User`s Manual is system
Contents
1. Figure 4 Airflow 10002057 www schroff biz 10 R1 1 November 14 2007 VME64x System Subrack 7 U Product Definition 20836 717 720 2 6 Fan Control Module FCM The Fan Control Module FCM e Monitors and controls up to four fans e Monitors the signals from up to four temperature sensors e Controls the Display Module e Speed up the fans in case of a failure of one fan e Is able to communicate with the optional Chassis Monitoring Module CMM Up to four NTC temperature sensors can be connected to the FCM The highest temperature level is the reference for the fan speed If one ore more sensors exceed 60 C the output for the temperature fail LED and a digital output are activated Since the fan speed is temperature controlled by the FCM the fans rotate with the lowest speed possible Lower speeds reduce acoustic noise and increase the longevity of the fans The FCM also controls a Display Module 4 green LEDs signal the 4 VME64x voltages two red LEDs signal over temperature and fan fail events Figure 5 Diagram fan speed temperature Fan Speed Over Temp 10006807 For more information see the FCM s User Manual Order No 73972 083 and at www schroff biz www schroff biz 11 R1 1 November 14 2007 VME64x System Subrack 7 U Product Definition 20836 717 720 2 7 Chassis Monitoring Module CMM optional www schroff biz The Chassis Mo2. www schroff biz 8 R1 1 November 14 2007 VME64x System Subrack 7 U Product Definition 20836 717 720 Figure 3 Block Diagram DISPLAY EE Ss 3 3 V Anode 5 V Anode 12V Anode 12 V Anode Fan Fail Anode Tmp Fail Anode GND Cath com 12 V Cath Tmp Sensor Tmp Sensor NO 1 3 5 7 9 10 11 12 Fan Power 2 Fan Power a 1 Fan Power 1 Fan Power 3 X110 Fan Control Module N q x 9 b wm x Backplane Power Supply 10006816 www schroff biz 9 R1 1 November 14 2007 VME64x System Subrack 7 U Product Definition 20836 717 720 2 5 Thermals The front boards are cooled by forced air convection through 3 speed controlled 24 VDC axial fans each fan 170 m h 100 cfm The fans are assembled on the bottom hinged rear panel The air enters the subrack at the lower front into the bottom air plenum and turns 90 upward As the air passes across the hot components on the Front Boards heat is carried away by forced convection The air exits the Subrack at the top is drawn into the upper plenum turns 90 and is exhausted out the rear of the subrack by fans The fan speed is controlled by the Fan Control Module FCM depending on the exhaust temperature The average temperature increase at full load is 10 K Caution To maintain proper airflow all open slots must be covered with filler panels The filler panel should include an airflow baffle that extends to backplane
3. packing material might void the warranty 4 2 Declaration of Conformity Microcomputer packaging systems are not complete units which can be delivered directly to the end user other items need to be fitted As it is defined in the EMC standard it is not designated as a device A CE symbol is therefore not required However the systems comply with all requirements Each individual component complies to the EMC standard 89 336 EWG and to the low frequency standard 73 23 EWG These systems are generally equiped with power supplies having the CE symbol EN 60950 EN 61000 6 3 EN 61000 6 2 The choice of the mains filter is carried out by considering the limited values curve according to EN 55022 class B To warrant the interference immunity according to EN 61000 6 2 the shielding attenuation is measured in the frequency range from 30 MHz to 1000 MHz according to VG 95 373 Part 15 The systems are developped and manufactured according to EN 60950 High voltage tests protective earth tests and functions tests are done on each series system www schroff biz 18 R1 1 November 14 2007 VME64x System Subrack 7 U Service 20836 717 720 4 3 Scope of delivery 19 subrack shielded with plain top and base covers and front handles front handles RAL 7016 19 brackets top and base covers RAL 9006 VME64x Backplane VITA 1 1 1997 12 Slot 6 U Front assembly area for max 12 Boards 6 U 160mm deep Guide rails incl
4. ESD Clips ESD Clips assembled at front bottom Rear assembly area for the installation of max 3 Rear I O Boards 6 U 4 HP max depth aprox 120 mm 240 mm depending on the subrack The rear assembly area is covered with a panel 6 U 12 HP HE AC mains line module with IEC 320 C14 connector mains fuses and line filter Open Frame power supply 744 W with wide range input 100 VAC to 240 VAC with 4 voltages 5 V 60 A 3 3 V 60 A 12V 10A 12V 4A Femmes TT e pwwo 4 4 Accessories 23207 022 Chassis Monitoring Module CMM 20848 7xx Filler panel with EMC front plate for empty Slots dimensions see catalogue 34562 8xx Filler panel for empty Slots dimensions see catalogue 24579 03x Printed Circuit Board covers dimensions see catalogue 20836 750 19 case for 7 U system Only for 20836 717 4 5 Spare Parts www schroff biz On request 19 R1 1 November 14 2007 VME64x System Subrack 7 U Technical Data 20836 717 720 5 Technical Data Table 2 Technical Data Dimensions TI 489 mn 19 m Powersuppi SEN EC Each 170 m h Each 170 m h 100 cfm 00 cfm aeren e Humidity permissable Humidity 30 9 to 80 non condensing EMC the system meets the requirements for Emitted Interference EN 55022 Interference Resistance EN 55024 Test voltage according to EN 60950 Input Output 4 3 kVDC Input PE 2 2 kVDC Output PE 0 7 kVDC Output Output 0 7 kVDC Shock and Vibration EN 60068 2 6
5. VME64x System Subrack 7 U Installation 20836 717 720 3 3 Assembly of additional Backplanes www schroff biz With the subrack systems 20836 717 720 you can assemble an additional Backplane Obey the following instructions 1 2 3 A Disconnect the System from the line mains power supply Remove the front panel Mount the guide rails Remove the back panel Note Open the back panel to an angle of 135 At this angle you can separate the hinges and remove the back panel completely Attach the new Backplane with two M2 5 screws and isolating washers at the top and the bottom but do not tighten the screws To align the Backplane insert a VME board in the outer guiderails at the left and the right Attach the Backplane using M2 5 screws and isolating washers Note Use at least every second mounting hole at the top and the bottom Connect the Backplane to the system power Attach the rear panel 10 Power up the systems without the VME boards and check all VME voltages at the backplane connectors Note For instructions see Kapitel 3 4 Basic Functional Check For more information and further assembly instruction see the Backplanes User manual 16 R1 1 November 14 2007 VME64x System Subrack 7 U Installation 3 4 Basic Functional Check Warning Voltages over 60 VDC can be present in this equipment This equipment is intended to be accessed to be installed and maintained by qualified and traine
6. at least supervised by qualified technicians These instructions are directed exclusively to these qualified technicians i e engineers trained and qualified electricians etc Make sure that e the assembled unit complies with the safety regulations currently applicable in the country it is going to be used e the overall unit complies with all other regulations and specifications at the place and country of use e g interference limits approval by the telecom munications authorities 1 R1 1 November 14 2007 VME64x System Subrack 7 U Safety 20836 717 720 1 2 Safety Instructions The intended audience of this User s Manual is system integrators and hardware software engineers 1 3 Safety Symbols used in this document Hazardous voltage This ts the electrical hazard symbol It indicates that there are dangerous voltages inside the Shelf Caution This ts the user caution symbol It indicates a condition where damage of the equipment or injury of the service personnel could occur To reduce the risk of damage or injury follow all steps or procedures as instructed Danger of electrostatic discharge The Shelf contains static sensitive devices To prevent static damage you must wear an ESD wrist strap 1 4 General Safety Precautions Warning Voltages over 60 VDC can be present in this equipment This equipment is intended to be accessed to be installed and maintained by qualified and trained service
7. personnel only This equipment is designed in accordance with protection class 1 It must therefore be operated only with protective GND earth connection e Service personnel must know the necessary electrical safety wiring and connection practices for installing this equipment in a telecommunication environment e Install this equipment only in compliance with local and national electrical codes www schroff biz 2 R1 1 November 14 2007 VME64x System Subrack 7 U Safety 20836 717 720 1 5 References and Architecture Specifications e User Manual VME64x Backplanes Order no 73972 103 e Short Form User Manual VME64x Backplanes Order no 73972 128 e User Manual Fan Control Module FCM Order no 73972 083 For more information see the catalogue Electronic Packaging and at www Schroff biz www schroff biz 3 R1 1 November 14 2007 VME64x System Subrack 7 U Product Definition 20836 717 720 2 Product Definition www schroff biz The Schroff VME subrack system consists of e A shielded 19 subrack with front assembly area for 6 U front boards according to VME64x Standard VITA 1 1 1997 e A VME64x VITA 1 1 1997 Backplane e An open frame power supply with wide range input e Speed controlled fans for cooling the boards e Fan Control Module FCM for fan monitoring controlling e Display module e Mains line switch e Rear assembly area for three 6 U 4 HP Rear Transition Modules The fans and the
8. 1 UND AEKIN ee nee ae ee 14 3 1 1 EnsUrihg Proper Mulle EE 14 32 GV 9101 ln e DEE 15 3 3 Assembly of additional Backplane eze eeesseeseeei 16 34 Basic Functional Check an 17 4 Ee 18 4 1 Technical support and Return for Service Assistance 18 4 2 Declaration of Conformity ccc ccccccccececseeeceeeese cece eeseeeeeeeesseceseetsneeseeeaeess 18 4 3 SCOPE OF CONVOY E 19 s ME ee 19 Se GC 19 fled gi ker DATA E 20 DIMENSION EE 21 www schroff biz R1 1 November 14 2007 VME64x System Subrack 7 U 20836 717 720 www schroff biz I R1 1 November 14 2007 VME64x System Subrack 7 U Safety 20836 717 720 1 Safety 1 1 Intended Application www schroff biz The VME system subrack described in this manual is intended as a platform for a microcomputer system based on the VME bus system VME VITA 1 1994 and VME64x VITA 1 1 1997 The VME64x system subracks are designed for protection class IP 20 and can be used only in the resp environments For higher protection requirements a e IP 54 55 you must install the system subrack in a protective case VVME64x system subracks are not end products so there is no valid approval for this unit In order to enable stand alone functionality additional elements are required An operational system is achieved only by way of appropriate VME or VME64x boards The completion and final testing of the units have been carried out or
9. Schroft VME64x Subrack System 7 U User Manual Product Numbers 20836 717 20836 720 Doc No 63972 146 Revision R1 1 November 14 2007 R1 0 August 23 2006 Initial release Impressum Schroff GmbH D 75334 Straubenhardt Germany The details in this manual have been carefully compiled and checked supported by certified Quality Management System to EN ISO 9001 2000 The company cannot accept any liability for errors or misprints The company reserves the right to amendments of technical specifications due to further development and improvement of products Copyright 2006 All rights and technical modifications reserved VME64x System Subrack 7 U 20836 717 720 Table of Contents 1 eege EE 1 1 1 ee te e ele et Le E 1 12 Safety MS ee nee nee een 2 1 3 Safety Symbols used in this document 2 1 4 General Safety Drecautons name nennen 2 1 5 References and Architecture Specifications nennen nennen 3 2 Product DefiNifl een 4 2 1 Mechanical e UE 5 ez 6 12 6 EE 6 23 VME Backplane E 6 2 4 Power Gupphy geeez ee ezee e e ee ee t ee ee t t ee ee etet t ee t et teei T 2 4 1 STOUR ee ee E EES 7 CS We gd E EE 10 2 6 Fan Control Module FCM cccccccccccceeceeeeeceeeseeeeeeeeeeeeessueeaeeeseeeeseeesaeeesaees 11 2 f Chassis Monitoring Module CMM optional ccccccccececeeeeeeeeeeeeeseeeeaes 12 zo EE EE een 13 3 IN Ta a ae 14 8
10. and EN 60068 2 27 Shielding attenuation typ 40 dB at 1 GHz if shielded front panels are used www schroff biz 20 R1 1 November 14 2007 imensions D VME64x System Subrack 7 U 20836 717 720 IMeNSIONS 6 D imensions D Figure 8 7 HE System o 10006822 R1 1 November 14 2007 21 www schroff biz VME64x System Subrack 7 U Dimensions 20836 717 720 www schroff biz 22 R1 1 November 14 2007 Schroft SCHROFF GMBH www schroff biz Langenalberstr 96 100 Tel 49 0 7082 794 0 Fax 49 0 7082 794 200 D 75334 Straubenhardt Oh Pentair Technical Products
11. d service personnel only This egipment is designed in accordance with protection class 1 It must therefore be operated only with protective GND earth connection Before starting the system with VME boards the following tests have to be done e Ensure that the unit does not get damaged during tranport e Check the Protective Earth PE resistance should be lt 0 1 Ohm e Switch on the system and check all VME voltages on the Backplane connectors before you plug in the VME boards Note The 12 V output requires 10 minimum load i e a resistor 12 Ohm 12 W e Plug in the VME boards e Cover all open Slots with filler panels e Tighten the rear panel mounting screws e Power on the system and determine the actual current consumtion e Replace the mains fuses suitable to the actual current The fuse value has been determined in factory for the maximum power delivered by the power supply The fuse value must be adjusted to the actual current consumtion of the completed system Maximum value is 10 A slow Figure 7 Mains Fuses agg La 1 Fuse 2 Power Socket 10006815 www schroff biz 17 R1 1 November 14 2007 VME64x System Subrack 7 U Service 20836 717 720 4 Service 4 1 Technical support and Return for Service Assistance For all product returns and support issues please contact your Schroff sales distributor or www schroff biz We recommend that you save the packing material Shipping without the original
12. ember 14 2007 VME64x System Subrack 7 U Product Definition 20836 717 720 2 8 Display Module Figure 6 Display Module 33V SV 12V 12V FAN TEMP The Display Module is located at the upper front side of the subrack 4 green LEDs signal the 4 VME64x voltages two red LEDs signal over temperature and fan fail events The Display Module is controlled by the FCM D When a CMM is present the Display Module is controlled by the CMM www schroff biz 13 R1 1 November 14 2007 VME64x System Subrack 7 U Installation 20836 717 720 3 Installation 3 1 Unpacking Caution When opening the shipping carton use caution to avoid damaging the system Consider the following when unpacking and storing the system e Leave the system packed until it is needed for immediate installation e After unpacking the system save and store the packaging material in case the system must be returned If the packaging is damaged and possible system damage is present report to the shipper and analyze the damage 3 1 1 Ensuring Proper Airflow e Install the system in an open rack whenever possible If installation in an enclosed rack is unavoidable ensure that the rack has adequate ventilation e Maintain ambient airflow to ensure normal operation If the airflow is blocked or restricted or if the intake air is too warm an over temperature condition can occur e Ensure that cables from other equipment do not obstruct the airflow throug
13. h the systems e Use filler panels to cover all empty chassis slots The filler panel prevents fan air from escaping out of the front of an open slot Caution To maintain proper airflow all open slots must be covered with filler panels The filler panel should include an airflow baffle that extends to backplane www schroff biz 14 R1 1 November 14 2007 VME64x System Subrack 7 U Installation 20836 717 720 3 2 Rack Mounting Warning Do NOT move the a full equipped system by yourself Due to the weight at least two persons are needed to accomplish this task Warning Do NOT stack the system on top of any other equipment Ifthe system falls it can cause severe bodily injury and damage the equipment This subrack system can be installed in 19 equipment racks The rack must be accessible from the front and rear for equipment installation Mounting brackets and a rack mount kit come with the system Allow sufficient clearance around the rack for system maintenance Mounting Instructions e Ensure that the rack is constructed to support the weight and dimensions of the Shelf e Install any stabilizers that came with your equipment rack before mounting or servicing the system in the rack e Load the rack from the bottom to the top with the heaviest system at the bottom avoid uneven mechanical loading of the rack e We recommend to use also chassis support brackets www schroff biz 15 R1 1 November 14 2007
14. nitoring Module CMM e monitors the four VME64x voltages e can monitor two additional voltages with a range of 24 Vpc e can monitor up to seven NTC temperature sensors e can communicate with the Fan Control Module FCM e provides 16 digital inputs e provides 10 digital outputs The CMM is an optional assembly and not included with the subrack by default The CMM is a pluggable unit in the 3 U euroboard format with a 3 U 1 HP front panel and can be assembled at the front or rear side The CMM allows communication and remote monitoring via RS 232 or Ethernet interface The front panel provides a RJ45 connector Ethernet an a D Sub9 connector RS 232 A user interface via HTML page is available The CMM can monitor the 4 VME64x voltages and two additional voltages up to 24 Vpc The error status can be displayed by LEDs through the RS 232 serial interface or via ethernet as a HTML page Up to 7 NTC temperature sensors can be connected to the CMM Two alarm thresholds between 20 C and 70 C can be set The CMM provides 16 digital inputs and 10 digital outputs for custom specific applications Four digital outputs are open collector outputs isolated by opto couplers six digital outputs are TTL compatible non isolated The CMM is connected to the FCM The temperature values and the fan speeds are transferred to the CMM For more information see the CMM s User Manual Order No 73972 084 and at www schroff biz 12 R1 1 Nov
15. power supply are assembled on the bottom hinged rear panel System differences The subracks 20836 717 720 are identical in their construction The only difference is the depth 355 mm 475 mm Variations The Schroff assembly service can customize your subrack system with e Different Backplane configurations e Drive mounting cassettes e Special power supplies e A Chassis Monitoring Module CMM More information in the catalogue or at www schroff biz 4 R1 1 November 14 2007 VME64x System Subrack 7 U 20836 717 720 2 1 Mechanical Overview Figure 1 Mechanical Overview 1 Front card cage with guide rails T 2 Front panel 6 U 36 HP 8 3 Space for Rear Transition Modules 9 4 Bottom hinged rear panel 10 5 VME64x Backplane 11 6 Axial fans www schroff biz 9 Product Definition 10006813 Fan Control Module FCM Display module Power supply AC terminal with line filter Mains line switch R1 1 November 14 2007 VME64x System Subrack 7 U Product Definition 20836 717 720 2 2 Subrack The 7 U 19 system based on the Schroff europacPro System with EMC shielding The front card cage provides space for the installation of 12 VME64x Boards 6 U 4 HP 160 mm deep The lower guide rails are fitted with ESD clips The front card cage is upgradeable to 21 slots The horizontal assembly area allow
16. put is provided by a AC mains line module with IEC 320 014 connector integrated mains line fuses and line filter A mains line switch is located at the lower front side The maximum fuse values is 10 A Warning The fuse value has been determined in factory for the maximum power delivered by the power supply The fuse value must be changed to the actual current of the complete equipped system 2 4 1 Grounding Caution The unit is designed in accordance with protection class 1 It must therefore be operated with protective earth GND connection Use only a three conductor AC power cable with a protective earth conductor that meets the IEC safety Standards There is a6 3 mm faston connector at the right side panel This connector is only for equipotential bonding Grounding is achieved through the protective earth conductor of the power cable www schroff biz T R1 1 November 14 2007 VME64x System Subrack 7 U Product Definition 20836 717 720 Figure 2 Power Supply 12 V GMD 24 GND 12 on ER ig GND sv ZE 10006814 Table 1 Data AC Power Supply Power supply MP6 Input voltage nominal 100 240 VAC Mains Frequency 50 60 400 Hz Output max 642 W 600 W if U c 200 VAC Output voltages 60 A 60 A 10 A 4A step Recovery time to within 1 lt 300 usec Overvoltage protection for all voltages 110 120 U gt 5Vor 122 134 U lt 5V Overcurrent protection 105 120 9 of rated output current
17. s the installation of 3 Rear Transition Modules 6 U 4 HP The depth depends on the system The subrack system 20836 717 allows Rear Transition Modules with a depth of 120 mm the subrack system 20836 720 allows up to 240 mm depth 2 3 VME Backplane www schroff biz The 6 U Backplane is compliant to e VITA 1 1 1997 e VITA 38 Systemmanagement for VME The subrack systems 20836 717 720 have a 12 Slot Backplane without PO connectors as standard You can customize your system with different Backplanes For more information see the Backplane s User Manual Order No 73972 103 128 in the catalogue and at www schroff biz 1 Slot 4 HP 20 32 mm 6 R1 1 November 14 2007 VME64x System Subrack 7 U Product Definition 20836 717 720 2 4 Power Supply Hazardous voltage Parts of the power supply may be exposed with hazardous voltage Always remove mains line connector before carry out any assembly work Caution Your system has not been provided with a AC power cable Purchase a AC power cable that is approved for use in your country The AC power cable must be rated for the product and for the voltage and current marked on the product s electrical ratings label The voltage and current rating of the cable should be greater than the ratings marked on the product The subrack system has a open frame AC power supply with wide range input The power supply is assembled on the bottom hinged rear panel The power in
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