GTO/PRO® 3000 - Gate Openers
Contents
1. o o el E CI o L E EZ m oc oc oe CLEARING PROGRAMMED OPEN LIMIT SETTING If you make a mistake and set the limit at the wrong position press your transmitter to return the gate to the closed position then press and hold the SET LIMIT button for 10 seconds This will clear the memory for the open Ser Limit Buton limit position Follow steps one 1 to four 4 again 39401 T YALLIWSNVYL Nev E 9 Brae Ee L O 32 Maintenance amp Troubleshooting Guide If your gate operator does not function properly after it is installed use this guide before calling the GTO Service Department e On all gates weighing 250 lb or more routinely grease the ball bearing hinges at least 4 times a year more frequently if the gates are near a coastal area e Keeping a few mothballs in the control box will discourage insects from entering it and damaging the control board e Clean the push pull tube with a soft dry cloth and apply silicone spray to it at least once per month e While oxidation is a normal part of weathering of equipment that is exposed to the elements we recommend you apply silicone spray the front and rear mounts to minimize this effect If the Operator Does Not Work Check the Green LED on the Control Board IF THE LED IS OFF This condition indicates a transformer power failure 1 Test the transformer for voltage with a voltmeter The acceptable range can be found2. Horizontal Cross Member a Be DR NR e eck I Ee SOY K Fees Se SE x6 ROS KKK XS QO one d Horizontal Cross Member HEN X XXX RAL SEEK ene Se ee CXKKKKX XXX KKK KX EE ZZ d d Oe SKK Ox d QS d LN ZN ZN ZS E x ROCK OK RIO ND areca canes ONT CH SKK Ngee othe RRR REXSKKK KKK KKK RRR RRR RY QL f E QOL COOK NNN a S4 d x bei Ge SEN Gs KS d SE CS Ee GO d Ee LAN eee BS gt d Gi XX gt NN NINE NE L LSI RSS E be dE d Ge bei OC RRR RSLS RRS SC Ge e Gees Installation of Mounting Hardware The position of the post bracket determines the leverage and efficiency of the operator The post bracket position also sets the clearance between the operator and gate in the open and closed positions minimum 2 inches for safety reasons The curved design of the post bracket works well for installations on round and square fence posts Because the post bracket carries the entire thrust of the active operator bolts that completely penetrate the fence post must be used On wooden posts place a metal plate or washer not supplied between the nuts and the fence post to prevent the thrust of the operator from pulling the bolts and washers out of the wood Wooden Post _MetalFlate Wooden Post Metal Plate NOTE A fence post smaller than 6 in diameter or 6 square should be made of metal instead o
3. Make sure the control box power switch is OFF Use a small screwdriver to move the Number 4 DIP switch from the factory setting OFF Pull To Open to ON for Push To Open Turn 1234567 oN TT power switch ON The control board is now configured to push EE the gate open DIP 4 ON Push to open operation S e ti po g ala e Op en gt e siti ep Li mnit OFF__ Pull to open operation factory setting Step 1 Confirm that the power switch is in the ON position and the gate is in the CLOSED POSITION Step 2 Activate your operator by pressing the entry transmitter button Your gate should now be moving from the closed position toward the open position Prepare to STOP gate by pressing the entry transmitter button again when the gate reaches the desired open position This step may be repeated until desired close position 1s achieved Once the desired OPEN position has been achieved proceed to Step 3 a Step 3 With the gate in the desired open position PRESS amp HOLD the SET LIMIT button on the control board for 5 seconds Step 4 Press the transmitter button and allow the gate to return to the closed position YOUR GATE S OPEN POSITION LIMIT IS NOW PROGRAMMED TESTING YOUR OPEN LIMIT SETTING Press your entry transmitter and allow your gate to open If the OPEN position is not correct or need to be changed you will need to CLEAR your OPEN LIMIT settings and follow steps one 1 to four 4 again
4. US Liste SINGLE Gate Operator System FOR PROFESSIONAL INSTALLATION ONLY A WARNING A This equipment is similar to other gate or door equipment and meets or exceeds Underwriters Laboratory Standard 325 UL 325 However gate equipment has hazards associated with its use and therefore by installing this product the installer and user accept full responsibility for following and noting the installation and safety instructions Failure to follow installation and safety instructions can result in hazards developing due to improper assembly You agree to properly install this product and that if you fail to do so GTO Inc shall in no event be liable for direct indirect incidental special or consequential damages or loss of profits whether based in contract tort or any other legal theory during the course of the warranty or at any time thereafter The installer and or user agree to assume responsibility for all liability and use of this product releasing GTO Inc from any and all liability If you are not in agreement with this disclaimer or do not feel capable of properly following all installation and safety instructions you may return this product for full replacement value READ ALL INSTRUCTIONS CAREFULLY AND COMPLETELY before attempting to install and use this automatic gate operator This gate operator produces a high level of force Stay clear of the unit while it is operating and exercise caution at all times All automatic gate op
5. entry transmitter with adjustable code settings is standard equipment with all GTO PRO 3200 systems 9 Volt battery included Digital Keypad F300 The specially designed digital keypad can be easily installed as a wireless or wired keypad It can be programmed to use up to fifteen different personal identification number PIN codes Each code is face programmable with additional security features built in Wired installations require 16 gauge low voltage multi stranded dual conductor direct burial wire sold separately Requires 3 AA batteries not included GTO PRO Exit Wand FM139 The GTO PRO Exit Wand is designed for residential and agricultural applications and is compatible with all GTO PRO automatic gate operator models The wand is an electromagnetic sensor which offers hands free operation of the GTO PRO 3200 Gate Operator with a 12 ft radius of detection of vehicles in motion Automatic Gate Lock Pull to Open FM144 A MUST for added security Solenoid driven with a steel housing Unlocks and locks automatically as gates open and close Used with the GTO PRO 3200 system for maximum stability and security Comes with a keyed manual release Recommended for gates over 8 ft long Ideal for animal enclosures or high wind areas 37 Replacement Battery RB500 Standard 12 volt 7 0 amp hour maintenance free battery for the GTO PRO 2000 GTO PRO 3000 GTO PRO 4000 gate operator systems This is the
6. amp Triple Button Transmitters RB742 amp RB743 The Dual RB742 amp Triple RB743 Button Transmitters are for remote control of multiple separate gate operators and or gate operator s and garage door operator s see Garage Door Receiver 9 Volt battery included If you have a question about GTO PRO accessories just call 1 800 543 GATE The contents of all material available on this installation manual are copyrighted by GTO Inc GTO unless otherwise indicated All rights are reserved by GTO and content may not be reproduced downloaded disseminated published or transferred in any form or by any means except with the prior written permission of GTO Any reprinting of GTO publications is by permission only Copyright infringement is a violation of federal law GTO GTO PRO Bulldog are registered trademarks of GTO Inc Professional Access Systems is a trademark of GTO Inc and are the exclusive property of GTO Inc GTO All rights are reserved by GTO and these marks may not be used in any for without the prior written permission of GTO 38
7. BOLD PRINT on the outside of the package WILL NOT be accepted Also items returned to GTO freight collect WILL NOT be accepted GTO PRO PROFESSIONAL ACCESS SYSTEMS Fax 850 575 8950 Web site www gtopro com E Mail techsupport gtoinc com GTO Inc 3121 Hartsfield Road Tallahassee Florida USA 32303 850 575 0176 Fax 850 575 8912 Web site www gtopro com 35 Column Installation Information IF THIS OPERATOR WILL BE USED WITH GATES THAT ARE MOUNTED ON MASONRY BRICK OR ROCK etc COLUMNS READ THE FOLLOWING CAREFULLY BEFORE PROCEEDING A The simplest solution is to install the operator in a push to open configuration requires Push To Open Bracket see Accessory Catalog The minimum clearance is easier to achieve and clearance is no longer a problem since the operator will be pushing the gate away from the column instead of pulling it toward the column It is recommended that you place a steel plate between the operator mounting brackets and masonry surface for additional strength B If a push to open installation is impossible due to traffic hazards terrain etc another option is to re hang the gate You may hang it on a post either in the center of the column or at the back corner or move the gate to the back corner of the columns C The most difficult solution is to cut a notch in the column to accommodate the operator and power cable This job is NOT for the inexperienced Column Mount E
8. before connecting safety device wiring to the terminal blocks Unplugging the transformer does not turn power to the operator OFF Shadow Loop Connection Connect one of the shadow loop wires to the COMMON A a a a COM terminal and the other to the SHADOW LOOP terminal D S D S V D S D S AR on the GTO PRO 3000 control board The shadow loop is a detector located with the moving path of the gate to prevent the gate from closing when a vehicle in the path Wire from Shadow Loop 28 Connecting Accessories If not connecting accessories skip to next section The GTO PRO 3000 can accept NORMALLY OPEN CONTACT accessories such as Push Button Entry Devices and Key Pads Refer to the sensor manufacturer s instructions for information about installing these devices on a vehicular gate Make sure the power to the operator is turned off before connecting safety device wiring to the terminal blocks Unplugging the transformer does not turn power to the operator OFF STALL FORCE Accessory Input Connection Connect one of the accessory wires to the COMMON COM terminal and the other to the CYCLE CLOSE terminal on the GTO PRO 3000 control board Each activation of the accessory will cause the gate to cycle as follows e gt STOP gt CLOSE ann Wire from Accessory push button key pad etc Output Relay The output relay provides N O and N C contact N O contact functions only when gate is movi
9. could be pinched 3 Devices such as contact sensors safety edges and non contact sensors photo beams provide additional protection against entrapment 4 If push buttons or key switches are installed they should be within sight of the gate yet located at least 10 feet from any moving part of the gate see diagram below Never install any control device where a user will be tempted to reach through the gate to activate the gate opener 5 Do not activate your gate opener unless you can see it and can determine that its area of travel is clear of people pets or other obstructions Watch the gate through its entire movement 6 Secure outdoor or easily accessed gate opener controls in order to prohibit unauthorized use of the gate Pull To Open A Application 10 g Moving Gate Area Driveway NEVER INSTALL any control device within gray area AXIMPORTANT SAFETY INSTRUCTIONS A III After Installation 1 Attach the warning signs included to each side of the gate to alert the public of automatic gate operation It is your responsibility to post warning signs on both sides of your gate If any of these signs or warning decals become damaged illegible or missing replace them immediately Contact GTO for free replacements 2 The gate is automatic and could move at any time posing a serious risk of entrapment No one should be in contact with the gate when it is moving or stationary 3 Do not attempt to driv
10. each side of operator housing 7 Single Gate Operator Parts List Operator and Mounting Hardware Gate Operator 1 w Power Cable Law 3 8 Lock Washer 7 SS OUI O 5 16 Washer 1 GE E ua C 3 8 Bushings 2 S 5 16 x 1 3 4 Bolt 1 gt o 3 8 x 1 1 4 Clevis Pin 2 3 8 Nut 7 5 16 Nut 1 Hairpin Clip 2 Single Gate Operator Parts List continued Control Box and Electrical Components Battery 1 ge Transformer 1 Moving Gate Can Cause Injury Or Death KEEP CLEAR Gate may move at any time Do not allow children to operate gate or i te area play in gate This gate is for vehicles only Pedestrians must use a separate entrance Warning Signs 2 Tools Needed e Power Drill e Open End Wrenches 3 8 7 16 1 2 and 9 16 e 3 8 Drill Bit e Hacksaw or Heavy Duty Bolt Cutters e Small Flat Bladed Screwdriver e Phillips Screwdriver e Tape Measure e Level e Wire Strippers e C Clamps small medium and large e Center Punch e Extra person will be helpful YOU MAY ALSO NEED THESE ITEMS BEFORE YOU BEGIN THE INSTALLATION Some of these items can be found in the Accessory Catalog page 37 Low voltage wire will be needed to run from the transformer to the control box length depends upon the distance between the transformer power supply and the control box See Powering the System on page 19 and the Accesso
11. hard wired contact sensor shall be located and its wiring arranged so that the communication between the sensor and the gate operator is not subjected to mechanical damage C A wireless contact sensor such as one that transmits radio frequency RF signals to the gate operator for entrapment protection functions shall be located where the transmission of the signals are not obstructed or impeded by building structures natural landscaping or similar obstruction A wireless contact sensor shall function under the intended end use conditions Leading Edge Contact Sensor on both sides of the gate Bottom Edge Contact Sensor Post Edge Contact Sensor on both sides of the gate on both sides of the gate ENTRAPMENT ALARM UL 325 30A 1 1A The GTO PRO 3000 Automatic Gate Operator is designed to stop and reverse within 2 seconds when the gate comes in contact with an obstruction Additionally these operators are equipped with an audio entrapment alarm which will activate if the unit obstructs twice while opening or closing This alarm will sound for a period of 5 minutes or until the operator receives an intended signal from a hardwired entry exit source e g push button control or keypad and the gate returns to a fully open or fully closed position Turning the power switch on the control box OFF and back ON will also deactivate the alarm Wireless controls such as transmitters and wireless keypads will not deactivate the alarm AX
12. only battery approved for use with the GTO PRO gate operator systems Life expectancy is 3 5 years Low Voltage Wire RB509 The 16 gauge multi stranded dual conductor Low Voltage Wire is for connecting the AC powered transformer or the Solar Panel to the control board Also used for the connection of accessories such as locks keypads push buttons and other wired control devices This specially designed wire is UV treated PVC coated and ready for direct burial Available in 1000 rolls or special lengths Push to Open Bracket 348IH Required when GTO PRO 3200 gate operator s must push the gate open such as on a sloping driveway or where space prevents gate s from opening inward pulled open Order two PTO brackets for conversion of a dual swing gate installation Column Mount Lock Receiver 4331H For mounting the Automatic Gate Lock on brick columns walls or for other applications with limited space between gate and post Replacement Transformer RB570 Standard 18 volt AC transformer for maintaining the battery included with the GTO PRO 3200 gate operator This is the only transformer approved for use with all UL325 GTO PRO gate operator systems Lge Garage Door Receiver RB709 lt E The Garage Door Receiver allows you to use the same GTO PRO entry transmitter see Dual and Triple Transmitters to operate your gate operator and your garage door operator Compatible with most garage door operators Dual
13. position unless the gate operator is going to be used by a guard or gate attendant who can only open the gate when constant pressure is applied to a push button control device DIP Switches 6 and 7 The combination of these two switches determines the amount of time the gate will remain open when DIP Switch 3 is set in the ON position DIP 6 DIP 7 DIP 5 ON DI mode constant pressure to operate gate OFF _ B2 mode momentary contact to operate gate DIP 4 ON Push to open operation OFF_ Pull to open operation DIP 3 ON Auto close enabled OFF _ Auto close disabled DIP 2 ONT Buzzer warning enabled OFF__ Buzzer warning disabled DIP 1 ON __ Soft start enabled OFF__ Soft start disabled Factory preset Setting the Closed Position Limit TURN CONTROL BOX ON Your GTO PRO 3000 has two Limit Settings 1 OPEN Limit setting Gate in the OPEN POSITION FACTORY SET NOT ADJUSTABLE The open limit setting is the fully open position 2 CLOSED Limit setting Gate in the CLOSED POSITION To achieve optimum closed position you are required to complete the following FOUR STEPS Step 1 Confirm that the power switch is in the ON position and the gate is in the OPEN POSITION Step 2 Activate your operator by pressing the entry transmitter button Your gate should now be moving from the fully open position toward the closed position Prepare to STOP the gate by pressing the entry transmitter but
14. range e The receiver range can vary from 50 to 100 feet depending upon weather topography and external interference NOTE Do not mount upside down FCC Regulation This device complies with FCC rules Part 15 Operation is subject to the following conditions 1 This device may not cause harmful interference 2 This device must accept an interference that may cause undesired operation Transmitter distance may vary due to circumstances beyond our control NOTE The manufacturer is not responsible for any radio or TV interference caused by unauthorized modifications to this equipment Such modifications could void the user s authority to operate the equipment 26 Connecting Additional Safety Devices Although GTO strongly recommends the use of additional safety devices we do not endorse any specific brand names Only use products that are certified and listed to be in compliance with any applicable UL standards United Laboratories and national and regional safety codes Call GTO Sales at 1 800 543 4283 for information on compatible products for your specific application The GTO PRO 3000 will ONLY accept accessory devices with normally open contact output Contact Sensors safety edges If not installing a contact sensor skip to next section PLEASE NOTE Contact sensors are not included with the GTO PRO 3000 The GTO PRO 3000 is equipped with built in obstruction sensitivity The operator is designed t
15. see Accessory Catalog Refer to the Solar Panels and Gate Activity chart below The table and map illustrate the maximum number of 12 v single gate 5 watts solar charger gate cycles to expect per 12 v single gate 10 watts solar charger day in a particular area 12 v single gate 15 watts solar charger when using from 5 to 30 12 v single gate 20 watts solar charger watts of solar charging 12 v single gate 25 watts solar charger power see Accessory 12 v single gate 30 watts solar charger Catalog The figures shown are for winter minimum sunlight and do not account for the use of any accessory items Accessories connected to your system will draw additional power from the battery NOTE A maximum of 30 watts of solar charging power can be connected to the GTO PRO Gate Operator Consult Solar Panel Installation Instructions for further information Zone 3 A Fona 3 J A Step 1 Make sure the power switch is OFF before proceeding to the next step Step 2 Select the electrical outlet into which you will plug the transformer Measure the distance from this outlet to the control box following the path where the wire will be laid After you have measured how much wire is needed cut the wire to the appropriate length ON OFF Switch 19 IMPORTANT INFORMATION ABOUT LOW VOLTAGE WIRE The only wire acceptable for use with GTO products is 16 gauge multi stranded low voltage PVC sheathed wire This particu
16. 18 Vac output transformer rectified to 14 5 Vdc 40 VA through the GTO control board Blade style control board fuse is rated for 25 A NOTE The transformer should not be directly connected to any battery Do not replace fuses with higher ampere rated fuses doing so will void your warranty and may damage your control board Battery charge is maintained by GTO Solar Panel Charger float voltage of 14 5 Vdc output from a 193 8 x 81 2 silicon alloy panel Generates minimum of 5 W at 300 mA A gated diode on the control board prevents battery discharge CONTROL GTO microprocessor based control board is set for single leaf pull to open gate installations DIP switches can be adjusted to accommodate an optional kit for push to open gates see Accessory Catalog Control board has temperature compensated circuits A circuit on the control board regulates charging Sleep draw is 40 mA active draw is 3 to7 A Auto memorization of digital transmitter code GTO remote mounted RF receiver tuned to 318 MHz Operator length with push pull tube fully retracted is 401 4 mounting point to mounting point Adjustable auto close timer OFF to 120 s and obstruction sensitivity Power terminal bock accommodates a transformer and solar panels DIP switches simplify setup of gate operator Accessory terminal block fully compatible with push button controls digital keypads safety loops etc Control board allows connection of safety edge sensors and ph
17. E 20 min to 110 max Use the appropriate hardware for your type of gate use U bolts if you have a tube or chain link gate wood or lag a screws for wood gates etc This hardware is not provided Closed Position Stop Plate mounted on metal post with U bolts SIDE VIEW Fence Fost TOP VIEW 16 At this stage of the installation the operator should be installed on Check List e The gate is plumb level and swings smoothly on its hinges e A plate or support was added for the gate bracket if necessary e The operator is level and mounted on the centerline of the gate LU Closed Position Stop Plate Gate In Closed Position Mounting the Control Box Use mounting holes and screws Step 1 3 provided to mount control box toa Mount the control box using the screws provided or another SECUTE SUHAS secure mounting method The control box must be mounted at least 3 feet above the ground to protect it from rain splash snow etc and at least 3 feet from an AC power source to prevent electrical interference NOTE The battery that came with your GTO PRO 3000 MUST be placed horizontally battery with the terminals on the RIGHT If an optional second battery is needed bot
18. IMPORTANT SAFETY INSTRUCTIONS A Required Safety Precautions for Gates Install Warning Signs Warning signs alert people of automatic gate operation and are required when installing the GTO PRO 3000 Automatic Gate Operator Furthermore a walk through gate must be installed if pedestrian traffic is expected near the vehicular gate We recommend using the GTO Bulldog Pedestrian Gate Lock Call the GTO Sales Department for controlled access Bulldog Pedestrian Gate Lock recommended not included l Contact Sensor l l Pedestrian Gate recommended not included Warning Sign L NELS Sr NE N KKAKKK N Beef ee N 4 os dE EN DO X P e CN CN Contact Sensor Contact Sensor recommended not included recommended not included GTO s inherent obstruction settings even when properly adjusted may not be sensitive enough to prevent bodily injury in some circumstances For this reason safety devices such as safety edge sensors or photoelectric sensors which stop and reverse gate direction upon sensing an obstruction are suggested for enhanced protection against entrapment Warning Signs The warning signs at right must be installed on both sides of the gate see page 7 for details Moving Gate Can Cause Injury Or Death KEEP CLEAR Gate may move at any time Do not allow children to operate gate or play in gate area This gate is for vehicles only Pedestrians must use a separate en
19. LTAGE RATINGS 18 Vac Transformer 18 0 to 22 0 Vac 5 W Solar panel single 18 0 to 22 0 Vdc 300 mA measure voltage at panel and control box 12 V Battery 12 0 to 13 5 Vdc 7 0 Ah Charging circuit 12 0 to 14 8 Vdc measure voltage with battery connected GTO PRO PROFESSIONAL ACCESS SYSTEMS The GTO Inc Technical Service Department is open Monday Friday 7 30 A M 5 30 P M Eastern Time Telephone 800 543 1236 Telephone 850 575 4144 Fax 850 575 8950 Web site www gtopro com 34 Repair Service If your GTO PRO 3000 Gate Operator is not operating properly please follow the steps below L Ss First use the procedures found in the Maintenance amp Troubleshooting Guide see page 33 If you are unable to solve the problem call the GTO Service Department at 800 543 1236 or 850 575 4144 Refer to the serial number located on the control box cover and date of purchase when calling for assistance If repair or replacement of your gate operator is necessary the Service Department will assign a Return Goods Authorization RGA number to you Securely pack the component s authorized for return to the factory Write the RGA number issued to you on the outside of the package in LARGE BOLD PRINT Ship the package s freight prepaid to GTO Inc 3121 Hartsfield Road Tallahassee Florida USA 32303 NOTE Products returned to GTO without a Return Goods Authorization RGA number in LARGE
20. O NOT overtighten the nut because the post pivot bracket will have to be adjusted later a ID Washer 5 8 Lock Wash ak ock Washer Be 3 5 Nut Step 4 Attach post bracket assembly and gate bracket to the operator with the clevis pins and bushings Secure the clevis pins with hairpin clips D aN OR Ui 9 lt L p OR Vv O Q D 13 Ui O A Clevis Pin Front Mount Rear Mount T Ke HSN S Gate Bracket Clevis Pin Operator Hairpin Clip Pushing Post Bracket Assembly Hairpin Clip ee Step 5 With the gate in the open position up to 110 from its closed position and the operator fully retracted adjust the post bracket assembly and gate bracket until the operator is level While holding the operator level use C clamps to temporarily keep the post bracket assembly and gate bracket in their respective positions on the fence post and gate Post Bracket Assembly Level Operator Gate Bracket Gate In Open Position Fence Post 13 IMPORTANT While determining the mounting point for the post pivot bracket assembly be sure that the position allows for minimum 2 inches of clearance between the gate and the operator in both the open and closed positions as shown in the diagrams below This clearance will give the operator the most efficient leverage point for opening and closing the gate and more importantly provides the least possible pinch area Step 6 When you feel that you have th
21. e best position for the post pivot bracket in the open position insert the 5 16 x 1 3 4 bolt through the aligned holes of the post bracket and post pivot bracket to hold it in place Remove the clevis pin from the front mount and while supporting the gate operator swing the gate and gate operator to the closed position With the gate and gate operator in the closed position check the clearance and be sure that the gate operator is not binding at the post pivot bracket If you don t have 2 inches of clearance or the gate operator is binding on the post pivot bracket remove the 5 16 x 1 3 4 bolt and readjust the pivot bracket until you can achieve these important clearances With the post pivot bracket in the optimum position for clearance and freedom of movement reattach the operator to the gate bracket in the open position and recheck the gate operator level and make sure the brackets are clamped securely Gate in the CLOSED POSITION Pinch Area 2 minimum Pinch Area Gate in the OPENED POSITION 2 minimum TIP Turning the pivot bracket over gives more hole alignment options for the post pivot bracket assembly You can also move the entire post pivot bracket assembly to different positions on the gate post to help achieve the proper clearances 14 Installing the Post Bracket Assembly and Gate Bracket Step 7 Mark reference points for bolt holes on the fence post through middle of bracket slots Marking
22. e hardware prior to installation A freely moving gate will require less force to operate and will enhance the performance of the operator and safety devices used with the system 3 Review the operation of the system to become familiar with its safety features Understand how to disconnect the operator for manual gate operation see page 1 4 This gate operator is intended for vehicular gates ONLY A separate entrance or gate must be installed for pedestrian use see page 6 5 Always keep people and objects away from the gate and its area of travel NO ONE SHOULD CROSS THE PATH OF A MOVING GATE 6 Pay close attention to the diagram below and be aware of these areas at all times Zones for a ZONE 3 Pull To Open Application Driveway Gate in the Open Position AXIMPORTANT SAFETY INSTRUCTIONS Entrapment Zones for a proper Pull To Open installation Zone leading edge of the gate and the fence post Zone 2 between the gate and the gate post Zone 3 the path of the gate Zone 4 the space between the gate in the open position and any object such as a wall fence tree etc Zone 5 pinch points between the opener and gate or post II During Installation 1 Install the gate opener on the inside of the property and fence line DO NOT install an opener on the outside of the gate where the public has access to it 2 Be careful with moving parts and avoid close proximity to areas where fingers or hands
23. e into the gate area while the gate is moving wait until the gate comes to a complete stop 4 Do not attempt to beat the gate while the gate is closing This is extremely dangerous 5 Do not allow children or pets near your gate Never let children operate or play with gate controls Keep the remote controls away from children and unauthorized users store controls where children and unauthorized users do not have access to them 6 KEEP GATES PROPERLY MAINTAINED Always turn power to operator OFF before performing any maintenance Clean the push pull tube with a soft dry cloth and apply silicone spray to it at least once per month 7 Service the gate and gate operator regularly Grease hinges spray push pull tube with high quality silicon spray and replace the battery every 3 5 years 8 To operate this equipment safely YOU must know how to disconnect the operator for manual gate operation see page 1 If you have read the instructions and still do not understand how to disconnect the operator contact the GTO Service Department 9 Disconnect the operator ONLY when the power is TURNED OFF and the gate is NOT moving 10 Make arrangements with local fire and law enforcement for emergency access 11 Distribute and discuss copies of the IMPORTANT SAFETY INSTRUCTIONS section of this manual with all persons authorized to use your gate 12 IMPORTANT Save these safety instructions Make sure everyone who is using or will be around the ga
24. ea or other locations not intended to service the general public Restricted Access Vehicular Gate Operator Class IV A vehicular gate operator or system intended for use in a guarded industrial location or building such as an airport security area or other restricted access locations not servicing the general public in which unauthorized access is prevented via supervision by security personnel Conversion Chart Converting Metric Units to English Equivalents When You Know Multiply By To Find Symbol centimeters 0 3937 inches in or meters 3 2808 feet ft or kilograms 2 2046 pounds Ib or Converting English Units to Metric Equivalents When You Know Multiply By To Find Symbol inches 2 5400 centimeters cm feet 0 3048 meters m pounds 0 4535 kilograms kg Converting Temperature deg Celsius CC x 1 8 32 deg Fahrenheit F deg Fahrenheit F 32 1 8 deg Celsius C FOR YOUR RECORDS Please record the product serial number located on the control box cover and the date and place of purchase in the spaces provided below Refer to this information when calling GTO for service or assistance with your automatic gate operator Serial Number Date of Purchase Place of Purchase Remember to keep all receipts for proof of purchase 3J9NJ3J4343 JUNLNA YOI SNOILINALSNI 252HL di Table of Contents Gate Operator Class Categories inside cover Units and S
25. ecting the Power Cable page 18 Powering the System 22 00 2222220 page 19 Solar Chart page 19 Connecting the Transformer page 19 Control Board Settings page 22 DIP Switches page 22 Setting the Closed Position page 23 Obstruction Sensitivity page 24 Setting Your Personal Transmitter Code page 25 Installing the Receiver page 26 Connecting Additional Safety Devices page 27 Connecting Accessories 22 page 29 Push to Open Installation page 30 Maintenance amp Troubleshooting Guide page 33 Repair Service 2222 2000 0 022 222 eee ennn nese eee page 35 Column Installation Information page 36 Accessory Ca
26. erators are intended for use on vehicular gates only This product meets and exceeds the requirements of UL 325 the standard which regulates gate operator safety as established and made effective March 1 2000 by Underwriters Laboratories Inc INC GATES THAT OPEN 3121 Hartsfield Road e Tallahassee Florida USA 32303 Telephone GTO Sales 1 800 543 GATE 4283 or 850 575 0176 Fax 850 575 8912 or GTO Technical Service 1 800 543 1236 or 850 575 4144 Fax 850 575 8950 www gtopro com 2002 GTO Inc R3000 INST 03 11 04 rey The GTO PRO 3000 Gate Operator is intended for use with vehicular swing gates The operator can be used in Class I Class II Class III and Class IV applications VEHICULAR GATE OPERATOR CLASS CATEGORIES Residential Vehicular Gate Operator Class I A vehicular gate operator or system intended for use in a home of one to four single family dwelling or a garage or parking area associated therewith Commercial General Access Vehicular Gate Operator Class II A vehicular gate operator or system intended for use in a commercial location or building such as a multifamily housing unit five or more single family units hotel garages retail store or other building servicing the general public Industrial Limited Access Vehicular Gate Operator Class III A vehicular gate operator or system intended for use in an industrial location or building such as a factory or loading dock ar
27. f wood so that it will remain stable while the operator is moving the gate Fost e OO Bracket Post we Poet E Pivot Bracket Pivot Bracket On round posts of 6 diameter or larger the post pivot bracket may not be necessary for the installation In this instance the two post brackets are mounted by themselves Pull to Open Installation IMPORTANT We strongly recommend using steel pipe wood or metal to reinforce thin walled tube gates or wood to reinforce panel gates as shown These reinforcement methods will prevent damage to the operator and gate when the operator is installed Recommended Reinforcement Examples Steel Pipe Cut in Half not supplied a Panel SE ec CS 1 x 6 Wood Reinforcement O Thin Walled Tube Gate Wood or Metal Reinforcement not supplied IR Determining the Mounting Position of the Post Bracket Assembly and the Gate Bracket Step 3 Insert the 3 8 x 2 bolt through the center hole of the post brackets and post pivot bracket as shown Fasten a 3 8 lock NOTE The following steps are intended for pull to open gate installations If you are mounting your operator on a push to open gate e g a gate on a sloped driveway Post Pivot Bracket you will need to purchase a Push To Open bracket see Accessory Catalog Also see Push to Open Installation beginning on page 30 53 8 x 2 Bolt i Fost Bracket washer 3 8 washer and 3 8 nut on the end of the bolt D
28. figure your system See Push to Open Installation on page 30 before proceeding Receiver Hung Firmly and Plumb SS L Wip SZ SCS SK Control Box with Battery H 120 Volt indoor Transformer gt A A RX SS b 7 ge x V4 NZ L XX SZZ CSS surge protector not supplied vu ES K TETAS ZS gt Fence Post Set in Concrete Run 1000 max of low voltage wire to control box from transformer wire not included PVC conduit not included to protect wire from lawn mowers and weed eaters Preparation of the Gate Step 1 The gate must be plumb level and swing freely on its hinges Wheels must not be attached to the gate The gate must move throughout its arc without binding or dragging on the ground Note that gates over 250 lb should have ball bearing hinges with grease fittings Ge Step 2 The fence post must be secured in the ground with concrete so it will minimize twist or flex when the operator is activated We recommend you position the operator near the centerline of the gate to keep the gate from twisting and flexing The addition of a horizontal or vertical cross member if one is not already in place to provide a stable area for mounting the gate bracket is also important 11 Post Bracket Assemily Ep ps sarrere Ach E GE x XQ mS Warning Sign OSG SKKKK KKH SSK SOOO Ge 3990909 ILLS EEN SSS OTL Gate Swings Evenly and Freely
29. h batteries must be placed vertically with terminals at the bottom An optional second battery can be used for solar and or high traffic l applications if needed Single Battery Dual Batteries Installed Horizontally Installed Vertically with terminals on the right with terminals on bottom La Connecting Operator Power Cable Step 14 Make sure the control box power switch is in the OFF position The ON OFF Switch is located on the bottom of the control box Remove the control box cover and slide the battery into position with its terminals to the RIGHT see illustration Connect the BLACK battery wire to the NEGATIVE GH battery terminal Connect the RED battery wire to the POSITIVE terminal Pay close attention to the color of the wires If the wires are connected incorrectly the control board may be damaged NEVER insert the battery with the terminals to the left Step 15 Strip approximately 3 16 of insulation from each wire of the operator power cable Twist each exposed wire tightly there are seven 7 wires inside the power cable sheath Loosen sealing nut on strain relief hub at bottom of control box Insert power cable into control box through strain relief Thread approximately 6 of the power cable into the control box and retighten sealing nut until the power cable locks into place _ KU aa E D Ben OI BS Sealing Nut Step 16 Insert the stripped operator power cable wires into t
30. he appropriate terminals on the OPERATOR terminal block The green wire should be inserted into the GRN terminal the blue wire into BLU the orange wire into ORG black wire into BLK and the red wire into the RED terminal Tighten the set screws against the end of the wires A dab of petroleum jelly on each terminal will help prevent corrosion Do not overtighten Correct Wrong pu pw a d Terminal Terminal d Terminal Wire Block Wire Block Wire Block 18 Power cable from operator master arm BLACK wire to NEGATIVE terminal RED wire to POSITIVE terminal Aly BLACK RED 12 V Battery Included HOLIMS 39404 TIVLS Powering the System Installation of the Transformer IMPORTANT The transformer is designed and intended for indoor use If the transformer can be plugged only into an outside electrical outlet a weatherproof cover or housing available at local electrical supply stores must be used All low voltage wire used with the GTO PRO 3000 Gate Operator must be 16 gauge dual conductor multi stranded direct burial wire see page 20 and the Accessory Catalog Do not run more than 1000 feet of wire If your gate is more than 1000 ft from an ac power source you will need to use at least one 5 watt Solar Panel to charge the battery
31. hrough middle of 3 gate bracket slots and drill 3 8 holes Mounting Plate Created for Decorative Gate required but not supplied with hacksaw or bolt cutters I J Mounting the Operator Step 11 Attach the operator to the securely bolted post bracket assembly and gate bracket using clevis pins bushings and hairpin clips or optional Pin Locks see Accessory Catalog Verify that the operator is level and adjust the post bracket assembly if necessary Post Bracket Assembly bolted to fence post Level Operator Gate Bracket bolted to gate cross member Clevis Pin Bushing and Hairpin Clip Bet Gate In Open Position Clevis Pin Bushing and Hairpin Clip The GTO PRO 3000 Gate Operator firmly holds the gate in the closed position using the positive stop plate The positive stop helps stabilize the gate leaf in the closed position To further enhance the stability and security of your gate install the optional GTO PRO Automatic Gate Lock see Accessory Catalog Step 1 2 Gate Hinge Remove hairpin clevis pin and washer from front mount and close the gate remember to support operator Fasten the closed position stop plate to the end of the gate frame on the gate centerline but do not tighten it completely Slide the Pe stop plate toward the fence post until they touch see Stop Plate illustration Once you have moved the stop plate to the correct position tighten its hardware completely E
32. in the VOLTAGE LIMITS chart on the next page If the transformer test shows no voltage then test the electrical outlet for voltage If the outlet test shows voltage then the transformer is dead and must be replaced Allow the new transformer 12 hours to charge the battery before using the gate operator 2 If the transformer test shows voltage check the POWER IN terminal block on the control board for voltage If the terminal block shows no voltage look for broken or spliced wires Check the Red STATUS LED on the Control Board IF THE LED IS ON but the unit is not working 1 Check the battery in your transmitter and replace with a fresh one if needed 2 Verify that the power cable is securely connected 3 Replace the control board fuse if it is blown 25 ampere fuse only DO NOT USE A HIGHER RATED FUSE IF THE LED IS OFF 1 Make sure the ON OFF switch at the bottom of the control box is set to ON 2 Check all connections for looseness and corrosion 33 If the Operator is Working The Gate CLOSES Then Opens Again on its Own 1 Check the position of the mounting brackets and readjust if necessary 2 Check the gate for binding or hinge damage 3 Check the position of the stroke adjustment knob The Gate OPENS Then Closes Again on its Own 1 Check the position of the mounting brackets and readjust if necessary 2 Check the gate for binding or hinge damage 3 Check the position of the stroke adjustment knob VO
33. lar gauge enables the transformer to provide an adequate charge through the control board to the battery at distances up to 1000 ft DO NOT use telephone wire or solid core wire Unlike multi stranded wire these types of wire are inadequate for use with your gate operator system Telephone wire and solid core wire do not deliver enough voltage for your gate operator to function and will cause the system to go into a condition known as low voltage lockout NEVER splice wires together Splicing permits corrosion and seriously degrades the wire s ability to carry an adequate current 12 V Battery Step 3 Lay the measured length of low voltage wire in a trench following a path from the selected electrical outlet to the control box Wires coming up from the ground should be run through PVC conduit to protect them from lawn mower blades weed eaters and grazing animals Be sure to bury the wire laid in the trench Step 4 Feed the low voltage wires upward through the strain relief opening on the lower left of the control box Pull 6 to 8 of wire into the control box and tighten the strain relief screw to secure the wires ae i Low Voltage Wire from Transformer or Solar Panel Strain Relief Operator Power Cable AA WARNING DO NOT PLUG THE TRANSFORMER PVC Pipe g
34. ng N C contact functions only when gate is at rest Relay can switch up to 36 volts A C or D C and can be used for strobe type warning lights to turn on safety beams etc 29 Determining The Mounting Position of The Post Bracket Assembly Swingi tes shall not int bli winging gates shall not open into public access areas I lt a A Push to Open gate opens out from the property A Push to Open Bracket is required for this type of installation see Accessory Catalog If you have a pull to open gate gate opens into the property return to page 13 step 3 vee Post Bracket Post Pivot Bracket In a PUSH TO OPEN installation the operators are installed while the gates are in the closed position D ek H Wi Wi lt A3 oO ES O ISN E N p Wi O A a ID Washer a ID Lock Washer gt Step 1 With the gates closed adjust the post bracket assembly and the gate bracket until the operator is level While holding the operator level d 3 8 Nut use C clamps to temporarily keep the post bracket assembly and gate bracket in their respective positions on the fence post and gate IMPORTANT While determining the mounting point for the post pivot bracket assembly be sure that the position allows for maximum clearance between the gate and the operator in both the open and closed positions as shown in the diagrams below This clearance will give the operator the most efficient leverage point for opening and closi
35. ng the gate and more importantly provides the least possible pinch area Step 2 After verifying that you have the best position for Gate in the Open Position the post pivot bracket insert the 5 16 x 1 3 4 bolt Pinch Area gray through the aligned holes of the post bracket and post pivot bracket and fasten it with the 5 16 washer and nut Two inch minimum IMPORTANT If you loosened the clamp on the post bracket to achieve the optimum position tighten it in its new position and recheck the gate bracket with the gate in the open position move the gate bracket and re clamp it if necessary Gate in the Closed Position Pinch Area gray Two inch minimum 30 Step 3 With the gate in the fully closed position and the operator retracted swing the operator to the gate Mark reference points for bolt holes on gate cross member through middle of gate bracket slots The operator must be level Some vertical adjustment is possible by sliding the post bracket assembly up and down Drill 3 8 holes into the gate cross member as marked Fasten gate bracket to cross member using 2 3 8 x 3 bolts washers lock washers and nuts Attach the operator to the post bracket assembly and gate bracket using clevis pins bushings and hairpins clips Fence Post e Gate Post and Gate Cross Member In Closed Position Operato Sr est re LC POST PIVOT BRACKET level with the horizontal surface of the GATE BRACKET Step 4
36. o stop and reverse the gate within 2 seconds when it comes in contact with an obstruction However obstruction sensitivity although functioning properly may not be sensitive enough to prevent bodily injury in some circumstances To augment your protection against entrapment GTO recommends using some form of additional safety device When installed contact sensors must be mounted in compliance with UL 325 Underwriters Laboratories safety standard for gate operators Review page 5 for information about mounting requirements for safety edges contact sensors Refer to the sensor manufacturer s instructions for STALL FORCE information about installing these devices on a vehicular gate Make sure the power switch to the operator is turned off before connecting safety device wiring to the terminal blocks Unplugging the GRN BLK RED transformer does not turn power to the operator SR HECEIVER OFF Contact Sensor Input Connection Connect one of the OPEN EDGE contact sensor wires to the COMMON COM terminal and the other to the OPEN EDGE terminal on the GTO PRO 3000 control board Connect one of the CLOSE EDGE contact sensor wires to the COMMON COM terminal and the other to the Wire E Ge Sensor CLOSE EDGE terminal on the GTO PRO 3000 control pei SgieN Geo board wie from Contact Sensor close safety edge Activation of a contact sensor while the gate is in motion will cause the gate to stop and re
37. ol board 21 Control Board Settings DIP Switches Main DIP Switch Settings MODES DIP Switch 1 Soft Start Stop The Soft Start Stop feature slowly starts the gate as it begins to open and slows the gate as it comes to the closed position This saves wear and tear on the gate and gate operator system DIP Switch 2 Warning Buzzer The Warning Buzzer alerts you when the gate operator is beginning to either open or close the gate It sounds for the first 2 seconds in each direction It also sounds a warning when the gate obstructs two times in one cycle Switching this to OFF only disables the open and close warning not the obstruction warning DIP Switch 3 Auto Close With the Auto Close switch in the OFF position the gate will remain open until it receives another signal from an activation device such as a transmitter keypad or push button control With the Auto Close switch in the ON position the gate operator will automatically close the gate The time the gate will remain open is determined using DIP Switches 6 and 7 DIP Switch 4 Push Pull to Open If your gate opens into the property the DIP Switch is set to OFF factory If your gate opens out from the property the DIP Switch must be set to the ON position NOTE if you have a Push to Open gate application you will need a Push to Open bracket see Push to Open Instructions on page 30 DIP Switch 5 B2 D1 Mode This DIP Switch must remain in the OFF
38. otoelectric sensors Audio entrapment alarm sounds if unit encounters an obstruction twice while opening or closing OPERATIONAL CAPACITY The Gate Capacity Chart shows approximate cycles per day you can expect from the GTO PRO 3000 Automatic Gate Operator when powered with a transformer Actual cycles may vary slightly depending upon the type and condition of gate and installation GTO PRO 3000 Gate Capacity Chart Estimated number of daily cycles based on use with a transformer and one 1 12 Volt battery ES CH l Be Gate Weight NOTE BALL BEARING HINGES SHOULD BE USED ON ALL GATES WEIGHING OVER 250 LB To determine the number of cycles the gate operator will perform using solar panels please see the specifications listed on page 20 or call 800 543 1236 or 850 575 4144 for more information An operation cycle is one full opening and closing of the gate These specifications are subject to change without notice 10 Installation Overview Pull to Open Gates Gate Opens into the Property The diagram shown below is an example of a pull to open installation on a chain link fence and single gate Mounting the operator on a masonry column requires special procedures see Column Installation Information on page 36 if you intend to mount the operator on a column Furthermore if you have a push to open gate you will need to purchase a push to open bracket see Accessory Catalog to properly con
39. ove hairpin clip clevis pin and bushing Clevis Pin from either the front or rear mounting point 3 Remove the opener from the mount Gate Bracket The gate can be opened and closed manually when the operator is disconnected NOTE Substitute a Pin Lock for the clevis pin on the front mount of the gate operator to prevent unauthorized removal of the operator from the gate see Accessory Catalog AXIMPORTANT SAFETY INSTRUCTIONS A For The Consumer WARNING To reduce the risk of injury or death 1 READ AND FOLLOW ALL INSTRUCTIONS Failure to meet the requirements set forth in the instruction manual could cause severe injury and or death for which the manufacturer cannot be held responsible 2 When designing a system that will be entered from a highway or main thoroughfare make sure the system is placed far enough from the road to prevent traffic congestion 3 The gate must be installed in a location that provides adequate clearance between it and adjacent structures when opening and closing to reduce the risk of entrapment Swinging gates must not open into public access areas 4 The gate and gate operator installation must comply with any applicable local codes I Before Installation 1 Verify this operator is proper for the type and size of gate its frequency of use and the proper class rating 2 Make sure the gate has been properly installed and swings freely in both directions Repair or replace all worn or damaged gat
40. reference points in this manner allows room for adjustment when mounting the post bracket assembly and gate bracket After marking your reference points remove the operator and brackets from the fence and gate Step 8 Drill 3 8 holes into fence post as marked Step 9 Fasten post bracket assembly to the fence post using 4 3 8 x 8 bolts washers lock washers and nuts provided Remove excess bolt length extending beyond the tightened nuts with a hacksaw or bolt cutters NOTE In cases where the fence post has a diameter larger than 6 threaded rods or carriage bolts longer than 8 not supplied must be used Step 10 Mark reference points for bolt holes on the gate cross member through middle of gate bracket slots Drill 3 8 holes into the gate cross member as marked Mount gate bracket using 2 3 8 x 3 bolts washers lock washers and nuts provided Cut off excess bolt length extending beyond the tightened nuts Square Tube Gate 15 Mark fence post through _ _ middle of bracket slots and drill 3 5 holes EXAMPLES TOP VIEW y f daS Post Bracket oo Ip Assembly Bac Round Metal Post See SCH Square Metal Post SIDE VIEW ENEE I I I 1 I CHAN Gt ane HAL IO S l S j I Loes y f WE p Remove excess bolt length mem with hacksaw or bolt cutters Round Wood Post Gate In Open Position LEVEL horizonta SS eae ZS SH Mark cross member t
41. ry Catalog If your gate is more than 1000 away from an ac power source you will need to use at least 5 watts of solar charging power to trickle charge the battery See the Accessory Catalog If your fence post is made of wood and is less than 6 in diameter or 6 square see page 12 If your fence post is larger than 6 in diameter you will need threaded rods or carriage bolts longer than 8 See page 15 PVC conduit If you have thin walled tube or panel gates see Recommended Reinforcement Examples on page 12 Depending on the type of gate a horizontal cross member or mounting plate may be needed to mount the front of the opener and gate bracket to the gate See page 11 step 2 page 15 step 10 Surge protection for transformer Some types of installations require U Bolts Technical Specifications GTO PRO 3000 AUTOMATIC GATE OPERATOR DRIVE Low friction screw drive linear actuator rated for 5 F to 160 F 28 C to 71 C Use of heater bans on arm and control box will enhance performance in extreme cold temperatures Powered by a 12 V motor with integral case hardened steel gear reducer Motor speed reduced to 260 rpm Generates 820 ft lb of torque at 12 V Maximum opening arc of 110 Approximate opening time 90 20 seconds depending on weight of gate POWER The system is powered by a 12 Vdc 7 0 Ah sealed rechargeable acid battery Battery charge is maintained by a 120 Vac
42. t INTO AN OUTLET DURING THIS STEP THE TRANSFORMER MUST ONLY BE PLUGGED INTO AN OUTLET DURING STEP 7 RED gt Femmes gt Step 5 Low Voltage Wire f AC T f Strip 3 16 off the ends of the low voltage wire and rom ee twist tightly Attach these ends to the 18VAC terminals located on the POWER IN terminal block see illustration at right Be certain not to let the exposed wires touch each other Insert one transformer wire into an 18VAC terminal Insert the other transformer wire into the remaining 18VAC terminal The transformer wires can be connected to the 18VAC terminals regardless of color Tighten set screws against exposed end of wires A dab of household petroleum jelly on each terminal will help prevent corrosion wig oan 940 NYS ag JHM NY9 wig oan 940 NYS ania JHM NYO A E i gmi WO 9 ee Power Cable from Operator master 20 Step 6 Strip 1 2 of insulation from the ends of the low voltage wire Attach these stripped ends to the transformer terminals A dab of household petroleum jelly on each terminal will help prevent corrosion Make sure the exposed wires do not touch each other Step 7 Plug the transformer into the electrical outlet Use of a surge protector with the transformer is strongly recommended Transformer Ne SURGE PROTECTOR HINT Keep a few mothballs in the control box to discourage insects from entering it and damaging the contr
43. talog 2 222 022 2222 2222 en nnn nnn e enna page 37 PLEASE READ THIS FIRST Thank you for purchasing a GTO PRO 3000 When correctly installed and properly used your GTO PRO 3000 Operator will give you many years of reliable service Please read the following information to ensure you have the correct system for your particular needs This manual will enable you to properly install your GTO PRO 3000 Automatic Gate Operator The GTO PRO 3000 Operator is designed for installation on a pull to open single leaf gate gates that open into the property By purchasing an accessory bracket the GTO PRO 3000 Operator can accommodate a push to open single leaf gate gates that open out from the property The gate must not exceed 16 feet in length per leaf nor weigh more than 650 pounds per leaf please see Technical Specifications on page 10 The GTO PRO 3000 Operator can be used on vinyl aluminum chain link farm tube and wrought iron gates Use on solid wood gates is not recommended Solid surface gates have a high resistance to the wind If the wind is strong enough the operator will obstruct and stop The GTO PRO 3000 Operator accommodates extra transmitters digital keypads solar panels push buttons automatic gate locks and other access control products These optional accessories see the enclosed GTO PRO Accessory Catalog are available The GTO PRO 3000 Operator features adjustable obs
44. tandards Conversion Chart inside cover PLEASE READ THIS FIRST page iii Important Safety Instructions page 1 Disconnecting the Operator page 1 Important Safety Instructions for the Consumer page 2 Secondary Means of Protection Against Entrapment page 5 Required Safety Precautions for Gates page 6 Warning Signs and Labels page 7 Installation page 8 Parts List page 8 Technical Specifications page 10 Installation Overview page 11 Installation of the Mounting Hardware page 12 Mounting the Operator page 16 Installation of the Closed Position Stop page 16 Mounting the Control Box page 17 Conn
45. te and gate operator are aware of the dangers associated with automated gates In the event you sell the property with the gate operator or sell the gate operator provide a copy of these safety instructions to the new owner Should you lose or misplace this manual a copy can be obtained by downloading one from the GTO PRO web site www gtopro com by contacting GTO Inc at 3121 Hartsfield Road Tallahassee Florida 32303 or by calling 1 800 543 4283 and requesting a duplicate copy One will be provided to you free of charge AXIMPORTANT SAFETY INSTRUCTIONS Secondary Means of Protection Against Entrapment As specified by Gate Operator Safety Standard UL 325 30A 1 1 automatic gate operators shall have an inherent entrapment sensing system and shall have provisions for or be supplied with at least one independent secondary means to protect against entrapment The GTO PRO 3000 utilizes Type A an inherent 1 e built in entrapment sensing system as the primary type of entrapment protection Also the GTO PRO 3000 has provisions for the connection of Type B2 protection to be used as the secondary type of entrapment protection if desired 1 For gate operators utilizing a contact sensor e g safety edge sensor Type B2 in accordance with UL 325 51 8 4 1 A One or more contact sensors shall be located at the leading edge bottom edge and post edge both inside and outside of a vehicular swing gate system B A
46. te operator systems Keep in mind that the gate operator is just one component of the total gate operating system Each component must work in unison to provide the consumer with convenience security and safety This manual contains various safety precautions and warnings for the consumer Because there are many possible applications of the gate operator the safety precautions and warnings contained in this manual cannot be completely exhaustive in nature They do however provide an overview of the safe design installation and use of this product CAREFULLY READ AND FOLLOW ALL SAFETY PRECAUTIONS WARNINGS AND INSTALLATION INSTRUCTIONS TO ENSURE THE SAFE SYSTEM DESIGN INSTALLATION AND USE OF THIS PRODUCT Precautions and warnings in this manual are identified with this A warning symbol The symbol identifies conditions that can result in damage to the operator or its components serious injury or death Because GTO automatic gate operators are only part of the total gate operating system it is the responsibility of the consumer to ensure that the total system is safe for its intended use To Manually Open and Close the Gate Follow the Procedure Below CAUTION The gate will move freely and uncontrolled when the gate operator is removed from the gate ONLY disconnect the operator when the control box power switch is OFF and the gate is NOT moving Front Mount Disconnecting the Operator 1 Turn control box power switch OFF Rem
47. the gates LEARN I TRANSMITTER WR STALL FORCE The Stall Force potentiometer on the control board operates like a volume control on a radio It controls the obstruction sensitivity or the amount of force the operator will apply to an obstruction before it automatically stops and reverses direction for approximately 2 seconds STALL FORCE Use a small slotted screwdriver to turn the arrow in the center of the potentiometer Adjust the sensitivity from the MINIMUM position where the gates operate without obstructing from there own weight or the wind conditions in your area DSDSVDSVDYO NOTE You may need to increase the stall force in cold weather due to increased resistance from gate hinges ALWAYS KEEP SAFETY AT THE TOP OF YOUR LIST WHEN ADJUSTING OR SERVICING YOUR AUTOMATIC GATE OPERATOR 24 Setting Your Personal Transmitter Code All GTO transmitters are set to a standard code at the factory and are ready to operate your GTO PRO 3000 Gate Operator For your safety and security however we strongly recommend that you replace the factory setting with your own personal code Follow the directions below 1 Remove the Transmitter Cover Grasp the sides of the access cover and slide it away from the transmitter button see illustration When the access cover is removed the battery and the DIP switches will be exposed To set a new code use a small screwdriver to move the switches 2 Set the transmi
48. ton again when the gate reaches the desired closed position This step may be repeated until desired close position is achieved Once the desired eg CLOSED position has been achieved proceed to step 3 close Step 3 g S og With the gate in the desired closed position PRESS amp HOLD SS the SET LIMIT button on the control board for 5 seconds G YJLLINSNYYL K VEN P YSsAIZ034 oan vg ug 39404 TIS WW Step 4 Press the transmitter button and allow the gate to return to the fully open position YOUR GATE S CLOSED POSITION LIMIT IS NOW PROGRAMMED Set Limit Button TESTING YOUR CLOSED LIMIT SETTING Press your entry transmitter and allow your gate to close If CLOSED position is not correct or needs to be changed you will need to CLEAR your CLOSED LIMIT settings and follow Steps 1 4 again CLEARING THE PROGRAMMED CLOSED LIMIT SETTING If you make a mistake and set the limit at the wrong position press your transmitter to return the gate to the fully opened position then press and hold the SET LIMIT button for 10 seconds This will clear the memory for the closed limit position Follow Steps 1 4 again 23 Obstruction Sensitivity Potentiometer IMPORTANT For safety reasons the obstruc tion setting or Stall Force on the GTO PRO 3000 control board comes from the factory set at MIN minimum In many gate installations this setting will need to be adjusted to overcome the weight and size of
49. trance AXIMPORTANT SAFETY INSTRUCTIONS A These warning labels should be found at the locations specified below If any of them are missing immediately contact GTO for replacements Moving Gate Can Cause Injury Or Death GTO DC SW 3000 SERIES D Conforms to UL 325 STANDARDS Maximum Gate 650 Ib 294 8 kg 16 ft 4 8 m US Voltage 12 Vdc Frequency 0 Hz Power 40 W ISTE Class Il Ill and IV Vehicular Swing Gate Operator XXXXXXX Serial Number XXXXXXXXXX KEEP CLEAR Gate may move at any time Do not allow children to operate gate or play in gate area TO MANUALLY OPEN AND CLOSE THE GATE 1 Turn control box power switch OFF 2 Disconnect front or rear mount from gate bracket This gate is for vehicles only Pedestrians 3 Pull operator away from front or real mounts must use a separate entrance Disconnect operator ONLY when the control box power switch is OFF and the gate is NOT moving GTO Inc Tallahassee Florida USA Warning signs 2 enclosed to be installed on each side Product identification and manual operation instruction of the gate 35 5 feet above the bottom of the gate label 1 installed on control box cover MOVING GATE Can Cause Injury or Death 1 KEEP CLEAR Gate may move at any time Do not allow children to operate gate or play in gate area This gate is for vehicles only Pedestrians must use separate entrance Logo and warning labels 2 installed on
50. truction sensing This safety feature makes the gate stop and reverse direction within 2 seconds when it comes in contact with an obstruction MIN is the factory setting meaning the gate will exert the minimum force on an obstruction before it stops and reverses direction The GTO PRO 3000 Operator also has an adjustable auto close feature After the gate reaches the fully open position it can be set to remain open up to 120 seconds before automatically closing Pressing the transmitter button at any time after the gate opens fully will cause it to close immediately OFF is the factory setting meaning the gate will stay open until you press the transmitter or keypad etc again Please call GTO at 800 543 GATE 4283 or 850 575 0176 for more information about our GTO PRO professional line of gate operators and accessories Our Sales Department will be glad to give you the name and phone number of a GTO PRO dealer near you BEFORE YOU BEGIN TO INSTALL YOUR AUTOMATIC GATE OPERATOR Read these instructions carefully and completely to become familiar with all parts and installation steps You must read the installation manual for detailed instructions on gate operator safety and proper use of the gate operator il AXIMPORTANT SAFETY INSTRUCTIONS4 Because automatic gate operators produce high levels of force consumers need to know the potential hazards associated with improperly designed installed and maintained automated ga
51. tter DIP Switches There are nine 9 transmitter DIP switches each can be placed in three different positions 0 DO NOT set all the switches in the same position such as all all 0 or all Once the DIP switches have been set to a personal code replace and close the access cover WARNING No other adjustments should be made inside the transmitter 3 Teach the New Code to Control Board Memory A Press and hold transmitter button B Press and hold the LEARN TRANSMITTER button on the control board for 5 seconds C Release transmitter button D Release LEARN TRANSMITTER button The new code is stored in control board memory Sr HUDD DD DD g 000000 D E un unn E E Cc Cc 7 Cc aa vg Mu E E YALLINSNVYL Nuva 39404 TIVLS OR Learn Transmitter Button 25 Installing the Receiver Use the transmitter to check the range of the receiver before permanently mounting it Consider the following when mounting the receiver e Standard receiver cable length is 10 feet receivers with a longer cable are available as special order items call the GTO Sales Department NEVER splice receiver cable e Run the cable through PVC conduit to protect it from damage e DO NOT run cable through metal conduit because the receiver signal range will be decreased e DO NOT run cable in conduit containing ac wiring e DO NOT mount receiver on a metal fence or post doing so will decrease signal
52. verse within two 2 seconds 21 Non Contact Sensors photo beams If not installing a non contact sensor skip to next section PLEASE NOTE Non contact sensors are not included with the GTO PRO 3000 The GTO PRO 3000 can also accept Safety input from normally open dry contact output devices such as photo beams connected to the SAFETY input terminal Refer to the sensor manufacturer s instructions for information SrA FORGE about installing these devices on a vehicular gate Make sure the power switch to the operator is turned off before connecting safety device wiring to the terminal blocks Unplugging the transformer does not turn power to the operator OFF Non Contact Sensor Connection Connect one of the non contact sensor dry contact output wires to the COMMON COM terminal and the other to the SAFETY terminal on the GTO PRO 3000 control board This input is ONLY monitored when the gate is closing Activating the non contact sensor obstructing the safety beam path will cause the gate to reverse to the fully open position Wire from Non Contact Sensor photo beam Shadow Loop If not installing a shadow loop skip to next section PLEASE NOTE Non contact sensors are not included with the GTO PRO 3000 STALL FORCE Refer to the sensor manufacturer s instructions for information about installing these devices on a vehicular gate Make sure the power switch to the operator is turned off
53. xample A B can not exceed 14 inches 36 _ y JW el ci NS EEEE Solar Panel FM123 The Solar Panel is a 10 watt solar powered battery charger for use with the GTO PRO 2000 GTO PRO 3000 GTO PRO 4000 gate operator systems Particularly suited for remote installations each Solar Panel comes with tubular steel support mounting clips wire connectors and 8 ft of low voltage wire see Low Voltage Wire for additional wire The GTO PRO 3200 control board has clearly labeled terminal connections for easy installation of the Solar Panel Installation in some regions of the world will require multiple solar panels for adequate charging power Solar Panel FM122 is a5 watt solar powered battery charger with all the same features as FM123 Push Button doorbell Control FM101 Unlit doorbell button for remote entry or exit control Wires directly to the control board and uses 16 gauge multi stranded dual conductor low voltage wire sold separately Pin Lock RB975 The Pin Lock substitutes for the clevis pin at the front end of the GTO PRO 3200 gate operator Helps prevent theft of the operator from the gate while allowing quick release of the operator Key Chain Mini Transmitter RB744 The Key Chain Mini Transmitter is a miniature version of the GTO PRO 3200 entry transmitter and has the same adjustable code settings 12 Volt battery included Entry Transmitter RB741 The GTO PRO
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