 5 137 H Installing the round shaft type Install the hexagonal socket head screw in the four mounting holes you drilled and tighten the nuts until no gaps remain between the motor and mounting plate Since hexagonal socket head screws are not included with the product They must be provided by the customer Hexagonal socket head screw Nominal size M8 Install the motor to a mounting plate of the followin
23. thoroughly to ensure safe operation e Always keep the manual where it is readily available e Assign qualified personnel the task of installing wiring operating controlling inspecting and troubleshooting the product Failure to do so may result in fire electric shock injury or damage to equipment e Do no use any standard type in a vertical application If the driver protection function is activated the motor will stop and the moving part of the equipment will drop thereby causing injury or equipment damage Do not use the brake mechanism of the motor with electromagnetic brake as a safety brake It is intended to hold the movable parts and motor position This caution is to avoid personal injury or damage to the equipment e When the driver s protection function is triggered first remove the cause and then clear the protection function Continuing the operation without removing the cause of the problem may cause malfunction of the motor and driver leading to injury or damage to equipment Installation e Install the motor gearhead and driver in the enclosure in order to prevent injury Connection Keep the driver s input power voltage within the specified range to avoid fire For the power supply use a DC power supply with reinforced insulation on its primary and secondary sides Failure to do so may cause electric shock Connect the cables securely according to the wiring diagram in order to prevent fire Do
24. tion of the driver case and pay attention to the polarity of the power supply Reverse polarity connection may cause damage to the driver e Do not wire the power supply cable of the driver in the same cable duct with other power line or motor cable Doing so may cause malfunction due to noise e When cycling the power or plugging unplugging the connector turn off the power and wait for the POWER LED to turn off e When unplugging the CN1 connector do so after pressing the lever orange on the CN1 e Applicable crimp terminal If crimp terminals are used select the following terminals Manufacturer Model Applicable lead wire Al 1 5 10 AWG16 1 25 mm PHOENIX CONTACT Al 2 5 10 AWG14 2 mm GmbH amp Co KG Al 4 10 AWG12 3 5 mm Al 6 10 AWG10 6 mm e Recommended power supply capacity Unit model Input power supply voltage Current capacity BLV620 24 VDC 10 800 W or more BLV640 48 VDC 10 1 kW or more E Connecting the motor and driver Connect the motor cable to the motor power connector CN2 and motor signal connector CN3 of the driver When using a electromagnetic brake motor also connect to the electromagnetic brake connector CN8 To expand connection between the motor and driver use the supplied extension cable Connection can be extended to a maximum of 3 5 m 11 5 ft Note Have the connector plugged in securely Insecure connection may cause malfun
25. unication connector CN7 Connect the OPX 2A Control power supply input terminal TB1 Connect the driver control power supply Unit model Motor model Geamicad Driver model model BLV620KMQOS BLVM620KM GFS Grs cu BLVD20KM BLV640NMOS BLVM640NM GFS BLVD40NM e Combination type hollow shaft flat gearhead Unit model Motor model Rearhead Driver model model BLV620KMOF BLVM620KM GFS GFS6GDFR BLVD20KM BLV640NMOF BLVM640NM GFS BLVD40NM e Round shaft type Unit model Motor model Driver model BLV620KMA BLVM620KM A BLVD20KM BLV640NMA BLVM640NM A BLVD40NM E Names and functions of parts o Driver Torque limiting potentiometer VR3 Basic function switch SW1 u Mounting hole L 4 locations A 0o Communication function ee I O signal connector CN4 switch SW2 68 z oo o o Address number setting E oe switch SW3 POWER LED Green C DAT LED Green Q paa C ERR LED Red ALARM LED Red Internal potentiometer VR1 RS 485 communication Acceleration deceleration connector CN5 CN6 2 time potentiometer VR2 a gt Motor signal connector Communication 4 5 CN3 connector CN7 Electro
26. using the SW3 and No 8 of the communication function switch SW2 Factory setting 0 Connection E Connection example Sink logic DC power supply BLV620 24 VDC 10 Tod BLV640 48 VDC 10 Driver At15V FWD 1 Motor power connector REV S Motor signal connector p STOP MODE g P MO 4 Electromagnetic brake connector ALARM RESET MB FREE al f SPEED OUT a BLV620 30 VDC or less IN COM IN COM 10 mA or less External DC voltage External potentiometer BLV640 53 VDC or less Not to exceed the PAVR 20KZ WNG 2 10 mA or less voltage selected by 3 VH SHENG 2 N VN B WNG BLV620 30 VDC or less 2 A ALARM OUT 2 100 mA or less EJ VL 1 VL a m BLV640 53 VDC or less 11 ALARM OUT 100 mA or less 1 Connect a current limiting resistor based on the power supply voltage if the current exceeds 10 mA 2 Connect a current limiting resistor based on the power supply voltage if the current exceeds 100 mA E Connecting the power supply e Connecting method 1 Strip the insulation cover of the lead wire by 10 mm 0 39 in Applicable lead wire AWG16 to 10 1 25 to 6 mm 2 Insert each lead wire into the CN1 connector and tighten the screw Tightening torque 0 7 to 0 8 N m 6 1 to 7 0 lb in 3 Insert the CN1 connector into CN1 Lead wire Note e When connecting check the indica
27. water rain water droplets oil oil droplets or other liquids e Area not subject to continuous vibration or excessive shocks e Area free of excessive electromagnetic noise from welders power machinery etc e Area free of radioactive materials magnetic fields or vacuum E Installing the combination type Dos e Do not forcibly assemble the motor and gearhead Also do not let metal objects or other foreign matter enter the gearhead The pinion or gear of the motor output shaft may be damaged resulting in noise or shorter service life e Do not allow dust to attach to the pilot sections of the motor and gearhead Also assemble the motor and gearhead carefully by not pinching the O ring at the motor s pilot section If the O ring is crushed or severed grease may leak from the gearhead e Combination type parallel shaft gearhead Install the hexagonal socket head screw in the four mounting holes you drilled and tighten the nuts until no gaps remain between the motor and mounting plate Hexagonal socket head screw Tightening torque Maximum applicable plate Nominal size iN Ib in thickness mm in M8 15 5 137 12 0 47 When the supplied hexagonal socket head screw set is used Removing Installing the gearhead To replace the gearhead or change the cable outlet direction remove the screws assembling the gearhead The gearhead can be removed and the motor cable position changed to
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