Users / Owners Manual
Contents
1. QTY PART PART NAME Li QTY PART PART NAME 1 ELE 0005 APM Hexseal Breaker Switch 36 1 HSG 400B A Housing Ballast 2 ELE 0012 lgnitor 12 Amp 37 1 HSG 400LF D Housing Lamp 400 3 Included w Ignitor Nut 3 8 16 38 1 LAB 0004 Control Label WF 404F 4 ELE 0016 Switch Honeywell 2AC59 39 1 LEN 0005 Lens 8 Round Mug 2 5 ELE 0021 Strain Relief Power Cord 40 1 LEN 0015 Lens 8 Round Boro Float 6 2 ELE 0024 Socket Lamp B amp W 976 252 402 402S F 41 1 LMP 400D Lamp Wildfire Iron Arc UV 400W 7 ELE 0038 Power Cord 120V 42 2 FG 0001 ut Blind Rivet 3 8 16 8 ELE 0045 Display Module 43 4 FG 0006 MS FH PHL 5 40 375 18 8 SS 9 ELE 0046 Power Supply Module 44 2 FG 0015 Spring Belleville Disc 10 ELE 0048 Jack DMX Male 45 4 0022 Standoff 5 16 OD 8 32 11 ELE 0049 Jack DMX Female 46 4 FG 0031 MS PH PHL 8 32 500 18 8 SS 12 ELE 0051 Breaker Switch Carling 7 amp 100 120V Ballast 47 9 FG 0034 MS PHL 6 32 375 18 8 SS 13 ELE 0052 Breaker Switch Carling 5 amp 220V Ballast 48 12 FG 0035 MS PH PHL 8 32 375 18 8 SS 14 ELE 0064 Ribbon Cable Display to Power 49 1 FG 0040 Nut 6 32 18 8 SS w Tooth Washer 15 FAB 0002 A Bracket Hinge Soss 50 16 FG 0041 Nut 8 32 18 8 SS w Tooth Washer 16 2 FAB 0006 A Bushing Wire amp Switch Routing 51 2 FG 0043 MS FH 8 32 500 18 8 SS 17 2 FAB 0007 D 4012. 1 8 70 1 RFL 004 Reflector Assy WF 402F 10 Exploded View LT 404F 1 2 2 __8 Optional Outdoor Kit i m AN 3 aes n Part List LT 404F 1 2 L QTY PART PART NAME QTY PART PART NAME 1 1 ELE 0005 APM Hexseal Breaker Switch 31 1 HAR 2000 Cable Safety 1 8 2 1 ELE 0016 Switch Honeywell 2AC59 32 1 HSG 400B A Housing Ballast 3 1 ELE 0021 Strain Relief Power Cord 33 1 HSG 400LF D Housing Lamp 400 F 4 2 ELE 0024 Socket Lamp B amp W 976 252 402 402S F 34 1 LAB 0004 Control Label WF 404F 5 1 ELE 0038 Power Cord 120V 35 1 LEN 0005 Lens 8 Round Mug 2 6 1 ELE 0045 Display Module 36 1 LEN 0015 Lens 8 Round Boro Float 7 1 ELE 0046 Power Supply Module 37 1 LMP 400D Lamp Wildfire Iron Arc UV 400W 8 1 ELE 0048 Jack DMX Male 38 2 MFG 0001 Nut Blind Rivet 3 8 16 9 1 ELE 0049 Jack DMX Female 39 4 MFG 0006 5 FH PHL 5 40 375 18 8 SS 10 1 ELE 0051 Breaker Switch Carling 7 amp 100 120V Ballast 40 2 0015 Spring Belleville Disc 11 1 ELE 0052 Breaker Switch Carling 5 amp 220V Ballast 4 4 0022 Standoff 5 16 OD 8 32 12 1
3. for longer then 3 seconds will cause the display to move up or down rapidly Once the fixture receives a DMX signal with a data value of 140 or above the lamp will strike When the data value falls to 120 or below the lamp will extinguish If power and or DMX signal to the fixture is lost the last address selected will be retained when power and or DMX signal is regained The DMX input output connector pin configuration is Common Pin 1 Data Minus Pin 2 and Data Plus Pin 3 Pins 4 and 5 are not used at this time To operate the fixture without DMX set the address to 702 This forces the fixture on regardless if DMX signal is present or not This is the default address setting when the fixture ships from the factory Lamp Timer Mode Select this mode by pressing the select button until the red Lamp Timer LED is lit The display will show the current hours on the lamp in the fixture When it reaches 1000 the red LED will flash continuously to let you know it is time to change the lamp If another mode is selected when the lamp timer is at 1000 hours or over the display will always default back to the lamp timer mode within 10 seconds until the lamp timer is reset or rolls over at 9999 hours Pressing and holding the up amp down buttons simultaneously for 5 seconds while in the lamp timer mode will reset the lamp timer If the fixture is powered up and the lamp doesn t ignite the display will flash O F F while in this mode until the lamp ignites If anoth
4. lamp and void the unit s warranty Safety Statements CAUTION RISK OF EXPOSURE TO ULTRAVIOLET UV RADIATION DO NOT OPERATE WITHOUT COMPLETE LAMP ENCLOSURE IN PLACE OR IF FILTER GLASS LENS IS DAMAGED DANGER INTENSE HEAT AVOID CONTACT BY PERSONS AND MATERIAL CAUTION RISK OF ELECTRICAL SHOCK AND FIRE DISCONNECT FIXTURE BEFORE RELAMPING USE WITH MAX 400W LAMP TYPE M59 WILDFIRE IRONARC MODEL LMP 400D DRY LOCATIONS ONLY NOT FOR RESIDENTIAL USE WARNING THIS FIXTURE CONTAINS A HIGH INTENSITY UV METAL HALIDE LAMP WHICH IS SAFELY CONTAINED WITHIN AN INTERLOCKING HOUSING WHEN THIS FIXTURE IS USED IN ACCORDANCE WITH THE MANUFACTURERS OPERATING INSTRUCTIONS NO HAZARDS EXIST TO MOST PEOPLE STANDING WITHIN THE BEAM OF THE FIXTURE HOWEVER INDIVIDUALS SUFFERING FROM A RANGE OF SUNLIGHT EXPOSURE DISORDERS APHAKIC AND PSEUDOAPHIKIC OR THOSE INDIVIDUALS RECEIVING PHOTOSENSITIVE MEDICATION MAY RECEIVE DISCOMFORT IF EXPOSED TO ULTRAVIOLET LIGHT HG THE LAMP IN THIS FIXTURE CONTAINS MERCURY MANAGE IN ACCORDANCE WITH DISPOSAL LAWS SEE WWW LAMPRECYCLE ORG OR CALL 1 800 937 8065 Specifications Ballast Electronic Power Factor gt 92 Rating 120VAC 60Hz 5 Amps Max 400W Mag 220VAC 50 60Hz 2 Amps Max 400W Elec Optional Magnetic Ballast Electrical Configurations 100VAC 50Hz Mag 100VAC 60Hz Mag 120VAC 50Hz Mag Electronic Ballast Features Flicker amp Noise Free Automatic Lamp F
5. 0L2 Ballast Electronic 220V 50 60HZ 400W 29 2 HAR 0050 Knob Yoke Adjustment 59 1 RFL 004 Reflector Assy WF 402F 30 2 HAR 0076 Latch Draw 12 Schematic LT 404F F G H I POWER SWITCH CIRCUIT BREAKER SAFETY SWITCH 100 277 ON ee ai POWER SUPPLY BOARD PS MH400HJ Ballast N AC OUTPUT T L CONTROL z gt S DMX DMX OUT 5 400 Ballast DMX CONTROL BOARD 120 or 240 50Hz 8 aaa SIR AN PS MH400 F G Ballast J _ SELECT DOWN ME o MEMBRANE SWITCH 2 5 120 277 60Hz 100 200 50 2 100 or 200 60Hz 13 Schematic LT 404F 1 2 POWER SWITCH CIRCUIT BREAKER SAFETY SWITCH 12022907 ER L COM AC INPUT EE POWER SUPPLY BOARD G N AC OUTPUT L CONTROL DMX DMX OUT EHHH DMX CONTROL BOARD _ 400W ELECTRONIC BALLAST LAMP H 400W rA H SELECT DOWN UP MEMBRANE SWITCH 14 Spectral Transmission Graph 100 90 80 70 60 50 40 TRANSMISSION 30 20 292 9 Q3 9979 98 E 6
6. 600 Component Plate 52 2 FG 0044 Nut 10 32 18 8 SS Nylok 18 FAB 0011 E Lens Door 8 Round 53 4 FG 0048 Nut 4 40 18 8 SS w Tooth Washer 19 FAB 0013 A Safety Screen 401 54 2 FG 0051 Washer 3 8 OD 11 64 ID 032 Thk 18 8 SS 20 FAB 0016 A Slide Lock Accessory 55 1 FG 0053 Bracket Keystone 21 2 FAB 0022 A Bracket Socket B amp W 946 401 F 56 2 FG 0054 Standoff 1 4 OD 1 8 Tall 8 Alum 22 FAB 0026 A Rod Switch 402F 57 12 FG 0055 SS PH PHL 10 1 18 8 SS 23 FAB 0074 E Yoke 401 600 58 2 FG 0056 MS FH PHL 10 32 750 18 8 SS 24 FAB 0117 B Rear Control Plate 59 2 FG 0063 Washer Rectangular 25 FAB 0121 B Divider Plate Lamp 400 60 8 FG 0067 Clip Lens Retaining 26 FAB 0122 B Divider Plate Ballast 400 61 2 FG 0076 Nut 8 32 Hex Small Pattern 27 FAB 0159 A Bracket Capacitor Dry Film 62 12 FG 0078 MS PH PHL 6 32 250 18 8 SS 28 16 GKT 0002 Gasket Lens Door 401 600 63 4 FG 0085 MS PH PHL 4 40 375 18 8 SS 29 HAR 0017 Hinge 5055 101 Chrome 64 4 FG 0086 MS FH PHL 6 32 375 18 855 30 HAR 0019 Pipe Clamp Mega Claw 65 1 PS MH 400G Ballast 400W 100V 200V 60HZ 31 2 HAR 0020 A Spacer Casting Yoke 66 1 PS MH 400F Ballast 400W 100V 200V 50HZ 32 HAR 0023 Bracket Capacitor Oil 67 1 PS MH 400IK Ballast 400W 120V 208V 240V 277V 60HZ 33 2 HAR 0050 Knob Yoke Adjustment 68 1 Included w Ballast Capacitor Dry Film 34 2 HAR 0076 Latch Draw 69 1 Included w Ballast Capacitor Oil 35 HAR 2000 Cable Safety
7. 9 9 68 556 7 do or co o o o9 940 960 980 1000 1100 1200 280 300 320 340 360 380 UV A VISIBLE LIGHT INFRARED WAVELENGTH NM Photometrics Chart 90 Flood Distance in Feet Meters Dy wv N G VM 1 S S L 1 160 180 200 220 E 54 86 60 96 67 05 5 Y a Se un C d 0 M dA AN 5 PP S Beam Diameter Feet Beam Diameter Meters Peak UV A Intensity W cm 44 37 3 2 3 15 LIGHTING amp VISUAL EFFECTS The Professional Choice 5200 West 83rd Street Los Angeles CA 90045 310 645 7787 800 937 8065 Fax 310 645 9009 www Wildfirefx com mail wildfirefx com Wildfire and its symbol are registered trademarks of Wildfire Inc Los Angeles CA IronArc and its symbol are registered trademarks of Wildfire Inc Los Angeles CA The Professional Choice and Long Throw are trademarks of Wildfire Inc Los Angeles CA 2004 2005 Wildfire Inc
8. ELE 0064 Ribbon Cable Display to Power 42 4 MFG 0031 S PH PHL 8 32 500 18 8 SS 13 1 FAB 0002 A Bracket Hinge Soss 43 8 MFG 0034 S PH PHL 6 32 375 18 8 SS 14 2 FAB 0006 A Bushing Wire amp Switch Routing 44 12 MFG 0035 S PH PHL 8 32 375 18 8 SS 15 2 FAB 0007 D 401 600 Component Plate 45 18 MFG 0041 Nut 8 32 18 8 SS w Tooth Washer 16 1 FAB 0011 E Lens Door 8 Round 46 4 MFG 0043 5 FH PHL 8 32 500 18 8 17 1 FAB 0013 A Safety Screen 401 4T 4 MFG 0048 Nut 4 40 18 8 SS w Tooth Washer 18 1 FAB 0016 A Slide Lock Accessory 48 2 MFG 0051 Washer 3 8 OD 11 64 ID 032 Thk 18 8 SS 19 2 FAB 0022 A Bracket Socket B amp W 946 401 F 49 1 0053 Keystone 20 1 0026 Switch 402 50 2 MFG 0054 Standoff 1 4 OD 1 8 Tall 8 Alum 21 1 FAB 0074 E Yoke 401 600 51 12 MFG 0055 SS PH PHL 10 1 18 8 SS 22 1 FAB 0117 B Rear Control Plate 52 8 0067 Lens Retaining 23 1 0121 Plate Lamp 400 53 2 0076 Nut 8 32 Hex Small Pattern 24 1 0122 Divider Plate Ballast 400 54 12 MFG 0078 MS PH PHL 6 32 250 18 8 25 16 GKT 0002 Gasket Lens Door 401 600 55 4 MFG 0085 MS PH PHL 4 40 375 18 8 SS 26 1 HAR 0017 Hinge 5055 101 Chrome 56 4 MFG 0086 MS FH 6 32 375 18 8 SS 27 1 HAR 0019 Pipe Clamp Mega Claw 57 1 PS MH 400L1 Ballast Electronic 120V 50 60HZ 400W 28 2 HAR 0020 A Spacer Casting Yoke 58 1 PS MH 40
9. Operation Manual High Intensity UV A Lighting Fixture LT 404FF LT 404FG LT 404FH LT 404Fl LT 404F1 LT 404F2 LONG THROW ING S ES S 5 dcr hid Table of Contents Introduction Safety Statements Specifications Setup amp Operation Unpacking Installation Operation DMX Address Mode Lamp Timer Mode DMX Data Mode Dark Mode Maintenance amp Troubleshooting Lamp Replacement Cleaning Troubleshooting Diagrams Isometric amp Line Views Exploded View LT 404F F G H I Part List LT 404F F G H I Exploded View LT 404F 1 2 Part List LT 404F 1 2 Schematic LT 404F F G H I Schematic LT 404F 1 2 Spectral Transmission Graph Photometrics Chart NNNN Introduction Congratulations on your purchase of a Wildfire Long Throw 404 UV A Lighting Fixture This advanced ultraviolet projector is the flagship of the Long Throw series Its powerful throw quiet operation and smooth even light distribution has made the Wildfire 400 watt flood the world s best selling UV lighting fixture New features include state of the art digital DMX control with four user selectable modes for easy integration with intelligent lighting systems Please take a moment to read this manual thoroughly before attempting to operate this fixture Improper set up use or servicing may cause damage to the fixture and or
10. ailure Shutdown Automatic High Temperature Shut Down Automatic Hot Re strike Prevention Circuit Protection 7 Amp Magnetic Over current Breaker Switch 100 120VAC 5 Amp Magnetic Over current Breaker Switch 220VAC Lamp Wildfire IronArc 400 Watt Metal Halide Model LMP 400D 1000 Hr Rated Beam 90 Flood Reflector Specular Hammertone Aluminum Lens 8 UV A Transmission Filter Glass 8 Clear Boro Float Front Glass Optional Peak Spectral Transmission 350 365nm Optimum Operating Temperature 50 F to 120 F Weight 35 25Lbs 16 00Kg Mag 23 70Lbs 10 80Kg Elec Dimensions 10 18 25 85cm High x 10 61 26 94cm Wide x 16 38 44 14cm Long Accessory Bracket 10 25 4cm Bracket Assembly Standard Equipment Lamp LMP 400D Pipe Mounting Clamp 0026 Safety Cable ACC 0027 Specifications subject to change without notice Setup 8 Operation Unpacking Unpack the fixture and carefully inspect for any signs of physical damage Report any damage to Wildfire or your local distributor immediately Included with each unit should be the following items 1 Pipe mounting clamp designed to attach the fixture to a 11 2 to 2 pipe truss 2 Safety Cable Provided to secure the fixture when mounted on a pipe truss 3 Wildfire IronArc Lamp Model LMP 400D Before mounting the fixture you will need to install the lamp refer to Lamp Replacement on page 6 for correct installation Installation After installing the lamp p
11. er mode is selected at this time the display will always default back to the Lamp Timer mode in 10 seconds until the lamp ignites The lamp timer will retain the current hours on the lamp even when the fixture is unplugged DMX Data Mode To select this mode press the select button until the green DMX Data LED is lit The display will read the data value of the DMX signal being received When a DMX data value of 140 or greater is received the fixture will turn on When a data value of 120 or less is received the fixture will turn off If power is removed and DMX signal is still present the current data value being sent to the fixture will be read as soon as power is reapplied If no DMX signal is being received or DMX signal is lost the DMX data LED will flash the display will read 000 and the fixture will default to off unless the DMX address is set to 702 as indicated above If another mode is selected at this time the display will always default back to the DMX data mode in 10 seconds until the DMX signal is restored or the address is set to 702 Dark Mode Pressing and holding the select button for 5 seconds in any of the three modes will darken the display and LED while still retaining all information To turn the display back on press the select button again Maintenance amp Troubleshooting Lamp Replacement Unplug the fixture Remove any accessories from the front Make sure the fixture is cool to the touch before opening the front lens as
12. event the reflector is heavily soiled lightly dampen the cloth with a mild window cleaning agent and wipe clean The filter lens can be cleaned in the same manner The lamp should be cleaned with alcohol only Troubleshooting Red LED is flashing display reads 1000 to 9999 The lamp has reached the end of its life reducing UV output considerably Replace the lamp in the fixture Red LED is on and the display is flashing O The fixture is attempting to strike the lamp however the lamp has either not cooled enough to strike or the lamp is bad Wait 5 minutes for the lamp to completely cool If it still won t strike replace the lamp Green LED is flashing and the display reads 0 0 0 The fixture is set for a valid DMX address however DMX signal is not being received Check DMX settings on control board or software as well as cabling to the fixture Display and LED s are not lit Fixture is operating in dark mode press the select button to reactivate the display and LED s The fixture will not strike Check to make sure there is power to the fixture Make sure the power breaker switch on the back of the fixture has not been tripped Unplug the unit Check to see if it has a lamp installed and that it is seated properly in the sockets see lamp replacement above Check to see if the safety cutoff Switch is making contact by closing the lens cover and listening for a clicking sound If the fixture still is not striking t
13. lace the fixture in desired location the fixture is equipped with a yoke assembly for mounting The yoke may be fitted with either a pipe clamp included for mounting on a pipe truss or a baby bail block or junior pin for mounting on a light stand If the fixture is mounted on a pipe truss be sure to use the included safety cable looping it through the yoke assembly and around the pipe truss this will prevent the fixture from falling and possibly causing injury in the event that the pipe clamp was not securely tightened To adjust the angle of the fixture loosen the knobs on either side of the unit slightly rotate to desired angle and tighten Care should be taken to support the front of the fixture while loosening the knobs to prevent the fixture from rotating forward and possibly causing injury The fixture comes standard with a 10 Bracket assembly for attaching dowsers and scrollers such as Wybron s Eclipse or Coloram Series as well as barndoors and other accessories When using accessories with this fixture be sure to attach the safety cable provided by the accessory manufacturer to the fixtures yoke assembly Plug the fixture into the appropriate power source If you are controlling the unit with a lighting control board you will need to make sure it is plugged into a non dim circuit if the fixture is plugged into a dimmable circuit it will not operate Operation To strike the fixture push the power breaker switch to the on position after st
14. riking the lamp allow at least 2 minutes for the lamp to get to full brightness Once the fixture has been powered up and the lamp has ignited if you shut it off you will need to wait approximately 5 minutes to allow the lamp to cool before the fixture can re strike On models LT 404F F G H I DO NOT leave the power breaker switch in the on position during this cool down period this will cause the fixture to continue trying to strike the lamp potentially causing damage to the ignitor On models LT 404F 1 2 it s ok to leave the power breaker switch in the on position during the cool down period as the hot re strike prevention circuitry in the ballast will prevent the lamp from striking until it is completely cooled Once it has cooled sufficiently it will strike automatically These models are also equipped with automatic lamp failure protection circuitry that shuts the fixture down if the lamp should fail for any reason preventing any damage to the fixture In addition they are equipped with high temperature protection circuitry that shuts the fixture down if the ballast case temperature exceeds 85 C When the fixture cools it will strike again automatically Address Mode Select the address mode by pressing the select button until the yellow DMX Address LED is lit The display will read the last DMX address selected Set the desired DMX address 001 to 512 by pressing the up or down buttons Pressing either the up or down buttons
15. ry replacing the lamp If you have checked all of the above and the fixture still won t strike contact Wildfire technical support at 310 645 7787 or your local distributor The effect is not working anymore Try changing the lamp The lamp in your Wildfire fixture is rated at 1000 hours This does not necessarily mean that the lamp will burn out or not light after 1000 hours it may continue to burn for much longer period of time however the amount of UV it produces will be reduced considerably causing the effect to appear as though it isn t working Wildfire recommends for maximum effect to change the lamp every 1000 hours Isometric amp Line Views 12 74 10 18 9 01 C 16 63 17 08 14 92 1 17 92 Exploded View LT 404 F G H I Part List LT 404F F G H I
16. sembly cover Unhook the clasps on either side of the fixture allowing the front lens assembly cover to swing down Grasp the lamp in the center remove it by pushing it gently to one side sliding the other end forward Reverse this procedure to install the new lamp After installing gently rock the new lamp back and forth to insure the depressions on the ends of the lamp are firmly seated on the posts of the sockets If the lamp is not firmly seated arcing could occur melting both the socket and lamp Care should be taken not to touch the new lamp directly use a cloth or glove when handling if you have touched the lamp it must be cleaned with alcohol to remove any oils and fingerprints prior to striking For maximum UV A output always use Wildfire IronArc lamps and change the lamp in your fixture every 1000 hours Cleaning For best performance the reflector lamp and filter lens should be kept free of dirt and dust At no time should any cleaning chemicals or abrasives be used to clean any part of the fixture Do not spray or apply any liquid directly to any part of the fixture Always unplug the unit before cleaning For normal cleaning a dry soft cloth should be used to wipe any surface free from dust and light dirt Cleaning the reflector will require that the lamp be removed Remove the lamp by following the instructions listed under lamp replacement above Once the lamp has been removed gently wipe off the reflector using a soft dry cloth In the
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