SmartLog V5™ Installation, Operation and Maintenance
Contents
1. download the necessary drivers for the Ethernet module It is compatible with Windows Server 2003 Server 2008 XP Vista and 7 http ftp1 digi com support driver 40002549 E zip 4 Unzip the downloaded file and open the folder Run Setup32 exe if using a 32 bit machine or Setup64 exe if using a 64 bit machine 5 The Digi RealPort Setup Wizard window will open Select the proper MAC address and click the Next button pa Digi RealPort Setup Wizard From the list below select the device you would like to use f your device is not in the list select lt Device not listed gt and click Next Devices found on your network MAC Address 00 40 90 47 DB 34 y 192 168 10 143 SP lt Devicenitiated RealPort gt S lt Device not listed gt Digi Connect ME Dont see your device Click here for help Figure 17 Selecting the MAC address 6 You will next be prompted to enter the device settings You may choose to simply accept the default settings Take note of the assigned COM Port number This value will be needed when building the communication settings in the TEAM5 Software Click the Finish button when complete Enter information for the device you would like to use Device Model Name Digi Connect ME Network Settings WIP i MAC DNS TEPL 192 168 10 143 1 Default Network Profile Starting COM RealPot TOP Seral UCF E Skip Modem PnP 7101 Install Options Hep2. C The designated COM Port number will be used when building the communication settings in the TEAMS Software DB9 serial Ss EE Non inverted RS 232 cae SmartLog V5 PC oC TEAMS Software Figure 21 Directly connecting the SmartLog V5 to a PC TEAM5 Software TEAM5 is the most powerful and accurate ESD Test Acquisition Software on the market When used with the EMIT SmartLog TEAM5 allows manufacturers and assemblers to automate the collection of employee ESD testing It has a set of robust employee management functions that allow automated tracking of employee leave time shift and department assignments and ESD training TEAM5 connects your ESD test data to the rest of your manufacturing environment with automated electronic data interchange in a variety of formats TEAM5 Software is required for every SmartLog system installation TEAM5 is compatible with the SmartLog V4 and SmartLog V5 systems See the TEAM5 User Manual for more information The software may be downloaded using the following link http emit descoindustries com team5 aspx NOTE A license dongle is required to run the software Contact EMIT Customer Service to schedule an installation session 909 664 9980 Website DescoEMIT com 2014 DESCO INDUSTRIES INC Employee Owned Operation Calibration NOTE The SmartLog V5 must first be programmed Frequency of recalibration should be based on the critical with the user I
3. COM Port Settings No Ports Device Features Encryption E Authentication lt Back Finish Cancel Figure 18 Ethernet device settings EMIT 3651 Walnut Avenue Chino CA 91710 909 664 9980 Website DescoEMIT com TB 6584 Page 10 of 13 2014 DESCO INDUSTRIES INC Employee Owned 7 The setup wizard will then begin to install the necessary drivers to your PC Installing Digi RealPort Please wait while your Digi RealPor device is installed Searching for previous versions of Digi RealPort Orr Figure 19 Driver installation 8 Click the Finish button when complete Congratulations You have successfully completed the Digi RealPort Setup Wizard Your device is installed and ready to use To close this wizard click Finish Figure 20 Completing the setup wizard EMIT 3651 Walnut Avenue Chino CA 91710 e TB 6584 Page 11 of 13 Direct Connection to PC The following procedure will outline how to connect your SmartLog V5 directly to a PC using RS 232 telephone cable and the included DB9 serial adapter This installation method can be used when an Ethernet setup is not ideal 1 Build non inverted RS 232 telephone cable with RJ11 plugs at each end 2 Connect one end of the cable to the jack labeled RS 232 on the SmartLog V5 3 Connect the other terminal to the included DB9 serial adapter 4 Connect the serial adapter to an available serial port on your P
4. D table using the TEAM5 Software before nature of those ESD sensitive items handled and the risk of being deployed for employee use or the default test failure for the ESD protective equipment and materials In settings will be applied general EMIT recommends that calibration be performed See the TEAMS User Manual for more information aay a ah Use the EMIT 50424 Limit Comparator to perform periodic 1 Initiate the test procedure by identifying yourself to testing once every 6 12 months of the SmartLog V5 the SmartLog This may be done using the keypad The Limit Comparator can be used on the shop floor within a barcode badge scanner or proximity badge reader if few minutes virtually eliminating downtime verifying that the supplied tester is operating within tolerances 2 Follow the prompt on the SmartLog s display See TB 6581 for more information 3 When performing a footwear test be sure to place both feet on the dual foot plate one foot per plate When performing a wrist strap test be sure to completely plug in the wrist cord into the tester s jack 4 Press and hold the metal touch plate on the tester to perform the test Hold your finger on the touch plate until the results of the test are displayed If performing a wrist strap test and the wrist strap status LEDs do not illuminate verify that the wrist cord is correctly inserted into the tester 5 The relay terminal will activate if the defined tests
5. EM iT TECHNICAL BULLETIN TB 6584 SmartLog V5 Installation Operation and Maintenance SmartLog FOOTWEAR STATUS TOUCH TO TEST WRIST STRAP STATUS HIGH bo ci en b HicH pass cw s Uo Made in A United States of America 1 2 wiRE pass Es Ka A r ow E Desco Industrie d amp Figure 1 EMIT SmartLog V5 Description The patented EMIT SmartLog V5 system is designed for fast frequent and accurate testing of ESD personnel grounding items Its unique design embeds an ESD tester time clock keypad barcode scanner Ethernet module and proximity badge reader optional into a compact stainless steel enclosure By touching the solid state switch once the SmartLog V5 independently tests the resistance path limits of the worn wrist strap and both worn ESD footwear in less than 2 seconds It may also test a worn ESD garment if it is used as part of personnel grounding path Test results are electronically stored in the SmartLog V5 and easily downloaded to a PC for logging records and evaluation This product can be used as one of the tools to fulfill the ANSI ESD 20 20 section 7 3 Compliance Verification Plan Paperless data can enhance operator accountability immediately identifying problems while reducing logging and auditing costs There is no need to dedicate a computer for each test station The SmartLog V5 is a complete system including all required components Operator ident
6. TRIES INC Employee Owned Hardware Setup 1 Use the included screws and anchors to secure the mounting bracket to the desired location The screws may be used in any of the four holes shown below Be sure to locate the bracket where users can read the display and use the tester Connect the ground cord foot plate cable Ethernet cable or RS 232 communication cable and power adapter to the SmartLog V5 Route all cables through the openings located at the bottom and backside of the cover Secure the cover to the SmartLog with the included thumb screw All cables should exit the SmartLog as shown below SmartLog Figure 4 Installing the SmartLog V5 mounting bracket 2 Connect the SmartLog V5 to the bracket Use the included thumbscrew to secure the SmartLog as shown below Figure 6 Routing the cables out of the SmartLog V5 5 Connect the ground cord s ring terminal to a known ground point Connect the foot plate cable to the foot plate Verify that the Ethernet cable is connected to your network or use the serial port adapter to connect the RS 232 cable to your PC 6 Power the SmartLog V5 The display will turn on and the tester LEDs will blink then turn off If the footwear status LEDs continue to blink inspect the foot plate cable and verify that it is securely connected at both terminals Figure 5 Connecting the SmartLog V5 to the bracket Figure 7 Use the EMIT 50415 s
7. alnut Avenue Chino CA 91710 909 664 9980 Website TB 6584 Page 9 of 13 2014 DESCO INDUSTRIES INC Employee Owned Relay Terminal The SmartLog V5 features a relay terminal that can be integrated with electronic door locks lights buzzers etc It is capable of switching up to 1A 30VDC or 5A 125VAC BELL BUZZER DOOR LOCK LIGHT OTHER NORMALLY OPEN COMMON NEUTRAL Figure 16 Relay installation The relay close activation time may be modified using the TEAM5 Software See the TEAMS User Manual for more information Ethernet Setup The SmartLog V5 provides the option to connect to a PC either directly or remotely via a LAN setup The following procedure will outline how to connect your SmartLog V5 to a network using its embedded Ethernet communication module This is the recommended method of installation Should this method not be ideal for your setup see Direct Connection to a PC in the following section for an alternate way to establish communication to your SmartLog V5 1 Take note of the MAC address of your SmartLog V5 This can be found on a label located at the bottom and right hand side of the unit 2 Verify that the Ethernet cable is securely connected to your network and SmartLog V5 The SmartLog V5 must be powered during Ethernet setup The LEDs on the Ethernet port will illuminate when a connection to the network is established 3 Use the following link to
8. are passed if applicable Figure 22 Using the SmartLog V5 EMIT 3651 Walnut Avenue Chino CA 91710 909 664 9980 Website DescoEMIT com TB 6584 Page 12 of 13 2014 DESCO INDUSTRIES INC Employee Owned Specifications Limited Warranty Warranty Exclusions Limit of SMARTLOG V5 Liability and RMA Request Instructions Operating Voltage 100 240 VAC 50 60 Hz See EMIT s Warranty a g i it ies l Operating Temperature 32 F to 104 F 0 to 40 C http emit descoindustries com Warranty aspx Dimensions 7 9 x 5 8 x 1 9 20 1 cm x 14 7 cm x 4 8 cm Weight 2 0 lbs 0 9 kg Test Accuracy 20 for 1 gigohm footwear test limit 10 for all other test limits Test Switch Voltage 5 VDC open circuit Wrist Strap and Footwear Test Voltage 30 VDC open circuit Test current is limited by resistors and varies on the test range setting 100 kilohms 1 gigohm kkk Memory Capacity e 14 600 2 no o i eo This only applies should the SmartLog V5 lose communication with the TEAM5 Software Test transactions are automatically polled from the SmartLog s memory when connected to TEAM DUAL INDEPENDENT FOOT PLATE Dimensions 14 0 x 16 0 x 0 9 35 6 cm x 40 1 cm x 2 3 cm Weight 7 5 lbs 3 4 kg EMIT 3651 Walnut Avenue Chino CA 91710 909 664 9980 Website DescoEMIT com TB 6584 Page 13 of 13 2014 DESCO INDUSTRIES INC Employee Owned
9. ds Code 39 and 128 barcode symbologies by default Other barcode symbologies are available upon request E Steady State Test Switch Place and hold your finger here to begin the test F Single Wire Wrist Strap Jack Insert your single wire wrist cord here to test your wrist strap G Dual Wire Wrist Strap Jack Insert your dual wire wrist cord here to test your wrist strap H Wrist Strap Status LEDs Displays the wrist strap test results I Keypad Use the keypad to manually enter your numeric test ID and test type user choice J Connections Cover Remove the screw at the bottom to un latch the cover from the tester 2z O UD AOAC k i x Figure 3 SmartLog V5 features and components right view cover off K Buzzer Volume Adjustment Turn the trimpot clockwise to increase the buzzer volume and counter clockwise to decrease the volume L Foot Plate Jack Connect one end of the foot plate cable here and the other end to the dual foot plate M Test Limit DIP Switch Use this DIP switch to configure the resistance limits of the tester See Tester Configuration on page 6 for more information N RS 232 Communication Jack Allows for direct connection to a PC O Ethernet Jack Provides communication to the SmartLog V5 over a network See Ethernet Setup on page 8 for more information P External Reader Port Used for connecting the 50755 ESD Glove Test Fixture See TB 6586 for more inf
10. fication Plan that identifies the technical requirements to be verified the measurements limits and the frequency at which those verifications shall occur Compliance verification records shall be established and maintained to provide evidence of conformity to the technical requirements The test equipment selected shall be capable of making the measurements defined in the Compliance Verification Plan ANSI ESD 20 20 section 7 3 ANSI ESD 20 20 Table 1 Flooring Footwear Systems Technical Requirements Recommended Range less than 3 5 x 10 ohms measured per ANSI ESD STM 97 1 Typical test programs recommend that wrist straps that are used daily should be tested daily However if the products that are being produced are of such value that knowledge of a continuous reliable ground is needed and then continuous monitoring should be considered or even required ESD Handbook ESD TR 20 20 section 5 3 2 4 4 Note SmartLog V5 provides wrist strap test per IEC 61340 5 1 Clause A 1 and footwear testing per IEC 61340 5 1 Clause A 2 with upper limits lt 3 5 x 10 ohms US Patents 6 078 875 and 6 809 522 EMIT 3651 Walnut Avenue Chino CA 91710 909 664 9980 Website DescoEMIT com TB 6584 Page 1 of 13 February 2014 2014 DESCO INDUSTRIES INC Employee Owned Contents 3 System Overview 4 Item and Accessories 4 Packaging 5 Features and Components 6 Installation 6 Clock Configuration 6 Teste
11. iew the TEAMS Comparison Chart Item Description 50491 TEAM5 Enterprise Software 50493 TEAM5 Software Packaging SmartLog V5 Test System 1 1 1 1 1 1 2 2 1 1 1 SmartLog V5 Mounting Bracket Dual Independent Foot Plate Foot Plate Cable 6 Power Adapter 12VDC 1 25A center pos Right Angle Ground Cord Mounting Anchors Mounting Screws Thumb Screw 10mm Wrist Cord Adapter 50769 only Certificate of Calibration EMIT 3651 Walnut Avenue Chino CA 91710 909 664 9980 Website DescoEMIT com TB 6584 Page 4 of 13 2014 DESCO INDUSTRIES INC Employee Owned Features and Components SmartLog FOOTWEAR STATUS TOUCH TO TEST WRIST STRAP STATUS SINGLE HicH WIRE DUAL f WIRE Wg Quw i desco Industries 4 Figure 2 SmartLog V5 with 50764 proximity reader features and components front view A LCD Display Displays the time date command prompts and test results B Proximity Reader Optional When equipped with the 50764 or 50765 proximity reader users can begin their test by waving their proximity badge in front of this reader Custom proximity reader interfacing available Contact EMIT Customer Service for more information C Footwear Status LEDs Displays the footwear test results The LEDs will blink and warn the operator when the foot plate becomes disconnected from the tester D CCD Barcode Scanner Activate the scanner by placing a badge below the tester Rea
12. ification can be accomplished using the keypad scanning a barcode badge or waving a proximity badge verify compatibility with the factory bs Made in the United States of America The SmartLog V5 can test either single or dual wire wrist straps and its split footplate design provides individual footwear testing all in a single test With the use of TEAM5 Software the SmartLog V5 can be programmed to assign unique test requirements to personnel An individual can be required to test either wrist strap only footwear only or a combination of the two If a resistance path is below or exceeds the set limits the SmartLog will indicate failure via audio and visual alarms Use the included relay terminal to promote access control for passed tests The SmartLog V5 can also be networked to a company s Intranet using its embedded Ethernet module The SmartLog V5 is calibrated to NIST traceable standards ESD Association Information Compliance verification should be performed prior to each use daily shift change etc The accumulation of insulative materials may increase the foot grounder system resistance If foot grounders are worn outside the ESD protected area testing for functionality before reentry to the ESD protected area should be considered ESD SP9 2 APPENDIX B Foot Grounder Usage Guidance Process monitoring measurements shall be conducted in accordance with a Compliance Veri
13. ormation Q Slave Master Switch Ensure that this is set to the MASTER position This is used when connecting a series of SmartLogs in an RS 485 daisy chain Contact the manufacturer for more information R Communication Jumpers Shunt the jumper pins on the left side when using the Ethernet module Shunt the jumper pins on the right side when configuring the SmartLog V5 in a RS 485 daisy chain S 12VDC Power Jack Connect the included power adapter here to power the SmartLog V5 EMIT 3651 Walnut Avenue Chino CA 91710 909 664 9980 Website DescoEMIT com TB 6584 Page 5 of 13 2014 DESCO INDUSTRIES INC Employee Owned T RS 485 Communication Terminal Used when connecting a series of SmartLogs in an RS 485 daisy chain Contact the manufacturer for more information U Relay Terminal Can be integrated with electronic door locks lights buzzers etc Capable of switching up to 120VAC or DC at no more than 2 amps of current See Relay Terminal on page 8 for more information V Clock Configuration Buttons See Configuration in the following section for more information W Reset Button Press this button to reset the power on the SmartLog V5 X Ground Jack Insert the banana plug end of the included ground cord to this jack Connect the ring terminal end of the cord to equipment ground This connection will remove any static charge from the user before the test NOTE Failure to correctl
14. r Configuration T Hardware Setup 8 50771 Turnstile Bracket 10 Relay Terminal 10 Ethernet Setup 11 Direct Connection to PC 11 TEAM5 Software 12 Operation 12 Calibration 13 Specifications 13 Limited Warranty EMIT 3651 Walnut Avenue Chino CA 91710 909 664 9980 Website DescoEMIT com TB 6584 Page 2 of 13 2014 DESCO INDUSTRIES INC Employee Owned System Overview Department Manager SmartLog V5 Department Manager Supervisor PC with TEAM5 Software Department Manager SmartLog V5 Illustration of the SmartLog V5 System collecting and transferring ESD data to a central PC where it is distributed to supervisors and department managers EMIT 3651 Walnut Avenue Chino CA 91710 909 664 9980 Website DescoEMIT com TB 6584 Page 3 of 13 2014 DESCO INDUSTRIES INC Employee Owned Items and Accessories The EMIT SmartLog V5 is available in four models 0766 SmartLog V5 North America 0767 SmartLog V5 Asia 0768 SmartLog V5 Europe 0769 SmartLog V5 Europe 10mm Adapter EMIT offers the following accessories for the SmartLog V5 Item Description o o SmartLog V5 Turnstile 120VAC See page 8 for installation instructions Use the SmartLog V5 along with the TEAM5 Software to automate the collection of employee ESD testing This software is offered in two tiers TEAM5 and TEAM5 Enterprise Click here to v
15. t strap tests are controlled by the DIP switches located on the right side of the SmartLog V5 Use the following tables for the DIP switch settings and their corresponding test values Footwear Resistance DIP switches 1 and 2 control the HIGH test limit Switch 1 Switch 2 HIGH Limit Resistance OFF 35 Megohms 3 5 x 107 100 Megohms 1 x 108 OFF 1 Gigohm 1 x 109 DIP switches 3 and 4 control the LOW test limit a OFF OFF footweartestdisabled ee a ae 750 Kilohms 7 5 x T default setting NOTE At 1 Gigohm high limit resistance a dirty foot plate could result in a false pass Be sure to keep the foot plate clean particularly when using this setting This setting is not suitable for relative humidity greater than 50 Wrist Strap Resistance DIP switches 5 and 6 control the HIGH test limit Switch 5 Switch 6 HIGH Limit Resistance OFF OFF wrist st strap tes test disabled n 10 Megohms 1 x 107 default USA setting DIP switch 5 must be ON default setting for the wrist strap test to be active The wrist strap test will be disabled if DIP switch 5 is set to OFF The LOW limit for the wrist strap test is set to 750 Kilohms and cannot be modified by the user EMIT recommends using the TEAM5 Software to disable wrist strap and footwear tests TEAM5 can assign test protocols unique to the operator 909 664 9980 Website DescoEMIT com 2014 DESCO INDUS
16. tand as a mounting alternative EMIT 3651 Walnut Avenue Chino CA 91710 909 664 9980 Website DescoEMIT com 2014 DESCO INDUSTRIES INC Employee Owned TB 6584 Page 7 of 13 50771 Turnstile Bracket The relay terminal featured on the SmartLog V5 makes the tester ideal for turnstile integration EMIT offers the 50772 and 50773 SmartLog V5 Turnstile as a complete access control solution These items include both a SmartLog V5 and stainless steel turnstile Should you already own a turnstile use the EMIT 50771 Turnstile Bracket to mount your SmartLog V5 to the top of the turnstile The bracket has a footprint size of 6 6 x 5 5 footprint and can be fitted to most turnstiles Figure 8 EMIT 50777 Turnstile Bracket SmartLog Vo Packaging Stainless Steel Turnstile Bracket with Nylon Feet Screw 4 40 thread Screws 10 32 thread Nuts 10 32 thread Washers Nylon Bushing WWW Installation 1 The 50771 Turnstile Bracket provides a way to route the SmartLog s cables through the turnstile s enclosure in order to eliminate tampering of the connections Use the drill pattern in Figure 9 to mill the top cover of your turnstile and clear space to mount the bracket 3X B 189 875 Figure 9 Drill pattern for mounting the bracket to a turnstile s cover 2 Install the nylon bushing into the 875 hole located on the turnstile s cover Figure 10 Installing the n
17. y ground the SmartLog V5 may result in damage not covered under warranty Installation The following procedures will walk you through the setup and installation of your SmartLog V5 Clock Configuration NOTE The Clock Configuration procedure only needs to be followed when installing multiple SmartLogs 1 Unscrew the right hand connection cover and power the SmartLog V5 using the included power supply 2 The SmartLog will cycle through a self diagnostic program The time and date will appear on the screen when the diagnostics are complete 3 Press the MENU button six times to enter setup mode If the MENU button is not pressed within 20 seconds after power up the SmartLog will lockout from setup mode and require a power reset for another attempt to be made 4 Use setup mode to cycle through various settings Use the ADVANCE button to change any value and the ENTER button to move to the next setting Ensure that your SmartLog has the following configurations BAUD 9600 PARITY ODD SMART LOG ID 00 The SmartLog ID is a two digit field that ranges from 00 63 Each SmartLog must have a unique ID number should you have several units configured to your system DAYLIGHT DISABLE PORT EXPAND YES DECODE NO READER MAGSTRIPE 5 Press the MENU button to save and exit setup mode EMIT 3651 Walnut Avenue Chino CA 91710 e TB 6584 Page 6 of 13 Tester Configuration The resistance limits for footwear and wris
18. ylon bushing into the turnstile 3 Open the turnstile s cover Install the mounting bracket onto the turnstile s cover using the three 10 32 screws washers and nuts From top to bottom the installation order is screw washer mounting bracket turnstile cover nut Figure 11 The bracket installed to a turnstile 4 Route the SmartLog s foot plate cable power adapter ground cord relay wires and Ethernet cable through the turnstile and bracket Use an opening at the base of the turnstile to route the foot plate cable to the foot plate EMIT 3651 Walnut Avenue Chino CA 91710 909 664 9980 Website DescoEMIT com TB 6584 Page 8 of 13 2014 DESCO INDUSTRIES INC Employee Owned 7 Slide the SmartLog V5 into the bracket from top to bottom Secure the SmartLog V5 to the bracket by fastening the included 4 40 screw on the left side of the tester slide down Figure 14 Sliding the SmartLog V5 into the bracket and securing it into place with the 4 40 screw Figure 12 Routing the foot plate cable through a turnstile s base 5 Make all of the cable connections to the SmartLog V5 as outlined in page 5 Be sure to connect the relay wires to the proper N O and ground terminals inside your turnstile gt Align the slots on the back of the SmartLog V5 with the hooks on the turnstile bracket SmartLog V5 Figure 13 Locating the mounting hooks on the bracket EMIT 3651 W
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