Insta 718 User`s Manual - Coastal Business Supplies
Contents
1. MODEL 718 728 828 0310 119 7128 029 PARTS LISI MODEL MODEL MODEL MODEL 111 111 124 124 24 0 PART NAME 115 V AC 230V AG 115 V AC 230V AG i LIV AG 1 SHROUD HEAT MPSS218 MPSS218 MPSS228 MPSS228 MPSS148 2 SCREW PAN HD 10 x 75 LG PHIL SH METAL MPSS143 1 56143 MPSS143 1 56143 MPSS143 3 INSULATION FIBERGLASS MPSP251 MPSP251 MPSP254 MPSP254 MPSP254 2 4 TUBING SHRINK AWG7 MPPS131 MPPS131 MPPS131 MPPS131 MPPS131 5 INSULATORS SPACER 4 SET MPS1089 MPS1089 MPS1089 MPS1089 MPS1089 6 POST GUIDE iMPSP084 MPSP084 5 084 MPSP084 MPSP084 9 SENSOR TEMP REPLACEMENT KIT MPPS210 MPPS210 MPPS210 MPPS210 MPPS210 10 PIN PIVOT PLATEN MPP0139 MPP0139 MPP0139 MPP0139 MPSP083 12 PAD SILICONE RUBBER MPPPO30 MPPP030 MPPP031 MPPP031 MPPP825 13 SCREW SET 5 16 18 x 1 00 LG 4 SET IMHSST516181 57516181 IMHSST516181 551516181 N A 14 BREAK AWAY LOWER PLATEN MPSP70034 5 70034 MPSP70034 5 70034 N A 15 SCREW SET 3 8 16 x 500 LG MHSST381612 MHSST381612 887381612 MHSST381612 MHSST381612 16 STEM LOWER PLATEN MH70035 MH70035 MH700352. PLATEN IONER ASS PISTON RODASS PISTON REBUILD UPPER PLATEN WIRING ONLY PIN PIVOT PLATEN ASSEMBLY PIN PIVOT PLATEN ASSEMBLY 90191 MODEL 718 728 828 0310 ASASRSALAMAMAISANLII SAN BL SSS SL SS SASSI SS SLL LS AE SI A LAS ed NN LILI ELSA AIS ILA AS SSI SI AS IAA LL AENEA A INNAN NAN ENAN ENEAN AA E E E I AAA E A AE E II AL af NNNNNNNN AR NN ALL ISI j AA AA J n KNK NX a JR 4 A 4 A A i PA ANN re E Y f FA A AURRA IN a A 4 7 a d y y gt 2 IN Kk AE E fof BE DO 11 35323 VA 12 8 39 4 44 S gt N N ui a 5 5 lt 2 lt CA 227 2 gE 2 5 MAFARRA E Secos E IN SEE 222 a A VS BEN Nn Shes a E z LASS SASS RI BL 8 5 mA KN E 42654 IAS AI XX IIMS I ISI IMAI IN AL LEE RITRAE A
3. HOLIMS TANS MOTIJANIRIID 19 OYOIN 2080 NVYOVIO ONINIM 828 822 812 TICON ON 5 LHOIY 1 15 oF Saul JAVA AE dIONJTOS l FOVONISIO er MS TAANI LLI 1437 Luvis Sf AA 2 m 422 2 2 8 5 Ep Ino TUVAS ELF lt ali NONNO vr MOTRAN3349 9 TINO 8 MS HONId 6 io 9 _ ovo 4 GIONTOS mm IIM 9 Az4 zur 6 YINYOSNVEL AOZI E Ur OV er NYL 9 ania v 12 2 zr ama YOSNIS JEANS Hl e o fa ov Lr WI m DEA SLL R 8 r ania 2 or 2 2 828 lt 53 gt A sl SW dle NMOYg 8 8 YINYOISNVE L ADEZ HOLIMS 7 ma MIMO p BAND H els AVTAY aa DE oeh oez aly L 2 O 8 gt NYL ile E NYL WAL 4 027 NYL NILVId LW3H 828 822 8LZ 340YN3 NMOUA Model 718 728 828
4. MNL90002 Rev K 03 24 10 CA NN NN III NAN PISO VYNN PENN e AA MATA e E y A ES o e 24 i N 2 4 NO A E JN 2 JNE M gt 6 INIA RS 7 VVV VVV VVV VI MV AASA LAAS A SASS LA M NNNNNNNNNNIN N RARAAAAAAAAACR ISSO O XK AACA ACN ACARI NCA RNA LL ISIS IAI ISA AIST SARA SL LIS KANN NAN AACN KRKK 2 6 6 9 ARA NA 65656 A A M VAAG IVA AZIONA E 2 AL VE 2 ELA IIA RITA AA FOR USE BY QUALIFIED PERSONNEL ONLY Safety Summary gt obbrbbbbb WARNING In case of power cord damage do not attempt to repair or replace the power cord Contact the manufacturer or the local distributor WARNING For protection against fire and electric shock replace with same type and rating fuse Fuse rated max 1 amp 120V WARNING Hot Surface Avoid contact CAUTION During normal operation the base of the machine needs to be installed or placed above the wall socket CAUTION The recommended input pressure shall not exceed 100 psi The operating pressure 1s from 30 100psi CAUTION The operation may be terminated by pressing the DISENGAGE switch CAUTION The machine is to be operated by one person only CAUTION To reduce the risk of electric shock and injury to persons disconnect from power
5. PLUG BUTTON 7 8 90006 iMPP90006 90006 MPP90006 N A CLEVIS UPPER PLATEN MPSP222 MPSP222 N A BOLT HEX 5 16 18 x 1 0 IN LG STAINLESS N A N A MHBH516181S MHBH5161815 N A SCREW PHILLIPS PAN 6 32 x 25 LG MHSP63214 MHSP63214 MHSP63214 MHSP63214 MHSP63214 CLIPS E MPSC240 MPSC240 iMPSC240 MPSC240 N A MARKER STRIP 6 MHS812XP0607A 5812 0607 MHS812XP0607A 5812 0607 MHS812XP0607A SCREW PHILLIPS PAN 8 32 x 625 LG MHSP83258 MHSP83258 MHSP83258 MHSP83258 MHSP83258 SCREW PHILLIPS PAN 8 32 x 25 LG MHSP83214 5 83214 MHSP83214 MHSP83214 MHSP83214 PLATE MICRO SWITCH ADJ MH700213 MH700213 MH700213 MH700213 MH700213 SCREW PHILLIPS PAN 6 32 x 625 LG MHSP63258 5 63258 MHSP63258 5 63258 MHSP63258 SCREW PHILLIPS PAN 8 32 x 25 LG MHSP83214 MHSP83214 MHSP83214 MHSP83214 IMHSP83214 SCREW PHILLIPS PAN 4 40 x 75 LG MHSP44034 MHSP44034 MHSP44034 MHSP44034 MHSP44034 SCREW PHILLIPS PAN 4 40 x 50 LG MHSP44012 MHSP44012 IMHSP44012 MHSP44012 MHSP44012 INSULATION MICRO SWITCH MH700214 MH700214 MH700214 MH700214 MH700214 SCREW PHILLIPS PAN 8 32 x 25 LG MHSP83214 MHSP83214 MHSP83214 MHSP83214 MHSP83214 AIR FILTER ASSY MPF90189 MPF90189 MPF90189 MPF90189 MPF90189 LABEL ROHS WEE MPL90175 MPL90175 MPL90175 90175 MPL90175 SCREW SET 1 4 20 x 375 LG i N A i MHSST142038 PLATEN HEAT ASS
6. 70035 MH70035 17 BOLT EYE 1 4 20 x 1 00 LG MABE14201 MHBE14201 MABE14201 MHBE14201 N A 18 SPRING BREAKAWAY MH70002 MH70002 MH70002 MH70002 N A 19 PIN BREAKAWAY MH700126 MH700126 700126 MH700126 N A 20 PANEL FRONT INSTRUMENT MPSP728 MPSP728 MPSP728 MPSP728 MPSP728 21 HOUSING INSTRUMENT MPSP722 MPSP722 MPSP722 MPSP722 MPSP722 22 SWITCH START ASSY MPPS703 MPPS703 MPPS703 MPPS703 MPPS703 23 SWITCH DISENGAGE ASS Y MPPS713 MPPS713 MPPS713 MPPS713 MPPS713 24 CONTROLLER TEMPERATURE DIGITAL MPPT752 MPPT752 MPPT752 MPPT752 MPPT752 25 RELAY SOLID STATE MPSR2450 5 2450 MPSR2450 MPSR2450 MPSR2450 26 SCREW PAN HEAD 10 24 x 1 75 LG IMHSP1024134 MHSP1024134 MHSP1024134 MHSP1024134 5 1024134 27 WIRE HARNESS MPPW731 MPPW732 MPPW731 MPPW732 MPPW732 28 ARM ASSEMBLY MPSA72821 MPSA72821 MPSA72821 MPSA72821 MPSA82821 29 TRANSFORMER MPPT700 MPPT700 MPPT700 MPPT700 MPPT700 30 COVER MICRO SWITCH N A N A N A N A MPSP800 31 BUSHING POWER DIST CABLE 5 072 iMPSB072 5 072 iMPSB072 MPSB073 32 CAP POST MPSP104 5 104 5 104 5 104 5 106 33 SCREW SOCKET SET 5 16 18 x 750 LG MHSST5161834 MHSST5161834 MHSST5161834 5515161834 MHSST5161834 34 SCREW SOCKET HEAD 5 16 18 1 0010 MHSSH516181D_ MHSSH516181D MHSSH516181D 55 5161810 MHSSH516181D 35 CLAMP CABLE MHCC12 MHCC12 MHCC12 12 MHCC34 36 STRAIN RELIEF MPSS164 MPSS164 MPSS164 MPSS164 MH1237 37 SCREW PAN HEAD 8 32 x 375 L
7. G MHSP83238 MHSP83238 MHSP83238 MHSP83238 MHSP83238 38 BRACKET STRAIN RELIEF MPSS161 MPSS161 MPSS161 MPSS161 MPSS162 39 TERMINAL BLOCK 6 POSITION MPPT705 MPPT705 MPPT705 MPPT705 MPPT705 40 SWITCH MICRO MPPS044 5044 MPPS044 5044 MPPS044 41 SCREW BUTTON HEAD 1 4 20 x 625 LG MHSB142058 MHSB142058 MHSB142058 MHSB142058 MHSB142058 421 SCREW SOCKET SET 5 16 18 x 750 LG 1 5815161834 MHSST5161834 5515161834 5515161834 MHSSTS161834 dor AET SET eee I 53273023 IPSG720OS 53255033 44 SCREW SOCKET HEAD 5 16 18 1 00710 MHSSH516181D_ MHSSH516181D MHSSH516181D 55 5161810 MHSSHS16181D _ a e 46 FUSE HOLDER MPPF708 MPPF708 MPPF708 MPPF708 MPPF708 747 O RING POST MPSS062 MPSS062 MPSS062 MPSS062 MPSS062 48 WIRE DISTRIBUTION MPPW728 MPPW728 MPPW728 MPPW728 MPPW828 49 HANDLE SWING AWAY MPSH072 MPSH072 MPSH072 MPSH072 MPSH825 50 SCREW SOCKET HEAD 1 4 20 x 625 LG 55 142058 MHSSH142058 MHSSH142058 55 142058 MHSSH142058 51 KNOB MUSHROOM MPPK017 MPPK017 MPPK017 MPPK017 N A 52 SCREW SOCKET HEAD 1 4 20 x 750 LG IMHSSH142034 MHSSH142034 IMHSSH142034 MHSSH142034 N A 53 BASE ASSEMBLY MPSB721 MPSB721 MPSB721 MPSB721 MPSB826 54 SWITCH POWER MPPS060 MPPS060 MPPS060 MPPS060 MPPS060 55 GAUGE AIR MPPA001 MPPA001 MPPA001 MPPA001 MPPA001 56 REGULATOR PRESSURE ASS Y MPPA006 006 MPPA006 MPPA006 MPPA006 58 STRAIN RELIEF BASE MH3231 M43231 MH3231 M43231 MH3231 59 CORD POWER
8. ISENGAGE button may be pushed at anytime deactivate the machine Solid State Controller This controller has four 4 control features 1 2 Temperature Temperature may be set from 125 450 52 232 C Time Time may be set from 1 second to 10 minutes Counter Cycle counter counts the number of applications from 1 to 9999 see Additional Notes Counter Presets Five 5 presets that can be programmed by the user Each preset will retain a temperature and time setting i e Program 1 could be set for 325 F and 10 seconds while Program 2 could be set for 375 F and 15 seconds Once the five presets have been programmed the user need only press the PGM button several times until the desired program is selected The lit LED above the PGM button indicates the selected program Note there is also a sixth setting that is indicated by no lit LED s Controller Operation 1 Select the desired preset program by pressing the PGM button until the LED above the PGM button indicates the desired setting If a setting other than the programmed presets are desired press the PGM button until none of the LED s above the PGM button are lit Changing Temperature e Press the MODE button until temperature is displayed e Press and hold SET button in while pressing the UP or DOWN J arrow buttons to the desired temperature setting Changing Time e Press the MODE button until time is dis
9. NNEL ONLY Preventive Maintenance Suggestions The Insta heat seal machines are relatively maintenance free For long trouble free life the following preventive maintenance instructions should be followed 1 Do not heat seal items such as buttons pins snaps or zippers which tend to cut the silicone rubber pad or scratch the Teflon heat platen 2 Periodically clean the Teflon coated heat platen with a non abrasive piece of cloth Stubborn stains may be cleaned when platen is cool with mineral spirits 3 When the heat platen is hot and not in use keep in open position away from the silicone rubber pads 4 To prevent soiling of substrate periodic wiping of the entire exterior machine including platens with a clean rag is recommended If necessary use mineral spirits for cleaning a cold machine Since mineral spirits are flammable use precautions and keep away from sparks flame or hot heat platen 5 The machines require periodic lubrication with a high temperature non melting grease MPPL023 Lubricate the post and heat platen pivot pin depending upon usage Once every month if used continuously NOTE N Wipe off any excess oil or grease General Maintenance It is recommended that you have the following items available Regular screw driver Phillips head screw driver Small adjustable wrench Needle nose pliers with insulated handle Set of Allen wrenches Grease gun MAPG010 Special high temperature gr
10. USA MODEL MPPW141 MPPW142 MPPW141 IMPPW142 MPPW142 59 CORD POWER EUROPEAN MODEL N A MPPW202 N A MPPW202 MPPW202 59B CORD POWER GREAT BRITIAN N A MPPW203 N A MPPW203 MPPW203 65 HOSE AIR ASSY MPH90188 MPH90188 MPH90188 MPH90188 MPH90188 66 SOLENOID AIR ASS Y 24V MPPA024 MPPA024 MPPA024 MPPA024 MPPA024 67 TERMINAL BLOCK 8 POSITION MPPT709 MPPT709 MPPT709 MPPT709 MPPT709 768 PLATE ELECTRICAL COVER MPSL716 MPSL716 MPSL716 MPSL716 MPSL717 69 STANDOFF GUIDE POST MH11072 MH11072 MH11072 MH11072 MH11072 70 SPRINGS PISTON 3 SET MPSS137 MPSS137 MPSS137 MPSS137 MPSS137 711 ORINGS PISTON 2 SET MPSR138 MPSR138 MPSR138 MPSR138 MPSR139 72 BUSHING PISTON GUIDE MPSB070 MPSBO70_____ 2 MPSB070 _____MPSB070___MPSB070___ 35 GASKET PISTON isai MESI SGT KSG 140 SERIA 74 FITTING AIR MHAQ69P4X2 MHAQ69P4X2 6 4 2 MHAQ69P4X2 6 2 IN YN ESET 76 SCREW SOCKET HEAD 1 4 20 x 1 00 LG MHSSH14201 MHSSH14201 MHSSH14201 MHSSH14201 MHSSH14201 777 LABEL CONTROL PANEL OVERLAY MPPL013 MPPL013 MPPL013 MPPL013 MPPL013 78 _ WIRE GROUND ASS Y 90125 90125 _ 90125 _ 90125 A MPW90125 n 50 WBE A WB 20 PETE MODEL 718 728 828 0310 1187128 828 PARTS LIST HODEL i MODEL HODEL HODEL HODEL 113 113 113 1123 123 PARTHNAME 230V AC 230V AC 230V AC SCREW SET 3 8 16 x 50 LG MHSST381612 MHSST381612 MHssT381612 MHSST381612 MHSST381612
11. ease MPPL023 With the above items you should be able to accomplish most repairs A Om mun gt WARNING Power cord replacement should be supplied from the manufacturer only because it requires a specially prepared cord Micro Switch Adjustment Adjustment of the micro switch must be accomplished with the power ON The air may be on or off 1 Disconnect power supply remove instrument housing 2 screws in front panel to expose the micro switch and electrical circuitry Reconnect power supply 2 For Model 828 only Remove Item 30 Microswitch Cover MPSP800 NOTE A Avoid touching exposed terminals Set timer for a one 1 second interval 4 Swing upper platen into working position until stop is reached Back up just enough to align the outside of front corner of shroud with edge of lower platen near swing away handle The micro switch must be adjusted to JUST CLOSE as upper platen swings to this position 5 change micro switch setting loosen the screw on slotted end of micro switch 40 and move in desired direction to bring switch to JUST CLOSED condition listen for an audible click from micro switch and re tighten screw 6 For Model 828 only Re install Item 30 Microswitch Cover MPSP800 A Machines are shipped with a standard air fitting EUROPEAN models include a MPPF086 quick disconnect air fitting FOR USE BY QUALIFIED PERSONNEL ONLY Notes
12. in amount than the sale price of the product or part to which claim is made This is the sole warranty given by the company it is in lieu of any other warranties expressed or implied in law or in fact including the warranties of merchantability and fitness for a particular use and is accepted as such by the purchaser in taking delivery of this product FOR USE BY QUALIFIED PERSONNEL ONLY Operation 1 Push ON OFF switch to ON position 2 Set desired temperature and swing the upper platen arm to its fully open position away from lower platen 3 Allow the machine to warm up until the selected tem perature is reached 4 Set the desired pressure by adjusting the air pressure regulator 5 Select the desired timing cycle 6 Place the substrate on lower platen smoothing out all wrinkles 7 Position transfer or lettering on substrate 8 Swing the upper platen into position directly over the lower platen NOTE For operator safety the machine is de signed not to operate unless the upper platen is in the extreme left hand position 9 Depress both start buttons simultaneously At this point the machine operation is fully automatic The lower platen moves upward seals the transfer to the substrate and then releases automatically at the end of the selected timing cycle CAUTION Do not place hands between the platens after activating 10 Swing away the upper platen to the opposite side and remove substrate 11 The D
13. played FOR USE BY QUALIFIED PERSONNEL ONLY e Press and hold SET button in while pressing the UP or DOWN J arrow buttons to the desired timer setting NOTE The DISENGAGE switch located in the center of the instrument panel may be pushed at any time to deactivate the machine The cycle will stop immediately and the timer will reset Setting the Presets Push and hold both the MODE and PGM buttons for 3 5 seconds until one of the programs LED s starts to blink This is the programming mode 2 A blinking LED above the PGM button indicates which preset is active 3 Select a program 1 2 3 4 or 5 by pressing the PGM button 4 Setting Temperature e Press the MODE button until temperature is displayed e Press and hold SET button in while pressing the UP or DOWN J arrow buttons to the desired temperature setting NOTE If a Fahrenheit Celsius change is desired see Additional Notes Temperature 5 Setting Time e Press the MODE button until time is displayed e Press and hold SET button in while pressing the UP or DOWN J arrow buttons to the desired timer setting 6 Repeat steps 3 5 until all five 5 presets have the desired preset temperature time cycle 7 Push and hold both the MODE and buttons for 3 5 seconds to exit the programming mode NOTE N When the normal mode none of the five program LED s will be blinking and the user cannot change the time and temperatu
14. re for any of the five presets NOTE When the machine is operating with none of the five program LED s lit i e no presets the time and temperature WILL BE SAVED even ifthe power is turned of The presets will also be saved when the power is turned off ADDITIONAL NOTES Temperature Fahrenheit Centigrade Celsius Conversion 1 Push and hold MODE and PGM buttons for 3 seconds to enter the programming mode 2 Push the Mode button until the temperature is displayed with the SET button depressed push and hold the MODE button for 3 5 seconds To exit the programming mode push and hold MODE and PGM buttons for 3 5 seconds Timer e controller has a count down timer which automatically disengages opens the machine at the completion of the application e Timer display is minutes seconds Range is 00 00 to 10 00 Colons flash while timer is running NOTE The DISENGAGE switch located in the center of the instrument panel may be pushed at any time to deactivate the machine The cycle will stop immediately and the timer will reset Counter The controller has a built in cycle counter e Press MODE button until the counter is displayed e Counter display range is 0000 to 9999 e Reset Cycle Counter o Press MODE button to display the counter reading o Push and hold both UP and DOWN 4 arrow buttons for three seconds until the counter resets to zero 0000 on the display FOR USE BY QUALIFIED PERSO
15. supply before servicing and or cleaning International Symbols O gt FOSODbB Power Off Power On Hot Surface Risk of Electrical Shock Protective Earth Terminal Start Action Disengage Ground Caution Warning FOR USE BY QUALIFIED PERSONNEL ONLY Congratulations Your selection of the Insta Graphic Systems heat seal machine is a sound business decision Insta equipment is the result of the highest quality engineering and time tested design Your new machine combined with Insta s reputation of innovation in the heat sealing field insures the continuing capability of delivering the best decorated substrates possible This manual describes installation operation and maintenance procedures for your 700 800 series machine as well as easy to use instructions for on the spot maintenance Your machine will have a long trouble free life Read this manual Keep it with your machine it s your key to proper operation and lasting service Installation DOMESTIC 700 SERIES Use a separate 15 amp AC circuit Only industrial extension cords with proper wire size should be used size 16 3 wire for distances up to 25 feet and size 14 3 for distances up to 50 feet INTERNATIONAL 700 SERIES Use a designated 16 amp AC circuit Only industrial extension cords with proper wire size 2 5 sq mm shall be used DOMESTIC 800 SERIES Use a separate 230 240 20 amp AC circuit Only industrial extension cords
16. with proper wire size should be used size 14 3 wire for distances up to 25 feet and size 12 3 for distances up to 50 feet INTERNATIONAL 800 SERIES Use a designated 20 amp AC circuit Only industrial extension cords with proper wire size 3 3 sq mm shall be used gt bb p Specifications Voltage 120 Volts AC 50 60 Hertz Model 718 1500 Watts 12 5 Amps Model 728 1750 Watts 14 6 Amps Voltage 230 Volts AC 50 60 Hertz Model 718 1500 Watts 6 5 Amps Model 728 2200 Watts 9 6 Amps Model 828 3300 Watts 14 4 Amps Weight Model 718 133 Pounds 60 3 KG Weight Model 728 143 Pounds 64 9 KG Weight Model 828 220 Pounds 99 8 KG Limited Machine Warranty Insta Graphic Systems warrants this heat seal machine when operated under normal conditions to be free from manufacturing defects in material and workmanship for a period of one year on parts lifetime on the upper heating element and 90 days on labor from the invoice date This warranty will be effective only when Insta authorizes the original purchaser to return the product to the factory in Cerritos California freight prepaid and only when the product upon examination has proven to be defective This warranty does not apply to any machine that has been subjected to misuse negligence or accident Insta shall not be liable for the injury loss or damage direct or consequential arising out of the use or the inability to use the product No claim of any kind shall be greater
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