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1. Enclosure material Aluminum Protective type IP66 Warranty 2 years user defined gland size PG9 PG11 or PG13 5 user defined gland size PG9 PG11 PG13 5 or PG16 PAJ Sensor A S e Grundtvigs All 163 e DK 6400 S nderborg Tel 45 74 43 71 81 e Fax 45 74 43 71 91 e CVR 3459 1229 e www paj dk e e mail paj paj dk APPROVALS ISO 9001 ISO 14001 ISO 13485 IEC 61340 51 amp IPC A 610 CLASS 3 FUNCTIONING IMPORTANT WARNING NOTE Terminal box shall be provided with 24vdc Terminal box supply 24vdc on to WIO sensor Terminal box measuring mA from the sensor and convert it to aw or PPM value WIO sensor delivers mA digital value and relay status to the terminal box The display is an indication of the water level in the oil Display can be shipped as PPM or ay Upon ordering a PPM display the customer must specify the water saturation point in PPM of the used oil at the preferred working temperature of the oil The saturation point is typically between 3000 10000 PPM Alternatively the customer can ship 10 liters of oil to PAJ Sensor A S for inspection including specification of the working oil temperature All displays will show from positive values when operating properly There will appear a negative value during start up after 5 seconds the value will be in positive measurement range Otherwise if a negative value is present the Terminal box might have been installed incorrectly There are
2. yu 8 9L Me 08 0 vu 971 e 68 0 yu rel e 06 0 VW Z 6L ME G60 yu 0 0Z Me Failure indication Internal function failure will be indicated by activating both alarm relays at the same time or indicated as defined in the NAMUR NE43 Internal failures includes e Sensor reading out of range e Sensor reading CRC error e Unstable Sensor reading NAMUR NE43 is a German fault detection standard for 4 20mA analogue signals It allows the user to know if there is a fault within the instrument by sending analogue signal below 4mA and or above 20mA In accordance with NAMUR NE43 the failure is indicated by e Fault indicated by analogue output lt 2 0 mA PAJ Sensor A S e Grundtvigs All 163 e DK 6400 S nderborg Tel 45 74 43 71 81 e Fax 45 74 43 71 91 e CVR 3459 1229 e www paj dk e e mail paj paj dk APPROVALS ISO 9001 ISO 14001 ISO 13485 IEC 61340 51 amp IPC A 610 CLASS 3 Self test for alarm functions Alarm test button On the WIO Sensor there is a button for testing the alarm functions By pushing the Test button for 5 sec the high alarm relay turns on and by pushing the Test button for 10 sec the high high alarm also turns on after pushing the Test button for 15 sec both relays turns off After 20 sec pushing the Test button then the Test button will be ignored by the soft ware Test Button Mode OutputRelay Analogue Output and no alarm Relay 2 closed Relay 2 closed Relay 2
3. I PAJ Sensor A S e Grundtvigs All 163 e DK 6400 S nderborg Tel 45 74 43 71 81 e Fax 45 74 43 71 91 e CVR 3459 1229 e www paj dk e e mail paj paj dk APPROVALS ISO 9001 ISO 14001 ISO 13485 IEC 61340 51 amp IPC A 610 CLASS 3 JOSUSS O O O O Q O 8b Lk 9L GL VL EL ZL LL OL 6 Og Jeuiuua y L O O Q Q O O BL LL OL SL VL EL ZL LL OL 6 og gua y pa Kejdsip SOM j o9 3 3 D et E Kl 2 ae 1 O c D a y lt aN os 9 9 5 al 9 0 OR ajg lt a 185 o Pl am a RS op o S a alo 3 E oa amp 4 gt or o o o o3 a 3 5 S D F o L J PAJ Sensor A S e Grundtvigs All 163 e DK 6400 S nderborg Tel 45 74 43 71 81 e Fax 45 74 43 71 91 e CVR 3459 1229 e www paj dk e e mail paj paj dk APPROVALS ISO 9001 ISO 14001 ISO 13485 IEC 61340 51 amp IPC A 610 CLASS 3 PAJ GROUP Appendix A9 CABLE Specification 2000 20 Tel Screen from cable shall be connected to screen on connector 8 pol Connectors pin layout Female Male 7 5 Gi 8 1 Must be ensured that these parts will not unscrew by it self Must be tightened so that by hands it would not be possible to disassemble them Item EC FemalePlug 2 2 CL 105 4x2x0 75 PO 2m ET Male Plu La PAJ Sensor A S e Grundtvigs All 163 e DK 6400 S nderborg 45 74 43 71 81 Fax 45 74 43 71 91 e CVR 345
4. W10400 Water in oil sensor User manual Rev 1 01 Dato 2013 06 10 PAJ Sensor A S e Grundtvigs All 163 e DK 6400 S nderborg Tel 45 74 43 71 81 e Fax 45 74 43 71 91 e CVR 3459 1229 e www paj dk e e mail paj paj dk APPROVALS ISO 9001 ISO 14001 ISO 13485 IEC 61340 51 amp IPC A 610 CLASS 3 Table of contents TaD O EE 2 gio 0 ERE o A 3 A 4 miles 5 Normal operation MM 6 Failure e te e e 6 Self test for alarm functions ata 7 PENE ENN eiu een rea A PU 8 Sensor dimensions TD MM E 12 Terminal box dimensions in MM e 13 Henne Eee dip ir RENNE 14 Technical Data Terminal BOX netten A a in 17 Technical Data Terminal Display le da 18 Teecnniegi data Termal BOX E 20 Technical Data Terminal Box Alarm Buzzer ee 22 Technical Data Terminal BOX Alarm BUZZ oe Er ke era nidad diia 26 Communication protocol for Modbus on RS485 een 30 Communication examples for function code O1 seesesreserveserveserveservenesvenesvenesvenersesesrenessenessenessenesrenessenessesessenessenessenessenersenestenessenn 31 Communication examples for function code OS E 31 Gommurmicatonexaniples Tor tuncion code E 31 Communication examples for function code Usina 32 Communication examples for function code Up 32 communication examples for tuncuon code A E 32 A A 33 OUTOU 000 80 ETT s s 33 Ce o o o e 34 NN 34 SE EE one n 35 Deeds SE O Colored 09Quueso6 36 AS NJ Box with 1 d
5. Input Supply nominal voltage 24V DC 10 Max residual voltage ripple 10 Maximum Load current 83 mA output load current Max Power input lt 2 4 VA Relays Contact arrangement 2 x Normally Closed NC Rated voltage 250 VAC Max switching voltage 400VAC Rated current 2A Breaking capacity max 1250VA Display version ay water activity from 0 03 to 1 00 Accuracy 0 05 0 95 aw 0 03 ay Resolution lt 0 004 aw Display version PPM H20 Accuracy 0 05 0 95 aw 30 Resolution 1 PPM Display version C Accuracy 3 rH Resolution 20 90 rH max Dew point 50 C PAJ Sensor A S e Grundtvigs All 163 e DK 6400 S nderborg Tel 45 74 43 71 81 e Fax 45 74 43 71 91 e CVR 3459 1229 e www paj dk e e mail paj paj dk APPROVALS ISO 9001 ISO 14001 ISO 13485 IEC 61340 51 amp IPC A 610 CLASS 3 Buzzer Oscillation frequency 3000 500 Hz Sound pressure level 85db by open housing Tone pulsed Button with LED Blink frequency 2 Hz Color RED Enclosure Weight 720 grams Connection to sensor mechanical 2 x PG9 connectors male female or gland PG Connection mechanical 2 x gland PG Enclosure material Aluminum Protective type IP66 Warranty 2 years user defined gland size PG9 PG11 or PG13 5 user defined gland size PG9 PG11 PG13 5 0 FUNCTIONING Terminal box shall be provided with 24vdc Terminal box su
6. Oscillation frequency 3000 500 Hz Sound pressure level 85db by open housing Tone pulsed Button with LED Blink frequency 2 Hz Color RED PAJ Sensor A S e Grundtvigs All 163 e DK 6400 S nderborg Tel 45 74 43 71 81 e Fax 45 74 43 71 91 e CVR 3459 1229 e www paj dk e e mail paj paj dk APPROVALS ISO 9001 ISO 14001 ISO 13485 IEC 61340 51 amp IPC A 610 CLASS 3 Enclosure Weight 650 grams Connection to sensor mechanical 2 x PG9 connectors male female or gland PG Connection mechanical 2 x gland PG Enclosure material Aluminum Protective type IP66 Warranty 2 years user defined gland size PG9 PG11 or PG13 5 user defined gland size PG9 PG11 PG13 5 or PG16 FUNCTIONING Terminal box shall be provided with 24vdc Terminal box supply 24vdc on to WIO sensor Terminal box measuring mA from the sensor and convert it to aw or PPM value WIO sensor delivers mA digital values and relay status to the terminal box H Alarm LED is for indication of the High Alarm relay state from the WIO sensor When the alarm condition is generated by the WIO sensor then the High Alarm relay is open and the H Alarm LED flash red ON OFF sequence to show the High Alarm state and the alarm signal buzzer will be switched ON HH Alarm LED is for indication of the High High Alarm relay state from the WIO sensor When the alarm condition is generated by the
7. 2 x gland PG Enclosure material Aluminum Protective type IP66 Warranty 2 years user defined gland size PG9 PG11 or PG13 5 user defined gland size PG9 PG11 PG13 5 or PG16 PAJ Sensor A S e Grundtvigs All 163 e DK 6400 S nderborg Tel 45 74 43 71 81 e Fax 45 74 43 71 91 e CVR 3459 1229 e www paj dk e e mail paj paj dk APPROVALS ISO 9001 ISO 14001 ISO 13485 IEC 61340 51 amp IPC A 610 CLASS 3 FUNCTIONING Terminal box shall be provided with 24vdc Terminal box supply 24vdc on to WIO sensor Terminal box indicate the relay status from the WIO sensor WIO sensor delivers mA digtal values and relay status to the terminal box H Alarm LED is for indication of the High Alarm relay state from the WIO sensor When the alarm condition is generated by the WIO sensor then the High Alarm relay is open and the H Alarm LED flash red ON OFF sequence to show the High Alarm state and the alarm signal buzzer will be switched ON HH Alarm LED is for indication of the High High Alarm relay state from the WIO sensor When the alarm condition is generated by the WIO sensor then the High High Alarm relay is open and the HH Alarm LED flash red ON OFF sequence to show the High High Alarm state and the alarm signal buzzer will be switched ON The H Alarm LED or HH Alarm LED will stay in blinking mode until the H Alarm or HH Alarm button is pressed then the LED constantly turned on The alarm signal buzzer w
8. 81 e Fax 45 74 43 71 91 e CVR 3459 1229 e www paj dk e e mail paj paj dk APPROVALS ISO 9001 ISO 14001 ISO 13485 IEC 61340 51 amp IPC A 610 CLASS 3 Normal operation yu glp High high alarm HA E High alarm kids da dle le les ale de dE deut wh wes ale ah ah dh Ah ah db me 100 vugr me 500 yu gs me OLO Water activity ay provides the relative availability of water in oil where pure oil has an activity of zero and oil saturated with distilled water has an activity of exactly one Under normal operation the WIO400 continuously supplies an output analogue signal of 4 to 20 mA corresponding to 0 01 to 1 00 a Alarm indications with 0 03 a hysteresis via 2 relays are provided for each sensor These data can also be read out from the sensor on the RS485 Modbus communication line Default alarm values are 0 5 ay and 0 9 a Assumes these alarm values High alarm on at 0 50 ay 12 mA High alarm off at 0 47 ay 11 5 mA High high alarm on at 0 90 aw 18 4 mA High high alarm off at 0 87 a 17 9 mA High high alarm will disable high alarm thus only one alarm can be active Alarm off at 0 87 aw 17 9 mA Alarm on at 0 90 aw 18 4 mA Alarm off at 0 47 aw 11 5 mA Alarm on at 0 50 aw 12 0 mA yu y 9 me SLO vul Z7 e 02 0 yu 0 8 me GZ 0 vu 8 8 ME OC 0 yw 96 me Ge 0 yu POL Me Qt 0 vu Zl me Gro vu Oz me 0S 0 vu 8 ZL me GG vu OCL me 090 yu pv me 990 vui ZC me 0240 yu 0 9L me G
9. APPROVALS ISO 9001 ISO 14001 ISO 13485 IEC 61340 51 amp IPC A 610 CLASS 3 Warranty 2 years Approvals Germanischer Loyd Enclosure Weight for WIO standard 640 grams Weight for WIO Ball valve 690 grams Connection mechanical ISO 228 1 G 34 male and female thread Enclosure material Stainless Steel Protective type IP66 PAJ Sensor A S e Grundtvigs All 163 e DK 6400 S nderborg Tel 45 74 43 71 81 e Fax 45 74 43 71 91 e CVR 3459 1229 e www paj dk e e mail paj paj dk APPROVALS ISO 9001 ISO 14001 ISO 13485 IEC 61340 51 amp IPC A 610 CLASS 3 Technical Data Terminal Box PAJ GROUP Output Analogue output See the specifications for sensor s analogue output Digital output See the specifications for sensor s digital output Input Supply nominal voltage 24V DC 10 Max residual voltage ripple 10 Maximum Load current 20 mA output load current Max Power input lt 0 6 VA Relays Contact arrangement 2 x Normally Closed NC Rated voltage 250 VAC Max switching voltage 400VAC Rated current 2A Breaking capacity max 1250VA Enclosure Weight 510 grams Connection to sensor mechanical 2 x PG9 connectors male female or gland PG Connection mechanical 2 x gland PG Enclosure material Aluminum Protective type IP66 Warranty 2 years user defined gland
10. WIO sensor then the High High Alarm relay is open and the HH Alarm LED flash red ON OFF sequence to show the High High Alarm state and the alarm signal buzzer will be switched ON The H Alarm LED or HH Alarm LED will stay in blinking mode until the H Alarm or HH Alarm button is pressed then the LED constantly turned on The alarm signal buzzer will stay on until the H Alarm or HH Alarm button is pressed Abstract representation of the H Alarm and HH Alarm button and LED function PAJ Sensor A S e Grundtvigs All 163 e DK 6400 S nderborg Tel 45 74 43 71 81 e Fax 45 74 43 71 91 e CVR 3459 1229 e www paj dk e e mail paj paj dk APPROVALS ISO 9001 ISO 14001 ISO 13485 IEC 61340 51 amp IPC A 610 CLASS 3 HH Alarm Relay 0 9 H Alarm Relay 0 5 IMPORTANT WARNING NOTE HA Button pressed HHA Button pressed Se Ak flashing ON HHA LED off flashing ON flashing flashing OFF HA LED of Ari ant Figure 2 H Alarm and HH Alarm button function The display is an indication of the water level in the oil Display can be shipped as PPM or ay Upon ordering a PPM display the customer must specify the water saturation point in PPM of the used oil at the preferred working temperature of the oil The saturation point is typically between 3000 10000 PPM Alternatively the customer can ship 10 liters of oil to PAJ Sensor A S for inspection including specification of the
11. three terms for the measurement of water in oil PPM is where the saturation point must be known at a given temperature H gt 20 and a measures in principle the same a measures from 0 03 up to 1 00 moisture in the oil and H gt 0 measures from 0 00 up to 1 00 moisture in the oil ppm 800 600 400 200 0 25 50 75 Oil Temperature Es PAJ Sensor A S e Grundtvigs All 163 e DK 6400 S nderborg Tel 45 74 43 71 81 e Fax 45 74 43 71 91 e CVR 3459 1229 e www paj dk e e mail paj paj dk APPROVALS ISO 9001 ISO 14001 ISO 13485 IEC 61340 51 amp IPC A 610 CLASS 3 Output Analogue output See the specifications for sensor s analogue output Digital output See the specifications for sensor s digital output Input Supply nominal voltage 24V DC 10 Max residual voltage ripple 10 Maximum Load current 33 mA output load current Max Power input 1 0 VA Relays Contact arrangement 2 x Normally Closed NC Rated voltage 250 VAC Max switching voltage 400VAC Rated current 2A Breaking capacity max 1250VA Buzzer Oscillation frequency 3000 500 Hz Sound pressure level 85db by open housing Tone pulsed Button with LED Blink frequency 2 Hz Color RED Enclosure Weight 530 grams Connection to sensor mechanical 2 x PG9 connectors male female or gland PG Connection mechanical
12. 0 Q or more is 32 unit Termination resistor 120 ohm must be connected Termination resistor 120 ohm must be activated PAJ Sensor A S e Grundtvigs All 163 e DK 6400 S nderborg Tel 45 74 43 71 81 e Fax 45 74 43 71 91 e CVR 3459 1229 e www paj dk e e mail paj paj dk APPROVALS ISO 9001 ISO 14001 ISO 13485 IEC 61340 51 amp IPC A 610 CLASS 3 EC Declaration of Conformity PAJ Group Grundtvigs Alle 163 DK 6400 Sonderborg Denmark Manufactory Declare under our sole responsibility that the product unit identification product classification WIO200 WIO300 WIO400 WIO500 Water In Oil measuring instrument is a safety tested component according to EC Guideline 2004 108 EC Electromagnetic compatibility 2006 95 EC Low voltage directive to which this declaration relates is in conformity with the following standard s or other normative documents s IEC 61326 1 2006 11 03 EN 61010 1 2001 EN 60529 Edition 2 1 2001 02 IEC 60068 1 1988 IEC 60068 2 2 2007 IEC 60068 2 1 2007 IEC 60068 2 30 2005 IEC 60068 2 6 2007 IEC 61000 4 16 1998 01 IEC 61000 4 6 2007 IEC 61000 4 3 2006 IEC 61000 4 5 2005 IEC 61000 4 2 2001 IEC 61000 4 4 2004 The described product corresponds to the following European Directives 2004 108 EC Electromagnetic compatibility 2006 95 EC Low voltage directive Consistency of a production sample device with the marked product in accordance with the Directives No 2
13. 004 108 EC Electromagnetic compatibility 2006 95 EC Low voltage directive Notified agency Address Germanischer Lloyd AG Head Office Deputy Head of Department Automation Navigation and Communication MC EA Vorsetzen 35 D 20459 Hamburg Germany 75 956 09 HH 2009 11 30 Certification number Date of issue The marked product is consistent with the examined production sample device Technical documentation Poul Jessen Grundtvigs All 163 DK 6400 S nderborg Tel 45 74 43 71 81 E Mail paj paj dk S nderborg 15 04 2011 Poul Jessen Managing Director Date of issue Name and signature PAJ Sensor A S e Grundtvigs All 163 e DK 6400 S nderborg Tel 45 74 43 71 81 e Fax 45 74 43 71 91 e CVR 3459 1229 e www paj dk e e mail paj paj dk APPROVALS ISO 9001 ISO 14001 ISO 13485 IEC 61340 51 amp IPC A 610 CLASS 3 Tel Type Approval Certificate PAJ GROUP Germanischer Lloyd This is to certify that the undernoted product s has have been tested in accordance with the relevant requirements of the GL Type Approval System Certificate No Company Product Description Type Environmental Category Technical Data Range of Application Test Standard Documents Remarks Valid until Page 1 of 2 File No _1 A 10 Hamburg 2009 11 30 Germanischer Lloyd 7595609 HH PAJ Systemteknik Grundtvigs All 163 6400 Sonderborg DENMARK Water in Oil Monitor WIO200 D EMC 2 Sensor
14. 3 71 91 e CVR 3459 1229 e www paj dk e e mail paj paj dk APPROVALS ISO 9001 ISO 14001 ISO 13485 IEC 61340 51 amp IPC A 610 CLASS 3 Appendix A2 Install 1 Terminal Box with no display po GND Terminal box 4 20mA Jumper is needed for closed loop 9 10 11 12 13 14 15 16 17 a La LA i Yellow 24V dc input Relay output sensor PAJ Sensor A S e Grundtvigs All 163 e DK 6400 S nderborg Tel 45 74 43 71 81 e Fax 45 74 43 71 91 e CVR 3459 1229 e www paj dk e e mail paj paj dk APPROVALS ISO 9001 ISO 14001 ISO 13485 IEC 61340 51 amp IPC A 610 CLASS 3 isplay Boxes with 3 d Install 2 Termina Appendix A3 To from sensor L Terminal box 4 20mA Jumper is needed for closed loop 24V dc input Relay output eM PAJ Sensor A S e Grundtvigs All 163 45 74 43 71 81 e Fax 45 74 43 71 91 e CVR 3459 e DK 6400 S nderborg paj paj dk 1229 e www paj dk e e mail APPROVALS ISO 9001 ISO 14001 ISO 13485 IEC 61340 51 amp IPC A 610 CLASS 3 Tel JOSUSS wol OL 3 z gt gt WS gt mmm GM DD MM ce ME mg emm Kejdsip 3s10w CN t TE J N o 9 os 8 y lt og ri 2a gt KS T ot 20 a 4 ER o 2 3 D ES D L J PAJ Sensor A S e Grundtvigs All 163 e DK 6400 S nderborg Tel 45 74 43 71 81 e Fax 45 74 43 71 91 e CVR 3459 1229 e www paj dk e e
15. 9 1229 e www paj dk amp e mail paj paj dk APPROVALS ISO 9001 ISO 14001 ISO 13485 IEC 61340 51 amp IPC A 610 CLASS 3 Appendix A10 Error failure FAQ Failure type Description Possible reasons PPM display Display shows only negative numbers i PELEN aw display Dispay shows only negative numbers failure Dead display Display indicate nothing 1 Sensor is not connected 2 The error caused by missing jumper in terminal box pin 11 and pin 12 See Appendix Al 3 Check that the jumper is properly installed it is seen that the jumper has been installed but the jumper had no proper connection 4 The wires are reversed in terminal box pin 7 and pin 8 lower part After changing and there is no change in the display then the fault is either 1 2 or 3 1 Sensor is not connected 2 The error caused by missing jumper in terminal box pin 11 and pin 12 See Appendix Al 3 Check that the jumper is properly installed it is seen that the jumper has been installed but the jumper had no proper connection 4 The wires are reversed in terminal box pin 7 and pin 8 lower part After changing and there is no change in the display then the fault is either 1 2 or 3 Maybe is 24V dc supply interrupted to the display There shall be 24V dc at this connector PAJ Sensor A S e Grundtvigs All 163 e DK 6400 S nderborg Tel 45 74 43 71 81 e Fax 45 74 43 71 91 e CVR 3459 1229 e www paj dk e e mail paj
16. A Analog 1 4 20mA Analog 1 4 20mA Analog 2 Fuse max 1A 24VDC 6 B RS485 CANL NC 8 4 20mA Andlog 4 20mA Analog2 High Alarm NC Relay 14 High High Alarm NC Relay 2 High Alarm NC Relay 1 High High Alarm NC Relay 2 WIO SENSOR TERMINAL BOX Contact Assignment There is only one connector for using of the terminal box contacts Contact Number Description 4 20 mA positive analog output signal for indication of temperature in oil 3 This option is not available for WIO200 10 4 20 mA return analog signal for indication of temperature in oil This option is not available for WIO200 11 4 20 mA positive analog output signal for indication of ay or PPM in oil 12 4 20 mA return analog signal for indication of ay or PPM in oil 13 Power supply 24VDC 10 and with max residual voltage ripple 10 14 Power supply ground terminal contact 15 Relay contact for HH Alarm 16 Relay contact for HH Alarm 17 Relay contact for H Alarm 18 Relay contact for H Alarm For connection more than one terminal box please refer to Appendix Al Appendix A2 Appendix A3 PAJ Sensor A S e Grundtvigs All 163 e DK 6400 S nderborg Tel 45 74 43 71 81 e Fax 45 74 43 71 91 e CVR 3459 1229 e www paj dk e e mail paj paj dk APPROVALS ISO 9001 ISO 14001 ISO 13485 IEC 61340 51 amp IPC A 610 CLASS 3 PAJ GROUP Pin assignment of
17. CLASS 3 Communication examples for function code 01 Read factory reset bit status Request from user Response from WIO Starting address o bye Starting address Lo factory reset bit status 2A Output status 100 gt Quantity of outputs Hi 100 JORGE 51 O CRCH LC J J CRCLo A O O Communication examples for function code 03 Read WIO type Starting address Jo Byte count O Starting address Lo WIO type 123 OutputstatusHi 100 S Quantity of outputs Hi 00 OupustatsLo 108 QuatityofoupusLo 01 CRO rem eg Communication examples for function code 04 Read measured temperature Staring address 00 Byte count Po Starting address Lo Read C 106 OutputstatusHi 108 ______ Quantity of outputs Hi 100 OutputstatusLo JBL 0 Quantity ofoutputsLo OE CRC JE O rem T E 08B1 is a HEX value rewritten for decimal numbers is 2225 it must be divided by 100 and the result is 22 25 C All read out value in function code 04 must be rewritten for decimal numbers and divided by 100 PAJ Sensor A S e Grundtvigs All 163 e DK 6400 S nderborg Tel 45 74 43 71 81 e Fax 45 74 43 71 91 e CVR 3459 1229 e www paj dk e e mail paj paj dk APPROVALS ISO 9001 ISO 14001 ISO 13485 IEC 61340 51 amp IPC A 610 CLASS 3 Communication examples for function code 05 Set factory reset bit Starting address Hi 100 Starting address H
18. DB9 connector Communication N o Cn on J co 4 20mA Analog 2 o 4 20mA Analog 1 4 20mA Anclog 4 20mA Analog 2 High Alarm NC Relay 1 High Alorm NC Relay 1 High High Alarm NC Reloy 2 High High Alarm NC Relay 2 5 A RS4BS CANM RX RS232 5 B RS495 CANL Iw 8 4 20mA4 Analogl 4 20mA Analog WIO SENSOR TERMINAL BOX k A k SS Gu Ale E n Om LL PIE 7 AIN He IN Ee RAE IA RAS OT A EIA PEN ASS QN ENTEN E Gams Sem IPEA To sensor Power and Alarms DB9 connector pin layout Ew T o re le p DS ER DS 0 sme eme DS gt wwe rer PAJ Sensor A S e Grundtvigs All 163 e DK 6400 S nderborg Tel 45 74 43 71 81 e Fax 45 74 43 71 91 e CVR 3459 1229 e www paj dk e e mail paj paj dk APPROVALS ISO 9001 ISO 14001 ISO 13485 IEC 61340 51 amp IPC A 610 CLASS 3 PAJ GROUP Sensor dimensions in mm Sensor dimensions in mm for WIO standard ISO 228 1 G 9 Thread 30mm Wrench max torque 35 Nm Sensor dimensions in mm for WIO Ball valve PAJ Sensor A S e Grundtvigs All 163 e DK 6400 S nderborg Tel 45 74 43 71 81 Fax 45 74 43 71 91 e CVR 3459 1229 e www paj dk e e mail paj paj dk APPROVALS ISO 9001 ISO 14001 ISO 13485 IEC 61340 51 amp IPC A 610 CLASS 3 PAJ GROUP Terminal box dimensions in mm Terminal Box LF 56 5 2 x Mounting holes PAJ Sensor A S e Grundtvigs A
19. W 2 Read mA output for C 2 Read current PPM value 3 3 2 2 Set factory reset bit Set termination resistor Activate the termination Resistor see RS485 guideline Complete factory reset 06 Before complete factory reset must factory reset bit I Change Modbus ID on WIO 06 124 Change the ID nr Valid data is 01 FA from factory 01 Change HA alarm level aW must be calculated to HEX Factory value is 0 50aW Change HHA alarm level aW must be calculated to HEX Factory value is 0 90aW Change Modbus ID on WIO 00 124 Change the ID nr Valid data is 01 FA from factory 01 All read out value in function code 04 must be rewritten for decimal numbers and divided by 100 WIO Software will automatically use the appropriate commands for displaying data 23 2D 06 07 The measured moist in aW from the sensor 2C The mA output for aW from WIO sensor gt 2E The mA output for C from WIO sensor 34 mA value converted into a PPM value 35 The measured temperature of the sensor an 2A 29 08 Make the Wio ready for factory reset 6 7 A 9 E 0 4 3 D 7 C E 4 5 A 9 4 Com Port setting 9600 Data dis 18 A PAJ Sensor A S e Grundtvigs All 163 e DK 6400 S nderborg Tel 45 74 43 71 81 e Fax 45 74 43 71 91 e CVR 3459 1229 e www paj dk e e mail paj paj dk APPROVALS ISO 9001 ISO 14001 ISO 13485 IEC 61340 51 amp IPC A 610
20. ashing ON HHA LED off flashing ON flashing flashing OFF HA LED of Ari ant Figure 2 H Alarm and HH Alarm button function The display is an indication of the water level in the oil Display can be shipped as PPM or ay Upon ordering a PPM display the customer must specify the water saturation point in PPM of the used oil at the preferred working temperature of the oil The saturation point is typically between 3000 10000 PPM Alternatively the customer can ship 10 liters of oil to PAJ Sensor A S for inspection including specification of the working oil temperature All displays will show from positive values when operating properly There will appear a negative value during start up after 5 seconds the value will be in positive measurement range Otherwise if a negative value is present the Terminal box might have been installed incorrectly There are three terms for the measurement of water in oil PAJ Sensor A S e Grundtvigs All 163 e DK 6400 S nderborg Tel 45 74 43 71 81 e Fax 45 74 43 71 91 e CVR 3459 1229 e www paj dk e e mail paj paj dk APPROVALS ISO 9001 ISO 14001 ISO 13485 IEC 61340 51 amp IPC A 610 CLASS 3 PAJ GROUP PPM is where the saturation point must be known at a given temperature H gt 20 and aw measures in principle the same a measures from 0 03 up to 1 00 moisture in the oil and H20 measures from 0 00 up to 1 00 moisture in the
21. ecification Connector design 1x male socket 1x female socket Connector locking system Screw locking Wire gauge 0 25 mm Contacts 8 Pol Rated voltage 60V Rated current 40 C 1A Cable specification Cable design Multipair overall screened cable PG9 Outlet diameter 9 9 mm Voltage class 0 6 1kV Wires 4x2 twisted pair Wire gauge 0 75 mm Media for measurement Lubrication oil Grade SAE 30 TBN 5 10 Max Oil temperature 90 C Max Oil pressure 10 Bar Response times Delay before valid data from start up 30s Delay before valid data from installation first use 10 minutes Device Failure Indication Analogue output lt 2 mA Manual test Press sensor button for 5 seconds High Alarm turns on for 5 seconds Press sensor button for 10 seconds High High Alarm turns also on for 5 seconds Press sensor button for 15 seconds Both Alarms turns off Press sensor button for 20 seconds Normal operating and test button ignored Miscellaneous Ambient Temperature running storage 0 90 C 30 95 C Relative humidity for running and storage 1096 up to 9596 no condensation He calibration Hecommended with max 3 years interval PAJ Sensor A S e Grundtvigs All 163 e DK 6400 S nderborg Tel 45 74 43 71 81 e Fax 45 74 43 71 91 e CVR 3459 1229 e www paj dk e e mail paj paj dk
22. egulations and conditions of the liability insurance of the employer must be maintained Area of application The WIO monitoring system is usually used in engines were a WIO will monitor the water content in lubrication oil gear box oil diesel oil hydraulic oil or transformer oil The advantage of this monitoring system is the simple 4 20 mA interface and the two relays indicating alarms with digital readout Normally the WIO sensor is calibrated in Taro30 lubrication oil if nothing else are defined from customer Function WARNING Short description of the function PAJ Sensors A S has developed a water in oil WIO monitoring system The fundamental idea of the WIO system is to easily and continuously monitor the water activity ay in oil The output is converted into a standard 4 20 mA output The system also includes two relays indicating when too much water is present in the oil Default alarm values are set to 0 5 a high alarm and 0 9 ay high high alarm With the WIO Software can HHA and HA level changes and there can be continuously read out the actual ay or PPM of water in the oil Do not use the sensor or relays to automatically enable turn on or disable shut down engine The decision to enable turn on or disable shut down an engine based on the sensor data must be taken by proper trained crew personnel not by the sensor system PAJ Sensor A S e Grundtvigs All 163 e DK 6400 S nderborg Tel 45 74 43 71
23. ents of the GL Type Approval System Certificate No 7595609 HH Technical Specification Measuring range 0 01 to 1 00 aw water content Accuracy 0 03 aw for the range 0 1 aw water content Resolution Minimum 0 01 aw water content Analogue output 4 to 20 mA galvanic isolated 0 01 to 1 aw water content linear Max Load analogue outp 5000hm Alarm indications Alarm indication via 2 x Alarm relays NC Media for measurement Lubrication oil Grade SAE 30 TBN 5 10 Service temperature of media 10 to 60 C Pressure range 0 to 10 bar Valid until 2014 11 29 Page 2 of 2 Type Approval Symbol GL File No 1 A 10 Hamburg 2009 11 30 Germanischer Lloyd Jiirgen Wittburg Marco Rinkel This certificate is issued on the basis of Regulations for the Performance of Type Tests Part 0 Procedure Internet Publication GL Approvals PAJ Sensor A S e Grundtvigs All 163 e DK 6400 S nderborg Tel 45 74 43 71 81 e Fax 45 74 43 71 91 e CVR 3459 1229 e www paj dk e e mail paj paj dk APPROVALS ISO 9001 ISO 14001 ISO 13485 IEC 61340 51 amp IPC A 610 CLASS 3 PAJ GROUP Appendix A1 Install 1 Terminal Box with 1 display Terminal box 4 20mA Jumper is needed for closed loop 9 10 11 12 13 14 15 16 17 Co 2 D O C a J To from sensor 24V dc input Relay output PAJ Sensor A S e Grundtvigs All 163 e DK 6400 S nderborg Tel 45 74 43 71 81 e Fax 45 74 4
24. essary for proper use of the system Rights PAJ Sensors A S reserves the right to alter its products without prior notice Copying and using the instruction manual for other purposes is only allowed with the acceptance from PAJ Sensors A S PAJ Sensors A S accepts no responsibility for possible errors and deficiencies in brochures catalogues and other printed material PAJ Sensors A S guarantees correct function as well as fulfillment of the safety requirements only when connections are made in accordance with instructions Safety observations The comments about safety in this document will not discuss safety observations of individual machine parts where safety devices usually safety relays are applied Here the respective instruction manuals will be referenced This document merely describes how to establish a WIO and how to start it up PAJ Sensor A S e Grundtvigs All 163 e DK 6400 S nderborg Tel 45 74 43 71 81 e Fax 45 74 43 71 91 e CVR 3459 1229 e www paj dk e e mail paj paj dk APPROVALS ISO 9001 ISO 14001 ISO 13485 IEC 61340 51 amp IPC A 610 CLASS 3 WARNING The monitoring system during machine operation cannot be guaranteed if the system is connected incorrectly or not used as specified This may lead to fatal injuries Interventions and changes to the WIO monitoring system are not permitted unless they are explicitly described in this user manual or be written from PAJ Sensors A S The regional legal r
25. gs All 163 e DK 6400 S nderborg Tel 45 74 43 71 81 e Fax 45 74 43 71 91 e CVR 3459 1229 e www paj dk e e mail paj paj dk APPROVALS ISO 9001 ISO 14001 ISO 13485 IEC 61340 51 amp IPC A 610 CLASS 3 PAJ GROUP RS485 Guidelines As its name implies a twisted pair 1s simply a pair of wires of equal length and twisted together Using a twisted pair wire reduces two major sources of problems for users of high speed long distance networks It reduces noise on the transmitted and received signals An important condition for communication over long distance is that the transmission lines are properly terminated with a termination resistor RT of 120 Q Which is typically is the characteristic impedance of a twisted pair wire If the resistance 1s omitted the signals sent on the wire will be reflected where the cable physically ends and hike back on the cord Here they will interfere with subsequent transmitted signals For long cable runs this can cause data errors especially at high speeds p TERMINATING RESISTOR TRANSMITTER TWISTED PAIR NRT Zo DATA IN cane af KEEPAS SHORT AS mi CHARACTERISTIC POSSIBLE VEN DATA QUT IMPEDENCE Zo RECEIVER 1 RECEIVER fn There is a built in termination resistor in the WIO which can be connected with function code 05 The maximum number of unit loads allowed one twisted pair assuming a properly terminated cable with a characteristic impedance of 12
26. he ships surveillance system The supplied cables are for connection between the WIO Sensor and the Terminal box PAJ Sensor A S e Grundtvigs All 163 e DK 6400 S nderborg Tel 45 74 43 71 81 e Fax 45 74 43 71 91 e CVR 3459 1229 e www paj dk e e mail paj paj dk APPROVALS ISO 9001 ISO 14001 ISO 13485 IEC 61340 51 amp IPC A 610 CLASS 3 Safety Advice For your safety The WIO400 WIO is designed as water in oil monitoring system with a relay switch off function and RS485 communication based on Modbus protocol Before use please read the user manual and carefully store it in a safe place Install and operate the device only after reading and comprehending the instruction manual and after you are familiar with the valid rules on work safety and accident prevention Please use the device only as specified For this purpose please also note the values in section Technical data During transport storage and operation please adhere to the conditions listed in Technical data IMPORTANT Only qualified personnel may assemble start up and maintain the unit when it is in a zero voltage state Only qualified electricians may work on electrical installations The connection and instruction manual contains information that enables the proper and efficient use of the WIO monitoring system PAJ Sensors A S is not liable for damage caused be improper use of this device This manual is an integral part of the basic knowledge nec
27. i Output status Hi Register Value Lo 00 OutputstatusLo 100 Communication examples for function code 06 Complete the factory reset Functioncode 06 Funetioncode Starting address Hi LI Starting address Hi 100 Starting address Lo factory reset complete 08 Starting addressLo 108 Output status Hi 00 0 0 0 0 0 0 00 Before complete factory reset the factory reset bit must be set to 01 Communication examples for function code 10 Change HA alarm level to 0 55 aW Output status Hi 00 00 00 IA ef A MEE fm PAJ Sensor A S e Grundtvigs All 163 e DK 6400 S nderborg Tel 45 74 43 71 81 e Fax 45 74 43 71 91 e CVR 3459 1229 e www paj dk e e mail paj paj dk APPROVALS ISO 9001 ISO 14001 ISO 13485 IEC 61340 51 amp IPC A 610 CLASS 3 CRC Calculation Use google search for on line Modbus CRC calculation Put in the calculator only HEX value 0101002A0001 The calculator can give you 2 result O2DC or DC02 If the result is 02DC then just put 02 behind DC and the CRC result will be DC02 If the result is DCO2 Then you have the CRC value Error codes If you get a response back by a factor of 80 higher as in the example shown it 1s 3 digit explanation of the error code Example 1 Request from user to WIO 01 01 00 25 00 01 EC 01 Response from WIO 01 81 02 Cl 91 81 says that there is an erro
28. ill stay on until the H Alarm or HH Alarm button is pressed Abstract representation of the H Alarm and HH Alarm button and LED function A HA Button pressed HHA Button pressed Je Jes flashing ON HHA LED 1 ef flashing ON flashing flashing HA LED of ml UL ant HH Alarm Relay 0 9 H Alarm Relay 0 5 Figure 1 H Alarm and HH Alarm button function PAJ Sensor A S e Grundtvigs All 163 e DK 6400 S nderborg Tel 45 74 43 71 81 e Fax 45 74 43 71 91 e CVR 3459 1229 e www paj dk e e mail paj paj dk APPROVALS ISO 9001 ISO 14001 ISO 13485 IEC 61340 51 amp IPC A 610 CLASS 3 PAJ GROUP Technical Data Terminal Box Alarm Buzzer Output Analogue output See the specifications for sensor s analogue output Digital output See the specifications for sensor s digital output Input Supply nominal voltage 24V DC 10 Max residual voltage ripple 10 Maximum Load current 58 mA output load current Max Power input 1 7 VA Relays Contact arrangement 2 x Normally Closed NC Rated voltage 250 VAC Max switching voltage 400VAC Rated current 2A Breaking capacity max 1250VA Display version ay water activity from 0 03 to 1 00 Accuracy 0 05 0 95 aw 0 03 ay Resolution lt 0 004 aw Display version PPM H20 Accuracy 0 05 0 95 aw 30 Resolution 1 PPM Buzzer
29. isplay ORRE 39 Appendix A2 Install 1 Terminal Box with no display eette eee etera treere atreta 40 Appendix A3 Install 2 Terminal Boxes with 3 display eeter eetere ateratea terere rennen nne terre tento tentes toten to sensns 41 Dum 7c es With 1 display MR 42 Zopendixessustlbernnallllexes with 2 display 22 9 99 9 5777 2777 7 43 Appendix A6 Install 3 Terminal Boxes with 4 display eeeseesesvesenvrservesesvesesvenesvesenresenresenerseneeseseeseseesenresenseseneesenveseneeseneenensenennenr 44 eee tee ME ene Us with 3 display NN AA 45 APIS Mmmm s with 2 LEI VEER 46 Sous UE 1 EA 47 Eu oe eo ale JJ pie ne nein cane EE 48 Com exeo b 2d R For Me HO oUm EE 50 PAJ Sensor A S e Grundtvigs All 163 e DK 6400 S nderborg Tel 45 74 43 71 81 e Fax 45 74 43 71 91 e CVR 3459 1229 e www paj dk e e mail paj paj dk APPROVALS ISO 9001 ISO 14001 ISO 13485 IEC 61340 51 amp IPC A 610 CLASS 3 PAS GROUP Introduction This user manual provides technical data regarding the WIO water in lubrication oil gear box oil diesel oil hydraulic oil or transformer oil sensor system The system consist of a WIO Sensor terminal box and cables The WIO Sensor is an insitu sensor which measures water content in lubrication oils on ship engine or similar The Terminal box connects the sensor to power Supply and to t
30. ll 163 e DK 6400 S nderborg Tel 45 74 43 71 81 e Fax 45 74 43 71 91 e CVR 3459 1229 e www paj dk e e mail paj paj dk APPROVALS ISO 9001 ISO 14001 ISO 13485 IEC 61340 51 amp IPC A 610 CLASS 3 Technical Sensor Data Output WIO Standard WIO Ball Valve Analogue output galvanic isolated 4 20 mA for ay Analogue output galvanic isolated 4 20 mA for temperature 0 C 100 C Max Load analogue output 5000 Measurement Range 4 20 mA 0 01 1 00 ay Accuracy 0 05 0 95 aw 0 03 aw Accuracy outside 0 05 0 95 aw 0 05 aw Resolution lt 0 004 aw Digital output Communication RS485 Input Supply nominal voltage 24V DC 10 Max residual voltage ripple 10 Maximum Load current 58 mA output load current Max Power input lt 2 4 VA Relays Contact arrangement 2 x Normally Closed NC Rated voltage 60V Rated current 40 C 1A Max DC Load breaking capacity resistive load 01 02 05 1 2 5 10 20 DC current A PAJ Sensor A S e Grundtvigs All 163 e DK 6400 S nderborg Tel 45 74 43 71 81 e Fax 45 74 43 71 91 e CVR 3459 1229 e www paj dk e e mail paj paj dk APPROVALS ISO 9001 ISO 14001 ISO 13485 IEC 61340 51 amp IPC A 610 CLASS 3 Relay 1 High Alarm Relay 2 High High Alarm Default High Alarm 0 50 ay Default High High Alarm 0 90 ay Socket sp
31. mail paj paj dk APPROVALS ISO 9001 ISO 14001 ISO 13485 IEC 61340 51 amp IPC A 610 CLASS 3 Pink ray Brown White Green JOSUIS BL LL 9L Sk Vk EL ZL Lk OL G Ae dsip SIOW Aejdsip imeisdus 1 t SE NM D o o 9 y s in gt a Y y a y 90 t 29 2 i eR o 8 2 3 5 gt o L IJ PAJ Sensor A S e Grundtvigs All 163 e DK 6400 S nderborg Tel 45 74 43 71 81 e Fax 45 74 43 71 91 e CVR 3459 1229 e www paj dk e e mail paj paj dk APPROVALS ISO 9001 ISO 14001 ISO 13485 IEC 61340 51 amp IPC A 610 CLASS 3 Aejdsip Atom oq puwa L L og jeu y p q 2 s S I lt 3 s H PI a wb es FI KE 2 al 0 2 lo 8 e ag 19 DER 5 1853 37 13 8 zt d gt al o amp 3 a zl O m mmm gl l sl PAJ Sensor A S e Grundtvigs All 163 e DK 6400 S nderborg Tel 45 74 43 71 81 e Fax 45 74 43 71 91 e CVR 3459 1229 e www paj dk e e mail paj paj dk APPROVALS ISO 9001 ISO 14001 ISO 13485 IEC 61340 51 amp IPC A 610 CLASS 3 KeidsIp Siow JOSUSS Wold OL oq jeururia y LZ oq pununa Ma Aedsyp Siow Keijdsip 1nje1eduiS p Ow od h o2 3 E JN TEE os al o gt lt old lt a 2187 g H is y ES o2 9 5o e a ec o2 4 ei ei o 0 0 N 2 o2 D 2 v x
32. oil ppm 800 600 400 200 d 25 50 75 Oil Temperature PAJ Sensor A S e Grundtvigs All 163 e DK 6400 S nderborg Tel 45 74 43 71 81 e Fax 45 74 43 71 91 e CVR 3459 1229 e www paj dk e e mail paj paj dk APPROVALS ISO 9001 ISO 14001 ISO 13485 IEC 61340 51 amp IPC A 610 CLASS 3 Communication protocol for Modbus on RS485 PAJ Sensor have used the MODBUS application protocol V1 1b3 which can be downloaded from http modbus org Command list all value are HEX value Item Function Address descriptions code 0 Read relay status of HA 0 26 Relayisenabled 1 no alarm Read relay status of HHA OI 127 Relay is enabled I gt no alarm Read factory reset bit status 01 2A Data 1 gt WlIOisreadyforfactoryreset Read termination resistor status 01 129 Data Read HA alarm level 103 IE Data have to be recalculated to aW value for HA alarm Read HHA alarm level 009 120 Read WIOSN 108 Read calibration date 03 Read WIO type 00 Ko Ko Ko Ko Ko Ko 05 gt 01 01 01 01 03 03 03 03 03 03 04 04 04 04 04 04 05 5 Data 1 gt Resistor is omitted see RS485 guideline 04 S N of connected WIO device 2 2 i gt E gt 1 2 316232 Date of calibration Year month day P Data 4 gt WIO400 2 PPM saturations point at a given C The measured temperature of the sensor 0 ist i Read mA output for a
33. open high high alarm Relay 2 closed Pressed 20 sec Normal operation Test Button Mode Output Relay Analogue Output Un pressed Normal operation and with high alarm active Relay 2 closed Relay 2 closed Relay 2 open Test of high alarm and Relay 1 closed high high alarm Relay 2 closed Pressed 20 sec Normal operation PAJ Sensor A S e Grundtvigs All 163 e DK 6400 S nderborg Tel 45 74 43 71 81 e Fax 45 74 43 71 91 e CVR 3459 1229 e www paj dk e e mail paj paj dk APPROVALS ISO 9001 ISO 14001 ISO 13485 IEC 61340 51 amp IPC A 610 CLASS 3 PAJ GROUP Before installation IMPORTANT Only qualified personnel may assemble and maintain the unit Only qualified personnel may install the unit Screw in probe with ISO 228 1 G thread pressure tight directly in the center of the oil pipe where the measurement is to take place The threads should be sealed with Loctite amp 271 The sensor should be mounted with max torque of 35 Nm Connect the cables from the WIO sensor to the Terminal box Use a hexagon wrench size 30 PAJ Sensor A S e Grundtvigs All 163 e DK 6400 S nderborg Tel 45 74 43 71 81 e Fax 45 74 43 71 91 e CVR 3459 1229 e www paj dk e e mail paj paj dk APPROVALS ISO 9001 ISO 14001 ISO 13485 IEC 61340 51 amp IPC A 610 CLASS 3 IMPORTANT To sensor Power and Alarms Only qualified personnel may assemble start up and maintain
34. paj dk APPROVALS ISO 9001 ISO 14001 ISO 13485 IEC 61340 51 amp IPC A 610 CLASS 3 PAJ GROUP Relay Always alarm ON or always OFF 1 Most often the cause is wrong connection or understanding of NC pin 17 Relay 1 pin 18 Relay 1 When power is on and no alarm pin 17 Relay 1 O pin 18 Relay 1 When power is on and alarm is on Sensor How to check the mA output from sensor Remove jumper in pin 11 and pin 12 In order to ensure that there can be measured mA must pin 11 and pin 12 must be screwed Remember to set the measuring instrument in dc mA and connect test leads correctly in the measuring instrument Sensor 1s alright when measuring a value between 4 and 20 mA Is the result about 2 mA then there is an internal sensor error so the sensor must be sent for repair Is the result 0 mA tjek if the sensor get 24 Vdc power END OmA angldg 2 Anoldg 1 e i se mox 1A 24VDC 14 20mA e 4 20mA 4 20mA i Analog i E Dip Switch Are the dip switch still correctly Back View dw e EI E EE Eu Ell Ei m at el 3 Dip Switch Are the dip switch still correctly PPM BR memo CU O O O O O a GE PAJ Sensor A S e Grundtvigs All 163 e DK 6400 S nderborg Tel 45 74 43 71 81 e Fax 45 74 43 71 91 e CVR 3459 1229 e www paj dk e e mail paj paj dk APPROVALS ISO 9001 ISO 14001 ISO 13485 IEC 61340 51 amp IPC A 610 CLASS 3 Company Information PAJ Sensor A S Gr
35. pply 24vdc on to WIO sensor Terminal box measuring mA from the sensor and convert it to aw or PPM value WIO sensor delivers mA digital values and relay status to the terminal box H Alarm LED is for indication of the High Alarm relay state from the WIO sensor When the alarm condition is generated by the WIO sensor then the High Alarm relay is open and the H Alarm LED flash red ON OFF sequence to show the High Alarm state and the alarm signal buzzer will be switched ON HH Alarm LED is for indication of the High High Alarm relay state from the WIO sensor When the alarm condition is generated by the WIO sensor then the High High Alarm relay is open and the HH Alarm LED flash red ON OFF sequence to show the High High Alarm state and the alarm signal buzzer will be switched ON The H Alarm LED or HH Alarm LED will stay in blinking mode until the H Alarm or HH Alarm button is pressed then the LED constantly turned on The alarm signal buzzer will stay on until the H Alarm or HH Alarm button is pressed Abstract representation of the H Alarm and HH Alarm button and LED function PAJ Sensor A S e Grundtvigs All 163 e DK 6400 S nderborg Tel 45 74 43 71 81 e Fax 45 74 43 71 91 e CVR 3459 1229 e www paj dk e e mail paj paj dk APPROVALS ISO 9001 ISO 14001 ISO 13485 IEC 61340 51 amp IPC A 610 CLASS 3 HH Alarm Relay 0 9 H Alarm Relay 0 5 IMPORTANT WARNING NOTE HA Button pressed HHA Button pressed Se Ak fl
36. r in the transmitted function code 01 message 02 says that it is the wrong address Example 2 Request from user to WIO 01 10 00 1D 00 02 04 00 00 10 3F 7E EA Response from WIO 01 90 02 CD CI 90 says that there 1s an error in the transmitted function code 10 message 02 says that it is the wrong address Example 3 Request from user to WIO 01 05 00 28 00 FF 0D 82 Response from WIO 01 85 03 02 91 85 says that there is an error in the transmitted function code 05 message 03 says that it is the wrong data for this address There are 4 possible error digit 01 function code not supported 02 wrong address 03 to many output registers are selected or wrong input of data 04 error in reading the selected register PAJ Sensor A S e Grundtvigs All 163 e DK 6400 S nderborg Tel 45 74 43 71 81 e Fax 45 74 43 71 91 e CVR 3459 1229 e www paj dk e e mail paj paj dk APPROVALS ISO 9001 ISO 14001 ISO 13485 IEC 61340 51 amp IPC A 610 CLASS 3 Table for aW to HEX value 010 foo co co BDH 9A 99193E 060 1 1 94991931 1068 amp 1 66662630 090 16666663 10 3333733F WIO Software Connect the USB Stick to the PC and wait for windows has installed driver for this USB Stick on PC Then select Setup and wait until everything is installed After install is completed restart the PC and start WIO Software WIO Software will even find the current communication port PAJ Sensor A S e Grundtvi
37. size PG9 PG11 or PG13 5 user defined gland size PG9 PG11 PG13 5 or PG16 FUNCTIONING Terminal box shall be provided with 24vdc Terminal box supply 24vdc on to WIO sensor WIO sensor delivers mA digital values and relay status to the terminal box PAJ Sensor A S e Grundtvigs All 163 e DK 6400 S nderborg Tel 45 74 43 71 81 e Fax 45 74 43 71 91 e CVR 3459 1229 e www paj dk e e mail paj paj dk APPROVALS ISO 9001 ISO 14001 ISO 13485 IEC 61340 51 amp IPC A 610 CLASS 3 PAJ GROUP Technical Data Terminal Display Box Output Analogue output See the specifications for sensor s analogue output Digital output See the specifications for sensor s digital output Input Supply nominal voltage 24V DC 10 Max residual voltage ripple 10 Maximum Load current 45 mA output load current Max Power input lt 1 3 VA Relays Contact arrangement 2 x Normally Closed NC Rated voltage 250 VAC Max switching voltage 400VAC Rated current 2A Breaking capacity max 1250VA Display version ay water activity from 0 03 to 1 00 Accuracy 0 05 0 95 aw 0 03 ay Resolution lt 0 004 aw Display version PPM H20 Accuracy 0 05 0 95 aw 30 Resolution 1 PPM Enclosure Weight 570 grams Connection to sensor mechanical 2 x PG9 connectors male female or gland PG Connection mechanical 2 x gland PG
38. the terminal box s when it is in a zero voltage state Only qualified electricians may work on electrical installations Install 24 VDC and GND into the terminal box and connect the 4 20 mA to an external device if needed Connect the relay to external device if needed If the terminal box has a ay or PPM display there must be a short circuit between terminals 11 and 12 This short circuit produces the needed closed loop for mA measurement If the terminal box has a C or F display there must be a short circuit between terminals 9 and 10 This short circuit produces the needed closed loop for mA measurement After installing the WIO Software can PC and terminal box be connected through DB9 connector L ast connect the cables from the Terminal box to the sensor It is allowed but not necessary to connect screw terminal 10 and 12 4 20 mA to screw terminal 14 GND thus creating common ground for the output and the power Terminal boxes with display Screw terminal pin 11 and 12 or screw terminal pin 9 and 10 can be connected to external equipment but only in a closed loop for mA measurement PAJ Sensor A S e Grundtvigs All 163 e DK 6400 S nderborg Tel 45 74 43 71 81 e Fax 45 74 43 71 91 e CVR 3459 1229 e www paj dk e e mail paj paj dk APPROVALS ISO 9001 ISO 14001 ISO 13485 IEC 61340 51 amp IPC A 610 CLASS 3 O DH 12 13 4 15 6 17 18 GND Nr 4 20mA Analog 2 4 20m
39. undtvigsall 163 DK 6400 S nderborg Tel 0045 7443 7181 Mail paj paj dk A e gt D80 105 0020 00 PAJ Sensor A S e Grundtvigs All 163 e DK 6400 S nderborg Tel 45 74 43 71 81 e Fax 45 74 43 71 91 e CVR 3459 1229 e www paj dk e e mail paj paj dk APPROVALS ISO 9001 ISO 14001 ISO 13485 IEC 61340 51 amp IPC A 610 CLASS 3
40. which measures water content in lubrication oils on ship engine Condition Monitoring Component according to GL I 1 17 Section 2 D 2 WIO Sensor system nr A01 110 0100 00 Consists of WIO Sensor nr A01 110 0101 00 Terminal Box nr A01 110 0102 00 Sensor cables 2 pcs Order nr A01 110 0103 00 The technical specification is shown on page 2 Software Version 111197 810 Rev 1 00 Guidelines for the Performance of Type Approvals Chapter 2 Edition 2003 Test report 2009 02260 EMC 2009 01456 2009 01456R2LM 2009 02373 111197 900 WIO Sensor Specifications Rev 1 00 Datasheet 111197 902 Rev 1 00 Software Questionaire according to requirement class 3 dated 28 09 2009 Rules GL 1 1 17 to be observed for Condition Monitoring CM Alarm settings have to be specified by engine manufacturer if sensor is used for CM Type Approval Symbol GD 2014 11 29 J rgen Wittburg Marco Rinkel This certificate is issued on the basis of Regulations for the Performance of Type Tests Part 0 Procedure Internet Publication GL Approvals PAJ Sensor A S e Grundtvigs All 163 e DK 6400 S nderborg 45 74 43 71 81 Fax 45 74 43 71 91 e CVR 3459 1229 e www paj dk e mail paj paj dk APPROVALS ISO 9001 ISO 14001 ISO 13485 IEC 61340 51 amp IPC A 610 CLASS 3 ED Type Approval Certificate Germanischer Lloyd This is to certify that the undernoted product s has have been tested in accordance with the relevant requirem
41. working oil temperature All displays will show from positive values when operating properly There will appear a negative value during start up after 5 seconds the value will be in positive measurement range Otherwise if a negative value is present the Terminal box might have been installed incorrectly There are three terms for the measurement of water in oil PAJ Sensor A S e Grundtvigs All 163 e DK 6400 S nderborg Tel 45 74 43 71 81 e Fax 45 74 43 71 91 e CVR 3459 1229 e www paj dk e e mail paj paj dk APPROVALS ISO 9001 ISO 14001 ISO 13485 IEC 61340 51 amp IPC A 610 CLASS 3 PAJ GROUP PPM is where the saturation point must be known at a given temperature H gt 20 and aw measures in principle the same a measures from 0 03 up to 1 00 moisture in the oil and H20 measures from 0 00 up to 1 00 moisture in the oil ppm 800 600 400 200 d 25 50 75 Oil Temperature PAJ Sensor A S e Grundtvigs All 163 e DK 6400 S nderborg Tel 45 74 43 71 81 e Fax 45 74 43 71 91 e CVR 3459 1229 e www paj dk e e mail paj paj dk APPROVALS ISO 9001 ISO 14001 ISO 13485 IEC 61340 51 amp IPC A 610 CLASS 3 PAJ GROUP Technical Data Terminal Box Alarm Buzzer Output Analogue output See the specifications for sensor s analogue output Digital output See the specifications for sensor s digital output

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