KISS 1U
Contents
1. Fig 30 Loosening the three knurled screws on the rear side of the KISS 1U system Q Pull the cover back to remove the cover fixing brackets see Fig 22 Pos 2 and Pos 4 from the retaining brackets Fig 26 Pos 5 and Pos 11 Fig 27 and Fig 28 Pos 5 and Pos 12 of the chassis Fig 31 Sliding the cover back will pull out the cover fixing brackets from the retaining brackets of the chassis A Lift the cover on the rear edge and remove it Fig 32 Removing the cover 5 Remove or insert the expansion card into from the PCI or PCle slot on the backplane depending on the system configuration ordered see Fig 24 or Fig 25 and secure the bracket of the expansion card or the blanking plate at the rear side of the chassis 6 Close the device and secure the cover with the knurled head screws When closing the cover pay attention that the cover fixing brackets Fig 22 Pos 2 and Pos 4 slide into the corresponding retaining brackets Fig 26 Pos 5 and Pos 11 Fig 27 and Fig 28 Pos 5 and Pos 12 of the chassis 32 KISS 1U User s Manual V1 01 Assembly Disassembly Installation in a 19 Industrial Cabinet Only for DC system versions that are utilized into countries where UL approval is necessary The DC version KISS 1U PCI960 C is for usage installing in RESTRICTED ACCESS LOCATION only Important Instructions The KISS 1U system has to be installed and operated only by trained2. Exclusion of Accident Liability Obligation Kontron Embedded Computers shall be exempted from the statutory accident liability obligation if the user fails to observe the safety instructions Liability Limitation Exemption from the Warranty Obligation In the event of damage to the device caused by failure to observe the hints in this manual and on the device especially the safety instructions Kontron Embedded Computers shall not be required to honor the warranty even during the warranty period and shall be exempted from the statutory accident liability obligation KISS 1U Users Manual V1 01 5 Safety Instruction A Safety Instruction Please read this section carefully and observe the instructions for your own safety and correct use of the device The chapter also contains information on approval and interference suppression of your device Observe the warnings and instructions on the device and in the manual The KISS 1U platform has been built and tested by Kontron Embedded Computers in accordance to EN 60950 VDE 0805 and left the company in a perfectly safe condition In order to maintain this condition and ensure safe operation the user must observe the instructions and warnings contained in this manual _1 The device must be used in accordance with the instructions for use 1 The electrical installations in the room must correspond to the requirements of the local country specific regulations 1 Take care that the
3. gt User s Manual gt KISS 1U User s Manual Version 1 01 Kontron Embedded Computers GmbH 0 0096 4146 G kontron If its Embedded it s Kontron Table of Contents Table of Contents VAT OGUCHION eontu aae Aa Eea EEA 3 Symbols used in this Manual ccceccececcececcececcececcececcecececeeccceceecucueaueecaenesees 4 EO E a 14 Front ACCESS F ANG listen snnssncasawcaea dean tocgausisdeuadesetecacitwanbd seas tewouudesubaseanoeandeamsonedeaes 15 Controls and Indicators cccecccceecccceeecceceecececeeceeeceeceesusececsuceeessneeessesecetaess 16 Interfaces on the Front Side cccccccceccccceeececcesececeeseeeceecseeeseeeeseeeeeseneeeens 17 ERr PARO ee renee eee ee ee ee ee ee 17 BF Se lS esterase case neaceater nay dames nee ae nu inc peels nate eee sn cae eeeneanee aces 17 Bice eh a ee ee 18 External Interfaces of the SBC Card PCI 960 ccccecccssseseeeeeeeeeseeeeeeens 18 Table of Contents PGC OMIMS CUO I ae actress atncr casiusewaicndean R E 35 Operating System and Hardware Component Drivers c ccceceececeececeececeeeess 38 Maintenance and Prevention wu acccccccccecececncncncncncnencnenenanensnensnsnenenensnenananananensnanans 39 Replacing the System Fans c ccceccececcececcececcccececcececcecuccucuecacsccuseeausecausecaees 40 Cleaning the Filter PadS c ccccccccececcececcececcecccecuccecuccecucuecueaeceuaecececuceu
4. 1 52 Contact our Customer Service department to obtain an RMA number Fax 49 8165 77 412 e Mail service kontron com Ensure that you have received an RMA number from Kontron Customer Services before returning any device Clearly write this number on the outside of the package you are returning Describe the failure that has occurred Please provide the name and telephone number of a person we can contact to obtain more information where necessary Where possible please enclose all the necessary customs documents and invoices When returning a device e Ensure that the device is properly packed in the original box e Include a copy of the RMA form KISS 1U Users Manual V1 01
5. 15 Product Description Controls and Indicators i 1 Power button 2 Power LED 3 Hard disk LED Fig 11 Controls and Indicators on the front side poo eg a ny Power button Use this button to switch the system on or off Note the ero oa a Power LED green z possible settings for the power button BIOS setting Chipset Setup South Bridge Chipset Configuration Restore on AC Power Loss Last State Default Power Off or Power On EES ee This LED lights up green when the system is switched using the power button Prerequisite The system must be connected to an appropriate power source AC or DO P A enemman aaam a gt aaaea aeaaea a aaam aaaea eee eee ang Do not press the eject button while the drive LED is lit or flashing Even when you switch off the system using the Power On Off button there is still a standby voltage of 5 V on the SBC card Switching off the device using the Power On Off button does not disconnect the computer from the power source The device is only fully disconnected when you remove the power cable AC or DC from the power source or from the device For this reason always provide easy access to the power cable including its plug KISS 1U User s Manual V1 01 Product Description Interfaces on the Front Side USB Interfaces The KISS 1U system has four USB 2 0 interfaces s
6. with the disposal of these special materials e g to the collecting points for dispose of batteries KISS 1U Users Manual V1 01 43 Slide Rails Option Slide Rails Option Kontron stocks slide rails for installing the KISS 1U in an industrial cabinet These rails can be ordered separately Fig 40 Attaching the inner section of the slide rails Fig 42 KISS 1U platform with slide rails in pushed in position Legend for Fig 40 Fig 41 and Fig 42 1 Side view of the KISS 1U 4 Locking unlocking lever 2 5x M4x6 rounded head screws 5 Slide rail in pulled out position on both sides of the chassis 6 Slide rail in pushed in position 3 Slide rail inner section ILZ Please ensure that only the screws provided M4x6 are used to attach the slide rails to the KISS 1U Technical Data Technical Data Installed Board S Board ar ER Expansion Slots C 2x PCI slots 32 Bit 33MHz e for PCI cards full size with L1 L3 pm e for PCI cards half size with L1 L4 1x PCle x16 and 1x PCle x4 Slot e for PCle cards full size with L1 L3 e for PCle cards half size with L1 L4 DriveBays L1 L4 Drive Bays L1 L4 L1 1x 5 25 Slim front accessible 1x DVD CD etc L2 1x 3 5 front accessible 1x KISS Stor 1 Slim Raid 1 with 2x SATA HDD or 1x FDD or 1x 2 5 removable hot swap SATA HDD in a 3 5 slide in module L3 1x 3 5 internal 1x HDD SATAII L4 1x 3 5 internal option
7. External interfaces of the SBC cover card 2 Free card slots 6 Vent holes 2x PCI 32 Bit 33MHz2 or 7 Connector for power cable 2x PCle 1x PCle x16 and 1x PCle x4 picture shows AC power supply COM1 RS232 version COM2 RS232 8 Grounding Pin RS422 RS485 configurable External Interfaces of the SBC Card PCI 960 Fig 17 External interfaces of the PCI 960 SBC card 1 PCI 960 slot bracket 4 LAN2 port with integrated LEDs 2 VGA port 5 LAN1 ports with integrated LEDs 2x USB 2 0 1 1 port 18 KISS 1U User s Manual V1 01 Product Description VGA Port This port consists of a 15 pin D SUB connector An external analog monitor can be connected to this interface USB 2 0 Ports Various USB compatible peripherals can be connected to these ports LAN Ports These ports comprise RJ45 connectors with integrated LEDs and have a transfer rate of 10 100 1000Mbps Serial Interfaces COM1 COM2 The RS232 connectors are available as 9 pin D SUB plugs for the connection of serial peripherals These led out interfaces are configured as RS232 The COM2 interface can be configured as RS422 RS485 e A detailed description of SBC ports can be found in the manual for t the PCI 960 SBC card You can download the relevant manual from our web site at www kontron com by selecting the product Grounding Pin Protective Earth The chassis of the KISS 1U PCI960 C system must be grounded by establishing a large area contact between
8. Turn off power and input signals before inserting and removing connectors or connecting test equipment Keep work area free of non conductive materials such as ordinary plastic assembly aids and styrofoam Use field service tools such as cutters screwdrivers and vacuum cleaners which are conductive Always place drives and boards PCB assembly side down on the foam Instructions for the Lithium Battery The SBC board is equipped with a lithium battery For replacing of this battery please observe the instructions described in the Replacing the Lithium Battery chapter Warning Danger of explosion when replacing with wrong type of battery Replace the battery only with UL listed Lithium battery that has KISS 1U Users Manual V1 01 the same or equivalent type recommended by Kontron Do not dispose of lithium batteries in general trash collection Dispose of the battery according to the local regulations dealing with the disposal of these special materials e g to the collecting points for dispose of batteries Safety Instruction FCC Statement This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in commercial environment This equipment generates uses and can radiate radio frequency energy and if not installe
9. data can be found in the corresponding board manual PCI 960 board You can download the manual from our web site at www kontron com by selecting the product Integrated Drives Available Slots for Expansion Cards KISS 1U L1 L2 L3 2x PCI 32 Bit 33 MHz full size or half size see Fig 16 or 1x PCle x4 and or 1x PCle x16 full size or half size L1 L2 L3 and 2x PCI 32 Bit 33 MHz half size L4 or L4 1 or see Fig 16a and 1x PCle x4 and or 1x PCle x16 half size Fig 16b KISS 1U Users Manual V1 01 23 Product Description Backplane and available Expansion Slots Depending on the KISS 1U hardware configuration ordered you can expand your system either with PCI or PCle add on cards full size and or half size cards Fig 24 KISS 1U with PCI slots Fig 25 KISS 1U with 1x PCle x16 and 1x PCle x4 slot Legend for Fig 24 and Fig 25 1 1x PCI 32 Bit 33 MHz slot 2 PCle x4 slot 3 PCle x16 slot 24 KISS 1U Users Manual V1 01 Product Description System Configuration depending on the internal Drive Bays Fig 26 KISS 1U configuration with three drives L1 L2 and L3 1 L1 and L2drive front accessible 6 Backplane with two slots picture L1 and L2 are located one upon the shows PCI slots for expansion other in one drive cage cards 2 L3 internal 3 5 SATAII hard disk 7 Card holder position adjustable installed in a drive cage see Fig 21 Pos 5 3 PCI 960 SBC PIC
10. 0 Fan slide in module with two fans Power supply 11 L4 1 2x 2 5 SATA hard disk can Fixing brackets for the cover on only be factory installed the rear side 12 Fixing brackets for the cover on the front side KISS 1U Users Manual V1 01 27 Product Description Depending on the expansion cards to be installed full size or half size the following drive bays will be available Drive Bays KISS 1U L1 to L4 Applicable Drives L1 1x 5 25 Slim 1x Slim DVD CD etc IDE front accessible L2 1x 3 5 front 1x KISS Stor 1 Slim Raid 1 with accessible 2x SATA HDD or 1x 3 5 FDD IDE or 1x 2 5 removable hot swap SATA hard disk in a 3 5 slide in module L3 1x 3 5 internal 1x HDD SATAII L3 not applicable when a 2 5 removable SATA hard disk 3 5 hot swap slide in module is installed in L2 Optional L4 1x 3 5 internal 1x HDD SATAII 2x 2 5 internal 2x HDD SATAII e The 2 5 hot swap slide in module allows the replacement of the removable SATA hard disk in L2 while the system is operating The removable SATA hard disk can also be connected to an external USB interface 28 KISS 1U User s Manual V1 01 Product Description Fan Slide in Modules The four front fans of the system are firmly mounted in user friendly exchange able fan slide in modules hot swap Thus a reliable air circulation for an optimal active cooling of the system is provided Each fan slide in module is instal
11. 2 5x tapped M4 metric holes on 5 Screws for fixing the card holder both sides position adjustable see Fig 26 Fig 3 Mounting screws of the add on 27 and Fig 28 Pos 7 card slots KISS 1U Users Manual V1 01 21 Product Description Cover The cover will be fixed to the chassis using four fixing brackets and three captive knurled screws The fixing brackets are located on the inside of the cover tree at the front edge Fig 22 Pos 4 and one at the rear edge Fig 22 Pos 3 of the cover When closing the cover make sure that the fixing brackets Fig 22 Pos 2 and Pos 4 will be inserted properly into the corresponding retaining brackets of the cover Fig 26 Pos 5and Pos 11 Fig 27 and Fig 28 Pos 5and Pos 12 Fig 22 Inside of the cover with fixing brackets 1 Inside of the cover 3 Captive knurled screws 2 1x rear fixing bracket 4 8x front fixing brackets 22 KISS 1U User s Manual V1 01 Product Description Integrated SBC Card Your KISS 1U platform is equipped with a PICMG1 3 SBC card Single Board Computer and a backplane The backplane is factory equipped either with PCI or with PCle slots Integrated Board Board Type PCI 960 PICMG 1 3 SBC card a a ae MS k TSS Se R A sf A i E j al oe nn 3 Pe 7 a 1 rm 7 hie i E a Fl et Ti e f rm if E m ma Fig 23 PCI 960 SBC card More information and technical
12. MG 1 3 8 Strut 4 Power supply 9 Fan slide in modules 5 Fixing brackets for the cover onthe 10 Fan slide in module with two fans rear side 11 Fixing brackets for the cover on the front side KISS 1U Users Manual V1 01 25 Product Description 26 Fig 27 KISS 1U configuration with four drives L1 L2 L3 and L4 as one 3 5 SATA hard disk L1 and L2 drive front accessible L1 and L2 are located one upon the other in one drive cage L3 internal 3 5 SATAII hard disk installed in a drive cage PCI 960 SBC PICMG 1 3 Power supply Fixing brackets for the cover on the rear side 6 Backplane with two slots picture shows PCle slots for expansion cards 7 Card holder position adjustable see Fig 21 Pos 5 8 Strut 9 Fan slide in modules 10 Fan slide in module with two fans 11 L4 1x 3 5 SATA hard disk can only be factory installed 12 Fixing brackets for the cover on the front side KISS 1U User s Manual V1 01 Product Description Fig 28 KISS 1U configuration with four drives L1 L2 L3 and L4 1 with 2x 2 5 SATA hard disks 1 L1 and L2 drive front 6 Backplane with two slots picture accessible L1 and L2 are shows PCle slots for expansion cards located one upon the otherin 7 Card holder position adjustable see one drive cage Fig 21 Pos 5 2 L3 internal 3 5 SATAII hard 8 Strut disk installed in a drive cage 9 Fan slide in modules PCI 960 SBC PICMG 1 3 1
13. U User s Manual V1 01 Starting up Starting up F The power source voltage must match the voltage on the type label Connecting the AC power cable PSU input socket Fig 33 AC power connection 1 Connect the supplied AC power cord into the system mains input socket 2 Connect the other end of the AC power cord to a corresponding AC outlet DC Connection Only for DC system versions that are utilized into countries where UL approval is necessary The DC version KISS 1U PCI960 C is for usage installing in RESTRICTED ACCESS LOCATION only Make sure that the DC power source can be switched off and on via an isolating switch The device is only completely isolated from the DC power source by disconnecting the power cable from the power source or from the device For this reason ensure that there is easy access to the power cable including its plugs After attaching the cables to the terminals of the DC power supplies always operate the KISS 1U PCI960 B C systems with the protective cover available KISS 1U Users Manual V1 01 35 Starting up The chassis of the KISS 1U PCI960 C system must be grounded by establishing a large area contact between the grounding pin and an appropriate grounding connection point The minimum cross section of the grounding cable has to be 0 75 mm AWG 18 Fig 34 24VDC connection Grounding pin protective earth 48VDC 48VDC terminal
14. and qualified personal The KISS 1U should be installed into a 19 industrial cabinet with mounting rails Make sure there is sufficient air circulation around the device when installing the KISS 1U platform The openings for air intake and exhaust on the device and the 19 industrial cabinet must not be obstructed When installing in a 19 cabinet leave at least 5 cm approx 2 of space free around the unit to prevent the device from possibly overheating The 19 industrial cabinet must stand firmly in place You can improve its stability by placing the components into it from the bottom up Heavy components should be placed down below If further stabilization is necessary then bolt the 19 industrial cabinet to the floor or anchor it on the wall The voltage feeds must not be overloaded Adjust the cabling and the external overcharge protection to correspond with the electrical figures indicated on the type label The type label is located on the bottom side of the device KISS 1U Users Manual V1 01 33 Assembly Disassembly If you want to expand your system with additional cards or Ar supplementary drives than do this before installing the KISS 1U into the 19 industrial cabinet Please observe at that place the details included in the chapter Handling internal Components Before closing the industrial cabinet you must connect your peripherals to the corresponding system interfaces 34 KISS 1
15. cts and thus this manual only reflects the technical status of the products by Kontron Embedded Computers at the time of printing 2008 by Kontron Embedded Computers Printing and duplication even of sections is only permissible with the express approval of Kontron Embedded Computers GmbH Oskar von Miller Str 1 D 85385 Eching Germany KISS 1U Users Manual V1 01 3 Introduction Symbols used in this Manual Meaning This symbol indicates the danger of injury to the user or the risk of damage to the product if the corresponding warning notices are not observed This symbol indicates that the product or parts thereof may be damaged if the corresponding warning notices are not observed This symbol indicates general information about the product and the user s manual This symbol precedes various product configuration details This symbol precedes helpful hints and tips for daily use all y uw s ee X 4 KISS 1U User s Manual V1 01 Important Instructions Important Instructions This chapter contains instructions which must be observed when using the KISS 1U platform The manufacturer s instructions provide useful information on the KISS 1U platform Warranty Note Due to their limited service life parts which by their nature are subject to a particularly high degree of wear wearing parts are excluded from the warranty beyond that provided by law This applies to batteries for example
16. d and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense English This Class A digital apparatus complies with the Canadian ICES 003 French Cet appareil num rique de la classe A est conforme a la norme NMB 003 du Canada Electromagnetic Compatibility This product has been designed for industrial commercial and office use including small business use The most recent version of the EMC guidelines EMC Rules 2004 108 EC and or the German EMC laws applies If the user modifies and or extends the equipment e g installation of add on cards the prerequisites for the CE conformity declaration safety requirements may no longer applies 10 KISS 1U User s Manual V1 01 Scope of Delivery Scope of Delivery I KISS 1U platform with the system configuration ordered _I AC power cord AC system configuration only _I Rubber feet self adhesive Optional Components J Slide rails Type Label and Product Identification The type label for the KISS 1U platform is located on the right side of the device Product Designation Product Identification KISS 1U with PCI 960 SBC card Single Board Computer and AC power supply wide range KISS 1U PCI960 A KISS 1U with PCI 960 SBC card Singl
17. e Board Computer KISS 1U PCI960 B and 24VDC power supply KISS 1U with PCI 960 SBC card Single Board Computer KISS 1U PCI960 C and 48VDC power supply Product Description Product Description KISS 1U is a scalable 1U 19 platform which is equipped with a single board computer SBC and which thereby supports different system configurations The KISS 1U can be equipped with up to four drive bays front accessible or internal supporting different drives 2 5 or 3 5 hard disks SATA SATA RAID IDE 3 5 Floppy 5 25 Slim DVD CD etc The 3 5 hard disks are installed with a shock and vibration absorber into the KISS 1U System The KISS 1U platform can be expanded either with PCI or with PCle full size or half size expansion cards depending on the ordered system configuration The flexible customer specific hardware system configuration and robust design with excellent mechanical stability provides the KISS 1U platform with the necessary characteristics for a computer which is suitable for use in harsh industrial environments The KISS 1U platform is available as a 19 rack device and as a desktop version aa Fig 2 Rackmount version closed Fig 3 Desktop version closed Fig 2a Rackmount version open Fig 3a Desktop version open The device can alternatively be equipped with a wide Range AC a 24VDC or 48VDC power supply depending on the ordered system configuration The contro
18. ed in this manual may be subject to technical alteration particularly as a result of the constant upgrading of Kontron Embedded Computers products The attached documentation does not entail any guarantee on the part of Kontron Embedded Computers with respect to the technical processes described in the manual or any product characteristics set out Kontron Embedded Computers does not accept any liability for any printing errors or other inaccuracies in the manual unless it can be proven that Kontron Embedded Computers is aware of such errors or inaccuracies or that Kontron Embedded Computers is unaware of these as a result of gross negligence and Kontron Embedded Computers has failed to eliminate these errors or inaccuracies for this reason Kontron Embedded Computers expressly informs the user that this manual only contains a general description of technical processes and instructions which may not be applicable in every individual case In cases of doubt please contact Kontron Embedded Computers This manual is protected by copyright All rights are reserved by Kontron Embedded Computers Copies of all or part of this manual or translations into another language may only be made with the prior written consent of Kontron Embedded Computers Kontron Embedded Computers points out that the information contained in this manual is constantly being updated in line with the technical alterations and improvements made by Kontron Embedded Computers to the produ
19. ee Fig 10 Pos 4 and Pos 5 on the front side Various USB compatible peripherals can be connected to these ports Fig 12 USB interfaces on the front Fig 13 USB interfaces on the front side SBC card side backplane LAN Interface This interface is available as see Fig 10 Pos 6 RJ45 connector and supports a data transfer rate up to 10 100 1000Mbps Filter Pad Holders The filter pad holders see Fig 10 Pos 9 are located behind the ventilation grille of the front access panel A filter pad is inserted in each of the two filter pad holders The filter pads protect your system against dust and dirt The filter pad is exchangeable while the system is powered up see chapter Cleaning the Filter Pads Drive Bays Two front accessible drive bays L1 1x 5 25 Slim and L2 1x 3 5 are located on the front side which are equipped according to the ordered system configuration Fig 14 Configuration example witha DVD Fig 15 Configuration example with a DVD Slim drive L1 and with no 3 5 drive Slim drive L1 and a Raid1 slim drive for installed L2 2x 2 5 SATA HDD L2 KISS 1U User s Manual V1 01 17 Product Description Rear Side Seress esece EO o gt eae saensesh to RORI S RF H BEE aad Fig 16 KISS 1U Rear side with external interfaces of the SBC card and two additional serial interfaces picture shows AC power supply version 1 Captive knurled screws of the chassis 5
20. fter cleaning and drying the filter pad place it in the filter pad holder Re attach the filter pad holder to the front of the chassis 7 Screw the filter pad holder to the chassis using the fixing screw Faulty components must only be replaced with original spare parts from Kontron Air filter pad part number 1017 2544 42 KISS 1U User s Manual V1 01 Maintenance and Prevention Replacing the Lithium Battery The SBC card of your system is equipped with a lithium battery To replace the lithium battery proceed as follows 1 2 Open the device as described in Installing Expansion Cards steps 1 3 Remove the lithium battery from the battery holder by pulling up the clamping spring Place a new lithium battery into the battery holder When doing this pay attention to the polarity of the battery the plus pole should be on the top The lithium battery must only be replaced with the same type of battery or with a type of battery recommended by Kontron Embedded Computers Close the device as described in the Installing Expansion Cards step 5 chapter The lithium battery must be replaced with an identical battery or a battery type recommended by Kontron Embedded Computers Lithium battery 3 0 V for RTC type CR2032 Install only a UL listed Lithium battery Do not dispose of lithium batteries in general trash collection Dispose of the battery according to the local regulations dealing
21. led in a fan compartment on the front side of the system pungs A Fig 29 Exchangeable fan slide in modules with captive knurled screws 1 Captive knurled screws for fixing the fan 3 Two fans per fan slide in slide in modules in the corresponding fan module compartment 4 Fan compartment on the 2 Cables and connectors for the voltage front side of the KISS 1U supply of the fans platform KISS 1U must only be operated with functioning system fans fan slide in modules See chapter Replacing the System Fans Faulty components should only be replaced with original Kontron spare parts 4 Fan slide in module assembled Part No 1017 2548 KISS 1U Users Manual V1 01 29 Assembly Disassembly Assembly Disassembly Attaching the Rubber Feet The rubber feet can be used for the desktop version of the system Please follow these steps to attach the rubber feet to the bottom side of the chassis ce Before attempting to mount the rubber feet the system must be powered down and the power cord has to be disconnected from the power source 1 Make sure that all cards are secured into the unit and that the system cover is installed and secured 2 Turn the system upside down 3 Remove the protect foil from the delivered self adhesive rubber feet 4 Attach the self adhesive rubber feet to the bottom side of the chassis 30 KISS 1U User s Manual V1 01 Assembly Disassembly Handling internal Co
22. ls of the KISS 1U are located behind the front access panel and simply consist of a power button The indicators are located on the front of the device These comprise a Power LED and a Hard disk activity LED as standard 12 KISS 1U User s Manual V1 01 Product Description The system fans mounted on the front of the device are built into the device using a fan slide in module The fan slide in module simplifies the installation and removal of these components even during operation The washable filter pads which protect the system from dirt are located at the front of the device It is possible to change the filter pads during operation of the KISS 1U platform The name plate is located on the right side of the device Fig 7 Rear side KISS 1UPCI960 C 48VDC power supply KISS 1U User s Manual V1 01 13 Product Description Front Side The KISS 1U platform is also available as rackmount version Fig 8 Front side rackmount version with front access panel closed 1 19 bracket with handle 3 Light diffusors for HDD and Power LED 2 Ventilation grilles on the front ingles ore access panel 4 Front access panel with captive knurled screws You can very easily convert your system to a desktop version To do so unscrew the left and right hand 19 brackets from the device 1 19 bracket with handle 2 KISS 1U platform chassis 3 Anchor points for installation in an industrial cabinet 4 Screw
23. moval of PCI PCle x16 PCle x1 expansion cards in accordance with the description in this manual These operations should only be undertaken by qualified specialists If extensions are made to the device the legal stipulations and the device specifications must be observed The device must be switched off and disconnected from the power source before installing an expansion card Only approved original accessories optional parts approved by Kontron Embedded Computers may be used It must be assumed that safe operation is no longer possible e if the device has visible damage or e if the device no longer functions In these cases the device must be shut down and secured against unintentional operation Hints for DC power connection E KISS 1U User s Manual V1 01 For DC Powered Systems The DC input should not exceed 60V DC and must fulfill SELV Requirements of EN60950 standard The DC DC supplies don t fulfill the requirements for centralized DC Power systems as required for the use in USA This kind of unit is not allowed to be used as a stand alone computer The DC version KISS 1U PCI960 C is for usage installing in RESTRICTED ACCESS LOCATION only Safety Instruction Operation of Laser Source Devices CLASS 1 LASER PRODUCT Fig 1 Warning label on laser radiation The optional CD ROM and DVD drives contain light emitting diodes classified in accordance with EN 60825 1 A2 2001 LASER CLASS 1 and the
24. mponents This chapter contains important information on working safely with internal components Please follow these instructions when handling cards or replacing system fans Installing Expansion Cards Please comply with the following instructions when installing removing expansion cards The installation and removal of expansion cards should only be carried out by qualified specialists in accordance with the description contained in this manual The DC version KISS 1U PCI960 C is for usage installing in RESTRICTED ACCESS LOCATION only Before removing the device cover ensure that your system is switched off and disconnected from the mains When equipping your system with expansion cards make sure that the power consumption per card does not exceed 25 W Please follow the safety instructions for components that are sensitive to electrostatic discharge ESD Failure to observe this warning notice may result in damage to the device or the latter s components ILS Please read the information provided by the manufacturer of any expansion cards before installing them or removing them from your system KISS 1U Users Manual V1 01 31 Assembly Disassembly To install or remove an expansion card proceed as follows 1 Switch your system off and disconnect it from the mains power Disconnect any peripheral devices N Loosen the three knurled head screws which secure the cover on the rear side of the system
25. n 4x system fan passive CPU cooling Operation Temperature 0 50 32 122 F Relative Humidity not condensing Storage Transport 20 70 C 4 158 F Temperature Relative Humidity 10 90 not condensing Max Operation Altitude 3 048 m 10 000 ft Max Storage Transport 10 000 m 32 810 ft Altitude KISS 1U User s Manual V1 01 47 Technical Data Directives and Standards CE Directives General Product Safety Directive GPSD Electrical Safety 2001 95 EC Low Voltage Directive LVD 2006 95 EC FCCNOMAJNENG EMC Directive 2004 108 EC Compatibility EMC CE Marking Council Directive 93 68 EEC Electrical Safety Harmonized Standards Information technology equipment Safety EUROPE Part 1 General requirements EN 60950 1 2006 U S A CANADA Meet to UL60950 1 2006 Harmonized Standards Generic emission standard for industrial environments Emission EN 61000 6 4 2006 EUROPE Generic standards Immunity for industrial environments Immunity EN 61000 6 2 2005 ZOC 47 OFA Pan 15 lass A CANADA ICES 003 Class A 48 KISS 1U User s Manual V1 01 Standard Ports Pin Assignments Standard Ports Pin Assignments Low active signals are identified with a minus sign Serial Port COM1 2 RS232 Pin Signal Name 9 pin D SUB Connector DCD RXD TXD DTR GND DSR RTS CTS RI Data Carrier Detect Receive Data Transmit Data Da
26. or 1x HDD SATAII o L4 1 2x 2 25 Wied oa 2x HDD SATAII meresetete o o intertaces onherearsie OO OOOO AAT Power LED green on the front side HDD LED orange Power Connector on the rear side 1x AC KISS 1U PCI960 A and Grounding Pin Protective Earthing 1x DC 24VDC B or 48VDC C Slide Rails KISS 1U Users Manual V1 01 45 Technical Data Electrical Specifications System Product Designation Integrated Power Type Supply KISS 1U KISS 1U PCI960 A AC Power Supply 100 240V 300W 50 60Hz Wide Range 1 5A max KISS 1U PCI960 B DC Power Supply 24VDC 200W 7 0A max KISS 1U PCI960 C DC Power Supply 48VDC 200W 3 5A max Power Specification Power specification KISS 1U KISS 1U KISS 1U max power values PCI960 A PCI960 B PCI960 C depending on customer specific applications Power consumption per slot 25 W 25W 25W PCI PCle Max power provided by each 3 5 W 3 5 W 3 5 W USB interface Total consumption at 18A 2x 12 VDC Total consumption at 130 W 80 W 80 W 5 VDC and 3 3 VDC 46 KISS 1U User s Manual V1 01 Technical Data Mechanical Specifications ee T 1U 44 mm 1 73 Front 19 Chassis 430 mm 16 929 Front 14 mm 0 55 Chassis 469 mm 18 465 Weight Approx 7 50 kg 16 535 Ibs Without packaging Chassis Chassis black RAL 7021 Front access panel blue RAL 5017 Environmental Specifications Ventilation 1x power supply fa
27. r 1017 2548 Important Instructions The fan slide in module can be replaced during operation This should only be carried out by a qualified specialist who is aware of the associated dangers Keep your hands and fingers away from rotating parts of the fan Before taking out the fan slide in module wait until the fan has totally stopped To replace a fan slide in module proceed as follows 1 Open the device as described in the Installing Expansion Cards chapter Steps 2 3 Pull the cover back as far as necessary to gain access to the fan slide in module 2 Unplug the corresponding power cable Fig 29 Pos 2 of the defective fan 3 Loosen the captive knurled screws Fig 29 Pos 1 and pull the fan slide in module upwards out of the fan compartment Fig 29 Pos 4 4 Replace the fan slide in module with a new functioning one and push the latter into the system fan compartment until it is attached to the connector 5 Tighten the knurled screws up again 6 Close the device and secure the cover with the knurled head screws I 40 When closing the cover pay attention that the cover fixing brackets Fig 22 Pos 2 and Pos 4 slide into the corresponding retaining brackets Fig 26 Pos 5 and Pos 11 Fig 27 and Fig 28 Pos 5 and Pos 12 of the chassis KISS 1U User s Manual V1 01 Maintenance and Prevention Cleaning the Filter Pads The filter pads are placed in the filter pad holders on
28. r KISS 1U with a pre installed operating system all drivers are installed in accordance with the system configuration ordered optional hardware components Your system is fully operational when you switch it on for the first time If you have ordered KISS 1U without a pre installed operating system you will need to install the operating system and the appropriate drivers for the system configuration you have ordered optional hardware components yourself e You can download the relevant drivers for the installed A hardware from our web site at www kontron com by selecting the product LS Pay attention to the manufacturer specifications of the operating system and the integrated hardware components 38 KISS 1U User s Manual V1 01 Maintenance and Prevention Maintenance and Prevention Equipment from Kontron Embedded Computers requires only minimum servicing and maintenance for problem free operation _I For light soiling clean the KISS 1U with a dry cloth I Stubborn dirt should be removed using a mild detergent and a soft cloth I Clean the filter pad regularly refer to the Cleaning the Filter Pads chapter KISS 1U Users Manual V1 01 39 Maintenance and Prevention Replacing the System Fans The operation of the KISS 1U is permitted only with functional fan slide in modules Defective components must be replaced only by Kontron original spare parts g Fan slide in module KISS 1U Part Numbe
29. re are no cables particularly power cables in areas where persons can trip over them _1 Do not use a power cable in sockets shared by a number of other power consumers Do not use an extension cable _1 Only use the power cord supplied Don t use injured or damaged power cords 1 Do not place the device in direct sunlight near heat sources or in a damp place Make sure the device has adequate ventilation _1 The system is not completely disconnected from the power source AC DC by turning it off via the power button The device is only completely disconnected from the power source AC DC when the power cord is disconnected either from the power source or from the unit Therefore the power cord and its connectors must always remain easily accessible The DC power source should be able to be switched off and on via an isolating switch 6 KISS 1U User s Manual V1 01 Safety Instruction Only devices and components which fulfill the requirements of an SELV circuit safety extra low voltage in accordance with EN60950 may be connected to the interfaces of the system All plugs on the connection cables must be screwed or locked to the chassis The device is designed to be used in horizontal position Maintenance or repair on the open device may only be carried out by qualified personnel authorized by Kontron Embedded Computers familiar with the associated dangers The device should only be opened for the installation and re
30. refore must not be opened If the enclosure of such a drive is opened invisible laser radiation is emitted Do not allow yourself to be exposed to this radiation The laser system meets the code of Federal Regulations 21 CFR 1040 for the USA and the Canadian Radiation Emitting Devices Act REDR C 1370 A Electrostatic Discharge ESD A sudden discharge of electrostatic electricity can destroy static sensitive devices or micro circuitry Therefore proper packaging and grounding techniques are necessary precautions to prevent damage Always take the following precautions 1 Transport boards in ESD safe containers such as boxes or bags 2 Keep electrostatic sensitive parts in their containers until they arrive at the ESD safe workplace 3 Always be properly grounded when touching a sensitive board component or assembly 4 Store electrostatic sensitive boards in protective packaging or on antistatic mats 8 KISS 1U User s Manual V1 01 Safety Instruction Grounding Methods The following measures help to avoid electrostatic damages to the device 1 Cover workstations with approved antistatic material Always wear a wrist strap connected to workplace as well as properly grounded tools and equipment Use antistatic mats heel straps or air ionizers for more protection 3 Always handle electrostatic sensitive components by their edge or by their 8 casing Avoid contact with pins leads or circuitry
31. s for attaching the 19 bracket Fig 9 19 bracket with mounting screws There are rubber feet supplied with the desktop version of the KISS 1U To attach the rubber feet proceed as described in the Attaching the Rubber Feet chapter Product Description Front Access Panel The front access panel Fig 8 Pos 4 provides protection against unauthorized access to the front accessible drives the filter pad holders and the power button of your KISS 1U platform The front access panel can be screwed on and off by the knurled screws During standard operation the front access panel should be closed and the knurled screws should be tightened e The front access panel cannot be closed if USB devices are connected to the USB interfaces The power button the power LED the hard disk activity LED 4x USB2 0 interfaces 1x LAN interface a 3 5 and a 5 25 slim drive bay are located behind the front access panel at Fig 10 Front side desktop version with the front access panel open iN 1 Stop bracket with tapped hole for fixing the front access panel 2x USB 2 0 from the SBC 5 2x USB 2 0 from the 2 L1 front accessible 5 25 slim dive bay backplane shown with a slim DVD drive installed ic tAN interace 3 L2 front accessible 3 5 drive bay with 7 blanking cover Power button 8 Indicators power LED and hard disk LED 9 2x Filter pad holder with fixing screw KISS 1U Users Manual V1 01
32. seeaeees 41 Slide Rails OPtiONn wescscececcecnccncnccnsescnsnscnsnnensnsensnnnnensnncnsnnensnsensnnensnsensnsensnsensnsenses 44 Technical Dala ronnan A EAEE EA AON 45 Electrical Specifications eessseenenesrnneerrnusrrnusrrrusrrnusrrrrsrrresrrrnerrrrerrresrrresrrresrrrene 46 Power SPCC INC ANON ccicwssniuscteresaiminnansanseredcamsncacetoimnadeeninnndainiebadawmerarauieraaiaeteicutes 46 Mechanical Specifications ccccccecccccseececcesccecsesecececcseceecessecececeneceeseseeessesess 47 Environmental Specifications cccccccccccsecceccsececscceecenceeecesececsuseeeseneesseeseeeraees 47 Directives and StandardS ccccccccsecccccescccccesccececececeeceeceseceesuceeecsnecesssecesaess 48 Standard Ports Pin Assignments 11 ssscesscsenneesecneneseeenenenennssennssenenesensness 49 Serial Port COM1 2 RSG232 cccccccccccsecccccesccecesceeceneceecusecececesesenecessuseseneneesens 49 VAFO roe sctncere sete iied oceans etaca tens acid ouase se cieancaauinsadaieonaseunansettasoamceneadeesconnnemie 50 O EPO aE eee 50 Technical SUppoOtt sss 200000000000000rn0nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn ennnen nnna 51 Returning Defective Merchandise ccecececececececececececececacacacaeacauavavananarenanans 52 2 KISS 1U Users Manual V1 01 Introduction Introduction Kontron Embedded Computers would like to point out that the information contain
33. ta Terminal Ready Signal Ground Data Set Ready Request to Send Clear to Send Ring Indicator KISS 1U Users Manual V1 01 49 Standard Ports Pin Assignments VGA Port Pin Signal Name 15 pin D SUB Connector female Analog red output Analog green output Analog blue output N C GND 5 V DDC GND N C SDA DDC TTL HSync TTL VSync SCL DDC USB Port Pin Signal Name 4 pin USB Connector Type A Version 2 0 50 KISS 1U Users Manual V1 01 Technical Support Technical Support For technical support please contact our Technical Support team Tel 49 0 9461 950 104 Fax 49 0 9461 950 200 e Mail support kontron com Make sure you have the following information on hand when you call e the unit part id number P No e the serial number S No of the unit provide the serial number found on the type label placed on the right side of the system Be ready to explain the nature of your problem to the service technician If you have questions about Kontron Embedded Computers or our products services you may reach us at the aforementioned numbers or at Kontron Embedded Computers GmbH Oskar von Miller Str 1 85386 Eching Germany KISS 1U Users Manual V1 01 51 Technical Support Returning Defective Merchandise Before you return any device that is not functioning correctly to Kontron Embedded Computers please work through the following list
34. the front of the system The level of dirt on the filter pads depends on the level of dirt in the operating environment If the filter pads become too heavily soiled it can result in the device becoming unusually hot This is why we recommend cleaning the filter pads as frequently as necessary depending on the level of dirt The filter pads can be replaced during operation Fig 37 Front side detail without filter pads and filter holders Fig 38 Filter pad Fig 39 Filter pad holder Legend for Fig 36 Fig 37 and Fig 39 1 KISS front side 4 Tapped hole for knurled screw 2 Filter pad 5 Vent holes 3 Filter pad holder with 6 Positioning holes for filter pad holder knurled screw 7 Positioning tongues Maintenance and Prevention To replace the filter pad proceed as follows Open the front access panel Loosen the screw that attaches the filter pad holder to the chassis Pull the filter pad holder in the direction of the arrow and lift it off Remove the soiled filter pad oO A amp HN ZB Clean the filter pad as follows I Rinse in water up to approximately 40 C possibly with the addition of a standard gentle detergent LI It is also possible to beat the filter pad to vacuum it or blow it with compressed air 1 For dirt that contains grease oil the filter pad should be rinsed with warm water with the addition of a degreaser Filter pads should not be cleaned with powerful water jets or wrung out 6 A
35. the grounding pin and an appropriate grounding connection point The minimum cross section of the grounding cable must be 0 75 mm AWG 18 KISS 1U Users Manual V1 01 19 Product Description Power Supply The power supply AC or DC is located at the rear side of the KISS 1U platform The power supply installed depends on the system configuration ordered For information about the power supply unit and the supply voltage of your system refer to the type label attached to the right side of the device KISS 1U PCI960 A with 270W power supply 100 240V wide range 1 5A max KISS 1U PCI960 B 200W power supply 24VDC 7 0A max KISS 1U PCI960 C with 200W power supply 48VDC 3 5A max Fig 20 DC connector on the rear side of the KISS 1U PCI960 C After attaching the cables to the terminals of the DC power supplies always operate the KISS 1U PCI960 B C systems with the protective cover available 20 KISS 1U User s Manual V1 01 Product Description Side View Five M4 metric tapped holes are available at the left and right side of the unit These can be used in order to attach slide rails not included in the scope of delivery to the KISS Short for system installation into a 19 industrial cabinet Refer to the Slide Rails Option chapter Fig 21 Side view 1 Right side view of the KISS 1U 4 Cover with captive knurled screws for platform fixing the device cover
36. with protective cover Fig 35 48VDC connection eS The integrated DC power supply 24VDC and 48VDC is not equipped with a power switch Before connecting the DC power source to the DC power supply make sure that the DC power source is switched off via an isolating switch 1 Prepare two isolated wires minimum cross section 0 75 mm according to the connectors of the screw terminal 2 Loosen the two cross head screws of the screw terminal so that you can insert the stripped ends of the wires Pay attention to the polarity of the wires 3 Fasten the cross head screws firmly 36 KISS 1U User s Manual V1 01 Starting up 4 Cover the connectors of the screw terminal with the protective cover available 5 The chassis of the KISS 1U PCI960 C system must be grounded by establishing a large area contact between the grounding pin and an appropriate grounding connection point The minimum cross section of the grounding cable has to be 0 75 mm AWG 18 6 Prepare the other ends of the wires according to the DC power source 7 Connect the wires prepared to the DC power source Pay attention to the polarity of the connectors The power source has to be switched off 8 Switch on the power source KISS 1U Users Manual V1 01 37 Starting up Operating System and Hardware Component Drivers Your system can be supplied either with or without a pre installed operating system installed If you have ordered you
Download Pdf Manuals
Related Search