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keyence advantage - Cincinnati Automation Ltd.

1. Controller When mounting camera expansion module When mounting light expansion module Unit mm inch XG 8802 P CA EC80 CA DC21E 23 5 24 2 206 5 0 93 132 0 132 0 20 95 8 13 l K 5 20 DIN DIN rail a mounting mountin Nm e Halalala unit X SN 153 0 7000 35 re 153 6 02 alalala T EMEN 602 alala z F ue 83 3 gt o of 29 O 3 28 O O m E Oo oO Oo gt c 2 57 ale 6 0 0 24 1 0 24 1 92 0 3 62 4 59 2 J gt JJ m M4 0 24 4 043 4 043 Depth 11 0 N zm e Depth 6 0 Ba epth 6 M4 JJ is Depth 11 0 Depth 11 0 mo 0 43 0 43 39 lt Urn m C ao on
2. 179 6 7 07 134 6 5 30 Odi 9 When mounting light expansion module 179 6 7 07 134 6 5 30 bs Controller When mounting camera expansion module XG 8702 P XG 8502 P XG 8002 P CA E800 208 167 4 6 59 352 134 6 5 30 M DIN rail mounting o o mounting unit unit 153 0 ile e o 35 9 6 02 1 41 zs NIU 65 3 2 57 16 0 92 0 116 7 4 59 6 0 92 0 116 7 4 59 0 24 3 62 0 24 ee M4 _ 0 43 4 0 43 Depth 11 0 Depth 11 0 mer When mounting light expansion module SEDIT CA DC21E CA DC30E lt S 179 6 7 07 132 0 5 20 Bi 112 0 E 134 6 5 30 Ern a 5 TTIE NUTS DIN Q lil mounting DN unit a
3. een ee Controller When mounting camera expansion module When mounting light expansion module D t5 XG 8802L P CA EC80L CA DC21E 23 5 24 2 rn 206 5 0 93 132 0 eo He es 8 13 a e ii DIN rail TER O mounting mounting Q gt of m unit a P 3 153 0 5 L 575757 1 Em E 1 41 6 02 1 J l amp l l Coop oe 83 3 e o c s olololo 65 3 e LL preteen nee 2 57 o O om iL gt 60 m S 0 24 1 cz 92 0 116 7 of 3 62 4 59 To mi M4 M4 0 43 M4 0 43 5 Depth 11 0 gt JJ C gt 1 lt lt Depth 6 0 0 44 M4 043 4 0 43 Depth 11 0 Depth 11 0 df13NIHI 19noud m en 42 0 5 64 DIMENSIONS CONTROLLER Camera XG 035C XG 035M 21 50 85 Camera When using the mounting bracket XG H500C XG H500M XG H200C XG H200M XG 200C XG 200M XG H035C XG H035M 60 0 2 36 75 8 M3 10 8 0 43 13 5 0 53 3 M2 5 Camera XG HLO2M XG HLO4M Camera XG HLO8M L shaped connector camera cable CA CN3L 3 m 9 8 CA CN5L 5 16 4 CA CN10L 10 m 32 8 CA CN17L 1
4. Much trial and error is need to select the optimum lighting solution Problems with conventional image creation Influence of surrounding environments ambient light Tr o A BOs Change in the target position due to transfer condition di AT Inspection of defects on a metal surface SS Detect only dents cracks and other defects while canceling residual cleaning agent dirt and fine hairlines Inspection of heat sealing width Detect and extract the concave convex information of sealed section that shows almost no change in color or shading Remove halation and ambient light that affects inspection to ensure stability 2 Analyze the change in the brightness value of each pixel and create separate images of shape concavities convexities and texture pattern Image captured with right lighting Image captured with bottom lighting Brightness value of pixel A Right Left Top Bottom g Right lighting lighting lighting lighting Brightness value of pixel B wv Right Left Top Bottom lighting lighting lighting lighting Right Left lighting lighting lighting lighting Brightness value of pixel C Texture image Shape image Top Bottom Brightness value of pixel D Left Bottom g p lighting lighting lighting lighting zm gt 55 gt 55 m NOLIVZIINILLdO JOVI
5. Sorting bright and dark defects c C zm d gt eShallow and deep defects Deep chipping 31881 Blob binary Area Hes Characterization measurement Volume measurement With area there is no Differentiation is noticeable difference NM achieved by measuring the volume for each shade NOLLWYVNSISNOD INALSAS Light peeling Differentiating between deep chipping and light peeling 19 0 Sorting defects Calculating volume Bright anas e By detecting the different levels of contrast in x De m we the target and the area they cover the volume of m aoa e S yE the target can be calculated This makes it Intensity 5 Dark Base level TTE possible to differentiate targets based on volume 5 ad into bright and dark types 2 E 41 RUNTIME CHANGES Powerful run time process debugging tools ONLINE OK NG BATCH ANALYSIS While the system is processing parts online the batch results from a series of images taken from the main memory an SD card or the FTP server can be displayed This allows for the easy confirmation of changes in settings without affecting inspection performance In addition to the batch testing Master OK pass and NG fail images can also be used for comparison purposes The batch analysis function makes it very easy for a user to fully understand a sy
6. Y01103 NOISIA 3ov4u3iNI YISN NOLLO3dSNI NOLV3H2 19nd0ud WALSAS SN31 ALAILOSNNOD 193430 SNOISNAWIG L OddN S CAMERAS Wide variety of cameras to solve any application 21 MEGAPIXEL CAMERA ENABLES A WIDER RANGE OF INSPECTION AT HIGHER ACCURACY A 21 megapixel image with a resolution of 5104 x 4092 can be captured at a rate of 9 FPS 110 ms This allows minute detection of defects in a wide field of view which was impossible with lower resolution cameras High accuracy inspection with a single camera ll Inspect a larger field of view LCD screen inspection Inspection of IC printing on a tray With 21 megapixel image processing inspection of a large field of view can be completed at once while keeping the required resolution In order to keep the resolution required for print inspection 310 000 pixels th It is difficultto even CU million identify individual Los pixels pixels I 5 million pixels 5 megapixels Pixels appear blurry and accurate judgment is still difficult The field of view needs to be smaller Two camera connection for processing 42 megapixels at once Connecting two 21 megapixel cameras allows processing of up to 42 million pixels The two cameras can capture and transfer images simultaneously 21 megapixels Details of the LCD screen pixels are clearly visi
7. az Ultra High Speed Flexible Image Processing System XG 8000 7000 Series Integration of camera lighting and inspection algorithm ERES THE POWER TO TAKE YOU AHEAD WILSAS SNISSIIOYd JDWINI A1GIX414 G3J4ddS H9IH WHLIN LT i i r me d dchu mw 9m Eo RICE Ud xsrrrrrfrririii r RES m E a EU pana D SEM gt KEYENCE 6 DEUTSCHLAND Gmb KEYENCE INTERNATIONAL BELGIUM NV SA DA N C um 7 A P EP KEYEN _ 1359 2 gre d hy KEYENCE ES FRANCE 5 5 25 CORPORATION CORPORATION OF AMERICA NEA KEYENCE INDIA KEYENCE PVT LTD MEXICO S A DE C V KEYENCE KEYENCE _ TAIWAN MALAYSIA SDN BHD KEYENCE SINGAPORE PTE LTD PT KEYENCE INDONESIA KEYENCE BRASIL 2 E KEYENCE Corporate Offices B 7 gt N Distributors THE EVER EVOLVING KEYENCE VISION SYSTEMS CONTINUE TO OFFER THE SOLUTIONS AND SUPPORT THAT MEET GLOBAL CUSTOMER NEEDS Image processing Complete selection Instant delivery Direct support Solutions used by including peripherals throughout from a highly the professionals and free trials the world trained team Peripheral Equipment Vision Systems Illumination L
8. dosi dnd The application requires for the total circumference to be inspected when rotating a at high speeds The XG Series image buffer and processing design allows for NT po buffered images to be processed even after the target has moved on CONVENTIONAL The inspection consists of repeating image capture inspection output which takes significant Target in front of camera Target moves time for a complete inspection As a result the full inspection can only be performed at low rotation speeds Image Image Image Image processing Image processing Image processing OPTIMAL IMAGE PROCESSING without lowering the rotation speed When using a high speed 16x camera even greater than antici pated performance can also be achieved A As image capture is continually happening at the fastest speed the inspection can be performed _ 53 JA Z Optimal performance is achievable by buffering up to 1024 images at a transfer time of 1 7 ms OPTIMIZING IMAGE CAPTURE Partial image capture Sensitivity adjustment function RGB span shift function Capturing only the necessary image data makes it The sensitivity of the camera CCD can be adjusted To enhance shade differences on low contrasting possible to significantly reduce image transfer time through 81 levels enabling good quality images to be targets the individual RGB levels can be shifted fo
9. SELECT THE BEST CAMERA FOR THE APPLICATION The industry s widest variety of cameras can provide the ideal solutions for applications such as a 21 megapixel camera for inspections requiring extremely high resolution a 16x high speed camera for the inspection requiring fast processing and a compact camera for the installation in a tight space 21 megapixel camera series 162A Model CA H2100M CA H2100C Specification 16x high speed monochrome 16x high speed color Capture range pixels 5104 x 4092 Image transfer time 109 9 ms 5 megapixel camera series 2 CA HX500M CA HX500C 16x high speed monochrome 16x high speed color 2432 x 2040 27 6 ms 50 3 ms 29 0 ms 52 4 ms C Zam XG H500M XG H500C 11x high speed monochrome 11x high speed color 2432 x 2050 61 2 ms 61 2 ms 2 megapixel camera series 470 000 pixel camera series 16 2 CA HX200M CA HX200C 16x high speed monochrome 16x high speed color 1600 x 1200 11 6 20 1 ms 11 6 ms 20 2 ms Re 7x MEGA SUPER SMALL 16 HI SPEED X LumiTrax compatible XG H200M XG H200C XG 200M XG 200C XG S200M XG S200C CA HX048C 7x high speed monochrome 7x high speed color Monochrome Color Ultra compact monochrome Ultra compact color 16x high speed color 1600 x 1200 1600 x 1200 1600 x 1200 784 x
10. 4 Displays the flow section at an a separate flowchart just like sub routines observable magnification The flowchart display can be divided and each divide can be magnified as desired Enabling overviews and specific areas to be viewed at the same time for easy navigation Freely set the group name and color jm Ux Coke eigen irs e veram ED ON LINE REAL TIME IMAGE EDITING The XG VisionEditor software can communicate directly in real time with any connected controller m and camera Parameter adjustment simulations and images are automatically transferred enabling quick program construction and testing u3sn NOLV3HO NOLLVZINILdO 7931011110 193330 J9YNI JUVMQSVH 53 15 0 ALIALLO3NNOO jus rm lt m m en mu df13NIHI SNOISNAWIG Lonaowd WALSAS LYVHO SN11 0 5 co High end power and flexibility DEVELOPMENT equivalent to PC based systems 90 VARIABLE PROCESSING A wide range of variables are able to be defined including image positional linear scalar and array based Variables are not limited to a single program and can be set for local system or global use The re writing and initialization of each variable can be individually Set depending on its intended operation By using the variable setting utilities even such tasks as the
11. T 1 Jj 3 71 2 ad Reliable and ultra high speed hard desi Flexible hardware Powerful Inspection Toolset User friendly interface flow Integrated lighting controller prog 9 2K 4K 8K line scan camera support Increasing speed stability and quality to stay Touch serean control at the forefront of the vision market PRE CAMERAS HARDWARE PROCESSING Page 22 Page 28 EN 31 simultaneous use of up to 8 cameras at once Optimizing the image using 22 color amp monochrome area cameras and advanced pre processing functions 3 line scan camera options Filters High speed 16x 470k 2 mega amp 5 megapixel Image operation amp Image stitching High resolution 21 megapixel Calibration unit Ultra small 12 mm 0 47 Color processing 2K 4K 8K line scan camera Automatic HDR image creation eine ee nae i BN Page 12 x E SILET B NE D X IULIUS MET D EUER Tool Set Abundant inspection algorithms variables and calculations BHABEEBERRAAREES U EM IEEE 2 i a m B EE ME E Stain Image calibration Trend edge Pattern search Trend edge stain Calculation Scripting OCR Loop 1D 2D Branching GUI Creation A custom user interface anybody can use VisionTerminal Simulator Mouse operation Simple pendant adjustment Page 16 E Input Output Simpler customizable c
12. Lo E A reete 1 XM Wala y Lowewesn E CX Canne tae KEYENCE 773AE001 803 011 nam 2 F ai uiii Aree ae LULUT be Per e LOCO E lan Friii A Bru Peck 22 mins aen ie V UC Par aai LED un rum 1 LOLOL Parts list Lists everything all the way from inspection tools such as edge detection and pattern matching to control processing such as condition branching timers and loops By dragging and dropping items from this list to the flowchart the image processing flowchart can be easily constructed Resource display Shows the resources used in different areas of the controller from the settings made Simulation tool bar Simulations can be run from images taken from a connected controller held on a PC or across a network Options for continuous program operation step by step or a single iteration are possible too Vision window In addition to displaying captured images and setting up GUI you can confirm in real time the processing results of filters or inspections tools Unit results aspects of result and measurement data from units and variables can be viewed here The unit results section is also equipped with a watch view allowing the display of only the variables or measurement values you wish to
13. PROFINET is an open industrial Ethernet standard that has been equipped with high flexibility and high speed for automation control in a variety of industries and it has been included as part of the communication functions for the XG 8000 7000 Series If a compatible device is present it is possible to communicate via the LAN port on the main unit regardless of vendor PROFINET COMPATIBLE The XG controller has been equipped with a VNC server function If a PC that has had VNC client software installed on it is available then it is possible to perform monitor screen display and remote operation via network Also monitor screen display is possible even with a verified industrial touch panel that supports VNC client functions SUPPORTS VNC LEJ VIRTUAL NETWORK COMPUTING SAIYLSNGNI NOLIVZIINILdO JOVI NOILW4Y9 INVd90Ud NOILOAdSNI 193339 39 4 31 d3Sfl 56 co lt 301109 NOISIA INAWd01SA40 1uVH9 SN11 NOILVuVf19IHNO9 INALSAS SNOISNAWIG 1910044 L OddNS 4 Intuitive operation and visual design for everyone to understand DEVELOPMENT Easily achieve what you want without the stress Integrated image processing development software XG VisionEditor Simulation 1 Flowchart construction User interface design Testing Debugging t During application testing
14. 112 6 4 43 105 0 4 13 Hp 98 0 3 86 4 3 5 0 14 41 0 75190 i 26 0 1 02 0 1435 2 03 6 20 14 through hole 0 24 6 0 6 0 0 43 0 24 HISH C L2 21 0 0 83 11 5 0 45 With cable connected Controller side Camera side 33 0 ri 307 202 0 7 95 29 7 ie 06 1 90 24 2 99 86 0 3 39 11 5 0 45 Camera cable CA CN1 1 m 3 3 CA CN3 3 m 9 8 CA CN5 5 16 4 CA CN10 10 m 32 8 CA CN17 17 m 55 8 High flex camera cable CA CN3R 3 m 9 8 CA CN5R 5 m 16 4 CA CN10R 10 m 32 8 CA CN17R 17 m 55 8 Cable dedicated for high speed cameras CA CH3 3 m 9 8 CA CH5 5 m 16 4 CA CH10 10 m 32 8 High flex cable dedicated for high speed cameras CA CH3R 3 9 8 CA CH5R 5 16 4 CA CH10R 10 32 8 12 50 49 14 00 55 12 50 49 14 00 55 43 1 69 6 10 24 54 2 13 6 6 0 26 43 1 69 7 20 28 54 2 13 7 6 0 30 42 1 65 42 1 65 41 1 61 41 1 61 33 1 30 33 1 30 31 1 22 31 1 22 29 71 17 29 7 1 17 31 41 24 31 41 24 Please refer to the Vision System Peripheral Equipment catalog in regards to any dimensional diagrams of additional devices that have not been included here Unit mm inch Camera CA H2100C CA H2100M When u
15. p Office PC Management of multiple controllers connected via a LAN Remote desktop function Enables the verification and remote operation of a connected controller without extra data being sent and interfering with controller processing Logging function Enables the display logging of measurement results and storage of image data to a PC folder from an inspection with any connected controller This function also supports the accumulation output buffer of the controller to ensure complete data collection File acquisition function Enables the transferring of setting data files and image data files between the XG Series controller and a PC 5 15 NOLLVZIINLLdO J9YNI INVH908d NOLLO3dSNI NOILV3U2 194440 9 Has ALIALLO3NNOO lt 5 m es on Z 2 LYVHO SN31 NOILVYVNDISNOO INALSAS dfl3NI1 SNOISN3INIG 19100 LY OddN 5 UTILITIES AND Additional utilities and security based functions for full system development SECURITY 54 USEFUL UTILITIES FOR DESIGNERS PC Image Settings With a thumbnail filmstrip view captured images can be easily managed inside the XG VisionEditor software The collection of live images from a connected controller or the image archive with historical measurement data can be done with the couple of clicks of the mou
16. tEVENCE NG Image Processing toe Oreration B Illumination switch n DEIN Info IE A Any heavy machine vision user appreciates the need for a good wealth of an 3 powerful yet easy to use image processing functions The has 2 main sets of T thly Low Ate LED image processing functions Image operation allows new images to be created outside of a tool for efficient programming and image enhancement filters can be individually applied per vision tool to ensure stable processing ef Bina and Lanieals defect arsa OK Ihe nier ef defects than AUTOMATION ee 4 UE he XG is all about power and flexibility in one simple package The E inati j hardware enables any combination of cameras and lights to come together 22 while the flowchart software platform allows for quick development a Y e a Structured solution The C Plug In unit allows for custom functions to be gt lt while removing the timely engineering processes associated with PC S odit 2 dk sse e REL based vision systems gt we T RH A eot ys 4 cunt In the development of a machine vision solution debugging and troubleshooting are essential tools KEYENCE s XG VisionEditor software comes with a host of debugging tools for testing solutions tracking operations analyzing re
17. L 2 The LumiTrax function is not supported NOILWYVNSISNOD INALSAS EXPANDABLE PLATFORM By connecting additional modules to the side of the controller the 19nado8d optimum system can be setup as well as allowing future expansion when needed Main controller a Light control expansion module S NO co EXPANDABLE Flexible expandable hardware CONTROLLER MULTI CAMERA SIMULTANEOUS ACQUISITION SYSTEM The XG 8000 Series offers the choice of up to 22 types of area cameras and 3 types of line scan cameras This allows the same XG programming interface to be used no matter which camera is connected and provides the flexibility to easily adapt to changes that may occur with the inspection criteria Some combination may not be possible Contact us for details CA E800 CA EC80 L HX The entire circumference of the cylinder side is captured into a single image using the line scan camera while it is rotated The top surface is captured with an area scan camera and the entire workpiece is inspected in one cycle The combination of two different types of cameras results in reduced inspection times and cost XG 8702L 22 types of n area cameras 3 types of line scan camera The 5MP area type camera is compatible with the XG 8702L controller only Used with XG EC80 camera input unit connected X
18. M4 35 9 35 9 800 Bre Depth 6 0 g go T 0 24 0 65 153 0 Q 83 3 0 83 3 gt 3 28 Rie 65 3 2 LO esa O 5 2 57 16 0 0 24 Controller When mounting camera expansion module XG 8502L P XG 8702L P CA E800 23 5 134 6 0 93 132 0 132 0 E o 134 6 5 30 5 20 ge XC mounting Q Fs o e e mounting unit unit 153 359 153 35 9 6 0 bu 6 0 141 QUU 83 3 alli 7277555 65 3 n o q Im u sob 63 l vU 16 0 92 0 116 7 4 59 160 92 0 116 7 4 59 0 24 3 62 0 24 3 62 4 0 43 M4 0 43 Depth 11 0 _ Depth 11 0 When mounting light expansion module Sine CA DC21E u M Mgr CA DC30E 9 112 0 o o Qm nnnm In DIN a mounting Os oS CAA lt 35 9 35 9 T M4 1 41 80 0 Depth 6 0 pepe 3 5 165 oer 833 gt 0 24 0 65 3 28 65 3 65 3 d 8 als 2 5 62 CONTROLLER DIMENSIONS
19. WD mm inch 4 3 image sensor size 5104 x 4092 E XG H500C M When the CA LHR Series is attached AL SAO 200 520 269 GP oor 1000 39 37 100 gt 3 94 5 262226 gt 5 5 1 2 10 10 44 0 39 a 1 0 04 10 0 39 100 3 94 1000 39 37 10000 393 70 WD mm inch 2 3 image sensor size 2432 x 2050 CA HX200C M When the CA LH LHxG Series is attached oo 4 or 1000 x 39 37 T g 3 94 gt gt 5 5 10 ip 0 39 1 0 04 10 0 39 100 3 94 1000 39 37 10000 393 70 WD mm inch 2 3 image sensor size 1600 x 1200 E CA HX500C M When the CA LHE Series is attached AL 299 ca ce PE YE VET YR VE ov o oe ge ORY 1000 39 37 100 3 94 gt i 9 10 iL 0 39 4 0 04 10 0 39 100 3 94 1000 39 37 10000 393 70 WD mm inch 1 image sensor size 2432 x 2040 E CA HX200C M When the CA LHR Series is attached 6 2 o9 oP NS NC SE RINT GP or 1000 39 37 100 Field of view Y mm inch lt 10 0 39 0 04 10 0 39 100 3 94 WD mm inch 1000 39 37 10000 393 70 2 3 image sensor size 1600 x 1200 E XG 200C M XG H200C M When the CA LHR Series is attached 6 oO A oNO LEP PEL PELE SS My Gh
20. XG H200 Color XG 035C Color XG H200M Monochrome XG 035M Monochrome ev Line scan cameras 16x high speed 4096 pixels Line scan camera XG HLO4M Monochrome 16x high speed 8192 pixels Line scan camera XG HLO8M Monochrome 8x high speed 2048 pixels Line scan camera XG HLO2M Monochrome 60 Camera Cables Camera cable Camera cables List of supported connection of camera cables Connector Cable length Area camera Line scan camera le t Number of pixels of camera DIE shape 3m9 8 5mi64 10m328 17 m 55 6 Extension cable the cables can be connected to 50000020000 310 000 8 192 4 098 2 048 Straight CA CN3 CA CN5 10 17 pixels pixels pixels pixels pixels pixels camera cable L type CA CN3L CA CNSL CA CN10L CA CN17L TR 20205 2 e 2 2 2 2 E igh spee Standard high CA CN7RE 6 High speed Straight CA CH3 CA CH5 10 CA CN17 Eq eo es camera cable L type CA CH3L CA CH5L CA CH10L For CA CN10 _ el e L type connector standard CA CN5 alp High speed high flex Straight __ gt robot cable 9 CA CN3 Extension cables Must be used with amplifier CA CN1 20 Ampifiarfor Standard speed Straight CA CN3X CA CNX10U x1 1 pun extension cable L type CA CN3LX 5 extensi
21. into an existing setup is rarely an issue The XG can simultaneously Series Touch panel display communicate directly to a robot to relay a position via RS 232C send data via EtherNet IP to the PLC and be controlled on critical or time sensitive signals through discrete 1 0 all at the same time As this functionality is handled by a separate processor so there is no negative effect to the image processing speed and capability of the system KEYENCE KEYENCE UK INTERNATIONAL LIMITED BELGIUM KEYENCE CANADA INC 9 NV SA 9 6 DEUTSCHLAND GmbH 6 KEYENCE 9 9 CORPORATION FRANCE SAS OF AMERICA ITALIA S p A KOREA KEYENCE CO LTD KEYENCE CHINA le KEYENCE CO LTD CORPORATION KEYENCE HONG KONG CO LTD KEYENCE VIETNAM CO LTD KEYENCE MEXICO KEYENCE THAILAND 6 KEYENCE TAIWAN S A DE C V coy LTD C0 LTD KEYENCE INDIA PVT LTD KEYENCE MALAYSIA KEYENCE SINGAPORE PTE LTD PT KEYENCE INDONESIA KEYENCEBRASIL e Distributer KEYENCE Corporate Offices KEYENCE ADVANTAGE Return on Investment otopping defects before they reach the market is an essential part of Poka Yoke and KEYENCES s range of machine vision can help make sure no costly returns occur Etheri et IP Ethernet RS 232C PLC PLC link PLC PC FTP server function installed network Switching hub supporting HDD Global Suppor
22. magnified on the display with the touch of a finger Using a single finger the image can be scrolled The image displayed can be magnified by about the screen pinching in or out with two fingers 30 IMAGE OPTIMIZATION PREPROCESSING FILTERS HIGHLIGHT AND IMPROVE FEATURES THAT PREVIOUSLY COULD NOT BE SEEN SAIYLSNGNI REMOVE FEATURES AND ASPECTS OF AN IMAGE FOR STABLE INSPECTION The XG Series includes 24 types of preprocessing image enhancement filters that can dramatically improve the raw camera image based on changes that are caused from differences in the target or the targets environment In using these original KEYENCE filters correctly an optimal image for processing can be created resulting in an improvement in inspection stability and performance This can help reduce mis detection and inspection errors and give a high level of confidence to using machine vision JdVMQuVH Shading Correction Real Time Shading correction is a real time filter that evens out any large random shadows or glare on a target surface leaving behind smaller defined points which are often associated to being flaws or defects As this is a gray scale processing filter it dynamically changes the processed image based on the input image rather than being based on a fixed binary setting level This ensures consistency with target variation and changes in the raw image 59 ND 4 22 Surface quality
23. verifying all the electrical components on a PCB Offering a multitude of camera options including 21 megapixel line scan and 8 area cameras on one controller PCBs can be automatically inspected to a high detail Multiple Feature Inspection he XG Series comes with a wide range of vision tools that can be adapted for multiple inspections With an extremely flexible approach to programming as many tools as required can be combined so all features of a part can be inspected in one step Electronic Housing Inspection The housing of electronic devices can be inspected using the XG Series With multiple camera connectivity individual areas and overall inspections can be made at the same time without the need for multiple inspection stations Optimal Hardware Architecture Realize faster inspection times with the powerful XG Series vision system The powerful hardware design of the XG Series dedicated to vision processing allows for improved production line performance The new multi core processor of the XG 8000 Series and high speed cameras ensures efficient and optimal handling of inspection processes all the way from image capturing through processing to generating results and outputs ELECTRICAL Seamless Integration Easily integrate industrial robots and PLCs with the XG Series vision system The XG features EtherNet IP PROFINET RS 232C Discrete 1 0 ActiveX and more With a wide range of communication
24. 6 02 When mounting light expansion module CA DC21E 132 5 5 22 137 5 145 5 41 5 71 DIN rail mounting When mounting light expansion module CA DC30E 132 5 5 22 When mounting light expansion module
25. KEYENCE s internal research evaluation at the time of release and is subject to change without notice Copyright c 2014 KEYENCE CORPORATION All rights reserved XG KA GC3 US 1104 1 1611770 Printed in Japan 1 5 6 1 1 7 7 0
26. MORS 1000 39 37 100 3 94 i Field of view Y mm inch 0 39 0 04 10 0 39 100 3 94 WD mm inch 1000 39 37 10000 393 70 1 1 8 image sensor size 1600 x 1200 CA HX048C M When the CA LH LHxG Series is attached XG 035C M XG H035C M When the CA LH LHXG Series is attached 0 why 20 os ES ov o o g e cA m 1000 KS 1000 ye P 39 37 KYO 39 37 M wv QN o gt 10 o o 100 m 100 0 2 20 394 3 94 rm gt gt 5 lee 05 5 gt gt 5 5 5 5 9 1 2 1 1 EM 10 10222722 5 10 P 0 39 0 39 Em No 20 rri 15 E ie 760 20 100 1 100 1 0 04 0 04 gt JJ 10 0 39 100 3 94 1000 39 37 10000 393 70 10 0 39 100 3 94 1000 39 37 10000 393 70 WD mm inch WD mm inch z oz 1 3 image sensor size 784 x 596 1 3 image sensor size 640 x 480 Bo XG S200C M When the CA LHS Series is attached XG S035C M When the CA LS Series is attached rn n GS Ho O O D 5 VSP 35 yor gt m cV Cr ue cP 1000 1000 He 39 37 39 37 2 5 _ m f E 20 X 7 z E 100
27. batch substitution of an allocated variable name or searching for a specific variable is made easy T ve 5 lt i 8 b LL Comments displayed when the cursor hovers over the variable Variable comment function FOR Bi 0 pos2 i Each variable can be assigned comments pos2 Bi indispensable to debugging and program review NEXT So as the flowchart becomes large and complicated variable selection becomes simple avePix Bi 1 2 avePix 3Current plot disp_limit limit 2 Variable setting screen CONTROL PROCESSING The XG Series provides control processing including conditional branching and looping Control processing definitions Branch Join Based on input value branch flowchart accordingly up to 64 points essential to program flexibility and customization This allows for flexible image processing Loop Repeat unit operation until end or break condition enabling switching and processing based on changing conditions Timing controls such coop Ene Tp as processing delays or waiting on terminal operator interaction are also available As the E Timing control definitions vision flowchart can be created to interact with different machine and control processes so Pause Pause for a specified time the XG Series can easily become an embedded part of the
28. become an integral part of a machine through For Semiconductor the use of the ActiveX control A PC interface can be designed that not only interacts with the XG Series but also other aspects of the machine and its operation In addition to being able to create a PC control interface measurement data result information historical data and file management are also possible through the ActiveX control Multiple connections can also easily be established and configured for bringing together multiple controllers or machines All this allows for the collective management of multiple systems into one interface and the development of a full production management system This is an example of a PC interface bringing together camera images and operational buttons for the XG Series vision system as well as other machine functions required for wafer alignment and process EYENCE control within the semi conductor industry The operator only needs to use one interface for both vision and machine control e ActiveX is a registered trademark of Microsoft Corporation U S A Machine control and structure with ActiveX Full machine control can be developed through a single interface that is displayed on the PC All devices are connected and controlled via the PC ActiveX makes it possible to bring all these elements together into one interface Server PC for device control Il User Interface PC Display Additional Devices Integration of X
29. devices are often made from stainless steel or shiny plastic with many contours For reliable inspection of such targets the XG Series includes easy to use yet highly sophisticated image processing functions such as HDR Shading Correction and Fine Color Lett dpt EE XG Series toolset includes both quality and traceability vision based tools The ID and OCR tools can be used to verify products while defect tools such as stain can confirm product quality against user determined specifications The XG Series features an easy to use ActiveX component simplifying the process of embedding it as part of a machine The stand alone non PC hardware platform and option driven setup method also help make system validation as painless as possible Traceability Keeping track and monitoring production in the medical and pharmaceutical industry is very important To meet these essential requirements the XG Series features numerous utilities including custom menus password driven user access unit program locking modification logging image archive and statistical reporting 19 INDUSTRY AUTOMATION Iti C al mera Inspect tion The XG 8000 Series is the ultimate flexible stand alone camera system by allowing for the simultaneous attachment and processing of up to 8 different cameras and light sources at one time This means the right camera can be selected for the application with the flowchart
30. endless list of different materials and designs being used for labeling and packaging it may be difficult to have the right lighting for every application With the wide array of pre processing image filters available on the XG different filter combinations can be freely used and applied to each inspection to create the best image possible for processing Ed eet Ui Create custom GUls and menu buttons for easy control of the program Buttons can function like shortcut buttons to open statistics view failed images or even change tolerances without taking the program offline he XG Series interface is fully customizable to fit every need Goo Dinar CE L3 Production Monitoring Production monitoring is an essential part of the food and packaging industry No consumer likes to receive bad product and the implications of a tampered product reaching a consumer can be very significant On the factory floor the fully customizable user interface can be controlled either with the CA MP120T touch screen or the handheld controller for on site changes The remote connectivity capability of the XG Series controller means the system can be monitored and controlled from a remote PC either on a LAN or VPN connection In addition VisionTerminal also allows data logging for the easy creation of production reports 17 INDUSTRY MEDICAL amp PHARMACEUTICAL Tape Seal Inspection Even when unexpected
31. for a single target Targets can often have different types of defects requiring different lighting methods for stable detection IMAGE CALCULATION EXAMPLE 2 eg scratches burrs and surface stains The flexibility of the XG means multiple lighting patterns can CHANGING LIGHT INTENSITY be cycled through and tools applied ensuring correct inspection of the part At the same time the image amp IMAGE COMPOSITION operation function enables composite images to be created so all the detected defects can be shown on Screen and processed at once per inspection Aluminum cast hole inspection Average image composition Capturing multiple images with a variable shutter speed Acquisition of a uniform image Stable detection of defects using without the dark or bright defects preprocessing filters and the being lost stain inspection tool gt o 5 15 gt m NOIIV3H9 INVH908d NOILOAdSNI 194440 JOVAYSLNI 4350 S3LNILN 90 1193 NOISIA 4013 30 ALIALLO3NNOO LYVHO SN11 NOILVYVNDISNOO 15 5 dNaNIT LondOud 3 SNOISNAWIG 0 5 IMAGE OPTIMIZATION PROCESSED IMAGE REGION FUNCTION Map the inspection region to the ever changing target image or setup complex fixed inspection regions The XG gives a wide range of image inspection region options Simple rectangle circles arcs etc and complex
32. monitor RS 232C monitor CONFIRMATION OF HISTORICAL INSPECTION RESULTS DURING OPERATION NG images and measurement results saved to the controller can be easily verified on the controller screen without any influence on processing during operation Windows Clipboard output for setting details and flowchart Detailed settings and the image processing flowchart can be copied into the Windows Clipboard with a single click Having parameters formatted to be used with Excel means information can be easily saved for later reference or the creation of a settings manual and other documentation E jr D G H 1 al V peer aet Taxe oque Borm a ir perna ree mibion 12 jamisi wi roenn 5 Clipboard output items Excel is a registered trademark of Microsoft Corporation U S A Repeat partial copy and paste Normal copy and paste functionality is enhanced with the repeat and partial paste option Repeat paste allows for multiple units to be constructed all at once with one operation saving countless repetitive operations Partial paste allows for user selected parameters to be pasted across multiple units which becomes very useful when one modified setting needs to be applied to many units P ite drial Gini Par amnia H A Paeserecterz A Ca imb amp 1 Peg Sets Sonektion Scan Direc
33. or histogram In the trend graphs up to 4 graphs of any value type can be IA MMMMM RM simultaneously displayed Optimal settings can be easily configured by lining up T FM different graphs for multiple results based on changes in the processing conditions di The result data includes information on yield rates as well as standard statistical data Up to 4 trend lines z displayed Trend graph simultaneously such as max min average SD and 66 values Histogram TRACE 106 FUNCTION Easily troubleshoot 1 0 and signal processing The trace log function is a great tool to help with processing and 1 0 troubleshooting Giving integrators and developers the capability for checking and monitoring the sequencing of units being processed 1 0 signals and commands The results display can be split and the processing time for each unit along with other information can be easily displayed The trace log can also be saved and be used at a later date as a reference guide DATA LOGGING amp MONITORING SOFTWARE XG VisionTerminal The XG VisionTerminal software enables the remote monitoring logging and support of any XG Series controller connected to a PC via a standard network Maintenance File transfer man hours down time and business trips can be significantly reduced as problems can L H be resolved remotely with the transfer of setting files and image data
34. protocols integrating the XG into your machine PLC robot or controls should be worry free Flexibility amp Power Image Acquisition Vision Tools XG Series has the tools to make the most complicated applications o Etc simple Flowchart programming allows for a step by step approach to E Eros 5906 Edge Pitch developing a solution to be easily realized With the VisionEditor software La adding another set of inspections is as easy picking the tools and m i UODO3 Position Adjus i e dragging them into the existing flowchart 3 Trend Edge Postion 0 A Trend Edge vvieth 110004 5 22274 Trend Edge Stain LOU Intensity iH Color 10005 OCR B6 2D Code Reader s Global Support J KEYENCE KEYENCE EM N _ pw KEYENCE understands the global market and the companies KEYENCE is INC SN T E eaomh onea revene co DN that exist in it With offices located worldwide support 4 KEYENCE 9 8 NY Brus CORPORATION FRANCE SAS pa KEYENCE A E FON Y BA expertize and parts are easily within reach KEYENC MEXICO 2229 KEYENCE THAILAND 77 8 KEYENCE TAIWAN S A DE C V E 2 is KEYENCEINDIAPVT LT0 1 J 7 KEYE t 4 feas Local sales support is readily avai
35. see Helping allow for easy confirmation and analysis of results In the unit results you can also conduct editing of the variables making dialing in and changes very easy DEVELOPMENT EASY CONSTRUCTION OF THE IMAGE PROCESSING FLOWCHART THROUGH THE CLICK OF A MOUSE The basic structure is created through the intuitive Windows based You can even drag and drop a variable from the list straight into drag and drop method The desired items are simply dragged from the unit parameter Typing is also an option and input is made easy the list on the right onto the flowchart to create the structure through the auto complete functionality Possible options are shown The processing units themselves can also be picked up and moved as the string is built up helping to ensure the right information is around the flowchart as desired entered without errors From the variable list rea Settings gt Drag and drop drag and drop the processing units an mn variables straight into the setting box res T siib Center OOO C x Position 1 Individual HL 7 est mis Tends Pos3 LI runc gt around E Tues 5 Radius 136 dd grs low ED _ GS up The XG Series allows you to confirm current initial settings against any changes ranging fro
36. specular reflection occurs when the product is tilted the glare of the packaging can be canceled using the LumiTrax function Ambient light can also be removed to provide a very stable inspection Sorting amp Process Control Machine vision systems can be used as part of process control during medical device and drug manufacturing The XG Series can be easily embedded into a system to keep it secure while providing important data to help control or assist with the manufacturing process In addition the information provided from the vision system can be used to produce statistics production and process reports Inspection vision system can be used on a production line as a simple checking system to make sure all parts are present inside a medical package Unlike a sensor the vision system can look over an area checking all parts are present based on the characteristics of parts size shape color etc Having space for holding up to 1000 programs the XG Series allows for the storage and easy calling of different recipes based on production cycles without re programming Production Monitoring Being able to run reports and obtain data from the production process is an essential function of everyday medical manufacturing The VisionTerminal software and FTP image data output functionality of the XG Series make it very easy to create and put such reports together MEDICAL amp PHARMACEUTICAL Medical
37. tools of the XG can account for a wide range of variations adding to the stability and reliability of the system The colors of the tail light turn signal and reverse signal can all be inspected with a single color camera and the color tool Each LED of the taillight and overall brightness can be checked as the taillight is turned on and adjusted as required LED brightness and intensity distribution of the taillight can also be stored via FTP for record keeping and traceability The concave convex surface features like characters on cast metal parts can be easily extracted with the new LumiTrax function The target background information is ignored and just the surface features are analyzed for easy OCR or other types of inspections AUTOMOTIVE Production Control The XG Series has the flexibility to be tied into an existing network on a factory floor The remote desktop and remote connectivity functions of the VisionTerminal software not only allow for data logging but also complete control of the system Multiple systems can be displayed and controlled all at once via a LAN or VPN connection Additionally this the VNC server function means the systems can be individually controlled through other devices All this makes the remote management of systems and generation of production reports very easy to achieve SAIYLSNGNI Seamless Integration With many industry standard communication protocol options integration
38. vision solution easily and quickly The XG Series is a breakthrough in vision system technology that provides the flexibility needed to solve any application WORLD S MOST POW CAMERA HAR D 31 E Touch Panel Line Scan Camera Area Camera Select from a family of cameras ranging from standard VGA to 21 megapixel to line scan cameras The XG Series has an expandable platform that allows up to 8 camera connections on one controller EASY SETUP USING THE TOUCH PANEL DISPLAY With the addition of CA MP120T touch panel and VNC server functionality the XG Series has never been easier to use The touch panel can be used online to make quick changes to the program and VNC can be used to access the XG over a network through multiple devices Contr SIMPLE SETUP USING THE HANDHELD CONTROLLER EE o Aen of a program can be done online using the handheld controller After creation verification and editing can be conducted to increase the inspection accuracy without stopping the line using the Online Re Test 3 function during operation This allows the l re testing of stored images even during 4 Operation based on images saved to the internal buffer or to an FTP server Program changes can be tested on site without influencing the current production i oa E 2 m 5T Nr
39. 596 CA HX048M 16x high speed monochrome 512 x 480 784 x 596 512 x 480 29 2 ms 29 2 ms 58 5 ms 58 5 ms 58 5 ms 58 5 ms 2 9 ms 5 2 ms 1 7 ms 2 8 ms 2 9 ms 5 3 ms 1 7 ms 2 9 ms 310 000 pixel camera series XG S035C 1 When the CA EC80HX EC80L or XG EC80L camera input unit is used with the XG 8000 Series controller The transfer speed is 16x 2 When used with the XG 7000 Series controller or when the CA EC80 or XG EC80 camera input unit is used with the XG 8000 Series controller The transfer speed is 11x Ultra compact color 7 HI SPEED XG H035M 7 high speed monochrome m T x mS X XG H035C 7 high speed color XG 035M Monochrome 640 x 480 16 0 ms XG 035C Color j XG S035M Ultra compact monochrome 640 480 16 0 ms CAMERAS A FUSION OF HIGH SPEED CAMERAS WITH INTELLIGENT LIGHTING AND AN ADVANCED PROCESSING ALGORITHM The image of a target is captured with the newly developed ultra high speed camera and controlled directional lighting This is a completely new image capture method that creates shape concavities convexities and texture pattern images by analyzing multiple images obtained SAIYLSNGNI with lighting from different directions This eliminates the variation in targets and the influence of surrounding environment that prevent stable inspection Now any user can easily create images in much less time and without the experience previousl
40. 7 55 8 L shaped connector cable for high speed cameras CA CH3L 3 m 9 8 CA CH5L 5 m 16 4 CA CH10L 10 m 32 8 4 29 71 17 15 When using the mounting bracket 0 0 vi A B C D E F G L shaped connector 14 38 30 61 42 33 29 7 camera cable CA CNxL 0 55 1 50 1 18 0 24 1 65 1 30 1 17 L shaped connector cable for 14 38 30 72 41 31 31 4 high speed cameras CA CHxL 0 55 1 50 1 18 0 28 1 61 1 22 1 24 Depth 5 0 max 0 2 1 4 20UNC Depth 6 0 max 0 24 1 4 20UNC Depth 6 0 max 0 24 C OA p B Cable length 8 m 9 8 5 m 16 4 10 32 8 17 m 55 8 Unit mm inch Camera XG S035CH XG S035MH When using the mounting bracket 12 0 0 47 12 0 0 47 12 5 0 49 17 5 0 69 CCD shooting distance 6 25 5 0 air 4 0 0 16 0 25 0 20 Special mount 54 2 13 26 0 20 24 20 50 Cable length 2 6 6 Camera XG S200CH XG S200MH When using the mounting bracket em 22 0 89 j 7 5 0 30 916 008 Cee 5 00 20 2 15 030 14 00 55 Special mount M15 5 P0 5 54 02 13 5126 07 000 28 90 50 Cable length 2 m 6 6 Camera control unit XG S200CU XG S200MU XG S035CU XG S035MU
41. 844 2 m 5 6 OP 26486 9 pins _ 26485 25 pins For 9 pin SYSMAC 0P 84384 For 9 pin MELSEC 86930 Others Image processing system integration software Industrial SD card XG H8NE2 Handheld controller Dedicated 24 VDC CA SD4G 4 GB SDHC XG H7NE2 OP 84231 power supply CA SD1G 1 GB Camera XY adjustment stage 7 84236 no labels CA U4 OP 87133 512 MB CA S2040 Hardcopy user manuals are not included with the controller or integration software PDF versions are supplied on a CD that is included with the controller and with the XG H NE2 integrated development environment software If hardcopy manuals are required please contact your local KEYENCE representative for more information Y01103 NOISIA 3ov4u3iNI YISN NOILLO3dSNI NOLLV3H2 ALAILISNNOD neum 193430 1uVH9 SN11 NOLLWYVNSISNOD 191 1 20 2 m e SNOISN3INIG 1u0Oddfl Oo aft DIMENSIONS CONTROLLER Controller XG 7702 P XG 7502 P XG 7002 P 92 4 99 9 23 5 132 5 3 64 3 93 0 93 5 22 DIN rail mounting 4 M4 Depth 6 0 0 24 refers to the XG 7002A When mounting camera expansion module XG E700 115 5 128 5 132 5 4 55 5 06 5 22 153 0
42. After preprocessing Original image After preprocessing E Subtraction Real time Image Extraction Produces the difference from two images by subtracting the input image from the master As this filter processes in real time on the acquired image only the part movement doesn t registered image affect the image used for defect inspection The filter extracts the small areas of change such as stains and defects in the image whereas the larger and uniform areas such as the edge lines and background are removed Leaving a stable image for stain detection Lead frame chip inspection Foreign particle inspection inside a cup As a true subtraction As part position is not d i is performed even always repeatable so F complex targets with stable defect detection is defects can be easily processed as the difference is left over on a uniform still possible as the edge line border and background are removed from the initial raw Registered image Input image defect Differential image background Original image After preprocessing acquired image good part Individual filter processing direction NEW The versatility in being able to choose a filters processing direction realized with the blur filter is now available in the shading correction image extraction expand and shrink filters Being able to choose the processing direction helps make the most of applying the image enhancement filter according to how a target or
43. CT YOUR LOCAL OFFICE SAFETY INFORMATION lt Y N 1 888 WWW AN Please read the instruction manual carefully in 1 888 539 3623 order to safely operate any KEYENCE product KEYENCE CORPORATION OF AMERICA 9 9 9 Corporate Office 669 River Drive Suite 403 Elmwood Park NJ 07407 PHONE 888 539 3623 FAX 855 539 0123 E mail keyence 9 keyence com Sales amp Marketing Head Office 1100 North Arlington Heights Road Suite 210 Itasca IL 60143 PHONE 888 539 3623 FAX 855 539 0123 m Regional offices Denver IN Indianapolis Detroit NJ Elmwood Park Cincinnati PA Pittsburgh TX Austin WI Milwaukee AL Birmingham FL Tampa KS Kansas City MI Grand Rapids NY Rochester OH Cleveland SC Greenville TX Dallas CA N California GA Atlanta KY Louisville MN Minneapolis NC Charlotte OR Portland TN Knoxville VA Richmond CA Los Angeles IL Chicago MA Boston MO St Louis NC Raleigh PA Philadelphia Nashville WA Seattle KEYENCE CANADA INC KEYENCE MEXICO S A DE C V Head Office PHONE 905 366 7655 FAX 905 366 1122 E mail keyencecanada keyence com PHONE 52 81 8220 7900 FAX 52 81 8220 9097 Montreal PHONE 514 694 4740 FAX 514 694 3206 Windsor PHONE 905 366 7655 FAX 905 366 1122 E mail keyencemexico KA1 1094 The information this publication is based on
44. EYENCE XG Series allows for OEM customization to enable full incorporation into a custom machine Customizing the startup screen Display of BMP data such as a company logo or machine model is possible on the startup display screen Camera logos The KEYENCE logo and model numbers used on the camera body are all stickers and can be removed as required Blank handheld console 3 levels of intellectual property protection For on machine changes with the handheld console a blank version OP 84236 is available for customization 1 Controller password lock setting prevents the editing of flowcharts that have been locked in the XG VisionEditor software 2 VisionEditor password setting allows for the protection of inspection setting files used in the PC XG VisionEditor software 3 Controller ID matching function allows for only the matching XG Series controller to run the inspection setting files 5 3Ov4H3lNIu3Sn NOILOJdSNI NOLIV3HO NOLLVZIWILdO Isai 193430 J9VNI 9 815 ALIALLO3NNOO lt 0 m om Inn qj 2 4 NOIIVuVf19IHNO9 SNOISNAWIG Lonaowd WALSAS 1uVH9 SN11 L OddNS 96 LENS CHARTS E CA H2100C M When the CA LHE Series is attached 9 00 cof ce o e e e OR 1000 39 37 400 E 3 94 gt 5 gt 9 10 0 39 1 0 04 10 0 39 100 3 94 1000 39 37 10000 393 70
45. Flowchart overview BMSWIRG Switch trigoer input mode Current Registered imgo INTERACTION WITH MOUSE CONTROL Settings can also be verified offline Using stored images output by the controller during operation the PC simulator mimics on site result data of the hardware controller S Even if the equipment cannot be Heus mene E E i Stopped the statistical analysis function of the simulator conducts the same action as the actual controller After confirming the optimal settings with the simulator the program setting can be uploaded to the controller providing Seamless and efficient interaction with the controller E BEI Upload download settings 4 7 8 di 4 E ator E APPROACH VisionEditor INTEGRATED DEVELOPMENT ENVIRONMENT LEDs LL epe te Peter binh KEYENCE 775 001 803 011 Creation of the image processing flow is made very intuitive with operations such as drag and drop Extreme flexibility is possible through the combination of flexible calculation processing abundant vision processing tools conditional branching and repetitive processing New user defined image development process using a highly efficient flow chart system powerful algorithms and C language Unit i i LE Mula pf fi a X
46. G HLO4M 08M are compatible with the XG 8702L controller only Used with the XG EC80L camera input unit connected LED LIGHT CONTROL EXPANSION UNIT Easily control dedicated lighting without any extra wiring Up to 4 lighting expansion modules can be connected to the main controller Fach unit has 2 lighting connections connector and terminal style so up to eight 12 or 24 VDC lights can be connected Light settings Lighting can be easily controlled as part of the image processing flowchart by setting the lighting conditions in the light a settings tab within the image capture unit By using multiple image capture units with different lighting patterns or m intensities within a single processing flowchart multiple image capture and advanced light sequencing is made easy Light control expansion module In addition as the light intensity value is a variable that can be referenced dynamic changes can be made to a program after an inspection has been processed Controller Conventional methods require PLC control with large numbers 5 on The ON OFF status strobing and of 1 0 intensity of 8 lights is possible in each ETE eti image capture unit 1 0 allocation no wiring and no PLC programming is necessary TOUCH SCREEN GESTURES The touch panel display allows for amd intuitive multi touch operations REND on site Areas of interest such as a defect can be scrolled to and
47. G Series image E g XY stage robot etc processing components and other 2 device controls XG Series User Interface e i E e 88 gt m NOLLVZIINILdO JYYMdYYH S3lHISnaNI NOIIV3H9 INVH908d NOILOAdSNI 193334 gt JJ 20 I 301109 NOISIA LYVHO 5 31 8013 30 ALIALLO3NNOO NOILVYVNDISNOO INALSAS df13NHI 19 0 LY OddNs SNOISNAWIG Bas 46 CONNECTIVITY Integration dialing in amp system support STORAGE COLLECTION amp SIMULATION Save only the desired images for analysis and simulation The image output buffer enables images to be streamed to a variety of external devices Such as an FTP server making it easy to test and analyze with the simulator software and statistical functions of the XG Series Being able to define how and what images are stored where significantly helps with the separation analysis and retesting of failed inspections Using the simulator and statistical tools together makes the correction and the optimization of settings very easy Setting optimization using the XG Series Image Storage Statistical lt D Simulation Analysis Setting adjustments FTP IMAGES DIRECT TO A NETWORK OR HDD DRIVE Required items for setting optimization Save a large volume of images Image Storage I Specify locations based
48. P d 100 gt z gt 3 94 3 94 T 2 Lad Fd 3 gt mid at gt 2 bo P d Pi 5 5 7 2 Co 2 2 2 2 27 2 T r 5 15 0 i d 5 10 L4 10 d 0 39 0 39 z 10 r lt J a eT gt c om 1 50 ED 1 50 0 04 T 0 04 10 0 39 100 3 94 1000 39 37 10000 393 70 10 0 39 100 3 94 1000 39 37 10000 393 70 WD mm inch WD mm inch 1 1 8 image sensor size 1600 x 1200 XG HLO2M XG HLO4M When the CA LHW Series is attached NS 05 gt AD 1 3 image sensor size 640 x 480 E XG HLO8M When the CA LHL Series is attached qM m Sp gt 20 NOLWYVNSISNOD INALSAS NS AN AT oo BN CSS aes AN w ORT GPS 1000 39 37 39 37 E o o 5 Ez n lt 3 94 c 3 94 z Ss gt 0 5 5 5 0 75 x CA LMLO 210 D iL 6075 CA LMO210 iL B 029 0 39 E E gt e c 1 1 0 04 0 04 1 0 0 39 1 00 3 94 1 000 39 37 1 0000 393 70 1 0 0 39 1 00 3 94 1 000 39 37 1 0000 393 70 WD mm inch WD mm inch 1 sensor size 2048 pixels 4096 pixels 2 sensor size 8192 pixels Using close up rings may result in distortion and lower resolution around the edges of the image area CCD For the other field of v
49. RY FIRST ID TTD 1 T Semen pers MA er EUER im Settings for dialogs or display items can be easily found and ers Y DEN navigated to with the tree view hierarchal screen browser M i tem vesti mima ra La Came ee a Fi d bes vem Loon iid oma uma Screen positioning is completed by dragging and dropping required components such as camera images and display components from the parts list The layered display view helps allow for easy intuitive design PA of the screen overlays components and dialogs that would 4 30 oma have been typically complex to achieve CUSTOM MENU CREATION Create and customize operator menus and interfaces for easy operation For run time user interaction with the XG Series up to 900 unique custom menus can be created per program Menus can be linked to create cascading walk throughs or choices based on a users input Menus can also be tied into the timing and operation of the image processing flowchart so that they appear when necessary for a users action and input to be taken The menus can also be configured and displayed based on the user account logged into the system Dialog parts list Cascading and 3 Blank Dialog NOE overlaying menu FE 3 Button Menu design Call Statistics History Menu Components Numerical Input 5 Basic Elements These are the fun
50. XG controller can directly output the images to the correct location on the PC for the individual simulator to reference Interact directly with the XG Series GUI via your PC and mouse Existing settings can be tested and simulated with saved images via the PC simulator Furthermore the XG VisionTerminal software offers remote connectivity and data logging capability Fully interact with the system with a mouse 223 Process up to 50000 images with Simulator S Any measurement data or variable value can be displayed as a trend graph or histogram The result data includes information on yield rates as well as standard statistical data such as max Mt ww min average SD and values Up to 100 000 i data points can be plotted and saved allowing for cmi Sehen 755 d REG me w idus Cii es J i i dH ele BIN processes to be tracked and optimal settings to be set and recorded Trend graph nj TUE CONNECTIVITY COMMUNICATION INTERFACE A diverse selection of integration options and utilities for use in any facility The XG Series supports wide range of interfaces protocols and 1 0 devices Ranging from CC Link PLC Link EtherNet IP PROFINET USB RS 232C discrete 1 0 and SD cards All these combined give the XG Series the ultimate flexibility fo
51. an be compiled with a single click and can be debugged during simulation by coordinating with the C language development environment 25 Device selection Image capture lighting Image processing Compatibility verification Condition settings Program design PC based EE iced Debugging Creation of display utilities 4 Algorithm development Program construction 572 7 02 4 NS 4 Trustworthy and ultra high speed hardware that can Development environment that encompasses communication E be used immediately Image processing GUI creation and operation XG Series m Algorithm development mcm 52 5 Efficient design without complex programming Established debugging simulation environments m 5 Concentrate time and effort on the development of core sections az e Condense large calculations into one unit of Uni i Calculations i gg Examples of Pixel unit access Unique filter development as operation Sm Uni to the image data Unique algorithm development scripting and Process large more complex calculations T language Unit uses Appropriation of company assets variable processing Increase the processing speed of large computational calculations Co Lg c Ld id a 9 The compilers for the PC and XG controller environments I Se maximize the ease of use by
52. and solving simulations and debugging can be quickly conducted at any time allowing for efficient design SEAMLESS DEVELOPMENT ENABLING FAST POWERFUL YET EFFICIENT APPLICATION SOLUTIONS The XG VisionEditor is specialized PC software that can conduct everything from the construction of image processing solutions and the creation of user Interfaces to debugging and simulations all at once The PC software does not use programming language and instead all operations are conducted in an easy to understand GUI environment Here drag and drop dominates enabling complex processing to be easily developed in minimal time Due to the incorporation of debugging tools that simultaneously discover errors both static and dynamic that occur during development man hours dedicated to debugging have been dramatically reduced All in all the overall time between construction and deployment have been substantially reduced By focusing on the optimization of the tools required for providing a solution the core of image processing inspections KEYENCE has given the opportunity for significant improvements in machine vision development efficiency Flowchart view By dragging and dropping processing units from the parts list into this section you can easily construct an image processing flowchart Debugging 1 easy as errors are highlighted and the usage of variables can be easily seen F 480 Vodi repasse i k Ostet Dee Lyer BG Vaar 44
53. ble and inspection is possible 124322 i173 Ultra high resolution pi image processing using 42 million pixels Gla 10208 5104 x 2 cameras 4 3 CMOS SENSOR C MOUNT LENS SUPPORT A high sensitivity compact 4 3 CMOS sensor is used in Support for C mount lenses the 21 megapixel camera F mount size allows for the use of lenses This allows the use of C mount lenses designed for with short focal lengths 4 3 sensors resulting in a wider range of lens selection C NINE The minimum installation Installation flexibility is greatly improved compared to XG Series approximately 1 5 conventional systems Minimum installation distance C mount size Comparison of the WD required for a field of view of 100 mm 3 94 24 CAMERAS LINE SCAN CAMERA OPTIONS The XG 8502L 8702L 8802L vision systems offer line scan camera connectivity giving an extra level of image processing to the XG Series The XG 8000 Series removes the complexities of compiling an image with a line scan camera through the easy connectivity and option driven interface This enables line scan technology to be taken full advantage of while driving down the time effort and difficulty required to implement SAIYLSNGNI zm 55 gt 55 m Model XG HL02M Model XG HL04M Model XG HL08M Model 0 Applicable lens 1
54. bugging can be performed ad whenever desired helping maintain development efficiency all the way to deployment Mobi ie ee ERROR CHECKING FUNCTION Instantly see and go to the source of an error zm ln Imm s IM F Showy Warning icon e mum Sit This function enables you to check for the presence of errors within the ci inspection settings simply by pushing the check button This automatically pa bg creates a list for any errors found and reports back on the error type and their recien d location In units that have calculations functions and expressions definitive E iim information is not only displayed on the type of error but also the row and Trei location of the error Checks down to exactly and what row what column the error has occurred Em T row 14 columri Santa emer AUTOMATIC LOGGING FUNCTION Trace dynamic errors un Lind rti Und Erra Error Errors that occur under specific conditions are relatively difficult to find In the n rau XG VisionEditor software all processing results and errors from simulations n5 are displayed in a continual log format Debugging and error checking can NN prc be quickly performed as dynamic errors can be easily found checked and im gt resolved Dynamic errors such as those that occur when variables occur ca
55. ccounts can be allocated to For each group different ranges of permissions and access levels can be set including editing menu operation and screen displays Different interfaces dialogs and button control can also be customized based on the needs of different operators technicians QA staff and administrators Operation log The operation log when used keeps and stores a date amp time stamped log of all the button presses and settings changed by a user This information can then be accessed as a CSV file for machine process security and management FREE 1 0 TERMINAL ALLOCATION The XG Series supports free assignment and allocation of all 1 terminals This allows for inputs and outputs to be easily distributed based on terminal configuration and switching state normally open closed in accordance with the machine PLC requirements a arrears buc P bui Fpl Larig da xi CR O i H KE eK oe oS dk dB HP d db dB nb db EB fh db Hh ah d Totei Pe Coiro Cien Tetri ruri De Ei Fes crite aid Dor Intellectual property protection To help with intellectual property protection various passwords and features are available as standard password can be set that protects the opening and editing of inspection setting files in XG VisionEditor so the inspection setting file cannot be opened unles
56. da DLL M MEG outside the reference range also included in the display Herpes VARIABLE REFERENCE LIST INDICATOR Quickly see and locate where variables are used The XG VisionEditor software also incorporates a variable reference list that allows the quick verification of exactly which variables being used and TI Deme where In addition to the unit ID being show next to the variable the unit can be pm made to flash in the flow view by simply clicking on the variable This makes it lt very easy to see all the locations where a variable is referenced and used L By selecting a variable all reference destination units on the flow view will flash Variable list FLOWCHART BREAK FUNCTION step by step debugging Each unit can be independently processed and stepped through By Multiple break points pauses can be used anywhere on the flowchart These cause the 1 m running program to pause during simulation When a break point is reached all processes processing flow will continue to run il th k point is reached including variables be checked for efficient debugging This debugging function can also the step button only e be enhanced by using multiple break points so a step by step running process can be setup current unit will be processed 52 DEBUGGING UNIT RESULT amp VARIABLE INFORMATION LIST Quickly understand
57. damental parts for the creation of custom menu Drag and drop from the list the mz Numerical Input Drop Down Menu components that suit your needs for your menu Option Button Hen Bot LIV Confirmation Button Settings dministrators Standard Dialogs Inspection Region Dialog Image Registration Dialog Built in menus Inspection Region Limit Sottinus Upper Limit Color Extraction Dialog Rapier Frequently used operations such as Statistics image olor Extraction U image Archive Dialog archive and library registration Have already been Eg Library Dialog prepared to be incorporated right away Library Elosel User account based menus ess Detailed dialog display and Opel User Group Stu By changing the display non display parameter e eee interaction settings dee ru El Load 5o proces ting rrr feud b w for each menu based on user accounts different E Detailed settings for each menu are possible including menus and levels of operation can be created for ius Co parameters for position when to display remove on TOMAS x administrators and operators Li screen as well as handheld console button interaction w Link toi screen Ou Fel 44 USER INTERFACE Example of custom menu use Step by step configurat
58. dge Width The Edge Width tool can find the distance between two edges using the same method of detection as the Edge Position tool This tool has the ability to detect inner outer gaps or user specified gaps and allows the user to set limits based on the distance between the two edges Edge Pairs The Edge Pairs tool is essentially an advanced edge pitch tool Unlike the Edge Pitch tool the Edge Pairs tool can scan a target twice in a user specified direction The double scan allows for a more stable inspection 45 Trend Edge Position The Trend Edge Position tool can locate the maximum and minimum positions across a length of an edge This tool finds the profile of an edge across many points and outputs different positioning data Not only can it find a point of a straight line it can be used to find a circle center Intensity The Intensity tool reports the grayscale intensity of a specified region of the image It can be used for simple presence absence applications or for the Preserve Intensity filter which stabilizes the image brightness Es 2D Code Reader A 2D barcode can be detected and analyzed The result data can be split into 8 sections for easy management of the decoded information Sorting type applications can be performed by matching the detected code to a string reference table QR MicroQR Datamatrix Rectangular Datamatrix can be read It is also possible to verify the quality of printed
59. e dark portions of the container however stain inspection mode can compare the differences with the surroundings allowing reliable detection of only the foreign particles Original image Binary image Stain inspection mode stability screen Using the colors blue light blue green yellow and red the contrast view display assigns a color to defects according to the intensity difference between them and the surrounding area The contrast view display CONTRAST VIEW DISPLAY updates in real time so you are able to see the defect position and intensity differences allowing visual and intuitive confirmation of the differences between the defect you want to detect in comparison with the background or noise Bad mark detection on PCBs Original image Contrast view display Contrast view xx The contrast view can be used not only during Setup but also during operation Leading to practical uses including the highlighting of potential areas of false detection and the verification of the current settings The relationship between contrast view colors and the stain level guideline The area with an Stain level 0 64 128 92 255 intensity difference is colored from blue to 1 red Color Blue Lightblue Green Yellow Red Dent detection on a metal shaft surface Initial confirmation there is a greater stain Visually adjusting the optimal parameters Stable detection during processing level for the dents and scratches g
60. e a resolution of up to 20 megapixels Included with the XG 8700 XG 8700L only It should be noted that this cannot be used with other controllers High resolution inspection with 4x 5 megapixel camera units otitching CONVENTIONALLY IMAGE CALCULATION The areas around the boundaries of the camera are exempt By preforming an inspection with a single image it is from inspection or the inspection is performed after using possible to perform high resolution inspection that is multiple cameras and overlapping multiple images seamless and without overlap 591915 59 ND O NOLIV3HO INVd90Ud NOILOAdSNI 193339 39 4 1 d3Sfl S3Ll TL fl ALIALLO3NNOO 301109 NOISIA I1N3INdO T13A3Q 1uVH9 SN11 NOILVuVf191HNO9 INALSAS SNOISNAWIG 1910094 L OddNS 3 38 PROGRAM CREATION Easy program development through flowchart based processing VISION TOOLSET The XG Series contains a wide range of vision tools for a variety of applications From defect detection to barcode reading the extensive vision toolset gives the XG Series the power to solve any application The Area tool uses binary processing to detect either white or black pixels in a specified area It will then count the pixels in this area and can use this measurement to perform presence absence type applications E
61. e branches as physical divides allowing for easy understanding and navigation Units can be simply inserted in the correct branch as required making setup changes quick and simple measurements SAIYLSNGNI NOLIVZIINILLdO JOVI 20 INVd90Ud dNINIT NOlVuvnbHNOO Y01103 NOISIA Jovu3lNI YISN NOLLO3SNI 1900044 WALSAS LYVHOSNAT ALAILOANNOD 193430 SNOISNAWIG L OddNS co Fast and easy implementation of complex vision algorithms with KEYENCE s original toolset DEFECT INSPECTION STAIN INSPECTION TOOL wide array of setting parameters and strong visualization tools makes this the industry standard in surface defect inspection The stain inspection tool finds defects such as stains and flaws by comparing the intensity of a user defined pixel grouping to that of its surroundings For stable reliable inspections stains can be grouped and filtered based on size shape and contrast level In addition the contrast view enables real time visualization on the performance of the tool to a user both during run and setup modes Helping enable easy setup whilst maintaining consistent performance allowing for quick easy on machine tuning Foreign particle detection on the inside of a container Conventional binary processing would not be able to detect the foreign particles as there is very little contrast between the particles and th
62. ected ensuring the projection is recognized as well NOLIVZIINILLdO JOVI Due to the wide range of parameters it is possible to filter out defects based on inspection criteria Optimal settings can be chosen based on aspects such as defects burrs chips defect level width and area EXTENSIVE PARAMETER NOILW4Y9 INVd90Ud Defect segment width lt gt el SETTINGS SUPPORT 2 Defect leve 1 TE VARIOUS DEFECTS Side o he profil Moderate protrusions are OK Detection threshold a T B TI m O CHARACTERIZATION TOOL NEW INDUSTRY FIRST Co EASILY DETECT amp CLASSIFY TARGETS BASED ON GRAYSCALE INFORMATION The characterization tool allows for targets to be identified and classified based on grayscale rather than binary data This enables true characterization and filtering of detected targets based on true image data Additional information for classifying and identifying defects that cannot be obtained through 39VJH31NI 845 S3Ll TL Rl binarization such as volume and level of change is also possible with this new tool 2 T Differentiation of a variety of defects on a condenser e ight amp dark defects lt 0 T Sm EID Characterization ES Divides defects into cz iam bright displayed as an E i S JI defects look alike
63. ections to be selected retested and edits to be made while the controller still fully z processes other inspections online This allows the user to make program adjustments in order to optimize the settings without effecting the current z inspection process or causing any downtime on the machine 7 5 NG occurs during operation 5 NOILVZIWILdO JOVI EDIT FLOWCHART PROGRAM Changes can be made to the units in the flowchart based on the retest image and results to optimize the settings gt C ac m lt Pg C EASY IMAGE SELECTION _ NG From the image strip a thumbnail es Inspected version of the image can be selected ov M 2220 ins Additional images can be loaded from mo es ELT saved locations and identification is easy 59 through the OK NG color coding All the E Logar Retest feature settings are available from un the same menu allowing for easy setup S pm and use Bo e N C 9 at 3 Retesting begins D selecting an imag Jd n pun eum c mU pL E 1 r zd E 23 lines Inspected N e SS lt ane by simply picking the image from the image strip retesting is performed From the results and Gm information generated by the retest adjustments bemade accordingly Batch retesting can a
64. enses Monitors THE EVOLUTION OF KEYENCE MACHINE VISION SYSTEMS Progression of KEYENCE Vision Systems The first KEYENCE vision system VX Series 22 Conventional Models Jp Co fy CV 100 300 i Series FUNCTION CV 500 700 Series lt gt gt an ue SUM OW L F aeui Jesi CV 2100 2600 Series i CV 3000 Series XG 000 8000 Series 2005 to 2008 2010 CV 3000 CV 5000 Raises the bar for machine vision 1980s 7000 new approach to vision with The VX Series The first image processing Multi camera and line scan High speed general purpose system is developed for general image processing vision system incorporating twin processors and digital transfer camera is released customization and simple operating methods that greatly reduces programming difficulty performance with 4 monochrome color camera connectivity unmatched speed and the industry s most user friendly programming interface connectivity with multi core processing providing even greater application solving capabilities WORLD S MOST POWERFUL VISION SOFTWARE Scripting Tracing 44 nggaci ram result ana 1 at br nam NG NN NN Husker al detects 1 E tain j 1 Testing Providing a system where any user can create the ideal
65. eras up to 2 megapixel XG 7502 P Multi camera high speed high capacity controller supports 2K line scan cameras and all area cameras XG 8802L P includes 1 line scan camera unit Multi camera high speed high capacity controller supports all area cameras XG 8802 P includes 1 area camera unit Expansion unit Camera expansion Area camera unit Line scan camera unit Series input unit 80 CA EC80L CA EC80HX CA E800 XG 8000 Series only Camera expansion module LED light control LumiTrax XG E700 expansion module supporting light control expansion XG 7000 Series only CA DC21 E modile p CA DC30E Area Camera 16x high speed 5 megapixel camera 500 Color CA HX500M Monochrome 16x high speed 2 megapixel camera 200 Color CA HX200M Monochrome 16x high speed 21 megapixel camera 2100 Color CA H2100M Monochrome 16x high speed 470 000 pixel camera CA HX048C Color CA HX048M Monochrome Ultra compact 2 megapixel camera 200 Color XG S200M Monochrome Ultra compact 310 000 pixel camera XG S0356C Color XG S035M Monochrome 11x high speed 5 megapixel camera high speed 310 000 pixel camera 2 megapixel camera XG H500 Color XG H035C Color XG 200 Color XG H500M Monochrome XG H035M Monochrome XG 200M Monochrome 7x high speed 2 megapixel camera 310 000 pixel camera
66. erent types of support to assist with using KEYENCE s range of machine vision systems In addition to our technically trained workforce support services include free training workshops free software upgrades example programs technical guides online resources and dedicated technical support J L XG User Support Webpage www visionsystem com 2 In addition to the standard KEYENCE websites there is a dedicated n gt Series support website that is specifically designed for providing Revence Visionoystem com 20 answers to questions example programs and software to assist any XG Series user HORE TECHNOLOGY APPLICATIONS PROOWITS WEEDON TOPICS SUPPORT S3 RMVICESR pM re a Les XG 7000 User Support Get Familiar with the XG Getting Started Movies Qur XG Getting Started movies will help NEW Useful tips for XG 7000 Users you quickly get accustomed to the XG NOLIVZIINILdO JOVI series These videos are informative and easy to follow and cover everything from programming vision tools to setting up 1 0 Flexible VisionSystem XG 7000 User Suppi rt NOLIV3HO INVd90Ud SfwareAcivabon 7 Downlosds m n i Free remote support and testing 39 with the XG Simulators o J is The XG Simulator software can be downloaded free of charge from the XG User Full License e FAM Support webpage enabling remote
67. ether itis being processed and its pass fail status OK NG This enables current state of the image processing flow to be easily checked at a glance Mark display Unit processed judgment pass OK e Unit processed judgment fail NG 0043 4 Unit not processed PU trend edge stain etait CONDITIONAL BRANCHING The conditional branching used in an image processing flowchart can also be configured and displayed Branches can be displayed in different colors and minimized to help with effective programming 275 gr 0003 Position adjustment 0013 PRU trend edge stain 0014 Calculation 0020 calculation OVERALL FLOW CHART DISPLAY The full flowchart can be displayed on screen for a full view of the operation Navigation on large scale flowcharts is quick easy and stress free as the area needing to be viewed can be selected from the map with the display cursor UNIT DIRECT VIEW The detailed results and settings of a unit can be verified simply by placing the cursor over the relevant unit on the flowchart Display unit results show calculation terms and the individual unit processing time CONVENTIONAL MODEL Conventional systems have a single flow structure So a jump to command is required making navigation and image understanding very hard Condition branching wv REAL BRANCHING STRUCTURE The intuitive design shows th
68. feature appears Individual filter processing direction material detection on a lattice pattern ti HET HE t 1 TrR4 4 Bde EHE T Original image After preprocessing Original image After preprocessing Filter used Shading correction Processing direction X Filter used Image extraction The defective area is isolated by removing the directional shading on the thread Processing direction X gt Processing direction Y The background lattice pattern is removed by applying the filter multiple times while changing the processing direction Bi Inspection of grid lines a solar cell Inspection of bus bars on a solar cell Original image After preprocessing Original image After preprocessing Filter used Shrink Processing direction Y Filter used Shrink Processing direction X The break is enhanced while the width of the grid lines remain and the bus bar is The grid lines on the background are removed by shrinking the image in the X direction removed for stable inspection broadening the break in the bus bar 32 IMAGE OPTIMIZATION Blob filtering of certain grouped image elements based on attributes surface area shape size etc enables only the desired areas to be processed ce Width measurement of a welded section m Measuring the width of a weld after NEN BLOB FILTER cancelling shadows dents and rem
69. haracter strings in the inspection region This can be used for applications like lot code inspection and serial number checking The internal calender can be referenced for limits and character encryption tables can be used Characterization Defect or target detection can be performed by comparing the detected intensity levels of groups of pixels to that of a base intensity Light and dark targets can be differentiated as well as be categorized based off properties like area volume axis ratio perimeter and roundness PROGRAM CREATION CONTROLLER FLOWCHART EDITING GIVES THE USER COMPLETE CONTROL ux The controller supports direct interaction with the image processing flowchart without a PC Enabling editing addition movement and configuration of different vision units with the handheld console With the easy to navigate GUI the time taken to make adjustments is kept to a minimum 90900 01 036 Inspe ection 5 v CHI tap bure 000 e Ib Pattern search Opt ion industrial Grade 00 e in Posi tlon me ON Posi tion Gro 1 5 Ie pz UN rea Grou 55 Calculation e DII de CE BACK Change image aroa MEK HOLD F loechart overview BACK IRE Switch trigger input mode BACK SUR Current Registered image UNIT OPERATION amp JUDGMENT DISPLAY Each unit on the flowchart has an indicator to show wh
70. he result data can be split into 8 sections for easy management of the decoded information Sorting type applications can be performed by matching the detected code to a string reference table Code 39 Code 128 UPC EAN JAN GS1 Databar ITF Codabar NW7 PharmaCode can be read Edge Position The Edge Position tool will find the location of edges within an inspection region In this tool the scan direction edge direction and maximum number of edges to count can be specified This tool can count up to 3600 edges d Edge Angle The Edge Angle tool can scan an image in a specified direction to locate two edges and find the angle formed by connecting the two edges Once the angle is found limits can be set and different parameters can be outputted such as the edge positions and edge angle Blob The Blob tool uses binary processing to count groups of white or black pixels An extensive Aspect Filter can be set to specify what kind of pixel groups you want to consider as Blobs Limits can be set on the remaining blobs to perform a variety of inspections H Trend Edge Stain The Trend Edge Stain tool also extracts the profile of an edge across many points Unlike the other Trend Edge tools Trend Edge Stain looks for any deviations along the found edge It is a powerful tool for locating imperfections like burrs chips flash or shortshots The Optical Character Recognition tool will readout and analyze c
71. he intensity distribution within the inspection region images without overexposure and underexposure can be captured Noise Isolation NEW NOIL VHVM9IHNO9 315 5 Eliminates extracts noise having a specified area or smaller This filter is effective when rough background hinders image processing or to detect subtle stains Recognition of characters printed on cardboard Stain inspection for a plastic mold 19 0 e a i2 c gt Original image After preprocessing Original image After preprocessing 29 Only bright and dark noise are removed and the printing condition remains unaffected Only black stains smaller than the specified area are extracted D IMAGE OPTIMIZATION ll Bidirectional Smoothing Blur Has an effect that removes a significant amount of fine background patterns or noise This filter can be set to have an effect that performs smoothing in individual directions X Y thus making it applicable for a wide range of applications including counting individual items Foreign particle detection on a striped pattern Width inspection for a welded pipe section SS By eliminating the striped iJ The blur filter allows a texture to the target stable width measurement foreign particles can be by eliminating unnecessary featured gt a detected points other than the welded section Original image
72. he result being combined into a simple pass fail signal for a reject mechanism to work off of Stamped Characters on Packaging Using the LumiTrax function the printed patterns of the packaging is ignored while only the stamped lettering is extracted This allows reliable inspection of date lot codes on packaging that has a variety of printed backgrounds and colors T EXPERT PROTECTION KBIMSK Multi camera Hardware Due to the multi camera connectivity of the XG Series both line scan and area scan technologies can be taken advantage of for complete product inspection A can or bottle can be rotated in front of a line scan camera and under an area camera so that the product can be fully inspected for defects such as holes short shot and flash By directly connecting an encoder product handling and changes in production speeds can be all accounted for with minimal difficulty FOOD amp PACKAGING Runtime utilities such as target classification statistics retest mode and image archive add an extra dimension of power to the XG during production Original image These utilities allow production to be monitored checked and settings E dialed in as required without affecting the inspection time or incurring downtime on the line In addition the remote networking capability of the system means production can be checked from multiple locations both on and off site Image after processing With an
73. iability The hardware of KEYENCE vision systems regularly offer high performance even under harsh environments The final product is an extremely stable machine vision system that can be used with peace of mind THE CONCEPT OF Tough hardware that can endure continuous operation THE XG SERIES Mechanical components such as HDDs and cooling fans have been eliminated to minimize internal failures HARDWARE Quick restoration Each key component of the system can be easily replaced Even the programs are stored on an SD card so in the event of a controller breakdown the SD card and program can be swapped out to a new controller in minutes Plug and play compatibility All components including peripherals for the XG Series offer full compatibility at the highest performance Parallel processing offers higher performance The 3 1 and multi core processor performs simultaneous parallel processing of image processing display and communication TAKING FULL ADVANTAGE OF THE MULTI CORE CONFIGURATION TO ACHIEVE THE FASTEST PROCESSING INDEPENDENT OF CONDITIONS XG 8000 Series upgraded for even faster processing The triple core main DSP has been upgraded to achieve even faster Typical multi core image sensor processing With typical multi core image processing parallel processing Was restricted by various conditions With the XG 8000 Series each I processing unit is capable of distributed parallel operation resulting i
74. iew graphs refer to the user s manual N SYSTEM CONFIGURATION XG system configuration diagram SYSTEM CONFIGURATION XG 8802 L Line Scan Camera XG 8x02L Only XG 8x02L Only Sensor Switch SD card RGB Monitor Camera Handheld controller PLC RS 232C A DC21E XG 8802 L c CA EC80L CA EC80 Network HDD PLC Touch panel USB 2 0 PC m Encoder Ethernet LED lighting PC XG 8x02L Only SYSTEM CONFIGURATION XG 8002 8502 8702 L Sensor Switch SD card Handheld controller RS 232C RGB Monitor Camera CA DC21E XG 8702 L LED lighting 114 eum REPENTE Encoder XG 8x02L Only Camera CA E800 CA EC80L XG 8x02L CA EC80 Line Scan Camera XG 8x02L Only Network HDD Touch panel 98 Ethernet SYSTEM CONFIGURATION XG 7000 SERIES SAIYLSNGNI Sensor Switch SD card RGB Handheld controller Monitor Camera 4 1 0 terminals CA DC21E LED lightin gnting Camera 3 PC Camera 2 Supports network HDD NOILVZINILdO JOVI PC Camera 1 NOLIV3HO INVd90Ud Touch panel CA MP120T USB 2 0 PLC Ethernet RS 232C NOILOAdSNI 193339 39 4 1 845 S3Ll TIL fl E XG system configuration diagram whe
75. ile putting heavy loads on processors running at high speeds In addition this design is particle emission free and therefore suitable for use in clean room environments Conventional 4 HDD Fan less 28 CONTROLLER ARCHITECHURE CONTROLLER OPTIONS From the single core XG 7000 to the triple core 8 camera XG 8802L the wide range of flexibility and same easy to use interface of the XG Series means there is a controller for every application SAIYLSNGNI AREA CAMERA MODEL LINE SCAN CAMERA MODEL XG 7000 Series XG 8000 Series zm gt 55 gt EM m NOILYZIINILdO J9VNI Model XG 7002 A XG 7502 XG 8002 XG 8502 XG 8702 XG 8802 XG 8502L XG 8702L XG 8802L Single core Single core High speed type i Multi core High speed type DSP imo E o gt z XG H 035x 1 XG S035x XG H 200x 7 PDO XG S200x v v C rH 2154 XG H500x v wu D e CA HX048x A mc 5 ag 9 CA HX200x 20 17 E rn 2 500 v 2100 m XG HLO2M v fl zd XG HLO4M F XG HLO8M Om o Dedicated touch panel RS oI oe i y v v v v v v v zo BS e 2 SVGA SVGA XGA m Output resolution 800 x 600 800 600 1024 768 29 1 Check the specifications sheet at the end for information on camera types or connection conditions that support the XG 8802
76. in C mount Applicable lens 1 in C mount Applicable lens 2 in M40 P0 75 lens Number of pixels 2048 Number of pixels 4096 Number of pixels 8192 gt z Max expanded image size 2048 x 16384 Max expanded image size 4096 x 16384 Max expanded image size 8192 x 8192 Scan speed 24 uS line Scan speed 24 yS line Scan speed 45 uS line Pixel clock 100 MHz 8x transfer Pixel clock 200 MHz 16x transfer Pixel clock 200 MHz 16x transfer Supports F mount conversion adapter NOLIV3HD INVd90Ud HIGHLY FLEXIBLE IMAGE PROCESSING SYSTEM WITH SIMPLE SETUP amp USAGE The XG 8000 Series makes using or incorporating a line scan camera into an existing setup very easy The XG method eliminates the need for conventional complex and specialized PC based line scan systems that require multiple parts from different vendors In addition the interchangeable camera module makes combining technologies onto one platform very simple and hassle free XG LINE SCAN SYSTEM CONVENTIONAL LINE SCAN SYSTEM NOILOAdSNI 19343 39VJH31NI d3Sfl S3Ll TL fl C Industrial PC XG Series Company A 4 2s Line Scan Camera 25 XG 8502L 8702L Line Scan Camera Company C Company D c Image Capture Board Inspection Software SZ XG SERIES FEATURES CONVENTIONAL PROBLEMS e Compatibility issues are eliminated since all the hardware is from the same manufacturer e Compatibility issues arise due to connecti
77. information G Pattern Search The Pattern Search tool looks for a specified target on the captured image This can be used with other tools to find the pattern and adjust the position of those tools based on the pattern position Limits can also be set based on count position and match percentage Edge Pitch The Edge Pitch tool finds the maximum minimum and average distances between pairs of edges Itis able to measure the width of the gaps or the distances between the centers of the gaps This tool is used to inspect for equal sizing or equal spacing over a range of parts EP Stain The Stain tool is a great tool for defect detection It works by comparing adjacent groups of pixels to each other to look for relative contrast changes When the contrast change is large enough the tool will visualize it from a range of blue to red where red is the greatest change in contrast IE Trend Edge Width The Trend Edge Width tool can measure the edge width across a length of an edge Just like the Trend Edge Position tool it locates the profile of an edge across many points to locate positions like the minimum and maximum edge width ES Color The Color tool looks at a specified region of the image then reports back color information about that region The color values can be reported as RGB red green blue or HSB hue saturation brightness 1111 1D Code Reader A 1D barcode can be detected and analyzed T
78. ing hue saturation and brightness This makes COLOR TO GRAY it possible to convert images with low contrast into images with defined shade differences Unlike conventional PROCESSING full color processing which picks up all tone changes and makes distinction difficult color shade processing can optimize the shade difference between a user specified color and the background Extraction of copper foil on printed circuit boards Conventional processing captures all tone changes rendering any distinction of the copper foil and its surrounding components impossible 1 Standard color processing itas CO Y Color to Gray display Shade differential display A C E II selects the copper color and accurately extracts only the blackens the area around it copper foil portions shade differential display If using color shade processing Standard color shade processing KEYENCE color to gray processing Hue H UN This process converts all colors to a certain Unlike conventional color extraction where small Saturation S level of gray Making similar or close colors color changes are hard to distinguish and Brightness B SS hard to differentiate between as well as not saturation amp brightness are not accounted for accounting for saturation and brightness the KEYENCE color extraction works with all levels and potential changes three aspects As Hue Saturation amp B
79. ion Step by step procedure changes such as product change over or shift adjustments CONVENTIONAL SYSTEMS Due to different adjustment methods and different personnel making changes cases often A m beet emerge where the setting is incorrect or varies between operators With conventional systems Sabezbs lie model fes acier EJIDO wiri of sran pp frm te emen gt thot alll oof complex parameter driven menus may need to be understood It takes time and resources for setting operators to be trained and sometimes due to the complex menu interface the ability to TIU iba EU ae ep Ep operate the machine is limited to a few people te kaa bitin Lower bins CUSTOM MENUS By creating menus for a step by step process such as calibration there are no reasons why eise e Fe LI el ale sm ee ul iege UO ec D vll rera Menus can also be attributed to the relevant aspects of the image processing flowchart This helps make sure that any operator of any level can easily be guided through the process required on the machine adjustments shouldn t be made or settings being incomplete and steps missed ActiveX CONTROL Fully customizable PC interfacing ARA AT Of Allenmant Gy UUU Went oy AG The XG controller can be incorporated and
80. lable through our highly PT KEYENCE INDONES A S 4 4 trained personnel in person via the phone e mail or web KEYENCE BRASIL j y e Distributer ud E confe rence 4 KEYENCE Corporate Offices KEYENCE ADVANTAGE Toolset Perform all of your inspections using the different vision tools the XG Series offers From measurement to identification to quality inspection let the powerful toolset of the XG solve your application HOLIC3 NOISIA JOvsHaLNI asn Nouv3H2 NOLLWZINILdo SNOISNANIG 1910054 0031545 LAVHI SN31 ALAILOANNOD 193130 39VWI JuVMQUVH 5 0 INDUSTRY AUTOMOTIVE Inspections on engine components are critical and failing to identify bad parts can be a costly problem The XG Series allows for 100 inspection of a multitude of different automotive parts such as bad casts misaligned bores or cracked gears With the ability to store up to 1000 programs the XG can be quickly Switched during a product changeover without the need for any downtime or re configuration Using the built in 2D code reader and the OCR tool the 2D code and human readable code can be easily compared This eliminates the need for two Separate devices to be used and integrated together The XG can simply give a pass fail signal making VIN checking an easy process In addition the pre processing
81. ll through distributors but instead work with the customers directly Each of our sales engineers are fully trained on our vision systems and are experts at what they are selling This means they can provide a complete solution to you before the sale and support it after the sale This is the advantage of Direct Sales Let us prove that we can provide you with a complete solution Our sales engineers will do testing on your application to fully understand the details of the project We also have a team of application engineers for those tough applications where they can provide even further expertise to solve the application Trial Units Take our vision systems on a test drive We offer trial units to our customers at no cost This will allow us to prove to you that our vision system will provide you a stable solution and peace of mind when you decide to use KEYENCE vision systems for your application System Integrator Program We have a list of preferred system integrators who have been specifically trained on KEYENCE vision systems They are fully capable of integrating our vision systems in a wide range of facilities and have experience doing so We can recommend their service if the application is complex or if you need to implement the solution rapidly AFTER SALES SUPPORT Here at KEYENCE we pride ourself on the quality of our after sales support on all our products and the XG Series is no exception We offer many diff
82. lso be e performed for a deeper understanding of the process e m a changes that need to be made ae 2 5 a 5 E C HDI Mn NEL 100 L L H E H Inspect dNaNIT LondOud Confirm settings and avoid mistakes J In Retest mode the i tri D df Adjustments reflected n Retes e the image strip can e accesse rom any screen This means you can seamlessly switch between 5 current and retest images while changing parameters to c ensure settings can be reliably be confirmed for correct Retesting is complete with no effect on the controller operation gt c 79 e M 43 Easy creation of customized GUI s via the drag drop and click of a mouse USER INTERFACE SCREEN EDITOR Easy creation of the controller display screen and operating interface A unique display screen configured to your needs and desires can be easily created by dragging dropping and re sizing different components from the parts list By being able to use and configure many components such as BMP images graphics text measurement value and camera images the screen can be designed with the operator in mind Up to 100 different screens can be created per program for full customization to any process Screens and components can be easily displayed and switched between not only via external inputs but also based on image processing results or settings INDUST
83. m image preprocessing combinations variable values through to measurement result Beer sees omm he m m differences from parameter changes By being able to confirm the effect of changes and reba 22020040 mn easily test options quickly optimal settings can be reached in minimal time ee ee macie tum Berat Seat le ye Baling jeu ee i s vi fetal Den ihora E sw DODOOU Rani hona xx Ligh Y ees is x CNN Tnm Argi is Daa ec z As soon as the preprocessing AES ML om Men ud we nen z filter has been selected you 95 pe e Ern can immediately see the Jes ino D IM Ioann results ud m V leas Each variable result according to setting changes can also be understood in real time via the unit result list STRESS FREE LARGE SCALE EDITING Grouping function Divided amp magnified displays The grouping function allows for efficient flowchart creation and management Multiple units can be grouped named color coordinated and minimized when not required By managing the units by gathering them into meaningful groupings even the processing of large scale flows becomes easier to understand This function also allows you to copy each individual group and paste these groups into
84. mplemented in such an environment SEMICONDUCTOR FALE Embedded Functionality p The flowchart programming structure freely assignable outputs scripting custom commands and ActiveX component make it very easy to integrate and embed the XG Series vision system as part of a machine or process 31915 High End Image Processing he XG Series wide range of pre processing filters and image operations make it easy to enhance and manipulate images for stable reliable performance Filters can be set to work in either X Y or XY directions as well as being combined and freely moved around to create the optimal image required Unique Toolset Featuring over 18 unique vision tools that can be freely combined in a flowchart structure the XG can be easily configured to semiconductor orientated applications Tools like Trend Edge Stain can be used for notch detection at the same time as 2D Code Reader and OCR for wafer identification and traceability KEYENCE ADVANTAGE Global Support Many companies involved in the manufacturing of semiconductors appreciate the global nature of the industry and KEYENCE is no exception With offices spread throughout US Europe and Asia providing direct high level technical support through local offices is something we pride ourselves on 11 INDUSTRY ELECTRICAL PCB Inspection The XG Series machine vision system 1 the perfect machine vision system for
85. n faster processing independent of conditions Such ultimate high speed performance enables high load processing using a high pixel camera as well as operation that E times Parallel processing could be used for speeding up inspection but it could not be used for operations such as position correction based on multiple edges Color extraction B The advantage of the multi core configuration was not used effectively engine A C E Ill XG 8000 _ XG 8000 Series display RISC CPU for control Position Image capture correction DSP for arithmetic operations DSP for display XG 7000 m d CPU DSP for arithmetic operations Color extraction engine Parallel operation can be performed in each processing unit The advantage of the multi core ACE I configuration can be used most effectively both before and after position correction ensuring high speed processing The XG 8000 Series also distributes display and image saving operations to other cores offering stable fast processing regardless of image saving or other loads d control HIGHLY RELIABLE FAN LESS HDD LESS DESIGN Fans and conventional HDDs have moving components that will eventually wear out By not having moving components long term continuous reliable operation is possible The XG Series has sophisticated heat dissipation technology allowing for a fan less design even wh
86. n LumiTrax is used SYSTEM CONFIGURATION XG 8000 8500 8700 L A Sensor Camera that supports LumiTrax Switch RGB ix SD card Handheld controller Monitor Camera that supports LumiTrax m 22 m 85 2326 Oz CA DC30E CA NCL10E XG 8700 L CA E800 Camera 2 war umiTrax CA DRWXX m CA EC80 CA EC80HX CA EC80L Camera that supports LumiTrax gt E PLC 20 e mu Network 22 Encoder HDD D i XG 8x00L Only USB2 0 Ethernet 5 zo Touch panel BC C 55 4 en gt L OddNS co PRODUCT LINEUP Controllers High speed high capacity line scan controller supports all line scan cameras up to 8K and area cameras up to 5 megapixel XG 8702L High speed line scan controller supports 2K line scan cameras and area cameras up to 2 megapixel XG 8502L High speed high capacity controller supports all area cameras up to 5 megapixel XG 8702 P High speed controller supports all area cameras up to 2 megapixel XG 8502 P Standard controller Standard controller supports all area cameras up to 310K supports all area cameras up to 310K XG 7002 P XG 8002 P High speed high capacity controller supports all area cameras up to 5 megapixel XG 7702 P High speed controller supports all area cam
87. n be obtained in one cycle even if different lighting combinations need to be put together In a conventional system 3 or more cycles would need to be performed to get all of the images severely impacting on the machines cycle time Even then the system may not be able to process the images and inspection correctly Defect inspection with multiple lighting Using the XG multi image capture capability allows the detection of defects and quality control that is not possible with conventional image processing Composite image via image calculation function Resultant image used for inspection with no over or under exposure Multiple image capture increasing light intensity 26 IMAGE CAPTURE OPTIMAL IMAGE PROCESSING PERFORM INSPECTIONS WHILE ALSO CAPTURING IMAGES AT HIGH SPEED IDEAL FOR COMPLETE INSPECTION OF A SINGLE PART WITHOUT COMPROMISING PRODUCT HANDLING Images can be captured at high speeds and stored in the buffer while previously captured images are simultaneously processed in the flowchart for optimal processing performance This reduces the time for which a workpiece has to be stationary as well as product handling concerns that until now would have to be addressed due to the alternation between image capture and processing Conventional APPLICATION Target in front of camera arger MOVES Inspecting the full circumference of the mouth of a PET bottle processo TT
88. ng multiple devices from different manufacturers Simple connection of the camera to the controller allowing the user to obtain images quickly e A great amount of time and effort is needed in order to capture good images 29 e Robust solid state hardware design e Concerns with freezing or crashes due to the PC based design e Minimal programming knowledge required e Specialized programming knowledge is typically necessary EASY SETUP CONFIRMATION WITH LED INDICATORS FOR BRIGHTNESS amp SHARPNESS NOIIVuVf191HNO9 INALSAS The typically difficult task of obtaining the correct camera mounting is made easy using visual LED indicators right on the camera that show the level of light intensity and sharpness being received This drastically reduces the amount of time needed for line scan camera installation 19 LED indicators on the back of the camera display the focus and intensity information of the image currently being captured using a 3 level indicator The individual threshold levels can be user specified in order to obtain the best results under the specific application conditions i Jl aie iint as 4 aS a B 25 IMAGE CAPTURE Intelligent optimal image handling INDEPENDENT IMAGE CAPTURE Capture images out of sync based on physical machine processes and device interaction The XG Series is capable of independent image capturing so tha
89. nspection Multiple processing Sabet On screen effects and results S lame mr F CC A total of 24 types of preprocessing filters can be set and each Preprocessing results are displayed in real time on the screen Making It 96 filter can be processed up to 13 times per unit For each unit J X quick and easy to see and set the optimal combination in the minimal time filters can be combined together in the optimal combination for that single inspection 1 CI Filter order and sequencing 2 bts The preprocessing sequence can be easily changed by moving B filters up and down the list z U U O 20 IMAGE OPTIMIZATION COLOR PROCESSING Optimal color processing for stable inspections using the new color extraction engine A C E I The XG Series is equipped with a new color extraction engine The A C E II is based on the HSB color model closest color model to the human sensory system to attain high color extraction performance that stabilizes previously unstable color processing schemes The XG Series also feature fine color processing to extract full color information exactly the way the camera captures it This technology significantly broadens the range of color processing applications previously accomplished by machine vision systems Color to Gray processing can optimize the shade gradation us
90. on metal roller Stain detection on the bottom of a can E Shading correction can be used to extract just e bright dark or both 1 bright and dark defects depending on the nature of the surface and image needing to be created P oc By cancelling out the hot spots caused by changes in the target surface a uniform background with the strain present can be created NOLIV3HO INVd90Ud 4 Original image After preprocessing Original image After preprocessing NOILOAdSNI 193430 E Scratch Defect Extraction NEW E Contrast Expansion NEW Eliminates noise information within the inspection region and only highlights linear Expands the intensity distribution within the inspection region to increase the contrast of information This filter is particularly effective for linear defect inspection for workpieces an image This filter stabilizes inspection when gradation necessary for image processing having rough surface conditions cannot be obtained due to the reflectance of workpieces JOVIYSLNI 4450 S3Ll Tl L Rl ALIALLO3NNOO Linear stain on a metal component Various circuit board pattern inspections 301109 NOISIA 1N3INdO T3A3Q Original image After preprocessing Original image After preprocessing 1uVH9 SN11 Only linear stains are extracted by ignoring background noise The circuit board pattern can be recognized clearly Because the filter determines the expansion width from t
91. on cables 30m 51m i CA CNX10U x2 Standard high flex CA CN3RX i __ 98 4 167 3 N CA CNX10U robot extension cable length CA CHX10U x1 20m 20m 20m 20m 20m 20m for standard speed cameras High speed ese 656 656 656 656 656 CHX10U extension cable Straight CA CH3X CA CH10X CA CHX10U x2 30m 30m 30m 30m E ET High speed high flex _ 98 4 98 4 98 4 98 4 for high speed cameras CA CH3RX CA CH10RX Monitor Touch panel Touch screen CA MP120T stand CA MP120T OP 87262 CA MP120T protective film OP 87263 CA MP120T Accessories Monitor cable Handheld controller junction cable XG 7000 87264 3 m 9 8 touch panel modular RS 232C cable 66842 2 8 87260 m 8 OP 87265 10 m 32 8 touch panel modular RS 232C cable 87055 10 m 32 8 OP 87261 10 32 8 XG 8000 OP 87258 3 m 9 8 touch panel RS 232C cable 4 OP 87259 10 m 32 8 touch panel RS 232C cable A RGB monitor cable and touch panel RS 232C cable Junction cables are required when plugging a are required when using the CA MP120T handheld controller into the CA MP120T of 120 8 4 LCD color monitor CA MP81 stand Pole mounting bracket CA MP81 OP 42278 OP 42279 Communication cable Parallel 1 0 cable Communication cable RS 232C communication cable 1Gbps Ethernet cable USB cable COME OP 26487 2 5 m 82 66843 m 9 8 OP 66
92. on conditions I Work with the XG Series controller environment for testing on a PC Simulation Re test and simulate results with stored images Statistical I Superior analysis and understanding of processed items Analysis I Automatic generation of statistical results including maximum minimum yield and standard deviation Images cannot only be saved directly to the SD card used in the controller but also transferred directly to NAS Network Attached Storage through a LAN connection Long term image storage can also be conducted by connecting an easily sourced large capacity 10Gb 100Gb 1Tb etc external HDD In addition by using the image output buffering option continuous NG images will not be lost NAS refers to a storage device that is designed for use on networks and contains file server software Unlike USB based external drives that can be only connected point to point and need to be configured a NAS device becomes immediately part of the network when it is connected making it available for all other devices to use Thus simplifying data browsing and file sharing Output t image 81 Output Use as a simulation image image PC SIMULATION amp REMOTE SUPPORT VIA amp MOUSE STATISTICAL ANALYSIS FUNCTION Multiple PC Software simulations can be easily managed and run from the images transferred by FTP By defining a folder the
93. on to be achieved image is also effective for image processing when forced to mount the camera at an angle due to space restrictions Location and inspection of disk marks Width measurement of a solar battery cell Resolves the problem of differing target shapes and orientations during part Resolves the problem of differing measurement results at the center and feature searches edges of the image area due to lens distortion Original image Calibrated image Original image Calibrated image 36 IMAGE OPTIMIZATION IMAGE STITCHING JOINS MULTIPLE CAPTURED IMAGES AND PERFORMS HIGH RESOLUTION XG 8000 Series INSPECTION A STABLE INSPECTION WITH IMAGES OF GREATER ACCURACY Up to 4 images are joined together to generate a single stitched image By performing an inspection with stitched images it is possible to achieve an inspection of greater accuracy and in a wider area This is also effective in situations where one target is used in the images taken from multiple cameras IMAGE STITCHING EXAMPLES Image stitching using captured images from multiple cameras By performing image stitching with images that have been captured with multiple cameras it is possible to generate an image that appears to have been captured with a single camera An inspection can then be performed on this single image By stitching together 4 images that have been captured with four 5 megapixel cameras it is possible to inspect images that hav
94. ontrol Discrete 1 0 RS 232C FTP server CC Link EtherNet IP PLC Link EtherNet IP PROFINET USB TCP IP VisitonEditor Development of a complete vision solution C Plug In Flowchart creation ActiveX Control Debugging Testing Customization INDUSTRY SEMICONDUCTOR The XG Series machine vision systems allow easy detection of the notch ona wafer for alignment purposes in the fab The vision system can detect the notch as the wafer is spun past the camera or find the location of the notch around the circumference when the wafer is presented Vision systems can be used in a variety of front end and back end process control applications in the semiconductor industry Ranging from the checking of FOUPs for mis fed double wafers to image analysis of IC s before dicing occurs multiple or single camera systems can be taken advantage of for automating the process Visual inspections of parts for defects such as flaws dents cracks and scratches can be performed as part of a line production process with a vision system The high speed high resolution line scan cameras of the XG 8000 Series can ensure minute defects can be quickly and reliably detected The XG hardware is well suited for the semiconductor clean room environment Featuring a fanless design solid state hard drive pressure sensitive HMI and super small cameras this system can be confidentially i
95. overall machine and system Timer setup Pause until specified user time finishes Terminal 1 0 Delay Pause until changes in specified 1 0 occur Pause according to the results from selected variable compared with a selected reference value Variable Delay Wait dialog Pause until changes made by an operator FLEXIBLE CALCULATION amp SCRIPT BASED PROCESSING Calculations are also essential in customization and the XG Series allows for over 100 Up to 5000 characters per single calculation different functions and commands to be used Calculations and script can be quickly created by dragging and dropping functions from the parts list Direct typing cut copy and paste a e E also supported along with auto complete function to help minimize input errors uM Script based design is also possible making complex calculations easy to break out and understand oa a disp limit a limic 2 IF dedge_y THEW AUTOMATIC amp INTERACTIVE COMMAND PROCESSING Commands like program switching image capture reset start stop operation log and so on typically require external control However such commands can now be automated and made an integral part of the image processing flowchart The command set is of such a power that the controller can be made to control itself Machine functionality at higher levels than the image proce
96. oving E x gt spatter amp excess from the weld section D gt z Before preprocessing After preprocessing z gt m The Contrast Conversion filter helps enhance contrast by emphasizing or reducing ranges of gray scale without causing shadows or overexposure This helps increase edge strength unify levels of gray or reduce noise on an image gt zi o NOIIV3H9 INVH908d Defining PCB components and CONTRAST connections CONVERSION By increasing the difference between the board and mounted components the areas for inspection are easily highlighted NOILOAdSNI 19343 a Original image After preprocessing 32v4931NI 8390 SALMILN The Preserve Intensity filter automatically corrects for any intensity changes in the image due to light PRESERVE INTENSITY deterioration or external lighting fluctuations The level of intensity in the captured image is compared to a 2 Illumination compensation pre determined standard on a reference image and the difference is applied before processing E lt Screw position inspection lt 5 ne JI gt Original image Original image Binary image Binary image 2 normal light intensity lowered light intensity No preserve intensity With preserve intensity NOLLWHWNDISNOD WALSAS For each inspection unit you can combine filters creating optimal images for an i
97. programming design bring everything together for efficient processing The unique hardware and flowchart design also make it quick and easy to add extra cameras at a later date with minimum difficulty and redesign The XG Series level of flexibility allows for many different applications to be solved with the same system Whether it be part sorting process control measurement amp gauging or traceability all the tools are there The wide range of on board utilities also allow for quick and easy implementation monitoring and debugging of a system once deployed The accompanying XG PC software suite VisionEditor Simulator and VisionTerminal allow for different levels of users to also take advantage of the XG features and benefits e n Y eo if BA Fa n e Inte grated Vision Inspectia The XG hardware is purposely designed for optimal machine vision performance The separate controller allows for a small camera footprint and peak performance as processor does not have to be housed in the same space This concept also allows for the intelligent design and use of multiple processors together Each processor in the XG has a set purpose for efficient image processing and machine integration Coupled with this the controller has a wide range of onboard 1 0 and communication options allowing for easy connectivity to a PLC and other machine controls E nr um
98. r captured at high shutter speeds stable performance AUTOMATIC HDR IMAGE CREATION shiny metal parts and unevenly lit targets can make inspections difficult and unreliable With High Dynamic Range HDR these problems can be eliminated HDR images better represent what your eyes see to emphasize details that lighting and lensing techniques cannot achieve alone Subsequently HDR makes it easy to capture a high quality image for unsurpassed inspection performance HDR Process automatic adjustment of the shutter speed for multi image capture Halation canceling Conventional HDR image E Lite 775800105 Individual dynamic range Light fluctuation Conventional HDR image HDR image dynamic range EE Features can only detected Stable extraction of features in the images specific dynamic range without black or white saturation SAIYLSNGNI zm 55 gt 55 m NOILYZIINILdO JOVI NOILW4Y9 INVd90Ud NOILOAdSNI 193339 39 4 31 d3Sfl SALMILA 301109 NOISIA 1N3INdOT3A3Q ALIALLO3NNOO 1uVH9 SN11 NOILVuVf191HNO9 315 5 19 0 2 SNOISNAWIG L OddNS CONTROLLER Dedicated hardware with parallel processing ensures ARCHITECHURE unbeatable performance and reliability STABLE RELIABLE PERFORMANCE KEYENCE has continued to place an importance on stand alone type image processing systems with incredible rel
99. r easy integration Coupled with easy to use monitoring tools integration man hours and costs can be easily reduced CCLink PC SD card Switching hub FTP server function installed i network supporting HDD Iri Etheriet IP accus gt Analog RGB monitor output Ethernet RS 232C SVGA output PLC link XGA output PLC XG 8000 Series only 1 0 monitor RS 232C monitor EtherNet IP memory monitor PROFINET memory monitor PLC link memory monitor CC Link memory monitor and Ethernet monitor have been loaded on to the XG controller and are extremely beneficial in the verification of communication and 1 0 terminal wiring ensuring smooth verification during the startup process COMMUNICATION MONITORING TOOLS PROF Monitor B Diagnostics X Dutput Addressing 00 gt PLC Single BIT utzart U Bit Address Value X Output Result ready flag 7995990959995990905 54 1 Enable Disable Disable Manus Central Communication Status Dis connected EtherNet IP memory monitor PROFINET memory monitor 1 0 monitor RS 232C monitor To enable easy integration into many existing facilities across many industries the XG Series fully supports EtherNet IP communication Connectivity can be established with any PLC supporting EtherNet IP via a standard LAN network EtherNet IP SUPPORT Etheriet IP
100. reen amp whilst using the contrast view display red than the background Various group filter settings are also available for the stain tool to enable processing and sorting of stains and defects Filters include basic fill and area based functions as well as degree of circularity major axes length GROUPING FILTER aspect ratios and axis ratios Such settings support the filtering of defects for more efficient pass fail and sorting applications based on defect size and shape Crack detection of a tablet before grouping filter Crack detection of a tablet after grouping filter The stain tool also Filtering of defects picks out the granules down to long thin and other changes that cracks only using area are of a similar stain and axis ratio level 40 DEFECT INSPEC HON TREND EDGE STAIN INSPECTION TOOL Optimized multi point profile inspection for burr chip applications This tool extracts the profile from the edge of a target and uses it to recognize slight differences such as burrs and chips In addition to simple geometric shapes such as circles and straight lines the tool can also be used complex contours such as ovals and continually adjusting free form curves 5 Loose Cable Winding Inspection 5 Even if the standard target shape changes from target to target during a process the free curve will still map the normal profile of the target At the same time lots of individual edge points are det
101. ries supports the creation of custom screens directly on the controller A fully customized screen can be easily created to display a wide range of results images or graphics as required Multiple intuitive screens can be designed for different views of the image processing results Initial setup E changed mer changes V indicates the effect of altered parameters when compared to the standard Reduction in risks when changing settings Comparing against an OK standard Quantification of inspection standards Comparing against a NG standard Reduction in labor hours and downtime PINI ser Ser Page Framo tit Tarot F Judgment results and measurement values can be freely set and made to change color based on unit judgment results fe Unit Details vision t EJ Total Status Pass Fa Diselay hren amp Mamifi EA Diselay Comora langt BS Inseection Tine i3 Iresection Date anl Prosram ie Time Freely size and position displays of captured registered or archived images Easy to use menu for adding editing deleting and moving multiple screen elements Automatic zoom function for highlighting points or defects detected in an inspection Resraroes 18 51 wurms ff XEYENCE Logo display for company customization RUNTIME CHANGES ONLINE RE TESTING amp FLOWCHART EDITING The Retest function of the XG Series allows images stored from insp
102. rightness i are all adjustable small changes in color or shade can be adjusted for and reliable stable processing is ensured j EEE The edge required for detection Fine color processing directly processes full color information exactly as the color camera captures it This is ideal for detecting stains on sheets films and non woven cloths where the stain can appear in any color with respect to the background No setup is required for color extraction allowing users to complete the inspection with one simple operation FINE COLOR PROCESSING Foreign particle detection on a non woven cloth Original image Shade differential stable detection of all colors Even if the background is darkened Reliably extracts all colors Overcoming the weaknesses of full color processing Intensity cancellation function glare removal The newly added intensity cancellation function solves a common problem z gt of detecting all the changes when using full color processing on color images This function delivers stable detection performance by ignoring E AEN DW Even in targets with glare and lighting variations on the target background and detecting only E 1 varying lighting Detects only the area where hue and saturation differences exist NE conditions the defect 34 IMAGE OPTIMIZATION IMAGE OPERATION FUNCTION Create a single image from multiple images through a host of advanced image combining f
103. s the correct password is used In addition the unique controller ID can be referenced in the inspection setting file Preventing the copying and running of inspection files on another controller This helps maintain ownership for any im age processing development while preventing the stealing of intellectual property Controller password lock setting password lock can be placed in order to prevent operator errors by ensuring that inspection units from within the flow constructed in XG VisionEditor cannot be edited through the controller USER GROUP FUNCTION MENU ACCESS The function menu is the heart of conducting and managing the flowchart and operations directly on the XG Series controller Operator error can be prevented by enabling the display or non display of different options depending on the access needed for the 5 user groups LATA 93 EB B gt e OBBBB z b E uu Save Program E Do Oma Shop E E EB ED E H E ole fad under Push Ho unei fran frac nani opbon ncr piap on tee Hoo oO oO Hooda ct E E E E El E E E EJ E E HB Bist LE uda Hehe CUSTOM MACHINE MANUFACTURING The K
104. se alti RT WE Multiple region distribution and alignment Setting up multiple inspection regions that need to be equal distance from each other can be a mundane time consuming task The multiple region distribution function allows for quick distribution of multiple unit inspection regions in a circle arc or straight line An example of using multiple edge position regions equidistant from each other to check teeth and overall circumference of a cog 1 0 MONITOR FOR SMOOTH INTEGRATION The 1 0 and RS 232C monitor function can be displayed on screen via the XG Series controller and is extremely beneficial for the verification of RS 232C communication 1 0 terminal wiring during initial integration Bl le mo red S II m i T Variat 141 Clea wp rwr fi see 1 E iml E e T IM IM gt TAL Tae n xam Mauki M iri mea SEMAL E Bii deii s nl DE Eei uid Wi rem iUam Lg o 1 Meiri wI LA mi Wb rt i dedi ined anf t Dedi mi s SUE Sum Him ji Cs Ses 1 0
105. shapes multi node multi region can be easily drawn on the image Additionally a region can be designated and mapped to the binary boundaries of an image for ever changing target Shape and size inspections The vision inspection region can adjust for geometric shapes like circles and straight lines or more complex contours such as ovals or free from curves Stain detection on a plastic mold Automatic inspection region adjustment on complex shapes based on their binary image Enabling stable detection on any target even without position adjustment Grade CALIBRATION FUNCTION Image calibration including tilt and lens distortion correction The XG removes conventional image processing problems caused by camera mounting angle and lens distortion The camera can be calibrated precisely orientated about its axis and have its origin offset from its location for true measurement scaling and position processing TILT CORRECTION LENS DISTORTION CORRECTION The calibration function corrects for the camera angle that occurs during mounting The calibration function also corrects for lens distortion A uniform image can be Unlike trapezoidal correction this accurately corrects the entire image by making use acquired on the entire screen allowing for accurate dimensional measurements of numerous calibration patterns across its field of view This resultant normalized positioning and part inspecti
106. sing the mounting bracket i 22 5 0 89 5 0 10 0 4 4 Depth 4 0 0 16 max S0 Tes Depth 5 0 0 20 max 16 x M3 1 4 20UNC N Depth 6 0 0 24 max CA HX500C CA HX500M CA HX200C CA HX200M NOLIVZIINILdO JOVI Depth 4 0 0 16 max Depth 5 0 0 20 max S 16 x M3 1 4 20UNC ma Depth 6 0 0 24 max gt 29 0 1 14 10 4 0 41 486135 85 0 3 35 Camera CA HX048C CA HX048M 5 0 NOILOAdSNI 19343 41 0 1 01 When using the mounting bracket 31 0 17 5 0 69 EE sa TON z 1 24 DG d Ze Im m TL Depth 4 0 0 16 max Z Depth 5 0 0 20 max 1 4 20UNC Depth 6 0 0 24 max e 6 112 7 9 1055 10 0 4 34 9 1 37 lt Touch panel LCD monitor LCD monitor CA MP120T CA MP120 om 2474 9 74 75 2 95 247 4 9 74 __ 75 2 95 Effective display area Effective display area E cz i m 186 732 75 29 Effective 205 186 732 J display area 5 qum Effective display area rm L WN i i 1 49 5 5 342 13 46 360 1417 0 24 I 55 5 2 19 5552 19 2 Mounting bracket Panel cutout dimensions Panel mounting diagram Mounting bracke
107. ssing alone is also possible with the in built commands For instance changing to a different displayed image zooming in on defect based an Ese inspection result or saving image data for a certain part failure are all possible as are many things due to the wide range of commands available KEYENCE has also provided the ability to create custom commands which allow the user to combine specified built in commands into a single command making macro based simple operation possible Examples of built in commands ET System control 73 types Common commands include program switching image save trigger input enable disable mode switching run stop reset write m variables clear history data export history data image capture start stop operation log User interaction 22 types Common commands include open close dialog boxes image switching image zoom image scroll change password switch user accounts Command list DEVELOPMENT THE USER DEFINED C LANGUAGE UNIT BE FREELY INTEGRATED INTO THE PROCESSING FLOW z c Source code constructed by the user in C can be integrated into the XG process flow The essential sections of image processing communication 9 output settings and the creation of displays are developed efficiently and without complex programming allowing for concentration of resources toward the development of core processing sections The source code c
108. stem s performance at any time without having to collect data or take the system offline OK pass and NG fail results can be separated in the statistical analysis display B Haster Ref 2 0 Master Ref BATCH ANALYSIS Settings can be adjusted directly by selecting the inspection number NG Master Image Habent Archiving Fa ee summary of the batch test results are displayed on screen and images from the image strip can be compared to pre saved OK and NG master images This single view easily enables users to confirm results from adjusted settings Image Strip Controller Buffer FTP server SD Card etc 42 Conventional performance analysis When initially dialling system or making modifications to existing settings it becomes very easy to loose sight of the original requirements of the inspection OK images become NG and vice versa and it becomes harder and harder to meet Batch Testing By retesting images against master images it is easy to confirm whether there are any changes in the inspection standards compared to the initial standard If changes have occurred having master OK and NG images to work with makes it simple to the desired standard compare and adjust settings without affecting the original intent of the inspection Inspection Images Compared to R NG Master Images OK Master Images CUSTOMIZED SCREENS amp INTERFACES The XG Se
109. sults finding static dynamic errors and version compatibility he XG Series allows for easy customization and styling based on the end users requirements Logos screens menus and button operations can all be configured as desired The easy to use ActiveX component also allows for PC software to be configured to interact with the XG for direct monitoring or control as required Analyzing the 1 0 communications of the XG is made easy using the Monitoring amp Diagnostics utilities The discrete 1 0 RS 232C EtherNet IP amp PROFINET communications can be checked and monitored Inspection times and discrete 1 0 timing can also be recorded and analyzed in detail using the Trace Log function After Sales Support KEYENCE is well known throughout industry for providing the best customer support and machine vision is no exception In addition to providing application testing services we offer on site customer support technical phone support programming assistance and free customer training To help already experienced machine vision users get over the initial learning curve and to become familiar with the XG Series we also offer a free program conversion service Our machine vision experts are well versed in vision systems from many different vendors and will gladly assist your learning by providing an XG version of an existing program you may already have 21 22 CAMERAS Vast lineup of cameras covering every need
110. t KEYENCE understands the global market and the companies that exist in it With offices located worldwide support expertize and parts are easily within reach Local sales support is readily available through our highly trained personnel in person via the phone e mail or web conference Featuring a suite of field proven defect inspection classification statistical and production monitoring tools the XG Series can help make sure defects are prevented before they occur 15 INDUSTRY FOOD amp PACKAGING Packaging Web Inspection By adding line scan technology into the XG Series film based web inspections can be easily setup Multiple line scan cameras can be used across the width of the web and encoders wired directly into the controller ensuring complete web inspection The stain and characterization tools along with target classification also allow for defects to be found classified and their place on the web recorded for later post processing Thread Inspection With the wide range of tools of the XG Series multiple aspects of a bottle thread can be inspected all at once Features such as thread width pitch diameter and trends can all be measured while defects such as marks short shot and flash can also be detected In addition the geometric calculations allow for positional and angular data to be calculated based on detected points All this processing can occur in a matter of milliseconds with t
111. t Panel cutout dimensions Panel thickness e 263 Q6 0 16 263 10 35 242 410 04 10 35 Dimension 53799 am ag os Dimension 1 as of mounting of mounting 55 bracket bracket 55 m gt 1565 1575 344 13 54 41004 157 6 18 157 6 18 344 13 54 41008 2 6 16 6 20 Monitor stand Dedicated 24 VDC power supply OP 87262 CA U4 Front mounting using OP 42174 dNaNIT LondOud 0 47 12 120 12 4 72 1 1 1 1 1 1 43 3 170 10 2110 39 122 5 4 72 1 1 1 1 1 y 0 63 161 14 3 25 ux rr 2 36 110 m 2 42 4 2 25 5 4x2 R25 5 232 R0 10 0 20200 787 R0 10 0 20 45 1 77 Mounting hole 7 screw x 4 d 4 0 16 max s 1904 1 1 1 1 1 260 10 24 66 PRE SALES SUPPORT When looking for a vision system to solve your application needs we understand it can be stressful and risky This is why we offer different ways to make sure your application is solved and implemented properly Direct Sales KEYENCE s philosophy is to work closely with the customer to provide the best satisfaction available This is why we do not se
112. t it captures images during the flow of operation rather than at the beginning of the sequence Images can be captured in sync with device movements and with no dependence on the current image processing being conducted Conventional systems have to wait for the return of a program to the beginning of its cycle for a new image to be obtained This function captures images and places them in the buffer if the XG controller is currently processing another image Up to 1013 images can be stored in the buffer helping enable a zero image processing delay period to maintain a high throughput during processing PC simulations can also be efficiently conducted with the XG software suite by directly saving the individual camera images to individual folders Images that have been buffered are processed in the order they were received in the camera buffer area o 1 2 e A Camera 3 1 3 During first time processing Even if the next target arrives during processing the image is captured and progress continues CONVENTIONAL The operation timing has to be synchronized by lengthening MODEL the stop time of the index or
113. testing and support of any XG program E ierat Come Program amp Crean 5 emailing images and setting files directly to KEYENCE technical support we can answer any questions you may have concerning your application or program 7 New applications can also be sent directly to for free testing and Mne 5 evaluation by dedicated application engineers C e lt 5 gt Customer Uploading setting Email Transfer files or Customer files to your PC using KEYENCE reply from perform corrections a memory card KEYENCE KEYENCE oz Technical Sales Staff mi WN XG Series lt 2 gt 29 NOILVuVf191HNO9 INALSAS KEYENCE offers free training workshops designed to increase the skills and capability of users that would like to implement the XG Series for their vision application needs Contact KEYENCE directly for more details 19 0 Series Training Course Aimed at experienced vision users wanting to learn how to fully take advantage of the advanced functionality of the XG This training course is designed to develop XG machine vision knowledge allowing users to fully implement the XG for a wide variety of applications SNOISNAWIG co mv 0 E 4 CALL CONTA
114. tion F ondhan Drachen nisar Apa fa File With Lipper Lian ed Edge Lower Lino m You can select any item you wish to paste to another unit SIMPLE MULTI CONTROLLER SETUP WITH REMOVABLE SD CARD Multiple and replacement controllers can be easily setup with the external SD card Settings files can be easily copied across and a controller is ready to go in the matter of minutes HANDHELD CONSOLE B y On site changes can be made where a mouse and PC are not permitted with the disconnectable handheld controller IMAGE OUTPUT BUFFER ensuring complete image output The external image output function SD card PC application FTP servers etc works with the same image bank as used for image capture As the inspection and output result only occur after the image is saved the image is always available for output allocation Even if the output transfer process is backed up due to uncontrollable protocol demands the image output has its own dedicated buffer This ensures all images are accounted for and output within the buffer capacity even if delayed UTILITIES AND SECURITY SECURITY RELATED FUNCTIONS User account and grouping management Up to 100 different user accounts with individual passwords can be registered At the same time there are also 5 user groups that user a
115. two separate controllers needed to be used INDEPENDENT There is no need to stop the index cycle as the single IMAGE CAPTURE controller can capture both images with no waiting period EXAMPLE Non synchronous image capture for high speed pick 1 amp place processing As it is possible to send a trigger input from the machine to the XG controller in sequence with the index and transfer operation so the 3 cycle time can be dramatically improved UNSURPASSED MULTI IMAGE CAPTURE Optimization of a single inspection cycle Conventional systems rely on the completion of the process before acquiring the next image In conventional image processing one inspection cycle consists of image capture gt inspection gt output If multiple inspection is required on the same target but under different lighting conditions this cycle would have to be repeated multiple times However in the XG Series a secondary image capture can be performed straight away after the first and before any processing starts the lost time associated with the additional unnecessary trigger inputs and outputs can be eliminated Image Image Image capture 2 of control processing are required m 1 cycle everything is done EXAMPLE Halation elimination due to multiple image capture Using multiple light sources and the image calculation function means the perfect image ca
116. unctions The XG Series has a multitude of image operation functions including mathematical addition subtraction multiplication division logical operations bit calculations rotating parallel translations zoom trapezoidal correction and pixel number conversion Being able to combine multiple images into one resolves a number of issues that have made some conventional inspections difficult IMAGE CALCULATION EXAMPLE 1 Even with defects on the same target optimal lighting can differ for different cases of flaws projections MULTI LIGHTING amp depressions and Stains shade intensity Although two image captures and two different lighting techniques are used for individual defect inspection of the target The combination of the two images and defects can be put together to be processed and displayed together IMAGE COMPOSITION Nut stain flaw inspection Stain Dome lighting to reverse the image Flaws Low angled lighting Max image composition Combining the stain flaw images higher intensity priority into a single image CONVENTIONALLY IMAGE CALCULATION As the two defect inspections have to be separated due to the need for different Judgments can now be conducted to the same standard as inspections previously lighting so the total number of defects total defect size or overall target pass fail implemented visually including the area judgment of total stains or flaw cannot be easily put together
117. unit and variable operation All units used in the flowchart and associated variables can be viewed and confirmed in a tree based list view This is beneficial for seeing and confirming all the results and data that is l being processed Sorting and filtering is also possible so only the desired unit result data eon 1 ne variables are shown allow for easy setting click on any unit or variable The properties vie a cams aa open and parameters can be changed directly then and there RI rm Aem FULL PC SIMULATOR FUNCTION Supporting up to 50 000 images Measurement results variables and 1 0 can be all shown at the same time The inspection settings developed in the XG VisionEditor can be automatically run directly in the XG Vision Simulator from the VisionEditor software Up to 50 000 images can be used and processed to mimic on a PC the exact operation of the XG controller The simulator displays the configured GUI along with dialogs and supports GUI used during output data CSV format while allowing for simulated 1 0 control and external input operation displayed complete with dialog us REN mum mo ari be wegewt menus STATISTICAL ANALYSIS FUNCTION Obtain optimal settings in minimal time pem Any measurement data or variable value can be displayed as a trend graph IRL E
118. using DSP native rm e ee agents commands rather than scripts or an intermediary gt int plugin IMAGE plating FEM IuaGEX ABLE EE anguage ial daj gt Ll gt Hi Pie uim liailj dadlar _ doubled edpa v 24 2 UD Cale labs inl overs 05 Hobe Trac eror icon mcos on ras urea He Plug ir haz been IUE inl width height cunples af inact cro Es un 00 Mn Copa C CAD Z RG 1 1 1 denies vien a m 909 ittee portion _ tin Fin eo E gticalarPLr AY dem ect m EA U Curren graphics 1 FsSIART SEDES 23 qiie Insert the C Plug In Unit into the iy PARRA flow in order to reflect the den EE Cd ian aa MES 35 independent algorithm pirclag igh avaFix i J RBEPLXZTART Bh Corser ey ees Dorn fort x OE Compile the source code constructed using C language with the touch of a single button m gt gt 20 Ho SIMPLE YET SOPHISTICATED EXTERNAL CONTROL VIA PLC LINK OPTION amp CUSTOM COMMAND CONFIGURATION NOILWYVNSISNOD INALSAS The PLC link option helps make connectivity to different manufacturers PLC s eas
119. y required Newly developed LumiTrax system will solve problems Ultra high speed CMOS image sensor amp dedicated control IC CA HX Series Ultra high intensity LED amp partial lighting control circuit CA DRWXxX Series Instantaneous analysis of multiple images for creating shape texture images XG 8000 Series Extract shape concavities convexities information only without being affected by surface condition inspection of defects in printing Create an image by extracting defects only without being affected by complex printing in the background Application 2 Extract texture pattern information only by suppressing halation and ambient light Principle of LumiTrax processing 1 Capture images with lighting applied from different directions at ultra high speed Image captured with top lighting m Image captured with left lighting Inspection of embossed printing m Toothpaste KBIMSK Inspect the concavities and convexities of the embossed printing while ignoring the printing on the package Inspection of marking on a metal casting surface Enhance the marking that has larger concave convex information from an irregular casting surface Inspection of printing on a film Variation in the surface condition of targets 4 dee e e nn Enc udi
120. y without the need for complex wiring Both RS 232C and Ethernet connectivity is supported enabling a maximum of NUR 128 custom commands to be easily configured with the allocation of pre configured commands g Dun directly to data memories NUTUS E Select the command for use in the c SEEN Hae data memory E g DM200 US By allocating the XG Series command to a specific address of the PLC the command v can be easily executed by the PLC By being able to make custom commands in the XG program the PLC operation is further simplified by the calling ofasinglecommandas weer j m opposed to processing many in sequence Custom Instruction Settings mgri p DUC The commands entered in the actions column will automatically be issued when executed D k Automatic error checking and easy debugging DEBUGGING the secret to development efficiency SEAMLESS SIMULATION amp DEBUGGING XG software brings together all the components from development to implementation Highly efficient program development Flow The XG suite of software gives the opportunity for simulations whether it be for image construction Seamless debug amp simulations processing flow GUI construction or 1 0 and control to be run at any point during development Having this capability at anytime means de

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