US Water Systems 300 GPD Premium Wall
Contents
1. Operating Limits Feed esr Mox Free Clore ppm o Ambien Tempere pH Corie Feed Presepi 45 2 Operating Presu pi 2 Test Parameters Static pressure test for 5 minutes Appropriate filtration must be installed in order to prevent premature membrane fouling Scale prevention measures must be taken to prolong membrane life 17 REVISION 1 0 1 19 15 OPERATION AND MAINTENANCE The reverse osmosis process causes the concentration of impurities The impurities may precipitate Come out of solution when their concentration reaches saturation levels NOTE PRECIPITATION CAN SCALE OR FOUL MEMBRANES AND MUST BE PRE VENTED 1 Periodically observe the quality and quantity of product water from the system NOTE CHECK THE FEED WATER PRESSURE GOING INTO THE REVERSE OSMOSIS A MEMBRANE A SIGNIFICANT DROP IN PRESSURE COULD INDICATE A FOULED PRE FILTER A 20 increase in TDS when checking the permeate water indicates possible membrane damage and the membrane may need to be replaced It is suggested that a hand held TDS digital meter is used once per week to monitor the water quality NOTE IF THE TDS OF THE FEED WATER EXCEEDS 1000 PPM A HIGHER FLOW RATE2. m cho oh 21 OPERATION RUE 23 Sua S DENISE 24 L 1 200 SERIES FLOW DIAGRAM 25 1 SERIES ELECTRICAL SCHEMATIC 110 60 2 26 1 SERIES ELECTRICAL SCHEMATIC 220 50 2 27 REVERSE OSMOSIS SYSTEM 28 2 REVISION 1 0 1 19 15 INTRODUCTION The US Water Systems 300 GPD Light Commercial RO System is a durable piece of equipment which with proper care will last for many years This User s Manual outlines installation operation maintenance and troubleshooting details vital to the sustained per formance of the system If the RO system is altered at the site of operation or if the feed water conditions change please consult US Water Systems for assistance NOTE IN ORDER TO MAINTAIN THE MANUFACTURER S WARRANTY AN OPERATING LOG SHOULD BE MAINTAINED COPIES MAY NEED TO BE SENT TO US WATER SYSTEMS FOR REVIEW NOTE PRIOR TO OPERATING OR SERVICING THE REVERSE OSMO SIS SYSTEM THIS USER S MANUAL MUST BE READ AND FULLY UNDERSTOOD KEEP THIS AND OTHER ASSOCIATED INFOR MATION FOR FUTURE REFERENCE THESE DOCUMENTS CAN BE USED TO TRAIN NEW OPERATORS OR QUALIFIED PERSONNEL THAT MAY BE NEAR THE SYSTEM 3 REVISION 1 0 1 19 15 SAFETY The Safety section of t
3. ee Grundfos Light 3 4 x 1 2 3 4 FPT Tee Reducing 3 8 Tubing Pump Bell To Drain 110V Outlet US Water Systems RO DI Water Treatment System NoScale Flow Schematic Customer Pierre Kabro Drawnby C Dietz January 23 2015 Incoming Water 3 8 Tubing 3 8 Tubing To US Water Systems RO Re Mineralization Water Treatment System To 110v Outlet Flow Schematic No Scale 3 8 Tubing 80 Gallon Pressure Tank Charter South RO Water Calcite Cartridge 3 8 Tubing to 3 4 FPT Systems com Re Mineralized Water REVISION 1 0 1 19 15 10 HF5 Series Membrane Elements AXEON HF5 Series Membranes are the only elements on the market that operates at a pressure of only 80 psi which equals more energy savings AXEON HF5 Series Membranes are available in all standard 4 inch commercial sizes and feature a protective tape wound exterior HF5 Series Membranes are the best choice to counter the negative effects of cold temperatures on reverse osmosis production All elements are shipped dry for an indefinite shelf life and easier handling AXEON HF5 Series Membrane Elements are 100 vacuum integrity tested and may also be ordered as individually wet tested Operating Limits Membrane Type Polyamide Thin Film Composite pH Range Short Term Cleaning 30 Min 1 13 Maximum Operating Temperature 113 F 45 C Ma
4. FLOW RESTRICTOR SHOULD BE USED TO EXTEND THE MEMBRANE LIFE It is important to maintain and or replace the carbon block regularly since the Thin Film Compo site membranes are chlorine sensitive Irreversible damage will occur with any chlorine present in the feed water For additional information please review the manufacturer s membrane specifi cation sheets The product line has a one way check valve installed The check valve should be checked regularly and replaced if it is not properly sealing Keep the feed water temperature above 4 C 36 F NOTE EXTREMELY COLD FEED WATER WILL LOWER THE PRODUCT WATER OUTPUT AND INCREASE PUMP PRESSURE 18 REVISION 1 0 1 19 15 PREPARING UNIT FOR STORAGE OR SHIPMENT Prior to shipping or storing the system the system should be cleaned with an appropriate cleaner flushed with water and protected from biological attack with an appropriate solution for membrane elements The membrane housing s and plumbing lines of the system must be completely drained Any water re maining in the plumbing of a system may freeze causing serious damage AN Preparing system for storage 1 Totally fill membrane elements in the membrane housing with 2 M 100 solution venting the air outside of the pressure vessels Use the overflow technique circulate the M 100 solution in such a way that the remaining air the system 15 minimized after the recirculation is completed 2 Check t
5. Water systems com 5 US Water Systems 300 GPD Premium Wall Mount Light Commercial RO System Ok 1 REVISION 1 0 1 19 15 TABLE OF CONTENTS 3 Greener ererertr etree rereererretrrrrereneerrrrererrr ert reteerrerererrrtnercrrrerererertrererrrrrererrrtrereretrrrrerrreerterererrrcrrr re 4 FEED WATER AND OPERATION 5 REJECTION RECOVERY AND FLOW 6 SYSTEM INSTALLATION AND START UP 7 SYSTEM CONFIGURATION DRAWINGS 9 MM 10 E EE 11 MEMBRANE INSTALLATION REMOVAL AND REPLACEMENT 12 OPERA FAND DONT em 15 eee eer nee or ee 16 OPERATION AND MAINTENANG E 18 PREPARING UNIT FOR STORAGE 0 0 1 00 19 REVERSE OSMOSIS 20 TEMPERATURE CORRECTION FACTORS FOR 21 GPS 5
6. a Return Goods Authorization Form 4 a description of the sus pected defects 5 the serial number of the US Water product alleged to be defective and 6 a description of the type of water and pretreatment equipment which has been utilized in con nection with the product if any US Water shall in US Water s reasonable discretion be the sole judge of whether a returned product or component is defective in material or workman ship Required or replaced products or components shall be returned surface freight In genu ine emergency situations US Water will at US Water s sole discretion forward replacement parts to Customer without waiting for authorized return of the questionable part s In such cases Customer will issue a purchase order or other payment guarantee prior to shipment If the returned part is found to have been misused or abused or the defective part is not re ceived by US Water within thirty 30 days the Customer will be invoiced for the replacement part s provided This Warranty does not cover or include labor and or travel to the Custom premise or location or any other location Charges of 1000 per day plus associated travel expenses will be incurred by the Customer in providing the Warranty Service at any location other than US Water s main headquarters that is if US Water deems that the product is not covered by said Warranty US Water reserves the right to precondition such travel to Custom er s premises
7. mg L HARDNESS GPG m m REVISION 1 0 1 19 15 SYSTEM DRAWING 24 REVISION 1 0 1 19 15 1 300 FLOW DIAGRAM 390339 SLOVO 10 o MOLINCM 50 01 HAAS dH 3531 TOSWAS X londoud C 00179 HOLMS E i CLT dd fous NV ININATA 12 X 3AWA 074 OLNY YOLJIYLSIY MOTI NOGMV2 LN3NIT3S 0 NOMOIW 6 ON E X 135534 OL d d EI ITINI 091 0 001 0 LAS lc UNNOILdO REVISION 1 0 1 19 15 25 1 SERIES ELECTRICAL SCHEMATIC 110V 60HZ 00 4 7 JATVA HSN 14 ANIVA QION3 OS 9 27 44 OH O HOLIMS 4 55 O N WA 001 IVA OLL 21 NI d3MOd L1 Lt Ld REVISION 1 0 1 19 15 26 1 SERIES ELECTRICAL SCHEMATIC 220V 50HZ 3AT1VA gt HSf114J 100 35 x1 QION310 0333 S L00 dWd di fid O HOLIMS 34 1553 vc JVA 022 Ld REVISION 1 0 1 19 15 27 REVERSE OSMOSIS SYSTEM WARRANTY One Year Limited Warranty Warranty Terms Subject to the terms and conditions set forth hereinafter US Water Systems hereafter US Water warrants to the original purchas
8. 223 73 8 23 2 1 064 81 0 27 2 0 937 52 3 11 3 1630 59 5 15 3 1406 66 7 19 3 1219 73 9 23 3 1 060 81 1 27 3 0934 52 5 11 4 1 624 59 7 15 4 1 401 66 9 19 4 1 214 74 1 23 4 1 056 81 3 27 4 0 932 52 7 11 9 1 618 59 9 15 5 12 67 1 19 5 1 210 74 3 23 5 1 053 81 5 27 5 0 929 529 1 4 1 611 60 1 15 6 1 391 67 3 19 4 1 2 74503 1 049 0817074 0926 53 1 11 7 1 605 603 157 1386 67 5 19 7 1 201 74 7 23 7 1 045 81 9 27 7 0 924 53 2 11 8 1 600 60 4 15 8 1 381 67 6 19 8 1 197 74 8 23 8 1 042 82 0 27 8 0 921 53 4 11 9 1 594 60 6 15 9 1 376 67 8 19 9 1 193 75 0 23 9 1 038 82 2 27 9 0 918 53 6 12 0 1 588 60 8 16 0 1 371 68 0 20 0 1 189 75 2 24 0 1 035 82 4 28 0 0 915 53 8 12 1 1 582 61 0 16 1 1 366 68 2 20 1 1 185 75 4 24 1 1 031 82 6 28 1 0 913 54 0 12 2 1 576 61 2 16 2 1 361 68 4 20 2 1180 75 6 24 2 1 028 82 8 28 2 0 910 54 1 12 3 1 570 613 163 12 68 5 20 3 1 176 757043 1 024 829083 0 908 54 3 12 4 1 564 61 5 16 4 1 351 68 7 20 4 1 172 75 9 24 4 1 021 83 1 28 4 0 905 54 5 12 5 1 558 61 7 16 5 1 347 68 9 20 5 1 168 76 1 24 5 1 017 83 3 28 5 0 902 54 7 12 6 1 553 61 9 16 6 1 342 69 1 20 4 1 164 76346 1 014 83 5084 0 900 54 9 12 2 1 547 62 1 16 7 1 337 69 3 20 7 1 160 76 5 24 7 1 010 83 7 28 7 0 897 55 0 12 8 1 541 62 2 16 8 1 332 69 4 20 8 1 156 76 6 24 8 1007 83 8 288 0 894 55 2 12 9 1 536 62 4 16 9 1 327 69 6 20 9 1 152 76 8 2
9. 98 5 550 8 25 550 x 100 A NOTE ALL TDS FIGURES MUST BE EXPRESSED IN THE SAME UNITS TYPI CALLY PARTS PER MILLION PPM OR MILLIGRAMS PER LITER MG L US Water Systems 300 GPD Reverse Osmosis Systems are designed to reject up to 98 5 NaCl unless computer projections have been provided or stated otherwise The amount of permeate water recovered for use is expressed as a percentage To cal culate recovery use the following formula Recovery Product Water Flow Rate Feed Water Flow Rate x 100 Example 28 0 14 0 50 x 100 NOTE ALL FLOW RATES MUST BE EXPRESSED IN THE SAME UNITS TYPICALLY GALLONS PER MINUTE GPM 6 REVISION 1 0 1 19 15 SYSTEM INSTALLATION AND START UP PROCEDURES 1 Inspect the system for any damage that could have occurred during shipment Although all sys tems have been individually inspected complete a quick inspection of the fittings tubing and other components 2 Please provide a reasonable amount of space for installation and leave 6 inches of space below the filter housings for easy removal during maintenance endeavors NOTE THE REVERSE OSMOSIS SYSTEM SHOULD BE INSTALLED INDOORS AND IT IS SUGGESTED THAT IT NOT BE IN DIRECT SUNLIGHT OR EXTREME COLD 3 Connect the 3 8 tube fitting to an incoming water source The minimum feed water pressure should be at least 30 psi The system s minimum operating membrane pressure is 80 PSI but the optimum operating pre
10. cleaners Increase acid addition and antiscalant dosage for CaVO3 and CaCO4 Reduce recovery Clean with acid cleaners Poor permeate quality Colloidal Fouling Scaling CaSO4 CaSO3 BaSO4 6102 Shock dosage of Sodium Bi Sulfate Con tinuous feed of Sodium Bi Sulfate at re duced pH Chlorination and de chlorination Replace cartridge filters Activated Carbon or other pretreatment Organic Fouling Clean with high pH cleaner Check Chlorine feed equipment and de system Biological Fouling Membrane fouling Chlorine Oxidation Improve pretreatment Check all fil Abrasion of membrane by Crystal ters for media 9 line Material N REVISION 1 0 1 19 15 ABNORMAL PERMEATE FLOW Permeate flow should be within 20 of the rated production after correcting the feed water temperatures above or below 77 F A NOTE TO DETERMINE THE TEMPERATURE CORRECTION FACTOR LO CATE THE TEMPERATURE CORRECTION TABLE ON THE FOLLOWING PAGE AND FOLLOW THE DIRECTIONS Example 5 59 5 1 42 3 52 5 77 5 1 5 5 84 F 5 0 89 5 62 SERVICE ASSISTANCE If service assistance is required please complete the following process Contact US Water Systems Prior to making the call have the following information avail able system installation date serial number daily log sheets current operating parame ters e g flow operating p
11. pretreatment prior to membrane exposure Wet tested membrane elements must be kept sealed and moist when in storage Drying out may occur and damage the membrane permanently Prevent elements from freezing or being exposed to direct sunlight Wet tested elements are vacuum sealed in a polyethylene bag containing 1 0 sodium meta bisulfite and then packaged in a cardboard box Discard the permeate for the first twenty four hours of operation The permeate flow product water flow varies with feed water temperature For membrane warranty information please contact the manufacturer The manufacturer believes the information and data contained herein to be accurate and useful The information and data are offered in good faith but without guarantee as conditions and methods of use of products are beyond the manufacturer s control The manufacturer assumes no liability for results obtained or damages incurred through the application of the presented information and data It is the user s responsibility to determine the appropriateness of these products for the user s specific end uses AXEON P 800 320 4074 w www axeonwater com 800 609 0829 E sales axeonwater com m WATER TECHNOLOGIES 40980 County Center Drive Suite 100 Temecula CA 92591 Made in the U S A MKTF 135 AXEON is a registered trademark of AXEON Water Technologies 02 12 2012 AXEON Water Technologies 11 REVISION 1 0 1 19 15 SYSTEM IDENTIFICATION ISO
12. 4 9 1 003 84 0 28 9 0 892 55 4 13 0 1 530 62 6 17 0 1 323 69 8 21 0 1 148 77 0 25 0 1 000 84 2 29 0 0 889 55 6 13 1 1 524 62 8 17 1 1 318 70 0 21 1 1 144 77 2 25 1 0 997 84 4 29 1 0 887 55 8 13 2 1 519 63 0 17 2 1 313 70 2 21 2 1 140 774052 0994 84 6 29 2 0 884 55 9 13 3 1 513 63 1 17 3 1 308 70 3 21 3 1 136 77 5 25 3 0 991 84 7 29 3 0 882 56 1 13 4 1 508 63 3 17 4 1 304 70 5 21 4 1 132 77 7 25 4 0 988 84 9 29 4 0 879 56 3 13 5 1 502 63 5 17 5 1 299 70 7 21 5 1 128 77 9 25 5 0 985 85 1 29 5 0 877 56 5 13 6 1 496 63 7 17 6 1 294 70 9 21 6 1 124 78 1 25 6 0 982 85 3 29 6 0 874 567137 1 491 639 177 120 1017 1 120 78 305 0979 8559097 0 871 56 8 13 8 14 64 0 17 8 1 285 71 2 21 8 1 116 78405 097 85 6 09 8 0 869 57 0 13 9 1 480 64 2 17 9 1 281 71 4 21 9 1 112 78 6 25 9 0 974 85 8 29 9 0 866 9 9 32 Corrected Fow Rote Measured Flow Rate TCF Feed Water Temp 22 REVISION 1 0 1 19 15 OPERATION LOG Date of Start Company Up Date of Location Last Clean ing System Serial DAT HOUR OF OPERATION FILTER INLET PRESSURE PSI FILTER OUTLET PRESSURE PSI CONCENTRATE PRESSURE PSI PUMP DISCHARGE PRESSURE PSI FEED FLOW GPM PERMEATE FLOW GPM CONCENTRATE FLOW GPM RECOVERY FEED TEMPERATURE FEED TDS PPM PERMEATE TDS PPM REJECTION PERMEATE PH SCALE INHIBITOR FEED PPM IRON mg L FREE CHLORINE
13. 7 Reconnect any fittings that may have been disconnected when the membrane pressure vessels were dis assembled 8 To Start Up the system please refer to the Initial Start Up section of this manual WET MEMBRANES ARE SHIPPED IN A PRESERVATIVE SOLUTION THE MEMBRANES MUST BE FLUSHED FOR AT LEAST 30 MINUTES TO RE MOVE THE PRESERVATIVE FROM THE MEMBRANE DISCARD ALL OF THE PERMEATE WHICH IS PRODUCED DURING THE FLUSH PERIOD 15 REVISION 1 0 1 19 15 OPERATION DO S AND DON TS DO e Change the cartridge filters regularly e Monitor the system and keep a daily log e Run the system as much as possible on a continuous basis Always feed the pump with filtered water DON T e Permit chlorine to enter membrane housing with the feed water e Shut down the system for extended periods e Operate the system with insufficient feed flow e Operate the pump dry 16 REVISION 1 0 1 19 15 SPECIFICATIONS Product Specifications Design Rejection and Flow Rates Connections Membranes f membrane Per vesd 4 Vessels Pumps Electrical System Dimensions Product flow and recovery rates are based on feedwater conditions of 550 ppm TDS at 77 F Treatment ability of the RO system is dependent on feed water quality Higher TDS and or lower temperatures will reduce product flow Performance projections should be run for each installation
14. FEED WATER AND OPERATION SPECIFICATIONS NOTE IT IS VERY IMPORTANT TO MEET THE MINIMUM FEED WATER REQUIREMENTS FAILURE TO DO SO WILL CAUSE THE MEMBRANE TO FOUL PREMATURELY AND VOID THE MANUFACTURER S WARRANTY OPERATING LIMITS Operating Parameters Feed Temperature 40 85 F system Inlet Pressure 45 85 PSIG Maximum Operating Pressure 7 F 120 PSIG Nominal Feed Water Requirements If any of the feed water parameters are not within the limits given consult your local dealer or distributor for assistance NOTE HIGHER TDS AND OR LOWER TEMPERATURES WILL RE DUCE THE SYSTEM S PRODUCTION 276 OF THE SYSTEM OUT PUT CAN BE LOST FOR EVERY DEGREE F BELOW 77 5 REVISION 1 0 1 19 15 REJECTION RECOVERY AND FLOW RATES US Water Systems 300 GPD Reverse Osmosis Systems are designed to produce perme ate water at the capacities indicated by the suffix in the system s name under the condi tions listed above For example the US Water Systems 300 GPD Reverse Osmosis Sys tem produces 300 gallons per day of permeate water at the listed operating test condi tions The amount of total dissolved solids TDS rejected by the membrane is expressed as a percentage For example a 98 5 rejection rate means that 98 5 of total dissolved solids do not pass through the membrane To calculate the rejection use the following formu la Rejection Feed TDS Product TDS Feed TDS x 100 Example
15. LATION REMOVAL AND REPLACEMENT Installation and replacing membranes in the pressure vessels is an easy process with the proper infor mation and tools at hand Please refer to the following instructions when removing and replacing mem brane elements WARNING ALL PRESSURE GAUGES MUST READ ZERO BEFORE PROCEED ING BEFORE ATTEMPTING DISCONNECT THE POWER FROM THE SYSTEM AND BLEED ALL WATER PRESSURE FROM THE SYSTEM Remove the end cap from the right feed water side of the membrane housings This is done by remov ing the two half moon retaining disks using a 5 Allen wrench the end plug should then freely slide out of the pressure vessel The tubing must be disconnected to remove the cap fully Remove the membrane bag containing the membrane element from the shipping box The mem brane should be contained within a plastic oxygen barrier bag NOTE WEAR GLOVES FOR THE FOLLOWING STEPS TO PROTECT THE MEMBRANE FROM CONTAMINATION Cut the bag open as close as possible to the seal at one end of the bag so the bag may be re used if nec essary 13 REVISION 1 0 1 19 15 4 Make sure that all parts are clean and free from dirt Examine the brine seal and permeate tube for nicks or cuts Replace the cap O rings or membrane brine seal if damaged BRINE SEAL 5 Flow directions should be observed for installation of the membrane element into pressure vessels REPLACING THE MEMBRANE ELEMENT WARNING THE BRINE SEAL M
16. O PERSON HAS ANY AUTHORITY TO BIND AXEON TO OTHER THAN WHAT IS SET FORTH ABOVE THIS WARRANTY GIVES THE CUSTOMER SPECIFIC LEGAL RIGHTS AND THE CUS TOMER MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM JURISDICTION TO JU RISDICTION THE PARTIES RECOGNIZE AND AGREE THAT IN ALL RESPECTS THE LAWS OF THE STATE OF CALIFORNIA SHALL APPLY TO AND SHALL GOVERN ANY INTERPRETATION OR LEGAL SIGNIFICANCE OF THIS DOCUMENT NO WARRANTY OR OTHER LIABILITY OF AXEON TO CUSTOMER UNDER THIS AGREEMENT OR OTHERWISE WILL IN ANY EVENT EXCEED THE COST OF REPLACE MENT OF THE APPLICABLE AXEON PRODUCT PART OR ACCESSORY THAT IS SUB JECT TO ANY BREACH OF AXEON S WARRANTY AXEON WILL NOT BE LIABLE FOR ANY DAMAGE TO ANY PROPERTY OF CUSTOMER OR TO CUSTOMER S CUSTOMERS FOR ANY CONSEQUENTIAL INCIDENTAL OR ECONOMIC LOSS OR COMMERCIAL DAMAGE WHATSOEVER REMEDIES HEREIN PROVIDED ARE EXPRESSLY MADE THE SOLE AND EXCLUSIVE REMEDIES FOR BREACH OF ANY WARRANTY OR OTHER OB LIGATION HEREUNDER EXPRESS OR IMPLIED OR FROM THE OPERATION OF LAW 30 REVISION 1 0 1 19 15
17. UST BE IN THE SAME POSITION AS IT WAS FOR FACTORY PRE INSTALLED MEMBRANE ELEMENT THE BRINE SEAL IS A RUBBER SEAL THAT PRO TRUDES ON ONE SIDE OF THE MEMBRANE AND IS ALWAYS ON THE FEED SIDE OF THE MEMBRANE ELEMENT FOR L1 SERIES RO SYSTEMS THE BRINE SEAL SHOULD BE ON THE RIGHT SIDE OF THE MEMBRANE HOUSING 14 REVISION 1 0 1 19 15 1 Remove membrane element from the right feed water side of the membrane housing Long nose pliers may be necessary to pull the old membrane element out of the membrane element housing 2 Lubricate the membrane brine seal and cap o rings with a non petroleum based lubricant 3 Install membrane through the right side feed water of the membrane housing with brine seal located on the feed water side 4 Push the membrane in the housing from right to left brine seal on the right Once the membrane is in place make sure it is fully seated in the housing 5 Lubricate the O rings on the cap and re install the cap 6 Figure 1 A on the right side by gently twisting it while pushing it onto the housing Ensure that you do not pinch or fatigue any O rings while re stalling the end plug Push the end plug on until the outer diameter of the plug is flush with the outer di ameter of the pressure vessel Lubricating the inner and outer O rings will make the cap installation easi er 6 Insert the two half moon retaining disks until they are fully seated Subsequently fasten using a 5 Allen wrench
18. VIEW TOP COVER REMOVED FOR CLARITY eT free 432 4 TOP VIEW TRANSFORMER MOTOR AND TOP COVER REMOVED FOR CLARITY z e z m PART DESCRIPTION 772 RESTRICTOR FIXED 800 ML MIN AUTO FLUSH 1 4 QC AQUATEC 200962 VALVE CHECK ACETAL 3 8 QC X 3 6 JG SWITCH TANK PRESSURE 20 40 PSI 3 8 AQUATEC 7 VALVE SOLENOID 3 8 QC 24V INTERELEKTRIK 165 GAUGE GLY FILL 0 100 2 5 DIA 1 4 AXEON 82 GAUGE GLY FILL 0 300 FSI BA amp 2 5 DIA 1 4 MNFT Z PUMP BOOSTER 5800 3 5GPM SOPS 12V 3 8 AQUATEC HOUSING FILTER WHT WHT 2 5 X 10 SGL O RING NPR 3 8 FNPT CARTRIDGE SEDIMENT POLYPKO 2 5 X 107 MIC SDF 25 1005 AXEON CARTRIDGE CARBON BLOCK 2 5 X IC 10 MIC 25 1010 AXEON 3833 383 5 2 HOUSING MEMBRANE FRP 2521 1 4 P X 1 4 C FNPT 122 HOUSING MEMBRANE 2514 1 4 P X 1 4 C FNPT 200 MEMBRANE HF4 2514 DRY AXEON JE 387 MEMBRANE HF4 2521 DRY AXEON 862 PLUG 1 4 GRAY 207702 O RING EPDM 1 2 FRP 300E 207701 O RING EPDM 2 5 FRP 300E ams 207917 TRANSFORMER 110V amp 0H2 24VAC 4 0 AMP 06806 WRENCH HOUSING FILTER SGL O RING 360 DEG 2 5 SLIM LINE PENTEK 19 207705 SCREW TRUE LOCK 25 31655 FASTENER FRP 300E 12 REVISION 1 0 1 19 15 MEMBRANE INSTAL
19. apolis IN In no event shall the Warranty Commencement Date ceed three 3 months from the shipment from US Water s facility The Customer shall pro vide proof of purchase in order to exercise rights granted under this Warranty If requested by US Water the Customer must also provide proof of the installation date Proof of installa tion shall be returned by Customer to US Water within thirty 30 days after installation by vir tue of supplying a Warranty Validation Card supplied with each US Water product fully com pleted and signed in ink by Customer or the installer of the product 28 REVISION 1 0 1 19 15 Warranty Service US WATER S OBLIGATION UNDER THIS WARRANTY IS LIMITED TO THE REPAIR OR REPLACEMENT AT US WATER S SOLE DISCRETION OF ANY PRODUCT OR COMPONENT THEREOF PROVED TO BE DEFECTIVE IN MATERIAL OR WORKMAN SHIP WITHIN THE COVERED WARRANTY PERIOD The Customer at the Customer s risk and expense shall be responsible for returning such product or component only after obtaining a Return Goods Authorization RGA number from US Water arranging for freight prepaid and in conformance with any special packaging and shipping instructions set forth on the operation documentation or RGA instructions or as otherwise reasonably required to US Water s address set forth below together with 1 RGA number issued by US Water at Customer s request 2 proof of purchase and if necessary proof of installation date 3
20. ecommended See the rejection rate calcu lation 9 Once the system has been flushed and the TDS level has stabilized the permeate product line can be attached to the storage tank Additional flushing of the storage tank and distribution system may be required to reach the TDS level that is produced directly after the RO system at all points of use NOTE ANY CHLORINE EXPOSURE WILL DAMAGE THE MEMBRANE 10 This system has been factory wired and preset with a pressure switch at 20 40 psi which is only to be used with a pressurized bladder tank If using an atmospheric storage tank a float switch will be required to turn the system on and off An electric float switch can be used The main power can be switched by using a piggy back connector type float switch or an outlet can be wired to switch power on and off utilizing a float switch US Water uses an outlet configuration float switch for the 300 GPD RO system Please see the following typical float diagram and complete system layout 8 REVISION 1 0 1 19 15 REVISION 1 0 1 19 15 Systems com 110V 1 5GPM Outlet Flow UV 3 4 Restrictor Ballast ast 1 PVC from Tank 110V Float to Pump Outlet Switch Stainless Steel 222 Polishing 5 Filter 0 2 Micron bonia USWater S 135 Gallon Water Atmospheric J UJC p Holding Tank US Water 3 8 Tubing System 3 8 Tone 1 Meg Ohm Quality Indicator
21. er hereafter the Customer that the systems and products supplied by US Water are free from defects in material and in workmanship for twelve 12 months from the Warranty Commencement Date as defined below only when used strictly in accordance with the applicable operating instructions and within the range of the operating conditions specified by US Water for each such product This Warranty does not extend to systems equipment or components manufactured by oth ers nor to systems equipment or components manufactured by others and distributed by US Water This Warranty does not extend to equipment or components manufactured by others which have been incorporated into an US Water product but if allowable US Water hereby as signs without warranty to the Customer its interest if any under any warranty made by the manufacturer of such equipment or component This Warranty does not cover disposable items such as fuses o rings regeneration materials chemicals or other such disposable items which must be replaced periodically under the normal and foreseeable operating condi tions of the goods warranted hereby Warranty Commencement Date The Warranty Commencement Date for each US Water product shall be the later of the date of 1 receipt by the Customer or 2 the date of installation at the Customer s premises pro vided that such installation must occur within three 3 months of shipment from the US Water s facility in Indian
22. he pH once a week When the pH becomes 3 or lower change the preser vation solution 3 Repeat this process at least once a month During the shutdown period the plant must be kept frost free or the temperature must not exceed 113 F 45 C Preparing unit for shipment 4 Disconnect the inlet concentrate pre filter and permeate plumbing 5 Drain all water from the pre filter cartridge housings by unscrewing the hous ings removing the pre filter cartridges and drain the water from the housings 6 Disconnect the tubing from the connectors on the permeate and concentrate inlets and outlets Allow the system to drain for a minimum of eight hours or until the opened ports quit dripping After draining is complete reconnect all of the plumbing 19 REVISION 1 0 1 19 15 REVERSE OSMOSIS TROUBLESHOOTING SYMPTOMS POSSIBLE CAUSES CORRECTIVE ACTION Low supply pressure Increase inlet pressure Cartridge filters plugged Change filters Solenoid valve malfunction Replace sol valve and or coil Low Inlet Pressure Motor may not be drawing correct current High permeate flow Exceeding maximum feed wa ter temperature See temperature correction sheet Low operating pressure See low inlet pressure Damage product tube o rings Inspect and or replace Damaged or oxidized membrane Replace membrane Improve pretreatment to remove metals Metal Oxide Fouling Optimize pretreatment for colloid removal Clean with high pH anion ic
23. his User s Manual outlines the various safety headings used throughout this manual s text and are enhanced and defined below NOTE INDICATES STATEMENTS THAT PROVIDE FURTHER INFORMATION AND CLARIFICATION CAUTION INDICATES STATEMENTS THAT ARE USED TO IDENTIFY CON DITIONS OR PRACTICES THAT COULD RESULT IN EQUIPMENT OR OTHER PROPERTY DAMAGE WARNING INDICATES STATEMENTS THAT ARE USED TO IDENTIFY CON DITIONS OR PRACTICES THAT COULD RESULT IN INJURY OR LOSS OF LIFE FAILURE TO FOLLOW WARNINGS COULD RESULT IN SERIOUS INJU RY OR EVEN DEATH OR OTHER DESCRIPTIVE LABELS FROM THE SYSTEM PLEASE READ THE ENTIRE MANUAL BEFORE PROCEEDING WITH THE INSTALLATION AND STARTUP FAILURE TO FOLLOW THE ATTACHED INSTRUCTIONS OR OPERATING PARAMETERS MAY LEAD TO THE PRODUCT S FAILURE WHICH CAN CAUSE PROPERTY DAMAGE AND OR PERSONAL INJURY am DO NOT UNDER ANY CIRCUMSTANCE REMOVE ANY CAUTION WARNING USE WHERE THE WATER IS MICROBIOLOGICALLY UNSAFE OR OF UN KNOWN QUALITY WITHOUT ADEQUATE DISINFECTION BEFORE OR AFTER THE SYSTEM e PRETREATMENT MUST BE SUFFICIENT TO ELIMINATE CHEMICALS ORGANICS OR INORGANICS THAT COULD ATTACK THE MEMBRANE MATERIAL e ALWAYS TURN OFF THE UNIT SHUT OFF THE FEED WATER AND 4 REVISION 1 0 1 19 15 DISCONNECT THE ELECTRICAL POWER BEFORE WORKING ON THE UNIT NEVER ALLOW THE PUMP TO RUN DRY NEVER ALLOW THE UNIT TO FREEZE OR OPERATE WITH A FEED WATER PERATURE ABOVE 100 F
24. ressures pH etc and a detailed description of the problem 21 REVISION 1 0 1 19 15 TEMPERATURE CORRECTION FACTORS FOR MEMBRANE Find the temperature correction factor TCF from the table below Divide the rated permeate flow at 77 F by the temperature correction factor The result is the permeate flow at the desired temperature See example on the next page Te Temperature Temperature 50 0 10 0 171 57 2 140 1 475 71 6 22 0 1 109 78 8 26 0 50 2 10 1 05 57 4 14 1 1 469 64 6 18 1 1 272 71 8 22 1 1 1 79 0 26 1 50 4 10 2 1 698 57 6 14 2 1464 648182 1 267 720022 1 101 79 2 26 2 096 50 5 10 3 1 692 577 14 3 1 459 64 9 18 3 1 262 72 1 22 3 1 097 793 26 3 0 962 50 7 10 4 1 686 57 9 14 4 1 453 65 1 18 4 1 258 72 3 22 4 1 093 79 5 26 4 0 959 50 9 10 5 1 679 58 1 14 5 1 448 65 3 18 5 1 254 72 5 22 5 1 090 79 7 26 5 0 957 51 1 10 6 1 673 58 3 14 6 1 443 65 5 18 6 1 249 72 7 22 6 1 086 79 9 26 6 0 954 51 3 10 7 1667 58 5 147 1437 657 8 1 245 729027 1 082 80 1 26 7 0951 51 4 10 8 1 660 586 148 142 658088 1 240 73 02 81 10 02 6 0 948 51 6 10 9 1 654 58 8 14 9 1 427 66 0 18 9 1 236 73 2 22 9 1 075 80 4 26 9 0 945 51 8 11 0 1 648 59 0 15 0 1 422 66 2 19 0 1 232 73 4 23 0 1 071 80 6 27 0 0 943 52 0 11 1 1 642 59 2 15 1 1 417 66 4 19 1 1 227 73 6 23 1 1 067 80 8 27 1 0 940 52 2 11 2 1 636 59 4 15 2 1 411 66 6 19 2 1
25. ssure is 100 psi NOTE DO NOT OPERATE AT A PRESSURE EXCEEDING 125 PSI The operating pressure can be increased on the face of the booster pump by turning the hex screw clock WISe 4 Connect the concentrate 3 8 tubing waste line to drain 5 Turn on the feed water and plug the booster pump transformer into a power supply of 110 volts 60 Hz 6 This system has been designed with an auto flush restrictor This restrictor automatically flushes the reverse osmosis system for 30 seconds every time it starts up and once every hour when the system is producing water T NOTE THE TANK PRESSURE SWITCH WILL SHUT THE SYSTEM OFF AUTOMATICALLY WHEN THE BLADDER TANK IS FULL 7 REVISION 1 0 1 19 15 7 The sediment filter and carbon must be serviced regularly for optimal performance The water quali ty should be checked every two weeks minimum The pre filters should be checked once a month over the first 3 months of operation to determine the filter change frequency Typically most appli cations will not need to change the filters more than twice annually However in some applications sediment or other contaminants in the feed water may require a more frequent filter change 8 Dispose of the initial product clean water until the TDS level conductivity of the product water sta bilizes at the lowest cleanest value Use any TDS or Conductivity meter to monitor the product wa ter quality A minimum quality of 96 NaCl rejection is r
26. upon prepayment of US Water s anticipated costs of attending such premises Voidability of Warranty This Warranty shall be void and unenforceable as to any US Water product which has been damaged by accident mishandling abuse or has been repaired modified altered disassem bled or otherwise tampered with by anyone other than US Water or an authorized US Water service representative or if any replacement parts are not authorized by US Water have been used or the product has not been installed operated and maintained in strict accordance and adherence with the operating documentation and manuals for such product Any ex pressed warranty or similar representation of performance set forth in the operation docu mentation for media or resin incorporated into an US Water product shall be void and unen forceable unless the feed water requirements set forth in the operating documentation for such product are unequivocally and strictly adhered to 29 REVISION 1 0 1 19 15 Limitations and Exclusions THIS WARRANTY AND REMEDIES DESCRIBED HEREIN AND HEREINABOVE ARE EX CLUSIVE AND IN LIEU OF ANY AND ALL OTHER WARRANTY OR REMEDIES EX PRESSED OR IMPLIED INCLUDING WITHOUT LIMITATION ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE IN NO EVENT SHALL AXEON BE LIABLE FOR ANY CONSEQUENTIAL INCIDENTAL OR OTHER SIMI LAR TYPES OF DAMAGES FOR DAMAGES FOR THE LOSS OF PRODUCTION OR PROFITS OR INJURY TO PERSON OR PROPERTY N
27. ximum Feed Silt Density Index B 3 Maximum Operating Pressure 400 psi 27 58 bar 8 Chlorine Tolerance O ppm pH Range Continuous Operation 2 11 Maximum temperature for continuous operations above pH10 is 95 F 35 Product Specifications Applied Permeate Applied Permeate Nominal Salt Description Pressure Flow Rate Pressure Flow Rate Rejection psi bar psi gpd psi bar gpd m3 d 200392 5 4014 80 5 52 600 2 27 100 6 89 720 3 72 200393 HF5 4021 80 5 52 1000 3 79 100 6 89 1200 4 54 200394 HF5 4040 80 5 52 2500 9 46 100 6 89 3000 11 36 Test Parameters 550 TDS Filtered 5 Micron De Chlorinated Municipal Feed Water 77 Degrees F 15 Permeate Recovery 6 5 7 0 pH Range at the Specified Operating Pressure Data Taken After 30 Minutes of Operation Maximum Pressure drop for each element is 13 psi Minimum salt rejection is 96 Permeate flow for individual elements may vary 20 Dimensions inch mm Description A B D HF5 4014 14 355 6 1 1 27 94 0 75 19 05 3 95 100 3 MF5 4021 21 533 4 1 1 27 94 0 75 19 05 3 95 100 3 HF5 4040 40 1016 0 1 1 27 94 0 75 19 05 3 95 100 3 Under certain conditions the presence of free chlorine and other oxidizing agents will cause premature membrane failure Since oxidation damage is not covered under warranty the manufacturer recommends removing residual free chlorine by
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