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1. Chapter 4 Parameters BLD E1 Series Group 05 IM Parameters X The parameter can be set during operation Setting Accumulative 00 1439 Motor Operation Time min Accumulative 00 65535 Motor Operation Time day Accumulative 00 1439 Time min Accumulative 00 65535 Time day Revision May 2009 00DE V0 50 4 15 Chapter 4 ParametersAT Troubleshooting BLD E1 Series Group 6 Protection Parameters X The parameter can be set during operation i Factory Parameter Explanation VF VFPPG FOCPM Setting A06 00 Low Voltage Level 160 0 220 0Vdc 180 0 320 0 440 0Vdc 360 0 Phase loss 0 Warn and keep operation Protection 1 Warn and ramp to stop 2 Warn and coast to stop Over current Stall 00 disable Prevention during 00 25096 Acceleration Over current Stall 00 disable Prevention during 00 25096 Operation Accel Decel Time 0 by current accel decel time Selection of Stall by the 1st accel decel time Prevention at by the 2nd accel decel time constant speed by the 3rd accel decel time by the 4th accel decel time by auto accel decel time Over torque disable 0 1 2 3 4 5 0 1 Detection Selection 1 over torque detection during OT1 constant speed operation continue to operate after detection 2 over torque detection during constant speed operation stop operation after detection 3 over torque detection during operation continue to operate after detection 4
2. No d Ifloadistoolarge Yes Check if the setting oftorque compens ati on is correct No Y No Check if input FWD No Check if Check if non fuse run keypad display gt breaker and magnetic gt Set them to ON is normal contactor are ON Yes Yes Y fault code displayed Check if input voltage is normal E yes Check if any faults occur such as Lv PHL or disconnection No Input RUN No Maybe brushless DC motor drive has malfunction or command gt misoperation due to noise Please contact DELTA by keypad Yes v Check ifthe wiring between MIT and MI2 DCM is correct No Correct connection A No Check if the parameter setting and wiring of analog signal and multi step speed are correct Yes or REVcommand Change switch or relay Yes nA No Set speed or not Yes Y if upper bound speed and setting freq is lower than the min output speed No D Change defective potentiometer and relay Yes Check if there is any No output voltage from terminals U V and W Yes Maybe brushless DC motor drive has malfunction Please contact DELTA Yes Check if motor connection is correct No s K Connect correctly Yes LK Motoris locked due to large load please reduce load For example ifthereisa brake check if itis released Increase the setting of torque compensation 5 6 Revision May 2009 00DE V0 50 BLD E1 Series 5
3. 10V Terminal Function DC Voltage Source Digital Signal Common Reserved Reserved Reserved PG feedback signal contact 1 PG feedback signal contact 2 PG feedback signal contact PWM Reserved Encoder Power Supply Feedback Signal Common Multi function Output 1 Photocoupler Multi function Output 2 Photocoupler Multi function output common Photocoupler Potentiometer power supply Revision May 2009 00DE V0 50 Chapter 2 Installation and Wiring BLD E1 Series Factory Settings NPN mode ON Connect to DCM 24VDC 20mA Common for digital inputs Sending PG signals to the drive e g activation operation speed control etc Sending PG signals to the drive e g activation operation speed control etc Sending PMW signals to the drive to activate at the origin position The brushless DC motor monitors all kinds of signal such as during operation speed attained and overload indication by the open collector output Please refer to Pr 02 13 Pr 02 14 for more details ae ax 5V 48VDC 50mA MO1 D vut MCM internal circuit 77 Max 48Vdc 50mA Power supply for analog frequency setting 10VDC 3mA variable resistor 3 5kQ Chapter 2 Installation and Wiring BLD E1 Series Terminal Factory Settings NPN mode Terminal Function Symbol ON Connect to DCM Analog voltage Input 10V Impedance 20kQ AVI AVI Resolution 10 bits
4. B No loose wires C No short circuits between terminals or to ground Revision May 2009 00DE V0 50 2 1 Chapter 2 Installation and Wiring BLD E1 Series 2 1 Wiring There are main circuit and control circuit for the wiring of the brushless DC motor Users must connect wires according to the circuit diagrams on the following pages Figure 1 for models of BLD E1 Series BLD002E111A 121A BLD004E111A 121A BLD007E111A 121A BLDO15E121A BLD022E121A brake resistor optional Motor Fuse NFB None Fuse Breaker MC R 4 oe EE R L1 sv S er O S L2 Main V T2 ve m OF SA BE AASER L uu O 24V Nc6o Ps OFF ON 24V MC1 MO1 MC Factory setting DP PE Se NPN Mode Q Qe NPN FWD Sto ha 2AL l SNE et sue P o 0 OmiiMultiple Motor REV Stop ii Mi2input feedbac PNP Multi step 1 terminals Signal Multi step 2 MIS T Factory Dn MIA I EGO setting ER 4O MI5 1 48Vdc 50mA ulti step4 oo id mis ma ORN 48VDC Digital Signal Gommon DCM r MO4O p Digital Signal Common i ODCM bg MO207 outpu ii OES terminals MCM Multi function output common SET AVI TO 10V i 3mA PIN1 Reserved PIN2 EV ACI 5ko AVI ACI Col PIN3 GND E PIN4 SG RS 485 pins SG Analog Serial PIN6 Reserved input interface biu 7 Reserved ACM terminals PIN8 Reserved EG Main circuit power termi
5. GFF Ground fault 5 3 Over Voltage OV Over voltage Is voltage within specification Reduce voltage to be within spec No 4 Maybe Brushless DC motor drive has malfunction or misoperation due to noise Please contact DELTA Yes Y Yes Has over voltage occurred without load Maybe brushless DC No motor drive has malfunction or y misoperation due to No When OV occurs check if the noise Please contact N voltage of DC BUS is greater DELTA than protection value No Dose OV occur when sudden acceleration stops Yes v Yes Increase deceleration time No v Y Increase Increase setting time 4 acceleration time No v v Need to consider using gt No lt brake unit or Reduce moment 4 Reduce moment of load inertia gt DC brake of inertia NS 4 No Y No Use brake unit or DC brake js Need to check control method Please 5 2 contact DELTA Revision May 2009 00DE V0 50 BLD E1 Series 5 4 Low Voltage Lv Low voltage Is input power correct Or power cut Yes A pu P P 2 Restart afterreset including momentary powerloss No Check if there is any malfunction yes Change defective component component or disconnection in and cheek connection power supply circuit No Check if volt i No Make necessary corrections S a UN such as change power supply within specification system forrequirement s
6. 29 Frequency command when malfunction 30 Output power when malfunction 31 Output torque when malfunction 32 Input terminal status when malfunction 33 Output terminal status when malfunction 34 Drive status when malfunction A 00 05 Reserved 00 06 ha stop method 1 coast to stop 400 08 Setting of Motor 0 reverse running allowed Running Direction 1 reverse running not allowed 2 forward running not allowed Control Method 0 V Fcontrol 1 V Fcontrol Encoder VFPG 8 FOC PM Control FOCPM A 00 10 Speed Unit 0 Hz 3 RPM 00 11 Reserved 400 2 l pane Frequency 2 15kHz J8 O O o 40043 Autovoltage O EnaeA R Jo ojo o 4 4 Revision May 2009 00DE V0 50 Chapter 4 Parameters BLD E1 Series Factory Parameter Explanation VF VFPG FOCPM Setting Regulation AVR Disable AVR 2 Disable AVR when deceleration stop Source of 0 Digital keypad input Frequency 1 RS 485 serial communication Command input 2 External analog input Pr 03 00 03 02 3 Digital terminals input Pr 04 00 04 15 Source of 0 Digital keypad input Operation 1 External terminal operation Command 2 RS 485 serial communication input Revision May 2009 00DE V0 50 4 5 Chapter 4 ParametersAT Troubleshooting BLD E1 Series Group 01 Basic Parameters Y The parameter can be set during operation Factory Parameter Explanation VF VFPG FOCPM Setting 01 00 Maximu
7. 4 2 Revision May 2009 00DE V0 50 HP eee 5 defined by user Pr 00 04 A 00 04 Content of Multi function Display Revision May 2009 00DE V0 50 Chapter 4 Parameters BLD E1 Series 0 Display the output current from drive to motor Reserved Display actual output frequency Display DC Bus voltage U Display output voltage of U V W E 5 Display output power factor angle n 6 Display output power kW 7 Display actual motor speed in rpm HU 8 Display estimate output torque 70 9 Display PG feedback 10 Display the electrical angle of drive output 11 Display the signal value 96 of VR analog input terminal 12 Display the signal value 96 of ACI analog input terminal 13 Display the signal value 96 of AVI analog input terminal 14 Reserved 15 Display IGBT temperature C 16 Digital input status ON OFF 17 Digital output status ON OFF 18 Multi step speed S 19 The corresponding CPU pin status of digital input 20 The corresponding CPU pin status of digital output 21 23 Reserved 24 Output AC voltage when Factory Setting VF VFPG Ir 4 3 Chapter 4 ParametersAT Troubleshooting BLD E1 Series Factory Parameter Explanation VF VFPG FOCPM Setting malfunction 25 Output DC voltage when malfunction 26 Motor frequency when malfunction 27 Output current when malfunction 28 Output frequency when malfunction
8. 3 No action and no display AN 09 03 Time out Detection 0 0 100 0 sec Keypad OMAN Oar WN o Communication 7N1 ASCII Protocol Keypad f BET ASCII 801 ASCII 8E2 ASCII 802 ASCII 8N1 RTU 8N2 RTU 8E1 RTU 801 RTU 8E2 RTU 7 802 RTU M 09 05 Response Delay 0 0 200 0ms Time Revision May 2009 00DE V0 50 4 23 Chapter 4 ParametersAT Troubleshooting BLD E1 Series Group 10 Speed Feedback Control Parameters AW The parameter can be set during operation Factory Parameter Explanation i VF VFPG FOCPM Setting 10 00 Encoder Type 0 No function 3 1 ABZ 2 ABZ UVW 3 AB PWM 10 01 EncoderPuse 1 25000 f O o Encoder Input Type O Disable Setting 0 Disable 1 Phase A leads in a forward run command and phase B leads in a reverse run command 2 Phase B leads in a forward run command and phase A leads in a reverse run command 3 Phase Ais a pulse input and phase B is a direction input L reverse direction H forward direction M 10 03 Encoder Feedback 0 Warn and keep operation Fault Treatment 1 Warn and decelerate to stop PGF1 PGF2 2 Warn and stop operation Encoder Feedback Fault 0 120 0 disable 115 PGF3 Detection Time PGF4 Detection Time 4 24 Revision May 2009 00DE V0 50 Chapter 4 Parameters BLD E1 Series Factory Parameter Explanation VF VFPG FOCPM Setting 2 O Encoder
9. 3 00 pales VF VFPG FOCPM Settings 0 00 600 00 sec UIDES v Decel Time 1 Factory setting 2 00 DER Decel Time 2 Factory setting 2 00 urs rl v Decel Time 3 Factory setting 2 00 IUE v Decel Time 4 Factory setting 2 00 publ VF VFPG FOCPM Settings 0 00 600 00 sec M The Acceleration Time is used to determine the time required for the brushless DC motor drive to ramp from OHz to Maximum Output Frequency Pr 01 00 M The Deceleration Time is used to determine the time require for the brushless DC motor drive to decelerate from the Maximum Output Frequency Pr 01 00 down to OHz M The Acceleration Deceleration Time 1 2 3 4 are selected according to the Multi function Input Terminals settings The factory settings are acceleration time 1 and deceleration time 1 aa The larger against torque and inertia torque of the load and the accel decel time setting is less than the necessary value it will enable torque limit and stall prevention function When it happens actual accel decel time will be longer than the action above Frequency 01 00 Aax Output N TTS Frequency Frequency Setting accel time gt z decel time 1 I 01 12 14 16 18 01 13 15 17 19 Accel Decel Time MEPE Reserved 0 21 A Reserved UPP v Reserved Revision May 2009 00DE V0 50 Time 4 45 Chapter 4 ParametersAT Troubleshooting BLD E1 Series MW Switch Frequency between 1st 4th Accel decel Factory setting 0 Contr
10. 56 Communication error cE3 57 Communication error cE4 58 Communication Time out CE 10 59 PU time out cP10 Chapter 4 ParametersAT Troubleshooting BLD E1 Series Group 07 Protection Parameters The parameter can be set during operation Factory Parameter Explanation l VF VFPG FOCPM Setting 07 00 Reserved 07 01 Reserved GE n imme Eo 0 T IT Current Level Eee Non during a id a ld a during Stopping DC Brake 0 4000rpm 0 00 400 0Hz Starting Frequency A 07 06 DC Brake 1 500 50 Proportional Gain Iw 07 0 10 N 07 11 Fan MN 0 Fan always ON 1 1 minute after brushless DC motor drive stops fan will be OFF 2 Brushless DC motor drive runs and fan ON brushless DC motor drive stops and fan OFF 3 Fan ON to run when preliminary heat sink temperature attained 4 a RR RN CR OFF i 07 12 Reserved LHS uM FT Command 07 18 4 20 Revision May 2009 00DE V0 50 Parameter Explanation Factory VF VFPG FOCPM Setting 07 19 Source of 0 Disable Torque Offset 1 Analog input Pr 03 00 2 Torque offset setting Pr 07 20 3 Control by external terminal Pr 07 21 to 07 23 ie 5 H I Setting L1 i Offset Offset LII Offset mum xL Torque Limit M07 25 Forward 0 300 200 Regenerative Torque Limit m ome IJ Torque Limit Regenerative Torque Limit M 07 28 Emergency 0 Coast to stop Stop EF amp 1 By deceleration Time 1 Forced Stop 2
11. BLD037E143A fr Revision May 2009 00DE V0 50 Wire Torque Wire type 14 16 Stranded 12 18 AWG 3 3 kgf cm copper 0 8mm 12 14 Only in Ibf 75C Wire Torque Wire type 8 18 16 19 Stranded AWG kgf cm copper 8 3 14 17 Only 0 8mm in Ibf 75C 2 9 Chapter 2 Installation and Wiring BLD E1 Series 2 4 Control Terminals NPN mode PNP mode DCM Ei l N multi function input terminals a multi function input terminals internal circuit The position of the external control terminals internal circuit A 5V HU UHW W 10V SPO MO1 24V MI1 Mi3 MIS DCM T T H Mm B Z GNDHV V AVI ACM MO2 MCM MI2 MI4 MI6 DCM PWM Specification Torque Wire Terminal A B 2 kgf cm 2 in Ibf 16 24 AWG 1 3 0 2mm Terminal symbols and functions Terminal Factory Settings NPN mode Terminal Function Symbol ON Connect to DCM ON forward running MI1 Forward Stop command OFF Ramp to stop ON reverse running MI2 Reverse Stop command OFF Ramp to stop MIS Multi function Input 3 Refer to Pr 04 05 to Pr 04 08 for programming the MI4 Multi function Input 4 Multi function Inputs MI5 Multi function Input 5 ON the activation current is 16mA MI6 Multi function Input 6 OFF leakage current tolerance is 10uA 2 10 Revision May 2009 00DE V0 50 Terminal Symbol 24V DCM HU U HV V HW W A Z PWM SPO 5V GND MO1 MO2 MCM
12. By deceleration Time 2 Selection 3 By deceleration Time 3 4 By deceleration Time 4 5 By Pr 01 31 M 07 29 Time Required 0 000 1 000 sec 0 000 for Decreasing Torque at Stop Revision May 2009 00DE V0 50 4 21 Chapter 4 ParametersAT Troubleshooting BLD E1 Series Group 08 PM Parameters X The parameter can be set during operation Factory Parameter Explanation l VF VFPG FOCPM Setting Motor Auto 0 No function Tuning 1 Only for the unloaded motor auto measure the angle between magnetic pole and PG origin Pr 08 09 2 For PM parameters 3 Auto measure the angle between magnetic pole and PG origin Pr 08 09 40 120 00 01 Amps of Motor Motor 08 03 Rated speed of 0 65535 200 Motor rpm 08 04 Number of Motor 2 96 10 Poles 08 05 Rs of Motor 0 000 65 5350 08 06 Reserved 08 07 Lq of Motor 0 0 6553 5mH 08 08 Back 0 0 6553 5Vrms Electromotive Force 08 09 Angle between 0 0 360 0 Magnetic Pole and PG Origin 08 10 Magnetic Pole 0 Disable Re orientation 1 Enable 4 22 Revision May 2009 00DE V0 50 Chapter 4 Parameters BLD E1 Series Group 09 Communication Parameters Y The parameter can be set during operation Factory Parameter Explanation l VF VFPG FOCPM Setting 09 00 Communication 1 254 1 Address NY 09 01 Transmission Speed 4 8 38 4Kbps Keypad Transmission Fault 0 Warn and keep operation 3 Treatment Keypad 1 Warn and ramp to stop 2 Reserved
13. E AS I CR content The second data content LRC Check RTU mode Command message Address Function Starting data address Number of data count by word Number of data count by byte content The second data content GRC Check tow 9 4 86 Response message SIM F Address 0 1 Functono0 Starting data address Number of data o OS EE Oo MEC HM 7 count byword E em E a 3 aE LRC Check Response message Address Function Starting data address Number of data count by word CRC Check Low CRC Check High Revision May 2009 00DE V0 50 Chapter 4 Parameters BLD E1 Series 3 4 Check sum ASCII mode LRC Longitudinal Redundancy Check is calculated by summing up module 256 the values of the bytes from ADR1 to last data character then calculating the hexadecimal representation of the 2 s complement negation of the sum For example reading 1 word from address 0401H of the AC drive with address 01H eee Sp NE Address 1 0 Address 0 T Function 1 0 zj Function 0 OO TN Starting data address O Number of data 1 LRC Check 1 Je LRO Checko END 1 END 0 01H 03H 04H 01H 00H 01H 0AH the 2 s complement negation of OAH is F6H RTU mode OTH Starting data address Number of data CRC Cyclical Redundancy Check is calculated by the following steps Step 1 Load a 16 bit register calle
14. breaker A breaker A mawem mewem 8 mowmza 0 move 5 mwmwema m moen 5 mowezm s BowEmA ov even w moen 9 meme 8 Coren 8 Taman m Revision May 2009 00DE V0 50 Appendix B Accessories BLD E1 Series B 3 Fuse Specification Chart Smaller fuses than those shown in the table are permitted a eee Model an s 25 swan ass s 7s m anm moren s 22 3 49m Revision May 2009 00DE V0 50 B 7 Appendix B Accessories BLD E1 Series B 4 AC Reactor B 4 1 AC Input Reactor Recommended Value 230V 50 60Hz 1 Phase Inductance mH Max continuous Amps 3 5 impedance Inductance mH 3 mpedance 5 impedance 32 es ae ss B 4 2 AC Output Reactor Recommended Value 115V 230V 50 60Hz 3 Phase Max Inductance mH continuous 3 impedance 5 impedance B 8 Revision May 2009 00DE V0 50 Appendix B Accessories BLD E1 Series Max Inductance mH kW HP is o continuous dis Amps 3 impedance 5 impedance ID 2 fe o9 Piso om 05 460V 50 60Hz 3 Phase Fundamental Max Inductance mH continuous Amps Amps 3 impedance 5 impedance B 4 3 Applications Connected in input circuit Application 1 Question When more than one brushless DC motor When applying power to one of the brushless drive is connected to the same mains power DC motor drive the charge current of the and one of them
15. mode Settings 0 0 to 100 096 LU This parameter is torque offset The motor rated torque is 100 07 21 A High Torque Offset Control FOCPM Factory Setting 30 0 mode Settings 0 0 to 100 096 4 74 Revision May 2009 00DE V0 50 Chapter 4 Parameters BLD E1 Series X Middle Torque Offset Control FOCPM mode Settings 0 0 to 100 0 Factory Setting 20 0 07 23 NY Low Torque Offset Control mode Settings 0 0 to 100 0 Factory Setting 10 0 Lo When it is set to 3 the source of torque offset will decide to Pr 07 21 Pr 07 22 and Pr 07 23 by the multi function input terminals setting 19 20 or 21 The motor rated torque is 100 07 24 07 25 07 26 07 27 Control mode A Forward Motor Torque Limit A Reverse Motor Torque Limit 0 to 300 A Forward Regenerative Torque Limit X Reverse Regenerative Torque Limit Factory Setting 200 LU The motor rated torque is 100 The settings for Pr 07 24 to Pr 07 27 will compare with Pr 03 00 5 6 7 8 The minimum of the comparison result will be torque limit speed Positive torque Reverse regenerative mode 06 11 current limit Pr 07 27 Reverse regenerative torque limit Pr 07 26 Reverse motor torque limit 06 11 current limit Reverse motor mode torque Revision May 2009 00DE V0 50 Negative Forward motor mode 06 11 current limit The level of torque limit will be the min value of following three values 1 torque
16. v Check ifthe torque Yes compensation is suitable No Y Increase torque compensation Check if acceleration Yes Increase setting time A Yes Use special motor gt m Reduce load or increase the capacity of brushless DC motor drive Maybe brushless DC motor drive has malfunction or misoperation due to noise Please contact DELTA Revision May 2009 00DE V0 50 BLD E1 Series 5 12 Electromagnetic Induction Noise Many sources of noise surround brushless DC motor drives and penetrate it by radiation or conduction It may cause malfunction of the control circuits and even damage the brushless DC motor drive Of course there are solutions to increase the noise tolerance of a brushless DC motor drive But this has its limits Therefore solving it from the outside as follows will be the best 1 2 Add surge suppressor on the relays and contacts to suppress switching surges Shorten the wiring length of the control circuit or serial communication and keep them separated from the power circuit wiring Comply with the wiring regulations by using shielded wires and isolation amplifiers for long length The grounding terminal should comply with the local regulations and be grounded independently i e not to have common ground with electric welding machines and other power equipment Connect a noise filter at the mains input terminal of the brushless DC motor drive to filter noise from the powe
17. 0000 0000 0010 0110B in binary and 0026H in HEX At the meanwhile if Pr 00 04 is set to 16 or 19 it will display 0026 with LED U is ON on the keypad KPVL CC01 The setting 16 is the status of digital input and the setting 19 is the corresponding CPU pin status of digital input User can set to 16 to monitor digital input status and then set to 19 to check if the wire is normal 1 RA Pr 02 13 is set to 9 Drive ready After applying the power to the brushless DC motor drive if there is no other abnormal status the contact will be ON At the meanwhile if Pr 00 04 is set to 17 or 20 it will display 0001 with LED U is ON on the keypad The setting 17 is the status of digital output and the setting 20 is the corresponding CPU pin status of digital output User can set 17 to monitor the digital output status and then set to 20 to check if the wire if normal 00 05 M Reserved 00 06 Software Version Control VF VFPG FOCPM Factory setting mode Settings Read Only 00 07 Selection of motor stop method Control VE VFPG FOCPM Factory setting 0 mode Settings 0 ramp to stop 1 coast to stop LO As the drive receives stop command the stop method will be according to this parameter setting 4 36 Revision May 2009 00DE V0 50 Chapter 4 Parameters BLD E1 Series Hz Hz Output Frequency Output Frequency Motor Speed Motor Speed Time Time apati U S i Sto
18. 10 Motor Speed cannot be Changed Motorcanrun but cannot change speed Yes Check if the setting of the max speed is too low No v Check to see if speed is Vas out of range upper lower gt Modify the setting l boundaries Modify the setting No Press UP DOWN key Vas gt tosee if speed has any change Ifthereisany change M ofthe signal that sets Yes frequency 0 10V and Y 4 20mA Check if the wiring between No MI1 MI6 to DCMiscorrect No Y No Check if the wiring of vas external terminalis correct w Correct pes wiring Check if speed for Change defective each step is different No F potentiometer pe Change speed setting No Check if accel decel 4 time is set correctly pe Please set suitable accel decel time by load inertia Maybe brushless DC motor drive has malfunction or misoperation due to noise Please contact DELTA Revision May 2009 00DE V0 50 5 7 Chapter 4 ParametersAT Troubleshooting BLD E1 Series 5 11 Motor Stalls during Acceleration 5 8 Thicken or shorten the Motor stalls during gt acceleration time is too short No Y Check ifthe inertia ves gt of the motor and load K is too high No wiring between the motoror brushless DC Yes Check for low voltage atinput motordrive No Reduce load ete 188 Check if the load torque increase the capacity se teach of brushless DC motor a drive No
19. 3 phase models IP20 2 Altitude 1 000 m or lower keep from corrosive gasses liquid and dust 10 C to 50 C 40 C for side by side mounting Non Condensing and not frozen 20 C to 60 C Below 90 RH non condensing 9 80665m s 1G less than 20Hz 5 88m s 0 6G at 20 to 50Hz A 3 Appendix A Specifications BLD E1 Series This page intentionally left blank A 4 Revision May 2009 00DE V0 50 Appendix B Accessories B 1 All Brake Resistors amp Brake Units Used in the Brushless DC Motor Drive Applicable Equivalent l Min Equivalent Motor Resistor Value Brake Unit Brake Resistors Torque Resistor Value for Brushless DC Quantity DC Motor Drive Motor Drive 0 5 0 4 0 216 200W 250 BUE 20015 BR080W200 1 170 1009 2 15 0 849 300W 850 BUE 20015 125 800 E Ee We Meri ee E x iap E E S Se 0 e e H d c eec s 1 0 75 0 427 300W 4000 BUE 40015 BR300W400 1 200 2000 to the Part No Part No and 19 ED Each Brushless hp kW 230V Series 5 2 15 0 849 400W 3000 BUE 40015 BR200W150 2 140 1600 S 7728 52 720 REL eee RU RENTRER RET ERES ERES 2080 3 p c qu oo qo q 0 NOTE under development Revision May 2009 00DE V0 50 B 1 Appendix B Accessories BLD E1 Series Da 1 If damage to the drive or other equipment is due to the fact that the brake resistors and the brake modules in use are not provided by Delta the warranty will be voi
20. 30 31 32 33 34 Display the electrical angle of drive output Display the signal of VR analog input terminal in 96 Range 0 10V corresponds to 0 100 Display the signal of ACI analog input terminal in Range 4 20mA 0 10V corresponds to 0 100 Display the signal of AVI analog input terminal in Range 10V 10V corresponds to 0 100 Reserved Display the temperature of IGBT in C Display digital input status ON OFF Display digital output status ON OFF Display multi step speed The corresponding CPU pin status of digital input The corresponding CPU pin status of digital output Reserved Output AC voltage when malfunction Output DC voltage when malfunction Motor frequency when malfunction Output current when malfunction Output frequency when malfunction Frequency command when malfunction Output power when malfunction Output torque when malfunction Input terminal status when malfunction Output terminal status when malfunction Drive status when malfunction LU It is used to display the content when LED U is ON It is helpful for getting the brushless DC motor drive s status by this parameter ECANGNECNRUNEORENRCEEZERUEER EN Revision May 2009 00DE V0 50 4 35 Chapter 4 ParametersAT Troubleshooting BLD E1 Series 0 OFF 1 ON MI3 Pr 02 01 is set to 1 multi step speed command 1 MI6 Pr 02 04 is set to 8 the 1st 2nd acceleration deceleration time selection If REV MI2 MI3 and MI6 are ON the value is
21. A Fourth Most Recent Fault Time of Motor Operation min Control VF VFPG FOCPM Factory Setting 4 mode Setting 0638 A Fourth Most Recent Fault Time of Motor Operation day Control VF VEPG FOCPM Factory Setting 4 mode Setting 0639 12 24 X Fifth Most Recent Fault Record Control VF VEPG FOCPM Factory Setting 4 mode Setting 0620 NY Fifth Most Recent Fault Time of Motor Operation min Control VF VEPG FOCPM Factory Setting 4 mode Setting 0640 NY Fifth Most Recent Fault Time of Motor Operation day Control VF VEPG FOCPM Factory Setting 4 mode Setting 0641 12 27 A Sixth Most Recent Fault Record Control VF VFPG FOCPM Factory Setting mode Setting 0621 A Sixth Most Recent Fault Time of Motor Operation min Control VF VFPG FOCPM Factory Setting mode Setting 0642 Revision May 2009 00DE V0 50 4 103 Chapter 4 ParametersAT Troubleshooting BLD E1 Series A Sixth Most Recent Fault Time of Motor Operation day Control VF VFPG FOCPM Factory Setting mode Setting 0643 X No Factory Setting MW No Factory Setting A User defined Parameters Control VF VFPG FOCPM Factory Setting mode Settings LU Users can enter the parameters from group 0 to group 11 into group 12 it can save 32 parameters The saved value can also be the parameter addresses but the hexadecimal value needs to be converted to decimal value LO The setting method of 211BH LU Convert 21
22. Check if there is heavy load ves with high startcurrentin the same power system No Check if Lv occurs when Yes Suitable power breaker and magnetic E l contactoris ON V transformer capacity pe Yes Check if voltage between and is greater than No Maybe brushless DC motor drive has 200VDC for 115V 230V models malfunction Please contact DELTA 400VDC for 460V models ve S Control circuit has malfunction or misoperation due to noise Please contact DELTA Revision May 2009 OODE V0 50 5 3 Chapter 4 ParametersAT Troubleshooting BLD E1 Series 5 5 Over Heat oH1 Brushless DC motor drive overheats Heat sink overheats _ Check if temperature of heat sink N No Temperature detection malfunctions is greater than 90 C Pi Pleasecontact DELTA Yes i Y es Is load toolarge Reduce load No 2 T If cooling fan functions normally LE Change cooling fan js Yes Check if cooling fan is jammed oo Remove obstruction No Check if surrounding temperature Yes is within specific ation Maybe brushless DC motor drive has malfunction ormisoperation due tonoise Please contact DELTA K Adjust surrounding temperature to specification 5 6 Overload OL OL1 OL2 Check if the settings of electric No Modify setting thermal relay are correct Yes No Maybe brushless DC motor drive has malfunction Is load too large gt or miso
23. DD Departure Time S1 M 01 25 S curve for 0 0 25 0 sec meer TD Time S2 M 01 26 S curve for 0 0 25 0 sec Deceleration Departure Time S3 M 01 27 S curve for 0 0 25 0 sec Deceleration Arrival Time S4 01 28 Mode Selection when 0 Output waiting Frequency Fmin 1 Zero speed operation 2 Fmin 4 output frequency setting FEE ll form S to S5 M 01 30 S curve for 0 0 25 0 sec S Du Time S5 eeu PANT deceleration to stop NOTE With Delta ECMD E9 Series motor rated frequency is 2000rpm and maximum frequency is 3000rmp Revision May 2009 00DE V0 50 4 7 Chapter 4 ParametersAT Troubleshooting BLD E1 Series pen 02 Digital Y The parameter can be set during operation Factory Parameter Explanation l VF VFPG FOCPM Setting 0 2 wire operation mode1 02 00 2 wire 3 wire FWD STOP REV STOP Operation Control 1 2 wire mode1 FWD STOP REV STOP Line Start Lockout 2 2 wire mode2 RUN STOP REV FWD 3 2 wire mode2 RUN STOP REV FWD Line Start Lockout 4 3 wire 5 3 wire Line Start Lockout 02 01 Multi Function 0 no function Command Input JE an PIE Input MI4 02 03 Multi Function 2 Multi step command 2 Command Input MI5 Multi Function 3 Multistep commands 4 o Command input 4 Muli stepcommand4 o 9 o VIG Brest je e e Reseved oj o e 7 acceleration deceleration speed inhibit the 1st 2nd acceleration deceleration time selec
24. FOCPM Factory Setting 4 mode Setting 2139 EB A IGBT Temperature of Power Module at Present Fault Control VF VEPG FOCPM Factory Setting mode Setting 2140 ES A Multi function Terminal Input Status at Present Fault Control VF VFPG FOCPM Factory Setting 4 mode Setting 2141 ES M Multi function Terminal Output Status at Present Fault Control VF VEPG FOCPM Factory Setting 4 mode Setting 2142 E X Drive Status at Present Fault Control VF VEPG FOCPM Factory Setting mode Revision May 2009 OODE V0 50 4 101 Chapter 4 ParametersAT Troubleshooting BLD E1 Series Setting 2143 E Second Most Recent Fault Record Control VF VEPG FOCPM Factory Setting mode Setting 0617 A Second Most Recent Fault Time of Motor Operation min Control VF VFPG FOCPM Factory Setting 4 mode Setting 0634 M Second Most Recent Fault Time of Motor Operation day Control VF VEPG FOCPM Factory Setting 4 mode Setting 0635 E Third Most Recent Fault Record Control VF VEPG FOCPM Factory Setting mode Setting 0618 A Third Most Recent Fault Time of Motor Operation min Control VF VFPG FOCPM Factory Setting 4 mode Setting 0636 A Third Most Recent Fault Time of Motor Operation day Control VF VEPG FOCPM Factory Setting mode Setting 0637 EE A Fourth Most Recent Fault Record Control VF VEPG FOCPM Factory Setting mode Setting 0619 4 102 Revision May 2009 00DE V0 50 Chapter 4 Parameters BLD E1 Series
25. Function Input Terminals refer to Pr 02 01 to 02 04 are used to select one of the brushless DC motor drive Multi step speeds The speeds frequencies are determined by Pr 04 00 to Pr 04 15 as shown above 4 62 Revision May 2009 00DE V0 50 Chapter 4 Parameters BLD E1 Series Group 5 IM Parameters X This parameter can be set during operation Accumulative Motor Operation Time Min Control VF VFPG FOCPM Factory setting 00 mode Settings 00 to1439 Accumulative Motor Operation Time Day Control VF VFPG FOCPM Factory setting 00 mode Settings 00 to 65535 LO Pr 05 18 and Pr 05 19 are used to record the motor operation time They can be cleared by setting to 00 and time which is less than 60 seconds will not be recorded Accumulative Drive Power on Time Min Control VF VFPG FOCPM Factory setting 00 mode Settings 00 to 1439 Accumulative Drive Power on Time day Control VF VFPG FOCPM Factory setting 00 mode Settings 00 to 65535 Revision May 2009 00DE V0 50 4 63 Chapter 4 ParametersAT Troubleshooting BLD E1 Series Group 6 Protection Parameters X This parameter can be set during operation 06 00 X Low Voltage Level Control vF VFPG FOCPM mode Settings 230V series 160 0 220 0Vdc Factory Setting 180 0 460V series 320 0 440 0Vdc Factory Setting 360 0 LU It is used to set the Lv level amp input voltage oen Pr 06 00 A Phase loss Protection Control VE VFPG FOCPM Factory setting 2
26. May 2009 00DE V0 50 Chapter 4 Parameters BLD E1 Series 4 2 Description of Parameter Settings Group 00 User Parameters X This parameter can be set during operation ETE Identity Code of the Brushless DC Motor Drive Control vF VFPG FOCPM Factory setting Read Only Settings Read Only EZN Rated Current Display of the Brushless DC Motor Drive gn VF VFPG FCPM Factory setting Read Only Settings Read Only LU Pr 00 00 determines the drive capacity that is set by the factory It displays the identity code of the brushless DC motor drive The capacity rated current rated voltage and the max carrier frequency relate to the identity code Users can use the following table to check how the rated current rated voltage and max carrier frequency of the brushless DC drive correspond to the identity code LU Pr 00 01 displays the rated current of the brushless DC motor drive By reading this parameter the user can check if it is correct for the brushless DC motor drive 115V Series 460V Series Poo 0 2 orat 87 dr eee fs far fo fa fe fe fo Current A MER o owe Frequency 230V Series 1 phase 230V Series 3 phase 0 2 om PM 0 2 4 6 8 Max ae Frequency Revision May 2009 00DE V0 50 4 33 Chapter 4 ParametersAT Troubleshooting BLD E1 Series Parameter Reset Control VE mode Settings VFPG FOCPM Factory setting 0 0 No Function 10 All parameters are reset to factory setting
27. Over current stall prevention warning 23 Over voltage stall prevention warning 24 Drive operation mode Parameter 00 21 0 4 10 Revision May 2009 00DE V0 50 C Parameter Explanation Factory Setting command command 33 Zero speed Actual output frequency 34 Zero speed with e LLL output frequency 35 39 Reserved Reserved 40 Speed attained including zero speed 02 23 Multi output 65535 Direction 02 24 Reserved M02 25 Desired 0 4000RPM Frequency 0 00 400 0Hz Attained 1 M 02 26 Width of Desired 0 4000RPM Frequency 0 00 400 0Hz Attained 1 M02 27 Desired 0 4000RPM Frequency 0 00 400 0Hz Attained 2 M 02 28 Width of Desired 0 4000RPM 24 2 00 o o o Frequency 0 00 400 0Hz Attained 2 Revision May 2009 00DE V0 50 4 11 Chapter 4 ParametersAT Troubleshooting BLD E1 Series Group 03 Time Parameters X The parameter can be set during operation Factor Vy Parameter Explanation F VFPG FOCPM eme 03 00 Analog Input VR 0 No lO Nofundin FN 03 01 Analog Input ACI Frequency command torque under TQR control mode Analog Input 3 2 Reserved AVI 3 Preload input 4 6 Reserved 7 Positive torque limit 8 Negative torque limit 9 gresser torque limit 10 10 Positive negative torque limit torque limit M 03 03 na Input Bias 100 0 100 096 m 03 04 Analog Input Bias 100 0 100 0 ACI 03 05 Analog Input Bias
28. Revision May 2009 00DE V0 50 Chapter 2 Installation and Wiring After removing the cover of input output terminals and control terminals check if terminals are clear Be sure to observe the following precautions when wiring ANEIITES 1 Make sure that power is only applied to the R L1 S L2 T L3 terminals Failure to comply may result in damage to the equipment The voltage and current should lie within the range as indicated on the nameplate 2 Allthe units must be grounded directly to a common ground terminal to prevent lightning strike or electric shock and also for decreasing the noise interference 3 Please make sure to fasten the screw of the main circuit terminals to prevent sparks which is made by the loose screws due to vibration Amen A charge may still remain in the DC bus capacitors with hazardous voltages even if the power has been turned off To prevent personal injury please ensure that the power is turned off and wait ten minutes for the capacitors to discharge to safe voltage levels before opening the brushless DC motor drive 2 Only qualified personnel familiar with brushless DC motor drives is allowed to perform installation wiring and commissioning 3 Make sure that the power is off before doing any wiring to prevent electric shock OSGI 1 Use wire gauges that comply with the local regulations during wiring 2 Check following items after finishing the wiring A Are all connections correct
29. Revision May 2009 00DE V0 50 4 99 Chapter 4 ParametersAT Troubleshooting BLD E1 Series Group 12 User defined Parameters M This parameter can be set during operation In the following it shows the factory setting of Pr 12 00 to Pr 12 29 You can change the setting as required 12 00 A Present Fault Record Control VF VEPG FOCPM Factory Setting 4 mode Setting 0616 X Present Fault Time of Motor Operation min Control VF VFPG FOCPM Factory Setting mode Setting 0632 A Present Fault Time of Motor Operation day Control VF VEPG FOCPM Factory Setting mode Setting 0633 12 03 A Frequency Command at Present Fault Control VF VEPG FOCPM Factory Setting 4 mode Setting 2132 12 04 A Output Frequency at Preset Fault Control VF VFPG FOCPM Factory Setting mode Setting 2133 12 05 A Output Current at Present Fault Control VF VEPG FOCPM Factory Setting 4 mode Setting 2134 12 06 A Motor Frequency at Present Fault me VF VFPG FOCPM Factory Setting Setting 2135 4 100 Revision May 2009 00DE V0 50 Chapter 4 Parameters BLD E1 Series A Output Voltage at Present Fault Control VF VFPG FOCPM Factory Setting mode Setting 2136 ET M DC Bus Voltage at Present Fault Control VF VEPG FOCPM Factory Setting 4 mode Setting 2137 ET A Output Power at Present Fault Control VF VEPG FOCPM Factory Setting 4 mode Setting 2138 12 10 A Output Torque at Present Fault Control VF VEPG
30. Spec 0 75kW 1HP SPEED RANGE 0 4000RPM Output Speed Range Version 00 92 Software Version AO OE Par SOE N AA MANT 007E123A0T9140001 1 1 2 Model Explanation FIL Series Name Version Type t Applicable motor capacity Mains Input Voltage E Rr 11 115V 1 phase 0 9 21 230V 1 phase 007 1 HP 0 75kW 23 230V 3 phase 015 2 HP 1 5kW 022 3HP 2 2kW BLD E1 Series 49 460V 3 phase 037 5 HP 3 7kW 1 2 Revision May 2009 00DE V0 50 Chapter 1 Introduction BLD E1 Series 1 1 3 Series Number Explanation 007E123A0T 9 14 0001 Production number Production week Production year 2009 Production factory T Taoyuan W Wujiang Model If the nameplate information does not correspond to your purchase order or if there are any problems please contact your distributor 1 1 4 Drive Frames and Appearances 230V 3 phase 1HP 0 75kW 0 25 2HP 0 2 1 5kW Frame A Input terminals R L1 S L2 T L3 Digital keypad Control board cover Output terminals U T1 V T2 W T3 1 5HP 0 75 3 7kW Frame B Input terminals R L1 S L2 T L3 gt Digital keypad Case body Control board cover Output terminals U T1 V T2 W T3 Revision May 2009 00DE V0 50 1 3 Chapter 1 Introduction BLD E1 Series Internal Structure y Digital keypad 9 NPN PNP 9 ACI AVI External terminals RS485 port RJ 45 RFI Jumper Location T3 The RFI jumper o
31. T2 T L3 e T L3 W T3 OE l BLD P gt XT MC e t P Thermal 9 N N Overload SA Relay or Surge temperature Absorber switch B2 Thermal Overload Relay OL Brake BR Resistor Temperature Switch Note1 When using the drive with DC reactor please refer to wiring diagram in the drive user manual for the wiring of terminal P of Brake unit Note2 Do NOT wire terminal N to the neutral point of power system B 2 Revision May 2009 00DE V0 50 Appendix B Accessories BLD E1 Series B 1 1 Dimensions and Weights for Brake Resistors Dimensions are in millimeter Order P N BRO80W200 BRO80W750 BR300W070 BR300W100 BR300W250 BR300W400 BR400W150 BR400W040 BRO80W200 BRO80W750 BR300W070 BR300W100 30 5 3 Revision May 2009 00DE V0 50 B 3 B 4 Appendix B Accessories BLD E1 Series Order P N BR500W030 BR500W100 BR1KW020 BR1KW075 BR500W030 335 320 30 5 3 1100 BR500W100 BR1KWO020 400 385 50 5 3 100 2800 BR1KWO075 Revision May 2009 00DE V0 50 Appendix B Accessories BLD E1 Series Order P N BR1KOW050 BR1K2W008 BR1K2W6P8 BR1K5W005 BR1K5W040 Revision May 2009 00DE V0 50 B 5 Appendix B Accessories BLD E1 Series B 2 No fuse Circuit Breaker Chart For 1 phase 3 phase drives the current rating of the breaker shall be within 2 4 times rated input current B 6 Recommended Recommended no fuse no fuse
32. The feature of TN S system is the neutral line and protective earth PE line have an only common grounding at the neutral point of transformer The neutral line N is live part and PE line is NOT live part This grounding system equips safe and reliable basic potential L1 E L21 e L3 Z TN S grounding system TN C grounding system TN C grounding system is called 3 phase and 4 line system This system combines the neutral line with protective earthing PE and is called PEN line This grounding system is sensitive to the grounding malfunction with simple wiring but it is only suitable for the occasions with balanced 3 phase overload If the high harmonic current caused by the unbalanced current of PEN line and other power electronic equipment superposes on the neutral line in the normal situation and makes the neutral line to be live part with unstable current it will cause unstable neutral grounding potential Moreover it will also make the equipment case connected with PEN line be live part to result in personal injury and incorrect accurate electronic equipment operation can t get a suitable potential base point L1 e L2 e L3 e PEN e v LIke Ls TN C grounding system TN C S grounding system TN C S grounding system is made up of two grounding systems including TN C system and TN S system The connection point of these two systems is at the connection point of N line and PE line Revision May 2009 00DE V0 50
33. This parameter determines the drive s master frequency source 00 15 M Source of the Operation Command Control VF VFPG FOCPM Factory setting 0 mode Settings 0 Digital keypad control 1 External terminal control 2 RS 485 serial communication or digital keypad KPVL CCO1 control 4 40 Revision May 2009 00DE V0 50 Chapter 4 Parameters BLD E1 Series Ll BLE E1 series is shipped without digital keypad and users can use external terminals or RS 485 to control the operation command M When the LED PU is light the operation command can be controlled by the optional digital keypad KPC CE01 Refer to appendix B for details Revision May 2009 OODE V0 50 4 41 Chapter 4 ParametersAT Troubleshooting BLD E1 Series Group 01 Basic Parameters X This parameter can be set during operation 01 00 Maximum Output Frequency ponto VF VFPG FOCPM Factory setting 3000 250 mode Settings 120 4000rpm 10 400z LO This parameter determines the brushless DC motor drive s Maximum Output Frequency All the brushless DC motor drive frequency command sources analog frequency inputs 0 to 10V and 4 to 20mA are scaled to correspond to the output frequency range 01 01 1st Output Frequency Setting Control VF VFPG FOCPM Factory setting 60 00 mode Settings 0 00 400 00Hz LO It is for the base frequency and motor rated frequency E This value should be set according to the rated frequency of the motor as in
34. bit1 is for REV terminal and bit2 to bit9 is for MI1 to MI8 LU User can change terminal status by communicating For example MI1 is set to 1 multi step speed command 1 MI2 is set to 2 multi step speed command 2 Then the forward 2 step speed command 1001 binary 9 Decimal Only need to set Pr 02 10 9 by communication and it can forward with 2 step speed It doesn t need to wire any multi function terminal LI M Reserved M Reserved X Multi function Output 3 MO1 A Multi function Output 4 MO2 Factory Setting 0 Settings VF VFPG FOCPM 0 No function O O O 1 Operation indication O O O 2 Operation speed attained O O O Revision May 2009 00DE V0 50 4 53 Chapter 4 ParametersAT Troubleshooting BLD E1 Series 3 Desired frequency attained 1 Pr 02 25 02 26 O O O 4 Desired frequency attained 2 Pr 02 27 02 28 O O O 5 Zero speed frequency command O O O 6 Zero speed with stop frequency command O O O 7 Over torque OT1 O O O 8 Over torque OT2 C O O 9 Drive ready O O 10 Low voltage Detection LV O O O 11 Malfunction indication O O O 12 Reserved 13 Overheat warning Pr 06 14 O O 14 16 Reserved 17 Malfunction indication 1 O O 18 19 Reserved 20 Warning output O O O 21 Ove voltage warning O O O 22 Over current stall prevention warning O O O 23 Over voltage stall prevention warning O O O 24 Drive operation mode Pr 00 21 0 O O O 25 Forward
35. brushless DC motor drive Setting 0 user can design V f ratio by requirement and control multiple motors simultaneously Setting 1 User can use PG card with Encoder to do close loop speed control Setting 8 To increase torque and control speed precisely 1 1000 This setting is only for using with permanent magnet motor and others are for induction motor EZ AM Speed Unit Control VF VFPG FOCPM Factory Setting 0 mode Settings 0 Hz 3 RPM LU When parameter 00 10 3 the setting of parameter 01 00 09 01 11 01 23 01 29 02 25 02 28 04 00 04 15 07 05 10 17 10 20 and 10 21 will adjust according to the different running speed RPM LI EZ Reserved Ex A Carrier Frequency Control VF VFPG FOCPM Factory setting 8 mode Settings 2 15KHz LU This parameter determinates the PWM carrier frequency of the brushless DC motor drive Gamer Agguste Noise orLeakagel pistipation ren 2kHz Significant Minimal Minimal AAAA 8kHz 15kHz l Minimal Significant Significant M From the table we see that the PWM carrier frequency has a significant influence on the electromagnetic noise brushless DC motor drive heat dissipation and motor acoustic noise AA If the ambient noise is greater than motor acoustic noise lower PWM carrier frequency would allow better heat dissipation M Though a higher PWM carrier frequency will provide quiet operation it is necessary to check if the wiring system and anti
36. components or the circuit boards with metal objects or your bare hands Never reassemble internal components or wiring Ground the BLD E1 using the ground terminal The grounding method must comply with the laws of the country where the brushless DC motor drive is to be installed Refer to the Basic Wiring Diagram 5 BLD E1 series is used only to control variable speed of 3 phase induction motors NOT for 1 phase motors or other purpose BLD E1 series shall NOT be used for life support equipment or any life safety situation To prevent personal injury please keep children and unqualified people away from the equipment a Never connect the output terminals U T1 V T2 and W T3 of brushless DC motor drive directly to the AC mains circuit power supply L DO NOT use Hi pot test for internal components The semi conductor used in brushless DC motor drive easily damage by high voltage a A charge may still remain in the DC link capacitors with hazardous voltages even if the power has been turned off To prevent personal injury please ensure that power has turned off before opening the brushless DC motor drive and wait for the capacitors to discharge to safe voltage levels a Only qualified persons are allowed to install wire and maintain brushless DC motor drives a Some parameters settings can cause the motor to run immediately after applying power NE DO NOT install the brushless DC motor drive in a place subjected to high te
37. edge of U phase Setting 1 when the operation is U gt V gt W Z signal is at the rising edge of U phase 4 94 Revision May 2009 00DE V0 50 Chapter 4 Parameters BLD E1 Series V Z Signal Z Signal Pr 10 10 0 A ASR Auto Speed Regulation Control P of Zero Speed Control VE VFPG FOCPM Factory Setting 100 0 mode Settings 0 0 to 500 0 NY ASR Auto Speed Regulation Control I of Zero Speed Control VF VFPG FOCPM Factory Setting 0 200 mode Settings 0 000 to 10 000 sec A ASR Auto Speed Regulation control P 1 Control VF VFPG FOCPM Factory Setting 100 0 mode Settings 0 0 to 500 0 MW ASR Auto Speed Regulation control I 1 Control VF VFPG FOCPM Factory Setting 0 200 mode Settings 0 000 to 10 000 sec A ASR Auto Speed Regulation control P 2 Control VF VFPG FOCPM Factory Setting 100 0 mode Settings 0 0 to 500 0 MW ASR Auto Speed Regulation control 1 2 Control VF VFPG FOCPM Factory Setting 0 200 mode Settings 0 000 to 10 000 sec EM A ASR 1 ASR2 Switch Frequency Revision May 2009 00DE V0 50 4 95 Chapter 4 ParametersAT Troubleshooting BLD E1 Series Control VF VFPG FOCPM Factory Setting 84 mode Settings 0 to 4800rpm 0 disable LO ASR P determines Proportional control and associated gain P ASR determines integral control and associated gain 1 Lo When integral time is set to 0 it is disabled Pr 10 17 defines the s
38. fault occurs max output frequency Pr 01 00 100 A Encoder Slip Range PGF4 Control VFPG FOCPM Factory Setting 50 mode Settings 0 to 50 0 disable LU This parameter determines the maximum encoder feedback signal allowed before a fault occurs max output frequency Pr 01 00 100 a 0 08 A Encoder Slip Detection Time Control VFPG FOCPM Factory Setting 0 5 mode Settings 0 0 to 10 0 sec LU This parameter determines the maximum encoder feedback signal allowed before a fault occurs max output frequency Pr 01 00 100 10 09 A Encoder Stall and Slip Error Treatment Control VFPG FOCPM Factory Setting 2 mode Settings 0 Warn and keep operating 1 Warn and RAMP to stop 2 Warn and COAST to stop LU This parameter determines the maximum encoder feedback signal allowed before a fault occurs max output frequency Pr 01 00 100 LO When the value of rotation speed motor frequency exceeds Pr 10 07 setting detection time exceeds Pr 10 08 or motor frequency exceeds Pr 10 05 setting it will start to accumulate time If detection time exceeds Pr 10 06 the encoder feedback signal error will occur Refer to Pr 10 09 encoder stall and slip error treatment Ex Mode Selection for UVW Input Control VFPG FOCPM Factory Setting 0 mode Settings 0 Z signal is at the falling edge of U phase 1 Z signal is at the rising edge of U phase LO Setting 0 when the operation is U gt V gt W Z signal is at the falling
39. interference function support this action M If carrier frequency is higher than default setting and must be lowered but meanwhile overload has reaches the adjusting limit then the carrier frequency Fc will self adjust in response to the ambient temperature and current level LO For example a 460V series under ambient temperature 40 C carrier frequency 15kHz and rated output current 55 if rated output current is now 87 in responding to the ambient 4 38 Revision May 2009 00DE V0 50 Ll EO Ratio Ratio Chapter 4 Parameters BLD E1 Series temperature carrier frequency will be lowered to 10kHz moreover overload condition will be adjust e g Fc 15kHz rated output current 50 55 82 5 and continues for 1 minute the carrier frequency Fc will be reduced to the default setting Overload Adjusting Graph E 110V Series 230V Series 11096 100 90 80 70 60 50 473 4 5 6 7 8 9 10 11 12 13 14 15 Fc kHz 460V Series 110 100 90 80 70 60 50 40 2 9 4 8 8 7 8 95107117 13 14 15 Fc kHz The control of maximum running speed differ upon PWM setting therefore carrier frequency setting must be 27 times greater than the actual outputted frequency to attain best speed control response For example if Pr 00 12 setting is 2K in order to attain best rotation speed control response the max output frequency must be less than 74 07Hz When number of motor poles is 5 the rotation speed i
40. mode Settings 0 Warn and keep operation 1 Warn and ramp to stop 2 Warn and coast to stop LU It is used to set the phase loss treatment The phase loss will effect drive s control characteristic and life 502 X Over Current Stall Prevention during Acceleration Control VF VFPG Factory setting 00 mode Settings 00 disable 00 250 LO During acceleration the AC drive output current may increase abruptly and exceed the value specified by Pr 06 02 due to rapid acceleration or excessive load on the motor When this function is enabled the AC drive will stop accelerating and keep the output frequency constant until the current drops below the maximum value 4 64 Revision May 2009 00DE V0 50 Chapter 4 Parameters BLD E1 Series 06 02 Over Current Detection Level current Output ver Current Stal prevention during Frequency Acceleration frequency held En time actual acceleration time when over current stall prevention is enabled 06 03 X Over current Stall Prevention during Operation Control VF VFPG Factory setting 00 mode Settings 00 disable 00 to 250 E If the output current exceeds the setting specified in Pr 06 03 when the drive is operating the drive will decrease its output frequency by Pr 06 04 setting to prevent the motor stall If the output current is lower than the setting specified in Pr 06 03 the drive will accelerate by Pr 06 04 again to catch up with
41. motor poles must be an even number 08 05 Rs of Motor Control FOCPM Factory setting mode Settings 0 000 65 5350 ETE Ld of Motor Control FOCPM Factory setting mode ETE Lq of Motor Control FOCPM Factory setting mode Settings 0 0 6553 5mH 08 08 Back Electromotive Force Control FOCPM Factory setting mode Settings 0 0 6553 5Vrms LO This parameter is used to set back electromotive force phase phase RMS value when the motor is operated in the rated speed BR It can get RMS value by Pr 08 00 2 Motor Auto Tuning 08 09 Angle between Magnetic Pole and PG Origin Control r9cpm Factory setting 360 0 mode Settings 0 0 360 0 LO This function is used to measure the angle between magnetic pole and PG origin Revision May 2009 00DE V0 50 4 79 Chapter 4 ParametersAT Troubleshooting BLD E1 Series MIU Magnetic Pole Re orientation oe FOCPM Factory setting 0 Settings 0 Disable 1 Enable LO Please use with Pr 11 00 bit15 1 4 80 This function is used for searching magnetic pole position and only for permanent magnet motor When it doesn t have origin adjustment for encoder Pr 08 09 is 360 0 it can only ensure that the motor operation efficiency can be up to 86 of the best efficiency In this situation when the operation efficiency needs to be improved user can re power on or set Pr 08 10 to 1 to get the magnetic pole orientation Revision May 2009 00DE V0 50 Chapter 4 Paramet
42. the motor Please refer to the chart in Appendix B for specific Brake resistors Motor surge voltage amplitude depends on motor cable length For applications with long motor cable 220m it is necessary to install a reactor at the drive output side Please refer to the chart in appendix B To prevent electric shock due to leakage current of the drive the drive and motor should be grounded Please refer to specification of main circuit terminal Chapter 2 Installation and Wiring BLD E1 Series 2 3 Main Circuit 2 3 1 Main Circuit Connection Brake Resistor Optional BUE Brake Unit Optional No fuse breaker NFB MC Ra R aS O Red Motor ZN o O S Terminal Symbol Explanation of Terminal Function R L1 S L2 T L3 Input terminals of commercial power 1 phase 3 phase Output terminals of brushless DC motor drive for connecting brushless DC motor Wire U T1 Red V T2 White W T3 Black U T1 V T2 W T3 Connections for External Brake unit BUE series E S Earth connection please comply with local regulations An Mains power terminals R L1 S L2 T L3 a DO NOT apply 1 phase power to 3 phase models It is unnecessary to consider phase sequence of these mains power terminals R L1 S L2 T L3 a To connect a no fuse switch between 3 phase AC input power and main circuit terminals R L1 S L2 T L3 is necessary It is recommended to add a magnetic contactor M
43. the set frequency command value Over Current Stall Prevention during Operation output Detection Level frequency decrease 06 03 een Over Current Output Frequency Time over current stall prevention during operation En M Accel Decel Time Selection of Stall Prevention at constant speed Control VF VFPG Factory setting 0 mode Settings by current accel decel time by the 1st accel decel time by the 2nd accel decel time 0 1 2 3 by the 3rd accel decel time 4 by the 4th accel decel time 5 by auto accel decel time Revision May 2009 00DE V0 50 4 65 Chapter 4 ParametersAT Troubleshooting BLD E1 Series LO It is used to set the accel decel time selection when stall prevention occurs at constant speed X Over torque Detection Selection OT1 Control VE VFPG FOCPM Factory setting 0 mode Settings 0 1 Over Torque detection disabled Over torque detection during constant speed operation continue to operate after detection Over torque detection during constant speed operation stop operation after detection Over torque detection during operation continue to operate after detection Over torque detection during operation stop operation after detection IUE Over torque Detection Level OT1 Control VF VFPG FOCPM Factory setting 150 mode Settings 10 to 250 X Over torque Detection Time OT 1 Control VF VFPG FOCPM Factory setting 0 1 mode Settings 0 0 to 60 0 sec ug Over t
44. within a relative humidity range of 0 to 90 and non condensing environment DO NOT place on the ground directly It should be stored properly Moreover if the surrounding environment is humid you should put exsiccator in the package DO NOT store in an area with rapid changes in temperature It may cause condensation and frost If the brushless DC motor drive is stored for more than 3 months the temperature should not be higher than 30 C Storage longer than one year is not recommended it could result in the degradation of the electrolytic capacitors When the brushless DC motor drive is not used for longer time after installation on building sites or places with humidity and dust it s best to move the brushless DC motor drive to an environment as stated above Revision May 2009 OODE V0 50 1 1 Chapter 1 Introduction BLD E1 Series 1 1 Receiving and Inspection This BLD E1 brushless DC motor drive has gone through rigorous quality control tests at the factory before shipment After receiving the brushless DC motor drive please check for the following a Inspect the unit to assure it was not damaged during shipment a Make sure that the part number indicated on the nameplate corresponds with the part number of your order 1 1 1 Nameplate Information Example for 1HP 0 75kW 3 phase 230V brushless DC motor drive MODEL BLD007E123A Model Name INPUT 3PH 200 240V 50 60Hz 5 1A Input Spec OUTPUT 3PH 0 240V 4 2A 1 6kVA Output
45. 04 15 command 2 Multi step speed command 3 Multi step speed When using communication to control the multi step command 4 speed setting 1 to 4 will be invalid After the error of the drive is eliminated use this Reset terminal to reset the drive Reserved When this function is enabled acceleration and deceleration is stopped and the brushless DC motor drive starts to accel decel from the inhibit point Acceleration deceleration Speed Inhibit Revision May 2009 00DE V0 50 Chapter 4 Parameters BLD E1 Series Settings Functions Descriptions 10 11 12 13 14 15 16 17 18 19 26 The acceleration deceleration time of the drive could be selected from this function or the digital statuses of the terminals there are 4 acceleration deceleration speeds in total for selection The 15 2 acceleration Bit 0 Bit Descriptions or deceleration time 1 selection 0 0 First acceleration deceleration time When output frequency is less than Pr 01 23 Switch Frequency between 1st 4th Accel decel it will output 4 accel decel time rd th The 3 4 acceleration 0 1 2 accel decel time or deceleration time selection 1 0 3 accel decel time 1 1 4 accel decel time If the drive receives STOP command it will decelerate to stop by Pr 01 31 EF Input External fault input terminal and decelerates by Pr 07 P 28 EF fault will be recorded Reserved When this function is en
46. 09 Frequency 01 05 01 03 01 01 01 00 4th Freq 3rd Freq 1st Freq Maximum Output Start Freq 2nd Freq Frequency V f Curve Start Frequency Control VF VFPG Factory setting 6 mode Settings 0 00 400 00Hz LO To distinguish which frequency should be start frequency it needs to compare the value of min output frequency and start frequency The larger value will be start frequency When min output frequency gt start frequency When start frequency gt min output frequency min output frequency start frequency start frequencyr min output f frequency X Output Frequency Upper Limit Control VF VFPG FOCPM Factory setting 3000 mode Settings 0 00 4800rpm A Output Frequency Lower Limit Control VF VFPG FOCPM Factory setting 0 00 mode Settings 0 00 4800rpm LU The upper lower output frequency setting is used to limit the actual output frequency If the frequency setting is lower than the start up frequency it will run with zero speed If the frequency setting is higher than the upper limit it will runs with the upper limit frequency If output frequency lower limit gt output frequency upper limit this function is invalid 4 44 Revision May 2009 OODE V0 50 Chapter 4 Parameters BLD E1 Series heya v Accel Time 1 Factory setting 3 00 ECE v Accel Time 2 Factory setting 3 00 WELE v Accel Time 3 Factory setting 3 00 MIDE Accel Time 4 Factory setting
47. 1 Control FOCPM mode Settings 0 001 to 65 535sec Revision May 2009 00DE V0 50 Factory Setting 0 250 Factory Setting 0 004 4 97 Chapter 4 ParametersAT Troubleshooting BLD E1 Series Group 11 Advanced Parameters M This parameter can be set during operation 11 00 System Control Control VF FOCPG FOCPM Factory Setting 0 mode When position control is enabled it doesn t need to set Pr 07 02 DC Brake Current Level when power is applied it will detect the position of magnetic pole again ES Reserved LEIES Reserved Settings Bit 7 1 Bit 15 0 ik BKH Reserved IBEU Reserved ik BH Reserved ELS A Zero speed Bandwidth Control FOCPM Factory Setting 10 mode Settings 0 to 40Hz ETE A Low speed Bandwidth Control FOCPM Factory Setting 10 mode Settings 0 to 40 Hz 11 08 A High speed Bandwidth Control FOCPM Factory Setting 10 mode Settings 0 to 40Hz LO After estimating inertia and set Pr 11 00 1 auto tuning user can adjust parameters Pr 11 06 11 07 and 11 08 separately by speed response The larger number you set the faster response you will get Pr 10 08 is the switch frequency for low speed high speed bandwidth A Reserved Reserved Reserved Reserved A Reserved 4 98 Revision May 2009 00DE V0 50 Chapter 4 Parameters BLD E1 Series A Reserved AW Reserved ELS A PDFF Gain Value Control VF VFPG FOCPM Factory Setting 0 mode Settings 0X0000 0XFFFF
48. 1 to 255 0V Factory Setting 5 0 460V series 0 1 to 510 0V Factory Setting 10 0 01 07 4th Output Frequency Setting Control VF VFPG mode Settings 0 00 400 00Hz Factory Setting 0 01 08 X Ath Output Voltage Setting Control VF VFPG mode Settings 230V series 0 1 to 255 0V Factory Setting 0 0 460V series 0 1 to 510 0V Factory Setting 0 0 LU V f curve setting is usually set by the motor s allowable loading characteristics Pay special attention to the motor s heat dissipation dynamic balance and bearing lubricity if the loading characteristics exceed the loading limit of the motor LU For the V f curve setting it should be Pr 01 01 gt Pr 01 03 gt Pr 01 05 gt Pr 01 07 There is no limit for the voltage setting but a high voltage at the low frequency may cause motor damage overheat stall prevention or over current protection Therefore please use the low voltage at the low frequency to prevent motor damage LO V F curve would only function as Pr 00 09 0 or 1 under V F control mode and Pr 00 10 0 Revision May 2009 00DE V0 50 4 43 Chapter 4 ParametersAT Troubleshooting BLD E1 Series Voltage Output Frequency 1st Output Output Frequency 01 10 Upper Limit Voltage Setting 1 91 11 Lower Limit 01 02 Frequency output isco sein ranges limitation 01 04 fE 4 Regular V f Curve 3rd Output PO Special V f Curve Voltage Setting 1 01 06 4th Output Voltage Setting 1 L 01 08 01 07 01
49. 10 N Positive negative torque limit Reverse gt Forward 03 00 0 2 10 v Positive negative torque limit A 03 00 0 2 9 Reg enerative torque limit 03 00 0 2 8 N Neg ative to rque limit Negative f rgus A Analog Input Bias 1 VR Control VF VFPG FOCPM Factory setting 0 0 mode Settings 100 0 100 0 LU It is used to set the corresponding VR voltage of the external analog input 0 X Analog Input Bias 1 ACI Control VF VFPG FOCPM Factory setting 0 0 mode Settings 100 0 100 0 LU It is used to set the corresponding ACI voltage of the external analog input 0 X Analog Input Bias 1 AVI Control VF VFPG FOCPM Factory setting 0 0 mode Settings 100 0 100 0 LU It is used to set the corresponding AVI voltage of the external analog input 0 LO The relation between external input voltage current and setting frequency is equal to 10 10V 4 20mA corresponds to 0 3000rpm NY Positive negative Bias Mode VR Control VF mode VFPG FOCPM Revision May 2009 00DE V0 50 Factory setting 0 4 59 Chapter 4 ParametersAT Troubleshooting BLD E1 Series NY Positive negative Bias Mode ACI can be set to 0 or 1 only Control VF VFPG FOCPM Factory setting 0 mode uka Positive negative Bias Mode AVI Control VE VFPG FOCPM Factory setting 0 mode Settings 0 Zero bias 1 Serve bias as the center lower than bias bias 2 Serve bias as the center greater than bias bias 3 The absolute value of the bias voltage w
50. 100 0 100 096 AVI A 03 06 Positive negative 0 Zero bias Bias Mode VR 1 Serve bias as the center i 03 07 Positive negative than bias bias Bias Mode ACI 2 Serve bias as the center greate can be set to 0 or than bias bias 1 only 3 The absolute value of the bias Positive negative voltage while serving as the center T Bias Mode AVI single polar 4 Serve bias as the center single polar M 03 09 Input Gain 0 0 500 0 100 0 03 10 Analog Input Gain 0 0 500 0 100 0 ACI M 03 11 is Input Gain 0 0 500 0 100 0 03 12 Analog Input Delay 0 00 2 00 sec Time VR 4 Revision May 2009 00DE V0 50 03 14 Analog Input Delay Time AVI M03 15 Loss of the ACI Signal Revision May 2009 00DE V0 50 0 Disable 1 Continue operation at the last frequency 2 Decelerate to 0Hz 3 Stop immediately and display E F Chapter 4 ParametersAT Troubleshooting BLD E1 Series Group 04 Multi Step Speed Parameters AW The parameter can be set during operation em mm eem Setting nil cd dicas adl i d al Frequency ee TNT Frequency C eim Frequency ee Gs d Mh Frequency Fe TE PT Frequency PT Frequency nd eee d 9 9 Frequency dar ll sekst mI Frequency FN MENT Frequency nd gl nisse dl al al Frequency EN PT Frequency lee kind dd Ma Mas Frequency m IT Frequency mum lo eT IMS Frequency e ELS Frequency Fe Te TT Frequency 4 14 Revision May 2009 00DE V0 50
51. 1BH hexadecimal to decimal value x16 11x16 16 11 27 input 2127 4 104 Revision May 2009 00DE V0 50 Chapter 4 Parameters BLD E1 Series Group 13 View User defined Parameters X This parameter can be set during operation View User defined Parameters Control VF VFPG FOCPM Factory Setting mode Settings LU Refer to group 12 for details Revision May 2009 00DE V0 50 4 105 Chapter 4 ParametersAT Troubleshooting BLD E1 Series This page intentionally left blank 4 106 Revision May 2009 00DE V0 50 Chapter 5 Troubleshooting 5 1 Over Current OC OC Over current during constant speed Remove short circuit Yes Check if there is any short circuits and or ground fault grounding between the U V W and motor Reduce the load or NG increase the power Yes y of brushless DC EL Check if load is too large motor drive No Y No Reduce torque compensation Yes Reduce torque compensation Y No Has load changed suddenly Yes Maybe brushless DC motor Reduce load or increase drive has malfunction or errorg Lhe power of brushless due to noise Please DC motor drive contact DELTA Reduce load or increase gt the powerof AC motor drive Revision May 2009 O6EE V0 50 5 1 Chapter 4 ParametersAT Troubleshooting BLD E1 Series 5 2 Ground Fault Is output circuit cable or No motor ofbrushlessDC gt motor drive grounded ves Remove ground fault
52. 2009 00DE V0 50 4 91 Chapter 4 ParametersAT Troubleshooting BLD E1 Series Group 10 Speed Feedback Control Parameters A This parameter can be set during operation In this section Adjust Speed Regulator is abbreviated as ASR and Pulse Generator as PG 10 00 Encoder Type paei VFPG FOCPG TQCPG FOCPM Factory Setting 3 Settings o No function 1 ABZ 2 ABZ UVW 3 AB PWM BR Detection of the magnetic pole Setting 1 The brushless DC motor drive will output short circuit to detect the position of the magnetic pole At this moment the motor will generate a little noise Setting 2 The brushless DC motor drive will detect the position of the magnetic pole by the UVW signal of encoder Setting 3 The brushless DC motor drive will detect the position of the magnetic pole by the sine signal of encoder 10 01 Encoder Pulse Control VFPG FOCPM Factory Setting 256 mode Settings 1 to 25000 Lo A Pulse Generator PG or encoder is used as a sensor that provides a feedback signal of the motor speed This parameter defines the number of pulses for each cycle of the PG control EI Encoder Input Type Setting Control VFPG FOCPM Factory Setting 0 mode Settings 0 Disable Phase A leads in a forward run command and phase B leads in a reverse run command FWD REV n Avv Tc c Forward running B v Y Y Y Y 4 92 Revision May 2009 00DE V0 50 Chapter 4 Parameters BLD E1 Series Phase B leads in a forward run c
53. 3 setting 31 32 33 Torque Bias OFF OFF OFF No 33 Low torque bias OFF OFF ON 07 23 OFF ON OFF 07 22 OFF ON ON 07 23 07 22 ON OFF OFF 07 21 ON OFF ON 07 21 07 23 ON ON OFF 07 21 07 22 ON ON ON 07 21 07 22 07 23 34 37 Reserved 38 Disable write EEPROM When this function is enabled you can t write into function EEPROM 39 Reserved When this function is enabled the drive function can be executed This function can be used with multi function output setting Pr 02 11 Pr 02 14 to 15 and Pr 02 31 and Pr 02 32 40 Enable drive function Reserved Reserved Reserved Reserved 4 52 Revision May 2009 00DE V0 50 Chapter 4 Parameters BLD E1 Series KA Digital Input Response Time Control VF VFPG FOCPM Factory setting 0 005 mode Settings 0 001 30 000 sec LU This parameter is used for digital input terminal signal delay and confirmation The delay time is confirmation time to prevent some uncertain interferences that would result in error except for the counter input in the input of the digital terminals FWD REV and MI1 6 Under this condition confirmation for this parameter could be improved effectively but the response time will be somewhat delayed EXE AW Digital Input Operation Direction Control VF VFPG FOCPM Factory setting 0 mode Settings 0 65535 LU This parameter is used to set the input signal level and it won t be affected by the SINK SOURCE status EO BitO is for FWD terminal
54. 7H Current step number of Multi Step Speed Operation 2116H Multi function display Pr 00 04 Revision May 2009 OODE V0 50 4 89 Chapter 4 ParametersAT Troubleshooting BLD E1 Series 4 90 Content Address Function 2123H Motor frequency when malfunction format is the same as Pr 00 04 16 format is the same as Pr 00 04 17 VR analog input XXX XX 96 ACI analog input XXX XX 96 3 6 Exception response The brushless DC motor drive is expected to return a normal response after receiving command messages from the master device The following depicts the conditions when no normal response is replied to the master device The brushless DC motor drive does not receive the messages due to a communication error thus the brushless DC motor drive has no response The master device will eventually process a timeout condition The brushless DC motor drive receives the messages without a communication error but cannot handle them An exception response will be returned to the master device and an error message CExx will be displayed on the keypad of brushless DC motor drive The xx of CExx is a decimal code equal to the exception code that is described below In the exception response the most significant bit of the original command code is set to 1 and an exception code which explains the condition that caused the exception is returned Example of an exception response of command code 06H an
55. C in the power input wiring to cut off power quickly and reduce malfunction when activating the protection function of brushless DC motor drives Both ends of the MC should have an R C surge absorber a Please make sure to fasten the screw of the main circuit terminals to prevent sparks which is made by the loose screws due to vibration a Please use voltage and current within the regulation shown in Appendix A Revision May 2009 00DE V0 50 2 7 Chapter 2 Installation and Wiring BLD E1 Series When using a general GFCI Ground Fault Circuit Interrupter select a current sensor with sensitivity of 200mA or above and not less than 0 1 second operation time to avoid nuisance tripping For the specific GFCI of the brushless DC motor drive please select a current sensor with sensitivity of 30mA or above Output terminals for main circuit U V W The factory setting of the operation direction is forward running When it needs to install the filter at the output side of terminals U T1 V T2 W T3 on the brushless DC motor drive Please use inductance filter Do not use advanced capacitors or L C Inductance Capacitance or R C Resistance Capacitance unless approved by Delta DO NOT connect advanced capacitors or surge absorbers at the output terminals of brushless DC motor drives Use well insulated motor suitable for drive operation When using a general GFCI Ground Fault Circuit Interrupter select a current sensor with sensit
56. Chapter 1 Introduction BLD E1 Series LIG L2 e L3 e N PEN PE TT grounding system TT grounding system is usually called 3 phase 4 line grounding system The feature of TT grounding system is no electrical connection between the neutral line and protective earthing i e the grounding of the neutral and PE line is separated No matter 3 phase load is balanced or not the PE line won t be live part as the neutral line is live part when this system is in normal operation When only 1 phase grounding is fault the fault can t be stopped immediately due to the low sensitive of protective earthing and only equipment case may be live part L1 6 FA L3 O N I PE nes IT grounding system IT grounding system is a 3 phase 3 line grounding system The neutral of the system transformer is not grounded or grounded by the impedance no neutral line N and protective earthing is grounded separately The advantage of this system is that when only one phase is grounded it won t cause greater current in the case and the system will operate normally L1 L2 x L3 N E PE Ji nes IT grounding system Revision May 2009 00DE V0 50 1 7 Chapter 1 Introduction BLD E1 Series 1 1 5 Remove Instructions Remove Front Cover Remove Fan For Frame A and Frame B press and hold in the tabs on each side of the fan and pull the fan up to release 4 U 4 1 2 Preparation for Installat
57. DE V0 50 Chapter 4 Parameters BLD E1 Series 06 16 Present Fault Record Ua rl Second Most Recent Fault Record Uka Third Most Recent Fault Record US EEE Fourth Recent Fault Record Urne Fifth Most Recent Fault Record Ural Sixth Most Recent Fault Record Control VF VFPG FOCPM Factory setting 0 mode Readings 0 No fault 1 Over current during acceleration ocA 2 Over current during deceleration ocd 3 Over current during constant speed ocn 4 Ground fault GFF 5 Reserved 6 Over current at stop ocS 7 Over voltage during acceleration ovA 8 Over voltage during deceleration ovd 9 Over voltage during constant speed ovn 10 Over voltage at stop ovS 11 Low voltage during acceleration LvA 12 Low voltage during deceleration Lvd 13 Low voltage during constant speed Lvn 14 Low voltage at stop LvS 15 Phase loss PHL 16 IGBT heat sink over heat 0H1 17 heat sink over heat 40HP above 0H2 18 TH1 open loop error tH10 19 Reserved 20 Reserved 21 Over load oL 150 1Min 22 Motor over load EoL1 23 Reserved 24 Reserved 25 Reserved 26 Over torque 1 ot1 27 Over torque 1 ot2 Revision May 2009 00DE V0 50 4 69 Chapter 4 ParametersAT Troubleshooting BLD E1 Series 28 Reserved 29 Reserved 30 Memory write in error cF1 31 Memory read out error cF2 32 Isum current detection error cdO 33 U phase current detection error cd1 34 V phase current detection error cd2 35 W phase current detec
58. DELTA ELECTRONICS E BLO EN Series User Manual Brushless DC Motor Drive RESET www delta com tw industrialautomation Preface Thank you for choosing DELTA s multi function BLD E1 Series The BLD E1 Series is manufactured with high quality components and materials and incorporate the latest microprocessor technology available This manual is to be used for the installation parameter setting troubleshooting and daily maintenance of the brushless DC motor drive To guarantee safe operation of the equipment read the following safety guidelines before connecting power to the brushless DC motor drive Keep this operating manual at hand and distribute to all users for reference To ensure the safety of operators and equipment only qualified personnel familiar with brushless DC motor drive are to do installation trial run and parameter setting Always read this manual thoroughly before using BLD E1 series especially the WARNING DANGER and CAUTION notes Failure to comply may result in personal injury and equipment damage If you have any question please contact your dealer PLEASE READ PRIOR TO INSTALLATION FOR SAFETY Amen DC input power must be disconnected before any wiring to the brushless DC motor drive is made 2 There are highly sensitive MOS components on the printed circuit boards These components are especially sensitive to static electricity To prevent damage to these components do not touch these
59. IN1 Reserved PIN2 EV PIN3 GND PIN4 SG PIN5 SG PIN6 Reserved PIN7 Reserved PIN8 Reserved t j Shielded leads amp Cable 1 Itis the recommended circuit between terminals 24V and MO1 when power supply is turned off by a fault output This protection circuit will turn on the contact of multi function output terminals to turn off the power and protect the power system 2 Please connects phase U V W individually to terminal U T1 V T2 W T3 in order to prevent overheat and overspeed of motor and to prevent drive damage Note The wire color of phase U V W for Delta ECMD E9 Series motor are red white black Revision May 2009 00DE V0 50 2 3 Chapter 2 Installation and Wiring BLD E1 Series Figure 3 Wiring for NPN mode and PNP mode NPN Mode Applicable Output Signal Factory setting is NPN Open collector output NPN i swt 24v PNP FWD STOP n VCC REV STOP idy Multi step1 Ex pe Factory p Per Multi function setting Multi step 2 input terminals 9e P Multi step3 acci Multi step4 i s 2s Digital Signal Common i RT DCM E NOTE CM Don t apply mains voltage into above terminals it gre to ie O P i eo input terminals for normal operation PNP Mode Applicable Output Signal Factory setting is PNP Complementary output NPN oa Tiec FWD STOP ol e PNP B MIT REV STOP gm MI2 Multi step 1 so Factory i ae i MIS Multi fun
60. LOUIS SIO MSs sirrane enn eee ee ned etd pue 1 12 Chapter 2 Installation and Wiring eere sss 2 1 2 2 2 22 External AIRE SEE 2 6 2 3 MaN CIE aai 2 7 2 3 1 Main Circuit Connection eee eee ete ea anbe hadet 2 7 2 3 2 Main Circuit Terminals 52 22 eee anne 2 9 24 Control Terminaler 2 10 Chapter 3 Keypad and Start Up rerrrrnnnnnnnnvnvvvrnnnnnnnnnevevevnnnnnnnnnvevevennnnnnnnunrr 3 1 SE DAG RE MIDI EN EN EEE ED 3 2 3 2 Operation Method sse eee 3 6 SSMUS 3 8 Chapter 4 Parameters 3 ordei s oce osi eoa ease euo do eas pede een tesa sateen 4 1 4 1 Summary of Parameter Settings eee eee ee 4 2 4 2 Description for Parameter Settings cesse e eee 4 33 Chapter 5 Troubleshooting as assnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnr 5 1 SEG MAS dd P T 5 1 5 2 GroundEaulba asset 5 2 5 9 Over Voltage OW sscoesutese Devant ve n te do de a preter de dada e deese enia a 5 2 o 4 Low Voltage Baren 5 3 55 Over Heat Lansert Raaya 5 4 560 Overload eee 5 4 5 7 Keypad Display is Abnormal e eee eee ee 5 5 5 9 Phase L ss PEE uini aeia Fee XV DNs 5 5 9 9 Motor CANOT RU e r aaa a esu en aa ne a aa muna 5 6 5 10 Motor Speed cannot be Changed eee eee eee 5 7 5 11 Motor Stalls during Acceleration eee 5 8 5 12 Electromagnetic Induction Noise sees eee 5 9 5 13 Environmental Condition gi itio eee eee 5 9 5 14 Affecting Other Machines eee 5 10 Chapter 6 Fault Code Information a
61. Methods and Criterion Dail Half One y Year Year Check if there are any dangerous objects in the Visual inspection environment cie IE NT Visual inspection and measurement md Vibration anid see if with equi eal with standard there are any dust gas oil or equip specification water drops Revision May 2009 00DE V0 50 6 7 Chapter 6 Fault Code Information and Maintenance BLD E1 Series Voltage Maintenance Period Check Items Methods and Criterion Dail Half One y Year Year Check if the voltage of main circuit and control circuit is correct Measure with multimeter with standard specification Keypad Maintenance Period Check Items Methods and Criterion Dail Half One Y Year Year Is the display clear for reading Visual inspection ER Any missing characters Visual inspection Mechanical parts Check Items Methods and Criterion E iere Bay Abnormal sound Visual and aural inspection or vibration If there are any loose screws Tighten the screws If any part is deformed or Visual inspection damaged If there is any color change by Visual inspection overheating If there is any dust or dirt Visual inspection Main circuit Maintenance Period Check Items Methods and Criterion Dail Half One y Year Year If there are any loose or missin screws d g Tighten or replace the screw 6 8 Revision May 2009 00DE V0 50 Chapter 6 Fault Code Information and Maintenance BLD E1
62. Range 0 10VDC E 0 Max Output Speed Pr 01 00 internal circuit Analog current Input Impedance 2500 100kQ Resolution 10 bits a Dc Range 4 20mA 0 Max Output Speed Pr 01 00 c ACM internal circuit Analog control signal ACM Common for AVI and ACI common NOTE Control signal wiring size 18 AWG 0 75 mm with shielded wire Analog inputs AVI ACI ACM a Analog input signals are easily affected by external noise Use shielded wiring and keep it as short as possible lt 20m with proper grounding If the noise is inductive connecting the shield to terminal ACM can bring improvement E If the analog input signals are affected by noise from the brushless DC motor drive please connect a capacitor and ferrite core as indicated in the following diagrams AVI ACI ACM ferrite core wind each wires 3 times or more around the core 2 12 Revision May 2009 OODE V0 50 Chapter 2 Installation and Wiring BLD E1 Series Digital inputs MI1 MI6 DCM a When using contacts to control the digital inputs please use high quality components to avoid contact bounce Digital outputs MO1 MO2 MCM a Make sure to connect the digital outputs to the right polarity see wiring diagrams a When connecting a relay to the digital outputs connect a surge absorber or fly back diode across the coil and check the polarity Revision May 2009 00DE V0 50 2 13 Chapter 2 Installation a
63. SCII codes DATA n 1 Contents of data Nx8 bit data consist of 2n ASCII codes n lt 16 maximum of 32 ASCII codes LRC check sum LRCCHKLo CHK LRCCHKLo 8 bit check sum consists of 2 ASCII codes End characters END1 CR ODH ENDO LF OAH Revision May 2009 00DE V0 50 4 83 Chapter 4 ParametersAT Troubleshooting BLD E1 Series RTU mode START A silent interval of more than 10 ms Communication address 8 bit address Command code 8 bit command DATA n 1 Contents of data nx8 bit data n lt 16 CRC CHK Low CRC check sum CRC CHK High 16 bit check sum consists of 2 8 bit characters A silent interval of more than 10 ms 3 2 Address Communication Address OOH broadcast to all brushless DC drives 01H brushless DC drive of address 01 OFH brushless DC drive of address 15 10H brushless DC drive of address 16 3 3 Function Function code and DATA data characters The format of data characters depends on the function code 03H read data from register O6H write single register Example reading continuous 2 data from register address 2102H register address is 01H ASCII mode Command message Response message gt d Address Address Ku 2 Starting data address Content of starting address 2102H Number of data count by word Content of address LRC Check TOSS LRC Check END 4 84 Revision May 2009 00DE V0 50 Chapter 4 Parameters BLD E1 Series Response messag
64. Series If machine or insulator is Visual inspection deformed cracked damaged or with color change due to NOTE Please ignore the color overheating or ageing change of copper plate If there is any dust or dirt Visual inspection NICE Terminals and wiring of main circuit Maintenance Period Check Items Methods and Criterion Dail Half One y Year Year If the wiring shows change of color change or deformation due Visual inspection to overheat If the insulation of wiring is damaged or the color has Visual inspection changed If there is any damage Visual inspection fo gt DC capacity of main circuit Maintenance Period Check Items Methods and Criterion Dail Half One Y Year Year If there is any leakage of liquid change of color cracks or Visual inspection deformation If the valve has come out If the E l Visual inspection valve is enlarged Measure static capacity when required Resistor of main circuit Maintenance Period Check Items Methods and Criterion Half One Year Year Daily Revision May 2009 OODE V0 50 6 9 Chapter 6 Fault Code Information and Maintenance BLD E1 Series Maintenance Period Check Items Methods and Criterion Year If there is any peculiar smell or insulator cracks due to Visual inspection smell overheating If there is any disconnection Visual inspection If the connected terminal is Measure with multimeter with standard normal specif
65. Stall and Slip 0 Warn and keep operation Error Treatment 1 Warn and decelerate to stop 2 Warn and stop operation 10 10 Mode Selection for 0 Z signal is at the falling edge UVW Input of U phase 1 Z signal is at the rising edge o U phase X 10 11 ASR Auto Speed 0 0 500 0 M Regulation Control P of Zero Speed ASR Auto Speed 0 000 10 000 sec Regulation Control 1 of Zero Speed 10 13 ASR Auto Speed 0 0 500 0 Regulation Control P 1 10 14 ASR Auto Speed 0 000 10 000 sec Regulation Control 1 1 W10 15 ASR Auto Speed 0 0 500 0 Regulation Control P 2 M10 16 ASR Auto Speed 0 000 10 000 sec Regulation Control 1 2 0 4000RPM 0 00 400 0Hz 7 00 Frequency M10 18 ASR Primary Low 0 000 0 350 sec 0 008 Pass Filter Gain 0 655 00 OPE 0 4000RPM 0 00 400 0H2 50 O O Revision May 2009 00DE V0 50 4 25 Chapter 4 ParametersAT Troubleshooting BLD E1 Series Factory Parameter Explanation VF VFPG FOCPM pe mE Width Adjustment NY 10 21 ASR1 ASR2 Width 0 4000RPM Adjustment Operation Time of 0 000 65 535 sec 0 250 Zero Speed M 10 23 Filter Time of Zero 0 000 65 535 sec 0 004 Speed 4 26 Revision May 2009 00DE V0 50 Chapter 4 Parameters BLD E1 Series Group 11 Advanced Parameters X The parameter can be set during operation Factory Parameter Explanation VF VFPG FOCPM Setting System Control bit 7 21 Enable position control bit 1520
66. abled the drive output will stop tan ettet immediately and the motor is free run When this p p function is disabled the drive will accelerate to the frequency setting Reserved When the source of operation speed command is set to l VR ACI and AVI at the same time and two or above Operation speed terminals are ON the priority is VR gt ACI gt AVI command form VR When this function is enabled the source of the frequency will force to be VR Operation speed When this function is enabled the source of the command form ACI frequency will force to be ACI Operation speed When this function is enabled the source of the command form AVI frequency will force to be AVI Emergency eto When this function is enabled the drive will ramp to stop gene STOR by Pr 07 28 setting Reserved Revision May 2009 OODE V0 50 4 51 Chapter 4 ParametersAT Troubleshooting BLD E1 Series Settings Functions Descriptions ON speed will be adjusted by ASR 2 setting 27 ASR1 ASR2 selection OFF speed will be adjusted by ASR 1 setting Emergency stop EF1 When it is ON the drive will execute emergency stop 20 Motor coasts to stop with fault code 50 EF1 29 30 Reserved 31 High torque bias When Pr 07 19 is set to 3 32 Middle torque bias 31 The high torque bias is according to the Pr 07 21 setting 32 The middle torque bias is according to the Pr 07 22 setting 33 The low torque bias is according to the Pr 07 2
67. above gives approximate wire size for the zero phase reactors but the selection is ultimately governed by the type and diameter of cable fitted i e the cable must fit through the center hole of zero phase reactors Note 2 Only the phase conductors should pass through not the earth core or screen Note 3 When long motor output cables are used an output zero phase reactor may be required to reduce radiated emissions from the cable Revision May 2009 00DE V0 50 1 Diagram A Diagram A Diagram B supply 2 99 85 1 Darema Appendix B Accessories BLD E1 Series Diagram A Please wind each close as possible Power Diagram B wire 4 times around the core The reactor must be put at inverter output as Zero Phase Reactor Please put all wires through 4 cores in series without winding Zero Phase Reactor R L1 U T1 SIL2 V T2 T L3 W T3 Power Supply ANNAN KAR AB Bee a uj T m SRI M Appendix B Accessories BLD E1 Series B 6 DIN Rail Dimensions This is only applicable for frame A As for frame B it is a standard accessory and please refer to chapter 1 for dimensions Tae Frame A BLD002E111A 121A 123A BLD004E111A 121A 123A 143A BLD007E121A 123A 143A BLD015E123A 143A Frame B BLD007E111A BLD015E121A BLD022E121A BLD022E121A 123A 143A BLD037E123A 143A Revision May 2009 00DE V0 50 A NELTA DELTA ELECTRONICS INC www delta com tw industria
68. arallel must also be 220V Revision May 2009 OODE V0 50 Chapter 1 Introduction BLD E1 Series The power should be applied at the same time only the same capacity and same power system can be connected in parallel Power 208 220 230 380 440 480 depend on models n am BERR BARR AESMA BEERA Ter 220399 CIAR 220129 O Q o For frame A and frame B terminal is connected to the terminal of the brake module DDB Prevent fiber particles scraps of paper dust metal particles from adhering to the heatsink The material on which the brushless DC motor is mounted must be noncombustible and be able to withstand the high temperature to prevent fire accidents The parallel connection of multiple drives is NOT for 115V models Revision May 2009 00DE V0 50 Chapter 1 Introduction BLD E1 Series 1 3 Dimensions Dimensions are in millimeter and inch Frame A c Ww Di a MI esl i wi 2x CY Vs i w w Hn Hm b pss 72 0 590 1740 151 6 136 1 4 0 54 5 4 2 83 2 32 6 86 5 97 5 36 0 16 0 21 0 21 100 0 89 0 174 0 1629 136 0 4 0 5 9 5 4 3 94 3 50 6 85 6 42 5 36 0 16 0 23 0 21 SU NOTE Frame A BLD002E111A 121A 123A BLD004E111A 121A 123A 143A BLD007E121A 123A 143A BLD015E123A 143A Frame B BLD007E111A BLD015E121A BLD022E121A 123A 143A BLD037E123A 143A
69. ble voltage transients If DC BUS over voltage due to regenerative voltage please increase the Deceleration Time or add an optional brake resistor Check if the input voltage falls within the rated brushless DC motor drive input voltage range Check for possible voltage transients If DC BUS over voltage due to regenerative voltage please increase the Deceleration Time or add an optional brake resistor Check if the input voltage falls within the rated brushless DC motor drive input voltage range Check for possible voltage transients If DC BUS over voltage due to regenerative voltage please increase the Deceleration Time or add an optional brake resistor Check if the input voltage falls within the rated brushless DC motor drive input voltage range Check for possible voltage transients Check if the input voltage is normal Check for possible sudden load Check if the input voltage is normal Check for possible sudden load Check if the input voltage is normal Check for possible sudden load Check if the input voltage is normal Check for possible sudden load Check Power Source Input if all 3 input phases are connected without loose contacts Revision May 2009 00DE V0 50 6 3 Chapter 6 Fault Code Information and Maintenance BLD E1 Series Fault ae i Name Fault Descriptions Corrective Actions IGBT overheating 1 Ensure that the ambient temperature falls IGBT temperature exceeds I protection level within the specified t
70. cent Fault Time of Motor Operation day N12 18 Third Most 0618 Recent Fault Record M12 19 Third Most 0636 Recent Fault Time of Motor Operation min M12 20 Third Most 0637 Read Recent Fault only Time of Motor Operation day Revision May 2009 00DE V0 50 4 29 Chapter 4 ParametersAT Troubleshooting BLD E1 Series Factory VFPG FOCPM Setting N 12 21 Fourth Most 0619 Read zu i Ee Record M12 22 Fourth Most 0638 Read Recent Fault only Time of Motor Operation min M12 23 Fourth Most 0639 Read Recent Fault only Time of Motor Operation day M12 24 Fifth Most 0620 Read P m i Ee Record M12 25 Fifth Most 0640 Read Recent Fault only Time of Motor Operation min M12 26 Fifth Most 0641 Read Recent Fault only Time of Motor Operation day M12 27 Sixth Most 0621 Read Recent Fault only Record M12 28 Sixth Most 0642 Read Recent Fault only Time of Motor 4 30 Revision May 2009 00DE V0 50 2 Factory Parameter Explanation VFPG Setting Operation min Setting No Factory Setting Sixth Most Recent Fault Time of Motor Operation day Revision May 2009 00DE V0 50 4 31 Chapter 4 ParametersAT Troubleshooting BLD E1 Series Group 13 View User defined Parameters A The parameter can be set during operation Factory Parameter Explanation i VF VFPG FOCPM Setting 13 00 View User defined Pr 00 00 11 16 13 31 Parameters 4 32 Revision
71. ction S a setting e Multi step2 1 gig input terminals Lac g i Multi step3 MI5 ov Multi step 4 i P am MI6 Vi DCM um E NOTE E Mi Don t apply mains voltage into above terminals It needs to connect O P to multi function input terminals for normal operation Ne 1 The wiring of main circuit and control circuit should be separated to prevent erroneous actions 2 Please use shield wire for the control wiring and not to expose the peeled off net in front of the terminal 3 Please use the shield wire or tube for the power wiring and ground the two ends of the shield wire or tube 4 Damaged insulation of wiring may cause personal injury or damage to circuits equipment if it comes in contact with high voltage 5 The brushless DC motor drive motor and wiring may cause interference To prevent the equipment damage please take care of the erroneous actions of the surrounding sensors and the equipment 2 4 Revision May 2009 00DE V0 50 10 11 Chapter 2 Installation and Wiring BLD E1 Series With long motor cables between the brushless DC motor drive and motor high capacitive switching current peaks can cause over current high leakage current or lower current readout accuracy To prevent this the motor cable should be less than 20m for 3 7kW models and below And the cable should be less than 50m for 5 5kW models and above For longer motor cables use an AC output reactor The brushless DC motor driv
72. ctory setting 2 mode Settings 0 Inverter motor 1 Standard motor 2 Disabled Lo It is used to prevent self cooled motor overheats under low speed User can use electrical thermal relay to limit driver s output power Lo 06 13 A Electronic Thermal Characteristic Control VE VFPG FOCPM Factory setting 60 0 mode Settings 30 0 to 600 0 sec Revision May 2009 00DE V0 50 4 67 Chapter 4 ParametersAT Troubleshooting BLD E1 Series LU The parameter is set by the output frequency current and operation time of the drive for activating the I t electronic thermal protection function The function will be activated for the 150 setting current for the setting of Pr 06 13 RA Operation time min 3977007 HC o w v cy aft Lhd atdet pl LL N Npa 80Hz Me lr S MEME o 1 NE TEM Load 0 50 100 150 200 factor MW Heat Sink Over heat OH Warning Control VF VFPG FOCPM Factory setting 85 0 mode Settings 0 0 to 110 0 C 06 15 M Stall Prevention Limit Level Control VF VFPG FOCPM Factory setting 50 mode Settings 0 to 100 refer to Pr 06 02 Pr 06 03 LU When the operating frequency is larger than Pr 01 01 Pr06 02 150 Pr 06 03 100 and Pr 06 15 80 Stall Prevention Level during acceleration 06 02x06 15 150x80 120 Stall Prevention Level at constant speed 06 03x06 15 100x80 80 Stall Prevention Level A 1 01 06 02 SEN x06 02 output frequency frequency 4 68 Revision May 2009 00
73. d 2 Take into consideration the safety of the environment when installing the brake resistors 3 Definition for Brake Usage ED Explanation The definition of the barking usage ED is for assurance of enough time for the brake unit and brake resistor to dissipate away heat generated by braking When the brake resistor heats up the resistance would increase with temperature and brake torque would decrease accordingly Suggested cycle time is one minute 10096 T1 Brake Time TO Cycle Time 4 Please select the brake unit and or brake resistor according to the table ED T1 TOx100 96 amp LG means no Delta product Please use the brake unit according to the Equivalent Resistor Value 5 For safety reasons install a thermal overload relay between brake unit and brake resistor Together with the magnetic contactor MC in the mains supply circuit to the drive it offers protection in case of any malfunctioning The purpose of installing the thermal overload relay is to protect the brake resistor against damage due to frequent brake or in case the brake unit is continuously on due to unusual high input voltage Under these circumstances the thermal overload relay switches off the power to the drive Never let the thermal overload relay switch off only the brake resistor as this will cause serious damage to the brushless DC motor drive NFB MC R L1 R L1 U T1 S L2 e S L2 V
74. d CRC register with FFFFH Step 2 Exclusive OR the first 8 bit byte of the command message with the low order byte of the 16 bit CRC register putting the result in the CRC register Step 3 Examine the LSB of CRC register Step 4 If the LSB of CRC register is 0 shift the CRC register one bit to the right with MSB zero filling then repeat step 3 If the LSB of CRC register is 1 shift the CRC register one bit to the right with MSB zero filling Exclusive OR the CRC register with the polynomial value A001H then repeat step 3 Revision May 2009 00DE V0 50 4 87 Chapter 4 ParametersAT Troubleshooting BLD E1 Series Step 5 Repeat step 3 and 4 until eight shifts have been performed When this is done a complete 8 bit byte will have been processed Step 6 Repeat step 2 to 5 for the next 8 bit byte of the command message Continue doing this until all bytes have been processed The final contents of the CRC register are the CRC value When transmitting the CRC value in the message the upper and lower bytes of the CRC value must be swapped i e the lower order byte will be transmitted first The following is an example of CRC generation using C language The function takes two arguments Unsigned char data a pointer to the message buffer Unsigned char length the quantity of bytes in the message buffer The function returns the CRC value as a type of unsigned integer Unsigned int crc chk unsigned char data unsigned char length in
75. d exception code 02H ASCII mode RTU mode lent DUAE NE Address Low Address High Exception code CRC CHK Low Function High CRC CHK High A1H Function Low Revision May 2009 00DE V0 50 Chapter 4 Parameters _BLD E1 Series Exception code LRC CHK Low LRC CHK High END 0 The explanation of exception codes Exception Explanation Illegal function code The function code received in the command message is not available for the brushless DC motor drive Illegal data address 0 The data address received in the command message is not available for the brushless DC motor drive Illegal data value The data value received in the command message is not available for the brushless DC motor drive Slave device failure The brushless DC motor drive is unable to perform the requested action 2 3 4 Communication time out 10 If Pr 09 03 is not equal to 0 0 Pr 09 02 0 1 and there is no communication on the bus during the Time Out detection period set by Pr 09 03 cE10 will be shown on the keypad A Response Delay Time Control VF VFPG FOCPM Factory Setting 2 0 mode Settings 0 0 200 0 ms LU This parameter is the response delay time after AC drive receives communication command as shown in the following RS 485 BUS PC or PLC commandi Response Message of the AC Drive lt Handling time T Response Delay Time of the AC drive Revision May
76. dicated on the motor nameplate If the motor is 60Hz the setting should be 60Hz If the motor is 50Hz it should be set to 50Hz 01 02 1st Output Voltage Setting Control vF VFPG FOCPM mode Settings 230V series 0 1 to 255 0V Factory Setting 220 0 460V series 0 1 to 510 0V Factory Setting 440 0 LO It is for the base frequency and motor rated frequency LU This value should be set according to the rated voltage of the motor as indicated on the motor nameplate If the motor is 220V the setting should be 220 0 If the motor is 200V it should be set to 200 0 LO There are many motor types in the market and the power system for each country is also difference The economic and convenience method to solve this problem is to install the brushless DC motor drive There is no problem to use with the different voltage and frequency and also can amplify the original characteristic and life of the motor 4 42 Revision May 2009 00DE V0 50 Chapter 4 Parameters BLD E1 Series 2nd Output Frequency Setting Control VF VFPG Factory setting 0 50 mode Settings 0 00 400 00Hz 01 04 A 2nd Output Voltage Setting Control VF VFPG mode Settings 230V series 0 1 to 255 0V Factory Setting 5 0 460V series 0 1 to 510 0V Factory Setting 10 0 ET 3rd Output Frequency Setting Control VF vrFPG Factory setting 0 50 mode Settings 0 00 400 00Hz 01 06 A 3rd Output Voltage Setting Control VF VFPG mode Settings 230V series 0
77. e esse es Command message RTU mode Command message Starting data Response message Number of data count by byte Content of address 17H address Number of data count by word CRC CHK Low CRC CHK High 2102H Content of address 2103H 2 06H single write write single data to register Example writing data 6000 1770H to register 0100H AMD address is 01H ASCII mode Command message Address Function Data address Data content LRC Check RTU mode Command message 01H OOH 17H 70H CRC CHK Low 86H CRC CHK High Data address Data content Response message Address ae M ER a EC IW 4 Data address O o 0 Data content LRC Check Response message 01H 00H 17H 70H CRC CHK Low 86H CRC CHK High Data address Data content 3 10H write multiple registers write multiple data to registers Example Set the multi step speed Pr 04 00 50 00 1388H Pr 04 01 40 00 OFAOH AC drive address is 01H Revision May 2009 00DE V0 50 4 85 Chapter 4 ParametersAT Troubleshooting BLD E1 Series ASCII Mode Command message SIX e Address 1 Address 0 api a Functiond Starting data address Number of data count by word Number of data count by byte 07 1 L oO O0 pe 77 BEN 0 mE m oo F ee T The firstdata 3 HEC CHEN Ng DN b mo A 0 9
78. e around the unit for heat dissipation Revision May 2009 00DE V0 50 1 9 Chapter 1 Introduction BLD E1 Series 5 Installation with Metal Separation The heat sink temperature may rise to 90 C when running The material on which the brushless DC motor drive is mounted must be noncombustible and be able to withstand this high temperature When brushless DC motor drive is installed in a confined space e g cabinet the surrounding temperature must be within 10 40 C with good ventilation DO NOT install the brushless DC motor drive in a space with bad ventilation When installing multiple brushless DC motor drives in the same cabinet they should be adjacent in a row with enough space in between When installing one brushless DC motor drive below another one use a metal separation between the brushless DC motor drives to prevent mutual heating Installation without Metal Separation SG 150mm Frame Frame B Frame A Frame B 1 2 2 DC bus Sharing Connecting the DC bus of the Brushless DC motor drive in Parallel T The brushless DC motor drives can absorb mutual voltage that generated to DC bus when deceleration Enhance brake function and stabilize the voltage of the DC bus Only the same capacity and same power system can be connected in parallel The 5 drives should be in same power system e g if the input voltage is 220V the 5 brushless DC motor drives connected in p
79. e electric welding machine and the greater horsepower motor should be grounded separately Use ground leads that comply with local regulations No brake resistor is built in the BLD E1 series it can install brake resistor for those occasions that use higher load inertia or frequent start stop Refer to Appendix B for details To prevent the lightening strike and electric shock the metal grounding wire of electric equipment should be thick short and connect to the specific ground terminal of the variable frequency system Multiple BLD E1 units can be installed in one location All the units should be grounded directly to a common ground terminal as shown in the figure below Ensure there are no ground loops Excellent Revision May 2009 00DE V0 50 2 5 Chapter 2 Installation and Wiring BLD E1 Series 2 2 External Wiring Power Supply FUSE NFB O Magnetic contactor Input AC Line Reactor Zero phase Reactor EMI Filter R L1 S L2 U T1 V T2 W T3 Qtr Grounding A Zero phase Reactor Output AC Ls Line Reactor Grounding 2 6 Items Power supply Fuse NFB Optional Magnetic contactor Optional Input AC Line Reactor Optional Zero phase Reactor Ferrite Core Common Choke Optional EMI filter Driver Brake resistor and Brake unit Output AC Line Reactor Grounding Explanations Please follow the specific power sup
80. e when the actual output frequency is 0 the drive should 33 output frequency be at RUN mode 34 Zero Speed with Stop Active when the actual output frequency is 0 or Stop the actual output frequency drive should be at RUN mode 35 39 Reserved Speed Attained including zero speed 40 Active when the output frequency reaches frequency setting 02 15 IE Y Reserved nd A Reserved pa w Reserved pak Reserved IU A Reserved MPA w Reserved MPE w Reserved ETE AM Multi output Direction Control VF VFPG FOCPM Factory setting 0 mode x A D n D lt Q Settings 0 65535 LU This parameter is bit setting If the bit is 1 the multi function output terminal will be act with opposite direction For example if Pr 02 13 is set to 1 and forward bit is 0 Relay 1 will be ON 4 56 Revision May 2009 00DE V0 50 Chapter 4 Parameters BLD E1 Series when the drive is running and OFF when the drive is stop if multi function output terminal is set to opposite direction Relay will be OFF when the drive is running and ON when the drive is stop Bit 1 Bit 0 MO2 MO1 02 24 Reserved ETE X Desired Frequency Attained 1 Control VF VFPG FOCPM Factory setting 0 mode ETE A The Width of the Desired Frequency Attained 1 Control VF VFPG FOCPM Factory setting 24 mode Et X Desired Frequency Attained 2 Control VE VFPG FOCPM Factory setting 0 mode 02 28 A The Width of the Desired Freque
81. emperature range 1 to 30HP 100 C 2 Make sure that the ventilation holes are not obstructed 3 Remove any objects from the heatsinks and LC check for possible dirty heat sink fins 4 Check the fan and clean it 5 Provide enough spacing for adequate ventilation tr g IGBT overheating Return to the factory Overload 1 Check whether the motor is overloaded The brushless DC motor drive detects excessive drive output 2 Take the next higher power brushless DC current motor drive model NOTE The brushless DC motor drive can withstand up to 150 of the rated current for a maximum of 60 seconds Molor Voveraad Check whether the motor is overloaded Check whether the rated current of motor Pr 05 01 is suitable Take the next higher power brushless DC T m 1 motor drive model Electronic Thermal Relay 1 Check whether the motor is overloaded Protection Check whether motor rated current setting Pr 05 01 is suitable Check electronic thermal relay function Pr 06 05 Pr 06 07 Take the next higher power brushless DC motor drive model Electronic Thermal Relay 2 JA Check whether the motor is overloaded Protection Check whether motor rated current setting Pr 05 01 is suitable Check electronic thermal relay function Pr 06 05 Pr 06 07 Take the next higher power brushless DC motor drive model 6 4 Revision May 2009 00DE V0 50 Chapter 6 Fault Code Information and Mai
82. er DC brushless motor drive stops fan will be OFF 2 Brushless DC motor drive runs and fan ON brushless DC motor drive stops and fan OFF 3 Fan ON to run when preliminary heat sink temperature attained 4 Fan always OFF LU This parameter is used for the fan control LU When setting to 3 fan will start to run until temperature is less than 40 C if temperature exceeds 40 C NM Reserved NM Reserved Revision May 2009 00DE V0 50 4 73 Chapter 4 ParametersAT Troubleshooting BLD E1 Series X Maximum Torque Command Control FOCPM Factory Setting 100 mode Settings 0 to 30096 LO This parameter is for the max torque command motor rated torque is 100 TEM Reserved MELEE Reserved OTE Reserved 07 18 N Reserved 07 19 M Source of Torque Offset Control FOCPM Factory Setting 0 mode 0 Disable 1 Analog input Pr 03 00 2 Torque offset setting Pr 07 20 3 Control by external terminal by Pr 07 21 to Pr 07 23 Settings LU This parameter is the source of torque offset LU When it is set to 3 the source of torque offset will decide to Pr 07 21 Pr 07 22 and Pr 07 23 by the multi function input terminals setting 31 32 or 33 02 01 02 08 is set to 31 02 01 02 08 is set to 32 02 01 02 08 is set to 33 Torque offset OFF None OFF 07 23 OFF 07 22 OFF 07 23 07 22 ON 07 21 ON 07 21 07 23 ON 07 21 07 22 ON 07 21 07 22 07 23 KEY A Torque Offset Setting Control FOCPM Factory Setting 0 0
83. ers BLD E1 Series Group 9 Communication Parameters This parameter can be set during operation When the brushless DC motor drive is controlled by RS 485 serial communication a converter VFD USBO1 or IFD8500 should be connected between the brushless DC motor drive and PC Serial interface 6 lt 1 1 EV 2 GND 3 SG 4 SG RS 485 5 NC 6 NC 09 00 A Communication Address Control Factory Setting 1 mode Settings 1 to 254 LO If the brushless DC motor drive is controlled by RS 485 serial communication the communication address for this drive must be set via this parameter And the communication address for each brushless DC motor drive must be different and unique 09 01 A Transmission Speed Control VF VFPG FOCPM Factory Setting 9 6 mode Settings 4 8 to 115 2kbits s LO This parameter is used to set the transmission speed between the RS485 master PLC PC etc and brushless DC motor drive 09 02 MN Transmission Fault Treatment Control VF VFPG FOCPM Factory Setting 3 mode Settings 0 Warn and keep operating 1 Warn and RAMP to stop 2 Reserved 3 No action and no display LU This parameter is set to how to react if transmission errors occur 09 03 A Time out Detection Control VF VFPG FOCPM Factory Setting 0 0 mode Settings 0 0 100 0 sec 0 0 disable LU It is used to set the communication time out time for the protocol and the keypad Revision May 2009 00DE V0 50 4 81 Chapter 4 Pa
84. f brake is controlled by drive the drive will act by the normal operation to finish tuning after wiring and setting brake control parameters 3 If brake is controlled by the host controller it needs to make sure that brake is in release state before tuning 4 Please ensure Encoder Input Type Setting Pr 10 02 is accurate A false setting would affect the position detection of magnetic pole and cause inaccurate angle between Magnetic Pole and PG Origin Pr 08 09 Revision May 2009 00DE V0 50 4 77 EEE Troubleshooting BLD E1 Series The rated speed can t be larger or equal to 120f p a Please notice that if the electromagnetic valve and brake is not controlled by the brushless DC motor drive please release it by manual a It is recommended to set Pr 08 00 to 1 unloaded motor for the accurate calculation If it needs to execute this function with loaded motor please balance the carriage before execution a if it doesn t allow balancing the carriage in the measured environment it can set Pr 08 00 3 for executing this function It can execute this function with loaded motor by setting Pr 08 00 3 It will have a difference of 15 30 by the different encoder type a It will display the warning message Auto tuning on the digital keypad during measuring until the measure is finished Then the result will be saved into Pr 08 09 a It will display Auto Tuning Err on the keypad when stopping by the fault of the brushless DC
85. f frame A and frame B is beside the input terminals R L1 S L2 T L3 as circled in above picture and can be removed by loosening the screws Frame Power range Models BLD002E111A 121A 123A BLD004E111A 121A 123A ge DANSK 143 A BLD007E121A 123A 143A BLD015E123A 143A BLD007E111A BLD015E121A BLD022E121A 123A B 1 5hp 0 75 3 7kW 143A BLDO37E123A 143A 1 4 Revision May 2009 OODE V0 50 Chapter 1 Introduction BLD E1 Series RFI Jumper RFI Jumper The brushless DC motor drive may emit the electrical noise The EMI electromagnetic interference with standard Y capacity is used to suppress the interference Radio Frequency Interference on the power line As the leakage current will be increased after using with EMI user can cut off the RFI when reducing the leakage current is required Main power isolated from earth If the brushless DC motor drive is supplied from an isolated power IT power the RFI jumper must be cut off Then the RFI capacities filter capacitors will be disconnected from ground to prevent circuit damage according to IEC 61800 3 and reduce earth leakage current SSG 1 After applying power to the brushless DC motor drive do not cut off the RFI jumper Therefore please make sure that main power has been switched off before cutting the RFI jumper 2 The gap discharge may occur when the transient voltage is higher than 1 000V Besides electro magnetic compatibility of the brushless DC moto
86. g torque has been attained LO When it is FOCPM mode it can enable DC brake function by setting to any value 07 03 M DC Brake Time during Start up Control VE VFPG FOCPM Factory Setting 0 0 mode Settings 0 0 to 60 0 sec LU This parameter determines the duration of the DC Brake current after a RUN command 07 04 M DC Brake Time during Stopping Control VF VFPG FOCPM Factory Setting 0 0 mode Settings 0 0 to 60 0 sec LO This parameter determines the duration of the DC Brake current during stopping 07 05 X Start Point for DC Brake Control VF VFPG Factory Setting 0 mode Settings 0 00 to 48000rpm LO This parameter determines the frequency when DC Brake will begin during deceleration When the setting is less than start frequency Pr 01 09 start point for DC brake will begin from the min frequency 4 72 Revision May 2009 00DE V0 50 Chapter 4 Parameters BLD E1 Series Output freque ncy DC Brake Time ae Sr paini for during Stopping PET al DC brake PE K frequency time during stopping Run Stop ON OFF Time DC Brake Time 07 06 DC Brake Proportional Gain Control VF VFPG Factory Setting 50 mode Settings 1 to 500Hz LU It is used to set the output voltage gain when brushless DC brake MEE Reserved MUEI EE Reserved EUM Reserved MELEE Reserved al A Fan Control Control VE VFPG FOCPM Factory Setting 1 mode Settings 0 Fan always ON 1 1 minute aft
87. gnetic pole and PG origin Pr 08 09 For PM parameters Auto measure the angle between magnetic pole and PG origin Pr 08 09 LO For setting 1 It can auto measure the angle between magnetic pole and PG origin Please notice the following items when measuring 1 Please unload before tuning 2 If brake is controlled by drive the drive will act by the normal operation to finish tuning after wiring and setting brake control parameters 3 If brake is controlled by the host controller it needs to make sure that brake is in release state before tuning LU For setting 2 Starting auto tuning by pressing RUN key and it will write the measure value into Pr 08 05 Pr 08 07 Rs Lq The steps to AUTO Tuning are Dynamic measure 1 Make sure that all the parameters are set to factory settings and the motor wiring is correct 2 Motor Fill in Pr 08 01 Pr 08 02 Pr 08 03 and Pr 08 04 with correct values Refer to motor capacity to set accel decel time 3 When Pr 08 00 is set to 2 the brushless DC motor drive will execute auto tuning immediately after receiving a RUN command NOTE the motor will run The shaft needs to be locked with external force 4 After executing please check if all values are filled in Pr 08 05 and Pr 08 07 LO For setting 3 It can auto measure the angle between magnetic pole and PG origin Please notice the following items when measuring 1 It can be loaded motor or unloaded motor before tuning 2 I
88. he Input Noise Filter will create a more stable system LU If time setting is large the control will be stable yet the response to the input will be slow If time setting is small the control may be unstable yet the response to the input will fast 03 15 A Loss of the ACI Signal Control VF VFPG FOCPM Factory setting 0 mode Settings 0 Disable 1 Continue operation at the last frequency 2 Decelerate to stop OHz 3 Stop immediately and display E F LU This parameter determines the behavior when ACI 4 20mA is lost This parameter determines the behavior when ACI 4 20mA is lost This parameter determines the behavior when ACI 4 20mA is lost Revision May 2009 00DE V0 50 4 61 Chapter 4 ParametersAT Troubleshooting BLD E1 Series Group 4 Multi Step Speed Parameters This parameter can be set during operation TTIE w Zero Step Speed Frequency TTIE w ist Step Speed Frequency vag w 2nd Step Speed Frequency ur Rik w 3rd Step Speed Frequency ELEM w 4th Step Speed Frequency EINE w 5th Step Speed Frequency EE w 6th Step Speed Frequency EE 7th Step Speed Frequency EUM 8th Step Speed Frequency EUM w 9th Step Speed Frequency Iu v 10th Step Speed Frequency RENE 11th Step Speed Frequency PE 12th Step Speed Frequency KE w 13th Step Speed Frequency I HLR 14th Step Speed Frequency EE w 15th Step Speed Frequency Control VF VFPG FOCPM Factory setting 0 mode Settings 0 to 8000rpm LU The Multi
89. hibit GO IN Io a A J INJ gt O the 1st 2nd acceleration deceleration time selection 9 the 3rd 4th acceleration deceleration time selection 10 EF input Pr 07 28 11 Reserved 12 Stop output 13 14 Reserved 15 Running speed command from VR 16 Running speed command from ACI 17 Running speed command from AVI 18 Emergency Stop Pr 07 28 19 26 Reserved 27 ASR1 ASR2 Selection 28 Emergency stop EF1 Motor coasts to stop 29 30 Reserved 31 High torque bias by Pr 07 21 32 Middle torque bias by Pr 07 22 Revision May 2009 00DE V0 50 Factory Setting 2 Factory Setting 3 Factory Setting 4 m VFPG FOCPM O CIO IO IO oO OJO O O O O O OJO 4 49 Chapter 4 ParametersAT Troubleshooting BLD E1 Series Settings VFPG FOCPM 33 Low torque bias by Pr 07 23 E O 34 37 Reserved Eua 38 Disable EEPROM write function Zara Q 39 Reserved me EN 40 Enable drive to function KEYES O LU This parameter selects the functions for each multi function terminal LU If Pr 02 00 is set to 3 wire operation control Terminal MI1 is for STOP terminal Therefore MIT is not allowed for any other operation Settings 0 4 50 Descriptions No Function Multi step speed d 1 comman 15 step speeds could be conducted through the digital statuses of the 4 terminals and 17 in total if the master Multi step speed d speed and JOG are included Refer to Pr 04 00
90. hile serving as the center unipolar 4 Serve bias as the center unipolar LO In a noisy environment it is advantageous to use negative bias to provide a noise margin It is recommended NOT to use less than 1V to set the operating frequency 03 00 to 03 02 03 09 03 11 gainis positive 0 Zero bias 1 Serve bias asthe center lower than bias bias 2 Serve bias asthe center greater than bias bias 3 The absolute value of the bias voltage while serving as the center unipolar 4 Serve bias asthe center unipolar bias Positive bias Analog Input Gain 1 VR Control VF VFPG FOCPM Factory setting 100 0 mode A Analog Input Gain 1 ACI Control VF VFPG FOCPM Factory setting 100 0 mode Analog Input Gain 1 AVI Control VF VFPG FOCPM Factory setting 100 0 mode Settings 0 0 500 0 LO Parameters 03 03 to 03 11 are used when the source of frequency command is the analog voltage current signal 4 60 Revision May 2009 00DE V0 50 Chapter 4 Parameters BLD E1 Series A Analog Input Delay Time VR Control VF VFPG FOCPM Factory setting 0 05 mode A Analog Input Delay Time ACI Control VF VFPG FOCPM Factory setting 0 05 mode A Analog Input Delay Time AVI Control VF VFPG FOCPM Factory setting 0 05 mode Settings 0 00 to 2 00 sec LU Interferences commonly exist with analog signals such as those entering VR ACI and AVI These interferences constantly affect the stability of analog control and using t
91. ication Transformer and reactor of main circuit Methods and Criterion If there is any abnormal vibration Visual inspection or peculiar smell Magnetic contactor and relay of main circuit Maintenance Period Check Items Methods and Criterion If there is any vibration noise Aural inspection during operation If the contact works correctly Visual inspection Printed circuit board and connector of main circuit Maintenance Period Methods and Criterion Dail Half One y Year Year If there is any peculiar smell and color change Visual inspection and smell If there are any loose screws and Tighten the screws and press the connectors connectors firmly in place 6 10 Revision May 2009 00DE V0 50 Chapter 6 Fault Code Information and Maintenance BLD E1 Series Maintenance Period Check Items Methods and Criterion Daily Half One Year Year If there is any crack damage l 2 i Visual inspection deformation or corrosion Cooling fan of cooling system Maintenance Period Check Items Methods and Criterion Year Year Visual aural inspection and turn the i If there is any abnormal sound or fan with hand turn off the power vibration before operation to see if it rotates smoothly If there is any loose screw Tighten the screw E If there is any change of color due Visual inspection to overheating Ventilation channel of cooling system Maintenance Period Check Items Me
92. ion and Wiring 1 2 1 Ambient Conditions Install the brushless DC motor drive in an environment with the following conditions 10 40 C 14 104 F for UL amp cUL 10 30 C 14 86 F for side by side mounting Air Temperature Relative Humidity lt 90 no condensation allowed Atmosphere 3 Operation pressure 86 106 kPa Installation Site Altitude som lt 20Hz 9 80 m s 1G max 20 50Hz 5 88 m s 0 6G max Temperature 20 C 60 C 4 F 140 F m 5 Storage Relative Humidity 9096 no condensation allowed Transportation Atmosphere 86 106 kPa pressure Vibration lt 20Hz 9 80 m s 1G max 20 50Hz 5 88 m s 0 6G max Pollution f Degree 2 good for a factory type environment 1 8 Revision May 2009 00DE V0 50 Chapter 1 Introduction BLD E1 Series Minimum Mounting Clearances Frame A Mounting Clearances Air single drive side by side installation air flow Frame B Mounting Clearances single drive side by side installation airflow ERIT 1 Operating storing or transporting the brushless DC motor drive outside these conditions may cause damage to the brushless DC motor drive Failure to observe these precautions may void the warranty Mount the brushless DC motor drive vertically on a flat vertical surface object by screws Other directions are not allowed 4 The brushless DC motor drive will generate heat during operation Allow sufficient spac
93. ion level OT2 and Pr 06 10 over torque detection time OT2 Pr 06 08 06 10 Over Torque OT2 Drive Ready Active when the drive is ON and no abnormality detected User defined Low Active when the DC Bus voltage is too low refer to Pr 06 00 voltage Detection low voltage level Malfunction Indication Active when fault occurs except Lv stop Reserved Active when IGBT or heat sink overheats to prevent OH turn Overheat Pr 06 14 off the drive refer to Pr 06 14 Reserved Malfunction indication 1 Activate after 10ms when fault occurs except Lv stop Reserved Warning Output Active when the warning is detected Over voltage Warning Active when the over voltage is detected Revision May 2009 00DE V0 50 4 55 Chapter 4 ParametersAT Troubleshooting BLD E1 Series Settings Descriptions 22 G Sial Active when the over current stall prevention is detected Prevention Warning Over voltage Stall 23 prevention Warning Active when the over voltage stall prevention is detected Operation Mod Active when the operation command is controlled by external 24 PU NONE terminal Pr 00 15 1 and PU LED on keypad KPVL CCO1 is Indication OFF 25 Forward Command Active when the operation direction is forward 26 Reverse Command Active when the operation direction is reverse 27 30 Reserved 31 Forward running input Motor forward run FWD 32 Reverse running input Motor Reverse run REV Zero Speed actual Activ
94. is ON during operation capacitors may cause voltage dip The brushless DC motor drive may be damaged when over current occurs during operation Correct wiring M1 reactor Brushless DC motor drive motor M2 E Brushless DC motor drive motor Mn Brushless DC motor drive motor Revision May 2009 00DE V0 50 B 9 Appendix B Accessories BLD E1 Series Application 2 Silicon rectifier and brushless DC motor drive Switching spikes will be generated when the are connected to the same power silicon rectifier switches on off These spikes may damage the mains circuit Correct wiring Silicon Controlled Rectifier power reactor A A Dc Brushless DC motor drive reactor A Jt motor A For the applications that power capacity is When the mains power capacity is too large more than 10 times of power capacity of line impedance will be small and the charge brushless DC motor drive current will be too high This may damage brushless DC motor drive due to higher rectifier temperature Correct wiring small capacity large capacit d brushless DC motor drive power reactor motor B 10 Revision May 2009 OODE V0 50 B 5 Zero Phase Reactor RF220X00A Dimensions are in millimeter and inch i Recommended Wire Size mm Wiring pa Method ar hals 1 Three Note 600V Insulated unshielded Cable Note 1 The table
95. is normal without overheat or color change T Prevent static electricity Revision May 2009 00DE V0 50 6 1 Chapter 6 Fault Code Information and Maintenance BLD E1 Series 6 1 1 Common Problems and Solutions Fault er Name Fault Descriptions Corrective Actions U ll U m Ut mM e LS m Over current during acceleration Output current exceeds triple of the rated current during acceleration Over current during deceleration Output current exceeds triple of the rated current during deceleration Over current during steady state operation Output current exceeds triple of the rated current during constant speed Ground fault When one of the output terminal s is grounded short circuit current is more than 75 of brushless DC motor drive rated current the brushless DC motor drive power module may be damaged NOTE The short circuit protection is provided for brushless DC motor drive protection not for protection of the user Short circuit at motor output Check for possible poor insulation at the output line Deceleration Time too short Increase the Deceleration Time Brushless DC motor drive output power is too small Replace the brushless DC motor drive with the next higher power model Short circuit at motor output Check for possible poor insulation at the output line Deceleration Time too short Increase the Deceleration Time Brushless DC motor drive outp
96. ivity of 200mA or above and not less than 0 1 second operation time to avoid nuisance tripping For the specific GFCI of the brushless DC motor drive please select a current sensor with sensitivity of 30mA or above Terminals for connecting brake resistor 2 8 Connect a brake resistor or brake unit in applications with frequent decelerations short deceleration time insufficient brake torque or requiring increased brake torque When using external brake unit please connect it to the terminals Please do NOT connect brake resistors to terminals directly as it may cause damage All BLD E1 series don t have a built in brake chopper Please connect an external optional brake unit BUE series and brake resistor When not used please leave the terminals open Revision May 2009 OODE V0 50 Chapter 2 Installation and Wiring BLD E1 Series 2 3 2 Main Circuit Terminals Frame A Main circuit terminals R L1 S L2 T L3 U T1 V T2 W T3 j Models JVBE BLD002E111A BLD002E121A BLD002E123A BLDO04E111A BLD004E121A aue W ENTER BLD004E123A S BLD004E 143A IT BLD007E121A BLD007E123A BLD007E143A Aea SLOE RUN A BLD015E123A BLD015E143A AAR GN ES aie Main circuit terminals R L1 S L2 T L3 U T1 V T2 W T3 B1 B2 Models BLD007E111A BLD015E121A BLD022E121A BLD022E123A BLD022E143A BLD037E123A
97. lautomation ang Economy Development Zo ne jiang City Jiang Su Province S Republic of China EF code 215200 TEL 02 81 FAX 021 586 0003 ilding 2 1 14 Tokyo 105 0012 3 Dear VE 1 L4 3 5733 1111 FAX 81 3 5733 1211 Delta Electronics Korea Inc 234 9 Duck Soo Building 7F Nonhyun Dong Kangnam Gu Seoul Korea 135 010 TEL 82 2 515 5305 FAX 82 2 515 5302 Delta Electronics Singapore Pte Ltd 8 Kaki Bukit Road 2 404 18 Ruby Warehouse Complex Singapore 417841 TEL 65 6747 5155 FAX 65 6744 9228 Delta Power Solutions India Pte Ltd Plot No 28 Sector 34 EHTP Gurgaon 122001 Haryana India TEL 91 124 416 9040 FAX 91 124 403 6045 America Delta Products Corporation USA Raleigh Office P O Box 12173 5101 Davis Drive Research Triangle Park NC 27709 U S A TEL 1 919 767 3813 FAX 1 919 767 3969 Delta Greentech Brasil S A Sao Paulo Office Rua Itapeva N 26 3 andar Bela vista ZIP 01332 000 Sao Paulo SP Brasil TEL 55 11 3568 3875 FAX 55 11 3568 3865 Europe Deltronics The Netherlands B V Eindhoven Office De Witbogt 15 5652 AG Eindhoven The Netherlands TEL 31 40 2592850 FAX 31 40 2592851 We reserve the right to change the information in this catalogue without prior notice 5011689100 201004 23 00DE
98. limit of Pr 07 24 to Pr 07 26 2 Torque limit of external analog terminals 3 Pr 06 11 current limit Pr 07 24 Forward motor torque limit speed Pr 07 25 Forward regenerative torque limit 06 11 current limit Forward regenerative mode 4 75 Chapter 4 ParametersAT Troubleshooting BLD E1 Series A Emergency Stop EF amp Forced Stop Selection Control VF VFPG FOCPM Factory Setting 0 mode Settings 0 Coast to stop 1 By deceleration Time 1 2 By deceleration Time 2 3 By deceleration Time 3 4 By deceleration Time 4 5 By Pr 01 31 LU When the multi function input terminal is set to 10 or 14 and it is ON the brushless DC motor drive will be operated by Pr 07 28 07 29 A Time for Decreasing Torque at Stop Control FOCPM Factory Setting 0 000 mode Settings 0 000 to 1 000 sec LU When the drive stop output it will produce the noise from the reacting force between the motor and the mechanical brake This parameter can be used to decrease this reacting force and lower the noise LO It is used to set the time for decreasing torque to 0 RUN STOP i 100 00 01 300 07 29 t nc 0 i t 4 76 Revision May 2009 00DE V0 50 Chapter 4 Parameters BLD E1 Series Group 8 PM Parameters M This parameter can be set during operation 08 00 Motor Auto Tuning Control FOCPM Factory setting 0 mode Settings 0 No function 1 Only for the unloaded motor auto measure the angle between ma
99. m Operation 120 4000RPM 10 400Hz 3000 Frequency 250 1st Output 0 400 00Hz 60 00 Frequency Setting 1 Base Frequency Rated Motor Frequency 01 02 1st Output Voltage 230V Series 0 0V 255 0V 220 0 Setting 1 460V Series 0 0V 510 0V 440 0 Base Voltage Rated Motor Voltage EG Frequency Setting 1 230V Series 0 0V 255 0V MER Setting 1 460V Series 0 0V 510 0V 10 0 d NN Frequency Setting 1 230V Series 0 0V 255 0V FELINE Setting 1 460V Series 0 0V 510 0V 10 0 eem lr Frequency Setting 1 4th Output Voltage 230V Series 0 0V 255 0V PME Setting 1 460V Series 0 0V 510 0V 0 0 01 09 Start Frequency 0 4000m 0 400 00H2 6 0 5 O 250 S 0 A 01 10 Output Frequency 0 4000rpm 0 400 00Hz 3000 Upper Limit 250 A 01 11 Output Frequency 0 4000rpm 0 400 00Hz 0 0 00 Lower Limit uu 300 O O 40113 DecelTmet 000 60000sec 200 O O 40144 Acceltime2 000 80000sec 1300 O O 40145 DeceTime2 000 60000sec 1200 of of O 40116 AccelTimes 000 60000sec 800 O O O 40147 DeceTime3 000 60000sec 1200 O of O 4 6 Revision May 2009 00DE V0 50 Factory Parameter Explanation VF VFPG FOCP Setting 40119 Deceitimes 000 60000sec 20 O O O Reseved o AN 01 20 Reserved AN 01 21 Reserved AN 01 22 Reserved M01 23 Switch Frequency 0 4000rpm 0 400 00Hz 0 0 00 FETT UT Accel decel M 01 24 S curve for 0 0 25 0 sec E
100. motor drive or human factor to show the failed detection At this moment please check the connections of the wirings of the brushless DC motor drives If it displays PG Fbk Error on the digital keypad please change the setting of Pr 10 02 if it is set to 1 please change it to 2 If it displays PG Fbk Loss on the digital keypad please check the feedback of Z phase pulse EZN Full load Current of Motor Control FOCPM Factory setting mode Settings 40 to 120 Pr 00 01 Amps LO This value should be set according to the rated frequency of the motor as indicated on the motor nameplate The factory setting is 90 X rated current Example if the rated current for 7 5hp 5 5kW models is 25A and the factory setting is 22 5A In this way the current range will be from 10A 25 40 to 30A 25 120 08 02 X Rated Power of Motor Control FOCPM Factory setting mode Settings 0 00 to 655 35 kW LC It is used to set rated power of the motor The factory setting is the power of the drive sete Rated Speed of Motor rpm Control FOCPM Factory setting 1710 mode Settings 0 to 655350 4 78 Revision May 2009 00DE V0 50 Chapter 4 Parameters BLD E1 Series LO It is used to set the rated speed of the motor and need to set according to the value indicated on the motor nameplate 08 04 Number of Motor Poles Control FOCPM Factory setting 4 mode Settings 2 to 96 LO It is used to set the number of
101. mperature direct sunlight high humidity or liquids Only use brushless DC motor drives within specification Failure to comply may result in fire explosion or electric shock When the motor cable between brushless DC motor drive and motor is too long the layer insulation of the motor may be damaged Please use a specific brushless DC motor for the brushless DC motor drive or add a reactor to prevent damage to the motor Refer to appendix B Reactor for details The rated voltage for brushless DC motor drive must be lt 240V lt 120V for 115V models and lt 480V for 460V models Table of Contents irure fe D i Table of Contents as ARES iii Chapter T Introduction oic eoe tai Esp Copa e isa REEL o odo sua exact Co Er Spas o YES eee ceo p es 1 1 1 1 Receiving and Inspection 1 essel 1 2 1 1 1 Nameplate Information cccccccccseeececeeeeeeeeessaeeeeeeeeeeseeeeeneeees 1 2 1 1 2 Model Explanatio iei rere eret eb hao Ro Eco 1 2 1 1 3 Series Number Explanation eee eee ee 1 3 1 1 4 Drive Frames and Appearances sse eee 1 3 1 1 5 Remove Instructions sede ee ena enit ex rne 1 8 1 2 Preparation for Installation and Wiring ssseseeesseesesss 1 8 1 2 1 Ambient Conditions sese 1 8 1 2 2 DC bus Sharing Connecting the DC bus of the Brushless DC motor drive In Parallel ve vetet MES Ce aeo Fa aves ved eve Vo Pun cree ero pent 1 10 1 3
102. n The brushless DC motor drive is made up of multiple components including electric components IC resistor capacitor and resistor cooling fan and relay These components have the life time and may cause malfunction when exceeding the life time Therefore it is necessary to have periodic inspection to find out antiquated components in time to keep the brushless DC motor drive in its optimal condition Please always perform a visual inspection and a check up regularly for the brushless DC motor drive according to the following items to make sure that the brushless DC motor drive runs normally An Wait 5 seconds after a fault has been cleared before performing reset via keypad of input terminal 2 Before the check up always turn off the power and remove the cover Wait at least 10 minutes for 2 30kW models 5 minutes for lt 22kW after all display lamps have gone out and then confirm that the capacitors have fully discharged by measuring the voltage between O It should be less than 25VDC 3 Only qualified personnel can install wire and maintain brushless DC motor drives Please take off any metal objects such as watches and rings before operation And only insulated tools are allowed 4 Never reassemble internal components or wiring The operation characteristics and surrounding environment should comply with the specifications such as no abnormal noise vibration and smell 6 Make sure that the keypad display
103. nal terminal is closed to GND Output U V W will be turned off Give RESET command after fault has been cleared Press RESET after fault has been cleared Check if the function code is correct Check if the communication address is correct Check if the communication data length is correct Check if the communication address is correct Check if the wiring for the communication is correct Revision May 2009 00DE V0 50 Chapter 6 Fault Code Information and Maintenance BLD E1 Series Fault Descriptions Keypad communication time out Corrective Actions T Check if the wiring for the communication is e l correct 2 Check if there is any wrong with the keypad 6 1 2 Reset There are three methods to reset the brushless DC motor drive after solving the fault 1 Press STOP RESET key on keypad 2 Set external terminal to RESET and then set to be ON 3 Send RESET command by communication DMB Make sure that RUN command or signal is OFF before executing RESET to prevent damage or personal injury due to immediate operation 6 2 Maintenance and Inspections Before the check up always turn off the power and remove the cover Wait at least 10 minutes after all display lamps have gone out and then confirm that the capacitors have fully discharged by measuring the voltage between CE It should be less than 25VDC Ambient environment Maintenance Period Check Items
104. nals O Control circuit terminals Shielded leads amp Cable Dra 1 Itis the recommended circuit between terminals 24V and MO1 when power supply is turned off by a fault output This protection circuit will turn on the contact of multi function output terminals to turn off the power and protect the power system 2 Please connects phase U V W individually to terminal U T1 V T2 W T3 in order to prevent overheat and overspeed of motor and to prevent drive damage Note The wire color of phase U V W for Delta ECMD E9 Series motor are red white black 2 2 Revision May 2009 00DE V0 50 Chapter 2 Installation and Wiring BLD E1 Series Figure 2 for models of BLD E1 Series BLD002E123A BLD004E123A 143A BLD007E123A 143A BLD022E123A 143A BLD037E123A 143A BLD015E123A 143A brake resistor optional Fuse NFB None Fuse Breaker MC A Factory setting DB Ha NPN Mode O 24V i ae NPN FWD Stop SET e Mot e switch S H M Mufo poner REV Stop input feedback PNP o 70 MI2 TE T S Multi step 1 I9 Mia terminals Signal Factory siiis auris 3 STI il L us _ O setting Multi step 3 id MIS 1 48Vdc 50mA I Multi step 4 p Lda Mie joutput I I I l Analog I input I HOACM terminals OEG Main circuit power terminals DE O Control circuit terminals Multiple 48VDC 1 Multi function output contact 1 RS 485 serial interface P
105. ncy Attained 2 Control VF VFPG FOCPM Factory setting 24 mode Settings 0 00 4800rpm LU Once output frequency reaches desired frequency and the corresponding multi function output terminal is set to 3 or 4 Pr 02 11 Pr 02 22 this multi function output terminal will be ON Revision May 2009 00DE V0 50 4 57 Chapter 4 ParametersAT Troubleshooting BLD E1 Series Group 3 Analog Input Output Parameters This parameter can be set during operation A Analog Input 1 VR Factory Setting 1 X Analog Input 2 ACI Factory Setting 0 X Analog Input 3 AVI Factory Setting 0 Settings VFPG FOCPM 1 Frequency command torque limit under TQR Eze O control mode 3 Preload input fe es 6 4 6 Reserved DEINER 7 Positive torque limit NENNEN 8 Negative torque limit a a 9 Regenerative torque limit Lu 10 Positive negative torque limit PG BA When it is frequency command or TQR speed limit the corresponding value for 0 10V 4 20mA is 0 max output frequency Pr 01 00 Omer Leake M When it is torque command or torque limit the corresponding value for 0 10V 4 20mA is 0 max output torque Pr 07 14 M When it is torque compensation the corresponding value for 0 10V 4 20mA is 0 rated torque 4 58 Revision May 2009 00DE V0 50 Positive to rque Chapter 4 Parameters BLD E1 Series 03 00 0 2 9 Reg enerative 4 torque limit A 03 00 0 2 7 Positive to rque limit 03 00 0 2
106. nd Maintenance 6 1 6 1 Fault amp ode Inforfmaligrixzcsu rss 6 1 6 1 1 Common Problems and Solutions eene 6 2 Chapter 1 Introduction BLD E1 Series 6 1 2 TT 6 7 6 2 Maintenance and Inspections ese eee ee eee e 6 7 Appendix A Specifications ss rnnnnnrvnnnnnnnnnnnnvernnnnnnnuvevevvnnnnnnnnnennennnnnnnnnnunner A 1 Appendix B Accessofles si roro nie aiden B 1 B 1 All Brake Resistors amp Brake Units Used in the Brushless DC Motor on B 1 1 Dimensions and Weights for Brake Resistors B 3 B 2 No fuse Circuit Breaker Chart B 6 B 3 Fuse Specification Chart eee B 7 BA AC RANG B 8 B 4 1 AC Input Reactor Recommended Value B 8 B 4 2 AC Output Reactor Recommended Value B 8 BAS ADDIICAUODS i eee B 9 B 5 Zero Phase Reactor RF220X00A eee B 11 B20 DINARS B 12 This page intentionally left blank Chapter 1 Introduction The brushless DC motor drive should be kept in the shipping carton or crate before installation In order to retain the warranty coverage the brushless DC motor drive should be stored properly when it is not to be used for an extended period of time Storage conditions are Amen 1 2 3 4 Store in a clean and dry location free from direct sunlight or corrosive fumes Store within an ambient temperature range of 20 C to 60 C Store
107. nd Wiring BLD E1 Series This page intentionally left blank 2 14 Revision May 2009 OODE V0 50 Chapter 3 Keypad and Start Up 3 1 Keypad 3 2 Operation Method 3 3 Trial Run a Make sure that the wiring is correct In particular check that the output terminals U T1 V T2 W T3 are NOT connected to power and that the drive is well grounded CAUTION a Verify that no other equipment is connected to the motor a Do NOT operate the brushless DC motor drive with humid hands a Check if it displays 2000 0 on the digital keypad after power is applied a It should be stopped when fault occurs during running and refer to Fault Code Information and Maintenance for solution Please do WARNING NOT touch output terminals U V W when power is still applied to L1 R L2 S L3 T even when the brushless DC motor drive has stopped It may cause electric shock if touching the output terminals U V W Revision May 2009 00DE V0 50 3 1 Chapter 3 Keypad and Start Up BLD E1 Series 3 1 Keypad L1 Status Display l G UP and DOWN Key Displaythe driver s operation status Setthe parameter number and change the numerical data such as master speed LED Display MODE Indicate speed voltage currentand Change between different display mode user defined units Potentiometer 7 STOP RESET l For master speed setting Stop operation and reset the drive after fault occurred RUN Key Start operation There a
108. ntenance BLD E1 Series en Fault Descriptions ame Internal EEPROM can not be programmed Internal EEPROM can not be read i Om Vtt Hardware failure in current detection L La r Vt V i CL TL tala CC current clamp CL c OC hardware error OV hardware error le GFF hardware error LC RA Auto tuning error U T Revision May 2009 00DE V0 50 aE 1 Corrective Actions Press RESET key to the factory setting If Internal EEPROM still can not be programmed return to the factory Press RESET key to the factory setting If Internal EEPROM again can not be read return to the factory Reapply the power If fault code is still displayed on the keypad please return to the factory Reapply the power If fault code is still displayed on the keypad please return to the factory Reapply the power If fault code is still displayed on the keypad please return to the factory Reapply the power If fault code is still displayed on the keypad return to the factory Reapply the power If fault code is still displayed on the keypad return to the factory Reapply the power If fault code is still displayed on the keypad return to the factory Reapply the power If fault code is still displayed on the keypad return to the factory Reapply the power If fault code is still displayed on the keypad retu
109. of 6 36Hex and 4 34Hex 1 Code Description ASCII mode Each 8 bit data is the combination of two ASCII character For example a 1 byte data 64 Hex shown as 64 in ASCII consists of 6 Character W T 2 amp 36Hex and 4 34Hex FA Revision May 2009 00DE V0 50 Chapter 4 Parameters BLD E1 Series LO 2 Data Format 10 bit character frame For ASCII 7 N 2 Stop Stop bit bit Y Bit character 10 bit character frame p 7 E 1 Even Stop parity bit j 7 bit character M 10 bit character frame gt 7 0 1 Odd Stop parity i bit 7 bit character 10 bit character frame 11 bit character frame For RTU 8 N 2 i Stop Stop i i i i i bit bit 8 bit character gt d 11 bit character frame gt Even Stop parity bit N 0 1 21 3 4 5 6 R 8 bit character gt i 11 bit character frame gt 8 0 1 Odd Stop parity bit _ 8 bit character TT j lt __ 11 bit character frame gt EO 3 Communication Protocol 3 1 Communication Data Frame ASCII mode Start character 3AH Communication address AddressLo Lo AddressLo 8 bit address consists of 2 ASCII codes Command code FunctionLo Lo FunctionLo 8 bit command consists of 2 A
110. ol VF vFPG FOCPM mode Settings 0 00 400 00Hz LU This parameter selects the frequency point for transition from acceleration deceleration time 1 to acceleration deceleration time 4 BR The transition from acceleration deceleration time 1 to acceleration deceleration time 4 may also be enabled by the external terminals The external terminal has priority over Pr 01 23 Frequency 1st Acceleration Time 1st Deceleration F en Mu ee 1st 4th Acceleration Deceleration Freq 4th Deceleration 4th Acceleration Time Time 1st 4th Acceleration Deceleration Switching IUE ZA H S curve for Acceleration Departure Time S1 Factory setting 1 00 IUE MIU v S curve for Acceleration Arrival Time S2 Factory setting 1 00 IU EPI A S curve for Deceleration Departure Time S3 Factory setting 1 00 IUE rd S curve for Deceleration Arrival Time S4 Factory setting 1 00 IES S curve for Deceleration Arrival Time S5 Factory setting 1 00 podeis VF VFPG FOCPM Factory setting 1 00 Settings 0 00 25 00 sec CEJ A Switch Frequency for S Changes to S5 Control VE VFPG FOCPM Factory setting 0 00 mode Settings 0 00 4800rpm LU It is used to give the smoothest transition between speed changes The accel decel curve can adjust the S curve of the accel decel When it is enabled the drive will have different accel decel curve by the accel decel time LU The Actual Accel Time selected accel Time Pr 01 24 Pr 01 25 2 The Ac
111. ommand and phase A leads in a reverse run command FWD REV 2 a v5v viviw Forward running BA VE VE VP VE VAY Phase A is a pulse input and phase B is a direction input low input reverse direction high input forward direction FWD REV 3 gc DT DT MTU Forward running B BR It is helpful for the stable control by inputting correct pulse type A Encoder Feedback Fault Treatment PGF1 PGF2 Control vyrFpG Factory Setting 2 mode Settings 0 Warn and keep operation 1 Warn and RAMP to stop 2 Warn and stop operation 10 04 A Detection Time for Encoder Feedback Fault Control VFPG FOCPM Factory Setting 3 0 mode Settings 0 0 to 10 0 sec LO When PG loss encoder signal error pulse signal setting error or signal error if time exceeds the detection time for encoder feedback fault Pr 10 04 the PG signal error will occur Refer to the Pr 10 03 for encoder feedback fault treatment A Encoder Stall Level PGF3 Control vVFPG FOCPM Factory Setting 115 mode Settings 0 to 120 0 disable LU This parameter determines the maximum encoder feedback signal allowed before a fault occurs max output frequency Pr 01 00 100 X A Encoder Stall Detection Time Control VFPG FOCPM Factory Setting 0 1 mode Settings 0 0 to 2 0 sec Revision May 2009 00DE V0 50 4 93 Chapter 4 ParametersAT Troubleshooting BLD E1 Series LU This parameter determines the maximum encoder feedback signal allowed before a
112. orque Detection Selection OT2 Control VF VFPG FOCPM Factory setting 0 mode Settings 0 Over Torque detection disabled 1 Over torque detection during constant speed operation continue to operate after detection Over torque detection during constant speed operation stop operation after detection Over torque detection during operation continue to operate after detection Over torque detection during operation stop operation after detection UEM w Over torque Detection Level OT2 Control VF VFPG FOCPM Factory setting 150 mode Settings 10 to 250 4 66 Revision May 2009 OODE V0 50 Chapter 4 Parameters BLD E1 Series X Over torque Detection Time OT2 Control VE VFPG FOCPM Factory setting 0 1 mode Settings 0 0 to 60 0 sec LU Pr 06 05 and Pr 06 08 determine the operation mode of the drive after the over torque is detected via the following method if the output current exceeds the over torque detection level Pr 06 06 and also exceeds the Pr 06 07 Over Torque Detection Time the fault code OT1 OT2 is displayed If a Multi Functional Output Terminal is to over torque detection the output is on Please refer to Pr 02 11 02 22 for details current 5 gt Pr 06 06 Pr 06 09 T pr 06 07 06 10 EN A Current Limit 1 Control FOCPG TQCPG FOCPM Factory setting 200 mode Settings 0 to 250 LU This parameter is used to set the current limit EZ Electronic Thermal Relay Selection Control VE VFPG FOCPM Fa
113. over torque detection during operation stop operation after detection Over torque 10 250 Detection Level OT1 4 16 Revision May 2009 00DE V0 50 i Factoryn Parameter Explanation F VFPG FOCPM Setting Detection Time OT1 Over torque 0 disable Detection Selection 1 over torque detection during OT2 constant speed operation continue to operate after detection 2 over torque detection during constant speed operation stop operation after detection 3 over torque detection during operation continue to operate after detection 4 over torque detection during operation stop operation after detection Over torque 10 250 Detection Level OT2 Over torque 0 0 60 0 sec NN Detection Time OT2 406 1 Curontlimt emm jme opo 0 Electronic Thermal 0 Inverter motor Relay Selection 1 Standard motor 2 Disable Emm e m IET Characteristic nem mm heat OH DNG al i oa al ee Level 06 16 Present Fault 0 No fault Record 06 17 Second Most 1 Over current during acceleration Revision May 2009 00DE V0 50 4 17 Chapter 4 ParametersAT Troubleshooting BLD E1 Series Setting LEM Record 2 Over current during deceleration Fault Record ocd 3 Over current during constant Fault Record speed ocn Fault Record Sixth Most Recent 5 Reserved Fault Record 6 Over current at stop ocS 7 Over voltage during acceleration ovA 8 Over voltage during deceleration ovd 9 Over vol
114. p BLD E1 Series Reference Table for the 7 segment LED Display of the Digital Keypad Digit LED Display ASCII Digit LED Display ASCII Digit LED Display ASCII Digit LED Display ASCII Digit LED Display ASCII Digit LED Display ASCII Digit LED Display ASCII Revision May 2009 00DE V0 50 e an em Oxc8 2 3 RU C C 71 0x32 0x33 Cc d C a AJ LE ug 0x43 0x63 0x64 n 0 n O Ox6e Ox6f Z 0x5a C c d cr gt l L C e Oxb2 0xb3 Oxb4 n O c Oxbf 0xcO Z Oxca eo Pm uuo OT e X Co 6 d ees 0x47 r 0x72 G i L Oxb7 r L Oxc3 7 H h Lt 1 14 01 Oxb8 0xb9 je m 9 0x39 Jj A U 2 0x4a 0x6a Uu 0x55 0x75 Jj U ot Oxbb Oxbc Uu 11 LLL Oxc6 0xc7 3 5 Chapter 3 Keypad and Start Up BLD E1 Series 3 2 Operation Method The operation method can be set via communication and control terminals Operation Operation Command Method Frequency Source Source When setting communication by the PC it needs to use VFD USBO1 or Operate from the FD8500 converter to connect to the PC communication M Refer to the communication address 2000H and 2101H setting for details Operate from the digital keypad Figure 3 1 Potentiometer RUN STOP RESET 3 6 Revision May 2009 00DE V0 50 Chapter 3 Keypad and Start Up BLD E1 Series Operation Operation Command Frequency Source Method q
115. peration due to noise Yes Y K Reduce load or increase the power of brushless DC motor drive Revision May 2009 00DE V0 50 BLD E1 Series 5 7 Keypad Display is Abnormal Abnormal display or no display R S Cycle power to brushless DC motordrive Y v i Yes Led S Display normal No Check if all connectors are connect PS Fix connector and eliminate noise correctly and no noise is present ve L Brushless DC motor drive Brushless DC motor drive has works normally malfunction Please contact DELTA 5 8 Phase Loss PHL Phase loss No Check wiring at R S and T terminals gt Correct wiring Yes v No T Check if the screws of terminals are tightened gt Tighten all screws Yes 2 Y es T Check if the input voltage of R S T is unbalanced py Please check ihe wiring and power system for abnormal power No Y Maybe brushless DC motor drive has malfunction or misoperation due to noise Please contact DELTA Revision May 2009 OODE V0 50 5 5 Chapter 4 ParametersAT Troubleshooting BLD E1 Series 5 9 Motor cannot Run Motorcannot Reset after clearing Ri Check if there is any faultand then RUN It can run when no faults occur A Press RUN key to check if it can run Press UP key to setfrequency Yes Press UP to check if motor a can run No N Modify operation speed Ln Motorhas malfunction
116. plicable Motor Output kW Applicable Motor Output hp Rated Output Capacity kVA Rated Output Current A Maximum Output Voltage V Output Speed RPM Carrier Frequency kHz Rated Input Current A Rated Voltage Frequency Voltage Tolerance Frequency Tolerance Cooling Method Weight kg 460V Class 3 Phase Proportional to Input Voltage 1 4000 RPM 2 15 7 1 9 0 co e N iN w 3 phase 380 480V 50 60Hz 10 342 528V 5 47 63Hz Natural Cooling Fan Cooling Control Characteristics Operating Characteristics A 2 Control System Speed Setting Resolution Output Speed Resolution Torque Characteristics Overload Endurance Accel Decel Time Stall Prevention Level Regenerated Brake Torque Keypad Speed Setting External Signal Operation Setting Signal Keypad External Signal Multi function Input Signal Multi function Output Indication Protection Functions General Specifications Hall Sensor 6 step close loop 1 RPM 1 RPM Including the auto torque compensation starting torque can be 150 at 80RPM 150 of rated current for 1 minute 0 1 to 600 seconds 2 Independent settings for Accel Decel time Setting 20 to 250 of rated current Approx 20 up to 125 possible with optional brake resistor or externally mounted brake unit Setting by 4 v Potentiometer 5kQ 0 5W 0 to 10VDC 4 to 20mA RS 485 interface Multi function Inputs 3 to 6 15 steps up do
117. ply requirements shown in Appendix A There may be an inrush current during power up Please check the chart of Appendix B and select the correct fuse with rated current Use of an NFB is optional Do NOT run stop brushless DC motor drives by turning the magnetic contactor ON OFF as it will reduce the usage life of drive If you still need to run stop drives by turning the magnetic contactor ON OFF it is recommended to do so only ONCE per hour Used to improve the input power factor to reduce harmonics and provide protection from AC line disturbances Surges switching spikes and short interruptions AC line reactor should be installed when the power supply capacity is SOOkVA or more or advanced capacity is activated The wiring distance should be x 10m Refer to appendix B for details Zero phase reactors are used to reduce radio noise especially when audio equipment is installed near the brushless DC motor drive Effective for noise reduction on both the input and output sides Attenuation quality is good for a wide range from AM band to 10MHz Appendix B specifies the zero phase reactor RF220X00A To reduce electromagnetic interference It is built in 230V 1 phase and 460V models The surrounding temperature should be within the specification refer to chapter 1 to prevent from reducing the drive s usage life Please wire according to chapter 2 wiring wrong wire may cause damage Used to reduce the deceleration time of
118. ps according to Operation Free runs to stop deceleration time Command i n 1 i i Operation setting Command RUN STOP RUN STOP Ramp to Stop and Coast to Stop M Ramp to stop the brushless DC decelerates the motor to Minimum Output Frequency Ll Pr 01 09 and stops according to the deceleration time set in Pr 01 07 Ll Coast to stop the brushless DC drive stops output instantly upon command and motor free run until it comes to a complete stop M If the machinery is turned off the motor must also be stopped to avoid waste of power and for safety concern It is suggested to set the brake ramp to stop with ramping duration matches machinery characteristics LU As the machinery is turned off if it is allowed for motor to spin freely or the inertia load is large it is suggested to set the motor to coast to stop EUM w Setting of Motor Running Direction Control VF VFPG FOCPM Factory setting 0 mode Settings 0 reverse running allowed 1 reverse running not allowed 2 forward running not allowed LU This parameter prevents the machine damage which caused by fwd rev motor run error AA EM Control Method Control VF VFPG FOCPM Factory Setting 0 mode Settings 0 V f control 1 V f Encoder VFPG 8 FOC PM control FOCPM Revision May 2009 00DE V0 50 4 37 Chapter 4 ParametersAT Troubleshooting BLD E1 Series LU This parameter determines the control method of the
119. r circuit In short solutions for electromagnetic noise exist of no product disconnect disturbing equipment no spread limit emission for disturbing equipment and no receive enhance immunity 5 13 Environmental Condition Since the brushless DC motor drive is an electronic device you should comply with the environmental conditions Here are some remedial measures if necessary 1 To prevent vibration the use of anti vibration dampers is the last choice Vibrations must be within the specification Vibration causes mechanical stress and it should not occur frequently continuously or repeatedly to prevent damage to the brushless DC motor drive Store the brushless DC motor drive in a clean and dry location free from corrosive fumes dust to prevent corrosion and poor contacts Poor insulation in a humid location can cause short circuits If necessary install the brushless DC motor drive in a dust proof and painted enclosure and in particular situations use a completely sealed enclosure The ambient temperature should be within the specification Too high or too low temperature will affect the lifetime and reliability For semiconductor components damage will occur once any specification is out of range Therefore it is necessary to periodically check air quality and the cooling fan and provide extra cooling of necessary In addition the microcomputer may not work in extremely low temperatures making cabinet heating neces
120. r drives will be lower after cutting the RFI jumper Do NOT cut the RFI jumper when main power is connected to earth The RFI jumper cannot be cut when Hi pot tests are performed The mains power and motor must be separated if high voltage test is performed and the leakage currents are too high 5 To prevent drive damage the RFI jumper connected to ground shall be cut off if the brushless DC motor drive is installed on an ungrounded power system or a high impedance grounding over 30 ohms power system or a corner grounded TN system About Grounding System According to international standard IEC60364 the grounding system can be divided as follows 1 The first letter the connection between grounded point and power equipment generator or transformer T connect to the same grounded point directly I NOT connect to the grounded point insulation or grounded via high resistance equipment 2 The second letter connection method between grounded point and the electrical device being supplied T connect to grounded point independent of other power supplied grounded point N grounded via the power supply system 3 The third and forth letter position of grounded conductor S neutral and grounded point are disconnection C neutral is connected to grounded point in parallel Revision May 2009 00DE V0 50 1 5 Chapter 1 Introduction BLD E1 Series 1 6 TN S grounding system TN S is a grounding system with 3 phase 4 line and PE line
121. r position with RPM signal blinking and FWD indicator lighted on Please set potentiometer to a low running speed around 100RPM Press RUN key for forward running For ramp to stop please press STOP RESET key To switch to reverse running press the MODE key and look for FWD page then press UP DOWN key to REV page to finish setting Check following items a Check if the direction of motor rotation is correct a Check if the motor runs steadily without abnormal noise and vibration E Check if acceleration and deceleration are smooth If the results of trial run are normal please start the formal run 3 8 Revision May 2009 00DE V0 50 Chapter 4 Parameters The BLD E1 parameters are divided into 14 groups by property for easy setting In most applications the user can finish all parameter settings before start up without the need for re adjustment during operation 4 1 Summary of Parameter Setting 4 2 Description of Parameter Setting 00 System Parameter 00 System Parameter 01 Basic Parameters 01 Basic Parameters 02 Digital Input Output Parameters 02 Digital Input Output Parameters 03 Analog Input Output Parameter 03 Analog Input Output Parameter 04 Multi Step Speed Parameters 04 Multi Step Speed Parameters 05 IM Parameters 05 IM Parameters 06 Protection Parameters 06 Protection Parameters 07 Special Parameters 07 Special Parameters 08 PM Parameters 08 PM Parame
122. rametersAT Troubleshooting BLD E1 Series IIS SC H Y Communication Protocol Control VE vFPG FOCPM mode E 4 82 Settings 0 1 2 3 4 5 6 7 8 9 1 0 11 12 13 14 15 16 17 Modbus ASCII mode protocol 7 N 1 Modbus ASCII mode protocol 7 N 2 Modbus ASCII mode protocol lt 7 E 1 gt Modbus ASCII mode protocol lt 7 0 1 gt Modbus ASCII mode protocol lt 7 E 2 gt Modbus ASCII mode protocol lt 7 0 2 gt Modbus ASCII mode protocol lt 8 N 1 gt Modbus ASCII mode protocol lt 8 N 2 gt Modbus ASCII mode protocol lt 8 E 1 gt Modbus ASCII mode protocol lt 8 0 1 gt Modbus ASCII mode protocol lt 8 E 2 gt Modbus ASCII mode protocol lt 8 0 2 gt Modbus RTU mode protocol lt 8 N 1 gt Modbus RTU mode protocol lt 8 N 2 gt Modbus RTU mode protocol lt 8 E 1 gt Modbus RTU mode protocol lt 8 0 1 gt Modbus RTU mode protocol lt 8 E 2 gt Modbus RTU mode protocol lt 8 0 2 gt Computer Control Computer Link Factory Setting 1 Before using RS 485 Serial Interface each drive needs to pre assign a communication address specified by Pr 9 00 The computer then controls each brushless DC drive according to its communication address A BLD E1 can be set up to communicate in MODBUS networking using ASCII mode American Standard Code for Information Interchange each 8 bit data is a combination of 2 ASCII character For example a 1 byte data 64Hex shown as 64 in ASCII consists
123. re five indications on the keypad STOP RUN FWD REV RPM Stop indicator it will light up when the motor is stop RUN indicator it will light up when the motor is running Forward indicator it will light up when the motor runs in forward direction Reverse indicator it will light up when the motor runs in reverse direction Speed indicator it will light up when the speed is setting or outputting Revision May 2009 00DE V0 50 Display Message RUNe e STOP FWDe e REVe s RPM RUN e STOP FWDe e REV e e RPM RUNe e STOP FWDe REV e e RPM RUN e e STOP FWDe e REV e e RPM RUNe e STOP FWDe e REV e RPM RUNe e STOP FWDe e REV e RPM mo CU RUNe e STOP FWDe e REV e e RPM e STOP e e RPM RUNe e STOP FWDe e REV e RPM e STOP FWDe e RPM e STOP D REV e e RPM RUNe e STOP FWDe REV e e RPM STOP s REVe e RPM e STOP RPM Revision May 2009 00DE V0 50 Chapter 3 Keypad and Start Up Descriptions BLD E1 Series Displays the master speed of the drive and RPM signal blinking Displays the actual output speed at terminals U T1 V T2 and W T3 User defined unit Displays the output current at terminals U T1 V T2 and W T3 Displays the brushless DC motor drive forward run status Displays the brushless DC motor drive reverse run status The counter value C Speed is controlled by current setting Speed is controlled by potentiometer and opera
124. rn to the factory Check cabling between drive and motor Check the motor capacity and parameters settings Retry 6 5 Chapter 6 Fault Code Information and Maintenance BLD E1 Series Fault Name Fault Descriptions LC m ro V RUN 3 PG slip error occu a rue 1 3 ACI loss 1 mre mec 2 External Fault 1 Emergency stop When the multi function input c terminals MI1 to MI6 are set to emergency stop and the brushless DC motor drive stops output Illegal function code The function code must be 03 06 10 63 Illegal communication address Communication address for OX2XX should be 0X2000 to 0X2005 Illegal data length Data length should be 1 20 characters Illegal data value Communication address Ox2XXX OX22XX etc are read onl n Communication time out EC 114 Pr 09 02 Pr 09 03 6 6 Corrective Actions PG feedback error Check if Pr 10 01 is not set to 0 when it is PG U feedback control 3 PG feedback loss Check the wiring of the PG feedback 1 PG feedback stall Check the wiring of the PG feedback Check if the setting of PI gain and deceleration is suitable Pr 10 05 Pr 10 06 Return to the factory Check the wiring of the PG feedback Check if the setting of PI gain and deceleration is suitable Pr 10 07 Pr 10 08 Return to the factory Check the ACI wiring Check if the ACI signal is less than 4mA Input EF N O on exter
125. running command O O O 26 Reverse running command O O O 27 30 Reserved 31 Forward running input O O O 32 Reverse running input O O O 33 Zero speed Actual output frequency O O O 34 Zero speed with Stop actual output frequency O O O 35 39 Reserved 40 Speed attained including zero speed O O O 4 54 Revision May 2009 00DE V0 50 Settings 0 10 11 12 13 14 16 17 18 19 20 21 Chapter 4 Parameters BLD E1 Series Descriptions No Function Active when there is an output from the drive or RUN AC Drive Operational command is ON Active when the brushless DC motor drive reaches the output frequency setting Operation speed attained Desired Frequency ee Attained 1 Pr 02 25 02 Active when the desired frequency Pr 02 25 02 26 is 26 attained Desired Frequency Attained 2 Pr 02 27 02 28 Active when the desired frequency Pr 02 27 02 28 is attained Zero Speed frequency Active when frequency command 0 the drive should be at command RUN mode Zero Speed with Stop irequency command Active when frequency command 0 or stop Active when detecting over torque Refer to Pr 06 05 over torque detection selection OT1 Pr 06 06 over torque detection level OT1 and Pr 06 07 over torque detection time OT 1 Pr 06 05 06 07 Over Torque OT1 Active when detecting over torque Refer to Pr 06 08 over torque detection selection OT2 Pr 06 09 over torque detect
126. s When it is set to 10 all parameters will be reset to factory settings X Start up Display Selection Control VE mode ina mode 4 34 Settings 0 RW N gt 5 L VFPG FOCPM Factory setting 0 Display the frequency command value F Display the actual output frequency H DC BUS voltage V Display the output current A Output voltage E Multifunction display see Pr 00 04 This parameter determines the start up display page after power is applied to the drive User defined options are displayed according to Pr 00 04 00 04 X Content of Multi Function Display Control VF Settings VFPG 0 1 2 FOCPM Factory setting 0 Display the output current in supplied to the motor Reserved Display actual output frequency H Display the actual DC BUS voltage in VDC of the brushless DC motor drive U Display the output voltage in VAC of terminals U V W to the motor E Display the power factor angle in of terminals U V W to the motor n Display the output power in kW of terminals U V and W to the motor kW Display the actual motor speed in rpm enabled when using with PG card Display the estimated value of torque in as it relates to current Display PG position Revision May 2009 00DE V0 50 Chapter 4 Parameters BLD E1 Series UEM w Content of Multi Function Display 10 11 12 13 14 15 16 17 18 19 20 21 23 24 25 26 27 28 29
127. s controlled to around 888rpm in this case it is recommend to set carrier frequency to 2K and speed command to 900rpm When carrier frequency Pr 00 12 setting is 6K or lower please refer to the following chart for value of carrier frequency and rotation speed Revision May 2009 00DE V0 50 4 39 Chapter 4 ParametersAT Troubleshooting BLD E1 Series 2K Pr 00 12 2 900rpm 3K Pr 00 12 3 1350rpm 4K Pr 00 12 4 1800rpm 5K Pr 00 12 5 2250rpm 6K Pr 00 12 6 2700rpm Greater than 7K Pr 00 12 gt 7K 3000rpm X Auto Voltage Regulation AVR Function Control VE VFPG FOCPM Factory setting 0 mode Settings 0 Enable AVR 1 Disable AVR 2 Disable AVR when deceleration LU It is used to select the AVR mode AVR is used to regulate the output voltage to the motor For example if V f curve is set to AC200V 50Hz and the input voltage is from 200 to 264VAC the output voltage won t excess AC200V 50Hz If the input voltage is from 180 to 200V the output voltage to the motor and the input voltage will be in direct proportion LU When setting Pr 00 13 to 1 during ramp to stop and used with auto accel decel function the the deceleration will be smoother and faster IRR DS X Source of the Master Frequency Command Control VF VFPG FOCPM Factory setting 2 mode Settings 9 Digital keypad input 1 RS 485 serial communication input 2 External analog input Pr 03 00 03 02 3 Digital terminals input Pr 04 00 04 15 LO
128. sary Revision May 2009 00DE V0 50 5 9 Chapter 4 ParametersAT Troubleshooting BLD E1 Series 4 Store within a relative humidity range of 096 to 90 and non condensing environment Please use an air conditioner and or exsiccator when the brushless DC motor drive will not be used for a long time 5 14 Affecting Other Machines A brushless DC motor drive may affect the operation of other machines due to many reasons Some solutions are E High Harmonics at Power Side High harmonics at power side during running can be improved by 1 Separate the power system use a transformer for the brushless DC motor drive 2 Use a reactor at the power input terminal of the brushless DC motor drive 3 If phase lead capacitors are used never on the brushless DC motor drive output use serial reactors to prevent damage to the capacitors damage from high harmonics 3 serial reactor HH phase lead capacitor 5 10 Revision May 2009 00DE V0 50 Chapter 6 Fault Code Information and Maintenance 6 1 Fault Code Information The brushless DC motor drive has a comprehensive fault diagnostic system that includes several different alarms and fault messages Once a fault is detected the corresponding protective functions will be activated The following faults are displayed as shown on the brushless DC motor drive digital keypad display The five most recent faults can be read from the digital keypad or communicatio
129. t j unsigned int reg crc 0xFFFF while length reg crc data for j 0 j lt 8 j X if reg_crc amp Ox01 LSB b0 1 reg_crc reg_crc gt gt 1 OxA001 jelse reg crc reg crc gt gt 1 return reg_crc 3 5 Address list The contents of available addresses are shown as below GG means parameter group nn means parameter number for example the address of Pr 4 01 is 0401H Referencing to chapter 5 for the function of each parameter When reading parameter by command code 03H only one parameter can AC drive Parameters be read at one time 0 No function Command 1 Stop Write only een BitO 3 gt Run 3 Jog Run 4 88 Revision May 2009 00DE V0 50 ter 4 Parameters BLD E1 Series No function FWD REV Change direction 1st accel decel 2nd accel decel 3rd accel decel Ath accel decel Bit 8 11 Represented 16 step speeds Bit 12 4 disable bit 06 11 Bit 13 74 Frequency command 1 EF external fault on 2002H 1 Reset 1 B B ON Reserved Status Error code refer to Pr 06 16 to Pr 06 21 monitor Read Bit 0 Bit 1 00 Stop only 01 deceleration 10 Ready for operation 11 operation 1 JOG command 00 FWD command FWD output 01 FWD command REV output 10 REV command FWD output Bit 3 Bit 4 11 Reserved interface Bit 9 1 Master frequency controlled by analog external pu gee eM communication interface Output current AXXX X Output voltage EXXX X 210
130. tage during constant speed ovn 10 Over voltage at stop ovS 11 Low voltage during acceleration LvA 12 Low voltage during deceleration Lvd 13 Low voltage during constant speed Lvn 14 Low voltage at stop LvS 15 Phase loss protection PHL 16 IGBT heat sink over heat oH1 17 Reserved 18 18 TH1 open loop error tH10 19 20 Reserved 21 over load oL 15096 1Min 22 Motor over load EoL1 23 25 Reserved 26 over torque 1 ot1 27 over torque 1 ot2 28 Reserved 4 18 Revision May 2009 00DE V0 50 Chapter 4 Parameters BLD E1 Series i Factory Parameter Explanation VF VFPG FOCPM Setting Revision May 2009 00DE V0 50 29 Reserved 30 Memory write in error cF1 31 Memory read out error cF2 32 Isum current detection error cdO 33 U phase current detection error cd1 34 V phase current detection error cd2 35 W phase current detection error cd3 36 current detection error HdO 37 current detection error Hd1 38 Over voltage detection error Hd2 39 Ground current detection error Hd3 40 Auto tuning error AuE 41 Reserved 42 PG feedback error PGF1 43 PG feedback loss PGF2 44 PG feedback stall PGF3 45 PG slip error PGF4 46 47 Reserved 48 Analog current input error ACE 49 External fault input EF 50 Emergency stop EF1 51 B B Base Block 52 53 Reserved 54 Communication error cE1 55 Communication error cE2
131. ters 09 Communication Parameters 09 Communication Parameters 10 Speed Feedback Control Parameters 10 Speed Feedback Control Parameters 11 Advanced Parameters 11 Advanced Parameters 12 User defined Parameters 12 User defined Parameters 13 View User defined Parameters 13 View User defined Parameters Revision May 2009 O6EE V0 50 4 1 Chapter 4 ParametersAT Troubleshooting BLD E1 Series 4 1 Summary of Parameter Settings Group 00 System Parameters X The parameter can be set during operation Factory Parameter Explanation VF VFPG FOCPM Setting 00 00 Identity Code of 115V 1PH 0 2KW 1 4HP the Brushless DC 2 115V 1PH 0 4KW 1 2HP Motor Drive 115V 1PH 0 7KW 1HP 230V 1PH 0 2KW 1 4HP 230V 1PH 0 4KW 1 2HP 230V 1PH 0 7KW 1HP 230V 1PH 1 5KW 2HP 230V 1PH 2 2KW 3HP 230V 3PH 0 2KW 1 4HP 230V 3PH 0 4KW 1 2HP 230V 3PH 0 7KW 1HP 230V 3PH 1 5KW 2HP 230V 3PH 2 2KW 3HP 0 230V 3PH 3 7KW 5HP 460V 3PH 0 4KW 1 2HP 460V 3PH 0 7KW 1HP 460V 3PH 1 5KW 2HP 9 460V 3PH 2 2KW 3HP 11 460V 3PH 3 7KW 5HP N OO O 0 Oo AA Iioc 0 oO FNM CO A NO 00 01 Rated Current Display according to the model Display of the series Brushless DC Motor Drive 00 02 Parameter Reset 0 No function 10 All parameters are reset to factory settings A 00 03 Start up Display Frequency command Selection Out put frequency DC BUS voltage Output current output voltage
132. thods and Criterion Daily Half One Year Year Revision May 2009 00DE V0 50 6 11 Appendix A Specifications There are 115V 230V and 460V models in the BLD E1 series For 115V models it is 1 phase models For 0 25 to 3HP of the 230V models there are 1 phase 3 phase models Refer to following specifications for details Voltage Class 115V Class Rated Output Capacity kVA 1 6 a 4 2 Maximum Output Voltage V 3 Phase Proportional to Twice the Input Voltage o Rated Input Current A 64 8 j 18 a Single phase 100 120V 50 60Hz RN Qa c Frequency Tolerance 5 47 63 Hz Cooling Method Natural Cooling Fan Cooling Weight kg 14 Voltage Class 230V Class Max Applicable Motor Output hp Rated Output Capasiy VA os 10 16 20 az os D amp Maximum Output Voltage V 3 Phase Proportional to Input Voltage S Output Speed RPM 1 4000RPM O Carrier Frequency kHz 2 15 ooe ated Input Current A 65 121A Rated j Voltage Frequency Single 200 240 V 50 60Hz gt xxxE 27 49 9 15 206 E 123A ee EGNE 3 phase 200 240V 50 60Hz 2 3 phase 50 60Hz Voltage Tolerance 10 180 264 V Frequency Tolerance 5 47 63 Hz Cooling Method Natural Cooling Fan Cooling Weight kg 12 17 Revision May 2009 OODE V0 50 A 1 Appendix A Specifications BLD E1 Series Max Max Output Rating Voltage Class Model Number BLD XXXE 1 Ap
133. tion 9 the 3rd 4th acceleration deceleration time selection 10 EF input Pr 07 28 11 Reserved 12 Stop output 4 8 Revision May 2009 00DE V0 50 pter 4 Parameters BLD E1 Series Parameter Explanation Factory VF VFPG FOCPM Setting 13 14 Reserved SG command from VR command from ACI command from AVI Pr 07 28 28 Emergency stop EF 1 Motor coasts to stop 29 30 Reserved 31 High torque bias by Pr 07 21 32 Middle torque bias by Pr 07 22 33 Low torque bias by Pr 07 23 34 37 Reserved 38 Disable EEPROM write function 39 Reserved 40 Enable drive to function Reserved 02 08 0 001 30 000 Sec Response Time M 02 10 Digital Input 0 65535 Operation y Direction 02 11 Reserved Revision May 2009 00DE V0 50 4 9 Chapter 4 ParametersAT Troubleshooting BLD E1 Series Parameter Explanation Factory VF VFPG FOCPM Setting 02 12 Reserved Output MO1 M 02 14 Multi function 1 Operation indication 41 lot o e Output MO2 3 Desired frequency attained 1 Pr 02 25 02 26 4 Desired frequency attained 2 Pr 02 27 02 28 5 Zero speed frequency command frequency command 7 Over torque OT1 Pr 06 05 06 07 8 Over torque OT2 Pr 06 08 06 10 9 Drive ready 10 Low voltage Detection LV 11 T Malfunction indication 12 Reserved 13 Overheat warning Pr 06 14 21 Ove voltage warning 22
134. tion error cd3 36 Clamp current detection error HdO 37 Over current detection error Hd1 38 Over voltage detection error Hd2 39 Ground current detection error Hd3 40 Auto tuning error AuE 41 Reserved 42 PG feedback error PGF 1 43 PG feedback loss PGF2 44 PG feedback stall PGF3 45 PG slip error PGF4 46 Reserved 47 Reserved 48 Analog current input error ACE 49 External fault input EF 50 Emergency stop EF 1 51 B B Base Block 52 Reserved 53 Reserved 54 Communication error cE1 55 Communication error cE2 56 Communication error cE3 57 Communication error CE4 58 Communication Time out cE10 4 70 Revision May 2009 00DE V0 50 Chapter 4 Parameters BLD E1 Series 59 PU time out cP10 LO It will record when the fault occurs and force stopping For the Lv it will record when it is operation or it will warn without record Revision May 2009 00DE V0 50 4 71 Chapter 4 ParametersAT Troubleshooting BLD E1 Series Group 7 Special Parameters M This parameter can be set during operation LU Reserved Reserved E M DC Brake Current Level Control VF VFPG Factory Setting 0 0 mode Settings 0 to 100 LO This parameter sets the level of DC Brake Current output to the motor during start up and stopping When setting DC Brake Current the Rated Current Pr 00 01 is regarded as 100 It is recommended to start with a low DC Brake Current Level and then increase until proper holdin
135. tion is controlled by the digital keypad Displays the selected parameter Displays the actual stored value of the selected parameter External Fault Display End for approximately 1 second if input has been accepted and automatically stored in memory Display Err if the input is invalid 3 3 Chapter 3 Keypad and Start Up BLD E1 Series 3 1 1 How to Operate the Digital Keypad The setting values in the following diagram are only example Please regards the setting value according to BLD E1 Series Setting Mode START H gt M A TR n I mone I wove VE m ne VE wove VE Move I ope User defined RPM instruction light blinking Display DC BUS Voltage GO START NOTE In the selection mode press MODE to set the parameters Setting parameters FA pnm EA EET Bn Success to Input data error F8 ENTER Farm Fm setparameter T NOTE In the parameter setting mode you can press MODE to return the selecting mode To shift data START Setting direction ERA gt MER MER DER WEM ME ME Fs MODE I MODE UX MODE TL MODE TL MODE Setting speed control EH BEBE PERI DER ceni 7 Loch IF mope DE ope VE ope Ike MODE 7 vi NOTE If you set to TH speed and operation will be controlled by the current setting If you set to Lac Al speed will be controlled by VR and operation will be controlled By the digital keypad 3 4 Revision May 2009 00DE V0 50 Chapter 3 Keypad and Start U
136. tual Decel Time selected decel Time Pr 01 26 Pr 01 27 2 LO Parameter 01 29 is used to set the switch frequency between S4 and S5 for smooth stop 4 46 Revision May 2009 00DE V0 50 Chapter 4 Parameters BLD E1 Series Frequency 01 25 S2 01 26 S3 01 12 01 13 accel time decel time A E 01 29 Switch frequency dele for S3 S4 changes 01 27 84 4 ee Time PELS 01 30 85 01 28 Mode Selection when Frequency lt Fmin Control VF VFPG SVC Factory setting 0 mode Settings 0 Output Waiting Zero speed operation 2 Fmin 4th output frequency setting BR When the Brushless DC motor drive is at Orpm it will operate by this parameter LO When it is set to 1 or 2 voltage will be output by Fmin corresponding output voltage Pr 01 08 MW Deceleration Time when Operating without RUN Command Control VF VFPG FOCPM Factory setting 2 00 mode Settings 0 00 600 00 Sec LU The brushless DC motor drive will stop by the setting of this parameter when canceling RUN command Refer to the figure in Pr 01 29 for details Revision May 2009 00DE V0 50 4 47 Chapter 4 ParametersAT Troubleshooting BLD E1 Series Group 2 Digital Input Output Parameters This parameter can be set during operation ETE 2 wire 3 wire Operation Control Control VE VFPG FOCPM Factory setting 0 mode Settings 0 FWD STOP REV STOP 1 FWD STOP REV STOP Line Start Lockout 2 RUN STOP REV FWD 3 RUN STOP REV FWD Line Start Lockout 4 3
137. ut power is too small Replace the brushless DC motor drive with the next higher power model Short circuit at motor output Check for possible poor insulation at the output line Deceleration Time too short Increase the Deceleration Time Brushless DC motor drive output power is too small Replace the brushless DC motor drive with the next higher power mode Check the wiring connections between the brushless DC motor drive and motor for possible short circuits also to ground Check whether the IGBT power module is damaged Check for possible poor insulation at the output line Revision May 2009 00DE V0 50 Chapter 6 Fault Code Information and Maintenance BLD E1 Series Fault Descriptions DC BUS over voltage during 4 acceleration 230V DC 405V 460V DC Fault Name DC BUS over voltage during 4 deceleration 230V DC 405V 460V DC 810V DC BUS over voltage during 4 constant speed 230V DC 405V 460V DC 810V DC BUS over voltage at stop 4 ron i LC hs DC BUS voltage is less than Pr 06 00 during acceleration DC BUS voltage is less than Pr 06 00 during deceleration om M gt JN SE DC BUS voltage is less than 4 L u Pr 06 00 during constant Low voltage at stop L oo speed 2 1 2 i31 Phase loss Corrective Actions Check if the input voltage falls within the rated brushless DC motor drive input voltage range Check for possi
138. when power is applied it will re detect the magnetic pole position 11 01 Reserved 11 05 uw a 8 Bandwidth il A a VM Bandwidth a TYT Bandwidth 11 15 11 16 Memory Address oxoooo oxFFFF_ fo O O o Revision May 2009 00DE V0 50 4 27 Chapter 4 ParametersAT Troubleshooting BLD E1 Series Group 12 User defined Parameters User defined Parameters from group 00 to 11 AW The parameter can be set during operation Factory Parameter Explanation i VF VFPG FOCPM Setting M12 00 Present Fault 0616 Read only Record Present Fault 0632 Read only zr om Operation min Present Fault 0633 Read only Time of Motor Operation day Frequency 2132 Read only Command at Present Fault NE ET at Preset Fault Output Current at 2134 Read only O Present Fault O O m Ex pe at Present Fault Dm oem eel Present Fault m CEARA Present Fault ooo Present Fault p Present Fault NW 12 11 IGBT Temperature 2140 Read only of Power Module at Present Fault n M 12 12 Multi function 2141 Read only Terminal Input Status at Present Fault 4 28 Revision May 2009 00DE V0 50 Chapter 4 Parameters BLD E1 Series Factory Parameter Explanation Setting M 12 13 Multi function Terminal Output Status at Present Fault Present Fault M 12 15 Second Most 0617 Record M 12 16 Second Most 0634 Recent Fault Time of Motor Operation min i VFPG FOCPM M12 17 Second Most 0635 Re
139. wire 5 3 wire Line Start Lockout LO Three of the six methods include a Line Start Lockout feature When line start lockout is enabled the drive will not run once applying the power The Line Start Lockout feature doesn t guarantee the motor will never start under this condition It is possible the motor may be set in motion by a malfunctioning switch LU This parameter is used to control operation from external terminals There are three different control modes IRR 02 00 Control Circuits of the External Terminal 0 1 zt E 2 wire operation control 1 FWD STOP oo MIT FWD OPEN STOP CLOSE FWD FWD STOP REV STOP MI2 REV OPEN STOP REV STOP CLOSE REV COM 2 3 MM FWD OPEN STOP 2 wire operation control 2 RUN STOP 99 PLOSE RUN y RUN STOP FWD REV 00 1m i2 REV OPEN FWD CLOSE REV REV FWD COM 4 5 Pa 3 wire operation control ee RUN NE MENO DERE MI3 OPEN STOP 00 MI2 REV FWD OPEN FWD REV FWD CLOSE REV COM 4 48 Revision May 2009 00DE V0 50 Chapter 4 Parameters BLD E1 Series Multi Function Input Command 3 MI3 Factory Setting 1 Multi Function Input Command 4 MI4 Multi Function Input Command 5 MI5 Multi Function Input Command 6 MI6 Settings no function Multi step command 1 Multi step command 2 Multi step command 3 Multi step command 4 Reset Reserved acceleration deceleration speed in
140. witch frequency for the ASR1 Pr 10 13 Pr 10 14 and ASR2 Pr 10 15 Pr 10 16 PI 10 15 10 16 10 13 10 14 10 11 10 12 10 20 10 21 lt gt lt gt OHz 10 17 Hz LU When using multi function input terminals to switch ASR1 ASR2 the diagram will be shown as follows Setting multi function input terminal to 17 ASR1 ASR2 switch OFF ON OFF ASR 1 0 1 sec 0 1 sec 10 18 M ASR Primary Low Pass Filter Gain Control VF VFPG FOCPM Factory Setting 0 008 mode Settings 0 000 to 0 350 sec L It defines the filter time of the ASR command BE When setting to 1 this function is disabled NY Zero Speed Gain P Control FOCPM Factory Setting 80 00 mode Settings 0 00 to 655 0096 aa When Pr 11 00 is set to Bit 7 1 Pr 10 19 is valid 10 20 X Zero Speed ASR1 Width Adjustment 4 96 Revision May 2009 00DE V0 50 Chapter 4 Parameters BLD E1 Series Control vFPG FOCPM mode Settings 0 to 4800rpm Er M ASR1 ASR2 Width Adjustment Control vFPG FOCPM mode Factory Setting 60 Factory Setting 60 Settings 0 to 4800rpm LO These two parameters are used to decide width of slope of ASR command during zero speed to low speed or Pr 10 17 to high speed PI 10 15 10 16 10 13 10 14 10 11 10 12 10 20 10 21 lt M OHz 10 17 Hz 10 22 N Operation Time of Zero Speed Control FOCPM mode Settings 0 001 to 65 535sec 10 23 NY Filter Time of Zero Speed Unit 0 00
141. wn Set by RUN and STOP 2 wires 3 wires MI1 MI2 MI3 and RS 485 serial interface Multi step selection 0 to 15 accel decel inhibit 2 accel decel switches counter Jog driver reset UP DOWN key settings ACI AVI selections NPN PNP input selection AC drive operating speed attained zero speed counter attained indication status selections of input terminals fault indication overheat alarm and emergency stop Over voltage over current under voltage external fault motor overload ground fault drive overload and drive overheating Revision May 2009 00DE V0 50 Operation Functions Display Keypad Built in EMI Filter Enclosure Rating Pollution Degree Installation Location Ambient Temperature Storage Temperature Ambient Humidity Environmental Conditions Vibration Revision May 2009 00DE V0 50 Appendix B Accessories BLD E1 Series General Specifications Built in AVR over voltage over current stall prevention 5 fault records reverse inhibition momentary power loss restart auto torque compensation adjustable carrier frequency output speed limits parameter reset PID control external counter MODBUS communication abnormal reset abnormal re start and NPN PNP selection 6 key 7 segment LED with 4 digit 5 status LEDs setting speed display actual output speed output current custom units parameter values for setup and lock faults RUN STOP RESET FWD REV For 230V 1 phase and 460V
142. y Source I 24V M e FWD Stop MI1 actory setting REV St NPN Mode l 2h MI2 ue Factory Multi step 1 p Tinde l MI3 Multi function t i setting Multi step 2 I MIA input PNP terminals e Multi step 3 MI5 e Multi step 4 I MI6 Digital Signal Common DCM Don t apply the mains voltage directly t_ l E to above terminals Operate from 10V ower su external signal Factory setting 3 Pr ACI Mode 5KQ 24 AVI am Master Frequency x 1 0 to 10V 47K0 ACI hron O ACI AVI ACI AVI switch 4 20mA 0 10V Factory setting is ACI ACM Figure 3 1 MI3 DCM Set Pr 04 05 d10 MI4 DCM Set Pr 04 06 d11 Revision May 2009 00DE V0 50 Analog Signal Common t E MI1 DCM FWD STOP MI2 DCM REV STOP Chapter 3 Keypad and Start Up BLD E1 Series 3 3 Trial Run The factory setting of trial run is by the potentiometer please operate by the following steps 1 D ON d After applying the power setting the parameter according to the motor type in parameter group 08 For Delta s ECMD E9 Series of motor the drive will atuo set the motor parameter to the default value Please execute angle detection for the first time operation of Delta ECMD E9 Motor and drive First set 08 00 1 and press RUN the keypad will show tun during the angle detection The keypad will return to the main menu after the auto detection is finished Verify that LED display shows 0 3000RPM depends on the potentiomete
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