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        The Generic Engine Monitor (GEM)
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1.                                 Fr oreo        8ee oe    Dre           Bess            Gee oO                                 Fee eee Gere 880 Cees    Qui  o  mOO00cr        ooooc o  1    MARINE     Bv                           intelligent monitoring solutions    i       Uum  os            GENERIC ENGINE MONITOR  GEM          Instructions for the  Generic Engine Monitor    Helerlex        lt  w   aS         Before you start   what you should have    What you should have   clockwise from top left      e Mounting Template Packing list  e  he Generic Engine Monitor  GEM   User Manual  e Front Mounting Kit  4 x studs nuts        e  he Generic Engine Monitor  GEM  Display  e Option Equipment  Protective Push On  Front Cover  part No  501025           Veleflex     page 1    1  The Generic Engine Monitor  GEM  User Manual    Thank you for choosing the Generic Engine  Monitor  GEM   These pages provide  operating instructions for the GEM which  displays J1939 or J1587     compatible  engine transmission data  Please read  through the guide before use     The GEM user configurable application  software creates graphical instrument  clusters to display parameters and alarms      providing users with a time saving solution  for introducing equipment incorporating  higher degrees of electronic display   and control     We expect that you will be very pleased  with this product and have many years of  trouble free operation  If you have any  problems or ideas for improvement then  we woul
2.                              lt  lt         lt  lt                 lt  lt   lt  lt     None Fuel Leakage 2  DISTANCE  km  Miles or Nmiles       Distance Remaining    e  E  Trip Distance    e     4 Total Vehicle Distance        lt  lt       lt  lt   lt       lt  lt   lt  lt       lt  lt   lt       page 13    8  Data Parameters Monitored     continued       Parameter Datalinks_   Sereens  J1939 J1587_ Tri Quad          DB  PRESSURE  kPa  PSI or bar             Fuel Delivery Pressure                 EN   Barometer Pressure V                    Auxiliary Pressure 1    EN s      Boost Pressure y m      y al   2 3   Air Inlet Pressure   v   vv     AS Air Filter 1 Differential Pressure Vo v viv    None Injector Metering Rail 1 Pressure vv     None Injector Metering Rail 2 Pressure    v  s   Coolant Pressure La il a            Engine Oil Pressure JI   aw   we lx       Transmission Oil Pressure          v        None Clutch Pressure            None Air Start Pressure y af Y   None Injection Control Pressure          TEMPERATURE    C or   F       Engine Coolant Temperature                    d    Engine Intercooler Temperature                   el Engine Oil Temperature 1   TE y a         page 14    8  Data Parameters Monitored     continued          Screens                Parameter   Datalinks _  271939   1587 Tri   Quad Uni DB  TEMPERATURE       or  F   Transmission Oil Temperature V  v                   5  Turbo Oil Temperature           v               Temperature ela   wv  a Jj  C
3.     Caution  DO NOT use this  Template for the installation of     your GEM  ONLY use the one       supplied loose with the kit    e             CEN  up      Cut out for  back recess  g64mm  2 5       X     gt   E i    M    Srn 4 0mm clearance     4 3mm  0 17      page 32    18  Maintenance and Troubleshooting    No regular maintenance is required  except for cleaning the GEM lens as required using a soft  damp  cloth  Do not use abrasive materials or solvents  specifically white spirit  petrol and acetone  Should  any further attention be necessary  please contact your supplier  If you are experiencing operating  problems with the GEM  check these diagnostics     Problem  Unit does not power up    Display is blank or black    Unit bleeps at start up and does  not store settings    Unit fails to display any data    Unit fails to display certain  parameter s  unable to select  certain parameter s     Active alarm messages are not  displayed    otored alarm messages are not  displayed    Possible solution    Ensure connections to unit are correct   Ensure power source is present     Adjust reset lighting and contrast settings   Ensure temperature is within operating range of the unit     Unit has failed self test  Contact your GEM supplier    Ensure connections to unit are correct   Ensure data source supports J1939 or  1587 message  protocol     Ensure the GEM supports required parameter s   Ensure data source provides required parameter s      Ensure data source provides alar
4.  every GEM     Instructions   e Decide on a location  e Using the template supplied with the display  e Allow adequate clearance behind the display as a guide  cut out the mounting hole  and  for cable connections  to ensure that the drill four 94 3 mm  0 170 inch  holes for the  cables are not unduly stressed  and for M4 studs   ventilation  Leave sufficient cable so that the e Screw the studs into the rear case  longer  unit may be removed for servicing  studs can be used  not supplied    e Connect the cable  not supplied       e Place the GEM in position  secure by screwing    thumb nuts onto the studs     The front mounting kit  M4 studs and thumb  nuts  supplied with the GEM  which allows  the display to be mounted onto a panel or  dashboard     Warning  Take care not to over tighten the studs   thumb nuts as this may damage the unit        Front mounting template  A paper mounting template for marking drill holes etc  is supplied  loose with the GEM  After marking out  Teleflex advises that dimensions are verified by measurement   due to the limitations of the printing process  This is especially important if the template has been  photocopied     page 31    17  Installation     continued    To ensure accuracy and avoid costly repairs a Mounting Template is supplied loose with the GEM   Below is an example of this Mounting Template     Note  For best installation results ensure there is adequate ventilation behind the unit     Overall size 110mm  4 33   x 110mm  4 33   
5.  is 1111     Once this has been entered the feature will be enabled  It is possible   to change the pin using the Pin Change menu  This will then prompt   the user for the current pin and providing this is correct the GEM will  prompt the user for the new pin and finally confirmation of the new pin        ABOUT  Displays the following product information   ID  Serial number of the display   EEPROM  Number of writes on EEPROM   PART No  Unit part number   VERS  Software version number   CHK  Flash memory checksum   SOURCE  The source of received data   LIB1  Low level system library version   LIB2  Low level Graphical Display Interface library version  if used            page 24    11  Pop Up Messages and Warnings    ENGINE SERVICE WARNING  In the Configuration menu  users can set the engine service interval  in hours  When the GEM determines an engine service is due  it displays SERVICE REQUIRED on the  splash screen that appears at power up     DATA COMMUNICATIONS FAILURE  If the GEM cannot detect engine transmission data  broadcasts  a pop up window with a data communications failure warning icon will appear and flash   Once engine transmission data is detected the warning disappears and normal data display resumes     CAN TX DISABLE  If CAN TX  transmission  is disabled  then the status will be displayed  with a  pop up window flashing with a period of approximately 1 second on  10 seconds off  Note  This  function is a requirement of the J1939 specification and is not nor
6.  shows fuel tank level  Upon pressing key 1 the fuel  computer is highlighted  when highlighted various data can be  displayed by repeat pressing of key 1  When first selected a small icon  will also appear in the centre of the screen with the text  Hold Reset    Holding key 1 at this time will perform a Trip Reset  After 2 seconds of  Figure 3 2  A fuel computer no key presses the fuel computer will go back to normal and the icon  display  will disappear     Note  Metric units are shown as    ata Available is similar to an automotive in car fuel computer   default  but others may be   selected via the configuration   menu        Below is the list of parameters that can be displayed in the fuel computer window in alphabetical  order    Distance Remaining  Calculated if Fuel Tank Capacity is set and Fuel Rate  Vehicle Speed and Fuel  Level are available  Distance    Fuel Level   f available  Volume    Fuel Rate   f available  Volume Hour    Fuel Remaining  Calculated if Fuel Tank Capacity is set and Fuel Level is available  Volume   Instantaneous Fuel Economy  Calculated if Vehicle Speed and Fuel Rate are available  Distance   Volume    Total Engine Hours  If available  Hours    Total Vehicle Distance   f available  Distance     page 8    5  The Tri Display  Fuel Computer Modes      continued    Trip Distance  Calculated since last Trip Reset if Total Vehicle Distance is available  Distance   Trip Engine Hours  Calculated since last Trip Reset if Total Engine Hours is availabl
7.  to 250  Steering Column Unit  with  all other values reserved  255 is a special case  it indicates all  data from all sources in its raw data form  Source Address 1  defaults to 128 and Source Address 2 defaults to 130   DISPLAY ADDRESS  Ihe display address allows values from 128 255    ALARM FILTER  This setting specifies whether the GEM will monitor and display alarms  from all sources  GLB  global  or only the source address    specified in the settings Source Address  1  amp  2  SRC  source         page 23    10  System Sub Menu   continued    SPEED SOURCE  There are currently 3 sources of speed data  which the GEM can decode  The  settings for this parameter are AUTO  NMEA  WHEEL  NAV and OFF  AUTO prioritises the following  sources  highest to lowest  NMEA  WHEEL  PGN OxFEF1   NAV  PGN OxFEF8   The remaining  settings force the GEM to listen only for that particular source  and OFF stops the GEM listening to  any source      PIN SETTINGS       default this security feature is disabled within the software  By enabling this  feature the user will be prompted to enter a PIN every time the Configuration menu is entered    This is to allow the unit s settings to be preserved and not be accidentally  changed by an unauthorised user  To enable the PIN entry feature highlight  the corresponding setting in the PIN Settings menu and press key 4 to  select it  As an added security feature  to stop the pin being enabled  without knowing it  the current pin must be entered  default
8. FUEL CAPACITY  bleep   Use this menu to switch the function on off  An    audible  bleep  will still sound if an alarm occurs   DISPLAY  Ihe display menu allows the user to configure  certain visual parameters and controls of the display        MAX RPM  This defines and restricts the upper limit of the RPM gauges displayed throughout  the GEM    MAX SPEED  This defines and restricts the upper limit of the Speed gauges displayed  throughout the GEM    GRAPH RANGE  This changes the resolution of the historic data displayed in the Uni Display   QUAD ADJUST  This setting allows the user to disable the    adjust mode    feature in the Quad  Displays  This is generally used for users who would like to fix the parameters displayed on the  screens once they are happy with them  This can be re enabled at any time    SERVICE  Set the service interval in hours and reset the interval counter  It is important to  note that setting SERVICE to 0 will disable the service interval function and the word  OFF    will be displayed    FUEL CAPACITY  The fuel capacity screen allows the user to enter the fuel tank capacity of  the vehicle  By default the fuel tank capacity will be set to 0  Only after this has been set will the  parameters Fuel Remaining and Distance Remaining be calculated     page 20    10  System Sub Menu  2nd Level Configuration Menu     SYSTEM      DEMO    RESTORE DEFAULTS  COM VIEWER  J1939 SETTINGS    ABOUT    The System menu allows the user to configure or view    DEMO  Swi
9. LCD fluid gets into your eye thoroughly rinse your eye with clean water for several minutes  and then gain immediate medical assistance    e  f the LCD fluid is swallowed rinse your mouth thoroughly with clean water then drink a substantial  volume of water and make yourself vomit  Then gain immediate medical assistance   CE EMC Directive 89 336 EE  This product has been designed to be compliant with this  directive  Compliance can only be ensured by correct installation     page 36       Teleflex Marine   3831 No  6 Road   Richmond    British Columbia    V6V 1P6                  Tel   001  604 270 6899  Fax   001  604 270 7172  Email  seastar tflexinc com    www teleflexmarine com      2005 Marine Canada Acquisition Limited Partnership  DBA Teleflex Canada    Specifications subject to change without notice    Any trademarks used are recognised     Part Number 80661 2 Rev  07  August 2012    Meleflex     MARINE       
10. ature and fuel   To select Tri Display  press any  of the first 4 keys to show the top level button bar  and then press key 1  the left hand key     The parameter displayed in the top right gauge is user defined  to change the displayed data press  key 5 when the button bar is visible and then keys 1 and 2 to cycle through the available parameters   Also the data displayed in the fuel computer window  Bottom left window  may be changed by  repeated pressing of key 1  This is explained in more detail in the following pages  Also  attributes  such as units and scales may be changed via the Configuration menu  See section 10 for details      1    D 1000     RPM 954      Ln     1000 i i a       Figure 3 1  Tri Display  accessed via key 1     Note  Metric units are shown as default  but others may be selected    via the Configuration menu        The top window shows 2 analogue gauges   Engine RPM and Speed  maximum RPM   and speed may be set via the Configuration  menu   If speed data is not available the right  hand gauge will display engine oil pressure   The bottom right window shows coolant  temperature  The bottom left window displays  the fuel computer     It is also possible to display speed derived  from a GPS module with an NMEA 0183  output   interfaced via the displays RS232  port  contact your GEM supplier for further  information      page 7    5  The Tri Display  Fuel Computer Modes     The lower left display window provides access to the fuel computer  data and also
11. d like to hear from you     For more information please visit our  web site  www teleflexmarine com    page 2    Section Contents    Understanding The Generic Engine  Monitor  GEM     Getting Started   Soft Keys   The Tri Display   The Quad Display   The Uni Display   Data Parameters Monitored  Active and Stored Alarm Lists  Configuration Menu      Pop Up Messages and Warnings    Adjusting Lighting and Contrast  Preferred Screen Store   Keypad Lock   GEM Connection Data   Typical J1939 Wiring Topology  Installation   Maintenance and Troubleshooting  The GEM Platform    ooftware Development Options  fot the GEM      Glossary    Important Safety and Legal Information    Page    2  Understanding The Generic Engine Monitor  GEM     The GEM software runs on a CANtrak display  see section 19 for further details on the CANtrak  platform  with five soft keys  providing a flexible and intuitive Human Machine Interface  HMI    The 5 soft keys access a graphical menu structure that uses standard and easily understood icons  to indicate the key s current function  This enables the operator to select the required engine   transmission data and display it in the following formats     e Analogue gauges   e Digital values   e Historical trend graphs   e Current and stored alarm messages    Additionally  various diagnostic screens are available  allowing detailed investigation of the engine  and transmission data stream  The underlying structure of the GEM and its interaction with the soft  k
12. datasheet  available via www teleflexmarine com      9  Active and Stored Alarm Lists    Active alarms  When an active current alarm is received  a flashing pop up window appears  overlaid on the current screen in use  showing details of the current alarm  When an active alarm is  received  the GEM activates its internal sounder  and the external alarm output on Pin 11  available  on 7210 display models only      OTAL ALARMS   10    DESCRIPTION DESCEIFT FAIL MODE  a EHS OL PRESS    EHG HRS    285  TOO LOW       ACTIVE FAULT ERE oot  ENG OIL PRESS  Owe ne tee ree   TOO LOW MS OCC CHT   10 i      AIR INLET TEMP E  AIR INLET              00 ENG HRS   1257 EHG HAS   1257 WHIK Aa  SPH   105 SPH   105 FHI        DEC CMT   9       21414       Figure 6  Example alarm message  plus alarm list screens showing unacknowledged conditions  black  background  and acknowledged alarms  grey background   After acknowledgement  the exit key  open  door icon  becomes active  J1939 standard abbreviations are used wherever possible  Note   MS    Most  Severe    MOD   Moderately Severe and    LS      Least Severe     The alarm list is accessed by pressing any key while an alarm pop up is displayed  or by pressing  any of the first 4 keys to show the button bar  and then key 4  This screen displays all current active  alarms  when entered  Pin 11 External Alarm Output is deactivated  available on 7210 display models  only   Alarms not yet acknowledged are shown in grey on black  Alarms already ackno
13. e  Hours   Trip Fuel  Calculated since last Trip Reset if Total Fuel Used is available  Volume    Trip Fuel Economy  Calculated since last Trip Reset if Total Fuel Used and Total Vehicle Distance  are available  Distance Volume    Trip Fuel Rate  Calculated since last Trip Reset if Total Engine Hours and Total Fuel Used are  available  Volume Hour     Note  A Trip Reset affects all reset able fuel computer parameters and can be performed by holding  key 1 when the Hold Reset icon appears  The icon appears for approximately 2 seconds when   the fuel computer window is first selected  Setting Total Fuel Tank Data and Fuel Tank Reset is  performed via the Configuration menu     page 9    6  The Quad Display    Quad Display mode provides 4 gauges  To select it  press any of the keys 1 to 4 to show the top  level button bar and then key 2  Repeat presses of key 2 cycle the display around 3 separate quad  screens  4 digital gauges  4 analogue gauges and 4 alternative analogue gauges  All 12 gauges  may be selected and configured by users  providing a simple means of creating application specific  views of engine data  Gauges are selected via quad display s  adjust mode   by pressing key 5   noted by an arrow icon  when the GEM is running quad display and the button bar is visible  In  adjust mode  corresponding key presses cycle the display through available parameters  listed in  section 8   The selected configuration is stored even when power is removed  adjust mode   is exited b
14. en disappears  the GEM starts displaying readings on its virtual gauges if it is  connected to an active source of data  The GEM displays the  main engine display  or tri screen on  initial start up  but note that after use this changes to the screen that was last displayed  see Preferred  screen Store section 13 for details   The GEM display modes are detailed in the following sections     page 5    4  Soft Keys    The        soft keys simplify the operator interface  In use  the GEM displays a    button bar    directly  above the soft keys when any of the first 4 keys  keys 1 to 4  starting from the left  are pressed    with icons representing the current function of each key  Figure 2  shows the top level button bar  with  icons 1 to 4 representing the gauges and alarms available  and icon 5 an  exit door   Repeat presses  of these buttons toggles around the display options available  The button bar will disappear after  approximately 5 seconds if no further keys are pressed     Figure 2  The GEM s top level button  bar menu    Key 1  Pages icon indicating that further  presses cycle through options for the  screen being viewed  in this instance fuel  computer modes for the main engine  display    Key 2  Quad Display mode   Key 3  Uni Display mode   Key 4  Alarm Display mode   Key 5  Exit door       page 6    9  Ihe Tri Display    This GEM display mode provides three independent windows  and is intended to show the most  frequently accessed vehicle data  RPM  speed  temper
15. eys may be understood by Figure 1  By accessing the Configuration menu  users can customise  some of the displayed data to show  for example  metric or imperial units  and various parameters  such as the full scale reading of gauges     page 3    Understanding The Generic Engine Monitor  GEM    cont     The GEM presents a context dependent  button bar  above the push buttons if any key  from 1 to 4 is pressed from left to right   it disappears after 5 seconds of inactivity  This   top level  button bar shows the basic structure of the GEM        Figure 1    Tri Display  Quad Uni Display Active Alarm Contrast   or Main Engine   Display  user showing Display  and Lighting   Display  Repeat   configurable   data history Holding the adjustment    presses cycle the   Repeat presses  configurable   key brings up or   if held for   fuel computer cycle the Repeat presses Stored Alarms    3 seconds   the   through various   display around cycle display Configuration     different quad   through available    view options  parameters        3  Getting Started    When power is applied to the display  a start up screen displays for approximately 7 seconds while  the display performs a self test  If the display makes a    bleeping    sound for longer than 1 second  self   test has failed  Users can attempt to rectify the fault by restoring factory defaults  see Configuration  menu section 10 for details   if the fault persists  contact your supplier for guidance     After the start up scre
16. ferred Screen Store    The GEM automatically stores the current screen as a user s preferred page  after a delay of approximately  15 seconds  if no buttons are pushed   On next power up the display will start with the splash screen   and then go to the last stored screen  Note  Selecting Restore Defaults on the Systems sub menu of  Configuration will set the main engine screen as the default display     14  Keypad Lock    The         five keys can be locked  such that an operator cannot change any settings or access  any other display mode   in a similar manner to the key lock functions on a mobile phone   This is  achieved by pressing and holding keys 1 and 5 simultaneously for one second  Repeating this  operation resets the GEM CANtrak back to normal operation     page 27    15  GEM Connection Data    The GEM interfaces to data via the Deutsch DT0412PA connector on the rear of the display   wired as  shown  Connecting harness part   510626 is available through your local marine parts dealer  or you  may source the connector components from Deutsch directly    e DT06125A  mating connector   e W125  Wedgelock  one per connector    e  462 201 1631  pin sockets  note that different finishes and termination methods may be selected   e 114017  sealing plug  one per unused pin location    Note  A ferrite clamp must be placed over the harness to meet EMC radiation emission requirements  of BSEN60945  Maritime navigation  amp  radio communication equipment  amp  systems   We recom
17. m message data in the  following format  J1939 Active Diagnostic Trouble  Codes  Diagnostic Message 1  DM1      Ensure data source provides alarm message data in the  following format  J1939 Active Diagnostic Trouble  Codes  Diagnostic Message 2  DM2      page 33    19  The GEM Platform    Teleflex GEM LCD displays are rugged 110 x 110 mm DIN format modules with 5 soft keys  and offer  a 160 x 128 pixel display area  This is large enough to provide great flexibility for managing the rich  data available from modern electronically controlled systems  GEM is now in its fourth generation   the latest GEM 7200 family employs design for manufacture techniques including chip on tab to  minimise component count and assembly operations  The GEM 7200 series of displays employ film  supertwist nematic LCDs for visibility in direct sunlight     with backlighting     The GEM display features a Deutsch connector interface which allows the unit to provide ingress  protection to IP67  covering immersion in water up to 1 meter deep  Units come with 3 serial interfaces   RS 232  RS 485  and a CAN 2 0B port compatible with the J1939 protocol used by many manufacturers     Differences between 7200 and 7210   7200 operates between  25  C to  75       7210 incorporates a heating element allowing operation between  40  C to  75  C     The GEM 7210 also includes a programmable 500mA Digital Output Driver   Data sheets are available at  www teleflexmarine com    20  Software Development Options for 
18. mally of importance for the  GEM applications     DATA NOT SUPPORTED  If the required data parameter is not available  the gauge will display             near the units and parameter icon  see below centre for example        Figure 9  Left to right  Pop up warnings of  engine service required  a data communications failure  and  CAN TX is disabled     page 25    12  Adjusting Lighting and Contrast    Pressing key 5  the right hand key  when the menu icons are not being displayed brings up the  lighting and contrast menu  The LCD has a number of back lighting levels that allow the display   to be read in the dark  The appropriate level is selected by pressing keys 1 or 2 to decrease or  increase illumination  Contrast is adjusted in the same manner  using keys 3 and 4  Figure 10    Note  The GEM monitors the temperature of the LCD and automatically adjusts display contrast as  required  therefore it is not likely that a user will need to make a manual contrast adjustment unless  extreme climate changes occur  The menu is exited by pressing key 5  The lighting and contrast  settings are retained after the unit is switched off     Note  Resetting contrast  If the contrast has been adjusted poorly  you may restore the  factory setting  a central value  by pressing keys 1 to 4 simultaneously  This action does  not change other user configured settings     Figure 10  The lighting and contrast adjust  screen  showing a contrast level adjustment  in progress        page 26    13  Pre
19. mend  that the clamp should be a TDK ZCAT2032 0930  a Multicomp 33RH17 5 x 28 5 x 10 7  core  10 7  mm ID or equivalent     page 28    15  GEM Connection Data     continued    Connector pin out       10    11  12    Signal  Power    Power    TX  4   TX       RX      RX  4     CAN LO   1939 LO     CAN HI   J1939 HI     RS485A   J1587      RS485B   J1587      Output  Not used    Notes    Ground  amp  power  10 30V DC   Supply should be  protected by 500mA rated circuit breaker fuse    RS 232 serial port    CAN2 0B port    Serial port    Programmable digital output for activating alarm       Available on 7210 model only      Not available on all GEM models   refer to the datasheet for your display     page 29    16  Typical J1939 Wiring Topology    Most modern engine installations include a harness with built in J1939 backbone  Check engine  manufacturers documentation   If not  it is critical to use twisted shielded pair with a drain wire  max  length 40m  terminated with 1200 resistors at each end  In addition  all stubs should not exceed  1m in length     GEM Display    Termination       Resistor  1200            Backbone   Max length 40m        00000  Stub    uu      Max length 1m     Engine l  Transmission    00000    T Termination    Resistor  1200   page 30    17  Installation    Front mounting instructions  Most units will be mounted onto a bulkhead  dashboard or panel      a method described below  the components required  4 x M4 studs and thumb nuts  are supplied  with
20. nications   society of Automotive Engineers Inc    Subsystem Identifier   Push button keys whose function changes according to use   Suspect Parameter Number  J1939 specific fault code ID number    Note  The messages  icons  error codes etc displayed by the GEM conform to J1939  standards wherever possible  A copy of the relevant standards documents will be  important for developers   they may be accessed and purchased via   www sae org standardsdev groundvehicle j1939a htm    page 39    22  Important Safety and Legal Information    Under no circumstances shall Teleflex or any of its subsidiary companies accept liability for any   loss of data  income  incidental damage or consequential losses incurred as a result of the use   of the product howsoever caused when used as a monitor for electronically controlled engines    transmissions or other systems    e Reproduction  transfer  distribution or storage of part or all of the contents in this document in  any form without written permission of Teleflex is prohibited    e Teleflex operates a policy of continuous improvement  Teleflex reserves the right to alter and  improve the CANtrak displays and the GEM software without prior notice   Liquid crystal safety  If the liquid crystal display  LCD  is broken  particular care must be taken  with any leaking fluid  Urgent action must be taken    e  f the LCD fluid gets onto your skin wipe immediately with a suitable cloth and wash the area  well with mild soap and water    e  f the 
21. o  Intake Manifold 1 Temperature                  2  Air Inlet Temperature    F  ct      Exhaust Gas Temperature      vi vi viv      Auxiliary Temperature 1 V vV v vy 4   None Engine ECU Temperature        None Exhaust Gas Port 1 Temperature v     None Exhaust Gas Port 2 Temperature v v  None Turbo 1 Compressor Inlet Temperature   v v  PERCENTAGE  96        Fuel Level V       v   gt      Acceleration Position           V  None Throttle Position    af al  TN Engine Oil Level           V      page 15    8  Data Parameters Monitored     continued       NE        _Datalinks   Sereens  J1939 J1587 Tri Quad        DB  PERCENTAGE      Ky Coolant Level V  v            at Estimated Percent Fan Speed       v      amp    Drivers Demand Percent Torque    p   4  Actual Engine Percent Torque   JV          wi     Torque Use at RPM Vivi       J  SPEED  RPM  km h  MPH or KTS   None Input Shaft Speed          None Output Shaft Speed       y   5 Engine Speed              None Turbo 1 Speed V  y N   None    Engine Desired Operating Speed          Navigation Wheel Based Vehicle Speed v   v   v   v v  TIME  h         3 Total Engine Hours           af     KA Trip Engine Hours                None Service Hours     MISCELLANEOUS  None Torque Converter Lock Up Engaged v v  N Current Gear    J     X       Selected Gear    y       None CANTX Disable          Note  This list is current at the time of going to press  new parameters are continually being added    the latest list may be found in the latest 
22. ork will have a unique address  in the range 0 254   which the GEM can choose to listen to or not  The GEM can listen  to 2 sources of data simultaneously  usually Engine 1   address 0  and Transmission 1   address 3   The filter can also be removed so  that the GEM will decode all incoming data regardless of its source   This is accomplished by setting    Source Address 1    to 255     page 22       10  System Sub Menu     continued    DISPLAY ADDRESS   As mentioned previously  every device has a unique address and the  GEM is no different  In single engine setups the default display address is 40  SAE recommendation    If the GEM does not display all necessary data  which is supported  please contact your engine  manufacturer for advice on the value of this setting    ALARM FILTER  This setting specifies whether the GEM will monitor and display alarms from  all sources  GLB  global  or only the source address  specified in the settings Source Address 1  amp  2   SRC  source     SPN VERSION  Set the Suspect Parameter Number  Version 1  2 or 3   Version 4 is  automatically detected  but older engines will have to be set to 1  2 or 3    Note  Consult your engine supplier to establish which SPN version is appropriate if you have  problems reading alarm data     J1587 SETTINGS  This screen allows adjustments specific  to the J1587 Datalink    SOURCE ADDRESS 1  amp  2  J158  supports source  addresses in the form of the MID  Message ID  and has values  defined from 128  Engine 1 
23. s in normal  operating mode  The top level configuration menu will be displayed as shown  Keys 1 and 2 then  allow you to choose from SETTINGS  SYSTEM or Db VIEWER  The chosen item is highlighted in bold  with an arrow pointing to it   Pressing key 4 enters the chosen sub menu  SETTINGS allows the GEM  to be configured according to user preferences  SYSTEM accesses maintenance and low level system  configuration settings  Db VIEWER allows the user to view all data  including that cannot be found in  the graphical screens  that the GEM decodes  Each of these sub menus is described in more detail  on the pages following  Pressing key 5 exits the current menu sub menu  Settings are automatically  stored on exit     UNITS  LANGUAGE ENGLISH DEMO                    OFF        VIEWER  DISPLAY J1939 SETTINGS  SERVICE ABOUT  FUEL CAPACITY     4  1919        Figure 8  The top level Configuration menu and its three choices of SETTINGS  SYSTEM  and Db VIEWER sub menus  Pressing Key 4 enters the menu highlighted  Key 5     exit door       the right hand button  returns you to the previous menu     page 19    10  Settings Sub Menu  2nd Level Configuration Menu     The settings menu allows the user to enter sub level screens    to configure      UNITS UNITS  This menu enables the user to set the units used for  LANGUAGE EHGLISH speed  distance  pressure  volume and temperature   BLEEP OFF LANGUAGE  Choose from various languages   E BLEEP  When activated  the soft keys will emit an audible  
24. tches between the GEM s demonstration modes and  the normal mode of displaying live engine transmission data   Demo allows the GEM to operate without live data and provides   3 levels of simulation data  1   Speed On  2   Speed Off    3   Alarms On  0   OFF   Demo is automatically turned off if live    I               received     RESTORE DEFAULTS  This allows  you to reset all configuration information to Language English  default metric or imperial values  The default    settings are     Max  RPM 4000   Max  Speed 110 KM H 70 MPH  Graph range 2 mins   Speed                 Distance kM Miles  Pressure kPa PSI  Volume L Gal  Temperature   C  T  Demo Mode 0    page 21    10  System Sub Menu   continued    COM VIEWER  Displays last messages received on J1939   CAN   NMEA 0183  GPS derived speed over ground data  and  J1587 ports  System settings stored in memory can be seen in  the EEPROM Viewer    Note  This is a diagnostic feature that displays the contents of the  EEPROM with the current values  This may be helpful for OEMs   users diagnosing faults    DATALINK SETTINGS    This sub menu allows the user to configure the common datalink  settings  Speed Source  amp  Trip Source  as well as the individual  J1939 J1587 settings  such as source addresses      J1939 SETTINGS  This screen allows adjustments specific   to the J1939 Datalink    SOURCE ADDRESS 1  amp  2  These settings allow the  display to filter which sources it will listen to for data  Every device  on a J1939 netw
25. the GEM    Customers have a range of options for creating user interfaces on GEM  Like a PC  a GEM needs  application software to provide a useful function  One example of application software written by  Teleflex is the GEM  Generic Engine Monitoring  software written to display electronically controlled  diesel engines and transmission performance parameters and faults alarm using the SAE J1939 and  J1587 protocol  GEMs may be programmed to perform an infinite number of display  control and data  logging tasks  GEMs may be programmed to perform many display  control  and data logging tasks   Please contact Teleflex Marine with your specific requirements for additional details     page 34    21  Glossary    CAN    CANtrak  FMI  GPS  HMI  ISO  J1939  J1587    LCD  NMEA    PID  RS 232  RS 485  SAE   SID   Soft keys  SPN    Controller Area Network  also referred to as CANbus   serial communications  protocol for automotive use   Intelligent CAN compatible LCD display module   Failure Mode Identifier   Global Positioning System   Human Machine Interface   International Standard Organisation   SAE engine data protocol using CAN 2 0B   Electronic Data Interchange between Microcomputer Systems in Heavy Duty Vehicle  Applications   Liquid Crystal Display   National Marine Electronics Association  serial communications protocol for  marine use   Parameter Identifier   standard electrical interface for serial communications   standard differential electrical interface for serial commu
26. the J1939 and or the  J1587 datalinks  The parameters can be displayed by the GEM in user configurable Tri Display  Quad  Display or Uni Display modes  v indicates the parameter may be selected   DB is an abbreviation   for the        internal database  which stores all data transmitted from the engine transmission  The  complete database list can be accessed on the display via the Configuration menu     Abbreviations  The units    MPG    and    Gal    denote US gallons  For non US Imperial gallons  UK   Canada  etc  the units are denoted as    IMPG    or    IGal     N   nautical  KTS   knots    Note  If a parameter is not available  it will not be possible to select it  If the parameter becomes  unavailable while in view         is displayed            Datalinks _ Screens              1193911587        Quad   Uni   0  _  ELECTRICAL  Volts or Amps    4 i I  Electrical Potential v  v        vv        Battery Potential Switched        xv  vw       Net Battery Current           4               Alternator Potential  K       vy      y        Alternator Current                    page 12    8  Data Parameters Monitored     continued       p _Datalinks   Screens  J1939 1587 Tri Quad Uni DB    FUEL  L  Gal  IGal  or L h  Gal h IGal h  or  km L  MPG or IMPG          Fuel Remaining  Hi Fuel Rate    Hi   Instantaneous Fuel Economy  Eb Ci Trip Fuel Economy   Eb E Trip Fuel   Eb e Trip Fuel Rate    None Total Fuel Used    pem    7           SS SS esu es           oo    None Fuel Leakage 1
27. wledged are shown  in black on grey  If engine hours data is available  the list indicates when the alarm was initiated     page 17    9  Active and Stored Alarm Lists     continued    When first entering the screen  the list automatically displays the most recent alarm  The list can be  scrolled using keys 1 and 2  This screen cannot be exited until all alarms have been acknowledged  by pressing key 3  Alarm messages are automatically cleared from the list when no longer received  by the GEM     Stored alarms  Alarms stored by engine transmission ECUS  i e  not active or current but old   historical alarms  may be viewed by pressing and holding key 4 while the active alarm list screen is  visible  On entry to this page  the GEM sends a data request to the engine transmission  The engine   transmission sends the stored alarm data to the GEM  which is decoded and displayed in a similar  fashion to active alarms  The GEM displays an error message if there is no response from the engine   transmission  If the engine  transmission supports the erasure of stored alarms  they may now be  erased by holding key 3     Figure 7  An example Stored Alarm List  screen        page 18    10  Configuration Menu    This mode allows users to set various GEM operating parameters such as imperial or metric units   scale limits for speedometer  engine service interval  etc  The configuration menu is entered by  pressing and holding key 5  the right hand key  for at least 3 seconds while the GEM i
28. y pressing key 5         Figure 4  Top row  the 3 default displays available in  quad display  and adjust mode  right  which allows  users to select the gauges displayed     Note  If a parameter is not available from the engine   transmission  it will not be possible to select it  If the    parameter becomes unavailable while in view            is  displayed     page 10    T  The Uni Display       Figure 5  Example graph display plotting battery  potential switched     Note  If a parameter is not available from the  engine transmission  it will not be possible  to select it  If the parameter becomes  unavailable while in view           is displayed     The GEMS Uni Display mode plots data  history in one large window     in an X Y  graph format similar to a pen plotter  This  mode is selected by pressing any of the first  4 keys to show the top level button bar and  then key 3     Data is shown in graph form  with the most  recent data scrolling from right to left  The  viewed time range may be adjusted in the  Configuration menu from 2 minutes to 8  hours in six steps  Maximum and minimum  values of the Y axis  the reading span  are  adjusted automatically to give an optimum  view of data  The parameter displayed is  selectable by repeatedly pressing key 3  while in the Uni Display mode    The parameters that may be displayed are  listed in section 8     page 11    8  Data Parameters Monitored    This table lists the engine and transmission parameters that are monitored via 
    
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